Electric Water Heater User Manual - Enviro-tex
Contents
1. OVERSINK UNDERSINK ode A 5 D Style 10L 2kW Oversink 261 251 450 228 100 62 189 Style 10L 2kW Undersink am 261 251 450 228 100 62 189 Style 15L 2kW Oversink 296 285 498 248 100 69 216 Style 15L 2kW Undersink 296 285 498 248 100 69 216 LEGEND Cw Cold Water Inlet Blue ring DHW Domestic Hot Water Outlet Red Ring 3 2 Technical data table Style 10L2kW Style10L2kW__ Style 15L2kW__ Style 15L 2kW Oversink Undersink Oversink Undersink Water heater Rated Capacity 11 3 11 3 15 5 15 5 Weight Empty kg 6 6 7 5 7 5 Weight Full kg 17 3 17 3 23 23 Maximum design pressure bar 6 Vessel Approval Kiwa Normal operating pressure bar 3 Cold connection CW 1 2 BSP Hot connection DHW 1 2 BSP Electric Supply Electrical Supply V 230 Amp A 8 7 Electric protection IP24 Electric Heater Rating kW 2 Electric Heater Type Single Phase 3 3 Pack contents Qty 1 Wall hung water heater Qty 1 Pressure relief valve 6 bar Qty 1 Installation Service and End User Instructions Oversink and Undersink Water Heater 4 INSTALLATION MN WARNING To be installed by qualified personnel only CAUTION The unit should be located in an area not subject to freezing temperatures The water heater should be sited to ensure minimum dead leg distances particularly to the point of most frequent use Avoi2. ID Cod Description 1 020578 Ground plate 2 070081 Indicator led 3 070723 Immersion heater thermostat 4 071352 Kit Immersion heater 2000W 230V Anode and O ring 5 090003 Front plastic cover 10 Oversink 090005 Front plastic cover 15 Oversink 6 090004 Back plastic cover 10 Oversink 090006 Back plastic cover 15 Oversink 7 090162 Botton plastic cover 8 090406 Red fitting grommet 1 2 9 090407 Blu fitting grommet 1 2 10 100048 Screw 5x10 11 123002 Plastic brand 12 3006611 Power cable ID Cod Description 1 020578 Ground plate 2 070081 Indicator led 3 070722 Immersion heater thermostat 4 071353 Kit Immersion heater 2000W 230V Anode and O ring 5 090003 Front plastic cover 10 Undersink 090005 Front plastic cover 15 Undersink 6 090004 Back plastic cover 10 Undersink 090006 Back plastic cover 15 Undersink 7 090162 Botton plastic cover 8 090406 Red fitting grommet 1 2 9 090407 Blu fitting grommet 1 2 10 100048 Screw 5x10 11 123002 Plastic brand 12 3006611 Power cable In case of errors or malfunctions switch off the equipment and disconnect the power supply Then contact the technical support service on 0121 709 5455 18 Oversink and Undersink Water Heater 8 Guarantee terms and conditions This guarantee applies only to products manufactured by Giona UK and its brands On site service support including parts and labour for 12 months from date of in
3. The system cannot absorb the water expansion in heating To avoid dripping install an expansion tank or connect the safety valve to a drain See the relevant section Dripping from water safety unit and Expansion tank GENERAL NOTES Leaks are generally seen at the bottom of the appliance Condensation Dripping can occur if the water in the tank is cold Always check for leaks with the water hot Water leaks Hot and cold water flexible connectors Check tightness and replace the gaskets Tighten down and check tightness Leaks from heating element Check tightness replace gasket and tighten securely Replace the heating element if faulty 7 9 General notes Always use tools that are appropriate for the intended purpose Always replace the gaskets and or the o rings ensuring the hydraulic sealing Only use genuine spare parts During reinstalling make sure that e the electric heating element is properly housed and the sealing gaskets are correctly installed e the safety and regulation devices thermostats are properly installed inside their housings e before reconnecting the equipment to the mains fill it referring to the appropriate section and check that there are no water leaks 17 Oversink and Undersink Water Heater 7 10 Spare parts Oversink Undersink wm 7 11 After sale service
4. The example below is for a G 2 temperature relief valve with discharge pipe D2 having 4 No 22mm elbows and length of 7m from the tundish to the point of discharge From Table1 Maximum resistance allowed for a straight length of 22mm copper discharge pipe D2 from a G Y temperature relief valves is 9 0m Subtract the resistance for 4 No 22mm elbows at 0 8m each 3 2m Therefore the maximum permitted length equates to 5 8m which is less than the length of 7m therefore calculated the next largest size Maximum resistance allowed for a straight length of 28mm copper discharge pipe D2 from a G Y temperature relief valve is 18m Subtract the resistance for 4 No 28mm elbows at 1 0m each 4m Therefore the maximum permitted length equates to 14m As the actual length is 7m a 28mm D2 copper pipe will be satisfactory 3 59 Where a single common discharged pipe serves more than one system it should be at least one pipe size larger than the largest individual discharge pipe D2 to be connected 3 60 The discharge pipe should not be connected to a soil discharge stack unless it can be demonstrated that the soil discharge stack is capable of safely withstanding temperatures of the water discharged in which case it should a Contain a mechanical seal not incorporating a water trap which allows water into the branch pipe without allowing foul air from the drain to be ventilated through the tundish Beaseparate branch pipe with no sanitary a
5. e Restore the electric connections e Re fix the plastic cap e Fill the tank and check for leaks e Restore the connection to the electric supply e Restart the water heater 7 6 Outside cleaning For the cleaning of the outer shell only use a damp cloth Do not in any circumstances use abrasive products containing organic thinners alcohol benzene etc 7 7 Hydraulic safety unit efficiency check The hydraulic safety valve unit efficiency is very important to prevent any overpressures inside the water heater that would damage it and allows the user to safely operate the equipment Periodically check the efficiency of the hydraulic safety unit according to the instructions provided by the manufacturer Follow the instructions provided by the manufacturer During the check clean the unit and remove any limestone scales 7 8 Simple checks should a malfunction occur MN WARNING All the operations must be performed with the equipment disconnected from the mains 16 Oversink and Undersink Water Heater MALFUNCTIONS Indicator light does not POSSIBLE CAUSE Lamp not connected SOLUTION AND EXPLANATIONS Reconnect the lamp and thermostat come on hot water comes out Indicator light does not Faulty lamp No current Replace lamp Reinstate the mains power supply come on hot water does not come out Thermostat safety limiting device tripped Reset the thermostat Call qualified personnel See n
6. 5 Cleaning the water heater e Drain the system then fill and drain to flush as many times as recommended by chlorination product manufacturer e Refill system 6 6 Setting And Testing Controls e Switch on water heater electric isolating switch For commissioning use the factory default setting no changes parameters should be required e Set indirect water heater into operation and when hot check for leaks e Check operating of any open flue appliances that could be affected by air movement through the water heater 6 7 Handing Over e The installer should re check the system and ensure it s completely satisfactory before demonstrating to the end user e The end user should be aware of the following The function safety relief valve will cause steam and scalding water to be emitted from the discharge pipes That the tundish is supplied as a visual identification for over pressure The procedure to follow in event of over pressure 7 MAINTENANCE INSTRUCTIONS qualified personnel only WARNING the repair and or maintenance operations must only be performed by qualified personnel Only use enuine spare parts Prior to undertaking any maintenance operations turn off and disconnect the equipment from the mains electrical supply before commencing any work on the water heater We recommend that you purchase any spare parts from only authorised dealers or directly from the Manufacturer 7 1 General e Inspect regularly
7. because of the exchange water heating When the whole vessel will get to the temperature the system will stop automatically 7 4 Descaling and limestone deposit removal The formation of lime scale is possible in hard water areas All reasonable precautions should be made to prevent lime scale buildup including physical and chemical devises The water heater is fitted with a service hatch in order that the installer may inspect or service the water heater on a regular basis The inside of the water heater should be checked by a qualified person at least after the first 2 years of use and then serviced on an annual basis The limestone deposits reduce the water heater volume and affect the electric heating element performance Maintenance must be undertaken by competent or appropriately qualified person on an annual basis Please ensure you leave enough access room to remove the inspection hatch and clean the inside of the water heater 7 5 Replace and or inspect the electric heating element If it is necessary to replace the control or the electric heating element please follow the procedure below T Procedure e Turn off the water heater e Disconnect from the electrical supply e Empty the water heater e Unscrew and remove the plastic cap Disconnect the cable from the thermostat e Remove the thermostat e Disconnect and replace the electric element if required e Clean and inspect vessel e Re install the thermostat Tighten the drain plug
8. prevent the formation of legionella an adjustment close to the factory setting towards the notch is advisable 6 COMMISSIONING SYSTEM AN IMPORTANT It is the responsibility of the installer to ensure that the system is properly commissioned The thermostat on the immersion heater should be adjusted to trip at 60 C This is the ideal temperature to prolong element life in hard water areas Scale on the sheath builds up more rapidly at temperatures above this causing the element to overheat and premature failure can occur Higher temperatures without additional controls would result in scalding In known hard water areas the use of a scale inhibitor is also recommended In addition to the thermostat the thermal cut out will switch power off to the element should the thermostat malfunction causing an excessive rise in water temperature The thermal cut out can be reset manually after the fault has been corrected 6 1 Electrical Check e Check that all wiring including earth wiring has been installed correctly conform to current regulation and satisfactory electrical test and inspection certificate has been completed e Check all electrical covers are correctly fitted e Check tundish is positioned so that any spillage or spray from the tundish would not contact any electrical components e Check all wiring connections have been made Undertake an earth continuity check and reverse polarity check 6 2 Pre Fill Check Check
9. Botton plastic cover Indicator led Hot water outlet Cold water inlet Power cable COIN A BR Wl N Undesink ID Description Vessel Thermostat Electric heating element Botton plastic cover Indicator led Hot water outlet Cold water inlet Power cable CIN A MyR WIN For spare part list see section 7 10 Spare Part Oversink and Undersink Water Heater 1 6 Vessel The water heater vessel base material is glass line steel 1 7 Anode The magnesium anode fitted inside the appliances together with the special treatment inside the vessel guarantees protection against corrosion of the tank 1 8 Meaning of the symbols used herein Symbol Meaning A Failure to comply with the provision in question may result in injuries and or damages to people objects plants or animals 1 9 Measuring The measuring units used in this manual for dimensions are those of the International System SI 2 SAFETY 2 1 Wall mounting The wall on which the unit is to be installed must be capable of supporting locally the weight Technical data table of the full unit Do not install the water heater on walls where the mechanical strength is compromised when damp After checking that wall is strong enough fix 2 hooks of suitable size not supplied to it making sure they a securely anchored Then hang the appliance on the ho
10. Cod 123000 agg 13 11 2014 E SIONA Oversink and Undersink Electric Water Heater Installation and Service Instructions a a product Oversink and Undersink Water Heater INTRODUCTION elo De elute 176542 Style 10L 2kW Oversink 176543 Style 10L 2kW Undersink 176544 Style 15L 2kW Oversink 176545 Style 15L 2kW Undersink The following information incorporates both the installation and servicing instructions and should be left in a safe place adjacent to the water heater or given to the end user once the end user has been correctly instructed in the effective operation of the water heater The Installer has a duty of care to instruct the end user how to operate the electric water heater correctly failure to undertake this instruction will result in the cancellation ofthe warranty These instructions include essential and important information for safe and correct installation and are an integral part of the product As a consequence all technical documents must always accompany the product Giona UK is continually developing its product range and therefore reserve the right to change specification without prior notice All the data and instructions contained in this manual are subject to review or product update changes at any time They will be current at time of print Please contact the manufacture to ensure you have the correct and current manual Please always refer to the instructions conta
11. RD By completing this form you consent to Giona UK holding and using those details for all purposes directly related to the administration and conduct of guarantee services Apart from the necessary usage your personal data will not be disclosed to third parties by Giona UK Home Owner Name Home Address Post code Make of product Model size Serial Number Installers Contact details can be found in Benchmark log book Date of installation can be found in Benchmark log book Signature of Home Owner Date Or Signature of developer lf new build Date 20 Oversink and Undersink Water Heater DISPOSAL OF WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT 2002 96 EC WEEE DIRECTIVE This symbol indicates that the appliance must not be treated as domestic waste upon disposal Rather it must be delivered to an authorized collection center for the recycling of electrical and electronic appliances Proper disposal of this appliance will avoid potential health hazards and adverse consequences for the environment Recycling of materials helps to preserve natural resources For further information about the recycling of this appliance please contact your municipal offices your domestic waste disposal service or the retailer installer from whom the appliance was purchased The penalties for failure to comply with these disposal procedures are laid down in local legislation CONFORMI
12. STRUCTIONS oeeccccsseecccccccsseecccccccasees 15 2 5 Delivery and packaging ccccsssccssccscseecsceeesees 6 7 1 Geel A O 15 3 TECHNICAL DATA Q cccccsssccccsccsscscsscssccsessessccsecsersesees 7 7 2 Gontrol Replacement of anode acentos 15 3 1 Dimensions and water CONNECTION cseccsecseeee 7 7 3 Temperature cccccccscrcccsscesssccscsscecccscescsscseseccssees 16 3 2 Technical data table sccscccsssccssssscsscssscssecsees 7 7 4 Descaling and limestone deposit removal 16 3 3 Pack contents cccccrccccsscscccesccccscscseccssssssscsssesscseees 7 7 5 Replace and or inspect the electric heating IEMA coccocococcconncnnacnnconnconncnononnconcconoconocononononncnocococcnconoconnanos 16 4 INSTALLATION scccccccsscscceccscssccscssessccscssersecscsessseees 8 2 6 Ouanna ctra osa aaa 16 4 1 Maintenance space requirements sccccscscssesees 8 7 7 Hydraulic safety unit efficiency check 000 16 4 2 Electrical COMNECTION ccccccccccsscscsccsssccssccescsccscees 8 7 8 Simple checks should a malfunction occur 16 4 3 Safety limiting device manual reset 0000 9 7 9 General NOTES scisscesscssccsceccsssvsosncsesevecssesceccoessssseccseos 17 4 4 Safety relief ValVe ccccsccsscscssscesccesescssscsssscoess 9 7 10 Spare parts oconccconoconnncoonocconocononconacconncoonccconocconocononos 18 4 5 Water CONNECTIONS cmooconoconocoonocnconocinnconncc
13. TY DECLARATION Giona Holding declares on its own responsibility that the series Oversink and Undersink water heaters described in the following handbook comply with the essential requirements of the following European directives BT 2006 95 CE EMC 2004 108 CE PED art 3 3 97 23 CE The Manager Marco GIONA Nn hs j MN nl The Manufacturer declines any liability for possible inaccuracies contained in this manual due to printing or copying mistakes and reserves the right to make any changes without prior notice Via Apollo 11 1 37059 S Maria di Zevio VERONA ITALY Tel 39 045 6050099 r a Fax 39 045 6050124 www gionaholding it e mail info gionaholding it C GIONAHOLDING 21 Giona UK Limited Basepoint Business Centre Isidore Road Bromsgrove B60 3ET United Kindom
14. d siting where extreme cold temperatures will be experienced All exposed pipe work should be insulated The equipment must be installed in compliance with the current Building regulations local bylaws and British Standards Operations involving the water heater must only be performed by qualified personnel Observe the safety regulations The installation environment and the electrical and hydraulic systems the equipment shall be connected to must comply with the regulations in force You need to install the equipment at the minimum distance from the room walls and ceiling to ensure proper operation and for easy maintenance see Maintenance space requirements The wall on which the equipment is to be installed must be able to bear its weight see Technical data table The chosen environment must be suitable for the equipment IP degree in accordance with the regulations in force The discharge pipework from the safety valves must have minimum fall of 1 200 from the unit and terminate in a safe and visible position Access to associated controls and immersion heaters must be available to provide for the servicing and maintenance of the system 4 1 Maintenance space requirements 4 2 Electrical connection WARNING Verify that the mains voltage and polarity and that it has the sufficient capacity to operate the equipment correctly see data label on side of water heater To disconnect the equipm
15. d with water to avoid seriously damaging the electric heating element The appliance has an adjustment thermostat that automatically controls the water temperature the indicator light stays on only during the heating phase 5 2 Dripping from water safety unit With heating the water expands and cannot be compressed If the plumbing system is unable to absorb this increased volume the internal pressure increases causing intervention of the safety device to operate by discharging the excess water and preventing overpressure in the tank 5 3 Temperature adjustment IMPORTANT The adjustable thermostat allows power consumption to be optimized according to the comfort required hot water temperature However in order to prevent legionella bacteria to form it is advisable not to allow the stored water temperature to become too low Therefore comply with the following general prevention measures 13 Oversink and Undersink Water Heater e Keep the hot water inside the appliance at a temperature of not below 55 C e Incase a prolonged absence let water run from taps and showers for a few minutes e Keep showers and taps clean of scale The thermostat is factory set to max value to change the setting disconnect the power supply then remove the protection cover turn the thermostat knob towards to increase or to decrease the temperature Refer to the relevant notch located on the thermostat To
16. eference only Discharge pipes from safety devices Discharge pipe D1 3 50 Safety devices such as temperature relief valves or combined temperature and valves se paragraphs 3 13 or 3 18 should discharge either directly or by way of a manifold via a short length of metal pipe D1 to a tundish 3 51 The diameter of discharge pipe D1 should be not less than the nominal outlet size of the temperature relief valve 3 52 Where a manifold is used it should be sized to accept and discharge the total discharge from the discharge pipes connected to it 3 53 Where valves other than the temperature and pressure relief valve from a single unvented hot water system discharge by way of the same manifold that is used by the safety devices the manifold should be factory fitted as part of the hot water storage system unit or package Tundish 3 54 The tundish should be vertical located in the same space as the unvented hot water storage system and be fitted as close as possible to and lower than the safety device with no more than 600mm of pipe between the valve outlet and the tundish see Diagram1 Note To comply with the Water Supply Water Fittings Regulations the tundish should incorporate a suitable air gap 10 Oversink and Undersink Water Heater 3 55 Any discharge should be visible at the tundish In addition where discharges from safety devices may not be apparent e g in dwelling occupied by people with impaired vision or mobil
17. ements set out in the maintenance section of the installation manual e Evidence of purchase and date of supply must be submitted upon making a claim e Anyreplacement parts used should be authorized Giona UK spare parts e Ifa defect arises and a valid claim is received within the Warranty Period at its option and to the extent permitted by law e Guarantee registration card to be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to benefit from the Giona UK 2 year guarantee Alternatively you can logon to www gionauk com registration Customer Service Department Giona UK Ltd Basepoint Business Centre Isidore Road Bromsgrove Worcestershire B60 3ET United Kingdom 19 Oversink and Undersink Water Heater All the components supplied with the water heater carry a 2 year guarantee Ex immersion heater thermostat Please note this guarantee excludes all pipework and connections and excludes any ancillary equipment as may be connected to the product Ex descaling equipment water softeners Giona UK guarantees to the homeowner that for a period of 2 years from the date of commissioning or legal completion if new build that the products and associated components installed will Conform to Giona UK specification and be free from defects in materials and workmanship subject to the conditions set out below This guarantee does not affect your statutory r
18. ent from the mains you need to use a two pole switch complying with the EN standards contact opening 3mm preferably equipped with fuses A WARNING Switching on the equipment when it is not filled with water will seriously damage the electric heating element WARNING If the supply cable is damaged it must be replaced by the manufacturer or by its technical support service or anyway by a person having a similar qualification to prevent any risk Oversink and Undersink Water Heater WARNING A disconnect device shall be placed within the fixed wiring supply to the immersion heater in accordance with the wiring rules The minimum contact separation of the disconnect device shall be suitable for overvoltage category Ill conditions L N Power supply line TS Thermostat safety device L1 L2 electric line connection terminals 1 2 Thermostat contacts TR Contact operated Electric heating element R earth 4 3 Safety limiting device manual reset Reset after eliminating the causes of intervention as follows disconnect the power supply remove the protection cover fixing screws lightly press the thermostat reset button using an insulated object with round tip in the position indicated until hearing a click 4 4 Safety relief valve Technical data Max Pressure 6Bar Oversink and Undersink Water Heater 4 5 Water connections The assembly of the safet
19. es would be to allow Annex D section D 2 of BS 6700 2006 Specification for design installation testing and maintenance of devices supplying water for domestic use within buildings and their curtilages Diagram 1 Typical discharge pipe arrangement Metal discharge pipe D1 from temperature relief valve to tundish Safety device e g temperature relief valve 600mm maximum Tundish minimum 300mm Discharge pipe D2 from tundish Discharge below with continuous fall See 3 56 Table 1 fixed grating and worked example 3 61 gives alternative points of discharge Fixed grating Trapped gulley Table 1 Sizing of copper discharge pipe D2 for common temperature relief valve outlet sizes Vale outletsize Minimum size of discharge to Minimum size of discharge pipe e N ec A Resistance created by each Tundish D1 from Tundish D2 RIA elbow or bend pipe i e elbows or bends 22 mm upto9m 0 8m Gh 15mm 38mm up to 18m 1 0m 35mm up to27 m 14m 28 mm upto9m 1 0m G 22 mm 35 mm upto 18m 14m 42 mm up to27 m 1 7m 35mm up to9m 14m G1 28 mm 42 mm upto 18m 1 7m 54mm up to27 m 2 3m See 3 49 and 3 56 and Diagram 1 Note The above table is based on copper tube Plastic pipes may be of different bore and resistance Sizes and maximum lengths of plastic should be calculated using data prepared for the type of pipe being used 11 Oversink and Undersink Water Heater Worked Example
20. high temperature discharges of water and 3 m to any plastic guttering system that would collect such discharges 3 63 The discharge would consist of high temperature water and steam Asphalt roofing felt and non metallic rainwater goods may be damage by such discharges WARNING If the discharge from the tundish D2 is connected to a soil stack then the soil stack should be manufactured of a material which can accommodate temperatures of excess of 95C Discharge pipe D2 is allowed under the new Buildings Regulations G3 to be of a material other than metal When plastic pipes are used these should be certified to a standard which proves that the pipes are acceptable for use at temperatures in excess of 100C 12 Oversink and Undersink Water Heater 4 6 Unit filling WARNING Do not switch on the equipment when it is not filled with water as it will seriously damage the electric heating element Failure to comply with this instruction will invalidate your warranty To fill the equipment you need to e The tap present in the hydraulic unit must be put in the open position the opening of the tap allows the equipment s supply The retain system incorporated in the safety hydraulic unit prevents from the heat water return e open the main water supply or the equipment water supply cock e open a hot water tap e g bathroom wash basin etc to allow the water to flow out when the water outflow from the tap is constan
21. ights Exclusions The guarantee does not cover Giona UK will not be liable for any fault or costs arising from incorrect installation incorrect application lack of regular maintenance or neglect accidental damage malicious damage misuse any alteration tampering or repair carried by a non competent person e The product if the factory fitted temperature and pressure relief valve has been tampered with or removed e Neither the Distributor nor Manufacturer shall be responsible for any consequential damage howsoever caused e The effects of scale build up or the effects of corrosion e Any consequential losses caused by the failure or malfunction of the product e Faults and any associated costs arising from lack of power or water e Failure incurred by water contamination air pollution and natural disasters e This guarantee is not valid for installations outside the United Kingdom e Any consequential loss loss of profits revenues or receipts howsoever arising from any non conformity or defect affecting the product or from any delay in repair or replacement of the product e Any loss or damage caused by delay in conduct of services or supply of parts required to rectify the non conformity or defect provided Giona UK will use all reasonable efforts to ensure services are performed on a timely basis e For repair or replacement of any Product consumables or decorative finishes such as filters and casings GUARANTEE REGISTRATION CA
22. ined in this manual when installing the equipment The operations described in these instructions require specialized knowledge and therefore it is essential the installer has ascertained the appropriate qualifications and competence training prior to installing the product You should only install this product once you have achieved such technical qualifications The instructions are provided in schematic form only as installations designs may vary The diagrams used are purely INDICATIVE have no pretense of completeness and are not intended to replace the design O 2013 Giona UK reserve the right to change this document at any time All rights reserved Giona UK Ltd cannot be held liable for any loss or damage arising from product specifications deviating from the standard version The information contained within this document has been compiled with all possible care Giona UK Ltd cannot be held liable for any installation errors loss or damage or work performed by third parties Subject to change THIS MANUAL IS TO BE LEFT WITH THE END USER Oversink and Undersink Water Heater TABLE OF CONTENTS 4 7 Unit EMptyiing scccccccsssecscccscrccsscseccsccssccsesesees 13 1 GENERAL NOTICE ccccsccsccccssesscsesscssscsersecscsecsersesees 4 48 Pong period Without tasca 13 Ln o peo 4 5 USAGE INSTRUCTIONS vessssssssssscscsssssssssnssscesceseseesesnees 13 1 2 Field Of USC ccccccosssssscscscscsccccscccscscescsescnessecsse
23. ity consideration should be given to the installation of a suitable safety device to warm when discharge takes place e g electronically operated Discharge pipe D2 3 56 The discharge pipe D2 from the tundish should a Have a vertical section of pipe at least 300mm long below the tundish before any elbows or bends in pipework see Diagram 1 and b Be installed with a continuous fall of at least 1 in 200 thereafter 3 57 The discharge pipe D2 should be made of a Metal or b Other material that has been demonstrated to be capable of safely withstanding temperatures of the water discharged and is clearly and permanently marked to identify the product and performance standard e g as specified in the relevant part of BS 7291 1 2006 Thermostatic pipes and fittings for hot and cold water for domestic purposes and heating installations in buildings General requirement 3 58 The discharge pipe D2 should be at least one pipe size larger than the nominal outlet size of the safety device unless its total equivalent hydraulic resistance exceeds that of a straight pipe 9m long i e for discharge pipes between 9m and 18m the equivalent resistance length beat least two sizes larger than the nominal outlet size of the safety device between 18m and 27m at least 3 sizes larger and so on bends must be taken into account in calculating the flow resistance See diagram 1 table 1 and worked example Note an alternative approach for sizing discharge pip
24. oks by means of the support bracket 2 2 Electrical The water heater should have 230V 8 7A electrical supply All electrical terminal covers must be screwed on before power is switched on The unit must be earthed The pipework to and from the unit must be earth bonded 2 3 Unvented The water heater is classed as an unvented cylinder No valves must be fitted between the vessel and PRV No valves must be fitted between the vessel and its expansion vessel 2 4 Personal protection When installing and servicing the appliance recommend the use of suitable protective clothing i e gloves 2 5 Delivery and packaging The water heater is supplied in an environment friendly and easy to handle cardboard packaging with protective inserts Make sure that the packaging material is disposed of properly in compliance with the local environment related regulations in force Should the water heater show any clear signs of any transport damage then you should inform the supplier and return it immediately to the whole seller Do not attempt to install the appliance what so ever Oversink and Undersink Water Heater 3 TECHNICAL DATA 3 1 Dimensions and water connection The technical and dimensional characteristics ofthe equipment are indicated in figure below The electrical characteristic data of each model can be found on the equipment itself
25. onicoconaconos 10 7 11 After sale Service sessessesoesecsessosoosoosossosoosoessessesee 18 4 5 1 Building Regulation GB eecsescsescssscssecseccssecseecstecseecseeese 10 8 GUARANTEE TERMS AND CONDITIONS cc 19 4 6 Unit filling oo coooocoocoomss 13 Oversink and Undersink Water Heater 1 GENERAL NOTICE 1 1 Personal responsability The manufacturer is responsible for the product s conformity to the relevant CE directives laws and regulations in force at the time the product is first brought to market The Installer is responsible to ensure the Installation Company and or its operatives have been trained and hold the appropriate qualifications and are up to date with current regulations and legislation enforce at the time of installation This includes compliance with the Water Supply Water Fittings Regulations 1999 in England and Wales Water Byelaws 2000 Scotland Water Bylaws currently enforce in Ireland L8 for commercial buildings and NHS Guidance for all NHS premises The design of the system installation operation and maintenance of the appliance is the Installer responsibility Reference to laws regulations or technical specifications contained in this manual is purely for information purposes New laws introduced or modifications to existing laws are not in any way binding on the manufacturer towards third parties This appliance can be used by children aged from 8 years and above and persons with reduced physical
26. otes on Safety limiting device Indicator light always on Drawing tap s open Check and close any hot water drawing taps even left partially open with little hot water available Leak in system hot water section Have a qualified plumber check the plumbing system a small leak can activate the heating element often or continuously Indicator light always on hot water does not come Thermostat connectors not correctly inserted in heating element Remove the thermostat and check the connectors thermostat and heating element Call qualified personnel out Heating element interrupted Check electrical continuity and insulation and replace the heating element if necessary Call qualified personnel Indicator light goes off when water heater is switched on Element line overloaded or heating element earthed causing tripping of protection device Disconnect any other electrical appliances or call qualified personnel to replace the heating element Electric heating element noisy Anomalous level of water hardness Water causing scaling Scale on the heating element causes an uneven and violent heat exchange in the places where it has come off The definitive solution is to install a water softener A dispenser may not be sufficient Dripping from water safety unit Internal pressure greater than or equal to 0 7 Mpa 7 bar Often due to normal water expansion during heating
27. ppliances connected to it c If plastic pipes are used as branch pipes carrying discharge from a safety device they should be either polybutalene PB to Class S of BS 7291 2 2006 or cross linked polyethylene PE X to Class S of BS 7291 3 2006 and d Becontinuously marked with a warning that no sanitary appliance should be connected to the pipe 1 Plastic pipes should be joined and assembled with fittings appropriate to the circumstances in which they are used as set out in BS EN ISO 1043 1 2002 Plastics Symbols and abbreviated terms Basic polymers and their special characteristic 2 Where pipes cannot be connected to the stack it may be possible to route a dedicated pipe alongside or in close proximity to the discharge stack Termination of discharge pipe 3 61 Discharge pipe D2 from tundish should terminate in safe place where there is no risk to persons in vicinity of discharge 3 62 Examples of acceptable discharge arrangements are a Toa trapped gully with the end of the pipe below a fixed grating and above the water seal b Downward discharge at low level i e up to 100mm above external surfaces such as a car parks hard standings grassed areas etc are acceptable providing that a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility and c Discharge at high level e g into metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of withstanding
28. sensory or mental capabilities or lack of experience and knowledge ifthey have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user maintenance shall not be made by children without supervision The appliance is not intended to be connected to the water mains by the use of a hose set 1 2 Field of use The electric water heater for the production of hot water is only intended to be used for Domestic Hot Water heating for residential or light commercial application without exceeding the usage restrictions specified herein To this purpose it must be hydraulically connected to a domestic hot water delivery network It requires a power supply to operate Never use the electric water heater for any purposes other than those specified herein Any other use is to be deemed as inappropriate and is not allowed The manufacturer cannot be held responsible for any installation errors and inappropriate equipment use 1 3 Requirement and safety normes The Installer is responsible for the design and function of the installation The Manufacturer will not be held responsible or liable for any damages caused by incorrect or poor installation and or non compliance with the instructions contained in these Installation End User and Service Instructions and in particular with those described in the following e It s not allow to install
29. sses 4 1 3 Requirement and safety normes cccscescsecseees 4 5 1 Switch 0N ccsccssscccccesccccececsssccsscsccscecseccsscsceseees 13 1 4 Certifications and markings cscesccccssrcssssrees 4 5 2 Dripping from water safety unit cscccsceeees 13 1 5 Components identification ooooocm 5 5 3 Temperature adjustMent cccsccscsssssssesscceseee 13 1 6 O A OT 6 1 7 ANO ccecicicocici inncnacioscccicacocani nacaci nscanecicaaaciasiadice caci n 6 6 COMMISSIONING SYSTEM ctcciscecenseiieelessiennicteniens 8 1 8 Meaning of the symbols used herein s0000e 6 6 1 Electrical Check scccccccssssscsscscsscsscsssecccseccescssees 14 1 9 Measuring ccccccscscssscesccescsecescsssccscscccssccssessscssese 6 6 2 Pre Fill Check cccccssssccsssesccccsssscsscsecesccssscessesees 14 6 3 Filling the water heater cccsccsssssscsccsssceeerees 14 2 SAFETY TON 6 6 4 A IN 15 2 1 Wall mounting coommocommsssss 6 6 5 Cleaning the water heater ccsccsssscssssssssesseee 15 2 2 El Ctrical iccccccssstessscicscrsccesteesessssccssesescuascectioccascossecsese 6 6 6 Setting And Testing Controls sccsccssrssseres 15 2 3 Unvented sccccsccsssrcsssssssccsscsccscessesccsscssscsssescesceee 6 6 7 Handing Over ccccccsccccssscscsccssscscsccsscsccsssesscsenes 15 2 4 Personal protection tovanonanonccsccccccccoscceceneeceeetengnnnennnnns 6 7 MAINTENANCE IN
30. stallation After the initial 12 months a guarantee will apply for a further 6 years for the stainless steel inner vessel only During this 6 year period in the event of a vessel leak a replacement product will be supplied provided that the replacement is carried out by suitably qualified competent person This guarantee is valid provided that e The product has been installed by a competent installer and as per the instructions contained in the installation manual and all relevant Codes of Practice and Regulations in force at the time of installation e Any disinfection has been carried out in accordance with BS 6700 e The product has not been modified in any way e The system is fed from domestic mains water supply compliance with water regulations 2000 e The product has only been used for the storage of wholesome water max 200 mg l chloride for hard water areas Giona UK recommend the use of an electrolytic scale reducer e Any 3rd party labor charges associated with replacing the unit or any of its components have been authorized in advance by the Customer Service Technical Support team e thas only been used for the storage of potable water e The product has not been subjected to frost nor has it been tampered with or been subjected to misuse or neglect e No factory fitted parts have been removed for unauthorized repair or replacement e Regular maintenance has been carried out by a competent person in accordance with the requir
31. t the equipment will be full e check that there are no leaks from the various hydraulic connections We recommend that you clean the pipes before laying them Only proceed with the electrical connection after performing this operation 4 7 Unitemptying Should the unit be going to remain unused for a prolonged time we recommend that you empty it In this case proceed as follows e Turn off the power supply and the main water supply e openahot water tap to allow air to flow in verify that the discharge connector of the hydraulic safety unit is connected to a drain as specified in par 3 1 1 e turn the emptying knob on the hydraulic safety unit to the open position 4 8 Long period without use When the unit is restarted after a long term period you should flush and cleanse the system thoroughly before usage Open each tap until the water is clean 5 USAGE INSTRUCTIONS CAUTION The equipment is not intended to be used by any persons including children having reduced sensory or mental faculties or lacking experience or knowledge unless they are under the supervision of a person in charge of their safety or they are capable of receiving proper instructions regarding equipment usage Children must be watched to ensure that they don t play with the equipment 5 1 Switch on WARNING Before switching on the equipment always verify the polarity correctness of the electrical connection also check that the water heater is fille
32. that no valves are fitted between water heater and the combination valve e Check the control valve tundish and discharge pipes are corrected installed to conform to the Building Regulation G3 e Check all pipes connections are tight and no joints have been left unsoldered e Check all drain cocks are closed 6 3 Filling the water heater e Close all isolating valves e Close all taps Open the incoming water mains stopcock e Turn on mains water allow system to fill up to first isolating valve Turn on hot taps Open isolating valves and allow the water heater to fill and let water pass through the system to the open hot tap this will expel most of air from the system and fill the water heater vessel e Systematically open all hot and cold taps to purge air e Check system for leaks Check no water is discharging from safety relief valve e Safety relief valve check its operation with the water supply on turn the safety relief valve test knob and check water discharges to tundish ensure the valve closes after testing e Discharge pipe D1 open either T amp P or PRV gradually to produce all full bore discharge into tundish and D2 and check there is no back pressure and that the water flows freely to drain Oversink and Undersink Water Heater 6 4 Drain water heater e Turn off incoming mains stop cock e Using hose and suitable containers drain all water from the water heater and pipework using drain cocks 6
33. the connection between the supply plug and wiring e Ifthe system is not used for a long period empty the water heater in order to avoid freezing e Itis advised to clean regularly the inside part of the vessel and the electric heating element in order to preserve the efficiency e Before turning off the system for a long period you must Remove the current supply Drain all the water from the water heater and the pipes Close all valves Inspect regularly all inside components 7 2 Control Replacement of anode The Anode is very important for protecting the tank against corrosion Anode wear is proportional to the hardness of the water Make sure to check its efficiency at least every two years or in any case according to the quality of the water Protection efficiency is linked to its integrity Check the anode for degradation and replace if excessively worn Spare parts are available from the distributor and or the manufacturer AN IMPORTANT Remember that damage caused by excessive anode wear insufficient tank protection is not due to manufacturing defects and is therefore not covered by the warranty 15 Oversink and Undersink Water Heater 7 3 Temperature e When the system is stopped a reduction of the temperature is normal due to the loss of heat When it goes below a few degrees the system is automatically activated e During the heating the water temperature could continue to decrease or could not increase
34. the water heater outdoor e the electrical connection must comply with the provisions specified in the relevant paragraph e the supplied nylon electrical protectors must be properly installed e Installation and maintenance must be performed by qualified personnel and in accordance with the current regulations and local by law e the maintenance regulations must be observed the equipment must be installed in an appropriate room to avoid being exposed to frost e the maximum overpressure when using the water heater must be observed e the maximum temperature when using the water heater must be observed CAUTION FAILURE TO COMPLY WITH THE ABOVE INSTRUCTIONS WILL RESULT IN THE CANCELLATION OF YOUR WARRANTY This equipment complies with the provisions contained in the EEC Directives in force 1 4 Certifications and markings The CE marking applied to the appliance certifies that it conforms to the essential requirements of the following European Directives e 2006 95 EC concerning the safety of electrical equipment e 2004 108 EC concerning electromagnetic compatibility The manufactory s ability to produce and supply all products in accordance with the above regulations is guaranteed by our company quality management system that is certified according to the ISO 9001 2008 standard Oversink and Undersink Water Heater 1 5 Components identification Oversink ID Description Vessel Thermostat Electric heating element
35. y valves must be done in conformity to the regulations in force We recommend the integration of a filter in the cold water supply pipes The link pipes must be perfectly insulated according to the energy norms in order to avoid heating dispersions We recommend that you install the equipment close to the main hot water draw off point to prevent heat dispersions along pipes and if possible near a drain for easier emptying and condensate discharge Ifthe incoming mains static water pressure exceeds 5 bar a pressure reducing valve must be installed to protect the heater It should not be installed between the unit and the pressure relief valve and sufficient pipework distance should be allowed for expansion Expansion Valve A DANGER Safety Relief Valve a _ Pressure reducing a valve Hot water Cold Water e y A E q Cold Water 1 l Supply ZN warnine water y temperature over 50 C Cold Supply flowing from the hot water Tundish to Taps tap may cause serious burns Children _ disabled _ and elderly run a greater risk of injury and therefore it is advisable to use a thermostatic mixing valve connected to the water hot water outlet Pressure Relife Discarge Pipe A WARNING Tundish should be installed away from electrical devices 4 5 1 Building Regulation G3 The following text is reproduced from the Building Regulations It is included here for r
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