HOISTING AND LIFTING
Contents
1. e feel physically and mentally fit e wear the safety belt e work in a responsible manner PREVENTING ACCIDENTS The forklift truck itself must e be suitable for the work e be fitted with user instructions by the manufacturer e be fitted with a safety belt e be maintained in accordance with the instructions e be approved HOISTING AND LIFTING PREVENTING ACCIDENTS The site surroundings must e be free of uneven or slippery surfaces obstacles pipe bridges railway tracks flush gutters e where work involving forklift trucks is carried out be separated from places where pedestrians or cyclists pass by EVALUATION e debriefing after the work core question could the work have been done differently or more safely e the aim to learn from and with each other EE Y HOISTING AND LIFTING QUESTIONS MORE INFORMATION You can always approach the site manager supervisor The member parties of HSElife UNIO are SHELL NAM Petrogas TAQA Energy GDF SUEZ Centrica Energy Upstream Vermilion Energy Oranje Nassau Energie Dana Petroleum CASOS TOTAL HSELIFE BIEN LM RA Last Minute Risk Analysis ASK YOURSELF THE FOLLOWING QUESTIONS Do know what need to do Is the workplace safe Are all safety procedures explained to me Am familiar with the hazards of my work assignment Do have proper safety equipment PPE Do have the right tools Are my tools certified Have done ev2. 4 What should the driver of a forklift truck do to prevent accidents A He should have specific training in handling forklift trucks and wear safety belts He should check if an inspection sticker is affixed to the rating plate and he should mark the hoisting equipment He checks if there is no damage to the outside of the forklift truck Finally he must perform work in a responsible way B He should attent the toolbox meeting He should have specific training in handling forklift trucks and wear safety belts He should ensure that someone gives him instructions about activities the site and the dangers He should read the user manual and check if an inspection sticker is affixed to the rating plate Finally he must perform work in a responsible way C He should have specific training in handling forklift trucks and wear safety belts He should ensure that someone gives him instructions about activities the site and the dangers He should read the user manual understand it and act accordingly He must be feeling fit physically and mentally Finally he must perform work in a responsible way ANSWER 4 What should the driver of a forklift truck do to prevent accidents A He should have specific training in handling forklift trucks and wear safety belts He should check if an inspection sticker is affixed to the rating plate and he should mark the hoisting equipment He checks if there is no damage to the outside of the forklift truck
3. Finally he must perform work in a responsible way B He should attent the toolbox meeting He should have specific training in handling forklift trucks and wear safety belts He should ensure that someone gives him instructions about activities the site and the dangers He should read the user manual and check if an inspection sticker is affixed to the rating plate Finally he must perform work in a responsible way C He should have specific training in handling forklift trucks and wear safety belts He should ensure that someone gives him instructions about activities the site and the dangers He should read the user manual understand it and act accordingly He must be feeling fit physically and mentally Finally he must perform work in a responsible way QUESTION 5 Where do you have to pay attention to before you start working A Note the following issues e check if the work is routine or non routine e is there a Permit to Work hoisting plan work Programme e are steering lines needed e meet in advance with all involved crane operator banksman and fitters and riggers e test the communication devices walkie talkie e choose the proper materials and hoisting tools e the correct inspections and certificates e check the condition of materials and tools before each and every use e check the site and evacuation routes free of obstructions e carry out an LMRA Last Minute Risk Analysis e 06060600000000000000
4. and procedures for the hoisting operation e has everyone involved been to the toolbox meeting e does everyone know who is the person responsible during this hoisting operation is everyone qualified and aware of their task e does everyone know in what weather conditions the hoisting operations must be stopped e has the TRA been made for non routine operations and does everyone understand the hoisting operation and the precautionary measures to be taken DURING THE WORK apply the correct techniques use the correct materials and hoisting tools use materials and hoisting equipment in the correct manner ensure the best possible visibility at the place of work ensure maximum contact visually and or via a walkie talkie Remain alert while work is being carried out FORKLIFT TRUCKS Please note e high centre of gravity e narrow wheel base Result forklift trucks can easily overturn HOISTING AND LIFTING ACCIDENTS MOST IMPORTANT CAUSES lack of training and experience driver unsuitability of forklift truck for the work flashy steering by the driver unsuitable work surface m BW N gt poor maintenance and inspections HOISTING AND LIFTING PREVENTING ACCIDENTS The driver must have specific forklift truck training e have been given an explanation about the work operations the surface and the dangers e read and understand the user instructions and act in accordance with them
5. out an LMRA Last Minute Risk Analysis e 0606060600000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 ANSWER 5 Where do you have to pay attention to before you start working A Note the following issues e check if the work is routine or non routine e is there a Permit to Work hoisting plan work Programme e are steering lines needed e meet in advance with all involved crane operator banksman and fitters and riggers e test the communication devices walkie talkie e choose the proper materials and hoisting tools e the correct inspections and certificates e check the condition of materials and tools before each and every use e check the site and evacuation routes free of obstructions e carry out an LMRA Last Minute Risk Analysis
6. 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 QUESTION 5 Where do you have to pay attention to before you start working B Note the following issues e check if the work is routine or non routine e check if you should apply the workload factor e is there a Permit to Work hoisting plan work Programme are steering lines needed e meet in advance with all involved crane operator banksman and fitters and riggers e test the communication devices walkie talkie e choose the proper materials and hoisting tools e the correct inspections and certificates e check the site and evacuation routes free of obstructions e carry out an LMRA Last Minute Risk Analysis e 06060600000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 QUESTION 5 Where do you have to pay attention to before you start working C Note the following issues e check if the work is routine or non routine e check if you should apply the workload factor e is there a Permit to Work hoisting plan work Programme are steering lines needed e meet in advance with all involved crane operator banksman and fitters and riggers e test the communication devices walkie talkie e choose the proper materials and hoisting tools e the correct inspections and certificates e ensure maximum visibility on the site e carry
7. WORKING LOAD WORK LOAD lt hoisting equipment SWL workload factor for steel cable assemblies A1 A2 1 and A2 2 A3 1 and A3 2 quadruple single double triple WORK LOAD FACTOR B3 B4 continuos continuos sling direct 45 60 wad m e 3 n The workload factor depends on the hitching method and the outside angle Please note that incorrect use multiplies the forces on the hoisting equipment and material HOISTING AND LIFTING WORK LOAD FACTOR WLL table for synthetic hoisting straps single diverted outside angle single single up to from 7 from 45 from 45 direct sling 7 to 45 to 60 to 60 Hitching method workload factor factor WLL table for twin straps and sling combinations outside angle direct sling direct above sling above double quadruple to 45 to 45 45 to 60 45 tot 60 Hitching method WY WW p S 0 45 1 4 0 45 2 1 Outside angles of gt 60 are prohibited The workload factor depends on the hitching method and the outside angle WORK LOAD FACTOR WLL table for chain assemblies Hitchin Continuos orean 3 fae Loos o do a Angles f 260 are prohibited The workload factor depends on the hitching method and the outside angle Please note that there are special workload tables for chain assemblies steel cable assemblies synthetic hoisting straps twin straps and sling combinations SYNTHETIC HOISTING STRAPS Synthetic hoisting s
8. ded e lifting the load is raised through a fixed route HOISTING AND LIFTING EQUIPMENT Hoisting equipment mobile cranes offshore cranes overhead cranes gantry cranes column cranes truck mounted cranes telescopic handlers with hoisting function earth moving machines with hoisting function chain hoists Hoisting tools Hoisting fasteners chains slings webbing slings Lifting equipment Forklift trucks telescopic handlers jacks aerial platforms loading and unloading flaps behind trucks Lifting tools Lifting scoops pallet hooks DANGERS OF HOISTING AND LIFTING WORK Every situation is different so take care e a different location or a location where there have been changes e different weather conditions or changed weather conditions e different cranes from a crane hiring company a different hoisting and lifting team RESPONSIBILITIES Location manager supervisor has overall responsibility for all the activities on a site Person in Charge has overall responsibility for hoisting and lifting operations Everyone responsible for carrying out work safely TOOLBOX MEETING e compulsory before the start of any work operations e discuss the whole scenario in full e discuss everyone s task and role e discuss all the hazards and risks ROUTINEMATIGE WERKZAAMHEDEN e moving loads to and from supply vessels e moving loads on the platform e moving the water supply hose t
9. erything possible to minimise the risk If anything goes wrong do know what l m supposed to do All YES start of continue the activity If NO or in doubt go to your supervisor and discuss the situation HSELIFE QUESTION 1 Why are the dangers of hoisting and lifting operations different each time A A location can be different or change The weather conditions can be different or change and forklift trucks can easily tilt You may have to deal with different cranes from another crane hiring company Or the hoist and lift team changes B A location can be different or change This also applies to weather conditions You may have to deal with different cranes from another crane hiring company Or the hoist and lift team changes C A location can be different or change This also applies to weather conditions You may have to deal with different cranes from another crane hiring company Therefore the user manual changes Or the hoist and lift team changes ANSWER 1 Why are the dangers of hoisting and lifting operations different each time A A location can be different or change The weather conditions can be different or change and forklift trucks can easily tilt You may have to deal with different cranes from another crane hiring company Or the hoist and lift team changes B A location can be different or change This also applies to weather conditions You may have to deal with different cranes from another c
10. guidelines A November 2014 HOISTING AND LIFTING WCE IEC HSELIFE OO E THE NATIONAL OIL amp GAS INDUSTRY STANDARD FOR PROFESSIONALS HOISTING AND LIFTING Work safely or do not work at all Operations on installations and systems are covered by strict procedures After all there is always a risk that components on an installation have not been secured You should therefore carefully read the permit to work and check that the control measures that are described are actually in place Then take the precautionary measures needed for the work you are going to carry out Speaking the same clear language regarding Health Safety and Environment and harmonisation of regulations by focusing primarily on agreements between companies and contractors That is the goal the member parties of HSElife UNIO pursue As well as the information that has already been harmonised location and company specific information also applies Ask for it HOISTING AND LIFTING With all hoisting and lifting operations there is an increased risk of personal injury or damage There is more to hoisting and lifting safely than just knowing the correct techniques and using the right materials and equipment It also involves training and experience Only then can you make an accurate assessment in advance of the risks of the work and carry it out safely hoisting and lifting vertically transporting a load e hoisting the load is freely suspen
11. o and from the supply vessel 0e 06060600000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 NON ROUTINE OPERATIONS e hoisting in or above hazardous zones or in extraordinary locations e g over pressurised pipes e hoisting with non standard hoisting equipment e hoisting in adverse weather conditions e transporting people using a personnel basket or work bin e moving the fuel supply hose to and from the supply vessel e loading methanol with transport tanks e hoisting materials where space is limited e hoisting loads with unusual dimensions Permit to Work TRA LMRA hoisting plan and work programme are compulsory If you have any doubts about the nature of the hoisting operations whether they are routine or non routine check with your supervisor HOISTING TOOLS Preventing mistakes e work with material that is one hundred percent reliable approved e check the tools yourself every time before you start to use them visual check for approval defects and damage CERTIFICATE Copies of the certificates are available at the site as is all the information about the origin condition and approvals for all the hoisting equipment COLOUR CODING This states the year in which the hoisting equipment was checked and approved BROWN 2016 BLUE 2017 Etc RATING PLATE For chains chain assemblies steel cable slings h
12. oisting clamps and hoisting equipment e manufacturer details e identification number e the Safe Working Load Limit e the CE mark e the nett weight of more than 100 kg INSPECTION STATUS An inspection sticker is often affixed to the rating plate e date of inspection e date of next inspection Sticker not present or no longer present e colour coding plus certificate are valid as proof of inspection Hoisting tools without an inspection sticker but with the right colour coding and with a rating plate may be used unless they are damaged or defective Hoisting tools without colour coding or rating plate e find the certificate if possible e mark the equipment clearly e store it in a separate location e do not in any circumstances use the equipment INSPECTION STATUS Hoisting equipment with damage or defects e make sure straight away that the equipment is no longer used e deposit it in the waste container or mark it to be repaired If you are in doubt about the condition or inspection status of hoisting equipment e do not allow work to commence or stop work if it has already begun LOCATION OF INFORMATION ON SAFE WORKING LOAD SWL e hoisting equipment on the rating plate e synthetic hoisting straps on the label Note the SWL must never be exceeded HOISTING AND LIFTING WORK LOAD FACTOR Using the hoisting equipment at a particular angle apply the work load factor WORK LOAD FACTOR x SAFE
13. rane hiring company Or the hoist and lift team changes C A location can be different or change This also applies to weather conditions You may have to deal with different cranes from another crane hiring company Therefore the user manual changes Or the hoist and lift team changes QUESTION 2 Who is responsible for hoisting and lifting operations A Everyone because everyone is responsible to perform work safely ANSWER 2 Who is responsible for hoisting and lifting operations A Everyone because everyone is responsible to perform work safely QUESTION 3 Which operations are routinely A Moving loads on the platform hoisting materials where space is limited and loading methanol with transport tanks B Moving loads on the platform moving loads to and from supply vessels and moving the water supply hose to and from the supply vessel C Moving loads on the platform moving loads to and from supply vessels and moving the fuel supply hose to and from the supply vessel ANSWER 3 Which operations are routinely A Moving loads on the platform hoisting materials where space is limited and loading methanol with transport tanks B Moving loads on the platform moving loads to and from supply vessels and moving the water supply hose to and from the supply vessel C Moving loads on the platform moving loads to and from supply vessels and moving the fuel supply hose to and from the supply vessel QUESTION
14. traps should be inspected periodically at least once a year as should all hoisting and lifting equipment Visual inspection each time before it is used e presence of the identification label e legibility of the label e completeness of all the information e friction pads e holes caused by welding e damage to load bearing stitching e any damage to the outer layer in the case of round hoisting straps e chemical damage e heat damage Colour coding on synthetic hoisting straps indicate the Safe Working Load KUNSTSTOF HIJSBANDEN Please note not every manufacturer uses the same colour codes You should therefore always read the SWL on the label Damaged hoisting strap e take a knife to it e deposit the remnants in the appropriate container BEFORE YOU START WORK routine or non routine Permit to Work hoisting plan work programme are steering lines needed meet and discuss in advance with everyone involved crane operator banksman and fitters and riggers test the communication devices walkie talkie choose the proper materials and hoisting tools check inspections and certificates check the condition of the materials and tools every time before you start using them check the place of work and escape routes that they are free of obstacles e carry out an LMRA Last Minute Risk Analysis Be actively involved in toolbox meetings BEFORE YOU START WORK e is everyone involved familiar with the rules
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