Bike/Scooter Charge Point Brochure - E
Contents
1. CCL CB3 CHARGING SYSTEM FOR TWO WHEELS ELECTRIC VEHICLE INSTALLATION AND USER MANUAL CIRCONTROL CCL CB3 MANUAL This document is copyrighted 2010 2011 by Circontrol S A All rights are reserved Circontrol S A reserves the right to make improvements to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parties that may result from its use All other product names or trademarks are properties of their respective owners V1 1 Edition January 2011 circontrol circontrol com X CIRCONTROL CONTENTS P OO N 5 1 5 2 6 1 6 2 6 3 6 4 6 5 6 6 7 8 9 10 OVERVIEW iaa SOTEM DESCRIPTION seme SAFE INFORMATION nap INSTALLATION corsario PRIOR VERIFICA TONS cesto ANCHORING AND 5 4 ELECTRICAL INSTALLATION GENERAL CONSIDERATIONS aaa USER GUIDE caras NORMAL CHARGE OPERATIVE as 5 1 1 Start of charge cycle 5 1 2 End of charge cycle Normal end 5 1 3 End of charge cycle end of credit MISSINGORE2. conditions the main body is stainless steel with quality painting and coating anti graffiti Overall protection is IP54 In the horizontal bar there are the three outputs that allow access to the connection and the vertical bar or the card reader push buttons for selecting the plug and inside the electrical switchgear Interior highlights of the charging posts CCL CB3 System protection with a 40A RCCB obligated for any EV recharging point N Three phases connection of post CCL CB3 CCL charge N Ground connection for user protection against overload contact with the post 14 circontrol circontrol com CIRCONTROL gt Electrical charging system CCL CB3 image j ajm w am w ana e m w e s e 31 y circontrol circontrol com 15 X CIRCONTROL 6 2 Disassembly To get access inside the CCL CB3 charger is necessary to open the back lid depending on model with Allen screws NOTE Must use Allen wrench to screw supplied appliances for proper maintenance and do not cause premature degradation Once CCL CB3 is opened the electrical devices are able to be manipulated and the guidance system hat To continue with the removal follow the following sequence 1 Disconnect the power supply before disconnect electrical intervention Only trained personnel are authorized and wi
3. with voltages inside the unit Check the operation of the earth leakage relay periodically at least once a month and always after maintenance operations The installation must be checked once a year by qualified personnel Any unit with defects or faults that could represent a risk to the user must be removed from service broken plugs lids that do not close etc Do not use spare parts that are not original of CIRCONTROL circontrol circontrol com X CIRCONTROL 4 INSTALLATION 4 1 Prior verifications e Make sure that the materials have not been damaged during transport e Make sure that the voltage used on the board is suitable for the place country where it will be operating e Make sure that the connection bases are suitable for the place country where the unit will be operating 4 2 Anchoring and dimensions The CCL CB3 is a charge system designed to be anchored on floor For the anchoring is provided two templates and eight nuts with bolts to leveling The bolts provided for the anchor must be inserted into a concrete base resistance equal to or greater than IK8 It is recommended to leave overhang surface bolts from 20 25 mm for a good anchor with the post NOTE Must use Allen wrench to screw supplied appliances for proper maintenance and do not cause premature degradation circontrol circontrol com CIRCONTROL X CIRCONTROL 4 3 Electrical installation General conside
4. Cycle is interrupted Disconnect the charge The credit not consumed is retrieved to the card Displays the credit Remove the card End of charge cycle end of credit If it s displayed o stopped indicate that the system has stopped the charging cycle Digit 1 channel one NO active Digit 2 channel two NO active Present the RFID card to the reader Disconnect the charge The credit is retrieved to the card 00 Displays the credit 00 Remove the card 12 circontrol circontrol com X CIRCONTROL 5 2 Missing credit operative 5 2 1 Start of charge cycle 1 Present the RFID card to the reader 2 After a while it displays the credit value Ifthe credit is not correct the display show 00 during 2s and doesnt start any new cycle 4 Remove the card 5 2 2 Display indications rC credit retrieve Ex Error x Channel indication that it is on resting time During this time there is no reading card for this channel 0 The output is on charge cycle if oscillates vertically Stationary cycle while it s standing 13 circontrol circontrol com X CIRCONTROL 6 MAINTENANCE 6 1 General description The vehicles charge system CCL CB3 is an electrical and mechanical set able to offer charge service safely both indoors and public places and hold a continuous use recharge service To accommodate this use and
5. DIT OPERATIVE uu ul il bean paa 5 2 1 Start of charge cycle 5 2 2 Display indications MAINTENANCE Os GENERAL DESCRIPTO Nte pcciseaias Bes AM A o A AS ENEN PREVENTIVE MAINTENANCE 00sssssssssccccccccccscccccessscccsesssssessesecccessuseeeussseesccecsesecccessuueusuuaussecccesesens CORRECTIVE MAINTENANCE isaac 6 5 1 Problems Causes Solutions SPARE PARTS AND RECOMMENDED TOOL ssscsssscessseessscesecesssecessecsssecsssecsssecesececsseceaseceasesensesentes AUTO DIAGNOSTIC DISPLAY CODE u aaa SA ARANA ELECTRICAL WIRING u y E S SSS S SSS S SSS S TECHNICAE DATA oia APPENDIA u ai 10 1 RECOMMENDED SECTION CABLE standar 11 ASOCIATION Soriana circontrol circontrol com 14 16 18 19 20 20 20 21 22 23 24 24 25 CIRCONTROL 1 OVERVIEW This user manual provides basic information about the electric vehicle charging unit the CCL CB3 Important instructions will be shown inside a box In some cases these will include special symbols Their meaning is explained next IMPORTANT INSTRUCTION WARNING DANGER ELECTRICAL RISK circontrol circontrol com X CIRCONTROL 2 SYSTEM DESCRIPTION This equipment controls the commissioning of three power connections for charging motorcycles through a user identification system using RFID cards That functions are the followi
6. ROL 6 3 Assembling 1 DO NOT FORGET THE GROUND CABLE RECONNECTION 4 2 To proceed to testing REC2 should be reconnected again 1 3 ATTENTION WITH THE REC2 CONNECTION PROCESS If the power supply was cut upstream supply the devices to test the RCCB If it is not possible to supply it just raise the handle to rearm the REC2 and move the red protection cover to the left Replace the cover and set it correctly If there is power we will use to test the function of the REC2 reset before the end of the operation After a few seconds the REC2 should reset itself If long time passed between the disconnection operations REC2 should do the sensitivity REC2 test again as indicated in the previous section Proceed to press the test button If all is correct the REC2 automatically reset after a few seconds If Keeps not running treat the incident as a failure with the protocol established by those 4 Replace the lid and set it correctly 18 circontrol circontrol com El 6 4 Preventive maintenance CIRCONTROL The recommended preventive maintenance and his frequency is the following MONTHLY Sensibility test Make sure that the RCCB works correctly We recommend test it causing a current leakage in one plug is not necessary to test it on both The test can be done to different ways to choose 1 Open the lid and get into de REC2 Press the test button if it reset itself it runs correctly 2 By a delibera
7. e preset time allowed for a minimum charge ESSE ele minimum charge EN It draws a card of the channel 1 properly updated or insert a card that is not correct It draws a card of the channel 2 properly updated or insert a card that is not correct Socket 1 A segment fixed in one position indicates there is no load When the segment is rotating it indicates charging The speed of the rotation indicates the amount of load EH Socket 2 flashing indicates the charging unit has reached the preset time allowed for a Socket 2 A segment fixed in one position indicates there is no load When the segment is rotating it indicates charging The speed of the rotation indicates the amount of load The information that appears briefly in the card reader display shows the firmware version number i e 29 is version 2 9 Errors E1 E2 E4 have automatic recovery circontrol circontrol com 21 AS CIRCONTROL 8 ELECTRICAL WIRING AFD PT ae Ground connection wire to protect the user equipment and phase connection for the three outputs circontrol circontrol com 22 X CIRCONTROL 9 TECHNICAL DATA Input voltaje Rate input frequency Relay output contacts Residual current of opened contact relay Dielectric strength Insulation resistor Time limit per cannel service Output voltage Current metering RCCB Maximum consumption per output Maximum consumption 3 outputs Connector RFID reader Tem
8. in function of the installation conditions length ducts may be higher Consult REBT or the appendices The responsibility for the installation corresponds to the authorized installer that designs and makes Diagrams and technical information can be found in paragraph 6 of Maintenance 10 circontrol circontrol com apy CIRCONTROL 5 USER GUIDE Conexi n Connection Desconexi n Disconnection 5 1 Normal charge operative The following explanation refers to loans used but as a symbol In countries where the currency has a similar magnitude to the EURO can be considered as 1 or 1 credit In countries where the currency is very different order of magnitude to the EURO a conversion can be easily calculated which for example is 1 credit 1000 local units In that case speaking of credit makes more sense 11 circontrol circontrol com 5 1 1 5 1 2 CIRCONTROL Start of charge cycle Present the RFID card to the reader After a while displays the credit value If the claim is correct a deposit is deducted from the card and transfered to the charge Select the charging shocked Connect the charge Remove the card The system connects the power and starts the control of credit as the energy consumed The display shows a segment simulating a twisting motion with a speed proportional to power output End of charge cycle Normal end Present the RFID card to the reader
9. ing Part 1 Charging electrical vehicles of up to 250A in alternating current and 400A in direct current UNE EN 61851 1 Electric Vehicle Conductive Charging System Part 1 General requirements UNE EN 61851 21 Electric Vehicle Conductive Charging System Part 21 Requirements of the electric vehicle for its conductive connection to the main in A C and D C UNE EN 61851 22 Electric Vehicle Conductive Charging System Part 22 A C charging station for electric vehicles Other Standards IEC61000 IEC60364 4 41 IEC60884 1 IEC61010 UNE EN55011 ISO14443A In accordance with these Standards the MULTIPOINT SYSTEM has been designed for MODE 1 charging system as described in the 61851 Standard This unit has been designed for outdoor use It has an IP54 protection degree in accordance with ANSI IEC 60529 2004 circontrol circontrol com X CIRCONTROL 3 SAFETY INFORMATIION Do not use connection cables that are not in perfect working order Do not use the CCL CB3 for other uses that have not been specified in its design i e for any application that is unrelated to charging electric vehicles Do not modify the CCL CB3 unit In case the unit is modified the warranty will be void and CIRCONTROL shall not be liable for any future malfunction Strictly follow the current safety regulations Do not repair or install elements while the unit is powered Only authorised and trained personnel can access the elements powered
10. l di metro del cable circontrol circontrol com X CIRCONTROL 11 ASOCIATIONS Our group belongs to and is actively involved in various committees on the Electric Vehicle e CHAdeMO Association International Association works for the standardization of charging stations for electric vehicles Certified members e ASESGA Spanish Association of Car Parks and Garages Technology Committee e AFME Association of Electrical Manufacturers Electric Vehicle Working Group e CEEC Cluster Energy Efficiency Catalunya Electric Mobility Group e AMEC URBIS Spanish Association of Urban Equipment and Traffic Electric Vehicle Commission e Forever Spanish Forum Electric Vehicle e AEDIVE Association of Business Innovative Electric Vehicle Infrastructure ASESGA CHAdeMO ped ppt ie gay ett Cee Ay amec FORENT Eliane amec urbis SRENZ 25 circontrol circontrol com
11. ng e Start and stop control charge of each output e Output selection e RFID card reset e Charge time restricted e General reset The CB single phase charge units provide to electrical vehicles a plug base up to 16A 240Va c in MODE 1 according to EN 61851 1 Comparing with a simple plug CCL CB3 offers the following Safe collection of energy for the installations operator Prevents fraud and misuse Protects end user against electrical risks Current is only present in a non interrupted charging cycle The system is not powered during all other cycles Intelligent charging process off peak hours distribution of power available etc when complemented with the PC and in hourly discrimination periods The system is complemented with Pre paid cards Available without credit to recharge later and pre charged with 5 20 50 or 99 units of credit Pre paid card writer There are three models available o Integral model capable of accepting credit cards and notes CCL Cash o Compact CCL Term o software version with USB peripheral CCL Soft The CCL CB3 complies with the CE requirements and the current European Union directives for this type of equipments circontrol circontrol com X CIRCONTROL The main standards that have been taken into account during the design phase are as follows UNE EN 62196 1 Bases sockets vehicle coupling devices and vehicle access points Electric vehicle conductive charg
12. oidal The spare card brings its own toroidal We recommend having 1 unit per 10 CCL CB3 o REC2 Check the sensibility of the RCCB 15 30mA 0 030A We recommend having 1 unit per 10 CCL CB3 o Power relay We recommend having 2 units 10 CCL CB3 o Allen screws of the lid We recommend having 30 units per 10 CCL 20 circontrol circontrol com X CIRCONTROL 7 AUTO DIAGNOSTIC DISPLAY CODE Software version is displayed for 1 second after unit is connected to the electrical supply Indicates credit avalible when the RFID card is presented to the card reader Example 88 When the credit number is flashing 99 this indicates that the credit value is greater than 99 Socket 1 Allows charging regardless of avaliable credit This option only works with a suitably formatted card and the correct software upgrade in the charging equipment Socket 2 Allows charging regardless of avaliable credit This option only works with a suitably formatted card and the correct software upgrade in the charging equipment Socket 1 H indicates that the charging unit has reached the preset time limit This feature can be enabled or disabled by the factory using the charging equipment software Socket 2 H indicates that the charging unit has reached the preset time limit This feature can be enabled or disabled by the factory using the charging equipment software Socket 1 flashing indicates the charging unit has reached th
13. perature range IP protection Enclosure Surface Anchor Dimensions Weight 85 264Vc a L N PE 47 63 Hz 16A 250Vc a 16mA 230Vc a 2500Vc a gt 500 10h input voltage average 1kW 30mA 40A reclosable 3 6kW 11kW SCHUKO 16A ISO 14443A 10 60 C IP54 FE ST37 2mm thickness and anti graffiti coat RAL 9006 gray polyester paint floor fixing 2 9m 0 3m 46 Kg Any characteristic mentioned is susceptible to change Only are listed for informative purposes 23 circontrol circontrol com X CIRCONTROL 10 APPENDIX 10 1 Recommended section cable Tabla 1 intensidades admisibles A al aire 40 C N de conductores con carga y naturaleza del aislamiento Conductores aislados en tubos empotrados en paredes aslantes Cables multiconductores en tubos empotrados en paredes aslantes Conductores aislados en tubos en montaje superficial o empotrados en obra Cables multiconductores en tubos en montaj superficial o empotrados en obra Cables multiconductores directamente sobre la pared gt Cables multiconductores al aire libre Distancia a la pared no inferior a 0 3 D Cables unipolares en contacto mutuo Distancia ala pared no inferior a D Cables unipalares separado minimo D A partir de 25 mm2 de secci n Incluyendo canales para instalaciones canaletas y conductos de secci n no circular O en bandeja no perforada 4 Den bandeja perforada D es e
14. rations Qualified professionals must undertake all activities related to the electrical installation regardless of whether a project is needed or not depending on the power installed This unit has been designed for its use in a single phase 230Va c with a 10 tolerance In any case the end user must be protected against indirect contact with a residual voltage relay DDR or differences with a sensitivity of 30MA The device already includes 30mA differential protection required so if it s necessary to protect upstream it must be selective or time sensitivity The choice must be made by responsible for the design of the facility so that REBT is met and to ensure maximum system availability This device can not be installed in places where there is a risk of explosion explosive atmosphere The minimum breaking power of the automatic header switch circuit breaker must be 4500A This information is for informational purposes only not accepting any responsibility for any damage or injury that the installation can cause The final installer wno must choose under his responsibility the method of installation based on these variables especially in the country legally enforceable There is a ground terminal that must be properly wired to the conductor with the minimum section of 6mm2 IT IS VERY IMPORTANT ITS RIGHT CONNECTION AND ITS DIMENSIONS The minimum section of the conductors must be 6mm but that will be
15. ted leak through a special device able on request This works by a switch which causes a current leakage When the pilot is lit pressing the button for approximately 1s the REC2 should be jumped Then give up the button The hat has to be moved up so you can remove it without problems After a few seconds REC2 restart and will be displayed the two digit display version number of firmware Move down the hat The test is finished YEARLY REMEMBER TO REMOVE POWER Do the monthly REC2 preventive maintenance Check the electrical wiring is correctly there are no obvious faults in the insulation or defects on the components Check the proper tightening of the screws on the power components especially the REC2 and circuit breakers to which access is provided Use the right tool on each case Move down and leave the hat to get up Look at the shock absorber if it s soft enough and his movement too If necessary do a test twice Check the movement peaces and the shock absorber If the shock absorber is not enough proceed to replace it It is not necessary use a lubricant in any movement parts General cleaning on the electrical components area and the lower hat area Remove with a brush the dust Clean inside the card reader with the brush or o tissue Check the connection state base is correct 19 circontrol circontrol com X CIRCONTROL 6 5 Corrective maintenance 6 5 1 Problems Causes Solutions o If there is no
16. th the precautions and appropriate personal protective equipment Lock the main switch on the distribution main to avoid the self reclosing of it or by others inadvertently If necessary include a warning note 2 If it s not possibly to take the whole power supply for example because there are others posts on charge disconnect the power supply from local area through de RCCB REC2 PHASE NEUTRAL GROUND PHASE NEUTRAL 2 a th _ BKN Pe y 16 circontrol circontrol com X CIRCONTROL 3 ATENTION WITH THE REC2 DISCONNECTION PROCESS It has to be active removing the protection cover to the right in that way it wont restart and then pressing the test button This test will show if the RCCB works correctly Sensibility Is recommended to do in each intervention lf the RCCB has not jumped stop until the fault has been repaired by trained personnel Remember that the test button does not work if the residual circuit breaker is not powered Leave the REC2 red cover on the right during the operation Remember that the REC2 input terminals can be powered so it has to be careful to avoid manipulation closer it Do not do any operation if there are faulty cables insulation damage or vulnerability of any party liable to be powered 4 Disconnect the ground cable 4 with ring terminal connected at the end of the post as shown on the following figure 17 circontrol circontrol com X CIRCONT
17. thing displayed when a valid card is introduced probably there is no voltage The REC2 jumped or the power supply has been interrupted upstream o When charge is requires and there is a rC on the display it is not a real problem The charge does not start because the card is recovering the credit That credit was saved because the previous load that card ended incidents o Once pressed the selector output button of current there is no reaction Solution Replace de switch o If there is a card introduced and the system has recognized it but there is no flashing light in any switch Solution replace the corresponding led o Replace the protector plastic of the switches when you notice a deterioration of it 6 6 Spare parts and recommended tool The required tools to perform proper preventive or corrective maintenance are the normal installation electrician The PPE Personal Protective Equipment are also common and should be designed by the Prevention Service employee responsible who makes the assistance The following mentioned tools are the only not commonly used e Flat brush with long hair e Special tool to cause a current leakage The amount and type of recommended spare parts are described in the following list o Main card control If this card is replaced also replace the toroidal The Spare card brings its own toroidal We recommend having 1 unit per 10 CCL CB3 o Auxiliary card If it is replaced also replace his tor
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