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BECT640-SSO Screwdriver Controller Operation Manual

1. OK NG Batch Complete Press the UP amp DOWN OF sounds when NG arrow keys simultaneously FF sounds when NG Batch Complete usc ique Mee EF X sounds when OK Batch Complete UO IC GUESS CUR To change the audible alert setting with the controller in operating mode not in programming mode press the UP and DOWN arrow keys simultaneously The controller will loop to the next available audible setting and show the new current audible setting value in the display www deltaregis com Page 8 DELIA REGIS Tools Inc Input Output Connector An input output connector is provided on the back face of the controller for interfacing signals with external equipment Va DC voltage 12VDC 1A max available if required to power external circuits OK Outputs a signal when an acceptable GOOD rundown cycle is completed NG Outputs a signal when an unacceptable NG rundown cycle occurs OK ALL Outputs a signal when the batch is completed COM Common OVDC used when wiring in external input switches V supply or transistor outputs GATE Input for external switch es verifying that the driver can be enabled to begin a new batch The controller s use of external switches is dependent on DIP Switch Settings Please see next page for further details CLEAR Input for external resetting of the batch count BECT640 SSO Screwdriver Controller Operation Manual COM 0VDC OK ALL output
2. Signal at GATE Input 2 External Signals at GATE Input DIP SW2 on SWA off DIP SW2 on SW4 on Last batch Waiting for input Batch resets Last batch i Waiting for input Batch resets completed driver disabled driver enabled completed driver disabled driver enabled _ Display flashes C1 Display flashes C2 External Signal ON GATE Input OFF External Signal ON GATE Input OPE Input Input Input Signal Signal 1 Signal 2 www deltaregis com Page 10 DELTA REGS BECT640 SSO Screwdriver Controller Tools Inc Em Operation Manual SW 5 Evaluate Rundown Time When SW 5 is moved to the ON position the controller enters a rundown evaluation mode which can assist in determining proper time window settings to program for the application The operator will be allowed to run multiple rundown cycles as many as desired and the display will show the actual cycle time for each rundown Certain program parameters must be entered after SW 5 is turned on before the actual testing can start Please keep in mind that the fastener rundown time will change if any adjustments are made to running speed Hi Lo slow start speed or slow start time It is important that these adjustments are finalized before using this rundown evaluation procedure The test sequence is as follows Note The parameter setup portion of this test follows the standard programming flow chart outlined earlier in the manual Please r
3. Slow Start Speed RC is set to WEEE ROME Adjust value LO slow start off The re hit function can t Seale UP DOWN be used if slow start is set between L1 L9 rz wel 3 digit value 0 00 9 90 seconds format m Adjust value SOO Cie CCR ESM PER UP DOWN The final option displayed will be either Lt or LL depending on the setting of SP Once the final value is adjusted press SELECT to return to normal operation ER PEEL RU ECT AM Adjust value Page 7 ROR CCRC RMU UP DOWN DELTA REGIS BECT640 SSO Screwdriver Controller Tools Inc Operation Manual Screwdriver Speed Adjustments The controller provides two speed control options for the tool HI LO running speed and optional slow start A running speed of HI or LO may be selected via the rocker switch on the front face of the controller Please refer to the screwdriver catalog specifications for the tool s free speed RPM at the HI and LO settings The controller also has a selectable slow start option This option can be helpful in engaging screw threads properly to avoid cross threading The slow start is intended for initiating the fastener rundown only the slow start time must be limited so that the tool switches to full speed before the fastener completes its rundown There are two separate variables for setting up the slow start function time and speed Set the slow start time by entering the desired slow start time value 0 0 9 9 sec
4. displays the batch count value 9 Enter the Programming Mode press and hold SELECT for 3 sec to review verify the settings and make any final adjustments to the time window values Please refer to the programming flow chart for further details on settings and values M SW 6 Multiple Rundown Sequences With SW6 in the OFF position the controller will run only the current program sequence to complete the batch it will not step to the next programmed sequence even if multiple sequences have been entered If you have multiple sequences programmed which you wish to run sequentially see Sequence Number SL on the programming page setting SW6 to ON will cause the controller to step through the programmed sequences in order until they have all been completed A batch complete signal will be output once all sequences have completed and the controller will loop back to the start of sequence SLO1 to start the next batch Note if the controller encounters a sequence with a screw batch count SC entered as zero the controller identifies this as the end of the batch sequences and will loop back to the beginning to start a new batch www deltaregis com Page 11 DELTA REGS BECT640 SSO Screwdriver Controller ______ Jools Inc Operation Manual Display Codes When waiting for operator or external input the LED display will show one of a series of codes depending on the DIP switch settings and the expected input Further explanati
5. for function RC during the programming sequence Set the slow start speed by selecting a value for function SP You can choose between values of L1 L9 3096 85 of screwdriver free speed rpm or LO 100 Exit the program mode and engage the start trigger or push mechanism on the screwdriver to check settings Repeat until the desired result is achieved Refer to the programming flow chart pg 7 for further details on entering parameters Audible Alarm Settings OK and NG Lights Along with the two digit count display the controller also provides visual and audible indication of rundown OK rundown NG and batch complete The OK green and NG red lamps indicate whether the rundown was GOOD or NO GOOD If the rundown is within the set parameters the OK lamp will light up at the end of the rundown cycle If the rundown is no good the NG lamp will light at the end of the rundown When the fastening batch is completed the OK lamp will light up and the batch count value will reset after a time delay determined by the value programmed into the END OF BATCH RESET TIMER To suit individual user preferences four variations of the audible alert are available When active the audible alert provides a single short beep for rundown OK a single long beep for batch complete three short beeps for rundown NG below MIN time setting and five short beeps for rundown NG above MAX time setting The four selectable settings are ON sounds when
6. rundown time LOW TIME SETTING min rundown time RE HIT SCREW TIME re hit after tightening DELIA REGIS Tools Inc BECT640 550 SEQUENCE 01 05 Adjust value i select to edit UP DOWN Notes and Guidelines Programming Mode Locks To view edit the sequences the KEY A LOCK must be unlocked and the software lock toggled by pressing SELECT UP v simultaneously must also be unlocked Un If the lock is on when you attempt UNELE AEE Adjust value to enter programming an LC will be ULI EEEE UE UP DOWN displayed Rt Batch Reset Time At batch completion the screwdriver will not operate for the length of the batch reset time setting AEEA RUL Adjust value RC Slow Start Time aka UP DOWN The slow start time must be less than the time required to install the screw The tool must switch to full soeed before the clutch activates for shut off SP Slow Start Speed Slow start speed is adjustable in steps 0 0 9 9 seconds Adiust value highest L9 85 of full spd LO equals 100 of run speed or slow start off Ht High Time and Lt Low Time The Ht and Lt settings establish a time window for OK NG evaluation of a fastener TRI Adjust value rundown Low Time Lt must be set toa TEETECHOUE UP DOWN value lower than High Time Ht during programming or an error will occur Ht value must be gt Lt LL Re Hit Screw Time Programming of the LL value is only available if
7. the controller at HI LO speed but there will be no other functionality counting slow start etc Pressing ON from this mode will restore the display and added functionality Other uses of ON CLEAR are explained where required throughout this manual Other uses of the ARROW keys are explained where required throughout this manual SELECT KEY The SELECT key is used primarily for entering the program editing SOFTWARE KEYPAD LOCK mode and cycling through the Pressing SHIFT UP ARROW together will toggle the available program settings software keypad lock on off This lock limits functionality of Other uses of SELECT are the keypad eg no entering program edit mode explained where required LC will momentarily display indicating locked Un will throughout this manual display indicating unlocked www deltaregis com Page 5 DELTA REGIS BECT640 SSO Screwdriver Controller Tools Inc Program Options and Editing SEQUENCE NUMBER SL There are 5 programmable screw fastening sequences SL 01 to 05 available In many cases only the first sequence 01 will be needed If the screwdriver is used to install a batch of fasteners with varying requirements multiple sequences may be necessary For example if an assembly requires the installation of 4 screws where 3 screws are short and 1 screw is long the controller can be programmed with 2 unique sequences a sequence for the short screws and o
8. DELTA REGIS Tools Inc HL Da ES A suc HW S q BECT640 SSO BECT640 SSO Screwdriver Controller Operation Manual CAUTION Please read understand and follow all operating and safety instructions in this manual before using the BECT640 SSO controller This controller is designed for use exclusively with the following Delta Regis Brushless Electric Screwdrivers CESL610 612 CESL623 F P PF CESL624 P ESL628 F P PF ESL629 P ESL629 P M ESL650 P M ESP620 650 Do not attempt to use this controller with any other tools If you have any questions or concerns please contact us at Delta Regis Tools Inc Ph 1 772 465 4302 3315 Industrial 25th St Fx 1 772 465 4368 Ft Pierce FL 34946 E mail sales deltaregis com USA Website www deltaregis com Doc BECT640 SSO Manual HO Copyright O 2012 Delta Regis Tools Inc DELTA REGIS BECT640 SSO Screwdriver Controller Tools Inc Operation Manual Important Installation and Safety Warning Failure to understand and follow proper installation guidelines safety requirements and operating instructions may result in malfunction component damage property damage shock hazard fire hazard injury or death Please read and understand the operation manual and follow all safety and operation instructions 2 Place the controller in a suitable dry indoor location Do not use this controller in damp wet or high temperature environments Do not use in
9. counts down from the batch value to zero OFF Count Down ON Count Up SW 2 External Switch GATE Input If the process requires that an external input signal be present at the GATE input to allow the screwdriver to enable to start a new batch then SW2 must be in the ON position When SW2 is OFF the external GATE input signal is not required Refer to the diagrams below SW 4 description for further details on input signals and signal logic SW 3 Manual Confirm to Reset Batch With SW3 in the OFF position the controller automatically resets to begin a new counting batch after completion of the previous batch Placing SW3 in the ON position will require the operator to press the SELECT button at the end of each batch before the controller will reset to run a new batch Upon batch completion the LED display will flash C3 and the screwdriver will be disabled until the SELECT button is pressed SW 4 Multiple External Switch Inputs GATE Input In some instances it may be desireable to interface two external input switches wired in parallel to the GATE input As an example one switch might be triggered by a finished part leaving the assembly station while the other is triggered by a new part entering the station With SW4 in the OFF position and SW2 ON one external switch signal is required to enable the screwdriver With SWA in the ON position and SW2 ON two external switch signals are required to enable the driver 1 External
10. de switch left 24 V 32V for 32VDC brushless screwdrivers or right 32V A40V for 40VDC brushless screwdrivers Reposition and tighten the cover Connect the 6 pin cable of a compatible Delta Regis brushless screwdriver from the tool to the controller Delta Regis 40VDC brushless tools plug directly into the controller connector 32VDC brushless tools require use of the included adapter cable Ensure that the cable is installed in the proper orientation spring guard at tool end and that the connectors are seated properly with the fastening rings secured Plug the controller into a properly grounded AC outlet Turn ON the main power switch on the back of the controller The audible alarm will beep the RUN indicator LED green will light up and the display panel will show the starting batch count value One of the three output voltage LED indicators 24 32 40V will be lit up indicating the controller s output voltage to the tool Changing the speed selector switch from HI to LO will toggle between the two available speeds voltages for that series of tool Keypad and Programming Basics ON CLEAR KEY UP DOWN ARROW KEYS Pressing and holding the ON The UP and DOWN arrow keys button for 5 seconds will cause are primarily used to make the display to go blank In this adjustments to numeric values mode the screwdriver will function when in the program edit mode Pressing both keys simultaneously cycles through the available sound options for
11. dry contact NG output dry contact OK output dry contact CLEAR input GATE ENABLE input COM OVDC OK ALL output NG output OK output V4 12VDC 1A max Output Terminals OUTPUT TERMINALS 2 3 and 4 Connections 2 3 and 4 are open collector transistor outputs NPN sinking outputs DO NOT EXCEED 24VDC 10mA power to drive these outputs Outputs tied internally to COM 5 OUTPUT TERMINALS 8 to 13 Connection pairs 8 9 10 11 and 12 13 are dry relay contact outputs AC DC 60V 400mA max Input Terminals INPUT TERMINALS 6 and 7 Connect an external switch contact between COM terminal 5 and one of the inputs 6 or 7 Closing the contact from 5 to 6 will ENABLE the driver at cycle start closing the contact from 5 to 7 will send a CLEAR signal to the controller Input functionality depends on DIP switch settings See next page for details DO NOT SUPPLY POWER TO INPUTS www deltaregis com Page 9 DELTA REGIS BECT640 SSO Screwdriver Controller Tools Inc Operation Manual DIP Switch Settings There is a 7 position DIP Switch mounted in the rear face of the controller next to the I O Connector The controller is shipped from the factory with all switches in the OFF down position Please refer to the following guide to select the proper switch positions to suit your specific application SW 1 Counting Method Determines whether the controller counts up from zero to the programmed batch value or
12. efer back for further information if required Move DIP SW5 to the ON position 2 he display flashes a numeric value this value is the sequence number SL that the controller will use for setup of the rundown parameters If you wish to use a different sequence number use the UP DN arrow keys to change 3 Press SELECT SC will show in the display followed by a value Adjust the value to the desired batch count setting for your application 4 Press SELECT Rt will show in the display followed by a value Adjust the value to the desired end of batch reset time for your application 5 Press SELECT RC will show in the display followed by a value Adjust the value to the desired slow start time for your application 6 Press SELECT SP will show in the display followed by a value Select a value for the desired slow start speed LO L9 Refer to pg 8 for further details on speed settings 7 Press SELECT The display shows 0 0 The tool is now ready to run tests Use the screwdriver to rundown the fastener on the application The display will count up time in 0 1 second increments until the cycle completes Once complete the cycle time will show in the display Repeat the rundown as many times as desired 8 Move SW5 to the OFF position The controller will program the last recorded rundown time as the sequence s Max Acceptable Rundown Time Ht value The controller returns to normal operation mode and
13. is equipped with a 3 prong electrical receptacle plug with ground pin The controller must be connected to a properly grounded AC electrical outlet Do not attempt to use this controller without a properly functioning ground connection Never connect a live circuit to the ground pin or internal yellow green ground wire www deltaregis com Page 2 DELTA REGS BECT640 SSO Screwdriver Controller Tools Inc Em Operation Manual opecifications Model Number Speeds Use exclusively with screwdriver models CESL610 612 CESL623 P F PF CESL624 P ESL628 P F PF ESL629 P ESL629 P M ESL650 P M ESP620 650 Slow Start Function Selectable ON OFF Slow Start Time Adjustment 0 9 9 seconds Slow Start Speed Adjustment 30 100 of rated speed Count Method selectable Count up to total count down from total Count Setting Range rundowns batch 1 99 Time Window Settings Minimum acceptable rundown time 0 00 9 90 seconds 0 01 sec increments Maximum acceptable rundown time 0 0 9 9 seconds 0 1 sec increments Audible Alarm Settings selectable On sounds when OF sounds when FF sounds when EF sounds when ood No Good Batch Complete o Good atch complete No Good ood Batch Complete UJ Q O JJ nput Connections emote enable eg part in position lear reset count value Output Connections undown OK Rundown NG Batch Complete 48 x 130 x 100 mm 5 kg E RoHS ETL Dime
14. lers Warranty The BECT640 SSO Controller is warranted for one year from the date of purchase against defects in material and workmanship This warranty does not cover damage due to transportation abuse misuse or improper service Our sole remedy is to repair or replace at our discretion any unit found to be defective due to defects in material or workmanship It is the responsibility of the user to return any product thought to be defective freight prepaid to our warehouse for inspection and evaluation There is no warranty of merchantability or fitness of purpose In no event will Delta Regis Tools Inc be liable for business interruptions loss of profits harm injury damage personal injury cost of delay or any other special indirect incidental or consequential losses costs or damages www deltaregis com Page 12
15. ll increment RECONFIRM TIME LL If the assembly process requires that the operator has the ability to double hit the fastener release and retrigger the screwdriver on a fastener that has just been installed a reconfirm time can be programmed into the control During this time period which immediately follows the completion of the rundown the operator is able to re trigger the tool without causing a No Good NG error signal to be generated Slow Start speed SP must be set to a value of LO for this function to be available so that the tool has full power to run the re hit cycle www deltaregis com Page 6 START EDIT PROGRAM Press and hold SELECT for about 5 seconds until SL displays Release to view programmed value Press until SC displays Release to view value Press until Rt displays Release to view value Press until RC displays Release to view value Press until SP displays Release to view value Press until Ht displays Release to view value Press until Lt displays Release to view value Press until LL displays Release to view value 5 available sequences ms SCREW BATCH COUNT of screws per batch BATCH RESET TIME delay after batch OK SLOW START TIME length of slow start SLOW START SPEED percent of run speed HIGH TIME SETTING max
16. ne for the long screws This would allow different time windows to be set up for the two different screw lengths Each sequence must be programmed separately and numbered in the order that the screws will be installed starting with Sequence 01 In this example if the 3 short screws are to be installed first enter the program for Sequence 01 with a batch quantity of 3 and time parameters for the short screw Then repeat the program steps for Sequence 02 with a batch quantity of 1 and the time parameters for the long screw Finally program Sequence 03 with a batch quantity of 00 to signify that there are no further fasteners to install For multiple sequences refer also to info on setting dip switch 6 on pg 11 BATCH COUNT SETTING SC Enter the desired number of fasteners to be installed per batch Depending on the setting of DIP switch 1 the display will either count down from the total batch value entered or count up to the total batch value The count will only increment and indicate a GOOD rundown if the rundown cycle falls within the limits set by the min and max rundown time settings see below When all fasteners in the batch have been installed the controller will indicate that the batch is complete and the count will reset for the next cycle If after a good rundown the operator runs the screwdriver in reverse the batch count value will decrement by a count of one based on the assumption that the
17. nsions L x W x H Weight Approvals O Included Accessories AC power cord 32VDC adapter cable Key for program lock User manual www deltaregis com Page 3 DELIA REGIS Tools Inc Controller Overview SCREWDRIVER HI LO SPEED SELECTOR PROGRAM FUNCTION KEY LOCK SCREWDRIVER CABLE CONNECTOR e AC INPUT CABLE RECEPTACLE AND MAIN POWER ON OFF SWITCH 12345087 piPswLLLLITLI DIP SWITCH FOR SELECTING OPTIONAL FUNCTIONS BECT640 SSO FASTEN COUNT VERIFY BECT640 SSO INTROLLES KEYPAD AND INDICATORS FOR PROGRAMMING AND STATUS MONITORING OUl Pg i 24V 32V SENE E LL BECT640 580 Power controller 100 240V 34 5050 las supply Se BC4C10011 i ce en w www daltaregis com amm INPUT OUTPUT CONNECTION TERMINAL BLOCK www deltaregis com Screwdriver Controller Operation Manual Front Face of Controller OUTPUT OUTPUT VOLTAGE SELECT SWITCH 24 32 OR 32 40 VDC Rear Panel of Controller Page 4 DELTA REG S BECT640 SSO Screwdriver Controller Tools Inc em Operation Manual Getting Started The BECT640 SSO is designed to work with both 32VDC and 40VDC brushless screwdrivers In order to accomodate the series of tool being used an OUTPUT voltage must be set via a covered selection switch on the rear face of the controller Slightly loosen do not remove the two screws securing the OUTPUT cover in place Pivot the cover down and move the sli
18. on is provide below Waiting for input from a single external Waiting for input from 1 external switch switch connected to GATE input VJ and manual SELECT CONFIRM DIP Settings SW2 On SW3 Off SWA Off So DIP Settings SW2 On SW3 On SW4 Off Waiting for input from two external E Waiting for input from 2 external switches connected to GATE input y switches amp manual SELECT CONFIRM DIP Settings SW2 On SW3 Off SW4 On lo ml DIP Settings SW2 On SW3 On SW4 On Waiting for operator to press SELECT 3 CONFIRM to verify batch reset v Waiting for operator to press CLEAR DIP Settings SW2 Off SW3 On SW4 Off 3 Incorrect set up during programming J mode Example Lt min time value Sn j 5 entered is gt Ht max time value r confirmation signal Press SELECT gs Fd j F3 Error detected during input of EH CONFIRM again to acknowledge Service The BECT640 SSO Controller is not user serviceable Any repairs must be performed by a Delta Regis authorized service center Please consult Delta Regis Tools for further information and the location of the nearest authorized service center Repairs to brushless DC screwdrivers must be performed by trained personnel knowledgeable and qualified in the repair of DC electric screwdrivers Use only genuine Delta Regis parts when servicing these products Do not attempt to modify the tools or control
19. operator is removing the last installed fastener The batch count can be reset to begin a new batch by pressing the ON CLEAR key END OF BATCH RESET TIME Rt When a rundown batch is completed the controller provides a visual indication OK light and audible indication depending on audible settings that the batch is complete followed by a reset of the display count for the beginning of the next batch The END OF BATCH RESET TIME value determines how long these indicators will stay on before the batch count resets Please note that the screwdriver can not be operated during this reset time period SLOW START TIME RC and SLOW START SPEED SP Please refer to the section entitled Screwdriver Speed Adjustments for further information on the Slow Start function MAXIMUM AND MINIMUM RUNDOWN TIME SETTINGS Ht Lt The controller determines whether a fastener rundown is deemed GOOD OK or NO GOOD NG by comparing the actual time taken for the rundown cycle to a time window programmed by the user For example a cross threaded screw will cause the screwdriver to shut off too early before min time and a stripped screw will cause the driver to run too long beyond max time NO GOOD NG GOOD OK NO GOOD NG Time seconds Cycle MIN Time MAX Time stan If the fastening cycle completes clutch trips within the programmed time window the rundown cycle will be accepted as GOOD OK and the batch count wi
20. rating an internal fuse will disrupt power Should the controller stop functioning or exhibit abnormal or intermittent operation please discontinue use immediately and send the controller to an authorized service centre for troubleshooting and repair 11 Excessive duty cycle will cause the tool and or controller to overheat If this occurs discontinue use until cooled down and reduce cycle rate As a general rule do not exceed 10 15 screws minute 12 The brushless screwdrivers incorporate a protection circuit which stops the electric screwdriver if the tool is switched from forward to reverse while running Should this happen the operator must release the tool trigger and restart the fastening cycle 13 Turn the main power switch off when the controller is not being used Unplug the controller if it is not being used on a regular basis 14 Do not attempt to disassemble or repair the screwdriver or controller Repairs should only be performed by qualified technicians properly trained in the safe operation troubleshooting and repair of these devices Please consult Delta Regis for the location of the nearest service depot 15 Use only the factory specified Delta Regis brand replacement parts and accessories with these tools and controllers 16 Any damage to the tool and or controller resulting from misuse abuse or failure to follow these guidelines will void the limited product warranty Grounding This controller and AC power cord
21. the presence of flammable liquids or gases 3 Ensure that the controller has proper ventilation Do not expose the controller to areas subject to airborne contaminants eg dust metal filings 4 Use only a properly grounded electrical outlet of the correct supply voltage to power the screwdriver controller Ensure that the supply outlet is overload protected and of sufficient amperage capacity 5 Use only the correct plug for the controller and outlet Hold the plug of the power cord when connecting or disconnecting Do not pull on the cable 6 Do not expose the cable or controller to oil chemicals or heat Ensure that the cable is routed and used in such a manner as to not be subject to sharp objects that may abrade or cut the cable 7 Locate the controller in a suitable safe location on a steady surface Do not place in a high location where there may be a risk of it falling Secure the controller in position to prevent possible movement caused by pulling on the power or tool cables 8 Do not cover the controller or stack any objects on top of or near the controller Ensure that adequate clearance and ventilation is provided around the perimeter of the controller 9 The BECT640 SSO Controller is for use exclusively with Delta Regis brand screwdrivers as specified on page 3 Use of this controller with any other tool may result in malfunction damage or injury 10 In the event that the controller is overloaded beyond the maximum current

BECT640-SSO Screwdriver Controller Operation Manual

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