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1. epa dicat va ici e de mei SES dedo 5 5 INEO 5 6 Alarm SUMMA ac bera unk Ca tee PEERS 5 7 Alani eas 5 8 PowerCommand iWatch 100 Web Page 6 1 Selecting E mail from Main 6 2 Enter Destination E mail Address 6 2 Selecting Service Button ROM Web Page 6 3 Alarm Notifier Dialog 6 4 Alarm Notifier Log Data Points 6 5 16 Digital Alarm POINTS e eo SC oC ea e RC xe 6 5 ela HOD ideato e od rie eee 6 6 Available lt 6 6 Scroll Down 6 7 NEW 6 8 New SMTP server 6 8 Senice PTOVIOGE NO UO e CR C ai E A OR Qe 6 9 List of Figures FIGURE 7 1 7 2 7 3 1 2 A 3 A 4 TITLE PAGE Web Server Security and Parameters 1 2 Open Webparams File 1 2 USERS T as spec eta 1 3 Command ecu itor e cov A 1 Entering the Ipconfig Command A 2 Pinging the Powercommand iWatch 100
2. A 2 Pina Failure MeSSa0e iis etae EE EE OR EXE PEN ENSE A 2 Opening My Network 5 A 3 Selecting View Network Connections A 3 Local Area Network Connection A 4 Local Area Connection Properties A 4 Internet Protocol TCP IP Properties A 5 Modified Internet Protocol TCP IP Properties A 5 Vi List of Tables TABLE 3 1 3 2 3 3 3 4 3 5 3 6 TITLE PAGE 100 Server DB 9 Pin Assignment 3 3 100 RS 485 Pin Assignment 3 3 100 RS 485 Pin Assignment 3 3 TB2 Connections for RS 485 ModBus Communications 3 4 100 Server AC Power Mains Connections 3 6 100 Server LonWorks TP FT 10 Network Connections 3 6 Vii Safety Precautions The PowerCommand Network can be used to re motely operate power transfer equipment e g transfer switches paralleling systems and start and stop generator sets All of the safety precau tions for that equipment must be observed Refer to the Operator s Manual for the equipment that is be ing monitored and controlled by the network for im portant safety precautions The following symbols found throughout this manual al
3. terse Ae A A e nf Rp Additional Hardware Needed Software Features COnNtTolPaJES sirana a ap p EE About This Operator s SOFTWARE INSTALLATION IO QU C UO T aso ste erroe e el doe PEREAT Sia Computer Hardware Computer Software Requirements ilon100e3 CD Software Installation PowerCommand iWatch 100 CD Table of Contents SECTION TITLE PAGE 3 POWERCOMMAND iWATCH 100 INSTALLATION 3 1 3 1 Mounting and Wiring of the LON 100 3 1 Mounting the Enclosure 3 1 WARING CONNECHONS cond e Re Ne OP OG 3 1 The RJ 45 10 100 BaseT Ethernet Port 3 1 The JDB 9 COInSOle P OL E et 3 3 524959 Senal POPE 3 3 Connecting RS 485 to the ModBus 3 3 The RJ 11 Telephone Line 3 5 High Voltage Mains 3 5 LonWorks NebNOFTK x iuda ace e 3 6 Wanrid Diagrams des
4. Obtain DNS server address automatically Use the following ONS server addresses 91 FIGURE 9 INTERNET PROTOCOL TCP IP PROPERTIES Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Othenvise need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically 5 Use the following IP address IP address 132 158 1 254 Subnet mask PRR 255 255 0 Use the following ONS server addresses Preferred ONS server Alternate DMS server Advanced Cancel FIGURE A 10 MODIFIED INTERNET PROTOCOL TCP IP PROPERTIES This Intentionally Left Blank A 6 Cummins Power Generation 1400 73rd Ave NE Minneapolis MN 55432 USA Phone 1 763 574 5000 Toll free 1 800 888 6626 Fax 1 763 574 5298 Email www cumminsonan com contact www cumminsonan com Cummins the C logo and Our energy working for you are trademarks of Cummins Inc 2007 Cummins Power Generation Inc All rights reserved
5. courting region Europe North Amarica Tena C Pube Dia Eng presi 3 Delay after tone wating tias Erkal FIGURE 4 38 MODEM SETUP 4 28 5 PowerCommand iWatch 100 Web Pages INTRODUCTION This section describes and shows the flow and functions of the PowerCommand iWatch 100 web pages used for monitoring and controlling the network devices 3 LLON 100 Internet Server icrosoll Interne tag IMPORTANT POWERCOMMAND IWATCH 100 WEB PAGE INFORMATION Units of Measurements You can select either a Metric or Imperial System of measurement If you did not configure the units of measurements through the XML file then you will be prompted for the units at the launching of this page Fevertes Took x Seren Adres 2 hitpc 192 168 0 Sluserlechelon index cp iWatch 100 Initializing iWatch 100 Please Select the units of measurement To wew temperature m Celsus and pressure m select Metric To view temperature m Fahrenheit and pressure m PSI select Imperial LLOH 100 Embedded Safreare Version 1 02 20 FIGURE 5 1 SELECTING UNITS OF MEASUREMENT 5 1 To view the PowerCommand iWatch 1005 web pages 1 Open Internet E xplorer 2 Type in the IP address of the PowerCommand iWatch 1
6. c La A CB CUM ATI n E E n B E n b o E E B E i ATL Fa T Communication i o EB B El ALOMMCUANA D aj LI El El E E perrin n FO reti ATL ha Type B factor AL R iaJ tesson a r a E El Hec n in aun E z rei n al E n A CM CUAL Freie AF hid Creme ib on 6 E E El El E E i 11 08 FIGURE 6 6 ALARM NOTIFIER LOG DATA POINTS CUSTOMIZING THE 16 USER DEFINED DIGITAL ALARMS There are 16 pre defined digital alarm points that you may assign to network variable outputs See Figure 6 7 You use these pre defined digital alarms by binding a digital nvo from a network de vice to one of the digital alarm points on the P ower Command iWatch 100 nvi and then renaming it In the example below DIM Input 1 is bound to Alarm Point 1 In the i LON config this alarm may be named appropriately for the point wired to the DIM input Watch100 Al rm 1 FIGURE 6 7 16 DIGITAL ALARM POINTS 6 5 To rename alarm p
7. Discennected Conexant 3050 System LAN or High Speed Internet the connection PP Wireless Network Connecbon LANG High Speed Inter Connected intei R PRO Wireless 29 System M this connection LAN or High Speed Inter Connected Broadcom NeORreme 57 Ver status of this M Local Area Connal or High Speed intar Duabled Systems VPN Adapter Syste connedion 4 Change stings of the Connection Connections Create Shortcut Rename FIGURE A 7 LOCAL AREA NETWORK CONNECTION 1 Local Area Connection Properties General Authentication Advanced Connect using BS Intel R PROUD VE Network Connection This connection uses the following items QoS Packet Scheduler Fass Protocol IEEE 802 15 v2 3 1 8 v Internet Pratacal Install Uninstall Description Transmission Control Protocol The default Wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected mmm mmm FIGURE A 8 LOCAL AREA CONNECTION PROPERTIES The following steps will affect your connection to your LAN You must restore your original settings to get back on your LAN after you are done with the PowerCommand iWatch 100 NOTE For Cummins Employees using Pow er Swept machines the following steps will require Admin rights on t
8. 100 Web Page User s Guide Summary from the drop down list 1 Open Internet E xplorer File Edit Favorites Tools Help i LON 100 Internet Server Microsoft Internet Explorer PRIZES ay Back Search Favorites Media e rel Address http 146 91 130 217 user echelon index html userDirechelon v Links B L 100 POWERED BY ECHELON DET View Alarm Summary WARNING Clock may have been manually adjusted Select time interval First log entry 2006 05 04 09 58 40 Last log entry 2006 05 04 09 58 49 Show ss Year Month Day Hour Min Sec Year Month Day Hour Min Sec Start time 2006 May 04 09 58 40 End time 2006 May 04 09 58 50 lt All points Go to interval 1 of 1 pmp Last Poll viewing interval 1 L aninion 2006 05 04 10 08 28 Ae en re vate unt positon Comment iLON100 NVL dynamic 161 D 0 0 0 OFF Online 49 gt i LON 100 Embedded Software Version 3 01 09 FIGURE 5 11 ALARM SUMMARY 5 7 ALARM HISTORY WEBPAGE The Alarm History web page is a versatile page for viewing Alarm History It defaults to show the histo ry of one alarm but can easily be set up to show the last 50 alarms date range of alarms or the history of one specific alarm The page also allows the user to keep track of the amount of memory the alarm
9. Security Center b Wireless Network Set Windows Firewall FIGURE 4 16 LONWORKS INTERFACE ICON 4 13 Make sure Default is selected see Figure 4 17 12 852 use Profile gt Address gt Network Interface Name Network Interface Click Add to install a new RNI amp dd Name the Network Interface IWatch and click Next see Figure 4 18 On the Network Interface Type window choose Other and click Next see Figure 4 19 Version 3 22 002 FIGURE 4 17 LONWORKS INTERFACES E Add Network Interface Wizard Name Network Interface Name Enter a name for your network interface X Default watch Add Network Interface Wizard Type Hetwork Interface Type Select the Lan S canner tm support option LonScanner support can only be used with the LonS canner Protocol Analyzer Interface Type LonScanner Back FIGURE 4 19 NETWORK INTERFACE TYPE 4 14 8 Enter the PowerCommand iWatch 100 IP Ad dress 192 168 0 5 or the customer defined address previously assigned to the Power Command iWatch 100 in HyperTerminal then click Finish see Figure 4 20 9 After finishing the set up of a new select the x default iWatch name and click the Test button Then click Start Upon successful completion of this test y
10. UL ULL LTA ULL III AN B Biel B 8 m zm Me y be cimo C ON N LIN ZN N bd as gt STATUS INDICATOR I KY 277772220224 NAY SY 2 51 SLEEP OFF SWITCH meals RE EJ ES NW Ses FAY mil 0000 STARTER i g RELAY Ae eae OPTIONAL TB2 CONNECTOR lt 5 485 COMMUNICATIONS 111 i E FUEL SHUTOFF RELAY OPTIONAL 241 D ny FIGURE 3 5 PCC1301 CONTROL BOARD WITH RS 485 COMMUNICATIONS PORT TABLE 3 4 TB2 CONNECTIONS FOR RS 485 MODBUS COMMUNICATIONS Connected To NetworkPower Supply Tez fem NetwykPowerSuppy Tez3 New Data A TB2 4 RS485 DATA B Network Data B TB2 5 WAKE UP INPUT Active Low Wake Up Signal NOTE Active Low Wake Up signal TB2 5 and Network Power Supply Return TB2 1 can be tied together Communication cable shield may be connected to TB2 1 Cummins recommends Belden 9729 cable for ModBus communications 3 4 The RJ 11 Telephone Line Port The i LON 100 Internet Server tele phone modem should be used only with tele phone circuits equipped with proper lightning and transient protection circuitry This mini mizes the risk of shock or damage should light nin
11. 4 5 Formatting the 100 4 6 100 in the Bootrom Mode after Formatting 4 6 Network Connections Properties Window 4 7 Local Area Connection Properties Window 4 8 Internet Protocol Properties 4 8 Command Prompt Window 4 9 Pinging a Device the 5 4 10 PANG MSG S de es SU 4 10 mido rM 4 11 sete nha oot del tede di de ict eut lid din ded d t e ore o ha 4 12 LonWorks Interface 4 13 Lonworks Interfaces 4 14 Naming the Network 4 14 Network Interface 4 14 Entering the IP Address xac REA E ee 4 15 Opening a Template Database 4 16 Renaming Your 4 17 Network Attached Not Selected 4 17 Domain CHIME OMe c apes Hg RO ae OE eA 4 17 List of Figures FIGURE 4 25 4 26 4 2 4 28 4 29 4 30 4 31 4 32 4 33 4 34 4 35 4 36 4 37 4 38 Connecting to the Network Interface 4 1
12. Operator and Installation Manual Power Generation Our energy working for Remote Network Monitoring PowerCommand iWatch 100 E nglish 12 2007 900 0545 Issue 3 Table of Contents TITLE PAGE SECTION SAFELY PRECAUTIONS CUMMINS POWER GENERATION POWERCOMMAND SOFTWARE LICENSE AGREEMENT Y oa Mein c e License Grant 5 DETTO IET IIT c TOP Bu Licensee Updates and No Modification by Licensee eb ard ded a A Warranty Disclaimer Government Licensee Restricted Rights Legend Termination of COMPENSE xiii qos e coded Coi ges e b oa DE Ee EXDOIt Regulations e Governing LOW E ER Rex esc AUOIney S Fees DR Reo Pede d Agreement Successors and Assigns ROebrnEPeris S uci qc oa edet a et Ceo eA eed INTRODUCTION CER C CE
13. see Figure 4 34 4 Provide the name of the customer s mail serv er in Server Property Value see Figure 4 34 5 On the tree in the left hand pane of the page click Email Default and provide the required information Be sure to contact the customer s IT department to get the correct information for Server Email Address and User Name and Password if required 6 When you are finished click Submit for all changes to take effect The requested infor mation is displayed see Figure 4 35 i LON 100 Internet Server Microsoft Internet Explorer File Edit View Favorites Tools Help an ig Search Sig Favorites B IG Lj Ee m A LLON 1008 Network LAN WAN 5 100 Egle LAN 5 89 Turnaround Address IP or hostname Configured services Email SATP WebBinder destination LNS uplink Time SNTP J 852 Configuration Server Email Default POWERED BY 5 NETWORK CONFIGURE DEMO HELP LOG OFF mail company com Not licensed i LON 100 Embedded Software Version 3 02 20 FIGURE 4 34 LAN WAN NETWORK SETUP 4 24 i LON 100 Internet Server Microsoft Internet Explorer File Edit View Favorites Tools Help M Q id Pp Search Favortes amp B 53 ret Address http 192 168 0 5JuserJechelon index html userDirzechelon g
14. Figure 4 2 or if you do not have Microsoft Word the config xml file can also be edited with either NoteP ad or WordP ad If you are not editing the file using one of these other Config xml Mic Wew Fome Took Table Hep POP Acrobat Comments P CN Wr 045222255 code 852 426332en9d5bc7a229b406eda0278 s2 code nine i 194 ewe m ot number devices Genset No 1 1 Jruriber Jonsen EEN Cell Genset No 2 al 7 Sinead Bj Reman gt BU pr v js FIGURE 4 2 READY TO EDIT CONFIG XML FILE 4 2 5 Change the following settings in the con fig xml file as required for the customer Site Code 32 characters case sensi tive This code can be found on the CD that came with your PowerCommand iWatch 100 If you do not enter this code you will have to type in the code each time you view the web pages Site Name This is the name that appears on the oneline diagram page If you have multiple sites you may wish to rename this to the name of the site you are viewing You may have up to 32 characters Number of Gensets This can changed from one to four It is possible to have a PowerCommand iWatch 100 dis play more than four gensets However it is a custom configuration and requires a fac tory conf
15. 01 09 192 168 1 222 255 255 255 0 1L 01100 192 168 1 222 0 0 0 0 0 0 0 0 off 00 D0 71 00 8D 65 03 00 00 05 DB 50 through 03 00 00 05 0 5 TP7FT 10 C gt FRI SEP 28 10 23 01 2007 DST ome up due to a bad or missing load image oftware upgrade procedure to restore proper operation 9600 8 N 1 FIGURE 4 7 LLON 100 IN THE MODE AFTER FORMATTING 4 6 NOTE Figure 4 7 shows you what IP address is assighed to your iLon and other in formation Every iLon100 comes from the factory with the IP address 192 168 1 222 assigned NOTE Leave HyperTerminal running until the project is completely finished it is a very useful tool You can minimize the window if you need to use other applications 3 Set your computer IP address to 192 168 1 25 with a subnet mask of 255 255 255 0 Setting a Static IP Address on your Computer You can seta static IP address on your computer by using the following steps Network Connections File Edit View Favorites Tools Advanced Help 2 d Search Folders i 1 On the desktop of your computer right click on My Network Places and select Properties A window is displayed see Figure 4 8 NOTE Before you can proceed your PC s Ether net port must be connected to another live Ethernet port on another piece of equip ment in order to dynamically change or set a static IP address on your PC In this case you should be conn
16. 222 with 32 bytes of data 192 168 1 222 hytes 32 timetims 64 192 168 1 222 hytes 32 timetims 64 192 168 1 222 hytes 32 timetims TTL 64 Reply from 192 168 1 222 bytes 32 time lt ims TTL 64 Ping statistics for 192 168 1222 Packets Sent 4 Heceived 4 Lost loss gt Approximate round trip times in milli seconds Minimum Maximum BHms Average Hms C Documents and FIGURE 3 PINGING THE POWERCOMMAND IWATCH 100 C Documents and Settings fFh29s ping 192 16 1 222 192 168 1 222 with 32 bytes of data timed out timed out timed out timed out Ping statistics for 172 168 1 222 Packets Sent 4 Received Lost 4 410885 loss gt C Documents and Settings fh2 4 gt FIGURE A 4 PING FAILURE MESSAGE SETTING STATIC ADDRESS ON YOUR COMPUTER N Internet E Documents Navigator E mail Recent Documents M Netscape Messenger To be able to dynamically change your IP address x or set a static address on your computer the com 5 My Pictures puter must be connected to a live Ethernet port You Internet Explorer ge My Music can verify this by looking atthe Ethernet jack on the qs Computer back of your computer With the patch cable con LonMaker For Windows r z nected to a live Ethernet port there should be an LED illuminated at the j
17. 4 Select the serial communication port to which you connected the i LON 100 then click Flow Control NONE OK 7 Click OK to continue Connection Description 8 You should now be connected to the 100 console If the 100 has finished boot up press Enter 9 The 100 prompt should appear iLon100 gt If nothing appears check your connections and settings If you see other in formation on the screen waitforthe i LON100 to finish booting COM1 Properties Port Settings FIGURE 4 3 NEW CONNECTION DESCRIPTION Bits per second 9600 Data bits Connect To lon 00 Parity Enter details for the phone number that you want to dial Stop bits Countryregior United States 1 Flow control Area code Restore Defaults Connect using Conexant HDA 0110 MDC V S2 Conexant 0110 5 42 COMS3 TEPA UK Winsock S ic FIGURE 4 4 PORT CONNECTION FIGURE 4 5 PORT SETTINGS 100 needs to be formatted before send After formatting the i LON 100 it will go into the ing it an image To format 1 Type Format at the HyperTerminal prompt see Figure 4 6 and then press Enter BOOTROM mode In this mode you can only re boot set the IP Address subnet mask and trans fer files Other operations are not permitted 1 Verify the IP Address The IP address will be displayed when the i L
18. Control Panel File Edit Favorites Tools Help 2 2 Search Folders CREATING AN XDRIVER REMOTE NETWORK INTERFACE The 100 can be used as a remote network interface RNI The RNI takes the place of a PCC10 network interface To create an xDriver R e mote Network Interface start by opening Lon Works Interfaces in the control panel Click Start then click on Control Panel Double click on LonWorks Interface see Figure 4 16 When the LonWorks Interfaces page opens make sure the RNI tab is selected Sele gt 5 Control Panel Links gt Ji Control Panel Accessibility Add Hardware gt Switch to Category View Options Folder Options Fonts LonwWorks Plug n Play E See Also 9 Help and Support Faxes Language e Taskbar and User Accounts Speech System Configure and test LonWorks Network Interfaces 4 D Add or Remoy we Game gt Mouse Cameras Start Menu Administrative 224 Date and Time Automatic Display Tools Updates eu Internal Controllers Configuration e Network Connections 2 Printers and Regional and Scanners and Scheduled Tasks Java Keyboard 5 Portable Media Power Options Devices x 9 SigmaTel Sounds and Audio Audio Devices Internet Options Phone and Modem
19. DIGITAL OUTPUT OUTLET 90 240 VAC GROUND 50 60 HZ NEUTRAL CUSTOMMER SUPPLIED ATS Automatic Transfer Switch 10 100 PCC1301 TB2 3 HI TB2 4 LO TB2 1 SHIELD LAPTOP LAN OUTLET ETHERNET POHRT FIGURE 3 11 POWERCOMMAND iWATCH 100 WITH POWERCOMMAND 1 2 X 3 X CONTROL 3 8 4 Connecting the 1 0 100 3 to the Network and Commissioning the PowerCommand iWatch 100 CONFIGURING A POWERCOMMAND IWATCH 100 The following steps are necessary to configure a PowerCommand iWatch 100 e Creating a project folder and copying the image e Updating project settings e Loading the i LON 100 Image e Creating an xDriver RNI e Opening a copy of the template database e Commissioning the Devices e Browsing the PowerCommand iWatch 100 CREATING A PROJ ECT FOLDER AND COPYING THE IMAGE Itis important to maintain a record of projects and project settings The first step is to create a project folder where you can store a copy of the image that you want to customize for the project You should give the project folder a name that will allow you to easily associate the folder with the projects For example you may create a folder called iWatch 3 02 20 04 Pro jects Project Using Windows Explorer copy the required PowerCommand iWatch 100 image from the CD into the folder you created There are two images on the CD On
20. Digital Web Page 5 3 AVS ani dist B mb Rok dub duo 5 3 0207 raii a Se 5 3 ATS ANNUNCIO Ress 5 4 Table of Contents SECTION TITLE PAGE Controls Web iu xc cda ERE tea Cea dw Pat dor ave dade 5 5 Alarm Summary Page 5 7 Alarm History 5 8 6 ALARM GENERATION AND NOTIFICATION 6 1 I tro ducto 6 1 Sending Fault Codes and Types Via 6 1 Disabling Alarms for Non Commissioned LonWorks Devices 6 3 Alarm 6 4 Customizing the 16 User Defined Digital Alarms 6 5 Alarm Notification Via a Dial up Provider 6 8 Archiving Capturing Alarm Log Data 6 9 7 USER NAMES AND 55 5 7 1 Adding New Users Modifying User Permissions 1 1 AGOING a USER dux vua Ee Rex ene EE EVER RR 7 3 Deleung USE 7 3 Assigning Users to Group 7 3 Removing Users from a Group 1 4 Saving the Webparam dat File 1 4 APPENDIXA TROUBLESHOOT
21. EID ID 351303202 UOOU Oo Yo 0 H m wm m n The locking tab is located below console port DB9 FIGURE 3 1 LLON 100 SERVER DIN RAIL LOCKING TAB LOCATION Figure 3 2 shows the dimensions of the 100 server and the space required for the various con nectors All units are in millimeters Wiring Connections Thei LON 100 Internet Server is provided with two rows of screw terminal wiring connections an RJ 45 data connection an RJ 11 telephone con nection and a DB 9 D connector for connection to a configuration console The screw terminals are located on the top and bottom edges of the chas sis and are numbered 1 to 12 ascending from left to right on the bottom and from 13 to 28 ascend ing from right to left on the top Figure 3 3 shows the locations of all i LON 100 server connectors The RJ 45 10 100 BaseT Ethernet Port The RJ 45 connector must be used with an 45 male connector and a suitable Category 5 or Cate gory 6 data cable connected to a 10BaseT or 100BaseT channel The i LON 100 server will au tomatically adjustto the speed of the data port and if a 100BaseT network connection is established il luminates the 100 LED indicator on the front pan el The i LON 100 server automatically detects whether it is connected to an Ethernet hub or di rectly to a computer so there is no need to use
22. GENSET ANNUNCIATOR DATA WEB PAGE Digital I O Web Page To view the Digital 1 0 web page from the OneLine web page select View Digital 1 0 The Digital 1 web page shows the status of both the PowerCommand iWatch 100 s on board in puts and outputs and the DIM s inputs and out puts See figure 5 6 Fe db en ute rds T Watch 100 Heip aay Digital Remate inputs Remote Quipuls 3007 05 04 17 08 05 FIGURE 5 6 DIGITAL I O WEB PAGE ATS WEB PAGES There is ATS summary page available for each of the four separate transfer switches Each ATS summary page includes a link to its Annunciator page This amounts to a total of eight web pages that can be used to monitor up to four transfer switches They all provide the functionality of mon itoring different variables and displaying the vari ous states of the ATS s ATS AC Data To view the ATS Summary web page from the One Line web page select View ATS Summary or click on the Summary button above the ATS graphic This web page displays the values for both AC sources and the load side of the transfer switch 5 3 NOTE A level 2 OTPC switch control with the load monitoring package installed is required to provide all of the data shown in Figure 5 7 If the load monitoring package is not installed the load side data will show 65 535 for voltages and 32 767 for cur rents View PowerCommand iWatch 100
23. This section describes the physical installation of the PowerCommand iWatch 100 and the physi cal connections to 1 103100 server MOUNTING AND WIRING OF THE LLON 100 The information included in this section is taken di rectly from Echelon s LLON100 e3 User s Guide This section describes the mounting of the 100 the LonWorks connection the console con nection the telephone line connection the ether net connection and the power connection For additional information on any of the other con nections refer to the Echelon 100 User s Guide Mounting the Enclosure The i LON 100 Internet Server is in tended to be mounted inside of a suitable safe ty agency approved enclosure that is mounted a restricted access area High voltage wiring must be performed only by a qualified service person 100 Internet Server mounts to a 35mm x 7 5mm or 35mm x 15mm DIN rail located inside of a Suitable safety agency approved enclosure and mounted in a restricted access area All high voltage wiring must be performed by a qualified service person The rear of the 100 server enclosure contains a spring loaded DIN rail lock which securely grabs the DIN rail onto which the enclosure is snap mounted see Figure 3 1 re lease the enclosure from the DIN rail insert a flat head screwdriver into the DIN rail locking tab and gently pull the tab upwards and away from the en closure ID
24. WAN Reset gt Connection name af Phone Momber webBinde mail cmparny Urar tima Email Default Paetuard Reenter b Alarm Connection Corrs Parrirtent GPRS LIDT 1 rien 1 T8 FIGURE 6 11 NEW CONNECTION View Fave To Hep Q O ig f J 6 3 95 8 ise 16 Biser w d 2 ECHELON 1008 HET WOK La up aia Ji VIEW GE cre Network LAN WAN Rui Et Connactlon nime Dial Out Alarm Connection Phone Humber 763 74 5000 Chores Cl Pertistant GPRS ker ret Pinaweard mT Re enter mmm b hdeanced xut Carpe UDIN re 1 07 20 FIGURE 6 12 NEW SMTP SERVER 6 8 8 When the Add Service menu is displayed se ARCHIVING CAPTURING ALARM LOG lect Email SMTP Click on OK see Figure DATA 6 13 9 Beneath your SMTP server icon is an Email The PowerCommand iWatch 100 stores its log Default icon Click on it and enter your data in a binary file To copy this data to Excel fol source e mail address user name and pass low these steps word 1 Navigate to the log file you are interested in 10 Click on the Submit button to save this infor Summary or History mation to the PowerCom
25. a crossover Ethernet cable 3 1 FIGURE 3 2 14 100 SERVER DIMENSIONS LonTalk Pi RS 485 R5 232 12 Digital Serial Serial lt 20 Inputs UU OU d iL Power Service Pin lt Wink Service z Reset S witch Mains 90 240 Relay DB 9 Metering VAC 50 60 Hz Outputs Console Port 11 Inputs Telephone Line Port FIGURE 3 3 i LLON 100 SERVER DATA CONSOLE AND TELEPHONE CONNECTIONS 3 2 The DB 9 Console Port The i LON 100 server contains a console applica tion that is accessed using a terminal emulation program such as Windows HyperTerminal via the EIA 232 DB 9 console port This application al lows you to set basic parameters such as the IP ad dress subnet mask and FTP user name and password The DB 9 is designed to be used with a DB 9 null modem crossover cable with female connectors on both ends that connects the i LON 100 server and an available COM port on a com puter running the terminal emulation program The connector pins on the DB 9 console are aligned as shown in Figure 3 4 The connector pins are de scribed in Table 3 1 Q Q 6 7 9 9 FIGURE 3 4 DB 9 CONNECTOR PINS TABLE 3 1 i LON 100 SERVER DB 9 PIN ASSIGNMENT DTE Pin NC No connect 7 NC No connect NC No connect NC No connect DB 9 Shell Earth Ground RS 485 Serial Port 5 Ground The 100 server includes
26. breaker AWARNING The high voltage terminal block has a plastic cover protecting the screw termi nals used to connect the high voltage inputs This cover MUST be replaced after the power wires are connected and before the power is activated The 90 230VAC power mains connection is used to power the i LON 100 Internet Server The i LON 100 server contains an auto ranging auto setting mains power supply It is not necessary to adjust any jumpers or other settings when connecting mains voltage The high voltage connection is implemented on screw terminals 1 earth ground 3 Neutral and 4 Line screw terminal 2 NC is not used and should remain unconnected A solid earth ground via terminal 1 connection is required for proper ESD and EMC performance of the i LON 100 de vice Use the following order for installation 1 Insert the earth ground 2 Insert the neutral connection and then 3 Insert the line connection DO NOT apply power to the i LON 100 server until you have checked all wiring connections NOTE Cummins Power Generation recommends connecting the PowerCommand iWatch 100 to a UPS so the unit does notlose pow er during a utility failure or transition from utility to a back up source CED Grp arp arp FIGURE 3 6 LLON 100 SERVER HIGH VOLTAGE MAINS SCREW TERMINALS 3 5 TABLE 3 5 LLON 100 SERVER AC POWER MAINS CONNECTIONS Screw Enclosure Mains Ter
27. directory structure fttp XXX XXX XXX XXX NOTE The WebParams dat file should never be edited with a text editor The i LonWebP a rams program performs consistency checking on the web page security infor mation that you define A text editor cannot 7 perform the necessary checking Reboot the PowerCommand iWatch 100 for changes to take effect 7 4 Appendix A Troubleshooting the Network Connection This appendix is a general troubleshooting guide for connecting to the PowerCommand iWatch 100 with your computer The operating system used for this Appendix is Windows XP SP2 This section is a help section only Cummins takes no responsibility for any problems that may arise in the use of the information of this section It is recommended that you contact the customer s IS IT group before putting the PowerCommand iWatch 100 on the network If you are having troubles setting up the PowerCom mand iWatch 100 to the network itis bestto start by connecting it directly to your computer NOTE For Cummins Employees using Power Swept machines this will require admin rights Connecting the PowerCommand iWatch 100 di rectly to your computer 1 Plug an Ethernet patch cable from the Power Command iWatch 100 directly into your com puter 2 Launch a Command Prompt Open Start Run and type cmd Type the name of a program Folder document or Internet resource and Windows will open it Far you open
28. errors or effects which CPG deems necessary Licensee shall promptly upon discovery thereof notify CPG in writing of any errors or defects in the Licensed Software and or periodic update thereto CPG shall use its best efforts to remedy or repair such errors or defects devoting reasonable resources to such task in view of the particular business situation and customer need 8 No Modification by Licensee Licensee agrees not to translate rearrange reverse assemble reverse compile enhance adapt translate alter modify or change in any way the Licensed Software or any update thereto without the prior written au thorization of CPG 9 Warranties CPG warrants that the diskettes containing the Licensed Software shall be free from defects in material or workmanship for a period of ninety 90 days from the date of delivery to Licensee CPG also warrants that the Licensed Software shall be delivered free of any rightful claim of infringement of any copyright trademark trade secret or other proprietary right of any third party provided that prompt notice of and control over such claims is provided to CPG by Licensee In the event of such claim CPG may at its sole option defend the claim procure for Licensee the continued rights as described herein modify the Licensed Software so the claim is avoided without reduced functionally or refund Licensee s sales price paid CP G s option shall be its sole obligation and Licensee s sole reme
29. in order to make modi fications Each point has the following configurable fields 4 3 Label This field is the description of the point that appears on the digital 1 0 page and the digital control page This field will display 21 characters led off This is the LED image that is dis played when the point is in the off state The default value is images CPG LED Grey gif This should only be changed if you wish to change the state of the point to active off Available options are listed in a later paragraph LED Images led on This is the LED image that is dis played when the point is in the on state The default value is images CPG LED RED gif Available options are listed in a later paragraph LED Images relay off This is the button image that is displayed on the control page when the relay is off There is only a value in this field if the point is an output The default value for outputs is images CP G Buttons S mall Activate gif relay on This is the button image that is displayed on the control page when the relay is on There is only a value in this field if the point is an output The default value for outputs is I mages CP G Buttons 5 mall Deactivate gif nv in This field should not be changed If it is changed the point may not function correctly This is the network variable that is used for displaying the state of an input or output network variable nv out Th
30. receiver to go to the PowerCommand iWatch 100 web pages for explanations of the alarms in the e mail You may reconfigure this text string to suit your customer s needs To include specific pieces of information from the site in the e mail use the Variable substitution area at the bottom of the dialog box Choose whether you are adding this information to the subject line or to the body of the e mail You can refer to the Help page the manual for a complete listing of data you can include in the e mail 9 After your e mail configuration is complete click OK 10 Click Submit atthe top left corner of the page DISABLING ALARMS FOR NON COMMISSIONED LONWORKS DEVICES NOTE When you have less than eight devices preconfigured on your network disable the alarms for non commissioned devices Do not delete them To disable alarms for non commissioned devices use the following procedure 1 Open the Service webpage Figure 6 4 2 Go to the Configure tab and select Alarm No tifier Communicatio Network Welcome to the iWatch 100 This Web site provides access to LonWorks network The ain mmand asc vides s the folo ing featur for single site monitoring Multi site configur ailable Remote Click the Se button ta access the server Standard to access Service nfiguration Web pages Click on the the PowerComman
31. trols e Documentation on the PowerCommand iWatch 100 10 Devices 10 and ModBus Net work Installation and application supplements e Read Me file NOTE The CD contains folders for both the 2100 3100 3200 genset control PowerCom mand iWatch 100 and the 1301 genset control ModBus PowerCommand iWatch 100 see Figure 2 2 For a detailed description of each of the files in cluded please refer to the Readme doc file on the PowerCommand iWatch 100 CD The Readme file includes the names dates and location of each of the files on the PowerCommand iWatch CD Infor mation on file placement is also described in detail 2 2 File Edit Favorites Tools Help 72 Folders N Date Modified File and Folder Tasks 5 Documentation File Folder 11 20 2007 2 47 PM Echelon File Folder 12 18 2007 2 13 e Publish this Folder to the Web LonWorks File Folder 11 20 2002 2 51 PM Share this Falder C Modscan File Folder 11 20 2007 2 52 PM Plug Ins Oct 2005 File Folder 11 20 2007 2 52 PM PowerCommand Watch 302 20 04 File Folder 921200 5 25 PM Other Places R eadme doc 47KB Microsoft Word 12 18 2007 10 24 AM y Computer Documents J Network Places _47 0KB 30 My Computer ai FIGURE 2 2 CD CONTENTS This Page Intentionally Left Blank 2 4 3 PowerCommand iWatch 100 Installation INTRODUCTION
32. view the data web pages The user name guest and the password guest allow view ing PowerCommand iWatch 100 web pages only Username user and password user are required for access to the control functions Username ilon and password ilon are required for access to con figuration pages NOTE The PC that logged into the PowerCom mand iWatch 100 stays that way until ei ther logged out by means of the Log Off button located atthe right side of the web page or all Internet Explorer sessions are closed Cummins Power Generation recommends always using the Log Off button to make sure that control func tions are protected by a secure log on procedure Administrative level log on for setup and configu ration is gained by username ilon and password This allows complete access to the Power Command iWatch 100 Choose which security file you wantto load into the PowerCommand iWatch 100 If you want to use the lower level of security you already have the file in your project specific folder in the Image folder If the project requires the higher level of security copy the webparams dat file from the S ecurity O p tions folder to your project s Image folder ADDING NEW USERS MODIFYING USER PERMISSIONS NOTE Do not make modifications to the files in the secuity options folder Modify the secu rity settings in your customer specific proj ect folder Cummins Power Generation suggests that you limit modifications of these f
33. voltages in the transfer switch com ponents present serious shock hazards that can result in severe personal injury or death Read and follow these instructions Keep the transfer switch cabinet closed and locked Make sure only authorized personnel have cabinet and operational keys Due to the serious shock hazard from medium voltages within the cabinet all service and ad justments to the transfer switch must be per formed only by an electrician or authorized ser vice representative e f the cabinet must be opened for any reason 1 Move the operation selector switch on the generator set to Stop 2 Disconnect battery charger from its AC source Disconnect the starting batteries of the generator set Remove the nega tive lead first to prevent arcing from ig niting explosive battery gas 3 Remove AC power to the automatic trans fer switch If the instructions require other Wise use extreme caution due to the dan ger of shock hazard GENERAL SAFETY PRECAUTIONS The PowerCommand Network allows remote operation of equipment PowerCommand S oft ware for Windows can remotely start and stop a genset or exercise a transfer switch Network modules can independently control other net work modules and operate other electrical de vices such as fans or pumps etc Make certain that all appropriate personnel are notified be fore remotely operating equipment and make them aware of any equipment that can be ener giz
34. you to enter the customer s configuration requirements see Figure 4 33 17 Links Communication Network E Welcome to the PowerCommand iWatch 100 This Web site provides access to a LonWorks network The PowerCommand iWatch 100 provides the following features for single site monitoring Multi site configurations are available on request Oneline Diagram Genset Monitoring Genset Control ATS Monitoring ATS Control Alarm Summary Alarm Log Alarm Notification Local Digital I O Remote Digital I O Click the Service button to access the server configuration Web pages Click on the Standard button to access the PowerCommand iWatch 100 web pages X Discussions 22 A 29 89 9 Discussions not available on http 192 168 0 222 a Local intranet FIGURE 4 33 SERVICE OPTION FOR CUSTOMER CONFIGURATION REQUIREMENTS 4 23 The Service Webpages The following additional network LAN WAN setup procedure allows you to verify e P Address Subnet Mask and Gateway e DNS server IP Address e SMTP server e E mail account information e Modem setup 1 From the web page choose Service see Figure 4 33 2 You must long in to the PowerCommand iWatch 100 The default ID is and the de fault PW is ilon 3 Under setup choose a Network LAN WAN b On the tree in the left hand pane under LAN select mail company com
35. 00 http XXX XXX XXX XXX NOTE refers to the address assigned to the PowerCommand iWatch 100 by the installer 3 Choose Standard on the screen See figure 5 2 4 Save this link as one of your Internet Favorites for quick access in the future Figure 5 3 shows the configuration of one genset and one transfer switch configured through the XML file as described in Chapter 4 Ed Vew Favorhes O fb O 2 54 20 21680 5 E ve o amp Communication Network Welcome to the PowerComemand Walch 100 Thes Web ate provides access to network The PowerCommand iwatch 100 provides the following featares single monitoring Multi configurabons are available on request Oneline Genset Monitoring Genset Control ATS Monitoring ATS Control Alger Summary Alarm Log Alarm Notficaton Digital 1 0 Remote Digital 1 0 Click the Service button to access the server configuration Web pages Click on the Standard button to access the PowerCommand iWatch 100 web pages V Local rtr FIGURE 5 2 WEBPAGE ACCESS ddress http 146 91 130 193 user echelon index html userDir cpg PowerCommand iWatch 100 Oneline Diagram Summary Stopped Summary ATS1 N L E Fault Code 1125 2007 04 09 13 12 27 FIGURE 5 3 ONELINE DIAGR
36. 255 255 d Default gateway Show icon in notification area when connected Notify me when this connection has limited connectivity tain DNS server address automatically gt Use the following DNS server addresses Preferred ONS server Alternate DNS server FIGURE 4 10 INTERNET PROTOCOL PROPERTIES FIGURE 4 9 LOCAL AREA CONNECTION PROPERTIES WINDOW 4 8 You now have a static address assigned to your computer Make sure to repeat this procedure again when you are done and select Obtain an IP address automatically or you may have trouble connecting to your company s LAN Ping Test To ping a device on the Ethernet follow these in structions 1 Click Start Run CC WINDOWS system3 cmd exe Microsoft Windows AP Wersion 6 1 2698 Copyright 1985 2081 Microsoft Corp CG 5 Documents and Settings aiz41 gt _ 2 Enter cmd as shown in the Run window A command prompt window opens see Figure 4 11 Type the name of a program Folder document or Internet resource and Windows will open it Far you M FIGURE 4 11 COMMAND PROMPT WINDOW 4 9 3 Try to ping a device on your subnet 192 168 1 x Type ping 192 168 1 222 and press Enter see Figure 4 12 If the device is zw C UA ID ws ic fier j cma alive you should get four replies proving the ping test is successful See Figure 4 13 C Docume
37. 8 Network 4 19 Network Interface Upgrade 4 19 Selecino ONNE sss ma V ord used ETE caus 4 20 Network Interface Changes from Yellow to 4 20 Commissioning the 100 4 21 Selecting Online forState 4 21 S election of Device Identification 4 22 Service Option for Customer Configuration Requirements 4 23 LAN WAN Network 4 24 E mail Default ODUOI XR e Rea eC ecd 4 25 E mail and LAN Test Connections 4 26 Username and Password 5 e dee c e c oe 4 27 Modem SEUD e rud 4 28 Selecting Units 5 1 Webpage ACCESS xad Feb b aw DO cce n ers 5 2 Oneline Diagram Web Page 5 2 Genset AC and Engine Data 5 3 Genset Annunciator Data Web 5 3 Digital VO Web dot a x dcs E io nt 5 3 ATS S0 re and Load Data xa tto dd CS dr acad e d des eda alo ac 5 4 ATS Ahnunclator Page seb ix uk ES Rar b PER ees 5 4 Contool
38. AM WEB PAGE 5 2 GENSET WEB PAGES There is a Generator Summary page available for each of the four separate generators Each gener ator summary page includes a link to its Annuncia tor page This means there is a total of eight web pages that can be used to monitor up to four gener ators They all can be used to monitor different variables and display the various states of the gen set Genset AC Data and Engine Data To view the Generator Summary page from the OneLine web page select View Generator Summary or click on the Summary button above the generator graphic The Generator Summary page displays Genset AC Data and Engine Data see Figure 5 4 Control Tm PowerCommand iWatch 100 Generator Summary Generator No 1 Engine Data AC Data 2007 04 09 14 21 07 FIGURE 5 4 GENSET AC AND ENGINE DATA PAGE Genset Annunciator Data To view the Generator Annunciator web page from the Generator Summary web page click on the Annunciator button above the generator graphic The Genset Virtual Annunciator web page see Figure 5 5 displays active 110 and the ex tended set of generator alarms This web page dis plays more information than a standard annuncia tor displays For information on alarm notification see Section 6 Control Alarms lt PowerCommand Generator Annunciator Genset No 1 iWatch 100 Generator Annunciator 2007 04 09 14 25 37 FIGURE 5 5
39. ATS Summary ATS No 1 pum Normal Emergency 11 Emergency Fault Code 1125 2007 04 10 07 48 37 FIGURE 5 7 ATS SOURCE AND LOAD DATA ATS Annunciator To view the ATS Annunciator web page from the ATS Summary web page click on the Annuncia tor button above the ATS graphic The ATS Virtual Annunciator web page displays active NFPA110 and the extended set of ATS alarms This web page displays more information than a standard annunciator displays For informa tion on alarm notification see Section 6 Control T off PowerCommand ATS Annunciator ATS No 1 iWatch 100 Summary Normal Fault Code 1125 Annunciator Load Data L1 2007 04 10 07 53 07 FIGURE 5 8 ATS ANNUNCIATOR PAGE 5 4 CONTROLS WEB PAGE The Controls web page is a secure web page where control functions for the genset ATS DIM and PowerCommand iWatch 100 on board out puts are found The Controls web page for the gensets and ATS see Figure 5 9 allows the user to issue remote start and reset commands for the gensets and test and fault reset commands for the transfer switches The Controls web page for the DIM and Power Command iWatch 100 s on board outputs see Figure 5 10 allows the user to activate the DIM re lays and the PowerCommand iWatch 100 on board relays To access the Control function pages the user will be required to log in to the PowerC
40. CC3100 BASE 1 B1i 14 ETWORHK CA FIGURE 3 8 POWERCOMMAND IWATCH 100 WITH POWERCOMMAND 3100 CONTROL MIN LOAD 5V 5 MA gt gt 5S WATCH 100 gt DIGITAL OUTPUT MAX LOAD 230 VAC 10 AMPS OR 24 VDC 10 AMPS Automati m SWITTE TESS PC Or or LAN 1 2 eJ THERN IO FIGURE 3 9 POWERCOMMAND IWATCH 100 WITH POWERCOMMAND 2100 CONTROL 3 7 DIGITAL INPUTS ARE MAX LOAD 230 VAC 10 AMPS OR 24 VDC 10 AMPS POLARITY SENSITIVE MIN LOAD 5V 5 MA ATS Automatic Transfer Switch 2 0 2 lt H 9 H QUTLET 90 240 VAC 50 60 HZ GROUND 1 NEUTRAL LINE CUSTOMMER SUPPLIED beige t PCC3200 CARD 10 100 BASE T PC or LAPTOP LAN OUTLET ETHERNET PORT FIGURE 3 10 POWERCOMMAND iWATCH 100 WITH POWERCOMMAND 3200 CONTROL DIGITAL INPUTS ARE MAX LOAD 230 VAC 10 AMPS OR 24 VDC 10 AMPS POLARITY SENSITIVE MIN LOAD 5V 5 MA DIGITAL INPUT
41. FIGURE 4 14 FTP LOG IN After opening the site you should see only three 1 Copy the contents of the PowerCommand folders see Figure 4 15 Make sure you have IWatch100 project folder and paste to the FTP closed all xml files before you initiate the FTP site transfer NOTE It important to copy only the contents of the image folder when you FTP your project folder files to the PowerCommand iWatch 100 PJ 192 168 1 222 Microsoft Internet Explorer File Edit View Favorites Tools Help Q Back 2 Search lie Folders 1 Address _ Name Size Modified config File Folder 9 28 2007 10 22 4M Other Places eventlog old 24 4KB OLD File 9 28 2007 10 22 8 Internet Explorer eventlog Ext 24 4 KB Text Document 9 28 2007 10 23 AM 93 My Documents Network Places C PowerCommand iWatch 02 20 04 Projects Independent School Dist 196Mmage Microsoft Internet Explorer File Edit View Favorites Tools Help Back 2 Search Folders 2 BP Address C PowerCommand iWatch 3 02 20 04 Projects Independent School Dist 196 Image T Size _ Date Modified File and Folder Tasks A slarmLog File Folder 9 27 2007 6 24 PM Move the selected items config File Folder 9 27 2007 6 24 PM data File Folder 9 27 2007 6 24 PM Copy Eha sseckod Kems lonworks File Folder 9 27 2007 6 24 PM E mail the selected items ItConfig File Fol
42. FIGURE A 1 COMMAND PROMPT If you successfully ping your i LON simply retry to open the i LON 100 s internal or custom web pages using Internet E xplorer 6 0 or higher If you are not successful continue to the next step 3 Type the command ipconfig in the command window This will display the addresses that your computer has assigned to its Ethernet adapters Your Local Area Connection must have an address with a compatible subnet to the PowerCommand iWatch 100 the first three octets must match the PowerCommand iWatch 100 s xxx xxx xxx See Figure 2 The subnet mask of your Local Area Connec tion and the PowerCommand iWatch 100 must match if you are connecting directly from your computer to the PowerCommand iWatch 100 If your computer is not on the same subnet or the subnet mask does not match your Power Command iWatch 100 refer to the procedure under Setting a Static Address on your Com puter later in this section In the Command Prompt window try to ping the PowerCommand iWatch 100 Type Ping XXX XXX XXX XXX as shown in Figure A 3 If you are successful a reply will be returned indicat ing the turn around time of the request and re ply Remember that the default address of the Power Command iWatch 100 is 192 168 1 222 If you have loaded a CPG image or changed the IP address per the customer s requirements you will have to ping the appropriate address If the PowerCom mand iWatch 100 is not found
43. ING THE NETWORK CONNECTION A 1 Setting a Static Address On Your A 3 List of Figures FIGURE 1 1 4 23 4 24 TITLE PAGE The PowerCommand iWatch 100 Monitoring System 1 1 instalation Software LISE ci s e REX lex tx a EX Tea 2 1 CD CONCA 2 3 100 Server DIN Locking Tab Location 3 1 LEON 100 Server Dimensions 3 2 100 Server Data Console and Telephone Connections 3 2 aa m RD ca 3 3 100 Server High Voltage Mains Screw Terminals 3 5 100 Server LonWorks TP FT 10 Free Topology Twisted P air B LIII PILLE 3 6 PowerCommand iWatch 100 With PowerCommand 3100 Control 3 7 PowerCommand iWatch 100 With PowerCommand 2100 Control 3 7 PowerCommand iWatch 100 With PowerCommand 3200 Control 3 8 PowerCommand iWatch 100 With PowerCommand 1 X 2 X 3 X uan ia dde doe Ide DAC EE OD dote TOL dob dod QE dede Yee nd 3 8 Open mie AME FIG 4 2 Ready to Edit Config xml file 4 2 New Connection Description 4 5 Port GCONMECUON scene optas Ub EU ux ck ai gar don Bora aia atus 4 5
44. Installation INTRODUCTION This section covers the installation process and setup instructions for the i LON100e3 software and the PowerCommand iWatch 100 application files This information is to be used by the tech nician when creating the network The end user only needs to make sure that the monitoring com puter has access to Internet E xplorer 6 0 or higher and the necessary hardware to support this brows er Unless a new version of the PowerCommand iWatch 100 or new version of i LON 100 is re leased the software described in this section only needs to be installed once on the technician s com puter In order for the complete PowerCommand iWatch 100 application to function correctly it is necessary to complete all of the setup procedures as described in each of the sections COMPUTER HARDWARE REQUIREMENTS use 100 installation and configuration software your computer must meet or exceed the following hardware requirements Pentium Il 600 MHz or faster 128 MB RAM minimum e MB free hard disk space e CD ROM drive e Super VGA 800 x 600 or higher resolution dis play with 256 colors 1024 x 768 recommended for viewing web pages e Mouse or compatible pointing device e Serial port e Ethernet RJ 45 port NIC port COMPUTER SOFTWARE REQUIREMENTS use i LON100 installation and configuration software your computer must meet or exceed the following software requirements e Microsoft Wind
45. LON documentation may not be reproduced stored or transmitted without the prior permission of Echelon Corporation Echelon and i LON are trademarks of Echelon Corporation registered in the United States and other countries XIV 1 Introduction FIGURE 1 1 THE POWERCOMMAND iWATCH 100 MONITORING SYSTEM WELCOME The PowerCommand iWatch 100 is an Eche lon i LON100e3 based device that provides monitoring and control of generators and ortrans fer switches via the Cummins PowerCommand 10 Echelon LonWorks network Access to the PowerCommand iWatch 100 can be obtained over an ethernet LAN WAN Analog Modem Dial in or GSM Connection by using Internet Explorer 6 0 or higher as the GUI The PowerCommand iWatch 100 is comprised of three major components e LON100e3 Software Used to set up the I LON100 as a Remote Network Interface add configuration P lug Ins and install software up grades for LonMaker for Windows e PowerCommand iWatch 100 Support CD In cludes the factory image files for LonWork s gensets and ModBus gensets network data bases type format files security profiles and documentation needed for the PowerCom mand iWatch 100 application LON100e3 Hardware The PowerCommand iWatch 100 works with LonWorks FT 10 net work Automatic Transfer Switches 55 gen set controls and 13xx series control ModBus 100 Hardware Cummins 4 PowerCom
46. Licensed Software is used to monitor and control power generation systems CPG may also offer for sale upgrades of the Licensed Soft ware which the Licensee is under no obligation to purchase e All rights relating to the Licensed Software not specifically granted to Licensee pursuant to this Agreement shall be retained by CPG f Licensee acknowledges that the Licensed Software may include software that CPG has obtained or licensed from a third party and Licensee agrees that the terms and conditions of this Agreement shall be applicable to any such third party software Licensee agrees to abide by any additional or modified terms and conditions with respect to such third party software if reasonably requested in writing by CPG and or the third party 2 Markings Licensee shall use its best efforts to preserve all copyright trademark ownership or other notices legends or markings on the Licensed Software as originally provided by CPG In the event the Licensed Software con tains any copyright or other message imbedded therein Licensee shall not modify or remove such embedded message All copyright trademark ownership or other notices legends or markings on the Licensed Software as originally provided by CPG also shall be clearly displayed on each backup or archival copy of the Licensed 5 oftware 3 Materials The PowerCommand Installation Diskettes Security Key Diskettes User Manual and any updates thereto constitute the entire pr
47. ON 100 finishes reboot ing see Figure 4 7 2 Answer y and press Enter when asked if you 2 You can also type show and press Enter to want to proceed with the format see the information shown in Figure 4 7 Watch100 HyperTerminal File Edit View Call Transfer Help 1110 100 gt format This command will format the flash disk erasing ALL data software and license keys Be sure to backup any files that must be restored afterward device will no longer function until a new 1 10 system image 15 loaded To restore to factory defaults use the factorydefault command This command will also force a reboot All applications will be stopped It is recommended that this command be run from the bootrom Do you want to proceed with the format Connected 0 02 46 Auto detect 96008 N 1 SCROLL CAPS Capture Print ech iLon600 HyperTerminal File Edit View Transfer Help 2 8 e FIGURE 4 6 FORMATTING THE 100 Copyright c Echelon Corporation 1999 2005 All rights reserved Software provided herein may contain or be derived from portions of materials provided to Echelon under license by a third party supplier Bootrom Version IP fiddress Subnet Mask Host Name LonTalk ID Time Bootrom iLON100 The unit failed to Please perform the Bootrom iLON100 Connected 17 04 56 Auto detect 3
48. Supplement DFARS The Government agrees that i Ifthe Licensed Software is supplied to the Department of Defense DoD the Licensed Software is classified as Commercial Computer Software and the Government is acquiring only restricted rights in the Licensed Software and documentation relating thereto as that term is defined in Clause 252 227 7013 c 1 of the DFARS and 1 Ifthe Licensed Software is supplied to any unit or agency of the United States Government other than the Department of Defense the Government s rights the Licensed Software and documentation relating thereto will be defined in Clause 52 227 19 c 2 of the FAR 12 Restricted Rights Legend Use duplication or disclosure by the Government is subject to restrictions set forth in subparagraph c 1 ii of the Rights in Technical Data and Computer Software clause at DFARS 252 227 7013 13 Confidentiality a Licensee hereby acknowledges that the Licensed Software and periodic updates thereto contain valuable information belonging to CPG that CPG considers confidential Licensee acknowledges and agrees that the source code object code and other information respecting the Licensed Soft ware is confidential information of CPG Consistent with the purpose of this Agreement Licensee agrees to use its best efforts not to release disclose or otherwise permit unauthorized access to such confidential information In addition to any other rights or remedies which ma
49. XML Document XML Document XML Document HTML Document HTML Document XML Document HTML Document HTML Document XML Document Dncument XML Editor y Scan for viruses w Micros 3 Winzip T Notepad Send To amp rnitaliz menu h amp Oneline amp Product start ht system Details Opens the document with Microsoft Office Word Cut Copy 4 WordPad oft Office Word Internet Explorer Microsoft Office InfoPath Create Shortcut Delete Rename Choose Program 2KB HTML Document 2KB HTML Document Properties 2KB HTML Document Date Modified 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 9 7 2007 3 39 PM 9 7 2007 3 39 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 9 7 2007 3 39 PM 91712007 3 39 PM FIGURE 4 1 OPEN THE XML FILE options you must not alter the tag names For example site code is the beginning tag for the site code field site code is the end tag of the field If you modify either the beginning or end tags the config xml file cannot be read cor rectly 4 The word document will open see Figure 4 2 NOTE If the document does not open as shown in
50. aced on dry wood platforms over floors that are metal or concrete when around electrical equipment Do not wear damp clothing particularly wet shoes or allow skin surface to be damp when handling electrical equipment e Use extreme caution when working on electri cal components High voltages can cause inju ry or death DO NOT tamper with interlocks e Follow all applicable state and local electrical codes Have all electrical installations per formed by a qualified licensed electrician Tag and lock open switches to avoid accidental clo sure e Jewelry is a good conductor of electricity and should be removed before working on electri cal equipment MEDIUM VOLTAGE GENERATOR SETS 601V to 15kV e Medium voltage acts differently than low volt age Special equipment and training is required to work on or around medium voltage equip ment Operation and maintenance must be done only by persons trained and qualified to work on such devices Improper use or proce dures will result in severe personal injury or death Do not work on energized equipment Unau thorized personnel must not be permitted near energized equipment Due to the nature of me dium voltage electrical equipment induced voltage can remain even after the equipment is disconnected from the power source Plan the time for maintenance with authorized person nel so that the equipment can be de energized and safely grounded TRANSFER SWITCHES e AC and DC
51. ack either green or amber 2 Control Panel Iw Microsoft Word 1 Open up the Start My Network Places see e Connect To F igure A 5 e Windows Lg Printers and Faxes Lotus Motes amp Windows Media Player and Support 2 From the My Network Places window select s View Network Connections from the Network 0 Search Tasks window on the left side of the screen see P Run Figure A 6 All Programs gt A Log OFF Shut Down FIGURE A 5 OPENING MY NETWORK PLACES LI Yw Pavades Adwenosd 3 8 EET Device F or Addins Or Dun bed Diii LAN Inter Connactid 39 Sethe LAN Speed Connected 7 LAM or Inter Gaon VPN Adeta FIGURE 6 SELECTING VIEW NETWORK CONNECTIONS A 3 3 From the Network Connections page right The screen shown in Figure A 8 is displayed click on your Local Area Network connection and select Properties see Figure A 7 5 Network Connections Fle ER Tools Advanced O juh Adama Network Connections Nane Type Devxe Name Phone or Host Address Over teurk Tasks Dial 1 Meeeesua
52. ams Lon Maker for Windows or you can use the short cut icon on the desktop 3 Click the Restore button and browse to the template databases 4 Follow the prompts to restore the database NOTE You will not need to open the database or re commission devices so answer No when prompted to do 50 5 Once you have restored the template data bases select the template database you want to use 6 Select Open Copy 7 When asked if you want to continue click Yes See Figure 4 21 File Edit Insert Format Tools Shape Window Help Adobe PDF es No Style Arial TAM z 1111 I Shapes x i LON 100 Shapes 3 0 LonPoint Shapes 3 0 LonMaker Basic Shapes Echelon LonMaker S want to continue T Gj P 100 D Erm a 8 ES 7 You have asked to open a copy of the drawing This will generate copy of the LNS database and copies of drawings For the network Do you Yes FIGURE 4 21 OPENING TEMPLATE DATABASE 4 16 8 After choosing to continue enter a network checked If checked deselect it then click name for this project Give your database a Next name that will allow you to associate the net work with the project see Figure 4 22 Click N ext Network Interface Network Attached Py Network Wizard Network Wizard Netw
53. cable between the PC s COM portand the i LON 100 s console port If you have just applied power to the iLon100 it takes two minutes to boot up 2 Connect the 100 to your PC using an Ethernet patch cable or Ethernet crossover cable From your PC s Ethernet Port connect the cable directly to the LON 100 s Ethernet port This will keep your laptop and the i LON 100 isolated from the customer s LAN WAN while configuring it Be sure the LAN link light on the iLon is illuminated 3 Format the i LON 100 4 FTP the image Formatting the i LON 100 Once the i LON 100 is connected to the PC open Hyper Terminal and connect to the i LON 100 To do this 1 Click on Start All Programs Accesso ries Communication H yperTerminal 2 If asked to make HyperTerminal your default telnet program select No Default Telnet Program We recommend that you make erminal your default telnet program Do you want to do this _ Don t ask me this question again 4 4 3 Name the HyperTerminal connection iWatch 6 Assign the following communications port set see Figure 4 3 In that way you can open it tings see Figure 4 5 again without having to remember your set tings Bits per second 9600 4 Once you have named the connection click Data Bits 28 OK Parity Parity 5 The HyperTerminal displays a list of available COM ports for your computer see Figure Stop Bit 1 4
54. ch 100 is pre config ured to send fault codes and fault types through e mail for all of the devices that are connected to the network except DIM and annunciator modules To send e mails you must first configure your des tination e mail address and e mail content as fol lows 1 Open the browser 2 Open the PowerCommand iWatch 100 web page 3 Choose the Standard button see Figure 6 1 Communication Network Welcome to the PowerCommand iWatch 100 This Web site provides access to a LonWorks netwo Nope nu vides the folowing featur for single site monitoring Multi site configu ailable Remote Digital 1 0 Click the Service button to access the server co Standard button to access nfiguration Web pages Click on the the PowerCommand iWatch 100 web pages FIGURE 6 1 POWERCOMMAND IWATCH 100 WEB PAGE 6 1 4 From the main menu choose Alarms E Command iWatch 100 The following symbols see Figure 6 2 are also included by default in the subject field 5 When the new window appears click on Email Alarm The screen in Figure 6 3 ap pd data point description ua data point value units NOTE Multiple e mail addresses can be sepa data point value rated by a semi colon NOTE For a description of the symbols you can 6 Enter the destination e mail address where it add click on Help at the top of the Alarm says username 9 company com Notifier pag
55. d iWatch 100 web pages Standard FIGURE 6 4 SELECTING SERVICE BUTTON ROM WEB PAGE 6 3 The Alarm Notifier Dialog Box appears see Figure 6 5 There are two input arrows on the screen Click on Input Values The right hand pane opens and displays all of the pre defined alarms Atthe top of that pane select the Show Advanced properties radio button Click the box in the Disabled column nextto an alarm to disable it When finished with making modifications se lect Submit in the upper left corner of the screen i LON 1008 ES Name Email Alarm Notifier Input Values 8 If an alarm appears the Alarm Summary de lete the sumlogl dat and histlogO dat files from the PowerCommand iWatch 100 These files are located in the alarm log folder on the PowerCommand iWatch 100 ALARM ACKNOWLEDGMENT By default all alarms require an acknowledgement If you desire to change that default 1 Description Summary Log History Log Navigate to the Alarm Log Data Point web page see Figure 6 5 Remove the check for an alarm in the Ac knowledgment R equired column Select Submit in the upper left corner of the screen amp ECHELON Configure Alarm Notifier Main FIGURE 6 5 ALARM NOTIFIER DIALOG BOX 6 4 m Configure Alarm Notifier Log Data Points eos
56. der 9 27 2007 6 24 PM x Delete the selected items em modules File Folder 9 27 2007 6 24 PM pulseBackup File Folder 9 27 2007 6 24 PM File Folder 9 27 2007 6 24 PM Other Places 3 aotrom upi 475KB UPD File 9 7 2007 3 33 PM 5 3 270 File 9 7 2007 3 34 PM 1KB DAT File 9 7 2007 3 42 PM c3 Independent School Dist 196 9 Documents 4 My Computer amp Network Places W Scan for viruses CD Winzip Details 1 Send To Open With Cut Create Shortcut Delete Rename FIGURE 4 15 FTP SITE 4 12 2 You should be asked if you want to overwrite existing files Choose yes to all Although a long transfer time may be indicated it should take less than 15 minutes Copying alarmGenerator xml From C Powertommand Watch 3 02 20 04 Projects Independent School Cancel 22 Minutes Remaining 3 When copying is complete go back to the Hy perTerminal prompt and type reboot 4 Choose y to confirm you want to reboot the ILLON100 This should take approximately two minutes 5 After the 1 103100 is finished booting up its address changes to 192 168 0 5 This ad dress is defined in the image files created by Cummins You will need to setthe IP address with the customer s requirements using the hyperterminal connection and the ipaddress command You must also change the static address of your computer to match the subnet XXX XXX Xxx 25 that you eventually assign to the i Lon100
57. dy in such event 10 Warranty Disclaimer The Licensed Software and any and all updates thereto are licensed As Is with the exception of the warran ties specifically provided herein CPG does not claim and does not warrant that the Licensed Software will run error free WITH THE EXCEPTION OF THE WARRANTIES PROVIDED HEREIN CPG DISCLAIMS ALL WARRANTIES EITHER EXPRESSED OR IMPLIED REGARDING THE LICENSED SOFTWARE ITS MERCHANTABILITY OR ITS FITNESS FOR ANY PARTICULAR PURPOSE AND CPG WILL NOT OTHER WISE BE LIABLE FOR INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHAT SOEVER RESULTING FROM LICENSEE S USE OF THE LICENSED SOFTWARE OR FOR ANY ERROR OR DEFECT IN THE LICENSED SOFTWARE CPG S NET LIABILITY TO LICENSEE SHALL NOT EXCEED THE TOTAL AGGREGATE PAYMENTS BY LICENSEE TO CPG WITH RESPECT TO THE LICENSED SOFTWARE 11 Government Licensee If Licensee is acquiring the Licensed Software as or on behalf of a unit of the United States Government the following provisions shall be applicable The Government acknowledges and agrees that the Licensed S oft ware and documentation relating thereto were developed at private expense and no part of the Licensed Soft ware or documentation relating thereto is in the public domain The Government acknowledges 5 repre sentation that the Licensed Software is Restricted Computer Software as that item is defined in Clause 52 227 19 of the Department of Federal Acquisition Regulation
58. e e Z Customer Alarm 07 CA Customer Alarm 08 Use Invalid value 24 Customer Alarm 09 b Customer Alarm 10 Format description SNVT switch Customer Alarm 11 gt Customer Alarm 12 Unit string value 2 Customer Alarm 13 Customer Alarm 14 Max send time heartbeat 0 Customer Alarm 15 Customer Alarm 16 Min send time throttle 1 Genset No 1 Communication v FIGURE 6 10 SCROLL DOWN THE TREE 6 7 ALARM NOTIFICATION VIA A DIAL UP PROVIDER To enable the PowerCommand iWatch 100 to con nect to a dial up provider use the following proce dure From the Service page 1 Move your mouse over Network and click LAN WAN 2 In the left hand pane right click on the 100 atthe top of the tree and select Add Con nection 3 In the right hand pane name the new connec tion Enter the necessary phone number user id and password for connection to your ISP see Figure 6 11 Right click on the new connection just added in the left hand pane and select Add Server Type in the IP Address or name of your SMTP Server see Figure 6 12 In the left hand pane right click on the new S MTP server you added and select Add Ser vice Me reete 2 GE ine 0 Skrita 1008 B Network LAN
59. e see Figure 6 5 7 Modify the Subject field if you need a more de 8 the message field configure what informa scriptive name for the site Default is Power tion you want to send in the e mail Address http 146 91 130 193 user echelonfindex html userDir cpg iew arms PowerCommand iWatch 100 Oneline Diag Stopped Fault Code 1125 2007 04 09 13 16 17 FIGURE 6 2 SELECTING E MAIL FROM MAIN MENU Confisure Email Hame Email Address Subject Attachment Message Variable substitution EmailAlarm Duplicate Add Delete user name company com PowerCommand atch100 Alarm wa Add Delete The alarm was received from address Go to the PowercCormand iWatchiO0 help pages to look up fault codes Fault State 1 Warning 2 Shutdown 3 Shutdown with Cooldown 4 Derate Subject Alarm type name Insert Body A A Dn DMTn u J FIGURE 6 3 ENTER DESTINATION E MAIL ADDRESS 6 2 Cummins has pre configured the alarm to send the IP address for this PowerCommand iWatch 100 device in the alarm message We have also pre configured the text message instructing the e mail
60. e Links T B LON 100 POWERED BY ECHELON 4 5 NETWORK CONFIGURE VIEW DEMO HELP LOG OFF Network LAN WAN Submit Right lick items to move Email Service Property i LON 100 Email server address mail company com 8 88 LAN 2 88 Turnaround Address Email server port 25 not configurable of WebBinder mail company com ri Email Default Source email address powerCommand iWatchi00Qcomr User name powerCommandiWatchi00 Password Re enter password 0 Use as default 2005 Echelon Corporation 1 100 Embedded Software Version 3 02 20 FIGURE 4 35 E MAIL DEFAULT OPTION 4 25 After the changes are made you need to verify that the information is correct To do this 1 Click Setup Verify The screen in Figure 4 36 appears 2 At Send test email to fill in your e mail ad dress or someone else s to verify that the SMTP server connection is working correctly 3 You only need to check the e mail and LAN connections Deselect the other choices see Figure 4 36 4 Click Start Tests LLON TERI internet Server internet Explorer It is possible that one of the following functions might go wrong e No DNS server address entered Unable to access the DNS server Unable to access the mail server Sender e mail address invalid NOTE The PowerCommand iWatch 100 must be connected to the customer s LAN WAN for these tests to wo
61. e Pack 8 03100 User Guides There are two different methods available for ob taining the LON100e3 software e Requestit from the CPG Software Shelf NOTE you are obtaining the i LON100e3 software from the CPG Software Shelf keep in mind that it may take several days to receive the software e Insert the i LON100e3 CD provided with the PowerCommand iWatch 100 and follow the steps below To install the i LLON100e3 software from the CD 1 Insert the 1 LON100e3 software installation CD into your computer If the program fails to start navigate to your CD ROM drive and run setup exe 2 Click on Install Products 3 Click on the 1 LON100e3 SR2 Software only 4 Follow the instructions in the setup wizard Be patient This may take several minutes If your LonMaker version is not atleast 3 13 10 and LNS version 3 08 05 the installation may prompt you to install the updates necessary to achieve these version levels It is recom mended that you stop and install these up dates separately They are located in the Echelon updates folder on the PowerCom mand iWatch 100 CD POWERCOMMAND 100 CD INSTALLATION The support CD contains the necessary files to load onto the PowerCommand iWatch 100 a PDF of this manual and the supplements described be low e Network support CD e PowerCommand iWatch 100 format files e PowerCommand iWatch 100 LonMaker data bases for 2100 3100 and 32xx generator con
62. e a non exclusive non transferable and non sublicensable license to possess and use one copy of the Licensed Software contained in this package in machine readable form to monitor and control power generation systems manufactured or sold by CPG The Licensed S oftware is specifically licensed for use in a single facility of Licensee for its intended purpose and it may not be sublicensed sold or otherwise distributed The license for Licensed Software is subject to the following terms and conditions b Licensee may load each copy of the Licensed Software and the Security Key files provided by CPG onto a single computer as required to use the Licensed Software for its intended purpose Licensee may make a single backup or archival copy of the Licensed Software in machine readable form pro vided that Licensee affixes to the backup or archival copy any copyright and trademark notice serial number and any other legend of ownership contained on the original disk from which the archival copy was made C Licensee agrees to use the Licensed Software and any updates to the Licensed Software in strict accordance with CP G s published service practices and or product warranty guidelines for the sole purpose of monitoring and controlling power generation systems manufactured or sold by CPG d Licensee acknowledges that CP G may at its option and at no costto the Licensee provide updates to the Licensed Software so that the most current version of the
63. e image is for the 2100 3100 and 3200 genset controls and the other image is for the 13xx genset controls Both images have the ability to display ATS and a DIM module UPDATING PROJ ECT SETTINGS In order to edit project settings 1 Use Windows Explorer to open the project folder you created above C PowerCom mand iWatch 3 02 20 04 Projects P roject 2 Open the Web folder followed by the user folder and cpg folder as shown below C MP rojects P roject NameMmageW sen C P G 3 Open the config xml file using Microsoft Word To do this a Right click on Config xml b Select Open With c Choose Microsoft Office Word see Figure 4 1 4 1 Sw C PowerCommand iWatch 3 02 20 04 Projects Independent School Dist 196MmageYwebluserlcpg File Edit View Favorites Tools Help Back 9 27 rh Search Folders Address Name ATSI xml gt ATS2 xml ATS3 xml ATS4 xml amp amp ATSAnnun htm ATSSummary htm File and Folder Tasks Rename this file gy Move this file Copy this file Publish this file to the Web 6 E mail this file Delete this file Control amp amp Digital I Open Edit DigitalIc Snapshot Other Places e user My Documents My Computer amp My Network Places Gen2 x E Gen3 x Gen4 x censun amp index h Open With ize Type XML Document
64. ected directly to the I LON 100 using either patch or cross over cable The i LON 100 will automati cally reconfigure it s port to accept either type of cable If you are not connected to a live Ethernet port you will be required to reboot your PC before the changes take place see Figure 4 8 If you are con nected to a live port the Status column should show Connected 2 Select your wired connection right click and select Properties Address Network Connections Network Tasks Dial up Create new connection S netopia Change windows ings Firewall settin e Start this connection LAN or High Speed Internet V Wireless Network Connection LAN or High Speed Inter Rename this connection la Local Area Connection LAN or High Speed Inter 2 Delete this connection b Local Area Connection 2 LAN or High Speed Inter Change settings of this connection Other Places Control Panel 3 Network Places E My Documents 3 Computer Status Disconnected Connected Connected Disabled Device Name Phone or Host Address Owner Conexant 0110 MD 3050 System Intel R PRO Wireless 39 System Broadcom Netxtreme 57 System Cisco Systems VPN Adapter System Conexant D110 MDC 92 Modem FIGURE 4 8 NETWORK CONNECTIONS PROPERTIES WINDOW 3 A window is displayed see Figure 4 9 Scroll You need to know what subnet you req
65. ed automatically Do not work on this equipment when mentally or physically fatigued or after consuming any alcohol or drug that makes the operation of equipment unsafe Use only the latest physical and logical connec tion diagrams for installing and maintaining the PowerCommand Network If changes are made to the physical or logical network con nections make sure the site connection dia grams are updated Create a new CSV file if the number or type of modules changes or if the bindings change PCN 1 CUMMINS POWER GENERATION POWERCOMMAND SOFTWARE LICENSE AGREEMENT By breaking the seal on the PowerCommand diskette envelope you indicate your acceptance of the terms of this Agreement If you do not accept the terms of this Agreement you may return within 5 business days of your purchase the entire contents of this kit to the Cummins distributor from which it was purchased for a complete refund RECITALS WHERAS Onan Corporation d b a Cummins Power Generation hereinafter CP G and Licensee desire to establish a relationship pursuant to which Licensee will obtain certain rights from CPG with respect to the Li censed Software and CPG will provide certain information and updates to Licensee all for the mutual benefit of CPG and Licensee THEREFORE in consideration of the above premise and the mutual covenants con tained herein CPG and Licensee agree as follows l License Grant Restrictions a CPG hereby grants to License
66. edded Sefteare Verrios 3 02 50 FIGURE 5 9 CONTROLS WEB PAGE d LLON 100 Internet Seer gt Micrnsoltr inherent o View Took Q xig fo x trees O 5 289 WG Address di Hetpe 146 1 130 194 ner meg iue iL Ling mit Watch 100 Wii tutput Ha 11 Activale DIM Activate Aciivaln Activale Quiput Mad Activole Cutiput 14 Activate u Bro Activate ulput Hu t Activate Activate Ousput Ha Til Activale ul Hn Ti Aclivale 2007 05 10 10 43 38 LLOH 140 303 10 E Loc intranet FIGURE 5 10 RELAY OUTPUTS ALARM SUMMARY PAGE The Alarm Summary web page is located in 100 s internal web pages To view the Alarm Sum mary web page The Alarm Summary page is used to acknowledge and clear alarms To acknowledge an alarm check the Ack box and click on Submit All alarms have 2 Go to your PowerCommand iWatch 100 s IP an acknowledgment required default setting If address you would like to change the default acknowledge 3 Log in to the 100 and clear alarm settings refer to the previous sec tion For more information on Alarm Summary re 4 Place the cursor over View and select Alarm fer to
67. ert you to potentially dangerous condi tions to the operator service personnel or the equipment This symbol warns of immediate hazards which will result in severe personal in jury or death This symbol refers to a hazard or unsafe practice which can result in severe per sonal injury or death This symbol refers to a hazard or unsafe practice which can result in personal in jury or product or property damage MOVING PARTS CAN CAUSE SEVERE PERSONAL INJ URY OR DEATH e Keep your hands clothing and jewelry away from moving parts e Before starting work on the generator set dis connect battery charger from its AC source then disconnect starting batteries negative cable first This will prevent accidental starting viii e Make sure that fasteners on the generator set are secure Tighten supports and clamps keep guards in position over fans drive belts etc e Do not wear loose clothing or jewelry in the vi cinity of moving parts or while working on elec trical equipment Loose clothing and jewelry can become caught in moving parts J ewelry can short out electrical contacts and cause shock or burning e f adjustment must be made while the unit is running use extreme caution around hot man ifolds moving parts etc ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJ URY OR DEATH e Remove electric power before removing pro tective shields or touching electrical equip ment Use rubber insulative mats pl
68. g strike on or near a telephone circuit to which the i LON 100 Internet Server is con nected This connector must be used with a suitable male 11 connector that is connected to a two wire POTS connection that is compatible with the V 90 internal analog modem The 100 server analog modem is not compatible with ISDN cir Cuits To reduce the risk of fire use only No 26 AWG or larger telecommunication line cord High Voltage Mains Power AWARNING AC power within the i LON 100 server presents a shock hazard that can cause severe personal injury or death Make sure the AC power mains are turned OFF before remov ing the cover handling the mains wiring or connecting any mains cabling to the 1 LON 100 server device DO NOT under any circumstances operate the 100 server device to mains voltages out side of the range 90 230VAC 10 to 30 50 60Hz 2 5 2 When connecting a unit always connect earth ground first then Neutral then Line This minimizes the risk of shock or equip ment damage should power inadvertently be present on Line There is a risk of explosion if the battery is replaced by an incorrect type Dis pose of used batteries in accordance to the in structions AWARNING i LON 100 server is not equipped with a power disconnect device When the device is installed and mounted the installer must provide a means to safely re move power such as a power switch or a cir cuit
69. hape LonMaker Window Help B amp 6 t About LonMaker Normal Arial 9p Help Contents Network Properties Network Service Devices shapes x l i LON 100 Shapes 3 0 LonPoint Shapes 3 0 LonMaker Basic Shapes E Ur 1232 8 Device Templates LonMaker Credits Info 4940 dx3 40433N Discover Devices Status Summary Resynchronize Refresh L lt lt Z Y amp 1 Database Merge Export Utility System Plug Ins Global Plug Ins Channel 1 User Profiles Select Minimum UI FIGURE 4 25 CONNECTING TO THE NETWORK INTERFACE 4 18 3 Check Network Attached NOTE When you click OK you may need to up grade your network interface 4 Choose x Default iWatch from the dropdown 5 If you see the message shown in Figure 4 27 list of interfaces and click OK select Yes Metwork Properties Plug In Registration Authentication Domain Timing Lonhaker Options Remote Lightweight Client Access Permission Lightweight Client Options Naming Server Location Metvvork Interface Resource File Languages Logon Onnet offnet MHetwork Interface qo M Network Attached FIGURE 4 26 NETWORK INTERFACE Echelon LonMaker The program ID of
70. he computer in use 4 From the Local Area Connection Properties window scroll down and select Internet P roto col TCP IP and click on Properties The window in Figure A 9 is displayed 5 Select Use the following IP address and enter the information shown in Figure A 10 6 Select OK when finished Then select Close in the Local Area Connection P roperties window This will apply your changes NOTE If you are asked to reboot your computer your computer is not currently connected to a live Ethernet jack You may either reboot or connect your computer to a live Ethernet jack and repeat this process 7 Using the Command window try to ping the PowerCommand iWatch 100 again It should work now 8 If this doesn t work refer to the procedure in the Console Connection portion of Section 4 and use the Show command to confirm the address and subnet mask of you PowerCommand iWatch 100 9 Then adjust the appropriate settings above to communicate NOTE Your subnet mask must match that of the PowerCommand iWatch 100 for communication 10 Remember to restore you settings in the Local Area Connection Properties when you are done to obtain an IP address automatically A 5 Internet Protocol TCP IP Properties You can get P settings assigned automatically if your network supports this capability need to ask your network administrator for the appropriate IP settings
71. he gen erator Start Stop command and Fault Reset but tons as well as Test and Fault Reset for the transfer switches Control Web page for activating the relay out puts ABOUT THIS OPERATOR S MANUAL This Operator s Manual covers software installa tion setup and operation of the PowerCommand iWatch 100 application e Section 1 provides an overview of this manual and some basic features e Section 2 describes the required software to be installed on the service technician s computer e Section 3 covers installation requirements and how to mount wire and connect the Power Command iWatch 100 to a LAN WAN or Dial up ISP modem e Section 4 describes how to create the Power Command iWatch 100 project folders modify customer specific settings and load the web page files onto the iLon100 It also includes set ting up hyper terminal setting up a remote net work interface setting a static IP adress on the service computer configuring a dial up connec tion and commissioning the PowerCommand iWatch 100 using LonMaker for Windows e Section 5 provides descriptions of the Power Command iWatch 100 s user web pages e Section 6 provides information on alarm gener ation and notification including e mail configu ration e Section 7 provides information on setting up dif ferent user names and passwords e Appendix A provides general information on troubleshooting the network connection 1 2 2 Software
72. iality of information 15 Completeness Licensee and CPG agree that this Agreement constitutes the complete agreement and understanding be tween the parties relating to Licensed Software and updates thereto This agreement supersedes all prior agreements understandings and negotiations whether written or verbal with respect to the subject matter hereof This Agreement can only be modified by a written agreement signed by both parties xii 16 Export Regulations Licensee understands that the Export Administration Regulations of the Department of Commerce of the United States may prohibit the export of the Licensed Software to certain countries and agrees to conform to those regulations Licensee shall indemnify CPG against any liability or loss related to Licensee s failure to conform to those regulations 17 Governing Law This Agreement shall be governed by and construed in accordance with the laws of the State of Indiana United States of America and NOT the UNCISG To the extent required in order to comply with the laws and regulations of any country in which Licensed Software is distributed or used the terms and conditions of this Agreement shall be construed to most nearly effectuate the purposes of the Agreement as set forth herein If any provision of this Agreement shall be held to be unenforceable such holding shall not affect the enforce ability of any other provision hereof 18 Attorney s Fees In the event of any legal act
73. id value ATS No 2 Communication ATS No 2 Fault Code Format description NEP ATS No 2 Fault 2 ATS No 3 Communication Unit string 200 ATS No 3 Fault Code 2 ATS No 3 Fault Type Max send time heartbeat ATS No 4 Communication 5 mm ATS No 4 Fault Code Min send time throttle FIGURE 6 9 AVAILABLE ALARMS 6 6 7 tree will be populated with the names of 9 Choose the customer alarm and rename the available alarms Scroll down until you see description to a name that describes the customer alarms 1 through 16 see Figure alarm 6 10 10 Save the changes by clicking Submit NOTE You can modify multiple alarms before you 8 Choose the customer alarm and rename the click Submit Alias name to a name that describes the For another reference on how to configure alarms alarm please refer to the 1 LON 100 User s Guide E LO N 1 00 POWERED BY I ECHELON sere merwonx conrroune view osmo wee osor Configure Data Points 2 H ATS No5 Delayed Fault Code gt ATS Delayed Fault Code Index 1222 ATS No Delayed Fault Code Data Point name NVL nvoAlarm01 137 ATS 8 Delayed Fault Code Customer larm 01 Alias name Customer Alarm 01 Customer Alarm 02 P Customer Alarm 03 Location iLONT10D NVL dynamic 7209 Customer Alarm 04 Description Customer Alarm 01 UN Customer Alarm 05 200 Customer Alarm 06 Use Default valu
74. ight of the screen select the user dow in the lower part of the dialog box you want from the list in the user s window 7 3 4 Click Add User the right side of the dialog box The username appears in the group win dow To save the security profile 1 From the 100 Web Server Parameters main dialog box select Validate from the file Removing Users from a Group menu 2 Atthe very bottom left of the dialog box review the Status message You need to see All data consistent before you proceed To remove a user from a group 1 Select the Groups tab from the 100 Web Server Parameters main dialog box The Groups dialog box appears In the Groups window select the group from which you want to remove a user If you see another message fix the problem Then run Validate again Select Save from the file menu The Save dialog box appears NOTE Do not change the name of the file from WebP arams dat You should save this file back to the Image folder under the specific project folder you are using 3 In the middle window named Users in Group select the user you want to remove from the list 4 Click Remove The username disappears lick 5 When asked if you wantto replace the existing file click Yes Saving the Webparam dat File 6 Copy this file back to your PowerCommand iWatch 100 using the FTP process This file goes at the root of the PowerCommand iWatch 100
75. igured unit Number of This has the range 0 4 t is possible to have a PowerCommand iWatch 100 display more than four ATS However itis a custom configuration and requires a factory configured unit Digital IO This option allows you to use digital inputs and outputs that are on the PowerCommand iWatch 100 or a Digital in put output module This field can either be yes or no The PowerCommand iWatch 100 can communicate with one DIM Metric This field is for the display units There are three options here yes no and ask Select Yes to display metric units No to display imperial units and Ask to ask the user which units they want when they first access the web pages Genset and ATS Names Each device has a label field that can be changed You can use 16 characters for the genset name and 20 characters for the ATS name 6 Save and close the config xml file If you are using Microsoft Word to edit the file select Continue when prompted that the file is not a word document If you have Digital I O you may also modify the xml file to rename the inputs outputs change indicator colors and change the text on the relay labels from their default activate deactivate The file for this is called digitallO xml 15 also located in CAP ow er Projects VP roject NameMmageW eb sencC P CY As you did with the Config xml right click on file name DigitallO xml in Windows Explorer and open it with Microsoft Word
76. iles to adding and de leting users and adding and moving users be tween already defined groups Directions beyond this point are not provided in this manual When you create the project folder the no log in for viewing web pages is loaded into the P ower Command iWatch 100 by default The file where the security settings are located is called webpa rams dat It is located at the root level of the P ower Command iWatch 100 s directory structure Modifications can be made directly to this file or the restricted access security file can be loaded and modified also The restricted access file is lo cated in the Security Options folder that is copied to your computer when you copy the PowerCom mand iWatch 1005 CD contents to your PC for the first time C PowerCommandiWatch 3 02 20 0445 ecurity Options NOTE Make sure you are using the copy of the webparams dat file in the project specific folder The original files should never be modified Open the webparams dat file in the project folder using this program web server security pa rameter 7 1 You can locate this as follows 1 Choose Start from your PC 2 Open All Programs 3 Choose Echelon 100 Echelon i LOM 100 Echelon i LON 600 9 Echelon LNS Utilities Gateway 3 08 Intel PROSet Wireless iPass Lexmark m Mainframe Marimba fap Microsoft Office Microsoft Office Tools fm alarmLag c
77. ion or other proceeding that is brought about to enforce this Agreement the prevail ing or successful party shall be entitled to recover reasonable attorneys fees as well as other costs incurred in that action or proceeding in addition to any compensation to which it may be entitled as a result 19 Agreement Successors and Assigns The terms and conditions of this Agreement shall inure to the benefit of and enforceable by CPG and the suc cessors and assigns of CPG s interest in this agreement and or CP G s ownership of the Licensed Software Onan Corporation 2002 xiii REPRINT PERMISSIONS Excerpts from the following quick start guides are reprinted with permission of Echelon 100 e3 Internet Server Quick Start Guide Excerpts from the following manuals reprinted with permission of Echelon 100 e3 Internet Server User s Guide Installing Connecting and Configuring the i LON 100 100 e3 Internet Server User s Guide Using 100 Web Pages to Configure Application and to Monitor and Control Data Points i LON 100 e3 User s Guide In addition screen shots from the 100 built in web pages will be reproduced Except as expressly permitted no part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of Fuji Electric Systems Excerpts from the i
78. is field should not be changed If itis changed the point may not function correctly This is the network variable that is used for control of the output LED Images The following images can be used for LEDs The color of the LED follows LED in the file name If Flash follows the color the LED will flash at approximately 1 Hz J images CP G LED Grey gif J images CP G LED Green gif images CP G LED Yellow gif J images CP G LED Red gif J images CP G LED Green Flash gif J images CP G LED Yellow Flash gif J images CP G LED Red Flash gif Relay Button Images The following images can be used for the relay control buttons The name of the gif file is the text that appears on a blue button Other images could be used as long as they are 110 x 31 pixels and have been placed in the web images CP G But tons VS mall folder on the PowerCommand iWatch 100 images C P G B uttons S mall Activate gif G Buttons S mall Deacti vate gif images C P G B uttons S mall S tart gif images C P G B uttons S mall S top gif Save and close the DigitallO xml file If you are us ing Microsoft Word to edit the file select Continue when prompted that the file is not a Word docu ment LOADING THE I LON 100 IMAGE The following steps are required to prepare the 100 and load the PowerCommand iWatch 100 image 1 Connect the i LON 100 to your PC using a DB 9 null modem
79. logs are using and allows for erasing some or all of these logs These logs can also be configured to be a circular file That is once the user sets a certain memory limit the 100 sends an e mail with the at i LON 100 Internet Server Microsoft Internet Explorer File Edit Favorites Tools Help tachment of the log s to the e mail recipient and Starts a new log For more information on this fea ture and Alarm History refer to the 100 Web Page User s Guide To view the Alarm History web page 1 Open Internet E xplorer 2 Type in your IP address 3 Choose Standard from the web page 4 Place the cursor over Alarm and select Alarm Summary from the drop down list aox Search 2 Favorites B rel Address http 146 91 130 217 userJechelon index html userDir echelon 1 LON 1008 powered 5 ECHELON View Alarm History Select time interval First log entry 2006 05 04 09 58 50 f show Year Month ATSICAFail Start time 2006 v 04 v Get Range lt All points gt Go to interval 1 of 1 Delete Entire Log Viewing interval 1 1 entry 1 second Last log entry 2006 05 04 09 58 50 Hour Min Sec Year Month Day Hour Min Sec o se End time 2006 may 04 09 se si Delete Log mervel torte Point Ten Grp s
80. mand iWatch 100 S oftware PowerCommand Watch 1 LLON 100 S oftware 1 1 ADDITIONAL HARDWARE NEEDED The installer must supply the following items they are needed for installation and application of the PowerCommand iWatch 100 e DB9 female connector Female null modem cable EIA 232 e Ethernet patch cable RJ 45 connectors e Power cord type is dependent upon the power supply 90 230 VAC 50 60 Hz SOFTWARE FEATURES The features available through the PowerCom mand iWatch 100 are briefly described here and are covered in more detail in the section related to that feature OneLine Page Gives an overview of the status of the network and provides links to each of the de vices on the network Generator Summary Web page for monitoring generator AC and engine data Generator Annunciator Web page for monitor ing all of the generator annunciated alarms ATS Summary Web page for monitoring the ATS source and load data ATS Annunciator Web page for monitoring all of the ATS annunciated alarms Alarm History Log Contains a list of the last 50 alarms Alarm Summary Page Contains a summary of all of the alarms and allows for clearing and ac knowledging alarms E mail Page Contains preconfigured e mails You can configure more emails and the recipients Digital I O Web page for monitoring digital inputs and outputs Control Pages Genset amp ATS Web page for activating t
81. mand iWatch 100 E mails through modem are sent just like the LAN 2 While viewing the data points use your configuration mouse to highlight all of the data on the web page you want to capture hold down left Add Service Microsoft Int mouse button and swipe mouse over the web Select the type af service to add mailrelay CUMMINS com Email SMTP 3 With your mouse over one of the data points Web Binder destination right click and select Copy CO 885 LNS Uplink O amp Time 5 4 Open Excel click on cell 1 right click over cell Al and select Paste You cannot adjust column width and row height FIGURE 6 13 SERVICE PROVIDER You can manipulate the data to suit your needs 6 9 This Page Intentionally Left Blank 6 10 7 User Names and Passwords It is possible to setup different user names and passwords by using iLON100 Web Security The PowerCommand iWatch 100 comes with two levels of security as the default Default does not require a log in in order to view data web pages However log in is required for access to control function web pages The username user and the password user are required for access to the control functions And username ilon and the password ilon are required to change configura tion pages including alarm notification settings There is another security file included on the Pow erCommand iWatch 100 CD If loaded it requires logging in to
82. minal Marking Connection Te Wem LonWorks Network The i LON 100 server is provided with a TP FT 10 free topology twisted pair LonWorks channel The PowerCommand iWatch 100 is a TP FT 10 device The TP FT 10 free topology twisted pair interface is polarity insensitive and requires connecting the twisted pair to terminals 17 and 18 see Figure 3 7 e S PES RET iu VY TNS PT ram 2 TS dois rH AE A e E emi FIGURE 3 7 LLON 100 SERVER LONWORKS TP FT 10 FREE TOPOLOGY TWISTED PAIR TERMINALS TABLE 3 6 100 SERVER LONWORKS TP FT 10 NETWORK CONNECTIONS LONWORKS Network Connection TP FT 10 twisted pair Enclosure Marking Screw Terminal TP FT 10 twisted pair Wiring Diagrams Figures 3 8 through 3 11 show the genset control wiring to the PowerCommand iWatch 100 3 6 DIGITAL INPUTS ARE POLARITY SENSITIVE DIGITAL INPUTS ARE POLARITY SENSITIVE D 0 T gt MIN LOAD 5V 5 gt WATCH 100 MAX LOAD 230 VAC 10 5 OR 24 VDC 10 AMPS ALS Automatic Transfer Switch J30 DAT 1 D DIGITA OUTPUT T 930 240 VAC 50 60 HZ CUSTOMMER SUPP J45 10 100 P
83. nts and Settings aliz41i gt ping 192 168 1 222 FIGURE 4 12 PINGING A DEVICE ON THE SUBNET C Documents and Settings aiz41 2 192 168 1 222 Pinging 192 168 1 222 with 32 bytes of data 192 168 1 222 bytes 32 time lt ims 192 168 1 222 bhytes 32 time lt ims 192 168 1 222 bytes 32 time lt ims Reply from 192 168 1 222 hytes 32 timesims Ping statistics for 192 168 1 222 Packets Sent 4 Received 4 Lost TTL 64 TTL 64 TTL 64 TTL 64 85 loss Approximate round trip times in milli seconds Minimum Maximum Average G Documents and Settings ai241 gt Ams FIGURE 4 13 PING TEST SUCCESSFUL 4 10 FTP Transfer Now you can open the Internet Browser Internet Explorer and type the following command to open the site 192 168 1 222 The iLon100 will require you to log in The default ID is The default PW is see Figure 4 14 Log As d 4 11 Either the server does nat allow anonymous logins ar the e mail address was nat accepted FTP server 192 165 1 222 User name Password After you lag vou can add this server to your Favorites and return to it easily FTP does not encrypt or encode passwords or data before sending them to the server To protect the security of your passwords and data use Web Folders instead Learn more about using Web Folders Log on anonymously password
84. oduct referred to herein as the Licensed Software unless otherwise agreed to by the parties 4 Title Title and full ownership rights to the Licensed Software and any updates thereto and all intellectual property rights including without limitation patent trademark copyright and trade secret rights therein shall remain with CPG and or its subsidiaries CPG expressly retains all rights that it may have under U S or foreign laws or international treaties relating to the Licensed Software except for those rights expressly granted to Licensee herein 5 Licensee Expenses Costs and expenses incurred by Licensee relating to any use of the Licensed Software or any other costs not specifically agreed upon by the parties in writing shall be responsibility of Licensee 6 Payment The sales price does not include any federal state local or other governmental taxes or other tariffs which may be imposed on the sale transportation production storage or export of the Licensed Software Any and all such taxes and costs shall be paid by Licensee and CPG shall have no liability therefor 7 Updates and Maintenance a CPG agrees to provide reasonable free Help Desk support for the current version and the latest prior version of the Licensed Software at hours and under terms and conditions determined solely by CPG b In the event of an error or defect in the Licensed Software or periodic update thereto CPG agrees to repair or remedy such
85. oints use the following proce 4 On the Configure Data Points screen click dure on the left hand side sign next to the i LON 1 Open the internet browser then the Power 100 see Figure 6 9 Command iWatch 100 web page 2 Select Service see Figure 6 4 to open the 5 Next click on the sign next to NVL Data Point Selection screen see Figure 6 8 3 From the main menu choose Configure 6 Then click on the sign next to dynamic Data Points This page loads slowly j LON 1008 5 ECHELON Pire emeret Welcome to 3 ll ES Data Logger Data Points Web Binder Welcome This web site provides access to a LonWorks network It is hosted i LON 100 Internet Server For more information on the i LON family of products including software updates please visit http www echelon com ilon FIGURE 6 8 DATA POINT SELECTION LO 1 00 POWERED BY ECHELON SETUP NETWORK CONFIGURE vew DEMO HELP LOG OFF Configure Data Points Show visible Data Points Show Points Index O Use Alias names Use Data Point names Data Point name f 100 146 91 130 193 80 Alias name 100 MOD Location NVL Description dynamic DEM ATS No 1 Communication Use Default value ATS No 1 Fault Code ATS No 1 Fault Use Inval
86. ommand iWatch 100 See Section 7 for instructions on how to make changes to the default log in credentials NOTE The PC that logged into the PowerCom mand iWatch 100 stays logged in until ei LLON 100 Internet Server Microsoft Internet Explorer ther logged out using the Log off button at the far upper right of the webpage or all In ternet Explorer sessions are closed Cum mins Power Generation recommends always using the Log off button to en sure that control functions are pro tected by a secure log on procedure From the main page select Control Genset amp ATS or Control Control for the DIM and Power Command iWatch 100 on board relays NOTE The 1301 control currently does not sup port fault reset commands through the ModBus registers NOTE Any command issued to the genset ATS or DIM via the PowerCommand iWatch Control web page will need to be deacti vated from the PowerCommand iWatch Control web page interface Commands turning functions on will be on continuously until turned off through the Control web page These commands do not deactivate when the web page is closed Edt Favertes eb Om gt Cs 192 168 0 6 iWatch 100 Control Stopped Press to Start P to Test ress ess L 2007 10 03 11 00 01 1 40m 100 Lrb
87. one isolated RS 485 multi drop bus port implemented on termi nals 26 through 28 These are polarity sensitive signals and the connections are noted adjacent to the ter minals Since RS 485 is susceptible to common mode ground differential voltage swings it is imperative that you use a suitable shielded cable when connecting RS 485 based devices Revers ing the polarity of the RS 485 bus will cause im proper bus operation and must be avoided The connector pins are described in Table 3 2 TABLE 3 2 i LON 100 RS 485 PIN ASSIGNMENT i LON 100 RS 485 Pin Shield Grounds RT Connecting RS 485 to the ModBus The 1301 genset control contains data that can be read using ModBus RTU protocol on a two wire RS 485 master slave multi drop bus In this ar rangement the remote device iWatch 100 is the master and the 1301 is the slave The 1301 is configured ata baud rate of 19 200 8 data bits even parity and 1 stop bit For more information about ModBus RS 485 com munications refer to the ModBus Application P ro tocol 1 1 and the ModBus Serial Line Imple mentation Guide v1 0 both are available at www modbus org TABLE 3 3 i LON 100 RS 485 PIN ASSIGNMENT 100 1301 TB2 Pins Connector Lo 2 Shield 3 3 47s H 3 5 2 CUSTOMER INPUTS Lb gt 13 12 Ld Ed
88. onfig data iCaECanfig modules File name Echelon LonMaker For Windows b Echelon LonPoint Software Echelon Lan Warks IP Configuration Server Echelon NodeBuilder Software fan Echelon SLTA 10 Network Adapter E p A A py LLON 100 Configuration Utility Help LLON 100 Images Folder LLON 100 Internet Server General Configuration User s Guide LLON 100 Internet Server Plug in Configuration User s Guide LLON 100 Internet Server Programmer s Reference LLON 100 Internet Server Quick Skart Guide LLON 100 Internet Server Web Page Configuration User s Guide i LOM 100 ReadMe First 100 Web Server Security and Parameters 4 Choose LON 100 Web Server Security and Parameters See Figure 7 1 5 Choose File Open 6 Browse to the location of the webparam file 7 Open it See Figure 7 2 k LLON 100 web Server Security and Parameters Help 100 Hardware Guide H LLON 100 Plug In Supplement Ky LLON 100 Programmer s Reference 1 LLON 100 Quick Start Guide FE 100 User s Guide k IP 852 Channel User s Guide i pulseBackup web fl Wwe ra rr 5 dat WebParams dat Files of type DAT Files dat Cancel 7 FIGURE 7 2 OPEN WEBPARAMS FILE 7 2 The active tab is Users You will see two users b Assign user to a group listed atthe bottom of the window or three users if you started with the restricted
89. ork Interface Name Naming Network Name Browse Recover databasa from network Skip this prompt when re opening this drawing By Network Database Path e CALMIDb Browse Cey Network Drawing Path Y gt A C LMDrawings Browse i E Network Description Back Cancel Help FIGURE 4 23 NETWORK ATTACHED NOT Cancel SELECTED 10 Click Next The box in Figure 4 24 appears FIGURE 4 22 RENAMING YOUR NETWORK 11 Leave the Domain Length the default val 9 When the box shown in Figure 4 23 appears ue of 1 and the Use randomly generated make sure that Network Attached is un domain ID checked Then click Finish Hetwork Wizard Domain Detinition Domain Length bytes Domain ID in hexi 21 Use randomly generated domain ID A random domain ID has been generated for the new T network and shown above lt Back Finish Cancel Help FIGURE 4 24 DOMAIN DEFINITION 4 17 Once the database is opened and saved you can Properties see Figure 4 25 connect to the network interface as follows 2 On the Network Properties box select the 1 Selectthe LonMaker Menu and then Network Network Interface tab see Figure 4 26 2 chapter4 Echelon LonMaker chapter4 VSD Subsystem 1 File Edit Insert Format Tools S
90. ou will see xDriver diagnostics test passed in the bottom of the dialog box NOTE If the test did not pass nm Network Interface Wizard IP Address Hetwork Interface IP Address Enter the IP Address of your network interface Static IP Address Use Static IP Address 132 168 The address you assigned to the xDriver does not match the address assigned to the iWatch 100 A problem exists with the Ethernet cable connection between your computer and the iWatch 100 PowerCommand iWatch 100 is not powered The IP address subnet setting on your computer is not the same as the Power Command iWatch 100 Resolve IP Address from Hostname Use Hostname lt Back Cancel Help FIGURE 4 20 ENTERING THE IP ADDRESS 4 15 OPENING A COPY OF THE TEMPLATE DATABASES Three template databases have been included on the PowerCommand iWatch 100 CD e W100E3A2100 2100 Gensets and OTPC ATS e W100E3A3100 3100 Gensets and OTPC ATS e W100E3A3200 3200 Gensets and OTPC ATS NOTE If you have different combinations select the template that best fits your application and customize it For first time use restore the databases from the backups 1 Copy the database backups to your C LM backup folder Microsoft Visio Drawing1 Subsystem 1 2 Open LonMaker for Windows from the Start Menu by choosing Start Progr
91. owerCommand iWatch 100 device and select Commission from the 3 The Source of Configuration Property Val menu see Figure 4 30 ues is not important Click Next 4340 dX3 Delete Properties Browse Configure Chann Change Subsystem Change Channel Manage Plug Ins Commission Decommission Replace Resync CPs Go to Functional Block Cut FIGURE 4 30 COMMISSIONING THE 100 Commission Device Wizard Specify the initial state of the device and the source of CP values Device Mameta atch State 1 Source af Configuration Property sAalues 7 Default 7 Offline Current values in database Online Default values Disable Current values in device Cancel Help FIGURE 4 31 SELECTING ONLINE FOR STATE 4 21 4 SelectService Pin as the device identification method then click Finish see Figure 4 32 Commission Device Wizard Device Identification Method Device Name s Watchin Service Pin C Manual Neuron ID lt Back Cancel Help FIGURE 4 32 SELECTION OF DEVICE IDENTIFICATION 5 When prompted press the service pin on the i LON100 6 Once the commissioning process is complete the 1103100 should turn green if it was suc cessful 7 Repeatthe commissioning process for all oth er devices present 8 Reset all devices either thro
92. ows XP or Windows 2000 e LonMaker 3 1 Version 3 13 10 and LNS ver sion 3 08 05 Service Pack 8 e Terminal Emulator for example Windows Hy per Terminal NOTE Cummins recommended updates for Lon Maker are included on the PowerCom mand iWatch 100 CD if needed You can check your LonMaker version by launch ing LonMaker At the first dialog box click on the LonMaker icon in the far upper left and select About Echelon LonMaker If you have questions about your LonMaker version contact service ILON100e3 CD SOFTWARE INSTALLATION NOTE The software on the CD provided by Eche lon should 1 1 100 version e3 gt Echelon LLON 100 3 Service Release 2 Install Products Please choose an application to install from one of the options on the right Echelon LLON 100 3 SR2 Software 2 Macromedia Contilbute 2 11 Trial Edition 2 Echelon Vision eJ SR Software 2e Cd Rete for mote Adobe Reader 7 E E FIGURE 2 1 INSTALLATION SOFTWARE LIST NOTE DO NOT install Echelon LonMaker 3 1 Update 2 LNS Turbo This feature is NOT recommended or supported by Cummins Inc This installation only needs to be performed on the technician s laptop i LON100 software is not needed for viewing the web pages i LON100e3 software installation CD contains the following 2 1 i LON100 Configuration Plug In Not needed e LonMaker 3 1 update 2 Do not install e LNS Servic
93. quete v parce d e gx eaae eros 3 6 4 CONNECTING THE i LON100e3 TO THE NETWORK AND COMMISSIONING THE POWERCOMMAND iWATCH 100 4 1 Configuring a PowerCommand iWatch 100 4 1 Creating a Project Folder and Copying the Image 4 1 Updating Project Settings 4 1 Loading the 100 Image 4 4 Formatting 0 100 4 4 Setting a Static IP Address on your Computer 4 7 TSU sidus dE ESTE 4 9 FIP uana udo d 08 ded o dea 4 11 Creating an Xdriver Remote Network Interface 4 13 Opening A copy of the Template 4 16 Commissioning the Devices 4 21 Set the PowerCommand iWatch 100 IP Address 4 22 The Customer s Configuration 4 23 The Service Webpages 4 24 Dial Up CONNECUON 9 4 4 0 vado ace Dee AC Reb due oe 4 27 5 POWERCOMMAND iWATCH 100 WEB PAGES 5 1 5 1 Important PowerCommand iWatch 100 Web Page Information 5 1 Genset WED Pages aic dra Ace reb s 5 3 Genset AC Data and Engine Data 5 3 Genset Annunciator Data 5 3
94. rk Edt wee favores Q deem O 8 5 1 178 A 12 158 0 Suse fechelnndindes 1003 amt Shales E OE Send test email to test emaiemail address co using mallcompamy com Monsi lis tem pentes LANFIZ7 04 1 80 WebBinder 53 E Test connection LAM mall company com25 Email Default Start Teste Progress Clear Progress Rebuild Tests 35 3005 Echulon Carprirati m Mixte Monac test 180 anita hen 1 02 10 FIGURE 4 36 E MAIL AND LAN TEST CONNECTIONS 4 26 DIAL UP CONNECTION An PowerCommand iWatch 100 webserver instal lation can include an optional built in modem that provides a direct dial in connection to the Power Command iWatch 100 s web pages This section provides information on setting up configuration parameters for a direct dial in to the PowerCom mand iWatch 100 NOTE The PowerCommand iWatch 100 internal analog modem is not compatible with ISDN circuits To setup the PowerCommand iWatch 100 for di rect dial in to the web pages 1 Open Internet Explorer and enter the following URL http XXX XXx xxx xxx address of the PowerCommand iWatch 100 2 Click on Service 4 27 3 Log in and enter the user name and pass word see Figure 4 37 Username ilon Pass
95. ro aue 2006 05 04 2006 05 04 Last Read iLON100 NVL dynamic ChargeFail 157 0 0 0 0 OFF Online 2006 05 04 10 04 41 7559 09 58 50 Manual Read i LON 100 Embedded Software Version 3 01 09 FIGURE 5 12 ALARM HISTORY 5 8 6 Alarm Generation and Notification INTRODUCTION The PowerCommand iWatch 100 is pre set with alarms for all four generators and all four transfer switches communications failure fault type and fault code If you are commissioning less than all eight of these devices then you should disable the alarms for the devices that do not exist in your net work project If you do not disable the alarms for non existent de vices a communication alarm will be sent each time the PowerCommand iWatch 100 boots up which could occur from a power failure After the alarms for non existent devices are disabled you should delete the alarm summary and history as these alarms will have already been logged There are also 16 alarm inputs on the LonMaker project You may bind any SNVT switch output to these inputs You can then custom configure these alarms in the PowerCommand iWatch 100 Working with the alarm set up does require pa tience because the web pages that you access to make changes take time to load NOTE The SMTP setup must be completed for alarms to be delivered See page 4 24 SENDING FAULT CODES AND TYPES VIA E MAIL The PowerCommand iWat
96. security file See Fig c Save the webparams dat file ure 7 3 Create new entries in the following order d Copy webparams dat file back to the a Define new User if required PowerCommand iWatch 100 and reboot u Web Server Security and Parameters File Help Username Password AddUser _ Replace _ Remove Status All data consistent B FIGURE 7 3 USER S TAB Adding a User Deleting a User NOTE The user must not be in any group in order To add a user to be deleted from the list of users See the procedure for removing a user from a 1 Select the User s tab from 1 100 Web group Server Parameters main dialog box The To delete a user user s dialog box appears 1 Selectthe user s name from the list in the win dow 2 In the Username field enter the name of the user you are adding The username must be 2 Click Remove at the right side of the dialog unique and cannot include spaces or colons box The limitis 16 characters Assigning Users to a Group 3 Enter the password in the password field It will appear as asterisks 1 Select the Groups tab from the i LON 100 Web Server Parameters main dialog box The 4 Re enter the password to confirm it Groups dialog box appears 2 In the Groups window select the group to 5 Click Add User at the right side of the dialog Winch yop wanbto ASE GN USES box Your new username appears in the win 3 At the far r
97. the local Network InterFace does nok makch the Network InterFace last used with this network able to have Full access to the network it will be necessary to upgrade the Network InterFace you want to upgrade the Network InterFace now FIGURE 4 27 NETWORK INTERFACE UPGRADE 4 19 6 Reopen the Network Properties box and se terface should change from yellow to green lect the Onnet Offnet tab see Figure 4 28 see Figure 4 29 7 Select Onnet and click OK The Network In Hetwnrk Properties Plug In Registratian Authentication Domain Timing Lonhaker Options Remote Lightweight client Access Permission Lightweight client Options Marire Server Location Network Interface Resource File Languages Logon Onnet offnet Management Mode Onnet propagate device changes to the network Offnet save device changes for later processing Skip thie prompt when re opening this drawing Help FIGURE 4 28 SELECTING juesti 42940 dX3 FIGURE 4 29 NETWORK INTERFACE CHANGES FROM YELLOW GREEN 4 20 COMMISSIONING THE DEVICES 2 When you choose Commission options will appear on the Commission Device Wizard To commission devices you first start with the box see Figure 4 31 Choose Online for a 100 The i LON100 is commissioned using the following procedure state 1 Right click on the P
98. the message Re quest timed out is displayed see Figure A 4 If the ping failed make sure that your computer s IP settings are compatible with the PowerCommand iWatch 100 and that the PowerCommand iWatch 100 is powered Check to see that the PowerCom mand iWatch 100 has a link light illuminated which indicates a good Ethernet patch cable connection Verify the 100 s IP address using HyperTer minal If you successfully ping your PowerCommand iWatch 100 re attempt to open its internal or cus tom web pages using Internet E xplorer 6 0 or high er C Documents and 2 93 gt ipconf ig Mindows Configuration Ethernet adapter Local Area Connection ced corp cummins com 146 991 136 176 255 255 248 0 146 91 136 1 Connection specific DHS Suffix IP Address Subnet Mask Default Gateway Ethernet adapter Local Area Connection 2 Connection specific DNS Suffix Address Subnet Mask Default Gateway 192 168 1 154 299 299 299 6 192 168 1 H Ethernet adapter Wireless Metwork Connection ced corp cummins com 146 91 138 16 255 295 248 0 146 91 136 1 Connection specific DNS Suffix IP Address Subnet Mask Default Gateway C Documents and Settings fh2ts gt FIGURE A 2 ENTERING THE IPCONFIG COMMAND Copyright 1985 2601 Microsoft Corp C Documents and Settings fFh29 s gt ping 192 168 1 222 Pinging 192 168 1
99. ugh LonMaker or the device s reset pin 9 Save and close LonMaker for Windows Set the PowerCommand iWatch 100 IP Address To set the PowerCommand iWatch address use the following procedure 1 Switch to the HyperTerminal session 2 Assign the customer s IP address to the Pow erCommand iWatch 100 using the following commands Ipaddress Subnet Xxx XXX Gateway XXX XXX XXX XXX DNS primary NOTE All commands must be followed by the customer s specified settings The DNS address is required if you need to send e mail via a named e mail server 4 22 THE CUSTOMER S CONFIGURATION The following procedure allows you to connect the PowerCommand iWatch 100 to the Customer s network If you are going to use the PC that you used to configure the PowerCommand iWatch 100 you will need to connect your PC to the cus tomer s network and set your PC to obtain an IP address automatically PowerCommand iWatch 100 Internet Server Microsoft Internet Explorer File Edit Favorites Tools Help Qu o x EKA JO sen P Favortes 63 a Address 192 168 0 222 1 Open the internet browser E xplorer 2 Type the following in the address bar http XXX XXX XXX XXx is the address you assigned the PowerCommand iWatch 100 3 When the new page opens choose Service which will allow
100. uire before down to Internet Protocol TCP IP select it you can assign one to your computer To connect and click Properties to an i LON 100 right out of the box you need the 192 168 1 subnet M acis The example in Figure 4 10 assigns 25 to this PC You may use numbers between 25 and 253 You may not use an address already assigned to another device on the same subnet Therefore you may not use 222 because it is already as signed to the iLon 5 Fill in the IP address and subnet mask as shown in Figure 4 10 l Local Area Connection Properties ud 6 Click OK 7 Click Close at the next window WXP may take some time to complete this process B Broadcom Net treme Gigabit This connection uses the Following items 055 Packet Scheduler iPass Protocol IEEE 802 15 2 3 1 9 Internet Protocal TCP IP Internet Protocol TCP IP Properties General fou can get P settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator For the appropriate IP settings Obtain an IP address automatically 9 Use the following IP address IP address 182 188 1 25 Install Uninstall Description Transmission Control Pratacal Intermet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks Subnet mask 255
101. word ilon Connect to 192 168 0 5 User name ion v Password IT Remember my password FIGURE 4 37 USERNAME AND PASSWORD 4 Place the cursor over Setup and select Mo dem from the drop down list For the modem type select Internal Analog b SelectSet up my connection manually see Figure 4 38 c SelectConnect using a dial up modem Click on the Submit button d ISP Name ilon On your PC open the Start Connect To pro e Phone number the number of the land gram Click on Show all connections and line your i LON 100 is connected to select Create a new connection from the left f Username ilon This is setup in the built hand side in web pages as shown above Follow the Wizard to set up the new connec g Password ilon This is set up in the built tion in web pages as shown above a Select Connect to the Internet h Click on Finish 10i Internet Servor Micrasoft laternat Pim gdt Fawwkes Took Heip E a 10 Pere 2 5 Mm Ld 3 i LON 1003 etup Modem 5 Internal Leer nans far lan Pazranrd far incoming mem Re anter parranrd BENE F bisaj Lact IP addesss For incoming cals ias MES TE PPP authentication foe ncaning
102. y be available to CPG CPG without being required to post any bond or other security shall be entitled to appropriate injunc tive relief against Licensee or its agents in the event of any breach of this section Licensee acknowl edges and agrees that any unauthorized use of disclosure will cause irreparable injury to CPG and that money damages may not provide adequate remedy b CPG and Licensee agree to clearly mark written materials as confidential if they are to be treated as confidential Verbal communications that are confidential in nature will be identified as so before during or immediately after the communication C Licensee will use its best efforts to ensure that all individuals who are provided access to the Licensed S oftware under this Agreement will observe and perform this nondisclosure covenant 14 Termination of Agreement a CPG may terminate this agreement for cause in the event that Licensee becomes or is declared in solvent or bankrupt b In the event of termination of this Agreement all rights granted by this Agreement shall revertto CPG U pon termination of this Agreement Licensee will deliver to CPG all material furnished by CPG per taining to the Licensed Software and will also warrant that all copies thereof have been returned to CPG or destroyed In the event of termination of this Agreement Licensee and CPG shall remain obligated with respect to the provisions of this Agreement relating to confident

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