User Manual
Contents
1. timers lift motors and microswitches Set a time value using the timer control knob and depress the push button If the basket does not lower jump the timer terminals marked C white wire and NO right motor blue left motor brown If the motor operates the timer is has failed and must be replaced If the motor does not operate the microswitch or motor may have failed Set a time value using the timer control knob and depress the push button to start the timer operation Check for 120V at the microswitch by metering between the C terminal white wire and the NO terminal right motor brown left motor black If no power is present between the terminals the microswitch is defective and must be replaced If power is present and the motor does not operate the motor must be replaced If the motor operates but the basket doesn t raise observe whether or not the motor crank assembly moves If the crank does not move but the motor shaft is spinning the shear pin in the shaft has broken and must be replaced If the motor operates but the shaft does not turn the motor gears have failed and the motor needs to be replaced If the motor does not operate check for 120V power at the motor terminals If power is present and the motor does not operate the motor has failed and must be replaced See above See above Position the microswitch properly Replace the lift motor NOTES In t2. GPC 14 18 20 PASTA COOKER GPC PASTA PRO INSTALLATION amp USER OPERATION MANUAL GPC 18 shown with optional rinse station KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR FUTURE REFERENCE Anets Inc PO Box 501 Concord NH 03302 0501 Tel 603 225 6684 Fax 603 225 5231 L20 345 Rev 3 NOTICE After installation of your equipment immediately contact your local gas supplier to obtain information as to what action to take in the event that the user smells gas This information must be posted in a prominent location WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance GPC 14 18 20 PASTA COOKER SHIPPING CONTAINER INSPECTION 1 Carefully examine the shipping container for external damage If damage is noted notify the delivery carrier immediately Save all packaging materials for claim examination 2 If no external damage is noted remove the unit from the shipping container and carefully examine it for damage If damage is noted place the unit in a safe location so that it can be inspected SPECIFICATIONS Measured at pressure tap on burner manifold Measured at appliance input when all other gas
3. When closing for the evening it is recommended that the unit be completely shut down 1 Turn the thermostat dial and power switch to the OFF position 2 Turn the gas safety valve knob to Pilot If the unit is to be shut down for an extended period of time for service or if it is desired to shut off the pilot 3 Turn the gas safety valve knob to OFF 4 Turn the main gas cock to the off position perpendicular to the gas line IMPORTANT Pilot must be turned off if cook tank is empty POWER BURST 18 and 20 Pasta Cookers are equipped with the Power Burst System The Power Burst toggle switch is located on the front of the unit Hard Boil mode allows for high BTU input rate 160 000 BTU H for quick heating of tap water and heavy batch cooking Soft Boil Simmer mode sets the BTU input rate at 80 000 BTU H for accurate control of re thermalizing and most cooking operations BATCH COOKING 1 Place the batch cooking basket optional on the basket hanger If the unit is equipped with an optional timer control set the time for batch cooking and push the timer to activate approximately 8 10 minutes 2 With basket in the boiling water add 6 pounds of dry pasta into basket 6 pounds of dry pasta becomes approximately 15 pounds of cooked pasta or about 24 10oz servings 3 Stir gently as needed to keep pasta separated 4 When cooking is complete remove the basket from the water Immediately rins
4. adequate air supply for proper burner operation and the flow of combustion and ventilation air must not be obstructed The bottom and back of the unit must be kept open so that the burners will be able to draw enough air for proper operation The area directly in front of the unit must be kept open so that the unit can be serviced 4 The appliance must be installed under a vent or exhaust hood to exhaust the cooking smoke and fumes and the products of combustion in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 5 The unit must be installed with the proper clearances to combustible materials refer to diagram C 6 Make sure the unit s pilot safety valve s are in the OFF position and turn on the main gas supply Check for gas leaks using a soap solution 7 Restrain the unit to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may be the manner of installation such as connection to a battery of appliances or installed in an alcove or by separate means such as adequate ties 8 This appliance is equipped with a 3 prong grounding plug and must be plugged into a properly grounded three prong receptacle grounding must comply with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSA C22 2 as applicable 9 Cooker drain
5. e with cold water to remove excess starch and stop the cooking process RETHERMALIZING 1 Set the thermostat to 160 190 F 2 Reheat time is approximately 30 seconds for individual portions Individual portion baskets and rack are available as an accessory from Anetsberger Brothers Inc IMPORTANT DO NOT light pilot or operate unit without water in the tank GPC 14 18 20 PASTA COOKER CLEANING amp MAINTENANCE DAILY CLEANING 1 Follow shutdown procedure and allow hot water to cool 2 Disconnect the power supply 3 Open the front door and thread the drain valve extension into the drain valve 4 Slowly open drain valve and drain water CAUTION HOT WATER 5 Wipe out and rinse tank 6 Close drain valve and remove extension 7 Refill tank with clean water 8 Follow the lighting procedure NOTE The cooker automatically shuts off the burners when you open the door so that they cannot fire After draining or maintenance close the door and reset the unit by turning the power switch off and then on MONTHLY MAINTENANCE 1 Each month before operation check the exhaust flue to ensure that it is clear of debris and obstructions allowing exhaust gases to flow freely toward the ventilation hood area DO NOT allow the flue area to become excessively dirty 2 Observe the condition of the ventilation hood If it shows evidence of a great deal of greasy residue remove clean the residue to allow free flow
6. he event of problems with or questions In the event of problems with or questions about about your order please contact the Anets your equipment please contact the Anets factory at Authorized Service and Parts representative 603 225 6684 World Wide ASAP covering your area or contact Anets Website Address www anets com at the number listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY STREET CONCORD NH 03301 L20 345 R3
7. lotted screw turn the inside needle valve open counter clockwise two turns Replace the outer screw Remove pilot burner and clean Allow water to cool for 15 minutes then follow lighting instructions Jump out high limit If pilot then lights replace high limit RNING on with its high limit thermostat bypassed Replace the thermopile Replace the gas safety valve Reduce the pressure by adjusting the pressure regulator To reduce the pressure turn the adjusting slot counter clockwise The adjusting slot is located under the regulator slotted cap GPC 14 18 20 PASTA COOKER TROUBLESHOOTING AUTOMATIC LIFT MECHANISM PROBLEM Basket does not lower when the timer control pushbutton is pressed after the knob is set to a time value Basket does not raise after the timer reaches a value of zero Basket lowers and raises repeatedly Basket raises after the timer has reached a value of zero but then sinks back into the tank CAUSE Power is not provided to unit Power switch is not switched on Loose wiring connections Timer has failed Microswitch has failed Lifting mechanism or motor has failed Microswitch has failed Timer has failed Microswitch is improperly positioned Lift motor has failed SOLUTION Ensure supply circuit breaker is ON and unit s power cord is plugged in Switch to ON position Check wiring and tighten all connections especially
8. must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of psig 3 45 kPa b The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig 3 45 kPa c For units utilizing optional floor casters the installation shall comprise of a connector that complies with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 69 or CAN CGA 6 16 latest edition and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 or CAN1 6 9 latest edition d Adequate means must be provided to limit the movement of the unit without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement when appliance is equipped with optional casters The limiting cable is supplied by the installation contractor It is connected to the rear of the unit through the 5 16 dia hole The other end is attached to the wall near the supply fitting Refer to diagram B 2 For use only in non combustible locations Keep the appliance area free and clear from combustibles Suitable for installation on non combustible floors only 3 The area that the unit is installed into should have provisions for an
9. of ventilation air 3 Check the burner tube baffles located inside the burner tube on 18 20 tube fired models to ensure that they are not deteriorated beyond their useful life If baffles need to be replaced contact the factory a factory representative or a local service company for replacement SERVICE INSTRUCTIONS DO NOT OPERATE UNIT IN THE EVENT OF A POWER FAILURE 1 Follow the shut down procedure in the event of a prolonged power failure 2 Disconnect the power supply before service or maintenance 3 When supplied with casters a restraining device should be in place If disconnection of the restraint is required reconnect the restraint after the appliance has been returned to its originally installed position 4 To avoid splashing of hot liquid before removing the unit from its originally installed location a shut down the unit in accordance with the shut down procedure b close all valves c allow to cool d drain the liquid e disconnect the restraining device 5 Contact the factory a factory representative or local service company to perform maintenance or repairs DANGER Avoid moving the unit while it contains hot liquid Drain the liquid before cleaning or servicing WARNING Wait until the tank has cooled before performing step 5 to avoid injury from burns GPC 14 18 20 PASTA COOKER TROUBLESHOOTING PROBLEM Water is cold Burners not firing Thermostat 25 F o
10. powered equipment is operating IN W C Inches Water Column A 115 Volt 3 pronged grounded plug is supplied with all gas units Refer to the inside door of the unit for the appliance wiring diagram LEG CASTER INSTALLATION 1 Carefully lay cooker on its back and install legs or casters as shown in diagram A below 2 After placing unit in installation area adjust individual leg inserts to level cooker so unit does not rock by turning only the individual inserts Note Appliances with casters must be secured with a restraining device to limit movement refer to diagram B below Set the length of the restraining cable so that the gas connector is not kinked when the restraining device is fully extended Diagram A Diagram B Diagram C MANIFOLD PRESSURE SUPPLY PRESSURE MODEL INPUT BTU H NATURAL PROPANE NATURAL PROPANE ELECTRICAL REQUIREMENTS GPC 14 111 000 3 1 2 IN W C 10 IN W C MINIMUM 6 IN W C MINIMUM 11 IN W C 120V 50 60Hz SINGLE PHASE GPC 18 160 000 80 000 GPC 20 A minimum 6 inch clearance is required between the unit and the site wall s GPC 14 18 20 PASTA COOKER INSTALLATION INSTRUCTIONS 1 The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition CAN CGA B149 1 amp B149 2 Natural Gas Installation Code as applicable including a The appliance and its individual shut off valve
11. r more below the knob set point Pilot will not remain lit Burner flames too large CAUSE No gas supply Inadequate gas supply No Pilot Safety valve knob is in the Pilot position Thermostat is set too low Low supply gas pressure Defective thermostat Loose wiring Pilot flame is too small and will not heat the thermopile Dirty pilot burner High limit safety activated High limit safety defective WA DO NOT return the fryer to operati Thermopile is defective Thermopile should generate at least 250mV Gas safety valve is defective Main gas valve pressure regulator set too high SOLUTION Open all gas cocks supplying the unit Adjust the pressure regulator for 3 5 inches W C manifold pressure for Natural Gas and 10 inches W C for L P gas with the burners firing Follow lighting instructions under LIGHTING AND SHUT DOWN section If the pilot is burning turn the knob to the ON position Turn the thermostat knob to a higher set point Check incoming gas pressure If the pilot is burning the safety valve knob is ON and the thermostat knob is at the highest set point the burners should be firing If not replace the thermostat Check wires to make sure they are intact and tighten all connections Adjust the pilot needle valve on the gas safety valve to the full open position it is located under the slotted screw To adjust remove the s
12. terminates at drain valve Connect plumbing per local and national codes 10 After completion of proper hook up and installation according to code the unit may be operated NOTE The installer should contact local building or fire officials concerning any installation restrictions or the need for inspection of the cooker installation Electrical NOTICE DO NOT pack required air spaces with insulation or other material IMPORTANT Read all Installation Instructions carefully before starting the installation Failure to follow instructions may result in property damage bodily injury or death DANGER When this cooker is not properly installed a fire may result To reduce the risk of fire follow all installation instructions GPC 14 18 20 PASTA COOKER OPERATING INSTRUCTIONS LIGHTING PROCEDURE 1 Fill the tank with water to the appropriate level as indicated by the water level marks on the rear of the tank 2 Turn the gas safety valve knob to the Pilot position 3 Push and hold the knob down amp ignite the pilot 4 Continue to hold the knob for 30 seconds or until the pilot flame does not drop out 5 Turn the gas safety valve to the ON position 6 Set the thermostat to the desired temperature 7 If the burners are accidentally extinguished or the gas safety valve shuts off due to pilot failure turn off all valves Wait five 5 minutes before attempting to relight SHUT DOWN PROCEDURE
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