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User`s Manual Model US1000 Digital Indicating Controller

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1. Main Sub Parameter Description Setting Range Default Setpoint PYIX Ten segment linearizer 1 12 input unit 0 1 ABSO 2 ABS1 3 ABS2 4 PYLY Ten segment linearizer 1 ABS3 5 ABS4 6 EU AIN1 7 13 output unit EUS AIN1 8 EU AIN2 9 EUS eal tae Ten segment linearizer 2 AIN2 10 EU AIN3 11 EUS PY2X inpuruni AIN3 12 EU PV1 13 EUS 14 PV1 14 EU PV2 15 EUS PV2 PY2Y Ten segment linearizer 2 15 output unit E Controller Function Setting Menu Controller Mode Submenu Main Sub Parameter Description Setting Range Default Setpoint USM Controller mode US mode See section 4 3 1 USMD MD SMP Control period 50 100 200 500 ms 200 To be continued IM 5D1A01 01E App 4 7 E Controller Function Setting Menu Analog Input Submenu Main Sub Parameter Description Setting Range Default Setpoint TYP1 Analog input 1 type for AIN1 terminal See section 4 4 41 C Celsius 3 UNII Analog input 1 unit oF Fahrenheit C RHI Maximum value of analog input 1 Within instrument Maximun level of range input range instrument range RLI Minimum value of analog input 1 Within instrument Minimum level of range input range instrument range SDP1 Analog input 1 decimal point position 0 to 4 1 Maximum value of analog input 1 19999 to 30000 2e scale SL1 lt SH1
2. O Preventing Noise NOTE e To prevent electromagnetic wave radiation use shielded wires for the wiring for the thermocouple input RTD input DC input current output or voltage pulse output The shiled must be grounded e Bundle the connected cables together tightly Consider the following noise prevention points when performing wiring Keep the input circuit wires as far away as possible from the power lines of other equipment The use of shielded wires is effective against noises from electrostatic induction Connect shielding to the grounding terminal if necessary Be sure to ground each wire independently Twining input wires at short regular intervals can be quite effective at eliminating the noise from electromagnetic induction Keep the power supply wiring more than 10 cm away from the signal wiring IM 5D1A01 01E 3 1 4 Terminal Designation Chapter 3 Wiring The terminals at the rear of the US1000 controller are arranged as shown below Perform wiring according to this figure For information on the wiring for the power supply and the transmitter s loop power supply read subsection 3 1 5 Refer to section 3 2 to find the signal assigned to each terminal AIN1 Analog input 1 RTD input rome we Thermocouple input K o gt Voltage input mV V DI1 2 Contact input 1 2 Hs com DO1 3 Relay contact output 1 3 _ SUPPLY Power supply g B PCa N
3. 4 15 4 9 Setting Other Functions as necessary eee eee csecseeseceseeseceeeeeeeeeeeeees 4 17 5 Customizing Operation Displays ssccsssscssssscesssccssssccssssccsssscssssscsssssscsssssseses On L 5 1 Registering Auxiliary Operation Displays USER Displays 5 2 5 2 Displaying the Alarm Status 0 2 ec eeceeeeeceeeeeeeeeeeeeeeseesaecaeesaecseenaeenees 5 5 5 3 Registering Quick Parameter Call up Functions SELECT Displays 5 6 IM 5D1A01 01E 6 PCA essesi sses Fh saceeSaceaten tateectencesnemesaenceSeseeneeo ated a EL 6 1 Switching the Operation Mode o 00 eee ceeeeceeeeeeceseeeeeeseecseesnecaecsaeeneenaes 6 2 6 2 Changing the Target Setpoint SV oo eee ceeeeeeceeeeeeecseeeeecasesaecseesaeenees 6 3 6 37 Mamipulating MY sociscienca e pe eeri E E a E KEE 6 4 6 4 Operations on Single Loop Type of Controller ssseeseseeeesseesseseeeseeeseereeeees 6 5 6 5 Operations on Cascade Type of Controller sesseseseeeeseeseerssrerererrrerersesrees 6 6 6 6 Switching Between Cascade Open and Close sssssssseseeseeseseseesrsrerrserersresseees 6 8 6 7 Operations on Dual loop Type of Controller 0 ee ceeeseceeeeeeeeeeeeees 6 9 6 8 Display and Operations during Heating Cooling Computation 6 11 6 9 Operation Mode Switching Using Contact Input eee creer 6 12 6 10 Starting Controller Operation 00 eee eeeeseecreessecaecaecneceseeeeesenereeeeees 6 13 GUIs AN
4. 1 A1 Alarm 1 setpoint PV alarm EU 100 0 to 100 0 PV high limit EU 100 0 Deviation alarm PV velocity Deviation alarm EUS 0 0 1 A2 Alarm 2 setpoint alarm EUS 100 0 to 100 0 MV high limit 100 0 nai LA3 Alarm 3 setpoint SV alarm EU 0 0 to 100 0 MV low limit 0 0 LPID MV alarm 5 0 to 105 0 PV velocity EUS 100 0 O LP2 1 A4 Alarm 4 setpoint Other alarms EU 0 0 0 1 to 999 9 0 0 to 999 9 for LE jEtoportional band heating cooling computation sete LI Integral time OFF 1 to 6000 sec 1000 sec 1 D Derivative time OFF 1 to 6000 sec OFF EU is the engineering unit corresponding to the instrument range EUS is the engineering unit corre sponding to the span of the instrument range See Appendix 2 for further explanation If you use loop 2 you must also set the parameters for loop 2 Set the parameters listed under the O LP2 operation parameter main menu E Setting the Target Setpoint Alarm Setpoints and PID Parameters 1 This display represents the last step of the alarm output defining procedure in the previous section 2 Press the key once When the mode menu MODE is displayed press the A key once to call up the loop 1 operation menu O LP1 3 Press the key once to call up the computation parameter submenu PAR 4 Press the A key once to call up the 1 PID submenu 1 PID IM 5D1A01 01E 4 15 5 Press the k
5. SUBMENU i x a sista te nae Aue n aoa SUPER function ee hit as ati a niente SY digital display israe nann i AA SV number oo eee SV ramp up ramp down rate SV setting key lock ans SVO a EA EE geile Ares Ue cat E A Switching the Operation Mode eee 6 2 6 12 T Tag Numbers eenei minorene ieia aiena 1 2 1 7 Target Setpoint 23 5 040 8 nanesie ah eles 4 15 6 3 Temperature and humidity control eee 4 4 6 9 Terminal assignment cceeeeecesceeeceeseeseeseceeeeeeeeeeees Terminal Cover eee Terminal tightening torque Terminals iasanen Thermocouple Wiring cccsesesceseeseeesceeceececeeeeeaeeseeneens Time proportional PID computation eee 4 19 Time proportional PID computation with relay output 4 9 Time proportional PID computation with voltage pulse Troubleshooting a TYPI eaan area o e eden conibeekdrases Adis eitea IM 5D1A01 01E VAD A Nave ie ae alles etree 4 20 A o oats sec seen ETA ahaa ce epee ane han aren ce 4 20 A ET E did Merde cin tenia tinea dais 4 20 Wal Ve pOsitiOni s 213 seeiticsdesesethaiiad chads 4 20 Voltage input oo eeeeeeeeseeseeetseeseneeseeeeneees 4 6 App 1 1 Voltage pulse output oo eee eetecceecreeeeeteeeeeneeeeseeaes 4 9 W Waiting action serens e ai 4 12 Wire breakage acct cctees oa elas Hee e 4 18 WATT a e yeaa tates A A 3 1 Z Zone PID rhea E O A ARO oia 4 19 Index 3 Revision Record Manual Title Model US1000 Digit
6. e Switching using parameters e Switching using contact Note that the latter has precedence over the former E Parameters for switching between cascade open and close Activate the OPEN CLOSE switchover O C parameter from the operation parameter mode menu MODE in order to change the settings Switching between cascade open and close 1 Press the key on the operation display for 3 sec to display the mode menu MODE 2 Press the key again to display the OPEN CLOSE switchover O C parameter 3 Press the 4 or key to change the parameter setting A decimal point appears and starts to flash CLOSE Switch to close status OPEN Switch to open status 4 Press the key to store the changed parameter condition The decimal point disappears 5 Press the key to return to the operation display E Contact input for switching between cascade open and close For cascade controllers a contact input terminal is assigned for cascade open close switching Contact input terminal DI2 When DI2 is ON Cascade open When DI2 is OFF Cascade close 6 8 IM 5D1A01 01E Chapter 6 Operation 6 7 Operations on Dual loop Type of Controller IM 5D1A01 01E This section describes the operations in the following controller modes US modes e Dual loop control e Temperature and humidity control In dual loop type of controllers both of the US1000 s two internal control loops performs the PID control computations The left side bar
7. 149 5 87 30 1 18 Panel 10 0 39 mm Mounting bracket Leave 5 0 20 mm or more space above Unit mm approx inch 62 2 44 amp A o 9 Ss Fe 2 KO D fe Lo SO ee roe Fa thickness 1 0 04 to Mounting bracket Leave 5 0 20 mm or more space below External Dimensions General mounting 68 2 68 3 TL Side by side close mounting L 137 5 39 220 8 66 or more ii 93 3 66 or more SS 220 8 66 or more L refer to the Table 1 Panel Cutout Dimensions Terminal Cover Weight 0 8kg Panel cutout width for side by side close mounting Table 1 ine IM 5D1A01 01E Chapter 2 Installing US1000 Controller 2 2 Mounting the Controller E Mounting Procedure 1 Cut the mounting panel as specified by the panel cutout dimensions on the previous page 2 Insert the controller into the opening on the rear terminal board 3 Attach the mounting brackets to the top and bottom of the controller and fix the controller to the mounting panel AN NOTE Do not over tighten the screws doing so may damage the controller housing and brackets Recom mended tightening torque 0 2 Nem 2 kgfecm or less Mount the controller within 30 degrees from horizontal so that it faces upward Do not mount it facing downward
8. Ca La Output signal Signal name eee z V mA uF mH OUTIA Current Output Voltage Pulse Output 22 3 32 2 0 3 10 OUT2A Current Output Voltage Pulse Output 22 3 32 2 0 3 10 OUT3A Voltage Output 5 25 10 1 50 Loop Power Supply for Transmitter LPS1 Power Supply 27 35 0 2 2 Loop Power Supply for Transmitter LPS2 Power Supply 27 35 0 2 2 Analog Input AIN1 RTD Input 1 23 0 13 1 50 Analog Input AIN2 RTD Input 1 23 0 13 1 50 Feedback Resistance Input 1 23 16 1 50 Contact Input DI 1 7 5 20 1 50 RS 485 4 4 86 1 1 The nonincendive field wiring concept allows interconnection of two FM Approved Nonincendive Apparatuses with nonincendive field wiring parameters not specifically examined in combination as a system when Voc S Vmax Isc S Imax Ca Ci C cable La Li L cable App 6 3 App 6 4 r Vmax Imax Ci Li Intput signal Signal name put sig s V mA uF mH Analog Input AIN1 MV TC input 20 6 0 0 Voltage input Analog Input AIN2 MV TC input 20 6 0 0 Voltage input Analog Input AIN3 Voltage intput 20 6 0 0 Contact Output DO 1 7 Transistor Output 30 200 0 1 0 The nonincendive field wiring concept allows interconnection of two FM Approved Nonincendive Apparatuses with nonincendive field wiring parameters not specifically examined in combination as a system when Voc or Vt S Vmax Isc or It S Imax Ca 2 Ci C cable La 2 Li
9. INIT Parameter initialization TEST Test mode TYPA Input 1 type for AIN1 terminal selection UNI1 MVS2 Input 1 MV2 unit RH1 A01 Max value of t type for input 1 range JUTIA terminal RL1 A02 Min value of Output 2 type for Automatic input 1 range OUT2A terminal calibration SDP A03 Input 1 decimal Qutput 3 type for point position OUTSA terminal Do not use SH1 RVOP this mode fyes Max value of Reverse display input 1 scale and operation SL1 Min value of input 1 scale range scale Pi App 5 5 Appendix 6 Appendix 6 Conditions of Use in Hazardous Areas Conditions of Use in Haz ardous Areas 6 1 CSA standard Before Model US1000 Digital Indicating Controller or any external equipment connected to it can be used in a hazardous area as CSA standard non incendive equipment the field wiring parameters summarized in the following tables must be satisfied by all equipment either supplying energy to or receiving energy from the terminals of Model US1000 Digital Indicating Controller Field Wiring Parameters Voc Isc Ca La Vn In Cn Ln Maximum open circuit output voltage Maximum short circuit output current Maximum allowable capacitance Maximum allowable inductance Normal circuit voltage Normal circuit current Maximum allowable capacitance based on the Vn normal circuit voltage Maximum allowable inductance based
10. S 8 0 0 to 1700 0 C 32 to 3100 F 0 15 of F S R 9 0 0 to 1700 0 C 32 to 3100 F N 10 200 0 to 1300 0 C 300 0 to 2400 0 F 0 1 of F S E 11 270 0 to 1000 0 C 450 0 to 1800 0 F 0 C and over 0 1 of F S L 12 200 0 to 900 0 C 300 0 to 1600 0 F Below 0 C 0 2 of F S U 13 200 0 to 400 0 C 300 0 to 750 0 F E below 200 C 1 5 of F S 14 0 0 to 400 0 C 200 0 to 1000 0 F 0 2 of F S W 15 0 0 to 2300 0 C 32 to 4200 F 0 2 of F S Platinel 2 16 0 0 to 1390 0 C 32 0 to 2500 0 F 0 1 of F S PR20 40 17 0 0 to 1900 0 C 32 to 3400 F 800 C and over 0 5 of F S Below 800 C Accuracy not guaranteed W97Re3 18 0 0 to 2000 0 C 32 to 3600 F 0 2 of F S W75Re25 RTD JPt100 30 200 0 to 500 0 C 300 0 to 1000 0 F 0 1 of F S 31 150 00 to 150 00 C 200 0 to 300 0 F 0 2 of F S Pt100 35 200 0 to 850 0 C 300 0 to 1560 0 F 0 1 of F S ITS90 36 200 0 to 500 0 C 300 0 to 1000 0 F 37 150 00 to 150 00 C 200 0 to 300 0 F 0 2 of F S Standard signal 0 4 to 2 0 V 40 0 400 to 2 000 0 1 of F S 1to5V 41 1 000 to 5 000 DC voltage 0to2V 50 0 000 to 2 000 Oto 10V Sl 0 00 to 10 00 10 to 20mV 55 10 00 to 20 00 0 to 100mV 56 0 0 to 100 0 Performance under standard operating conditions temperature power supply frequency 50 60 Hz E Parameters to Set the PV Input Type 23 2 C humidity 55 10 RH Main menu Submenu Parameter Des
11. 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current _ Retransmission current OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DOI 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 7 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 3 13 E US1000 11 3 14 Loop control with Dual PV auto selector US mode 7 Control Computation MVS1 Set Value Terminal Terminal Time Proportional PID 0 1 Heating cool
12. A anD Figure IM 5D1A01 01E H6 Dit Contact input 1 7 Di2 Contact input 2 DO1 Contact output 1 DO2 Contact output 2 Available for models with option code A10 only OUT1A 3A MV output Retransmission output G6 outa MV output 1 Gs OQ com L 1 Loop power supply for G7 gt OUT3A Retransmission output Unavailable for US1000 00 transmitter 1 RS 485 RS 485 communication el E 8 E ee Seeeseegce DI3 Contact input 3 DI4 Contact input 4 DI5 Contact input 5 DI6 Contact input 6 DI7 Contact input 7 Commis AIN2 Analog input 2 RTD input Oz o mocouple input o gt Voltage input mV V eae cee fe Cc N gt LPS2 I OUT1R l FBIN Control relay output 1 Feedback input E NC IT 55 100 side nieno Hee EGS wv 67 com 57 0 side OUT2R OUTR Control relay output 2 Control relay output 58 NC 58 H Direct o EOJ NO EO L Reverse Ho com i Eo com Transistor open LGE DO4 Contact output 4 87 DOS Contact output 5 38 DO6 Contact output 6 G2 DO7 Contact output 7 7 LN a com Loop power supply for transmitter 2 S collector output 4 7 Unavailable for US1000 00 Terminal Assign
13. DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting LPS1 19 20 Loop power supply for Loop power supply for transmitter 1 transmitter 1 EP PU aes OUTIA 16 18 Retransmission output 1 Retransmission output 1 OUT2A 49 50 ae current Anbe current OUT3A 17 18 Tann A voltage ee voltage DO1 9 12 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 DOS5 37 40 No function No function DO6 38 40 No function No function DO7 39 40 FAIL output FAIL output FBIN 55 57 ae position feedback Dae position feedback OUTR 58 60 Position proportional Position proportional control relay output control relay output IM 5D1A01 01E 4 Chapter 4 Setting the Basic Functions Setting the Basic Functions IM 5D1A01 01E This chapter describes the setting procedure and the meanings of the parameters used to select and adjust the US1000 controller functions The parameters of the US1000 controller are largely divided into two types operation parameters and setup parameters e Operation parameters are the parameters that are changed relatively often during operation e Setup parameters are the parameters that determine the controller functions and are rarely changed once they have been set Some parameters must be set before operation such as the controller mode US mode and the input type while others can be
14. EUS 0 0 2 X8 Ten segment linearizer 2 input 8 EU 66 7 to 105 0 EU 0 0 2 Y8 Ten segment linearizer 2 output 8 EUS 66 7 to 105 0 EUS 0 0 2 X9 Ten segment linearizer 2 input 9 EU 66 7 to 105 0 EU 0 0 2 Y9 Ten segment linearizer 2 output 9 EUS 66 7 to 105 0 EUS 0 0 2 X10 Ten segment linearizer 2 input 10 EU 66 7 to 105 0 EU 0 0 2 Y10 Ten segment linearizer 2 output 10 EUS 66 7 to 105 0 EUS 0 0 2 X11 Ten segment linearizer 2 input 11 EU 66 7 to 105 0 EU 0 0 2 Y11 Ten segment linearizer 2 output 11 EUS 66 7 to 105 0 EUS 0 0 2 PMD Ten segment linearizer 2 mode 0 Biasing 1 Approximation 0 E Setup Parameter Menu Main Sub Parameter Description Setting Range Default Setpoint STUP PS IN Password input 0 to 30000 0 IM 5D1A01 01E App 3 7 Appendix 4 Setup Parameter Table Appendix 4 Setup Parameter Table Some parameters are hidden i e unavailable depending on the model names or controller modes US modes E Table notations Main Sub Parameter Setting range Default Setpoint EU EUS Contains the code indications corresponding to the parameters in the main menu Contains the code indications corresponding to the parameters in the submenu Contains the parameter code indications Range of parameter settings or options Value set when shipped Column for customer to note customized setpoint Engineeri
15. L cable Notes 1 Control equipment connected to the US 1000 Digital Indicating Controller must not use or generate more than 250Vrms or VDc 2 Installation should be in accordance with the National Electrical Code ANSI NFPA 70 3 The configuration of associated Apparatus must be FMRC Approval under Nonincendive Field Wiring Concept or be a simple apparatus a device which can neither generate nor store more than 1 2V 0 1A 25mW or 20 u J ex Switches thermocouples LED s and RTD s 4 Associated Apparatus manufacture s installation drawing must be followed when installing this equipment 5 Associated Apparatus connection is representative of each input and output signal connection Each signal shall be wired in a sepatate shielded cable 6 No revision to drawing without prior FMRC Approval 7 The suitability of the final installation is to be determined by the local authorities having jurisdic tion IM 5D1A01 01E Index Index Alar OUUPUt sivcecsscvancs docaes catseeh AR Alarm outputs i Alarm SEtPOIMNts aras e a R a Alarin Statuses 6 6 i aicvsonistelieittinasininnatai arian 5 5 Alarm type senarma Seine sates teevived teaesn EEN Aluminum electric Capacitor 00 ccccceseeseesecseeeeeeeeeeeeeees Analog APU sci deccccieaiacisadeessapesinieeigecdicsteces Analog input 1 type for AIN1 terminal Analog input 1 unit sessen Approximations sesers s ne s EEs rS AT aee E R E alee AUTO
16. MV and SV data as an analog signal Menu Setup parameter CMLP RET Parameter RET1 RTH1 RTL1 RET2 RTH2 RTL2 RET3 RTH3 RTL3 15 Password setting for parameter change operation You can set a password to prevent accidental or careless changes to setup parameter settings The password is verified in the transmission from the operation parameter display to the setup parameter display The password setting range is from 0 no password to 30000 NOTE e Be sure to memorize the password Once a password has been set you cannot transmit to the setup parameter setting display without entering the correct password To cancel a lost password the controller must be sent back to a Yokogawa service center for repair at your cost e In the repair service all parameters are initialized to the factory set defaults Thus it is recom mended to keep records of the user set values for all of the parameters Menu Setup parameter CMLP MLCK Parameter PWD 16 Prohibition of key operation and parameter setting You can disable i e lock specific operation keys and set specific operation parameter menus so that they will not be displayed Menu Setup parameter CMLP KLCK Parameter SVC SV setting key lock at operation displays V A Data setting key lock lt gt MV operation key lock C C mode key lock A A mode key lock M M mode key lock 4 19 4 20 Menu Setup parameter CMLP MLCK Pa
17. Possible errors displayed on PV digital display If ADERR analog digital converter circuit abnormal appears the cascade is set to open Chapter 8 Maintenance underflow device circuit Error code display Error content Manipulated variable MV Remedy Error display clear RJC and PV values Reference junction 3 pay re Continues Contact us appear alternately compensation failure OVER or OVER PV overflow or PV Coninies Check control target me Analog digital conversion Preset MV for AUTO mode flashes wiring ADERR circuit failure continues for MAN mode Check wiring a ATERR Auto tuning error Continues with same PID value Check control target DISP key as before starting auto tuning device i Contact us if this Rightmost decimal point ORAS a f problem repeats itself flashes all the others are CPU failure Nothing output after turning the i switched off controller off and on Leftmost decimal point AGOR circuit Cotitinies Check communication DISP key All indicators have Dead wire condition Nothing output Check power supply disappeared Possible errors displayed on SV digital display The cascade is set to open when B OUT input burnout appears Error code display Error content Manipulated variable MV Remedy Error display clear P On leftmost EED EEPROM failure Continues Contact us flashes Preset MV for AUTO mode B
18. 01E Chapter 5 Customizing Operation Displays 5 2 Displaying the Alarm Status IM 5D1A01 01E If the USER display functions described in the previous section are used you can display alarm statuses from an operation display by pressing the key To set up the alarm status display function perform the following 1 Define alarm actions Refer to section 4 7 Defining Alarm Outputs 2 Set alarm setpoints Refer to section 4 8 Setting Target Setpoint Alarm Setpoints and PID Parameters 3 Set the U LAL or U 2AL USER display parameter to ON Refer to section 5 1 Registering Auxiliary Operation Displays USER Displays 5 5 5 3 Registering Quick Parameter Call up Functions SE LECT Displays You can register up to 5 SELECT displays An operation parameter that is frequently checked or modified during operation should be registered as a SELECT display Registration involves setting the D register numbers of operation parameters The D register numbers are given in the table on the next page E Examples of SELECT Display SELECT display for the U1 parameter A register number with no allocated parameter has been set for SELECT display 2 1 A register number of non displayable parameter has been set for SELECT display 4 2 1 If you happen to register a D register number that is not allocated to a parameter i e a D register number not found in the table on the next page the SELECT displ
19. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 gt setting menu C PYS Ten segment linearizer unit DO1 CAS1 Registration for Registration Loop 1 mode the SELECT 1 for DO1 switchover to CAS C S2 DO2 AUT1 Reg for Registration Loop 1 mode the SELECT 2 for DO2 switchover to AUTO Rex for C S4 Registration for the SELECT 4 Rex for the SELECT 5 Loop 2 mode switchover to CAS AUT2 Loop 2 mode switchover to AUTO MAN2 Loop 2 m switchover t R S RUN STOP switchover ured value Al2 AIN2 meas ured value U AI3 AINS meas ured value U PV1 PV1 U PV2 Pv2 U SMP Sampling er ror counter 3 of SV number DP1 Interruptive display 1 DP2 Interruptive display 2 MG1 Interruptive message 1 MG Interruptive message 2 MG3 Interruptive message 3 MG Interruptive message 4 Submenu gt USMD Controller function setting menu SMP Control period inpui in P D TYP2 Input 2 type for ANG tena UNI2 Input 2 unit RH2 Max value of RL2 Min value of input 2 range SDP2 Input 2 decimal point position SH2 Max value of in le Max value of input 3 scale SL3 Min value of PV1 decimal point position Appendix 5 Parameter Map VALV Valve calibration
20. 1 parameter C S1 Find the D register number of the operation parameter you want to register in the table on the previous page and set it using the and v keys Example To register the alarm 1 setpoint 1 A1 set 302 point stops flashing the SELECT display 2 parameter C S2 Set the parameters of other SELECT displays C S2 to C S5 as necessary and in the same manner as done for C S1 _ Press the key for 3 seconds to return to the L Li l JC operation display l L_ Li Con mt AIL IM 5D1A01 01E Chapter 6 Operation 6 Operation Now that you have completed the installation wiring and functionality setup procedures described in the previous chapters you can actually start operating the US1000 This chapter describes the basic operations of the US1000 and specific operations for individual controller modes US modes It also explains basic tuning work and switching among the CAS AUTO and MAN modes by the contact inputs A TIP This chapter describes the controller operation of the following three types of controllers depending on their selected controller mode US mode Controller type Preset controller mode US mode Single loop type Single loop control cascade primary loop control cascade secondary loop control loop control for backup loop control with PV switching loop control with PV auto selector loop control with PV hold function loop control with PV switching and
21. 4 U 2AL Loop 2 alarm L2 ALM Number of occurring alarm 1 4 U SVN SV number SVNO Specified SV number 1 8 U 1PI Loop 1 PID group number L1 PID Current PID group number 1 8 for zone PID U 2PI Loop 2 PID group number L2 PID Current PID group number 1 8 for zone PID U All AIN1 measured value AIN1 AIN1 value engineering unit U AI2 AIN2 measured value AIN2 AIN2 value engineering unit U AI3 AIN3 measured value AIN3 AIN3 value engineering unit U PV1 PV1 PV1 PV1 value engineering unit U PV2 PV2 PV2 PV2 value engineering unit U SMP Sampling error counter SMP ER Error counter 0 30000 CX See Also e See section 3 10 of the separate US1000 Digital Indicating Controller Functions manual for SV number and zone PID e See section 3 17 of the separate US1000 Digital Indicating Controller Functions manual for sampling error counter 5 2 IM 5D1A01 01E Chapter 5 Customizing Operation Displays E Examples of USER Display USER display of Loop 1 alarm Alarms 1 to 4 are all activated Alarm 1 and 3 are activated No alarm in occurrence USER display of SV number isnt all INI Specified SV number is 1 USER display of loop 1 PID group number rt L Wi z Current PID group number for zone PID is 2 USER display of AIN1 measured value rine IH IN Sv II MV Ill Lal AIN1 1789 USER display of PV1 PV1 12 34 PV1 overflow PV1 underflow
22. 6 TRF2 Loop 2 tracking flag Main Sub Parameter Description Setting Range Default Setpoint Loop 1 mode switchover to CAS when the CASI DI changes to on AUTI Loop 1 mode switchover to AUTO when the DI changes to on Loop 1 mode switchover to MAN when MANI the DI changes to on CAS2 Loop 2 mode switchover to CAS when the DI changes to on Loop 2 mode switchover to AUTO when AUT the DI changes to on MAN2 Loop 2 mode switchover to MAN when Set the functions D the DI changes to on register or I relay O C OPEN on CLOSE off switchover number RE 0 Not registered R S RUN off STOP on switchover 1 to 1700 D register Depends on CONF DI TRF1 Loop 1 tracking flag 5001 to 7048 I relay USM parameter DI1 5161 DI2 5162 SV BO Bit 0 of SV number setting DI3 5163 DI4 5164 SV B1 Bit 1 of SV number setting DI5 5165 DI6 5166 DI7 5167 SV B2 Bit 2 of SV number setting SV B3 Bit 3 of SV number setting DPI Operation display for interruption 1 DP2 Operation display for interruption 2 MG1 Interruptive message display 1 MG2 Interruptive message display 2 MG3 Interruptive message display 3 MG4 Interruptive message display 4 IM 5D1A01 01E Appendix 4 Setup Parameter Table E Detailed Function Setting Menu Ten Segment Linearizer Unit Submenu
23. Alarm output 4 DOS 37 40 No function Alarm output 3 No function Alarm output 3 DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output FBIN 55 57 Valve position feedback Valve position feedback Valve position feedback Valve position feedback input input input Input OUTR 58 60 Position proportional Position proportional Position proportional Position proportional control relay output control relay output control relay output control relay output 3 20 IM 5D1A01 01E E US1000 21 Loop control with PV switching US mode 6 Chapter 3 Wiring US1000 21 Loop control with PV auto selector US mode 7 US1000 21 Loop control with PV hold function US mode 8 US1000 21 Cascade control with two universal inputs US mode 13 Terminal Terminal Controller mode US mode Code No US mode 6 US mode 7 US mode 8 US mode 13 AIN1 1 3 PV input 1 PV input 1 PV input PV input 1 AIN2 46 48 Cascade input feedforward Cascade input feedforward No function PV input 2 input or tracking input input or tracking input Cascade input feedforward Cascade input or AIN3 4 5 RY ape PV inipit 2 input or tracking input feedforward input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover ee PV hold and MAN OPEN CLOSE DI2 7 8 Dual PV switching MAN mode selection mode or A
24. Analog input 3 square root computation OFF ON OFF A LC3 Analog input 3 square root low signal cut off 0 0 to 5 0 1 0 OFF Disabled A BO3 Analog input 3 burnout action UPS Upscale OFF DNS Downscale E Common Setup Menu Common Control Function Submenu Main Sub Parameter Description Setting Range Default Setpoint 0 Disabled Preset PID PPID Preset PID function selection 1 SV number selection 0 2 Zone PID HOT Continues the operation prior to R MD Restart mode power failure COLD COLD Starts in MAN mode CMLP C CTL R TM Restart timer 0 to 60s Os CT1 Cycle time of MV1 1 to 1000 s 30s CT2 Cycle time of MV2 1 to 1000 s 30s CTcl Cycle time of cooling side MV1 1 to 1000 s 30s CTc2 Cycle time of cooling side MV2 1 to 1000 s 30s IM 5D1A01 01E App 4 3 E Common Setup Menu Retransmission Output Submenu Main Sub Parameter Description Setting Range Default Setpoint RETI Retransmission output 1 type EE a ee O eatin 3 Maximum valie ot RET 1 2 4 5 RTL1 1 digit to EU RTH1 i pee ini Real 100 0 100 0 retransmission output scale RET 3 6 RTLI 1 digit to 100 0 EA RET 1 2 4 5 EU 0 0 to RTHI1 1 Minimum value of Ee RILI retransmission output 1 scale digit 0 9 Pat P RET 3 6 0 0 to RTH1 1 digit RET2 Retransmission output 2 type Ee N 2 Maxi l f RET2 1 2 4 5 RTL2 1 digit to EU CMLP RET RTH2 anor yeue 4 t2 scale 1
25. Cascade input feedforward Cascade input feedforward AIN2 46 48 ies ots pia i as input or tracking input input or tracking input input or tracking input input or tracking input AIN3 4 5 PV input 2 PV input 2 PV input 2 PV input 2 DI 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 Dual PV switching Dual PV switching Dual PV switching Dual PV switching DI3 31 8 MAN mode selection MAN mode selection MAN mode selection MAN moce selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting Bit 0 of SV No setting DI5 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting _ Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting _ Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting _ Bit 3 of SV No setting Loop power supply for Loop power supply for Loop power supply for __ Loop power supply for LPS1 19 20 transmitter 1 transmitter 1 transmitter 1 transmitter 1 Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS2 51 52 A transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output
26. DI5 33 8 Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting LPS1 19 20 Loop power supply for transmitter 1 LPS2 51 52 Loop power supply for transmitter 2 OUTIA 16 18 Current output OUT2A 49 50 Retransmission current output 2 OUT3A 17 18 Retransmission voltage output 3 DO1 9 12 Alarm output 1 DO2 10 12 Alarm output 2 DO3 11 12 Contact off during error DO4 36 40 Alarm output 4 DOS 37 40 Alarm output 3 DO6 38 40 No function DO7 39 40 FAIL output OUTIR 55 57 Alarm output 4 OUT2R 58 60 Alarm output 3 Chapter 3 Wiring 3 9 US1000 11 3 10 Cascade secondary loop control US mode 3 Control Computation MVS1 Set Value Terminal Terminal Time Pp roportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input PV input PV input PV input AIN2 46 48 Feedforward input Feedforward input Feedforward input Feedforward input AIN3 4 5 Cascade input Cascade input Cascade input Cascade input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 CAS AUTO mode CAS AUTO mode CAS AUTO mode CAS AUTO mode when the contact is off when the contact is off when the contact is off when the contact is off DB 31 8 MAN mode selec
27. DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 70 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3000 Facsimile 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head office Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
28. E Ten segment Linearizer 2 Menu Appendix 3 Operation Parameter Table To change the setting range and unit for the ten segment linearizer 2 edit the PY2X and PY2Y parameters from the Ten segment Linearizer Unit submenu C PYS If they are not edited the following default values are assumed Main Sub Parameter Description Setting Range Default Setpoint 2 X1 Ten segment linearizer 2 input 1 EU 66 7 to 105 0 EU 0 0 2 Y1 Ten segment linearizer 2 output 1 EUS 66 7 to 105 0 EUS 0 0 2 X2 Ten segment linearizer 2 input 2 EU 66 7 to 105 0 EU 0 0 2 Y2 Ten segment linearizer 2 output 2 EUS 66 7 to 105 0 EUS 0 0 2 X3 Ten segment linearizer 2 input 3 EU 66 7 to 105 0 EU 0 0 2 Y3 Ten segment linearizer 2 output 3 EUS 66 7 to 105 0 EUS 0 0 2 X4 Ten segment linearizer 2 input 4 EU 66 7 to 105 0 EU 0 0 2 Y4 Ten segment linearizer 2 output 4 EUS 66 7 to 105 0 EUS 0 0 2 X5 Ten segment linearizer 2 input 5 EU 66 7 to 105 0 EU 0 0 2 Y5 Ten segment linearizer 2 output 5 EUS 66 7 to 105 0 EUS 0 0 2 X6 Ten segment linearizer 2 input 6 EU 66 7 to 105 0 EU 0 0 PYS2 2 Y6 Ten segment linearizer 2 output 6 EUS 66 7 to 105 0 EUS 0 0 2 X7 Ten segment linearizer 2 input 7 EU 66 7 to 105 0 EU 0 0 DN Ten segment linearizer 2 output 7 EUS 66 7 to 105 0
29. E US1000 11 IM 5D1A01 01E Loop control with PV hold function US mode 8 Chapter 3 Wiring Control Computation MVS1 Set Value Terminal Terminal Time proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input PV input PV input PV input AIN2 46 48 No function No function No function No function Cascade input feedforward Cascade input feedforward Cascade input feedforward Cascade input feedforward AIN3 4 5 ae oe age ae input or tracking input input or tracking input input or tracking input input or tracking input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DR 78 PV hold and MAN PV hold and MAN PV hold and MAN PV hold and MAN mode or AUTO mode mode or AUTO mode mode or AUTO mode mode or AUTO mode DB 31 8 CAS mode selection CAS mode selection CAS mode selection CAS mode selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting _ Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No sett
30. Minimum value of analog input 1 range 0 0 eee eeeeee 4 7 MODE ic fete adcrh died cares iva tein iis cesta etn A 4 20 Model and Suffix Codes i eeceeeeseesceesseeseeetseeeeneeseeetaes ii Mounting ienei ae A E hee 2 3 MV lampie E R T E E E 6 4 MV operation key lock sssssesssessessessssesesesisissrsrrrsrsrsrsee 4 19 MV eE O a e nT 4 10 Noise prevention NoMAP arsaa atene Cae eer ene Uae dae too dene O OE E A E EAEE Sees eh AATE CE E 4 20 O LPZ eedonia i r A AE eae aed ian 4 20 OO ET en EER EE EEE AE EERE E 6 8 On off Computation srsicaceginie a a 4 9 On OFF S1STIAl E o is iese eere ea sins ch o E N toveates 4 19 OPEN CLOSE switchover cccccccccccssscceseeesseeesees 3 6 6 8 Operation displays siesnenesalorsnsiiysnnii 1 4 5 1 Operation modes 2 0 eeeeeeseeecteeeeeesseeeeseteeeeeneees 6 2 6 12 Operation parameters cee eteeeeees 4 1 5 6 App 3 1 Operations isons eh i Riese eens 6 1 Output Ty Pe cies r eee casera E E ES 4 9 OVER ispi Overshoots P Panel cutout dimensions s ssessesssseesesesesesssesessrsessessesees 2 2 Parameter display ccsccscesceseseeceeeeeceeceeceseeeeeseeseeneeneee 4 2 Parameter initialization 0 0 0 ccceeeceeeceeeeeeteeeeeteeneeeeenee 4 11 Parameters onn tee Gh E are ean 4 1 Passive alr an riina eene eeaeee iaie 4 12 Pass word Setting mennie R E s 4 19 PID E eee is A E 4 20 PID Br Ou p arp nan ai teak os E A E 5 2 PID parameter
31. O wowenwn o IM 5D1A01 01E 1 7 Chapter 2 Installing US1000 Controller 2 Installing US1000 Controller Before using the controller install it according to the instructions given in this chapter A CAUTION To prevent electrical shock only apply power to the controller when it is mounted on the panel AN NOTE To install the controller select a location where no one may accidentally touch the terminals mechanical vibrations are minimal no corrosive gas temperature can be maintained at about 23 C and with minimal fluctuation no direct heat radiation no magnetic disturbances result no splashing water no flammable materials the terminal board reference junction compensation element etc is protected from wind The housing of the controller is made of modified polyphenylen ether resin and polycarbonato Be sure to install the controller away from highly flammable items Never place the controller directly on highly flammable items If the controller has to be installed close to highly flammable items or equipment be sure to surround the controller with shielding panels placed at least 150 mm away from every side These panels should be made of either 1 43 mm thick metal plated iron plates or 1 6 mm thick uncoated iron plates IM 5D1A01 01E 2 1 2 1 External Dimensions and Panel Dimensions The external dimensions and panel cutout dimensions are as shown below
32. PID reference 1 RP lt 2 RP lt 3 RP lt EU 100 0 ae pom 4 RP lt 5 RP lt 6 RP 7 PID RHY Zone PID hysteresis EUS 0 0 to 10 0 EUS 0 5 Pip Rpv Zone PID reference OFF EUS 0 0 to 100 0 OFF deviation n PID n PM_ Preset MV 5 0 to 105 0 5 0 1 8 ing si i nPMec Cooling side preset 5 4 to 105 0 0 0 IM 5D1A01 01E Appendix 3 Operation Parameter Table E Loop 2 Operation Menu Computation Parameter Submenu IM 5D1A01 01E Main Sub Parameter Description Setting Range Default Setpoint OFF to 8 Individual execution among AT Auto tuning selection ie s a ee for OFF parameter is set at 0 OFF or 1 SC SUPER function selection OFF ON OFF BS PV bias EUS 100 0 to 100 0 EUS 0 0 LP2 PAR FL PV filter OFF 1 to 120s OFF UPR Setpoint ramp up OFF EUS 0 1 to 100 0 OFF DNR Setpoint ramp down OFF EUS 0 1 to 100 0 OFF CRT Cascade ratio 0 001 to 9 999 1 000 CBS Cascade bias EUS 100 0 to 100 0 EUS 0 CFL Cascade input filter OFF 1 to 120s OFF To be continued App 3 3 E Loop 2 Operation Menu 1 PID to 8 PID Submenus App 3 4 Main Sub Parameter Description Setting Range Default Setpoint n SV Target setpoint EU 0 0 to 100 0 EU 0 n Al Alarm 1 setpoint PV alarm EU 100 0 to 100 0 PV high limit EU 100 0 A2 lA 2 Deviation alarm PV velocity Deviati
33. SS Keep this angle ace within 30 IM 5D1A01 01E 2 3 3 Chapter 3 Wiring Wiring This chapter describes the wiring procedure and terminal assignment of the US1000 controller The optimum sets of signals are automatically assigned to the terminals according to the model and suffix code of your controller the controller mode US mode and the type of control computation output See Also e Section 4 3 Selecting the Controller Mode US Mode for information on the controller modes US modes e Section 4 5 Selecting the Control Computation and Output Types for information on the control computations CAUTION e Before you start wiring turn off the power supply source and use a tester to check that the control ler and cables are not receiving any power e Never touch a terminal when power is being supplied you will get an electrical shock if you do e Be careful to connect the correct polarities Connecting the wrong polarity may result in a serious accident e If the controller and any external equipment connected to it are to be used in a hazardous area as non incendive equipment the external equipment and the wiring conditions must satisfy the requirements specified in Appendix 6 Conditions of Use in Hazardous Areas If these conditions are not satisfied the controller itself may be the source of a fire 3 1 Procedure for Wiring This section describes the cables used fo
34. Setting other functions Analog burnout action Off Section 4 9 Setting other functions Direct reverse control action Reverse Section 4 9 Setting other functions Section 4 5 Selecting the control computation and output types Output type Current output Section 4 5 Selecting the control computation and output types Output terminal OUTIA 4 20 mA Section 4 5 Selecting the control computation and output types Alarm output terminals DO1 PV high limit alarm DO2 PV low limit alarm DO3 PV high limit alarm Section 4 7 Defining the alarm output Auto tuning Off Section 6 11 Auto tuning SUPER function Off Section 4 9 Setting other functions Control period 200 ms The separate US1000 Digital Indicating Controller Functions IM 5D1A01 02E manual EN See Also The initial values of all parameters listed in Appendix 3 and Appendix 4 IM 5D1A01 01E Chapter 1 US1000 Digital Indicating Controller 1 6 Label Positions Stick the accessory labels in the positions shown below Be careful not to cover the light loader interface or any display with the labels P Tag number label TICOOOTA Numeric label 1 Unit ew AO RK Aono iio Light loader interface 4 00 DISP 0 SS 55 O C mark labels Attach when the coon valve s open and close direction differs
35. The T O board is fixed to the bezel at the top and bottom 4 1 Gently push up the top of the bezel and unlatch the I O board s upper claw from the bezel s hole 4 2 Gently push down the bottom of the bezel and unlatch the I O board s lower claw from the bezel s hole 4 3 Open the I O board outward At that moment be careful not to place stress on the cable connections 5 Remove the fastening band that fixes the relays in place from the socket using tweezers or the like 6 Pick up the control output relay and gently pull it out from the socket as shown in the figure 7 Connect a new control relay to the socket 8 Insert the fastening band into the socket until it clicks into place 9 Mount the I O board back onto the bezel First insert the I O board s lower claw into the bezel s lower hole Next force the I O board s upper claw into the bezel s upper hole 10 Replace the front panel onto the case 11 Turn on the power to make sure the initial screen appears If the display remains inactive or becomes abnormal try pulling the front panel out and replacing it again 4 106 NA IM 5D1A01 01E Chapter 8 Maintenance 8 5 Problems and Corrective Measures If the US1000 seems to operate improperly take the appropriate corrective actions explained in section 8 5 1 Troubleshooting If an error code appears take the appropriate action specified in section 8 5 2 Error Code Description A TIP Shipping the
36. USER display of sampling error counter Mie ht Loe so yI TAT l j MV Ia m l Error count is 12345 IM 5D1A01 01E 5 3 E Registering USER Displays 5 4 _ If the controller is not in MAN mode press the mM key _ Press the v7 key once to display the setup menu _ Press the key once to display the SELECT display _ Press the key to display the USER display of the _ Press the key to display the next USER display _ Press the DISP key for 3 seconds to return to the to change to MAN mode In an operation display pressing the key for 3 seconds will retrieve the mode menu MODE or loop 1 operation mode O LP1 O LP1 is displayed for the default setting STUP Then press the key once If a password has been set input the password here _ The loop 1 setup menu S LP1 appears a rT l D Press the A key several times to display the detailed lj J function setup menu CONF registration submenu C SEL Then press the A key once to display the USER display registration submenu U OPE loop 1 alarm parameter U 1AL To register the USER display for use during operation press the A key and select ON and then press the C amp key If you do not need the USER display leave it OFF and press SET ENT key registration parameter Set the parameters for the USER displays you want to ON in the same way as for U 1AL above operation display AAT IM 5D1A01
37. alarm EUS 100 0 to 100 0 MV low limit 0 0 n A3 Alarm 3 setpoint SV alarm EU 0 0 to 100 0 eara TAE x MV alarm 5 0 to 105 0 PV velocity EUS 100 0 n A4 Alarm 4 setpoint t3 5 Other alarms EU 0 0 O 9 n P Proportional band 0 1 to 999 9 0 0 to 999 9 for 999 9 heating cooling computation n I Integral time OFF 1 to 6000 s 1000 s n D Derivative time OFF 1 to 6000 s OFF n ML 0 1 to 105 0 0 0 to Upper limit of 105 0 for heating side output n MH output limit in heating cooling 100 0 computation 5 0 to n MH 0 1 0 0 to ML Lower limit of 105 0 for cooling side output 0 0 heating cooling i output limit in heating cooling computation 100 0 n PID computation n 1 8 n MR Manual reset 5 0 to 105 0 50 0 ON OFF computation EUS 0 0 ON OFF computation EUS f to 100 0 Position proportional 0 5 Position proportional PID n H Hysteresis PID or heating cooling or heating cooling computation computation 0 0 to 100 0 0 5 0 LP1 Direct reverse 0 Reverse action n DR faction switchover 1 Direct action 0 Cooling side gt 7 n Pc proportional band 0 0 to 999 9 999 9 Cooling side n Ic integral time OFF 1 to 6000 s 1000 s Cooling side n De derivative time OFF 1 to 6000 s OFF Cooling side relay p z n Hc hysteresis 0 0 to 100 0 0 5 Heating cooling computation nDB Deadband 100 0 to 50 0 3 0 Position proportional PID computation 1 0 to 10 0 r EU 0 0 to 100 0 provided that mp ies m RP Bee
38. an example E Starting manual operation 1 2 The lamp lights up indicating the controller is in MAN mode 3 4 Press or key to turn on the MV lamp and display the MV value on the digital display Turn the power on The PV and SV digital values and PV SV and MV bar displays appear Press the 4 or key to set SV Adjust MV as necessary Balance PV at or around SV while checking for a smooth response W eos PN 1 T SV or MV V SV 2 MAN mode lamp lights up PV A ol gt 3 SV setting oo DISP oC MV ee TTT o lt 4 MV adjustment wiwerwn gt X E Switching from manual to automatic operation To change the operation mode to AUTO press the A key in step 4 in the above sequence and the AUTO mode lamp lights up No balancing is required when switching and the output will change without a bump IM 5D1A01 01E 6 11 Auto tuning A A Auto tuning is a US1000 function that measures the process characteristics and automatically sets the optimum PID parameters during PID control Auto tuning is activated by the parameter setting The auto tuning uses a Stepping Response Method When auto tuning is activated MV output turns on and off temporarily in a step like manner An appropriate PID is calculated and set from the response data WARNING Do not use the auto tuning function for the following processes e Fast response processes
39. closed or opened E Operation Display and Operations for Cascade Close 6 6 Cascade Close refers to the state where the two loops the primary and secondary loops of the US1000 are connected In this status the secondary loop conducts control assuming the result of the PID computation at the primary loop as the target setpoint The status has two combination patterns of digital operation display the primary PV and primary SV and the primary PV and secondary MV To switch between them use key e Changing the operation mode using the A or key e Changing the primary SV using the 4 or 7 key only in AUTO or MAN mode e Manipulating MV using the or and or key only in MAN mode See Also Section 6 6 Switching Between Cascade Open and Close for information on switching between cascade open and close Primary PV and SV display Primary PV and secondary MV display a a a ss AMC ALM Primary PV a re Primary PV Primary SV MV lamp is ON CH Secondary MV A Primary PV rimary O S TA Primary SV oo DISP DISP O CLENAEE jo Secondary MV vwawa o vowenwn o Displayed alternately IM 5D1A01 01E Chapter 6 Operation E Operation display and operations for cascade open IM 5D1A01 01E Cascade Open refers to the state where the two loops the primary and secondary loop in the US1000 are
40. control NA NA Cascade control with two universal inputs 13 Performs cascade control using two universal inputs NA Loop control with PV switching and two 14 Performs loop control with PV switching using two NA universal inputs universal inputs Loop control with PV auto selector and 15 Performs loop control with PV auto selector using two NA two universal inputs universal inputs Custom computation control 21 Controls by user defined control and computation NA functions NA Not available See Also Block diagram for each controller mode is given in the appendix of the separate US1000 Digital Indicating Controller Functions IM 5D1A01 02E manual IM 5D1A01 01E E Parameter to Set Controller Mode US Mode Main menu Submenu Parameter Description Chapter 4 Setting the Basic Functions Setting range Default USMD MD USM Controller mode US mode See the table on the previous page 1 E Setting the Controller Mode US Mode IM 5D1A01 01E Press the key for 3 seconds from an operation display to call up the mode menu MODE or loop 1 operation menu O LP1 O LP1 is displayed for the default setting Press the V key once to call up the setup menu STUP Press the key If a password has been set input the password here The loop 1 setup menu S LP1 is then displayed Press the key once to call up the controller function setup menu USMD Pres
41. feedforward input feedforward input feedforward input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 MAN mode selection MAN mode selection MAN mode selection MAN mode selection DI3 31 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting _ Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting _ Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting _ Bit 3 of SV No setting LPSI 19 20 Loop power supply for Loop power supply for _ Loop power supply for Loop power supply for transmitter 1 transmitter 1 transmitter 1 transmitter 1 LPS2 51 52 Loop power supply for Loop power supply for Loop power supply for Loop power supply for transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 OUT2A 49 50 Ret ansimission c ttent Retransmission eirren
42. incrementing or decrementing To operate MV use or and or key r MV lamp is ON 4 MAN mode lamp MAN mode key CICS oo D vu 0 J MV Crm Jo za gt C Geet MV decrease key MV fast change key MV increase key ie If the controller is set to other than the MAN mode press the M key to enter the MAN mode To increase MV press the MV increase key To decrease MV press the MV decrease key To accelerate the increasing or decreasing operation press the or key while pressing the key A TIP e To change MV make sure the operation mode is MAN i e the M mode lamp is on e To display MV on the SV digital display press the or key The MV lamp will then light up If SV was being displayed the display automatically changes to the MV display e You can also switch the SV digital display from SV to MV using the key E Shutdown Function This function fully closes a control valve beyond its positioner deadband This function is available when the output type is current of 4 to 20 mA and the operation mode is MAN When output is reduced using the key until SHUT appears on the SV digital display the shutdown function starts to operate and the output falls to approx 0 0 mA 6 4 IM 5D1A01 01E Chapter 6 Operation 6 4 Operations on Single Loop Type of Controller This section describes the operation displays that appear in the followin
43. is switched to AUTO mode Menu Setup parameter S LP1 S LP2 SV Parameter PVT 10 SV ramp up ramp down rate This functions is used as an SV changing operation to gradually change SV toward the new value at a constant rate Menu Setup parameter S LP1 S LP2 SV Parameter TMU time unit for ramp rate setting Menu Operation parameter O LP1 O LP2 PAR Parameter UPR DNR setpoint ramp up ramp down IM 5D1A01 01E IM 5D1A01 01E Chapter 4 Setting the Basic Functions 11 Cycle time of MV output Pulse width of on off signal The pulse width of an on off signal in time proportional PID computation is proportional to the cycle time of the MV output Pulse width of MV output MV output x cycle time of MV output Menu Setup parameter CMLP C CTL Parameter CT1 CT2 12 Preset PID You can set multiple sets of PID parameters For detailed information about preset PIDs read section 3 10 of the separate US1000 Digital Indicating Controller Functions manual Menu Setup parameter CMLP C CTL Parameter PPID specifies either SV number selection or zone PID 13 Behavior upon power recovery You can set the type of controller behavior upon power recovery HOT Continues the same operation as prior to power failure COLD Starts in MAN mode Outputs the preset MV value Menu Setup parameter CMLP C CTL Parameter R MD 14 Retransmission output The function to re transmit PV
44. mode change So release the C mode key lock first before you can enter the CAS mode See section 4 9 16 for the information about key lock You cannot switch directly from the MAN mode to CAS mode You must switch to the AUTO mode first before you can enter the CAS mode Even if the cascade input signal is 5 0 or less or 105 0 or more the operation mode can be switched to the CAS mode IM 5D1A01 01E Chapter 6 Operation 6 2 Changing the Target Setpoint SV Use the 4 SV increase or F SV decrease key to change SV If the controller is in CAS mode SV cannot be changed If this is the case you will need to press the A or M key to change the operation mode to the AUTO or MAN mode before you can change the SV IM 5D1A01 01E SV Flashes O00 PV GOOBSE oo a vu U F CC MEER O PV L SV increase key SV decrease key rower o Pressing the 4 SV increase key increments SV Pressing the F SV decrease key decrements SV A TIP e When the deviation between SV and PV exceeds the value of parameter DVB the bar segment of SV flashes Pressing either of the 4 or key displays SV on the SV digital display If MV was being displayed the display automatically switches to the SV display 6 3 6 3 Manipulating MV As the controller is switched to the MAN mode MAN mode lamp goes on and MV becomes available for
45. mode selection When the contact is turned from off to on the operation mode changes to the corresponding mode e Tracking switching Tracking signal of AIN2 or AIN3 is effective when the contact is on e OPEN CLOSE switchover Cascade control is disabled OPEN when the contact is on cascade control is enabled CLOSE when contact is off e PV hold and MAN mode or AUTO mode The controller holds PV in MAN mode when the contact is on and is in the AUTO mode when contact is off Alarm Output 1 to 4 The initial alarm types of the alarm output 1 to 4 are Alarm output 1 PV high limit Alarm output 2 PV low limit Alarm output 3 PV high limit secondary Alarm output 4 PV low limit secondary To change the alarm type assignments refer to section 4 7 Defining Alarm Outputs 3 6 IM 5D1A01 01E 3 2 1 E US1000 00 Single loop control US mode 1 Terminal Assignment for US1000 00 Basic Type Chapter 3 Wiring US1000 00 Cascade primary loop control US mode 2 US1000 00 Cascade secondary loop control US mode 3 US1000 00 Cascade control US mode 4 Terminal Terminal Controller mode US mode Code No US Mode 1 US Mode 2 US Mode 3 US Mode 4 AIN1 1 3 PV input PV input PV input Primary side PV input Cascade input or eee p AIN3 4 5 feedforward input Tracking input Cascade input Secondary side PV input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchove
46. output Cooling pulse output 10 Heating control relay output Cooling current output 11 Heating pulse output Cooling current output 12 Heating current output Cooling current output OANA MN FA For dual loop control and temperature and humidity control both loop 1 and loop 2 have the same output combination 4 Heating pulse output Cooling control relay output 5 Heating control relay output Cooling pulse output 6 Heating current output Cooling control relay output 7 Heating control relay output Cooling current output 4 9 E Parameters to Set the Control Computation Type A TIP Either MVS1 or MVS2 will be displayed according to the controller mode US mode Set the displayed parameter Main menu Submenu Parameter Description Setting Range Default 0 Control relay output MVS1 MV1 selection 1 Voltage pulse output 2 2 Current output USMD OUT 3 Control relay output for ON OFF computation MVS2_ MV2 selection 4 to 12 Output for heating cooling 2 computation Set both for dual loop control and temperature and humidity control E Setting the Control Computation Type 4 10 _ This display represents the last step of the PV _ Press the key once to call up the controller _ Press the A key twice to call up the MV output _ Press the key to display the MV1 selection _ Press the key to register the setting The _ Press the key twice to
47. output 5 Loop 1 Cooling control relay output 6 Heating control relay output 7 Loop 2 Cooling control relay output 6 Heating control relay output 7 IM 5D1A01 01E E US1000 11 IM 5D1A01 01E Cascade control with two universal inputs US mode 13 Chapter 3 Wiring Control Computation MVS2 Set Value Terminal Terminal Time proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input 1 PV input 1 PV input 1 PV input 1 AIN2 46 48 PV input 2 PV input 2 PV input 2 PV input 2 AIN3 45 Cascade input or Cascade input or Cascade input or Cascade input or feedforward input feedforward input feedforward input feedforward input DI 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE DI2 7 8 switchover switchover switchover switchover DB 31 8 MAN mode selection MAN mode selection MAN mode selection MAN mode selection DI4 32 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DI5 33 8 CAS mode selection CAS mode selection CAS mode selection CAS mode selection DI6 34 8 Message input Message input Message input Message input DI7 35 8 No function No function No function No function LPS1 19 20 Lo
48. parameter main menu IM 5D1A01 01E 4 13 E Defining Alarm Outputs This display represents the last step of the parameter initializing procedure of the previous section 2 Press the A key once to call up the loop 1 setup menu S LP1 3 Press the key once to call up the target setpoint submenu SV 4 Press the A key once to call up the alarm setting submenu ALM 5 Press the key to display the alarm 1 type parameter AL1 Select the alarm type you want to set using the A and v keys For example select 9 for PV high limit passive A decimal point appears and flashes when the setting is changed 6 Press the key to register the setting The decimal point disappears 7 Press the key If AL2 and the parameters of other alarm types are required also set these in the same manner that is select the value you want to set using the A and v7 keys and press the key twice 8 Press the key twice to return to the controller function setup menu USMD 4 14 IM 5D1A01 01E Chapter 4 Setting the Basic Functions 4 8 Setting the Target Setpoint Alarm Setpoints and PID Parameters The basic operation parameters should be pre set You can change the settings of these parameters after the start of operation E Parameters to Set Target Setpoint Alarm Setpoints and PID Parameters Main menu Submenu Parameter Description Setting Range Default 1 SV Target setpoint EU 0 0 to 100 0 EU 0
49. set as necessary according to the user s needs This chapter describes the setting procedure for parameters that must be set and those that are used often Refer to the parameter lists in Appendixes 3 and 4 and the parameter maps in Appendix 5 to set the other parameters 4 1 Example of Parameter Display To set an operation parameter or setup parameter first call up the main menu to which the parameter belongs Then from the main menu call up the submenu which contains the parameter and then the target parameter from that submenu Appendix 5 shows the locations of all of the main menus submenus and parameters to help you call up parameters Examples of parameter display When a main menu is displayed the top bar flashes slowly This decimal point flashes on loop 2 menus Example of a main menu display Loop 2 setup menu N When a submenu is displayed the ha middle bar flashes slowly This decimal point flashes on loop 2 submenus Example of a submenu display Alarm setting submenu When a parameter is displayed the bottom bar flashes slowly This decimal point flashes on loop 2 parameter displays Set value Example of a parameter display Alarm 1 type IM 5D1A01 01E Chapter 4 Setting the Basic Functions 4 2 Procedure for Setting the Basic Functions Always set the US1000 controller functions following the procedure below Changing the controller mode and input output settings will in
50. setting SV Target setpoint C CTL Common control setting Control function Control function setpoint Alarm mode Alarm mode DISP g ar iaia i E E canes AL1 i AL1 i i D Rad MODE ascade input i 1 reset settin Selection Alarm 1 type t Alarm 1 type i function key Tock Pe AL2 MOD AL2 MOD J R MD ban 1 i Alam 2 ype RI con Alam ype PID copoif Restart iaeo AL3 i AL3 R i lt gt Hne unt af Alarm 3 type Alarm 3 type Anti reset MV operation pen ia Feedforward ate C i eedforwar i 1 mode display range Alarm 4 type input selection i Alarm 4 type key lock oci HY1 HY1 i A USR Alarm 1 1 Alarm 1 i A mode USR hysteresis Tothe hysteresis 4 key lock menu lock ME 3 i original ie 2 original M M YSI 1 i 1 mode nam s submenu nystere s submenu key lock menu lock HY3 i HY3 i PYS2 Alarm 3 j Alarm 3 3 PYS2 hysteresis i hysteresis t menu lock HY4 i HY4 i PWD i Alarm 4 i Password i hysteresis A ret 3 scale setting i PVR i Min value of sina fe AMD i AMD i i i 1 i 3 1 i 1 1 1 i i App 5 4 IM 5D1A01 01E CONF Detailed function PSL Protocol selection BPS Baud rate PARI al original submenu IM 5D1A01 01E Submenu 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
51. switchover RUN STOP switchover RUN STOP switchover DI2 7 8 OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE f switchover switchover switchover switchover DB 31 8 MAN mode selection MAN mode selection MAN mode selection MAN mode selection DI4 32 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DI5 33 8 CAS mode selection CAS mode selection CAS mode selection CAS mode selection DI6 34 8 Message input Message input Message input Message input DI7 35 8 No function No function No function No function LPS1 19 20 Loop power supply for Loop power supply for Loop power supply for Loop power supply for i transmitter 1 transmitter 1 transmitter 1 transmitter 1 Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS2 51 52 i transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current i OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage _ Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 D
52. two universal inputs loop control with PV auto selector and two universal inputs Cascade type Cascade control cascade control with two universal inputs Dual loop type Dual loop control temperature and humidity control E Operation Display Measured value PV o0 Target setpoint SV gt Operation mode switching key SV increase key Target setpoint SV oe Measured value PV SV decrease key SROIOIG ISIS t o D k Manipulated variable MV j l MV decrease key MV fast change key MV increase key IM 5D1A01 01E 6 1 6 1 Switching the Operation Mode E US1000 Operation Modes The US1000 can operate under one of the following operation modes MAN mode In this mode MV can be manipulated manually using the MV operation keys AUTO mode This mode performs automatic control so as to maintain the SV SV can be changed using the SV setting keys on the front panel CAS mode This mode performs automatic control regarding the cascade input from either an analog input signal or from RS 485 communication as the target setpoint E Switching the Operation Mode To switch the operation mode press and hold either the CAS mode A AUTO mode or MAN mode key for 0 5 sec to switch between modes as follows CAS mode MAN mode A NOTE 6 2 The C key is locked disabled for the default setting to avoid undesirable
53. 0 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output Valve position feedback Valve position feedback Valve position feedback Valve position feedback FBIN 55 57 f input input input input OUTR 58 60 Position proportional Position proportional Position proportional Position proportional control relay output control relay output control relay output control relay output IM 5D1A01 01E 3 21 E US1000 21 US1000 21 3 22 Loop control with PV switching and two universal inputs US mode 14 Loop control with PV auto selector and two universal inputs US mode 15 Controller mode US mode Terminal Terminal Code No US mode 14 US mode 15 AIN1 1 3 PV input 1 PV input 1 AIN2 46 48 PV input 2 PV input 2 Cascade input feedforward PV input 3 cascade AIN3 4 5 input or tracking input input feedforward input or tracking input DII 6 8 RUN STOP switchover RUN STOP switchover DI2 7 8 Dual PV switching MAN mode selection DI3 31 8 MAN mode selection AUTO mode selection DI4 32 8 Bit 0 of SV No setting Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting
54. 0 PC Based Custom Computation Building Tool that is available optionally The LL1200 PC Based Custom Computation Building Tool is accompanied by the LL1100 PC based Parameters Setting Tool Main Specifications of Custom Computation Functions Available computation modules Four rule arithmetic logic operation ten segment linearizer approximation temperature and humidity calculation fluid temperature compensation fluid pressure compensation etc Customizable operation display Display elements display sequences and display conditions 7 3 7 3 D Register and I Relay The D register and I relay are not used for normal operations The only operations that require D register and I relay numbers to be specified are e Customizing the operation display e Referring to the parameters for custom computation e Communication with other devices e Customizing signals assigned to the I O contact E What is a D register D register refers to the CPU registers used by Yokogawa s digital controllers and programmable controllers that keep data on a word basis The US1000 stores all process data setting parameters and definition information in this so called D register All US1000 data are managed by referring to their individual D register numbers E What is an I relay 7 4 The US1000 stores its status conditions such as the operation mode or alarm condition in a so called T relay All status s are manag
55. 0 V AC Note for 1 minute Grounding terminal lt gt secondary terminal 1500 V AC for 1 minute Note 2300 V AC for safety purposes Primary terminal Power supply and relay contact output terminals Secondary terminal Analog input output MV output contact input transistor open collector and communication terminals Isolation resistance Power supply terminal lt gt grounding terminal 500 V DC at 20 MQ or more Grounding Grounding resistance of no greater than 100Q Circuit breaker rating Use a 5A circuit breaker 100 200V AC in compliance with IEC60947 1 or TEC60947 3 Install the breaker in the same room as the US1000 and clearly indicate that it is used to de energize the US1000 Installation in the same room as the US1000 is recommended e Isolation specifications ve an L E of QUT1R control relay output t jazar azar ng DO1 to DO3 contact outputs 1 to 3 ive circui non power supply live circuit us circuits SUPPLY l Hazardous o amp Non hazardous ai 3 DO4 to DO7 contact outputs 4 to 7 FBIN feedback input out Non eas re OUT1A to OUT3A amp 7 analog outputs 1 to 3 Non hazardous 2 circuit o na Ls Non hazardous RS 485 communication port AIN3 analog input 3 lt circuit LPS transmitter power supply Non hazardous oS circuit Non hazardous D 1_to DI7 contact inputs 1 to 7 AIN2 analog input 2 Non hazardous me o fe circuit circuit indicates
56. 00 0 P RH1 retransmission Outpul 4 Scale RET 3 6 RTL2 1 digit to 100 0 Mini 1 f RET 2 1 2 4 5 EU 0 0 to RTH2 1 RTL2 ral VAR A t2 scale deit P RLI retransmission Outpul 4 Scale RET 3 6 0 0 to RTH2 1 digit RET3 Retransmission output 3 type OA pe a a 1 Maximnuri value of RET3 1 2 4 5 RTL3 1 digit to EU RTH3 i ae tput 3 scal 100 0 P RH1 retransmission Outpul gt Scale RET3 3 6 RTL3 1 digit to 100 0 og RET3 1 2 4 5 EU 0 0 to RTH3 1 RTL3 penne val e pa t3 scale digit P RLI retransmission Outpul gt Scale RET3 3 6 0 0 to RTH3 1 digit 1 A 1 digit denotes a value with one digit added to the rightmost digit of an engineering unit A digit denotes a value with one digit subtracted from the rightmost digit of an engineering unit For example if RTL1 is 15 0 C then RTL1 1 digit equals 15 1 C E Common Setup Menu Key Lock Submenu Main Sub Parameter Description Setting Range Default Setpoint SVC SV setting key lock on operation displays OFF ON OFF A V Data setting key lock OFF ON OFF CMLP KLCK lt gt MV operation key lock OFF ON OFF C C mode key lock OFF ON ON A A mode key lock OFF ON OFF M M mode key lock OFF ON OFF E Common Setup Menu Menu Lock Submenu Main Sub Parameter Description Setting Range Default Setpoint MODE Mode menu lock OFF ON OFF 0 LPI 0 LPI menu lock OFF ON OFF 0 LP2 0 LP2 menu lock
57. 109 0 SLI Minimum value of analog input 1 19999 to 30000 0 0 scale SL1 lt SH1 i TYP2 Analog input 2 type for AIN2 terminal See section 4 4 41 C Celsius 5 UNI2 Analog input 2 unit oF Fahrenheit C RH Maximum value of analog input 2 Within instrument Maximum level of range input range instrument range RL Minimum value of analog input 2 Within instrument Minimum level of range input range instrument range SDP2 Analog input 2 decimal point position 0 to 4 1 Maximum value of analog input 2 19999 to 30000 SH2 scale SL2 lt SH2 100 0 S12 Minimum value of analog input 2 19999 to 30000 0 0 USMD IN scale SL2 lt SH2 TYP3 Analog input 3 type for AIN3 terminal See section 4 4 41 RH3 Maximum value of analog input 3 Within instrument 5 000 range input range RL3 Minimum value of analog input 3 Within instrument 1 000 range input range SDP3 Analog input 3 decimal point position 0 to 4 1 Maximum value of analog input 3 19999 to 30000 BH scale SL3 lt SH3 100 9 SL3 Minimum value of analog input 3 19999 to 30000 0 0 scale SL3 lt SH3 P DP1 PV 1 decimal point position 0 to 4 1 19999 to 30000 Thermocouple P RH1 Maximum value of PV1 range 0 lt P RH1 RTD RH1 value P RL1 lt 30000 voltage input 100 0 19999 to 30000 Thermocouple P RL1 Minimum value of PV1 range 0 lt P RH1 RTD RL1 value P RL1 lt 30000 voltage input 0 0 P DP2 PV2 decimal point position 0 to 4 1 19999 to 30000 Thermocouple P RH2 Maximum value o
58. 6 12 Manual Tuning To using the US1000 with an unknown process clarify the conditions for MAN mode operation as this will help you determine the proportional band integral time and derivative time for the AUTO mode For example if PV varies considerably by changing the US1000 output slightly the propor tional band shall be set wide Conversely if PV varies only slightly with changes in output then the proportional band shall be set narrow In addition if only a short delay time is allowed for changes made to the controller s MV then the integral time and derivative time must be set short For processes which have longer recovery time the integral time and derivative time must be set long E Tuning with Geglar Nichols s Limiting Sensitivity There are a number of adjustments that can be made to determine the proportional band integral time and derivative time The method described here yields a response characteristic of 25 damping 1 Set the operation mode to MAN and manipulate PV manually so that it matches SV Set the integral time to 9999 sec the proportional band to a large value and the derivative time to OFF 2 Set the control operation mode to AUTO 3 Decrease the proportional band from its large value e g 100 50 20 In this case allow enough time to pass so that the control conditions can be monitored at every step Continue this operation until the control loop starts continuous oscillation cycling A T
59. Code T4 FM 3611 Location Class I Division 2 Groups A B C amp D Class I Zone 2 Group IIC Temperature Code T4 IM 5D1A01 01E App 1 3 E Construction Installation and Wiring e Construction Dust proof and drip proof Conforms to IP65 Front panel drip proof construction is not available when controllers are mounted closely side by side Material of the body Modified polyphenylene Ether Resin and polycarbonato Flame retardance grade Housing V 0 bezel V 2 or better Color of housing Munsell 0 8Y 2 5 0 4 CC24 External dimensions 72 W x 144 H x 150 D mm The depth dimension is from the mounting panel and does not include the terminal cover Weight Approx 800 g e Mounting Mounting Direct panel mounting fixed with upper and lower brackets Mounting position Inclined upward to a maximum of 30 degrees not designed to be inclined downward Bracket tightening torque 0 2 Nem 2 kgfecm or less Panel cutout dimensions 68 W x 137 7 H mm e Wiring Terminals M3 5 screws at signal power supply and grounding terminals Terminal tightening torque 0 8 Nem 8 kgf cm or less e Power Supply and Isolation e Power supply Rated voltage 100 to 240 V AC 410 50 60 Hz Power consumption 25 VA 11 0 W at maximum Allowable time for momentary power failure 20 ms Withstanding voltage Primary terminal lt gt secondary terminal 1500 V AC Note for 1 minute Primary terminal lt gt grounding terminal 150
60. E Ke AO UAT 2 ses ossess pes EEEE E EEE AEE EE sere eerees 6 14 6 12 Man al Tuning eeoa cbessctvesisctosacibasssensdaieb ssnastsebesesesceg ea e PEPE OEK a EENeti 6 16 6 13 Stopping Controller Operation ssssseeeeseeeesssresrsrssrsrestrrtsrerrssrerssreresreersresee 6 17 6 14 Power Failure during Operation esesesesesseeeeseeeesssstesesreresrererreseerrnseeresesresre 6 18 Te Other PUN Ct ONS sessscsascacelescs cs cassscsssteacessccbasesceleacesecaetecsestoaceseccbasestecen cose ccsbescedecesscccbues TA Communication FUNCTIONS 000 oiiae aira rE AE EE CEOE AEREE 7 2 7 2 Custom Computation s s ansore nir E Ees E EEE E 7 3 a3 Di Registercand Relay ss iceescicstessseesite e a ees een es 7 4 VE AILS TI ANG nuena ca ecaceaccacteds cawcesUecoaconsbaawssasetoasteseassesscescaceneionscsesaccecserso OL t P E C VEe i aii o FREE EE E EE ETET 8 1 8 2 Replacement of Mounting Bracket eee cee ceeeeceseeseceeceeeceeeeseeeeeeeeees 8 1 8 3 Limited Life Components and Maintenance 000 eee eeeeeee cee eeteeseceseeeeees 8 1 8 4 Procedure for Replacing Control Output Relays eee ees eeeeeeeeeees 8 2 8 5 Problems and Corrective Measures 0 cceecesecssessecseceseceecsseeseceseeeeeeeeeeens 8 3 8 5 5 o Troubleshooting osser hese ce eerste goer Wists doh ore renee 8 3 8 5 2 Error Code Description anino tees csecsseceecesceseceseeseceeceeeeeseeeeseeeeeeseneeaes 8 4 Appendix 1 Hardware Specifications ccccccssccsssssc
61. IP Cycling occurs when the proportional band is set narrower than the band allowed by the maximum value of the process and is evident by the regular oscillation of PV around SV at the center 4 Locate the point at which cycling starts Measure the proportional band value PBu and cycling frequency Pu 5 The optimum PID parameter setpoints are yielded as follows Proportional band P 1 7 PBu Integral time I 0 5 Pu Derivative time D 0 125 Pu 6 16 IM 5D1A01 01E Chapter 6 Operation 6 13 Stopping Controller Operation IM 5D1A01 01E r e Control computations e MV output e PV digital display e SV digital display e SV bar display e PV bar display e MV bar display CICISIGNG ENT t oo a v oO cC SERE O woema o Use the contact input to stop the US1000 Contact input terminal symbol DI OFF Run ON Stop When the US1000 is stopping the word STOP and a PV value appear alternately on the PV digital display The stopping conditions are as follows Continued Equals the preset output value set in the n PM operation parameter if the operation mode is AUTO or CAS can be changed using or key if the operation mode is MAN Alternates between the STOP indication and the PV value Gives either the SV value or the MV value switched with the key Continues to give the same SV value as that before the controller stopped Gives the P
62. Main Sub Parameter Description Setting Range Default Setpoint MVR Output rate of change limiter OFF 0 1 to 100 0 s OFF S LP2 CTL MOD PID control mode 0 Batch control 1 Fixed point control 1 AR Anti reset windup AUTO 50 0 to 200 0 AUTO App 4 2 IM 5D1A01 01E E Common Setup Menu Analog Input Computation Submenu Appendix 4 Setup Parameter Table Main Sub Parameter Description Setting Range Default Setpoint A BS1 Analog input 1 bias EUS 100 0 to 100 0 EUS 0 A FLI Analog input 1 filter OFF 1 to 120 s OFF A SR1 Analog input 1 square root computation OFF ON OFF A LC1 Analog input 1 square root low signal cut off 0 0 to 5 0 1 0 OFF Disabled A BO1 Analog input 1 burnout action UPS Upscale OFF DNS Downscale A RII Analog input 1 reference junction compensation OFF ON ON A BS2 Analog input 2 bias EUS 100 0 to 100 0 EUS 0 A FL2 Analog input 2 filter OFF 1 to 120 s OFF A SR2 Analog input 2 square root computation OFF ON OFF CMPL AIN A LC2 Analog input 2 square root low signal cut off 0 0 to 5 0 1 0 OFF Disabled A BO2 Analog input 2 burnout action UPS Upscale OFF DNS Downscale A RJ2 Analog input 2 reference junction compensation OFF ON ON A BS3 Analog input 3 bias EUS 100 0 to 100 0 EUS 0 A FL3 Analog input 3 filter OFF 1 to 120 s OFF A SR3
63. Meaning A B C D EFGHIJ KLMNOP osy Fa Loe POH KL MN oP Meaning Q R S TUVWXYZ osv ASE x Meaning c 1 AMV lt gt C EF Layer Layer Display rd nvr Op oP During parameter setting one of the horizontal bar is displayed in the left most digit of the PV digital display Each bar indicates a different level of setting as outlined below Main menu The upper bar flashes Submenu The middle bar flashes Parameter The lower bar flashes 2 When no submenu exists Main menu The upper bar flashes Parameter The lower bar flashes E SV Digital Display IM 5D1A01 01E Meaning O 1 2 3 45 6 7 8 Q Display fi I7 445A TAS Meaning A B CDEFGHIJKLMNO P osy Ho Lok POM teh ano Meaning Q RS T UVWY Z Display J 7 2 L L H LI Meaning c 1 C F Display yz m _ ri A T E 1 3 1 3 Operation Display and Parameter Setting Display 1 4 The US1000 controller shows different types of displays during operation and parameter setting The functions given to the keys are also different between the two situations Display during operation e The PV digital display indicates the PV value e The SV digital display usually indicates the SV value but indicates the MV value when the MV lamp is lit e The SV keys are used to increase and decrease the SV value e The analog bar graphs show PV SV and MV Display during parameter setting e The PV digi
64. O1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS5 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 E US1000 11 3 12 Loop control for backup US mode 5 Control Computation MVS1 Set value Terminal Terminal Time Proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input PV input PV input PV input AIN2 46 48 Cascade input or Cascade input or Cascade input or Cascade input or E feedforward input feedforward input feedforward input feedforward input AIN3 4 5 Tracking input Tracking input Tracking input Tracking input DII 6 8 RUN STOP switchov
65. OFF ON ON CMLP MLCK PID PID menu lock OFF ON OFF USR USR menu lock OFF ON ON PYS1 PYS1 menu lock OFF ON OFF PYS2 PYS2 menu lock OFF ON ON PWD Password setting 0 No password to 30000 0 App 4 4 IM 5D1A01 01E E Common Setup Menu RS 485 Submenu Appendix 4 Setup Parameter Table Main Sub Parameter Description Setting Range Default Setpoint 0 Modbus ASCII PSL Protocol selection asi aan 0 3 PC link communication with sum check BPS Baud rate ae r on 2400 4800 9600 19200 9600 OME net PARI Parity N None E Even O Odd E STP Stop bit 1 2 1 DLN Data length 7 8 8 ADR Controller address 1 to 99 1 RSP T Minimum response time 0 to 10 x 10 ms 0 E Detailed Function Setting Menu SELECT Display Setting Submenu Main Sub Parameter Description Setting Range Default Setpoint CSI Registration for the SELECT display 1 C S2 Registration for the SELECT display 2 CONF C SEL S3 Registration for the SELECT display 3 an anne 7 OFF C S4 Registration for the SELECT display 4 C S5 Registration for the SELECT display 5 E Detailed Function Setting Menu USER Display Submenu Main Sub Parameter Description Setting Range Default Setpoint U 1AL USER display of loop 1 alarm OFF ON OFF U 2AL USER dis
66. OUT Input burnout continues for MAN mode Check wiring a j Analog input overflow Continues Check process eer Analog input underflow Continues Check process ERR Automatie valve Continues Check process DISP key calibration error 8 5 Appendix 1 Hardware Specifications Appendix 1 Hardware Specifications A CAUTION This equipment has Measurement category I therefore do not use the equipment for measurements within measurement categories II III and IV Measurement category Description Remarks I CAT I For measurements performed on circuits not directly connected to MAINS I CAT I For measurements performed on circuits directly connected to the low voltage installation Appliances portable equipments etc 0 CAT I For measurements performed in the building installation Distribution board circuit breaker etc WV CAT V For measurements performed at the source of the low voltage installation Overhead wire cable systems etc E Input Output Signal Specifications The performance under standard operating conditions temperature 23 42 C humidity 55 10 RH power supply frequency 50 60 Hz are as follows e Analog inputs 1 2 Measurment category I Number of input points 1 or 2 Rated input voltage 10V DC max Input type range and accuracy Refer to the input table of section 4 4 Control period 50 100 200 or 500 ms Burnout detection Thermocouple input Input bias curr
67. RR is displayed To dismiss the error code press the key once The error will not affect the US1000 functions It is recommended that the process be checked to find out the cause of the timeout e Auto tuning on a zone PID control is performed using the PID parameters corresponding to the SV number to which the auto tuning parameter is set despite the SV number using in the zone PID control e Performing auto tuning on a zone PID does not affect any SV number not being set in the zone PID function IM 5D1A01 01E Chapter 6 Operation E Starting autos tuning 1 Press the key for 3 sec from an operation display to call up the mode menu MODE 2 Press the A key once to call up the loop 1 operation menu O LP1 3 Press the key once to call up the computation parameter submenu 4 Press the key once to display the auto tuning selection parameter AT 5 Press the A or V key to select the SV number for auto tuning and press the key Example To perform auto tuning using the PID parameters for SV number 1 select 1 To perform auto tuning for all SV numbers select 9 6 The display switches to the operation display When auto tuning is run the LED s at both ends of the MV bar display flash They cease flashing when auto tuning stops MV bar display c 0 The value of upper and lower limit of The LED s at both ends flash output is output alternately during l auto tuning IM 5D1A01 01E 6 15
68. Submenu Main Sub Parameter Description Setting Range Default Setpoint MVR Output velocity limiter OFF 0 1 to 100 0 s OFF SLPI CTL MOD PID control mode 0 Batch control 1 Fixed point control 1 AR Anti reset windup AUTO 50 0 to 200 0 AUTO FFS Feedforward input selection OFF Disabled AIN Analog input OFF E Loop 2 Setup Menu Target Setpoint Submenu Main Sub Parameter Description Setting Range Default Setpoint CMS Cascade input selection AIN Analog input CPT Communication AIN S LP2 sv PVT PV tracking selection OFF ON OFF TMU Time unit for ramp rate setting 0 1 h 1 1 min 0 DVB Deviation display range EUS 0 0 to 100 0 EUS 1 65 E Loop 2 Setup Menu Alarm Setting Submenu Main Sub Parameter Description Setting Range Default Setpoint ALI Alarm 1 type OFF to 29 see section 4 7 1 AL2 Alarm 2 type OFF to 29 see section 4 7 2 AL3 Alarm 3 type OFF 1 to 29 see section 4 7 1 AL4 Alarm 4 type OFF to 29 see section 4 7 2 HY1 Alarm 1 hysteresis EUS 0 0 to 100 0 EUS Oj O S LP2 ALM HY2 Alarm 2 hysteresis MAV alarin OOo ae oo D HY3 Alarm 3 hysteresis 0 5 HY4 Alarm 4 hysteresis PVRT PV velocity alarm duration 1 to 9999 s ls time 0 Always enabled AMD Alarm mode 1 Disabled in STOP mode 0 2 Disabled in STOP or MAN mode E Loop 2 Setup Menu Control Function Submenu
69. Submenu Main Sub Parameter Description Setting Range Default Setpoint OFF 1 to 8 Individual execution among PID groups 9 Collective execution for AT Auto tuning selection 1 to 8 PID groups When PPID OFF parameter is set at 0 OFF or 1 SC SUPER function selection OFF ON OFF BS PV bias EUS 100 0 to 100 0 EUS 0 FL PV filter OFF to 120s OFF UPR Setpoint ramp up OFF EUS 0 1 to 100 0 OFF 0 LP1 PAR DNR Setpoint ramp down OFF EUS 0 1 to 100 0 OFF CRT Cascade ratio 0 001 to 9 999 1 000 CBS Cascade bias EUS 100 0 to 100 0 EUS 0 CFL Cascade input filter OFF 1 to 120s OFF FGN Feedforward gain 9 999 to 9 999 1 000 FBI Feedforward input bias 100 0 to 100 0 0 0 FBO Feedforward output bias 999 9 to 999 9 0 0 FFL Feedforward input filter OFF 1 to 120s OFF IM 5D1A01 01E App 3 1 E Loop 1 Operation Menu 1 PID to 8 PID Submenus When using more than one PID parameter duplicate the following list by the required number and record the setpoint values App 3 2 MV Main Sub Parameter Description Setting Range Default Setpoint n SV_ Target setpoint EU 0 0 to 100 0 EU 0 i R o n Al Alarm 1 setpoint PV alarm EU 100 0 to 100 0 PV high limit EU 100 0 e Deviation alarm EUS 0 0 n A2 Alarm 2 setpoint Deviation alarm PV velocity RS MV high limit 100 0 F
70. Ten segment linearizer 2 278 CBS 2 751 2 X1 279 CFL 2 752 2 Y1 Loop 1 1 PID 753 2 X2 301 1 SV 754 2 Y2 302 1 Al 303 1 A2 304 1 A3 305 1 A4 306 P 307 1 1 308 D 309 1 MH 310 1 ML 311 1 MR 312 H 313 1 DR 314 1 Pe 315 Kp 316 1 De 317 1 He 318 1 DB 319 1 RP 320 1 PM 321 1 PMc Loop 1 2 PID 326 2 SV 327 2 Al 328 2 A2 329 2 A3 330 2 A4 331 2 P 332 2 1 333 2 D 334 2 MH 335 2 ML 336 2 MR 337 2 H 338 2 DR 339 2 Pe 340 2 Ic 341 2 De 342 2 He 343 2 DB 344 2 RP 345 2 PM 346 2 PMc 5 7 E Registering SELECT Displays 5 8 _ If the controller is not in MAN mode press the key _ Press the key once to display the setup menu _ Press the key once to display the SELECT display _ Press the key to enable registration of the SELECT _ Press the key to register the setting The decimal _ Press the key once again to enable registration of to change to MAN mode In an operation display pressing the key for 3 seconds will retrieve the mode menu MODE or loop 1 operation mode O LP1 O LP1 is displayed for the default setting STUP Then press the key once If a password has been set input the password here _ The loop 1 setup menu S LP1 then appears a o p I Z Press the key several times to display the detailed _ l Ll l Y function setup menu CONF registration submenu C SEL display
71. The decimal point disappears 6 Press the key twice to return to the controller function setup menu USMD IM 5D1A01 01E 4 11 4 7 Defining the Alarm Outputs as necessary The alarm outputs are pre assigned to the US1000 controller s contact output terminals For example the US1000 00 basic type set up for single loop control US mode 1 assigns alarm output 1 alarm output 2 and alarm output 3 to DO1 terminal nos 9 and 12 DO2 terminal nos 10 and 12 and DO3 terminal nos 11 and 12 respectively Refer to section 3 2 for the assignments of the other controller modes Any one of the alarms listed in the table below can be assigned to each alarm output A TIP Alarm type Setting Alarm type Setting PV high limit 1 PV high limit with waiting action 11 PV low limit 2 PV low limit with waiting action 12 High limit deviation 3 High limit deviation with waiting action 13 Low limit deviation 4 Low limit deviation with waiting action 14 Deviation of high limit passive 5 Deviation of high limit passive with waiting action 15 Deviation of low limit passive 6 Deviation of low limit passive with waiting action 16 Deviation of high and low limits 7 Deviation of high and low limits with waiting action 17 Deviation within high and low limits 8 Deviation within high and low limits with waiting action 18 PV high limit passive 9 PV high limit passive with wa
72. U 0 0 to 100 0 provided that my m RP oe PID reference 1 RP lt 2 RP lt 3 RP lt EU 100 0 eee pa 4 RP lt 5 RP lt 6 RP 7 PID RHY Zone PID hysteresis EUS 0 0 to 10 0 EUS 0 5 PID Rpv_ Zone PID reference OFF EUS 0 0 to 100 0 OFF deviation n PID nPM Preset MV 5 0 to 105 0 5 0 1 8 ing si i nPMec Cooling side preset 5 4 to 105 0 0 0 MV IM 5D1A01 01E E USER Parameter Menu IM 5D1A01 01E Appendix 3 Operation Parameter Table Main Sub Parameter Description Setting Range Default Setpoint UI USER parameter 1 19999 to 31500 Refer to the following U2 USER parameter 2 19999 to 31500 0 U3 USER parameter 3 19999 to 31500 0 USR U4 USER parameter 4 19999 to 31500 0 U5 USER parameter 5 19999 to 31500 0 U6 USER parameter 6 19999 to 31500 0 U7 USER parameter 7 19999 to 31500 0 U8 USER parameter 8 19999 to 31500 0 US mode Loop control with PV switching USM 6 and US mode Loop control with PV auto selector and two universal inputs USM 14 U1 U2 U3 PV upper limit for PV switching Default 0 PV lower limit for PV switching Default 0 Switching condition Default 0 U3 0 Switching within the PV range specified by U1 and U2 U3 1 Switching at the PV upper limit specified by U1 U3 2 Switching by contact input US mode Loop control with PV auto selector USM 7 U1 Input selection Def
73. UTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 3 15 E US1000 11 US1000 11 3 16 Dual loop control US mode 11 Temperature and humidity control US mode 12 Control Computation Set Value for MVS1 and MVS2 Terminal Terminal Time proportional PID 0 1 Coca Nor Continuo PD Mentingoting Heating ON OFF computation 3 2 AIN1 Loop 1 PV input Loop 1 PV input Loop 1 PV input AIN2 Loop 2 PV input Loop 2 PV input Loop 2 PV input AIN3 Cascade input feedforward Cascade input feedforward Cascade input feedforward input or tracking input input or tracking input input or tracking input DII RUN STOP switchover RUN STOP switchover RUN STOP switchover DR Loop 2 MAN mode Loop 2 MAN mode Loop 2 MAN mode selection selection selection DB Loop 1 MAN mode Loop 1 MAN mode Loop 1 MAN mode selection selection selection DI4 Bit 0 of SV No setting Bit O of SV No setting Bit 0 of SV No setting DIS Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting DI6 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting DI7 Bit 3 of SV No set
74. UTO mode eeiichover DIB 31 8 MAN mode selection AUTO mode selection CAS mode selection MAN mode selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting AUTO mode selection DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting CAS mode selection DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting _ Message input DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting _ No function Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS1 19 20 ae transmitter 1 transmitter 1 transmitter transmitter 1 LPS 51 52 Loop power supply for Loop power supply for Loop power supply for __ Loop power supply for transmitter 2 transmitter 2 transmitter 2 transmitter 2 OUTIA 16 18 Retransmission output 1 Retransmission output 1 Retransmission output 1 Retransmission output 1 OUT2A 49 50 Retransmission current Retransmission current Retransmission current Retransmission current output 2 output 2 output 2 output 2 Retransmission voltage Retransmission voltage Retransmission voltage _ Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DOI 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 4
75. User s Manual Model US1000 Digital Indicating Controller IM 5D1A01 01E vigilantplant YOKOGAWA IM 5D1A01 01E 5th Editi Yokogawa Electric Corporation Introduction This instruction manual describes the general operation of the US1000 Digital Indicating Controller E Intended Readers This manual is intended for personnel in charge of the following Installation and wiring Instrumentation and setup of the controller Operation and monitoring of the controller Maintenance of equipment E Related Documents The following documents all relate to the US1000 Digital Indicating Controller Read them as neces sary The codes enclosed in parentheses are the document numbers US1000 Digital Indicating Controller Functions IM 5D1A01 02E Provides detailed descriptions of US 1000 functions US1000 Digital Indicating Controller Communication Functions IM 5D1A01 10E Manual for using the US1000 communication function Supplied with models having the optional communication function LL1100 PC Based Parameters Setting Tool IM 5G1A01 01E Manual for setting US1000 parameters from a personal computer Supplied with the LL1100 PC Based Parameters Setting Tool LL1200 PC based Custom Computation Building Tool IM 5G1A11 01E Operation manual for creating custom computations of the US1000 controller This manual also describes examples of custom computations The LL1200 PC based Custom Computation Building Tool includ
76. V or less Input accuracy Standard signal and DC voltage input 0 2 of input span Input resistance Standard signal and DC voltage input Approx 1 MQ Allowable signal source resistance 2KQ or less Signal source resistance effect 0 01 1000 Allowable input voltage 20 V DC Sampling period 100 ms Noise rejection ratio Normal mode 40 dB 50 60 Hz or more Common mode 120 dB 50 60 Hz or more Voltage across ground 300V AC r m s max Rated transient overvoltage 1500V Note It is a value on the safety standard which is assumed by IEC EN61010 1 in measurement category I and is not the value which guarantees an apparatus performance e Feedback resistance input US1000 21 only Number of input points 1 Input type Slide wire resistance input with a total resistance of 100Q to 2 5 kQ and slide wire breakage detection Measuring resolution 0 1 of total resistance after user s adjustment Measuring span resistance Arbitrary within total resistance after user s adjustment Sampling period 50 ms e Loop power supply for transmitter 1 2 The Yokogawa BRAIN transmitter with communication function and the BRAIN terminal can be used Number of output points 1 or 2 Power supply voltage 25 5 1 5 V DC at 4 to 20 mA Maximum supply current 30 5 mA DC e MV output 1 2 Current output Number of output points 1 or 2 Output signal 4 to 20 0 to 20 20 to 4 or 20 to 0 mA DC Signals less than 0 mA cannot be output Output a
77. V value Gives the MV value STOP and the PV value appear alternately 6 17 6 14 Power Failure during Operation 6 18 The US1000 s operation is not affected by power failures of less than 20 ms i e normal operation continues If the power loss continues for 20 ms or more the following operations result e Alarm action Continues unless the alarm is with waiting action in which case the alarm immediately returns to the waiting status e Setting parameters The set parameters are maintained e Auto tuning Released If a power failure continues for 2 sec or more the control action upon recovery depends on the restart mode R MD set in the setup parameters as follows R MD setpoint Control action after recovery HOT Operation mode and MV continue after recovery COLD Starts in MAN manual operation after recovery MV is reset to the preset MV value n PM of operation parameters IM 5D1A01 01E Chapter 7 Other Functions 7 Other Functions IM 5D1A01 01E The communication functions on the US1000 can be configured as optional specifications and the LL1200 PC based custom computation building tool is also available optionally This chapter outlines the communication functions available and the custom computation function It also briefly describes the data D register and I relay kept internally by the US1000 7 1 7 1 Communication Functions 7 2 T
78. a high de of isolati al i i Indicates a higher grade ot Isolation AIN1 analog input 1 Non hazardo circuit ss decane man machine interface fi l isol A rs aa Fy nan mg circuit indicates functional isolation Panel sheet App 1 4 IM 5D1A01 01E Appendix 1 Hardware Specifications E Environmental Conditions IM 5D1A01 01E e Normal operating conditions Location Indoor Warm up time 30 minutes or more Ambient temperature 0 to 50 C 40 C or less for close side by side mounting Temperature gradient 10 C h or less Ambient humidity 5 to 90 RH no condensation Magnetic field 400 AT m or less Continuous vibration 5 to 14 Hz Peak to peak amplitude of 1 25 mm or less 14 to 150 Hz 4 9 m s 0 5G or less Short period vibration 14 7 m s 1 5G for no more than 15 s Shock 147 m s 15G for no more than 11 ms Installation height Up to an altitude of 2 000 m as per the heat radiation condition for equipment Effects of operating conditions Ambient temperature Voltage and thermocouple input 1 wV C or 0 01 of F S C or less RTD input 0 05 C C or less Analog input 3 0 02 of F S C or less Analog output 0 05 of F S C or less Power supply within rated voltage Analog input 1 uV 10 V or 0 01 of F S 10 V or less Analog output 0 05 of F S 10 V or less e Transit and storage Temperature 25 to 70 C Temperature gradient 20 C h or less Humidity 5 to 95 RH no condensation Shock The contr
79. al Indicating Controller Manual Number IM 5D1A01 01E Edition Date Details First Aug 1998 Newly published Notice of CE mark certification corrections to the hardware specifications and change of style Second Nov 1998 C p gt g y code to S2 Third Oct 1999 Notice of FM standard certification Jun 2004 Change of company name May 2004 Change of Safety and EMC standards SY Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN YOKOGAWA Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy villacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA
80. an Example For an instrument range of 270 0 C to 1370 0 C The instrument span is 1640 0 C e EUS 0 0 is 0 0 C e EUS 100 0 is 1640 0 C e EUS 100 0 is 1640 0 C Thus EUS 100 0 to 100 0 indicates a temperature span of 1640 0 C to 1640 0 C EUS 100 0 1640 0 EUS 0 0 1640 0 EUS 100 0 1640 0 C 0 0 C 1640 0 C IM 5D1A01 01E App 2 1 Appendix 3 Appendix 3 Operation Parameter Table Operation Parameter Table The following tables list all the US1000 parameters Some parameters are hidden i e unavailable depending on the model names or controller modes US modes E Table notations Main Contains the code indications corresponding to the parameters in the main menu Sub Contains the code indications corresponding to the parameters in the submenu Parameter Contains the parameter code indications Setting range Range of parameter settings or options Default Value set when shipped Setpoint Column for customer to note customized setpoint EU Engineering unit corresponding to instrument range EUS Engineering unit corresponding to instrument span Refer to Appendix 2 for details of EU and EUS E Mode Menu Main Sub Parameter Description Setting Range Default Setpoint VODE O C OPEN CLOSE switchover CLOSE OPEN CLOSE SVNO SV number selection 1to8 1 E Loop 1 Operation Menu Computation Parameter
81. arameter PYS1 Parameter 1 X1 to 1 X11 1 Y1 to 1 Y11 1 PMD 4 Burnout action Sets the action upon detection of a burnout wire breakage for the thermocouple RTD and the standard signal inputs Menu Setup parameter CMLP AIN Parameter A BO1 A BO2 A BO3 5 Cascade input source The cascade input source can be selected as either an analog input terminal or as RS 485 communica tion The factory set default is analog input terminal When you use the feedforward input instead of the cascade input set the CMS parameter to CPT Menu Setup parameter S LP1 S LP2 SV Parameter CMS 6 Feedforward input To use the feedforward input set the FFS parameter to AIN and set the CMS cascade input source parameter to CPT A filter and computation for feedforward input are provided Menu Setup parameter S LP1 CTL Parameter FFS Menu Operation parameter O LP1 PAR Parameter FGN FBI FBO FFL 7 Square root computation Square root extraction with changeable low signal cut off point Menu Setup parameter CMLP AIN Parameter A SR1 A LC1 A SR2 A LC2 A SR3 A LC3 8 SUPER function This function suppresses overshoots It is more effective when used together with the auto tuning function Menu Operation parameter O LP1 O LP2 PAR Parameter SC 9 PV tracking This function prevents a sudden changes in PV by temporarily making SV track PV when the control ler
82. ating pulse output Cooling pulse output 9 Heating current output Cooling pulse output 10 Heating control relay output Cooling current output 11 Heating pulse output Cooling current output 12 Heating current output Cooling current output For dual loop control and temperature and humidity control see section 3 2 2 E Controller Function Setting Menu Valve Calibration Submenu Main Sub Parameter Description Setting Range Default Setpoint V RS Reset valve position 0 1 Setting 1 clears valve position data 0 The position data of a fully closed valve ae is saved when the SET ENT key is ee V L Valve in fully closed position pressed after a valve is fully closed Indefinite USMD VALV using the Y key The position data of a fully opened V H Valve in fully opened position yale S an when the SETEN GKEY Indefinite is pressed after a valve is fully opened using the A key V AT Automatic calibration for OFF ON OFF valve positioning E Controller Function Menu Parameter Initialization Submenu Main Sub Parameter Description Setting Range Default Setpoint USMD INIT INIT Parameter initialization OFF ON OFF E Controller Function Menu Test Mode Submenu Main Sub Parameter Description Setting Range Default Setpoint USMD TEST TST Test mode Do not use this mode IM 5D1A01 01E App 4 9 Appendix 5 Parameter Map Appendix 5 Parameter Map IM 5D1A01 01E The parameter maps help you retrieve t
83. ault 2 U1 0 Accepts the maximum value between inputs 1 and 2 U1 1 Accepts the minimum value between inputs 1 and 2 U1 2 Accepts the average value of inputs 1 and 2 U1 3 Accepts the difference between inputs 1 and 2 input 2 input 1 US mode Loop control with PV auto selector and two universal inputs USM 15 U1 U2 Input selection Default 2 U1 0 Accepts the maximum value between input 1 input 2 and input 3 U1 1 Accepts the minimum value between input 1 input 2 and input 3 U1 2 Accepts the average value of input 1 input 2 and input 3 U1 3 Accepts the difference between inputs 1 and input 2 input 1 Number of inputs Default 0 U2 0 Uses two points inputs 1 and 2 U2 1 Uses three points inputs 1 2 and 3 App 3 5 E Ten segment Linearizer 1 Menu App 3 6 To change the setting range and unit for ten segment linearizer 1 edit the PY1X and PY1Y param eters from the Ten segment Linearizer Unit submenu C PYS If they are not edited the following default values are assumed Main Sub Parameter Description Setting Range Default Setpoint 1 X1 Ten segment linearizer 1 input 1 EU 66 7 to 105 0 EU 0 0 1 Y1 Ten segment linearizer 1 output 1 EUS 66 7 to 105 0 EUS 0 0 1 X2 Ten segment linearizer 1 input 2 EU 66 7 to 105 0 EU 0 0 1 Y2 Ten s
84. ay will indicate NoMAP fol lowed by as many hyphens as the number of digits in the SELECT display number 1 to 5 digits 2 Some parameters are not displayed depending on the controller mode US mode and the model and suffix code of the controller If you register such parameters the SELECT display will indicate SKIP followed by as many hyphens as the number of digits in the SELECT display number 1 to 5 digits E Parameters to Register SELECT Displays 5 6 Main menu Submenu Parameter Description Range of setting Default CONF C sEL c s1 c s5 Registration of SELECT OFF 201 to 773 OFF display 1 to 5 IM 5D1A01 01E E D register Numbers of Operation Parameters IM 5D1A01 01E Chapter 5 Customizing Operation Displays No Parameter Parameter Parameter Mode Loop 1 3 PID Ten segment linearizer 1 206 O C 3 SV 726 X1 207 SVNO 3 Al 727 RRL Loop 1 computation parameters 3 A2 728 X2 241 AT 1 3 A3 729 Y2 242 SC 1 3 A4 730 X3 243 BS 1 244 FL 1 245 UPR 246 DNR 247 CRT 248 CBS 249 CFL 250 FGN 251 FBI 252 FBO 253 FFL Loop 2 computation parameters 271 AT 2 272 SC 2 273 BS 2 274 FL 2 275 UPR 2 276 DNR 2 277 CRT 2
85. ccuracy 0 3 of span Load resistance 600Q or less Output ripple 0 1 of F S p p or less at 300 Hz Voltage pulse output Number of output points 1 or 2 Output signals 12 V or more for ON voltage 0 1 V DC or less for OFF voltage Load resistance 600Q or more short circuit current is approx 30 mA DC Minimum pulse width 10 ms or 0 1 of output whichever is larger e Relay contact output Number of output points 1 or 2 Output signals NC NO and common terminals Contact rating 250 V AC 3A at 30 V DC 3A resistance load Resolution 10 ms or 0 1 of output whichever is larger Minimum output working time 20 ms IM 5D1A01 01E Appendix 1 Hardware Specifications e Position proportional relay contact output US1000 21 only Number of output points 1 point made up of 2 contacts Output signals H direct rotation L reverse rotation and common terminals Contact rating 250 V AC 3A at 30 V DC 3A resistance load e Retransmission Output Number of output points 1 Output signal 1 to 5 0 to 5 5 to 1 or 5 to 0 V DC Signals below 0 V cannot be output Output accuracy 0 3 of span Load resistance 2 kQ or more Output ripple 0 1 of F S p p or less at 300 Hz e Contact input Number of input points 2 or 7 Input type Non voltage contact or transistor open collector Contact capacity 5 V DC at 20 mA or more Signal detection Non voltage contact inputs are ON when the contact resistance is 200Q or less and OFF whe
86. controller mode US mode as outlined below A mode transition occurs when the contact input status changes from OFF to ON See Also Section 3 15 of the US1000 Digital Indicating Controller Functions manual for changing the contact input assignment For single loop control loop control with PV auto selector or loop control with PV auto selector and two universal inputs DI2 Switches to MAN mode DI3 Switches to AUTO mode for US1000 11 and 21 only For cascade primary loop control loop control for backup loop control with PV switching or loop control with PV switching and two universal inputs DI3 Switches to MAN mode for US1000 11 and 21 only For cascade secondary loop control cascade control or cascade control with two universal inputs DI3 Switches to MAN mode for US1000 11 and 21 only DI4 Switches to AUTO mode for US1000 11 and 21 only DI5 Switches to CAS mode for US1000 11 and 21 only For loop control with PV hold function DI2 When on PV and MV are held in MAN mode when OFF switches to AUTO mode DI3 Switches to CAS mode for US1000 11 and 21 only For dual loop control and temperature and humidity control DI2 Switches secondary loop to MAN mode for US1000 11 only DI3 Switches primary loop to MAN mode for US1000 11 only IM 5D1A01 01E Chapter 6 Operation 6 10 Starting Controller Operation This section explains how to start the controller operation using simple PID control as
87. cription Setting Range Default TYP1 Analog input 1 type for AIN1 terminal See the table above 1 C Celsius y UNII Analog input 1 unit oF Fahrenheit C USMD IN RHI Maximum value of analog input 1 Within instrument Maximum level of range input range instrument range RLI Minimum value of analog input 1 Within instrument Minimum level of range input range instrument range IM 5D1A01 01E 4 7 E Setting the PV Input Type 1 Follow steps 1 to 3 of the controller mode US mode setting procedure in the previous section to call up the display shown on the right 2 Press the key once to call up the controller mode submenu MD 3 Press the A key once to call up the analog input submenu IN 4 Press the key to display the analog input 1 type parameter TYP1 For example select 4 for the type J thermocouple Select the analog input 1 type value using the A and keys A decimal point appears and flashes when the setting is changed 5 Press the key to register the change The decimal point disappears 6 Press the key to display the analog input 1 unit parameter UNI1 Select the analog input 1 unit using the and keys and press the key to register the setting 7 Press the key to display the maximum value of the analog input 1 range parameter RH1 Display the maximum value of the range you want to set using the A and keys and press the key to register the setting 8 Press the
88. cssscesssscssssscssssccssssecsssees ADP 1 1 Appendix 2 Engineering Units Available for the US1000 scssssceseeee APP 2 1 Appendix 3 Operation Parameter Table ccssccsssscssssscssssscssssccssssccssssccsseee ADP 3 1 Appendix 4 Setup Parameter Table ccsccsssscsssssccsssscssssccssssscssssccssssscsssere ADD 4 1 Appendix 5 Parameter Map ccsscsssccssssssssscssssscssssscsssscesssssssssssssssssesssssessscsseess ADD 5 1 Appendix 6 Conditions of Use in Hazardous Areas scccsccssssscsssscssssrsesseee ADP 5 1 6 1 CSA stamdard asero cs saseek aeres espant esseer o Ese EEE shaadi EErEE EEEa oeii App 5 1 6 2 EM st ndard ooro seth seg hs i chen wie oie tite App 5 3 MINOX EEE EAE E T EAEN A E TATE L REVISION R cord issciccscadesccdsccccscccuccsscdencccsosssdcvsccsics cucsevecveessssdsecdesdsvecs adcescsesscsecsasevsssssse REV l IM 5D1A01 01E vii Chapter 1 US1000 Digital Indicating Controller 1 US1000 Digital Indicating Controller The US1000 digital indicating controller is designed with sophisticated yet user friendly control functions The displays and operation keys on the front panel provide for smooth and secure operation Simplified setup The typical setup of the US1000 s basic control function and the I O terminal assignment are regis tered as the controller mode US mode Users can easily setup the controller by selecting this controller mode A wealt
89. decimal point mean and the remedies for such occurrences E Possible errors on power up Possible errors displayed on PV digital display Error code display Error content Manipulated variable MV Remedy Error display clear E000 RAM failure Nothing output Contact us E001 ROM failure Nothing output Contact us E002 System data abnormal Nothing output Contact us Rightmost decimal point flashes Calibration value abnormal Output continues Contact us DISP key Possible errors displayed on SV digital display When a parameter failure is encountered a corresponding detailed error code in hexadecimal notation appears on the lower two digits of the SV digital display US1000 software revision The error display depends on the model names and optional specifications Power frequency code 5 50 Hz 6 60 Hz Bit No Corresponding error Bit No Corresponding error 4 US mode 10 0 Calibration data 1 5 Range data 20 1 Always 0 6 Setup parameter 40 2 Custom calculation data 4 7 Operation parameter 80 3 Always 0 The sum of the values in the parentheses in the figure shown above is indicated as an error code Display example Calibration data and operation parameters are abnormal I Um l Range data and setup parameters are abnormal a Le IM 5D1A01 01E E Possible errors during operation IM 5D1A01 01E
90. disconnected In this status the secondary loop obtains the manually set SV as a basis to conduct control The left side bar display shows the primary loop s PV and SV while the right side one shows the secondary loop s PV and SV SV is indicated by the flashing bar graph segment Cascade Open has two digital operation display combinations secondary PV and secondary SV and secondary PV and secondary MV To switch between these use the key When the cascade is opened LP2 lamp is ON and the currently selected mode lamp flashes e Changing the operation mode using the A or key e Changing the secondary SV using the 4 or key e Manipulating MV using the or and or key only in MAN mode See Also Section 6 6 Switching Between Cascade Open and Close for information on switching between cascade open and close LP2 lamp is ON Secondary PV and MV display Secondary PV and SV display i aaa a Avo Secondary LS 1 IT Nice Lt ote P Secondary S PT MV lamp is ON Ma PV Secondary Secondary SV A MV Primary PV and SV Secondary PV and SV CC The currently DISP selected mode c Hagu be Secondary MV lamp flashes Gowen vowenwn Displayed alternately 6 7 6 6 Switching Between Cascade Open and Close Two ways are available to switch between the cascade open and close as follows
91. display shows the loop 1 s PV and SV while the right side one shows the loop 2 s PV and SV e SV is indicated by the flashing bar graph segment e When the secondary loop s information is displayed the LP2 lamp lights up The following operations are available for the displayed loop see note below e Changing the operation mode using the A or key e Changing SV using the 4 or key only in AUTO or MAN mode e Manipulating MV using the or and or key only in MAN mode Note For example if you press the M key during the loop 2 display i e when the LP2 lamp is on then the operation mode for the loop 2 changes to MAN The operation for the loop 1 is not affected 6 9 6 10 Loop 1 PV Loop 1 SV 4 Loop 2 PV Loop 2 SV 4 C gt J AMC me Loop 1 PV MV lamp is ON Pe Loop 1 MV Loop 1 SV A flashes wee M Loop 1 PV a i DISP C cC HmgE Loop 1 MV tetiap o woema o GO vaoea gt LP2lampis ON m Loop 2 PV Loop 2 MV 2j O woema o MV lamp is ON Loop 2 PV Loop 2 SV flashes Loop 2 MV asa BERERED O vanema o X DISP IM 5D1A01 01E Chapter 6 Operation 6 8 Display and Operations during Heating Cooling Com putation The following displays are those specific
92. e MV output Overflow underflow indicators Yellow LEDs MV operation keys Changes the MV o n _ PPS al CA M 5 v C wwe Q Internal unit fixing screw utput Overflow indicator Yellow LED ALM lamp Lit when any alarm occurs LP2 lamp Lit when Loop 2 data are displayed or in the open cascade status C mode key Changes to CAS mode C mode lamp Lit in CAS mode A mode key Changes to AUTO mode A mode lamp Lit in AUTO mode M mode key Changes to MAN mode M mode lamp Lit in MAN mode SV setting keys Increases decreases the target setpoint 1 SET ENT key Used for parameter setting DISP key Switches operation displays Underflow indicator Yellow LED MV fast change key 2 Accelerates MV changing when pressed with the MV operation key 1 This function is valid during operation A different function is given when setting parameters 2 This key is invalid with the US1000 21 model position proportional type IM 5D1A01 01E Chapter 1 US1000 Digital Indicating Controller 1 2 Characters and Symbols on Digital Displays The meanings of characters and symbols that appear on the PV and SV digital displays are explained here E PV Digital Display Meaning O 1 2 3 4 5 6 7 8 Q Display HY 7345A 1y
93. e coss seort onanere oeeo Soas ascos aossen Checking Package Contents e seseccoscsoecsocossocccossccosesooesooossocecoscsooesosocsssoscosecoosesoessosessseess IL Documentation Conventions c cccccccccccccscssssssscccscscscccscecscscesscscecssssscosesssssssoscssscssscces Dll INOUGCE EEEE EE E E E E E E h 1 US1000 Digital Indicating Controller e ssssssessseceseoesocesoocesocessocesocesooessoessseessessseese Lod LI Wh tis onthe Front Panel seinere eaa K ERE 1 2 1 2 Characters and Symbols on Digital Displays sseeesssesseseeeessersersrrrrsreerreresn 1 3 1 3 Operation Display and Parameter Setting Display sssseesserseeesereererserrereen 1 4 1 4 Preparing for Operation sereset reprher seere t oeeie keai n kEi ira 1 5 1 5 Factory Set Defatltsics sccccsascsccdscs ecsssbessessssscissasvseussaseassovscsdessasstbaeassusctsabeseassess 1 6 1 6 Label Positions sroine ees i oeueiio s scott EREE noes WM EEEE ES 1 7 2 Installing US1000 Controller ccccccccssscssssscssssscssssssscsccsssccsssscssssscssessssssssssseees 2 2 1 External Dimensions and Panel Dimensions 00 0 oe eeeeeeeeeeeeseeeseeneeeneeees 2 2 2 2 Mounting the Controller reiris des seesstdsssssesoiadssysessioastasceteedvenaests 2 3 3 1 Procedure for Wiring oeste sees ee e s eae seeen NEE EE ER REARS 3 1 31T a Cables and Terminals shs ereo orere espe iponsi hierer ee hs POC ORK Niy 3 1 3 1 2 Direction of Wining o
94. e point 1 PM Preset MV 1 PMc Coo g ide preset MV side preset MV App 5 2 IM 5D1A01 01E Appendix 5 Parameter Map Ten segment Ten linearizer 1 menu linearizer 2 menu 2 X1 Input 1 USER parameter 2 USER parameter 3 U4 Output 1 USER Input 2 2 parameter 4 Output 2 U5 USER parameter 5 2 2 2 X3 Input 3 ue 2 Y3 USER U7 parameter 7 5 PS IN Password input 2 Input 4 Deive Dave USER To the next time time parameter 8 Output 4 page for setup ei OMH parameters of output of output Input 5 7 Lower limit f output 7 MR Manual reset 2 Output 5 2 X6 Input 6 H 2 6 Hysteresis Output 6 DR Direct reverse 2 Y7 Output 7 2 X8 Input 8 2 Y8 Output 8 2 X9 Input 9 2 Y9 Output 9 2 X10 Input 10 2 Y10 Output 10 2 X11 Input 11 2 Y11 Output 11 Coolin D 7 He Cooling side relay hysteresis 7 DB Deadband Zone P hi 7 PM Preset MV Mc Ci side preset MV Y9 Output 9 10 Input 10 10 Output 10 1 X11 Input 11 11 Output 11 Ten segment linearizer 1 mode IM 5D1A01 01E App 5 3 E Setup Parameters From PS IN password input on the previous page O LP1 Loop 1 operation menu Operation display CMLP Common setup menu Le setup menu Submenu ALM Alarm
95. ed by referring to their individual I relay numbers IM 5D1A01 01E Chapter 8 Maintenance 8 Maintenance This chapter describes how to clean and maintain the US1000 8 1 Cleaning The US1000 front panel should be cleaned gently with a soft dry cloth AK NOTE Do not use organic solvents such as alcohol or benzene as the body material may deteriorate 8 2 Replacement of Mounting Bracket If the mounting bracket is damaged please order a replacement specifying the following serial number Part No Selling unit TOLISNK One set upper and lower brackets 8 3 Limited Life Components and Maintenance The following table lists those controller components with a limited life Components Length of service life Aluminum electric capacitor 7 to 10 years EEPROM 100 000 writings Contact output relay About 100 000 on off repetitions Control output relay About 100 000 on off repetitions This service life is guaranteed only for the rated load It is recommended that the US1000 be overhauled according to the limited life data for each compo nent The control output relays can be replaced But to carry out the replacement contact YOKOGAWA sales staff or Repair Center because the inspection is required for safety A TIP Comments on fuse The fuses employed in US1000 are free from periodically replacement because it is not a short life part To carry out fuse replacemen
96. egment linearizer 1 output 2 EUS 66 7 to 105 0 EUS 0 0 1 X3 Ten segment linearizer 1 input 3 EU 66 7 to 105 0 EU 0 0 1 Y3 Ten segment linearizer 1 output 3 EUS 66 7 to 105 0 EUS 0 0 1 X4 Ten segment linearizer 1 input 4 EU 66 7 to 105 0 EU 0 0 1 Y4 Ten segment linearizer 1 output 4 EUS 66 7 to 105 0 EUS 0 0 1 X5 Ten segment linearizer 1 input 5 EU 66 7 to 105 0 EU 0 0 1 Y5 Ten segment linearizer 1 output 5 EUS 66 7 to 105 0 EUS 0 0 1 X6 Ten segment linearizer 1 input 6 EU 66 7 to 105 0 EU 0 0 PYS1 1 Y6 Ten segment linearizer 1 output 6 EUS 66 7 to 105 0 EUS 0 0 1 X7 Ten segment linearizer 1 input 7 EU 66 7 to 105 0 EU 0 0 1 Y7 Ten segment linearizer 1 output 7 EUS 66 7 to 105 0 EUS 0 0 1 X8 Ten segment linearizer 1 input 8 EU 66 7 to 105 0 EU 0 0 1 Y8 Ten segment linearizer 1 output 8 EUS 66 7 to 105 0 EUS 0 0 1 X9 Ten segment linearizer 1 input 9 EU 66 7 to 105 0 EU 0 0 1 Y9 Ten segment linearizer 1 output 9 EUS 66 7 to 105 0 EUS 0 0 1 X10 Ten segment linearizer 1 input 10 EU 66 7 to 105 0 EU 0 0 1 Y10 Ten segment linearizer 1 output 10 EUS 66 7 to 105 0 EUS 0 0 1 X11 Ten segment linearizer 1 input 11 EU 66 7 to 105 0 EU 0 0 1 Y11 Ten segment linearizer 1 output 11 EUS 66 7 to 105 0 EUS 0 0 1 PMD Ten segment linearizer 1 mode 0 Biasing 1 Approximation 0 IM 5D1A01 01E
97. ein oa en seed E ERE EE eee 3 2 3 1 3 Preventing NOISE nos anrora iei ieii aes REE ERNE 3 2 3 14 Terminal Designation isseire E a Ea e eae 3 3 3 1 5 Wiring for Power Supply and Transmitter s Loop Power Supply 3 4 3 1 6 Attaching the Terminal Cover eee ceceseceeceseeeeceeeeeeeeeeseeseaeseneeaee 3 5 3 2 Signals Assigned to Terminals 000 0 eee eee ceeeseceeeeseceseeseceeeeseceeeeeeeeeeseees 3 6 3 2 1 Terminal Assignment for US 1000 00 Basic Type cece eeeeeeeeee 3 7 3 2 2 Terminal Assignment for US1000 11 Enhanced Type ee 3 8 3 2 3 Terminal Assignment for US1000 21 Position Proportional Type 3 20 4 Setting the Basic Functions cssccccssscssssssssssscsssssssssssssssssssssssssscssssssssssessssssseses f L 4 1 Example of Parameter Display 0 0 0 0 ceeeceseeesceeeeeeceeceeeeceeeeesaeceaeecsaeeeneeesees 4 2 4 2 Procedure for Setting the Basic Functions 0 cece ee eeeeseeeeceeeeeeeeseeeneeaee 4 3 4 3 Selecting the Controller Mode US Mode 0 00 ceeeeesceeseeseeeseceeeeceneeeneeeeees 4 4 4 4 Selecting the PV Input Type oo cece cseceeeseceseeeeceseeeeenseseeseeeeseseneeaes 4 6 4 5 Selecting the Control Computation and Output Types 0 0 0 4 9 4 6 Writing the Data Defined So Far Parameter Initialization 0 ee 4 11 4 7 Defining the Alarm Outputs as necessary esesessseeesseeeerereereresrereserersreee 4 12 4 8 Setting the Target Setpoint Alarm Setpoints and PID Parameters
98. ent 0 05 WA RTD input Input bias current 0 05 WA Standard signal input 0 1 V or less Input resistance Thermocouple and mV input 1 MQ or more Standard signal and V input Approx 1 MQ Allowable signal source resistance Thermocouple and mV input 250Q or less Standard signal and V input 2 kQ or less Signal source resistance effect Thermocouple and mV input 0 1 V O or less Standard signal and V input 0 01 100Q Allowable lead wire resistance RTD input Maximum of 150Q wire The resistance must be the same for all 3 wires 10 O wire at 150 to 150 C Allowable input voltage Thermocouple mV and RTD input 10 V DC Standard signal and V input 20 V DC Noise rejection ratio Normal mode 40 dB 50 60 Hz or more Common mode 120 dB 50 60 Hz or more Voltage across ground 300V AC r m s max Rated transient overvoltage 1500V Note It is a value on the safety standard which is assumed by IEC EN61010 1 in measurement category I and is not the value which guarantees an apparatus performance Reference junction compensation error Thermocouple input 1 0 C at 15 to 35 C and 1 5 C at 0 to 15 C or 35 to 50 C Applicable standards Thermocouple and RTD JIS IEC DIN IM 5D1A01 01E App 1 1 App 1 2 e Analog input 3 Measurment category I Number of input points 1 Rated input voltage 10V DC max Input type 2 types Standard signal input 1 to5 V DC voltage input 0 to 10 V Burnout detection 0 1
99. er RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 Tracking switching Tracking switching Tracking switching Tracking switching DI3 31 8 MAN mode selection MAN moce selection MAN moce selection MAN moce selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting _ Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting _ Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS1 19 20 transmitter 1 transmitter 1 transmitter 1 transmitter 1 LPS 51 52 Loop power supply for Loop power supply for _ Loop power supply for Loop power supply for transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current i OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission vo
100. er 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current i OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage _ Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DOI 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 IM 5D1A01 01E
101. es the LL1100 PC based Parameters Setting Tool LL1200 PC based Custom Computation Building Tool Reference IM 5G1A11 02E This is the functions manual necessary for creating custom computations of the US1000 controller This manual should be referred to in order to find out and understand what functions offered by the LL1200 FD No IM 5D1A01 01E 5th Edition May 2005 KP All Rights Reserved Copyright 1998 Yokogawa Electric Corporation IM 5D1A01 01E Checking Package Contents Visually check the product for any damage upon delivery Keep the box and inner packaging that the product was delivered in as you will need them if you have to send the controller back for repair E Checking of Model and Suffix Codes Check the model and suffix codes of the delivered controller to ensure that it is the right model LPS Loop power supply for transmitter The two contact points in the US1000 21 relay item are the relay output and the feedback input E Package Contents Suffix Option Analog input Analog output Contact Model d d Description Codes Codes Universal Voltage LPS Current Voltage Relay Input Output US1000 00 Basic type 1 1 1 1 1 0 2 3 11 Enhanced type l 2 1 2 2 1 2 7 7 with custom computation 21 Position proportional type 2 1 2 1 1 2 7 7 with custom computation A10 RS 485 communication Check the package contents against the list be
102. extra copy of the manual in a safe place 2 Read this manual carefully to gain a thorough understanding of how to operate this product before you start using it 3 This manual is intended to describe the functions of this product Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa does not guarantee that these functions are suited to the particular purpose of the user 4 Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure accuracy in the preparation of this manual Should any errors or omissions come to your attention however please contact your nearest Yokogawa representative or our sales office E Protection Safety and Prohibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guarantee safety if products are not handled according to these instructions 2 The following safety symbols are used on the product and in this manual If this symbol is indicated on the product the operator should refer to the explanation given in the instruction manual in order to avoid personal inju
103. ey once to display the target setpoint parameter 1 SV Set the target setpoint value you want to set using the A and v7 keys The decimal point flashes 6 Press the key to register the setting The decimal point stops flashing 7 Press the key to display the alarm 1 setpoint parameter 1 A1 This is the alarm setpoint that corresponds to the alarm 1 type set in the previous section Set the alarm setpoint value you want to set using the A and keys The decimal point flashes 8 Press the key to register the setting The decimal point stops flashing 9 Press the key to display the alarm 2 setpoint parameter 1 A2 Set it in the same manner as 1 A1 that is select the value you want to set using the A and v7 keys and press the key twice If you do not need to make a setting just press the key 10 Set 1 A3 and 1 A4 in the same manner that is select the value you want to set using the O and keys and press the key twice If you do not need to make a setting just press the key q1 Set the proportional band 1 P integral time 1 D and derivative time 1 D in the same manner that is select the value you want to set using the and v7 keys and press the key twice 12 Press the key twice to return to the loop 1 operation menu O LP1 4 16 IM 5D1A01 01E Chapter 4 Setting the Basic Functions 4 9 Setting Other Functions as necessary Set the functions described in this
104. f PV2 range 0 lt P RH2 RTD RH2 value P RL2 lt 30000 voltage input 100 0 19999 to 30000 Thermocouple P RL2 Minimum value of PV2 range 0 lt P RH2 RTD RL2 value P RL2 lt 30000 voltage input 0 0 I These setting ranges are displayed by underbars For example the setting range is displayed like App 4 8 _ and a period when the decimal point position is 1 IM 5D1A01 01E Appendix 4 Setup Parameter Table E Controller Function Setting Menu MV Output Submenu Main Sub Parameter Description Setting Range Default Setpoint 0 Control relay output MVS1 MV1 selection 1 Voltage pulse output 2 2 Current output 3 Control relay output for ON OFF computation MVS2_ MV2 selection 4 to 12 Output for heating cooling 2 computation see below AOI Analog output 1 type for 0 4 to 20 mA 0 USMD OUT OUTIA terminal 1 0 to 20 mA A02 Analog output 2 type for 2 20 to 4 mA o OUT 2A terminal 3 20 to 0 mA AO3 Analog output 3 type for 0 1 to 5 V 1 0 to SV 0 OUT3A terminal 2 5tolV 3 5to0V Reverse display and RVOP operation of MV OFF ON OFF 4 Heating control relay output Cooling control relay output 5 Heating pulse output Cooling control relay output 6 Heating current output Cooling control relay output 7 Heating control relay output Cooling pulse output 8 He
105. form the following operations looking at the parameter map First press the key for 3 seconds from an operation display to call up MODE Next press the A key once to call up O LP1 Press the key to call up PAR Press the A key once to call up 1 PID Press the key several times until the 1 DR parameter is displayed Change the setting using the A or v7 key A decimal point will appear and flash Press the key to register the new setting Then the decimal point disappears When all the settings are finished press the key to return to the submenu 0 AN HNN FW NY Pressing the Disp key at a submenu returns to the main menu Pressing the pisp key at a main menu returns to an operation display Set the following parameters referring to the parameter lists in Appendixes 3 and 4 and the parameter map in Appendix 5 as done for the direct reverse action parameter setting 2 PV filter and PV bias First order lag filtering function and bias adding function used for correction in reference junction compensation Menu Operation parameter O LP1 O LP2 PAR Parameter BS PV bias FL PV filter IM 5D1A01 01E 4 17 4 18 3 10 segment linearizer Can be selected as one of the following two functions Biasing Provides biasing on any arbitrary 11 points of input Approximation Output values can be arbitrarily set against the arbitrary 11 points of input Menu Operation p
106. g controller modes US modes and their corresponding operations Single loop control Cascade primary loop control Cascade secondary loop control Loop control for backup Loop control with PV switching Loop control with PV auto selector Loop control with PV hold function Loop control with PV switching and two universal inputs Loop control with PV auto selector and two universal inputs It is possible to switch between the two digital display combinations of PV and SV or PV and MV using the key at anytime during operation The following operations are also available e Changing the operation mode using the A or key e Changing SV using the 4 or key only in AUTO or MAN mode e Manipulating MV using the or and or key only in MAN mode PV SV IM 5D1A01 01E PV and SV display m m io lt w E I AL ga T 4 n DISP oC CCANEEE ol O vooema o PV and MV display MV lamp is ON Topo oo a vu fre Cc O OEL Displayed alternately 6 5 6 5 Operations on Cascade Type of Controller This section describes the operation displays that appear in the following controller modes US modes and their corresponding operations e Cascade control e Cascade control with two universal inputs The operation displays and operations available on cascade type of controllers depend on whether the cascade is
107. h of displays and operating functions The US1000 controller has two easy to read digital displays and three bar graphs as analog displays The operation mode is switched and MV output modified using the dedicated keys oo Digital displays Operation mode keys t SV setting keys Analog bar displays UMOK FOG MV operation keys IM 5D1A01 01E 1 1 1 1 What is on the Front Panel The US1000 controller displays process variables PV target setpoint values SV and MV output values MV in two ways on a digital display and an analog bar display Separate keys are provided for switching the operation mode and changing SV and MV thus operators will have no problems operating the controller from the first time they use it Space for tag number lable PV digital display Indicates the process variable 1 MV lamp Lit while MV is indicated on the SV digital display 1 SV digital display Indicates the target setpoint 1 __ SV bar display Displays the target setpoint r baal imi ka A ha a tee ZULU ZU ZU UY op Ep Ep ep A S M lt EU L f Ol Ul 100 PV bar display Displays the process variable Light loader interface Used for setting parameters from a personal computer TOO Scale MV bar display Displays th
108. h the terminal cover as follows to prevent electrical shocks 1 Fit the holes in the upper part of the terminal cover over the protrusions in the upper part of the housing Insert the screw at the bottom of the terminal cover into the screw hole in the rear of the controller and tighten it Fit the holes and the protrusions A Bie Insert the screw and tighten it IM 5D1A01 01E 3 5 3 2 Signals Assigned to Terminals The US1000 controller has different signals assigned to terminals depending on the controller s model and suffix code the controller mode US mode and the type of the control computation Refer to the relevant subsection according to your controller s model and suffix code Model US1000 00 Subsection 3 2 1 Model US1000 11 Subsection 3 2 2 Model US1000 21 Subsection 3 2 3 In each subsection tables are given for each controller mode US mode and control computation type Refer to the table that applies to your controller s settings CX See Also e Section 4 3 Selecting Controller Mode US Mode for information on the controller modes US modes e Section 4 5 Selecting Control Computation and Output Types for information on the control computations Contact Input Function The functions assigned to the contact inputs are as follow e RUN STOP switchover The controller is in STOP status when the contact is on and in the RUN status when the contact is off e CAS AUTO MAN
109. he US1000 can exchange data via communication with connected PCs PLCs or graphic panels The D register and I relay of the US1000 are used to exchange data The communication functions are optional and must be specified for inclusion at time of ordering if required e Maximum number of connected units 31 e Maximum communication distance 1200 m e Communication protocol Either Modbus or PC link Setup parameters used for communication functions Main menu Submenu Parameter Description Option or range Intial value 0 Modbus ASCII 1 Modbus RTU PSL Protocol selection 2 PC link communication 0 3 PC link communication with sum check BPS Baud rate Seine 2400 4800 9600 19200 9600 CMLP R485 E l N Disabled E Even parity PARI Parity O Odd parity E STP Stop bit 1 2 1 DLN Data length 7 8 8 ADR Controller address 1 to 99 1 RSP T Minimum response time 0 to 10 x 10 ms 0 X See Also The US1000 Single Loop Controller Communication Functions instruction manual IM 5D1A01 10E IM 5D1A01 01E Chapter 7 Other Functions 7 2 Custom Computation IM 5D1A01 01E If the standard functions of the US1000 controller mode US mode do not offer the type of control desired you can customize the I O computations signal assignment and operation display These functions are called custom computation functions To use this custom computation functions you will need the LL120
110. he desired parameters by showing the individual configuration diagrams for the operation and setup parameter groups Make use of this appendix together with parameter tables given in appendices 3 and 4 when setting parameters Some parameters are hidden i e unavailable depending on the model names or controller modes US modes App 5 1 E Operating Parameters Operation display 1 Operation display 3 i gt SER dl MODE Mode menu PAR Computation parameter O C OPEN CLOSE 5 switchover ning SVNO SC SV number SUPER selection functi CRT Cascade ratio CRT Cascade ratio CBS Cascade bias original CBS submenu Cascade bias CFL H CFL Cascade Upper limit Cascade put filter of output input filter Lower limit f output 7 MR Manual reset Feedforward n FBI Feedforward t bias FBO Feedforward FFL Feedforward input filter r 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 f 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Coo relay hy le Cooling side relay hysteresis relay hysteresis 7 DB 8 DB Deadband Deadband RHY RDV Zone PID Zone PID hysteresis reference deviation ce t M 7 PM PM Preset MV Preset MV Preset MV PMc 8 PMc PI Cooling ide preset MV preset MV LRP Zone PID referenc
111. ing Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting LPS1 19 20 Loop power supply for Loop power supply for Loop power supply for Loop power supply for i transmitter 1 transmitter 1 transmitter 1 transmitter 1 Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS2 51 52 A transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current j OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS5 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output O
112. ing Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input 1 PV input 1 PV input 1 PV input 1 Cascade input feedforward Cascade input feedforward Cascade input feedforward Cascade input feedforward AIN2 46 48 ee ae KA E input or tracking input input or tracking input input or tracking input input or tracking input AIN3 4 5 PV input 2 PV input 2 PV input 2 PV input 2 DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 MAN mode selection MAN mode selection MAN mode selection MAN mode selection DI3 31 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting _ Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS1 19 20 3 x transmitter 1 transmitter 1 transmitter 1 transmitter 1 LPS2 51 52 Loop power supply for Loop power supply for Loop power supply for Loop power supply for transmitt
113. itialize the related parameters depending on the change Set operation mode to MAN Select controller mode US mode See section 4 3 Select PV input type See section 4 4 Select control computation and output types See section 4 5 Write the data defined so far See section 4 6 Define alarm outputs See section 4 7 Set target setpoint alarm setpoints and PID parameters See section 4 8 Set other functions See section 4 9 This initializes the related parameters according to the controller mode US mode and PV input type E Switching the Operation Mode Before starting to setup the functions press key and change the operation mode to MAN Setup parameters can only be set in MAN mode Change both loop 1 and loop 2 s operation mode to MAN when the controller mode US mode is dual loop control or temperature and humidity control S PV Press the MAN mode key for 0 5 seconds y Coogan o o iS a v all e M IM 5D1A01 01E 4 3 4 3 Selecting the Controller Mode US Mode A The controller mode US mode determines the basic action of the controller The US1000 controller has 14 selectable controller modes NOTE e Since changing the controller mode resets the internal functions of the controller and initializes the related parameters accordingly be sure to set the controller mode before setting other parameters e Some controller modes cannot be selected depending
114. iting action 19 PV low limit passive 10 PV low limit passive with waiting action 20 Alarm type Setting SV high limit 21 SV low limit 22 MV high limit 23 MV low limit 24 PV velocity alarm 25 PV velocity alarm passive 26 Self diagnostic alarm 27 Self diagnostic alarm passive 28 FAIL passive 29 e The passive alarm turns the contact ON when normal and OFF when the alarm occurs e The waiting action suppresses the alarm during the period from when control is started until it stabilizes EN See Also e Section 3 2 Signals Assigned to Terminals to find the terminal to which the alarm output is assigned e See section 3 14 Parameters for Alarm Output of the separate US1000 Digital Indicating Controller Functions manual for detailed information on the alarm actions 4 12 IM 5D1A01 01E Chapter 4 Setting the Basic Functions E Parameters for Defining the Alarm Outputs Main menu Submenu Parameter Description Setting Range Default ALI Alarm 1 type OFF to 29 see the previous page 1 S LP1 ARN AL2 Alarm 2 type OFF 1 to 29 see the previous page 2 S LP2 AL3 Alarm 3 type OFF to 29 see the previous page 1 AL4 Alarm 4 type OFF to 29 see the previous page 2 After setting the controller mode US mode for dual loop control or temperature and humidity control also set the loop 2 alarm outputs These parameter settings are located under the S LP2 setup
115. key to display the minimum value of the analog input 1 range parameter RL1 Display the minimum value of the range you want to set using the A and v7 keys and press the key to register the setting 9 Press the key twice to return to the controller function setup menu USMD 4 8 IM 5D1A01 01E Chapter 4 Setting the Basic Functions 4 5 Selecting the Control Computation and Output Types You can select the type of control computation for each control loop Normally there is a single control loop In the controller mode US mode for dual loop control and temperature and humidity control however the US1000 controller has two control loops and a control computation type must be selected for each loop The types of control computation are listed in the table below Each control computation has a specific output type The control computation for the US1000 21 model is fixed at position propor tional PID and cannot be changed NOTE Some control computation types cannot be selected depending on the US1000 model and suffix code US1000 00 Only time proportional PID computation with voltage pulse output and continuous PID computation can be selected US1000 11 All types except for position proportional PID computation can be selected US1000 21 Only position proportional PID computation can be selected It cannot be changed E Control Computation Types IM 5D1A01 01E Con
116. l is not provided on the US1000 00 model which only has AIN1 and AIN3 terminals e AIN3 terminal Analog input terminal for voltage input and used for cascade input etc A TIP e Signals assigned to the analog input terminals Setting the controller mode US mode automatically sets the input signals used in that controller mode such as the PV input cascade input feedforward input tracking input etc to the AIN1 AIN2 and AIN3 terminals See Also Section 3 2 Signals Assigned to Terminals for the signal assignment of the analog input terminals In this section the procedure to set the type J thermocouple and a measurement range of 0 to 500 C for the AIN1 signal is described as an example IM 5D1A01 01E E Input Types and Ranges of Universal Inputs Chapter 4 Setting the Basic Functions Input type Setting Range C Range F Accuracy Thermocouple K 1 270 0 to 1370 0 C 450 0 to 2500 0 F 0 C and over 0 1 of F S 2 270 0 to 1000 0 C 450 0 to 2300 0 F Below 0 C 0 2 of F S 3 200 0 to 500 0 C 200 0 to 1000 0 F K below 200 C 2 of F S J 4 200 0 to 1200 0 C 300 0 to 2300 0 F T 5 270 0 to 400 0 C 450 0 to 750 0 F T below 200 C 1 of F S 6 0 0 to 400 0 C 200 0 to 750 0 F B 7 0 0 to 1800 0 C 32 to 3300 F 400 C and over 0 1 of F S Below 400 C 5 of F S
117. llation is to be determined by the local authorities having jurisdic tion E Force Majeure IM 5D1A01 01E 1 Yokogawa does not make any warranties regarding the product except those mentioned in the WARRANTY that is provided separately 2 Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product A WARNING Do not change the setting of the following US1000 controller parameter Setup parameter Main menu USMD Submenu Test Parameter TST Test mode This parameter is used to adjust a US1000 controller at the factory If you change the setting of this parameter the US1000 controller may not operate normally A NOTE Only personnel with an understanding of the US1000 controller and custom computation fucntions are qualified to change the settings of the following parameters as necessary Those using the US1000 controller for the first time and those not knowledgeable about the custom computation function should use the default values of the following parameters assigned to the controller Setup parameter Main menu CONF Submenu DO and DI All the parameters under the submenus above If you change the settings of these parameters some of the fuctions assigned to each US1000 control ler mode US mode may not work Contents Introd cti iiisssisssccsessisoecscosscsrossesesesc oser roeeicsecob resce s
118. low If anything is missing or damaged immediately contact the dealer at which you purchased the product or your nearest Yokogawa representative e US1000 controller e Brackets Part No T9115NK e Terminal board cover Part No L4001DA e Unit label Part No T9115VE Instruction manuals e US1000 Digital Indicating Controller this manual e US1000 Digital Indicating Controller Functions e US1000 Digital Indicating Controller Communication Functions Only supplied with models having the optional communication function 1 1 pair 1 1 1 1 1 IM 5D1A01 01E Documentation Conventions E Symbols The following symbols are used in this manual A WARNING Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure AN NOTE Draws attention to information that is essential for understanding the operation and or features of the product A TIP Gives additional information to complement the present topic and or describe terms specific to this document CX See Also Gives reference locations for further information on the topic E Description of Displays IM 5D1A01 01E Some of the representations of product displays shown in this manual may be exaggerated simplified or partially omitted for reasons of convenience when explaining them gt Notice E This Instruction Manual 1 This manual should be passed on to the end user Keep at least one
119. ltage Retransmission voltage Retransmission voltage _ Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DOI 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Error output Error output Error output Error output DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 IM 5D1A01 01E E US1000 11 IM 5D1A01 01E Loop control with PV switching US mode 6 Chapter 3 Wiring Control Computation MVS1 Set Value Terminal Terminal Time proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input 1 PV input 1 PV input 1 PV input 1 Cascade input feedforward Cascade input feedforward
120. ment 3 3 3 1 5 Wiring for Power Supply and Transmitter s Loop Power Supply Perform wiring for the power supply and the transmitter s loop power supply as instructed below E Wiring for Power Supply e Use a single phase power source e Use wires or cables with a minimum performance equivalent to that of 600 V vinyl insulation electric wires JIS C 3307 e If the source has a lot of noise use an insulation transformer and line filter as shown in the figure below The recommended line filter is TDK s ZAC2205 00U e When this noise prevention measure is taken keep the primary and secondary power cables well apart e To ensure safety install a circuit breaker switch or an equivalent safety device and be sure that usage instructions for the device are clearly displayed Primary side Secondary side l o Circuit Insulation transformer Line filter breaker Controller power Class 3 grounding E Wiring for Loop Power Supply of Transmitter Approximately 25 5 V DC power can be supplied to a two wire sensor requiring a power supply Yokogawa s Brain transmitter with communication function and the dedicated Brain terminal can be used Shielding goer RET1 RET2 Note Terminal numbers are 2 and 3 for AIN1 terminal 47 and 48 for AIN2 terminal Class 3 grounding and 4 and 5 for AIN3 terminal 3 4 IM 5D1A01 01E Chapter 3 Wiring 3 1 6 Attaching the Terminal Cover When you complete the wiring attac
121. mode Auto tuning Automatic operation ssisesisiisiesrsirosrissrossciisitseests eesiisis Backup function for the supervisory system TASTING sos oes esaer a Ear a A RE EEA E EENE IM 5D1A01 01E Block diagram ssie iisisnos iicet ieii ans 4 4 Bracketin a ES 2 3 8 1 BS A E E A E ET 4 17 Burnout actin iseinean iasa eaa 4 18 C aera careers tes pee ficect eta R A C mode key lock COIS ereen a lst withers eines A E red EAA Cables Calibration of valve position 00 eect eseeeeeereeeeees 4 20 CAS MOJE iera eich vei siesta 6 2 6 12 CAS AUTO MAN mode selection sses 3 6 Cascadeity pesssicesstis Gea cseectatatinsel aici ciesraiaiiniash 6 1 6 6 Cascade COSES ianeirensis e E saysapoes s 6 6 Cascade control 3 6 4 4 Cascade control with two universal inputs eee 4 4 Cascade input eriein ieas 4 6 4 18 Cascade opem resede eren eee R RE sta seasaes verve 6 7 Cascade open and close we 6 8 Cascade primary loop control 4 4 Cascade secondary loop Control ceeeeeeeeseeeeeeeteeeenees 4 4 CMS ede a a A E 4 18 COLD iss ssscvsraseaceneveceniivessstzonsans vavenivasteatistsousessertenses 4 19 6 18 Communication Functions ceeeeeeseeeeeeeeeeeeeeeeeees 7 2 Computation modules 0 0 eee esceeseeeeeeeeeeteeeeeeeaeneenees 7 3 Contact put seciadentinatanwasascs 3 6 6 12 App 1 3 Contact output essiens 3 6 App 1 3 Continuous PID computation ss sssssssesesseesressessre
122. n No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 IM 5D1A01 01E E US1000 11 IM 5D1A01 01E Chapter 3 Wiring Loop control with PV auto selector and two universal inputs US mode 15 Control Computation MVS1 Set Value Terminal Terminal Time proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input 1 PV input 1 PV input 1 PV input 1 AIN2 46 48 PV input 2 PV input 2 PV input 2 PV input 2 PV input 3 cascade PV input 3 cascade PV input 3 cascade PV input 3 cascade AIN3 4 5 input feedforward input input feedforward input input feedforward input input feedforward input or tracking input or tracking input or tracking input or tracking input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 MAN mode selection MAN mode
123. n it is 100 kQ or more Transistor open collector inputs are ON when voltage is 1 V DC or less and OFF when leak current is 100 uA or less Minimum pulse width Three times the control period e Contact output Number of output points 3 or 7 Output type Relay contact or transistor open collector Contact capacity Relay contact 240 V AC 1A at 30 V DC 1A resistance load Transistor open collector 30 V DC 200 mA resistance load E Conformance to Safety Safety standard e General safety standard requirements TEC EN61010 1 e Certified standard CSA C22 2 No 61010 1 04 FM No 3810 e Installation category II Note 1 e Pollution degree 2 Note 2 e Measurement category I Note 3 Note 1 The Installation category implies the regulation for impulse with stand voltage It is also called the Overvoltage category II applies to electrical equipment Note2 Pollution level describes the degree to which a solid liquid or gas which deteriorates dielectric strength is adhering 2 applies to a normal indoor atmosphere Note 3 For mesurements performed on circuits not directly connected to MAIN EMC standards EN61326 EN55011 EN61000 3 2 and EN61000 3 3 During test the controller continues to operate with the measurement accuracy within 20 of the range Non incentive electrical equipment for use in hazardous locations CSA C22 2 No 213 Location Class I division 2 Groups A B C amp D Temperature
124. ng unit corresponding to instrument range Engineering unit corresponding to instrument span Refer to Appendix 2 for details of EU and EUS E Single loop Setup Menu Target Setpoint Submenu Main Sub Parameter Description Setting Range Default Setpoint j AIN Analog input CMS Cascade input selection CPT Communication AIN PVT PV tracking selection OFF ON OFF S LP1 SV TMU Time unit for ramp rate O 1 h 1 1 min 0 setting DVB Deviation display range EUS 0 0 to 100 0 EUS 1 65 E Single loop Setup menu Alarm Setting Submenu Main Sub Parameter Description Setting Range Default Setpoint ALI Alarm 1 type OFF 1 to 29 see section 4 7 1 AL2 Alarm 2 type OFF 1 to 29 see section 4 7 2 AL3 Alarm 3 type OFF 1 to 29 see section 4 7 1 AL4 Alarm 4 type OFF 1 to 29 see section 4 7 2 HY1 Alarm 1 hysteresis EUS 0 0 to 100 0 EUS Oj 9 HY Alarm 2 hysteresis MV alarm 0 0 to 100 0 0 5 MV alarm HY3 Alarm 3 hysteresis 0 5 S LP1 ALM HY4 Alarm 4 hysteresis PV velocity alarm 1 to 9999 s 1 sec duration time PVR T 0 Always enabled 1 Disabled in STOP mode 2 Disabled in STOP or MAN mode AMD Alarm mode 3 8 alarms amp always enabled 0 4 8 alarms amp disabled in STOP mode 5 8 alarms amp disabled in STOP or MAN mode IM 5D1A01 01E App 4 1 E Loop 1 Setup Menu Control Function
125. ol relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 3 17 E US1000 11 3 18 Loop control with PV switching and two universal inputs US mode 14 Control Computation MVS1 Set Value Terminal Terminal Time proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input 1 PV input 1 PV input 1 PV input 1 AIN2 46 48 PV input 2 PV input 2 PV input 2 PV input 2 Cascade input feedforward Cascade input feedforward Cascade input feedforward Cascade input feedforward AIN3 4 5 ae h ON A RDA input or tracking input input or tracking input input or tracking input input or tracking input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 Dual PV switching Dual PV switching Dual PV switching Dual PV switching DI3 31 8 MAN mode selection MAN mode selection MAN moce selection MAN mode selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting _ Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting Bi
126. oller does not experience shock effects if dropped less than 1 m App 1 5 Appendix 2 Engineering Units Available for the US1000 Appendix 2 Engineering Units Avail able for the US1000 For the US1000 settings can be made in engineering units such as C The US1000 contains two categories of engineering units EU and EUS E EU EU is the engineering unit for the instrument range Use EU to set a target setpoint or the upper and lower alarm limits The notation EU 100 0 to 100 0 is used to indicate the range of settings that can be set for each of the parameters listed in appendices 2 and 3 That is parameters can be set using engineering units within the 100 0 to 100 0 range of that instrument Example For an instrument range of 270 0 C to 1370 0 C e EU 0 0 is 270 0 C e EU 100 0 is 1370 0 C e EU 100 0 is 1910 0 C Thus EU 100 0 to 100 0 indicates a temperature range of 1910 0 C to 1370 0 C EU 100 0 1640 0 EU 0 0 1640 0 EU 100 0 1910 0 C 270 0 C 1370 0 C E EUS EUS is the engineering unit indicating the span of the instrument range Use EUS to set a bias or deviation alarm setpoint The notation EUS 100 0 to 100 0 is used for the range of settings that can be set for each of the parameters listed in appendices 2 and 3 That is parameters can be set using engineering units within the 100 0 to 100 0 range of the instrument sp
127. on alarm EUS 0 0 m arm 2 setpoint alarm EUS 100 0 to 100 0 MV high limit 100 0 n A3 Alarm 3 setpoint SV alarm EU 0 0 to 100 0 MV low limit 0 0 F MV alarm 5 0 to 105 0 PV velocity EUS 100 0 n A4 Alarm 4 setpoint Other alarms EU 0 0 O 9 n P Proportional band 0 1 to 999 9 0 0 to 999 9 for 999 9 heating cooling computation n I Integral time OFF 1 to 6000 s 1000 s n D Derivative time OFF 1 to 6000 s OFF n ML 0 1 to 105 0 0 0 to Upper limit of 105 0 for heating side output n MH output limit in heating cooling 100 0 computation 5 0 to n MH 0 1 0 0 to Lower limit of 105 0 for cooling side output 0 0 heating cooling n ML output limit in heating cooling computation 100 0 n PID computation n 1 8 n MR Manual reset 5 0 to 105 0 50 0 ON OFF computation EUS 0 0 ON OFF computation EUS to 100 0 Position proportional 0 5 Position proportional PID n H Hysteresis PID or heating cooling or heating cooling computation computation 0 0 to 100 0 0 5 0 LP2 Direct reverse 0 Reverse action n DR faction switchover 1 Direct action 0 Cooling side a 7 n Pc proportional band 0 0 to 999 9 999 9 Cooling side n Ic integral time OFF 1 to 6000 s 1000 s Cooling side n Dc derivative time OFF 1 to 6000 s OFF Cooling side relay 7 7 n Hc hysteresis 0 0 to 100 0 0 5 Heating cooling computation n DB Deadband 100 0 to 50 0 3 0 Position proportional PID computation 1 0 to 10 0 z E
128. on the In normal circuit current Vmax Maximum input voltage Imax Maximum input current Ci Li E Equipment Supplying Energy Maximum internal capacitance Maximum internal inductance Terminal Symbol Signal Name Signal Type i an an aa Vi ma uF mH OUTIA and OUT2A manipulated outputs Current output 22 3 21 0 3 10 22 3 21 0 3 100 Voltage pulse output 22 3 32 2 0 3 10 22 3 30 0 3 50 OUTS3A retransmission output Voltage output 5 25 10 1 50 5 25 2 7 1 100 LPS1 and LPS2 transmitter s power supply 1 Voltage output 27 35 0 2 2 27 24 0 2 100 AIN1 and AIN2 analog inputs Resistance temperature detector input 1 23 0 13 1 50 1 23 0 13 1 100 FBIN valve position feedback input Slide resistor input 1 23 16 1 50 1 23 13 1 100 DI1 to DI7 contact inputs Transistor contact 5 20 1 50 5 20 1 100 RS 485 RS 485 communication 44 86 1 1 44 40 1 10 1 With a load resistance of at least 1000 E Equipment Receiving Energy Terminal Symbol Signal Name Signal Type heat raat a i Standardized signal V DC input 20 6 0 0 AIN3 analog input Standardized signal V DC input 20 6 0 0 DO4 to DO7 contact outputs Transistor contact 30 200 0 1 0 IM 5D1A01 01E App 6 1 App 6 2 Model US1000 Digital Indicating Controller for use in hazardous locations Non incendive for Class I Division 2 Group
129. on the model and suffix codes of the US1000 controller US1000 00 Modes that cannot be selected include dual loop control temperature and humidity control cascade control with two universal inputs loop control with PV switching or PV auto selector and two universal inputs and custom computation control US1000 21 Modes that cannot be selected include cascade primary loop control dual loop control and temperature and humidity control E Controller Mode US Mode cs 4 4 Model US1000 Controller mode Setting Description 00 11 21 Single loop control 1 Basic PID control Cascade primary loop control 2 Operates as a primary controller in cascade control NA Cascade secondary loop control 3 Operates as a secondary controller in cascade control Cascade control 4 Performs cascade control with a single controller Loop control for backup 5 PID control with backup function for the supervisory system Loop control with PV switching 6 PID control with dual PV switching function by contact input or PV range Loop control with PV auto selector 7 PID control with dual PV auto selector function by minimum maximum average difference Loop control with PV hold function 8 PID control with a PV and MV hold function Dual loop control 11 Basic PID control for independent two loops NA NA ee Controls temperature and relative humidity Temperature and humidity control 12 independently by PID
130. op power supply for Loop power supply for Loop power supply for Loop power supply for i transmitter 1 transmitter 1 transmitter 1 transmitter 1 Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS2 51 52 transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current i OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS5 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating contr
131. play of loop 2 alarm OFF ON OFF U SVN_ USER display of SV number OFF ON OFF U IPI USER display of loop 1 PID group number OFF ON OFF U 2PI USER display of loop 2 PID group number OFF ON OFF CONF U OPE U AII USER display of AIN1 measured value OFF ON OFF U AI2 USER display of AIN2 measured value OFF ON OFF U AI3 USER display of AIN3 measured value OFF ON OFF U PV1 USER display of PV1 OFF ON OFF U PV2 USER display of PV2 OFF ON OFF U SMP_ USER display of sampling error counter OFF ON OFF IM 5D1A01 01E App 4 5 E Detailed Function Setting Menu Contact Output Submenu Parameter Description Setting Range Default Setpoint COMF DO Relay output flag registration for DOL DO1 Relay output flag registration DO for DO2 Relay output flag registration D93 for DO3 De ae aa DO7 Transistor output flag registration for DO7 Set the functions D register or I relay number 0 Not registered 1 to 1700 D register 5001 to 7048 I relay Example Loop 1 alarm output 1 5689 Loop 1 alarm output 2 5690 Loop 1 alarm output 3 5691 Loop 1 alarm output 4 5693 Loop 2 alarm output 1 5697 Loop 2 alarm output 2 5698 Loop 2 alarm output 3 5699 Loop 2 alarm output 4 5701 Depends on USM parameter E Detailed Function Setting Menu Contact Input Submenu App 4
132. product back for repair For repair service requests contact the dealer where you purchased the controller As a rule ship the defective product in the same packing box in which the product came delivered 8 5 1 Troubleshooting Is the controller defective No See the next page Key operation Communication failure i Yes Yes Yes Yes Yes y y Check power Check key lock Turn power on off Verify I O Check source terminal setting specifications of specification code connection instrument Check power Verify specifications supply voltage of I O destinations No Communica tion function included Communication function not included Yes Normal Check communication related parameters Yes Yy Yy Release settings Check communi cation wiring l p e n y specifications of communicating for repair AN NOTE When replacing an instrument the customized parameters are all initialized to their factory set default values Be sure to write down the customized parameters required before returning it IM 5D1A01 01E 8 3 8 5 2 Error Code Description When turning on the power or during operation an error code or the flashing decimal point may appear on the display The following describes what the individual error codes or flashing
133. r RUN STOP switchover DI2 7 8 MAN mode selection Tracking switching CAS AUTO moge OFEN CLOSE when the contact is off switchover LPS1 19 20 Loop power supply for Loop power supply for _ Loop power supply for Loop power supply for transmitter 1 transmitter 1 transmitter 1 transmitter 1 OUTIA 16 18 Voltage pulse or Current output Voltage pulse or Voltage pulse or current output current output current output DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Contact off during error Contact off when CAS mode Alarm output 3 The output from the OUTIA terminal will be voltage pulse output when the control computation is time proportional PID and current output when it is continuous PID E US1000 00 Loop control for backup US mode 5 US1000 00 Loop control with PV switching US mode 6 US1000 00 Loop control with PV auto selector US mode 7 US1000 00 Loop control with PV hold function US mode 8 Terminal Terminal Controller mode US mode Code No US Mode 5 US Mode 6 US Mode 7 US Mode 8 AIN1 1 3 PV input PV input 1 PV input 1 PV input AIN3 4 5 Tracking input PV input 2 PV input 2 aon He feedforward input or tracking input DII 6 8 RUN STOP switchover RUN STOP switchover RUN STOP switchover RUN STOP switchover re ee PV hold and MAN DI2 7 8 Tracking
134. r wiring the terminal assignment and the wiring for power supply Once wiring is complete a terminal cover should be attached as outlined in subsection 3 1 6 3 1 1 Cables and Terminals IM 5D1A01 01E For the thermocouple input use shielded compensating lead wires The resistance temperature detector RTD input requires shielded cables with low resistance and no resistance differential between the three wires The specifications for the cables and terminals used in the wiring are as follows e Power supply wiring 600 V vinyl insulation electric wire JIS C 3307 0 9 to 2 0 mm e Thermocouple wiring Shielded compensating lead wire JIS C 1610 e RTD input wiring Shielded 3 core wire UL2482 product of Hitachi Cable e Terminal Crimp on terminals with insulation sleeves and of a size suitable for M3 5 screws see the figure below e Terminal tightening torque 0 8 Nem 8 kgf cm or less 3 7 mmo 3 7mm E limes z N i 5 x lt e La 3 1 3 1 2 3 1 3 A 3 2 Direction of wiring After connecting cables to the rear terminals adjust the wiring so that the cables run in the direction shown below A ee QC WQS DOCO OCCIOACIAO Pee eee GIS C e AACA OCCO em o x _ m Om Xc ary eS
135. rameter MODE Mode menu lock O LP1 O LP1 menu lock O LP2 O LP2 menu lock PID PID submenu lock USR USR menu lock PYS1 PYS1 menu lock PYS2 PYS2 menu lock 1 Disables all parameter setting operations except those for the parameters included in the key lock submenu KLCK and the password setting parameter 2 While the setup parameter menu STUP is displayed the M mode key lock becomes invalid and the operation mode can be switched to MAN 3 Locks all of the submenus of 1 PID through to 8 PID 17 Calibration of valve position US1000 21 only To perform position proportional control you must set the valve position data of 0 and 100 openings to the controller You can calibrate the valve position either automatically or manually NOTE Perform this calibration with the controller connected to the control valve Menu Setup parameter USMD VALV Parameter V RS V L V H V AT Calibrating the valve position manually 1 Display the V RS parameter listed under the menu above If V RS is flashing it means that the valve position has not been calibrated yet Press the A key to select 1 If it is already 1 set it back to O first and then reset it to 1 Press the key to reset the valve position settings 2 Press the key to display the V L parameter Press and hold down the v key This operates to close the valve and decrease the value on the SV digital display When the digital value s
136. rersesrseree 4 9 Control computation 0 cess cseeeeeeeeeteeeeeseeeeeetsees 4 9 Control output relay 3 3 3 6 8 2 Control Period ssccsescveiscrsescoosssssesseeesetn lsat isticessisiasernasaese 1 6 Control relay c c iscsssecssssscaccacssvsessssbgsessnsee 3 3 4 9 App 1 3 Controller Modessa nss sE i 4 4 Controller types Tesien E animes 6 1 COOMNE ficient eRe iis nma tallies 4 9 6 11 CT1 CT2 Curent outputs eer e a R E 4 9 Custom Computation sisi sesieirerssissisissiverseeprizosi 7 3 Custom computation control s ssssseseseerereeerserserrerreresreee 4 4 Cycle time of MV output s ssseseeesssesseesesesrsesesesrsesesesee 4 19 D D ReG1S ter nanne S A 7 4 D register NUMDETS ssiriireaeesicsinsieesis nigarrik 5 7 Data setting key lock 0 cscscsssescssesecseasescearsocsontertes 4 19 Derivative time Dual loop type Dual loop controlas p ea AE RR 4 4 Index 1 E EEPROM stesso fireii inthis eu seine weteadss 8 1 Engineering units 1 6 App 2 1 Environmental Conditions 200 0 ce eeeeeseeereeeeeees App 1 5 ERR Errors EU EUS Factory set defaults 2 cece ssceecneeseeesseeeeeeeeeeaeees 1 6 FBI arius 4 18 FBO ana e E E O AR 4 18 Feedback resistance input App 1 1 Feedforward input ce eeseeseseeseeesreeeeneeseeeeaes 4 6 4 18 FFL FGN HOT Housing TREIA i deen avons A tatatinm ahaa 7 4 NIT eriin iaee eee Eapana oiia aiaa 4 11 Inp
137. return to the controller input type setting procedure of the previous section mode submenu MD submenu OUT parameter MVS1 Select the MV output type using the A and v7 keys For example select 1 for time proportional PID computation with voltage pulse output A decimal point appears and flashes when the setting is changed decimal point disappears function setup menu USMD IM 5D1A01 01E Chapter 4 Setting the Basic Functions 4 6 Writing the Data Defined So Far Parameter Initializa tion Once you have reached this point you need to write the information that you have defined so far controller mode PV input and control computation into the controller and initialize the related parameters E Parameter for Initializing Parameters Main menu Submenu Parameter Description Setting Range Default USMD INIT INIT Parameter initialization OFF ON OFF E Initializing Parameters This display represents the last step of the control computation setting procedure of the previous section 2 Press the key once to call up the controller mode submenu MD 3 Press the A key several times to call up the parameter initialization submenu INIT 4 Press the key to display the parameter initialization parameter INIT Select ON using the A key A decimal point appears and flashes when the setting is changed 5 Press the key to register the setting
138. ry or death to either CAUTION themselves or other personnel and or damage to the instrument The manual describes that the operator should exercise special care to avoid shock or other dangers that may result in injury or loss of life Protective ground terminal This symbol indicates that the terminal must be connected to ground prior to operating the equipment Function ground terminal This symbol indicates that the terminal must be connected to ground prior to operating the equipment Alternating current 3 If protection safety circuits are to be used for the product or the system controlled by it they should be externally installed on the product 4 When you replace the parts or consumables of the product only use those specified by Yokogawa 5 Do not modify the product IM 5D1A01 01E 6 This product has been approved as flameproof electrical equipment for use in a hazardous area and hence usable in explosive atmospheres However when using this product in a hazardous area abide by the conditions in the following standards CSA standard CSA C22 2 No 213 Location Class I Division 2 Groups A B C amp D Temperature Code T4 Note For the installation procedure see page App 6 1 FM standard FM 3611 Location Class I Division 2 Groups A B C amp D Class I Zone 2 Group IHC Temperature Code T4 Note For the installation procedure see page App 6 2 7 The suitability of the final insta
139. s sseeeeeeeeeeeeereeeeee 4 15 4 19 6 14 6 16 Position proportional PID ssssseseeeeeesseeeersrerseee 4 9 4 20 Power failure votessesccccecte entice eee inate ences 6 18 POWELETECOVELY sc cseesceicescsdecessevcstaveninvsscestseteveeneestessesenies 4 19 Power supply 0 cece eee eee eeeeeeeeteeeeeeee 3 2 3 4 App 1 4 Power SWITCH siset aai a ade dase ENESE 1 5 Preset PID iaoa e A ca eee 4 19 Proportional band s ssesseeeeeeeseseeseeesssesesrserrssrsee 4 15 6 16 Pulse width of on off signal ee eeeseeeesseeeeseeeenees 4 19 PV DIAS onasin ii ieie i KER E ERR A i PV filter PV input faeces nien ana a ea areen eA TEES PVtrackin ta r E E Masia 4 18 PV hold and MAN mode 2 cccccccscccessceesseeesseeessseeesseees 3 6 IM 5D1A01 01E Index RETI erdroen reia a ie o i aA E EESE 4 19 RS 485 communication sssssssesssesssesssesssesssessresrsessressee 4 18 RID input WNAE eainiie e AE 3 2 RTH1 we 4 19 SOn aE NE rates ohh SELECT display Sep p ramietets aossen i Signals assigned to terminals Single loop type sssesssessessssesteressrsresesrsisisrsrererersrsrsene Single loop Control oo eee eeeseeeeeeseeetseeeceeseeetseeeeneeeees SKIP Square root computation 0 cesses sete eeeeeteeeeteenees Starting controller operation eee eeeseeeseseeeeeeeeeee Stepping response method cece eeeeeeseeeeteeeeeeeeeeeees STOP irn i e r E naka amen E N e Stopping controller operation
140. s A B C and D Provides Non incendive Field wiring Connections for Class I Division 2 Groups A B C and D Hazardous Locations Temperature Code T4 Ambient Temperature 0 to 50 C Wiring All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes Operation WARNING EXPLOSION HAZARD _ DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSEMENT _ RISQUE D EXPLOSION NE PAS DEBRANCHER TANT LE QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Maintenance and Repair The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void CSA Non incendive Certification The suitability of the final installation is to be determined by the local authorities having jurisdic tion IM 5D1A01 01E 6 2 FM standard IM 5D1A01 01E Appendix 6 Conditions of Use in Hazardous Areas Hazardous Classfied Hazardous Classfied Nonhazardous Locationm Locationm Location Class Division 2 Class Division 2 Groups A B C D Groups A B C D or Class I Zone 2 or Class Zone 2 Group IIC Group IIC Associated US 1000 Digital Indicating Apparatus Controller Control Equipment Note 1 Note 3 Note 4 Note 5 Nonincendive Field Wiring Parameters z F Voc Isc
141. s the key to call up the controller mode submenu MD Press the key to display the controller mode US mode parameter USM Select the controller mode US mode value using the v7 and keys For example select 4 for cascade control A decimal point appears and flashes Some controller modes cannot be used depending on the model and suffix code in which case their controller mode values will not be displayed Press the key The display is cleared for a moment and the controller s internal functions are reset An operation display then appears SV TELIIC JL LUI SV TIIM LII IL 4 4 Selecting the PV Input Type The US1000 controller supports universal inputs and can receive the signals from a thermocouple and RTD and from standard signals and DC voltage signals as PV inputs Up to 3 inputs are available depending on the model and suffix code and you can set the input type and range for each input E Analog Input Terminals of the US1000 Controller 4 6 The US1000 controller has a maximum of 3 analog input terminals The AIN1 AIN2 and AIN3 terminals correspond to analog inputs 1 2 and 3 respectively In this section the procedure to set analog input is described If you are also using analog input 2 and or 3 set them in the same manner e AINI terminal Universal analog input terminal used for a PV input e AIN2 terminal Universal analog input terminal This termina
142. section as necessary This section describes the parameter setting procedure using the setting of the direct reverse action of control as an example Set other parameters in the same way as necessary Before setting confirm the setting range of parameters referring to the parameter lists in Appendixes 3 and 4 When you set parameters the parameter maps in Appendix 5 are helpful because they illustrate the display sequence and locations of the parameters You can use the maps as an operation guide to call up the parameters you want to set or change If you are also using loop 2 set loop 2 parameters in the same manner as the loop 1 parameters EN See Also See chapter 3 of the separate US1000 Digital Indicating Controller Functions manual for deatailed information on each parameter 1 Direct reverse action of control You can specify either a direct or reverse action of control Menu Operation parameter O LP1 O LP2 1 PID Parameter 1 DR Setting Direct Reverse Action of Control First determine the values of the parameters to be set by referring to the parameter list in Appendix 3 Look at the operation parameter map in Appendix 5 Find the main menu O LP1 and check that the submenu 1 PID is located below it Then find the parameter 1 DR below the submenu 1 PID The parameter map shows the keys by key symbols used in reaching the parameter 1 DR starting from an operation display Per
143. selection MAN mode selection MAN mode selection DB 31 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DI4 32 8 Bit 0 of SV No setting Bit O of SV No setting Bit O of SV No setting _ Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting Bit 1 of SV No setting Bit 1 of SV No setting _ Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting LPS1 19 20 Loop power supply for Loop power supply for Loop power supply for Loop power supply for i transmitter 1 transmitter 1 transmitter 1 transmitter 1 Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS2 51 52 transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current i OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage Retransmission voltage OUT3A 17 18 ou
144. such as flowrate and pressure e Processes in which a severe change in output even if temporary is undesirable e Processes in which any severe stress on the operating terminal is undesirable e Processes in which product quality can be adversely affected if PV fluctuates beyond its allowable range CAUTION e Auto tuning is only available when the operation mode is set to AUTO e Before auto tuning can be performed the target setpoints and other parameters must be set up e Auto tuning is not available for ON OFF computation control e Auto tuning is disabled when the US1000 is inactive A TIP 6 14 To interrupt auto tuning set the AT parameter to off Auto tuning stops and the PID constant stays unchanged at the same value as before auto tuning was started e Even if SV is changed during auto tuning auto tuning is still based on the SV set when started After completing auto tuning control is conducted according to the modified SV e Changing a PID constant during auto tuning is not made effective since the constant is reset when auto tuning ends The parameters are not reset when auto tuning is terminated forcibly however thus making the changed values effective e If an input burnout or A D data conversion error occurs during auto tuning auto tuning stops and outputs the preset MV value e If auto tuning is run for more than 24 hours it is terminated upon the auto tuning timeout time and the error code ATE
145. switching PV switching MAN mode selection mode or AUTO mode Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS1 19 20 transmitter 1 transmitter 1 transmitter 1 transmitter 1 Voltage pulse or current Voltage pulse or current Voltage pulse or current Voltage pulse or current OUTIA 16 18 output output output output DOI 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 1 12 Contact off during error Alarm output 3 Alarm output 3 Alarm output 3 The output from the OUTIA terminal will be voltage pulse output when the control computation is time proportional PID and current output when it is continuous PID IM 5D1A01 01E 3 7 3 2 2 Terminal Assignment for US1000 11 Enhanced Type E US1000 11 3 8 Single loop control US mode 1 Control Computation MVS1 Set Value Terminal Terminal Time proportional PID 0 1 Heating cooling Heating cooling Heating cooling Code No Continuous PID 2 computation 4 6 computation 7 9 computation 10 12 ON OFF computation 3 AIN1 1 3 PV input PV input PV input PV input AIN2 46 48 No function No function No function No function AIN3 4 5 Cascade input or Cascade input or Cascade input or Cascade input or a feedforward input
146. t sufficient handling skill of the instrument and also soldering skill are required In case that the fuse has burned out please contact YOKOGAWA sales staff or Repair Center Rated Rated Fuse Eart Name Part No Current Voltage Characteristics Fuse A1422EF 1 6A 250V Quick acting F IM 5D1A01 01E 8 1 8 4 Procedure for Replacing Control Output Relays A NOTE Since inspection is needed in case parts are replaced replacement will be carried out by a YOKOGAWA engineer or an engineer certified by YOKOGAWA When replacement is required contact your nearest YOKOGAWA dealer WARNING To avoid electric shock turn off the power before starting replacement work allowing for the infuluence upon the process and other instruments E Required tools e Phillips screwdriver e Control output relay OMRON G6B 2114P FD US P6B Rated to 30 V DC or 250 V AC Resistance load of 3 A E Replacing 8 2 1 Turn off the US1000 and the external power supply for the relay contacts 2 Insert a Phillips screwdriver into the lower hole on the bezel of the front panel at an angle of 90 from the front panel and loosen the screw 3 Hold the bezel of the front panel and gently pull it straight out towards you Be careful not to pull it out on an angle as the temperature sensor on the terminal face may be damaged 4 Remove the I O board fitted with control output relays from the bezel as instructed below
147. t 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Bit 3 of SV No setting Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS1 19 20 3 x transmitter 1 transmitter 1 transmitter 1 transmitter 1 LPS2 51 52 Loop power supply for Loop power supply for Loop power supply for Loop power supply for transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 Retransmission current Retransmission current i OUT2A 49 50 output 2 output 2 Cooling pulse output Cooling current output Retransmission voltage Retransmission voltage Retransmission voltage _ Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DOI 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 No functio
148. t CAS output CAS output CAS output DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 IM 5D1A01 01E E US1000 11 IM 5D1A01 01E Cascade control US mode 4 Chapter 3 Wiring Terminal Code Control Computation MVS2 Set value Terminal Time proportional PID 0 1 Continuous PID 2 ON OFF computation 3 Heating cooling computation 4 6 Heating cooling computation 7 9 Heating cooling computation 10 12 AIN1 1 3 Primary side PV input Primary side PV input Primary side PV input Primary side PV input AIN2 46 48 Cascade input or Cascade input or Cascade input or Cascade input or feedforward input feedforward input feedforward input feedforward input AIN3 4 5 Secondary side PV input Secondary side PV input Secondary side PV input Secondary side PV input Dil 6 8 RUN STOP switchover RUN STOP
149. t Cooling pulse output Cooling current output output 2 output 2 Retransmission voltage Retransmission voltage Retransmission voltage Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 IM 5D1A01 01E E US1000 11 IM 5D1A01 01E Cascade primary loop control US mode 2 Control Computation MVS1 Set Value Terminal Terminal Code No Continuous PID 2 AIN1 1 3 PV input AIN2 46 48 Cascade input or feedforward input AIN3 4 5 Tracking input DII 6 8 RUN STOP switchover DI2 7 8 Tracking switching DI3 31 8 MAN mode selection DI4 32 8 Bit 0 of SV No setting
150. tal display indicates the parameter menu or parameter name e The SV digital display indicates the set data of a parameter e The SV keys are used to increase and decrease the set data of a parameter e The analog bar graphs remain the same as they were during operation To change from operation to parameter setting press the key for 3 to 6 seconds this period of time is described as just for 3 seconds hereafter To change from the parameter setting display back to the operation display press the key Indicates a parameter menu or parameter name PV Indicates the set data SV or MV 1 Press for 3 seconds No display for menu m1 SV setting keys Data setting keys oo DISP PE cCungpaa jo worweawa gt Display during operation Initial display for parameter setting IM 5D1A01 01E Chapter 1 US1000 Digital Indicating Controller 1 4 Preparing for Operation The US1000 controller must be set up before it can be operated Set up the controller in the sequence shown below A NOTE The US1000 controller has no power switch It starts operating and its control action as soon as it is plugged in i e connected to its power source Thus the controller output should not be connected to the controlled equipment until just before operation Installation See chapter 2 Wiring See chapter 3 Setup of controller functions See sec
151. the operation parameters that are frequently checked or modified by simply calling them up from an operation display This resulting display is called a SELECT display You can call up SELECT displays from any operation display by pressing the key for less than 3 seconds If you press the key for more than 3 seconds the mode menu appears In this case go back to an operation display by pressing the key and try again When more than one SELECT display has been registered the SELECT displays appear in sequence every time the key is pressed To return to an operation display press the key Operation display 1 Operation display 2 USER display USER display USER display alarm PID group No others Press for less than 3 seconds SELECT display 1 SELECT display 2 SELECT display 5 IM 5D1A01 01E 5 1 5 1 Registering Auxiliary Operation Displays USER Dis plays The types of USER displays are listed in the table below You can select and register the USER displays you need during operation The registered displays are then displayed using the key in the order shown in the table The initial values of the parameters in the table are all OFF not registered Set the parameters you want to register to ON Menu Setup parameter CONF U OPE Parameter Meaning PV digital display SV digital display U 1AL Loop 1 alarm L1 ALM Number of occurring alarm 1
152. ting Bit 3 of SV No setting Bit 3 of SV No setting LPS1 Loop power supply for Loop power supply for Loop power supply for transmitter 1 transmitter 1 transmitter 1 LPS Loop power supply for Loop power supply for __ Loop power supply for transmitter 2 transmitter 2 transmitter 2 Loop 1 a os Loop 1 Loop 1 OUTIA Retransmission output 1 0 3 Heating pulse output 4 Heating current output 6 Voltage pulse output 1 Cooling pulse output 5 Cooling current output 7 Current output 2 Loop 2 Loop 2 Loop 2 Retransmission output 2 0 3 Heating pulse output 4 Heating current output 6 OUT2A Voltage pulse output 1 Cooling pulse output 5 Cooling current output 7 Current output 2 Retransmission voltage Retransmission voltage _ Retransmission voltage OUT3A output 3 output 3 output 3 DO1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 Alarm output 4 Alarm output 4 Alarm output 4 DOS No function No function No function DO6 No function No function No function DO7 FAIL output FAIL output FAIL output Loop 1 Control relay output 0 3 Alarm output 4 1 2 OUTIR 55 57 Loop 2 Control relay output 0 3 Alarm output 4 1 2 OUT2R 58 60 Loop 1 Cooling control relay output 4 Heating control relay output 5 Loop 2 Cooling control relay output 4 Heating control relay
153. tion MAN mode selection MAN moce selection MAN mode selection DI4 32 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DIS 33 8 CAS mode selection CAS mode selection CAS mode selection CAS mode selection DI6 34 8 Message input Message input Message input Message input DI7 35 8 No function No function No function No function Loop power supply for Loop power supply for Loop power supply for Loop power supply for LPS1 19 20 A transmitter 1 transmitter 1 transmitter 1 transmitter 1 LPS2 51 52 Loop power supply for Loop power supply for Loop power supply for Loop power supply for transmitter 2 transmitter 2 transmitter 2 transmitter 2 Retransmission output 0 3 Retransmission output 4 Retransmission output 7 Retransmission output 10 OUTIA 16 18 Voltage pulse output 1 Heating pulse output 5 Heating pulse output 8 Heating pulse output 11 Current output 2 Heating current output 6 Heating current output 9 Heating current output 12 OUT2A 149 50 Retransmission current Retransmission current Cooli k o toii Cooli adru output 2 output 2 ooling pulse outpu ooling current outpu Retransmission voltage Retransmission voltage Retransmission voltage Retransmission voltage OUT3A 17 18 output 3 output 3 output 3 output 3 DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 CAS outpu
154. tions 4 1 to 4 7 Setting the target setpoint See section 4 8 Also read section 4 9 Setting Other Functions and chapter 5 Customizing Operation Displays as necessary A TIP e If you use the custom computation function setup the controller functions and set the target setpoint using the LL1200 PC Based Custom Computation Building Tool optional e If you use the communication function you should also read the US1000 Digital Indicating Controller Communication Functions IM 5D1A01 10E manual t IM 5D1A01 01E 1 5 1 5 1 6 Factory Set Defaults When the US1000 controller is delivered from the factory it is set up in the controller mode US mode for single loop control That is it is set up to perform PID control for a single loop The other items set are as listed below To change the factory set defaults refer to the sections shown in the table Item Factory set default Reference Controller mode US mode Single loop control Section 4 3 Selecting the controller mode US mode Control computation type Continuous PID Input type Standard signal Section 4 4 Selecting the PV input type Input terminal AIN1 Section 4 4 Selecting the PV input type Input range 1 000 to 5 000 V Section 4 4 Selecting the PV input type Engineering unit C Section 4 4 Selecting the PV input type Input computation None Section 4 9
155. to the heating cooling computation Digital display for MV H is indicated at the left of the heating side MV L is indicated at the left of the cooling side MV If both the heating and cooling computations are being output the heating side is displayed Bar graph display for MV The heating side appears on the right half of the bar display and the cooling side on the left half For both the heating and cooling sides the center of the bar display indicates the 0 0 level The right and left ends of the bar display indicate 100 0 for the heating and cooling sides respectively The lower limit of the output is 0 0 py Cooling side Heating side output output L displayed on H displayed on left of value left of value PV SV t 9 0 Ee TI DIAENNENUAUUAAAEN LE DISP DISP 0 Ld hee Heating side l BE o cC mE 3 a output bar display display O wera o Grooma o Cooling side Heating side l If l Bar displa oo aC i i Th a If both the heating side and EEEE cooling side values are output Cooling side Heating side C E 100 0 100 C If neither heating side nor cooling side values are output IM 5D1A01 01E 6 11 6 9 Operation Mode Switching Using Contact Input 6 12 A contact input is assigned with the function of switching the operation modes The assignment depends on the
156. tops decreasing the valve is fully closed Press the key The 0 opening is adjusted and the SV digital display indicates 0 3 Press the key to display the V H parameter Press and hold down the A key This operates to open the valve and increase the value on the SV digital display When the digital value stops increasing the valve is fully opened Press the key The 100 opening is adjusted and the SV digital display indicates 100 Calibrating valve position automatically 1 Call up the V AT parameter and press the A key to select ON Press the key The parameter starts flashing When it stops flashing calibration is completed If ERR is displayed there may be some trouble in the wiring valve or process Press the key to clear the error and check the valve process status and so on IM 5D1A01 01E Chapter 5 Customizing Operation Displays 5 Customizing Operation Displays In addition to the standard operation displays two types of operation displays can be created according to your needs USER Display Data that needs to be referred to during the normal operation display sequence can be displayed on the digital display These displays are called USER displays You can transfer from the last operation display to the USER display using the key When more than one USER display has been registered the USER displays appear in sequence every time the key is pressed SELECT Display You can select
157. tput 3 output 3 output 3 output 3 DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DOS5 37 40 No function No function No function No function DO6 38 40 No function No function No function No function DO7 39 40 FAIL output FAIL output FAIL output FAIL output OUTIR 55 57 Control relay output 0 3 Heating control relay output 4 Heating control relay output 7 Heating control relay output 10 Alarm output 4 1 2 Alarm output 4 5 6 Alarm output 4 8 9 Alarm output 4 11 12 OUT2R 58 60 Alarm output 3 Cooling control relay output Alarm output 3 Alarm output 3 3 19 3 2 3 Terminal Assignment for US1000 21 Position Proportional Type E US1000 21 Single loop control US mode 1 US1000 21 Cascade secondary loop control US mode 3 US1000 21 Cascade control US mode 4 US1000 21 Loop control for backup US mode 5 Terminal Terminal Controller mode US mode Code No US mode 1 US mode 3 US mode 4 US mode 5 AIN1 1 3 PV input PV input Primary side PV input PV input AIN2 46 48 No function Feedforward input ee eae PE RA AIN3 4 5 E Cascade input Secondary side PV input Tracking switching DII 6 8 RUN STOP s
158. trol computation type Setting Description Output type Time proportional PID computation Outputs the PID computation results as a pulse i aye trol rel tput with relay output o width of the time proportional on off signal Controlrelay outpi Time proportional PID computation 1 Outputs the PID computation results as a pulse Vol agepulseduipii with voltage pulse output width of the time proportional on off signal Outputs the PID computation result as an analog signal Continuous PID computation 2 Current output Compares the SV and PV and outputs the On off computation 3 on off signal depending on whether it is a Control relay output positive or negative deviation Outputs the PID or on off computation result Either a control relay voltage Heating cooling computation 4to 12 a8 two signals one for heating and the other pulse or current output can be See below for cooling selected for each of the heating side and cooling side outputs Position proportional PID None Controls so that the output and control valve Position proportional control computation opening are always compatible relay output Heating control relay output Cooling control relay output Heating pulse output Cooling control relay output Heating current output Cooling control relay output Heating control relay output Cooling pulse output Heating pulse output Cooling pulse output Heating current
159. ut type 4 6 4 7 TPUUS AAEE A E S ETE E E Ses a oneoun tonteeeecdeneaeye 4 6 Integral time 4 15 6 16 DESOT FAETON D AEAEE AE App 1 4 K Key lOCK nanara solv ts a ONA A 4 20 L 1E oA EEE E E A ETE EE AE EN 1 7 LL1100 PC based Parameters Setting Tool 7 3 LL1200 PC Based Custom Computation Building Tool 7 3 Loop control for backup cecesseseeseesecneeeeeteeeeeeeeeeeeaees 4 4 Loop control with PV auto selector cceeeseeseeseeeeeeees 4 4 Loop control with PV auto selector and two universal PUIS 3 eivecseagtevasidescavsveseeseqinaconcpusccasenteavdssannecneecedceetedeepueuts 4 4 Loop control with PV switching 0 0 ceeeeeseeseeseereeteetees 4 4 Loop control with PV switching and two universal PUIS en eiar case dedrecvenegach deadesdvesspeetsvnseclecestcdicatesds Loop control with PV hold function Loop alarm enoa ahe TiO p 2AlarM ssh scsiigdss okerrek eran na EE EERST RE rE Low signal cut off LPZ Vamp sccecvssasavcenavoaneese vases E N ERE EER A M ME aS Stee Rt eee 4 19 M mode key lock ii c cesstisestlvues ain O i 4 19 Main mentet es e a a a delat 4 2 MAN moce 6 2 6 12 Manipulating MV oo eee eeeecseeeeseeecetseeeesenaeeeaeees 6 4 Manual operation 00 eeceeseescseesceesseeeeeesceeeseeeeseeaes 6 13 Index 2 Manual T nn isane n E Eaa 6 16 Maximum value of analog input 1 range 0 0 eee 4 7 Measurement range oo eee eececeeeeeseceeeceeeeeeeeees 4 6 Menu lOCK aeieeiaii a 4 20
160. witchover RUN STOP switchover RUN STOP switchover RUN STOP switchover DI2 7 8 MAN mode selection Eee PAOA Tracking input DI3 31 8 AUTO mode selection MAN mode selection MAN mode selection MAN mode selection DI4 32 8 Bit 0 of SV No setting AUTO mode selection AUTO mode selection Bit 0 of SV No setting DIS 33 8 Bit 1 of SV No setting CAS mode selection CAS mode selection Bit 1 of SV No setting DI6 34 8 Bit 2 of SV No setting Message input Message input Bit 2 of SV No setting DI7 35 8 Bit 3 of SV No setting No function No function Bit 3 of SV No setting LPS1 19 20 Loop power supply for Loop power supply for Loop power supply for Loop power supply for transmitter 1 transmitter 1 transmitter 1 transmitter 1 LPS2 51 52 Loop power supply for Loop power supply for Loop power supply for Loop power supply for 7 transmitter 2 transmitter 2 transmitter 2 transmitter 2 OUTIA 16 18 Retransmission output 1 Retransmission output 1 Retransmission output 1 Retransmission output 1 OUT2A 49 50 pe aaa current i a current oo current oo current OUT3A 17 18 Retransmission voltage Retransmission voltage Retransmission voltage _ Retransmission voltage output 3 output 3 output 3 output 3 DO1 9 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11 12 Alarm output 3 CAS output Alarm output 3 Error output DO4 36 40 Alarm output 4 Alarm output 4 Alarm output 4

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