Analog-Digital Converter Module User`s Manual
Contents
1. es Direct coupled communication t t Analog I O section section 6 7 Terminal numbers and signal names 1 3 5 7 8 10 12 14 16 18 20 22 24 DA DG EA test v v 1 com s o com AG 2 4 6 9 11 13 15 17 19 21 23 25 a TEST COM SLD COM appearance ON Power supply on PA OFF Power supply off Normal operation Normal Flashing 0 1s intervals indicate an input range error mode 24 VDC power supply shutoff or watchdog timer error occurred Indicates that the SELECT SET switch is in the SET position RUN LED Flashing 0 1s intervals indicate that the input range Test setting is not any of user range settings 1 to 3 mode 0 5s intervals indicate that you attempted to make offset gain setting outside the setting Operation range status Indicates that the SELECT SET switch is in the display LED SELECT or center position LRUN On Normal communication LED Off Communication cutoff time expiration error On_ Indicates that transmission speed setting or station number setting is outside the range Flicker at fixed intervals Indicates that transmission speed setting or station number setting was changed from that at power on Flicker at unfixed intervals Indicates that you forgot fitting the termination resistor or the module or CC Link dedicated cable is affected by noise Off Indicates normal communications appearance No2. 0 to 5V 4096 to 4095 Accuracy Digital Ambient output temperature 0 to 55 C 4000 to 4000 0 to 4000 0 4 16 digit Ambient 0 2 8 digit 0 to 20mA 4 to 20mA Current User range setting 3 0 to 20mA 0 to 4000 Factory setting is 10 to 10V 1ms channel Voltage 15 V current 30mA 4 channels module Remote device station Broadcast polling method Absolute maximum input Analog input points CC Link station type Communication method Number of occupied stations Communication cable Dielectric withstand voltage 1 station CC Link dedicated cable Between power supply communication system batch and analog input batch 500VAC 1 minute Across communication system terminals and all analog input terminals Photocoupler isolated Across power supply system terminals and all analog input terminals Photocoupler isolated Across channels Non isolated By noise simulator of 500Vp p noise voltage 1us noise width and 25 to 60Hz noise frequency 7 point 2 piece terminal block transmission circuit module power supply FG M3 x 5 2 Tightening torque 0 59 to 0 88N m Applicable solderless terminals 2 max Direct coupled 18 point terminal block analog output area I O area M3 x 5 2 Tightening torque 0 59 to 0 88N m Applicable solderless terminals 2 max e RAV1 25 3 conforming to JIS C 2805 Applicable wire size 0 3 to 1 25mm V2 MS3 RAP2 3SL TGV2 3N Applicable wire s
3. CULL Sg LLL Lee resistor CC Link CC Link dedicated cable dedicated cable 6 WIRING 6 1 Wiring precautions To obtain maximum performance from the functions of AJ65SBT 64AD and improve the system reliability an external wiring with high durability against noise is required The precautions when performing external wiring are as follows 1 Use separate cables for the AC and AJ65SBT 64AD external input signals in order not to be affected by the AC side surge or conductivity 2 Do not bundle or place with load carrying wires other than the main circuit line high voltage line or programmable controller Noises surges or conductivity may affect the system 3 Place a one point grounding on the programmable controller side for the shielded line or shielded cable However depending on the external noise conditions it may be better have a grounding externally 6 2 Module connection example 1 For voltage input Signal source 0 to 10 V MIN E E coea 1 Shield 2 For current input o2 V7 Signal source 0 to 20mA E i bo e 1 Shield E i V io 1 Use a two core twisted shield line for the power cable 2 Indicates the AJ65SBT 64AD input resistor 3 For the current input be sure to connect the V and I terminals 4 When noise or ripple occurs with the external cable connect a condenser with about 0 1 to 0 47uF 25V or higher voltage resistant product between the termin
4. control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise e When disconnecting the cable from the module do not pull the cable by the cable part Loosen the screws of connector before disconnecting the cable Failure to do so may result in damage to the module or cable or malfunction due to poor contact Startup and Maintenance Precautions CAUTION e Do not touch any terminal while power is on Doing so may cause malfunction e Shut off the external power supply for the system in all phases before cleaning the module or retightening the terminal screws Failure to do so may cause the module to fail or malfunction Undertightening the terminal screws can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction e Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire e Do not drop or apply strong shock to the module Doing so may damage the module e Shut off the external power supply for the system in all phases before mounting or removing the module to or from the panel Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the terminal block to from the module more than 50 times IEC 61131 2 compliant e Before handling the module touch a grounded
5. system in all phases before wiring Failure to do so may result in damage to the product e Ground the FG and FG1 terminals to the protective ground conductor dedicated to the programmable controller Failure to do so may result in malfunction e Tighten any unused terminal screws within the specified torque range 0 42 to 0 50N m Failure to do so may cause a short circuit due to contact with a solderless terminal Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure e Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure e Tighten the terminal screw within the specified torque range Undertightening can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A 2 Wiring Precautions CAUTION Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact e Do not install the
6. 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 3 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi Electric representative No corrosive gases 0 to 2000m Inside a control panel 2 2 Performance specifications The performance specifications of the AJ65SBT 64AD are shown below Analog Voltage input Digital output I O characteristics maximum resolution accuracy accuracy relative to maximum value of digital output value Voltage Specification 10 to 10V DC input resistance 1MQ 0 to 20mA DC input resistance 2500 16 bit signed bina Analog input range 10 to 10V User range setting 1 10 to 10V 0 to 5V 1 to 5V User range setting 2
7. MITSUBISHI Analog Digital Converter Module User s Manual Hardware AJ65SBT 64AD Thank you for buying the Mitsubishi general purpose programmable controller MELSEC Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65S 64AD U H JE MODEL CODE 13JT09 IB NA 0800138 1 1112 MEE 2000 MITSUBISHI ELECTRIC CORPORATION e SAFETY PRECAUTIONS e Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly These precautions apply only to this equipment Refer to the user s manual of the CPU module to use for a description of the programmable controller system safety precautions In this manual the safety precautions are classified into two levels NWARNING and Z CAUTION Indicates that incorrect handling may cause hazardous A WARNING conditions resulting in death or severe injury NCAUTION Indicates that incorrect handling may cause hazardous y conditions resulting in minor or moderate injury ori J property damage Under some circumstances failure to observe the precautions given under ACAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users rea
8. achine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon China Ltd Hills IL 60061 U S A 4 F Zhi Fu Plazz No 80 Xin Chang Road Tel 1 847 478 2100 Shanghai 200003 China Tel 86 21 6120 0808 Brazil MELCO TEC Rep Com e Assessoria Tecnica Ltda Taiwan Setsuyo Enterprise Co Ltd Rua Correia Dias 184 6F No 105 Wu Kung 3rd Rd Wu Ku Edificio Paraiso Trade Center 8 andar Hsiang Taipei Hsine Taiwan Paraiso Sao Paulo SP Brazil i i y j Tel 886 2 2299 24 Tel 55 11 5908 8331 nn Germany Mitsubishi Electric Europe B V German sorea MISUDISA EIECINE Altomaton B Korea Co Ltd calles 1480 6 G dong G k Gothaer Strasse 8 D 40880 Ratingen 9r ear Bee GERMANY Seoul 157 200 Korea Tel 49 2102 486 0 Tel 82 2 3660 9552 UK Mitsubishi Electric Europe B V UK Singapore Mitsubishi Electric Asia Pte Ltd Branch 307 Alexandra Road 05 01 02 Travellers Lane Hatfield Hertfordshire Mitsubishi Electric Building AL10 8XB U K Singapore 159943 Tel 44 1707 276100 Tel 65 6470 2480 Italy Mitsubishi Electric Europe B V Italian Thailand Mitsubishi Electric A
9. al V and COM 5 Always perform grounding for FG1 When there is a lot of noise it may be better ground AG as well Ifthe grounding wiring grounding yes no is changed after the offset and gain are set perform the setting of the offset gain values again 7 EXTERNAL DIMENSIONS The external dimensions of the AJ65SBT 64AD are shown below The appearance of the AJ65SBT 64AD varies depending on the hardware version For checking method of the hardware version refer to Section 2 3 1 Hardware version F or later in n oO Te ool i 118 4 65 i 4 5 109 4 29 4 5 0 18 0 18 2 4 5 x 5 1 installation hole M4 installation screw N MITSUBISHI MELSEG AlessBT 64AD STATION NO ORNS select 4020 10 T for oca ac Gist eee SLD OM AG DB SLD A FG sol CoM EL eT es 2 Hardware version E or earlier ONO EEE EA Sl iS a 3 OOO MQOOQOOOO O OOE OBGOGOOO oO lwo Y 118 4 65 4 5 109 5 4 29 2 4 5 x 5 1 installation hole _ M4 installation sew Jon Toe TEES O BO O OPMV QOOO EE Se Seeoe 4 5 0 18 Unit mm inch Unit mm inch MEMO MEMO MEMO WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi m
10. d this manual and then keep the manual in a safe place for future reference Design Precautions WARNING In the case of a communication failure in the network data in the master module are held Check the communication status information SB SW and configure an interlock circuit in the sequence program to ensure that the entire system will operate safely CAUTION e Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise A 1 Installation Precautions A CAUTION Use the programmable controller in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product O For protection of the switches do not remove the cushioning material before installation O Securely fix the module with a DIN rail or mounting screws Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction e Do not directly touch any conductive part of the module Doing so can cause malfunction or failure of the module Wiring Precautions CAUTION e Shut off the external power supply for the
11. ead module used e Safety Guidelines This manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 A 7 1 OVERVIEW This user s manual explains the specifications names and setting of parts wiring and others of Type AJ65SBT 64AD analog digital converter module hereafter abbreviated to the AJ65SBT 64AD which is used as a remote device station of a CC Link system 2 SPECIFICATION 2 1 General specifications The general specifications of the AJ65SBT 64AD are shown below Specification Operating ambient 3 Storage ambient 2 Operating ambient humidity Storage ambient humidity 10 to 90 RH non condensing m SEE Constant Half Sweep q Y acceleration amplitude count Compliant Under 5to84Hz 35mm 10 times with JIS B each in X Vibration 3502 and ermittent 8 4to 9 8m s Y Z resistance vibration 150Hz f IEC directions 61131 2 Under 5to8 4Hz 1 75mm continuous 8 4 to 2 vibration 150Hz aie a Compliant with JIS B 3502 and IEC 61131 2 147 m s 3 times each in 3 directions X Y Z Operating atmosphere Operating altitude Installation location Overvoltage ih riess category Pollution degree 2 or less
12. en handling The following is an explanation of handling precautions of the module 1 Do not drop or apply any strong impact to the module 2 Tighten the mounting screws of the module within the following ranges Tightening torque range Module mounting screw M4 screw 0 78 to 1 08Nem Terminal block terminal screw M3 screw 0 59 to 0 88Nem Terminal block mounting screw M3 5 screw 0 68 to 0 98Nem 4 2 Installation environment Never install the A series programmable controller in the following environments 1 Locations where the ambient temperature is outside the range of O to 55 C 2 Locations where the ambient humidity is outside the range of 10 to 90 RH 3 Locations where dew condensation takes place due to sudden temperature changes 4 Locations where there are corrosive and or combustible gasses 5 Locations where there is a high level of conductive power such as dust and iron filings oil mist salt and organic solvents 6 Locations exposed to the direct rays of the sun 7 Locations where strong power and magnetic fields are generated 8 Locations where vibration and shock are directly transmitted to the main module 5 DATA LINK CABLE WIRING 5 1 Connection of the CC Link dedicated cables Connect the CC Link dedicated cable between the AJ65SBT 64AD and master module as shown below Master module AJ65SBT 64AD I O module etc Blue Blue A o JA Terminal Terminal resistor SL __ _ U
13. fications subject to change without notice
14. ieemesceneet 1 2 2 Performance specifications oooonncocncoconoccnncoconononononnnonncennnnonanananonos 2 2 3 Checking hardware versions ccccccccceesseeececeauseeeeeeeauesseeeeessaaeeeeeeseas 3 Oc NAME OF EACH PART ansehen 4 4 LOADING AND INSTALLATION uusssssssseesnnnennnenennnennnnnennnnnnnnennnnnnnnen nenn 6 4 1 Precautions when handling cccccesccecssseeeeeseeceseeseeeneeseeeneseeeneseeeesees 6 4 2 Installation environment ici a a trne rnrn 6 5 DATA LINK CABLE WIRING susi 6 5 1 Connection of the CC Link dedicated cables oooonccccccconnccnnnonnnononnnss 6 6 WIRING aeeie ee ee ee ee een 7 6 1 Wiring precautions anne 7 6 2 Module connection example uuuunnssennnnnnnennnnnnnnnnnnnennnnnnnnnnne ann 7 7 EXTERNAL DIMENSIONS z eu00 2 1 Reese een 8 ABOUT MANUALS The following manuals are also related to this product In necessary order them by quoting the details in the tables below Related Manual Manual No Manual name Model code Analog Digital Converter Module Type AJ65SBT 64AD SH 080106 User s Manual 13JR18 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals e User s manual for the CPU module or h
15. ize 1 25 to 2 0mm M4 screw x 0 7mm x 16mm or more tightening torque range 0 78 to 1 08N m Can also be mounted to DIN rail Isolation system Communication area module External power supply connection Applicable solderless terminals Module mounting screw Specification Supported DIN rail TH35 7 5Fe TH35 7 5Al conforming to IEC 60715 24V DC 20 4 to 26 4V DC External supply power Inrush current 8 5A within 2 3ms Current consumption 0 090A at 24VDC Weight 0 20kg A D conversion values are fluctuated by self heating within approx 30 minutes after power is turned ON 1 Digit indicates digital value 2 Current value indicates value of instant input current that does not break module inner electrical resistance 2 3 Checking hardware versions The hardware versions of the AJ65SBT 64AD can be checked on the DATE section on the rating plate which is situated on the side of the module CC Link MITSUBISHI Year and month of manufacture Hardware version Software version Conformed standard MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN BD992C154H06 3 NAME OF EACH PART The name of each part in the AJ65SBT 64AD is shown 1 2 3 4 3 STATION _NO PW RUN LRUNLERR CH12 3 4 OFFSETGAIN SELECT AA A Bee B SET lt CH2 MITSUBISHI MELSEC AJesssri 64AD HOAOGIOIGOAOGQOAOGOG 2 piece 3889889 O OGO OQOQO S CC Link
16. metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions CAUTION When disposing of this product treat it as industrial waste A 3 e CONDITIONS OF USE FOR THE PRODUCT e 1 Mitsubishi programmable controller the PRODUCT shall be used in A conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in e Nuclear Power Plants and any other power plants operated by Power co
17. mpanies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT e Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User e Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 4 REVISIONS The manual number is given on the bottom right of the cover Print Date Manual Number Revision Sep 2000 IB NA 0800138 A First printing July 2002 IB NA 0800138 B Bartial correction Contact address Back cover Ma
18. r 2005 IB NA 0800138 C Addition Section 2 3 Correction SAFETY PRECAUTIONS Conformation to the EMC Directive and Low Voltage Instruction Chapter 1 Section 2 1 2 2 5 2 E 7 Mar 2006 IB NA 0800138 D Partial correction correction Partial correction 2 3 Sep 2006 IB NA 0800138 E Partial correction Partial correction PRECAUTIONS Chapter 3 Chapter 7 Dec 2006 IB NA 0800138 F ro al correction Chapter 6 Oct 2008 IB NA 0800138 G arial correction SAFETY PRECAUTIONS Compliance with the EMC and Low Voltage Directives Section 2 1 2 2 4 1 6 1 Section 5 1 Sep 2010 IB NA 0800138 H Addition CONDITIONS OF USE FOR THE PRODUCT Partial correction SAFETY PRECAUTIONS Section 2 1 2 2 2 3 4 1 5 1 6 2 Back cover A 5 Print Date Manual Number Dec 2011 IB NA 0800138 I Addition SAFETY PRECAUTIONS Chinese Partial correction COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 2 1 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 6 CONTENTS OVERVIEW cece cto eons ee een 1 2 SPECIFICATION sets 1 2 1 General specificationS cin iddieceeicdeennseh
19. rmally OFF Test The LEDs lit change every time the SELECT SET mode switch is moved to SELECT el Used to make offset gain setting in the test mode Use the switches in STATION NO 10 20 and 40 to set the tens of the station number Use the switches in STATION NO 1 2 4 and 8 to set the units of the station number The switches are all factory set to OFF Always set the station number within the range 1 to 64 Setting any other number than 1 to 64 will result in an error flickering the L ERR LED You cannot set the same station number to two or more stations Station Station number number 40 20 10 8 4 2 1 setting 1 OFF OFF OFF OFF OFF OFF ON switches OFF 4 Lor ore or or fore jon ON Es a A Pr A ae EEEE ae mel ea ee E A ee Example To set the station number to 32 set the switches as indicated below Station number 40 20 10 8 4 2 1 Set value Setting switches Transmission Transmission speed speed setting 9 OFF OFF OFF 156kbps 2 5Mbps switches 625kbps 5 0Mbps Always set the transmission speed within the above range The switches are all factory set to OFF Making any other setting than the above will result in an error flickering the L ERR LED Used to connect the module power supply transmission and I O signals Used to mount the module to the DIN rail 4 LOADING AND INSTALLATION 4 1 Precautions wh
20. utomation Thailand Branch Co Ltd Centro Dir Colleoni Pal Perseo Ingr 2 Bang Chan Industrial Estate No 111 Via Paracelso 12 1 20041 Agrate Brianza Moo 4 Serithai Rd T Kannayao Milano Italy A Kannayao Bangkok 10230 Thailand Tel 39 039 60531 Tel 66 2 517 1326 Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo Sumber Makmur Branch Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 France da Electric Europe B V French India Messina Systema Pye L 25 Boulevard des Bouvets F 92741 Electronic Sadan NO III Unit No15 Nanterre Cedex France M I D C Bhosari Pune 411026 India Tel 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Speci
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