CSMSTRLE Data Sheet/Manual PDF
Contents
1. RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 130K 7 TxB 1 8 TxA 130K 2 5 TxEN OC 5 TxEN OC RE pag TE 5V 130K t 4 RxB RX 3 RxA 130K 6 GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED ee The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages Sta rtup Routine Note LEDs are not available on the Programming Port RS232 PG INDICATION r 3 Master is currently running the boot loader and or Rapidly Flashing being flash upgraded by Crimson ETHERNET LEDS steady Master is operating properly LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity Error States GREEN 10 BASE T Communications AMBER 100 BASE TX Communications INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing config2. ON PART NUMBER Modular Controller Master Comms Ethernet CSMSTRV2 eared a Master with multiple protocol converter Ethernet and CSMSTRLE Master Module CSMSTR Modular Controller Master with multiple protocol converter data logger web CSMSTRSX server with Virtual HMI up to QVGA 320 x 240 size and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with CSMSTRGT increased SDRAM RS232 Programming Cable CBLPROGO pad tages CBL USB Cable CBLUSBOO Communications Cables CBLxxxxx Software SFCRM2_ Crimson 2 02 Modular Controller Manual and Download Cable SFCRM2MC Power Supply PSDR DIN Rail Mounted Power Supply PSDRXXXX 64 MB CompactFlash Card 3 G3CF064M G3CF 256 MB CompactFlash Card G3CF256M 512 MB CompactFlash Card G3CF512M Accessories XCPB PROFIBUS option card for Modular Controller or Data Station Plus XCPBDPOO Rail Stops Qty 2 RSRSTPOO Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Industrial grade two million write cycles HARDWARE INSTALLATION DIN rail should be mounted horizontally so tha
3. PC This information is stored in IBM Windows PC compatible use of SanDisk and SimpleTech brands of CompactFlash cards FAT16 file format Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecti
4. T 3 ETHERNET CONNECTION GREEN AMBER LED r Jemig YELLOW LED Standard Ethernet cable A H C wil MASTER PORT PIN OUTS 1 COMMON 2 24VDC 10 3 N C POWER CONNECTOR RS232 PG PORT ar iE O RS232 PG qe sts Lo cor bd i usB PG d U l br usB PG EXPANSION PIN 1 COMM COMM RTS PIN 6 ects Rx Tx eIxB PIN 1 TxA PIN 8 TxA RxA RxB TXEN COMM xB A m red ign cTs PIN 1 a Rx Comm amp comm RI Tx RIS PIN 6 L Ts TNO E A u ETHERNET NIC COMMUNICATING WITH THE MASTER CONFIGURING A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port Ethernet or CompactFlash
5. The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Master and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Master was configured using the USB port Once the driver is installed connect the Master to your PC
6. UNCTIONALITY TO DATA ACQUISITION AND MULTI ZONE PID CONTROL APPLICATIONS PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES SUPPORTS UP TO NINE PROTOCOLS SIMULTANEOUSLY with expansion card The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTR is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the
7. aster s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra Insert Top Side low voltage circuits shall exhibit voltages safe to touch both under normal Towards Left operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred CompactFlash socket is a Type I socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes with the Master s CompactFlash socket Cards are available at most computer and office supply retailers The CompactFlash can be used for optional database storage only CompactFlash Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies Note Do not remove or insert the CompactFlash card while power is applied NOTE Information stored on a CompactFlash card can be read by a card reader For reliable operation in all of our products Red Lion recommends the attached to a
8. ile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 2 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A 1kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 This device was designed for installation in an enclosure To avoid electrostatic discharge to the unit in environments with static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure When working in an enclosure ex making adjustments setting jumpers etc typical anti static precautions should be observed before touching the unit 11 WEIGHT 15 1 oz 456 4 g TYPE MODEL NO DESCRIPTI
9. is limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360
10. manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association SPECIFICATIONS 1 POWER 24 VDC 10 400 mA min 1 module 3 5 Amps max 16 modules Expansion Card Must use Class 2 or SELV rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition
11. ng the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground WIRING POWER CONNECTION all le OOO0000 OQOO0000 OOO0000 OOO0000 OOO0000 OOO0000 COMMON 24 VDC COMM mm 24 N C HAH PROGRAMMING PORTS 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression device
12. of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM 2 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards Used for optional database storage only REAL TIME CLOCK Typical accuracy is less than one minute per month drift Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g s Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters Nn an ORDERING INFORMATION 9 CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in lb 0 5 to 0 6 N m MOUNTING Snaps onto standard DIN style top hat T prof
13. red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRLE X Drawing No LP0672 Effective 3 07 MODELS CSMSTRLE ENHANCED MODULAR CONTROLLER SERIES MASTER c UL US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSMSTRLE is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTR uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTR is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds DIMENSIONS In inches mm Ie 3 09 78 5 4 15 105 4 peg A 134 7 ADDS MULTIPLE PROTOCOL CONVERSION F
14. s or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products RS232 PG E CBLPROGO p S Ej OR E gt m B gps CBLUSB00 ETHERNET Ethernet Crossover GREEN AMBER LED YELLOW LED COMMUNICATION PORTS RS232 PG CTS Rx COMM gorn 7 pe CBLPROGO i A Ei anna a OR V a CBLxxxxx CBLxxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment CBLXxxxx POR
15. t the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure TOP proper thermal regulation Z DEPRESS 1 00 min clearance J EAA a D g O10 g 0 ig lt 4 5 D i f DIN RAIL 1 00 min clearance F LI om U 0 D Ln ipi ini 4 i lt lt BOTTOM Figure 2 Attach Slave Bases To DIN Rail o hy Eja DIN RAIL Iz DIN RAIL U A Figure 3 Attach Termination Plug Figure 4 Installation Complete Supplied with CSMSTRLE Master Module COMPACTFLASH CARD POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the m
16. uration or configuration being 2 blinks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat CF LED Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected via the USB port has locked the drive 1 Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under th
17. with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485
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