IMPULSE®•Link 4.1 Basic 140-10350
Contents
1. Magnetek Material Handling IMPULSE LINK 4 1 Basic Instruction Manual MAGNETEK MATERIAL HANDLING March 2013 Part Number 140 10350 R6 Copyright 2013 Magnetek Material Handling 2013 MAGNETEK MATERIAL HANDLING All rights reserved This notice applies to all copyrighted materials included with this product including but not limited to this manual and software embodied within the product This manual is intended for the sole use of the persons to whom it is provided and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of MAGNETEK IMPULSE LINK 4 1 Software is copyrighted by Magnetek All rights reserved Page 1 of 24 Table of Contents aD ele EM uiteeiteu e MITT UI T ITTUME 4 Sl C M R 4 System RequiremeniS asia E E E E E O 4 chapter 2 NEE E tioN NEE 5 Software Insta llatOn A A Ad 5 Creating Communication Profiles using the Wand nnne nnns nnn nane 6 Chapters s NAVIGON A T Chapter 4 Parameter Maintenance nennen nnne nnne nasse nnn nnns 11 Read ELO VEU E ES 11 AA mmt 11 Parameter e RTE EE 12 ModifvindgParameters st T 12 Parameter File COMPAS EE 14 Security Password Protection cccccsccccsssscecceseecceesececceeeeccsegeeecsedeeseegeeecsageeecsaeeecseageee2. Options Parameter Description AI 14 Input Sel DI Input AO Ch1 Select AO Ch1 Gain AO Ch2 Select AO Ch2 Gain AO Ch1 Bias AO Ch Bias AO Opt Level Ch1 AC int evel Ch Model 2003 G Series 3 Flash ID 8001 3 Setting 0 3ch Individual 7 Binary 2 Output Freq 100 0 3 Output Current E Page 20 of 24 Chapter 7 Troubleshooting E Impulse Link 4 1 Help The IMPULSE LINK 4 1 Basic Help section T zd provides the following aal acis Contents Index Search Welcome to the IMPULSE Link 4 1 Help Welcome to the IMPULSE Link e Reference to Drive faults and D OA e RR System CO rrective actions i The IMPULSE Link 4 1 Help System contains e Refe rence to Im pu Ise Li n k error cod es e G and VG Series 2 VFD fault descriptions and corrective 1 1 actions and CO rrective actions e G and VG Series 3 VFD fault descriptions and corrective I 7 i 7 actions Com i u nication profile setti ngs e G Mini VFD fault descriptions and corrective actions overview e P3 Series 2 VFD fault descriptions and corrective actions e OmniPulse DDC fault descriptions and corrective actions e Impulse Link 4 1 error descriptions and corrective actions e Communication Profile setting explanations and recommendations Drive Faults References IMPULSE LINK 4 1 Basic offers built in Help screens for the drive faults and or alarms The Help screens provide advanced diagnostics
3. Tools Lonvert Compare Communication T est b Monitor keypad Simulator Show Error Lag Write Flash Allows a binary file to be written to VFD flash memory FACTORY USE ONLY Read from VFD Loads all parameter values from the VFD to memory Write to VFD Saves all parameter values from memory to the VFD Convert Allows for parameter files to be converted from one software Flash ID to another must be within the same drive serie Compare Parameters Allows for comparison of sets of parameter files Communication Test performs a communication test with the VFD Monitor Displays a select number of monitor parameters U parameters updated continuously Keypad Simulator Emulates the keypad and allows for navigating the keypad menu remotely this is not available unless hardwired to the keypad port Show Error Log shows the status of IMPULSE LINK 4 1 Page 9 of 24 Cascade Window Allows for easy parameter window recall and organization All open files are enumerated at the bottom of Tile Horizontal this menu for switching between files more easily Tile Vertical Minimize All Close All v 1 ParFiled Users Manual Displays the User Manual A pdf reader such as Adobe Acrobat Reader must be installed Vianual IMPULSE LINK Help Provides information on T communication profile settings and troubleshooting Impulse Link Help complete In
4. 1 3 5PD Multi Step 0 No Initialize A1 06 Enter Password 1 Unlocked A1 08 Enter Password 2 J Unlocked A2 01 User Param 1 Ma User Data gt El C gt gt gt c 1 I El C gt gt gt cl Si A707 lear Param Y fi Model 2003 G Series 3 Flash ID 8001 3 Copying to the Clipboard Nal lzer Mata Es Ds Impulse Link 4 1 provides the ability to copy displayed parameter information to a preferred word processor or spreadsheet To do this select one or more rows and either press Ctrl C or right click to display the context menu shown to the right The copied information is available to be pasted in either HTML format or Ascii text Tip Change from full row selection mode to single cell selection mode by doing the following 1 Click and hold the left mouse button over any row 2 Dragthe mouse down while the left mouse button is still being held An icon will replace your mouse pointer 3 While still holding the left mouse button click the right mouse button The icon will become skinnier and you will no longer be restricted to selecting the whole row Repeat to return to full row mode i8 IMPULSE Link 4 1 Basic ParFile1 PERSE 8 File Settings VFD Tools Window Help eub SY Profile S Shop Crane bridge 4A 4129 Properties Read Write Help View Group F
5. down to compare in PAR File Compare 361306 par to ParFileZ par E Show Filename JC Documents and Settings grebyz My Docu Filename C Documents and Settings grebyz1My Doc Parm B3 01 B3 02 B3 03 E3 04 B3 05 B3 06 B3 0 B3 08 E3 09 E3 10 B4 01 B4 02 ES 01 ES 02 B5 03 B5 D4 65 05 ES 06 ES 08 DE TO 4 all parameters of each file only parameters with equal values or only parameters with different values Description Reference Source Run Source Stopping Method Change Rotation Zero Speed Oper Cntl Input Scans LOC REM RUN Sel RUM CMD at PRG LIF Selectmbrive 4llowRun Powerup MOP Ref Memory Trim Control Ll Accel Time 1 Decel Time 1 4ccel Time 2 Decel Time 2 Acc Time M Chg Dec Time N chg Fast Stop Time hcciDiac lInikz ALL r OK Cancel in PAR File Compare 361306 par to ParFile2 par E show Parm B3 01 D x Setting Parm Description Setting A 1 Terminals B3 01 Reference Source 1 Terminals 1 Terminals B3 02 Run Source 1 Terminals 6 No Load Brake B3 03 Stepping Method O Decel to Stop D Mormal Rotation B3 04 Change Rotation O Normal Rotation O RUN at Freg Ref B3 05 Zero Speed Oper ORUN at Freg Ref 1 5m5 2 Scans B3 06 Cntl Input Scans 1 5m5 2 Scans D Cycle Extra RUM B3 07 LOC REM RUN Sel O Cycle Extra RUN O Disabled B3 08 RUN CMD at PRG O Disabled O Disabled B3 09 LIR Selech Drive O Disabled D Disabled B3 10 AllowRun Power
6. in the Customer Name Application and Job Number fields appear on the printout NOTE Only parameters that are viewable in the Parameters Window will be printed Page 18 of 24 Parameter File Conversion Convert under the Tools menu allows for parameter files to be converted from one software Flash ID version to another within the same drive series Parameter File Conversion Eg Convert From No File Selected Source Specifies the file to be converted Select the Parameter File vau wish bo convert by SOUFCE clicking on the Source button Flash ID Specifies the software type that the file will be converted to Destination Filename Specifies the Convert To No File Selected Destination filename Flash ID Select the Filename you wish to save the Convert Converts the parameter file e oH RM ASAD De IRA Bae specified in Source to the format specified Destination button f l in the software version in the Flash ID The converted file is saved to the filename and path specified in Destination Filename JVOP 160 E SEQ REF ALARM Keypad Emulator The keypad emulator communicates Gees with an IMPULSE drive exactly as the physical keypad does This allows for remote keypad menu navigation FD REV Note This function is only available when IMPULSE LINK 4 1 WDS is connected via the drive s keypad 1CN connector instead of the standard RS485 connection primarily for training purp
7. require using a table to calculate the value Parameters with a Visual Programming option display an icon To Edit 1 Left click once on the Visual Programming icon 2 Click on the appropriate selections 3 Choose OK to accept the change or Cancel to abort Terminal 53 Sel Terminal 4 Sel Wa mE Terminal 55 Sel Terminal 56 Sel Input Level Selection Detection Method External Faulk Action Alas Setting O Multi Step Ref 2 1 Multi Step Ref 3 Er t Used FT Els 2 External Fault Response Selection land External Faulk Selection Ramp to During Run Stop Coast Eo skop Fast Stop Alarm Onl Setting Result OX ooo f x j yo 23 Cancel Page 13 of 24 Parameter File Comparison The Parameter File Comparison function found in the Tools drop down menu allows for comparison of two sets of parameter files Use the Load button to select the file you want to view on the left and right side i Parameter File Comparison X Lett File Ma File Selected Load Hight File No File Selected Load Selecta Parameter File bv clicking on the Load button 4 summary of it s contents will be displayed in this window Select a Parameter File by clicking on the Load button A summary of it s contents will be displayed in this window o nm Once the parameter files are loaded you can use the Show drop
8. al Rotation c5 Model 2003 G Series 3 Flash ID 8000 3 A2 07 No User Data B3 06 1 5mS 2 Scans c5 Customer Name Customer A2 08 No User Data B3 07 O Cyde Extrn RUN Cs Application Application A2 09 No User Data B3 08 D Disabled C5 Order Number Order Number A2 10 No User Data B3 10 O Disabled C5 A2 11 Mo User Data B4 01 D Disabled c5 Parameter Description Setting Unit A2 12 No User Data B4 02 10 ex A1 01 Access Level 2 Advanced Level A2 13 No User Data B5 01 5 0 e A1 02 Control Method 2 Open Loop Vector BEI NoUser Data 6502 o E A1 03 Motion 1 Standard Hoist pelo NolUserDatas 65 03 120 E A1 04 Speed Ref 1 3 SPD Multi Step 2 16 No User Data BS 04 2 0 c6 A1 05 Init Parameters 0 No Initialize 82 17 No User Data B5 05 2 0 C6 41 06 Enter Password 1 Unlocked EUA RE Se 2 ES A1 08 Enter Password 2 Locked 82 19 Nolserbata E5 08 s Ee A2 01 User Param 1 No User Data FER ie es pata Ge Sa paroni Si A2 02 User Param 2 No User Data A2 22 No User Data B5 11 1 Upper SW Freq Cz s m param S is T para an na Tes em EE er e A2 05 User Param 5 Mo User Data A2 25 No User Data B5 14 3 0 C7 A2 06 User Param 6 Mo User Data A2 26 No User Data BS 15 3 0 cz A2 07 User Param 7 No User Data an o Klo L lica Disks Ge n4 Ce cer eT FN iml ES A2 08 User Param 8 No User Data 42 09 User Param 9 No User Data 42 10 User Param 10 No User Data 42 11 User Param 11 No User Data 42 12 User Param 12 No User Data 42 13 User Param 13 No User Data 42 14 Use
9. allowing you to troubleshoot your drive from your PC Click the Help Icon and go to the Drive Fault References for a complete list of drive faults as shown below E Impulse Link 4 1 Help m Hide Back Home Frit Options Contents l d is hi e LEE seah Brake Ans Lost Communication Profiles a Troubleshaoting Fault Code Fault or Indicator Name Description Corrective Action CH u Drive Fault Reference BEO Brake answer back signal is lost 1 Check brake answer i on Chute Series flashi during run While running the molt back circuit BH G VG Series 3 donee function grat brake a ster back is lost E ZE BB Base Block 01 10 BED B rake An sLo si ee DEI Rollback detec 7 BE No Current 7 BE3 Brake Release BE4 Brake Answer 1 BES Brake Answer 9 BE6 Brake Stop Ala 2 BE Brake Welded 2 BUS Option Com Er 2 CALL S F G Cam C 2 CALL Cam Call Can t Run Drive nati Can t Switch Motor F 7 CE Memobus Com 7 CF Control Fault H Tei o al OO MT TA r Page 21 of 24 Communication Error References The Help function provides an overview of the possible errors that could occur while running IMPULSE LINK 4 1 Basic as shown here E Impulse Link 4 1 Help He d amp Hide Back Home Print Options Error Reference 7 Welcome to the IMPULSE Lir IMPULSE Link 4 1 has adopted a new naming convention in E se
10. arameter values from the VFD to memory Properties Displays the properties box to view the properties of the active file Page 7 of 24 The following gives a brief summary each of the functions that can be accessed from the navigation toolbar IMPULSE Link 4 1 Basic Stellt File Settings VFO Tools Window Help New Displays the controller properties dialog to create File a new factory default parameter set based on the drive type software number model and kVA ei New Crit a Open Opens or finds a file containing a parameter set Lar per Cirio for a specific drive type and software number Close Save Saves the active file with its current file name 224 and location Save As Saves the active file with a different file name Cave Ae or location Print Preview Shows how a file will look when you Print Preview print it c Print Ctrl F Print Prints the active parameter set Select Print options in the Print window dialog box E Properties Properties Displays the properties box to view the properties of the active file Exit Exit Closes this program after prompting you to save any unsaved files Settings Communication Allows communication profiles to be added removed edited copied imported and exported LO mmunication Preferences IMPULSE LINK 4 1 settings for access level Preferences Page 8 of 24 B Read from VE Cru oc Write to VED Ctr D
11. dex of VFD fault codes and a Search function o Magnetek Website Magnetek Website provides a link to the Magnetek E Material Handling website 3 Check for Updates Check for Updates provides a link to the download software page of the website that offers updates About About Displays the version number of this Magnetek product copyright and legal notices Page 10 of 24 Chapter 4 Parameter Maintenance IMPULSE LINK 4 1 Basic software provides flexibility in programming uploading downloading and saving parameters With full parameter descriptions and visual programming modifying parameters from your computer has never been easier Read From VFD This function allows you to load the parameter values from the drive s memory This can be accomplished through the VFD drop down menu or the Read Icon as shown below IMPULSE Link 4 1 Basic ParFile1 Ms File Settings VFD Tools Window Help A Properties Read Read from vFD CtrHU sa write to VFD Ctrl D View Parameter Description Setting Unit CBO VF OLY A1 00 Select Language O English O A A A1 01 Access Level 2 Advanced Level O U U A1 02 Control Method 2 Open Loop Ve x A E A1 03 Motion 1 Standard Hoist x A A e SD Multi Step x A A IL4 1 Reading Parameters From YFD ES itialize x A A Reading Drive Parameters ed U U x U U 16755 Cancel Write
12. he IMPULSE LINK 4 1 Basic Setup put the IMPULSE LINK 4 1 Basic CD into your CD drive Run setup exe from the CD if it does not start automatically e Select the default choices during installation Impulse Link 4 1 InstallShield Wizard Setup Status Impulse Link 4 1 is configuring your new software installation InstallShield Software Updates Additional features and bug fixes may be available from time to time These may be downloaded from the Magnetek Material Handling website at www magnetekmh com downloads htm Software Removal To remove the IMPULSE LINK 4 1 Basic Drive Interface Software open the Control Panel s Add Remove Programs dialog box double click the IMPULSE LINK 4 1 Basic entry and choose Remove All from the IMPULSE LINK 4 1 Basic Setup dialog box Page 5 of 24 Creating Communication Profiles using the Wizard If you need to create a communication profile there is Beau a wizard to assist you In the Settings Menu click Type Description Communication and then Right click on the folder KA IMPULSE DRIVE EIP EtherNet IP Setting Wizard Communications Profile and choose Add Crane TEET IMPULSE DRIVE RS232 Standard Operator Port Profile zi IMPULSE DRIVE R5485 GANG A Series 2 R5485 Option Card SI A a E G VG Series 3 R5485 Terminals Stand E CH Communication Profiles ipit GANG S Series 4 oe Sc E P3 Se
13. her liability in connection with the sale or use of this software 1 Read this user manual in its entirety before installing IMPULSE LINK 4 1 Basic or operating the IMPULSE G VG Series 4 IMPULSE G VG Series 3 IMPULSE G VG Series 2 IMPULSE G Mini IMPULSE P3 Series 2 OmniPulse DDC Variable Frequency Drives VFD OmniPulse DSD DC Drive and or the MagnePulse Digital Magnet Control 2 DO NOT connect or disconnect wiring or perform signal checks while the electrical power is turned ON 3 Improper programming of a drive through the use of this software can lead to unexpected undesirable or unsafe operation or performance of the drive Failure to observe these and other precautions indicated in this manual will expose the user to high voltages resulting in serious injury or death Damage to equipment may also occur A CAUTION NOTICE No patent liability is assumed with respect to the use of the information contained herein Moreover Magnetek is constantly improving its high quality product therefore the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this document Nevertheless Magnetek assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Page 3 of 24 Chapter 1 Introduction Overview IMPULSE LINK 4 1 Basic is a use
14. ing fault condition may lead CE personal injury or eve All operators and or personnel should be notified prior to resetting the Fault IF you accept and proceed with this Function you are acknowledging that resetting the current drive Fault condition may lead to equipment damage personal injury or even death C I Accept 1 Accept ea ln a Continue h Page 17 of 24 Chapter 6 Additional Menu Features Print Preview IMPULSE LINK 4 1 Basic provides a compact printing mode that displays all drive parameters in only 1 2 pages It also prints a more detailed mode that lists descriptions as well as units for each parameter Compact Parameter Print Preview E Print Preview 8 Close Model 2003 G Series 3 Flash ID 8000 3 Customer Name Customer Application Application Order Number Order Number Parm Setting Setting Parm Setting A1 01 2 Advanced Level B1 14 0 00 c3 03 A1 02 2 Open Loop Vector B1 15 0 00 C3 04 6 00 A1 03 1 Standard Hoist B1 16 0 00 c3 05 1 0 A1 04 1 3 SPD Multi Step B1 17 6 00 A1 05 O No Initialize B1 18 D Digital Ref Only A1 06 Unlocked B2 01 100 0 C3 A1 08 Locked B2 02 0 0 C3 A2 01 No User Data B2 03 2 0 CS Ej Close 42 02 No User Data B2 04 100 0 C5 A2 03 Mo User Data B3 01 1 Terminals CS A2 04 No User Data B3 02 1 Terminals C5 A2 05 No User Data B3 03 1 Coast to Stop C5 A2 06 No User Data B3 04 0 Norm
15. ished collecting information To build the New Profile 1 communication profile press Finish Page 6 of 24 Chapter 3 Navigation The IMPULSEsLINK 4 1 Basic Software is a Windows based software with easy to use menus and drop down functions The user is able to access utilities for uploading downloading parameters comparing parameters saving parameters to a file and more from the easy to navigate toolbar The main screen allows the user to access more commonly used features at click from the main screen IMPULSE Link 4 1 Basic Seles New Displays the controller File Settings YFD Tools window Help properties dialog to create a new NS factory default parameter set based on E e WE the drive type software number model and kVA Profile Shows the selected Open Opens or finds a file containing add Da profile a parameter set for a specific drive type and software number Save Saves the active file with its current file name and location Print Prints the active parameter set Select Print options in the Print window dialog box Print Preview Shows how a file will look when you print it Show Error Log shows the status o IMPULSE LINK 4 1 WDS LSE Link 4 1 Basid IMPULSE LINK Help Provides information on communication profile settings and troubleshooting Write to VFD Saves all parameter values from memory to the VFD Read from VFD Loads all p
16. operators and or perzonnel should be p bbed of any parameber changez that mam affect operation A1 05 Init Parameters 0 No Initialize A1 06 Enter Password 1 Unlocked x x x x x x lt G 87 Cc E o b gt C G GC gt G gt Ifyou accept and proceed with ihiz furchion you are acknowledging that cwerveriing dire parameters my lead to equipment damage personal injury or ever deslh Les Page 11 of 24 A1 08 Enter Password 2 Locked Model 2003 G Series 3 Flash ID 8001 3 v Accept Parameter File Display Parameter Value Text Color Modified Constant A parameter with blue text implies that its value is different than its default setting This list should match the modified constants list in the drive with the exception of A1 parameters Read Only A grayed out highlighted parameter implies that it cannot be modified The Access Level of the current parameter set is lower than what is needed for this specific parameter i e Changing this parameter from the drive keypad would not be allowed with the current access level Over Maximum A parameter with red text implies that its value is greater than its maximum An invalid value in the PAR file could result in this error Under Minimum A parameter with green text implies that its value is less than its minimum An invalid value in the PAR file could result in this error Modifying Parameters 1 Begin modifying a parameter b
17. or Reference 7 CE108 Timed Out CE108 Tired Out Reser CE110 ConnectionRequ Device Not Found CE111 Baudrate Settings o SE b Pe pl SE Fault Code Fault or Indicator Name Description Corrective Action CE114 Unknown Comm CELO Device Not Found There was not a valid 1 Ge munication to the loop back message E 8 CE203 Could Not Open F Device Nat response to the loop back messa E eege requested The target device is either not CE204 Unknown Host SES connected not connected properly not powered up CE205 Unable To Conne Mer ccce Manic 3 Ensure the target device is CE206 Host Could Not Bi connected properly d Ensure the tarzet device is E300 Protocol Driver Er an IMPULSE C or VG 2 CE303 Protocol Error Mc Series 2 G or VG DILE Download Errors Series or F3 Series 2 IF Initialization Faults Dive OE Operator Errors OLE Online Edit Errors i Page 22 of 24 Communication Profile Test The Communication Profile Test Utility is a tool to assist in troubleshooting communication difficulties It performs the following sequence 1 Opens the communication port with the selected settings If the port opens successfully the port exists and Impulse Link has access to it 2 Sends a loop back test message to establish whether a valid device exists with the settings in the profile If the loop back fails the device may not be powered present or supported 3 Identifies
18. oses If you attempt to run the keypad simulator while connected via the standard RS485 connection a CF00 Comm Error will occur Profile E Default Profile gt E JVOP 140 VO 20 Digital Operator Emulator NOTES 3 1 To activate select the correct drive profile from the dropdown and click the button Seres E 2 The Keypad will automatically close if any communication function such as Upload and Download or a new offline Gent A RUN parameter set is created from the Controller Properties emm window ENTER ES 3 The RUN command has been disabled for safety reasons Profile Seat Profile 4 If the drive is put into Program Mode and not returned to Run Mode the user will be unable to run the drive Page 19 of 24 Viewing Parameters The View drop down box allows filtering of parameters based on parameter group organization and the parameter value modified from factory defaults or from custom defaults IMPULSE Link 4 1 Basic ParFile1 E File Settings VFO Tools Window Help ei H amp amp Profile gl Shop Crane bridge v Properties Read Write Help s Modified constants Aj Group 4 Initialize Group B Application Group C ESI Special Functions 4 Group D Tuning Group E Motor 4 Group F options Group H Terminal S ten A1 05 Init Parameters Setting Unik 0 English i 2 Advanced Level Gef Control Traverse
19. r Param 14 No User Data 42 15 User Param 15 No User Data 42 16 User Param 16 No User Data 42 17 User Param 17 No User Data 42 18 User Param 18 No User Data 42 19 User Param 19 No User Data 42 20 User Param 20 No User Data A2 21 User Param 21 No User Data 42 22 User Param 22 No User Data 42 23 User Param 23 No User Data 42 24 User Param 24 No User Data 42 25 User Param 25 No User Data 42 26 User Param 26 No User Data 3 o Ilene Div Am Bla I lear Maka Print Printer Name Allows the user to select from any printer installed on his her system The user s default printer is initially PH TENERE rs selected SCH EE pe Print Mode Allows the user to choose the printing style Status Ready E iube Canon EE Ses o Compact mode 1 2 pages provides parameter name and Where 138 207 8137 PRINT setting value o Comment Canon IR4570 o Detailed mode provides parameters descriptions setting values and units as well as modified information o As shown prints all of the information as shown on the He Print Mode iss screen ii gis OK Button Prints the active parameter set to the selected i printer in the chosen format ii Cancel Closes this dialog box without printing Changes to Copies Job Number Job Number d Customer Name Application and Job Number are not saved Number of copies Page Range Print What ECO Customer Mame i Application Text placed
20. r friendly Windows based interactive drive communication software It is designed for communication from your PC to the following Magnetek s drives IMPULSE G VG Series 4 IMPULSE G VG Series 3 IMPULSE G VG Series 2 IMPULSEG G Mini IMPULSEG P3 Series 2 OmniPulse DDC OmniPulse DSD MagnePulse Digital Magnet Control DMC The IMPULSE LINK 4 1 Basic Kit Part 157 10028 contains the following components 1 CD containing IMPULSE LINK Basic Software 2 Cable for IMPULSE G VG Series 2 Drives 3 Cable for IMPULSE G VG Series 4 Series 3 and G Mini Drives 4 Cable for OMNIPULSE DDC and DSD Drives 5 USB to Serial converter System Requirements Supported Drives IMPULSE LINK 4 1 Basic supports the following Magnetek drives IMPULSE G VG Series 4 IMPULSE G VG Series 3 IMPULSE G VG Series 2 IMPULSEG G Mini IMPULSEG P3 Series 2 OmniPulse DDC OmniPulse DSD MagnePulse Digital Magnet Control DMC PC Requirements Pentium class or equivalent 500MHz processor or better 256 MB RAM or better Minimum of 100 MB free hard disk space available Windows 98 SE 2000 XP Vista Windows 7 or Windows 8 operating system Available USB or RS232 port a oN Page 4 of 24 Chapter 2 Installation Software Installation The IMPULSE LINK 4 1 Basic CD contains the IMPULSE LINK 4 1 Basic Software and the communication profiles for the IMPULSE Drives used in your specific application e Torun t
21. ries 2 R5485 Terminals Standard Er au Mag gnetek E OmniPulse DDC R 5485 Terminals Standar E IMPULSE DRIVE TCP IP to Serial Connection TCP IP to RS232 or R5485 Converter x IMPULSE DRIVE WM Wireless Modem Ethernet TCP IP Base e IMPULSE DRIVE WM U Wireless Modem USB Base Highlight the IMPULSE DRIVE RS232 for the standard i Serial connection and then click Select The wizard will then take you through the following three steps to set up a new communication profile l 1 OMNIPULSE DRIVE RS232 OmniPulse DDC RS232 Serial Connection Step 1 Name Description Crane and Motion Step 2 Common Port Protocol Slave Address Baud Rate Parity Step 3 Finish RS232 Serial Communication Wizard Step 1 To keep your profiles organized additional fields have been included These are optional selections Type IMPULSE Drive R5232 Communication gnetek Su Profile 1 Modify the communication options For your R5232 Connection IMPULSE Drive communication constants are also shown Comm Port Communications Port COM1 v Communications Pork COM STRE Keyspan USB Serial Port COM4 Slave Address Ox1F Baud Rate 2600 Parity NONE RS232 Serial Communication Wizard Finished The R5232 Wizard is Fin
22. ssgeeeesageeesssaeeesssageees 15 Chanter MONO pele nee RE RTT T E 16 Sa bee cei AR Leo I E ium cM RU E M M 16 PUER oS O usps hu ac E ccu Eua ue RI MU cu MM I E 17 Chapter 6 Additional Menu Features 18 mundum 18 Parameter File Conve DEE 19 Viewing FaraMe te Sand a da 20 Copying to the elei aussi 20 Chapter 7 gelen e e dn e RE 21 Drive AUIS Rer eNCE EE 21 Communication Error EE e 22 Communication Proe TeSt cases OTIO S MU EE 23 nro ETOF e M M P EEUU 23 Page 2 of 24 Warning and Caution DISCLAIMER OF WARRANTY Magnetek s Electromotive Systems hereafter referred to as Company assumes no responsibility for improper programming of a drive that resulted from use of this software This software should only be used by a trained technician who has read and understands the contents of this manual Normal use of this software may result in the drive parameters becoming modified Improper programming of a drive can lead to unexpected undesirable or unsafe operation or performance of the drive This may result in damage to equipment or personal injury Company shall not be liable for economic loss property damage or other consequential damages or physical injury sustained by the purchaser or by any third party as a result of the use of this software Company neither assumes nor authorizes any other person to assume for Company any ot
23. the drive model and version If the discovered type is unknown Impulse Link does not support it Note If any of the above steps fail an error message is prompted to the user with an error code i e CE100 For further troubleshooting reference the error code in the help section Show Error Log This function also found in the Tools drop down menu brings up an additional window showing various status details of IMPULSE LINK 4 1 Basic S Communication Profile Test U Profile di Shop Crane bridge NW gt m 8 Requesting Port Connection Granted Opening Cormection Done Testing Loopback DE Testing Register Ox100 0E Checking for Gt VGt Series 3 0EKl Checking Gt VG t Series 3 Pevrision 0K Detected DriveType Gt V G t Series 3 Flash ID 8001 3 Welcome to Impulse Link Basic Version 4 1 24 1 Beginning Write Parameters DriveType G YG Series 3 20 Flash ID 8001 3 CA Program FilesiEleckramati e Systems Impulse Link d 11P AR IFilesy Online Demo 1 par Write Parameters Successful Page 23 of 24
24. to VFD This function saves all parameter values from memory to the VFD This can be accomplished via the drop down on the VFD menu or using the Write Icon as shown here Writing to the VFD may result in undesirable operation of your crane causing danger personal injury or death To proceed with the write to VFD function you will need to accept that you acknowledge the warning message as shown here Once you have checked the Accept button the Continue Write to VED button will be available IMPULSE Link 4 1 Basic ParF ile1 BEES File Settings VFD Tools Window Help E lA Profile Default Profile T o Properties Read Wri weie Parameter File To VFD ALL v A WARNING Confirm Write X That funcion wall owerwrile Wa cunrent drive paramelers Proceeding with thig function thould be dene wilh caubien at changing drie parameters may lead bo unexpecled vunideziratle cr untae operatic af the dris Al operators and lor personnal should be salad of any parameler changez that may ect A WARNING Confirm Write X should be done with caution at changing drive parameters may lead bo unampecbed undesirable or incite operalion of the drive m o lt Parameter Description Setting A1 00 Select Language 0 English A1 01 Access Level 2 Advanced Level A1 02 Control Method 2 Open Loop Ve A1 03 Motion 1 Standard Hoist A1 04 Speed Ref 1 3 SPD Multi Step All
25. ttings wc P Ge dealing with various communication and application errors A Troubleshooting CH cS Drive SS Reference that may oceur Errors have been placed in the following categories E QC CE aaa Ei 2 CEOO1 Pat Doest CE Communication Error 2 CE002 Partls In Us This includes problems opening ports sending messages and B CEDU3 Transmit El timeouts while waiting for messages 2 CE004 Receive Et DLE Download Error I CE006 Port Is In E In addition to communication errors there are additional errors 8 CEOD Port Alread CEDOS Part Could that could cause a download to fail 12 CE100 Device ho IF Initialization Fault 8 CE102 Unknown E IMPULSE Link 4 1 runs through a selj check when tt begins 2 CE108 Timed Qut These faults cause the application to fail to start 2 CE108 Timed Out OE Operator Error B CE110 Connection This includes errors due to the user attempting to do something 2 CE111 Baudrate the program does not support such as attempting to load an CE112 Parity Cen y E ten unsupported file format E WE WIBU KEY Error E Impulse Link 4 1 Help He 4 amp Hide Back Home Print Options E Contents Index Search MagnetekMH Home Site Map B CEDO Port Already Ope CE008 Port Could Not Or ZB CE100 Device Nat Foun x SET 2 CE102 Unknown Device Communication Err
26. up O Disabled D Disabled B4 01 MOP Ref Memory O Disabled 10 B4 02 Trim Control Lvl 10 5 0 ES 01 Accel Time 1 10 0 10 0 B5 2 Decel Time 1 10 0 2 0 BS 035 Accel Time z 2 0 2 0 B5 04 Decel Time 2 2 0 2 0 B5 05 Acc Time M Chg 2 0 0 B5 06 Dec Time M chg 0 0 5 ES 08 Fast Stop Time 0 5 1 01 Sarande pronun acclhac limite 100 1 Sarande m 4 Reference Source Parameters shown in Red are parameters with different Page 14 of 24 Security Password Protection 5 Preferences Impulse Link 4 1 amp ccess Level The Preferences drop down menu in IMPULSE LINK ADVANCED 4 1 Basic software allows you to set the access level username and password Advanced Level Setup Password Enabled Username By logging out of the Advanced mode you will be in the Password Enter Current Password e e New Username Choose a New Username User mode While in the User mode the drives can only New Password Choose a New Password be monitored Write to VFD and Reset functions are NOT available Page 15 of 24 Chapter 5 Monitor Function m M O n Ito r e Magnetek Bridge Drive Monitor There is a Monitor function in the Tools drop down which displays a select number of monitor parameters U parameters that are continually lic updated BN o 3 70 Flash ID 9001 0 Model 4003 Control Method 2 Onen Loop Input Terminal 00000001 Output Terminal 00000001 windo
27. w Help Convert Frequency Reference 15 00 Output Frequency 15 01 Compare Output Current Output Voltage Bus Voltage Torque Reference Output Speed Communication Test B Monitor H Datalogger keypad Simulator Monitoring Running Forward Show Error Lag Page 16 of 24 Fault Reset In the event of a fault condition you will see the fault icon on either the DataLogger window or the Monitor window as indicated below File Magnetek Online Demo Faulted Fault Reset Icon NOTE You can reset a fault in the Monitor window as long as the drive doesn t have a Run command and the fault condition no longer exists Once you click on the fault reset icon as shown above a warning message will prompt you to accept that you acknowledge the warning When resetting a drive remotely you need to be sure that all personnel and or operators are notified Once you have checked the I accept box the Continue Fault Reset button will be available amp WARNING Confirm Reset Ed This Function will reset the current drive Fault Proceeding with this function could cause an unexpected undesirable See WARNING Confirm Reset X All operators and or pe notified prior to resetting This Function will reset the current drive Fault accept and proceed wit Proceeding with this function could cause an acknowledging that rese unexpected undesirable or unsafe operat
28. y double clicking on the row of the parameter 2 Adrop down list or edit box will appear in the Setting column 3 Press Enter to accept the change or Escape to cancel Parameter Description Setting F5 04 DO Ch4 Select F Not Used F Not Used 10 Minor Fault Drop down List Example This is displayed for drive parameters with a finite list of options DO Ch5 Select DO Ch6 Select 11 Reset Cmd 12 Timer Output 13 Fref Fout 4 14 Fref Set Ag 15 Freq Detect 3 16 Freq Detect 4 17 Trq Det 1 N C DO Ch7 Select DO Ch8 Select DO 08 Selection Comm Bus Fit Sel Parameter Description Setting coo x ie o ERA Edit Box Example E1 03 VIE Selection 1 60 Hz Saturation x r A S messe ape This is displayed for drive parameters with a numeric range E105 Max Voltage 230 0 EUN Notes 1 Ifa change is made ENTER is not pressed to accept it and the user clicks on another row or column the value will revert back to what it was before the change 2 Ifa parameter is changed to an invalid value under the minimum value or over the maximum value a warning message will be displayed and the value being edited will revert back to what it was before the change Page 12 of 24 Visual Programming An additional editing option targeted towards more complicated parameters or parameters with extended settings that
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