sigmadue microPAC MP
Contents
1. Ethernet 10 Base T port LAN 2 LAN status LEDs Serial ports configuration microswitches RS485 Modbus H M y a P pa Expansion bus Connector X1 A comedor RS232 485 Configuration Port Connector X0 Figure 1 2 Communications and expansion bus connectors For pin outs and electrical characteristics see MP 02 Installation Manual 9 1 2 Electrical installation 1 2 1 RS232 485 Serial Service ModBus Port RS485 Modbus Port LAN Ethernet 10baseT Referring to Figure 1 1 Basic Unit I O and Communication Ports and Figure 1 2 Communications and expansion bus connectors Connect the communication cables X0 connector The connector X0 on the MP 02 unit is an RJ45 type with the following pinout ICI CO DO a D D GND GND RX TX NC NC RS485 RS485 RS485 RS232 RS232 RS232 X1 connector The connector X1 on the MP 02 unit is an RJ45 type with the following pinout Wn 2 3 4 5 6 7 8 Signal D RS485 _ D RS485 _ GND RS 85 _ NC NC NC NC NC LAN connector The connector on the CPU module is an RJ45 type with the following pinout Gi oU d 9 p 9 9 9 o v GG ESENTX Dc RX NO Ne Rx Ne NC Chapter 1 Hardware Installation 1 2 2 Connector A connections The A terminal block allows the connection of the 24V Power Supply Run Stop 4 Digital Inputs and 4 Digital Outputs Signals The terminals are positione2. and reset timer timer in false end fs blinker blinker AND button END PROGRAM 6 The program starts with the keyword PROGRAM and ends with the other keyword END PROGRAM When working with OpenPCS you will not type in these keywords but rather the editor will create them automatically for you OpenPCS will prompt you for the name of the program when you create a new program In contrast to traditional PLC programming languages IEC61131 requires that you declare all variables that you use This line declares a variable of name button of data type BOOL to be mapped to hard ware address 10 0 i e this variable shall denote the lowest bit of the first input byte 6 Almost everywhere in IEC61131 you can use comments to describe your programs The instruction part of the program starts with a call of a functionblock As you will notice most instructions are assignments and function block calls Chapter 6 Getting started the first project In this sample program we have a functionblock TON output is true after expiration of time control strucure IF code of this block is only executed if its expression is satisfied assignments result of the right is assigned to variable on the left and the operator AND and connect operand to current result Please note which hardware addresses are valid is strongly dependent on the PLC you are using 6 1 Creating a New project For our first
3. Prerequisites Chapter 1 Hardware Installation nn mmm 1 1 Mechanical installation Me 1 1 1 Installing and Removing modules 1 2 Electrical installation R9 1 2 1 122 1 2 3 1 2 4 1 2 5 Chapter 2 Connect the communication cables Connector A connections llle Connector B connections Connector E connections Connector F connections OpenPCS Programming Suite Installation 2 itInstalling OpenPGsS scortati e Re bir 2 1 1 2 1 2 2 1 3 Chapter 3 Hardware and Software Requirements facimus a lele Sia Staind ODENPOS sastre ERREUR ERES AT target cab file Installation del GOnigurndOpenPos Suri aaa Chapter 4 PC Ethernet port configuration Chapter 5 OpenPCS SebuD 5 ODENRPES SElUp isaac A QE d fee ms Chapter 6 Getting started the first project 6 1 Creating a New project ee 6 2 Wd Code essa A a a 0 9 EXCCUUINON DOE cece adie ie e ea e re wee 6 4 Monitoring Code seres 6 5 NE auus e Sure RO d E hee S aao o d aie dos Appendix A Reference documents 00000n cen enna ne newness FA WWNMN o101 01 ol OA o Index continued Prerequisites The products described in this manual should
4. Do you want to apply the changes to the PLC fa fats If the changes are accepted OpenPCS recompiles the necessary unit and downloads them to the PLC without stoppig the running cycle The changes have bearing on the next cycle OpenPCS prompts a message in the output window if the update is finished Paersistency file creation disabled due to online linking Executing Post Build Stepa Total U error s O warningis The PLC reports the following loaded resource Project MIFIRST Resource RESOURCE Build date 11 11 2008 11 11 12 Load date 11 11 2008 11 11 13 Online changes successfully applied w 4 gt 1 2 3 4 5 6 7 8 9 10 11 12 Appendix A Reference documents Infoteam OpenPCS programming system user manual version 6 0 English IEC 61131 3 Programming Industrial Automation Systems Karl Heinz John Michael Tiegelkamp Springer Ascon Tecnologic Firmware Function Block Library IEC 61131 3 Function Block Library Estensioni per gestire porte di comunicazione dell ambiente OpenPCS V1 0 Maurizio Grassi Modbus Messaging on TCP IP implementation guide http www Modbus IDA org MODBUS over Serial Line Specification amp Implementation guide http www Modbus IDA org MODBUS APPLICATION PROTOCOL SPECIFICATION http www Modbus IDA org MP 02 Installation manual code J30 658 1AMP 02 E MP 02 User ma
5. be installed operated and maintained only by qualified application programmers and software engineers who are familiar with EN 61131 3 concepts of PLC programming automation safety topics and applicable national standards This quick guide gives the first principles of use for the Ascon Tecnologic microPAC system To start programming you need this guide a PC the OpenPCS programming suite and at least the microPAC Basic Unit There are three possibilities regarding the hardware and software in use 1 Use the microPAC demo box In this case you have all the things you need Just install OpenPCS on your PC and connect it to the demo box 2 Use microPAC Basic Unit alone In this case you should provide An adequate power supply An Ethernet CAT 5 cross cable e g Ascon Tecnologic part AP S2 CABLE CUPROG When requested the serial ports are optional the service port serial cable e g Ascon Tecnologic part AP S2 CANBLECUCONP 3 Use microPAC Basic Unit with some I O modules In this case you should provide An adequate power supply An Ethernet CAT 5 cross cable e g Ascon Tecnologic part AP S2 CABLE CUPROG When requested the serial ports are optional the service port serial cable e g Ascon Tecnologic part AP S2 CANBLECUCONP When the external I O modules are specific to the microPAC series it is only necessary to connect the modules and the l Os as the modules are ready to be instal
6. meriin button pt 1 Tila 1f 7 RIE over LE CAE E then toggle Blinker blinker not blinker und remet timer timar in i9 FALSE end i blinker Blinker AND burton You may still move the mouse cursor around to examine variable values while the controller is stopped at the breakpoint Press F10 to single step through your code or press F5 to continue execution Within a line that contains a breakpoint press F9 again to delete the breakpoint OpenPCS supports Online Edit for further information see Online Edit in the user manual Note If SmartSIM does not stop when you set a breakpoint you probably did not set optimisation settings properly Be sure your resource is configured for size only Sigmadue microPAC MP 02 Quick Guide 6 5 Online Edit Online Edit or Online Change is a feature whereby program changes are applied to the PLC without the need to restart it The following Stepps need to be done in order to run Online Edit The program must be compiled and running on the PLC The source is opened in an editor window The Editor can be switched from Monitor Mode green colored symbol to Edit Mode red colored symbol and back via PLC gt Online Edit or the corresponding button of the toolbar DI Implement the desired changes and close the Edit Mode via PLC gt Online Edit again OpenPCS prints a dialogue to accept and download the changes infoteam OpenPcs The File was changed
7. Build date 11 11 4008 11 11 12 Load date 11 11 2008 11 11 13 Online changes successfully applied amp J gt Go back to SmartSIM and modify the inputs to see the effect in the watch list The ST Editor will also be in monitor mode You should see a different cursor once you move the mouse onto the ST Editor E Chapter 6 Getting started the first project Move the mouse cursor to a variable in your code and after a short period you will see a tooltip like display of online value display buttom AT 410 0 t BOOLJ input bilinker iT 00 0 BCA guru a E TON Eamer runcriom block Wd Capel Eimer piep iin FALSE ba Blinker i Blinker LD button Move the mouse around and point at different variables to examine their values If the variables are modified by the application the display will be automatically refreshed If you need to analyse the logic of your code value display alone may not be enough Move the cursor to a line of your program that contains code and single click the mouse Now press F9 to set a breakpoint to that line You will see a red dot immediately marking the breakpoint Shortly after that you will notice a yellow arrow identifying the current instruction pointer OpenPCS will display Breakpoint reached in the output window button AT 110 0 i inp blinker AT 100 0 aut put timer i TON timer function block ERI f LA call I timer i ti
8. C Venables stelst Resource WL In this introduction we are not using a real hardware controller Instead we are using the Windows Simulation too that comes with OpenPCS named SmartSIM Use PLC gt Coldstart or press the red arrow in the toolbar MN b Jk I gt B to start execution of your code Go to SmartSIM and activate the first input button This should activate the first output blinker After an expiration of three seconds it should go inactive switching back after another three seconds De activate the first input button and the first output blinker should be inactive Sigmadue microPAC MP 02 Quick Guide 6 4 14 6 RESOURCE SmoriS14 32 iInfoteam Monitoring Code Now that your application is running go back to the Browser and find the Resource in your project Click all the small plus signs to open the entire tree under the resource entry This will reveal the instance tree showing all instances of programs and function blocks and all variables that you used in your program Protect zx Double click some of the variable entries grey boxes with 0 1 shown and see the corresponding variables added to the watch list in the Test amp Commissioning Persistency file creation disabled due to online linking Executing Fost Build Steps Total D error s O warning s The PLC reports the following loaded resource Project MYFIRST Resource RESOURCE
9. OpenPCS code we will set up a new project Start OpenPCS and select File gt Project gt New A dialog box will prompt for the name and location of the new project Creole a new forle Enter a name of your choice e g MyFirst Note The name of an OpenPCS project should not contain blank space characters or special characters Plus for easy updates it is recommended that you store your application separate from OpenPCS To give an example C PROJECTS is a good location to store your projects Now the Browser contains the new project Project A X V Project MIFIRST ES USERTYPE TYP E rie A Resouces i Lo Hep There are different views on your project 1 The Files Pane shows all files of the project 2 he Resource Pane displays the current configuration with all defined Resources and their tasks 3 The Library Pane contains all installed libraries The Help Pane shows the help topics Sigmadue microPAC MP 02 Quick Guide 6 2 OpenPCS has already created one empty file to contain your type definitions named usertype typ and a default resource named resource Typically the default resource will need to be configured properly for your controller We are not using any controller here so the resource is quite ok but to demonstrate breakpoints later we will need to set optimisation low enough to allow that Find the resource entry in the Resource Pane ri
10. Y ASCON sigmadue microPAC MP 02 T ECNOLOGIC Quick Guide SYSTEM CERTIFIED BY puy QUICK Guide 150 9001 2008 Q G MicroPAC MP 02 1 13 07 Cod J30 478 1AQGMP E Copyright 2007 2013 Ascon Tecnologic Srl All rights reserved No part of this document may be stored in a retrieval system or transmitted in any form electronic or mechanical without prior written permission of Ascon Tecnologic Srl Ascon Tecnologic has used the best care and effort in preparing this manual and believes that the information contained in this publication is accurate As Ascon Tecnologic continues to improve and develop products the information contained in this manual may also be subject to change Ascon Tecnologic reserves the right to change such information without notice Ascon Tecnologic makes no warranty of any kind expressed or implied with regard to the documentation contained in this manual Ascon Tecnologic shall not be liable in any event technical and publishing error or omissions for any incidental and consequential damages in connection with or arising out of the use of this manual sigmadue gammadue and deltadue are trademarks of Ascon Tecnologic Srl All other trade names or product names are trademarks or registered trademarks Ascon Tecnologic s r l viale Indipendenza 56 27029 Vigevano PV Phone 39 0381 69871 Fax 39 0381 698730 Internet site www ascontecnologic com E mail info ascontecnologic com
11. d as follows Label Funcion PS DI pe DE DA 501 002 DOS DOs POWER 2 oe Run Stop Digital Input Digital Output Power Supply Digital Input 1 RS Run Stop terminal connecting this terminal to a 24V source it is possible to launch or stop the execution of the 1131 program loaded in the CPU 2 5 4 Digital Inputs terminals connecting this terminal to a 24V source it is possible to change the status of the input 6 9 1 44 Digital Outputs terminals Each source type PNP digital output can manage a 24V 0 5A load 10 1l1L 24Vdc power supply terminals 1 2 3 Connector B connections The B terminal block allows the connection of the OV Power Supply 4 Digital Inputs 4 Digital Outputs Signals and the system hearth The terminals are positioned as follows Fn FOWER Dt pe DE pa 891 902 908 20 Grand POWER EE O INPUTJINPUT INPUT INPUT OUT OUT OUT OUT Ground jOV Power Digital Input Digital Output Frame Power supply ground supply 1 M OV power supply terminal 2 5 4 Digital Inputs terminals connecting this terminal to a 24V source it is possible to change the status of the input 6 9 5 8 4 Digital Outputs terminals Each source type PNP digital output can manage a 24V 0 5A load 10 t Frame ground ll M OV power supply terminal Sigmadue microPAC MP 02 Quick Guide 1 2 4 Connector E connections The E terminal block allows the connection of 6 Anal
12. eft must be reserved for the Basic Unit because the connector for the expansion modules is on the right end Up to two I O modules can be connected to each Basic Unit Installing and Removing modules A complete description on how the modules can be mounted on or removed from a DIN Rail can be found in the MP 02 Installation Manual 9 RS232 485 Communication Configuration Port Connector X0 Ethernet 10 Base T port LAN 2 LAN status LEDs RS485 Modbus Connector X1 Serial ports configuration microswitches RESET button Serial ports XO X1 activity LEDs green e r Expansion bus connector 8 digital input LEDs yellow L wy m 112554 A m Ps UBEEBEDHSUNMUEBEE LEDs red Diagnostics LEDs e ERR e RUN BAT e PWR RAFAL A SI Power Supply Terminals 24 Vac dc A10 A11 Ground B10 MA 0V B1 B11 Analogue Analogue Analogue Run Stop Digital input Digital output input input output terminal A1 terminals terminals terminals terminals terminals and RS status A2 A4 A6 A9 ET B6 E7 E10 E11 E14 LED B2 B4 B6 B9 F1 F6 F6 F10 F11 F14 Figure 1 1 Basic Unit VO and Communication Ports WARNING The RESET button does not restart the CPU or the 1131 application The RESET button resets all the stored setup parameters and restores the defaut parameters as well as those set by the user Sigmadue microPAC MP 02 Quick Guide
13. ew connection must be defined Select Connections item in the PLC menu In the window of Figure 5 1 OpenPCS Connection Setup select New Now in the window Edit connection it is possible to set the new connection In the field Name you can name the new connection By pushing the Selecf button you can pick the driver that manages the Figure 5 1 OpenPCS Connection Setup By clicking the Settings button you can set set the communication parameters ILP Settinps Figure 5 2 TCP Settings The Port number and IP address must be the same as those configured at the initial CPU configuration session See the Ethernet setup menu items 7 and 2 OpenPCS environment is now ready to communicate with the AT target The project must be set up in order to use the CPU Setup Communication Timeout Chapter 5 OpenPCS Setup Select the Resource Properties item in the PLC menu select Ascon Tecnologic in the Hardware Module field then select the newly created TCP connection in the Network Connection field Edit Resource Specifications Ascon mPAC 4 0 1 0 E Mame Resource Options Hardware Module Enable Upload Ascon mPAC 4 0 1 0 Include Library Blacks Download Symbol Table Network Connection TCP Ascon Default T Optimization E E TN Figure 5 3 OpenPCS resource Specifications The code Optimization menu allows for three choices of c
14. ght click it with your mouse to show the context menu and select Properties H atdesant Modulo antes Smart Srmdlatione Under Optimization Size only should be selected by default If you use a sample project from your PLC manufacturer other optimization settings can be set WARNING For using breakpoints optimization must be set to Size only Writing Code To create a new program choose File gt New A dialog box will appear where you must choose the programming language a filename and the location where the file will be stored As you can see there are plenty of programming languages that can be chosen but we will only use ST in this introduction Enter blinker st as the name and ST as language and press OK Do not change the file location Now you are asked if you want to link the new program to the active resource Click Yes and a new task named blinker_st will appear in the resource pane under the active resource The Editor Pane will open displaying two different windows At the top is the declaration window for your first program at the bottom is the instruction window of your program Enter the sample program like shown below dl i Reggie bi ines blinka r sot Blinker ard remet Ema rtimeriim i FALSE nil if blinker Blinker AN batta beds nl Chapter 6 Getting started the first project Press File gt CheckSyntax to invoke a syntax check In the diag
15. led Sigmadue microPAC MP 02 Quick Guide Using this manual Specifications within the text of this manual are given in the International System of Units SI with non SI equivalents in parentheses Fully Capitalized words within the text indicate markings found on the equipment Words in bold style within the text indicate markings found in the Configuration Tools Warnings Cautions and Notes are used to emphasize critical instructions DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Note Highlights important information about an operating procedure or the equipment Current Documentation on the Internet Vi Make sure you are always working with the latest version of this document Ascon Tecnologic Srl reserves the right to make changes to its products in the name of technological advancement New manual revisions when published and can be found online at http www ascontecnologic com Chapter 1 Hardware Installation 1 1 Mechanical installation 1 1 1 The sigmadue microPAC and the expansion modules are installed on standard DIN rail In a normal cabinet layout the first slot on the l
16. nostic output window you should read 0 errors 0 warnings If not carefully check what you have entered 6 3 Executing Code Note To execute your small application we need to compile it and transfer the code to the controller first To build the code for the controller select PLC gt Build Active Resource from the menu bar In the output window you will see the compilation proceed The end of the output should look similar to the following Code size in bytes 5004 Number of segments 23 O error s 0 warning s C PROTECTS MYFIRST GEN Resource Resource PcD Persistency file creation disabled due to online linking Executing Post Build Steps Total 3 O error s O warning a we After compilation finished successfully your code needs to be transferred to your controller Now select PLC gt Online to Connect to the resource OpenPCS will detetct that your application needs to be downloaded and will prompt your permission to do so EI Open Pts Online Server 37 2 The Resource on the PLC is not up to date Lu Would you like to download the current Resource _ Accept that with yes You will see a progress bar while the code is being transferred but for this small example it should be finished very quickly When download has finished you will see that OpenPCS automatically opened another of its tools the Test and Commissioning This is proof that OpenPCS is online DP
17. nual code J30 478 1AMP 02 E microPAC IO modules Installation Manuals microPAC IO modules User Manuals Sigmadue microPAC MP 02 Quick Guide 18
18. ogue Inputs 2 optional Ana logue Inputs and 4 Analogue Outputs The terminals are positioned as follows Analogue input mA V Analogue input mA V Analogue ouput mA V 1 6 6configurable analogue linear input plus poles These inputs can be configured as mA or V The minus poles are on connector F 7 10 A B 2 optional universal high level analogue linear inputs No 7 8 see the MP 02 Installation Manual for details The number 0 2 and type of input can be identified with the order code The other terminals of these 2 inputs are on connector F 11 M 4optional analogue output plus poles The number of output 0 4 is specified in the order code the type of output is set during the CPU setup phase see the MP 02 Installation Manuaf for details The minus poles are on connector F 1 2 5 Connector F connections The connector labelled F has 14 terminals 23 a5 6 7 89 1 11 12 19 14 P b P b com com Function A Al2 AIS AM AIS AIG Un A Univ Al2 AO A02 A03 A04 OUT Analogue input mA V Analogue input mA V Analogue ouput mA V l 6 6 configurable analogue linear input minus poles 7 10 P b 2 optional universal high level analogue linear inputs No 7 8 see the MP 02 Installation Manual for details 11 14 4 optional analogue output minus poles Chapter 2 OpenPCS Programming Suite Ins
19. ompilation Normal and Speed only refers to the NCC Native Code Compilation while Size only refers to the standard code Please note that the use of NCC does not permit the user to insert break points in debugging projects There are several conditions that could make it necessary to set the Ethernet Port communication timeout to a value higher than the default value This timeout checks the dialogue between OpenPCS and the target CPU When dealing with large programs it may be necessary to set a longer driver timeout The default value of 20000ms can be increased by using the following register key HKEY LOCAL MACHINENSOFTWARENinfoteam Software GmbH OpenPCS 6 x x Online TcpDriverTimeout_ms Value 20000 means a timeout of 20 seconds Chapter 6 Getting started the first project To introduce you to OpenPCS we will use a simple example shown below The rest of this chapter will then implement the solution with OpenPCS Problem A blinker shall blink when a button button is pressed with an interval of 2 seconds If the button is released the blinker should immediately turn off Solution might look like this PROGRAM 60 blinker st O9 VAR 9 button 0 AT 10 0 BOOL input blinker AT 000 3 BOOL Output timer TON timer functionblock END VAR call 2s timer timer in button pt T42s Q if 2s are over x if timer q then ww toggle blinker blinker not blinker
20. tallation The OpenPCS programming suite from Infoteam is provided on CD ROM It is also available online at www infoteam de 2 1 Installing OpenPCS 2 1 1 2 1 2 Note 2 1 3 Hardware and Software Requirements OpenPCS requires a PC with at least Pentium II 1GHz 512 MB RAM 16 GB of free disk space CD ROM and 1024 768 resolution Windows 2003 Server Windows XP SPII or Windows Vista 32bit Installation OpenPCS is provided on CD ROM The CD auto starts a screen where you can select the software you want to install If auto start is not activated or does not work please start the last distributed OpenPCS programming tool version e g OpenPCS Ver 631e exe file available in X SETUP folder X is the letter assigned to the CD ROM drive in your PC At the end of the installation you will be asked if you want to install hardware drivers If drivers were provided with your PLC enter the path to the hardware driver otherwise click Exit If drivers were received for your PLC a license key for OpenPCS was also included See Licence Editor for how to insert a licence key If you did not receive a hardware driver nor a licence key OpenPCS is still fully functional but restricted to SIMULATION Installations to substitute drives are not supported by Windows XP Starting OpenPCS With Windows started choose Start gt Programs gt infoteam OpenPCS 2008 gt infoteam OpenPCS 2008 this will open
21. the Framework Chapter 3 AT target cab file Installation 3 1 Configuring OpenPCS In order to work with the Ascon Tecnologic CPU target you must install in OpenPCS a cab file The file AT sigmadue Lxx Hyy zzzz cab contains all the files describing Ascon Tecnologic sigmadue Hardware drivers examples and utilities xx yy and zzzz are digits to identify the software version In the OpenPCS Extras menu select tools Driver install Select the desired cabinet e g AT sigmadue L13 H7 2009 cab then nstall E OpenPCS Add riwer Utility Show tanget drivers from directory C Pee ben A Kreis Laga Greer B hee decal i Plepat ROOM Sas Dever Por Ascon PAL Pace adsl i rrr Cabaret File yor veti Lo irit dl Figure 3 1 OpenPCS OEM Driver Installation Chapter 4 PC Ethernet port configuration In order to communicate with the Ascon Tecnologic MP 02 you must set the IP address and subnet mask of your PC To do this go to the Start gt Control Panel gt Network Connection gt LAN right click it with your mouse to show the context menu and select Properties In the General sheet select Internet Protocol and chose Properties In the General sheet now you can set IP address T9 168 Da RX xx all except 11 Chapter 5 OpenPCS Set up OpenPCS Setup To connect the OpenPCS development system to the Ascon Tecnologic target a n
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