SCADAPack ES Quick Start Guide
Contents
1. Ports amp Ports 0 4 RTU DNP Address 8 Hayes Modem 0 D GPRS amp IXRIT Port 0 Function Port 1 Function Port 2 Function Port 3 Function Port 4 Function 3 Points ISaGRAF DNP3 DNP3 Modbus Slave Cmd Line DNP3 a Ol TCP IP Port 0 Mode Port 1 Mode Port 2 Mode Port 3 Mode Port 4 Mode C General RS232 ATS On R5232 RTS On RS232 RTS On v RS232 ATS On RS232 RTS On v J Io a Port 0 Baud Port 1 Baud Port 2 Baud Port 3 Baud Port 4 Baud Ga Slave 19200 9600 v 5500 9600 9600 E ui Loge Pot DataMode Port1DataMode Pot2DataMode Port 3DataMode Port 4 Data Mode Sbit No Party BbtNoPaiy v BbitNo Parity s BbtNoPaiy v BbtNoPady v Network Access Parameters z Tx Warmup Delay 3l ms Fixed Delay Max Random Delay 1 ims Response Delay Postamble Delay E ms Current User Remote IP Address 172 16 24 1 Figure 11 1 Configuring Serial Port 3 for Modbus Communication 5 Select Slave Modbus page 6 Enter analog I O DNP points to Modbus register mapping using the table if using 32 bit analog points 7 Confirm the Modbus Slave station address and make changes if necessary The same Modbus station number applies if multiple ports on the RTU are configured for Modbus Slave 9 Save Configuration file and write the updated file to the controller 10 Restart the controller A master station can now poll data from the SCADAPack ES controller from the assigned Mod2. e Installation of the SCADAPack E Configurator software The SCADAPack E Configurator is used for configuring the SCADAPack ES RTU e Initial power up of the RTU e Establishing serial and Ethernet communication to RTU e Executing simple command line functions e Reading and Writing RTU data The rest of the manual is arranged as follows Section Hardware and Software Requirements 9 lists the hardware and software required to perform this exercise Section Installing the SCADAPack E Configuratori covers the installation of the SCADAPack E Configurator software Initial power up of the SCADAPack ES RTU is covered in Section Initial Power Up of the SCADAPack ES RTUI 1 Two methods of establishing communication to the RTU are covered in Section Establishing a PC to RTU Communication Link 3 In Section Command Line Diagnostics 2 the user is guided through connecting to an RTU serial port configured for command line functionality and executing three simple command line functions Reading and writing to RTU DNP physical I O and derived points is covered in Section Reading and Writing RTU Datal3 Reading and writing to Modbus registers is covered in Section Accessing Physical I O Data via Modbusl3e Related and Relevant documentation necessary to explore the features ofthe SCADAPack ES is provided in Section Related Documentation 41 SCADAPack ES Quick Start Guide 9 5 Hardware amp Software Requirements Hardware Req
3. CIN 30 SCADAPack ES Quick Start Guide Figure 9 5 ver command output Type status to display the RTU status as shown below al Terminal SPES TRM File Edit Settings Phone Transfers Help C gt status RTU Uptime ISaGRAFS Resource 1 ISaGRAF5 Resource 2 Reset Counter Reset Reason mask Task Watchdog mask Sys Last Error Sys Memory Free Sys Memory Size Security 7 days 20 56 57 Stopped Stopped 4 OxO20E 0x0002 4028 127034904 bytes 128779804 bytes DNP3 Secure Authentication Not licensed AGA12 Encryption for DNP3 Not licensed Master Key Gaye Not set Figure 9 6 status command output Close the Hyper Terminal session SCADAPack ES Quick Start Guide 31 10 Reading and Writing RTU DNP Data The SCADAPack ES is a native DNP3 device Consequently the attributes and properties of derived and physical points are internally recorded in the RTU s DNP point address space e Physical points are internal representation of electrical terminations on a Main RTU or SCADAPack ES Remote I O Unit These may be either nput points or Output points e Derived points are for RTU internal data These may be either User points created by a user defined configuration or System points managed by the RTU operating system Each point has a set of Point Attributes which define how the RTU processes the point Points with the same point type Analog Input for example share a common s
4. J General Io I amp Master LJ Slave Logic BOOTP Server BOOTP Table Hardware Address IP Address TTT GatewayIP Metric 10 10 10 10 Ethernet DNP IP DL Confirm Mode DL Confirm Timeout Seconds DL Retries DNP IP Parameters Default DNP3 Transport Default DNP3 Port Current User Serial Number Figure 8 9 Static IP Routing Table Filled with Host PC ipconfig Details 5 Select File Write RTU Configiguration from the menu bar to the configuration changes to RTU memory 6 Confirm the DNP address on the Write RTU Configuration dialog If no other changes have been made this field should record 0 as shown in the screen shot below Write RTU Configuration Write Configuration DNP Addess m Figure 8 10 Write RTU Configuration Dialog T Click on OK to initiate the download 8 A status bar similar to Figure 611 will be displayed followed by a dialog indicating the write request 9 Click on OK to close the status dialog SCADAPack ES Quick Start Guide 23 SCADAPack E Configurator File Write i a a Copying C Documents and Settings dbeviniMy Documents Work Sites c From Local PC To ATU Address 0 TET Cancel Figure 8 11 Write RTU Configuration Progress Dialog 10 Upon completion of the configuration change SCADAPack E Configurator will prompt for the RTU to be restarted to have the configuration changes take effect z SCA
5. PC time Carca 6 Click OK Observe that the Comms Status LEDs on the bottom right hand corner of the screen changes from green to yellow and back to green indicating a successful read The time from the RTU real time clock will be displayed in a dialog similar to the one shown below indicating a successful read request using the Ethernet communication channel 7 Select Transfer Write RTU Time from the SCADAPack E Configurator menu bar 8 Confirm the time source to use 9 Repeats steps 3 5 to read the RTU time and confirm it is same as the PC time z SCADAPack ES Quick Start Guide 9 Command Line Diagnostics The command line mode presents a standard prompt to the user allowing a selected range of commands that can be used to determine the current operating status and configuration details of the RTU in addition to providing a detailed configuration interface The exercise in this section involves connecting to a SCADAPack ES RTU serial port configured for command line functionality from an ASCIl terminal and executing three useful commands whoami ver and status 1 Connect Port 4 on the RTU to an RS 232 serial port on the PC using cable 297234 or a 3 wire crossed cable Pay particular notice to the serial Port labels 2 Launch a terminal emulator program such as the Hyper Terminal on Windows PCs 3 Configure the Hyper Terminal communication interface as follows Com Port The COM Port on the PC atta
6. 3 Locate and click on the Ports folder in the Navigator The factory default configuration of RTU Port 1 as indicated below x Untitled SCADAPack E Configurator SCADAPack ES File Edit View Transfer IEC 61131 3 Commands Communication Security Help Deu 3008 Ds V6 sera v B Taget DNP3Addess D a 8 SCADAPack ES Ports amp Modes Ports I REE RTU DNP Address 2 Kia 1 8 Hayes Modem 0 S GPRS A s IXRTT Port 0 Function Port 1 Function Port 2 Function Port 3 Function Port 4 Function E Points ISaGRAF DNP3 DNP3 DNP3 Cmd Line zy DNP3 C3 tcenp Port 0 Mode Port 1 Mode Port 2 Mode Port 3 Mode Port 4 Mode E General RS 232 RTS On v RS232 RTS On v R5232 ATS On v RS232 RTS On v Oa yo TIERE rai FE Eu x EXE m n a s astr Port 0 Baud Port 1 Baud Port 2 Baud Port 3 Baud Port 4 Baud a Slave 9600 9600 9600 9600 3600 Logic 2 E E E E E E Port 0 Data Mode Port 1 Data Mode Port 2 Data Mode Port 3 Data Mode Port 4 Data Mode B bit No Parity w amp biNoParty 8 bit No Parity oy 8 bitNoParty vw Network Access Parameters Tx Warmup Delay amp ms Fixed Delay D ZI ms Max Random Delay li ms Response Delay i 7 ms Postamble Delay j ms Current User PC Com Port COM 9600 8N1 ae 1 Select Communication Communication Type from the SCADAPack E Configurator menu bar 2 From the Communication Type dialog perform the following a Select the RS 232 Se
7. DCD Drop Delay Clock not set ms Port 2 IP Address Port 31P Address Port 4 IP Address Port 2 Subnet Mask Port3SubnetMask Port 4 Subnet Mask Enabled TCP IP Services DNP3 IP TCP Service Ports Base TCP Port LIBSGRAFFTER Inactiyity Timeout _JModbus IP Client Secs C Modbus TCP Server Telnet Server UIFTP Server BOOTP Server ONTP Network Time IEC60870 5 104 Slave Modbus TCP Server Unit Identifier Current User Remate IP Address Figure 8 8 RTU Ethernet Interface Settings The IP Routing Table If the SCADAPack ES is communicating with a peer or host devices residing on a different IP subnet than the RTU the IP Routing table needs to be configured If not skip to step 5 For example consider the following configuration e RTU Ethernet port 1 E1 is configured with IP address 10 10 10 120 and subnet mask 255 255 255 0 e Ethernet port on a peer device PC is configured with IP address 10 10 10 125 and subnet mask 255 255 255 0 In this case both devices are on the same IP subnet and therefore the IP Routing table does not need SCADAPack ES Quick Start Guide 21 to be configured On the other hand consider the peer device PC with IP address 172 16 22 10 and subnet mask 255 255 0 0 In this case the RTU and peer device PC are on different subnets The IP Routing table of the RTU needs to be configured to allow communication between the RTU and the peer device PC In this case
8. Subject Matter Recommended Reading Installation and description of the SCADAPack E SCADAPack E Configurator User Manual Configurator Software Powering the SCADAPack ES e SCADAPack ES Hardware Manual This manual describes the hardware aspects of the SCADAPack ES Topics covered include features physical description serial cable specifications and power requirements An initial read e SCADAPack ES Operational Reference Manual This manual describes in details the operation of the major RTU facilities Topics covered include Serial Port assignments I O operation a brief introduction to ISaGRAF operation and the functions of the RTU Hex Switches Establishing Communication to the SCADAPack e SCADAPack E Communication Interface ES from a PC or peer device Reference Manual This manual provides more of a general overview of the configurations options and operations of SCADAPack E communication interfaces Specifically RS 232 RS 485 interoperability of the serial ports and communication via a Hayes modem can be found in this manual e SCADAPack E TCP IP Technical Reference This manual deals exclusively with the TCP IP implementation in the SCADAPack E RTUs Topics covered include configuration of the dual Ethernet interfaces for communication with peer devices the RTU Routing Table and serial PPP communication Major configuration and operation of TCP IP Services such as TELNET and FTP Server available with the SCADAPack E
9. exe on the root directory of the DVD CD ROM 4 Double click on the icon to launch the installation wizard 5 Follow through the steps in the setup wizard and install the application in the default directory C Program Files Schneider Electric SCADAPack E SCADAPack E Configurator can be installed into another directory However it is recommended you install the software in the default directory for ease of troubleshooting if necessary in the future Click on Start All Programs Schneider Electric SCADAPack E Configurator to confirm a successful install The SCADAPack E Configurator main window opens displaying the default page selection tabs as shown below Target RTU Node Address 38 Untitled SCADAPack E Configurator SCADAPack 334E File Edit View Transfer IEC 61131 3 Commands Communication Security Help 4 Menu Bar vB TagetONP3Addess 5 Tool Bar Sons SCADAPack E Configurator a Tcp Configuration environment for SCADAPack E Smart RTU C General Navigator Gyo 3 J Master Slave s C Logic Schneider Electric Status Bar Remote IP Address us Communication Progress Indicator Configurator to RTU Connection Information Figure 6 1 SCADAPack E Configurator Main Page The pages in the SCADAPack E Configurator are accessed by clicking on the appropriate tab at the top of the page display area displayed in the red rectangle in the above figure SC
10. protection relays power meters other small RTUs IEDs etc When configured as a Data Concentrator the SCADAPack E RTU is capable of the following e mapping of controls amp inputs between the data concentrator and outstations e integration of remote device event lists with RTU event list e use of configurable serial ports or Ethernet via TCP IP for outstation communications e communication to multiple outstations supported on same or different communication channels e quality information from outstation object flags where available or status results from communication with an outstation are to mapped to RTU database point quality e time synchronization for devices providing time stamped data e communication status that can be mapped to SCADAPack E database points includes outstation status protocol status codes communication counters etc e configurable timeout retry settings e configurable health poll type protocol dependant amp poll interval after lost communications e DNP3 Routing for direct Master Station or maintenance terminal to remote outstation Details can be found in the SCADAPack E Data Concentrator Technical Reference manual a SCADAPack ES Quick Start Guide
11. 1 10000 2710 Physical Analog Output Point 1 Figure 10 3 Writing RTU DNP Data using the SCADAPack E Configurator Click on Write from the Point Browser page to write changes to the RTU Observe the digital outputs relay LEDs 1 and 2 light up Measure the DC current in mA across analog output channel AO on the RTU The multi meter will display 20mA denoting the maximum analog output current SCADAPack ES Quick Start Guide 35 7 Select the Ports page and observe the value of Port 0 Baud rate field 8 Issue a Reinitialize DNP3 from the Commands menu This is required for the DNP node address change to take effect 9 Return to the Point Browser 10 Change the Target DNP3 Address at the top of the SCADAPack E Configurator window to 250 Target DNP3 Address Figure 10 4 Remote DNP Address Dialog Read the RTU data Observe the current state of Digital DNP point 50206 indicating a low voltage alarm Change the value of Analog DNP 63200 back to default in DNP Data table Change the value of Analog DNP 50300 back to default 0 Change the value of Physical Analog Output point 1 back to 0 Write changes to controller NO a B o m Issue a Reinitialize DNP3 to the controller for DNP node address change to take effect 36 SCADAPack ES Quick Start Guide 11 Accessing Physical I O Data via Modbus The SCADAPack E RTUs support a native Modbus Slave driver which supports an automatic one to one mapping of DNP points into
12. ADAPack ES Quick Start Guide 11 7 Initial Power Up of the SCADAPack ES RTU The SCADAPack ES is powered through a 3 part SL3 terminal connector located directly beneath the enclosure label DC I P as illustrated in the Figure 7 1 11 A 9 30 Vdc power supply capable of producing 8 8W is required to complete this exercise pos B Olean 1 ps g l 2 we 564 kapd irat E als 1475 18 NC NO C NC NO C NC NO 7 EIL 3 SCADAPack ES Ethernet 10V100BASE T usw ponn DE I ES aau sann BPU uam na sasn Figure 7 1 Top Panel View of the SCADAPack ES If possible wiring connections should be made with the DC source unplugged from the mains power supply Only apply power when requested Remove the lid from the SCADAPack ES Identify the two rotary HEX switches adjacent to Port 0 Check that the switches are set to 00 Identify the DC input connector from the enclosure label I P Connect the output leads from your power supply to I P respecting voltage polarity Locate the Run LED located below Port 3 oa B o N 12 SCADAPack ES Quick Start Guide 7 Apply power connect DC Power source to mains to the RTU and wait for approximately 15 seconds while observing the status of the Run LED 8 The controller is in normal operation mode when the Run LED steadily emits approximately 1 blink every 3 seconds SCADAPack ES Quick Start Guide 13 8 Establishing a PC to RTU Communication Link Communicatio
13. AUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved BEFORE YOU BEGIN Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine ACAUTION Verify that all installation and set up procedures have been completed Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices 6 SCADAPack ES Quick Start Guide e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for futur
14. Administrator e Configuring an Ethernet Communication Link 20 e The IP Routing Tablel2N z SCADAPack ES Quick Start Guide 8 2 1 8 2 2 Configuring an Ethernet Communication Link 1 Using a CAT5 UTP cable establish a physical connection between the RTU and the PC via a switch hub or by connecting the RTU to a wall outlet from your LAN 2 Confirm that the PC is also connected to a LAN 3 Launch SCADAPack E Configurator and select the TCP IP page from the navigator 4 Enter the IP address and subnet mask obtained from your Network Administrator into the Ethernet 1 IP Address and Subnet Mask fields as shown in the sample screen shot below Untitled SCADAPack E Configurator SCADAPack ES File Edit View Transfer IEC 61131 3 Commands Communication Security Help vg Target DNP3 Address p D GE 3309 r Fe amp ur 8 SCADAPack ES Ports amp Modes a Ports a Points amp DNP3 Port 1 Function DNP3 Port 0 Function ISaGRAF DNP3 v DNP3 Port 4 Function Cmd Line Port 2 Function Port 3 Function TCP IP amp dig Advanced TCP IP amp j DNP3 IP Hosts E General 1 0 a E Master a Slave d Logic Port OIP Address Port 1 IP Address PortO Subnet Mask Port 1 Subnet Mask Ethernet 1 Ethernet 2 Function TCP IP RemlO v Function TCP IP RemlO se IP Address IP Address 0 0 0 0 I 8 07 9 0 Subnet Mask Subnet Mask Di 0 D 30 305 10 NTP Task State PPP
15. DAPack ES Quick Start Guide 8 2 3 Testing the Ethernet Connection The Comm Status LEDs located in the status bar of SCADAPack E Configurator visually describe the status of the communication request initiated by the user The function of each LED is summarized as follows CN CS Last request successful e du uu PS Wan PS Request in progress War O E oo Last request was unsuccessful LEA a F Figure 8 12 Request Status Indicators These LEDs will be used in this section to monitor the status of the Ethernet communication between the RTU and the PC Alternately LEDs RX and TX on the RTU casing will blink during TCP IP communication across any RTU communication interface To confirm operation of the Ethernet communication channel between the SCADAPack ES RTU and the PC 1 Select Communication Communication Type from the SCADAPack E Configurator menu bar a Select UDP IP Network 2 Select Communication Communication Settings from the SCADAPack E Configurator menu bar a Enterthe Controller details see your Network Administrator for the IP Address or name and the UDP port number b Select the Advanced Tab c Make changes to the default values as required d Click on OK to close the dialog 3 The Configurator to RTU Connection Information panel will be updated with the current communication method as shown below SCADAPack ES Quick Start Guide 25 38 config rtu SCADAPack E Configurator SCADAPack ES modifi
16. E Untitled Notepad TAR File Edit Format View Help C gt whoami Schneider Electric SCADAPack ES Model 586 SCADAPack E RTU Serial Number 4169 CPU ID Number 07404347003 6560C Ethernet MAC Addr 00 03 74 01 10 49 Ethernet MAC Addr 00 03 74 02 10 49 Ethernet IP Addr 172 16 24 1 Subnet Mask 255 255 0 0 Ethernet IP Addr 0 0 0 0 Subnet Mask 0 0 0 0 Enabled IP Services ISaGRAF TCP Modbus IP client Modbus TCP server Telnet FTP BOOTP NTP 104 Licenced Services DNP3 Data Concentrator Limited to 10 devices Dual Ethernet ISaGRAF TCP IP Main RTU Unit Group 0 RTU DNP3 Address 0 0000 Hex DNP3 Master 1 Address 30000 Local Address 0 Mod TCP Svr Unit ID 1 RTU Switch Setting 00 Hex 0 Dec Hardware Revision ID DE Hex 9600 bps ISaGRAF 9600 bps DNP3 RS232 9600 bps DNP3 R5232 9600 bps DNP3 R5232 9600 bps Command Line i Figure 9 4 whoami command output Type ver to display the version of major RTU facilities e g firmware version l Terminal SPES TRM File Edit Settings Phone Transfers Help C gt ver SCADAPack E Firmware 8 05 2 Build 5 2 78 Copyright C Control Microsystems Inc and licensors Controller SCADAPack ES Model 586 Firmware Version 8 05 2 78 DNP3 Version 3 10 0001 ISaGRAF 3 Version 3 55 ISaGRAF 5 Version 2010 5 23 710 100908 RTOS Version G1 13 TCP IP Version 4 1 BOOT MONITOR Version 2 15 RTU PAL Version 1 4 I O INTERFACE Version 2 01
17. RTU is covered in this manual e SCADAPack E Modbus Interfaces Reference This manual deals exclusively with the Modbus implementation in the SCADAPack E RTU s Topics covered include configuration of the SCADAPack E e SCADAPack ES Quick Start Guide PO RTU to communicate with peer Modbus devices Reading and Writing RTU data e SCADAPack E Configuration Technical Reference Contains a wealth of information on the properties and attributes of DNP points within the RTU database An exploration of the complete functionality of the DNP3 and data processing implementation in the SCADAPack E RTU e SCADAPack E DNP3 Technical Reference Covers the range of features provided by the SCADAPack E implementation of the DNP3 protocol Topics covered include SCADA data configuration simultaneous DNP3 operation on multiple Ports routing DNP3 frames Peer to Peer communication and DNP3 over TCP IP LAN amp WAN networks SCADAPack ES Quick Start Guide s 12 1 SCADAPack ES External Data SCADAPack ES Remote I O The Remote I O capability of the SCADAPack ES RTU greatly enhances the I O capability of a single SCADAPack ESRTU Details can be found in the SCADAPack ES Remote I O Technical Reference manual SCADAPack E Data Concentrator The SCADAPack E RTUs can be licenced for use as a data concentrator With these features enabled the SCADAPack E RTU will communicate to external equipment such as other SCADAPack E Smart RTUs
18. SCADAPack ES Quick Start Guide Schneider Documentation 2 SCADAPack ES Quick Start Guide Table of Contents Part SCADAPack ES Quick Start Guide 3 1 Technical Support 1 eene En ana a aa a anA Eaa AAN ETE aa 3 2 Sate ty Informmation rnnt hec rte eR ne 4 cicli c T T A A AA 6 4 Layoutot CHIr Mee 8 5 Hardware amp Software Requirements 4444444nnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnn nenn nnne nennen 9 6 Installing SCADAPack E Configurator esses 10 7 Initial Power Up of the SCADAPack ES RTU ccccecceeeeeeeeeeee ence ee eeeeeeeeae sesso eeaaeeseeeeesees 11 8 Establishing a PC to RTU Communication Link uussressensnnnennnsnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnn nn 13 8 1 RS 232 Serial Communication usuneneenennnnnennnennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 8 1 1 Configuring an RS 232 Serial Communication Link 8 1 2 Testing the RS 232 Serial Communication Link 8 2 Ethernet Communication cscssssescscssssesssessssesesesessesesessssescaeseeseseacsesseaeaceeseacaeseeseatacseeeas 8 2 1 Configuring an Ethernet Communication Link ssssssssssssssssesesee eene 8 2 2 The IP Routing Table ra eret nee ran RISK 8 2 3 Testing the Ethernet Connection cccccccceccececeeeeeeeeeeeeeeeeeeaeeeeeeeeseaeescaeeseaceecaeescaeeseeaeeseaeeseaeeeseaeeeeaeeseneeeeeae 9 Command Line Dia
19. alue or state properties of the point Check that the serial cable is connected to Port 1 if using the serial communication link Click on Read from the Point Browser page to read the DNP point properties A sample screen shot of a populated Point Browser is shown in Figure 10 1 32 below SCADAPack ES Quick Start Guide 33 9E config rtu SCADAPack E Configurator SCADAPack ES modified File Edit View Transfer IEC61131 3 Commands Communication Security Help Dei a amp Fw amp To v Target DNP3Addess DD 5 B scapaPackEs 2 Ports Point Browser Points Write Write All Read U Perform Automatic Read Analog Points TE Binary Points 5 Every Seconds Counter Points lt F9 gt Next Point z Point Browser Hex Description Y Trend Sampler 2612844 41D1070C Input Supply Voltage CO DNP3 RV 23 41880000 Low Volts Alarm Level F DNP3 Comms 0 4 Local Input Power Supply Low DNP3 Events Local On Board Battery Low SY DNP3 Masters r RTU Serial Number DNP3 Network i RTU DNP Node Address C3 TCP IP RTU Up Time Secs E General tuo 3 Master a E Slave a Logic amp D E Current User Figure 10 1 Reading RTU Data using the SCADAPack E Configurator Point Browser 7 Select the option Perform Automatic Read from Point Browser page Perform Automatic Read Every 1 Seconds Figure 10 2 Automatic Read Dialog 8 Entera read interval of 1 second 9 Observe DNP point 50010 increm
20. an IP address on the RTU s sub network will be a gateway to the PC device s sub network This is the address that needs to be configured Performing the following steps is necessary only if the PC and SCADAPack ES RTU are communicating from different subnets 1 Ask your network administrator for the IP Address of the gateway and the subnet the SCADAPack ES is located on 2 Select the Advanced TCP IP page from the SCADAPack E Configurator TCP IP navigator folder Fill out row 1 of the IP Route Table with the following information Dest IP Addr 0 0 0 0 Subnet Mask 0 0 0 0 Dest Port Ethernet 1 Gateway IP Provided by your network administrator gateway IP address on the RTU s sub network Metric 0 4 Click on File Save from the menu bar to save the changes The sample screen shot below shows the IP Route Table filled with the IP Configuration settings of a PC communicating with a SCADAPack ES RTU The RTU is setup to communicate to the remote PC through Ethernet port 1 22 SCADAPack ES Quick Start Guide 3 Untitled SCADAPack E Configurator SCADAPack ES modified File Edit View Transfer IEC 61131 3 Commands Communication Security Help D c E 3003 Cf Hot cm use MB TagetDNP3Addess DD amp fj scapapack Es e Ports Points IP Routing P Route Table H amp DNP3 amp TcP IP Dest IP Addr Subnet Mask Dest Port Ethernet 1 Bx TCP IP mi Port di Advanced TCP IP SB DNP3 IP Hosts
21. arget DNP Address jo v Open configuration after reading from ATU Figure 8 5 Read Configuration File Dialog 4 Click on Save If prompted select Yes to replacing the existing config rtu file SCADAPack ES Quick Start Guide A dialog titled SCADAPack E Configurator File Read will appear within a few seconds displaying the progress of the file download A successful download status will subsequently be presented in a dialog as shown below SCADAPack E Configurator Status Success RTU Configuration Loaded Elapsed Time 7 391000 seconds i Request Config File Read Request Figure 8 6 Communication Success Message Dialog 6 Click OK to acknowledge the successful transaction The factory default configuration has successfully been downloaded from RTU memory to the PC hard drive confirming an operational RS 232 serial communication link In the event that the above dialog does not appear within a few seconds or displays a indicates a timeout message after about 3 minutes as indicated in Figure 8 7 17 below SCADAPack E Configurator Request Config File Read Request DNP Status Timeout waiting For application layer response fragment or restart Exec Status Unknown Elapsed Time 150 078 seconds Figure 8 7 Communication Failure Message Dialog The communication channel has not been successfully established If the previous steps in section Configuring an RS 232 Serial Communication Link 15 have
22. been thoroughly executed it may be necessary to reset the RTU to its factory default settings by following these steps 1 2 Identify the two HEX switches on the side of the RTU Set the switches to FC The HEX switch closest to serial Port 0 is set to F and that closest to the DC O P connector is set to C Cycle power to the RTU and wait for approximately 15 seconds for the Run LED to indicate normal operation Return the HEX switches to 00 and try connecting again via the serial Port 1 using the steps in Configuring an RS 232 Serial Communication Link 15 Return the HEX switches to 00 and wait for approximately 15 seconds for the Run LED to indicate normal operation Once the Run LED indicates normal operation RTU has been initialized to factory default settings Try connecting again via the serial Port 1 using the steps in Configuring an RS 232 Serial Communication Link 9 a8 SCADAPack ES Quick Start Guide SCADAPack ES Quick Start Guide 19 8 2 Ethernet Communication In this section SCADAPack E Configurator will be used to configure on of the 10 100 Base T Ethernet interfaces available on the SCADAPack ES RTU This port is identified as E1 on the RTU enclosure Changes are made to the configuration file config rtu uploaded earlier saved and written to RTU memory via the RS 232 serial communication link Before proceeding please obtain a valid IP address and subnet mast from your Network
23. bus registers A sample screen shot is shown below In this example the SCADAPack ES is assigned a Modbus 3 SCADAPack ES Quick Start Guide slave address of 246 x config rtu SCADAPack E Configurator SCADAPack ES modified File Edit View Transfer IEC61131 3 Commands Communication Security Help Oo Eu OS Ds got e tev B Target DNP3 Address p Be SCADAPack E 8 ackES Modbus TCP Server Modbus IP Client Modbus RTU Serial Slave Ports H E Points le v Cg DNP3 Enable C Enable Yoh Bg GQ TCP IP vc General Unit Identifier t Gro gt C3 Master TCPPot 502 Slave Modbus Register 32 bit Analog Point Map Only required for mapping RTU 32 bit point data to Modbus holding registers Analog Point No Point Quantity Point Type put Analog Input Analog Output Add Range Current User Remote IP Address 172 16 24 1 Figure 11 2 Analog DNP Point to Modbus Register Mapping In Figure 11 2 38 32 bit analog input and output points 1 and 2 have been mapped to 16 bit Modbus registers as illustrated below Modbus Holding Register Address RTU 32 bit Analog Input DNP Points 5 digit Modicon Addressing 3000 1 low word 30002 21 high word 30003 2 low word 3000 2 high word Figure 11 3 Analog Input Point to Modbus Address Mapping SCADAPack ES Quick Start Guide 39 Modbus Holding RTU 32 bit Analog Regi
24. ched to Port 1 of the SCADAPack ES Port Baud Rate 9600 Data Bits 8 Parity None Stop Bits 1 Flow Control None The following is a screen shot of a sample terminal emulator program running of a Windows PC BSE Communications x C110 C300 600 C1200 Cancel C 2400 4800 9600 19200 Cancel Data Bits Stop Bits c Ce C7 68 1 C15 C2 Parity Flow Control Connector C Odd i COM2 C Even G i C Mark C Space Parity Check Carrier Detect zl all Figure 9 1 Configuring Communication Settings in Terminal Emulator Program e Click on OK on the Terminal Emulator Communication dialog Press ENTER on your keyboard to connect to the RTU command prompt as shown below SCADAPack ES Quick Start Guide 41 Terminal Untitled loj xl File Edit Settings Phone Transfers Help Coll Figure 9 2 SCADAPack ES Command Prompt Type help to display the available list of command z SCADAPack ES Quick Start Guide sl Terminal Untitled File Edit Settings Phone Transfers Help C gt help AG alzdiag Filter AGA12 diagnostics ATTRIB Display file attributes a APPEND Append file to end of another BOOTP Manipulates BOOTP configuration table BYE Disconnect command session ISaGRAF Telnet cD Change working directory CHKDSK Check a specified drive for errors CLEAR Clear specified RTU information CONdiag Filter CONITEL protocol diagnostics COPY Duplicate a file DATE Displa
25. corresponding Modbus addresses thus allowing communication with other Modbus devices The Modbus address conforms to the Modicon PLC client style register address protocol address 1 e Digital input DNP points 1 to 16 are mapped to Modbus registers 10001 10016 e Digital output DNP points 1 to 16 are mapped to Modbus registers 00001 00016 e 16 bit analog input DNP points 1 to16 are mapped to Modbus registers 30001 to 30016 e 16 bit analog outputs DNP points 1 to 16 are mapped to corresponding holding registers 40001 to 40016 32 bit analog DNP points have to be mapped manually to Modbus registers using the Modbus Register 32 Bit Point Map located in the Slave Modbus Page of SCADAPack E Configurator The exercise in this section comprises of e Configuring a serial port as a Modbus Slave e Performing a DNP to Modbus address mapping for 32 bit analog RTU points 11 1 SCADAPack ES Quick Start Guide Configuring a Modbus Serial Interface To configure a Modbus serial interface on the SCADAPack ES 1 Launch the SCADAPack E Configurator Select the Port page Assign the Modbus Slave function to a port from the drop down list as shown in the figure below oo N View the remaining port parameters 38 config rtu SCADAPack E Configurator SCADAPack ES modified File Edit View Transfer IEC61131 3 Commands Communication Security Help Deu 30038 Ce et Te EB Target DNP3Addess 0 3 m B scapaPackEs Polit Modes
26. e references Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment e Close the equipment enclosure door e Remove ground from incoming power lines Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equipment is improperly operated It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the
27. ed File Edit View Transfer IEC61131 3 Commands Communication Security Help oO 3003 Dg gm oot amp TCP v Target DNP3 Address p 5t amp B scapapack Es 3 Q Ports Points RTU Type SCADAPack ES Model A Lj DNP3 pince CI ONE TCI 5 inr Uptime 7d 22hr 20min 07s CPU ID Hex O7AC43470036560C E General a J m ER 1 cm Reset Reason ei Hex Ethemet MAC Address 1 00 03 74 01 10 49 ee Task Watchdogs 2 mpm Ethemet MAC Address 2 00 03 74 0210 49 H Mast J a dine i RAM Battery Serial Number 4169 j Logic Controller Status amp Versions Input Voltage 38 Volts Normal Firmware Ver SCADAPack E Firmware 8 05 2 System Error Code 4028 Firmware Rev 8 05 2 78 Boot Monitor a System Error IEC 61131 3 Target 51 0 device PaL Rev 1 4 5000170 ver 0 Description open failure p RTU Licensed Features DNP3 Data Concentrator Limited to 10 devices Dual Ethemet a ISaGRAF Tenor 2 Deg C TCP IP Service Mode Switch 00 Supports Multiple DNP3 Masters Setting Hex IECEQ870 5 103 Data Concentrator U Modde OK WORenzU 1EC60870 5 101 104 Slave 3 mm Conitel Slave Calibration Invalid Encryption AGA12 2 i Authentication SAv2 Current User Remote IP Address 172 16 24 1 4 From the SCADAPack E Configurator menu bar Select Transfer Get RTU Time 5 Confirm the time source to use Read RTU Time ES C Use UTC time Use local
28. either Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 1 Technical Support Support related to any part of this documentation can be directed to one of the following support centers 4 SCADAPack ES Quick Start Guide Technical Support The Americas Available Monday to Friday 8 00am 6 30pm Eastern Time Toll free within North America 1 888 226 6876 Direct Worldwide 1 613 591 1943 Email TechnicalSupport controlmicrosystems com Technical Support Europe A
29. ent every second RTU Up Time system point 34 SCADAPack ES Quick Start Guide 10 2 Writing RTU DNP Data The exercise in this section involves writing the current state or value property of the configurable predefined system and physical I O digital and analog points 1 Using digital multi meter measure the DC current in mA across analog output channel AO on the RTU The multi meter will display a reading of 4mA representing the factory calibrated minimum analog output current Make the following changes to the Point Browser table a Add the additional entries from Table 10 2 34 into the table b Change the Decimal value of DNP Point 63200 to 24 c Change the Decimal value of DNP Point 50300 to 250 The completed table should look similar to the screen in Figure 10 313 Table 10 2 Writeable RTU DNP System Points Analog Out 50120 19200 Port 0 Data Rate Binary Out Physical Binary Output Point 1 Binary Out Physical Binary Output Point 2 Analog Out 10000 Physical Analog Output Point 1 Point Browser Write Write All Read C Perform Automatic Read Every 1 Seconds F8 Next Point 41350000 Low Yolts Alarm Level 50206 0 0 Local Input Power Supply Low 50207 1 1 Local On Board Battery Low 50082 4169 1049 RTU Serial Number 50300 0 0 RTU DNP Node Address 50010 685207 A7497 RTU Up Time Secs 50120 19200 4500 Port 0 Data Rate 1 1 1 Physical Binary Output Point 1 2 1 1 Physical Binary Output Point 2
30. et of point attributes Different point types have a different set of attributes The DNP3 Point Data Class and DNP3 Object Type are examples of point attributes Point Properties are generally read only point database fields describing to the SCADA Master SCADAPack E Configurator and an ISaGRAF application a status or characteristic of a point The current state of a digital point or current value of an analog point is an example of a point attribute The exercise in this section involves reading and writing to physical and derived points 32 SCADAPack ES Quick Start Guide 10 1 Reading RTU DNP Data The current state of a digital point or current value of an analog point amongst others are examples of DNP point attributes that will be read by a user application The exercise in this section involves reading the current state or value of some RTU system points e N Table 10 1 Sample RTU DNP System Points Bone ums Toysem pain Analog Out 50300 RTU DNP Node Address Analog In 50010 RTU Up Time Secs Apply power to the SCADAPack ES if necessary Launch the SCADAPack E Configurator software Analog In 50082 RTU Serial Number Select the Point Browser page Complete the table with the entries Table 10 1 32 above Only the point type and point number need to be entered in the table Clicking on the Decimal or Hex columns for the corresponding DNP point will automatically populate these fields with the current v
31. gnostics u 44u4nsnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnannnnnannnnnnnnnnen 10 Reading and Writing RTU DNP Data senem nne 31 10 1 Reading RTU DNP Data 5 220 0 aus 32 10 2 Writing RTU DNP Data 2 2a ctt ehe reete es neds ceed Ather 34 11 Accessing Physical I O Data via Modbus eeeeeeeeeeeennnene enne nnne 36 11 1 Configuring a Modbus Serial Interface esses rennen tetra tete trata atn tn snae tasa irata ss sessi sas s span agas 37 11 1 1 Reading Writing to Modbus Registers nennen enne enn enn nnn nnns 40 12 Related Documernritation 1 2 2 ers PII e aae ne e aAa adinera eiia 41 12 1 SSCADAPack ES External Daa ecrire bem aaa a a Ea 43 SCADAPack ES Quick Start Guide 3 SCADAPack ES Quick Start Guide Schneider Documentation 2013 Control Microsystems Inc All rights reserved Printed in Canada Version 8 05 4 The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof N
32. n with a SCADAPack ES RTU can be accomplished through its serial or Ethernet interfaces In this section an RS 232 serial communication link will be established to the RTU Optionally an Ethernet communication link will be established to the RTU in Section Ethernet Communication 19 Configuration of the physical communication interfaces are performed using the SCADAPack E Configurator e RS 232 Serial Communication 14 o Configuring an RS 232 Serial Communication Link 15 o Testing the RS 232 Serial Communication Linke o Ethernet Communication o Testing the Ethernet Connection 24 14 SCADAPack ES Quick Start Guide 8 1 RS 232 Serial Communication In this section of the guide an RS 232 serial communication link will be established between the PC and the SCADAPack ES RTU Access to CMI part 297324 will facilitate this setup If this cable is not available please refer to Figure 8 1 14 on how to create a simple 3 wire crossed cable for connecting a SCADAPack ES RTU to a PC TO TO RS232 EX is DEVICE CDTE Bes DB 9 FEMALE RJ 12 PLUG PIN SIDE RJ 12 PLUG Figure 8 1 3 wire connection between SCADAPack ES and RS 232 DTE SCADAPack ES Quick Start Guide 15 8 1 1 Configuring an RS 232 Serial Communication Link 1 Click on Start Programs Schneider Electric SCADAPack E Configurator to launch the software 2 The SCADAPack E Configurator main window opens displaying the default property pages
33. operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics 3 Preface Scope This document is intended as a quick start guide to help new users setup and configure a SCADAPack ES RTU in a timely fashion Note that the simple tasks presented in this guide therefore do not include all important information necessary for the control of real life applications SCADAPack ES Quick Start Guide Assumed Knowledge Familiarity with a personal computer running the Windows Operating System is recommended Target Audience e Systems Engineers Commissioning Engineers Maintenance Technicians If any problems arise during the exercise please consult with the appropriate manual or call the Schneider Electric Technical Support Department for assistance If you have any comments on suggestions on how this manual could be further improved please contact Technical Support Department for assistance Related Documentation The list of documents provide in detail all necessary information required to install operate and program the SCADAPack ES RTU e SCADAPack ES Hardware Manual e SCADAPack E Configurator User Manual e SCADAPack E ISaGRAF User Manual 3 SCADAPack ES Quick Start Guide 4 Layout of Manual The purpose of this document is to guide a new user through setup and configuration of a SCADAPack ES controller in a timely fashion The tasks to be performed are as follows
34. rial COM Port option b Click OK 3 From the Communication Settings dialog a From the General tab set the fields as follows e Com Port The COM Port on the PC attached to Port 1 of the SCADAPack ES e Baud Rate 9600 e Parity None e Stop Bits 1 16 SCADAPack ES Quick Start Guide e Ignore CTS True b Click OK to save changes and close the dialog Returning to the Ports page the communication link details are now displayed in the PC Comm Port field in the Target RTU Connection Information at the bottom right of the SCADAPack E Configurator window Testing the RS 232 Serial Communication Link The RS 232 serial communication link will be tested by downloading the factory default configuration from RTU battery backed RAM onto the PC hard drive 1 Connect Port 1 on the RTU to a RS 232 serial port on the PC using cable 297234 or a 3 wire crossed cable With the default factory settings serial RS 232 communication is not possible on Port 0 Port 3 and Port 4 2 From the SCADAPack E Configurator Menu bar select File Read RTU Configuration A dialog box appears titled Read Configuration From RTU as shown in Figure 8 5 18 below 3 Confirm that fields in this dialog are populated as follows e File name config rtu e DNP address 0 Read Configuration from RTU and Save File Savein Mywok gt e fe EB T pump ppi rku ee Save as type RTU Configuration Files rtu inc v Cancel T
35. ster Address Output DNP Points 5 digit Modicon Addressing 40001 gt 1 low word 40002 gt high word 40003 2 low word 40004 2 high word Figure 11 4 Analog Output Point to Modbus Address Mapping 4 SCADAPack ES Quick Start Guide 11 1 1 Reading Writing to Modbus Registers Reading and writing to the SCADAPack ES Modbus registers is relatively straight forward once a Modbus Slave serial interface has been defined as above Using 5 digital Modicon PLC addressing e Digital inputs are referenced using Modbus registers 10001 19999 e Digital outputs are referenced using Modbus registers 00001 09999 e Analog inputs are referenced using Modbus registers 30001 39999 e Analog outputs are referenced using Modbus holding registers 40001 65535 When referencing 32 bit analog I O via Modbus registers two consecutive Modbus holding registers are used to store a 32 bit analog value as illustrated in the previous section SCADAPack ES Quick Start Guide a 12 Related Documentation This quick start guide does not cover all features and capabilities of the SCADAPack ES RTU but rather serves as a brief introduction on how to configure the unit Additional information on major SCADAPack E RTU features is available in the SCADAPack E Technical Reference section of the Schneider Electric hardware manual index The table below provides a list of manuals that cover in detail each RTU feature presented in this quick start guide
36. uirements The following hardware items are required to complete this exercise e 1x SCADAPack ES Controller Unit e A 9 30V DC power supply with a minimum power rating of 8 8W e A digital multi meter e RJ 11 to DB 9 crossed cable Schneider Electric part 297324 e PC or laptop with the following minimum requirements o intel or equivalent Pentium Ill CPU 1 0 GHz o 256MB RAM 512MB recommended o 100MB free disk space o Microsoft 2000 XP Vista 32 bit or 64 bit Operating System o 1024x768 VGA recommended o Mouse or other pointing device o CD ROM drive e A DB 9 RS 232 serial port e Ethernet network port optional e For Ethernet Connection optional e A switch hub or access to a wall jack on a LAN e A Category 5 UTP LAN cable with standard RJ 45 modular terminal connectors A USB to RS 232 adapter may be used if PC or laptop is only equipped with a USB port Software Requirements e SCADAPack E Configurator Software Package HyperTerminal or other terminal emulator 10 SCADAPack ES Quick Start Guide 6 Installing SCADAPack E Configurator SCADAPack E Configurator is a Windows based software configuration tool for use with the SCADAPack E RTUs To install SCADAPack E Configurator software 1 Insert the SCADAPack E Utilities Installation DVD into the DVD CD ROM drive of the PC or laptop 2 Ifthe installation wizard launches automatically skip to step 5 3 Using Windows Explorer locate setup
37. vailable Monday to Friday 8 30am 5 30pm Central European Time Direct Worldwide 31 71 597 1655 Email euro support controlmicrosystems com Technical Support Asia Available Monday to Friday 8 00am 6 30pm Eastern Time North America Direct Worldwide 1 613 591 1943 Email TechnicalSupport controlmicrosystems com Technical Support Australia Inside Australia 1300 369 233 Email au help schneider electric com 2 Safety Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death SCADAPack ES Quick Start Guide 5 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury CAUTION C
38. y RTU clock Date DEL Delete a file DELTREE Delete files and directories DEVINFO Lists drive information DIAG Connect to diagnostic display DIR Lists existing files DSKSEL Select current drive DNPdiag Filter DNP3 diagnostics DUMP Dump the contents of a file as HEX EDIT Create ASCII file from console input FILEDIAG Writes diagnostics to log file rtudiag log FILLFILE Fill a file with a supplied string FORMAT Format the selected drive FB HEX mode only GETconfig Get active RTU configuration into a file HELP Display this information IFCONFIG Set interface IP address and subnet M103diag Filter 60870 5 103 Driver diagnostics MD Make a new directory NTPdiag Filter NTP diagnostics PING Send IP network test messages PLCdiag Filter PLC protocols diagnostics PPPecho Send PPP test message RENAME Rename a file RESTART Restart specified RTU facilities ROUTE Manipulates IP network routing table RMDIR Remove a directory Si01diag Filter IEC60870 5 101 104 Slave diagnostics STATUS Display RTU operational status SYSdiag Filter RTU system diagnostics TASKS Display RTU task information TCPdiag Filter TCP IP diagnostics TIME Display RTU clock Time TYPE Dump the contents of a file as ASCII VER Display RTU firmware versions Who smi Display RTU identity E Zi Figure 9 3 Command Summary Type whoami to display configuration details licensed services and port configuration details SCADAPack ES Quick Start Guide
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