Home

User`s Manual Series F4P

1. OOOU0000 d s Oo Os CO CEH oe ze le OF 6e 82 Ze 92 G2 ve GS zz iZ Oc 6L 8L ZI Watlow Series F4P Installation and Wiring 8 9 VY Note Switching inductive loads relay coils solenoids etc with the mechanical relay switched dc or solid state relay output options requires use of an R C suppressor Watlow carries the R C suppressor Quencharc brand name which is a trademark of ITW Paktron Watlow Part No 0804 0147 0000 A WARNING To avoid damage to property and equipment and or injury of loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death Outputs 1A and 1B Figure 8 10a Solid state Relay 24V ac minimum 253V ac maximum 0 5 amps off state impedance 31MQ Output 1A Output 1B OUOOOUO0 OOO000od OOOUO00o 000000000000000 OOOUOUO8 00000000 pouou OO00 OOO00000 Oo000 Figure 8 106 Switched DC Open Collector e Switched dc configuration COM not used DC is 22 to 28V dc do Maximum supply current is 30mA if i H com e Open collector output dc not used 5 i des DC is 42V dc maximum Off LOmA maximum leakage On 0 2V 0 5 amps sink Output 1A Output 1B ae OOOOUU0U 0000000 QOOU0
2. 0 3 1 To Clear an Alarm or Error 3 1 Au t t ne PID sida an dds 4cnw aed a cae ae 3 2 Edi ID 2 3 itA aie ale n 2 A Aci eo dk ate cow 3 2 Multiple PID Sets 0 5 2 6 erie Bdedeh aren een 3 3 Cascade shined tha mace ant aacedddies 3 3 Chapter 4 Setup Page 4 1 Parameter Setup Order 4 1 Customizing the Main Page 4 2 Static Messages 00 eee ee 4 2 Chapter 5 Factory Page 5 1 SECUN juice an dne oad neh ad eens 5 1 DIAQNOSICS it tad Gbbudcrdee dues 5 3 Calibration aena Gear ated Soe dows eae 53 Chapter 6 Parameters 6 1 Pages Menus and Parameters 6 1 Main Page sath gre ace Re ves ee st eR 6 2 Operations Page Parameter Table 6 4 Setup Page Parameter Table 6 11 Factory Page Parameter Table 6 26 Chapter 7 Features 0005 7 1 DUIS acrid aly ioe ara oink enon ed ee 7 2 Control Methods 05 7 5 Other Features 0005 7 9 Ala MS annan ost le amp heey th Bane 7 10 Advanced Features 7 12 Features in Enhanced Series F4P Controller AA de Sa ath acd fare at Mache Wh stn Aico ena lin 7 15 Installation and Wiring Chapter 8 Installation and Wiring 8 1 Wiring the F4P Controller 8 5 Communications Chapter 9 Communications 9 1 Exception Responses 9 1 Modbus Registers
3. x 1 9 O 0 VY Note Press the Information Key for more task related tips Modbus Register read write I O Set Input 5572 1 5573 2 5574 3 r w 605 1 615 2 625 3 r w Input 5566 1 5567 2 5568 3 r w 5506 1 5507 2 5508 3 5509 4 5510 5 5511 6 5512 7 5513 8 5514 9 5515 10 r w 5516 1 5517 2 5518 3 5519 4 5520 5 5521 6 5522 7 5523 8 5524 9 5525 10 r w 5526 1 5527 2 5528 3 5529 4 5530 5 5531 6 5532 7 5533 8 5534 9 5535 10 r w 5536 1 5537 2 5538 3 5539 4 5540 5 5541 6 5542 7 5543 8 5544 9 5545 10 r w Conditions for Parameters to Appear Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB _ Active if Offset Type is set to Single Linear Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB ___ _ Active if Offset Type is set to Multiple Point Active if offset type is multiple point Input 2 appears only if the con troller is the enhanced version F4P AB tive if offset type is multiple point Input 3 appears only if the con troller is the enhanced version F4P AB ____ AG tive if offset type is multiple point Active if offset type is multiple point 6 14 Parameters Watlow Series F4P Setup
4. Connect the volt ammeter to terminals 50 and 49 Press the Right Key at the Calibrate Rexmit 1 prompt At the 4 000mA prompt press once Use the Up Key O or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 4 000mA Press to store the value Press the Right Key at the Calibrate Rexmit 1 prompt At the 20 000mA prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 20 000mA Press to store the value Volts 5 6 8 Connect the volt ammeter to terminals 48 and 49 Press the Right Key at the Calibrate Rexmit 1 prompt At the 1 000V prompt press once Use the Up Key O or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 1 000V Press to store the value Press the Right Key at the Calibrate Rexmit 1 prompt At the 10 000V prompt press once Use the Up Key or the Down Key O to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 10 000V Press to store the value Rewire for operation and verify calibration
5. xx AIl Off 0 Output 1A 1 Output 1B 2 Retransmit 1 5 Retransmit 2 6 Alarm 1 7 Alarm 2 8 AIl On 9 Communications 10 Default Y Note Press the Information Key for more task related tips Modbus Register read write Conditions for I O Set Parameters to Appear 9r Active Always 10r Active Always Output Active Always 16 14 17 1B i Retransmit Active Always 20 1 21 2 s Input Active Always 1504 1 1505 2 1506 3 Input Active Always 1501 1 1532 2 1532 3 5 Input Active Always 1500 1 1531 2 1531 3 1515 r Active Always 1514 w Active Always 6 28 Parameters Watlow Series F4P Factory Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear Display Test 1 1513 w Active Always Checks LED display seg ments by turning them on and off Full Defaults Yes 800 1602 r Active Always Causes all parameter values to revert to their factory default settings Calibrate Input x 1 to 3 Main Page gt Factory gt Calibration gt Calibrate Input x 1 to 3 0 00mV Thermocouple Yes 1 1603 1 Active Always Store 0 000mvV calibra apa a Inputs 2 and 3 appear only if the tion for input thermocou r w controller is the enhanced ver ple sion F4P_ __AB ___ 50 00mV Thermocouple Yes 2 1603 1 Active Always 1608 2 i Store 50 00
6. 1918 Conditions for Parameters to Appear Input 2 appears only if the con troller is the enhanced version F4P AB ____ AG tive if offset type is multiple point Input 2 appears only if the con troller is the enhanced version F4P AB ____ AG tive if offset type is multiple point Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB ___ _ Active Always Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB ___ _ Active Always Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB __ _ _ Active if Sensor is set to Process Appears if the controller is the enhanced version F4P_ _ _ AB ____ Analog Input 3 is selected and Sensor is set to Slidewire Appears if the controller is the enhanced version F4P_ _ _ AB ____ Analog Input 3 is selected Sensor is set to Slidewire and Auto M anual Calibration is set to Manual Watlow Series F4P Parameters 6 15 Setup Page Parameter Table Parameter Description Slidewire Learn Open Calibrate the slidewire to the open valve Slidewire Deadband Select the slidewire deadband Slidewire Hysteresis Select the slidewire hys teresis Control Type Select the control type Cascade Select the cascade con trol method Cascade Low Range Process Select the cascade low range Cascade High Range Process Select the cascade high range Cascade Low
7. Operations Remote Local Set Point L multiple tuning procedure 3 2 Set Lockout 6 27 Latching 6 19 operator s display see Lower Display Lead 6 29 N output calibration 5 5 5 6 LED Intensity 6 22 Name Alarm Output x 1 and 2 6 19 output status indicators 2 2 Left Key 2 2 Name Digital Input x 1 to 4 6 17 output wiring 8 10 8 11 lights navigation Output x 1A or 1B Diagnostic 6 28 active output indicator 2 2 keys 2 2 overshoot 7 7 alarm output indicator 2 2 overview 2 1 communications indicator 2 2 A 10 Appendix Watlow Series F4P P Q pages software A 13 A 14 parameter records Custom Main Page 6 25 Operations Page 6 10 Setup Page 6 23 6 24 parameter setup order 4 1 Parameter x 1 to 16 6 2 6 21 password lock 5 1 password setting or changing 5 2 PI control 7 7 droop 7 7 Integral 7 7 overshoot 7 7 reset 7 7 PID 7 7 PID block see PID Set PID control 7 7 derivative 7 7 autotuning 7 9 PID Cross 6 7 PID Crossover 6 7 PID parameters adjusting manually 3 2 PID Set x 1 to 5 Cascade PID 3 3 3 4 6 5 6 6 7 16 PID Set x 1 to 5 PID Set Channel 1 6 4 6 5 PID Units 4 1 6 11 PID multiple sets 7 8 power level 7 12 power wiring 8 5 Process 6 18 process alarm 7 10 Process Display 6 22 Process Display Menu 6 22 process input wiring 8 6 8 8 process or deviation alarms 3 1 7 10 Process Output Calibration 5 5 process tracking 7 5 Propband see Proportional Band proportional a
8. 0 1 F F 0 1 C C rise in ambient for thermocouples e 0 05 F F 0 05 C C rise in ambient for RTD sensors Displays e Process 5 seven segment LED red e Control interface display high definition LCD green Sensor Operating Ranges Type J 32 to 1500F or O to 815 Type K 328 to 2500 F or 200 to 1370 C Type T 328 to 750 F or 200 to 400 C Type N 32 to 2372F or 0 to 1300 C Type E 328 to 1470 F or 200 to 800 Type C 32 to 4200F or 0 to 2315 Type D 32 to 4352F or 0 to 2400 C Type PTIl 32 to 2543F or 0 to 1395 C Type R 32 to 3200F or O to 1760 C Type S 32 to 3200F or O to 1760 C Type B 32 to 3300F or O to 1816 C RTD DIN 328 to 1472 F or 200 to 800 C RTD JIS 328 to 1166 F or 200 to 800 C Process 19999 to 30000 units Sensor Accuracy Ranges Input ranges Type J 32 to 1382F or O to 750 C Type K 328 to 2282F or 200 to 1250 C Type T 328 to 662 or 200 to 350 C Type N 32 to 2282F or O to 1250 C Type E 328 to 1470F or 200 to 800 C Type C W5 32 to 4200F or O to 2315 C Type D W3 32 to 4352F or O to 2400 C Type PTIl 32 to 2540F or 0 to 1393 C Type R 32 to 2642F or O to 1450 C Type S 32 to 2642F or O to 1450 C Type B 1598 to 3092 F or 870 to 1700 C RTD DIN 328 to 1472 F or 200 to 800 C RTD JIS 328 to 1166 9F or 200 to 630 C Process 19999 to 30000 units UL is a registered trademark of Underwriter s Laboratories Inc NOTE Specificatio
9. 1 or 2 Alarm set points are established in the Operations Page The alarm state begins when the temperature reaches the alarm high set point Alarm High J Set Point Alarm Hysteresis Normal Operating Range The alarm state continues until the temperature drops to the alarm high set point minus the hysteresis A latching alarm could be turned off by A the operator at this point A non We Low latching alarm would turn off Set Point Tem perature Process Temperature automatically Time Figure 7 11a Alarm Latching Alarm High Set Point Hysteresis Process Temperature Normal Operating Range Temperature Hysteresis Startup Alarm Nae Low alarm is is triggered Set Point disabled here Time Figure 7 11b Alarm Silencing Watlow Series F4P Features T11 Advanced Features Boost Heat and Boost Cool Boost operation is supported on output 1B Boost is en abled when outputs 1A and 1B are configured to perform the same function heat heat or cool cool The type of boost operation chosen in the output 1B menu can be either boost on power or boost on set point When boost on power is selected output 1B is turned on or off based on the output load power requirements Boost on power can be enabled for operation in the auto mode only or in both the auto and manual mode If cho sen the power level at which output 1B will be turned
10. 16 mm 0 625 in minimum Figure 8 2b Multiple Panel Cutout Dimensions 8 2 Installation and Wiring Watlow Series F4P Installing the Series F4P Controller Installing and mounting requires access to the back of the panel Tools required one 2 Phillips screwdriver 1 2 Make the panel cutout using the mounting template dimensions in this chapter Insert the controller into the panel cutout Check that the rubber gasket lies in its slot at the back of the bezel Slide the retention collar over the case with open holes facing the back of the case Align the mounting bracket with the screws tips pointed toward the panel Squeezing the bowed sides of the bracket push it gently but firmly over the case until the hooks snap into the slots at the front of the case If the installation does not require a NEMA 4X seal tighten the four screws with the Phillips screwdriver just enough to eliminate the spacing between the rubber gasket and the mounting panel For a NEMA 4X seal tighten the four screws until the gap between the bezel and panel surface is 020 inch maximum See figure 3c Make sure that you cannot move the controller back and forth in the cutout If you can you do not have a proper seal Do not overtighten Overtightening could damage the the mounting bracket Figure 8 3a Gasket Seated on the Bezel Figure 8 3c Tightening the Screws Watlow Series F4P Installation a
11. Allow at least 10 seconds to stabilize Press once at the Calibrate Input x 1 to 3 prompt At the 380 0Q or 6080 00Q RTD prompt press once and to store the 380 009 or 6080 00Q input press Q once 7 Rewirefor operation and verify calibration Y NOTE You need the equipment listed and technical skills Controllers come calibrated from the factory Recalibrate only for other agency requirements or if temperatures arent accurate as verified by another calibrated Instrument Slidewire Feedback Input Procedure Equipment e 1kQ decade box with 0 01Q resolution Input 3 Setup and Calibration Input 3 appears only if the controller is the enhanced version F4P AB ____ 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix 2 Connect the decade box to Input 3 terminals 55 S1 and 56 S3 with 20 to 24 gauge wire 3 Enter 15 00Q on the decade box Allow at least 10 seconds to stabilize Press once at the Calibrate Input 3 prompt Factory Page At the 15 00Q SIWr prompt press once and to store the 15 00 input press O once 4 Enter 1000 00Q from the decade box Allow at least 10 seconds to stabilize Press once at the Calibrate Input 3 prompt At the 1000 00Q SIWr prompt press once and to store the 380 00 or 6080 00Q2 input press once 5 Rewire for operation and verify calibration Voltage Process Input Procedure Equipment e Precision voltage
12. Retransmit 2 Setup and Calibration 1 Connect the correct power supply to terminals 1 2 and 3 see the Installing and Wiring Chapter and the Appendix Milliamperes 2 Connect the volt ammeter to terminals 47 and 46 Press the Right Key at the Calibrate Rexmit 2 prompt At the 4 000mA prompt press once Use the Up Key O or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 4 000mA Press to store the value Press the Right Key at the Calibrate Rexmit 2 prompt At the 20 000mA prompt press once Use the Up Key O or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 20 000mA Press to store the value Volts 5 6 Connect the volt ammeter to terminals 45 and 46 Press the Right Key at the Calibrate Rexmit 2 prompt At the 1 000V prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller Should stabilize within one second Repeat until the volt ammeter reads 1 000V Press to store the value Press the Right Key at the Calibrate Rexmit 2 prompt At the 10 000V prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammete
13. S safety info inside front cover Scale High 6 13 7 4 Scale Low 6 13 7 4 Scale Offset 6 20 Scaling 6 14 7 4 scroll bar 2 2 security and locks overview 5 1 passwords 5 2 security levels 5 1 Set Lockout Menu 6 26 6 27 security levels 5 1 self tune see autotune self clearing alarm 7 11 Sensor 6 12 sensor installation guidelines 8 5 accuracy ranges A 2 process input 8 6 8 8 RTD input 8 6 8 7 thermocouple inputs 8 6 8 7 Serial Number 6 27 Set Lockout Menu 6 26 6 27 Set Point High Limit 6 13 Set Point Low Limit 6 13 Set Point Set Lockout 6 26 Set point locking out 5 1 manual tuning 3 2 ramping to 6 7 6 8 remote 6 9 7 15 static control 2 3 Set Point 6 26 Set Point High Limit 6 13 7 3 Set Point Low Limit 6 13 7 3 Set variable see set point Set Change Password 6 26 setup customizing the Main Page 4 2 guided 2 3 guidelines 4 1 overview 4 1 parameter record 6 23 6 24 Watlow Series F4P Appendix A 11 parameter setup order 4 1 steps 1 2 Setup Page 4 1 4 2 6 11 6 24 Setup Page Parameter Record 6 24 6 25 Setup Page Set Lockout 6 26 Show F or C 6 11 Silencing 6 19 Silencing alarm 7 11 sine wave 7 8 Slidewire Control 7 18 Slidewire Deadband 6 16 Slidewire Hysteresis 6 16 Slidewire Learn Closed 6 15 Slidewire Learn Open 6 16 Software Number 6 27 software map A 13 A 14 solid state relay wiring 8 10 source alarm see Alarm Source Specifications A 2 Square Root 6 15 S
14. Temperature The cooling action switches off when the process temperature drops below the set point Time Figure 7 6a On Off Control for Heating and Cooling Set Point E ai Proportional Band Temperature Time Figure 7 6b Proportional Control 7 6 Features Watlow Series F4P Proportional plus Integral PI Control The droop caused by proportional control can be correct ed by adding integral control When the system settles down the integral value is tuned to bring the tempera ture or process value closer to the set point Integral de termines the speed of the correction but this may in crease the overshoot at startup or when the set point is changed Too much integral action will make the system unstable Integral is cleared when the process value is outside of the proportional band Integral if units are set to SI is measured in minutes per repeat A low integral value causes a fast integrating action Reset if units are set to U S is measured in repeats per minute A high reset value causes a fast integrating ac tion Location in software Operations Page gt Edit PID gt PID Set x 1 to 5 Proportional Integral Derivative PID Control Use derivative control to minimize overshoot in a PI con trolled system Derivative adjusts the output based on the rate of change in the temperature or process value Too much derivative will make the system sluggish Location in softw
15. e Use correct PID set e Check operation mode Automatic is closed loop Manual is open loop e Check power limit settings e Check sensor repair or replace e Check outputs repair or replace e Check output settings e Check system wiring e Tune PID set point e Power limit set incorrectly e Check power limit settings e Open fuse or circuit breaker on energy Replace fuse or reset circuit breaker source e Incorrect sensor location in the pro e Reposition sensor to accurately mea cess sure process e Slidewire if used settings incorrect e Check slidewire settings Input Errors Upper Display shows error code for input 1 only Lower Display shows additional errors Input 2 and 3 error messages appear in Lower Display Alarm Output Indicator is lit Upper A dia Lower Input x AtoD x iS 1 to 3 e Sensor shorted RTD e Sensor wired backwards Display Repair or replace sensor Reverse sensor wiring connections decreases as process increases Red lead is usually negative for tc e Input type set to wrong sensor Set analog input to match sensor e Ground loop e Check sensor isolation Inputs 2 and 3 are not isolated from each other Upper Lower Input x AtoD x is 1 to 3 e Sensor open e Sensor wired backwards Display decreases as process increases e Input type set to wrong sensor e Ground loop Repair or replace sensor Reverse sensor wiring connections Red lead is usually
16. 000V 720 Alarm Hysteresis Alarm Output 2 1627 Calibrate Retransmit Output 1 10 000V 721 Latching Alarm Output 2 1629 Calibrate Retransmit Output 2 4 000mA 722 Silencing Alarm Output 2 1630 Calibrate Retransmit Output 2 20 000mA 723 Alarm Sides Alarm Output 2 1631 Calibrate Retransmit Output 2 1 000V 724 Alarm Logic Alarm Output 2 1632 Calibrate Retransmit Output 2 10 000V 725 Alarm Messages Alarm Output 2 1910 Process Display 726 Retransmit Source Retransmit Output 2 1911 Process Display Time Input 1 727 Low Scale Retransmit Output 2 1912 Process Display Time Input 2 728 High Scale Retransmit Output 2 1913 Process Display Time Input 3 729 Scale Offset Retransmit Output 2 1914 LED Intensity Process Display 731 High Power Limit Control Output 1B 1915 Auto Manual Slidewire Calibration Analog Input 3 732 Low Power Limit Control Output 1B 1916 Slidewire Deadband Analog Input 3 733 Alarm Source Alarm Output 2 1917 Slidewire Hysteresis Analog Input 3 836 Analog Range Retransmit Output 1 1918 Slidewire Learn Closed Analog Input 3 837 Analog Range Retransmit Output 2 1919 Slidewire Learn Open Analog Input 3 844 Duplex Output Control Output 1A 1922 Cascade Internal Set Point 880 Failure Mode System 1923 Show F or C System 881 Boost Power Mode Control Output 1B 1925 Cascade Analog Input 3 882 Boost Set Point Type Control Output 1B 1926 Cascade Low Deviation Analog Input 3 883 Boost Power Control Set Point 1926 Cascade Low Ran
17. 5280 Dec VY Note For more information about how parameter settings affect the controller s operation see the Features Chapter Modbus Register read write I O Set 1316 r w 1317 r w 1318 r w 1319 r w Or 1 1st part 2 2nd part 3r 4r Conditions for Parameters to Appear Active Always Active Always Active if any Digital Input is set to Digital Set Point Available if Control Type Setup Page gt Analog Input 2 or 3 is set to Remote Active Always Active Always Active Always Active Always Active Always Active Always Watlow Series F4P Parameters 6 27 Factory Page Parameter Table Parameter Description Input 2 Displays the input 2 type Input 3 Displays the input 3 type Output x 1A or 1B Displays the output type Retransmit x 1 or 2 Displays the retransmit option Input x 1 to 3 Ato D Factory use only CJCx 1 to 3 Ato D Factory use only CJCx 1 to 3 Temp Cold junction compensa tion for the analog input Reads the ambient tem perature of the controller Line Frequency Display the ac line fre quency in hertz Test Main gt Factory gt Test Test Outputs Choose output to test Range Modbus Value Univ Dual 8 None 0 Univ Dual 8 None 0 None 0 Out 1B only Mechanical Relay 1 SSR 2 DC 3 Process 4 None 0 Process 4 HHHH HHHH XX X XXX
18. 6 15 automatic and manual operation 2 3 Autotune PID 3 1 3 2 6 4 7 9 Autotune PID Menu 6 4 Autotune PID Type 6 4 Autotune Set Point 6 11 autotuning 3 1 3 2 7 9 lockout 6 26 multiple PID sets 3 3 PID 3 1 3 2 set point value 3 2 7 9 Autotuning Channel x 1 or 2 6 2 Baud Rate 6 20 B amp B Converter 8 13 boost cool 7 12 Boost Delay Time 6 8 boost heat 7 12 boost on delay 7 12 Boost Power 6 8 7 12 Boost Power Mode 6 18 Boost Set Point 6 8 Boost Set Point Type 6 19 Boost Type 6 18 burst fire 7 8 heater life 7 8 noise generation RFI 7 8 sine wave 7 8 C Calibrate Input x 1 to 3 Menu 6 27 6 28 Calibrate Output x 1A or 1B and Re transmit x 1 and 2 Menu _ 6 28 6 29 Calibration Offset Value 6 14 calibration offset see multiple input offsets Calibration Retransmit x 1 or 2 Menu 6 30 6 31 calibration overview 5 3 inputs 5 3 5 4 outputs 5 5 5 6 Cascade 6 16 Cascade High Deviation 6 16 Cascade High Range 6 16 Cascade Inner Loop 6 4 Cascade Low Deviation 6 16 Cascade Low Range 6 16 Cascade Outer Loop 6 4 A 8 Appendix Watlow Series F4P CE Declaration of Conformity A 4 Change Password 5 2 6 26 changing and setting password 6 26 charts Operations Page Record 6 10 Custom Main Page Record 6 25 Setup Record 6 23 6 24 chattering 7 6 CJ Cx 1 to 3 Ato D Diagnostic 6 28 CJ Cx 1 to 3 Temp Diagnostic 6 28 Clear Input x 1 to 3 Offsets 6 14 Clear Locks 6 26 clearing a
19. 8 4 Disengaging the Mounting Bracket 8 4 Installation and Wiring Watlow Series F4P Wiring the Series F4P Wiring options depend on the model number which is printed on the label on the back of the controller The model number codes are explained in the Appendix The labels on the sides and back of the controller contain some basic wiring information Input to Output Isolation The Series F4P uses optical and transformer isolation to provide a barrier to prevent ground loops when using grounded sensors and or peripheral equipment Here is a breakdown of the isolation barriers e Analog input 1 and all the digital inputs are grouped together e Analog inputs 2 and 3 are grouped together e All the control outputs and retransmit outputs are grouped together e Both alarm outputs are grouped together e Communications is isolated from the other inputs and outputs Isolation Blocks There are no electrical connections between these blocks Analog Input 1 Digital Inputs Analog Input 2 and 3 Control Outputs Retransmit Outputs Communications Alarm Outputs Figure 8 5a Isolation Blocks A WARNING Provide a labeled switch or circuit breaker connected to the Series F4P power wiring as the means of disconnection for servicing Failure to do so could result in damage to equipment and or property and or injury or death to personnel Power Wiring 100 to 240V ac dc nominal 85 to 264 a
20. Active Always Select the alarm type Process 1 ia 2 Deviation 2 rjw Maximum Rate 3 Alarm Source Input 1 0 Input 1 0 Output Active if the source is enabled Select the alarm source Input 2 1 es Inputs 2 and 3 appear only if the Input 3 2 rw controller is the enhanced ver sion F4P AB ____ Latching Alarm Self Clears 0 Alarm Self Output Active if Alarm Output is en Choose automatic or Alarm Latches 1 Clears 0 7 abled manual clearing of r w alarms Silencing No 0 No 0 Output Active if Alarm Output is en Choose whether to mask Yes 1 a i abled alarms on power up r w Alarm Hysteresis 1 to 30000 3 Output Active if Alarm Output is en Set the alarm 0 1 to 30000 Ce a abled Based on decimal set hysteresis 0 01 to 30000 r w ting 0 001 to 30000 1 to 30000 in integer tenths hundredths thousandths Alarm Sides Both 0 Both 0 Output Active if Alarm Output is en Choose to enable Low Low 1 abled High or both alarm set High 2 r w points Alarm Logic Open on Alarm 0 Open on Output Active if Alarm Output is en Select the alarm logic Close on Alarm 1 Alarm 0 207 abled option r w Alarm Messages Yes on Main Page 0 Yes on Main Output Active if Alarm Output is en Select the alarm mes No 1 Page 0 55 G abled Sage option r w Y Note For more information about how parameter settings affect the controller s operation see the Features Chapter Watlow Series F4P Parameters 6 19
21. Analog In put 3 during auto tune are not acted on until the auto tune process is completed or aborted Location in software Setup Page gt Analog Input 3 and Setup Page gt Digital Input x 1 to 4 ambient air temperature ____ glass temperature sensor SEES high safety N N limit sensor lt a glass heater Display Case y safety limit WAT input 1 Seal output 1 input I h O lt gt Figure 7 17a Differential Control Application Example Ratio Control The Series F4P with the enhanced control option can be configured to support ratio control which is especially useful in applications that mix materials Analog input 3 is configured as the ratio input The pro cess value measured on input 3 multiplied by the ratio value Set Ratio becomes the closed loop control set point CTL SP Four additional ratio values Dot Ratio Value can be enabled remotely through designated digi WATLOW input 1 output 1 gt Go to Operations _ ji Go to Setup input 3 controlled flow flow of pigment motorized valve Figure 7 17b Ratio Control Application Example transmitter tal inputs The nameable digital ratio values are entered in the Operations Menu gt Control Set Points Ratio control is only available in enhanced control opera tion Changes to the ratio value or analog input 3 during auto tune are not acted on until the au
22. E Figure 8 6e 0 to 50mV Available on all units Impedance 20M Q 8 6 Installation and Wiring Watlow Series F4P A WARNING To avoid damage to property and equipment and or injury or loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death A CAUTION Maintain isolation between analog inputs 2 and 3 and between analog input 1 and digital inputs 1 4 to prevent a ground loop A ground loop may cause incorrect readings or error codes Failure to follow this guideline could result in damage to equipment and product Inputs x 2 and 3 Figure 8 7a Thermocouple FAP AB Impedance 20M Q Input 2 Oanoeono00000000 OOOOO0U0U 0000000 OO00 N amp a D g Figure 8 7b RTD 2 wire 100 500 or 10009 Platinum FAP AB The last two digits of the model number determine RTD calibration Input 2 jumper 54 to 58 S1 Input 3 jumper 52 to 56 oooga O0000000 QUOUOUOUOUOUd00o OO00 Figure 8 7c RTD 3 wire 100 500 or 1000Q Platinum FAP AB The last two digits of the model number determine RTD calibration Input 2 JANOOH00H00000000 OOOOUUOU0000000o 0000 Watlow Series F4P Instal
23. Low Side Alarm Range Figure 7 10 Alarm Settings 7 10 Features Watlow Series F4P Alarm Latching A latched alarm will remain active after the alarm condi tion has passed It can only be deactivated by the user An alarm that is not latched self clearing will deacti vate automatically when the alarm condition has passed Location in software Setup Page gt Alarm x 1 or 2 Alarm Silencing Alarm silencing has two uses 1 It is often used to allow a system to warm up after it has been started up With alarm silencing on an alarm is not triggered when the process temperature is initially lower than the alarm low set point The process temperature has to enter the normal operat ing range beyond the hysteresis zone to activate the alarm function 2 Alarm silencing also allows the operator to disable the alarm output while the controller is in an alarm state The process temperature has to enter the nor mal operating range beyond the hysteresis zone to activate the alarm output function If the Series F4P has an output that is functioning as a deviation alarm the alarm is silenced when the set point IS changed until the process value re enters the normal operating range Location in software Setup Page gt Alarm x 1 or 2 Alarm Sides Alarms can be configured to trigger when the process ex ceeds the High Alarm Set Point the Low Alarm Set Point or both Location in software Setup Page gt Alarm x
24. Only operators can read but not change settings How to Set Lockout Levels Using the Lockout Menu you can limit access to the following menus and pages e Set Point on Main Page e Operations Page Autotune PID e Operations Page Edit PID e Operations Page Alarm Set Point e Setup Page e Factory Page Choose the item to lock out press and choose the level of access Full Read Only Password or Hidden If you choose Password you must set the password see below VY Note For more information about how parameter settings affect the controller s operation see the F eatures Chapter CAUTION Only authorized and qualified personnel should be allowed to perform preventive and corrective maintenance on this unit e Password operators can enter and change settings after entering a password and e Hidden operators cannot see the menu or page it IS not displayed Set Point settings cannot be Hidden VY Note Full Access is the default for all menus Unless you change the level of access operators will be able to read and change every setting in every menu in the Series F4P software Main gt Factory oa gt Set Lockout Diagnostic Test Factory gt Set Lock P Set Point gt Oper Autotune PID E Oper Edit PID vy LOock gt Autotune PID _ Full Access Read Only gt Password Watlow Series F4P Factory Page 5 1 Enter a Password If you try to set password security before any passw
25. PID Set 4 2677 Hysteresis 1B Cascade PID Set 4 2680 Proportional Band 1A Cascade PID Set 5 2681 Integral 1A Cascade PID Set 5 2682 Reset 1A Cascade PID Set 5 2683 Derivative 1A Cascade PID Set 5 2684 Rate 1A Cascade PID Set 5 2685 Dead Band 1A Cascade PID Set 5 2687 Hysteresis 1A Cascade PID Set 5 2690 Proportional Band 1B Cascade PID Set 5 2691 Integral 1B Cascade PID Set 5 2692 Reset 1B Cascade PID Set 5 2693 Derivative 1B Cascade PID Set 5 2694 Rate 1B Cascade PID Set 5 2695 Dead Band 1B Cascade PID Set 5 2697 Hysteresis 1B Cascade PID Set 5 3000 3006 Name Char 01 07 Digital Input 1 3010 3016 Name Char 01 07 Digital Input 2 3020 3026 Name Char 01 07 Digital Input 3 3030 3036 Name Char 01 07 Digital Input 4 3050 Activate Message Digital Input 1 3051 Activate Message Digital Input 2 3052 Activate Message Digital Input 3 3053 Activate Message Digital Input 4 3060 Message Display Time Digital Input 1 3061 Message Display Time Digital Input 2 3062 Message Display Time Digital Input 3 3063 Message Display Time Digital Input 4 3070 3072 Units Char 1 3 Analog Input 1 3073 3075 Units Char 1 3 Analog Input 2 Watlow Series F4P Communications 9 13 Notes 9 14 Communications Watlow Series F4P Appendix SPeCHICAIONS srede nt TADRE EE EEE A 2 Ordering Information 0 000 0c eee A 3 Declaration of Conformity 005 A 4 GISSA 2iaces anirien cor ee Baa oe adh
26. PID set While autotuning the outer loop will be controlled in an on off mode at a set point equal to static set point x Ch 1 Autotune Set Point In most cases the autotuning feature will tune for acceptable control If not manually tune the outer loop step 4 below Before manually tuning record the values generated by the autotuning feature 4 To manually tune the outer loop go to the Edit PID Menu Operations Page Choose Cascade Outer Loop then choose Outer Loop PID set 1 to 5 Begin manual tuning by setting the Proportional Band to 5 Integral Reset to 0 and Rate to 0 Establish the desired set point and let the system stabilize When the system stabilizes watch the Inner Loop Set Point on the Main Page If this value fluctuates increase the proportional band until it stabilizes Adjust the proportional band in 3 to 5 increments allowing time for the system to Stabilize between adjustments 5 When Input 1 has stabilized watch the percent power on the Main Page It should be stable 2 At this point the process temperature should also be stable but it will exhibit droop stabilized below set point The droop can be eliminated with Integral reset 6 Start with an integral setting of 99 9 minutes and al low 10 minutes for the process temperature to come up to set point If it has not decrease the setting by half and wait another 10 minutes Then halve the setting again and wait another 10 minutes until the pr
27. Point High Limit Analog Input 3 1 inputi r w Depends on Sensor 2 Input 2 602 Set Point Low Limit Analog Input 1 3 Input 3 r w Depends on Sensor 4 Set Point 612 Set Point Low Limit Analog Input 2 9 arra 1 Power r w Depends on Sensor 726 Retransmit Source Retransmit Output 2 622 Set Point Low Limit Analog Input 3 r w n i r w Depends on Sensor D cil D 1300 Set Point Set Lockout 3 Input 3 r w 0 Full Access 4 Set Point 1 Read Only 5 Channel 1 Power 301 Set Ratio Value 4 Revision Diagnostic iW r 0 00 to 9 99 1330 33 Set Change Password Set Lockout 25 Save Changes to EE r w Four characters ASCII codes 0 9 A Z w 0 Save 1302 Setup Page Set Lockout 681 Scale High Analog Input 1 iW y i n r w Depends on sensor and decimal point selection areca 2 Password 683 Scale High Analog Input 2 3 Hidden r w Depends on sensor and decimal point selection Watlow Series F4P Communications 9 9 1923 r w 313 332 705 r w 722 r w 1916 r w 1917 r w 1918 r w 1919 r w 5569 r w 5570 r w 5571 r w 1514 601 r w Show F or C System 611 0 No Upper Display r w 1 Yes Upper Display Silence Alarm 1 Key Press Simulation 0 to 9999 Silence Alarm 2 Key Press Simulation 0 to 9999 Silencing Alarm Output 1 0 No 1 Yes Silencing Alarm Output 2 0 No 1 Yes Slidewire Deadband Analog Input 3 3 to 1000 in tenths Slidewire Hysteresis Analog Input 3 0 to 1000 in tenths Slidewire Learn Closed A
28. Power Boost Delay Time Boost Set Point Digital Set Point x 1 to 4 Digital Differential Set Point x 1 to 4 Digital Ratio Set Point x 1 to 4 Remote Local Set Points Remote Local Set Point Watlow Series F4P Appendix A 13 setup Page see Chapter 4 System PID Units oF Or OC Show F or C Maximum Transfer Heat Maximum Transfer Cool Manual to Auto Transfer Autotune Set Point Failure Mode Input 1 Fail Open Loop Detect Analog Input x 1 to 3 Sensor Type Analog Input 2 Control Type Analog Input x 1 to 3 continued Units Decimal Scale Low Scale High Scaling Set Point Low Limit Set Point High Limit Offset Type Calibration Offset Value Clear Input x 1 to 3 Offsets Offset Point x 1 to 10 Offset Value x 1 to 10 Filter Time Error Latch Square Root Analog Input 3 Auto Manual Slidewire Calibration Slidewire Learn Closed Slidewire Learn Open Slidewire Deadband Slidewire Hysteresis Control Type Cascade Cascade Low Range Process Cascade High Range Process Cascade Low Deviation Range Cascade High Deviation Range Digital Input x 1 to 4 Function Name Activate Message Message Display Time Condition Control Output x 1A 1B Function Cycle Time Type Cycle Time Value Process Duplex 1A High Power Limit Low Power Limit Boost Type 1B Boost Power Mode 1B Boost Set Point Type 1B Alarm Output x 1 and 2 Name Alarm Type Alarm Source Latching Silencing Alarm Hysteresis Alarm Sides Ala
29. Series F4P to control the process to 10 different offset points over the operating range Each offset point has a programmable positive or negative offset value Offset points can be positioned any where over the operating range Offset point values are programmable between 1 000 and 1 000 Offset values are linearly interpolated between the nearest two offset points Offset values are added to the sensed value to es tablish a target process value Offset Point 1 is pro grammable as the first point or low end point of the range Offset points 2 through 10 follow sequentially Off set values lower than the first point point 1 or higher than the last point point 10 are zero Location in software Setup Page gt Analog Input x 1 to 3 Menu gt Input Offset x 1 to 10 Temperature Offset 10 p Value 9 A Reading from Sensor 8 without Offset i Actual Value z N CERA A Oo Offset Zone gt 52 55n NS EEA T gt Reading from Sensor Offset 1 gt with Offset Value Displayed Value No Offset Time Figure 7 2 Multiple Input Offsets 7 2 Features Watlow Series F4P Filter Time Constant A time filter smoothes an input signal by applying a first order filter time constant to the signal Either the displayed value or both the displayed and control values can be filtered Filtering the displayed value makes it easier to monitor Filtering the signal may improve the performance of PID contr
30. Set Points Alarm 1 Low Set Point Alarm Set Points Alarm 1 High Deviation Alarm Set Points Alarm 1 High Maximum Rate Alarm Set Points Alarm 1 High Set Point Alarm Set Points Autotune Set Point System Autotune PID Autotune PID Cascade Inner Loop Autotune PID Autotune PID Type Autotune PID Digital Set Point 1 Control Set Points Boost Set Point 1B Control Set Points Clear Error Input 1 Key Press Simulation Clear Alarm 1 Key Press Simulation Silence Alarm 1 Key Press Simulation Digital Differential Set Point 1 Control Set Points Digital Ratio Set Point 1 Control Set Points Remote Local Set Point Local Remote Set Point Alarm 2 Low Deviation Alarm Set Points Alarm 2 Low Set Point Alarm Set Points Alarm 2 Maximum Low Rate Alarm Set Points Alarm 2 High Deviation Alarm Set Points Alarm 2 High Set Point Alarm Set Points Alarm 2 Maximum High Rate Alarm Set Points Digital Set Point 2 Control Set Points Clear Error Input 2 Key Press Simulation Clear Alarm 2 Key Press Simulation Silence Alarm 2 Key Press Simulation Digital Differential Set Point 2 Control Set Points Digital Ratio Set Point 2 Control Set Points Cascade Outer Loop Autotune PID Digital Set Point 3 Clear Error Input 3 Key Press Simulation Digital Differential Set Point 3 Control Set Points Digital Ratio Set Point 3 Control Set Points Digital Set Point 4 Control Set Points Digital Differential Set Point 4 Control Set Points Digital Ratio Set P
31. Setup Page Parameter Table Modbus Register Range read write Parameter Description Modbus Value Default I O Set Retransmit Output x 1 and 2 Main gt Setup gt Retransmit Output x 1 and 2 Retransmit Source Off 0 Input 1 1 Output Choose a source for re Input 1 1 a transmit signal Input 2 2 a Input 3 3 Set Point 1 4 Channel 1 Power 5 Analog Range 4 to 20mA 0 4 to 20mA 0 Output Select voltage or 0 to 20mA 1 see k current range to 0 to 5V 2 aa retransmit 1 to 5V 3 0 to 10V 4 Low Scale 19999 to 30000 Low end of Output Set low end of current or minimum sensor sensor ae voltage range toretrans range range r w mit High Scale 19999 to 30000 High end of Output Set high end of current maximum sensor T 728 2 or voltage range to re range range r w transmit Scale Offset 9999 to 9999 0 Output Shift the scale up 4 or Range Low to Range i down to agree with High ch source signal 19999 to 30000 Communications Main gt Setup gt Communications Baud Rate 19200 0 19200 0 Not available Select transmission 9600 1 speed Address 1 to 247 1 Not available Select address for con troller Y Note Press the Information Key for more task related Conditions for Parameters to Appear Active Always Values appear only if the source is enabled Active if Retransmit source is not set to Off Active if Retransmit source is not set to Off Based on decimal setting and
32. To avoid damage to property and equipment and or injury or loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death A CAUTION Maintain isolation between analog inputs 2 and 3 and between analog input 1 and digital inputs 1 4 to prevent a ground loop A ground loop may cause incorrect readings or error codes Failure to follow this guideline could result in damage to equipment and product A WARNING Process inputs may not have sensor break protection Outputs can remain full on Input 1 Figure 8 6a Thermocouple Available on all units Impedance 20M Q oooga Hb000000 OOO80000 pooo 00000000 Figure 8 6b RTD 2 or 3 Wire 100 500 or 1000 Platinum Available on all units The last two digits of the model number determine RTD calibration 2 wire jumper 60 to 62 OOOO O00 O8000000 OOOOO0O0 00000005 OOOO0000 Figure 8 6c 0 5V 1 5V or 0 10V dc Process Available on all units Input impedance 20kQ booo0oo0 00000000 OOOUOUOUOU00000o Oooog Figure 8 6d 0 20mA or 4 20mA Process Available on all units Input impedance 100Q OOOO 08000000 Ooo0o00000 00000000 oouo
33. Watch the sys tem s approach to the set point If the process value overshoots the set point increase Derivative Rate to 0 50 minute Increase the set point by 11 to 17 C and watch the approach to the new set point If you increase Derivative Rate too much the approach to the set point will be very sluggish Repeat as necessary until the system rises to the new set point without over shoot or sluggishness For additional information about the burst fire feature manual tuning and PID control see the Features Chapter Multiple PID Sets Environmental chambers ovens and furnaces typically have different thermal requirements at high and low temperatures or pressures To accommodate this the Se ries F4P can store five different PID sets Multiple Tuning Procedure To autotune multiple PID sets follow the Autotuning procedure above for each PID set When autotuning is finished for one set proceed with another Cascade Cascade control is available on enhanced F4P_ AB _____ Series F4P controllers For background informa tion about cascade control see the Features Chapter Select cascade control through the Analog Input 3 Menu Setup Page and choose Process Cascade or Deviation Cascade To set the range for the inner loop set point Process Cascade uses Low and High Range settings that are independent of set point Deviation Cascade uses De viation Low and High settings that are deviations from the primary set p
34. contre les surtensions lectriques rapides Rafale EN 61000 4 5 1995 avec A1 1996 Immunit contre les surtensions EN 61000 4 6 1996 Immunit conduite EN 61000 4 11 1994 Immunit contre les carts de tension interruptions courtes et variations de tension EN 61000 3 2 1995 avec A1 3 1999 Emissions de courant harmoniques EN 61000 3 3 1995 avec A1 1998 Fluctuations et vacillements de tension Directive 73 23 CEE sur les basses tensions EN 61010 1 1993 avec A1 1995 Normes de s curit du mat riel lectrique pour la mesure le contr le et utilisation en laboratoire 1 re partie Condi tions g n rales 2331 Erkl rt dass das folgende Produkt Deutsch Bezeichnung Serie F4 Modell Nummern F4 S D oder P H or L C E F oder K A C E F oder K A C F or K A C F K 0 oder 6 0 1 oder 2 Beliebige drei Ziffern oder Buchstaben Temperaturregler Installationskategorie Il Ver schmutzungsgrad 2 Klassifikation Nennspannung 100 bis 240 V ac oder 24 bis 28 V ac oder dc Nennfrequenz 50 oder 60 Hz Nennstromverbrauch Max 39 VA Erf llt die wichtigsten Normen der folgenden Anweisung en der Europ ischen Union unter Verwendung des wichtigsten Abschnitts bzw der wichtigsten Abschnitte die unten zur Befolgung aufgezeigt werden 89 336 EEC Elektromagnetische Kompatibilit tsrichtlinie EN 61326 1997 mit A1 1998 Elektrisches Ger t f r Messung Kontrolle und Laborgebrauch
35. hundredths Integral 1B PID Set 5 0 to 9999 minutes in hundredths Latching Alarm Output 1 0 Alarm Self clears 1 Alarm Latches Latching Alarm Output 2 0 Alarm Self clears 1 Alarm Latches LED Intensity Process Display 0 to 15 Line Frequency Diagnostic XX Low Power Limit Control Output 1A 0 to High Limit 1 Low Power Limit Control Output 1B 0 to High Limit 1 Low Scale Retransmit Output 1 19999 to 30000 minimum sensor range Low Scale Retransmit Output 2 19999 to 30000 minimum sensor range Manual to Auto Transfer System 0 Restore Set Point 1 Reverse Bumpless Manufacturing Date Diagnostic XXXX Maximum Transfer Cool System 100 to 0 Maximum Transfer Heat System 0 to 100 Message 1 Line 01 Char 01 17 Static Message Message 1 Line 02 Char 01 17 Static Message Message 1 Line 03 Char 01 17 Static Message Message 1 Line 04 Char 01 17 Static Message Message 2 Line 01 Char 01 17 Static Message Message 2 Line 02 Char 01 17 Static Message Message 2 Line 03 Char 01 17 Static Message Message 2 Line 04 Char 01 17 Static Message Message 3 Line 01 Char 01 17 Static Message Message 3 Line 02 Char 01 17 Static Message Message 3 Line 03 Char 01 17 Static Message Message 3 Line 04 Char 01 17 Static Message Message 4 Line 01 Char 01 17 Static Message Message 4 Line 02 Char 01 17 Static Message Message 4 Line 03 Char 01 17 Static Message Message 4 Line 0
36. hundredths Derivative 1B Cascade PID Set 5 0 to 999 minutes in hundredths Derivative 1B PID Set 1 0 to 999 minutes in hundredths Derivative 1B PID Set 2 0 to 999 minutes in hundredths Derivative 1B PID Set 3 0 to 999 minutes in hundredths Derivative 1B PID Set 4 0 to 999 minutes in hundredths Derivative 1B PID Set 5 0 to 999 minutes in hundredths Digital Differential Set Point 1 Control Set Points 19999 to 30000 Digital Differential Set Point 2 Control Set Points 19999 to 30000 Digital Differential Set Point 3 Control Set Points 19999 to 30000 Digital Differential Set Point 4 Control Set Points 19999 to 30000 Digital Input 1 Status 0 Low 1 High Digital Input 2 Status 0 Low 1 High Digital Input 3 Status 0 Low 1 High Digital Input 4 Status 0 Low 1 High Digital Ratio Set Point 1 Control Set Points 0 to 30000 Digital Ratio Set Point 2 Control Set Points 0 to 30000 Digital Ratio Set Point 3 Control Set Points 0 to 30000 Digital Ratio Set Point 4 Control Set Points 0 to 30000 Digital Set Point 1 Control Set Points Set Point Low Limit to Set Point High Limit Digital Set Point 2 Control Set Points Set Point Low Limit to Set Point High Limit Digital Set Point 3 Set Point Low Limit to Set Point High Limit Digital Set Point 4 Control Set Points Set Point Low Limit to Set Point High Limit Display Test Test 1 Perform Display Test Duplex Output Control Output 1
37. in tenths 1000 puts is set to heat reverse put power when control IS switched from auto to manual mode Maximum Transfer Cool 100 0 to 0 0 100 0 453 r w Active if one or both control out The maximum cool out 1000 to 0 in tenths 1000 puts is set to cool direct put power when control is switched from auto to manual mode Manual to Auto Transfer Restore Set Point 0 Restore Set 454 r w Active Always Select how the set point Reverse Bumpless 1 Point 0 will be determined when control switches from manual to auto mode Autotune Set Point 50 to 150 90 90 304 r w Active Always Set percent of set point 50 to 150 to auto tune to Failure Mode Bumpless Transfer 0 Bumpless 0 880 r w Active Always Y Note For more information about how parameter settings affect the controller s operation see the F eatures Chapter Watlow Series F4P Parameters 6 11 Setup Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear Input 1 Fail 0 0 to High Power 0 0 0 903 r w Active if Failure Mode is set to Select the output power Limit heat only or Fixed to be maintained if an cool only input error switches con Cool High Power Limit trol to manual mode to Heat High Power Limit heat cool or cool neat in tenths Open Loop Detect Off 0 Off 0 904 r w Active Always Select whether toturn On 1 off outputs and disp
38. indicator lights 2 2 Information Key 1 2 2 2 Input 1 Fail 6 12 Watlow Series F4P Appendix A 9 Boldface page numbers refer to parameter entries input calibration 5 3 5 4 input errors 2 5 input offset x 1 to 10 7 2 input wiring analog 8 6 8 8 digital 8 9 input x 1 to 3 calibration 5 3 5 4 wiring 8 6 8 8 Input x 1 to 3 Diagnostic 6 27 6 28 Input x 1 to 3 Ato D Diagnostic 6 28 Input x 1 to 3 Error 6 2 input to output isolation 8 5 inputs and outputs 1 1 calibration 5 3 5 6 wiring overview 8 5 installation dimensions 8 1 8 2 installing 8 3 tools required 8 3 integral 7 7 integral reset adjustment 3 2 integral action 7 7 integral control 7 7 integral derivative control 7 7 Integral x A or B Cascade PID 3 3 3 4 6 5 7 16 Integral x A or B PID Set Channel 1 6 4 isolation barriers 8 5 inverse scaling 7 4 K keys 2 2 A 13 Information Key 1 2 2 2 Left and Right Keys 2 2 Up and Down Keys 2 2 keys displays and navigation overview 2 1 2 2 Line Frequency 6 28 linearization 6 12 lock levels 5 1 Factory Page 5 1 Operations Page 5 1 password 5 2 set point 5 1 Setup Page 5 1 lockout menu Set Lockout 6 26 6 27 locks overview 5 1 Low Power Limit 6 18 Low Scale 6 20 7 4 low state 7 4 Lower Display 2 2 M Main Page Custom Main Page 2 3 4 2 6 2 6 21 error messages on 2 1 2 5 2 6 6 2 manual control 6 17 manual operation 2 3 Manual to Auto Tr
39. negative for tc Set analog input to match sensor Check sensor isolation Inputs 2 and 3 are not isolated from each other e Sensor shorted RTD e Sensor wired backwards Display Upper Lower Input Sensor x x is 1 to 3 Repair or replace sensor Reverse sensor wiring connections decreases as process increases Red lead is usually negative for tc e Input type set to wrong sensor Set analog input to match sensor e Ground loop e Check sensor isolation Inputs 2 and 3 are not isolated from each other Upper Lower Input Sensor x x is 1 to 3 e Sensor open e Sensor wired backwards Display Repair or replace sensor Reverse sensor wiring connections decreases as process increases Red lead is usually negative for tc e Input type set to wrong sensor Set analog input to match sensor e Ground loop e Check sensor isolation Inputs 2 and 3 are not isolated from each other Upper Lower Timeout x xis 1 to 3 e Component failure Return to factory for evaluation Watlow Series F4P Operating from the Front Panel 2 9 Indication Upper Lower Input x Error x is 1 to 3 Upper Lower Slidewire time out Upper Lower Slidewire time out System Errors U pper Display shows error numbers Lower Display mes sages indicate cause and action to take Zero Cross Failure Switched to Fixed Time control Unknown Error Record this number Contact the factory Incorrect ID Verify Inpu
40. networks Modbus RTU Remote Terminal Unit an indi vidual Modbus capable device on a network NEMA 4X A NEMA National Electrical Manu facturer s Association specification for determining resistance to moisture infiltration This rating cer tifies the controller as washable and corrosion re sistant normal scaling The relationship between the low and high scale value and the process input or output Minimum process signal is represented by scale low value and maximum process signal is rep resented by scale high value on off controller A temperature controller that operates in either full on or full off modes open loop A control system with no sensory feedback output Control signal action in response to the difference between set point and process variable overshoot The amount by which a process vari able exceeds the set point before it stabilizes page A fixed length block of data that can be stored as a complete unit in the computer memory P control Proportioning control PD control Proportioning control with deriva tive rate action PDR control Proportional derivative control with manual reset used in fast responding systems where the reset causes instabilities With PDR con trol an operator can enter a manual reset value that eliminates droop in the system PI control Proportioning control with integral auto reset action PID Proporti
41. of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death VY Note The CMC converter requires an external power supply when used with a laptop computer Communications Wiring continued Figure 8 13a EIA TIA 232 to EIA TIA 485 Conversion Watlow p n 0830 0473 0001 ac 6 ft comms cable Watlow p n 0830 0473 0003 Watlow p n 0830 0473 0002 B amp B Converter B amp B Electronics Manufacturing Company 815 433 5100 www bb elec com ac 9V dc see note ADA485L 7 ft comms cable Watlow p n 0219 0217 0000 CMC Converter CMC Connecticut Micro Computer Inc 800 426 2872 www 2cmc com Figure 8 130 GPIB Conversion to EIA TIA 232 or EIA TIA 485 Communications with Modbus RTU EIA 232 or EIA 485 ICS Model 4899 _P SS ICS GPIB Bus Interface ICS Electronics 925 416 1000 www icsel ect com Watlow Series F4P Installation and Wiring 8 13 AA WARNING To avoid potential electric shock and damage to property and equipment use National Electric Code NEC safety practices when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices Failure to do so could result in injury or death A WARNING Install high or low temperature limit control protection in systems where an overtemperature or
42. off then on again Parameter memory If problem persists power line filter is e Checksum Error required Unit Config memory Checksum Error Profile memory RAM Test Failed e Controller has failed e Return controller to factory for repair Return controller to the Factory e Flash memory Failed e Controller has failed e Return controller to factory for repair Return controller to the Factory Open Loop Detect Upper Display shows error e Check all wiring and components code for input 1 only Lower e Turn the controller off then on again Display shows additional errors Upper o PLP Lower Open Loop e Sensor not properly located e Place sensor near source e Output relay open or shorted e Replace relay e Sensor shorted e Replace sensor e Heater cooling non functional e Repair heating cooling circuits e Check circuit breakers switches heater elements compressor Watlow Series F4P Operating from the Front Panel 2 7 Notes 2 8 Operating from the Front Panel Watlow Series F4P Chapter Three Operations Page Alarm Set Points 22 444 0eccc0n Wed boda bee ke si Sil Autotune PID sedeti e Gene eed Soe eed 3 2 EQ PID 23 5 soe aa eee toa a we ee 3 2 Multiple PID SES 22 ict ied oad EAE OA 3 3 Cascade TUNING 0 ee 3 3 This chapter explains how to establish alarm set points autotune and manually tune and establish cascade con trol through the Operations Page of the software To con
43. opens the other way with a 4 to 12mA signal This feature reduces the overall system cost by using a single output to act as two outputs Location in software Setup Page gt Control Output 1A gt Function Fluid Sample Container Ss Input 1 WATLOW oe output 1 hot water j temperature T A OD o o i nioe a transmitter G B Eo E a XK cold water 4 20 mA Output 12 20 mA 0 to100 power Cooling Off Heating Figure 7 13 Duplex Application Example Watlow Series F4P Features 7 13 Digital Set Points Up to four nameable digital set points can be configured to control the Series F4P outputs Each of the Series F 4P s four digital inputs can be configured to select a dif ferent set point value When the digital set point function is selected in the Dig ital Input Menu an adjustable digital set point value pa rameter with the default name of Dig SPX will be displayed in the Operation Menu gt Control Set Points When the selected digital input goes to its true condition which is determined on the Setup Page the Series F 4P will control to the enabled digital set point value The en abled digital set point value and name will replace the lo cal set point displayed on the Main Page This set point IS not adjustable from the Main Page Figure 7 14 Digital Set Points System Example Only one digital set point can be enabled at a time If more than one digital
44. os A 5 NACE 2 rain boc ede Bo eke ed Neem eases A 8 Software Map 0 ccc eee A 13 About Watlow and Warranty Information e Gerdes ea tee ads A eam Buenas Inside Back Cover Watlow Series F4P Appendix A 1 Specifications 2329 Universal Analog Inputs 1 2 and 3 optional e Update rates IN1 20Hz IN2 and IN3 10Hz Thermocouple e Type J K T N C W5 E PTII D W3 B R S RTD e 2 or 3 wire platinum 100 500 or 10002 e JIS or DIN curves 1 0 or 0 1 indication Process e Input resolution 50 000 bits at full scale e Range selectable 0 10V dc 0 5V dc 1 5V dc 0 50mV 0 20mA 4 20mA e Voltage input impedance 20KQ e Current input impedance 100Q Digital Inputs 4 e Update rate 10Hz e Contact or dc voltage e 10KQ input impedance Control Outputs 1A 1B e Update rate 20Hz Open Collector Switched dc e Internal load switching nominal Switched dc 22 to 28V dc limited 30mA e External load switching max Open collector 42V dc 0 5A Solid state Relay e Zero switched optically coupled 0 5A 24V ac minimum 253V ac maxi Electromechanical Relay e Form C 2A 250V ac or 30V dc max e Resistive or inductive load e Without contact suppression Process Outputs Optional Retransmit e Update rate 1Hz e User selectable 0 10V dc 0 5V dc 1 5V dc 1KQ min 0 20mMA 4 20mMA 8002 max e Resolution dc ranges 2 5mV nominal mA ranges 5uA nomi
45. per sensor gt to Alarm 2 Low Set Point 837 Analog Range Retransmit Output 2 322 Alarm 2 Maximum High Rate Alarm Set Points cM i P r w Alarm 2 Low Maximum Rate 1 to 30000 gt 0 o NA 321 Alarm 2 Low Deviation Alarm Set Points 3 1to5V is Al i eimai Set Point arm 2 Low Set Point Alarm Set Points r w lt per sensor gt to Alarm 2 High Set Point 200 Auto Mangal Mode Status f r w 1 Auto Mode 321 Alarm 2 Maximum Low Rate Alarm Set Points 2 Manual 1 to Al 2 Maxi igh n S TOA i a 1915 Auto Manual Slidewire Calibration Analog Input 3 r w 106 Alarm 2 Status l pana i 0 Off r w 0 Skip Calibration 1 Alarm High ea 2 Alarm Low oe 703 Alarm Hysteresis Alarm Output 1 305 Autotune PID r w 1 to 9999 r w 0 Tune Off 9 2 Communications Watlow Series F4P 307 r w 304 r w 884 r w 881 r w 883 r w 309 r w 882 r w 885 r w 1603 r w 1608 r w 1613 r w 1606 r w 1607 r w 1605 r w 1604 r w 1 PID Set 1 2 PID Set 2 3 PID Set 3 4 PID Set 4 5 PID Set 5 Autotune PID Type Autotune PID 0 Heat Only 1 Cool Only 2 Heat and Cool Autotune Set Point System 50 to 150 Boost Delay Time Control Set Points 0 to 999 seconds Boost Power Mode Control Output 1B 0 Auto Only 1 Auto Manual Boost Power Control Set Points 0 to 1000 in tenths Boost Set Point 1B Control Set Points 19999 to 30000 deviation Set Point Low Limit to Set Point High Limit process Boost Set Point Type Contro
46. represents an input value set point value or output power level RFI See radio frequency interference RTD See resistance temperature detector serial communications A method of transmit ting information between devices by sending all bits serially over a single communication channel set point The desired value programmed into a controller For example the temperature at which a system Is to be maintained SI Systeme Internationale The system of standard metric units switching differential See hysteresis thermal system A regulated environment that consists of a heat source heat transfer medium or load sensing device and a control instrument thermocouple t c A temperature sensing de vice made by joining two dissimilar metals This junction produces an electrical voltage in propor tion to the difference in temperature between the hot junction Sensing junction and the lead wire connection to the instrument cold junction thermocouple break protection The ability of a control to detect a break in the thermocouple cir cuit and take a predetermined action time proportioning control A method of con trolling power by varying the on off duty cycle of an output This variance is proportional to the differ ence between the set point and the actual process temperature transmitter A device that transmits tempera ture data from either a thermocouple or a resis tance tem
47. sandths Digital Set Point x 1 to 4 Set Point Low Limit to 308 1 Active if any digital input is set Select the set point Set Point High Limit lt to Digital Set Point value that will be acti 365 4 vated by digital input x r w The set point name can be changed in the Setup Page Y Note Press the Information Key for more task related tips 6 8 Parameters Watlow Series F4P Operations Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear Digital Differential Set Point 19999 to 30000 0 314 1 Active if any digital input is set x 1 to 4 1999 9 to 3000 0 se a to Digital Differential Value Select the differential 199 99 to 300 00 371 4 Based on decimal setting value that will be acti 19 999 to 30 000 r w vated by digital input x 19999 to 30000 in The value will be added integer tenths hun to the input 3 process dredths or thou value while digital input sandths X is active The set point name can be changed in the Setup Page Digital Ratio Set Point x 0 to 30000 100 315 1 Active if any digital input is set 1 to 4 0 to 30000 5 4 to Digital Ratio Value Select the ratio value 372 4 that will be activated by r w digital input x The input 3 process value will be multiplied by this value while digital input x is active The set point name can be changed in the Setup Page Remote Local Set Points Main g
48. source 0 to 10V minimum range with 0 001V resolution Input x 1 to 3 Setup and Calibration Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB ____ 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix 2 Connect the voltage source to input 1 terminals 59 and 62 input 2 terminals 53 and 58 or input 3 terminals 51 and 56 3 Enter 0 000V from the voltage source to the controller Allow at least 10 seconds to stabilize Press the Right Key onceat the Calibrate Input 1 prompt At the 0 000V prompt press once and to store the 0 000V input press the Up Key once The tenth digit of your modd numbe F 4XX XXXX XXXX determines what prompts appear and what Input resistance values to use for RTD calibration Refer to the Ordering Information in the Appendix 5 4 Factory Page Watlow Series F4P 4 Enter 10 000V from the voltage source to the controller Allow at least 10 seconds to stabilize Press once at the Calibrate Input 1 prompt At the 10 000V prompt press once and to store the 10 000V input press O once 5 Rewire for operation and verify calibration Current Process Input Procedure Equipment e Precision current source 0 to 20mA range with 0 01mA resolution Input x 1 to 3 Setup and Calibration Inputs 2 and 3 appear only if the controller is the enhanced version F4P_ __AB ___ 1 Conn
49. the outer loop To view Inner Loop Set Point in the upper display go to the Setup Page Custom Main Page Menu select the Inner Set point as one of the parame ters P1 to P16 to be displayed in the Main Page To also view Analog Input 3 in the upper display go to the Setup Page Process Display Menu and choose Al ternating Under Set Display Time choose a duration for the display of the Input 1 and Input 3 variables Cascade Autotuning Procedure 1 Go to Setup Page Custom Main Page Menu Choose Tune Status 1 and Tune Status 2 to appear as 2 of the 16 parameters that can be displayed on the Main Page The Main Page will now display the status of the auto tuning process 2 Autotune the inner loop Go to the Autotune PID Menu Operations Page and select Cascade nner loop Choose Cascade Inner Loop PID Set 1 to 5 where PID values will be stored after autotuning Autotuning be gins when you choose the PID set While autotuning the F4 controller will control the energy source in an on off mode to a temperature equal to the Cascade High Range setting x Channel 1 Autotune Set Point For best results use proportional control only on the inner loop Watlow Series F4P Operations Page 3 3 3 Next autotune the outer loop Go to the Autotune PID Menu Operations Page Choose Cascade Outer Loop then choose Outer Loop PID set 1 to 5 where PID val ues will be stored after autotuning Autotuning begins when you choose the
50. to high state oc curs again Location in software Setup Page gt Digital Input x 1 to 4 Condition 7 4 Features Watlow Series F4P Control Methods Auto closed loop and Manual open loop Control Auto closed loop control uses a process sensor to deter mine the difference between the process value and the set point Then the controller applies power to a control output load in order to reduce that difference Manual open loop control allows the user to directly set and adjust the power level to the control output load The Series F4P Auto Manual Indicator Light is on when the controller is in manual mode The controller can only Switch between auto and manual mode from the Main Page To toggle between manual and auto mode first press the key then confirm your selection in the lower display The indicator light will flash after you press the key until you confirm your choice or 10 seconds have elapsed In manual mode the user manually adjusts the output power level Changes take effect when the new value has been entered and the controller is back in the Main Page Before it switches from manual to auto mode the F 4P checks to make certain a functioning sensor is connected to analog input 1 The user can select how the Series F 4 determines a set point when it makes a transition from manual to auto op eration It can automatically switch back to the last set point it used in auto mode or use reverse bu
51. 0 i PID pee 2 3 Operations 570 Proportional Band 1B PID Set 3 r w 19999 to 30000 l FW 0 to 30000 i PID shes 3 4 Operations 580 Proportional Band 1B PID Set 4 r w 19999 to 30000 l iW 0 to 30000 suena EE e 590 Proportional Band 1B PID Set 5 r w 19999 to 3000 an 0 to 30000 a BID Crossover Operations 1100 Ramp to Set Point Mode Operations r 0 Off 1 P r w 0 Off i 1 Startup et Point 2 Startup or Change za PID ra see ie 1101 Ramp to Set Point Rate Operations oe a i ae r w 1 to 999 degrees or units per minute or hour 191 p Disol 1102 Ramp to Set Point Scale Ramp to Set Point 0 oe ae de r w 0 Degrees per Minute us i A 1 Degrees per Hour 1911 p Disol haut 2604 Rate 1A Cascade PID Set 1 9 rocess Display Time Inpu r w 0 to 999 minutes in hundredths r w 0 to 999 seconds 1912 p Display Ti 9 2624 Rate 1A Cascade PID Set 2 9 rocess Display lime Input rw 0 to 999 minutes in hundredths r w 0 to 999 seconds 191 p Display Ti is 2644 Rate 1A Cascade PID Set 3 913 rocess Display lime Inpu rw 0 to 999 minutes in hundredths r w 0 to 999 seconds 701 p c 10 1A 2664 Rate 1A Cascade PID Set 4 fi ua eae r w 0 to 999 minutes in hundredths 1 Oto 20mA 2684 Rate 1A Cascade PID Set 5 2 Oto 5V r w 0 to 999 minutes in hundredths 3 1to5V 504 Rate 1A PID Set 1 4 Oto 10V r w 0 to 999 minutes in hundredths 5 20 to 4mA reverse value 514 Rate 1A PID Set 2 718 Process Control Output 1B r w 0 to 999 minutes in hundredths r w 0 4to20mA 524 R
52. 0 to 9999 minutes in hundredths Integral 1A Cascade PID Set 4 0 to 9999 minutes in hundredths Integral 1A Cascade PID Set 5 0 to 9999 minutes in hundredths Integral 1A PID Set 1 0 to 9999 minutes in hundredths Integral 1A PID Set 2 0 to 9999 minutes in hundredths Integral 1A PID Set 3 0 to 9999 minutes in hundredths Integral 1A PID Set 4 0 to 9999 minutes in hundredths Integral 1A PID Set 5 0 to 9999 minutes in hundredths Integral 1B Cascade PID Set 1 0 to 9999 minutes in hundredths Integral 1B Cascade PID Set 2 0 to 9999 minutes in hundredths Integral 1B Cascade PID Set 3 0 to 9999 minutes in hundredths Integral 1B Cascade PID Set 4 0 to 9999 minutes in hundredths Integral 1B Cascade PID Set 5 0 to 9999 minutes in hundredths Integral 1B PID Set 1 0 to 9999 minutes in hundredths Integral 1B PID Set 2 0 to 9999 minutes in hundredths Integral 1B PID Set 3 0 to 9999 minutes in hundredths O AOUN 9 6 Communications Watlow Series F4P 581 r w 591 r w 704 r w 721 r w 1914 r w 1515 715 r w 732 r w 710 r w 727 r w 454 r w 5 r 453 r w 452 r w 4501 17 4521 37 4541 57 4561 77 4581 97 4601 17 4621 37 4641 57 4661 77 4681 97 4701 17 4721 37 4741 57 4761 77 4781 97 4801 17 3060 r w 3061 r w 3062 r w 3063 r w 0 r 3200 09 r w 3210 19 r w 3000 06 r w 3010 16 r w 3020 26 r w 3030 36 Integral 1B PID Set 4 0 to 9999 minutes in
53. 000 Qo 00000000000000 OO00 ies ere Ss Ou OU OU 00 External Load dc Solid state Solid state Relay O O dc Power Supply Figure 8 10c 0 20mA 4 20mA 0 5V 1 5V and 0 10V dc Process mA maximum load impedance is 800Q V dc minimum load impedance is 1KQ Output 1A Output 1B 42 amps a 39 amps gt m 43 COM OOOOOO0 00000000 ogui OOOO0O0000000 Cy os i og OOOOUU0U B0000000 o 44 volts LA CH CHO CA G OUOUOUOU OUO0d00o OO00000 00 00 OO F4P_ F F4P_ _F 8 10 Installation and Wiring Watlow Series F4P V Note Switching inductive loads relay coils solenoids etc with the mechanical relay switched dc or solid state relay output options requires use of an R C suppressor Watlow carries the R C suppressor Quencharc brand name which is a trademark of ITW Paktron Watlow Part No 0804 0147 0000 A WARNING To avoid damage to property and equipment and or injury or loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death A CAUTION Maintain isolation between outputs 1A 1B and between the retransmit outputs to prevent ground loops A ground loop may caus
54. 00Q RTD 15 00 and 380 0002 Options 5 8 500Q or 10009 RTD 240 00 and 6080 0092 Watlow Series F4P Parameters 6 29 Factory Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear 6080 0 Ohms Yes 7 Input Active Always Store 6080 00Q calibra TEA tion for the 5009 or 1kQ 1613 3 RTD input w 0 000V Yes 8 1603 1 Active Always Store 0 000V calibration Te a Inputs 2 and 3 appear only if the for the process input r w controller is the enhanced ver sion F4P_ __AB ___ 10 000V Yes 9 1603 1 Active Always Store 10 000V calibration e a Inputs 2 and 3 appear only if the for the process input r w controller is the enhanced ver sion F4P_ __AB ___ 4 000mA Yes 10 1603 1 Active Always Store 4mA calibration for a a Inputs 2 and 3 appear only if the the process input rw controller is the enhanced ver sion F4P AB ____ 20 000mA Yes 11 1603 1 Active Always Store 20mA calibration ce a Inputs 2 and 3 appear only if the for the process input rw controller is the enhanced ver sion F4P_ __AB ___ 15 0 Ohms Yes 12 1603 1 Active Always Store 15 00Q calibration anes m Inputs 3 appear only if the con for the slidewire input r w troller is the enhanced version F4P AB ___ 1000 Ohms Yes 13 1603 1 Active Always Store 1000 00Q calibra ae a Inputs 3 appear only if the con tion for the slidewire r w troller is the
55. 00mA prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 20 000mA Press to store the value Volts 5 Connect the volt ammeter to terminals 44 and 43 6 Press the Right Key at the Calibrate Output 1A prompt At the 1 000V prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 1 000V Press to store the value 7 Press the Right Key at the Calibrate Output 1A prompt At the 10 000V prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 10 000V Press to store the value 8 Rewire for operation and verify calibration Output 1B Setup and Calibration 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix Milliamperes 2 Connect the volt ammeter to terminals 39 and 40 3 Press the Right Key at the Calibrate Output 1B prompt At the 4 000mA prompt press once Use the Up Key O or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one seco
56. 0mV calibra 1613 3 Inputs 2 and 3 appear only if the tion for input thermocou r w controller is the enhanced ver ple sion F4P_ __AB ___ 32 F Type J Yes 3 1603 1 Active Always Store 32 F typeJ calibra a a Inputs 2 and 3 appear only if the tion r w controller is the enhanced ver sion F4P_ __AB ___ Ground Yes 4 1603 1 Active Always Store calibration for a Inputs 2 and 3 appear only if the ground at gains of 1 and r w controller is the enhanced ver 32 sion F4P_ __AB ___ Lead Yes 5 1603 1 Active Always Store calibration for lead pees a Inputs 2 and 3 appear only if the resistance rw controller is the enhanced ver sion F4P_ __AB ___ 15 0 Ohms Yes 6 1603 1 Active Always Store 15 00Q calibration PE a Inputs 2 and 3 appear only if the for input RTD rw controller is the enhanced ver sion F4P_ __AB ___ 240 0 Ohms Yes 6 ene T Active Always Store 240 009 calibration 1608 2 for the 500Q or 1kQ RTD 1613 3 input a 380 0 Ohms Yes 7 1603 1 Active Always Store 380 009 calibration pees a Inputs 2 and 3 appear only if the for input RTD rw controller is the enhanced ver sion F4P_ __AB ___ Y Note For more information about how parameter settings The tenth digit of your model number F 4PX XXXX XXXX affect the controller s operation see the Features Chapter determines what RTD calibration resistance values the unit uses Refer to the Ordering Information in the Appendix Options 1 4 1
57. 1 Fax 39 02 458 69954 Watlow Limited Robey Close Linby Industrial Estate Linby Nottingham England NG15 8AA Telephone 44 0 115 9640777 Fax 44 0 115 9640071 Latin America Watlow de Mexico Av Fundicion 5 Col Parques Industriales Quer taro Qro M xico CP 76130 Telephone 52 442 217 6235 Fax 52 442 217 6403 Watlow Australia Pty Ltd 23 Gladstone Park Drive Tullamarine Victoria 3043 Australia Telephone 61 39 335 6449 Fax 61 39 330 3566 Watlow China Inc 179 Zhong Shan Xi Road Hong Qiao Cointek Bldg FI 4 Unit P Shanghai 200051 China Telephone 86 21 6229 8917 Fax 86 21 6228 4654 Watlow Japan Ltd K K Azabu Embassy Heights 106 1 11 12 Akasaka Minato ku Tokyo 107 0052 Japan Telephone 81 03 5403 4688 Fax 81 03 5403 4646 Watlow Korea Co Ltd 3rd F Taehong Bldg 20 6 Seocho gu Yangjae dong Seoul 137 130 Korea Telephone 82 2 575 9804 Fax 82 2 575 9831 Watlow Malaysia Sdn Bhd 38B Jalan Tun Dr Awang 11900 Bayan Lepas Penang Malaysia Telephone 60 4 641 5977 Fax 60 4 641 5979 Watlow Singapore Pte Ltd Ayer Rajah Crescent 03 23 Ayer Rajah Industrial Estate Singapore 139949 Telephone 65 773 9488 Fax 65 778 0323 Watlow Electric Taiwan 10F 1 No 189 Chi Shen 2nd Road Kaohsiung Taiwan Telephone 886 7 288 5168 Fax 886 7 288 5568
58. 13 2 623 3 version F4P_ _ AB r w _ Active Always Not functional if analog input 3 setup for cascade Scale Low value must be less than Scale High value for Normal or Inverse Scaling Watlow Series F4P Parameters 6 13 Setup Page Parameter Table Range Parameter Description Modbus Value Offset Type Select whether to use one or 10 input offset points Single Linear 0 Multiple Point 1 Calibration Offset Value Select the input offset Set Point Low Limit to Set Point High Limit value max range process 19999 to 30000 Clear Input x 1 to 3 Off No 0 sets Yes 1 Reset offset values to 0 Offset Point Input 1 Set 1 to 10 Set the temperature or value that will trigger the offset 19999 or Input Offset x 1 Value 1 to Input Offset x 1 Value 1 or 30000 Offset Point Input 2 Set 1 to 10 Set the temperature or value that will trigger the offset 19999 or Input Offset x 1 Value 1 to Input Offset x 1 Value 1 or 30000 Offset Point Input 3 Set 1 to 10 Set the temperature or value that will trigger the offset 19999 or Input Offset x 1 Value 1 to Input Offset x 1 Value 1 or 30000 Offset Value Input 1 Set 1 1000 to 1000 to 10 1000 to 1000 Set the size of the offset Default Single Linear 0 No 0 SP Low SP High SP Low x 1 9 SP Low SP High SP Low x 1 9 SP Low SP High SP Low
59. 15 565 2 525 575 3 535 585 4 545 595 5 r w 1A 1B Set 507 557 1 517 567 2 527 577 3 537 587 4 547 597 5 r w Conditions for Parameters to Appear Active if PID Units Setup Page IS set to SI and Proportional Band is not set to 0 Active if PID Units Setup Page IS set to U S and Proportional Band is not set to 0 Active if PID Units Setup Page IS set to SI and Proportional Band is not set to 0 Active if PID Units Setup Page IS set to U S and Proportional Band is not set to 0 Active if Proportional Band is not set to O and one output Is set to heat and the other to cool Setup Page Based on decimal setting Active if Proportional Band is set to 0 and one output is set to heat and the other to cool Setup Page Based on dial setting None of the B parameters are active if both outputs are set to cool or heat Main gt Operations gt Edit PID gt Cascade Outer Loop PID Set X 1 to 5 Proportional Band x Aor Oto 30000 B 0 0 to 3000 0 Define the proportional 0 00 to 300 00 band for PID control 0 000 to 30 000 O to 30000 in integer tenths hundredths or thousandths Integral x A or B 0 00 to 99 99 minutes Set the integral time in 0 to 9999 minutes or Y Note For more information about how parameter set tings affect the controller s operation see the F eatures Chapter 25 F 1A 1B Set 14 C 2600 2610 1 2620 2630 2 2640 2650 3 2660 2670
60. 4 2680 2690 5 r w O minutes 1A 1B Set 2601 2611 1 2621 2631 2 2641 2651 3 2661 2671 4 2681 2691 5 r w Cascade Outer Loop PID Set x 1 to 5 Active if Control Type Analog Input 3 is set to Cascade Active if Control Type Analog Input 3 is set to Cascade PID Units Setup Page is set to SI and Proportional Band is not set to 0 None of the B parameters are active if both outputs are set to cool or heat Watlow Series F4P Parameters 6 5 Operations Page Parameter Table Parameter Description Reset x A or B Set the reset time in re peats per minute Derivative x A or B Set the derivative time or Rate x A or B Set the rate time Dead Band x A or B Define the effective shift in the heating and cool ing set points to prevent conflict Hysteresis x A or B Define the process vari able change from the set point required to re en ergize the output in on off mode Range Modbus Value 0 00 per minute to 99 99 per minute O to 9999 0 00 to 9 99 minutes 0 to 999 0 00 to 9 99 minutes 0 to 999 O to 30000 0 0 to 3000 0 0 00 to 300 00 0 000 to 30 000 O to 30000 in integer tenths hundredths or thousandths O to 30000 0 0 to 3000 0 0 00 to 300 00 0 000 to 30 000 O to 30000 in integer tenths hundredths or thousandths Default O per minute 0 00 minutes 0 00 minutes Modbus Register read write 1 O Set 1A 1B 2
61. 4 Char 01 17 Static Message Message Display Time Digital Input 1 0 to 999 Message Display Time Digital Input 2 0 to 999 Message Display Time Digital Input 3 0 to 999 Message Display Time Digital Input 4 0 to 999 Model Diagnostic 5280 4P Name Char 01 10 Alarm Output 1 ASCII codes A to Z 0 to 9 space Name Char 01 10 Alarm Output 2 ASCII codes A to Z 0 to 9 space Name Char 01 07 Digital Input 1 ASCII codes A to Z 0 to 9 space Name Char 01 07 Digital Input 2 ASCII codes A to Z 0 to 9 space Name Char 01 07 Digital Input 3 ASCII codes A to Z 0 to 9 space Name Char 01 07 Digital Input 4 r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w 5506 15 r w 5516 25 r w 5526 35 r w 5572 r w 5573 r w 5574 r w 5536 45 r w 5546 55 r w 5556 65 r w 904 r w 1308 r w 1306 r w 1318 r w 1307 r w 200 r w 1316 r w 1317 r w 1319 r w 16 ASCII codes A to Z 0 to 9 space Offset Point 01 10 Analog Input 1 rw 19999 or Input Offset x 1 Value 1 to Input Offset x 1 Value 1 or 30000 Offset Point 01 10 Analog Input 2 r w 19999 or Input Offset x 1 Value 1 to Input Offset x 1 Value 1 or 30000 Offset Point 01 10 Analog Input 3 r w 19999 or Input Offset x 1 Value 1 to Input Offset x 1 Value 1 or 30000 Offset Type Analog Input 1 0 Single Linear 1 Multiple Point Offset Type
62. 5526 5535 Offset Point 01 10 Analog Input 3 2641 Integral 1A Cascade PID Set 3 5536 5545 Offset Value 01 10 Analog Input 1 2642 Reset 1A Cascade PID Set 3 5546 5555 Offset Value 01 10 Analog Input 2 2643 Derivative 1A Cascade PID Set 3 5556 5565 Offset Value 01 10 Analog Input 3 2644 Rate 1A Cascade PID Set 3 5566 Clear Input 1 Offsets Analog Input 1 2645 Dead Band 1A Cascade PID Set 3 5567 Clear Input 2 Offsets Analog Input 2 2647 Hysteresis 1A Cascade PID Set 3 5568 Clear Input 3 Offsets Analog Input 3 2650 Proportional Band 1B Cascade PID Set 3 5569 Square Root Analog Input 1 2651 Integral 1B Cascade PID Set 3 5570 Square Root Analog Input 2 2652 Reset 1B Cascade PID Set 3 5571 Square Root Analog Input 3 2653 Derivative 1B Cascade PID Set 3 5572 Offset Type Analog Input 1 2654 Rate 1B Cascade PID Set 3 5573 Offset Type Analog Input 2 2655 Dead Band 1B Cascade PID Set 3 5574 Offset Type Analog Input 3 2657 Hysteresis 1B Cascade PID Set 3 2660 Proportional Band 1A Cascade PID Set 4 2661 Integral 1A Cascade PID Set 4 2662 Reset 1A Cascade PID Set 4 2663 Derivative 1A Cascade PID Set 4 2664 Rate 1A Cascade PID Set 4 2665 Dead Band 1A Cascade PID Set 4 2667 Hysteresis 1A Cascade PID Set 4 2670 Proportional Band 1B Cascade PID Set 4 2671 Integral 1B Cascade PID Set 4 2672 Reset 1B Cascade PID Set 4 2673 Derivative 1B Cascade PID Set 4 2674 Rate 1B Cascade PID Set 4 2675 Dead Band 1B Cascade
63. 602 2612 2622 2632 2642 2652 2662 2672 2682 2692 r w 1A 1B 2603 2613 2623 2633 2643 2653 2663 2673 2683 2693 r w 1A 1B 2604 2614 2624 2634 2644 2654 2664 2674 2684 2694 r w 1A 1B 2605 2615 2625 2635 2645 2655 2665 2675 2685 2695 r w 1A 1B 2607 2617 2627 2637 2647 2657 2667 2677 2687 2697 r w Set 1 2 3 4 5 Conditions for Parameters to Appear Active if Control Type Analog Input 3 is set to Cascade PID Units Setup Page is set to U S and Proportional Band is not set to 0 Set Active if Control Type Analog 1 2 3 4 5 Input 3 is set to Cascade PID Units Setup Page is set to SI and Proportional Band is not set to 0 Set Active if Control Type Analog 1 2 3 4 5 Input 3 is set to Cascade PID Units Setup Page is set to U S and Proportional Band is not set to 0 Set Active if Control Type Analog 1 2 3 4 5 Set 1 2 3 4 5 Input 3 is set to Cascade Pro portional Band is not set to 0 and one output is set to heat and the other to cool Setup Page Active if Control Type Analog Input 3 is set to Cascade Pro portional Band is set to 0 and one output is set to heat and the other to cool Setup Page None of the B parameters are active if both outputs are set to cool or heat Alarm Set Points Main gt Operations gt Alarm Set Points Alarm x 1 or 2 Low Set Point Set low value
64. A 0 Off 607 r w 617 r w 627 r w 1303 r w 880 r w 604 r w 614 r w 624 r w 1602 700 r w 717 r w 1060 r w 1062 r w 1064 r w 1 On Error Latch Analog Input 1 0 Self Clear 1 Latch Error Latch Analog Input 2 0 Self Clear 1 Latch Error Latch Analog Input 3 0 Self Clear 1 Latch Factory Page Set Lockout 0 Full Access 1 Read Only 2 Password Failure Mode System 0 Bumpless Transfer 1 Fixed Filter Time Analog Input 1 60 0 to 60 0 Filter Time Analog Input 2 60 0 to 60 0 NOTE Filter Time Analog Input 3 For moreinforma 60 0 to 60 0 Full Defaults Test tion about parame oes ters seethel ndex Function Control Output 1A 0 Off 1 Heat reverse 2 Cool direct Function Control Output 1B 0 Off 1 Heat reverse 2 Cool direct Function Digital Input 1 0 Off 1 Panel Lock 2 Reset Alarm 1 3 Reset Alarm 2 4 Reset Both Alarms 5 Control Outputs Off 6 Digital Set Point 7 Differential Set Point 8 Digital Ratio 9 Remote 2 10 Remote 3 11 Alternate Control 12 Manual Control 13 Reverse Outputs 14 Activate Messages 15 Lock Auto Man Function Digital Input 2 0 Off Panel Lock Reset Alarm 1 Reset Alarm 2 Reset Both Alarms Control Outputs Off Digital Set Point Differential Set Point Digital Ratio 9 Remote 2 10 Remote 3 11 Alternate Control 12 Manual Control 13 Reverse Outputs 14 Activate Messages 15 Lock Auto Man Function Digital Input 3 0 Off Panel Lock Re
65. ASCII codes 0 9 A Z space Units Analog Input 1 0 Temperature 1 Units 3 characters Units Analog Input 2 0 Temperature 1 Units 3 characters Units Analog Input 3 0 Temperature 1 Units 3 characters 9 10 Communications Watlow Series F4P Parameters Sorted by Modbus Register ook wh O 16 17 20 21 25 100 101 102 103 106 107 200 201 210 213 225 237 298 299 300 301 302 302 302 303 303 303 304 305 305 307 308 309 311 312 313 314 315 316 321 321 321 322 322 322 327 330 331 332 333 334 343 346 349 352 353 365 371 372 452 453 454 500 501 502 503 504 505 Model Diagnostic Serial Number First Part Diagnostic Serial Number Second Part Diagnostic Software Number Diagnostic Revision Diagnostic Manufacturing Date Diagnostic Input 1 Diagnostic Input 2 Diagnostic Input 3 Diagnostic Output 1A Diagnostic Output 1B Diagnostic Retransmit 1 Diagnostic Retransmit 2 Diagnostic Save Changes to EE Input 1 Value Status Input 1 Error Status Alarm 1 Status Power Output 1A Status Alarm 2 Status Power Output 1B Status Auto Manual Mode Status Digital Input 1 Status Input 1 Open Loop Status Digital Input 2 Status Digital Input 3 Status Digital Input 4 Status Control Set Point Set Differential Value Set Point 1 Value Set Ratio Value Alarm 1 Low Deviation Alarm Set Points Alarm 1 Low Maximum Rate Alarm
66. Alphabetical 9 2 Modbus Registers Numerical 9 11 Appendix Specifications ad Saag sein wd ote a bee was A 2 Ordering Information A 3 Declaration of Conformity A 4 Glossary aiii a hp 6 i daha dies iad A 5 MOEK bila detach ta depend amp etna ope Rod Betas sand A 8 Software Map 2 200526 o50 oddone d A 13 About Watlow and Warranty Information ee ee ee ee ene er ee Inside Back Cover A downloadable electronic copy of this user manual is available free of charge through Watlow s web site http Awww watlow com literature prodtechinfo Watlow Series F4P Table of Contents Notes ii Table of Contents Watlow Series F4P Chapter One Introduction Watlow s Series F4P 96mm by 96mm 1 4 DIN Temperature Process controllers are easy to set up pro gram and operate in the most demanding applications The F4P Temperature Process controller includes e four line high resolution LCD display e guided setup software e context sensitive information key e 16 bit microprocessor e universal and digital inputs Inputs and Outputs WATLOW 1 or 3 Universal Analog Inputs gt 2 Control Outputs gt 4 Digital Inputs gt 2 Alarm Outputs gt 2 Retransmit Outputs 1 Communication Input Output gt s optional gt O 0 O Figure 1 1 Series F4P Inputs and Outputs Standard 1 input F4P _ __ AA _ __ _ and Enhanced 3 inputs F4P _ __A
67. Analog Input 2 0 Single Linear 1 Multiple Point Offset Type Analog Input 3 0 Single Linear 1 Multiple Point Offset Value 01 10 Analog Input 1 1000 to 1000 Offset Value 01 10 Analog Input 2 1000 to 1000 Offset Value 01 10 Analog Input 3 1000 to 1000 Open Loop Detect System 0 Off 1 On Operations Alarm Set Point Set Lockout 0 Full Access 1 Read Only 2 Password 3 Hidden Operations Autotune PID Set Lockoutr w 0 Full Access 1 Read Only 2 Password 3 Hidden Operations Control Set Point Set Lockout 0 Full Access 1 Read Only 2 Password 3 Hidden Operations Edit PID Set Lockout 0 Full Access 1 Read Only 2 Password 3 Hidden Operations Mode Status 1 Auto Mode 2 Manual Operations PID Crossover Set Lockout 0 Full Access 1 Read Only 2 Password 3 Hidden Operations Ramp Set Point Set Lockout 0 Full Access 1 Read Only 2 Password 3 Hidden Operations Remote Set Point Set Lockout 0 Full Access 1 Read Only 2 Password 3 Hidden Output 1A Diagnostic 0 None 1 Mechanical Relay 2 SSR 3 DC 4 Process Watlow Series F4P Communications 9 7 17 Output 1B Diagnostic 2670 Proportional Band 1B Cascade PID Set 4 r 0 None r w 0 to 30000 1 Mechanical Relay 2690 Proportional Band 1B Cascade PID Set 5 2 SSR r w 0 to 30000 3 550 Proportional Band 1B PID Set 1 O r w 0 to 30000 is PID Cross 1 2 Operations 560 Proportional Band 1B PID Set 2 r w 19999 to 30000 l HN 0 to 3000
68. B ____ Watlow Series F4P Introduction 1 1 setup Steps Your Series F4P may arrive as an independent unit or already installed in other equipment The steps below may or may not apply to all units The Series F4P soft ware can be locked with different types of security See Chapter 5 Factory Page What to do How to do it 1 Install and wire the controller See Chapter 8 Installation and Wiring This step will not be necessary if the Series F4P is already installed in equipment Configure the controller to suit your application Learn to navigate the softwarein Chapter 2 Operating from the Front Pane and then go to Chapter 4 Setup Page For background you may also want to rg er to Chapter 7 Features This step may not be necessary if the Series F4P is already installed in the equipment 3 Tune the system and set alarm set points See Chapter 3 Operations Page Establish a set point for static set point control The Key During all these steps the Information Key will summon helpful definitions and setup tips J ust position the cur sor next to the item you want to know more about then press the key Press it again to return to your task See Chapter 3 Operations Page 1 2 Introduction Watlow Series F4P Chapter Two Navigation and Operating from the Front Panel Displays and Indicator Lights 2 2 Guided Programming 0000e eens 2 3 Custo
69. Deviation Range Select the cascade low deviation Cascade High Deviation Range Select the cascade high deviation Range Modbus Value Learn 1 0 3 to 100 0 3 to 1000 in tenths 0 0 to 100 0 O to 1000 in tenths Normal 0 Ratio 1 Differential 2 Remote 3 Cascade 5 Process Cascade 0 Deviation Cascade 1 lt sensor range gt max range process 19999 to 30000 lt sensor range gt max range process 19999 to 30000 19999 to 1 1999 9 to 0 1 199 99 to 0 01 19 999 to 0 001 19999 to 1 in inte ger tenths hun dredths thousandths 1 to 9999 1 to 999 9 1 to 99 99 1 to 9 999 1 to9999 in integer tenths hundredths thousandths Default 1 0 0 Normal Process Cas cade lt sensor range low gt lt sensor range high gt 19999 9999 Y Note Press the Information Key for more task related tips Modbus Register read write I O Set 1919 Ww 1916 r w 1917 r w 1141 r w 1925 r w 1926 r w 1927 r w 1926 r w 1927 r w Conditions for Parameters to Appear Appears if the controller is the enhanced version F4P_ _ _ AB ____ Analog Input 3 is selected Sensor is set to Slidewire and Auto M anual Calibration is set to Manual Appears if the controller is the enhanced version F4P_ _ _ AB ____ Analog Input 3 is selected and Sensor is set to Slidewire Appears if the controller is the enhanced
70. EMV Anforderungen Storfestigkeit Industriebereich Klasse A Emissionen EN 61000 4 2 1996 mit A1 1998 Stdrfestigkeit gegen elektronische Entladung EN 61000 4 3 1997 Stdrfestigkeit gegen Strahlungsfelder EN 61000 4 4 1995 Stdrfestigkeit gegen schnelle StoBe Burst EN 61000 4 5 1995 mit A1 1996 Stdrfestigkeit gegen Uberspannung EN 61000 4 6 1996 Geleitete Storfestigkeit EN 61000 4 11 1994 Stdrfestigkeit gegen Spannungsabfall kurze Unterbrechungen und Spannungsschwankungen EN 61000 3 2 1995 mit A1 3 1999 Harmonische Stromemissionen EN 61000 3 3 1995 mit A1 1998 Spannungsfluktationen und Flimmern EN 61000 3 3 1995 Grenzen der Spannungsschwankungen und Flimmern 73 23 EEC Niederspannungsrichtlinie EN 61010 1 1993 mit A1 1995 Sicherheitsanforderungen fur elektrische Gerate fur Messungen Kontrolle und Laborgebrauch Teil 1 Allgemeine Anforderungen Declara que el producto siguiente Designacion Serie F4 Numeros de modelo F4 S D o P H or L C E Fo K A C E F o K A C F o K A C F K 0 o 6 0 1 0 2 Cualesquiera tres letras o n meros Control de temperatura Categoria de instalaci n Il Grado de contaminaci n 2 Tension nominal 100 a 240 V CA 0 24 a 28 V CA o CD Frecuencia nominal 50 o 60 Hz Consumo nominal de energia 39 VA maximo Espanol Clasificaci n Cumple con los requisitos esenciales de las siguientes Directrices de la Uni n Eu ropea mediante el uso de las nor
71. ID Set 1 23 Power 1B Bar r w 0 to 999 minutes in hundredths 24 Tune Status 1 2623 Derivative 1A Cascade PID Set 2 25 Digital Inputs r w 0 to 999 minutes in hundredths 26 Active Ch1 PID Set 2643 Derivative 1A Cascade PID Set 3 509 Cycle Time Type Control Output 1A r w 0 to 999 minutes in hundredths r w 0 Variable Burst 2663 Derivative 1A Cascade PID Set 4 1 Fixed Time r w 0 to 999 minutes in hundredths 559 Cycle Time Type Control Output 1B 2683 Derivative 1A Cascade PID Set 5 r w 0 Variable Burst r w 0 to 999 minutes in hundredths 9 4 Communications Watlow Series F4P 503 r w 513 r w 523 r w 533 r w 543 r w 2613 r w 2633 r w 2653 r w 2673 r w 2693 r w 553 r w 563 r w 573 r w 583 r w 593 r w 314 r w 333 r w 352 r w 371 r w 201 213 225 237 315 r w 334 r w 353 r w 372 r w 308 r w 327 r w 346 r w 365 r w 1513 844 r w Derivative 1A PID Set 1 0 to 999 minutes in hundredths Derivative 1A PID Set 2 0 to 999 minutes in hundredths Derivative 1A PID Set 3 0 to 999 minutes in hundredths Derivative 1A PID Set 4 0 to 999 minutes in hundredths Derivative 1A PID Set 5 0 to 999 minutes in hundredths Derivative 1B Cascade PID Set 1 0 to 999 minutes in hundredths Derivative 1B Cascade PID Set 2 0 to 999 minutes in hundredths Derivative 1B Cascade PID Set 3 0 to 999 minutes in hundredths Derivative 1B Cascade PID Set 4 0 to 999 minutes in
72. Line 03 Char 01 17 Static Message 2617 Hysteresis 1B Cascade PID Set 1 4561 4577 Message 1 Line 04 Char 01 17 Static Message 2620 Proportional Band 1A Cascade PID Set 2 4581 4597 Message 2 Line 01 Char 01 17 Static Message 2621 Integral 1A Cascade PID Set 2 4601 4617 Message 2 Line 02 Char 01 17 Static Message 2622 Reset 1A Cascade PID Set 2 4621 4637 Message 2 Line 03 Char 01 17 Static Message 2623 Derivative 1A Cascade PID Set 2 4641 4657 Message 2 Line 04 Char 01 17 Static Message 2624 Rate 1A Cascade PID Set 2 4661 4677 Message 3 Line 01 Char 01 17 Static Message 2625 Dead Band 1A Cascade PID Set 2 4681 4697 Message 3 Line 02 Char 01 17 Static Message 2627 Hysteresis 1A Cascade PID Set 2 4701 4717 Message 3 Line 03 Char 01 17 Static Message 2630 Proportional Band 1B Cascade PID Set 2 4721 4737 Message 3 Line 04 Char 01 17 Static Message 2631 Integral 1B Cascade PID Set 2 4741 4757 Message 4 Line 01 Char 01 17 Static Message 2632 Reset 1B Cascade PID Set 2 4761 4777 Message 4 Line 02 Char 01 17 Static Message 2633 Derivative 1B Cascade PID Set 2 4781 4797 Message 4 Line 03 Char 01 17 Static Message 2634 Rate 1B Cascade PID Set 2 4801 4817 Message 4 Line 04 Char 01 17 Static Message 2635 Dead Band 1B Cascade PID Set 2 5506 5515 Offset Point 01 10 Analog Input 1 2637 Hysteresis 1B Cascade PID Set 2 5516 5525 Offset Point 01 10 Analog Input 2 2640 Proportional Band 1A Cascade PID Set 3
73. Low Deviation High Deviation Rate PID Crossover PID 1 to 2 PID2to3 PID3to4 PID4to5 PID Cross Ramp x to Set Point Ramp to Set Point Mode Ramp to Set Point Rate Ramp to Set Point Scale Control Set Points Boost Power Boost Delay Time Remote Local Set Point Boost Set Point Dig SP 1 Dig SP 2 Dig SP 3 Dig SP 4 Digital Set Point x 1 to 4 Digital Differential Set Point x 1 to 4 Digital Ratio Set Point x 1 to 4 6 10 Parameters Watlow Series F4P setup Page Parameters Select how the outputs will behave if an input error switches the con troller to manual mode Fixed 1 Modbus Register Range read write Conditions for Parameter Description Modbus Value Default 1 O Set Parameters to Appear System Main gt Setup gt System PID Units US US will bein US 0 900 r w Active Always Choose units for PID Reset Rate 0 control SI SI will be in Inte gral Derivative 1 F or C F 0 F 0 901 r w Active Always Choose temperature C 1 scale Show F or C No Upper Display 0 Yes Upper 1923 rw Active if input type is either RTD Choose whether to dis Yes Upper Display 1 Display 1 or thermocouple play or hide C or F in top display Maximum Transfer Heat 0 0 to 100 0 100 0 452 r w Active if one or both control out The maximum heat out O to 1000
74. Messages Alarm Output 2 3051 Activate Message Digital Input 2 r w 0 Yes on Main Page r w 0 Message 1 1 No 1 Message 2 706 Alarm Sides Alarm Output 1 2 Message 3 3 M 4 r w 0 Both essage T ow 3052 Activate Message Digital Input 3 2 High rw 0 Message 1 723 Alarm Sides Alarm Output 2 1 Message 2 r w 0 Both 2 Message 3 i Tow 3 Message 4 7 2 High 3053 Activate Message Digital Input 4 716 Alarm Source Alarm Output 1 r w 0 Message 1 r w 0 Input 1 1 Message 2 1 Input 2 2 Message 3 2 Input 3 he 733 Alarm Source Alarm Output 2 303 Alarm 1 High Deviation Alarm Set Points Aa 0 Input 1 ae r w 1 to 30000 Input 2 303 Alarm 1 High Set Point Alarm Set Points 2 Input 3 r w lt per sensor gt to Alarm 1 Low Set Point 702 Alarm Type Alarm Output 1 303 Alarm 1 Maximum High Rate Alarm Set Points r w 0 Off r w Alarm 1 Low Maximum Rate 1 to 30000 1 Process 302 Alarm 1 Low Deviation Alarm Set Points 2 Deviation r w 19999 to 1 3 Maximum Rate 302 Alarm 1 Low Set Point Alarm Set Points 719 Alarm Type Alarm Output 2 r w lt per sensor gt to Alarm 1 High Set Point r w 0 Off 302 Alarm 1 Maximum Low Rate Alarm Set Points 1 Process r w 19999 to Alarm 1 Maximum Rate High 1 2 Deviation 102 Alarm 1 Status 3 Maximum Rate r 0 Off 836 Analog Range Retransmit Output 1 1 Alarm High r w 0 4to20mA 2 Alarm Low 1 Oto 20mA 322 Alarm 2 High Deviation Alarm Set Points 2 0 to sv r w 1 to 30000 3 1to SV 322 Alarm 2 High Set Point Alarm Set Points ot oo r w lt
75. Page Parameter Table Range Parameter Description Modbus Value Offset Value Input 2 Set 1 1000 to 1000 to 10 1000 to 1000 Set the size of the offset Offset Value Input 3 Set 1 1000 to 1000 to 10 1000 to 1000 Set the size of the offset Filter Time 60 0 to 60 0 Set the filter time for 600 to 600 in tenths Input in seconds Error Latch Self Clear 0 Select whether error Latch 1 clear is automatic or manual Square Root Off 0 Apply square root ex On 1 traction to input Analog Input 3 Main gt Setup gt Analog Input 3 Auto Manual Slidewire Cali Skip Calibration 0 bration Automatic 1 Select the slidewire cali Manual 2 bration method Slidewire Learn Closed Learn 1 Calibrate the slidewire to the closed valve Default O 0 O 0 0 0 1 0 if Decimal set to 0 0 and Sensor Type set to Thermocou ple or RTD 10 Self Clear 0 Off 0 Skip Calibra tion 0 VY Note For more information about how parameter settings affect the controller s operation see the Features Chapter Modbus Register read write I O Set 5546 1 5547 2 5548 3 5549 4 5550 5 5551 6 5552 7 5553 8 5554 9 5555 10 r w 5556 1 5557 2 5558 3 5559 4 5560 5 5561 6 5562 7 5563 8 5564 9 5565 10 r w 604 l 614 2 624 3 r w Input 607 1 617 2 627 3 r w Input 5569 1 5570 2 5571 3 r w 1915 r w
76. Rate Address Custom Main Page see Custom Main Page Parameter Record Process Display Display Time LED Intensity Static Message Message 1 Line 1 Message 1 Line 2 Message 1 Line 3 Message 1 Line 4 Message 2 Line 1 Message 2 Line 2 Message 2 Line 3 Message 2 Line 4 Message 3 Line 1 Message 3 Line 2 Message 3 Line 3 Message 3 Line 4 Message 4 Line 1 Message 4 Line 2 Message 4 Line 3 Message 4 Line 4 6 24 Parameters Watlow Series F4P Custom Main Page Parameter Record Make a photocopy of this page and enter your settings on that copy Name Date Will always appear if active Main Page Input 1 Error Input 2 Error Input 3 Error Will appear if active and set up Alarm 1 Condition to appear Alarm 2 Condition Autotuning Position on Main Page Possible parameters None Input Input Input Input Choose from the column at the far right the information you want to appear on the Main Page in any order Input Ratio Will always appear Go to Operations Go to Setup Go to Factory Input 3 1 value 1 Value bar graph 2 value 2 Value bar graph value 3 Value bar graph Dgt digital Ratio Value Set Point Set Ratio Dgt digital Diff tial Value appears if Input 3 is set to Ratio appears if Input 3 is set to Differential differen Diff Ldifferential Set Point Set Differential Digital Se
77. Series F4P User s Manual 96mm x 96mm Process Controller 1 4 DIN with Guided Setup and Programming A WATLOW 1241 Bundy Boulevard Winona Minnesota USA Phone 1 507 454 5300 Fax 1 507 452 4507 http www watlow com English C TOTAL CUSTOMER SATISFACTION 3 Year Warranty ISO 9001 ike QZ Registered Company Winona Minnesota USA 0600 0032 0013 Rev D January 2003 15 00 A CAUTION or WARNING A Electrical Shock Hazard CAUTION or WARNING Safety Information We use note caution and warning symbols throughout this book to draw your attention to important operational and safety information A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears with information that is important for protecting your equipment and performance Be especially careful to read and follow all cautions that apply to your application A WARNING safety alert appears with information that is important for protecting you others and equipment from damage Pay very close attention to all warnings that apply to your application The safety alert symbol A an exclamation point in a triangle precedes a general CAUTION or WARNING statement The electrical hazard symbol A a lightning bolt in a triangle precedes an electric shock hazard CAUTION or WARNING safety statement Technical Assistance If you encounter a problem w
78. Silencing 00 0c cece eee 7 11 Alani SIGCS ia tebe i el ee a ale 7 11 Advanced Features Boost Heat and Boost Cool 7 12 DUPIE a of hea ce witli ere ER Wide ob tw eed As fale Digital Set Points 0 00085 7 14 Features in Enhanced Series F4P Controller Remote Set Point 000 7 15 Alternate Input 0 0002 e eee 7 15 Cascade Control 0000 7 16 Differential Control 00000 7 17 Ratio Control pirre nra aee wales eae 7 17 Slidewire Control na aaa na aaan cee 7 18 Watlow Series F4P Features 7 1 Inputs Multiple Input Offsets Offset point are used to compensate for differences be tween the target process value and the sensor value read by the Series F4P Multiple offset points enable the F 4P to compensate for non linear differences between the sen sor readings and target process values over the thermal or process system operating range Sensor reading differ ences can be caused by sensor placement tolerances an inaccurate sensor or lead resistance The Series F4P controller supports both single point and multiple point offsets The choice for single or multiple offsets is made in the Setup Page gt Analog Input Menu A single point offset allows the F 4P to control the process to one offset value difference linearly either above or be low the sensed value over the entire operating range Multiple point offsets allow the
79. These contacts close when the relay coil is energized They open when power is removed from the coil form B A single pole single throw relay that us es only the normally closed NC and common con tacts These contacts open when the relay coil is en ergized They close when power is removed from the coil form C A single pole doublethrow relay that uses the normally open NO normally closed NC and common contacts The operator can choose to wire for a formA or form B contact Hertz Hz Frequency measured in cycles per second hysteresis A change in the process variable re quired to re energize the control or alarm output Sometimes called switching differential integral Control action that automatically elim inates offset or droop between set point and actual process temperature integral control I A form of temperature con trol The of PID See integral inverse scaling The relationship between the low and high scale value and the process input or output Minimum process signal is represented by scale high value and maximum process signal is represented by scale low value isolation Electrical separation of sensor from high voltage circuitry Allows use of grounded or ungrounded sensing element J IS See oint Industrial Standards J oint Industrial Standards J 1S A J apanese agency that establishes and maintains standards for equipment and components Also Know
80. Yes 0 1315 r w Active Always Unlock set point and all pages and menus Y Note For more information about how parameter settings affect the controller s operation see the Features Chapter 6 26 Parameters Watlow Series F4P Factory Page Parameter Table Parameter Description Operations PID Crossover Set access to PID Crossover Operations Ramp Set Point Set access to the Ramp Set Point Operations Control Set Point Set access to the Control Set Point Operations Remote Local Set Point Set access to the Re mote L ocal Set Point Range Modbus Value Full Access 0 Read Only 1 Password 2 Hidden 3 Full Access 0 Read Only 1 Password 2 Hidden 3 F ull Access 0 Read Only 1 Password 2 Hidden 3 Full Access 0 Read Only 1 Password 2 Hidden 3 Diagnostic Main gt Factory gt Diagnostic Model First Digits Manufactured Date Identifies the manufac ture date WWYY Week Year Serial Number Identifies the individual controller Software Number Identifies the software ID number Software Revision Identifies the software revision Input 1 Displays the input 1 type P4 4P ASCII 5280 Dec 0100 to 5200 0100 to 5200 000000 to 999999 0 to 999999 00 to 99 0 to 99 0 00 to 9 99 0 to 999 Univ Single 7 Default Full Access 0 Full Access 0 Full Access 0 Full Access 0 P4 4P ASCII
81. a Freight Prepaid basis 3 After we receive your return we will examine it and determine the cause for your action 4 In cases of manufacturing defect we will enter a repair order replacement order or issue credit for material returned 5 To return products that are not defective goods must bein new condition in the original boxes and they must be returned within 120 days of receipt A 20 percent restocking charge is applied for all returned stock controls and accessories 6 Ifthe unit is unrepairable it will be returned to you with a letter of explanation Repair costs will not exceed 50 percent of the original cost 7 Watlow reserves the right to charge for no trouble found NTF returns not to exceed 20 percent of the original net price How to Reach Us Your Authorized Watlow Distributor TOTAL CUSTOMER SATISFACTION 3 Year Warranty United States headquarters Asia Pacific Watlow Electric Manufacturing Company 12001 Lackland Road St Louis Missouri USA 63146 Telephone 1 314 878 4600 Fax 1 314 878 6814 Europe Watlow GmbH Industriegebiet Heidig Lauchwasenstr 1 Postfach 1165 Kronau 76709 Germany Telephone 49 7253 9400 0 Fax 49 7253 9400 44 Watlow France S A R L Immeuble Somag 16 Rue Amp re Cergy Pontoise CEDEX 95307 France Telephone 33 1 3073 2425 Fax 33 1 3073 2875 Watlow Italy S R L Via Meucci 14 20094 Corsico MI ltaly Telephone 39 02 458884
82. a low side alarm It must be lower than the alarm high set point and higher than the low limit of the sensor range Location in software Operations Page gt Alarm Set Point gt Alarm x 1 or 2 Alarm Hysteresis An alarm state Is triggered when the process value reaches the alarm high or alarm low set point Alarm hysteresis defines how far the process must return into the normal operating range before the alarm can be cleared Alarm hysteresis is a zone inside each alarm set point This zone is defined by adding the hysteresis value to the alarm low set point or subtracting the hysteresis value from the alarm high set point Location in software Setup Page gt Alarm Output x 1 or 2 Process Deviation or Rate Alarms A process alarm uses one or two absolute set points to define an alarm condition A deviation alarm uses one or two set points that are defined relative to the control set point High and low alarm set points are calculated by adding and or subtracting offset values from the control set point If the set point changes the window defined by the alarm set points automatically changes with it A rate alarm is triggered by a change in temperature or process value that exceeds the selected rate Location in software Setup Page gt Alarm Output x 1 or 2 High Side Alarm Range Alarm High Set Point y Alarm Hysteresis Normal Operating Range Tem perature alarm Hysteresis Alarm Low Set Point
83. al Band 1B PID Set 1 Integral 1B PID Set 1 Reset 1B PID Set 1 Derivative 1B PID Set 1 Rate 1B PID Set 1 Dead Band 1B PID Set 1 Cycle Time Value Control Output 1B Hysteresis 1B PID Set 1 Cycle Time Type Control Output 1B Proportional Band 1B PID Set 2 Integral 1B PID Set 2 Reset 1B PID Set 2 Derivative 1B PID Set 2 Rate 1B PID Set 2 Dead Band 1B PID Set 2 Hysteresis 1B PID Set 2 Proportional Band 1B PID Set 3 Integral 1B PID Set 3 Reset 1B PID Set 3 Derivative 1B PID Set 3 Rate 1B PID Set 3 Dead Band 1B PID Set 3 Hysteresis 1B PID Set 3 Proportional Band 1B PID Set 4 Integral 1B PID Set 4 Reset 1B PID Set 4 Derivative 1B PID Set 4 Rate 1B PID Set 4 Dead Band 1B PID Set 4 Hysteresis 1B PID Set 4 Proportional Band 1B PID Set 5 Integral 1B PID Set 5 Reset 1B PID Set 5 Derivative 1B PID Set 5 Rate 1B PID Set 5 Dead Band 1B PID Set 5 Hysteresis 1B PID Set 5 Sensor Analog Input 1 Sensor Type Analog Input 1 Set Point Low Limit Analog Input 1 Set Point High Limit Analog Input 1 Filter Time Analog Input 1 Calibration Offset Value Analog Input 1 Decimal Analog Input 1 Error Latch Analog Input 1 Units Analog Input 1 Sensor Analog Input 2 Sensor Type Analog Input 2 Watlow Series F4P Communications 9 11 612 Set Point Low Limit Analog Input 2 1100 Ramp to Set Point Mode Operations 613 Set Point High Limit Analog Input 2 1101 Ramp to Set Point Rate Ope
84. and definitions about the chosen parameter Main Page see Chapter 2 Input x 1 to 3 Error Alarm x 1 to 2 Condition Parameter x 1 to 16 Process 1 Value Process 1 Value bar graph Set Point 1 or Idle Set Point Set Point 1 or Idle Set Point value bar graph Remote Set Point 2 Remote Set Point 3 Output 1A Power Output 1A Power bar graph Output 1B Power Output 1B Power bar graph Autotuning Time Remaining Active PID Set Go to Operations Go to Setup Go to Factory Go to Factory y Communications Vie Scroll up or down Move down Operations Page see Chapter 3 Autotune PID Channel 1 Autotune Autotune PID Type Autotune Cascade PID Cascade Inner Loop Cascade Outer Loop Edit PID PID Set x 1 to 5 Optional Inner Loop Proportional Band A Integral A Reset A Derivative A Rate A Dead Band A Hysteresis A Proportional Band B Integral B Reset B Derivative B Rate B Dead Band B Hysteresis B Cascade Outer Loop PID Set x 1 5 Proportional BandA Integral A ResetA Derivative A RateA Dead Band A Hysteresis A Proportional Band B Integral B ResetB Derivative B RateB Dead Band B Hysteresis B Alarm Set Points Alarm Low Set Point Alarm High Set Point Alarm Low Deviation Alarm High Deviation Alarm Maximum Low Rate Alarm Maximum High Rate PID Crossover PID Crossover PID Cross x Ramp x to Set Point Ramp to Set Point Mode Ramp to Set Point Scale Ramp to Set Point Rate Control Set Points Boost
85. ansfer 2 3 6 11 manual tuning 2 3 Manufacturing Date 6 27 map software A 13 A 14 Maximum Transfer Cool 6 11 Maximum Transfer Heat 6 11 Message Display Time 6 17 Message x 1 to 4 6 22 Minimum Transfer Power 7 5 Modbus 9 1 9 13 exception responses 9 1 alphabetical list 9 2 9 10 numerical list 9 11 9 13 Model 6 27 model number 6 27 8 5 A 3 multiple input offsets 6 14 7 2 multiple PID sets 3 3 3 4 7 8 noise generation RFI 7 8 O Offset Point x 1 to 10 Input 1 6 14 Offset Point x 1 to 10 Input 2 6 14 Offset Point x 1 to 10 Input 3 6 14 Offset Point Settings 7 2 Offset Type 6 14 Offset Value x 1 to 10 Input 1 6 14 Offset Value x 1 to 10 Input 2 6 15 Offset Value x 1 to 10 Input 3 6 15 on off control 7 6 open loop 7 5 Open Loop Detect 6 12 7 9 open loop error 7 9 Operations Menu 6 7 Operations Page 3 1 3 4 6 4 6 10 Operations Page Parameter Record 6 12 Operations Alarm Set Point 6 6 6 7 Operations Alarm Set Point Set Lock out 6 26 Operations Autotune PID 6 4 Operations Autotune PID Set Lockout 6 26 Operations Control Set Point Menu 6 8 Operations Control Set Point Set Lockout 6 27 Operations Edit PID Menu 6 4 6 5 Operations Edit PID Set Lockout 6 26 operations overview 3 1 Operations PID Crossover 6 7 Operations PID Crossover Set Lockout 6 27 Operations Ramp Set Point Set Lock out 6 27 Operations Ramp to Set Point Menu 6 7 6 8
86. are Operations Page gt Edit PID gt PID Set x 1 to 5 Dead Band In a PID application the dead bands above and below the set point can save an application s energy and wear by maintaining process temperature within acceptable ranges Shifting the effective cooling set point and heat ing set point keeps the two systems from fighting each other Proportional action ceases when the process value is within the dead band Integral action continues to bring the process temperature to the set point When the dead band value is zero the heating element activates when the temperature drops below the set point and the cool ing element switches on when the temperature exceeds the set point Location in software Operations Page gt Edit PID gt PID Set x 1 to 5 Set Point Droop Proportional Band Droop corrected Temperature Time Figure 7 7a Proportional Plus Integral Control Reduced Overshoot Set Point Proportional Band Proportional Band x 2 Heating slows Temperature Time Figure 7 7b PID Control Cooling Proportional Band Cooling Set Point ling Dead B Heating Set Point f cooling bade Proportional Band Temperature Time Figure 7 7c Cooling Dead Band Watlow Series F4P Features 7 7 Multiple PID Sets The Series F4P supports up to five heat cool PID sets This feature is extremely valuable if the characteristics of your thermal system vary over its
87. at which alarm is triggered Alarm x 1 or 2 High Set Point Set high value at which alarm is triggered lt per sensor gt to Alarm x High Set Point lt per sensor gt to Alarm x Low Set Point er sensor gt 303 1 i 322 Y Note Press the Information Key for more task related tips lt per sensor gt 302 1 321 2 r w 2 r w Active if Alarm x Type Setup Page is set to Process Active if Alarm x Type Setup Page is set to Process 6 6 Parameters Watlow Series F4P Operations Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default 1 O Set Parameters to Appear Alarm x 1 or 2 Low 19999 to 1 999 302 1 Active if Alarm x Type Setup Deviation 1999 9 to 0 1 E 2 Page is set to Deviation Set the deviation below 199 99 to 0 01 set point 1 that will trig 19 999 to 0 001 ger an alarm 19999 to 1 in inte ger tenths hun dredths or thou sandths Alarm x 1 or 2 High 1 to 30000 999 303 1 Active if Alarm x Type Setup Deviation 0 1 to 3000 0 2 Page is set to Deviation Set the deviation above 0 01 to 300 00 set point 1 that will trig 0 001 to 30 000 ger an alarm 1 to 30000 in integer tenths hundredths or thousandths Alarm x 1 or 2 Maximum 19999 to Maximum 100 302 1 Active if Alarm x Type Setup Low Rate Rate High 1 ve 2 Page is set to Maximum Rate Set the maximum rate 19999 to Maximum process value
88. ate 1A PID Set 3 1 Oto 20mA r w 0 to 999 minutes in hundredths 2 0tosv 534 Rate 1A PID Set 4 3 1 to 5V r w 0 to 999 minutes in hundredths nF vee reverse value a8 pale 1A pete ani r w 0 to 999 minutes in hundredths e E 1A Cascade PID Set 1 2614 Rate 1B Cascade PID Set 1 3 r w 0 to 999 minutes in hundredths cd slashes i MA CAScade Deke 2634 Rate 1B Cascade PID Set 2 r w 0 to 999 minutes in hundredths i a 1A Cascade PID Set 3 2654 Rate 1B Cascade PID Set 3 a r w 0 to 999 minutes in hundredths ae Blather 1A Cascade PID Set 4 2674 Rate 1B Cascade PID Set 4 N i r w 0 to 999 minutes in hundredths sh sla ae 1A Cascade PID Set 5 2694 Rate 1B Cascade PID Set 5 on gt r w 0 to 999 minutes in hundredths aN iia i e 1A PID Set 1 554 Rate 1B PID Set 1 ij s r w 0 to 999 minutes in hundredths Sharia 1A PID Set 2 564 Rate 1B PID Set 2 oe r w 0 to 999 minutes in hundredths Boils 1A PID Set 3 574 Rate 1B PID Set 3 ue p r w 0 to 999 minutes in hundredths a ia e ae 1A PID Set 4 584 Rate 1B PID Set 4 oe r w 0 to 999 minutes in hundredths oe ii e 1A PID Set 5 594 Rate 1B PID Set 5 las A r w 0 to 999 minutes in hundredths seer a 1B Cascade PID Set 1 316 Remote Local Set Point Local Remote Set Point oe r w 0 Local Set Point 2630 Proportional Band 1B Cascade PID Set 2 1 Remote 2 rr w 0 to 30000 2 Remote 3 2650 Proportional Band 1B Cascade PID Set 3 2602 Reset 1A Cascade PID Set 1 r w 0 to 30000 r w 0 to 9999 repea
89. atus 1 Digital Inputs VY Note For more information about how parameter settings affect the controller s operation see the Features Chapter Conditions for Parameters to Appear 6 2 Parameters Watlow Series F4P Main Page Parameter Table Range Parameter Description Modbus Value Go to Operations Auto tune PID sets edit PID parameters select alarm set points select PID crossover select ramp to set point select control set points and mode Go to Setup Set up Inputs and out puts configure the sys tem design the Main Page configure alarms configure communication and define static mes sages Go to Factory Set security settings cal ibrate and restore factory settings perform diag nostics test outputs VY Note For more information about how parameter settings affect the controller s operation see the Features Chapter Modbus Register read write 1 O Set Conditions for Parameters to Appear Watlow Series F4P Parameters 6 3 Operations Page Parameters Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear Autotune PID Main gt Operations gt Autotune PID Channel 1 Autotune Tune Off 0 Tune Off 0 305 Active if controller is in auto Select which PID pa i at r z r w closed loop mode rameters will be au PID set 3 3 tomatically PID Set 4 4 tuned PID Set 5 5 Autotune PID Type Heat On
90. ch then generates a power level for the outer loop The set point for the inner loop is determined by the outer loop power level and the Cascade Low Range Deviation and the Cascade High Range Deviation settings for analog in put 3 The inner loop analog input 1 monitors the energy source heating and cooling which is compared to the inner loop set point generated by the outer loop The result of the compari son the error signal is acted on by the settings in a Cascade Inner Loop PID set 1 to 5 which generates an output power level between 100 to 100 If the power level is positive the heat will be on if the power level is negative the cool will come on In Series F4 controllers cascade control is available on chan nel 1 Analog input 3 is used to measure the outer loop pro cess while analog input 1 the inner loop is used to measure the energy source Power from the energy sources are sup plied by outputs 1A and 1B To set up and tune a system for cascade control see the Oper ations Chapter Location in software Setup Page and Operations Page To set up and tune a system for cascade control see the Operations Chapter Location in software Setup Page and Operations Page Temperature Curve A PID Curve B Cascade Curve C Single control Time Figure 7 16a Control Lag Times Set Point Outer Loop Process Part Control Outer Loop PID Set 1 5 ES PB x 100 Out Error Signal Inpu
91. chanical components Experiment until the cycle time is consistent with the desired quality of control 3 Goto the Edit PID Menu Operations Page and choose the channel and PID set Establish values for the PID parameters Proportional Band 5 Integral Reset 0 Derivative Rate 0 and Autotune Tune Off Tuning begins when you choose a PID set 4 When the system stabilizes watch the value of Input 1 on the Main Page If this value fluctuates increase the proportional band setting until it stabilizes Ad just the proportional band in 3 to 5 increments al lowing time for the system to stabilize between ad justments 5 When Input 1 has stabilized watch the percent pow er on the Main Page It should be stable 2 At this point the process temperature should also be stable but it will exhibit droop stabilized below set point The droop can be eliminated with integral re set 3 2 Operations Page Watlow Series F4P 6 Start with an integral setting of 99 9 minutes and al low 10 minutes for the process temperature to get to set point If it has not decrease the setting by half and wait another 10 minutes Then halve the setting again and wait another 10 minutes until the process value equals the set point If the process becomes un stable the integral value is too small Increase it un til the process stabilizes 7 Increase Derivative Rate to 0 10 minute Then in crease the set point by 11 to 17 C
92. control output 1B Note Digital inputs are edge triggered and require a transition from a high to low or low to high state Y Note Press the Information Key for more task related tips Modbus Register read write I O Set Input 1061 1 1063 2 1065 3 1067 4 r w Output 700 1A 717 1B r w Output 509 1A 559 1B r w Output 506 1A 556 1B Output 701 1A 718 1B r w 844 r w Output 714 14 731 1B r w Output 715 14A 732 1B r w 885 r w 881 r w 882 r w Conditions for Parameters to Appear Active Always Active Always Active if output x is not a me chanical relay or process out put Active if Cycle Time Type is set to Fixed Time Active if the controller is equipped with a process output Active if output 1A is a process output Active Always Active Always Active if the control output func tions are both set to heat or cool Active if Boost Type is set to Power Active if Boost Type is set to Set Point 6 18 Parameters Watlow Series F4P Setup Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default 1 O Set Parameters to Appear Alarm Output x 1 and 2 Main gt Setup gt Alarm Output x 1 and 2 Name lt 10 characters selected ALARMX 3200 3209 1 Active Always Name the alarm for easy by user gt n 2 reference Alarm Type Off 0 Off 0 Output
93. correctly set Baud rate parameter incorrectly set or incorrect protocol Use Modbus RTU 8 data bits no parity and 1 stop bit Unit to unit daisy chain disconnected Communications wiring reversed shorted or open ElA 232 to EIA 485 converter incorrectly set or wired Computer communications port incorrectly set up or defective e Termination and or pull up of bus required Serial cable is open or not wired correctly Serial port of controller is defective e Alarm silencing is enabled e Alarm output not configured Controller in Diagnostic mode e Alarm annunciation is set to off e Alarm latched To dear the alarm correct the alarm condition If the alarm is latched press with the cursor at the alarm message on the Main Page rectly e Analog input s in error condi tion e Input may bein error condition Corrective Action e Check switches fuses breakers interlocks limits connectors etc for energized condi tions and proper connection Measure power for required level Check part number for input power required Check wire size Check for bad connections Check Communications Setup Menu and set to correct address Check Communications Setup Menu and set to correct baud rate Be sure it is Modbus RTU protocol Look for a break in the daisy chain Verify correct connections and test wiring paths Converter must be half duplex Check converter box wiring and s
94. ction 7 6 7 7 Proportional Band x A or B Cascade PID 3 3 3 4 6 5 7 16 Proportional Band x A or B PID Set Channel 1 3 2 6 4 7 6 7 7 proportional control 7 6 7 7 proportional integral derivative PID control 7 7 proportional plus integral PI control 7 7 proportional plus integral plus deriva tive PID control 7 7 PV bias see multiple input offsets R Ramp to Set Point Menu 6 7 Ramp to Set Point Mode 6 7 Ramp to Set Point Rate 6 8 Ramp to Set Point Scale 6 8 rate alarm 3 1 7 10 Rate x A or B Cascade PID 3 3 3 4 6 6 7 16 Rate x A or B PID Set Channel 1 3 2 6 5 Ratio Control 7 17 Ratio set point 6 2 read only security level 5 1 Records Custom Main Page 6 25 Operations Page 6 10 Setup Page 6 23 6 24 reference compensator 5 3 Remote Local Set Point 6 9 Remote Set Point 7 15 removing the controller 8 4 reset 7 7 reset value 7 7 Reset x Aor B 3 2 Reset x A or B Cascade PID 3 3 3 4 6 6 7 16 Reset x A or B PID Set Channel 1 6 5 resistance temperature detector see RTD Restore Input x 1 to 3 Calibration 6 31 restoring factory calibration values 5 3 retransmit 7 9 Retransmit Output x 1 and 2 Menu 6 20 7 4 Retransmit Outputs calibration 5 6 wiring 8 11 Retransmit Source 6 20 Retransmit x 1 or 2 6 28 Reverse outputs 6 17 Revision 6 27 RFI 7 8 Right Key 2 2 rising edge 7 4 RTD input calibration 5 3 5 4 inputs wiring 8 6 8 7
95. ctual F4PH _ T time lag rated at 2 0 or 5 0A 250V ac fuse 1 O00 000 O00 L14 0 L2 2 Earth Ground 3 OOO000 J Le Ce E ees J 0 0 o Figure 8 5b Power Wiring Sensor Installation Guidelines Thermocouple inputs Extension wire for thermocouples must be of the same alloy as the thermocouple to limit errors If a grounded thermocouple is required for input 2 the signal to input 3 must be isolated to prevent possible ground loops RTD input Each 19 of lead wire resistance can cause a 2 F error when using a two wire RTD A three wire RTD sensor overcomes this problem All three wires must have the same electrical resistance i e same gauge same length multi stranded or solid same metal Process input solation must be maintained between Input 2 and input 3 If both input 2 and input 3 are process signals a separate power supply and transmitter must be used for each input These inputs must be electrically isolated from one another to prevent ground loops A CAUTION If high voltage is applied to a low voltage unit irreversible damage will occur A WARNING To avoid damage to property and equipment and or injury of loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death Watlow Series F4P Installation and Wiring 8 5 A WARNING
96. e incorrect readings or error codes Failure to follow this guideline could result in damage to equipment and product Outputs 1A and 1B continued Figure 8 11a Mechanical Relay Output 1A Output 1B sooo 000000000000 OOOOUO000000000 OO00000 OUOUOUOUOUO0o00o OOOOOUU0U 0000000 OOOO0U0U 0000 L ie Ce oe os Retransmit and Alarm Output Figure 8 11b Retransmit Outputs x 1 and 2 mA maximum load impedance is 800Q V dc minimum load impedance is 1KQ Output 1 Output 2 eel E ooooooagooooooo0 OQUOUOOOOOU000000 pmm OOOO0000 0000 OOOO0000 0000 Figure 8 11c Alarm Outputs x 1 and 2 Alarm Output 1 Alarm Output 2 ER ai N EE gt fo ol a O00 O00 oouo uduudud OO000 age re msg ms f m OU 00 og Z O E Z 6 8 cL LL OL Gk LL OL GL vl amp b St vl El 9 9 Electromechanical relay without contact suppression Form C 2 amp off state impedance is 31mQ Watlow Series F4P Installation and Wiring 8 11 Communications Wiring MN Figure 8 12a EIA TIA 485 and EIA TIA 232 Communications EIA TIA 485 E EIA TIA 232 53838 WARNING To avoid l E damage to property and mm ame BEI equipment and or injury or loss of life use Na
97. e elec tronic F4P Communications Guide from the Watlow web site http www watlow com prodtechinfo Search on the key words Data Communications When a controller cannot process a command it returns an exception response and sets the high bit 0x80 of the command 0x01 illegal command 0x02 illegal data address 0x03 illegal data value Packet returned by controller controller address one byte nn nn nn nn mn A A A A A command 0x80 exception code 0x01 or 0x02 or 0x03 CRC low byte CRC high byte Y NOTE For ranges conditions and other information look up parameter names in the Index which will direct you to earlier chapters in this book Watlow Series F4P Communications 9 1 series F4P Modbus Registers Parameters Sorted Alphabetically A list of all Modbus registers in numerical order follows this alphabetical list Register numbers listed are relative Add 40001 to convert to absolute addesses For more information about parameters see the ndex 901 F or C System 720 Alarm Hysteresis Alarm Output 2 r w 0 F r w 1 to 9999 1 C 707 Alarm Logic Alarm Output 1 r Value 1 Close on Alarm 107 Power Output 1B Status 724 Alarm Logic Alarm Output 2 r Value r w 0 Open on Alarm 3050 Activate Message Digital Input 1 1 Close on Alarm r w 0 Message 1 708 Alarm Messages Alarm Output 1 1 Message 2 r w 0 Yes on Main Page 2 Message 3 1 No sy Messaged 725 Alarm
98. e parameter sequence without changing values until you reach that parameter then make your change After changing the value you may back out of the sequence by pressing the Left key or continue on through the sequence by pressing the Right key When you exit the page you must choose to Save Changes or Restore Values Custom Main Page The Main Page shows error messages input and output Status and allows access to controller software You can customize the Main Page to display chosen information by going to the Setup Page Custom Main Page Menu See Chapter 4 Setup Page for instructions Auto and Manual Operation The Series F4P controller can function as a static set point controller auto mode or the user can directly control the outputs manual mode In the static set point mode the Series F4P can only be operated in a closed loop configuration The Auto M anual Indicator Light is on when the con troller is in manual mode To toggle between manual and auto mode first press the Auto M anual key then con firm your selection in the lower display The indicator light will flash after you press until you confirm your choice or 10 seconds have elapsed While in manual mode you can adjust the output power level for process outputs or turn relay or open collector outputs on or off N WARNING Only authorized and qualified personne should change the set point on the controller Failure to comply with these recommendati
99. ect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix 2 Connect the current source to input 1 terminals 60 and 62 input 2 terminals 54 and 58 or Input 3 terminals 52 and 56 3 Enter 4 000mA from the current source to the controller Allow at least 10 seconds to stabilize Press the Right Key once at the Calibrate Input 1 prompt At the 4 000mA prompt press once and to store 4 000mA press the Up Key once 4 Enter 20 000mA from the current source to the controller Allow at least 10 seconds to stabilize Press once at the Calibrate Input 1 prompt At the 20 000mA prompt press once and to store 20 000MA press O once 5 Rewire for operation and verify calibration Process Output Procedure Equipment e Precision volt ammeter with 3 5 digit resolution Output 1A Setup and Calibration 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix Milliamperes 2 Connect the volt ammeter to terminals 42 and 43 3 Press the Right Key at the Calibrate Output 1A prompt At the 4 000mA prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 4 000mA Press to store the value 4 Press the Right Key at the Calibrate Output 1A prompt At the 20 0
100. efault Defaults de pend on the Modbus Register read write I O Set 1400 1401 control type 1402 selected VY Note For more information about how parameter settings affect the controller s operation see the F eatures Chapter 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 1413 1414 1415 r w Par 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Conditions for Parameters to Appear Appears Always Analog Inputs 2 and 3 appear only if the controller is the en hanced version F4P_ _ AB The range of selections for the Custom Main Page will de pend on other parameter set tings Appears if Input 3 is set to Differential Appears if Input 3 is set to Ratio When a digital input is ac tive its number will appear in the Main Page display when it is inactive its position will be underlined Watlow Series F4P Parameters 6 21 Setup Page Parameter Table Range Parameter Description Modbus Value Process Display Main gt Setup gt Process Display Input 1 0 Alternating 1 Process Display Select how the upper display will function O to 999 seconds 0 to 999 Display Time Select the time in sec onds that each input will appear in the upper display O to 15 can be set 0 to 15 LED Intensity Set the brightness level of the upper display Static Message Main gt Setup gt Static Mes
101. enhanced version input F4P AB __ Calibrate Output x 1A or 1B and Retransmit x 1 and 2 Main gt Factory gt Calibration gt Calibrate Output x 1A or 1B and Retransmit x 1 and 2 4 000mA 0 000mA to 6 000mA 4 000MA Output Active Always Store 4mA calibration for 0 to 6000 at o the process output Rexmit 1624 1 1629 2 r w 20 000mA 0 000 to 24 000mA 20 000mA Output Active Always Store 20mA calibration 0 to 24000 ae ae for the process output Rexmit 1625 1 1630 2 r w VY Note Press the Information Key for more task related The tenth digit of your model number F 4P X XXXX XXXX tips determines what RTD calibration resistance values the unit uses Refer to the Ordering Information in the Appendix Options 1 4 1009 RTD 15 00 and 380 009 Options 5 8 500 or 10009 RTD 240 00 and 6080 00 6 30 Parameters Watlow Series F4P Factory Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear 1 000V 0 000 to 3 000V 1 000V Output Active Always Store 1 000V calibration 0 to 3000 ae for the process output Rexmit 1626 1 1631 2 r w 10 000V 0 000 to 12 000V 10 000V Output Active Always Store 10 000V calibration 0 to 12000 io an for process output Rexmit 1627 1 1632 2 r w Restore Input x 1 to 3 Calibration Main gt Factory gt Calibration gt Restore Input x 1 to 3 Calibration Restore In
102. ent 20mA The set point will be limited to the range between scale low and scale high Location in software Setup Page gt Analog Input and Setup Page gt Retransmit Output x 1 or 2 Scaling When an analog input is selected as a process input you must choose the scaling relationship of the current or voltage input signal to the Low Scale and High Scale pa rameters For example with Normal Scaling selected Scale Low 0 and High Scale 100 for a 4 to 20mA input O repre sents 4mA and 100 represents 20mA With Scale nver sion selected the Scale Low value represents a 20 mA in put signal and Scale High represents a 4 mA input sig nal The value entered for Scale Low must be less than the Scale High value with Normal Scaling or Inverse Scaling selected Location in software Setup Page gt Analog Input and Setup Page gt Scaling Digital Inputs With a digital input an operator can perform certain op erations on a system by opening or closing a switch or applying a dc logic signal to the controller This feature can add convenience safety or security to a system In the Series F 4P digital inputs 1 to 4 can be assigned to display messages switch to another set point or perform other process control features A low or high state will trigger an event for as long as that state exists A rising edge will turn on an event when it changes from a low toa high state The event will continue until the rising edge low
103. ered controls that they can incorporate into their products with confidence Watlow Winona resides in a 100 000 square foot marketing engineering and manufacturing facility in Winona Minnesota Warranty The Watlow Series F 4P is warranted to be free of defects in material and workmanship for 36 months after delivery to the first purchaser for use providing that the units have not been misapplied Since Watlow has no control over their use and sometimes misuse we cannot guarantee against failure Watlow s obligations hereunder at Watlow s option are limited to replacement repair or refund of purchase price and parts which upon examination prove to be defective within the warranty period specified This warranty does not apply to damage resulting from transportation alteration misuse or abuse Returns 1 Call Watlow Customer Service 507 454 5300 for a Return Material Authorization RMA number before returning any item for repair We need the following information e Ship to address e Bill to address e Contact name e Phone number e Method of return shipment e Your P O number e Detailed description of the problem Any special instructions e Name and phone number of the person returning the product 2 Prior approval and an RMA number from the Customer Service Department Is required when returning any unused product for credit Make sure the RMA number is on the outside of the carton and on all paperwork returned Ship on
104. ettings Check computer communications port set tings and verify PC communications Check converter box wiring and its docu mentation Verify or replace serial cable Return controller to factory for repair Verify that silencing function is required Disable if not required Configure alarm type sides hysteresis logic and set points Exit Diagnostic mode Turn on alarm annunciation Process value must return to normal by more than the hysteresis value to be cleared e Alarm output not configured cor Configure alarm type sides hysteresis logic and set points Correct cause of input error Check the alarm output function 2 4 Operating from the Front Panel Watlow Series F4P Indication e Alarm output action is reversed Controllability e Process will not stabilize e Process runs away too high or too low e Process will not reach set Probable Cause s e Alarm logic setting incorrect or output wired incorrectly e Power limit set incorrectly e PID values set incorrectly e Incorrect PID set active e Controller in manual operation mode percent power e Power limit set incorrectly e Thermocouple shorted e Shorted power switching device e Output set incorrectly heat vs cool e System wired incorrectly e PID values set incorrectly Corrective Action e Check alarm logic setting and output wiring e Check power limit settings e Tune PID set
105. figure the alarm outputs go to the Setup Page of the software see related information in the Parameters Chapter For the alarm clearing procedure go to the Troubleshoot ing Alarms and Errors table in the Navigation and Operating from the Front Panel Chapter For background information about alarms proportional Integral and derivative control and cascade see the F ea tures Chapter Alarm Set Points The Series F4P includes two alarm outputs which can be programmed as process deviation or rate alarms Process alarms notify the operator when process values exceed or fall below Alarm Low and Alarm High Set Points Deviation alarms notify the operator when the process has deviated from the set point beyond the devia tion limits Rate alarms are triggered by a change in temperature or process value that is faster than the se lected rate For more information see the Features Chapter To set up the alarms see the Setup Chapter Alarm set points are the points at which alarms switch on or off depending on the alarm setting Alarm set points can be viewed or changed in the Alarm Set Point Menus Operations Page The Alarm High Set Point defines the high value that if exceeded will trigger an alarm This value must be higher than the alarm low set point and lower than the high limit of the sensor range The Alarm Low Set Point defines the low value that if exceeded will trigger an alarm This value must be lower than
106. ge Analog Input 3 884 Boost Delay Time Control Set Point 1927 Cascade High Deviation Analog Input 3 885 Boost Type Control Output 1B 1927 Cascade High Range Analog Input 3 900 PID Units System 1951 PID Crossover Operations 901 F or C System 1961 PID Cross 1 2 Operations 903 Input 1 Failure System 1962 PID Cross 2 3 Operations 904 Open Loop Detect System 1963 PID Cross 3 4 Operations 1060 Function Digital Input 1 1964 PID Cross 4 5 Operations 1061 Condition Digital Input 1 2600 Proportional Band 1A Cascade PID Set 1 1062 Function Digital Input 2 2601 Integral 1A Cascade PID Set 1 1063 Condition Digital Input 2 2602 Reset 1A Cascade PID Set 1 1064 Function Digital Input 3 2603 Derivative 1A Cascade PID Set 1 1065 Condition Digital Input 3 2604 Rate 1A Cascade PID Set 1 1066 Function Digital Input 4 2605 Dead Band 1A Cascade PID Set 1 1067 Condition Digital Input 4 2607 Hysteresis 1A Cascade PID Set 1 9 12 Communications Watlow Series F4P 2610 Proportional Band 1B Cascade PID Set 1 3076 3078 Units Char 1 3 Analog Input 3 2611 Integral 1B Cascade PID Set 1 3200 3209 Name Char 01 10 Alarm Output 1 2612 Reset 1B Cascade PID Set 1 3210 3219 Name Char 01 10 Alarm Output 2 2613 Derivative 1B Cascade PID Set 1 4501 4517 Message 1 Line 01 Char 01 17 Static Message 2614 Rate 1B Cascade PID Set 1 4521 4537 Message 1 Line 02 Char 01 17 Static Message 2615 Dead Band 1B Cascade PID Set 1 4541 4557 Message 1
107. gital Active if Function is set to Input i 3060 1 Activate Message 3061 2 3062 3 3063 4 r w Watlow Series F4P Parameters 6 17 Setup Page Parameter Table Range Parameter Description Modbus Value Default Condition Low 0 Low Select the condition to High 1 trigger digital input Control Output x 1A and 1B Main gt Setup gt Control Output x 1A and 1B Function Off 0 1B only Heat 1A Select type of function Heat 1 reverse Off 1B for output Cool 2 direct Cycle Time Type Variable Burst 0 Fixed Time Select the time base Fixed Time 1 Cycle Time Value 0 1 to 60 seconds 1 second Select the cydetime pe 1 to 600 in tenths riod Process 4 to 20mA 0 4 to 20mA Set process output type 0 to 20mA 1 0 to 5V 2 1 to 5V 3 0 to 10V 4 20 to 4mA 5 reverse value Duplex 1A Off 0 Off Control both heat and On 1 cool from one output High Power Limit Low Limit 1 to 100 100 Set high limit control PID mode only output power level Low Power Limit 0 to High Limit 1 0 Set low limit control PID mode only output power level Boost Type 1B Boost on Power 0 Power Select what will activate Boost on Set Point 1 control output 1B Boost Power Mode 1B Auto Only 0 Boost Auto Select whether boost Auto M anual 1 power operates in Manu al Mode Boost Set Point Type 1B Process 0 Process Select which type of set Deviation 1 point will
108. i 0 Low r w 0 to 30000 1 High 545 Dead Band 1A PID Set 5 1067 Condition Digital Input 4 r w 0 to 30000 r w 0 Low 2615 Dead Band 1B Cascade PID Set 1 1 High r w 0 to 30000 298 Control Set Point 2635 Dead Band 1B Cascade PID Set 2 r r w 0 to 30000 1140 Control Type Analog Input 2 2655 Dead Band 1B Cascade PID Set 3 r w 0 Normal r w 0 to 30000 3 Remote 2675 Dead Band 1B Cascade PID Set 4 4 Alternate r w 0 to 30000 1141 Control Type Analog Input 3 2695 Dead Band 1B Cascade PID Set 5 r w 0 Normal r w 0 to 30000 1 Ralio 555 Dead Band 1B PID Set 1 ee r w 0 to 30000 a 565 Dead Band 1B PID Set 2 1400 15 Custom Main P P t P1 to P16 T e a ue ae ae age Parameters hi 10 R16 575 Dead Band 1B PID Set 3 1 Input 1 r w 0 to 30000 2 Input 1 Value Bar 585 Dead Band 1B PID Set 4 3 Input 2 r w 0 to 30000 4 Input 2 Value Bar 595 Dead Band 1B PID Set 5 5 Input 3 r w 0 to 30000 6 Input 3 Value Bar 606 Decimal Analog Input 1 7 Digital Set Point r w 0 0 8 Digital Differential Value 1 0 0 9 Differential Set Point 2 0 00 process 10 Set Differential 3 0 000 process 11 Digital Ratio Value 616 Decimal Analog Input 2 12 Ratio Set Point iw 0 0 13 Set Ratio 1 00 14 Remote Set Point 2 2 0 00 process 15 Remote Set Point 3 3 0 000 process 16 Target Set Point l Hs a a a 626 Decimal Analog Input 3 18 Set Point 1 mm y 19 Set Point 1 Bar 20 Power 1A 2 0 00 process 214 Power 1B 3 0 000 process 29 Power 1A Bar 2603 Derivative 1A Cascade P
109. iations Immunity EN 61000 3 2 1995 With A1 3 1999 Harmonic Current Emissions EN 61000 3 3 1995 With A1 1998 Voltage Fluctuations and Flicker 73 23 EEC Low Voltage Directive EN 61010 1 1993 With A1 1995 Safety Requirements of electrical equipment for measurement control and laboratory use Part 1 General requirements d clare que le produit suivant D signation Num ros de mod les Fran ais S ries F4 F4 S D ou P H ou L C E F ou K A C E F ou K A C F ou K A C F K 0 ou 6 0 1 ou 2 N importe quelle combinaison de trois lettres ou chiffres R gulation de temp rature Cat gorie d installation Il Degr de pollution 2 Tension nominale 100 a 240 V c a ou 24 a 28 V c a ou c c Fr quence nominale 50 ou 60 Hz Consommation d alimentation nominale 39 VA maximum Classification R pond aux normes essentielles des directives suivantes de l Union europ enne en utilisant les standards normalis s ci dessous qui expliquent les normes auxquelles r pondre Directive 89 336 CEE sur la compatibilit lectromagn tique EN 61326 1997 avec A1 1998 Mat riel lectrique destin l talonnage au contr le et a l utilisation en laboratoire Exigences CEM Immunit indus trielle Emissions de cat gorie A EN 61000 4 2 1996 Avec A1 1998 Immunit aux d charges lectrostatiques EN 61000 4 3 1997 Immunit aux champs de radiation EN 61000 4 4 1995 Immunit
110. igital set point features are not available when alternate input op eration is enabled Location in software Setup Page gt Analog Input 2 and Setup Page gt Digital Input x 1 to 4 Watlow Series F4P Features 7 15 Cascade Cascade control is a control strategy in which one control loop provides the set point for another loop It allows the process or part temperature to be reached quickly while minimizing overshoot Cascade is used to optimize the performance of thermal systems with long lag times This graph illustrates a thermal system with a long lag time CurveA represents a single loop control system with PID pa rameters that allow a maximum heat up rate Too much ener gy is introduced and the set point is overshot In most sys tems with long lag time the process value may never settle out to an acceptable error Curve C represents a single con trol system tuned to minimize overshoot This results in un acceptable heat up rates taking hours to reach the final val ue Curve B shows a cascade system that limits the energy introduced into the system allowing an optimal heat up rate with minimal overshoot Cascade control uses two control loops outer and inner to control the process The outer loop analog input 3 monitors the process or part temperature which is then compared to the set point The result of the comparison the error signal IS acted on by the settings in a Cascade Outer Loop PID set 1 to 5 whi
111. input is configured as a digital set point priority will be based on the order scanned by the Series F 4P The enabled digital set point remains enabled for as long as the digital input is in its true condition When no digi tal set points are enabled control in the closed loop mode will revert to the local set point value Location in software Setup Page gt Digital Set Point x 1 to 4 Digital set points are set or changed in the Operating Page WATLOW 7 14 Features Watlow Series F4P Features in the Enhanced Series F4P Controller Remote Set Point The Series F4P with the enhanced control option can be configured to support up to two remote set points This feature allows the closed loop process set point to be changed remotely In remote set point operation the measured process val ue of the remote set point input is used as the control set point in closed loop operation Analog inputs 2 and 3 can be configured as remote set point inputs Remote set point Remote 2 and Remote 3 values are limited in range to the operating range of the sensor selected for analog input 1 unless the operating range of the remote set point input sensor is less than the operating range of input 1 If that is the case the remote set point sensor operating range will be used The switch to a remote set point input as the control set point can be made with a digital input or by selection in Alternate Control The Series F4P
112. ith your Watlow controller review your configuration information to verify that your selections are consistent with your application inputs outputs alarms limits etc If the problem persists after checking the configuration of the controller you can get technical assistance from your local Watlow representative see back cover or in the U S dial 1 507 494 5656 between 7 a m and 5 p m Central Standard Time CST Ask for for an Applications Engineer Please have the following information available when calling e Complete model number e All configuration information e User s Manual e Diagnostic menu readings Your Comments We welcome your comments or suggestions on this user s manual Please send them to Technical Writer Watlow Winona 1241 Bundy Blvd P O Box 5580 Winona Minnesota USA 55987 5580 telephone 1 507 454 5300 fax 1 507 452 4507 Copyright 2003 by Watlow Winona Inc All rights reserved 2328 Series F4P Table of Contents Operating the Controller Chapter 1 Introduction 1 1 SEUD SCIONS 4 skate ud toa 1 2 Chapter 2 Operating from the Front Panel 2 1 Keys Displays and Lights 2 2 Guided Programming 2 3 Custom Main Page 55 2 3 Auto and Manual Operation 2 3 Troubleshooting Alarms and Errors 2 4 Programming the Controller Chapter 3 Operations Page 3 1 Alarm Set Points
113. l Output 1B 0 Process 1 Deviation Boost Type Control Output 1B 0 Boost on Power 1 Boost on Set Point Calibrate Input 1 Calibration 1 0 00mV Thermocouple 50 00mV Thermocouple 32 F Type J Ground Lead 15 0 ohms RTD 380 0 ohms RTD 0 000V 9 10 000V 10 4 000mA 11 20 000mA Calibrate Input 2 Calibration 1 0 00mV Thermocouple 50 00mV Thermocouple 32 F Type J Ground Lead 15 0 ohms RTD 380 0 ohms RTD 0 000V 9 10 000V 10 4 000mA 11 20 000mA Calibrate Input 3 Calibration 1 0 00mV Thermocouple CON MD OF B W PO CON MD OF B amp B W PO 2 50 00mV Thermocouple 3 32 F Type J 4 Ground 5 Lead 6 15 0 ohms RTD 7 380 0 ohms RTD 8 0 000V 9 10 000V 10 4 000mA 11 20 000mA 12 15 0 ohms Slidewire F4P_ __ AB _ _ _ _ models only 13 1000 0 ohms Slidewire F4P_ _ _ AB _ _ _ _ models only Calibrate Process Output 1A 1 000V 0 to 3000V in thousandths Calibrate Process Output 1A 10 000V 0 to 12000V in thousandths Calibrate Process Output 1A 20 000mA 0 to 24000mA in thousandths Calibrate Process Output 1A 4 000mA 0 to 6000mA in thousandths 1611 r w 1612 r w 1610 r w 1609 r w 1626 r w 1627 r w 1625 r w 1624 r w 1631 r w 1632 r w 1630 r w 1629 r w 605 r w 615 r w 625 r w 1927 r w 1927 r w 305 r w 1922 1926 r w 1926 r w 1925 r w 343 r w 1501 1500 1532 1531 312 331 311 Calibrate Process Output 1B 1 000V 0 to 3000V in thousandths Ca
114. l or heat the Features Chapter 6 4 Parameters Watlow Series F4P Operations Page Parameter Table Range Parameter Description Modbus Value 0 00 to 99 99 minutes 0 to 9999 Integral x A or B Set the integral time in minutes or Reset x A or B Set the reset time in re peats per minute 0 00 per minute to 99 99 per minute O to 9999 0 00 to 9 99 minutes 0 to 999 Derivative x A or B Set the derivative time Rate x A or B 0 00 to 9 99 minutes Set the rate time O to 999 Dead Band x A or B O to 30000 Define the effective shift 0 0 to 3000 0 in the heating and cool 0 00 to 300 00 ing set points to prevent 0 000 to 30 000 conflict O to 30000 in integer tenths hundredths or thousandths Hysteresis x A or B O to 30000 Define the process vari 0 0 to 3000 0 able change from the set 0 00 to 300 00 point required tore en 0 000 to 30 000 O to 30000 in integer tenths hundredths or thousandths ergize the output in on off mode Default Modbus Register read write I O Set O minutes lA 1B Set 501 551 1 511 561 2 521 571 3 531 581 4 541 591 5 r w Oper minute 1A 1B Set 502 552 1 512 562 2 522 572 3 532 582 4 542 592 5 r w 0 00 minutes 1A 1B Se 503 553 1 513 563 2 523 573 B 533 583 4 543 593 5 r w 0 00 minutes 1A 1B Se 504 554 1 514 564 2 524 574 3 534 584 4 544 594 5 r w 1A 1B Set 505 555 1 5
115. lA parameter will identify what type of output has been selected for Output 1A Select the parameter by pressing the Right Key The information will appear on the Lower Display Some of the parameters in the Diagnostic Menu provide information for factory use only To reset all parameters to their original factory values use the Full Defaults parameter under the Test Menu Test This menu allows you to test outputs test the displays upper lower and status lights and cause the controller to revert to the defaults set at the factory Reverting to factory defaults will erase all preset software and the controller will return to U S PID units Reset and Rate and the Fahrenheit temperature scale Calibration The Calibration Menu on the Factory Page allows calibration of inputs and outputs Calibration procedures should be done only by qualified technical personnel with access to the equipment listed in each section Before beginning calibration procedures warm up the controller for at least 20 minutes Restore Factory Values Each controller is calibrated before leaving the factory If at any time you want to restore the factory Input calibration values use the last parameters in the menu Restore Input x 1 to 3 Calibration Press No Special equipment is necessary Thermocouple Input Procedure Equipment e TypeJ reference compensator with reference junction at 32 F 0 C or type J thermocouple calibrat
116. larms 3 1 clearing errors 3 1 closed loop 7 5 closed loop configuration 2 3 7 5 CMC converter 8 13 Communications 6 20 9 1 9 13 communications indicator light 2 2 Communications Menu 6 20 communications wiring 8 12 8 13 B amp B converter 8 13 CMC converter 8 13 El A 232 to EIA 485 conversion 8 13 EIA TIA 485 8 12 8 13 EIA TIA 232 8 12 8 13 termination for ElA 232 to EIA 485 converter 8 12 Condition 6 18 Conformity A 4 Control Output x 1A and 1B Menu 6 18 Control Set Points Menu 6 8 6 9 Control Type Analog Input 2 6 13 Control Type Analog Input 3 6 16 controller overview 1 1 crossover 7 8 current process input calibration 5 4 cursor 2 2 Custom Main Page 2 3 4 21 6 21 Custom Main Page Menu 6 21 Custom Main Page Record 6 25 customizing the Main Page 4 2 Cycle Time Type 6 18 Cycle Time Value 6 18 D dead band 3 2 7 7 Dead Band x A or B Cascade PID 3 3 3 4 6 6 7 16 Dead Band x A or B PID Set Channel 1 3 3 3 4 6 5 7 16 Decimal Analog Input x 1 to 3 6 13 Declaration of Conformity A 4 default Main Page parameters 2 1 derivative 7 7 derivative rate time 3 2 Derivative x A or B 3 2 Derivative x A or B Cascade PID 3 3 3 4 6 6 7 16 Derivative x A or B PID Set Channel 1 6 5 deviation 3 1 deviation alarm 3 1 7 10 Diagnostic Menu 6 27 6 28 diagnostics overview 5 3 Differential Control 7 17 Differential Set Point 6 2 Digital Differential Set Point x 1 t
117. lation and Wiring 8 7 A WARNING To avoid damage to property and equipment and or injury or loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death A CAUTION Maintain isolation between analog inputs 2 and 3 and between analog input 1 and digital inputs 1 4 to prevent a ground loop A ground loop may cause incorrect readings or error codes Failure to follow this guideline could result in damage to equipment and product A WARNING Process inputs may not have sensor break protection Outputs can remain full on Inputs x 2 and 3 continued Figure 8 8a 0 5V 1 5V or 0 10V dc Process F4P AB Input 2 Input impedance 20kQ OOOOOUO0 00000 OOOO nn oodua Figure 8 8b 0 20mA or 4 20mA Process F4P AB Input 2 Input impedance 1009 Input 3 52 poopo000 00000001 OOOOUUUUO0000000 0000 Figure 8 8c 0 to 50mV F4P AB Impedance 20M Q Input 2 Input 3 OOOUUOU0 00000 0000 on OUOUQO8 00080000 55 56 Figure 8 8d Slidewire Input Input 3 only F4P AB _ Slidewire resistance range 100 to 1200Q Input 3 o m be PECI oO m oO oO Oo Oo Oo Oo Oo oO imi oO O
118. lay an error message Analog Input x 1 to 3 Main gt Setup gt Analog Input x 1 to 3 Inputs 2 and 3 appear only if the controller is the enhanced version F4P_ __AB ____ Input 1 2 3 Thermocou ple 0 Sensor Select the sensor Thermocouple 0 RTD 1 Process 2 Slidewire 3 Analog Input 3 only Off 4 Analog Inputs 2 and 3 only If Sensor is set to thermocouple J 0 K 1 T 2 E 3 N 4 C 5 D 6 PT2 7 R 8 S 9 B 10 If Sensor is set to RTD Inputs 2 and 3 appear only if the controller is the enhanced ver sion F4P_ __AB ___ Active Always 600 610 620 r w Input 1 2 3 Active if Sensor is not set to Off Inputs 2 and 3 appear only if the controller is the enhanced ver sion F4P AB ___ The selection that appears will depend on which sensor was selected for the previous pa rameter Type J 0 Select the linearization table to apply to the sen Sor 601 611 621 r w 1009 DIN 1009 DIN 11 1009 J IS 12 50092 DIN 23 5002 J IS 24 1kQ DIN 25 1kQ J IS 26 If Sensor is set to Process 4 to 20mA 13 O to 20mA 14 0 to 5V 15 1 to 5V 16 0 to 10V 17 0 to 50mV 18 11 for RTD options 1 4 500 DIN 23 for RTD options 5 8 4 20mA 13 Y Note Press the Information Key for moretask relat Thetenth digit of your model number F 4PX XXXX XXKXX ed tips determines what RTD resistance value
119. librate Process Output 1B 10 000V 0 to 12000V in thousandths Calibrate Process Output 1B 20 000mA 0 to 24000mA in thousandths NOTE Calibrate Process Output 1B 4 000mA For moreinfor 0 to 6000mA in thousandths mation about Calibrate Retransmit Output 1 1 000V 0 to 3000V in thousandths parameters see Calibrate Retransmit Output 1 10 000V thel ndex 0 to 12000V in thousandths Calibrate Retransmit Output 1 20 000mA 0 to 24000mA in thousandths Calibrate Retransmit Output 1 4 000mA 0 to 6000mA in thousandths Calibrate Retransmit Output 2 1 000V 0 to 3000V in thousandths Calibrate Retransmit Output 2 10 000V 0 to 12000V in thousandths Calibrate Retransmit Output 2 20 000mA 0 to 24000mA in thousandths Calibrate Retransmit Output 2 4 000mA 0 to 6000mA in thousandths Calibration Offset Value Analog Input 1 Set Point Low Limit to Set Point High Limit Calibration Offset Value Analog Input 2 Set Point Low Limit to Set Point High Limit Calibration Offset Value Analog Input 3 Set Point Low Limit to Set Point High Limit Cascade High Deviation Analog Input 3 1 to 9999 Cascade High Range Analog Input 3 lt sensor range gt Cascade Inner Loop Autotune PID Set 0 Tune Off 1 PID Set 1 2 PID Set 2 3 PIDSet3 4 PID Set 4 5 PIDSet5 Cascade Internal Set Point Cascade Low Deviation Analog Input 3 19999 to 1 Cascade Low Range Analog Input 3 lt sensor range gt Cascade A
120. ly 0 Off 307 Active if controller is in auto Select which output to Cool Only 1 r w closed loop mode autotune Heat and Cool 3 Autotune PID Cascade Main gt Operations gt Autotune PID gt Cascade Cascade Inner Loop Tune Off 0 Tune Off 0 n Active if Analog Input 3 Control r w Select which PID pa Inne Loo PID Sa 2 2 a rameters will beau Inner Loop PID Set 3 3 Inner loop is Input Channel 1 tomatically tuned Inner Loop PID Set 4 4 Inner Loop PID Set 5 5 Cascade Outer Loop Tune Off 0 Tune Off 0 343 Active if Analog Input 3 Control Outer Loop PID Set 1 a Type is set to Cascade Select which PID pa Outer Loop PID Set 2 1 2 i rameters will beau Outer Loop PID Set 3 3 Outer loop is Input Channel 3 4 5 tomatically tuned Outer Loop PID Set 4 Outer Loop PID Set 5 Edit PID Main gt Operations gt Edit PID PID Set x 1 to 5 Optional Inner Loop Main gt Operations gt Edit PID gt PID Set Channel 1 gt PID Set x 1 to 5 Proportional Band x Aor 0 to 30000 25 F 1A 1B Set Active Always Based on deci B 0 0 to 3000 0 14 C eer a mal setting Define the proportional 0 00 to 300 00 520 570 3 band for PID control 0 000 to 30 000 530 580 4 0 to 30000 in integer 540 590 5 tenths hundredths or i thousandths VY Note For more information about how param None of the B parameters are active if both out eter settings affect the controller s operation see puts are set to coo
121. m Main Page 0 cece eee ees 2 3 Auto and Manual Operation 2 3 Troubleshooting Alarms and Errors 2 4 Series F4P software is organized into four sections called pages The Main Page is the central default page that displays status information on the lower display To get to the other pages you must begin in the Main Page Main Page input 1 Error input 2 Error Input The Main Page presents error messages static messages and the status of inputs outputs and depending on the Custom Main Page parameter settings in the Setup Page Alarm 1 Condi tion Alarm 2 Condition june Status 1 Input 1 Value In 1 HEE Input 2 Value SCE Point 1 Scroll to the bottom of the Set Point 2 Digital set Point Main Page to reach the Power 1A other pages 1A ME Power 1B 1B HEE Digital ins 1234 Active PID Set When you exit the Setup or Factory Page the controller prompts you to Message 1 restore the old settings or Message 2 Message 3 save the new ones gt Go to Operations Go to Setup Go to Factory SP Figure 2 1 Page Navigation VY Note Access to the software is limited while the con troller is autotuning Setup and Factory pages are not accessible Operations Page Autotune PID Edit PID Alarm Set Point PID Crossover Ramp to Set Point Control Set Points Setup Page System Analog Inputs Digital Inputs Control Outputs Alarm Outputs Retransmit Out
122. mas aplicables que se muestran a continuaci n para indicar su conformidad 89 336 EEC Directriz de compatibilidad electromagn tica EN 61326 1997 CON A1 1998 Equipo el ctrico para medici n control y uso en laboratorio Requisitos EMC Inmunidad industrial Emisiones Clase A EN 61000 4 2 1996 con A1 1988 Inmunidad a descarga electrost tica EN 61000 4 3 1997 Inmunidad a campo radiado EN 61000 4 4 1995 Inmunidad a incremento repentino r pidas fluctuaciones el ctricas transitorias EN 61000 4 5 1995 con A1 1996 Inmunidad a picos de voltaje o corriente EN 61000 4 6 1996 Inmunidad por conducci n EN 61000 4 11 1994 Inmunidad a ca das de voltaje variaciones y peque as interrupciones de voltaje EN 61000 3 2 1995 con A1 3 1999 Emisiones de corriente arm nica EN 61000 3 3 1995 con A1 1998 Fluctuaciones de voltaje y centelleo 73 23 EEC Directriz de bajo voltaje EN 61010 1 1993 con A1 1995 Requisitos de seguridad de equipo el ctric para medicion control y uso en laboratorio Parte 1 Requisitos generales Winona Minnesota USA Place of Issue Dean Hoffmann Name of Authorized Representative December 30 2002 Date of Issue General Manager Title of Authorized Representative A 4 Appendix Watlow Series F4P Glossary ac See alternating current ac dc Both direct and alternating current alternating current An electric current that reverses at regular interval
123. mpless trans fer which will establish a set point that equals the pro cess value at the time it was switched from manual mode Location in software Setup Page gt System The user can protect the process being controlled by se lecting the maximum control output power levels that will be allowed when the controller switches from auto to manual power Location in software Setup Page gt System gt Maximum Heat Transfer Power and Maximum Cool Transfer Power Watlow Series F4P Features LA On Off Control On off control switches the output either full on or full off depending on the input set point and hysteresis values The hysteresis value indicates the amount the process value must deviate from the set point to turn on the out put Increasing the value decreases the number of times the output will cycle Decreasing hysteresis improves con trollability With hysteresis set to O the process value would stay closer to the set point but the output would Switch on and off more frequently causing chattering Set the proportional band to 0 to set the controller to on off control mode Proportional Band x A or B location in software Opera tions Page gt Edit PID gt PID Set x 1 to 5 Hysteresis x A or B location in software Operations Page gt Edit PID gt PID Set x 1 to 5 Y NOTE Fail power does not function in on off control mode Proportional Control Some processes need to maintain a tempe
124. n as JISC J apanese Industrial Standards Committee its function is similar to Germany s Deutsche In dustrial Norm DIN junction cold Connection point between ther mocouple metals and the electronic instrument See junction reference junction reference The junction in a thermo couple circuit held at a stable Known temperature cold junction Standard reference temperature Is 32 F 0 C LCD See liquid crystal display LED See light emitting diode light emitting diode LED A solid state elec tronic device that glows when electric current pass es through it liquid crystal display LCD A type of digital display made of a material that changes reflectance or transmittance when an electrical field is applied to it limit or limit controller A highly reliable dis crete safety device redundant to the primary con troller that monitors and limits the temperature of the process or a point in the process When tem perature exceeds or falls below the limit set point the limit controller interrupts power through the load circuit A limit controller can protect equip ment and people when it is correctly installed with its own power supply power lines switch and sen Sor manual mode A selectable mode that has no automatic control aspects The operator sets output levels Modbus A digital communications protocol owned by AEG Schneider Automation for industrial computer
125. nal e Calibration accuracy dc ranges 15mV mA ranges 30uUA e Temperature stability 100ppm C Alarm Outputs e Output update rate1Hz e Electromechanical relay Form C 2A 30V dc or 240V ac maximum Communications e EIA 232 and EIA 485 serial communications with Modbus RTU protocol Safety and Agency Approvals e UL C UL 916 listed File E185611 Process Control Equipment e CE e EN 61010 1 e EN 61326 e EN 55011 e NEMA 4X and IP65 Terminals e Touch safe removable terminal blocks accepts 12 to 22 gauge wire Dimensions e Width x height x depth 3 93 in x 3 93 in x 3 85 in panel mount 99 mm x 99 mm x 97 mm Power e 100 240V ac 15 10 50 60Hz 5 e 24 28Vx ac dc 15 10 order option e 39VA maximum power consumption e Data retention upon power failure via nonvolatile memory Sensor input isolation from input to input to output to communication circuitry is 500V ac Operating Environment e 32 to 149 F 0 to 65 C e 0 to 90 RH non condensing e Storage temperature 40 to 158 F 40 to 70 C Accuracy e Calibration accuracy and sensor conformity 0 1 of span 1 C 77 5 F 25 C 3 C ambient and rated line voltage 10 with the following exceptions Type T 0 12 of span for 200 C to 50 C Types R and S 0 15 of span for 0 C to 100 C Type B 0 24 of span for 870 C to 1700 C e Accuracy span Less than or equal to operating ranges 1000 F 540 C minimum e Temperature stability
126. nalog Input 3 Close the valve manually Slidewire Learn Open Analog Input 3 Open the valve manually Software Number Diagnostic 00 to 99 621 Square Root Analog Input 1 r w 0 Off 1 On Square Root Analog Input 2 0 Off 1 On Square Root Analog Input 3 0 Off 1 On Test Outputs Test 0 All Off Output 1A Output 1B Retransmit 1 Retransmit 2 Alarm 1 Alarm 2 9 All On 10 Communications Sensor Type Analog Input 1 0 COND OPM r w CONOR WDM 4 PO r w WoOoDVGVGYNAZAMAAS r w 608 r w 11 DIN 100Q RTD 12 JIS 100Q RTD 13 4to 20mA 14 Oto 20mA 15 0to5V 618 16 1to 5V r W 17 0to 10V 18 Oto 50mV 628 23 DIN 500Q RTD r w 24 JIS 500Q RTD 25 DIN 1kQ RTD 26 JIS 1kQ RTD 3070 72 3073 75 3076 78 Sensor Type Analog Input 2 0 J 1 K 2 T 3 E 4 N 5 C 6 D 7 PT2 8 R 9 S 10 B 11 DIN 1002 RTD 12 JIS 100Q RTD 13 4to 20mA 14 0 to 20mA 15 Oto 5V 16 1to5V 17 Oto 10V 18 0 to 50mV 23 DIN 5002 RTD 24 JIS 500Q RTD 25 DIN 1kQ RTD 26 JIS 1kQ RTD Sensor Type Analog Input 3 0 J CONOR WDM lt e WoODUVVGYNAZAMAA 10 11 DIN 1002 RTD 12 JIS 100Q RTD 13 4to 20mA 14 Oto 20mA 15 Oto 5V 16 1to 5V 17 0to 10V 18 0 to 50mV 19 Slidewire 23 DIN 500Q RTD 24 JIS 500Q RTD 25 DIN 1kQ RTD 26 JIS 1kQ RTD Units Char 1 3 Analog Input 1 ASCII codes 0 9 A Z space Units Char 1 3 Analog Input 2 ASCII codes 0 9 A Z space Units Char 1 3 Analog Input 3
127. nalog Input 3 0 Process Cascade 1 Deviation Cascade Cascade Outer Loop Autotune PID Set 0 Tune Off PID Set 1 PID Set 2 PID Set 3 PID Set 4 PID Set 5 CJC1 AtoD Diagnostic HHHH seeln 1 AD CJC1 Temp Diagnostic XX X CJC2 CJC3 AtoD Diagnostic HHHH seeln 1 AD CJC2 CJC3 Temp Diagnostic XX X Clear Alarm 1 Key Press Simulation write any value Clear Alarm 2 Key Press Simulation write any value Clear Error Input 1 Key Press Simulation aorkwnr Watlow Series F4P Communications 9 3 w write any value 1 Fixed Time 330 Clear Error Input 2 Key Press Simulation 506 Cycle Time Control Output 1A Ww write any value r w 1 to 600 in tenths 349 Clear Error Input 3 Key Press Simulation 556 Cycle Time Control Output 1B Ww write any value r w 1 to 600 in tenths 5566 Clear Input 1 Offsets Analog Input 1 2605 Dead Band 1A Cascade PID Set 1 r w 0 No r w 0 to 30000 1 Yes 2625 Dead Band 1A Cascade PID Set 2 5567 Clear Input 2 Offsets Analog Input 2 r w 0 to 30000 r w 0 No 2645 Dead Band 1A Cascade PID Set 3 1 Yes r w 0 to 30000 oa ii ae 3 Offsets Analog Input 3 2665 Dead Band 1A Cascade PID Set 4 y l A r w 0 to 30000 2685 Dead Band 1A Cascade PID Set 5 a a Set Lockout ai 0 to 30000 NE A 505 Dead Band 1A PID Set 1 ee sia a Input 1 re 0 to 30000 1 High 515 Dead Band 1A PID Set 2 1063 Condition Digital Input 2 fh pape rw 0 Low 525 Dead Band 1A PID Set 3 1065 Condition Digital Input 3 393 Dead Band ech SENI H
128. nd Repeat until the volt ammeter reads 4 000mA Press to store the value 4 Press the Right Key at the Calibrate Output 1B prompt At the 20 000mA prompt press once Use the Up Key O or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 20 000mA Press to store the value Volts 5 Connect the volt ammeter to terminals 41 and 40 6 Press the Right Key at the Calibrate Output 1B prompt At the 1 000V prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller Should stabilize within one second Repeat until the volt ammeter reads 1 000V Press to store the value Watlow Series F4P Factory Page 5 5 T 8 Press the Right Key at the Calibrate Output 1B prompt At the 10 000V prompt press once Use the Up Key or the Down Key to adjust the display to the reading on the volt ammeter The controller should stabilize within one second Repeat until the volt ammeter reads 10 000V Press to store the value Rewire for operation and verify calibration Retransmit Output Procedure Equipment Precision volt ammeter with 3 5 digit resolution Retransmit 1 Setup and Calibration 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix Milliamperes 2
129. nd Wiring 8 3 Removing the Series F4P Controller The controller can be removed most easily by disengaging the mounting bracket hooks and pushing the controller forward through the panel Be ready to support it as it Slides forward through the panel Tools required one 2 Phillips screwdriver one flat head screwdriver and some means of supporting the controller as it slides out the front of the panel 1 Remove all the wiring connectors from the back of the controller Using the Phillips screwdriver unscrew the four screws on the mounting bracket two on top two on bottom until the tips are completely retracted into the shafts Slide the tip of a flat screwdriver between the case and the center top side of the mounting bracket Rotate the screwdriver 90 degrees stretching the bracket away from the case so the hooks on the bracket disengage from the slots on the case Hold the bracket and press the controller forward slightly to prevent the disengaged hooks from snapping back into the slots Repeat this operation to disengage the hooks on the bottom side of the mounting bracket Press with one or two fingers on the lower half of the back of the unit so that the controller slides forward through the panel Hold the bracket steady do not pull back Be ready to support the controller as it comes through the front panel Remove the mounting brackets and retention collar from the back side of the panel Figure
130. ng Analog Input 2 1513 Display Test Test 695 Scaling Analog Input 3 1514 Test Outputs Test 700 Function Control Output 1A 1515 Line Frequency Diagnostic 701 Process Control Output 1A 1531 CJC2 CJC3 Temp Diagnostic 702 Alarm Type Alarm Output 1 1532 CJC2 CJC3 AtoD Diagnostic 703 Alarm Hysteresis Alarm Output 1 1601 Restore Calibration Inputs 1 3 704 Latching Alarm Output 1 1602 Full Defaults Test 705 Silencing Alarm Output 1 1603 Calibrate Input 1 Calibration 706 Alarm Sides Alarm Output 1 1604 Calibrate Process Output 1A 4 000mA 707 Alarm Logic Alarm Output 1 1605 Calibrate Process Output 1A 20 000mA 708 Alarm Messages Alarm Output 1 1606 Calibrate Process Output 1A 1 000V 709 Retransmit Source Retransmit Output 1 1607 Calibrate Process Output 1A 10 000V 710 Low Scale Retransmit Output 1 1608 Calibrate Calibrate Input 2 Calibration 711 High Scale Retransmit Output 1 1609 Calibrate Process Output 1B 4 000mA 712 Scale Offset Retransmit Output 1 1610 Calibrate Process Output 1B 20 000mA 714 High Power Limit Control Output 1A 1611 Calibrate Process Output 1B 1 000V 715 Low Power Limit Control Output 1A 1612 Calibrate Process Output 1B 10 000V 716 Alarm Source Alarm Output 1 1613 Calibrate Input 3 Calibration 717 Function Control Output 1B 1624 Calibrate Retransmit Output 1 4 000mA 718 Process Control Output 1B 1625 Calibrate Retransmit Output 1 20 000mA 719 Alarm Type Alarm Output 2 1626 Calibrate Retransmit Output 1 1
131. nge PID Set 4 Operating Range PID Set 3 Operating Range PID Set 2 Operating Range PID Set 1 Figure 7 8a Multiple PID Sets 10 ON 0 OFF 50 output 1 ON 1 OFF 66 output 2 ON 1 OFF Figure 7 8b Burst Fire 7 8 Features Watlow Series F4P Other Features Autotuning The autotuning feature allows the controller to measure the system response to determine effective settings for PID control When autotuning is initiated the controller reverts to on off control The temperature must cross the auto tune set point four times to complete the autotuning process Once complete the controller controls at the nor mal set point using the new parameters The F4P stores the value in the PID set specified Location in software Operations Page gt Autotune PID gt PID Set x 1 to 5 A CAUTION Choose an auto tune set point value that will protect your product from possible damage from overshoot or undershoot during the autotuning oscillations If the product is sensitive carefully select the auto tune set point to prevent product damage Retransmit Retransmit outputs 1 and 2 can retransmit an analog signal to serve as an input variable for another device The signal may serve as a remote set point for another controller or as input for a chart recorder to document system performance over time Location in software Setup Page Open Loop Detect Open loop checks the integrity of the contr
132. ns subject to change without notice A 2 Appendix Watlow Series F4P Ordering Information 2330 1 4 DIN Single Channel Controller Series F4P F4P_ A Single Channel temperature process controller 1 universal analog input 2 alarms EIA 232 485 communications 4 events digital inputs Power Supply H 100 240V ac dc L 24 28V ac dc Output 1A C Open collector switched dc E Electromechanical relay Form C 2A without contact suppression K Solid state Form A 0 5A relay without contact suppression F Process 0 5 1 5 0 10V dc 0 20mA 4 20mA Output 1B A None C Open collector switched dc E Electromechanical relay Form C 2A without contact suppression K Solid state Form A 0 5A relay without contact suppression F Process 0 5 1 5 0 10V dc 0 20mA 4 20mA Control Operation A Standard Control Operation B Enhanced Control Operation dual universal inputs cascade ratio differential slidewire control Auxiliary Retransmit Module 0 None 1 Single retransmit output 0 5 1 5 0 10V dc 0 20mA 4 20mA 2 Dual retransmit outputs 0 5 1 5 0 10V dc 0 20mA 4 20mA Language Option 1 English 100 Q RTD 2 German 100 Q RTD 3 French 100 Q RTD 4 Spanish 100 Q RTD 5 English 500 Q amp 1000 Q RTD 6 German 500 Q amp 1000 Q RTD 7 French 500 Q amp 1000 Q RTD 8 Spanish 500 Q amp 1000 Q RTD Di
133. o Oo LJ Ol oO Ld Ll oO oO Ol Le 8 LS Lt oO Oo Oo Ol 8 8 Installation and Wiring Watlow Series F4P A WARNING To avoid damage to property and equipment and or injury or loss of life use National Electric Code NEC standard wiring practices to install and operate the Series F4P Failure to do so could result in such damage and or injury or death A CAUTION Maintain isolation between analog inputs 2 and 3 and between analog input 1 and digital inputs 1 4 to prevent a ground loop A ground loop may cause incorrect readings or error codes Failure to follow this guideline could result in damage to equipment and product Digital Inputs x 1 to 4 Figure 8 9 Digital Inputs x 1 to 4 Voltage input 0 1V dc Event Input Low State 2 36V dc Event Input High State Contact closure 0 2kQ Event Input Low State gt 7kQ Event Input High State o 5V dc 32 Voltage Input Contact Closure add a 10kQ n pull up resistor EE lt for each active s input E Zk i amp i gt ms E Digital In Gnd 27 E Digital In Gnd 274 Digital Input 1 R 4 Digital Input 1 28 Digital 2 29 Es mae e Digital 3 309 E o Digital 3 30 Digital 4 31 m Mm Event Ground 27 Digital Input 1 28 Digital Input 2 29 Digital Input 3 30 Digital Input 4 31 5V dc 32 AAA k 5V de Internal Circuitry O00 O00 000 O00 ODOOOOOO0se00000 OU
134. o 4 6 9 Digital Input x 1 to 4 Menu 6 17 6 18 digital inputs 7 4 digital inputs wiring 8 9 Digital Ratio Set Point x 1 to 4 6 9 Digital Set Point x 1 to 4 6 8 7 14 digital set points 7 13 dimensions 8 1 8 2 Display Test 5 3 6 28 Display Time 6 22 displays front panel 2 2 cursor 2 2 Lower Display 2 2 scroll bar 2 2 Upper Display 2 2 displays overview 2 1 2 2 Down Key 2 2 droop 7 6 7 7 Duplex 6 18 7 13 Edit PID 3 2 6 4 6 6 7 6 7 8 EIA TIA 485 and EIA TIA 232 8 12 8 13 enter key 2 3 Error Latch 6 15 errors fatal errors 2 5 input errors 2 5 system errors 2 6 troubleshooting 2 4 2 6 Event Input see Digital Inputs x F Factory Page 5 1 5 6 6 26 6 30 Factory Page Set Lockout 5 1 6 26 Fahrenheit or Celsius scale F or C 4 1 6 11 Failure Mode 6 11 Filter Time 6 15 7 3 filter time constant 7 3 full access 5 1 Full Defaults 5 3 6 28 Function Control Output x 1A and 1B 6 18 Function Digital Input x 1 to 4 6 17 G Glossary A 5 A 7 Go to Factory 2 1 6 3 Go to Operations 2 1 6 3 Go to Setup 2 1 6 3 Ground 6 29 guided programming 2 3 H heater life 7 8 hidden security level 5 1 High Power Limit 6 18 High Scale 6 20 7 4 high state 7 4 hysteresis 7 6 hysteresis alarm see Alarm Hystere S S Hysteresis x A or B Cascade PID 3 3 3 4 6 6 7 16 Hysteresis x A or B PID Set Channel 1 6 5 I J key 1 2 2 2
135. o the Main Page to display P2 Parameter E status and information from the controller P3 Parameter Go to the Custom Main Page Menu on the Setup Page The first screen will prompt you to choose one of the 16 lines to customize P1 Parameter is the first line P16 Cnoose a Dis Ose mE Parameter is the 16th After choosing this line by press gt None ing select a parameter to monitor Input 1 Value E Your choices are listed under Custom Main Page in the Input 1 Value bar W Setup Page Parameter Table in this chapter Inputl 26 C PID Set 1 PowerlA 0 PowerlB 55 Digitalin _234 Figure 4 2 Example of Parameters on the Custom Main Page Static Messages Digital inputs can be configured to display a message that the user enters The message is displayed on the Main Page when the digital input is active This feature could for instance display DOOR OPEN if an oven door is not closed all the way 4 2 Setup Page Watlow Series F4P Chapter Five Factory Page SECUN Daw na outed Sie ae oe be eR eee 5 1 DIAGNOSHGS ss Rowe belies Naw oes wrid aes 5 3 Calator ea cuwhaw cceudwaatn dad E EER Ei 5 3 security The Series F4P allows users to set separate security levels for the Static Set Point prompt on the Main Page for all menus on the Operations Page as well as for the Setup Page and Factory Page Four levels of security are available e Full Access operators can enter and change settings e Read
136. ocess value equals the set point If the process becomes unstable the integral value is too small Increase it until the process stabilizes 3 4 Operations Page Watlow Series F4P Chapter Four Setup Page Parameter Setup Order 0005 4 1 Customizing the Main Page 4 2 Static Messages cia sea ee wa oa eke KEES 4 2 This chapter explains how to configure the controller software through the Setup Page menus Setup Page pa rameters affect the way the controller responds to your application which parameters and functions are visible in other pages and the way information is displayed on the Main Page Set up the controller properly to provide a sound foundation for settings in other pages For ranges defaults and other information about specific parameters see the Parameters Chapter Record your settings in the Parameter Setup Record also in that chapter For background information about inputs outputs alarms and other features see the F eatures Chapter Parameter Setup Order Initial configuration of the Series F4P is best done in the following order 1 Go to the System Menu Setup Page to configure e PID units SI Integral Derivative or U S Re set Rate e Celsius or Fahrenheit scales e display of units in the controller s upper display e Autotune set point e open loop detection warnings and e controller response to a power outage 2 Go to other menus on the Set
137. oint When tuning a cascade system the inner loop must be tuned first The inner loop comprises outputs 1A and 1B and the Analog Input 1 sensor which usually measures the energy source temperature The output device con trols a power switching device which in turn switches the heating and cooling The set point for the inner loop is generated by the outer loop For Process Cascade this will have a range between the Cascade Low Range and Cascade High Range Cascade Setup Procedure 1 First configure Analog Input 3 Cascade Low Range and Cascade High Range Go to the Analog Input 3 Menu Setup Page Choose Process or Deviation Cascade Deviation Cascade refer ences Channel 1 set point allowing a range above and below the current control set point For Process Cascade control of a heat cool or cool only system set the Cascade Low Range to a value slightly lower than the lowest temperature desired in the chamber For heat only sys tems set the Cascade Low Range to a value slightly low er than the ambient temperature otherwise the heat output will never turn fully off For heat cool or heat only systems set the Cascade High Range to a value slightly higher than the highest temperature desired in the chamber For cool only systems set the Cascade High Range to a value slightly higher than the ambient temperature otherwise the cooling will never fully turn off 2 Next configure the controller to tune and display data for
138. oint 4 Control Set Points Maximum Transfer Heat System Maximum Transfer Cool System Manual to Auto Transfer System Proportional Band 1A PID Set 1 Integral 1A PID Set 1 Reset 1A PID Set 1 Derivative 1A PID Set 1 Rate 1A PID Set 1 Dead Band 1A PID Set 1 506 507 509 510 511 512 513 514 515 517 520 521 522 523 524 525 527 530 531 532 533 534 535 537 540 541 542 543 544 545 547 550 551 552 553 554 555 556 557 559 560 561 562 563 564 565 567 570 571 572 573 574 575 577 580 581 582 583 584 585 587 590 591 592 593 594 595 597 600 601 602 603 604 605 606 607 608 610 611 Cycle Time Control Output 1A Hysteresis 1A PID Set 1 Cycle Time Type Control Output 1A Proportional Band 1A PID Set 2 Integral 1A PID Set 2 Reset 1A PID Set 2 Derivative 1A PID Set 2 Rate 1A PID Set 2 Dead Band 1A PID Set 2 Hysteresis 1A PID Set 2 Proportional Band 1A PID Set 3 Integral 1A PID Set 3 Reset 1A PID Set 3 Derivative 1A PID Set 3 Rate 1A PID Set 3 Dead Band 1A PID Set 3 Hysteresis 1A PID Set 3 Proportional Band 1A PID Set 4 Integral 1A PID Set 4 Reset 1A PID Set 4 Derivative 1A PID Set 4 Rate 1A PID Set 4 Dead Band 1A PID Set 4 Hysteresis 1A PID Set 4 Proportional Band 1A PID Set 5 Integral 1A PID Set 5 Reset 1A PID Set 5 Derivative 1A PID Set 5 Rate 1A PID Set 5 Dead Band 1A PID Set 5 Hysteresis 1A PID Set 5 Proportion
139. oint very carefully to prevent product damage Edit PID The Edit PID Menu is useful when Auto tune PID does not provide adequate control Each of the PID parame ters can be adjusted manually Proportional Band Define a band for PID control en tered in degrees or units Lower values increase gain which reduces droop but can cause oscillation Increase the proportional band to eliminate oscillation Integral Reset Define the integral time in minutes per repeat define reset in repeats per minute Set re peats per minute if units are U S minutes per repeat if units are Sl Derivative Rate Define the derivative rate time in minutes Large values prevent overshoot but can cause sluggishness Decrease if necessary Dead Band Define the dead band in degrees or units Heating dead band shifts the set point down Cooling dead band shifts the set point up For more information see the Features Chapter For background information see Chapter 7 Features Manual Tuning Procedure 1 Apply power to the Series F4P and establish a set point on the Main Page 2 Establish Cycle Time in the Control Output Menu Setup Page as required Typical cycle times are 1 0 second for an SSR and 5 0 seconds for a mechanical relay Faster cycle times sometimes achieve the best system control However if a mechanical contactor or solenoid is switching power to the load a longer cy cle time may be desirable to minimize wear on the me
140. ol in a noisy or very dynamic system A positive value affects only the viewed values A nega tive value affects both the viewed and control values Location in software Setup Page gt Analog Input x 1 to 3 Set Point Low Limit and High Limit The controller constrains the set point to a value between a low limit and a high limit The high limit cannot be set higher than the sensor high limit or lower than the low limit The low limit cannot be set lower than the sensor low limit or higher than the high limit Location in software Setup Page gt Analog Input x 1 to 3 Temperature Tem perature Temperature Unfiltered Input Signal Time Filtered Input Signal Time Figure 7 3a Filtered and Unfiltered Input Signals High Limit of selected Sensor Range A SP High Limit Range between High Limit of Sensor and SP Low Limit SP High Limit Da Set Point Range must be between SP Low Limit and SP High Limit SP Low Limit SP Low Limit Range between Low Limit of Sensor and SP High Limit wy Low Limit of selected Sensor Range Figure 7 3b Sensor Ranges Watlow Series F4P Features 7 3 High Scale and Low Scale When an analog input is selected as a process input you must choose a value to represent the low and high ends of the current or voltage range For example if an analog input with a process sensor type 4 to 20mA is selected then O could represent 4mA and 100 could repres
141. ol is an instantaneous change of the control output in the same direction as the proportional er ror This is caused by a change in the process vari able PV that decreases over the time of the derivative TD The TD is in units of seconds Deutsche Industrial Norm DIN A set of technical scientific and dimensional standards de veloped in Germany Many DIN standards have worldwide recognition DIN See Deutsche Industrial Norm droop In proportional controllers the difference between set point and actual value after the system stabilizes duty cycle The percentage of a cycle time in which the output is on EIA See Electronics Industries of America EIA TIA 232 422 423 and 485 Data com munications standards set by the Electronic ndus tries of America and Telecommunications Industry Association Formerly referred to as RS Recog nized Standard Electronics Industries of America EIA An association in the US that establishes standards for electronics and data communications external transmitter power supply A dc volt age source that powers external devices filter digital A filter that slows the response of a system when inputs change unrealistically or too fast Equivalent to a standard resistor capacitor RC filter form A A single pole single throw relay that us es only the normally open NO and common con Watlow Series F4P Appendix A 5 tacts
142. ol loop con sisting of the controller output power control heater and sensor If the output power is at its maximum for a period of time equal to the reset time and the input has not changed at least 5 F the controller will switch to Man ual Mode at 0 output power The upper screen will dis play 6 PLP and the lower screen will display Open Loop To clear an open loop error after correcting the problem that caused it turn the controller off then back on Location in software Setup Page gt System Auto tune begins Process Set Point Auto tune is complete on off control a PID control Auto tune Set Point Default is 90 of process set point Temperature Time Figure 7 9 Autotuning Y NOTE For manual tuning s the Operations Chapter Watlow Series F4P Features 7 9 Alarms Alarms are activated when the process value or tempera ture leaves a defined range A user can configure how and when an alarm is triggered what action it takes and whether it turns off automatically when the alarm condi tion is over Configure alarm outputs in the Setup Page before setting alarm set points Alarm Set Points The alarm high set point defines the process value or temperature that will trigger a high side alarm It must be higher than the alarm low set point and lower than the high limit of the sensor range The alarm low set point defines the temperature that will trigger
143. on is set in the Operations Page gt Control Set Points A de lay time can also be set The delay time will delay the turn on of the boost output until the power level is exceeded for the time of the delay There is a 5 power level hysteresis between boost on and boost off operation When boost on set point is selected output 1B is turned on or off based on a programmable set point value or on a deviation from the set point value Boost set points and boost deviation values are set in the Operations Page gt Control Set Points Boost Percent Power 85 5 Hysteresis Heat Power Boost On Delay 30 Seconds 0 a a a Boost Heat off l Figure 7 12a Boost Heat Based on Output Power Process Set Point Boost Set Point Temperature Time rr Boost Heat off Figure 7 12b Boost Heat Based on a Fixed Set Point 7 12 Features Watlow Series F4P Duplex Certain systems require that a single process output con trol both heating and cooling outputs A Series F 4P con troller with a process output in output 1A F4P F_A A ____ can function as two separate outputs With a 4 to 20mA output the heating output for in stance will operate from 12 to 20mA 0 to 100 and the cooling outputs will operate from 12 to 4mA 0 to 100 In some cases this type of output is required by the device that the Series F4P controls such as a three way valve that opens one way with a 12 to 20mA signal and
144. onal integral derivative A control mode with three functions proportional action dampens the system response integral corrects for droop and derivative prevents overshoot and un dershoot A 6 Appendix Watlow Series F4P process variable The parameter that is con trolled or measured Typical examples are tempera ture relative humidity pressure flow fluid level events etc The high process variable is the highest value of the process range expressed in engineer ing units The low process variable is the lowest value of the process range proportional Output effort proportional to the error from set point For example if the proportion al band is 20 and the process is 10 below set point the heat proportioned effort is 50 percent The lower the PB value the higher the gain proportional band PB A range in which the proportioning function of the control is active Ex pressed in units degrees or percent of span See PID proportional control A control using only the P proportional value of PID control radio frequency interference RFI Electro magnetic waves between the frequencies of 10 KHz and 300 GHz that can affect susceptible systems by conduction through sensor or power input lines and by radiation through space ramp A programmed increase in the tempera ture of a set point system range The area between two limits in which a quantity or value is measured It is
145. ons may result in dam age to equipment and property and injury to personnel Main Page Go to Operations gt Go to Setup Go to Factory Choose to Setup gt Control Output 1A Control Output 2A Choose FUNC hon eee gt Heat Cool Choose Cycle Time __ gt Variable Burst Fixed Time Static Set Point Control When the Series F4P is in static set point mode e The Upper Display shows the actual process temper ature of input 1 e The Lower Display shows the default or user config ured Main Page To operate the Series F4P as a static set point controller select SP1 in the Main Page then use the Up and Down keys to adjust the set point Limits may be placed on the set point in the Set Point Low Limit and Set Point High Limit parameters Setup Page gt Analog Input 1 Y Note All control activity stops when you enter the Setup Page Analog Input Digital Input Control Output Alarm Output and Retransmit menus VY Note See also differential set point and ratio set point Watlow Series F4P Operating from the Front Panel 223 Troubleshooting Indication Power Communications No displays Unit will not communicate Alarms e Alarm won t occur e Alarm won t clear Probable Cause s Power to unit off F use blown Breaker tripped Safety Interlock door switch etc activated Separate system limit control latched Wiring open Input power incorrect Address parameter in
146. operating range All PID sets can be auto tuned or manually tuned PID sets can be edited in the Operations Page The Series F4P can be programmed to operate using any of the five sets based on crossover points of the set point or process val ue These programming choices are made in the Opera tions Page gt PID Crossover When the process or set point value crosses the crossover point the PID set designated for that region of the oper ating range is used to control the percent power being supplied to the load There is a 1 hysteresis for each crossover A rising tem perature will change PID sets at the crossover value A falling temperature will change PID sets at the crossover value 1 Location in software Operations Page gt Edit PID gt PID Crossover x 1 to 4 Burst Fire variable time base Burst firing provides even output power with the lowest level of noise generation RFI Burst fire is the preferred method for controlling a resistive load providing a very short time base for longer heater life The controller determines when the ac sine wave will cross the 0 volts point then switches the load on or off only at this point minimizing RFI Location in software Setup Page gt Control Output x 1A or 1B Range High 1 500 F PID Cross 4 to 5 1 250 F PID Cross 3 to 4 1 000 F PID Cross 2 to 3 600 F PID Cross 1 to 2 300 F Range Low 32 F Operating Range PID Set 5 Operating Ra
147. or to 32 F 0 C e Precision millivolt source O to 50mMV minimum range 0 002mV resolution Input x 1 to 3 Setup and Calibration Inputs 2 and 3 appear only if the controller is the enhanced version F4P AB ____ 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix 2 Connect the millivolt source to input 1 terminals 62 and 61 input 2 terminals 58 and 57 or input 3 terminals 56 and 55 with copper wire 3 Enter 50 000mV from the millivolt source Allow at least 10 seconds to stabilize Press the Right Key once at the Calibrate Input x 1 to 3 prompt Factory Page At the 50 00mV prompt press once and to store 50 00mV press the Up Key once 4 Enter 0 000mV from the millivolt source Allow at least 10 seconds to stabilize At the 0 00mV prompt press once and to store 0 00mV press O once 5 Disconnect the millivolt source and connect the reference compensator or thermocouple calibrator to input 1 terminals 62 and 61 input 2 terminals 58 and 57 or input 3 terminals 56 and 55 With type J thermocouple wire if using a compensator turn it on and short the input wires When using a type calibrator set it to simulate 32 F 0 C Allow 10 seconds for the controller to stabilize Press once at the Calibrate Input x 1 or 2 prompt Factory Page At the 32 F TypeJ prompt press once and to store type J thermoc
148. ord has been established a pop up message will give you the opportunity to enter one Usethe O and O keys to enter a four character password which can consist of letters numbers or both After entering and confirming the password re enter the chosen menu or page and select Password Security Record your password and keep it secure Use a Password To enter a password protected area users must enter the password If an incorrect password is entered a pop up message will tell you it is invalid and you may try again When the password is correct choose again to enter the menu or page of your choice Change a Password The Change Password parameter is near the end of the list under Set Lockout on the Factory Page To change a password you must first enter the old password for confirmation No Password Set Password V No A Yes BRR EERE eee eee Must reset lock after setting the password M M Press any key S05 Enter New Password AV Adjusts Char lt Back gt Next Confirm Password AV Adjusts Char lt Back gt Next Invalid Re Enter _ AV Adjusts Char lt Back gt Next Factory gt Set Lock___ Setup Factory gt Change password lt gt Enter Password AY Adjusts Char lt Back gt Next 5 2 Factory Page Watlow Series F4P Diagnostics Diagnostic Menu parameters on the F actory Page provide information about the controller unit that is useful in troubleshooting For example the Out
149. ote set point ana log input 2 9 level Remote set point ana log input 3 10 level Alternate Control 11 level Manual Control 12 level Reverse Outputs 13 level Activate Message 14 edge Auto M anual Key Lock 15 level Switch PID Sets 1 5 16 level Name lt 7 characters selected Name the digital set by user gt point digital ratio value i ae ai A a ame Digita or digital differential Name Digital SP 2 value for easy reference Name Digital SP 3 Activate Message Select which static mes Messagel_Name 0 sage to display Message2_ Name 1 Message3 Name 2 Message4 Name 3 Message Display Time 0 to 999 Set the length of time 0 to 999 that the message will display VY Note For more information about how parameter settings affect the controller s operation see the F eatures Chapter Default Off DGT SP1 DGT SP2 DGT SP3 DGT SP4 Message 1 Name 10 seconds Modbus Register read write Conditions for 1 O Set Parameters to Appear Input Active Always Te Only the currently active fea 1064 3 tures will appear in the list 1066 4 r w ASCII Digital Active if Function is set to Storage Input Digital Set Point 3000 3006 1 3010 3016 2 3020 3026 3 3030 3036 4 r w Digital Active if Function is set to umpuk Activate Message See Main gt 3050 1 7 3051 2 Setup gt Static Message 3052 3 3053 4 r w Di
150. ouple calibration press O once 6 Rewire for operation and verify calibration Watlow Series F4P Factory Page 5 3 RTD Input Procedure Equipment e 1kQ decade box with 0 01Q resolution Input x 1 to 3 Setup and Calibration 1 Connect the correct power supply to terminals 1 2 and 3 see the Wiring Chapter and the Appendix 2 Short Input 1 terminals 60 61 and 62 Input 2 terminals 54 57 and 58 or Input 3 terminals 52 55 and 56 together with less than 0 1Q Press the Right Key onceat the Calibrate Input x 1 to 3 prompt At the Ground prompt press once and to store ground input press the Up Key once 3 Short Input 1 terminals 60 and 61 Input 2 terminals 54 and 57 or Input 3 terminals 52 and 55 together with less than 0 5 Press once at the Calibrate Input x 1 to 3 prompt At the Lead prompt press once and to store lead resistance press once 4 Connect the decade box to Input 1 terminals 60 S2 61 S1 and 62 S3 Input 2 terminals 54 S2 57 S1 and 58 S3 or Input 3 terminals 52 S2 55 S1 and 56 S3 with 20 to 24 gauge wire 5 For 100Q RTD enter 15 0029 For 500 or 1kQ RTD enter 240 00Q Allow at least 10 seconds to stabilize Press once at the Calibrate Input x 1 to 3 prompt Factory Page At the 15 002 or 240 00Q RTD prompt press once and to store the 15 00Q or 240 00 input press once 6 For 1009 RTD enter 380 00Q For 500Q or 1kQ RTD enter 6080 002
151. per second Rate High 1 at which alarm is trig ger ed Alarm x 1 or 2 Maximum Maximum Rate Low 1 100 303 1 Active if Alarm x Type Setup High Rate to 30000 a 2 Page is set to Maximum Rate Set the maximum rate Maximum Rate Low process value per second 1 to 30000 at which alarm is trig gered PID Crossover Main gt Operations gt PID Crossover PID Crossover Off 0 Off 1951 Active Always Select what will trigger Process 1 PAN the crossover to another Set Point 2 PID set PID Cross 19999 to 30000 Rangelow 1961 1 2 Appears if PID Crossover is not Select the value that will 1999 9 to 3000 0 a set to Off Based on decimal i 3 4 trigger a change in PID 199 99 to 300 00 1964 4 5 setting for sets 1 to 2 2 to 3 3 19 999 to 30 000 r w to4 and 4to5 19999 to 30000 in in teger tenths hun dredths or thou sandths Ramp to Set Point Main gt Operations gt Ramp to Set Point Ramp to Set Point Mode Off 0 Off 1100 r w Active if control type is not Ratio Select whether the maxi Startup 1 Differential or Remote mum rate of tempera Startup or Change 2 ture or process value change will be limited Y Note For more information about how parameter settings affect the controller s operation see the Features Chapter Watlow Series F4P Parameters 6 7 Operations Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Se
152. perature detector RTD by way of a two wire loop The loop has an external power supply The transmitter acts as a variable resistor with re spect to its input signal Transmitters are desirable when long lead or extension wires produce unac ceptable signal degradation WATLINK A Windows based software applica tion for configuring and communicating with Wat low controllers zero cross Action that provides output switch ing only at or near the zero voltage crossing points of the ac sine wave See burst fire zero switching See zero cross Watlow Series F4P Appendix A 7 ndex Boldface page numbers refer to parameter entries key 2 2 0 000V Calibrate Input x 1 to 3 6 29 0 00mV Thermocouple Calibrate Input x 1 to 3 6 29 1 000V Calibrate Output x 1A or 1B 6 30 1 000V Retransmit x 1 and 2 6 30 4 000mA Calibrate Input x 1 to 3 6 30 4 000mA Calibrate Output x 1A or 1B 6 30 4 000mA Calibrate Retransmit x 1 and 2 6 30 10 000V Calibrate Input x 1 to 3 6 30 10 000V Calibrate Output x 1A or 1B 6 31 10 000V Calibrate Retransmit x 1 and 2 6 31 15 0 Ohms Calibrate Input x 1 to 3 RTD 6 29 15 0 Ohms Calibrate Input 3 slidewire 6 30 20 000mA Calibrate Input x 1 to 3 6 30 20 000mA Calibrate Output x 1A or 1B 6 30 20 000mA Calibrate Retransmit x 1 and 2 6 30 32 F Type Calibrate Input x 1 to 3 6 29 50 00mV Thermocouple Calibra
153. put x 1 to 3 Input 1 0 1601 Active Always Calibration Input 2 1 NETS ey Inputs 2 and 3 appear only if the Restores original factory Input 3 2 controller is the enhanced ver calibration sion F4P_ __AB ____ values VY Note For more information about how parameter settings affect the controller s operation see the Features Chapter Watlow Series F4P Parameters 6 31 Notes 6 32 Parameters Watlow Series F4P Chapter Seven Features Inputs Alarms Multiple Input Offsets 00 7 2 Filter Time Constant 000 7 3 Set Point Low Limit and High Limit 7 3 High Scale and Low Scale 7 4 Digital MOUS aer inina reaa as ttn ace 7 4 Control Methods Auto Manual Control 000 7 5 On Off Control soo sede pea Sate badass 7 6 Proportional Control 005 7 6 PI Control acc access dca ait atk one eh amp Saw as 7 7 PID MGOMNCH erimesi nda hee eA oe aks 7 7 Dead Band us 20t0 be Seta s vassals s eel ee 7 7 Multiple PID Sets 005 7 8 BUS PIG ee urana ele eed a es AA 7 8 Other Features AULON INO radenn a a E 7 9 FEIN S MOI ieee anind whe io eater erent acti a amp a 7 9 Open Loop Detect 000085 7 9 Alarm Set PONS nes ack waned Shed are 7 10 Alarm Hysteresis 0000 cee ee 7 10 Process Deviation or Rate Alarms 7 10 Alarm Latcning oc xandiedrackemceey ald tata ews 7 11 Alarm
154. puts Communications Custom Main Page Static Message Factory Page Set Lockout Diagnostic Test Calibration Watlow Series F4P Operating from the Front Panel 2 1 Keys Displays and Lights Upper Display Displays Channel 1 actual process values during operation Displays error information if errors occur Lower Display Guides setup and operation displays status information WATLOW Cursor gt Points to the selected parameter or present value Moves via the Up Down Right and Left keys Main Page gt Go to Operations Go to Setup Go to Factory j A A ea Auto Manual Status Light Indicates mode status e Lit when in manual mode e Blinks for 10 seconds after key pressed while user can change mode e Not lit during automatic mode _ W Auto Manual Key A Press to toggle between auto closed loop and manual open loop control Left and Right Keys Press Right key to select the item to the right of the cursor gt and proceed to the next screen Press Left key to move left or exit Information Key Press for tips and definitions press again to return to the Original task Figure 2 2 Series F4P Displays and Indicator Lights Active Output Status Lights Lit when the corresponding controller channel output is active Alarm Output Status Lights Lit during an alarm state Communications Status _ _ Light Blinks when the cont
155. r The controller should stabilize within one second Repeat until the volt ammeter reads 10 000V Press to store the value Rewire for operation and verify calibration 5 6 Factory Page Watlow Series F4P Chapter Six Parameters Pages Menus and Parameters 6 1 Man Page mareren areae Ral aNoe amp ink Caled han aes 6 2 Operations Page Parameter Table 6 4 Operations Page Parameter Record 6 10 Setup Page Parameter Table 6 11 Setup Page Parameter Record 6 23 Custom Main Page Parameter Record 6 25 Factory Page Parameter Table 6 26 Pages Menus and Parameters The Series F4P parameters are arranged into four groups or pages Main Operations Setup and Factory See the chapters about each page for additional informa tion The Features Chapter provides information about features such as alarms and the parameters that apply to them Only active parameters will appear on the controller If for instance Output 1B is set to Off no other output 1B parameters will appear Changing some parameters will force changes to other parameter settings The safest and most efficient way to configure the Series F4P controller for the first time is to configure the parameters in the Setup Page in the order in which they appear It may also be helpful for you to make copies of the Pa rameter Records for each of the page
156. r high decimal point selec end of current or voltage tion range max range 19999 to 30000 process Scaling Normal Scaling 0 Set the process input Scale Inversion 1 scaling relationship Set Point Low Limit Depends on sensor and Set limit for minimum decimal point selec set point tion max range process 19999 to 30000 Set Point High Limit Depends on sensor and Set limit for maximum decimal point selec set point tion max range process 19999 to 30000 Y Note For more information about how parameter set tings affect the controller s operation see the F eatures Chapter Input Inputs 2 and 3 appear only if the 606 1 controller is the enhanced ver 616 2 h 626 3 SION F4P AB ss r w Active Always Input Inputs 2 and 3 appear only if the es 1 controller is the enhanced ver 2 684 3 sion F4P AB sds r w Active if Sensor is set to Pro cess Input Inputs 2 and 3 appear only if 681 1 the controller is the enhanced 683 2 685 3 version F4P_ _ AB r w _ Active if Sensor is set to Process Input Inputs 2 and 3 appear only if the 693 1 604 controller is the enhanced ver 2 695 3 sion F4P AB sds r w Active if Sensor is set to Pro cess Input Inputs 2 and 3 appear only if 602 1 the controller is the enhanced 612 2 622 3 version F4P_ _ AB r w _ Active Always Input Inputs 2 and 3 appear only if 603 1 the controller is the enhanced 6
157. rations 614 Filter Time Analog Input 2 1102 Ramp to Set Point Scale Ramp to Set Point 615 Calibration Offset Value Analog Input 2 1140 Control Type Analog Input 2 616 Decimal Analog Input 2 1141 Control Type Analog Input 3 617 Error Latch Analog Input 2 1300 Set Point Set Lockout 618 Units Analog Input 2 1302 Setup Page Set Lockout 620 Sensor Analog Input 3 1303 Factory Page Set Lockout 621 Sensor Type Analog Input 3 1306 Operations Autotune PID Set Lockout 622 Set Point Low Limit Analog Input 3 1307 Operations Edit PID Set Lockout 623 Set Point High Limit Analog Input 3 1308 Operations Alarm Set Point Set Lockout 624 Filter Time Analog Input 3 1315 Clear Locks Set Lockout 625 Calibration Offset Value Analog Input 3 1316 Operations PID Crossover Set Lockout 626 Decimal Analog Input 3 1317 Operations Ramp Set Point Set Lockout 627 Error Latch Analog Input 3 1318 Operations Control Set Point Set Lockout 628 Units Analog Input 3 1319 Remote Local Set Point Operation Set Lockout 680 Scale Low Analog Input 1 1330 33 Set Change Password Set Lockout 681 Scale High Analog Input 1 1400 15 Custom Main Page Parameters P1 to P16 682 Scale Low Analog Input 2 1500 CJC1 Temp Diagnostic 683 Scale High Analog Input 2 1501 CJC1 AtoD Diagnostic 684 Scale Low Analog Input 3 1504 Input 1 AtoD Diagnostic 685 Scale High Analog Input 3 1505 Input 2 AtoD Diagnostic 693 Scaling Analog Input 1 1506 Input 3 AtoD Diagnostic 694 Scali
158. rature or pro cess value closer to the set point than on off control can provide Proportional control provides closer control by adjusting the output when the temperature or process value is within a proportional band When the value is in the band the controller adjusts the output based on how close the process value is to the set point the closer to set point the lower the output This is similar to backing off on the gas pedal of a car as you approach a stop sign It keeps the temperature or process value from swinging as widely as it would with simple on off control However when a system settles down the temperature or process value tends to droop short of the set point With proportional control the output power level equals Set point minus process value divided by propband Location in software Operations Page gt Edit PID gt PID Set x 1 to 5 The heating action switches off when the process temperature rises above the set point Set Point Temperature Hysteresis N Process Temperature NG The heating action switches on when the process temperature The heating action drops below the set point minus the hysteresis switches on at startup Time l l The cooling action switches on when The cooling action the process temperature rises above switches the set point plus the hysteresis on at startup bea o Hysteresis Process Temperature y Set Point
159. rm Logic Alarm Messages Retransmit Output x 1 and 2 Retransmit Source Analog Range Low Scale High Scale Scale Offset Communications Baud Rate Address Custom Main Page Parameter x 1 to 16 Process Display Display Time LED Intensity Static Message Message x 1 to 4 Factory Page see Chapter 5 Set Lockout Set Point Oper Autotune PID Oper Edit PID Oper Alarm SP Setup Page Factory Page Set Change Password Clear Locks Oper PID Crossover Oper Ramp Set Point Oper Control Set Point Oper Remote Local Set Point Diagnostic Mode Mfg Date Serial Software Revision In x 1 to 3 Out x 1A or 1B Retrans x 1 or 2 In x 1 to 3 A to D CJC 1 to 3 A to D CJC 1 to 3 Temp Line Freq Test Test Outputs Display Test Full Defaults Calibration Calibrate Input x 1 to 3 Calibrate Output x 1A or 1B Calibrate Rexmit x 1 or 2 Restore In x 1 to 3 Cal A 14 Appendix Watlow Series F4P About Watlow Winona Watlow Winona is a U S division of Watlow Electric Mfg Co St Louis Missouri a manufacturer of industrial electric heating products since 1922 Watlow products include electric heaters sensors controllers and switching devices The Winona operation has been designing solid state electronic control devices since 1962 and has earned the reputation as an excellent supplier to original equipment manufacturers These OEMs and end users depend upon Watlow Winona to provide compatibly engine
160. roller sends or receives data Scroll Bar Indicates that more informa tion exists above or below Use Up and Down keys Up and Down Keys Press to move the cursor gt increase or decrease a value or change a letter in a name To Clear an Alarm or Error In an alarm condition the alarm status light will be lit An alarm message will appear on the Main Page if configured to do so To silence the alarm move the cursor to the alarm message and press the Right key A message will confirm the alarm silencing and the alarm status light will turn off After correcting the condition that caused the error or alarm return to the error or alarm message on the Main Page and press the Right key again A message will confirm that the alarm is unlatched 2 2 Operating from the Front Panel Watlow Series F4P Guided Programming The Series F4P software guides users through most tasks To accomplish a task simply proceed through the sequence of parameters For each parameter choose the appropriate option or establish the value then press the Right key to proceed to the parameter on the next screen The task is complete when you return to the ini tial menu 1 Use or to move the cursor to select an item in a list 2 Press the Right key 3 Enter the value and make a choice 4 Press again 5 Repeat until you return to the original list To change a specific single parameter proceed through th
161. s and alternates posi tive and negative values American Wire Gauge AWG A standard of the dimensional characteristics of wire used to con duct electrical current or signals AWG is identical to the Brown and Sharpe B amp S wire gauge auto tune A feature that automatically sets temperature control PID values to match a particu lar thermal system AWG See American Wire Gauge baud rate Therate of information transfer in serial communications measured in bits per second burst fire A power control method that repeat edly turns on and off full ac cycles Also called zero cross fire it switches close to the zero voltage point of the ac sine wave Variable time base burst fire selectively holds or transits ac cycles to achieve the desired power level See zero cross calibration accuracy Closeness between the value indicated by a measuring instrument and a physical constant or known standard calibration offset An adjustment to eliminate the difference between the indicated value and the actual process value cascade Control algorithm in which the output of one control loop provides the set point for anoth er loop The second loop in turn determines the control action CE A manufacturer s mark that demonstrates compliance with European Union EU laws gov erning products sold in Europe chatter The rapid on off cycling of an electrome chanical relay or mercury displacemen
162. s as well as the Custom Main Page Record then record your settings for future reference Y Note If the Series F4P is already installed in an oven furnace or other equipment most parameters will already be configured and access to the Setup Page may be limited locked VY Note To see how all the pages menus and parameters are grouped see the software map on the inside back cover of this manual Y Note For more information about how parameter settings affect the controller s operation see the F eatures Chapter Watlow Series F4P Parameters 6 1 Main Page Parameters Parameter Main Page Main Page Description Input x 1 to 3 Error Alarm x 1 to 2 Condition Parameter x 1 to 16 View customized parame ter list Modbus Register Range read write Modbus Value Default I O Set None Defaults de Input 1 value pend on the Input 1 Value bar control type graph selected Input 2 value and set Input 2 Value bar tings in graph Setup gt Cus Input 3 value tom Main Input 3 Value bar Page graph Dat digital Diff dif ferential Value CTL SP Differential Set Point Set Differential Dot digital Ratio Value CTL SP Ratio Set Point Set Ratio Digital Set Point Remote Set Point 2 Remote Set Point 3 Target Set Point cascade Inner Set Point Set Point 1 Set Point 1 bar graph Power 1A Power 1B Power 1A bar graph Power 1B bar graph Tune St
163. s on r w 0 to 9999 repeats per minute in hundredths oN i AE oe 2652 Reset 1B Cascade PID Set 3 600 S Anaia Tid k r w 0 to 9999 repeats per minute in hundredths Mild ANagg teh sas r w 0 Thermocouple 2672 Reset 1B Cascade PID Set 4 1 RTD r w 0 to 9999 repeats per minute in hundredths O Procese 2692 Reset 1B Cascade PID Set 5 610 Sensor Analog Input 2 r w 0 to 9999 repeats per minute in hundredths KW 0 Thermocouple 552 Reset 1B PID Set 1 1 RTD r w 0 to 9999 repeats per minute in hundredths 2 Process 562 Reset 1B PID Set 2 4 Off r w 0 to 9999 repeats per minute in hundredths 620 Sensor Analog Input 3 572 Reset 1B PID Set 3 r w 0 Thermocouple r w 0 to 9999 repeats per minute in hundredths 1 RTD 582 Reset 1B PID Set 4 2 Process r w 0 to 9999 repeats per minute in hundredths 3 Slidewire 592 Reset 1B PID Set 5 Se as a r w 0 to 9999 repeats per minute in hundredths 1 Serial Number first part Diagnostic 1601 Restore Calibration Inputs 1 3 vennee 10999929 w 0 Yes Input 1 2 Serial Number second part Diagnostic 1 Yes Input 2 r 000000 to 999999 2 Yes Input 3 299 Set Differential Value 20 Retransmit 1 Diagnostic r w 19999 to 30000 r 0 None 300 Set Point 1 Main Page 4 Process r w Value 21 Retransmit 2 Diagnostic 603 Set Point High Limit Analog Input 1 r 0 None r w Depends on Sensor 4 Process 613 Set Point High Limit Analog Input 2 709 Retransmit Source Retransmit Output 1 r w Depends on Sensor r w 0 Off 623 Set
164. s the unit uses Re fer to the Ordering Information in the Appendix 6 12 Parameters Watlow Series F4P Setup Page Parameter Table Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear Analog Input 2 Main gt Setup gt Analog Input 2 Inputs 2 and 3 appear only if the controller is the enhanced version F4P_ __ AB ___ Control Type Normal 0 Normal 1140 r w Appears if the controller is the Select the control type Remote 3 enhanced version F4P_ _ _ Alternate 4 AB ____ Analog Input 2 is selected and Analog Input 3 is set to Normal Control Analog Input x 1 to 3 continued Main gt Setup gt Analog Input x 1 to 3 Inputs 2 and 3 appear only if the controller is the enhanced version F4P_ _AB ____ Units Temperature 0 Temperature Input Inputs 2 and 3 appear only if the Name the units of mea Units 1 3 characters 0 sen i Controller is the enhanced ver sure for the input 3071 char 2 sion F4P AB ____ 3072 char 3 Active if Sensor is set to Pro 618 2 cess 3073 char 1 3074 char 2 3075 char 3 628 3 3076 char 1 3077 char 2 3078 char 3 r w Decimal 0 0 Set the decimal point for 0 0 1 input 0 00 process 2 0 000 process 3 Scale Low Depends on sensor and Set unit value for low decimal point selec end of current or voltage tion range max range 19999 to 30000 process Scale High Depends on sensor and Set unit value fo
165. sage 4 lines of 17 characters each The first line serves as the message name Message x 1 to 4 Enter or change mes sages that can be dis played by activating a digital input Default Input 1 0 2 seconds Message x Name Message x Linel Message x Line 2 Message x Line 3 VY Note Press the Information Key for more task related tips Modbus Register read write I O Set 1910 r w Input 1911 1 1912 2 1913 3 r w 1914 r w ASCII Storage mess 4501 4517 1 4521 4537 1 4541 4557 1 4561 4577 1 4581 4597 2 4601 4617 2 4621 4637 2 4641 4657 2 4661 4677 3 4681 4697 3 4701 4717 3 4721 4737 3 4741 4757 4 4761 4777 4 4781 4797 4 4801 4817 4 r w Conditions for Parameters to Appear Appears only if the controller is the enhanced version F4P_ _ _AB ____ Appears only if the controller is the enhanced version F4P_ _ _AB ____ and Process Dis play is set to Alternating Appears only if the controller is the enhanced version F4P_ _ _AB ____ and Process Dis play is set to Alternating Active Always 6 22 Parameters Watlow Series F4P setup Page Parameter Record Make a photocopy of this page and enter your settings on that copy Name System Setting PID Units F or C Show F or C Maximum Transfer Heat Maximum Transfer Cool Manual to Auto Transfer Autotune Set Point Failure Mode Inpu
166. sent a fire hazard or other Wiring Notes Sketch in your application on this page or a copy of it See the wiring example in this chapter L1 hazard Failure to comply with this recommendation may result in damage to equipment and property and injury to personnel Figure 8 15 Wiring Notes L2 Watlow Series F4P Installation and Wiring 8 15 Notes 8 16 Installation and Wiring Watlow Series F4P Chapter Nine Communications Exception Responses 000e eee 9 1 Modbus Registers Alphabetical Order 9 2 Modbus Registers Numerical Order 9 11 Overview The Series F4P uses Modbus as its communications pro tocol Modbus is a standard protocol developed by A E G Schneider Modbus RTU enables a computer or PLC to read and write directly to registers containing the con troller s parameters With it you can read all of the con troller s parameters with a few read commands If you already have a software application that uses Modbus the Modbus Registers Table in this chapter will provide the register number and values Sometimes called enumerated types for each parameter Exception Responses Dependencies between parameters do exist For best re sults program the parameters in the order in which they appear in the Software Map inside back cover For basic information about writing an application using Modbus protocol you may want to download th
167. set Alarm 1 Reset Alarm 2 Reset Both Alarms Control Outputs Off CONOR WDY O AOUN Watlow Series F4P Communications 9 5 1066 r w 714 r w 731 r w 711 r w 728 r w 2607 r w 2627 r w 2647 r w 2667 r w 2687 r w 507 r w 517 r w 527 r w 537 r w 547 r w 2617 r w 2637 r w 2657 r w 2677 r w 2697 r w 557 r w 567 r w 577 r w 6 Digital Set Point 7 Differential Set Point 8 Digital Ratio 9 Remote 2 10 Remote 3 11 Alternate Control 12 Manual Control 13 Reverse Outputs 14 Activate Messages 15 Lock Auto Man Function Digital Input 4 0 Off Panel Lock Reset Alarm 1 Reset Alarm 2 Reset Both Alarms Control Outputs Off Digital Set Point Differential Set Point Digital Ratio Remote 2 10 Remote 3 11 Alternate Control 12 Manual Control 13 Reverse Outputs 14 Activate Messages 15 Lock Auto Man High Power Limit Control Output 1A Low Limit 1 to 100 High Power Limit Control Output 1B Low Limit 1 to 100 High Scale Retransmit Output 1 19999 to 30000 maximum sensor range High Scale Retransmit Output 2 19999 to 30000 maximum sensor range Hysteresis 1A Cascade PID Set 1 1 to 30000 Hysteresis 1A Cascade PID Set 2 1 to 30000 Hysteresis 1A Cascade PID Set 3 1 to 30000 Hysteresis 1A Cascade PID Set 4 1 to 30000 Hysteresis 1A Cascade PID Set 5 1 to 30000 Hysteresis 1A PID Set 1 1 to 30000 Hysteresis 1A PID Set 2 1 to 30000 Hysteresis 1A PID Set 3 1 to 30000 Hystere
168. sis 1A PID Set 4 1 to 30000 Hysteresis 1A PID Set 5 1 to 30000 Hysteresis 1B Cascade PID Set 1 1 to 30000 Hysteresis 1B Cascade PID Set 2 1 to 30000 Hysteresis 1B Cascade PID Set 3 1 to 30000 Hysteresis 1B Cascade PID Set 4 1 to 30000 Hysteresis 1B Cascade PID Set 5 1 to 30000 Hysteresis 1B PID Set 1 1 to 30000 Hysteresis 1B PID Set 2 1 to 30000 Hysteresis 1B PID Set 3 1 to 30000 CONOR WD co 587 r w 597 r w 1504 101 903 r w 1506 10 2601 r w 2621 r w 2641 r w 2661 r w 2681 r w 501 r w 511 r w 521 r w 531 r w 541 r w 2611 r w 2631 r w 2651 r w 2671 r w 2691 r w 551 r w 561 r w 571 r w Hysteresis 1B PID Set 4 1 to 30000 Hysteresis 1B PID Set 5 1 to 30000 Input 1 AtoD Diagnostic HHHH Input 1 Error Status 0 None AtoD Under Flow Sensor Under Range Sensor Over Range AtoD Over Flow AtoD Timeout 6 Open Loop Input 1 Failure System 0 to High Power Limit heat only or cool only Cool High Power Limit to Heat High Power Limit heat cool or cool heat Input 1 Open Loop Status 0 Off 1 On Input 1 Value Status XX Input 1 Diagnostic 0 None 8 Univ Input 2 AtoD Diagnostic HHHH Input 2 Diagnostic 0 None 8 Univ Input 3 AtoD Diagnostic HHHH Input 3 Diagnostic Univ Integral 1A Cascade PID Set 1 0 to 9999 minutes in hundredths Integral 1A Cascade PID Set 2 0 to 9999 minutes in hundredths Integral 1A Cascade PID Set 3
169. source setting Active if Retransmit source is not set to Off Based on deci mal setting and source setting Active if Retransmit source is not set to Off Based on deci mal setting and source setting Active Always Active Always X Inputs 2 and 3 only available if unit has the E nhanced tips Control Operation option The dghth digit of your modd number F 4PX XXXX XXXX determines the Control Op eration Refer to the Ordering Information in the Ap pendix 6 20 Parameters Watlow Series F4P Setup Page Parameter Table Parameter Description Range Modbus Value Custom Main Page Main gt Setup gt Custom Main Page Parameter x 1 to 16 Choose parameters to appear on the Main Page None 0 Input 1 value 1 Input 1 Value bar graph 2 Input 2 value 3 Input 2 Value bar graph 4 Input 3 value 5 Input 3 Value bar graph 6 Dot digital Diff dif ferential Value 8 CTL SP Differential Set Point 9 Set Differential 10 D gt digital Ratio Value 11 CTL SP Ratio Set Point 12 Set Ratio 13 Digital Set Point 7 Remote Set Point 2 14 Remote Set Point 3 15 Target Set point 16 cascade Inner Set Point 17 Set Point 1 18 Set Point 1 bar graph 19 Power 1A 20 Power 1B 21 Power 1A bar graph 22 Power 1B bar graph 23 Tune Status 1 24 D i gital Inputs 25 Active Chl PID Set 26 D
170. splay and Custom Options HHW_ RG Standard Red Upper LED Green Lower LCD only XX Custom options software setting parameters overlays Watlow Series F4P Appendix A 3 Declaration of Conformity Series F4 WATLOW Winona Inc 1241 Bundy Boulevard Winona Minnesota 55987 USA C Declares that the following product Designation Series F4 Model Number s F4 S D or P H or L C E F or K A C E F or K A C F or K A C F K 0 or 6 0 1 or 2 Any three letters or numbers Temperature control Installation Category II Pollu tion degree 2 Rated Voltage 100 to 240 V ac or 24 to 28 V amp ac or dc Rated Frequency 50 or 60 Hz Rated Power Consumption 39 VA maximum English Classification Meets the essential requirements of the following European Union Directives by using the relevant standards show below to indicate compliance 89 336 EEC Electromagnetic Compatibility Directive EN 61326 1997 With A1 1998 Electrical equipment for measurement control and laboratory use EMC requirements Industrial Immunity Class A Emissions EN 61000 4 2 1996 With A1 1998 Electrostatic Discharge Immunity EN 61000 4 3 1997 Radiated Field Immunity EN 61000 4 4 1995 Electrical Fast Transient Burst Immunity EN 61000 4 5 1995 With A1 1996 Surge Immunity EN 61000 4 6 1996 Conducted Immunity EN 61000 4 11 1994 Voltage Dips Short Interruptions and Voltage Var
171. t Operations gt Remote Local Set Points Remote Local Set Point Local Set Point 0 Local Set 316 r w Available if Control Type Setup Switch between there Remote 2 1 Point Page gt Analog Input 2 is set to mote and local set Remote 3 2 Remote points Y Note For more information about how parameter settings affect the controller s operation see the Features Chapter Watlow Series F4P Parameters 6 9 Operations Page Parameter Record Make a photocopy of this page and enter your settings on that copy Name Date Autotune PID Autotune PID Autotune PID Type Autotune PID Cascade Cascade Inner Loop Cascade Outer Loop PID Set Channel 1 Optional Inner Loop PID Set 1 PID Set 2 PID Set 3 PID Set 4 PID Set 5 Proportional Band A IntegralA ResetA DerivativeA RateA Dead BandA Hysteresis A _ Proportional Band B IntegralB ResetB DerivativeB RateB Dead Band B Hysteresis B Cascade PID Set Outer Loop PID Set 1 PID Set 2 PID Set 3 PID Set 4 PID Set 5 Proportional Band A IntegralA ResetA DerivativeA RateA Dead BandA Hysteresis A Proportional Band B IntegralB ResetB DerivativeB RateB Dead Band B Hysteresis B Alarm Set Point Menu Alarm 1 Alarm 2 Low Set Point High Set Point
172. t Parameters to Appear Ramp to Set Point Scale Degrees M inute 0 Degrees 1102 r w Active if Ramp to Set Point Mode Select the units of mea Degrees Hour 1 Minute IS not set to Off sure for ramping Ramp to Set Point Rate 1 to 999 100 0 1101 r w Active if Ramp to Set Point Mode Select the maximum 1 to 99 9 is not set to Off rate of temperature or 1 to 9 99 process value change 1 to 0 999 1 to 999 in integer tenths hundredths or thousandths Control Set Points Main gt Operations gt Control Set Points Boost Power 1B 0 0 to 100 0 75 883 r w Active if Boost Type Setup Page Select the minimum out O to 1000 gt Control Output 1B is set to put 1A power that will Boost On Power activate output 1B with 1 0 hysteresis Boost Delay Time 1B 0 to 999 seconds 0 884 r w Active if Boost Type Setup Page Set the time that the 0 to 999 gt Control Output 1B is set to power level has to be ex Boost On Power ceeded before activating output 1B Boost Set Point 1B 19999 to 30000 cool cool 309 r w Active if Boost Type Setup Page Set the set point that 1999 9 to 3000 0 Set Point gt Control Output 1B is set to will control output 1B 199 99 to 300 00 High Limit Boost On Set Point Based on 19 999 to 30 000 process decimal setting Set Point Low Limit to 999 dev Set Point High Limit heat heat process Set Point 19999 to 30000 in in Low Limit teger tenths hun process dredths or thou 999 dev
173. t 1 Verify Input 2 or 3 Output 1A Output 1B Output 2A Output 2A Module not allowed Verify the module Retransmit 1 Module Error Only process modules supported Retransmit 2 Module Error Only process modules supported Module change Defaults will occur Accept with any key Checksum error in Cycle device power Probable Cause s e Component failure e Slidewire time out value set too short e Slidewire valve is stuck or not e Process valve is wired incorrectly or in responding compatible Corrective Action Return to factory for evaluation Increase slidewire time out value Replace process valve Increase slidewire time out value Check wiring and process valve for compatibility e Process valve is wired incorrectly or in e Check wiring and process valve for e Controller can t detect zero cross point e A module has lost its programming ID compatible Noise is present on AC power line or unit is not powered by AC voltage Component failure Input module 2 or 3 is in input 1 slot Input module 1 is in input 2 or 3 slot Output module failure Module installed incorrectly or in wrong slot Module not seated correctly in slot e Wrong module in retransmit 2 slot e Wrong module in retransmit 2 slot Module changed e Noise on power line e Component failure compatibility Add filter to AC power line and verify unit is power by AC voltage Contact fac
174. t 1 Fail Open Loop Detect Analog Input In1 In2 In3 Sensor Type Control Type Units Name Decimal Scale Low Scale High Scaling Set Point Low Limit Set Point High Limit Offset Type Input Offsets Clear Input Offsets Offset Point Calibration Offset Value Filter Time Error Latch Square Root Auto Manual Slidewire Cali Slidewire Deadband Slidewire Hysteresis Control Type Cascade Cascade Low Range Cascade High Range Cascade Low Deviation Cascade High Deviation Digital Input In Off 1 In Off 2 In Off 3 Digital In 1 Digital In2 Digital In 3 In Off 4 Digital In 4 Function Name Activate Message Message Display Time Condition In Off 5 Date In Off 6 In Off 7 In Off 8 In Off 9 In Off 10 Watlow Series F4P Parameters 6 23 Control Output Function Cycle Time Type Cycle Time Value Process Duplex 1A High Power Limit Low Power Limit Boost Type 1B Output 1A Output 1B Boost Power Mode 1B Boost Set Point Type 1B Alarm Output Alarm 2 Name Alarm Type Alarm Source Latching Silencing Alarm Hysteresis Alarm Sides Alarm Logic Alarm Messages Retransmit Output Retransmit Source Retrans 2 Analog Range Low Scale High Scale Scale Offset Communications Baud
175. t 3 Outer Loop Process Part Percent Power 0 to 100 0 Cascade Low Range Deviation 100 Cascade High Range Deviation Cascade Inner Loop z Sianal PID Set 1 5 rror signal ES PB x 100 Out I Inner Loop Heat 0 to 100 Input 1 y Inner Loop Cool Energy Source ene 0 to 100 Figure 7 16b Cascade Control NOTE Cascade Low Rangeand Cascade High RangeSa amp t Points for Input 1 as shown above are stup under Analog Input 3 Refer to Sdup Chapter outer loop thermocouple oil out inner loop thermocouple or Lube Oil Tank Figure 7 16c Cascade Example 7 16 Features Watlow Series F4P Differential Control The Series F4P with the enhanced control option can be configured to support differential control Differential control allows the Series F4P to control one process at a difference to another process Analog input 3 is configured as the differential input The process value measured on input 3 is added to the differential value Set Diff to become the closed loop control set point CTL SP Four additional differential values Dgt Diff Value can be enabled remotely through designated digital inputs The nameable digital differen tial values are entered in the Operations Menu gt Control Set Points Differential control is only available in enhanced control operation Changes to the differential value or
176. t Point Remote Set Point 2 Remote Set Point 3 Target Set point cascade Inner Set Point Set Point 1 Set Point 1 bar graph Power 1A Power 1B Power 1A bar graph Power 1B bar graph Tune Status 1 Digital Inputs Active Chl PID Set Watlow Series F4P Parameters 6 25 Factory Page Parameters Modbus Register Range read write Conditions for Parameter Description Modbus Value Default I O Set Parameters to Appear Set Lockout Main gt Factory gt Set Lockout Set Point Full Access 0 Full Access 1300 r w Active Always Set the set point Read Only 1 0 access level Operations Autotune PID Full Access 0 Full Access 1306 r w Active Always Set access to this menu Read Only 1 0 Password 2 Hidden 3 Operations Edit PID Full Access 0 Full Access 1307 r w Active Always Set access to this menu Read Only 1 0 Password 2 Hidden 3 Operations Alarm Set Full Access 0 Full Access 1308 r w Active Always Point Read Only 1 0 Set access to this menu Password 2 Hidden 3 Setup Page Full Access 0 Full Access 1302r w Active Always Set access to this page Read Only 1 0 Password 2 Hidden 3 Factory Page Full Access 0 Full Access 1303 r w Active Always Set access to this page Read Only 1 0 Password 2 Set Change Password 4 characters none 1330 1 Active Always Reset or change pass eee a word Choose Yes to 1333 4 change the password r w Clear Locks
177. t relay due to insufficient controller bandwidth It is commonly caused by excessive gain little hysteresis and short cycle time Cj C See cold junction compensation closed loop A control system that uses a sensor to measure a process variable and makes decisions based on that feedback cold junction See junction cold cold junction compensation Electronic means to compensate for the effective temperature at the cold junction control mode Thetype of action that a con troller uses For example on off time proportion ing PID automatic or manual and combinations of these cycle time The time required for a controller to complete one on off on cycle It is usually expressed in seconds dead band Therange through which a varia tion of the input produces no noticeable change in the output In the deadband specific conditions can be placed on control output actions Operators se lect the dead band It is usually above the heating proportional band and below the cooling proportion al band default parameters The programmed instruc tions that are permanently stored in the micropro cessor software derivative The rate of change in a process vari able Also known as rate See PID derivative control D The last term in the PID control algorithm Action that anticipates the rate of change of the process and compensates to minimize overshoot and undershoot Derivative contr
178. tatic Message Menu 6 22 Static set point control see set point system errors 2 6 System Menu 6 11 6 12 Systeme Internationale SI 4 1 T technical assistance inside front cover temperature scale F or C 4 1 6 11 terminals A 2 Test Menu 6 28 Test Outputs 6 28 thermocouple input calibration 5 3 5 4 reference compensator 5 3 wiring 8 6 8 7 time filter 7 3 transformer isolation 8 5 troubleshooting alarms and errors 2 5 2 6 Troubleshooting Chart 2 4 2 6 Type Analog Input x 1 to 3 6 12 U Units 6 13 PID 4 1 6 11 SI U S 4 1 6 11 U S units 4 1 Up Key 2 2 Upper Display 2 2 V values how to enter 2 3 voltage process input calibration 5 4 W warranty inside back cover wiring communications 8 12 8 13 inputs 8 6 8 9 outputs 8 10 8 11 overview 8 5 power 8 5 retransmit and alarm 8 11 wiring example 8 14 wiring notes 8 15 X Y Z zero cross switching burst fire 7 8 A 12 Appendix Watlow Series F4P series F4P Software Map For ranges defaults Modbus numbers and other in formation about the parameters refer to the Parame ter Tables in Chapter 6 Upper Display Lower Display process information alarm error status information and access to software X WATLOW Output status Cursor Main Page gt Go to Operations Go to Setup Auto Manual Light status Move up increase Auto Manual Key decrease Information Key Back Next toggles to tips
179. te In put x 1 to 3 6 29 380 0 Ohms Calibrate Input x 1 to 3 6 29 1000 Ohms Calibrate Input 3 slidewire 6 29 F or C 6 11 A A toD CJ C x 1to3 6 28 A to D Input x 1 to 3 6 28 accuracy A 2 Activate Message 6 17 active output indicator lights 2 2 Address 6 20 agency approvals A 2 alarms clearing 3 1 deviation 3 1 7 10 features 7 10 7 11 operation 3 1 process 3 1 7 10 rate 3 1 7 10 self clearing 7 11 set points 7 10 troubleshooting 2 5 Alarm x 1 or 2 Condition 6 2 Alarm x 1 or 2 High Deviation 6 7 Alarm x 1 or 2 High Set Point 7 10 7 11 6 6 Alarm x 1 or 2 Low Deviation 6 7 Alarm x 1 or 2 Low Set Point 7 10 7 11 6 6 Alarm x 1 or 2 Maximum High Rate 6 7 Alarm x 1 or 2 Maximum Low Rate 6 7 Alarm Hysteresis 6 19 7 10 alarm latching 7 11 See also Latch ing Alarm Logic 6 19 Alarm Messages 6 19 Alarm Name 6 19 see also Name alarm output indicator lights 2 2 Alarm Output x 1 and 2 Menu 6 19 Alarm Set Points 3 1 6 6 7 10 Alarm Set Points Menu 6 6 6 7 Alarm Sides 6 19 7 11 alarm silencing 7 11 see also Silenc ing Alarm Source 6 19 alarm status indicator light 2 2 Alarm Type 6 19 Alternate Control 6 17 7 15 ambient temperature 3 3 Analog Input 2 Menu 6 13 Analog Input 3 Menu 6 15 6 16 Analog Input x 1 to 3 Menu 6 12 6 15 wiring 8 6 8 8 Analog Range 6 20 Auto Manual Key 2 2 Auto Manual Light 2 2 Auto M anual Slidewire Calibration
180. the alarm high set point and higher than the low limit of the sensor range The Alarm Low Deviation defines the deviation value on the low side of set point at which the alarm will be triggered The Alarm High Deviation defines the deviation value on the high side of set point at which the alarm will be triggered Y Note You may want to set up the alarms with names that will identify the alarm conditions See the Setup Page To Clear an Alarm or Error In an alarm condition the alarm status light will be lit An alarm message will appear on the Main Page if con figured to do so To silence an alarm the Silencing option in the Alarm Output menu Setup Page must be en abled To silence the alarm move the cursor to the alarm message and press the Right key A message will confirm the silencing of the alarm and the alarm status light will turn off After correcting the condition that caused the error or alarm return to the error or alarm message on the Main Page and press the Right key again A message will confirm that the alarm is unlatched Watlow Series F4P Operations Page 3 1 Autotune PID In autotuning the controller automatically selects the PID parameters for optimal control based on the ther mal response of the system In the Series F 4P five sets of PID values are available Default PID values exist for all PID sets although these values typically do not provide optimal control PID values can be auto t
181. tional Electric Code E NEC standard wiring ail m practices to install and svimi P svetem oe operate the Series F4P nation bias _11 nation bias 11 Failure to do so could es aa m result in such damage Transmit 14 g and or injury or death su ae eae BERGE S r ezh EERE S rtr EZ rA a S S OL 6 8 LZ9QYG amp tyeEe e t Converter box mo Ps termination mm ma with pull up mo mo O and pull down E m resistors anc anc Bl iko m A _12023 T R J a 2 i GND E E E a Ho Hs gt E gt Ms F4P 1 F4P 2 F4P 3 last unit If the system does not work properly it may need termination resistors at each end of the network A typical installation would require a 120 ohm resistor across the transmit receive terminals 12 and 13 of the last controller in the network and the converter box or serial card Pull up and pull down 1k ohm resistors may be needed on the first unit to maintain the correct voltage during the idle state Figure 8 12c EIA TIA 232 Connections 14 16 15 14 16 15 _ Wire F4 DB 9 DB25 Color 232 Connector Connector TX Pin 14 RXPin2 RXPin3 Red RX Pin 15 TX Pin 3 TX Pin 2 GND Pin 16 GndPin5 GND Pin7 GND Pin24 N UPing N U Pin 22 Shield Gnd Pin5 Gnd Pin 7 8 12 Installation and Wiring Watlow Series F4P A WARNING To avoid damage to property and equipment and or injury or loss
182. tlow Series F4P Chapter Eight Installation amp Wiring DIMENSIONS 35503 teac pchwe lh arse cer totes ed ls cece tet 8 1 Installing the Series F4P 0005 8 3 Removing the Series F4P 00 8 4 Input to Output Isolation 0 005 8 5 POWER Wining seiseanan Wale ea ae Gad ah eae 8 5 Sensor Installation Guidelines 8 5 MOULT sese settee keane em are E amas se 8 6 Inputs x 2 and3 i zinsoiuhieyetedd basin at 8 7 Digital Inputs x 1 to 4 0 2 0 0 0 cee 8 9 Outputs x AandiB 0 002 eee 8 10 Retransmit and Alarm Output 8 11 Communications Wiring 0000 eee 8 12 Wiring Example 0 000 cee eens 8 14 Wiring Notes 0 00 eee ee ees 8 15 Dimensions mm 1i metic gap betes coninaior Front pone and mounting para TE ma 4 2684 Ini Fj mm Sao in 1 Figure 8 1 Front View Dimensions and Gasket Gap Dimension Watlow Series F4P Installation and Wiring 8 1 8 6 ren 1339 in Figure 8 2a Side and Top View and Dimensions Panel Dimensions 99 8 mm 3 930 in WATLOW 92 to 93 mm 3 62 to 3 65 in Panel Cutout Panel Thickness 92 to 93 mm 3 62 to 3 65 in Main Page ca gt Go to Operations an Go to Setup An Go to Factory v 3 930 in Go 9 5 mm maximum 0 375 in OOO 17 6 mm 0 675 in minimum
183. to tune process is completed Location in software Setup Page gt Analog Input 3 and Setup Page gt Digital Input x 1 to 4 mixed paint gt flow transmitter uncontrolled flow of unmixed paint Watlow Series F4P Features 7 17 Slidewire Control The Series F4P with the enhanced control option can be configured to support slidewire valve control In slidewire control a closed loop process value is measured at analog input 1 and compared to the control set point The difference between the measured value and the con trol set point generates an error signal which is acted on by PID to generate a percent output The percent output generated by PID is compared to the slidewire resistance measured at analog input 3 to determine if the valve needs to be closed or opened to decrease the difference between the closed loop process value and set point Two time proportioned outputs are required to control the valve position Control output 1A is used to close the valve and output 1B is used to open the valve Output 1A can be configured as heat reverse acting or cool direct acting With output 1A set to cool direct the valve will open as the process value increases and power in the manual mode will be adjustable from 0 to 100 With output 1A set to heat reverse the valve will close as the process value increases and power in the manual mode will be adjustable from 0 to 100 With PID generating a 25 outp
184. tory for further informa tion and diagnosis Replace module or return controller to factory for repair Move module to correct input slot Move module to correct input slot Replace output module Check for correct installation of mod ule Check for correct installation of mod ule Replace incorrect module with re transmit module Replace incorrect module with re transmit module Press any key All parameters will de fault Add power line filter for input power Return controller to factory for repair 2 6 Operating from the Front Panel Watlow Series F4P Indication Probable Cause s Corrective Action e Module change e Input or output module was changed This is normal upon module change All parameters are initializing e First power up e Controller powered up for the first time Should not appear in the field Call Parameters are initializing the factory if you get this message e RAM Test Failed e Component failure e Return controller to factory for repair Return controller to the Factory e Flash Memory Failed e Power was interrupted during a flash Return controller to factory for repair Return controller to the update or there is a component failure Factory e Firmware change e Controller firmware has been updated Normal operation following flash up Parameters are initializing date of firmware e Checksum Error e Power line noise has corrupted memory Turn the controller
185. ts per minute in hundredths 9 8 Communications Watlow Series F4P 2622 Reset 1A Cascade PID Set 2 685 Scale High Analog Input 3 r w 0 to 9999 repeats per minute in hundredths r w Depends on sensor and decimal point selection 2642 Reset 1A Cascade PID Set 3 680 Scale Low Analog Input 1 r w 0 to 9999 repeats per minute in hundredths r w Depends on sensor and decimal point selection 2662 Reset 1A Cascade PID Set 4 682 Scale Low Analog Input 2 r w 0 to 9999 repeats per minute in hundredths r w Depends on sensor and decimal point selection 2682 Reset 1A Cascade PID Set 5 684 Scale Low Analog Input 3 r w 0 to 9999 repeats per minute in hundredths r w Depends on sensor and decimal point selection 502 Reset 1A PID Set 1 712 Scale Offset Retransmit Output 1 r w 0 to 9999 repeats per minute in hundredths r w 9999 to 9999 512 Reset 1A PID Set 2 Range Low to Range High r w 0 to 9999 repeats per minute in hundredths 729 Scale Offset Retransmit Output 2 522 Reset 1A PID Set 3 r w 9999 to 9999 r w 0 to 9999 repeats per minute in hundredths Range Low to Range High 532 Reset 1A PID Set 4 693 Scaling Input r w 0 to 9999 repeats per minute in hundredths r w 0 Normal Scaling 542 Reset 1A PID Set 5 T nyersescaling r w 0 to 9999 repeats per minute in hundredths 694 Scaling Input 2 2612 Reset 1B Cascade PID Set 1 iW r sly ei r w 0 to 9999 repeats per minute in hundredths NVSTSE OCA 2632 Reset 1B Cascade PID Set 2 oo a eat
186. undertemperature fault condition could present a fire hazard or other hazard Failure to comply with this recommendation may result in damage to equipment and property and injury to personnel Wiring Example L1 e 120V ac L2 BERR RR RR RRR 91 St eLA OF 6 49S Y z Series F4 F4PH CA__ 01RG rear view high IJ temperature light high limit mechanical contactor eal gt normally open momentary switch 6 DIN A MITE w DA10 24C0 0000 3 4 Heater 9z Se ve St 2 lz oZ 6l St Lb 97A1 DDAA 00RR Limit Controller Ze I Of 62 82 le 120V ac 00O 0000 O00 OO L1 1 limit sensor process sensor L2 Series F4 F4PH CA__ 01RG Temperature Controller DIN A MITE DA10 24C0 0000 Series 97 97A1 DDAA 00RR Limit Controller ant Ry 2 high temperature light Figure 8 14 System Wiring Example 8 14 Installation and Wiring Watlow Series F4P As AN WARNING To avoid potential electric shock and damage to property and equipment use National Electric Code NEC safety practices when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices Failure to do so could result in injury or death A WARNING Install high or low temperature limit control protection in systems where an overtemperature or undertemperature fault condition could pre
187. uned or adjust ed manually When autotuning is complete the PID val ues will be stored in the Edit PID Menu Set point changes for remote ratio and differential con trol are ignored until autotuning is complete Autotuning Procedure Autotuning is initiated from the Operation Menu 1 Before initiating auto tune go to the System Menu Setup Page and establish the Autotune Set Point to a percentage of set point This percentage is based on your knowledge of the system and how much overshoot or undershoot there is likely to be in on off control Select to display Tune Status in the Custom Main Page Menu 2 Goto the Main Page and adjust set point 3 Go to the Autotune PID Menu Operations Page and choose the PID set in which to store the values You must exit back to Main Page with the left arrow A message will be displayed on the Main Page during the autotuning process 4 When autotuning is complete the controller will store the values for optimum control in the specified PID set For additional information about autotuning and propor tional integral and derivative control see the Features Chapter VY Note While the controller is autotuning only the Op eration Page of the software can be entered A CAUTION Choose an autotune set point value that will protect your product from possible damage from overshoot or undershoot during the autotuning oscillations If the product is sensitive select the autotune set p
188. up Page to configure e Analog Input x 1 to 3 e Digital Input x 1 to 4 e Control Output x 1A 1B e Alarm Output x 1 or 2 e Retransmit Output x 1 or 2 e Communications and e Custom Main Page and Custom Messages 3 Go to the Operations Page to tune the PID sets 4 Go to the Operations Page to set the alarm set points After this initial configuration the most frequent changes will be to the Operations Page alarm set points and PID sets If the Series F4P is already installed in an environmen tal chamber oven furnace or other equipment most pa rameters will already be configured and access to the Setup Page may be limited see Chapter 5 Factory Page Changing Setup Page parameters may change other pa rameters In some cases a change in one parameter will affect the defaults of others To see how all the pages menus and parameters are grouped see the software map on the inside back cover of this manual Y Note For more information about how parameter set tings affect the controller s operation see the Features Chapter N WARNING Only authorized and qualified personnel Should change the factory default settings which may cause changes in other settings Failure to comply with this recommendation may result in damage to equipment and property and injury to personnel Watlow Series F4P Setup Page 4 1 Customizing the Main Page Choose 2 L gt P1 Parameter Up to 16 lines can be added t
189. usually de scribed in terms of lower and upper limits rate Anticipatory action that is based on the rate of temperature change and compensates to minimize overshoot and undershoot See derivative rate band A range in which the rate function of a controller is active Expressed in multiples of the proportional band See PID reference junction see junction reference reset Control action that automatically elimi nates offset or droop between set point and actual process temperature Also see integral automatic reset The integral function of a PI or PID temperature controller that adjusts the process temperature to the set point after the system stabilizes The inverse of integral automatic power reset A feature in latching limit controls that does not recognize pow er outage as a limit condition When power is re stored the output is re energized automatically as long as the temperature is within limits resistance temperature detector RTD A sensor that uses the resistance temperature char acteristic to measure temperature There are two basic types of RTDs the wire RTD which is usual ly made of platinum and the thermistor which is made of a semiconductor material The wire RTD is a positive temperature coefficient sensor only while the thermistor can have either a negative or posi tive temperature coefficient retransmit An output that provides a scalable analog signal that
190. ut output 1A set to cool direct a slide wire resistance range of 100 to 1200 ohms and slidewire resistance measured on analog input 3 is greater than 275 ohms 25 of span output 1B will be on opening the valve to increase the cooling effect to decrease the process value until the measured resistance equals 25 of span With the same conditions and the measured resistance less than 275 ohms 25 of span output 1A will be closing the valve to decrease the cool ing effect until the measured resistance equals 25 of Span To select slideware control set Analog Input 3 gt Sensor to Slidewire The slidewire feature can be calibrated ei ther automatically or manually Fine tune the behavior of the slidewire control using the Hunt and Hysteresis parameters in Setup Page gt Ana log Input 3 gt Slidewire Location in software Setup Page gt Analog Input 3 i Turn on Point close Hunt Turn off Point close Slidewire EE WEES Slidewire Position Set Point Temperature Turn off Point ta l Turn on Point open Figure 7 18a Slidewire Hunt and Hysteresis niput r Gas Furnace Sensor Output 1A Close E 7 4P d Valve Actuator aan eae Output 1B Open Temperature Input 3 Sensor Set Point Slidewire Input Figure 7 18b Slidewire Feedback Application Example Gas Flow 7 18 Features Watlow Series F4P Notes Watlow Series F4P Features 7 19 Notes 7 20 Features Wa
191. version F4P_ _ _ AB ____ Analog Input 3 is selected and Sensor is set to Slidewire Appears if the controller is the enhanced version F4P_ _ _ AB ____ andAnalog Input 2 or 3 is selected Appears if the controller is the enhanced version F4P_ _ _ AB ____ Analog Input 3is selected and Cascade is select ed as the control type Appears if the controller is the enhanced version F4P_ _ _ AB and Cascade is set to Process Cascade Appears if the controller is the enhanced version F4P_ _ _ AB and Cascade is set to Process Cascade Appears if the controller is the enhanced version F4P_ _ _ AB ____ and Cascade is set to Deviation Cascade Based on decimal setting Appears if the controller is the enhanced version F4P_ _ _ AB ____ and Cascade is set to Deviation Cascade Based on decimal setting 6 16 Parameters Watlow Series F4P Setup Page Parameter Table Range Parameter Description Modbus Value Digital Input x 1 to 4 Main gt Setup gt Digital Input x 1 to 4 Function Off 0 Select the digital input Panel Lock 1 level function Reset Alarm 1 2 edge Reset Alarm 2 3 edge Level det evel detect requires Reset Both Alarms 4 continuous contact edge switch Control Outputs Off 5 Edge detect requires level mounting contact switch Digital Set Point 6 level Digital Differential Value 7 level Digital Ratio Value 8 level Rem
192. with the enhanced control option can be configured to have analog input 1 or analog input 2 func tion as the sensor input for closed loop control This fea ture can be used to support the need for redundant sen sor operation or where sensor location or sensor type changes can improve process control The transition between inputs is made through the oper ation of the designated digital input To ensure proper control operation the sensor used for analog inputs 1 and 2 must be the same The linearization type can be differ ent Example a K thermocouple can be used on input 1 and a J thermocouple can be used on input 2 The deci mal value and unit type follows the input 1 selection The Series F4P firmware considers the sensor not being used to be off Out of operating range transitions will cause the Series F4 to switch to the manual mode Tran sitions from outside the set point operating range will the Operations Menu Remote set point operation is masked if it is not enabled in the analog input 2 and 3 menus Remote set point operation has priority over local set point operation when selected by one of the four digi tal inputs Location in software Setup Page gt Analog Input x 2 or 3 and Setup Page gt Digital Input x 1 to 4 cause the control set point to go to either the low or high set point limit which ever is closer The alternate input option is only available in normal control operation The remote set point and d

User`s Manual Series F4P

Contents

Download Pdf Manuals

Related Search

Related Contents