73-100M Operation Manual - Ace Industrial Products
Contents
1. INDUSTRIAL PRODUCTS ACE INDUSTRIAL PRODUCTS PORTABLE FUME EXTRACTOR MODEL 73 200 SAFETY amp INSTRUCTION MANUAL CAUTION This device is powered by rotating electrical machinery Careless or improper use may result in personal injury Read the Safety Precautions and Warnings contained within prior to operating this machine READ AND SAVE THESE INSTRUCTIONS SAFETY WARNINGS amp CAUTIONS FAILURE TO OBSERVE THE FOLLOWING PRECAUTIONS COULD RESULT IN SERIOUS INJURY INCLUDING DEATH IN EXTREME CASES SAVE THESE INSTRUCTIONS WARNING EXPLOSION HAZARD This unit contains universal motors which spark during normal operation Do not use in areas contaminated by volatile or flammable materials as these sparks may ignite the contaminates and cause a dangerous explosion WARNING EXPLOSION HAZARD This machinery is not suitable for collection of combustible metal as listed in NFPA 484 which includes Aluminum Titanium Magnesium Lithium Niobium and Zirconium WARNING VOC S amp AIRBORNE MICROBES The filters used in this unit will remove solid particulate ONLY and will not eliminate Volatile Organic Compounds VOC s or airborne microbes bacteria mold amp viruses that may be a health hazard Failure to observe the presence of such fumes could cause serious illness or death CAUTION SHOCK HAZARD To insure continued protection against shock hazard connect A C cord only to properly grounded outlets R2. nozzle per Figure 2 7 Connect the hose nozzle combination assembled in Step 6 above to the machine with the 10 flexible hose and the supplied coupling on This completes the basic assembly of your unit Depending upon the accessories ordered and the logistics of the work place the installation configuration may vary PRE FILTER INSTALL PLEATS VERTICALLY AS SHOWN FLAT FIBER WASHER 2 EA FLEX TUBE ASSY 1 EA 2 EA SPLIT LOCK WASHER 1 4 K 2 EA oats WING NUT 1 4 20 HEX HEAD BOLT 1 4 20 X 3 4 1 EA BRACKET HOSE SUPPORT 1 EA Se MAGNETIC BASE I 1 EA p STEEL FLAT WASHER 1 4 RECTANGULAR NOZZLE Ae 1 EA 1 EA HEX NUT 1 4 20 KEPS 1 EA Figure 2 OPERATION Your Ace Industrial Products machine is designed as a source capture device i e it is intended to eliminate smoke and particulate at their point of origin Keeping this in mind the machine should be operated in the following manner Reread the section on Safety Warnings amp Cautions before proceeding any further 1 Place the machine on a flat level surface Pick a location that will allow unrestricted flow of the exhaust air to the atmosphere 2 For units with wheels or casters lock the wheels or block the wheels 3 Place the collection nozzle as close to the work as practical without interfering with the operator Secure the nozzle if necessary 4 Using the ON OFF switch turn the machine on Should the no
3. this unit is not recommended Use of any product other than that recommended by the manufacturer will void the warranty The main or final filter may be selected from three 3 grades available depending upon the level of performance desired All of these are high efficiency multi flow filters which feature extended surface area for long life in high velocity filtration systems Selection of the filter best suited for the job should be discussed with a dealer or a factory representative A clogged filter light actuated by a differential pressure switch is an integral part of the unit When the filters become clogged the light will illuminate At this point the filters should be changed Depending upon the application the pre filter can be changed several times before the main filter must be changed Changing the pre filters regularly can extend the useful life of the final filter up to 50 GENERAL MAINTENANCE ONLY QUALIFIED SERVICE TECHNICIANS SHOULD MAKE REPAIRS TO THIS UNIT DO NOT REPLACE THESE MOTORS WITH MOTORS OTHER THAN THOSE RECOMMENDED BY THE MANUFACTURER UNPACKING Carefully inspect the unit for concealed damage that may have occurred during shipping and handling If any damage is found immediately contact the freight company Make sure that there are no dents in the housing as they will prevent the filters from sliding into the units smoothly If there is no evidence of damage remove the end cover by rel
4. T REPLACE THESE MOTORS WITHA MOTOR THAT DOES NOT HAVE A THERMAL OVERLOAD REPAIR PARTS 1 Motor W SCrOWS cc cceeeceeeeeeteeeeeetteeeeetneeeee 65001 2 Motor Gasket c ccccceeeeeeeeeeeeeeeeeeeaeeeeneeseeeeees 65002 3 Rubber Lateien 65003 4 Clogged Filter Indicator Light 0 ceee 65004 5 ON OFF Toggle Switch s es 65005 6 Differential Pressure Switch n se 65006 7 Motor Brushes eceeeeeeeeeeeeeeeeeeeeeeeenaeeeeeeaas 65077 ACCESSORIES The following accessories and attachments are available from the factory or from your Ace dealer Flex TUDE eccna 65012 Magnetic Base sucrina 65014 10 Extension Hose amp Coupling s es 65017 Slot NOZIO seanina orcinec aai ae 65019 20 Slot NO22 ineeiieo kannein naian 65036 TAGAPO oiana EES AAR 65040 Reducer 1 1 4 Smoke Extracting Gun 65041 Reducer 1 1 2 Smoke Extracting Gun 65043 Power Matic Inductive Switch 0 cceeeeees 99 800 SCHEMATIC WIRING DIAGRAM POWER SWITCH le VACUUM SWITCH CLOGGED FILTER A i X2268 VACUUM MOTOR 1 VACUUM MOTOR 2 TYT Figure 3 ACE INDUSTRIAL PRODUCTS From Associated Equipment Corporation 5043 Farlin Avenue St Louis MO 63115 Tel 314 385 5178 Fax 314 385 3254 www aceindustrialproducts com REV 12 02 2011 9027 0371
5. easing the two rubber latches Removal of the front cover will allow inspection of the inside of the unit After unpacking the machine check to see that the following parts and accessories are present 1 10 Flexible Hose 1 Flexible Metal Hose Magnetic Base Component Parts See Figure 2 For Individual Parts Included 1 Slot Nozzle 1 Pre filter INSTALLATION See Figure 1 1 Unpack a main filter and note the main filter has a 1 8 thick black rubber gasket on the outlet end Please also note that the filter has an airflow direction arrow placed on one of the edges Insert the filter gasket first into the machine with the arrow pointing toward the rear of the unit away from the inlet end Make sure that the filter media folds run vertically If they do not remove the filter and rotate it 90 2 Place the pre filter directly against the main filter with the wire supported side toward the main filter and the media folds again running vertically 3 Replace the front cover spark trap assembly and re latch the cover using the rubber latches 4 Connect the unit to the power source and test the operation of the unit by turning it ON with the On Off switch Should the motors not start or should the machine make unusual noises immediately turn the machine off and seek trained maintenance personnel Once the test is complete turn the unit back OFF Attach the hose to the inlet Assemble the flexible metal hose and
6. eplace defective cords immediately Don t expose to moisture or liquid as this could defeat the electrical insulation thus causing electrical shock CAUTION STRONG VACUUM Care must be taken to avoid personal injury by not allowing hose inlet to contact any body area such as eyes ears mouth etc CAUTION LIFTING This unit weighs more than 40 Ibs with filters improper lifting or handling of this unit could cause back injury CAUTION AIR FLOW BLOCKAGE Since exhaust air leaves the bottom of this unit caution should be observed not to set unit down in such a way as to block the exhaust MISCELLANEOUS CAUTIONS 1 Use of any attachment no recommended or sold by the air cleaner manufacturer may result in risk of fire electric shock or injury to persons 2 To reduce the risk of damage to the electric plug or cord disconnect by pulling plug rather than cord when removing power form the air cleaner 3 Make sure cord and hose are located so they will not be stepped on tripped over or otherwise subjected to damage or stress 4 An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in risk of fire and electric shock If extension cord must be used use only a grounded cord and follow these recommendations 25 ft 14 AWG 50 ft 12 AWG 100 ft 10 AWG 5 Do not disassemble the air cleaner Take it toa qualified serviceman when service or repair is required I
7. ncorrect reassembly may result in risk of electric shock or fire 6 To reduce the risk of electric shock or bodily injury unplug the air cleaner from outlet before attempting any maintenance or cleaning Turning off the power switch will not eliminate this risk THEORY OF OPERATION This unit is a lightweight portable air cleaner employing two thermally protected high performance flow through vacuum motors producing very high velocity air flow through the unit By utilizing a large 2 1 2 inlet plus a variety of collecting nozzles and fittings fine solid particulate material and smoke may be removed from the air by the filter media An initial spark trap collects large particles before they reach the pre filter An easy to empty tray is attached to the front cover to enable the removal of the large particles collected by the spark trap without removing the filters This trap further isolates the filters from sparks in the case of a welding operation Upon leaving the trap the air is passed through a one inch 1 thick 20 35 efficient pre filter This pre filter is designed to catch the larger particles leaving the trap This relatively inexpensive pre filter prevents the more expensive main filter from becoming quickly clogged The pre filter may be changed several times before the main filter needs to be changed All factory furnished filters have a U L class Il rating and using any filters other than those specified for
8. t start or should make unusual noises immediately turn the machine off and seek trained maintenance personnel Do not continue to use the unit Figure 1 5 Upon completion of the specific manufacturing or welding operation turn the machine off Continuous running of the nit will reduce the life of the filter and the motor brushes as well as increase utility cost 6 When the clogged filter light indicated that the filter is clogged turn the machine off and remove power cord from its power source See the section on installation and use the reverse process to remove the dirty filters Reinstall the new filter and reconnect the machine to its power source MAINTENANCE amp REPLACEMENT PARTS FILTERS As previously stated in the Theory of Operation section of this manual the clogged filter indicator light will light whenever the differential pressure across the filter indicates that the filter is clogged When opening the unit there are no vacuum hoses to disconnect since the pressure sensing is accomplished by measuring at the inlet and inside the suction chamber The differential pressure trip point is preset and is not field adjustable If the clogged filter light should light the pre filter should be changed first since it is the less expensive of the two By changing the pre filter on a regular basis the main filter will last up to 50 longer in most applications If the light still lights after
9. the pre filter is changed the main filter is clogged and must be changed REPLACEMENT FILTERS 65 Efficiency Main Filter 12 X12 X12 65008 95 Efficiency Main Filter 12 X12 X12 65009 99 97 HEPA Main Filter 12 X12 X12 eee 65010 Extended Surface Pre Filter 3 2 sq ft 65011 Aluminum Mesh Pre Filter oil mist control 65013 Charcoal odor control Pre Filter 0 cee 65037 99 97 HEPA Main Filter 12 X12 X12 for use with 6 65037 Filters ccceeeeeececeeeeeeeeeeeeseeeeeeeeeees 65042 Charcoal filter with Zeolyte neutralizes nitric oxide E E dedduenaands dent aevaueey aed cauvestatien eeeeenase leads 65044 MAINTENANCE WARNING MAINTENANCE ON THIS UNIT SHOULD BE PERFORMED ONLY BY QUALIFIED TRAINED TECHNICIANS 1 Motor brushes are available from the factory by ordering Part No 65077 The use of high performance ball sleeve motors provide about 500 hours of brush operation depending upon filter condition Brushes should be periodically checked after 500 hours use and if worn replace as a matter or preventative maintenance 2 Vacuum motors are available from the factory by ordering Part No 65077 The use of high performance ball sleeve motors provide about 500 hours of brush operation depending upon filter condition Brushes should be periodically checked after 500 hours use and if worn replace as a matter of preventative maintenance DO NO
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