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Configuring IDEC SmartRelay

1. Setup menu ESC gt Stop gt Setup gt Clock gt Set Clock Setting the time date Chapter 5 2 1 v gt S W Time Setting the summertime wintertime Chapter 3 7 14 v gt Sync Cannot be used gt Contrast Setting the display contrast Chapter 5 2 2 Setting the Text Display back light setting Chapter 5 2 2 gt BackLight v Menu Lang Setting the menu language Chapter 5 2 3 IDEC SmartRelay Manual 331 IDEC SmartRelay menu structure Start Menu base module in RUN Everything Panes max 50 message texts SmartRelay Av e e 6 JE ai AT a Mo 09 00 p 0 123456789 0 123456789 1 00000 gt 2008 05 26 4 1 0123456789 q 1 0123456 4 2 01000 4 a 2 01234 a 3 00253 A Date time Inputs Outputs Analog inputs AI AI AQ M ESC C 4 00010 P 7 00000 p gt 1 00000 p 0 123456789 p A 5 00000 4 8 00000 4 2 01000 4 1 0123456789 4 4 gt 6 00005 2 01234567 v Analog inputs Analog inputs Analog outputs Memory Markers Cursor keys ESC gt Stop Set Param Parameter assignment menu Set Msg Config 332 IDEC SmartRelay Manual Type Numbers Table A IDEC SmartRelay Modules
2. AQ Selecting analog output values and type Chapters 3 7 11 and 3 7 12 v gt Memory M Show available memory space Chapter 3 8 v clear Prg 4 Deleting the program Chapter 3 7 13 v gt Password Input change of password Chapter 3 7 5 v gt Msg Config Configure global parameters for message texts Chapter 4 4 23 IDEC SmartRelay Manual 329 IDEC SmartRelay menu structure Transfer menu ESC gt Stop gt gt Card gt E Card Copying the circuit program from IDEC SmartRelay to the memory cartridge or combined memory battery cartridge Chapter 6 3 Vv gt Card gt fa Copying the program from the memory cartridge or combined memory battery cartridge to IDEC SmartRelay Chapter 6 4 gt CopyProtect Setting the program copy protection Chapter 6 1 Nn etup menu ESC gt Stop gt gt Setup gt Clock p Bset_ Clock Setting the time date Chapter 5 2 1 v gt S W Time Setting the summertime wintertime Chapter 3 7 14 v gt Sync Synchronizing the times of IDEC SmartRelay base module Chapter 3 6 15 oo EN o Setting the display contrast Chapter 5 2 2 gt BackLight Setting the display back light setting Chapter 5 2 2 v gt Menu Lang Setting the menu language Chapter 5 2 3 gt BM Al NUM L Setting the number of base
3. STOP push 13 button 14 Gate is open x CLOSE push button STOP pushbutton 13 Safety bar l6 Gate is closed 15 The OPEN or CLOSE pushbuttons initiate the gate motion provided it is not already moving in the other direction The gate is stopped by means of the STOP pushbutton or the relevant limit switch A safety bar furthermore interrupts the closing motion of the gate IDEC SmartRelay Manual 283 Applications 8 4 3 Extended IDEC SmartRelay solution Our extended control circuit is to open the gate automatically when the safety bar is actuated Safety bar 1 l6 D STOP x pushbutton 13 Gate is open 14 Q3 T Signal at TL 2s lamp Inv lo CLOSE pushbutton 2 Il T aL Q2 STOP pushbutton 5s Close Safety bar 16 Gate is closed 15 284 IDEC SmartRelay Manual Applications 8 5 Centralized control and monitoring of several factory doors 1 2 WW TiS Door N We iS Door II Master 1 2 an fes Often a company s premises can be entered at several locations Not all of the gates can always be monitored locally by personnel They must therefore be able to be monitored and operated by the porter who sits in a central gatehouse It must also be possible for a member of staff to open and close the gate locally For each gate we are going to use one FL1E H12RCC and one communication module The modules and the master
4. Name Type Number Rated Input Input Output Output Display Real Power Type Type Type Type and Time Voltage Digital Analog Relay Analog Keypad Clock Base FL1E H12RCC 100 Yes Module 240V 8 4 Yes IDEC FL1E B12RCC AC DC SmartRe FL1E H12RCA Yes lay Base or 24V AC 8 z 4 2 Yes Pure FL1E B12RCA DC FL1E H12RCE 42 24 8 4 Yes 11 I2 4 Yes FLIE B12RCE DC 11 18 1718 8 4 FL1E H12SND 24V DC 11 18 I1 I2 4 Tr Yes I7 18 Expansion 12 24V Module FL1B M08B2R2 DC 4 4 FL1B M08B1S2 24V DC 4 4 Tr 100 FL1B M08C2R2 240V 4 4 AC DC FL1B M08D2R2 23V AGI 4 4 DC 12 24V FL1B J2B2 DC 2 FL1D K2B2 24VDC 2 0 10V FL1D K2BM2 24VDC _ a E Text 24V AC Display FL1E RD1 DC Yes 12V DC AS Inter AS face FL1B CAS2 Interface Module Voltage IDEC SmartRelay Manual 333 Type Numbers Cable and Accessories Table B Name Function Type Number WindLGC Exclusive Programming Software for IDEC SmartRelay FL9Y LP1CDW incl Hardware Software Manual PC Cable Down load Up load Cable FL1A PC1 USB PC cable Down load Up load Cable FL1E PC2 Memory cartridge FL1E PM4 Battery cartridge FL1E PB1 A PERGI User s Manual FL1E User s Manual English FL9Y B1090 Mounting Clip 5 pieces FL1B PSP1PN05 Removal Tool Memory Cartridge Removal Tool MT 101 334 IDEC SmartRelay Manu
5. IDEC SmartRelay Manual 309 Technical data FL1E H12RCA FL1E B12RCA Digital inputs Number 8 optional P action or N action Electrical isolation No High speed inputs not applicable for this module Input frequency e Normal input e max 4 Hz e High speed input not applicable for this module Input voltage L e Signal 0 lt 5 V AC DC e Signal 1 gt 12 V AC DC Input current at e Signal 0 lt 1 0 mA e Signal 1 gt 2 5mA Delay time at Oto1 typ 1 5 ms e 1to0 typ 15 ms Line length unshielded 100 m Analog inputs Number Range max Input voltage Digital outputs Number 4 Output type Relay outputs Electrical isolation Yes Dielectric Strength between power input terminals and output terminals 2 500 V AC 1minute 500 V DC 1 minute In groups of 1 Control of a digital input Yes Continuous current lih max 10 A per relay compensated 25000 switching cycles Surge current max 30A Incandescent lamp load 1000 W 25000 switching cycles at Fluorescent tubes with ballast 10 x 58 W 25000 switching cycles Fluorescent tubes conventionally 1x58 W 310 IDEC SmartRelay Manual Technical data Fluorescent tubes uncompensated 25000 switching cycles FL1E H12RCA FL1E B12RCA 10 x 58 W Derating none across the entire temperature range Short circuit proof cos 1 Power
6. In addition to the flow sensors the fan monitoring system also requires an evaluating circuit with several switching devices This evaluating circuit can be replaced by a single IDEC SmartRelay unit Wiring of an air conditioning system with FL1E H12RCC ome I SOF S2 v gt ui K1 ka H1 e Exhaust Fresh air fan fan IDEC SmartRelay Manual 277 Applications Components used K1 contactor relay e K2 contactor relay S0 normally closed contact STOP pushbutton e S1 normally open contact START pushbutton e S2 normally open contact flow sensor e S3 normally open contact flow sensor H1 signal lamp e H2 signal lamp Block diagram of the IDEC SmartRelay solution The block diagram of the air conditioning system with IDEC SmartRelay On n Error Q3 Q1 Exhaust Off 12 fan Exhaust fan Q1 amp Q2 Exhaust air 5 Fresh air Exhaust fan flow sensor 13 fan Exhaust air flow sensor I3 Fresh air flow sensor 278 IDEC SmartRelay Manual Applications 8 3 2 Advantages of using IDEC SmartRelay The IDEC SmartRelay solution requires less switchgear That saves you installation time and space in the control cabinet You might even be able to use a smaller switching cabinet Additional IDEC SmartRelay options e The free output Q4 can be used as isolated signal contact for reporting faults or power failure e Itis possible to switch
7. Number 4 optional P action or N action Electrical isolation No High speed inputs not applicable for this module Input frequency e Normal input e max 4 Hz e High speed input e not applicable for this module Input voltage L e Signal 0 lt 5 V AC DC e Signal 1 gt 12 V AC DC Input current at e Signal 0 lt 1 0 mA e Signal 1 gt 2 5mA Delay time at Oto1 typ 1 5 ms e 1to0 typ 15 ms Line length unshielded 100 m Digital outputs Number 4 Output type Relay outputs Electrical isolation Yes Dielectric Strength between power input terminals and output terminals 2 500 V AC 1 minute 500 V DC 1 minute In groups of 1 312 IDEC SmartRelay Manual Technical data Control of a digital input FL1B M08D2R2 Yes Continuous current Ii max 5A per relay 25000 switching cycles Surge current max 30 A Incandescent lamp load 25000 switching 1000 W cycles at Fluorescent tubes with ballast 25000 10 x 58 W switching cycles Fluorescent tubes conventionally 1x58W compensated 25000 switching cycles Fluorescent tubes uncompensated 10 x 58 W Derating none across the entire temperature range Short circuit proof cos 1 Power protection B16 600A Short circuit proof cos 0 5 to 0 7 Power protection B16 900A Parallel output circuits for power increase Not permitted Protection of
8. AlwaysOn Press A or V The default is that the back light is not on To set the back light to always be on select the AlwaysOn choice To set the back light choice in programming mode If you want to set the backlight choice in programming mode select Setup in the main menu then menu LCD You can now set the back light choice as described earlier as of step 242 6 Note The backlight lifetime of the Text Display is 20 000 hours IDEC SmartRelay Manual Configuring IDEC SmartRelay 5 2 3 Setting the menu language The language of the IDEC SmartRelay menus can be one of ten predefined languages CN Chinese DE German EN English ES Spanish FR French IT Italian NL Dutch RU Russian TR Turkish JP Japanese To set the menu language in parameter assignment mode 1 Select parameter assignment mode see Chapter 5 1 2 On the parameter assignment menu select Set Press Vor A 3 Confirm Set Press OK 4 On the Set menu select Menu Lang Press Vor A 5 Confirm Menu Lang Press OK 6 Move the gt cursor to the language of your choice Press Aor Y 7 Confirm language selection Press OK To set the menu language in programming mode If you want to set the menu language in programming mode select Setup in the main menu then menu Menu Lang You can now set the menu language as described earlier as of step
9. e 100 VDC 10 25 mA e 240 VDC 6 15 mA Inrush current 0 46 A at 100 V DC 0 46 A at 100 V AC 0 92 A at 240 V DC 0 92 A at 240 VAC Voltage failure buffering e 100 V AC DC typ 10 ms e 240 V AC DC typ 20 ms Power loss at e 100 VAC 2 8 4 6 VA e 240 VAC 4 8 7 2 VA e 100V DC 1 1 2 9 W e 240V DC 1 4 3 6W Backup of the real time clock at 25 C typ 80 hours without battery cartridge typ 2 years with battery cartridge Accuracy of the real time clock typ 2 s day Digital inputs Number 8 Electrical isolation No High speed inputs not applicable for this module Input frequency e Normal input e High speed input max 4 Hz e not applicable for this module Input voltage L1 e Signal 0 e Signal 1 e Signal 0 e Signal 1 lt 40V AC gt 79V AC lt 30 VDC gt 79V DC IDEC SmartRelay Manual 299 Technical data Input current at FL1E H12RCC FL1E B12RCC Signal 0 lt 0 03 mA AC Signal 1 gt 0 08 mA AC Signal 0 lt 0 03 mA DC Signal 1 gt 0 12 mA DC Delay time at Oto1 120VAC typ 50 ms 240 V AC typ 30 ms 120 V DC typ 25 ms 240 V DC typ 15 ms 1to0 120VAC typ 65 ms 240 V AC typ 105 ms 120 V DC typ 95 ms 240 V DC typ 125 ms Line length unshielded 100 m Digital outputs Number 4 Output type Relay outputs Electrical isolation Yes Dielectric Strength between pow
10. gt cursor to Card gt IDEC SmartRelay Press Aor V ms Card gt Card m4 m IDEC CopyProtect SmartRelay 6 Press OK IDEC SmartRelay copies the circuit program from the memory cartridge or combined memory battery cartridge to IDEC SmartRelay If the memory cartridge is from an incompatible FL1A FL1B version IDEC SmartRelay displays this message Unknown Card Press ESC When IDEC SmartRelay has finished copying it automatically returns to the main menu 258 IDEC SmartRelay Manual IDEC SmartRelay software WindLGC is available as a programming package for the PC This software provides many features for example e o o o A graphic interface for offline creation of your circuit program by means of Ladder Diagram contact chart circuit diagram or Function Block Diagram function chart Simulation of your circuit program on the PC Generating and printing of an overview chart for the circuit program Saving a backup of the circuit program on the hard drive or other media Comparing circuit programs Easy configuration of blocks Transferring the circuit program in both directions from IDEC SmartRelay to the PC from the PC to IDEC SmartRelay Reading the values of the hour counter Setting the time of day Summertime wintertime conversion Online test Display of status changes and process variables of IDEC SmartRelay in RUN mode Status of a digital I O memory markers
11. menu item in programming mode by means of the setup menu LCD menu item To set the display contrast in parameter assignment mode 1 Select parameter assignment mode see Chapter 5 1 2 On the parameter assignment menu select Set Press Vor A 3 Confirm Set Press OK 4 On the Set menu select LCD Pres V or A 5 Confirm LCD Press OK 6 By default the cursor points to Contrast If not move the gt cursor to Contrast Press A or V 7 Confirm Contrast Press OK IDEC SmartRelay Manual 241 Configuring IDEC SmartRelay IDEC SmartRelay shows the following display Contrast are eee 8 To change the display contrast Press lt or gt 9 To confirm your entry Press OK To set the display contrast in programming mode If you want to set the display contrast in programming mode select Setup in the main menu then menu Contrast You can now set the display contrast as described earlier as of step 8 To set the back light choice in parameter assignment mode 1 2 ONOARW Select parameter assignment mode see Chapter 5 1 On the parameter assignment menu select Set Press V or A Confirm Set Press OK On the Set menu select LCD Press V or A Confirm LCD Press OK Move the gt cursor to BackLight Press Aor V Confirm BackLight Press OK Move the gt cursor to Default or
12. 251 inserting 252 253 removing 252 253 Security function 250 Program name change 77 character set 77 read 235 Programming menu AQ in Stop 94 AQ type 95 Clear Prg 96 Edit Name 77 Edit Prg 70 Password 78 Programs modifying 86 Protection mode 90 Pulse Pause 141 width 141 pulse generator Asynchronous 142 Pulse output 139 Pulse Width Modulator PWM 222 PWM 222 R Random generator 144 Recycling 15 Relay outputs 44 317 service life 317 switching capacity 317 Removal 28 339 Index Resources 105 Retentive memory 103 Retentive on delay 138 Retentivity 123 enabling disabling Retentivity setting 90 Rules four golden 66 RUN mode 84 S Sensor Characteristics 35 Sensor connections 38 Set clock 240 Setting Default values 239 Display contrast 241 243 244 Start screen 245 time 90 Time of day and date 240 Setting the date 239 240 Setting the time of day 240 Settings 235 Setup 20 Maximum setup 20 with different voltage classes 22 Seven day time switch 150 153 Examples 153 setting 153 SF 109 128 SFs Delay On 131 Shift register 208 Shift register bits 112 Showing 90 Signal status transitions 36 Simulation 259 Softkey 205 340 Software 259 Special functions 128 Analog amplifier 185 Analog comparator 177 Analog differential trigger 174 Analog math 225 Analog math error detection 230 Analog multiplexer 210 Analog ramp control 212 Analog trigger 171 Analog value monitoring 182 Analog
13. 5 kQ Current output 0 4 20 mA Current load lt 250 Q Resolution 10 bit normalized to 0 10 bit normalized to 0 1000 1000 Cycle time for analog output depending on installation depending on installation typ 50 ms typ 50 ms Electrical isolation No No Line length shielded and 10m 10m twisted Error limit Voltage output Voltage output 2 5 at full scale 2 5 at full scale Current output 3 at full scale Short circuit protection Yes Yes Response at short circuit 1 1 Overload protection Yes Yes Response at overload 1 1 1 Voltage output If short circuit protection or overcurrent protection is activated for a voltage output the error limit of the other voltage is not ensured IDEC SmartRelay Manual 319 Technical data A 12 Technical data Text Display Mechanical data Text Display Dimensions WxHxD 128 2 x 86 x 38 7 mm Weight Approx 220 g Installation Bracket mounting Keyboard Membrane keypad with 10 keys Display FSTN Graphic Display with 128 x 64 columns x rows LED backlight Power supply Input voltage 24 V AC DC 12VDC Permissible range 20 4 26 4 V AC 10 2 28 8 V DC Permissible mains frequency 47 63 Hz Power consumption e 12VDC typ 65 mA e 24VDC typ 40 mA e 24V AC typ 90 mA Data transmission rate 19200 baud Inrush current 3 04 A at 12 V DC 6 36 A at 24 V DC 0 66 A at 24
14. Doge epee S Tenya Inserting a memory cartridge battery cartridge or combined memory battery cartridge The entry of the memory cartridge battery cartridge and the combined memory battery cartridge slot is chamfered on its bottom right The edge of the cartridges are chamfered accordingly This encoding prevents you from inserting cartridges the wrong way Insert the memory cartridge battery cartridge or combined memory battery cartridge into the slot and push it in until it engages IDEC SmartRelay Manual 253 IDEC SmartRelay memory and battery cartridge card 6 3 Copying data from IDEC SmartRelay to the memory cartridge To copy the circuit program to the memory cartridge or combined memory battery cartridge 1 Insert the memory cartridge or combined memory battery cartridge into the slot 2 Switch IDEC SmartRelay to programming mode ESC gt Stop gt Program IDEC SmartRelay main menu Card Setup Start 3 The main menu opens To select the Card command Press Aor V 4 Press OK The transfer menu opens gt m Card Card s4 E IDEC CopyProtect SmartRelay 5 Move the gt cursor to IDEC SmartRelay Card if required Press A or V 6 Press OK IDEC SmartRelay now copies the circuit program to the memory cartridge or combined memory battery cartridge If the memory cartridge is from an incompatible FL1A FL1C version IDEC SmartRelay displays this m
15. Press V or A 5 Confirm BM Al NUM Press OK 6 Move to 2Al or 4AI Press Aor V 7 Confirm selection Press OK To set the number of Als in programming mode 244 If you want to set the number of Als in programming mode select Setup in the main menu then menu BM AI NUM You can now set the number of Als as described earlier as of step 6 Note If you change the number of analog inputs IDEC SmartRelay re starts automatically IDEC SmartRelay Manual Configuring IDEC SmartRelay 5 2 5 Setting the start screen You can select the default setting for the start screen that IDEC SmartRelay and the Text Display will display in RUN mode You make this selection from the parameter assignment mode by means of the set menu StartScreen menu item To select the start screen 1 Select parameter assignment mode see Chapter 5 1 2 On the parameter assignment menu select Set Press V or A 3 Confirm Set Press OK 4 Move to StartScreen Press Aor V 5 Confirm StartScreen Press OK IDEC SmartRelay shows the following display gt Clock Input DI StartScreen Clock The current setting of the start screen is shown in the bottom row The default setting is Clock You can choose between the display of the current time of day and date or the values of the digital inputs 6 Select the desired default setting Press Aor Y 7 Toconfirm yo
16. select Set Press Aorv Stop Set Param gt Set Prg Name 3 Confirm Set Press OK 4 Move the gt cursor to Clock Press Aor V 5 Confirm Clock Press OK 6 Move the gt cursor to Set Clock Press Aor V 7 Apply Set Clock Press OK Note The Set Clock command is only executed if your IDEC SmartRelay is equipped with a real time clock FL1E H12RC You set the real time clock of IDEC SmartRelay by means of the Set Clock command IDEC SmartRelay Manual Configuring IDEC SmartRelay IDEC SmartRelay shows the following display Set Clock The cursor is positioned Mo 15 30 on the weekday YYYY MM DD 2008 05 26 8 Select the day of the week Press Aor 9 Move the cursor to the next position Press lt or gt 10 To change the value Press Aor V 11 To set the correct TOD repeat steps 9 and 10 12 To set the correct date repeat steps 9 and 10 13 To confirm your entries Press OK To set the TOD and the date in programming mode 5 2 2 If you want to set the TOD and the date in programming mode select Setup in the main menu then menus Clock and Set Clock You can now set the weekday and the time as described earlier as of step 8 Setting the display contrast and backlight choice You can set the default value for the display contrast e in parameter assignment mode by means of the set menu LCD
17. the technical data of fluorescent lamp ballasts must also be considered If the maximum allowed surge current is exceeded fluorescent lamps must be switched with appropriate contactor relays IDEC SmartRelay Manual 301 Technical data A 3 Technical data FL1B M08C2R2 FL1B M08C2R2 Power supply Input voltage 100 240 V AC DC Permissible range 85 265 V AC 100 253 V DC Permissible mains frequency 47 63 Hz Power consumption e 100 VAC 34 45 mA e 240 VAC 30 32 mA e 100 VDC 5 15mA e 240 VDC 5 10 mA Voltage failure buffering e 100 V AC DC typ 10 ms e 240 V AC DC typ 20 ms Power loss at e 100 VAC 3 9 4 1 VA e 240V AC 7 4 7 6 VA e 100 VDC 0 5 1 8 W e 240 VDC 1 2 2 4 W Backup of the real time clock at 25 C Accuracy of the real time clock Digital inputs Number 4 Electrical isolation No High speed inputs not applicable for this module Input frequency e Normal input e High speed input max 4 Hz not applicable for this module Input voltage L1 e Signal 0 lt 40V AC e Signal 1 gt 79V AC e Signal 0 lt 30VDC e Signal 1 gt 79VDC Input current at Signal 0 lt 0 03 mA AC e Signal 1 gt 0 08 mA AC e Signal 0 lt 0 03 mA DC e Signal 1 gt 0 12 mA DC 302 IDEC SmartRelay Manual Technical data Delay time at FL1B M08C2R2 e Oto1 120VAC typ 50 ms 240 V AC typ 30 ms 120 V
18. DC typ 25 ms 240 V DC typ 15 ms e 1to0 120VAC typ 65 ms 240 V AC typ 105 ms 120 V DC typ 95 ms 240 V DC typ 125 ms Line length unshielded 100 m Digital outputs Number 4 Output type Relay outputs Electrical isolation Yes Dielectric Strength between power input terminals and output terminals 2 500 V AC 1minute 500 V DC 1 minute In groups of 1 Control of a digital input Yes Continuous current max 5A per relay Surge current max 30A Incandescent lamp load 25000 switching cycles at 230 240 V AC 1000 W 100 110 V AC 500 W Fluorescent tubes with ballast 25000 switching cycles 10 x 58 W at 230 240 V AC Fluorescent tubes conventionally compensated 25000 switching cycles 1 x 58 W at 230 240 V AC Fluorescent tubes uncompensated 25000 switching cycles 10 x 58 W at 230 240 V AC Short circuit proof cos 1 Power protection B16 600A Short circuit proof cos 0 5 to 0 7 Power protection B16 900A Derating none across the entire temperature range Parallel output circuits for power increase Not permitted Protection of output relay if desired max 16 A characteristic B16 Minimum Switching Load 10 mA 12 V DC Initial Contact Resistance 100 mQ maximum at 1A 24V DC Mechanical Life 10 000 000 operations minimum no load 10 Hz IDEC SmartRelay Manual 303 Technical data FL1B
19. Press Aor V 3 To apply the value OK B9 ieee Change Press A or Y T 80 005 Move Press lt or gt Ta 06 00s Done OK Note When changing the time parameters when the system is in RUN you can also change the timebase s seconds m minutes h hours This does not apply if the time parameter represents the result of another function for an example see Chapter 4 4 1 In this case you can neither change the value nor the timebase The current time is reset to zero when you change the timebase Current value of a time T View of a time T in parameter assignment mode B9 T 80 008 Configured time T Ta 06 008S lt Current time Ta You can change the configured time T Current timer value View of a timer cam in parameter assignment mode B1 1 D M W F On 09 00 Off 10 00 You can change the on off times and the day IDEC SmartRelay Manual 237 Configuring IDEC SmartRelay Current value of a counter View of a counter parameter in parameter assignment mode B3 B3 On 001234 or On 123456 Of 000000 current Off B021 Cnt 000120 lt count a cnt 000120 value You can change the on off threshold This does not apply if the on or off threshold represents the result of another function in the example in section 4 4 13 this is B021 Current value of an hour counter View of an hour counter parameter in parameter assignment m
20. V DC Permissible range 10 8 28 8 VDC Power consumption 25 50 mA Voltage failure buffering typ 5ms Power loss at e 12V 0 3 0 6 W e 24V 0 6 1 2 W Electrical isolation No Reverse polarity protection Yes Ground terminal for connecting ground and shielding of the analog measuring line Analog inputs Number 2 Type Unipolar Input range 0 10 V DC input impedance 76 kQ or 0 20 mA input impedance lt 250 Q Resolution 10 bit normalized to 0 1000 Cycle time for analog value generation 50 ms Electrical isolation No Line length shielded and twisted 10m Encoder supply voltage none Error limit 1 5 Interference frequency suppression 55 Hz 318 IDEC SmartRelay Manual Technical data A 11 Technical data FL1D K2B2 FL1D K2BM2 FL1D K2B2 FL1D K2BM2 Power supply Input voltage 24 V DC 24 V DC Permissible range 20 4 28 8 V DC 20 4 28 8 V DC Power consumption 25 50 mA 35 90 mA Voltage failure buffering typ 5ms typ 5 ms Power loss at 24 V 0 6 1 2 W 0 9 2 2 W Electrical isolation No No Reverse polarity protection Yes Yes Ground terminal for connecting ground for connecting ground and shielding of the and shielding of the analog output line analog output line Analog outputs Number 2 2 Voltage range 0 10V DC 0 10 VDC Voltage load gt 5 kQ gt
21. case of a PLC the output result on each line is reflected on the inputs within the same scan time However in the case of the IDEC SmartRelay all the inputs are processed first and then the outputs Thus the output results are not reflected on the inputs within the same scan time but rather they are reflected at the following scan ex Interlock is not activated in the sample program 1 below in which input terminals 11 and 12 are simultaneously turned on The interlock is activated in the sample program 2 below in which input terminals 11 and I2 are simultaneously turned on 1 2 n a2 a n o2 a wef i om u n 2 a1 a2 2 om bm wo 260 IDEC SmartRelay Manual IDEC SmartRelay software 7 1 Connecting IDEC SmartRelay to a PC Connecting the PC cable To connect IDEC SmartRelay to a PC you need the IDEC SmartRelay PC cable Appendix E lists the order number Turn the power off to the IDEC SmartRelay base module Remove the cap memory cartridge or combined memory battery cartridge from your IDEC SmartRelay and connect the cable to this socket Connect the other end of the cable to the serial port of your PC Connecting the USB PC cable You can also connect IDEC SmartRelay to the PC with the IDEC SmartRelay USB PC cable Appendix E lists the order number Remove the cap or memory cartridge battery cartridge or combined memory battery cartridge from your IDEC SmartRelay and connect the cable to this so
22. detector Motion detector Master switch The door is usually driven by a motor that is equipped with a slip coupling This prevents people from being squeezed in and injured The control system is connected to the mains via a master switch IDEC SmartRelay Manual 269 Applications 8 2 2 Conventional solution Auxiliary circuit L1 bd lire ol 2 K3 K3 B1 B2 K3 K3 s2 of S1 of K4 lt T B1 K2 K1 B2 K1 K2 K3 K4 X N e e e e Open Close Open door Waiting time When someone enters the detection range of one of the motion sensors B1 or B2 the door opening motion is initiated by setting K3 After the detection range of the two motion sensors has been cleared at least for a minimum time K4 enables the closing motion 8 2 3 Door control system with IDEC SmartRelay IDEC SmartRelay can simplify this circuit considerably You only need to connect the motion sensors limit switches and the contactor relays to the IDEC SmartRelay 270 IDEC SmartRelay Manual Applications Wiring of a door control system with FL1E H12RCC L1 K1 K2 e Open Close Components used e K1 contactor relay open K2 contactor relay close e S1 normally closed contact limit switch close e S2 normally closed contact limit switch open B1 normally open contact infrared motion sensor outside e B2 normally open c
23. interrupted at any time e An indicator lamp is switched on five seconds before the gate starts moving and when the gate is in motion e A safety pressure bar prevents harm to persons and objects from getting trapped or damaged when the gate is closing IDEC SmartRelay Manual 281 Applications 8 4 2 Previous solution Various control systems are used to operate automatic gates The circuit diagram below shows one of these options Auxiliary circuit gt so tao EREN siE k1 S2 aa K3 KI r ka s2 s f E S5 pst s5 PH Ks f K f K A K4 O oof TA L S eR ke f Ks f e e Ki KEO K3 K4 EO Hi K5 K6 N gt gt Open Close Indicator lamp Open Close Wiring of a gate control system with FL1E H12RCC L1 e L K1 hd hd Open Close Indicator lamp 282 IDEC SmartRelay Manual Applications Components used e K4 e K2 e 0 normally closed contact e 1 normally open contact e 2 normally open contact e S3 normally closed contact e 4 normally closed contact e 5 normally closed contact contactor relay contactor relay STOP pushbutton OPEN pushbutton CLOSE pushbutton Position sensor OPEN Position sensor CLOSED Safety bar Block diagram of the IDEC SmartRelay solution Start push button 2 CLOSED
24. or on the inserted memory cartridge or combined memory battery cartridge IDEC SmartRelay remains in STOP If there is a valid circuit program in IDEC SmartRelay memory the IDEC SmartRelay automatically switches from STOP to RUN when power is switched on The circuit program on an inserted memory cartridge or combined memory battery cartridge is automatically copied to IDEC SmartRelay immediately after power is switched on The existing circuit program in IDEC SmartRelay memory is overwritten The system automatically changes from STOP to RUN Provided the PC cable is connected to IDEC SmartRelay you can download the circuit program to IDEC SmartRelay and start it by means of WindLGC PC software see Chapter 7 1 Operating status indication Operating states e g Power On RUN and STOP are indicated by an LED on the front hood e Red LED Power On STOP e Green LED Power On RUN The red LED is lit after Power On and in all IDEC SmartRelay states other than RUN The green LED is lit when IDEC SmartRelay is in RUN mode 326 IDEC SmartRelay Manual IDEC SmartRelay without display Reading current data WindLGC see Chapter 7 provides an online test for reading the current data of all functions while the system is in RUN If your IDEC SmartRelay without display holds a protected memory cartridge or combined memory battery cartridge you cannot read the current data unless you enter the correct password for the circuit pro
25. protection B16 600A Short circuit proof cos 0 5 to 0 7 Power protection B16 900A Parallel output circuits for power increase Not permitted Protection of output relay if desired max 16 A characteristic B16 Minimum Switching Load 10 mA 12 V DC Initial Contact Resistance 100 mQ maximum at 1A 24V DC Mechanical Life 10 000 000 operations minimum no load 10 Hz Electrical Life 100 000 operations minimum rated resistive load 1800 operations hour Switching rate Mechanical 10 Hz Ohmic load lamp load 2 Hz Inductive load 0 5 Hz Notice For fluorescent lamps with capacitors the technical data of fluorescent lamp ballasts must also be considered If the maximum allowed surge current is exceeded fluorescent lamps must be switched with appropriate contactor relays IDEC SmartRelay Manual 311 Technical data A 7 Technical data FL1B M08D2R2 Power supply FL1B M08D2R2 Input voltage 24 V AC DC Permissible range 20 4 26 4 V AC 20 4 28 8 V DC Reverse polarity protection not applicable for this module Permissible mains frequency 47 63 Hz Power consumption e 24V AC 120 146 mA e 24VDC 20 75 mA Voltage failure buffering typ 5 ms Power loss e 24V AC 2 4 4 3 VA e 24VDC 0 4 1 8W Backup of the real time clock at 25 C Accuracy of the real time clock Digital inputs
26. screen 3 voltage 13 Ticker 198 Time response 122 Timebase 89 122 132 Timer 1 accuracy 123 Timing inaccuracy 123 Transistor outputs 44 Trigger Analog differential trigger 174 Analog trigger 171 Frequency trigger 168 Twelve month time switch 155 U Underflow error 230 Unused connectors 59 64 Unused inputs 64 Up down counter 161 Upward compatibility 249 URL v USB 261 341 Index V Verification 91 Voltage levels 113 Voltage supply connecting Circuit protection 34 Ww WindLGC 260 Wintertime 97 Wire ferrules 32 without display PC IDEC SmartRelay mode 261 reading current data 327 X XOR 120 Z Zero division error 230 Zero offset 125 342 IDEC SmartRelay Manual
27. separate switching circuits according to the way the room is used 8 6 1 Requirements for a lighting system e The various luminous rows are switched on and off locally e lf there is sufficient daylight the rows on the window side of the room are automatically switched off by means of a daylight control switch e The lights are switched off automatically at 20 00 h e Local manual operation of the lighting must be possible at all times IDEC SmartRelay Manual 289 Applications 8 6 2 Previous solution L1 w H CH K1 B siE s2E K2 s3E s4E K3 K4 K5 K6 B1 E1 I t 6 k CJ kE CEACE ksl keZ E2X EX 4X EDK _ jf J 7 yy The lamps are switched on and off with current impulse relays by means of pushbutton control at the door Regardless of this they are reset with a timer or daylight control switch signal at the central off input The pulse width of the off commands must be reduced by means of interval time delay relays to allow operation of the lights after they are switched off Components required e Pushbuttons S1 to S4 Daylight control switch B1 Timer E1 e Interval time delay relays K1 and K2 e Pulse switches K3 to K6 with central OFF function Disadvantages of the previous solution e A substantial amount of switchgear needs to be installed to implement t
28. shift register bits and cursor keys The values of all analog I Os and memory markers The results of all blocks The current values including the times of selected blocks Starting and stopping circuit program execution via the PC RUN STOP The IDEC SmartRelay alternatives As you can see WindLGC represents an alternative to conventional engineering methods with several advantages You can develop the circuit program on your PC You simulate the circuit program on your computer and verify its functions before you actually implementit in your system You can add comments to the circuit program and create hardcopies You can save a copy of your circuit program to the file system on your PC to make it directly available for modifications It takes only a few key actions to download the circuit program to IDEC SmartRelay IDEC SmartRelay Manual 259 IDEC SmartRelay software WindLGC WindLGC runs under Windows 7 Windows Vista Windows 98 Windows NT 4 0 Windows Me Windows 2000 Windows XP WindLGC is capable of client server operation and offers you a high degree of freedom and comfort for creating your circuit program WindLGC V6 2 This is the current version of WindLGC You will find all the functions and the functionality of the devices described in this manual in the version 6 2 Note Please note that the SmartRelay ladder programming is slightly different from PLC programming In the
29. 11 FM 14 Four golden rules 66 Frequency trigger 168 Function blocks 60 Function keys 3 Functions 109 G Gain 125 GB 2312 194 GF 114 Golden rules 66 Guidelines 17 H Hiding 90 high speed counting 37 Hysteresis 181 l IDEC SmartRelay connecting to PC 261 IDEC SmartRelay Manual guidelines 17 identifying 9 Installing 25 memory and battery cartridges 247 menus 68 329 operating states 54 removing 25 software 259 structure of 5 switching on 51 versions 12 without display 325 Inputs 110 Analog inputs 37 110 connection 35 Cursor keys 58 112 Digital Inputs 110 Groups 35 inverting 114 128 unused 64 inputs High speed inputs 37 Inserting 87 Installation guidelines 17 Installing Text Display 30 Interlock 28 Internet address v Interval time delay relay Pulse output 139 Inverter 120 IS08859 1 194 IS08859 16 194 IS08859 5 194 IS08859 9 194 L Language menu 243 337 Index Latching relay 190 LCD lifetime Text Display 320 LED 326 Levels 113 List BF 109 BN 109 Co 109 110 GF 114 SF 109 128 Ln by Ln ticking 199 Logic module 1 Logical inputs 121 M Math error analog 230 Memory areas 103 free 108 limitation 103 requirements 105 Memory cartridge 247 Card gt IDEC SmartRelay 258 CopyProtect 251 IDEC SmartRelay gt Card 254 Memory battery cartridge 247 Menu language 243 Menu structure IDEC SmartRelay 329 Text Display 331 Message text charset flag 112 Message texts 19
30. 110 Combined memory battery cartridge 247 Communication module AS interface 3 Communication modules 3 Communications module AS interface 11 Compatibility Versions 249 Connecting AS interface bus 49 Inputs 35 outputs 44 Connector 26 Connectors 58 110 hi 59 IDEC SmartRelay 59 inputs 59 lo 59 open 113 outputs 59 unused 59 64 x 59 64 122 Constants 110 Conversion Summertime and wintertime 97 Correcting typing errors 94 Counter 336 Operating hours 164 Up down 161 CSA 14 cULus 14 Current impulse relay 191 Cursor 67 Cursor keys 58 112 204 Cursor movement 67 Cycle time 321 D Days of the week 152 Default values 239 Detection of math error Analog amplifier 230 Device types IDEC SmartRelay 2 Digital module 2 11 Dimensions 25 DIN rail 25 Display 61 Display contrast 241 Display lifetime Text Display 320 Display modules 2 Disposal 15 Divide by 0 error 230 DM8 See Digital module Dual function switch 148 E Earth connection 33 Edge evaluation 116 117 Edge triggered interval time delay relay 140 Editing 87 Errors analog math 230 Example Air conditioning system 276 Automatic door 269 IDEC SmartRelay Manual Index Factory door 281 factory door controlling 285 monitoring 285 lighting corridor 265 stairway 265 Luminous rows 289 Service water pump 293 exclusive OR 120 Expansion modules 2 58 Analog 2 analog 59 digital 2 59 operating state 55 F Flag blocks 1
31. 1S2 not applicable for this module Short circuit proof cos 0 5 to 0 7 not applicable for this module Parallel output circuit for power increase Not permitted Protection of output relay if desired Switching rate Mechanical Electrical 10 Hz Ohmic load lamp load 10 Hz Inductive load 0 5 Hz 8 V DC Version 1 to 4 specifications 1 0 mA Version 1 to 4 specifications 1 5 mA Version 1 to 4 specifications Ne 1 2 3 4 When FL1E H12SND or FL1B M08B1S2 are switched on signal 1 is sent to the digital outputs for about 50 microseconds Take this into account especially when using devices that react to short pulses 308 IDEC SmartRelay Manual Technical data A 6 Technical data FL1E H12RCA FL1E B12RCA Power supply FL1E H12RCA FL1E B12RCA Input voltage 24 V AC DC Permissible range 20 4 26 4 V AC 20 4 28 8 V DC Reverse polarity protection not applicable for this module Permissible mains frequency 47 63 Hz Power consumption e 24V AC 76 182 mA e 24VDC 40 100 mA Inrush current 2 28 A at 24 V DC 2 48 A at 24 V AC Voltage failure buffering typ 5ms Power loss e 24V AC 1 8 4 4 VA e 24VDC 1 0 24W Backup of the real time clock at 25 C typ 80 hours without battery cartridge typ 2 years with battery cartridge Accuracy of the real time clock typ 2 s day
32. 3 character set 193 Message ticking 198 Mode parameter assignment 68 234 338 PC IDEC SmartRelay 261 Programming 68 Mounting DIN rail mounting 26 Drilling template 29 Text Display 30 Wall mounting 29 N Name 77 NAND 116 Negation 120 of a BF input 114 of an input 75 of an SF input 128 Networking AS interface bus 49 NOR 119 NOT 120 NOT OR 119 Number of Als 244 O Off delay 135 Offset 125 Off time 152 On Off delay 136 On delay 131 retentive 138 On time 152 Open connectors 113 Operating characteristics 326 Status indication 326 Operating hours counter 164 Reading the MN and OT values 166 Operating mode Changing the operating mode 66 IDEC SmartRelay Manual Index Programming mode 69 OR 118 Order numbers 333 Outputs 110 Analog outputs 111 blank 58 111 connecting 44 Digital outputs 110 Overflow error 230 P Parameter 235 Inputs 122 selecting 236 Set Param 235 setting 233 T 122 Parameter assignment 89 Parameter assignment menu 234 Parameter assignment screen form 152 198 Parameter protection 124 Parameters modifying 237 parameters showing hiding 90 Password assigning 78 changing 80 deactivating 80 wrong 81 PC cable 261 USB 261 PC IDEC SmartRelay 261 PI controller 216 Planning 67 Power on off 51 Power supply Text Display 34 IDEC SmartRelay Manual Program cycle 321 Program memory 103 Program module card copying 256 Enabling the security function
33. 6 To reset IDEC SmartRelay to its default language setting If you want to restore IDEC SmartRelay to its default language setting English do the following 1 Switch off IDEC SmartRelay and then switch it on again 2 When an hour glass icon displays press lt gt and OK together until the English menu entries appear IDEC SmartRelay Manual 243 Configuring IDEC SmartRelay 5 2 4 Setting the number of Als in the base module FL1E H12RCE FL1E B12RCE and FL1E H12SND support up to four onboard inputs that can be used as either digital or analog inuts 0 10V Inputs I7 Al1 and 18 Al2 are available as analog inputs by default whether you use them or not Inputs 11 AI3 and I2 Al4 are optional analog inputs IDEC SmartRelay provides a menu where you can choose to use two analog inputs the default Al1 and Al2 or four Regardless of the settings inputs 11 and I2 can be used as digital inputs To use them as analog inputs Al3 and Al4 you must set the BM Al NUM to four Note that the number of configured analog inputs on the base module affects the subsequent numbering of analog inputs on attached expansion modules See the Maximum setup Page 20 topic To set the number of Als in parameter assignment mode 1 Select parameter assignment mode see Chapter 5 1 2 On the parameter assignment menu select Set Press V or A 3 Confirm Set Press OK 4 On the Set menu select BM AI NUM
34. Configuring IDEC SmartRelay Parameter assignment refers to the configuration of the block parameters You can set delay times for time functions the switching times of timers counter threshold values the monitoring interval of an operating hours counter the on and off thresholds of the trigger and more You can configure the parameters e In programming mode e In parameter assignment mode In programming mode the author of the circuit program also sets the parameters Parameter assignment mode allows the editing of parameters without having to modify the circuit program This feature is available so that you can edit parameters without having to change to programming mode The advantage The circuit program remains protected but can be adapted by the user to meet specific requirements Note In parameter assignment mode IDEC SmartRelay continues exe cution of the circuit program IDEC SmartRelay Manual 233 Configuring IDEC SmartRelay 5 1 Selecting parameter assignment mode Press ESC to change from RUN to parameter assignment mode Mo 09 00 2008 05 26 Press ESC Note The following applies to earlier device versions up to FL1A e You open parameter assignment mode by pressing ESC OK IDEC SmartRelay changes to parameter assignment mode and opens the parameter assignment menu gt Stop Set Param Seiter Prg Name Description of the four menu items of t
35. DEC SmartRelay Switch I1 JL Ty Ty JT L Ql Lights Output Q1 is set for the duration of a preset time Ty with a pulse signal at input 11 The permanent lighting function is enabled by keeping the momentary switch pressed for a specified time T 8 1 4 Special features and expansion options Other options for increasing comfort or saving energy are for example e A flashing function that indicates that the light is about to be switched off automatically e You can integrate various central functions Central off Central on panic button Control of all lamps or individual circuits by means of a daylight control switch Controlling by means of an integrated timer e g permanent lighting only until 24 00 h disabled at specific times Automatically switching off the permanent lighting on expiration of a preset time e g after 3 hours 268 IDEC SmartRelay Manual Applications 8 2 Automatic door 8 2 1 You often find automatic door control systems at the entrance to supermarkets public buildings banks hospitals etc Requirements of an automatic door When a person approaches the door it must open automatically The door must remain open until the doorway is cleared e When the doorway is cleared the door must close automatically with a short delay Motion detector Outside B1 O COSS pa ZZA S1 BL imit switch S20 Limit switch closed open W inside Q1 Master switch B2 Motion
36. IDEC SmartRelay system allows you to replace the automatic stairwell light switch or the current impulse relay You can also implement both functions timed off delay and Current impulse relay in a single unit What is more you can incorporate extra functions without making any alterations to the wiring Here are some examples e Current impulse relay with IDEC SmartRelay e Automatic stairwell light switch with IDEC SmartRelay e Dual function switch with IDEC SmartRelay Switch light on Switch on permanent lighting Switch light off IDEC SmartRelay Manual Applications Wiring of a lighting system with FL1E H12RCC om Q Switches 4 L The external wiring of a lighting system with an IDEC SmartRelay is no different than it is for a conventional stairway and corridor lighting system Only the automatic stairwell light switch current impulse relay is replaced Supplementary functions are entered directly in IDEC SmartRelay Current impulse relay with IDEC SmartRelay Switch I1 L x Q1 Lamps Output Q1 is toggled with a pulse signal at input 11 Automatic stairwell light switch with IDEC SmartRelay Momentary r1 L Switch T IL Q1 06 00m Lights Output Q1 is set for the duration of 6 minutes with a pulse signal at input 11 IDEC SmartRelay Manual 267 Applications Dual function switch with I
37. M08C2R2 Electrical Life 100 000 operations minimum rated resistive load 1800 operations hour Switching rate Mechanical 10 Hz Ohmic load lamp load 2 Hz Inductive load 0 5 Hz Notice For fluorescent lamps with capacitors the technical data of fluorescent lamp ballasts must also be considered If the maximum allowed surge current is exceeded fluorescent lamps must be switched with appropriate contactor relays 304 IDEC SmartRelay Manual Technical data A 4 Technical data FL1E H12SND Power supply FL1E H12SND Input voltage 24 V DC Permissible range 20 4 28 8 V DC Reverse polarity protection Yes Permissible mains frequency not applicable for this module Power consumption from 24 V DC 40 75 MA 0 3 A per output Inrush current 7 8 A at 24 V DC Voltage failure buffering Power loss at 24 V 1 0 1 8 W Backup of the real time clock at 25 C no clock available Accuracy of the real time clock no clock available Digital inputs Number 8 Electrical isolation No High speed inputs 4 13 14 15 16 Input frequency e Normal input max 4 Hz e High speed input e max 5 kHz Input voltage L e Signal 0 lt 5VDC e Signal 1 gt 12VDC Input current at e Signal 0 lt 0 85 mA I3 16 lt 0 05 mA 11 12 I7 18 e Signal 1 gt 2 A 13 16 gt 0 15 mA 1 12 17 18 Delay time a
38. Mo Fr On 09 00 Off 18 00 Cam2 Day Sa On 08 00 Off 13 00 Cam1 Day Mo Fr On 09 00 Off 19 00 Cam2 Day Sa On 08 00 Off 14 00 Motion dciectak B2 Actuate motor for opening Close output Q2 Q1 Limit switch Open Door open 14 Control switch 15 Door open Actuate motor for closing 1 amp Limit switch 13 Door closed Open output Q1 X os Motion detector B1 k Motion detector B2 12 Control switch 16 Close door 274 IDEC SmartRelay Manual Applications Detecting motion During business hours the motion detector B1 initiates the opening of the door when somebody wants to enter the shop Motion detector B2 initiates the opening of the door when somebody wants to leave the shop After closing time the motion detector B2 continues to be used to open the door for 1 hour to allow the customers to leave the shop Actuating the motor for opening Output Q1 is set and opens the door when e The control switch at I5 is actuated the door is permanently open or e The motion detectors indicate that somebody is approaching the door and e The door has not yet fully opened limit switch at 14 Actuating the motor for closing Buzzer Output Q2 is set to close the door when e The control switch at I6 is actuated the door is permanently closed or e The motion detectors indicate that there is nobody near the door and e The door has not yet full
39. V AC LCD Display and Backlight Backlight lifetime 20 000 hours Display lifetime 50 000 hours 1 Backlight lifetime is defined as The final brightness is 50 of the original brightness 2 Display lifetime is calculated under ordinary operating and storage conditions room temperature 20 8 C normal humidity below 65 relative humidity and not in exposure to direct sunlight 320 IDEC SmartRelay Manual Determining the cycle time The program cycle is the complete execution of the circuit program that is primarily the reading in of the inputs the processing of the circuit program and the subsequent reading out of the outputs The cycle time is the time required to execute a circuit program once in full The time required for a program cycle can be determined using a short test program This test program is created in IDEC SmartRelay and returns a value during its execution in parameter assignment mode from which the current cycle time is derived IDEC SmartRelay Manual 321 Determining the cycle time Test program 1 Create the test program by linking an output to a frequency trigger and connecting the trigger input with an inverted marker B1 Output Qx or other marker Mx M Ww Par JTL i B2 1 M1 o Mi 2 Configure the frequency trigger as shown below A pulse is generated in each program cycle due to the inverted marker The t
40. al Index Index A Als in Base Module 244 AM See Analog module Amplifier analog 185 Analog comparator 177 values 125 Analog amplifier 185 Analog differential trigger 174 Analog math 225 Analog math error detection 230 Analog module 2 11 Analog multiplexer 210 Analog output type 95 Analog output values 94 Analog outputs 46 186 Analog ramp control 212 Analog trigger 171 Analog value monitoring 182 Analog watchdog 182 AND 115 Applications 263 AQ in Stop 94 AQ type 95 AS interface 3 AS interface bus communication failure 55 communication states 55 networking 49 Asynchronous pulse generator 142 B Backlight 241 Backlight flags 112 Backlight lifetime IDEC SmartRelay Manual Text Display 320 Basic functions 114 AND 115 with edge 116 NAND 116 with edge 117 NOR 119 NOT 120 OR 118 XOR 120 Basics on special functions 121 BF 109 blank outputs 111 Block 60 deleting 92 block groups 93 inserting 87 number 60 assigning 61 BM Al NUM 244 BN 109 Cc Cap 26 Card See Program module card CE label 14 Certification 14 Ch by Ch ticking 199 Character set flag 112 Character sets 193 Chinese character set 195 Circuit diagram 63 Circuit program input 72 circuit program 103 deleting 96 Circuit program name 335 Index assigning 77 Circuit program size 103 Circuit programs archiving 247 reproduce 247 send by mail 248 Closing the programming mode 91 CM See Communications module Co 109
41. are interconnected by means of a bus system This chapter describes a gate control system The structures of the other gate control systems are identical 1 Safety bar 2 flashing warning light IDEC SmartRelay Manual 285 Applications 8 5 1 Requirements for a gate control system Every gate is opened and closed by means of a cord operated switch The gate is will be fully opened or fully closed All gate can be opened and closed locally by means of pushbuttons The gate can be opened and closed at the gatehouse by means of the bus system The GATE OPEN or GATE CLOSED status is indicated An indicator lamp is switched on five seconds before the gate starts moving and when the gate is in motion A safety pressure bar prevents harm to persons and objects from getting trapped or damaged when the gate closes Wiring of the gate control system with FL1E H12RCC and CM AS Interface 286 L1 p gt S6 K1 K2 Gate Gate Indicator lamp IDEC SmartRelay Manual Applications Components used K1 K2 SO normally open contact 1 normally open contact S2 normally open contact S3 normally open contact S4 normally closed contact 5 normally closed contact S6 normally closed contact Master control system Q5 Q6 19 110 IDEC SmartRelay Manual contactor relay open contactor relay close cord operated swi
42. binet e Fewer devices are required The lighting system can be easily modified e Additional switching times can be set as required sequential circuit for the off pulses at the end of the day e The function of the daylight control switch can be easily applied to all lamps or to a modified group of lamps 292 IDEC SmartRelay Manual Applications 8 7 Service water pump The use of rainwater as an addition to the drinking water supply is gaining importance This saves cost and helps to protect the environment For example rainwater can be used for e Washing clothes e Irrigation system for gardens e Watering indoor plants e Carwash e Toilet flushing installations The sketch below illustrates how such a rainwater utilization system is operated Rainwater supply line K4 Drinking water supply line Pressure switch Control in the distribution box Pressure tank Rainwater reservoir Service water connection S2 Drinking water supply Off Drinking water supply On Dry run protection Off Dry run protection On The rainwater is collected in a reservoir From the reservoir a pumping station supplies a respective line system From there it can be tapped in the same way as normal drinking water If the reservoir should run dry it can be topped up with drinking water IDEC SmartRelay Manual 293 Applications 8 7 1 8 7 2 294 Requirements for a control system of a service wa
43. block number Bx and the shortname of the parameter Examples e T is a configurable time e Mud is a configurable time interval Note WindLGC also allows you to assign names to blocks for more in formation refer to Chapter 7 IDEC SmartRelay Manual 235 Configuring IDEC SmartRelay 5 1 2 Selecting the parameters To select a parameter 1 On the parameter assignment menu select Set Param Press Vor A Stop gt Set Param Set Prg Name 2 Confirm with OK IDEC SmartRelay shows the first parameter If no parameter can be set you can press ESC to return to the parameter assignment menu Block number B9 Pa 1 Display number for functions with several displays T 60 00S The value set at parameter T Time The current time in IDEC SmartRelay Ta 06 00s lt No parameters for editing No Param Press ESC to return to the parameter assignment menu Press ESC 3 Now select the desired parameter Press or Aor V 4 Select the parameter you want to edit and press OK 236 IDEC SmartRelay Manual Configuring IDEC SmartRelay 5 1 3 Modifying parameters You first select the parameter you want to edit see Chapter 5 1 2 You change the value of the parameter in the same way as you did in programming mode 1 Move the cursor to the point at which you want to make the change Press lt or gt 2 To change this value
44. ce with Electromagnetic compatibility EMC Values Noise emission EN 55011 A Limit class B group 1 EN 55022 B EN 50081 1 domestic area Electrostatic discharge IEC 61000 4 2 8 kV air discharge Severity 3 6 kV contact discharge Electromagnetic fields IEC 61000 4 3 Field strength 1 V m and 10 Vim HF currents on cables and IEC 61000 4 6 10V cable shielding Burst pulses IEC 61000 4 4 2 kV supply and signal Severity 3 lines High energy surge pulse IEC 61000 4 5 1 kV power lines applies only to Severity 3 symmetrical FL1E H12RCC 2 kV power lines FL1E B12RCC asymmetrical Safety to IEC Clearance and creepage IEC 60664 IEC 61131 2 Fulfilled distance rating EN 50178 cULus to UL 508 CSA C22 2 No 142 With FL1E H12RCC FL1E B12RCC also IEC60730 1 Insulation strength IEC 61131 2 Fulfilled Cycle time Cycle time per function lt 0 1 ms Startup Startup time at power up typ 9s Note Use a surge absorber noise cut transformer or noise filter to protect products rated at 12 24V DC or 24V DC power type modules against surge 298 IDEC SmartRelay Manual Technical data A 2 Technical data FL1E H12RCC FL1E B12RCC Power supply FL1E H12RCC FL1E B12RCC Input voltage 100 240 V AC DC Permissible range 85 265 V AC 100 253 V DC Permissible mains frequency 47 63 Hz Power consumption e 100 VAC 25 40 mA e 240 VAC 20 30 mA
45. circuit program with password protection is no longer protected after the correct password has been entered that is you can then edit the program and remove the memory cartridge or combined memory battery cartridge Note When you create the circuit program for a memory cartridge or combined memory battery cartridge you need to assign a password to be able to edit it at a later time see Chapter 3 6 5 Correlation between the password and the protective function Password Protection Editing Copying Deleting Yes Yes Yes Yes with Yes with Yes Yes password password Yes No No Yes Yes with Yes with Yes with Yes Yes password password password IDEC SmartRelay Manual IDEC SmartRelay memory and battery cartridge card Assigning a security function To assign a circuit program and copy protection function to the memory cartridge or combined memory battery cartridge open the programming mode and select Card 1 Switch IDEC SmartRelay to programming mode ESC gt Stop 2 Select the Card command Press Aor V 3 To apply Card Press OK 4 Move the gt cursor to CopyProtect Press Aor V 5 To apply CopyProtect Press OK IDEC SmartRelay shows the following display gt No Yes CopyProtect No The current protection setting is shown in the bottom line This function is disabled by default No disabled Enabling the se
46. cket Connect the other end of the cable to a USB port of your PC Switching IDEC SmartRelay to PC lt gt IDEC SmartRelay mode Switch the IDEC SmartRelay with without display to STOP from your PC refer to the WindLGC online help or select the ESC gt Stop command on a device with display and confirm the entry with Yes When IDEC SmartRelay is in STOP and online with the PC the following PC commands are accepted e Switch IDEC SmartRelay to RUN e Read write the circuit program e Read write the summertime wintertime When you start the upload download in STOP the following display appears automatically PC By B IDEC SmartRelay IDEC SmartRelay Manual 261 IDEC SmartRelay software Closing the PC lt gt IDEC SmartRelay mode When the data transfer is completed the connection to the PC is shut down automatically Note If the circuit program created with WindLGC is password protected both the circuit program and the password are downloaded to IDEC SmartRelay The password prompt is enabled at the end of the data transfer The upload of a password protected program created in IDEC SmartRelay is only possible after the correct password is entered in WindLGC 262 IDEC SmartRelay Manual Applications We have provided a small collection of applications in this manual to give you an impression of the versatility of IDEC SmartRelay For these examples we have recorded once again the original so
47. curity function To set the security function 1 Move the gt cursor to Yes Press Aor V 2 Confirm Yes Press OK IDEC SmartRelay shows the following display gt No Yes CopyProtect Yes Note This only generates a circuit program and copy protection for the memory cartridge or combined memory battery cartridge the circuit program itself must be copied separately from IDEC SmartRelay to the memory cartridge or combined memory battery cartridge This copy can be done at power on See chapter 6 4 You can always change the No status security function disabled to Yes security function enabled A status change from Yes security function enabled to No security function disabled is only possible if the memory cartridge or combined memory battery cartridge does not contain a circuit program IDEC SmartRelay Manual 251 IDEC SmartRelay memory and battery cartridge card 6 2 Inserting and removing memory and 252 battery cartridges When you remove a memory cartridge or combined memory battery cartridge that contains a circuit program with copy protection attributes note the following The circuit program stored on the cartridge can only be executed if the cartridge remains inserted during system runtime After you have removed the memory cartridge or combined memory battery cartridge IDEC SmartRelay outputs the message No Program A removal of the ca
48. echnical data A 1 General technical data Criterion IDEC SmartRelay Base Dimensions WxHxD Weight Installation Tested in accordance with Values 72 x 90 x 55 mm Approx 190 g on a 35 mm profile rail 4 module widths or wall mounting IDEC SmartRelay expansion modules Dimensions WxHxD 36 x 90 x 53 mm Approx 90 g on a 35 mm profile rail Weight 2 module widths Installation or wall mounting Text Display 128 2 x 86 x 38 7 mm Approx 220g Bracket mounting Climatic conditions Ambient temperature Low temperature to IEC Horizontal installation 60068 2 1 0 55 C Vertical installation High temperature to IEC 0 55 C 60068 2 2 Storage shipping 40 C 70 C Relative humidity IEC 60068 2 30 From 10 to 95 no condensation Air pressure 795 1080 hPa Pollutants IEC 60068 2 42 IEC 60068 2 43 SO 10 cm m 10 days H2S 1 cm m 10 days Ambient mechanical cond itions Degree of protection IP 20 for IDEC SmartRelay base module front panel IP 65 UL type 4x 12 for Text Display front panel Vibrations IEC 60068 2 6 5 8 4 Hz constant amplitude 3 5 mm 8 4 150 Hz constant acceleration 1 g Shock IEC 60068 2 27 18 shocks half sine wave 15g 11 ms Free fall packaged IEC 60068 2 32 0 3m IDEC SmartRelay Manual 297 Technical data Criterion Tested in accordan
49. ed on e f no one is in the stairway the lights should be switched off in order to save energy Previous solution The two conventional options for switching the lights e With a current impulse relay e With an automatic stairwell light switch The wiring of both these lighting systems is identical Lights Distribution box Distribution with Current impulse Push relay buttons or automatic stairwell light switch Components used e Momentary switches e Automatic stairwell light switch or current impulse relay IDEC SmartRelay Manual 265 Applications Lighting system with current impulse relay Function of a lighting system with current impulse relay e Press any pushbutton The lighting is switched on e Press any of the pushbuttons once again The lighting is switched off Disadvantage People often forget to switch off the lights Lighting system with an automatic stairwell light switch 266 Function of a lighting system with automatic stairwell light switch e Press any pushbutton The lighting is switched on e The lights are switched off automatically when the preset time has expired Disadvantage The lights can not be switched on fora longer period of time e g when cleaning the stairway The switch for permanent lighting is usually located on the automatic stairwell light switch and may be difficult or impossible to access Lighting system with IDEC SmartRelay An
50. emove the slot cover 3 Insert the program module cartridge into the relevant slot 4 Switch on the power supply to IDEC SmartRelay IDEC SmartRelay copies the program from the program module cartridge to IDEC SmartRelay If the memory cartridge is from an incompatible FL1A FL1B version IDEC SmartRelay displays this message Unknown Card Press ESC 256 IDEC SmartRelay Manual IDEC SmartRelay memory and battery cartridge card When IDEC SmartRelay has finished copying it opens the main menu gt Program Card Setup Start Note Before you switch IDEC SmartRelay to RUN you must ensure that the system you are controlling with IDEC SmartRelay does not represent a source of hazard 1 Move the gt cursor to Start Press Aor V 2 Press OK Copying by means of the Card menu For information on the replacement of a memory cartridge or combined memory battery cartridge also note Chapter 6 2 To copy a program from the memory cartridge or combined memory battery cartridge to IDEC SmartRelay 1 Insert the memory cartridge or combined memory battery cartridge 2 Switch IDEC SmartRelay to programming mode ESC gt Stop gt Program Card Setup Start 3 Move the gt cursor to Card Press Aor V 4 Press OK The transfer menu opens IDEC SmartRelay Manual 257 IDEC SmartRelay memory and battery cartridge card 5 Move the
51. er input terminals and output terminals 2 500 V AC 1minute 500 V DC 1 minute In groups of 1 Control of a digital input Yes Continuous current lth max 10 A per relay Surge current max 30A Incandescent lamp load 25000 switching cycles at e 230 240 V AC 1000 W e 100 110 VAC 500 W Fluorescent tubes with ballast 25000 switching cycles 10 x 58 W at 230 240 V AC Fluorescent tubes conventionally compensated 25000 switching cycles 1 x 58 W at 230 240 V AC Fluorescent tubes uncompensated 25000 switching cycles 10 x 58 W at 230 240 V AC Short circuit proof cos 1 Power protection B16 600A Short circuit proof cos 0 5 to 0 7 Power protection B16 900A Derating none across the entire temperature range Parallel output circuits for power increase Not permitted Protection of output relay if desired max 16 A characteristic B16 300 IDEC SmartRelay Manual Technical data FL1E H12RCC FL1E B12RCC Minimum Switching Load 10 mA 12 V DC Initial Contact Resistance 100 mQ maximum at 1A 24V DC Mechanical Life 10 000 000 operations minimum no load 10 Hz Electrical Life 100 000 operations minimum rated resistive load 1800 operations hour Switching rate Mechanical 10 Hz Ohmic load lamp load 2 Hz Inductive load 0 5 Hz Notice For fluorescent lamps with capacitors
52. esistive load 1800 operations hour Switching rate Mechanical 10 Hz 10 Hz Ohmic load lamp load 2 Hz 2 Hz Inductive load 0 5 Hz 0 5 Hz Notice For fluorescent lamps with capacitors the technical data of fluorescent lamp ballasts must also be considered If the maximum allowed surge current is exceeded fluorescent lamps must be switched with appropriate contactor relays 1 8 V DC Version 1 to 5 specifications 2 1 0 mA Version 1 to 5 specifications 316 IDEC SmartRelay Manual Technical data A 9 Switching capacity and service life of the relay outputs Switching capacity and service life of the contacts with ohmic load heating Switching cycles million A 12 24 V AC DC Maximum 10 A 0 55 100 110 VAG Maximum 10 A 230 240 VAC Maximum 10 A 0 4 120 V DC Maximum 0 2 A 240 V DC Maximum 0 1 A 0 37 0 24 0 14 T T T 8 40 Switched current A Switching capacity and service life of the contacts with high inductive load to IEC 947 5 1 DC 13 AC 15 contactors solenoid coils motors Switching cycles million A 12 24 V AC DC Maximum 2A 1 04 100 110 VAC Maximum3A 0 94 230 240 V AC Maximum 3 A 0 84 120 V DC Maximum 0 2 A 0 75 240 V DC Maximum 0 1 A 0 64 0 54 0 44 ae 0 34 ee 0 2 ee 0 15 3 Switched current A IDEC SmartRelay Manual 317 Technical data A 10 Technical data FL1B J2B2 FL1B J2B2 Power supply Input voltage 12 24
53. essage Unknown Card Press ESC 254 IDEC SmartRelay Manual IDEC SmartRelay memory and battery cartridge card When IDEC SmartRelay has finished copying it automatically returns you to the main menu gt Program Card Setup Start The circuit program backup is now stored on your memory cartridge or combined memory battery cartridge and you can remove the cartridge Do not forget to replace the cap If power fails while IDEC SmartRelay is copying the circuit program repeat the process after Power On Note The password of a protected circuit program in IDEC SmartRelay also applies to the copied program version on your memory car tridge or combined memory battery cartridge IDEC SmartRelay Manual 255 IDEC SmartRelay memory and battery cartridge card 6 4 Copying data from the memory cartridge to IDEC SmartRelay You can copy a circuit program from a compatible memory cartridge or combined memory battery cartridge to IDEC SmartRelay in one of two ways e Automatically during the startup of IDEC SmartRelay POWER ON e By means of the Card menu of IDEC SmartRelay Note If the program on the module cartridge is protected with a password the copied program in IDEC SmartRelay is also protected with the same password Automatic copying during the startup of IDEC SmartRelay Proceed as follows 1 Switch off the power supply to IDEC SmartRelay POWER OFF 2 R
54. ge provide 32 Kbytes memory space four times the memory space of the FL1D IDEC SmartRelay Memory cartridge IDEC SmartRelay allows you to store only one circuit program in its memory If you want to modify the circuit program or create an additional one without deleting the first you must archive it somewhere You can copy the IDEC SmartRelay circuit program to an IDEC SmartRelay Memory cartridge or IDEC SmartRelay Memory Battery cartridge You can then insert this cartridge in another IDEC SmartRelay in order to copy the circuit program This enables you to manage your programs in the following ways e Archive circuit programs e Reproduce circuit programs IDEC SmartRelay Manual 247 IDEC SmartRelay memory and battery cartridge card 248 e Send circuit programs by mail e Write and test your circuit program at the office and then transfer it to an IDEC SmartRelay in the switching cabinet IDEC SmartRelay is supplied with a hood The IDEC SmartRelay Memory cartridge IDEC SmartRelay Battery cartridge and IDEC SmartRelay Memory Battery cartridge are supplied separately Note You do not need a memory cartridge or combined memory battery cartridge to backup the circuit program in your IDEC SmartRelay The IDEC SmartRelay circuit program is automatically stored in nonvolatile memory when you exit the programming mode The memory cartridge or combined memory battery cartridge can backup all data in the IDEC SmartRe
55. gram The circuit program is otherwise deleted from IDEC SmartRelay memory when you remove the memory cartridge or combined memory battery cartridge to connect the PC cable See Chapter 6 1 Deleting the circuit program Use WindLGC to delete the circuit program and password if a password exists IDEC SmartRelay Manual 327 IDEC SmartRelay without display 328 IDEC SmartRelay Manual IDEC SmartRelay menu structure D 1 IDEC SmartRelay base module Menu overview gt Program No Program aoe ESC fm gt Setup No Program fiata Press ESC Circuit program is See Main menu busy RUN gt Stop Lf gt Yes Mo 09 00 Jeg Set Param Parameter setting Chapter 5 1 1 cont 2008 05 26 G Default values setting Chapter 5 2 cont Prg Name Display of the program name See Start menu a Parameter assignment menu Main menu ESC gt Stop ESC gt Program pbEdit See Programming menu lL Card p gt EF gt cara See Transfer menu ooer SER gt Clock See Setup menu Sle ees ee See Start menu ji Mo 09 00 2008 05 26 Programming menu ESC gt Stop gt gt Program gt Edit Password i gt gt Edit Prg j Editing the program Chapter 3 7 cont v gt Edit Name M Editing the program name Chapter 3 7 4 v
56. hat react to short pulses 2 The maximum switching rate is only dependent on the switching program s cycle time 306 IDEC SmartRelay Manual Technical data A 5 Technical data FL1B M08B1S2 Power supply FL1B M08B1S2 Input voltage 24 V DC Permissible range 20 4 28 8 V DC Reverse polarity protection Yes Permissible mains frequency not applicable for this module Power consumption from 24 V DC 30 45 mA 0 3 A per output Voltage failure buffering Power loss at 24 V 0 8 1 1 W Backup of the real time clock at 25 C no clock available Accuracy of the real time clock no clock available Digital inputs Number 4 Electrical isolation No Input voltage L e Signal 0 lt 5VDC Signal 1 gt 12 VDC Input current at Signal 0 lt 0 85 mA 2 e Signal 1 gt 2 mA Delay time at e Oto1 typ 1 5 ms e 1to0 typ 1 5 ms Line length unshielded 100 m Digital outputs Number 4 Output type Transistor current sourcing 4 Electrical isolation No In groups of Control of a digital input Yes Output voltage A Supply voltage Output current max 0 3A Short circuit proof and overload proof Yes Short circuit current limitation Approx 1A Derating none across the entire temperature range IDEC SmartRelay Manual 307 Technical data Short circuit proof cos 1 FL1B M08B
57. he necessary functions Due tothe large number of mechanical components high wear and tear and maintenance expenditure is to be expected e The modification of functions involves considerable effort 290 IDEC SmartRelay Manual Applications 8 6 3 Luminous row control system with FL1E H12RCC L1 kd Luminous Luminous Luminous Luminous rows 1 rows 2 rows 3 rows 4 Components used e 1 to S4 normally open contact momentary pushbutton B1 normally open contact daylight control switch IDEC SmartRelay Manual 291 Applications Block diagram of the IDEC SmartRelay solution Off pulse triggered with timer Mo Su 20 00 20 01 f Mo Su Luminous row 3 21 00 21 01 Corridor side Q3 Luminous row 4 Corridor side Q4 gt 1 Luminous row 1 n IE Corridor side X Q1 Luminous row 2 Corridor side Q2 Daylight i5 control switch 1s Advantages of the IDEC SmartRelay solution e You can connect the lamps directly to the IDEC SmartRelay provided the power consumption does not exceed the switching capacity of the various outputs Higher loads should be switched with a contactor relay Connect the daylight control switch directly to an input of the IDEC SmartRelay e You do not need an external timer because this function is integrated in the IDEC SmartRelay e Due to the reduced amount of switchgear you can install a smaller and space saving distribution ca
58. he parameter assignment menu 234 e Stop You select this command to stop your circuit program and thus change to the main menu of programming mode To do So 1 To move the gt cursor to Stop Press Aor V 2 To confirm Stop Press OK Stop Prg gt No Yes 3 To move the gt cursor to Yes Press Aor V 4 To confirm Yes Press OK IDEC SmartRelay Manual Configuring IDEC SmartRelay IDEC SmartRelay shows the main menu of the programming mode gt Program Card Setup Start e Set Param For information on the various parameters refer to the Chapters 5 1 1 to 5 1 3 e Set For information on the various settings refer to Chapter 5 2 e Prg Name This menu command only allows you to read the name of your circuit program It is not possible to modify this name in parameter assignment mode see Chapter 3 6 4 Parameters Note In the following discourse on parameters we presume that the respective default parameter protection mode has been maintained This is a prerequisite for viewing and editing parameters in the parameter assignment mode See Chapter 4 3 5 and the example on Page 90 Parameters are for example e The delay times of a timer relay e The switching times cams of a timer switch e Counter thresholds e The monitoring time for hour counters e The trigger thresholds Each one of the parameters is identified by its
59. lay circuit program memory The order numbers are found in the appendix IDEC SmartRelay Manual IDEC SmartRelay memory and battery cartridge card Compatibility Old memory cartridges in newer IDEC SmartRelay modules to earlier versions FL1C and FL1D devices Data written to the memory cartridge in the FL1D can be read in all FL1E But data written to the memory cartridge in the FL1C cannot be read by the FL1E When the memory cartridge is read by the FL1E the original data in the FL1E is deleted Data cannot be written from the FL1E to the memory cartridge to earlier versions FL1A to FL1B devices A memory cartridge that contains data written in earlier versions FL1A L1B devices cannot be used in IDEC SmartRelay devices of the FL1C and later generations When the IDEC SmartRelay system detects such an old memory cartridge the message Unknown Card Press ESC is output to the display Vice versa aFL1C orlater memory cartridge cannot be used in IDEC SmartRelay devices of the FL1A FL1B family Compatibility New memory battery or combined memory battery cartridges in older IDEC SmartRelay modules The FL1E memory cartridge can be used in FL1C or FL1D devices but cannot be used in FL1A FL1B devices Data written to the FL1E memory cartridge in the FL1C cannot be read by the FL1E When the memory cartridge is read by the FL1E the original data in the FL1E is deleted AFL1E Memory cart
60. lution of the circuit diagram and compared it with the IDEC SmartRelay solutions You can find solutions for the following tasks Page Stairway or corridor lighting system page 265 Automatic door page 269 Ventilation system page 276 Factory gate page 281 Central controlling and monitoring of several factory gates page 285 Luminous rows page 289 Service water pump page 293 IDEC SmartRelay Manual 263 Applications 264 Note IDEC SmartRelay applications are available to all our customers free of charge The examples provided are noncommittal serve as general information about the fields of application for IDEC SmartRelay and may be different to user specific solutions The user operates the system at his own responsibility We refer to the relevant national standards and system related installation regulations Although you have four inputs available for logic operations basic functions see Chapter 4 2 the following figures will only show a maximum of three inputs for reasons of clarity You program this fourth input and assign parameters just like the other three inputs Errors can not be ruled out and the right to make changes is reserved IDEC SmartRelay Manual Applications 8 1 Stairway or corridor lighting 8 1 1 Requirements for a stairway lighting system The basic requirements for a stairway lighting system are as follows e When someone is using the stairway the lighting should be switch
61. module Als Chapter 5 2 4 for select modules Start Menu RUN eos max 50 message texts SmartRelay AW f IF a j Al J Mo 09 00 p 0 123456789 p 0 123456789 J gt 1 00000 gt 2008 05 26 1 0123456789 4 1 0123456 2 01000 ds a 2 01234 a 3 00253 A Date time Inputs Outputs Analog inputs Al Al AQ M ESC C 4 00010 gt 7 00000 p gt 1 00000 p gt 0 123456789 gt A 5 00000 4 8 00000 2 01000 4 1 0123456789 lt 4 gt 6 00005 2 01234567 v Analog inputs Analog inputs Analog outputs Memory Markers Cursor keys ESC Stop Set Param Parameter assignment menu Set Prg Name 330 IDEC SmartRelay Manual IDEC SmartRelay menu structure D 2 Text Display Menu overview No Program gt Setup Msg Config Start No Program Press ESC See Main menu Circuit program is busy RUN gt Stop Mo 09 00 pE Set Param Parameter setting Chapter 5 1 1 cont 2008 05 26 Msg Config Message text global settings See Main menu and section 4 4 23 Set Default values setting Chapter 5 2 cont See Start menu Parameter assignment menu Main menu ESC gt Stop See Setup menu Configure global parameters for message texts l gt Setup gt Clock Msg Config LCD 5 Chapter 4 4 23 Start Menu Lang ooa c me dy ares E See Start menu SER Mo 09 00 CurrCharSet 2008 05 26
62. ng benefits Even more cost effective without the operating element Requires less switch cabinet space than conventional hardware Substantial benefits with regard to flexibility and prime costs compared to stand alone electronic switchgear Of advantage even for applications in which merely two or three conventional switching devices can be replaced Very easy to use Access protected Compatible to IDEC SmartRelay versions with display Offers the option to read data by means of WindLGC Creating a circuit program without operator panel There are two ways to create a circuit program for an IDEC SmartRelay without display IDEC SmartRelay Manual You create the circuit program with WindLGC on your PC and then download it to IDEC SmartRelay see Chapter 7 You download the circuit program from an IDEC Smart Relay memory cartridge or combined memory battery cartridge to your IDEC SmartRelay without display see Chapter 6 325 IDEC SmartRelay without display Operating characteristics IDEC SmartRelay is ready for operation when power is switched on Switching off an IDEC SmartRelay without display is equivalent to disconnecting the power supply e g as if you were removing the plug The circuit program of FL1E B12 versions cannot be started or stopped by means of buttons This is why the FL1E B12 versions have other startup characteristics Startup characteristics If there is no circuit program in IDEC SmartRelay
63. ode B16 1 MI 0100h lt Time interval 00 m B16 2 OT 00083h Total operating hours 15 m B16 3 MN 0016h Time to go 45 m You can edit the configured time interval MI Current value of a frequency trigger View of the parameter of a frequency trigger in parameter assignment mode B15 On 0009 lt On threshold Off 0005 Off threshold fa 0010 Process variable You can change the on off threshold 238 IDEC SmartRelay Manual Configuring IDEC SmartRelay 5 2 Setting the default values for IDEC Smart Relay You can set the following default values for an IDEC SmartRelay base module Clock settings You can set the default values for time of day and date summertime wintertime conversion and synchronization inparameter assignment mode by means of the set menu Clock menu item in programming mode by means of the setup menu Clock menu item Time of day and date see Chapter 5 2 1 Summertime wintertime conversion see Chapter 3 6 14 Synchronization see Chapter 3 6 15 Contrast and backlight settings You can set the default values for the display contrast and backlight inparameter assignment mode by means of the set menu LCD menu item e in programming mode by means of the setup menu LCD menu item See Chapter 5 2 2 Menu Language You can set the language in which the IDEC SmartRelay menus will be displayed inparameter as
64. off of the fans by means of a sequential circuit These functions can be implemented without additional switchgear Block diagram of the extended IDEC SmartRelay solution The fans at Q1 and Q2 are switched on and off by means of the following circuit On IL a Ml Exhaust A a fan 30s amp Exhaust air 13 I Q2 flow sensor x x FL Fresh air Q1 exhaust fan ia fan 10s Exhaust air 1 flow sensor 13 Fresh air fan Q2 Fresh air flow sensor IDEC SmartRelay Manual 279 Applications You can also generate a message at output Q4 1 Q3 D Q4 Error Messege The relay contacts of output Q4 are always closed when the system is in operation Relay Q4 does not drop off unless there is a power failure or a fault in the system This contact can be used for remote monitoring for example 280 IDEC SmartRelay Manual Applications 8 4 Factory door Safety pressure bar The entrance to a company s premises is often closed witha gate The gate is only opened to let vehicles in and out The gate is controlled by the porter PAER 8 4 1 Requirements for a gate control system e The gate is opened and closed by means of pushbuttons in the gatehouse The porter can monitor the operation of the gate at the same time e The gate is normally fully opened or fully closed The gate motion can be
65. ontact infrared motion sensor inside IDEC SmartRelay Manual 271 Applications Door control system with IDEC SmartRelaycircuit diagram This is what the circuit diagram of the conventional solution looks like You can simplify this circuit if you make use of the IDEC SmartRelay functions You can use the off delay function to replace the latching relay and the on delay The block diagram below illustrates this simplification Motion detector 34 I2 x Limit switch Door open Limit switch 5 Q2 Door closed Close 272 IDEC SmartRelay Manual Applications 8 2 4 Special features and expansion options Options for increasing comfort and user friendliness are for example e You can connect an additional control switch with the positions Open Automatic Closed O A C e You can connect a buzzer to an output of the IDEC SmartRelay to warn of the closing of the door e You can enable opening of the door time and direction dependent i e opening only during business hours and opening only from the inside after closing time 8 2 5 Extended solution with FL1E H12RCC Wiring the IDEC SmartRelay extended solution B1 B2 E dalod L1 K1 K2 H1 ia e kd gt Open Close Buzzer IDEC SmartRelay Manual 273 Applications Block diagram of the extended IDEC SmartRelay solution Cam1 Detecting motion Day
66. ontrol the pump If you are using a 3 phase AC motor you must use a contactor relay to switch the pump For single phase AC pump systems you must provide a contactor relay if the power consumption of the AC motor exceeds the capacity of the output relay Q1 The power consumption of a solenoid valve is usually low enough to allow direct controlling K1 contactor relay e Y1 solenoid valve e S1 normally open contact pressure switch e S2 normally open contact float switch e S3 normally closed contact float switch e S4 normally closed contact float switch IDEC SmartRelay Manual 295 Applications Block diagram of the IDEC SmartRelay solution 8 7 4 296 Pressure switch q1 X T 20s Float switch for dry run protection OFF 13 Float switch for dry run protection ON T4 p Float switch for drin king water B supply ON Drinking water supply line 2 Float switch for drinking water supply OFF n Special features and expansions The block diagram shows how you can interconnect the pump controls and the solenoid valve The layout corresponds with the circuit diagram You also have the option to integrate further functions for specific applications which can only be implemented in a conventional circuitry by adding further switchgear e g Enabling the pump at specific times e Indication of imminent or existing water shortage e Reporting of system faults IDEC SmartRelay Manual T
67. output relay if desired max 16 A characteristic B16 Minimum Switching Load 10 mA 12 V DC Initial Contact Resistance 100 mQ maximum at 1A 24V DC Mechanical Life 10 000 000 operations minimum no load 10 Hz Electrical Life 100 000 operations minimum rated resistive load 1800 operations hour Switching rate Mechanical 10 Hz Ohmic load lamp load 2 Hz Inductive load 0 5 Hz Notice For fluorescent lamps with capacitors the technical data of fluorescent lamp ballasts must also be considered If the maximum allowed surge current is exceeded fluorescent lamps must be switched with appropriate contactor relays IDEC SmartRelay Manual 313 Technical data A 8 Technical data FL1E H12RCE FL1E B12RCE and FL1B M08B2R2 Power supply FL1E H12RCE FL1E B12RCE FL1B M08B2R2 Input voltage 12 24 V DC 12 24 V DC Permissible range 10 8 28 8 V DC 10 8 28 8 V DC Reverse polarity protection Yes Yes Inrush current 1 6 Aat 12 VDC 7 48 A at 24 V DC Power consumption e 12VDC 60 175 mA 30 140 mA e 24VDC 40 100mA 20 75 mA Voltage failure buffering e 12VDC typ 2 ms typ 2 ms 24VDC typ 5 ms typ 5 ms Power loss e 12VDC 0 7 2 1 W 0 3 1 7 W e 24VDC 1 0 24W 0 4 1 8W Backup of the real time clock at typ 80 hours without 25 C battery cartridge t
68. ridge or FL1E Memory Battery cartridge that already has FL1E circuit program stored on it cannot be used in any device other than FL1E device A FL1E Battery cartridge or FL1E Memory Battery cartridge can only be used in FL1E devices Upward compatibility of circuit programs Circuit programs written for the previous versions FL1A FL1D can be transferred to FL1E units from WindLGC For detail about the compatibility of SmartRelay and memory cartridges refer to FAQ available on IDEC website URL http www idec com faq en controller IDEC SmartRelay Manual 249 IDEC SmartRelay memory and battery cartridge card 6 1 Security function CopyProtect The secuirty function provides copy protection for circuit programs on memory cartridges or combined memory battery cartridges Unprotected memory cartridges You can edit circuit programs without restrictions and exchange data between the memory cartridge or combined memory battery cartridge and the device Protected memory cartridges A circuit program is protected when it is transferred from a protected program memory cartridge or combined memory battery cartridge to IDEC SmartRelay To execute this circuit program in IDEC SmartRelay the protected cartridge must remain inserted during RUN that is the circuit program stored on the cartridge cannot be copied to other IDEC SmartRelay devices Over and above that a protected circuit program is write protected A
69. rigger interval is set to 2 seconds B1 1 B1 2 On 1000 S G T 02 00s Off 0000 3 Now start the circuit program and switch IDEC SmartRelay to parameter assignment mode In this mode view the trigger parameters B1 On 1000 Off 0000 f total of measured pulses per fa 2130 timebase G_T 4 The reciprocal value of fa is equivalent to the IDEC SmartRelay execution time of the current circuit program in its memory 1 f cycle time ins 322 IDEC SmartRelay Manual Determining the cycle time Explanation The inverted marker block changes its output signal at each program execution Thus one logic level high or low width is exactly equivalent to the length of one cycle Hence a period lasts 2 cycles The frequency trigger indicates the ratio of periods per 2 seconds which results in the ratio of cycles per second Edge transition of the inverted marker at each circuit program execution I IN Cycle time 1 period 1 pulse 2 cycles Period IDEC SmartRelay Manual 323 Determining the cycle time 324 IDEC SmartRelay Manual Because some specific applications do not require operator control and monitoring units such as buttons or a display we provide the FL1E B12RCE FL1E B12RCA and FL1E B12RCC versions without display View of a FL1E B12RCC for example DADODOOAOAIAAYS Less is definitely more The versions without display offer you the followi
70. rtridge during RUN will lead to impermissible operating states Always heed the following warning Warning Do not touch the open slot of the memory cartridge with your fingers or with a metallic or conductive object The memory cartridge socket might be under voltage if the polarity is accidentally reversed at L1 and N The memory cartridge battery cartridge or combined memory battery cartridge must only be removed by qualified personnel IDEC SmartRelay Manual IDEC SmartRelay memory and battery cartridge card Removing the memory cartridge battery cartridge or combined memory battery cartridge To remove the memory cartridge carefully insert a screwdriver with a 3 mm blade into the groove on the upper end of the card and lever the module partially out of the slot You can now remove the memory cartridge 1 Carefully insert a screwdriver into the slot at the upper end of the memory cartridge and ease it out of the slot a little 2 Hold the memory cartridge at both sides using the memory cartridge removal tool MT 101 and pull the memory cartridge straight out To remove a battery cartridge or combined memory battery cartridge slide a screwdriver with a 3 mm blade into the slot on the upper surface of the card until it engages in the back then with the screwdriver engaged pull the card out with your hand bassasctsEs Pini l e i f TAA P E oa if mca tf s s i L wa o
71. s Continuous current Ith per terminal max 10 A per relay max 5 A per relay Surge current max 30 A max 30A Incandescent lamp load 25000 1000 W 1000 W switching cycles at Fluorescent tubes with ballast 10 x 58 W 10 x 58 W 25000 switching cycles Fluorescent tubes conventionally 1x58 W 1x58 W compensated 25000 switching cycles Fluorescent tubes uncompensated 10 x 58 W 10 x 58 W 25000 switching cycles Derating none across the entire temperature range none across the entire temperature range Short circuit proof cos 1 Power protection B16 600A Power protection B16 600A IDEC SmartRelay Manual 315 Technical data Short circuit proof cos 0 5 to 0 7 FL1E H12RCE FL1E B12RCE Power protection B16 900A FL1B M08B2R2 Power protection B16 900A Parallel output circuits for power increase Not permitted Not permitted Protection of output relay max 16 A max 16 A if desired characteristic B16 characteristic B16 Minimum Switching Load 10 mA 12 V DC 10 mA 12 V DC Initial Contact Resistance 100 mQ maximum at 1A 24V DC 100 MQ maximum at 1A 24V DC Mechanical Life 10 000 000 operations minimum no load 10 Hz 10 000 000 operations minimum no load 10 Hz Electrical Life 100 000 operations minimum rated resistive load 1800 operations hour 100 000 operations minimum rated r
72. signment mode by means of the set menu Menu Lang menu item in programming mode by means of the setup menu Menu Lang menu item Number of base module Analog Inputs The IDEC SmartRelay base modules FL1E H12SND and FL1E H12RCE FL1E B12RCE support four analog inputs Formerly they supported two You can choose whether to use two or four analog inputs on these modules inparameter assignment mode by means of the set menu BM Al NUM menu item in programming mode by means of the setup menu BM Al NUM menu item IDEC SmartRelay Manual 239 Configuring IDEC SmartRelay Start screen settings You can select the default setting for the start screen that displays on IDEC SmartRelay and the Text Display when IDEC SmartRelay transitions to RUN mode in parameter assignment mode by means of the set menu StartScreen menu item See Chapter 5 2 5 Message Text settings 5 2 1 You can select settings that apply to all message text function blocks from the Programming menu See Chapter 4 4 23 Setting the time of day and date FL1E H12RC You can set the time of day and the date in parameter assignment mode by means of the set menu Clock menu item e in programming mode by means of the setup menu Clock menu item To set the TOD and the date in parameter assignment mode 240 1 Select parameter assignment mode see Chapter 5 1 2 On the parameter assignment menu
73. t e Oto1 typ 1 5 ms lt 1 0 ms I3 16 e 1to0 typ 1 5 ms lt 1 0 ms I3 16 Line length unshielded 100 m Analog inputs Number 4 I1 Al3 12 A14 17 Al1 I8 Al2 Range 0 10 V DC input impedance 72 kQ Cycle time for analog value generation 300 ms max input voltage 28 8 V IDEC SmartRelay Manual 305 Technical data Line length shielded and twisted FL1E H12SND 10m Error limit 1 5 at full scale Digital outputs Number 4 Output type Transistor current sourcing 1 Electrical isolation No In groups of Control of a digital input Yes Output voltage A Supply voltage Output current max 0 3A Short circuit proof and overload proof Yes Short circuit current limitation Approx 1A Derating none across the entire temperature range Short circuit proof cos 1 not applicable for this module Short circuit proof cos 0 5 to 0 7 not applicable for this module Parallel output circuit for power increase Not permitted Protection of output relay if desired Switching rate Mechanical not applicable for this module Electrical 10 Hz Ohmic load lamp load 10 Hz Inductive load 0 5 Hz 1 When FL1E H12SND or FL1B M08B182 are switched on signal 1 is sent to the digital outputs for about 50 microseconds Take this into account especially when using devices t
74. tch open cord operated switch close OPEN pushbutton CLOSE pushbutton position sensor GATE IS OPEN position sensor GATE IS CLOSED Safety bar position sensor GATE IS OPEN position sensor GATE IS CLOSED external pushbutton OPEN GATE external pushbutton CLOSE GATE 287 Applications Block diagram of the IDEC SmartRelay solution Gate is open 15 n Open gate Open gate p 9 ai Open gate 5 Gate is open Open gate by hand 13 i5 Gate is open 14 Close gate by hand l6 Gate is closed Tae Safety bar L 7 Close i Gate is closed gate i Safety bar Gate is closed 7 Safety bar x 1 ig Gate is open L Tos Open Close 1 ig Gate is closed tae The OPEN GATE and CLOSE GATE pushbuttons initiate the gate motion provided it is not already moving in the other direction The gate motion ends at the respective limit switch Closing of the gate is also interrupted by the safety bar 288 IDEC SmartRelay Manual Applications 8 6 Luminous rows Luminous rows 1 Luminous rows 2 E E Luminous rows 3 Luminous rows 4 h m _ zy Office Corridor When planning lighting systems for commercial locations the type and number of lamps used is determined by the luminance required For reasons of cost efficiency the installation often consists of fluorescent tubes arranged in luminous rows and are divided into
75. ter pump e Service water must be available at all times In case of emergency the control system must automatically switch over to drinking water supply e When switching over to the drinking water supply the ingress of rainwater into the drinking water system must be prevented e The service water pump may not be switched on if the reservoir has run low of rainwater dry run protection Previous solution Auxiliary circuit L1 hd hd U K3 s3 s2 Le Ko gt sif A s4 K3 s3 K4 o o _ K1 K2 i K3 K4 y1 X N kad kad kad kd kad Pump Tracking Dry run Drinking water time protection supply line The pump and a solenoid valve are controlled by means of a pressure switch and 3 float switches which are installed in the rainwater reservoir The pump must be switched on when the pressure level in the boiler drops below minimum After the operating pressure is reached the pump is switched off again after a tracking time of a few seconds has expired The tracking time prevents oscillation of the water pump if water is drawn off over a longer period of time IDEC SmartRelay Manual Applications 8 7 3 Service water pump system with FL1E H12RCC uu i Ki y1 X Pump Drinking water supply line Apart from the IDEC SmartRelay all you need is a pressure switch and the float switches to c
76. ur entry Press OK IDEC SmartRelay displays your selection Power the IDEC SmartRelay base module off then on to make your changes take effect When IDEC SmartRelay is in RUN mode both IDEC SmartRelay and the Text Display will display the start screen that you selected IDEC SmartRelay Manual 245 Configuring IDEC SmartRelay 246 IDEC SmartRelay Manual IDEC SmartRelay memory and battery cartridge card IDEC SmartRelay provides the following cartridges for program storage and real time clock backup IDEC SmartRelay Memory cartridge IDEC SmartRelay Battery cartridge IDEC SmartRelay Memory Battery cartridge Each of the three cartridges is color coded to make them easily distinguishable from one another They also vary in size The IDEC SmartRelay Memory cartridge purple provides storage for the circuit program The IDEC SmartRelay Battery cartridge green provides battery backup of the real time clock for up to two years The IDEC SmartRelay Memory Battery cartridge dark brown provides both circuit program storage and battery backup of the real time clock A Warning Risk of death personal injury or property damage can occur if you use the battery cartridge or combined memory battery cartridge in a hazardous location Use the battery cartridge or combined memory battery cartridge only in non hazardous locations The FL1E IDEC SmartRelay Memory cartridge and the FL1E IDEC SmartRelay Memory Battery cartrid
77. watchdog 182 Basics 121 Counter Operating hours counter 164 Up down counter 161 Current impulse relay 191 Delay Off 135 On Off 136 Edge triggered interval time delay relay 140 Frequency trigger 168 Interval time delay relay Pulse output 139 Latching relay 190 Message texts 193 PI controller 216 Pulse generator asynchronous 142 Pulse Width Modulator PWM 222 Random generator 144 Retentive On delay 138 Seven day time switch 150 Shift register 208 Softkey 205 Switch IDEC SmartRelay Manual Index Comfort 148 Stairwell light 146 Twelve month time switch 155 Stairwell light switch 146 Start 84 Start screen 245 Startup characteristics 326 Startup Marker 111 Stop 234 Subunits 25 Summertime 97 Summertime wintertime conversion 97 239 Clock 97 enabling 98 S W Time 97 user define parameters 100 Switch Dual function switch 148 Stairwell light switch 146 Switched current maximum 45 Synchronization 101 239 Sync 101 Clock 101 enabling 102 T T Parameter 123 Technical data 297 FL1B J2B2 318 FL1B M08B1S2 307 FL1B MO8B2R2 314 FL1B M08C2R2 302 FL1B M08D2R2 312 FL1D K2B2 319 FL1D K2BM2 319 FL1E B12RCA 309 IDEC SmartRelay Manual FL1E B12RCC 299 FL1E B12RCE 314 FL1E H12RCA 309 FL1E H12RCC 299 FL1E H12RCE 314 FL1E H12SND 305 general 297 Text Display 320 Text Display 3 Backlight lifetime 320 display 13 Display lifetime 320 function keys 3 installing 30 menus 331 power supply 34 power up
78. y closed limit switch at I3 Connect the buzzer to output Q3 The buzzer gives a brief warning in this case 1 second when the door is closing Enter the following circuit at Q3 in the circuit program Q2 Close output IDEC SmartRelay Manual 275 Applications 8 3 Air conditioning system 8 3 1 Requirements for an air conditioning system The air conditioning system supplies fresh air to a room or exhausts the contaminated air from a room Let us examine following example r Fresh air fan Flow sensor Exhaust fan e The room is equipped with an exhaust fan and a fresh air fan e Both fans are monitored by means of a flow sensor e An excess atmospheric pressure may never develop in the room e The fresh air fan must only be switched on if safe functioning of the exhaust fan is signaled by the flow sensor A warning lamp indicates failure of a fan 276 IDEC SmartRelay Manual Applications The circuit diagram for conventional solutions is as follows Auxiliary circuit v gt Par A N pz A w KAMI H1 X KSC H2 hdi e e e Exhaust air Fresh air Operation Error The fans are monitored by means of flow sensors If no air flow is registered within a short waiting time the system is switched off and an error message is output This message can be acknowledged by pressing the OFF button
79. yp 2 years with battery cartridge Accuracy of the real time clock typ 2 s day Electrical isolation No No Digital inputs Number 8 4 Electrical isolation No No High speed inputs 4 13 14 15 16 Input frequency Normal input max 4 Hz max 4 Hz e High speed input max 5 kHz not applicable for this module Input voltage L e Signal 0 lt 5VDC lt 5VDC Signal 1 gt 8 5 VDC gt 8 5V DC Input current at Signal 0 lt 0 85 mA 13 16 lt 0 85 mA e Signal 1 lt 0 05 mA 11 12 17 18 gt 1 5 mA gt 1 5 mA I3 16 gt 0 1 mA 11 12 I7 18 314 IDEC SmartRelay Manual Technical data FL1E H12RCE FL1E B12RCE FL1B M08B2R2 Delay time at typ 1 5 ms typ 1 5 ms e Oto1 lt 1 0 ms I3 16 e 1to0 typ 1 5 ms typ 1 5 ms lt 1 0 ms I3 16 Line length unshielded 100 m 100 m Analog inputs Number 4 I1 Al3 I2 Al4 I7 Al1 I8 Al2 Range 0 10 VDC input impedance 72 KQ Cycle time for analog value 300 ms generation max Input voltage 28 8 V DC Line length 10m shielded and twisted Error limit 1 5 at full scale Digital outputs Number 4 4 Output type Relay outputs Relay outputs Electrical isolation Yes Yes Dielectric Strength between power input terminals and output terminals 2 500 V AC 1 minute 500 V DC 1 minute 2 500 V AC 1 minute 500 V DC 1 minute In groups of 1 1 Control of a digital input Yes Ye

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