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AFD User`s Manual

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5. ERVOMOTOR POWER WHILE DISCONNECTED COULD RESULT IN INJURY OR DEATH SPEED The control knob allows the speed to be set from zero to 100 of the maximum rated speed of the servomotor The speed can be varied at any time while the servomotor is enabled or disabled The actual measured percent speed will be displayed on the digital Speed indicator Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 9 5 0 Technical Specifications and Schematics Supply Voltage 208 480 VAC 3 Phase Max Cont Current 30 Amps Max Peak Current 60 Amps 2 Seconds Specifications subject to change without notice Copyright PushCorp Inc 2013 All rights reserved 10 PUSHCORP INC SMMCON SMRCON Manual OL 6 8 2 30 beg 9200 vaqunn 3 1 1 008 0 aii see 2 9 1 008608 4 229 925 coo oe ims 5 9424 spun buy 555 37725 01 LON 825 5920248 0 JILVWSHIS 5 NIMGO 2913 xeW 500 5 6 3 484g 21
6. SMMCON Manual SMRCON Remote Servo Control Cabinet Inc PusnConp NC SMRCON SMMCON Remote Control Cabinet Manual Control Cabinet PUSHCORP INC Dallas Texas PUSHCORP INC SMMCON SMRCON Manual 1 Table of Contents 1 0 2 2 0 GENERAL 4 4 3 1 Cabinet Moutig cena 4 3 2 ClectriGall GOMMECUONS Rivets 5 4 0 OPERATION 7 5 0 TECHNICAL SPECIFICATIONS AND 5 5 9 Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 1 0 Limited Warranty Duration One year from date of delivery to the original purchaser Who gives this warranty warrantor PushCorp Inc Telephone 972 840 0208 Corporate Address P O Box 181915 Dallas Texas 75218 Shipping Address 3001 W Kingsley Rd Garland Texas 75041 Who receives this warranty purchaser The original purchaser other than for purposes of resale of the PushCorp Inc product What products are covered by this warranty Any PushCorp Inc Adjustable Force Device or Adjustable Force Device accessory supplied or manufactured by the Warrantor What is cov
7. SMRCON Remote Control Cabinet and SMMCON Manual Control Cabinet respectively The SMRCON being designed exclusively for remote control includes only an Main Power switch and an Emergency Stop E STOP button ED PUSHCORP Inc Figure 5 SMRCON Remote Control Cabinet Front Panel Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual lt Inc Figure 6 SMMCON Manual Control Cabinet Front Panel The SMMCON cabinet includes additional controls and digital indicators that allow the servo equipment to be operated manually INDICATORS LOAD Digital percentage display of maximum rated load Output Torque at which the motor is operating It is recommended that the long term continuous load not exceed 70 for reliable operation in production environments SPEED Digital percentage display of maximum rated speed at which the motor is operating READY When illuminated indicates that servomotor is ready to operate If not illuminated a fault exists The fault can be reset by disabling and then re enabling the servo system via the Enable switch CONTROLS ENABLE The Enable switch enables or disables output power to the servomotor DANGER THE CONSOLE ENABLE SWITCH SHOULD ONLY BE ON WHEN THE SERVOMOTOR POWER CABLE IS FULLY CONNECTED TO THE SERVOMOTOR ENABLING THE S
8. ered under this warranty Defects in material and or workmanship which occur within the duration of the warranty period What is NOT covered in this warranty A IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE or EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE MALFUNCTION OF THE PUSHCORP INC PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Any failure that results from an accident purchaser s abuse neglect unauthorized repair or failure to operate the products in accordance with the instructions provided in the owner s manual s supplied with the product Responsibilities of the Warrantor under this warranty Repair or replace at Warrantor s option products or components which have failed within the duration of the warranty period Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 3 Responsibilities of the purchaser under this warranty A Deliver or ship the PushCorp Inc product or component to PushCorp Inc Service Center Dallas TX Freight and insurance costs if any must be borne b
9. ote cabinet could be wired for operation The SMMCON Manual cabinet already includes these elements the front panel for control digital I O is designed for 24 VDC control voltages The motor rotational speed is controlled via a 0 10VDC analog signal applied to terminals 9 and 10 The analog input is a true floating differential signal connected directly to the servo amplifier The circuit shown in Figure 4 is an example of how the shaft speed may be controlled with a simple panel mount linear potentiometer If remote robot teach pendent adjustment is desired the potentiometer would be replaced with an analog signal from a PLC or robot analog output card connected directly to Pins 9 and 10 WARNING The differential voltage applied to terminals 9 and 10 should not exceed 10 VDC or damage will occur to the servo amplifier Terminal 7 shown in Figure 4 provides the servo amplifier enable signal Connecting Terminal 7 to 24VDC enables the servo amplifier and applies voltage to the servo motor Removing voltage from terminal 7 disables the amplifier The DRIVE OK output on Terminal 11 should be continuously monitored by the End user control system This signal should be ON during normal operation An OFF condition indicates a drive fault The cause of the fault will be indicated by a flashing code on the servo drive amplifier The end users should contact PushCorp directly for support regarding drive amplifier fault
10. s OPERATION SHOULD CEASE UNTIL THE FAULT CONDITION IS CORRECTED Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 7 Each Electrical Control box includes a built in E Stop push button that when pressed immediately removes all electrical power from the motor causing it to coast to a stop If desired the control box can be connected to an external dual channel E Stop circuit by connecting to the STO1 5 2 signals on Terminals 3 4 5 and 6 as shown It is the responsibility of the System Integrator and or End user to follow all applicable electrical codes and OSHA safety standards when wiring the control cabinet This includes the proper and judicious use of ground termination fuses contactors cut off switches lock out switches and Emergency Stop circuits PushCorp Inc assumes no responsibility or liability for the electrical system design and implementation of the control cabinet in the End user application Refer to OSHA rules and regulations as well as the CE Machinery Regulations IEC 204 1 when designing systems that include motors and drives to ensure that the user is protected PushCorp will provide answers to any questions regarding the servo drive system and will be responsible for any warranty issues NOTE Please contact PushCorp Inc Tel 1 972 840 0208 directly for any technical support 4 0 Operation Figures 5 and 6 below show the front panel layout for the
11. shows the mounting dimensions of the electrical enclosure 384 3 1274 17 43 15 13 7 539 5 21 24 508 20 00 1 1 406 4 14 Figure 1 Cabinet Mounting It is the responsibility of the installer to punch holes in the enclosure for conduit and or cord grips as required for the electrical supply power wiring and low voltage control signals Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 5 3 2 Electrical Connections The cabinet requires 208 480 VAC 3 Phase 50 60 Hz power to operate This should be supplied via conduit connection to the cabinet as shown in Figure 2 The control signal connections are made to the External Interface Blocks as shown in Figure 3 ot SERVO POWER AND FEEDBACK CABLE ENTRY gt ELECTRICAL SUPPLY KNOCKOUT Figure 2 Electrical cable entry locations O EXTERNAL INTERFACE BLOCKS 3 PHASE AC SUPPLY Figure 3 Console electrical panel Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 6 EXTERNAL INTERFACE TERMINAL BLOCK LD Figure 4 Typical External Interface Schematic The circuit diagram in Figure 4 shows an example of how the SMRCON Rem
12. y the purchaser B Use reasonable care in the operation and maintenance of the product as described in the owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow at the service center and depending on the availability of replacement parts Purchasers requiring quicker repair may receive such with payment of a PushCorp Inc predetermined expediting fee This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON SMRCON Manual 4 2 0 General Overview The PushCorp SMMCON and SMRCON control cabinets provide a highly integrated easy to use solution to controlling PushCorp servomotor equipment Installation is simply a matter of mounting the cabinet and connecting 3 phase 208 480VAC electrical power The SMRCON Remote Control Console allows servo equipment to be controlled via a remote PLC or robot controller with a minimum number of digital and analog I O SMMCON Manual Control Console has front panel displays controls so that the servomotor equipment can be easy controlled and monitored by a human operator 3 0 Installation 3 1 Cabinet Mounting The cabinet is designed to be wall mounted outside the robot work area in a relatively clean environment Figure 1

AFD User`s Manual

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