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CS1108 PWM Motor Controller

1. Throtl scl Y 0 255 Decimal N Deadband Y 0 255 Decimal N Failband Y 0 255 Decimal N Push speed Y 0 100 N Hold time Y 0 100 0 15 Comp rspns Y 0 100 96 N Brake time Y 0 00 2 55 Seconds N Keyoff dcl Y 0 100 96 N Batt res Y 0 255 Timeout Y 0 240 Minutes N Flash V Y 18 23 Volts N Full V Y 23 1 26 Volts N t Note Refer to the parameter description on 45 Page 63 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Main Menu Parameter Dynamic HHP Cur lim lo Y 1 2 292 5 0 Cur lim hi Y 1 2 292 5 0 Cur time Y 1 253 N 0 Meters gt Advanced gt 0 Options gt 8 Functions gt E B Debug gt Cntrst 0 100 Table 11 Menu Parameter Reference Indoor Mode Parameter R W Dynamic HHP In FWD spd Y 0 100 N B In RVS spd Y 0 100 N B In FWD acl Y 0 100 N B In FWD Y 0 100 N B In FWD dch Y 0 100 N B In RVS acl 00 In RVS Y 0 100 In RVS dch Y 0 100 0 240 Table
2. 26 Adjusting Throttle 29 Adjusting Throttle 31 Performance 32 Setting Maximum 32 Acceleration 32 Programming 1108 PWM Motor Controller 35 CS1171 Hand Held Programmer seen 35 Unit Layout c redes Ead cook eee pedet Lat dev 35 DISplay Bare ot de ates codec Sore eater cof 35 Input and 36 36 Connecting the HHP to the 051108 PWM Motor Controller 37 Using the Hand Held Programmer 37 Menus and Parameters s 39 40 Indoor Mode Sub Menu Drive Mode 2 47 Meters Sub Menu satt ede ri ek 49 Advanced Sub Menu 50 Options Sub Menu 53 Functions Sub Menu ens 56 Debug 6 nnn nnn nnns 58 63 Troubleshooting and Diagnostics 69 Contacting Customer Service 71 Parameter Setting 73 Appendix 0
3. A 0 140 B 0 150 0 130 D 0 1875 diameter 1 575 For the 0511086 this dimension is approximately 0 75 Figure 4 Mounting Dimensions without Enclosure Control Solutions LLC Page 14 of 76 User s Manual 651108 PWM Motor Controller Connectors Table 4 provides a list of the 1108 PWM Motor Controller connectors Label Connector Type Connects the JP1 RJ45 Hand Held Programmer Deluxe Display or Enhanced Deluxe Display 18 pin Molex Mini Fit Jr Brake horn LEDs and other 1108 controls Battery Battery positive and negative wires 4 pin Mini Fit Jr Battery charger Mer _______ Motor positive negative wires Table 4 Motor Controller Connections Figure 5 shows the location of connectors on the CS1108 Battery Connections 18 pin J7 4 pin JP2 RJ45 JP1 Motor Connections lutions Inc 2001 Figure 5 Motor Controller Connectors gt Refer to Appendix for summary of the connectors pin outs Page 15 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Pin out Definitions The following section provides a diagram and pin out definition for each connector on the 1108 PWM Motor Controller RJ45 Connector JP1 Figure 6 show the pin numbering for the RJ45 connector and Table 5 provides pin to name and description cross reference 8 1 Pins Figure 6 HJ45 Pin Layout Pin Nam
4. Hed 10 2 491033005 1010 00 6 651108 PWM Motor Controller 98 06 d80L1S5 User s Manual Append Control Solutions LLC Page 75 of 76 N IW IN 1 neg er z t v 9 1 8 6 nea 67 peg or cr p v Gr v db 8L r NINY 8 037 6 w8 09098 gr Lb Joopynquoopuy 8 40 0 pr Z 00008 zr 9 9 0 9 Z pus 1 10304 Mpeg med aeg 9 9 S 6 E wwe c 10100 2304295 uaea 7 0 aui do y ye y pue y jo do je 5 aui 10 1 y uo eu Registered to ISO 9001 INNOVATIVE SOLUTIONS FOR A WORLD IN MOTION 5 ContROL SOLUTIONS LLC WWW CONTROLS COM 2520 DIEHL ROAD AURORA ILLINOIS 60502
5. Dynamic HHP Clr fit log Y Y N N B Recall Init Y Y N Recall Fact Y Y N Save to Mem1 Y Y N Recall Mem1 Y Y N Save to Mem2 Y Y N Recall Mem2 Y Y N Save to Mem3 Y Y N Recall Mem3 Y Y N Save to 4 Y Y N pi N B Recall Mem4 Y Y N 10 5 Y N Recall Mem5 Y Y N N B Save to Mem6 Y N m N B Recall Mem6 Y Y N Save to Y Y N E N B Recall Mem7 Y N Table 16 Functions Sub menu Parameter Reference Debug Sub menu Parameter R W Dynamic HHP Fault Code Read only 00 FF Hex N B Fault Log Read only 00 FF Hex N B Product ID Read only FW rev h Read only 00 FF Hex N B FW Read only 00 FF Hex N B Serial 4 gt Read only PWM Read only 0 100 Y B Speed Read only 0 100 Y 0 Throt V Read only 0 5 Volts Y B Throt val Read only 0 100 96 Y B Throt center Read only On off m Y B Throt fault Read only On off 8 Note Different order to menu items Page 67 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Debug Sub menu Parameter R W Dynamic Short On off gt push On off
6. EE EN EA E Page 29 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual To compensate for mechanical tolerance and ensure that Throt val always reaches 100 Throt scl should be padded by a value of 1 or 2 This will cause the Throt val to reach 100 just shy of the nominal mechanical limit In addition to compensating for mechanical tolerance padding the Throt scl helps ensure constant full speed when the user has to hold the throttle at the maximum position for extended periods Without the padding the user may experience speed fluctuations as their grip relaxes on the throttle slightly over time The padded Throt scl value should be experimented with to achieve desired results The results of padding the Throt scl value can be seen in Figure 20 between Full Speed and Mechanical Limit where PWM is 10096 If no padding were implemented Full Speed and Mechanical limit would be one in the same 4 Throttle Scale setup is complete Control Solutions LLC Page 30 of 76 User s Manual 661108 PWM Motor Controller Adjusting Throttle Failband The Throttle Failband is an area beyond the full speed throttle voltage that disables the motor Throttle Failband provides a safety feature to protect against throttle shorts or open circuits which could lead to undesired movement of the vehicle Perform this procedure only after properly adjusting the Throttle Deadband and Throttle Scale To adj
7. e f yes reduce FWD speed and continue with step 3 f no continue with the next step temperature tolerance of the motor and controller Setting this parameter too high can result in an over compensated drive motor that may behave erratically Please seek advice from your manufacturer or dealer before attempting to calibrate this parameter This feature should typically only be used by the manufacturer Control Solutions LLC Page 48 of 76 User s Manual 661108 PWM Motor Controller Meters Sub Menu The Meters Sub Menu provides several useful entries that display various statistics Description Hours Displays the number of hours the controller has been operated Low Batt Displays the number of hours the unit has been operated with the battery voltage level below the low battery threshold Overtemps Displays the number of over temperature conditions that have occurred Tht Faults Displays the number of times a throttle failband failure occurred Chg Nofloats Displays the number of times the charge cycle was ended early The above counts and timers do over and cannot be cleared Page 49 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Advanced Sub Menu Description Fwd Plg Tm The duration of time the motor is reversed after the quickstop input is activated while driving forward Rvs Plg Tm
8. 2 Introduction Pe c 7 u E 7 SCOPE EE 7 Revision DE 7 Precautions 7 8 8 a 8 PUO Gm 8 Product Description 9 E T 9 gil 9 10 11 0 13 MOUNTING 13 13 Without 14 15 0 Pin out 16 RJ45 Connector UP1 16 18 pin Molex Mini Fit Jr 17 Battery 18 4 Mini Fit Jr Connector JP2 18 19 20 Wiring 20 Key Switch 22 Drive Mode Selector Switch 22 Quickstop Switch 23 Brake Release Switch Wiring 24 Forward Reverse Switch 24 Page 3 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Controller 25 Setting up the 26 Adjusting Throttle
9. 51108 User s Manual PWM Motor Controller Document Number DOC0000466A Revision A SoLuTIONS LLC INNOVATIVE SOLUTIONS FOR A WORLD IN MOTION WWW CONTROLS COM 2520 DIEHL ROAD AURORA ILLINOIS 60502 PHONE 630 806 7062 Fax 630 806 7065 661108 PWM Motor Controller User s Manual Warranty For warranty information please refer to the following website http www controls com index php support warranty Disclaimer Control Solutions LLC reserves the right to update this manual at any time without notice This manual supersedes all previous issues which must no longer be used Control Solutions LLC reserves the right to change this product without any notification Control Solution LLC and the Control Solutions logo are trademarks of Control Solutions LLC other brand and product names company names and logos are trademarks or registered trademarks of their respective companies materials contained within this manual in printed or electronic format are protected by copyright laws and other intellectual property laws Copyright 2010 Control Solutions LLC Aurora Illinois USA All rights reserved Control Solutions LLC 2520 Diehl Road Aurora Illinois 60502 Tel 630 806 7062 Fax 630 806 7065 Web www controls com Control Solutions LLC Page 2 of 76 User s Manual 661108 PWM Motor Controller Warranty pete 2
10. Creep spd In CRP spd Seq chrg led Save boost Flash qstop Fail dbstrt Fail qstop Serial throt Analog throt Sertht throt Invrt sertht Rollbck A Double pull In Out cur Shabat Full e2 sel Misc 1 amp 2 Misc 3 amp 4 Miscl invert Misc2 invert Misc3 invert Misc4 invert Shutdown V EMBrake V 50 661108 PWM Motor Controller Meters Menu 49 lt Main menu Hours Low Batt Overtemps Tht Faults Chg Nofloats Functions Menu 56 lt Main menu Clr flt log Recall Init Recall Fact Save to Recall Meml Save to Mem2 Recall Mem2 Save to Mem3 Recall Mem3 Save to Mem4 Recall Mem4 Save to Mem5 Recall Mem5 Save to Mem6 Recall Mem6 Save to Mem7 Recall Mem7 Debug Menu 58 lt Main menu Fault Code Fault Log Product ID FW rev h FW rev 1 Serial 4 PWM Speed Throt V Throt val Throt center Throt fault Short ckt Off push Max speed Analog in Throt flags Battery V Temp Current A Buttons Indoor pin Indoor mode QStop pin Quick stop Brk rel pin Brake rel Charging Keyswitch Reverse pin Reverse Chrge time Charge mode The above menu is from an OEM HHP The descriptive information on the following pages can be used for both a Dealer and OEM HHP See Parameter Information for parameter details Page 39 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Main Menu Description FAULT CODE If the Hand Held Programmer is powered up and the con
11. Signal Signal If more than one button is pressed at a time a combination of bits will be 0 at the same time There are 255 possible combinations This feature can be helpful to determine which button s may be stuck down on a deluxe display e g FF no buttons pressed FE Speed Down FC Speed Down and Left Turn Signal 00 All Buttons presses Indoor pin Displays in real time whether the Indoor mode drive mode 2 is on or off Indoor mode Displays in real time On when in Indoor mode drive mode 2 QStop pin Displays in real time if the controller is seeing a quick stop input Quick stop Shows On when Quick Stop is active Brk rel pin Displays in real time On when the controller sees a high external brake release input Brake rel Displays in real time On when Brake Release is active Control Solutions LLC Page 60 of 76 User s Manual 661108 PWM Motor Controller Description Charging Displays in real time On when Charge Mode is active Keyswitch Displays in real time whether the controller is seeing a key switch Reverse pin Displays On when the controller sees a high external reverse input Reverse Displays On when the Reverse input is active Chrge time Displays elapsed time for the current Charging Mode Time resets for every Charging Mode change For Charging Time in hours and minutes convert from hexadecimal using Figure
12. 30 Hours Minutes 36 24 000 9 06 18 12 27 18 2 17 433 6 50 11 23 13 39 15 56 20 29 22 45 25 02 29 35 31 51 34 08 1000 2000 3000 4000 5000 6000 7000 8000 9000 A000 Booo cooo D000 E000 F000 0000 FFFF Hexadecimal Figure 30 Charging Time Conversion Charge Indicates current mode of operation while charging Codes are as mode follows 00 Pre charge 02 Charge qualification Bulk charge 04 charge and 08 Float charge 61 6 Control Solutions 661108 PWM Motor Controller User s Manual This page intentionally left blank Control Solutions LLC Page 62 of 76 User s Manual 661108 PWM Motor Controller Parameter Information Table 11 Table 17 provide a listing of the HHP parameters and their read write R W capability range unit of measure and whether the parameter is dynamic The last column of each table indicates whether the parameter can be modified by the OEM HHP Dealer HHP or both The column key for HHP is only B Dealer Main Menu Parameter Dynamic HHP FAULT CODE Read only 00 FF Hex Y FWD speed Y 0 100 RVS speed Y 0 100 96 N Min speed Y 0 100 96 N FWD accel Y 0 100 96 N FWD decel Y 0 100 FWD gt RVSdcl Y 0 100 RVS 0 100 RVS decel Y 0 100 RVS gt FWDdcl Y 0 100 Motor 0 240 Decimal N Indoor mode
13. 75 Control Solutions LLC Page 4 of 76 User s Manual 661108 PWM Motor Controller Table 8 Table 2 Reference 8 Table 3 051108 Product Specifications sees 10 Table 15 Table 5 HJ45 Pin Cross Reference 16 Table 6 Molex 18 pin Mini Fit Jr Cross 17 Table 7 Battery Pin Cross 18 Table 8 4 Mini Fit Jr Cross 18 Table 9 Motor Pin Cross 19 Table 10 HHP 36 Table 11 HHP Main Menu Parameter Reference 64 Table 12 HHP Indoor Mode Sub menu Parameter Reference 64 Table 13 HHP Meters Sub menu Parameter 64 Table 14 HHP Advanced Sub menu Parameter Reference 65 Table 15 HHP Options Sub menu Parameter 66 Table 16 HHP Functions Sub menu Parameter Reference 67 Table 17 HHP Debug Sub menu Parameter Reference 68 Table 18 Troubleshooting URLs sse 69 Figure 1 Precaution BIOCKS 7 Figure 2 51108 PWM Motor C
14. Drive Mode 2 Drive Mode 1 Drive Mode 2 To J7 Mode 1 Mode 2 To J7 pin 10 or 11 Figure 16 Drive Mode Wiring Control Solutions LLC Page 22 of 76 User s Manual 661108 PWM Motor Controller Quickstop Switch Wiring Depending on the module configuration quickstop can be wired as active 5 V or passive GND Figure 17 shows how to wire a passive quickstop configuration When the switch is closed quickstop is activated When the switch is open quickstop is inhibited Quickstop To J7 pin 12 gt Quickstop To J7 pin 1 Batt Figure 17 Quickstop Switch Wiring In addition to the wired configuration there is Qstop hi parameter see the Options sub menu on the HHP section of this document 2 that impacts quickstop activation See the table below to properly configure the Qstop hi parameter with the external switch to disable the motor Qstop on HHP External switch Motor Page 23 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Brake Release Switch Wiring Figure 18 shows how to wire a brake release switch to the controller The brake release switch is used to activate and deactivate an electronic brake mechanism When the switch is closed the brake is released When the switch is open the brake is activated Break Release To J7 pin 7 e To J7 pin 10 or 11 Batt Figure 18 Break Release Wiring Forwar
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16. in a soft deceleration Control Solutions LLC Page 54 of 76 User s Manual 661108 PWM Motor Controller Parameter Description Gstop hi Depending on the module configuration quickstop can be wired as active 5 V or passive GND In a passive configuration e When the parameter is On quickstop is asserted when active When the parameter is quickstop is asserted when the circuit is closed Indoor hi When set to On indoor input will be asserted on a high input instead of a low input Unidir thrt When set to On the full throttle displacement controls speed only i e OV to 5V default forward and direction is controlled by the FWD RVS input When set to Off throttle displacement overrides the FW D RVS input and controls speed and direction i e 2 5V to OV default reverse and 2 5 to 5V default forward 0 tht neut When set to On throttle neutral voltage will be OV typical 2 wire throttle foot pedal control When set to Off throttle neutral voltage will be 2 5V typical 3 wire throttle wig wag control Anin throt When set to On the controller will respond to an analog max speed control directly connected to the input must be enabled MaxSpd When set to On the controller will respond to a max speed control on a Deluxe display Invert thrt When set to On throttle actuation is inverted such that a default forward actuatio
17. key When set to On the system turns On and Off with a pushbutton or momentary contact of the key switch When set to Off the unit remains powered up only while the key switch remains closed and powers down when the key switch contact is opened Timed key When set to On the unit will not power down immediately when key switch state indicates power down but remains on for the duration defined by Timeout When set to Off the unit powers down as normal with no delays Accel drive Used to configure throttle for acceleration control instead of speed control When set to Off the controller interprets throttle as a conventional speed adjustment where the direction and speed of the unit is determined by the displacement from center and the magnitude of the displacement When set to On a throttle displacement indicates acceleration to the controller The unit accelerates proportional to this displacement as long as it is present Deceleration requires an equal and opposite displacement FWD REV input controls direction while Accel drive is On which results in a hard stop when toggling direction Tht Imt bst When set to On motor compensation boost is limited by the absolute throttle position Acl Imt bst When set to On motor compensation boost is limited by the acceleration of the throttle position dTHT t change in throttle over time Soft decel When set to On negative decelerating boost is not applied resulting
18. of 76 User s Manual 661108 PWM Motor Controller Description Seq chrg led When set to On cycles the battery status LEDs from the bottom segment to the top segment with charge complete status indicated by flashing the top segment Setting Seq chrg led to Off disables this feature The display type used determines how this option indicates a charge complete status An intelligent display with the ability to visually represent real time data is required to use Seq chrg led Save boost When set to On saves real time motor compensation boost values and automatically reapplies them when stopping and restarting on an incline to prevent rollback Boost values are not saved through a key switch power cycle Flash qstop When set to On while asserting a Quickstop flashes the status LED on the controller at a constant 2Hz rate If equipped with a display unit also flashes the battery LEDs Fail dbstrt When set to On or Off it allows the status LED to display the appropriate error code Fail qstop When set to On with Quickstop asserted allows the status LED to display the appropriate error code Serial throt When set to On configures the controller to respond to throttle from an Enhanced Deluxe Display Analog throt When set to On configures the controller to respond to an analog throttle directly connected to TPOTC input Sertht throt When set to On con
19. 0 Max speed Y 0 100 96 Y B Analog in Read only 0 100 96 Y B Throt flags Read only 00 FF Hex Y B Battery V Read only 0 99 Volts Y B Temp Read only 20 to 4147 Current Read only 999 9 0 9 Amps Y B Buttons Read only 00 FF Hex Y B Indoor pin Read only On off Y B Indoor mode Read only On off QStop On off 0 Quick stop Read only On off 8 Brk rel pin Read only On off E Y 0 On off On off 8 Keyswitch Read only On off 0 Reverse On off Y 0 Reverse Read only On off Y B Chrge time Read only 0000 FFFF Hex Y B Charge mode Read only 00 08 Hex Y B Bit mapped Table 17 HHP Debug Sub menu Parameter Reference Control Solutions LLC Page 68 of 76 User s Manual 651108 PWM Motor Controller Troubleshooting and Diagnostics This section provides references to the latest troubleshooting and error code information for the 1108 PWM Motor Controller and the CS1171 Hand Held Programmer The most current information is always available from the Control Solutions website Table 18 provides direct links to the web pages for the 051108 LED Error Codes CS1171 Error Displays and related troubleshooting information Website URL Motor http www controls com index php support troubleshoot motor Controller controller Hand Held http ww
20. 12 HHP Indoor Mode Sub menu Parameter Reference Meters Sub menu Parameter R W Dynamic Hours Read only 0 65535 9 Hours Y B Low Batt Read only 0 255 59 Hours Minutes Y B Overtemps Read only 0 255 Decimal Y B Tht Faults Read only 0 255 Decimal Y B Chg Nofloats Read only 0 255 Decimal Y B Note Counters and timers do not roll over or reset Table 13 HHP Meters Sub menu Parameter Reference Control Solutions LLC Page 64 of 76 User s Manual 661108 PWM Motor Controller Advanced Sub menu Parameter R W Dynamic HHP Fwd Tm Y 0 00 10 20 Seconds N 0 Rvs Tm 0 0 Regen off Y On off 0 Idle push Y On off 0 0 100 0 0 100 0 Seq chrg led Y On off 0 Save boost Y On off 0 Flash qstop Y On off 0 Fail dbstrt Y On off pi N 0 Fail qstop Y On off 0 Serial throt Y On off N 0 Analog throt Y On off 0 Sertht throt Y On off 0 Invrt sertht Y On off 0 Rollbck 7 0 Double pull Y On off B N 0 In Out On off 0 Shabat Y On off 0 Full 2 sel Y On off 0 Misc 182 00 FF Hex N 0 Misc 3 amp 4 Y 00 FF Hex N 0 Misc1 On off 0 Misc2 invert Y On off N 0 Misc3 inve
21. 8 PWM Motor Controller Description Failband This is an area beyond the full speed throttle voltage that disables the motor See Figure 27 Throttle Failband provides a safety feature to protect against throttle shorts to ground or 5V which could result in unintentional movement Unidirectional Throttle Full Speed 100 0 0 128 255 Bidirectional Throttle Full Speed PWM Mechanical pa Band Fail Band gt Figure 27 Throttle Failband Push speed Sets a percentage of the maximum allowable speed PWM to manually move the unit by releasing the electromagnetic brake Increasing the percentage makes the unit easier to push To work properly the following conditions must be met The key switch must be off The EM brake must be manually released e Idle push set to off OR The key switch on e The EM brake is manually released The throttle is idle Idle push is set to on Hold time Sets the spasticity control which is used to filter unwanted fast changes in throttle input or to smooth out the throttle feel Higher hold time results in a more relaxed and filtered throttle response range Page 43 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Description Ramp shape Sets the shape of throttle curves This value is used to
22. Caution Vehicle Runaways Malfunctions or operating conditions can occur when working with electric vehicles that can cause them to run When working with or setting up an electric powered vehicle it is recommended that you support the vehicle in a safe manner with the drive wheels off the ground or disconnect the motor wires Battery Arcs Short circuiting the battery terminals or connections can cause an electric arc Always disconnect the battery connections when installing or working with high current vehicle batteries It is recommended that you use insulated tools and wear safety glasses when working with high power batteries Battery Precautions Normal charging and discharging of lead acid batteries produces hydrogen gas which is extremely flammable and explosive Follow the battery manufacturer s safety precautions and recommendations when working with lead acid batteries Always wear safety glasses Page 11 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual This page intentionally left blank Control Solutions LLC Page 12 of 76 User s Manual 651108 PWM Motor Controller Installation This section of the manual describes the inputs and outputs provided on the CS1108 and how to install and wire the CS1108 in various applications Mounting The CS1108 PWM Motor Controller can be mounted with an enclosure or without an enclosure With Enclosure The 051108 is equipped with two mount
23. Mem2 Recall Mem2 Restores the Hand Held Programmer s stored configuration of all parameters from Mem2 Save to Mem3 Functions the same as Save to Mem1 but stores to Mem3 Recall Mem3 Restores the Hand Held Programmer s stored configuration of all parameters from Mem3 Save to Mem4 Functions the same as Save to Mem1 but stores to Recall Mem4 Restores the Hand Held Programmer s stored configuration of all parameters from Save to 5 Functions the same as Save to Mem1 but stores to 5 Control Solutions LLC Page 56 of 76 User s Manual 661108 PWM Motor Controller Parameter Description Recall Mem5 Restores the Hand Held Programmer s stored configuration of all parameters from 5 Save to Mem6 Functions the same as Save to Mem1 but stores to Mem6 Recall Mem6 Restores the Hand Held Programmer s stored configuration of all parameters from Mem6 Save to 7 Functions the same as Save to Mem1 but stores to Mem7 Recall Mem7 Restores the Hand Held Programmer s stored configuration of all parameters from Page 57 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Debug Sub Menu Parameter Fault Code Description Displays the controller s current fault code if present Will display 00 if no fault present Fault Log Displays the controller s most recent fault log To acc
24. The duration of time the motor is reversed after the quickstop input is activated while driving in reverse Regen off Regenerative braking utilizes the fact that an electric motor can also act as a generator The vehicle s motor is used as a generator during braking conserving battery power Setting this menu option to e On turns off regenerative braking e Off turns on regenerative braking Idle push Idle push allows the unit to be manually pushed and limits the speed to a percentage defined by Push speed To work properly the following conditions must be met e The key switch is on e The EM brake is manually released e The throttle is idle e Idle push is set to on Creep spd Sets drive mode 1 creep speed It is the minimum PWM percentage applied to the motor output after the throttle exceeds Deadband This setting helps prevent rollback on inclines when the brake releases with minimal throttle applied This setting should not be set too high to achieve proper low speed control on flat ground In CRP spd Sets drive mode 2 creep speed It is the minimum PWM percentage applied to the motor output after the throttle exceeds Deadband This setting helps prevent rollback on inclines when the brake releases with minimal throttle applied and is active when IN OUT input is asserted This setting should not be set too high to achieve proper low speed control on flat ground Control Solutions LLC Page 50
25. W D gt RVSdcl In mot cmp RVS beep RVS accel Advanced Menu Uni rvs beep RVS decel Fwd Plg Tm Beep error RVS gt FW Rvs Plg Tm Soft qstop Motor comp Regen off Debug volts Throtl scl Idle push CHG to DRV Deadband Creep spd Diagnostics Failband In CRP spd Brake diag Push speed Seq chrg led Fast curlim Hold time Save boost Step curlim Ramp shape Flash qstop Fish chrgstrt Comp rspns Fail dbstrt Fast chgled Brake time Fail qstop Moment key Keyoff Serial throt Timed key Batt res Analog throt Accel drive Timeout Sertht throt Tht Imt bst Flash V Invrt sertht Acl Imt bst Full V Rollbck A Soft decel Cur lim lo Double pull Qstop hi Cur lim hi In Out cur Indoor hi Cur time Shabat Unidir thrt HHP Cnirst Full e2 sel OV tht neut Indoor Menu 182 Anin throt In FWD Misc 3 amp 4 In RVS spd Misc1 invert Invert thrt Page 73 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual This page intentionally left blank Control Solutions LLC Page 74 of 76 19608 1 1709 payajod 1226926 1 1709 2 6f pue zr HAPZAAWY 36021 829 9 1 1709 er pue pr 96021 82d Z 081 10 65 XeloW 811 82 68 ar 10 OTISO 0705 10 68 XION 501 85 68 E BELPSS S 004 1 9179599 0041 eque i
26. WM Motor Controller User s Manual Input and Navigation The user can review and configure controllers by navigating through a series of menus and options Navigation is performed using the keypad buttons on the front of the unit Table 10 describes the function of each HHP keypad button Meaning Currently this button only serves to power up or power down the unit With most applications the HHP will power up with the system This button is used to navigate to the Main Menu or set a parameter This button is used to scroll down through the menu list or decrement the current parameter This button is used to scroll up through the menu list or increment the current parameter This button is used to access a lower level menu or select a parameter to modify Table 10 HHP Navigation Cable Interface The RJ45 port is located on the top middle back of the HHP unit See Figure 22 RJ45 Port CS1171C CSI Handheld Programmer 2001 Figure 22 HHP Back Control Solutions LLC Page 36 of 76 User s Manual 661108 PWM Motor Controller Connecting the HHP to the 1108 PWM Motor Controller Figure 23 shows how to connect the CS1171 Hand Held Programmer to the CS1108 PWM Motor Controller N To RJ45 on back of HHP CS1108P V3 0 8 36 VDC Motor Controller Figure 23 HHP Connection to CS1108 Depending on the interface configuration to the CS1108 it may be necessary to use the 1303 Y adapter t
27. able microprocessor controlled medium to heavy duty permanent magnet motor controller The 1108 PWM Motor Controller is ideal for use on three or four wheeled mobility scooters as well as light industrial and commercial applications such as sweepers scrubbers and utility carts The CS1108 offers the highest in current carrying capability of any motor controller its size in the industry today up to 150 Amps peak and is available in 12 24 and 36 Volt models The 051108 uses industry standard connectors which allows for simple change over on existing product lines and field replacements See Figure 2 51108 3 0 8 36 Motor Controller Figure 2 51108 PWM Motor Controller Features The 051108 PWM Motor Controller includes the following features Four quadrant full H bridge design Fully Programmable Designed and 100 manufactured in the U S Designed to comply with U S and European regulations LED diagnostic codes e Power on Demand The Controller outputs the current necessary to instantly overcome obstacles such as ramps curbs and etc Anti Rollback Virtually no roll back when stopping on inclines Page 9 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual e ASIC Technology Our own custom mixed signal ASIC enables us to have decreased component count which results in increased reliability UL recognized component Programmable Pow
28. allow for temperature tolerance of the motor and controller ES Verify that PWM is not 100 monitor PWM in the Indoor mode gt See Indoor Mode Sub Menu on page 47 Indoor Mode is also referred to as Drive Mode 2 Page 41 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Parameter Description Throtl scl Sets the throttle scale which determines the throttle pot voltage needed for full speed and sets the amount of throttle movement necessary to obtain full throttle See Figure 25 Unidirectional Throttle m r Ful Speed Mechanical PWM Limit x 100 Dead Band Throt Val Y 1 1 1 1 1 1 1 1 ry 0 128 Full Speed Throt Scl Throt V 255 Bidirectional Throttle Full Speed Fail Band Mechanical 4 1 Limit 0 1 xa 255 Full Speed 0 Full Speed 255 Throt Scl Throt V Throt Scl Throt V Figure 25 Throttle Scale Deadband Sets the throttle pot range that the controller determines as neutral See Figure 26 Unidirectional Throttle Full Speed PWM Mechanical Fail Band 100 ow 0 128 255 Bidirectional Throttle Full Speed Fail Band p Mechanical 100 1 1 f 1 Dead Band 1 0 7 Val 0 26 Control Solutions LLC Page 42 of 76 User s Manual 66110
29. arameters and Parameter Information for details on the specific menus Press to enter the sub menu The first entry in all sub menus is a return to the lt Main menu item 7 When finished using your HHP it can be turned off by Pressing the Power Enter button on the Disconnecting it from the controller or Y Adapter Turning off the controller power Control Solutions LLC Page 38 of 76 User s Manual Menus and Parameters Main Menu 40 FAULT CODE FWD speed RVS speed Min speed FWD accel FWD decel FWD gt RVSdcl RVS accel RVS decel RVS gt FWDdcl Motor comp Indoor mode Throtl scl Deadband Failband Push speed Hold time Ramp shape Comp rspns Brake time Keyoff dcl Batt res Timeout Flash V Full v Cur lim lo Cur lim hi Cur time Meters gt Advanced gt Options gt Functions Debug gt HHP Cntrst Options Menu 53 lt Main menu RVS beep Uni rvs beep Beep error Soft qstop Debug volts CHG to DRV Diagnostics Brake diag Fast curlim Step curlim Flsh chrgstrt Fast chgled Moment key Timed key Accel drive Tht lmt bst Acl lmt bst Soft decel Qstop hi Indoor hi Unidir thrt tht neut AnIn throt MaxSpd thrt Invert thrt Indoor Mode Menu lt Main menu In In In In In In In In In Figure 24 Menus and Parameters FWD spd RVS spd FWD acl FWD dcl FWD dch acl dcl dch cmp Advanced Menu lt Main menu Fwd Plg Tm Rvs Plg Tm Regen off Idle push
30. cription Throt V Displays in real time the throttle input voltage in volts 0 01V tolerance There is a two place decimal point that is not displayed on the programmer so a displayed value of 0100 would equal 1 00V and a displayed value of 0250 would equal 2 50V Throt val Displays in real time the absolute throttle percentage from neutral with respect to the throttle input range Throt center Displays in real time when the throttle is in the center position Throt fault Displays in real time when there is a throttle fault Short ckt Displays in real time if there is a short circuit in the throttle circuit Off push Displays in real time On if the vehicle is being pushed while the key is off and charging mode is off Max speed Displays in real time the set maximum speed percentage which can be set by an intelligent display CS1151A CS1161 Check Throt flags to see which input is used to set Maximum Speed Analog in Displays in real time the Analog input voltage relative to the controller s 5V power supply in terms of percentage Throt flags Displays different throttle and max speed option configurations Enabled 1 Disabled 0 They are defined as follows Option s Code Description Changes the driving throttle actuation so that a normal forward actuation of the throttle results in reverse operation from the controller Max Speed Analog 04 Enables analog inpu
31. d Reverse Switch Wiring Figure 19 shows how to wire a Forward Reverse switch to the controller The forward reverse switch will change the motors direction Forward Reverse To 97 pin 17 Forward Reverse To J7 pin 10 or 11 Figure 19 Forward Reverse Wiring Control Solutions LLC Page 24 of 76 User s Manual 661108 PWM Motor Controller Controller Setup This section of the manual provides instructions and guidelines on how to configure and program the most commonly used parameters of the 1108 PWM Motor Controller It includes instructions on setting up the throttle and vehicle performance parameters Setting up the 1108 PWM Motor Controller requires the use of a CS1171 Hand Held Programmer If you are not familiar with the CS1171 HHP refer to section 1171 Hand Held Programmer that begins on page 35 That section includes general layout and navigation information as well as detailed information related to the various parameters Caution Important Before performing the setup procedures it is important that you support the vehicle on jacks or blocks to prevent the drive wheels from touching the ground and they can freely spin without obstruction Doing so will prevent unattended dangerous vehicle movement Double check all wiring to ensure there are no shorts and that everything is properly wired per the Wiring Diagrams in the Installation section of this manual Be sure to wear prope
32. determine the ratio of linear to logarithmic shape on the throttle curve A higher ramp shape value results in a more progressive throttle response when changing throttle inputs A setting higher than 3 will usually roll off low end throttle response too far and is not recommended Figure 28 shows the ramp shape curve with the ramp shape settings of 0 1 2 and 3 100 90 80 70 o Ramp shape at Oh 60 Ramp shape at 1h Ramp shape at 2h E 50 Ramp shape at 3h o 40 30 20 10 0 10 20 30 40 50 60 70 80 90 0 Throttle Position Figure 28 Hamp Shape Curve Comp rspns Sets the Compensation Response in percent A boost is progressively applied when surmounting obstacles such as inclines doorway thresholds bumps etc This boost is set by the parameter Motor comp A higher value of Comp rspns results in faster boost response time Brake time Sets the nominal amount of time from when the motor PWM 0 until the EM Brake is de energized This prevents EM braking before a complete stop Keyoff Sets a filter constant for key switch off or active quickstop condition The higher the percentage the faster the deceleration when the key switch is turned off while driving or quickstop is asserted Control Solutions LLC Page 44 of 76 User s Manual 661108 PWM Motor Controller Description Batt res Sets the resistance of the power wires It s used to compensate the battery display for wirin
33. e Description 1 Protected Batt Current limited polarity protected high voltage output 2 Battery Negative Battery 8 Keyswitch Input for key switch on off control Clock Used by Programmer and other intelligent devices 5 Used by Programmer and other intelligent devices _6 Connects to the throtte potentiometer 8 Connects to the throtle potentiometer Table 5 RJ45 Pin Cross Reference Control Solutions LLC Page 16 of 76 User s Manual 651108 PWM Motor Controller 18 pin Molex Mini Fit Jr J7 Figure 7 shows the pin numbering of the Molex 18 pin Mini Fit Jr connector and Table 6 provides a pin to name and description cross reference HHUUHBHGOUHU Figure 7 Molex 18 pin Mini Fit Jr Connector Pin Name Description 1 Batey Use tis pin for ogie outs or a batery charger _ _2 Banery Use tnis pin tor logie euts or a battery charger Paron Comets to throtle potentiometer Pope __ Connect to the wiper on the trottle potentiometer 8 Keyowich Key swich inputto turn ont power Brake Negative output for an eleotromagnetio brake Brake An input for drive mode switch Indoor Drive mode 1 Outdoor Drive mode 2 9 OutputforStausLED _1 Batey ___ Use this pin for logio 3 Batey Use this pin for logic battery charger 12 Quick Stop _ Inpu
34. ent Note This is an approximation and not intended to display the actual circuit waveform Current limit lower bound cur lim lo Time Figure 29 Current Parameter Relationships Page 45 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Description Cur lim hi Sets the Current Limit Upper Bound maximum current allowable in Amps When initially current limiting current will not exceed the upper bound Due to tolerances in the drive system it is recommended to verify the maximum current limit See Figure 29 To verify the maximum current limit Step Action a Stall the drive motor motor current with a calibrated DC clamp meter If the current is Too high decrement the Cur lim hi parameter by one Too low increment the Cur lim hi parameter by one Acceptable continue with step 6 Allow the controller to cool off for a minute or two Go to step 1 Stop you have completed this procedure Setting the current limit value too high can result in damage to the motor controller as well as other components in the vehicle Do not set this value higher than the maximum rated current for the motors cables batteries and controller Refer to Table 11 for range values Warning Cur time Sets the delay time before a controller abruptly drops from the programmed maximum allowable current limit Cur lim hi to the lower current limi
35. entiometer when a max speed pot is used J7 pin 3 Pot High Throttle Pot J7 pin 4 Pot Wiper Standard Max speed 50 97 13 Low Figure 13 Maximum Minimum Application Wiring Figure 14 shows how to wire the potentiometer when a max min pot is used in conjunction with the ANIN signal on pin 18 of J7 The controller must be specifically programmed for this configuration J7 pin 18 ANIN 7 pin 3 Pot High J7 pin 4 Pot Wiper Throttle Pot J7 pin 13 Pot Low Figure 14 ANIN Max Min Application Wiring Page 21 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Key Switch Wiring Figure 15 shows how to wire a key switch to the controller When the switch is closed the controller is powered on When the switch is open the controller is powered off The value of R is 4 7 Fuse To J7 pin 5 SEO ne dr Key Switch Batt Optional Status LED To J7 pin 9 LED R 4 7kO Figure 15 Key Switch Wiring Drive Mode Selector Switch Wiring Figure 16 shows how to wire a drive mode selector switch to the controller The drive mode selector switches between Mode 1 and Mode 2 which are also referred to as Indoor and Outdoor These modes can be individually programmed to provide different max speeds accelerations etc When the switch is open the controller is in Drive Mode 1 when the switch is closed the controller is in
36. er Saving Timeout Multiple drive modes Anti jolt on power down On board integrated charging control Throttle fault detection Low high voltage shutdown Over temperature protection High pedal disable Power up Diagnostics brake motor etc Specifications Table 3 lists 051108 PWM Motor Controller product specifications CS1108 Specifications Typical Maximum Units LIU es ol Continuous curent Limie EM Brake Output Curomt Key Switch Surge Curent 20 4o mams Continuous Key Switch Current Standby Current 24V E Inactivity Timeout Current 24V EIU 40 o Extended Ambient Temperature available on request Enclosure Flammability Rating ml UL94V 0 ps 3 3x5 8x1 8 Specifications are subject to change without notice Table 3 CS1108 Product Specifications Physical Size ERR 0 EXE Reges INC Ep These parameters are programmable Depends on build option The 1108 is available in 150A peak and 110A peak versions Control Solutions LLC Page 10 of 76 User s Manual Safety 661108 PWM Motor Controller Working with electric vehicles and batteries can be potentially dangerous Proper precautions should be taken when setting up an electric vehicle or when working with batteries Caution Caution
37. ess the log Step Action On the HHP from the Main menu scroll down to the Debug menu parameter Press to enter the Debug menu Press to select the parameter Press to access the next fault or to access the previous fault Up to 16 faults can be stored FF or 00 represent a blank fault log location Refer to the following URL www controls com index php support troubleshoot motor controller for controller error code descriptions Scroll down to the Fault Log parameter Product ID Displays the controller s 4 digit CS product identification e g 051108 would display 1108 FW rev h Displays the firmware revision of the controller FW revI Displays the firmware revision of the controller Serial gt Displays the controller s serial number access the serial number Step Action On the HHP from the main menu scroll down to the Debug gt menu parameter 5 Press gt to enter the Debug menu Scroll down to the Serial gt parameter 4 Press gt to select the parameter 5 Press gt to return to the Debug menu PWM Displays in real time the set PWM duty cycle percent of the drive System output 1 1 motor terminals Speed Displays in real time the speed percentage that the controller attempts to maintain Control Solutions LLC Page 58 of 76 User s Manual 661108 PWM Motor Controller Des
38. ets the maximum speed on the vehicle make sure it is adjusted to the maximum O speed setting After properly adjusting the Throttle Deadband select Throtl scl in the Main Menu of the Hand Held Programmer Adjust the value of Throtl scl such that you just arrive at a Throt val of 100 at the full deflection of the throttle mechanism Follow the steps below Step Action On the HHP Main menu scroll down to the Throt scl parameter Press to select the parameter Press until the Throt scl is a value of 1 Press the button to set the value Scroll down to the Debug menu parameter Press to select the Debug menu Scroll down to the Throt val parameter Fully depress the throttle mechanism Monitor the Throt val parameter it should be 10096 at full throttle Is the Throt val 100 at full throttle e If yes continue with step 19 e f no continue with the next step Scroll up to the Main menu parameter Press to enter the main menu Scroll up to the Throtl scl parameter Press to select the parameter Press once to increment Throt scl by one the range is 0 255 Press the lt button to the value Return to step 5 of this table If using a bidirectional throttle have both directions of the throttle been calibrated e If yes you are finished adjusting the throttle scale e If no repeat steps 5 19 for the other side of the throttle 2 EX iss Ls EHE Le 12
39. f indoor forward deceleration during a forward to reverse direction change of throttle The higher the percent value the faster the indoor forward deceleration during a forward to reverse direction change of the throttle In RVS acl Sets the amount of indoor reverse acceleration The higher the percent value the faster the indoor reverse acceleration In RVS dcl Sets the amount of indoor reverse deceleration The higher the percent value the faster the indoor reverse deceleration In RVS dch Sets the amount of indoor reverse deceleration during a reverse to forward direction change of throttle The higher the percent value the faster the indoor reverse deceleration during a reverse to forward direction change of the throttle Page 47 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Parameter Description In mot cmp Sets the indoor motor compensation which is the calibration value used to compensate speed control for varying terrain also known as Power On Demand POD Set to 0 for no speed control compensation To calibrate Step Action Set Motor comp to 0 2 Set FWD speed to 50 Drive at full throttle on flat terrain and measure vehicle speed Drive at full throttle on a moderate incline and increase the Motor comp until the vehicle s speed matches the speed measurement in step 3 Verify that PWM is not 100 monitor PWM in the Debug menu Is PWM is 100
40. figures the controller to respond to the speed control pot from an Enhanced Deluxe Display as a throttle Invrt sertht When set to On while Sertht throt is enabled inverts the operation of the response to the speed control Rollbck A Speeds up the activation of the EM brake when stopping on an incline It should be set low enough for acceptable stopping performance on a nominal incline but should not be set so low that the brake prematurely engages when stopping on flat ground or grass Double pull When set to On makes it necessary to activate the throttle mechanism twice to make the vehicle drive Page 51 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Description In Out cur When turned On uses the upper bound current limit setting when in Outdoor mode and the lower bound current limit setting when in Indoor mode Shabat Not supported by this Controller Full e2 sel Not supported by this Controller Misc 1 amp 2 Not supported by this Controller Misc 3 amp 4 Not supported by this Controller Misc1 invert Inverts the operation state of the Misc 1 input Misc2 invert Inverts the operation state of the Misc 2 input Misc3 invert Inverts the operation state of the Misc 3 input Misc4 invert Inverts the operation state of the Misc 4 input Shutdown V Voltage level of the battery that when reached shuts down the contro
41. g drop at high current It is typically calculated in milliohms Batt res value 3485 1485 Resistance in ohms Timeout The length of time before the controller powers down after inactivity When set to 0 the controller will not timeout Flash V Sets the point when the battery voltage reaches the desired low voltage threshold When the battery voltage reaches the value set by Flash V an LED is flashed The Flash V value is in volts Full V Sets the desired point when the battery voltage level is considered to be fully charged When using a multi segmented LED this voltage value indicates a full battery on the display Full V is displayed in Volts Cur lim lo Sets the Current Limit Lower Bound maximum current allowable in Amps After the Current Limit Upper Bound threshold time is exceeded Cur time the motor controller will limit the maximum current to this value which protects the motor and supporting components Due to tolerances in the drive system it is recommended to verify the current limit See Figure 29 Setting the current limit value too high can result in damage to the motor controller as well as other components in the vehicle Do not set this value higher than the maximum rated current for the Warning motors cables batteries and controller Refer to Table 11 for range values Step curlim on Current limit upper bound Cur time Step off cur lim hi Curr
42. gure 25 Throttle 0 42 Figure 26 Throttle Deadband senes 42 Figure 27 Throttle 43 Figure 28 Ramp Shape Curve sse eene 44 Figure 29 Current Parameter 45 Figure 30 Charging Time Conversion eese 61 Control Solutions LLC Page 6 of 76 User s Manual 661108 PWM Motor Controller Introduction Before using the CS1108 PWM Motor Controller please read this entire manual carefully to become familiar with the features benefits and operation Purpose This manual is intended to provide the information you will need to understand connect and successfully configure the 051108 PWM Motor Controller Scope This manual explains the 1108 PWM Motor Controller functions parameters and usage It also provides general care and maintenance as well as basic troubleshooting references Revision History Revision Update eus Initial release of document Precautions This document contains hazard statements for your safety Hazard statements are provided where safety consequences to personnel equipment and operation may exist Failure to follow these statements may result in serious consequences A standard set of icons are used to draw your attention to the appropriate type of statement Refer to Figure 1 for a partial sample of icons and state
43. ing holes located at the corners of the enclosure See Figure 3 The mounting hole diameter is 0 180 inches The CS1108 can be oriented in any position but it is recommended that it be positioned in a manner to keep them away from excessive dirt and moisture to prevent damage Also the installation location should have proper airflow to keep the ambient temperature below 45 C It is recommended to use 6 screws at 0 5 foot pounds six inch pounds torque All dimensions are approximate and not to scale n K 3 1 8 CS1108P V3 0 8 36 VDC Motor Controller A 0 269 0 180 diameter 1 875 On the 1108 cover extends above the heat sink is approximately 1 55 Figure 3 Mounting Dimensions with Enclosure Page 13 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Without Enclosure The 051108 PCB is equipped with four mounting holes located at the corners See Figure 4 The mounting hole diameter is 0 1875 inches The CS1108 can be oriented in any position but it is recommended that it be positioned in a manner to keep it away from excessive dirt and moisture to prevent damage Also the installation location should have proper airflow to keep the ambient temperature below 452 C It is recommended to use 6 screws at 0 5 foot pounds six inch pounds torque All dimensions are approximate not to scale
44. l down to the Debug gt menu parameter Press to enter the Debug menu Scroll down to the Throt val parameter Is the parameter value 096 e If yes continue with step 6 f continue with step 5 Refer to the product documentation for specifics related to the physical throttle adjustments You have completed the throttle adjustment continue with the step below this table Select Deadband in the Main Menu of the CS1171 Hand Held Programmer Set the value to 0 Adjust the throttle until the desired parameter value is displayed Move the vehicle s throttle to the position where you want the vehicle to start moving It is recommended that the throttle position not be too far from the neutral position While holding the throttle in the position where you want it to engage adjust the value of Deadband up until you hear the relays click on the controller Release the throttle mechanism Throttle Deadband setup is complete Control Solutions LLC Page 28 of 76 User s Manual 661108 PWM Motor Controller Adjusting Throttle Scale The throttle scale value determines the throttle potentiometer voltage required for full speed Under adjusting the throttle scale will result in failure to reach full speed Over adjusting the throttle scale will result in reaching full speed to soon and a reduction of speed control To adjust the throttle scale use the following procedure 1 If there is a potentiometer that s
45. ller EMBrake V Sets the desired EM brake voltage The EM brake output is pulse width modulated to achieve values lower than the actual battery voltage Output is independent of the battery voltage but can never be higher than the absolute battery voltage Control Solutions LLC Page 52 of 76 User s Manual 661108 PWM Motor Controller Options Sub Menu Parameter Description RVS beep When set to On enables a horn beep if equipped when the controller is in reverse Uni rvs beep When set to On enables a horn beep if equipped when the controller is in reverse for unidirectional throttle only Beep error When set to On Beep enables a horn beep if equipped when a controller error code is present The horn will pulse out the error code similar to the LED modulation for an error code Soft qstop When set to On asserting the quick stop input triggers a programmable softer stop When set to Off asserting quick stop triggers an abrupt stop Debug volts When set to On a real time battery voltage is displayed instead of battery capacity indication This is used for battery related testing and problem diagnosis CHG to DRV When set to On the controller jumps to drive mode when charging completes If enabled the key must be on to jump to drive mode When set to Off the controller turns off when charging completes Diagnostics When set to On the controller performs general powe
46. ments A warning statement indicates the presence of a hazard that can cause severe injury or death A caution statement indicates the presence of a hazard that can or will cause minor injury or property damage Caution This symbol is used whenever there is relevant supplemental information Figure 1 Precaution Blocks Page 7 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Terms Table 1 defines the abbreviations and acronyms used in this document Abbreviation Acronym Definition Application Specific Integrated Circuit CSLLC Control Solutions Limited Liability Company Electromagnetic Ground Hand Held Programmer Kilogram Light Emitting Diode Printed Circuit Board Power on Demand Pulse Width Modulation Table 1 Abbreviations and Acronyms CD ED RJ Definitions None References Table 2 lists related documentation Document Number Title 000434A CS1171C Hand Held Programmer Instruction Manual OEM Table 2 Reference Documentation Audience This document was prepared for individuals that use the CS1108 PWM Motor Controller or technicians performing maintenance Control Solutions LLC Page 8 of 76 User s Manual 651108 PWM Motor Controller Product Description This section of the document provides an overview of the CS1108 PWM Motor Controller supported features and specifications Overview The 051108 PWM Motor Controller is a fully programm
47. n of the throttle results in reverse movement Page 55 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Functions Sub Menu Description Clr fit log Clears all faults from the controller s Fault log Recall Init Every time the HHP is powered up successfully it stores the controller s current configuration After changing various parameters but before powering down the Hand Held Programmer this option can restore the controller s original configuration of all parameters If the HHP power is turned off or lost memory of the controller s configuration at the time of the last power up is lost as well Recall Fact Restores the factory default configuration of all parameters if available See Troubleshooting and Diagnostics on page 69 for details Save to Mem1 Stores the current configuration of all parameters to the Hand Held Programmer s non volatile memory Overwrites any configuration currently stored Values are not destroyed after recalling from memory to allow program cloning of controllers Values are only overwritten when Save to is used again Use this feature cautiously when program cloning So as not to inadvertently program many controllers with undesired values Recall Mem1 Restores the Hand Held Programmer s stored configuration of all parameters from Memory 1 Save to Mem2 Functions the same as Save to Mem1 but stores to
48. ntil the vehicle accelerates smoothly at the desired rate 5 After you have adjusted the forward acceleration rate drive the vehicle forward at full throttle 6 Release the throttle and observe how fast the vehicle decelerates to a stop Adjust the FWD decel parameter in the Main menu until the vehicle decelerates smoothly at the desired level Control Solutions LLC Page 32 of 76 User s Manual 661108 PWM Motor Controller Setting Reverse Acceleration and Deceleration To adjust the Reverse Acceleration and Deceleration follow this procedure 1 If your vehicle is equipped with a speed adjustment potentiometer turn it to its maximum setting Ensure the Hand Held Programmer is connected to the CS1108 PWM Motor Controller and the vehicle is powered up Place the vehicle in reverse and make sure there are no hazards behind the vehicle From a stopped position press the throttle to the full throttle position to check the reverse acceleration rate Adjust the RVS accel parameter in the Main menu until the vehicle accelerates smoothly in reverse at the desired rate After you have adjusted the reverse acceleration rate drive the vehicle in reverse at full throttle Release the throttle and observe how fast the vehicle decelerates to a stop Adjust the RVS decel parameter in the Main menu until the vehicle decelerates smoothly at the desired level You should now have a properly configured vehicle Page 33 of 76 Control S
49. o bridge the display unit and the CS1171 to JP1 on the CS1108 For additional information see the documentation included with CS1171 Hand Held Programmer Using the Hand Held Programmer Follow the directions below to prepare and use the CS1171 HHP 1 Insert one end of the interface cable into HHP s 8 pin jack RJ45 2 With the controller turned off connect the other end of the cable to the controller s JP1 port 3 the Hand Held Programmer by pressing the Power Enter button or by turning on the 1108 PWM Motor Controller using the key switch 4 Ifthe HHP is compatible with the controller version upon powering up the HHP a splash screen CS Programmer CS1171C OEM Vxxx for the OEM version or CS Programmer CS1171R DLR Vxxx for the Dealer version is displayed for five seconds followed by the Main menu If the controller generates a fault code the first menu item will be the controller s fault code followed by FWD speed If no fault code is present the first menu item is FWD speed Powering up the controller with a fault code will not inhibit HHP functionality If the controller version is incompatible with the HHP version the HHP will display BAD REV See user manual for three seconds and then the controller firmware version will be displayed FW rev h xxx FW I xxx and HHP functions will be disabled Refer to the Contacting Customer Service section of this manual for direction Page 37 of 76 Control S
50. olutions LLC 661108 PWM Motor Controller User s Manual 5 modify a parameter Step Action Scroll through the Main menu using to scroll up and to scroll down until the parameter you wish to change is reached When selected the parameter will blink 3 Press to select the parameter value Press the to increment toggle the parameter or to decrement toggle the parameter value Press to save the value to the controller As a parameter s value is modified it is continuously updated to the controller so that its effect can be verified immediately If power is lost to the controller or the HHP Power Enter button is pressed before the parameter is saved the parameter may revert back to its previous value Refer to Menus and Parameters and Parameter Information for details on specific parameters You can rapidly scroll through menu parameters or increment decrement parameter values by pressing and holding the or buttons 6 Toenter a menu other than the Main menu Step Action Scroll through the Main menu using to scroll up and to scroll down to the sub menu you wish to enter gt Sub menus are easy to recognize by the gt after the menu name When selected the sub menu name will blink Repeat the steps listed in the previous table to change a parameter within the sub menu Press to scroll up to the lt Main menu item Press to return to the Main menu Refer to Menus and P
51. olutions LLC 661108 PWM Motor Controller User s Manual This page intentionally left blank Control Solutions LLC Page 34 of 76 User s Manual 661108 PWM Motor Controller Programming the CS1108 PWM Motor Controller The 051108 PWM Motor Controller is equipped with an RJ45 connector JP1 that can be used to connect a CS1171 Hand Held programmer The CS1171 Hand Held Programmer allows total customization of the controller and its operating parameters CS1171 Hand Held Programmer Control Solutions CS1171 Hand Held Programmer was designed to offer field programmability to the end user dealer and distributor of CSLLC Programmable Motor Controllers or products containing them Providing flexibility of use custom tailored driving characteristics debugging features and many other special features to better match the performance of the product with the customer the HHP serves as an invaluable tool Unit Layout The programmer contains a Liquid Crystal Display LCD and five button keypad on the front of the unit and one RJ45 port on the back See Figure 21 and Figure 22 Two line LCD display Five button keypad Compatible with CS110X V2 1 4 and later CS1171 CS1125 V2 1 0 and CSI Handheld later Programmer Figure 21 HHP Front Display Information is output to the user through the 16 character x 2 line LCD display located on the front of the unit Page 35 of 76 Control Solutions LLC 661108 P
52. ontroller 9 Figure Mounting Dimensions with Enclosure csse 13 Figure 4 Mounting Dimensions without 14 Figure 5 Motor Controller 8 15 Figure 6 45 Pin 16 Figure 7 Molex 18 pin Mini Fit Jr Connector 17 Figure 8 Battery 0 3 18 Figure 9 4 Mini Fit Jr Connector esee 18 Figure 10 Motor Connections 9 19 Figure 11 Typical Application e 20 07 20 Figure 13 Maximum Minimum Application 21 Figure 14 ANIN Max Min Application Wiring eese 21 Figure 15 Key Switch Wiring 22 Figure 16 Drive Mode Wiring 22 Figure 17 Quickstop Switch Wiring essen 23 Page 5 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Figure 18 Break Release 24 Figure 19 Forward Reverse Wiring esee 24 Figure 20 Throttle Deadband Scale and Failband 26 Figure 21 lt HHP Frontes tut Des 35 Figure 22 HHP Back s iet ee ette pae de ed 36 Figure 23 HHP Connection to CS1108 sse 37 Figure 24 Menus and Parameters 1 39 Fi
53. r eye protection in case of lead acid battery failure Before performing the following procedures make sure that no error codes are present on the Hand Held programmer For information on error codes see Troubleshooting and Diagnostics on page 69 of this manual Page 25 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Setting up the Throttle Properly setting up the throttle on a vehicle will ensure that you obtain peak performance and control of speed on the vehicle The steps involved in setting up the throttle are 1 Adgjusting the throttle deadband 2 Adjusting the throttle scale and 3 Adjusting the throttle failband You should perform these procedures in the order they appear in this manual When done properly the vehicle will perform smoothly throughout the entire throttle range and provide the highest resolution of throttle control Figure 20 shows the Throttle Deadband Throttle Scale and Throttle Failband for Unidirectional and Bidirectional Throttles Unidirectional Throttle Full Speed idi 1 PS chanical Bidirectional Throttle Full Limit Fail Band LR Fail Band Mechanical 1 100 d 100 1 1 1 1 1 1 i i i Dead Band 1 Thrat ox DesdBand Thot 128 Full Speed Full Speed 255 Full Speed Scl Throt V Throt Scl Throt V Throt Scl Throt V Figure 20 Throt
54. r up self diagnostics Diagnostics are not performed when powering up in charge mode Brake diag When set to On electromagnetic EM brake diagnostics are enabled at power up and also during operation When set to Off diagnostics are not performed on the EM brake output Most applications with an EM brake require this option to be enabled as part of compliance standards Fast curlim When set to On the current limit characteristic of the controller will recover quickly in response to motor current versus a slower cutback and recover Step curlim When set to On the current limit decay function changes to an abrupt step function such that after a time defined by Cur time the current limit will drop from Cur lim hi to Cur lim lo When set to Off current limit will follow a normal linear decay function See Figure 29 Fish chgstrt When set to On the status LED will flash when charging starts Page 53 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Description Fast chgled A typical charging cycle will go through the following charging modes in order 1 Pre charge 2 Charge Qualification 3 Bulk Charge 4 Top off Charge and 5 Float The Fast chgled on off setting determines when to flash the LED When set to On flash will occur at the end of Bulk Charge mode When set to Off flash will occur at the end of Top off charge mode Moment
55. rence 03 J4 95 06 Figure 10 Motor Connections Pin Name Description Connected to the negative terminal of the motor Connected to the negative terminal of the motor Connected to the positive terminal of the motor Connected to the positive terminal of the motor Table 9 Motor Pin Cross Reference Page 19 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Wiring Diagrams Figure 11 shows a wiring diagram of a typical 051108 PWM Motor Controller application C Brake J7 pin 3 J7 pin 6 Throttle 2 J7 pin 4 Pot J7 pin 14 J7 pin 13 4 Quickstop J7 pin 12 Control Mode 1 Mode 2 J7 pin 1 Solutions J7 pin 8 JP2 CS12XX CS1108 PWM Charger Forward Reverse J7 pin 47 Motor Controller JP1 Status LED x B J7 ping 1 Batteries I J7 pin 5 93 J4 J7 pin 10 4 ET J5 Key Fuse J6 Switch Figure 11 Typical Application The remainder of this section depicts select wiring options and provides supporting text Throttle Wiring A three wire potentiometer throttle can be used to control the motor speed Figure 12 shows how to wire a throttle potentiometer for a standard configuration J7 pin 3 Pot High Throttle Pot J7 pin 4 Pot Wiper 5KQ Standard J7 pin 13 Pot Low Figure 12 Standard Configuration Wiring Control Solutions LLC Page 20 of 76 User s Manual 661108 PWM Motor Controller Figure 13 shows how to wire the throttle pot
56. reverse acceleration RVS decel Sets the amount of reverse deceleration The higher the percent value the faster the reverse deceleration RVS gt FWDdcl Sets the amount of reverse deceleration during a reverse to forward direction change of throttle The higher the percent value the faster the reverse deceleration during a reverse to forward direction change of the throttle Control Solutions LLC Page 40 of 76 User s Manual 661108 PWM Motor Controller Description Motor comp Sets the motor compensation which is the calibration value used to compensate speed control for varying terrain also known as Power On Demand POD Set to 0 for no speed control compensation Setting this parameter too high can result in an over compensated drive motor that may behave erratically Please seek advice from your manufacturer or dealer before attempting to calibrate this parameter This feature Warning typically only be used by the manufacturer To calibrate Step Action Set Motor comp to 0 Set FWD speed to 50 Drive at full throttle on flat terrain and measure vehicle speed Drive at full throttle on a moderate incline and increase the Motor comp until the vehicle s speed matches the speed measurement in step 3 Debug menu Is PWM is 100 e f yes reduce FWD speed and continue with step 3 e f no continue with the next step Reduce the Motor comp value by 20 to
57. rt Y On off 0 Misc4 On off N 0 Shutdown V Y 3 58 29 94 Volts N 0 EMBrake V Y 0 45 72 Volts N 0 Table 14 Advanced Sub menu Parameter Reference Page 65 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Options Sub menu Parameter R W Dynamic HHP RVS On off Uni rvs Y On off 0 On off 0 Soft qstop Y On off Debug volts Y On off x N B CHG to DRV Y On off 0 Diagnostics Y On off Brake diag On off 0 Fast curlim Y On off 0 Step curlim Y On off T N 0 Fish chgsirt Y On off x N 0 Fast chgled Y On off 0 Moment key Y On off N 0 On off 0 Accel drive Y On off zm N 0 Tht Imt bst Y On off 0 Imt bst Y On off 0 Soft decel On off 0 Qstop On off 0 Indoor On off N 0 Unidir thrt Y On off 0 OV tht neut Y On off 0 throt On off 0 MaxSpd thrt Y On off z N 0 Invert thrt Y On off 2 0 Table 15 Options Sub menu Parameter Reference Control Solutions LLC Page 66 of 76 User s Manual 661108 PWM Motor Controller Functions Sub menu Parameter R W
58. speed setting 7 Unidirectional throttle is used follow the steps below Step Action On the HHP from the Main menu scroll down to the Options gt menu parameter 3 Serol down othe Unit parameter 4 Press gt to select the parameter O OOOO OO 5 Press parameterissettoOn 9 Press gt toselect ihe parameter OOOO O O 9 Press sunti parameterissettoOn _ 8 If a Bidirectional throttle is used follow the steps below Step Action On the HHP from the Main menu scroll down to the Options gt menu parameter 3 Seroldown tothe OV tht neut parameter 4 Press gt toselect ie parameter O 5 Press untl the parameterissettoOM 0000070000 E 7 Scroll up to the Unidir thrt parameter 8 Press to select the parameter Press until the parameter is set to Off which sets the bidirectional throttle to drive the vehicle forward in one direction and in reverse the other direction Set the parameter to On to set the bidirectional throttle to drive the vehicle in the same direction no matter which way the bidirectional throttle is actuated Press to set the value Page 27 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual 9 10 11 12 18 14 If the throttle has a mechanical adjustment follow the steps below Step Action On the HHP from the Main menu scrol
59. t Cur lim lo when Step curlim is enabled See Figure 29 Meters gt See Meters Sub Menu on page 49 Advanced gt See Advanced Sub Menu on page 50 Options gt See Options Sub Menu on page 53 Functions gt See Functions Sub Menu on page 56 Debug gt See Debug Sub Menu on page 58 HHP Cntrst Adjusts the Hand Held Programmer s LCD contrast O lightest 50 default 100 darkest Control Solutions LLC Page 46 of 76 User s Manual 661108 PWM Motor Controller Indoor Mode Sub Menu Drive Mode 2 The following Indoor Mode Drive Mode 2 parameters will only be active if the controller s IN OUT input is asserted 5 If a controller does not have an IN OUT input these parameters are not used Parameter Description In FWD spd Sets the percentage of the maximum indoor forward speed allowed to the motor when the throttle has reached the full forward position and speed control is set to full speed In RVS spd Sets the percentage of the maximum indoor reverse speed allowed to the motor when the throttle has reached the full reverse position and speed control is set to full speed In FWD acl Sets the amount of indoor forward acceleration The higher the percent value the faster the indoor forward acceleration In FWD dcl Sets the amount of indoor forward deceleration The higher the percent value the faster the indoor forward deceleration In FWD dch Sets the amount o
60. t to be Input used for max speed control Inverted Throttle Enables max speed input to be used for max speed control Max Speed Max Speed Max Speed Serial Enables Serial throt input to be throt used for max speed control e rss IERI 1 amp 4 above Page 59 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Description Battery V If Debug volts is enabled Battery V displays in real time the battery voltage 0 01 tolerance Otherwise it displays the battery capacity There is a two place decimal point that is not displayed on the programmer so a displayed value of 0100 would equal 1 00V and a displayed value of 0250 would equal 2 50V Temp Displays in real time the temperature of the drive FET transistors Current A Displays in real time the motor current in Amps Buttons Each one of the eight bits that make up the hexadecimal value represents one button on a deluxe display A button pressed 0 not pressed 1 They are defined as follows Bit 8 7 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Break Seat Head Seat Right Speed Left Speed Release Up light Down Turn Up Turn Down Signal Signal If only one button is pressed at a time the hexadecimal codes displayed will be as follows Break Seat Head Seat Right Speed Left Speed Release Up light Down Turn Up Turn Down
61. tforsafety 39 Connects to the throttle potentiometer M BB ______ Postive output tor electromagnetic brake Brake 35 Daa Used by Hand Held programmer 36 Hom ____ 0000000008 38 ANIN inputfor speed imit potentiometer 05V Table 6 Molex 18 pin Mini Fit Jr Cross Reference Page 17 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Battery Connections Figure 8 shows the battery pin numbering and Table 7 provides a pin to name and description cross reference J2 Batt J1 Batt 99 Batt _ J8 Batt Figure 8 Battery Pins Description Table 7 Battery Pin Cross Reference 4 pin Mini Fit Jr Connector JP2 Figure 9 shows the 4 pin Mini Fit Jr pin numbering and Table 8 provides a pin to name and description cross reference Figure 9 4 pin Mini Fit Jr Connector Pin Name Description Charge Comm Sets battery charge mode low for bulk charge high for float charge no connection for off board charger Drive Inhibit Inhibits drive during battery charging when the battery is being charged the inhibit is high 5V Table 8 4 pin Mini Fit Jr Cross Reference Control Solutions LLC Page 18 of 76 User s Manual 651108 PWM Motor Controller Motor Connections Figure 10 shows the motor pin numbering and Table 9 provides a pin to name and description cross refe
62. the full position and the speed adjustment potentiometer if used is set to full To adjust the maximum speeds 1 If your vehicle is equipped with a speed adjustment potentiometer turn it to its maximum setting 2 Ensure the Hand Held Programmer is connected to the CS1108 PWM Motor Controller and the vehicle is powered up 3 Drive the vehicle forward and adjust the FWD speed parameter in the menu until the vehicle travels at the desired maximum speed at full throttle 4 Placethe vehicle in reverse 5 Drive the vehicle backwards and adjust the RVS speed parameter in the Main menu until the vehicle travels at the desired maximum speed at full throttle Acceleration and Deceleration The acceleration and deceleration parameters give you control of how smooth the vehicle accelerates and decelerates Fast acceleration and deceleration rates will give the vehicle quick performance but will discharge the batteries at a higher rate Setting Forward Acceleration and Deceleration To adjust the Forward Acceleration and Deceleration follow this procedure 1 If your vehicle is equipped with a speed adjustment potentiometer turn it to its maximum setting 2 Ensure the Hand Held Programmer is connected to the CS1108 PWM Motor Controller and the vehicle is powered up 3 From a stopped position press the throttle to the full throttle position to check the acceleration rate 4 Adjustthe FWD accel parameter in the Main menu u
63. tle Deadband Scale and Failband Adjusting Throttle Deadband The first step in setting up the throttle is adjusting the Throttle Deadband Throttle Deadband sets the range of the neutral zone in the throttle input To adjust the Throttle Deadband use the following procedure 1 Securely prop the drive wheels of the vehicle off the ground using jacks or some form of stand Make sure it is secure so the vehicle will not fall off the stands Ensure there are no obstructions touching the drive wheels and that they can rotate freely 2 Verify that the throttle mechanism is in the neutral position 3 Connect the CS1171 Hand Held Programmer to JP1 on the 051108 PWM Motor Controller See Figure 23 Depending on the interface configuration to the CS1108 it may be necessary to use the 1303 Y adapter to bridge the display unit and the CS1171 to JP1 on the CS1108 For additional information see the documentation included with CS1171 Hand Held Programmer 4 on vehicle power this will power up the CS1171 Control Solutions LLC Page 26 of 76 User s Manual 651108 PWM Motor Controller 5 Verify that no error codes are displayed on the CS1171 Hand Held Programmer display If error codes are displayed refer to Troubleshooting and Diagnostics on page 69 of this manual for information about clearing the errors 6 If there is a potentiometer that sets the maximum speed on the vehicle make sure it is adjusted to the maximum O
64. troller generates a fault code the first menu item is the controller s fault code Otherwise the first menu item will be FWD speed Powering up the controller with a fault code will not inhibit Hand Held Programmer functionality FWD speed Sets the percentage of the maximum forward speed PWM allowed to the motor when the throttle has reached the full forward position and speed control is set to full speed RVS speed Sets the percentage of the maximum reverse speed PWM allowed to the motor when the throttle has reached the full reverse position and speed control is set to full speed Min speed Sets the percentage of the minimum speed PWM for forward reverse throttle when the Enhanced Deluxe Display Pot or ANIN input is at its lowest setting If set to 0 and Enhanced Deluxe Display Pot is turned all of the way down the forward reverse speed is 0 FWD accel Sets the amount of forward acceleration The higher the percent value the faster the forward acceleration FWD decel Sets the amount of forward deceleration The higher the percent value the faster the forward deceleration FWD gt RVSdcl Sets the amount of forward deceleration during a forward to reverse direction change of throttle The higher the percent value the faster the forward deceleration during a forward to reverse direction change of the throttle RVS accel Sets the amount of reverse acceleration The higher the percent value the faster the
65. ust the Throttle Failband use the following procedure 1 If there is a potentiometer that sets the maximum speed on the vehicle make sure it is adjusted to the maximum speed setting Step Action On HHP menu scroll down to the Failband parameter 2 Press gt to select the parameter Press until the highest value is reached 255 this disables Failband Press to set the value Actuate the throttle mechanism on the vehicle to the full mechanical limit 7 Press one click per second until the motor stops Press until the value of Failband is increased by 10 This completes setting up the throttle While still on the Failband parameter press to select the parameter Page 31 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual Performance Parameters The 051108 PWM Motor Controller contains parameters that control many performance characteristics of how a vehicle will perform Using these parameters allows the controller to be programmed for a wide variety of applications After setting up the throttle it is recommended that you set up the maximum speed and acceleration deceleration characteristics of the vehicle Setting Maximum Speed The 051108 PWM Motor Controller allows you to configure separate maximum speeds for forward and reverse directions The FWD speed and RVS speed parameters set the percentage of maximum speed allowed to the motor when the throttle is in
66. w controls com index php support troubleshoot hhp Programmer Table 18 Troubleshooting URLs Page 69 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual This page intentionally left blank Control Solutions LLC Page 70 of 76 User s Manual 661108 PWM Motor Controller Contacting Customer Service Customer Service is a top priority at Control Solutions We are committed to being a leader in our industries while providing our customers with superior quality value and service We are here to help you find answers to your Control Solutions LLC related questions If you have any questions experience technical problems need any parts or service contact Control Solutions LLC Customer Service during normal business hours Mon Fri 8am 5pm Central Time at 630 806 7062 Page 71 of 76 Control Solutions LLC 661108 PWM Motor Controller User s Manual This page intentionally left blank Control Solutions LLC Page 72 of 76 User s Manual Parameter Setting Worksheet 661108 PWM Motor Controller Use the following worksheet to document your parameter values Parameter Value Parameter Value Parameter Value Main Menu In FWD Misc2 invert FWD speed In FWD Misc3 invert RVS speed In FWD dch Misc4 invert Min speed In RVS acl Shutdown V FWD accel In RVS dcl EMBrake V FWD decel In RVS dch Options Menu F

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