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FirstLine UPS - Critical Power Group

1. Battery plug Blue plugs Figure 10 Internal Battery Form No 003 2256 Rev G 19 FirstLine UPS SECTION 5 Communication Figure 11 shows the location of the communication options and terminals on the UPS TB2 Contact sensing inputs terminal block TB3 Form C contact outputs terminal block TB1 REPO Bypass terminal block I uL TB4 Opto isolated outputs aeee HEHEHHEHEHERERE M terminal block RS 232 Connector P4 120V Output receptacle EERE SA fuse Eg e e i S 120V Output duplex receptacle REAR VIEW Figure 11 Communication Options and Control Terminals CAUTION The 120V receptacle on the rear panel must only be used to power Staco supplied communications accessories Note TB1 TB2 TB3 TB4 plug in terminal blocks fuse and fuse cap are shipped in the zip lock bag with this manual Install them before powering up the UPS Customer Interface The Customer Interface is located on the rear cover of the UPS There a
2. Escape Key A i Bypass Input gt ifi lt Battery gt VPhA_ LL VPhA_ LL gt VPhA_ LL Volts DC VPhB_ LL VPhB_ LL VPhB_ LL Amps DC VPhC__ LL VPhC_ LL VPhC_ LL V IPhA_ Amp IPhA Amp IPhB Amp IPhB_ Amp IPhC_ Amp IPhC Amp V Frequengy Hz Frequency Hz Table 10 Menu Map for Display Functions Form No 003 2256 Rev G 24 FirstLine UPS SECTION 7 Initial Start Up To be performed by authorized service personnel 1 Inspect for damage Remove front cover panel inner front access panel front shipping support panel top cover and rear panel Look for signs of damage due to handling including bent supports loose components etc 2 Connect input power source and load to terminal blocks at rear of unit as described in Section 4 Before apply power to Ups verify that the correct voltage is available and that the phase sequence is correct A B C 3 If an external bypass switch is to be used contact the factory for the correct method to interface contact sensing to the UPS 4 Double check that there is no visible damage to the battery Insure the battery is connected as described in Section 4 5 Reinstall the rear cover the top cover and the front inner access panel Reinstall the decorative front panel 6 If one or more Extended Battery Cabinets are connected to the UPS close the circuit breaker on each cabinet if they are equipped with this option 7 Apply power to th
3. L 2 12 54 0mm q Os Ki ver da LH q 2 SWIVEL CASTERS 2 RIGID CASTERS 4 LEVELING FEET oe 81 20 6mm ug t T i POWER CABLE ENTRY p 4 75 120 7mm 7 25 184 2mm X 3 00 76 2mm REAR Figure 6 Bottom View Form No 003 2256 Rev G 12 FirstLine UPS Wiring Installation Unscrew and remove the rear panel 2 Connect the input wires to the proper terminals shown in Figure 7 Insure proper phase rotation Input neutral is not required if the UPS is equipped with an optional input isolation transformer 3 Connect the output wires to the proper terminals shown in Figure 7 4 Replace the rear panel B C OUTPUT Figure 7 Terminal Blocks Table 4 Input Output Terminal Torque INPUT OUTPUT TERMINAL TIGHTENING TORQUE 12 0 6 AWG 120 inch pounds 8 12 AWG 50 inch pounds Table 5 Ground Lug Torque GROUND LUGS TIGHTENING TORQUE 10 AWG 35 inch pounds 8 AWG 40 inch pounds 4 6 AWG 45 inch pounds 1 0 2
4. On the Extended Battery Cabinet the front outer panel must be removed the front inner safety panel must be removed and all internal batteries must be disconnected by unplugging the red and black battery plugs between each battery string and the plug pair between the lowest battery string and the input output panel Connect the three wires positive negative and ground to the external battery terminal block and the grounding stud at the UPS end Form No 003 2256 Rev G 31 FirstLine UPS Connect the Extended Battery Cabinet end of the three wires to the terminal block on the left and to the ground stud The positive wire goes to the left hand terminal and the negative wire goes to the right hand terminal If additional cabinets are to be added run the three wires from the first cabinet to the second using the right hand terminal block in the first cabinet and the left hand terminal block in the second cabinet If a third cabinet is present run the three wires from the second cabinet to the third using the right hand terminal block in the second cabinet and the left hand terminal block in the third cabinet Polarity Verification Procedure Check to make sure that all wiring is proper and secure and that all personnel are clear of hazardous circuits For this procedure the UPS should be off with no power applied If the UPS has an internal battery connect it to the DC input connector If there is an external user supplied battery discon
5. and maintenance instructions see user s manual no 003 2276 A battery disconnect device must be provided by others unless the battery cabinet has the B optional circuit breaker The disconnect must be rated for 408 VDC or greater for 20N units 432 VDC or greater for 22N units and 70 amps minimum 22 31 566 7mm H j 31 94 811 2mm I 6 00 152 4mm MIN WALL CLEARANCE i FOR VENTILATION 70 00 1778 0mm CUSTOMER CONNECTION TERMINAL ACCESS POWER CABLE ENTRY 3 25 82 6mm X 1 75 44 5mm 2 SWIVEL CASTERS 4 RIGID CASTERS lt 4 LEVELING FEET CONTROL CABLE ENTRY 2 25 57 2mm X 1 75 44 5mm Figure 17 The FirstLine Extended Run Time Battery Cabinet Form No 003 2256 Rev G 37 SECTION 10 FirstLine UPS FirstLine UPS Technical Specifications Input Voltage 208Y 220Y or 480 Three Phase 4 wire plus ground Optional 3 wire delta ISO available Range 10 20 From Nominal 15 For Battery Recharge 10 10 from nominal to start UPS Frequency 57 63 Hz Power Factor 0 98 At Full Load Current Distortion THD 596 At Full Load Input Current Nominal 208V rating non isolated Maximum 28 40 52 41 55 69 Input Current Inrush Output Voltage Walk In from 25 maximum to 100
6. the rectifier can support the rated inverter load but does not have any extra capacity to charge the battery At higher line voltages there is enough capacity to charge the battery while supporting rated load The rectifier uses an advanced high frequency Pulse Width Modulated design that presents low current distortion to the input power source Its high power factor means that maximum power is obtained for a given input current Form No 003 2256 Rev G 28 FirstLine UPS SECTION 8 Battery Removal Installation and Service The batteries must only be serviced by authorized service personnel Before any battery service is attempted the batteries must be disconnected by unplugging the cables to the battery trays Before unplugging the cables the connections should be marked in a way that no confusion will exist when it is time to reconnect the cables The batteries are mounted in slide out trays that permit access to the battery to battery connections when the trays are withdrawn from the cabinet If batteries are being replaced only use the same manufacturer and battery type and rating as the battery removed It is very important that only one tray at a time be extended from the cabinet If more than one tray is extended the cabinet can become unstable and topple over After each tray is installed or serviced it must be fully inserted and secured using the supplied threaded fasteners before attempting to install or service another
7. 1 ASME ASA C 39 1 1984 FCC Part 15 Subpart J Class B NEC OSHA IEEE587 ANSI C 62 41 1980 ISO9000 Qo 220V models are not listed to UL CUL or CSA Standards 1 conditions Form No 003 2256 Rev G Run time is approximate and depends on the battery state of charge age operating temperature and other 38
8. AWG 50 inch pounds Form No 003 2256 Rev G 13 Table 6 FirstLine UPS 10 20kVA Current Requirements FirstLine UPS UPS Input Input Max Input Maximum Rating Voltage Transformer Current A Allowable Branch Option Allowed for Circuit Protection Specified A Branch Protector 10 kVA 208 V None 32 40 10 kVA 208V Isolation 32 40 10 kVA 220V None 32 40 10 kVA 480 V Standard auto 14 20 10 kVA 480 V Isolation 14 20 15 kVA 208 V None 47 60 15 kVA 208V Isolation 47 60 15 kVA 220 V None 47 60 15 kVA 480 V Standard auto 21 30 15 kVA 480 V Isolation 21 30 20 kVA 208 V None 63 80 20 kVA 208 V Isolation 63 80 20 kVA 220 V None 63 80 20 kVA 480 V Standard auto 28 35 20 kVA 480 V Isolation 28 35 UPS Output Rated Max Maximum Rating Voltage Output Current Allowable A Circuit note 2 Protection A PFz 8 PF 1 10 kVA 208 V 28 22 note 1 10 kVA 220 V 26 21 note 1 10 kVA 480 V 12 10 35 15 kVA 208 V 41 33 note 1 15 kVA 220 V 39 31 note 1 15 kVA 480 V 18 15 35 20 kVA 208 V 55 44 note 1 20 kVA 220 V 52 42 note 1 20 kVA 480 V 24 19 35 Note 1 Output circuit protection requirement determined by distribution circuit Note 2 Do not apply continuous loads in excess of rated maximum output current If the power factor of the load is not known use PF 1 The UPS controls will permit transi
9. Lifting fork area Form No 003 2256 Rev G 9 FirstLine UPS Placing the Cabinet Once the cabinet has been rolled into position remove the front panel to access the front leveling feet by pulling the panel outward at the bottom of the unit until it unsnaps and then lift up and off the cabinet see figure 9 Adjust the leveling feet as shown in figure 5 Lower the leveling foot to the floor to secure the UPS in position Figure 5 Leveling foot being adjusted down to the floor Form No 003 2256 Rev G 10 FirstLine UPS SECTION 4 Electrical Installation The FirstLine has the following power connections 3 phase L1 L2 andL3 neutral and ground connection for rectifier bypass input 3 phase L1 L2 and L3 neutral and ground connection for load output The input neutral connection is not used when the UPS is equipped with the optional isolation transformer The nominal input output voltages are 120 208 VAC is available in the short cabinet or tall cabinet 208 VAC 60 Hz delta input is available when using the tall cabinet with an input isolation transformer 127 220 VAC is available in the short or tall cabinet 480V 60 Hz input is available when using the tall cabinet with an input transformer isolation or auto 480 480 VAC is available when using the tall cabinet with an input and output transformer Input and output overcurrent protection a
10. SI ae ATUS LI UE I uM A AL LR AR M t 21 Figure 14 FirstLine Front Panel Display and Control Module sssssss 22 Elgure15 Battery TEBy caesi DEEP ete Edere NE eMe 30 Figure 16 Battery Installation sssssssssssseeeeeeenen eene 30 Figure 17 The FirstLine Extended Run Time Battery Cabinet ssssssss 37 Form No 003 2256 Rev G FirstLine UPS SECTION 1 Introduction The FirstLine uninterruptible power supply UPS is a true online double conversion three phase system that can be used to prevent loss of valuable electronic information and minimize equipment downtime It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate telecom health care banking and industrial applications The FirstLine UPS continually monitors incoming electrical power and removes surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical systems the UPS supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation Figure 1 shows two versions available short cabinet 15 and 20 kVA only for compact 208 208 or 220 220 requirements and the tall cabinet for extended run time built in or 480V I O F
11. cables using the procedure in the following paragraphs WARNING Never connect the two cables from a battery tray or from a battery string two trays together as severe damage will occur resulting in fire and or injury Battery connections should only be made by a person wearing eye protection It is advised that eye wash be available If there are any doubts about the proper connections do not proceed Form No 003 2256 Rev G 29 FirstLine UPS For a two tray single string battery connect the blue plug from the upper tray to the blue plug from the lower tray Connect the black plug from the lower tray and the red plug from the upper tray that are joined together to the joined black plug from the electronics section and the red plug from the battery fuse on the front of the electronics section see figure 10 For a four tray double string battery connect the upper two trays as described above Then take the joined black plug from the lowest tray and the red plug from the tray above the lowest one and insert them into the second dc input connector making sure that the red plug from the battery tray goes to the red side of the dc input connector and that the black plug from the battery tray goes to the black side of the dc input connector Finally connect the blue plug from the tray above the lowest tray to the blue plug of the lowest tray Extension limit tab Notch Battery tray x J 4 M N a
12. conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed Conduit sizes can be chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW THHW THW 2 u TEE u O OUTPUT u umm v INPUT O e STATIC v SWITCH 208Y RECTIFIER INVERTER STANDARD 208Y STANDARD J If C TRANSFORMER t BATTERY OPTION STANDARD 480Y AUTOTRANFORMER OPTION b C EXTENDED 3 t BATTERY TRANSFORMER OPTIONS OR OPTION EXTENDED BATTERY REQUIRE 3 t TALL CABINET SAME FOOTPRINT AS STANDARD ISOLATION TRANSFORMER p OPTION 220Y INPUT 220Y OUTPUT 208A EXTERNAL MODELS ARE ALSO AVAILABLE 4804 BATTERY OPTION NONE NO BATTERY OPTION Figure 8 UPS Wiring Single Line Diagram Form No 003 2256 Rev G 17 FirstLine UPS Removing and Replacing the Front Panel 1 2 Pull the top of the panel outward until the ball studs unsnap Lift the panel up and off the cabinet To replace the panel 1 2 Lower the shoulder screws at the bottom of the panel into the keyhole slots on the cabinet Press the panel inward until the ball studs snap into place KEYHOLE SLOT p 2 7 A b f SHOULDER SCREW EN J P BALL STUD
13. full load rating in 5 seconds 208Y 220Y 480 Three Phase 4 wire plus ground Frequency free running on battery 60 Hz 0 01 Voltage Regulation 1 balanced load 396 with 100 unbalanced load Voltage Transient Response 596 voltage change for 10096 load step with recovery to less than 296 in less than 1 cycle Voltage Distortion THD 2 with linear load 5 with 100 non linear load Inverter Overload 100 continuous 125 for 2 minutes 150 for 1 second Bypass Overload 110 continuous 125 for 2 minutes 150 for 10 seconds 700 for 5 cycles Output Current Amp s at 208V 28 22 41 33 55 44 Heat Rejection BTU Hr 6800 7500 8200 Battery Run Time Minutes Short Cabinet 35 20 14 Tall Cabinet Extended Run 88 50 36 Time Environmental Altitude Derate load capability above 1000 meters 1 per 100 meters Operating Temperature Non Operating Temperature 0 40 C 20 to 60 C Exceeding 0 40 C will degrade battery life Dimensions and Weights mm Kg UPS Short Cabinet 23 0 in 584 2 W x 32 38 in 822 45 D x 52 0 in 1320 8 H 970 lbs 440 UPS Tall Cabinet Extended Battery 23 0 in 584 2 W x 32 38 in 822 45 D x 70 0 in 1778 H 1558 lbs 707 UPS Tall Cabinet 480 480 l O 23 0 in 584 2 W x 32 38 in 822 45 D x 70 0 in 1778 H Standards 208V and 480V Models 1485 Ibs 674 UL listed to 1778 CUL to CSA C22 2 NEMA PE
14. sure that the washers are above the tabs on the fuses Re tighten the nuts Form No 003 2256 Rev G 35 FirstLine UPS 11 Reconnect the internal battery s in the UPS 12 Replace the inner panel 13 In there is an external battery reconnect all of the batteries and replace the inner panel If there is the optional breaker simply close the breaker to connect the battery 14 Replace the outer panels on the UPS and the battery cabinet if present 15 Reapply utility ac power to the UPS 16 Start the UPS 17 Verify that the battery lamp glows green Look at the battery parameter screen Down Right Right Right and verify that the battery current is positive charging or that it is near zero and the voltage is 460 470 VDC Form No 003 2256 Rev G 36 FirstLine UPS SECTION 9 Optional FirstLine Extended Run Time Battery Cabinet The FirstLine extended run time battery cabinet is used in conjunction with the FirstLine uninterruptible power supply UPS to prevent loss of valuable electronic information and minimize equipment downtime During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation Figure 17 shows the FirstLine extended run time battery cabinet which can be outfitted with one two or three strings of batteries and with or without a circuit breaker Connections in the UPS for the extended run time battery cabinet are shown in figure 16 For installation
15. 2 Clearances The following clearances are recommended for the FirstLine UPS From Front of Cabinet 36 91 4 cm working space From Back of Cabinet 6 15 2 cm From Side of Cabinet Minimum 24 61 cm Form No 003 2256 Rev G 6 FirstLine UPS Unloading the Cabinet s The following tools are required for unloading the cabinet s Wrenches for 1 4 bolts and 1 2 nut Forklift CAUTION The UPS and optional cabinets are heavy see Table 3 Unloading the cabinets A requires at least two people to safely remove the cabinets from the pallet To remove the UPS or optional cabinets from the ship pallet Remove all banding wrapping and foam protectors 2 Loosen the six 1 2 nuts and washers securing the shipping brackets to the pallet see Figures 2 and 3 3 Remove and discard the four 1 4 bolts and washers securing the shipping brackets to the cabinet side panels also remove the four 74 bolts and washers the brackets surrounds but does not touch Save these as they must be reinstalled later Pull the brackets away from the cabinet _ Forklift access from rear Pallet P AAN Shipping bracket 1 this ute side and opposite side Figure 2 UPS on pallet Form No 003 2256 Rev G 7 FirstLine UPS ae e ho X Remove and discard Pd uM SEZ 1 4 bolt and washers g o Qu uet 4 places d Remove 4 1 4 bolts A Reinstall afte
16. CATCH Figure 9 Removing the UPS Front Panel Connect the Internal Battery To be performed by authorized service personnel 1 2 3 4 b Remove front cover panel and interior panel Remove and discard shipping support panel mounted in front of the battery trays Inspect battery trays for signs of damage Verify that all terminal connections are sound Use a voltmeter to verify that the battery string is above 420 VDC at the battery plug shown in figure 10 Verify that the blue plug of the lower tray is connected to the blue plug of the upper tray Form No 003 2256 Rev G 18 FirstLine UPS Never connect the two plugs from the same tray together Severe damage and injury could result 6 If an Extended Battery Cabinet is to be connected do so at this time Refer to the Users Manual for the FIRSTLINE EXTENDED RUN TIME BATTERY CABINET Also refer to the special notes in Section 8 of this manual 7 Reference figure 10 Connect the battery plug to the DC input plug 8 If the UPS is in the tall cabinet and is equipped with a second battery string repeat steps 4 5 and 7 for the second battery string 9 Replace front panels Battery fuse Inverter fuse amp DC input plug Black
17. FLU 20S 20 1 480 208Y 120 14 Tall FLU 20T 42 1 480 480Y 277 14 Tall FLU 20T 44 1 208Y 120 208Y 120 36 Tall FLU 20T 20 2 208Y 120 208Y 120 14 Tall FLU 20T 20 1 220Y 127 220Y 127 14 Short FLU 20S 22 1 220Y 127 220Y 127 38 Tall FLU 20T 22 2 Battery Option 1 string 2 2string 0 Without Batteries Other Options Suffix Notes Isolation Transformer Isolation transformer required for use with delta 3 wire input Standard is K20 rated 220V Models are not listed to UL CUL or CSA Form No 003 2256 Rev G FirstLine UPS Accessories There are several external accessories that are designed to work with the FirstLine UPS The FirstLine Extended Run Time Battery Cabinet allows the addition of up to three additional battery strings per cabinet to increase the available battery run time Up to three FirstLine Extended Run Time Battery Cabinets can be used with each UPS The cabinet is styled to match the FirstLine UPS The battery cabinet can be ordered with an optional disconnect switch or a user provided disconnect arrangement can be used The FirstLine Extended Run Time Battery Cabinet is listed to UL1778 The FirstLine Options Cabinet is a steel enclosure designed to hold option devices to be used in conjunction with the FirstLine UPS The enclosure is styled to match the UPS and includes provisions for terminating a number of conduits to facilitate wiring Available option devices include several t
18. S Tray mounting screw N Battery shelf Cutaway side view of battery tray batteries not shown for clarity Figure 15 Battery Tray 1 4 20 Ground terminal stud UPS extended run time battery cabinet connector Tray mounting Screw es Battery tray J assemblies Figure 16 Battery Installation Form No 003 2256 Rev G 30 FirstLine UPS Table 11 Extended Run Time Battery Terminal Torque EXTENDED RUN TIME BATTERY TERMINAL TIGHTENING TORQUE 2 3 AWG 50 inch pounds 4 6 AWG 45 inch pounds Note Size wire per local codes 6 AWG 75 C copper wire minimum to 2 AWG maximum Table 12 Extended Run Time Battery Ground Stud Torque GROUND STUD TIGHTENING TORQUE 55 INCH POUNDS A 7 16 wrench is needed to connect to the ground stud Special Considerations for Connection Batteries to the FirstLine UPS including Extended Run Time Battery Cabinets It is never safe to work within either the UPS or the extended battery cabinet while the UPS is powered The battery produces a lethal voltage whether or not the UPS is powered or running Always work with extreme caution No service work should be performed unless the personnel are properly trained and appropriate tools and equipment are available All batteries must be connected to the UPS prior to starting the rectifier The rectifier runs whenever the UPS is on If a batter
19. The FIRSTLINE UPS 10KVA 15KVA AND 20KVA User s Manual LACO NERGY PRODUCTS Co 301 Gaddis Boulevard Dayton Ohio 45403 U S Toll Free 866 261 1191 937 253 1191 Fax 937 253 1723 Web site www stacoenergy com Form No 003 2256 Rev G 05 18 2010 Before Installing the UPS Read all safety and installation instructions Make sure that the UPS is the correct model for your application Verify that the available power source matches the input rating of the UPS Unless the UPS is in the tall cabinet and is equipped with a transformer option the source should be 120 volts line to neutral three phase ABC sequence with a grounded neutral Before starting the UPS Read all safety and operating instructions Verify that the UPS is installed in a clean temperature controlled area If the UPS is installed at an altitude above 1000 meters the output load capability must be derated by 196 for each 100 meters above 1000 meters Verify that the installation includes an input breaker of the proper rating Verify that the wiring is correct and that all connections are neat and tight Verify that the internal batteries have been connected If an optional Extended Run Time Battery Cabinet is present verify that it is equipped with the optional breaker or that an external breaker has been provided as part of the installation The battery breaker should be closed before the UPS is started Make sure that single p
20. Voltage Type Conductor Conductor non linear loads Ground Wire 10 kVA 208 120 NA 8 8 6 8 1 0 220 127 INA 8 8 6 8 1 0 480 277 auto 12 12 10 8 1 0 15 kVA 208 120 NA 6 6 4 8 1 0 220 127 NA 6 6 4 8 1 0 480 277 auto 10 10 8 8 1 0 20 kVA 208 120 NA 4 4 2 6 1 0 220 127 NA 4 4 2 6 1 0 480 277 auto 10 10 8 6 1 0 Note No output circuit protection is required if the output conductor sizes are at least as large as the input conductors unless the UPS is equipped with an input isolation transformer If the UPS is equipped with an input isolation transformer the UPS is considered a separately derived source and circuit protection for the output conductors must be provided Use at least 75 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a large AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements Form No 003 2256 Rev G 16 FirstLine UPS Per NEC article 300 20 2 all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors Conduit to be sized to accommodate one neutral conductor the same size as the phase conductor and one ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the
21. cabinet If not equipped with this breaker it is necessary to remove the inner panel and unplug the red and black connectors 4 Remove the outer panel from the UPS by pulling the top away from the UPS and lifting the panel 5 Remove the inner panel by removing the screws around the periphery of the panel and from the four holes next to the fans The panel can be lifted off but it is attached to the UPS by a ground wire that will limit movement 6 Unplug the battery by disconnecting the red and black plugs If the UPS is in the tall cabinet and has four trays of batteries also disconnect the second battery connector 7 For assured safety measure the dc voltage across the terminal block for the external battery If the voltage is more than 10 VDC double check that all batteries are disconnected 8 Also measure the dc voltage between the minus terminal on the external battery connector and the four connections on the two dc fuses One dc fuse is just below the fans The other is on the shelf below and to the right of the fans If the dc voltage is greater than 40 volts there must be at least one battery still connected 9 If voltage measurements are not possible visually verify that all batteries are disconnected and wait at least 5 minutes for capacitors to discharge 10 The fuses can be replaced by loosening the nuts that hold the fuses in place using a 13 mm wrench slipping out the old fuse and slipping in the new one Be
22. d Battery Cabinet if present The battery plugs for all strings in the Extended Battery Cabinet s can be connected at this time Stopping the Rectifier in the UPS Before connecting any batteries to the UPS the rectifier must be stopped The rectifier is stopped whenever the UPS is OFF The batteries are disconnected whenever the optional disconnect breaker s in the Extended Battery Cabinet s is are open or whenever the external user supplied battery disconnect device is open If the Extended Battery Cabinet s is are equipped with the optional disconnect breaker it is possible for a breaker to be opened during operation which requires that the rectifier be stopped before closing the breaker If the external user supplied battery disconnect device is opened during operation itis necessary to stop the rectifier before closing the device All breakers should be closed when the UPS is started Generally the only reason to open any of the battery disconnect devices is to perform service which requires that the UPS be turned off It is best to close Form No 003 2256 Rev G 32 FirstLine UPS the disconnect devices before starting the UPS and leave them closed during operation In the event of an emergency condition that requires opening a disconnect device it will be necessary to stop the rectifier in order to restore the system to normal configuration The simplest way to stop the rectifier is to turn off the UPS by pressing the power
23. e UPS 8 Press the on off button to start the UPS Normal Operation To start the UPS press the on off power button O If the bypass input is qualified voltage frequency and phase sequence correct the UPS will start on bypass The rectifier and inverter will automatically start and the static switch will transfer the load to the inverter To stop the UPS press the on off button In an emergency the UPS can be stopped by lifting the guard and pressing the EPO button Emergency Power Off Activation of Emergency Power Off either via the front panel EPO button or via the Remote Emergency Power Off function TB1 on the Customer Interface will also cause the system to reset interrupting any display or communication process that is underway The output circuits of the UPS should not be considered safe unless the UPS is Off AND the input power source to the UPS has been removed by opening the input disconnect device which is external to the UPS If one or more Extended Battery Cabinets are connected to the UPS do not open the optional circuit breaker on any cabinet If the circuit breaker is open do not close the circuit breaker while the UPS is operating See Section 8 for the proper procedure to close the circuit breaker Form No 003 2256 Rev G 25 FirstLine UPS Manual Transfer to Bypass Verify that the bypass input is qualified by observing that the bypass indicator is green While holding down the ESC key press the
24. e virtually user maintenance free requiring only the occasional wipe with a damp cloth or non abrasive cleaner Spare kits are available for the FirstLine UPS series please contact Staco Energy Products Co service center for details For maximum availability of the UPS the components that are subject to wear should be replaced as part of a comprehensive preventive maintenance program RECOMMENDED REPLACEMENT INTERVALS Dc Filter Capacitors 5 years AC Filter Capacitors 5 years Fans 2 years Rectifier Chokes 10 years Batteries 2 to 5 years REPLACEMENT BATTERY Manufacturer Cat Number Quantity Required Power Battery PM12 18 34 per string China Storage Battery HRL1280W 34 per string China Storage Battery HR1290W 34 per string REPLACEMENT BATTERY Suitable for computer room applications China Storage Battery HRL1280WFR 34 per string China Storage Battery HR1290WFHR 34 per string Note Batteries suitable for computer rooms are good for all applications All servicing should be performed by qualified service personnel Battery life is highly dependent on the ambient temperature and the number and depth of discharge cycles A discharged battery should be recharged as soon as possible If the battery is left in a discharged state irreversible sulfation occurs reducing the capacity run time of the battery Some model configurations will use 36 batteri
25. eeeeeeeeeeeeeeeneaeees 18 Connect the Internal Battery 0 ecceeecccceeeeeeeeeeeeeeeeeeeeeeeeeeesseeaaaeeeeeeeeeeseeseenneaeeeeeeees 18 OCHO 2 21 10 00 0201122505 122 0511221 091 22 2511221 801 221 2511221 201 221 2011221 00 21 0 00 00 0 mer renee 20 COMMUNICA OM suse eint dnd dn dn dn dn a nO n 20 Customer Intelfdee ca ce oa LAM LA MEC AL LU E I M A E A 20 De CMON Doc oh Uu I M A T A MAE 22 Operation socso cte eerte eate te date te tates te ete de tete 22 Display FUNCIONS conici oia ia eoo Mon io eto nta D ato A eae Edu 24 lp ITI TETTE 25 Irimial Start Dan isa LA ACA LAC A CI ELA ACA Cp RUD ETE Sete 25 Normal 8 ers qz tio a EE 25 Manual Transfer to ByDSSS aora erre eret trie Deeta Cueva iret rr El ae 26 Manual Transfer to Inverter ssssssssssssssssssssseseeeeeeeeneenneen nennen nnemennrn nennen 26 External Bypass Arrangement ccccceeeeeeeeeeeceeeeeeeeeeeeeeeaaeaeeeeeeeeseeeeseaeeaeeeeeeeeeeeeea 26 Automatic Transfer To Bypass 5 eoe pre roce pter ien de pire t ue edu ene pign 27 Automatic Transfer To Averte sce iore er eta en to tate e Exo Eee E xx E Ret Qe abc ge ba 27 VOR Dd erc td LM AE E d 28 AUT ECC ER SCREEN NE NEN Ne NEP Ne NR NR RUNE NH EN RUNE NH RUNE EUN PR e hed 28 BVDdss tu oo Vti tutu MU MU een ee 28 i e MEC A AE A AE AA A A A 28 SECOM S aA E EAE A Ati E E A A A A E A A E E E 29 Battery Removal Installation and Service seeesseseeeseeseeesesseesessessseeeseeseseeeee
26. ees 29 Special Considerations for Connection Batteries to the FirstLine UPS including Extended R n Time Battery Cabinets 5 erbe aro eri Ma tasca ma X ue tide ER SEU UE 31 Polarity Verification Procedure once itin treten inten inten biu enden nd brin 32 Stopping the Rectifier in the UPS onion Pe prie Eque niece aye eden 32 IJE S WALT o cd erui sce eia eu xen ca etd P UR dL Ma CUR adi n Rd eased LUE 34 Battery Fuse Replacemiefit o iei D Cr Cro Dro Cro a Ced toss Cro ruedas 35 SOCIO D ouest ostedazsoqualagtec2 Datascuu22222124212001202002222121200090912 20 121220512 90 70 0209 20 09 000 ee S 37 Optional FirstLine Extended Run Time Battery Cabinet ssssseeessssss 37 Form No 003 2256 Rev G FirstLine UPS SSS CT e nn LU s pP 38 FirstLine UPS Technical Specifications essseeeeennnn 38 Table Part Numbering System issiima pea xe ieu ect xe ti xS eta pe eo LL e anaiai 2 Tablo 2 9WTbDIS A cA ACE M S dA d 4 Table 3 Model Floor Loadings sesssssssseseeeeeeeeeeeeennnennemenenn nnne 6 Table 4 Input Output Terminal Torque ecccceeccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeeeeeeeeas 13 Table 5 Ground Lug TOrdaue s u ea cucicd o eene too oett aad pe teet aep ent pce 13 Table 6 FirstLine UPS 10 20kVA Current Requirements ccccceeeeeeeeeeeeeeeeeeeeeeeeeeees 14 Table 7 Terminal Block WITHDBQ reete dx od d bo adsueti ru deep
27. ent loads within the limits described in the OVERLOAD section of this manual Form No 003 2256 Rev G 14 FirstLine UPS Wiring Specifications and Diagrams Note Input neutral must be wired for proper operation or the UPS will not start o Note Do not over tighten the screws be sure to use the specified tightening torque values shown in Table 4 Table 5 Table 8 Table 11 and Table 12 10 kVA 208V CAUTION to reduce the risk of fire connect only to a circuit provided with 40 amperes maximum branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 10 kVA 480V CAUTION to reduce the risk of fire connect only to a circuit provided with 20 amperes maximum branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 15 kVA 208V CAUTION to reduce the risk of fire connect only to a circuit provided with 60 amperes maximum branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 15 kVA 480V CAUTION to reduce the risk of fire connect only to a circuit provided with 30 amperes maximum branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 20 kVA 208V CAUTION to reduce the risk of fire connect only to a circuit provided with 80 amperes maximum branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 20 kVA 480V CAUTION to reduce the risk of fire connect onl
28. es per string 36 battery models are not part of the UL listing Form No 003 2256 Rev G 34 FirstLine UPS Battery Fuse Replacement If an input line voltage transient well in excess of the UPS rating occurs while the UPS is running on battery it is possible for the battery fuse to clear open The symptom of an open battery fuse is the same as a disconnected battery after the UPS is started the battery lamp on the mimic display glows red Prior to starting the UPS the front panel display can be used to read the battery voltage If the voltage is less than 380 VDC the UPS will determine that there is no useable battery present Possible causes include a blown fuse a disconnected battery and a defective battery There are two battery fuses Either one could be open so the safe action is to replace both of them The following procedure should only be performed by trained authorized service personnel For continued safety fuses must be replaced by parts of proper rating 1 Turn off the UPS If an MBS is present the load can be maintained by transferring to Maintenance Bypass mode prior to turning off the UPS 2 Remove the utility ac power from the input of the UPS 3 If any external battery cabinets are present disconnect the batteries in all of them If the external battery cabinet is equipped with the optional circuit breaker it is only necessary to open turn off this breaker which is accessible by removing the front cover of the
29. hase loads are fairly evenly distributed across the three output phases Balanced operation maximizes efficiency and reliability Check the individual output phase currents when the UPS is operating FirstLine UPS CONTENTS i 161 12 A ERR ERES REESE RUNE Per 1 ey gore Weile p OEE RE St AURA PURER RED UES ROEDER ERATE NCEE ITENNURENERN NRE DTEN NUE BUEN NUE AITENNULEDUEN NCIC PRRCACE CSUR CH 1 FirstLine UPS Part Number System isc etin eta dede exc telion i t ell ete dec b imc met qeu edis 2 Battery ODIO s rr eed CAM n MAMMA RA AM US 2 AGOSSSOIIBS cata tibia Ae thet tA tA tA tt OA teh DA 3 SECOM on doti Drum em ENTE De MILII A een LIDILMIMEL MIELE IE 4 Saf ty Wanin gS ds data ip te i eto Dei e re a eo den i inde tri d etr od de p tri pce 4 SCHO or tado Hs PME ELO OVI E a v aem rss m d 6 SEET U et DEN D PE 6 Inspecting the Equipment o coerente Ester ep ERR Iba IR EEE SE n Exon ERE Le ceed 6 mieeddFs loinouede e E E 6 CIGATANCES aito nada de bar adv Made bad bad lad ada fads ada adv Na dee 6 Unloading Ine abInells oaoseneideasnd ror D dius toD vice n ito E corn 7 Placing ANG AON Che tt np ET 10 fei eng Mr ON 11 Electrical Installation PRRNEE E 11 Wiring PrepatallOlis ss ode tende ebd hie Nek SS AOE dautuodeho uud R deni rud eite 11 Vade igizirzilrsiro pte 13 Wiring Specifications and Diagrams ceca esee xe ped UntR Un ERE RII ER RUNS EDU RAR EQUES 15 Removing and Replacing the Front Panel ceeeceeeeecceeeeeeeeeeeeeeaee
30. iR E deUE 16 Table 8 Torque Values for TB1 2 9 4 ii RP aaa 21 Table 9 Indicator Status and Description wiccctieiccrstectccecteeisceshs sheccohacieceibaeigacthasisnesbaeheenbhce 23 Table 10 Menu Map for Display Functions ssseeeeemennn 24 Table 11 Extended Run Time Battery Terminal Torque eeeseseeeeeees 31 Table 12 Extended Run Time Battery Ground Stud Torque sssususss 31 Figure 1 The FirstLine UPS 10 20kVA ssseeesssssssssssseeeeeeeee nennen nnne nnn 1 Figure 2 UPS ompallgE uite ingenii tentent gn rni sette vn ev n cri nenene 7 Figure 3 2 Shippind BLACK CM E E E T 8 Figure 4 Lifting fork gt ode teet ak ace n PU Ei DL Saeed 9 Figure 5 Leveling foot being adjusted down to the floor ssssssesssss 10 Figure O BOG VIEW uiii ot tit tad e na bua ic tiui iic Mid 12 Figure 7 Terminal Blocks iconem crede ttti eec dee nene ge deser dude dee ind 13 Figure 8 UPS Wiring Single Line Diagram eeeeessseeeeseeeeeenenenennennnn 17 Figure 9 Removing the UPS Front Pariel oie entente condit ences 18 Figure 10 Internal Baltery ono poe ecce ba Erg aorta intet Pete rta aote ta S ourtete tei tre 19 Figure 11 Communication Options and Control Terminals sssseeeeess 20 Figure 12 5 BO dita a e Me mios ite ela Miete tete oaa date e ite 21 Fidure Tas TBAS
31. line circle button on the front panel This will remove power from the load Once the battery breaker s has have been closed the UPS can be restarted by pressing the power button If the UPS is connected to the load using a Maintenance Bypass Switch MBS the load can be maintained when the UPS is turned OFF To transfer to MBS 1 Verify that the bypass source is available Bypass lamp on UPS mimic display is green 2 Perform a manual transfer to bypass mode on the UPS by pressing and holding the ESC key while simultaneously pressing the UP ARROW key 3 Verify that the UPS output is ON BYPASS by observing that the lamp associated with the bypass line at the static switch block on the mimic display is green and that the lamp associated with the inverter is not lit 4 Operate the MBS to put it in bypass mode It is now safe to turn off the UPS and close the battery breaker s Restart the UPS To transfer back to normal mode 1 Verify that the UPS is still ON BYPASS by observing the mimic display f not perform a manual transfer to bypass as described above 2 Operate the MBS to put it in normal mode 3 Enable automatic transfer by pressing and holding the ESC key while simultaneously pressing the DOWN ARROW key After a few seconds the mimic display should show that the static switch has transferred the load to inverter Form No 003 2256 Rev G 33 FirstLine UPS UPS Maintenance The FirstLine UPS is designed to b
32. load is now connected to the bypass line Close Switch 2 in the MBS then open Switch 3 Turn off the UPS if desired then open Switch 1 To return from Maintenance Bypass to Normal mode close Switch 1 and start the UPS Select Manual Transfer to Bypass mode Verify that the UPS is running and that the mimic diagram shows that the output is being supplied from the bypass line Close Switch 3 then open Switch 2 Select Automatic Transfer to Inverter per the procedure below If the UPS fails to start and it is desired to get power to the load open Switches 1 and 3 on the MBS then close Switch 2 The load is now powered from the bypass Note that the UPS logic is not involved in the decision to apply bypass power to the load so there is no assurance that the bypass source is suitable for powering the load This procedure is performed at the user s risk Also note that the UPS will not start when the bypass source is out of specification Form No 003 2256 Rev G 26 FirstLine UPS Automatic Transfer To Bypass The static switch will automatically transfer the load to bypass if the bypass input is qualified and one of the following conditions applies 1 Initial start up of UPS 2 The inverter is unable to support the load due to a failure b overload c battery reaches end of discharge voltage threshold 3 Loss of output voltage is detected Automatic Transfer To Inverter The static switch will automatically transfer the load to i
33. nd disconnect switch must be provided by others WARNING Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Wiring Preparation To begin wiring the UPS 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the ones in Table 6 on page 14 Form No 003 2256 Rev G 11 FirstLine UPS 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Determine your equipment s grounding requirements according to your local electrical code 5 Remove the UPS rear panel 6 Conduit landing plates are located at the rear bottom of the base to accommodate bottom wire entry to the cabinet see figure 6 Remove plate and drill or punch hole to fit conduit bushing with Greenlee punch or similar device Make certain that the bushing will be clear in the opening in the base Mount bushing to plate and tighten to manufacturers recommendations Replace the plate and mount conduit FRONT EXTERNAL BATTERY POWER EXTERNAL BATTERY CONTROL CABLE ENTRY CABLE ENTRY 2 25 57 2mm X 1 75 44 5mm 2 25 57 2mm X 1 75 44 5mm 4 75 120 7mm 4 755 120 7mm i
34. nect device it should be closed At the external battery cabinet measure the dc voltage from the left hand fuse positive lead of meter to the right hand fuse negative lead of meter The voltage measured should be positive If not the polarity of the connections is not correct The voltage measured during this procedure should be in the range of 400 to 470 VDC depending on the state of charge of the battery Repeat this measurement for the other Extended Battery Cabinets if present The battery plugs for all strings in the Extended Battery Cabinet s can be connected at this time If the UPS does not have an internal battery start by connecting the plug from the lowest battery string in the Extended Battery Cabinet to the plug from the input output panel If there is an external user supplied battery disconnect device it should be closed Measure the voltage at the external battery terminal block in the UPS with the positive lead of the meter on the left hand terminal and the negative lead of the meter on the right hand terminal The voltage measured should be positive If not the polarity of the connections is not correct If there is a second Extended Battery Cabinet measure the dc voltage in that cabinet from the left hand fuse positive lead of meter to the right hand fuse negative lead of meter The voltage measured should be positive If not the polarity of the connections is not correct Repeat this measurement for the third Extende
35. nverter if all of the following conditions are true The inverter has been started and is running normally The inverter is phase locked to the bypass input There was no manual transfer to bypass There is no overload present There have not been more than three overload caused transfers to bypass in a one hour period ULT Spr Form No 003 2256 Rev G 27 FirstLine UPS OverLoad Inverter Load Time Supported 100 Continuous 110 2 Minutes 125 30 Seconds When the overload limits are exceeded while running on inverter an automatic transfer to bypass occurs When the overload clears an automatic transfer to inverter occurs unless there have been three overloads within one hour Inverter overload performance is not guaranteed while running on battery Bypass Load Time Supported 110 Continuous 125 2 Minutes 150 10 Seconds 700 5 Cycles When the overload limits are exceeded while on bypass the static switch will turn off Note that external circuit protection devices may operate during overload conditions Rectifier The rectifier is microprocessor controlled using algorithms that limit the input current to levels that protect the rectifier components If the inverter requires more current than the rectifier can provide the battery will supply current as needed Thus the rectifier will supply as much energy as is available from the rectifier input At 80 input voltage
36. or 10 kVA short cabinet requirements see User s Manual 003 2358 E 32 38 822 4mm 23 00 584 2mm I 31 94 811 2mm 6 00 152 4mm MIN WALL CLEARANCE FOR VENTILATION i fT 23 00 584 2mm cse c i N i EX i hira sh Pu E PEE 70 00 1778 0mm 52 00 1320 8mm i o LEM ee A ou m I e L INTAKE VENTILATION HOLES EXTERNAL BATTERY CONTROL CABLE ENTRY 2 25 57 2mm X 1 75 44 5mm j EXTERNAL BATTERY POWER CABLE ENTRY 2 25 57 2mm X 1 75 44 5mm 2 SWIVEL CASTERS 4 LEVELING FEET 2 RIGID CASTERS 3 POWER CABLE ENTRY 7 25 184 2mm X 3 00 76 2mm Figure 1 The FirstLine UPS 10 20kVA Form No 003 2256 Rev G 1 FirstLine UPS Part Number System Table 1 Part Numbering System FirstLine UPS Full Part Number Output f Basic Part Batter Other opo aran Voliige SEED No uad Options 480 208Y 120 FLU 10T 42 480 480Y 277 FLU 10T 44 208Y 120 208Y 120 FLU 10T 20 208Y 120 208Y 120 FLU 10T 20 220Y 127 220Y 127 FLU 10T 22 208Y 120 208Y 120 FLU 15S 20 480 208Y 120 FLU 15T 42 480 480Y 277 FLU 15T 44 208Y 120 208Y 120 FLU 15T 20 208Y 120 208Y 120 FLU 15T 20 220Y 127 220Y 127 FLU 15S 22 220Y 127 220Y 127 FLU 15T 22 20 208Y 120 208Y 120 14 Short
37. pering by unauthorized personnel f The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition g Do not use this equipment for other than intended use 2009 D Table 2 Symbols Danger Risk of Electric Shock Caution Risk of Explosion Note Ground Connection Electrostatic Sensitive Device A AN AA o D Form No 003 2256 Rev G 4 FirstLine UPS This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS e This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply e To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Do not operate near water or excessive humidity 9596 maximum e Input and output over current protection and disconnect switches must be provided by others CAUTION Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Risk of explosion if batteries are replaced by an incorrect type Replace wi
38. r the unit is on the floor P N Pull 2 shipping brackets S LK N away from cabinet Loosen 3 1 2 nuts on each bracket Remove 4 1 4 bolts Reinstall after the unit is on the floor l Remove and discard 1 4 bolt and washers 4 places Figure 3 Shipping Bracket Remove the front cover see Figure 9 before inserting the lifting forks Ensure that the four 4 leveling feet are raised so that they will not touch the floor when the cabinet is placed on the floor Lift the cabinet with a forklift from the rear of the unit one to two inches 1 2 2 5 5cm above the pallet see figure 4 Slide the pallet completely away from the raised cabinet Slowly lower the cabinet to the floor or other appropriate flat service Reinstall the front cover and 4 74 bolts and washers see figure 3 Roll the cabinet to the desired location Do not move the cabinet to another location by forklift as the cabinets are heavy and may fall i wg P opm DO NOT ALLOW THE FORKLIFT TO MOVE WHILE THE CABINET IS A RAISED ONLY MOVE THE CABINET VERTICALLY TO REMOVE THE PALLET FROM UNDER THE CABINET Form No 003 2256 Rev G 8 FirstLine UPS 13 00 330mm Max pb Pe i l Place forks in this area Leveling foot so as not to damage the leveling feet or casters Set forks to a maximum 13 inches at outside width Figure 4
39. ransformers a Maintenance Bypass Switch MBS output panelboards and output meters The FirstLine Options Cabinet is listed to UL 1778 The FirstLine Wall Mounted Maintenance Bypass Switch is the same MBS switch arrangement that is available in the Options Cabinet but in a more compact enclosure that mounts on a wall The FirstLine Wall Mounted Maintenance Bypass Switch is listed to UL1778 The FirstLine UPS is also available together with the FirstLine Extended Run Time Battery Cabinet to form the FirstLine UPS Emergency Lighting System which is listed to UL924 Contact Staco Energy Company your tailored power solutions provider for additional information Form No 003 2256 Rev G 3 FirstLine UPS SECTION 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference READ AND FOLLOW ALL SAFETY INSTRUCTIONS Do not use outdoors Do not route wiring across or near hot surfaces Do not install near gas or electric heaters Use caution when servicing batteries Battery acid can cause burns to skin and eyes If acid is spilled on skin or in eyes flush acid with fresh water and contact a physician immediately Equipment should be installed where it will not readily be subjected to tam
40. re seven dry contact inputs that function as follows gt TB1 terminals 1 and 2 Remote Emergency Power Off REPO contact closure causes immediate shutdown of the UPS Contact the factory if a normally closed REPO switch is required TB1 terminals 3 and 4 Bypass Switch Sensing To Staco MBS if present TB2 terminals 1 and 2 Battery Charge Inhibit For future use TB2 terminals 3 and 4 Reduced Current Operation For future use TB2 terminals 5 and 6 Automaitc Restart Inhibit For future use TB2 terminals 7 and 8 not defined TB2 terminal 9 and 10 not defined VVVVVV Form No 003 2256 Rev G 20 FirstLine UPS There are five sets of form C dry contact available as outputs They are capable of switching up to 30 volts AC or DC at up to 1 amp Listed in order of NO COM NC TB3 terminals 1 2 3 running on inverter TB3 terminals 4 5 6 battery discharging TB3 terminals 7 8 9 low battery reserve TB3 terminals 10 11 12 on bypass TB3 terminals 13 14 15 alarm present Example VVVVV TB3 Figure 12 TB3 There are five sets of optically isolated open collector outputs available They are capable of switching up to 30 volts DC and up to 3 milliamps Listed in order of Emitter Collector gt TB4 terminals 1 2 running on inverter M id TB4 terminals 3 4 battery discharging TB4 terminals 5 6 low battery reserve TB4 terminals 7 8 on bypass 2 Vo TB4 terminals 9 10 alarm pre
41. sent T E Typical i application TB4 Figure 13 TB4 An RS 232 DCE three wire interface is available The UPS shipped with an installation CD containing monitor software and an RS 232 cable The monitor software will allow a single user to connect the UPS to a computer via the RS 232 port for local monitoring of UPS operation For advanced monitoring Ethernet and SNMP are supported via the RS 232 interface with an external adaptor A 120 volt AC outlet has been provided on the back panel of the UPS for powering the external adaptor Consult the factory for more details The local RS 232 monitor function cannot be used at the same time as the external monitoring adaptor If the UPS is connected to the Staco Maintenance Bypass Switch there are required connections between TB1 3 TB1 4 TB3 10 TB3 11 and the MBS If an MBS is present TB3 10 11 12 On Bypass contacts are not available to the user Table 8 Torque Values for TB1 2 3 4 TORQUE VALUES FOR TERMINAL BLOCKS ON CUSTOMER INTERFACE BOARD 22 12 AWG 4 4 inch pounds Form No 003 2256 Rev G 21 FirstLine UPS SECTION 6 Operation This SECTION contains information on how to use the FirstLine UPS including front panel operation UPS startup and shutdown Control Panel Functions The UPS has LCD with backlight It provides useful information about the UPS itself load status events measurements and setting see figure 14 A d Inver
42. ter Indicator Bypass Indicator Rectifier Indicator On Bypass Indicator N BYPASS N h e S N d ERRET ja 9 Q tahe i f CY ee o amp T j J Input Indicator Output Indicator Battery Indicator Alarm Indicator EPO Figure 14 FirstLine Front Panel Display and Control Module Form No 003 2256 Rev G 22 FirstLine UPS The following table shows the indicator status and description Indicator Status Description Bypass Off Bypass input voltage or frequency not qualified Bypass Green Bypass input voltage or frequency qualified Bypass Yellow Inverter output not synchronized to bypass input Bypass Hed Bypass input voltage has incorrect phase sequence Input Off Rectifier input voltage or frequency not qualified Input Green Rectifier input voltage and frequency qualified Input Hed Rectifier input voltage has incorrect phase sequence Rectifier Off System OFF or Rectifier input not qualified Rectifier Green Rectifier is running normally Rectifier Yellow Rectifier is running at input power limit Rectifier Red Rectifier failure or DC Bus Fault call for Service Battery Off System OFF Battery Green Battery is being charged or is at full charge Battery Yellow Battery is discharging Battery Red Battery fault or no battery present Inverter Off S
43. th same type and rating only Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame Form No 003 2256 Rev G 5 FirstLine UPS SECTION 3 UPS Setup This section describes Equipment inspection Floor loading and clearances Removing and replacing the cabinet panels Unloading the cabinet s VVVV Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative Floor Loading When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loading The approximate weights are shown in the following table Table 3 Model Floor Loadings STANDARD MODEL FLOOR LOADING 10 15 20 kVA Maximum Weight Point Loading Short 15 20 kVA only 970 Lbs 440 kg 309 Ib in 22 kg cm Tall Extended Run 1558 Lbs 707 kg 496 Ib in 35 kg cm Tall 480 I O 1485 Lbs 674 kg 473 Ib in 33 kg cm
44. tray If the trays are to be removed always remove the highest tray first The battery trays are very heavy and it will be necessary to use a lifting device to support the trays as they are removed When the trays are to be reinstalled use the procedure in the following paragraph If the UPS was shipped with no batteries installed batteries may be installed at a later time using only those battery types shown in the REPLACEMENT BATTERY table under UPS Maintenance A Staco battery string consists of two 2 battery trays Staco part number 812 1348 S consisting of 17 batteries each 220 127V models use Staco part number 812 1349 S trays consisting of 18 batteries each First verify that the cabinet is equipped with shelves to receive the battery trays If this is not the case contact the factory for assistance The battery trays are very heavy and it will be necessary to use a lifting device to support the trays as they are installed Do not take away the external support until the extension limit tabs on the upper sides of the battery tray are inserted past the notches on the upper edge of the battery shelf see figure 15 Always install the lowest battery tray first see figure 16 After it is inserted fully into the support shelf secure the tray with the supplied threaded fasteners After all of the trays are reinstalled and secured reconnect the cables using the markings as a guide If this is a new battery installation connect the battery
45. up arrow key When the conditions are met for a transfer to bypass bypass input is qualified and inverter is synchronized to bypass the static switch will transfer the load to bypass After a few seconds the mimic display will update to show this Manual Transfer to Inverter This procedure enables an automatic transfer to inverter While holding down the ESC key press the down arrow key When the conditions are met for a transfer to inverter inverter is running and synchronized to bypass the static switch will transfer the load to inverter After a few seconds the mimic display will update to show this External Bypass Arrangement If the UPS is connected to a Staco Maintenance Bypass Switch refer to the Manual for that product for proper operation The MBS is equipped with a label that describes common transfer operations and a brief summary is provided below Bypass switches provided by others are not recommended as they are not equipped with the proper interlocks to prevent backfeed a hazardous condition that can be lethal to service personnel Use of a non Staco bypass switch may void the UPS product warranty The normal mode of operation i e not bypass requires that switches 1 and 3 in the MBS are closed The UPS should be operating in this state To transfer operation of the load to Maintenance Bypass mode first perform a manual transfer to bypass per the procedure above Verify that the mimic display changes to show that the
46. y is disconnected while the rectifier is running for example if the optional breaker on an extended battery cabinet is opened while the UPS is running it must not be closed without first stopping the rectifier This same precaution applies to opening the external user supplied battery disconnect device If one is present Connecting a battery while the rectifier is running will cause equipment damage that is not covered by the equipment warranty See the procedure below for stopping the rectifier It is essential that the Extended Battery Cabinet be connected with the proper polarity Reverse polarity will cause equipment damage that is not covered by the equipment warranty There is a polarity verification procedure below that will help to prevent mishaps Wires should be marked using colored tape to avoid confusion Note that the terminal block in the UPS and the terminal blocks in the Extended Battery Cabinet all use the left hand terminal for the positive connection and the right hand terminal for the negative connection Before connecting the wires between the UPS and the Extended Battery Cabinet the UPS must be powered down the front outer panel must be removed the front inner safety panel must be removed and all internal batteries must be disconnected by unplugging the red and black battery plug from the DC input plug for each battery string Most units have one battery string but a second string is an option in the tall cabinet version
47. y to a circuit provided with 35 amperes maximum branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 220V units should be equipped with the same maximum rated breaker as 208V units Form No 003 2256 Rev G 15 FirstLine UPS Table 7 Terminal Block Wiring UPS Voltage Input Phase Neutral Neutral Conductor with Ground Wire Rating Transformer Conductor Conductor non linear loads Min Max Type Min Max Min Max Min Max 10 kVA 208 120 NA 8 2 0 8 2 0 6 2 0 8 1 0 208 jsolation 8 2 0 none none 8 1 0 220 127 INA 8 2 0 8 2 0 6 2 0 8 1 0 480 277 auto 10 2 0 10 2 0 8 2 0 8 1 0 480 isolation 10 2 0 none none 8 1 0 15 kVA 208 120 NA 4 2 0 4 2 0 3 2 0 8 1 0 208 _ isolation 4 2 0 none none 8 1 0 220 127 INA 4 2 0 4 2 0 3 2 0 8 1 0 480 277 auto 8 2 0 8 2 0 6 2 0 8 1 0 480 isolation 8 2 0 none none 8 1 0 20 kVA 208 120 NA 3 2 0 3 2 0 2 2 0 6 1 0 208 _ isolation 3 2 0 none none 6 1 0 220 127 NA 3 2 0 3 2 0 2 2 0 6 1 0 480 277 auto 8 2 0 8 2 0 6 2 0 6 1 0 480 isolation 8 2 0 none none 6 1 0 OUTPUT Minimum wire size required to support rated load Smaller wire may be used if rated load current is not needed and the appropriate circuit protection is applied Output UPS Transformer Phase Neutral Neutral Conductor with Rating
48. ystem OFF or on Bypass Inverter Green Running ON INVERTER normal mode Inverter Yellow Bus voltage out of range or tripped on overcurrent Inverter Hed Inverter failure call for service On Bypass Off System OFF or not on Bypass normal mode On Bypass Green ON Bypass On Bypass On Bypass overload present reduce load before system Yellow shuts down On Bypass Red Static Switch Failure Do Not Operate UPS call for Service Output Off System off Output Green Output is present On Inverter or on Bypass Output Yellow Output is overloaded reduce load before system shuts down Output Red Output failed or EPO was activated or REPO was activated Alarm Off No alarms are present Alarm Yellow An alarm is present Table 9 Indicator Status and Description Form No 003 2256 Rev G 23 FirstLine UPS Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable startup screen The default is the Staco Energy Products Co logo and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Use the two middle buttons f and to scroll through the menu structure Press the button to enter a submenu Press the button to select an option Press the button to cancel or return to the previous menu The following table shows the basic menu structure Staco Energy Products

FirstLine UPS - Critical Power Group

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