CFW500 Machinery Drives Variable Frequency Drives
Contents
1. 14 3 x 7 1 x 6 6 10 2 4 6 See CFW500 C 14P0 T4 DB N1 NEMA 1 CFW500 D 24P0 T4 DB N1 NEMA 1 CFW500 D 31P0 T4 DB N1 NEMA 1 Notes HP rating based on FLA values from WEG W22 2 and 4 poles 230 V ac and 460 V ac NEMA motors Use as a guide only Motor FLA may vary with speed and manufacturer Always compare motor FLA to Nominal AMPS of VFD and overload conditions Frequency Inverter CFW500 11 Li E www weg net The CFW500 VFD was developed to meet the hardware configurations required by a wide range of applications The table below presents the available options Used to reduce the disturbance conducted from the CFW500 to the power supply in the high frequency DENISE Sete band 2150 kHz according to standards 61800 3 CEU and EN 55011 Used in high inertia applications for the fast stop of the motor by means of an external braking Braking IGBT Optional resistance Resistance not included For the Factory installation only calculation of the braking resistance refer to the CFW500 user manual CFW500 KN1A frame size A Optional or oe LEAR SU DM TENE RENEE oi CFW500 KN1B frame size B Factory or user Degree of protection NEMA1 protection NEMA1 and or when metallic conduits are N1 accessory ised orhe cables CFW500 KN1C frame size C installation Used to shield the power and control cables Cable shield kit Accessory Important for the version with RFI filter this filter comes with the product Factory inst2. CFW500 7 iT E www weg net SuperDrive G2 Software application for programming control and monitoring of WEG VFD PREFER T FO eee CCA Fi Hai i i l F A User friendly environment E z 1 ec j EET Mami ma cw em x c ee ep m p re e e e oa Th ES LII a p eo s m T mom uuu amar e a jae a md SS mes ewe L He zx la LH pm Sa E TN oq Hu 3 O 3 AOHGOO p Q rm XO M i f amm b p i m Trend Function On line graphic monitoring of parameters variables Capability to export an image of the respective graph based to the selected period Changing and Monitoring of Parameters in a List Table Parameter set storage in a computer file format q Macer n Pea UE J ewe 6 J i toned Fete i P i ps H rae te E wur r p i Motor Dun a 3 E m a It Link vemage rue i 008 D E is Wire Feet a E NN a HE E WD Suh a 7 C Ray T F Bnri vale J one k 3 ho poi irat 2 XD de E Er iu Motor Came rt LEN mc mai faz EEEn OOOO LLL211 s TOON Dono 1 poser iate xxr gr Pon none nb H pani m ian e i A XT ACC vaa E 73 x Jia E aE T a we ig n Foia n 0000 i b TL AU vam E s E in dc cte 0 oe i P x1 TT 320 b iu kin his m Fi idm LEN ia x 122 FL HE vat 20609 nr ha MEN yos uM ER a iden t iia he Inc TA Vergo H1 RIS EET i mn Pug
3. Phone 32 67 88 84 20 info be weg net www weg net be BRAZIL WEG EQUIPAMENTOS ELETRICOS Jaragua do Sul Santa Catarina Phone 55 47 3276 4002 info br weg net www weg net br CHILE WEG CHILE Santiago Phone 56 2 784 8900 info cl weg net www weg net cl CHINA WEG NANTONG Nantong Jiangsu Phone 86 0513 8598 9333 info cn weg net www weg net cn COLOMBIA WEG COLOMBIA Bogota Phone 57 1 416 0166 info co weg net www weg net co ECUADOR WEG ECUADOR Quito Phone 5144 339 342 317 wegecuador weg net www weg net ec FRANCE WEG FRANCE Saint Quentin Fallavier Lyon Phone 33 4 74 99 11 35 info fr weg net www weg net fr GERMANY WEG GERMANY Kerpen North Rhine Westphalia Phone 49 2237 9291 O info de weg net www weg net de GHANA ZEST ELECTRIC GHANA WEG Group Accra Phone 233 30 27 664 90 info zestghana com gh www zestghana com gh INDIA WEG ELECTRIC INDIA Bangalore Karnataka Phone 91 80 4128 2007 info in weg net www weg net in WEG INDUSTRIES INDIA Hosur Tamil Nadu Phone 91 4344 301 501 info in weg net www weg net in ITALY WEG ITALIA Cinisello Balsamo Milano Phone 39 02 6129 3535 info it weg net www weg net it JAPAN WEG ELECTRIC MOTORS JAPAN Yokohama City Kanagawa Phone 81 45 550 3030 info jp weg net www weg net jp MALAYSIA WATT EURO DRIVE WEG Group Shah Alam Selangor Phone 603 78591626 info wattdrive com my www wattdrive com ME
4. current applied to motor Available as standard for frame sizes B and C For frame size A DB models need to be used Braking methods p dynamic braking An extra resistor must be connected in for dynamic braking capability Under overvoltage Overtemperature in the heatsink ii rad Overload in the power module IGBTs External alarm fault Setting error Modbus RTU All plug in modules for R5485 and CFW500 CRS232 for RS232 rofbus DP DeviceNet ANopen Chokes AC input chokes external as accessory AC output chokes Communication UL 508C L 840 EN 61800 5 1 N 50178 Safety standards EN 60204 1 EN 60146 IEC 146 EN 61800 2 EN 61800 3 CISPR 11 Electromagnetic compatibility EN 61000 4 2 EMC Standards EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Mechanical construction Plug in module CFW500 CCAN Safety of machinery Electrical equipment of machines Part 1 General requirements Note For the machine to comply with this standard the manufacturer of the machine is responsible for installing an emergency stop device and equipment to disconnect the input power supply Adjustable speed electrical power drive systems Part 2 General requirements Rating specifcations for low voltage adjustable frequency AC power drive systems Limits and methods of measurement of radio disturbance characteristics of industrial scientifc and medical ISM radio frequency equipment Industrial scient
5. the product according to the code available on page 10 3 All models of plug in modules have at least one RS485 port The CFW500 CRS485 plug in module has two RS485 ports The CFW500 allows installing one plug in module per unit 4 CFW500 IOS module included as standard on all drives o a o o ww uw cm mm IEEE a a ee Reni DEOR LOL ERE DRE ROT DURER RR DN TR LUN E DC UNS NER UI LS o3 2 2 3 1 4 e o a Lux c dx s Tp ad us IN PN NS FR ERN IN RN eed d Lt e Ls o3 32 SS a CS Se a a NENNEN DEN NN RN RN E 12 Frequency Inverter CFW500 WWW Weg net m Dimensions and Weights IP20 H 7 4 189 1 3 0 75 2 9 149 5 EE 7 8 199 1 3 9 100 2 3 160 1 8 3 210 0 5 3 135 2 TET o 08 12 1 306 6 7 1 180 0 166 4 NEMA1 H 8 8 223 0 3 0 75 2 9 149 5 3 160 1 10 0 254 8 5 3 135 2 5 165 1 14 3 361 9 7 1 180 0 6 166 4 e gt 9 6 243 3 3 9 100 2 160 1 Step by Step 2 Insert module 3 Close cover p 1 Remove cover Frequency Inverter CFW500 13 T WWW Weg net Block Diagram CD DC link connection Braking resistor connection 3 Available for frame D only Pre load supply 25 Ea IGBT Motor Rectifier l l l l l l l l l l l l l l l l l l Power l l l l l l l l l l l l l l l l l l l PE Internal RFI filter a DC link Feedbacks PE voltage curr
6. to select a VFD is matching its output current with the motor rated current However the tables below present the approximate motor power for each VFD model Use the motor power ratings below only as a guide Motor rated currents may vary with speed and manufacturer Rated Braking LAN current A Catalog number Framesize Encsue QE Dimensions in H x W x D App shpg wt Ibs Input power supply single phase 200 240 V 1 4 or 1 3 CFW500A01P6S2NBNI A NEMA1 Mo 8 8 x3 0x5 9 24 1 1 230 V 34 25 owsoAmmesz A wma Wo 8axsoxs9 zaon 38 48 crwsoonowssonews a MAT No 88x80x59 zaon uu ss 24 1 fF npuit power supply single or three phase 200 240V power supply single or three phase 200 240 V man 315 osoan a ww no axa0x59 zan 34 26 owocem a wman nwo 8exsoxso zaan 18 45 oons a wwa No O asosa 2400 2 f 75 omweso s MM ves S5xsxbs 3908 Se ee Sad RECO a Input power supply three phase 200 240V power DE three phase 200 240 V Ce C s ewe e e emeen o er Doe creme se 8 o Input power supply three phase 380 480V power supply three phase 380 480 V O m 1 omoa a wm o eesosa 2408 Pt 3s Somane a Mmi Te 5505s eaaa Lo owman a want m amena aan 3 43 lowon A MM T L3 e mwmeennem a f wie 2143 9 9 9 9 i IRE TRE ioa NEMA 1 NEMA 1 SIE aes gt
7. Motors Automation Energy Transmission amp Distribution Coatings CFW500 Machinery Drives Variable Frequency Drives oo oo BEE Foot CN i Pak Jh A J gt Mo OO ae eo T E www weg net i gt s sale us tee Leet ah T ridi Y x E ds dim a 07 y A L One VFD endless possibilities The CFW500 has advanced technology plug and play options developed for fast commissioning providing great flexibility and competitive advantage while offering excellent performance and reliability Designed for exclusively industrial or professional use is perfect for OEM system integrators panel installers and End Users providing great benefit from the added value Compatible Wide range of accessories Features Flexible Application functions Plug In modules Flash memory module Robust SoftPLC 150 overload for one minute High overload capacity Efficient Streamlines operation and Functions to streamline performance operation and performance Reliable WEG quality WEG quality Integrable Fieldbus networks Communication networks 2 Frequency Inverter CFW500 WWW Weg net m Advantages Benefits The optional communication network and 1 0 modules are easily installed allowing interface of the standard VFD to each applicatio
8. XICO WEG MEXICO Huehuetoca Phone 452 55 5321 4231 info mx weg net www weg net mx VOLTRAN WEG Group Tizayuca Hidalgo Phone 52 77 5350 9354 www voltran com mx NETHERLANDS WEG NETHERLANDS Oldenzaal Overijssel Phone 31 541 571 080 info nl weg net www weg net nl PERU WEG PERU Lima Phone 51 1 209 7600 info pe weg net www weg net pe PORTUGAL WEG EURO Maia Porto Phone 351 22 9477705 info pt weg net www weg net pt RUSSIA and CIS WEG ELECTRIC CIS Saint Petersburg Phone 7 812 363 2172 info ru weg net www weg net ru SOUTH AFRICA ZEST ELECTRIC MOTORS WEG Group Johannesburg Phone 27 11 723 6000 info zest co za www zest co za SPAIN WEG IBERIA Madrid Phone 34 91 655 30 08 info es weg net www weg net es SINGAPORE WEG SINGAPORE Singapore Phone 65 68589081 info sg weg net www weg net sg SCANDINAVIA WEG SCANDINAVIA Kungsbacka Sweden Phone 46 300 73 400 info se weg net www weg net se UK WEG ELECTRIC MOTORS U K Redditch Worcestershire Phone 44 1527 513 800 info uk weg net www weg net uk UNITED ARAB EMIRATES WEG MIDDLE EAST Dubai Phone 971 4 813 0800 info ae weg net www weg net ae USA WEG ELECTRIC Duluth Georgia Phone 1 678 249 2000 info uS weg net www weg net us ELECTRIC MACHINERY WEG Group Minneapolis Minnesota Phone 1 612 378 8000 www electricmachinery com VENEZUELA WEG INDUSTRIAS VENEZUELA Valencia Carabobo P
9. ac 10P0 10 0 Amps 09P6 9 6 Amps Blank or C2 Blank or C3 Blank or C2 Blank or C3 Blank or C2 Blank or C3 24P0 24 0 Amps 31P0 31 0 Amps Notes 1 To know which models have these options in the standard product the table below should be checked 2 RFI filter Categories Category C1 inverters with voltages below 1 000 V for use in the First Environment Category C2 inverters with voltages below 1 000 V with plugs or mobile installation when used in the First Environment must be installed and started up by a qualified professional Category C3 inverters with voltages below 1 000 V developed for use in the Second Environment and not designed for use in the First Environment Environments First Environment environments that include household installations such as buildings directly connected without intermediate transformer to a low voltage power supply grid which supplies buildings used for domestic purposes Second Environment includes all the buildings other than those directly connected to a low voltage power supply grid which supplies buildings used for domestic purposes For the RFI filters of external installations refer to the CFW500 user manual l 24P0 24 0 Amps T Three phase 28P0 28 0 Amps 20 IP20 33P0 33 0 Amps N1 NEMAT Blank or C3 47P0 47 0 Amps T Three phase 4 380 480 V ac 10 Frequency Inverter CF W500 www weg net B Weg The correct way
10. allation only CFW500 KN1D frame size D CFW500 KPCSA frame size A CFW500 KPCSB frame size B CFW500 KPCSC frame size C CFW500 KPCSD frame size D CFW500 IOS CFW500 IOD CFW500 I0AD I O expansion modules A Used to configure the 1 0 points according to the E ccessory P plug in needs of the application machine CFW500 IOR CFW500 CUSB USB Communication module Used for the communication of the CFW500 with the CFW500 CCAN CANopen DeviceNet plug in 9 pereso main networks of the market Fieldbus CFWS00 CRS232 l CFW500 CRS485 CFW500 CPDP Profibus DP User installation Flash memory morue Accessory Used to download the programming of a CFW500 to CFW500 MMF plug in others without having to power them up Used to transfer the operation to the panel door or Remote keypad Accessory machine console Maximum distance of 10 m CFW500 HMIR Degree of protection IP54 panicaranremere kanad e Used to interconnect the CFW500 to the remote HMI yP y CFW500 HMIR CFW500 CCHMIRXM where cables with lengths X of 1 2 3 5 7 5 and 10 meters Plug In Modules Specification CFW 500 Option card 1 0 table option module CFW500 I0S CFW500 IOD 1 1 CFW500 I0AD 1 1 1 CFW500 CUSB CFW500 CCAN CFW500 CRS232 CFW500 CRS485 CFW500 CPDP 1 2 1 EE NN Notes 1 Optional hardware resources added to the CFW500 in the manufacturing process Accessory hardware resource requested as a separated item 2 Request
11. dation of the MET application Force InputslUutputs Parameter Edition It allows to change the parameters values Frequency Inverter CFW500 9 Li E www weg net The CFW500 code identifies its construction characteristics nominal current voltage range and optionals Using the product code it is possible to select the CFW500 required for your application simply and quickly Product and Drive identification Braking Protection RFI emmision Hardware Software series Rated current Supply phases Rated voltage option class level revision version CFW500 A B CorD 01P6 up to 31PO peo Oe Spat Pus NB or DB Ntor20 C2orC3 Refer to table eee to table NB without dynamic braking DB with dynamic braking 20 IP20 N1 NEMA1 enclosure CFW500 Blank with no RFI filter C2 meets category 2 of IEC 61800 3 standard with internal RFI flter C3 meets category 3 of IEC 61800 3 standard with internal RFI flter Blank standard plug in module CFW500 10S HOO without plug in module Sx Special software Blank Standard software Rated output current Supply phases Supywtage voltage Braking feature Protection class RFI emission level 01P6 1 6 Amps Blank or C2 02P6 2 6 Amps Blank or C3 S Single phase 04P3 4 3 Amps 07P0 7 0 Amps 01P6 1 6 Amps 02P6 2 6 Amps BE cinalecon olngie phase 04P3 4 3 Amps or Three phase 07P3 7 3 Amps 2 200 V 240 V
12. ent POWER CONTROL Power supplies for electronics and for interface between power and control EEPROM memory CFW500 IOS PLUG IN MODULE Interfaces RS232 RS485 or USB Plug In module Flash memory CFW500 MMF Notes The number of inputs and outputs analog and digital as well as other resources may vary according to the used plug in module For further information refer to the CFW500 user manual Not available for frame size A 14 Frequency Inverter CF W500 www weg net U B 1 phase 200 240 V ac 10 15 0 25 to 2 HP 0 25 to 1 5 kW 1 phase 3 phase 200 240 V ac 10 15 0 25 to 3 HP 0 25 to 2 2 kW 3 phase 200 240 V ac 10 15 2 to 15 HP 1 5 to 11 kW 3 phase 380 480 V ac 10 15 0 5 to 25 HP 0 25 to 19 kW 1 5 x In drive for 1 minute every 6 minutes 40 C NEMA1 Temperature 40 C IP20 side by side and or with RFI filter 50 C IP20 without RFI filter except the models for 9 6 A and 24 A for 200 240 V 2 of current derating for each C above the specific operating temperature limited to an increase of 10 C Power supply Voltage and power range Motor connection 5 to 95 non condensing Up to 1 000 m rated conditions Speed regulation 1 of the rated speed with slip compensation V f control Speed variation range 1 20 Performance Vector control VVW Speed regulation 1 of the rated speed Speed variation range 1 30 DC
13. hone 58 241 821 0582 info ve weg net www weg net ve For those countries where there is not a WEG own operation find our local distributor at www weg net WEG Electric Corp 6655 Sugarloaf Parkway Duluth GA 30097 Phone 1 800 ASK 4WEG www weg net Rev 00 Date m y 06 2014 The values shown are subject to change without prior notice
14. ifc and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 3 Radiated radio frequency electromagnetic feld immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transient burst immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields EN 60529 Degrees of protection provided by enclosures IP code standards UL 50 Enclosures for electrical equipment Frequency Inverter CFW500 15 ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS San Francisco Cordoba Phone 54 3564 421 484 info ar weg net www weg net ar WEG PINTURAS Pulverlux Buenos Aires Phone 54 11 4299 8000 tintas weg net AUSTRALIA WEG AUSTRALIA Victoria Phone 61 3 9765 4600 info au weg net www weg net au AUSTRIA WATT DRIVE WEG Group Markt Piesting Vienna Phone 43 2633 404 0 watt wattdrive com www wattdrive com BELGIUM WEG BENELUX Nivelles Belgium
15. in Med Condy oes Q6 30 moog Ob tid Pires HW Serif Oe esc PELE EY Teo TIH L id Pai Tapes pu n E ri amp LL stor ienie Tut q pe Pe aras 57 je E pu PT Sport Wake g xxx 47 COME fune a vn Pom Aer a m Prem Fa a e id pa List Faut FF x m Vierge 1 and Fai n m n a Ce DC Uk basi Faut a 300 x Ny l pu pP ii wan E HE LEET em Upload download of parameters from the PC to the CFW500 and vice versa Off line editing of parameters stored on the PC 8 Frequency Inverter CFW500 USB connection Free on www weg net m k EE A Vlt H mE a i IO E o o Status Monitoring Operation with HMI On line parameter editing IB Merce Using rypad E b d 24 Mey hospi 5 Irre inin Meal F LS REM J z Traki Tsaaria f Reset E E a WWW Weg net Weg SoftPLC Built In on the Standard Product Adds the functionality of a PLC to the CFW500 allowing the creation of special applications The WLP software and the SoftPLC functionality are a smart and simple way to make your CFW500 motor and application work together LI Easy programming Ladder bad Sc fool nae ej oe Gey ASIE Ne n c fei il sie le sisian E as E w Trace Function opeed reference On line graphic monitoring of parameters variables p up to six channels m Mac E EUR elapsus Un EUER e SEs Enable Disable I O It simplifies and speeds up the vali
16. load at the factory under rated conditions High reliability Protection against ground fault short circuit over temperature and others Prevents damage to the inverter caused by problems external to the VFD Thermal protection of IGBTs based on manufacturer curve VFD lifespan is extended protection against dust Conformal Coating as Standard Classified as 3C2 humidity high temperatures and chemicals per IEC specification 60721 3 3 CANopen DeviceNet Profibus DP and Modbus RTU Versatile integration with process networks for a wide range of applications Frequency Inverter CFW500 3 IT P www weg net Easy Configuration Fast commissioning Innovative design compact and uniform Optimized cost vs benefit Plug In Modules Connections and interfaces made WW TIT M Mhp Conformal Coating as Standard Increasing the lifetime protecting the electronic boards against corrosive atmospheres Classified as 3C2 according to IEC 60721 3 3 Fan Simple and fast removal With plug in module CFW500 IOS 1 Power terminals 2 Access to DC link 3 Motor terminals 4 Control terminals I O 5 RS485 port 4 Frequency Inverter CF W500 WWW Weg net U B Applications Centrifugal pumps Conveyors Process dosing pumps Roller tables Fans ventilators Granulators Blenders mixers Commercial dryers Compressors Rotary filters Frequency Inverte
17. n Time saving standardization and optimized costs according to the needs Quickly replicate the programming and application from one CFW500 to others dr the need to apply power to the drive Fast easy and reliable programming for manufacturers that produce machines in large quantities Built in SoftPLC enables the VFD to do much more than just turn a motor Programming flexibility combined with network and l O options make the CFW500 a powerful part of an integrated system Often eliminates the need for an external PLC reducing costs optimizing space and simplifying the system The standard CFW500 is capable of 150 overload for one minute repeatable every 6 minutes based on ambient temperature of 50 C Does not require oversizing the VFD Integral PID for process control that includes Sleep Mode to allow Saves energy and reduces running time on the the VFD to stop or resume modulating automatically motor and equipment Enables fast recovery of a spinning motor reducing the time it takes Flying start synchronizes the CFW500 to a spinning motor to capture the motor and resume operation from the existing speed to resume normal motor drive operation while avoiding a fault trip condition Ride through keeps the VFD in operation Avoids fault tripping when there is a dip in the supply during voltage dips voltage Prevents machine stoppage and downtime 100 of the VFDs are tested with
18. r CFW500 5 U B WWW Weg net 71 WW Display up to three variables at the same time by aaa T9 selected by the user CFW500 status Parameter groups Secondary display Unit of measurement Bar for variable monitoring Main display Soft keys Friendly Programming Oriented start up programming step by step Easy and intuitive operation fast access to the parameters Parameter group shortcut to the parameters of interest Remote HMI Suitable for enclosure door or machine console CFW500 HMIR IP54 2 RS485 as Included in all plug in modules bi eT DbagXS s e CFW500 CCHMIRXM X upto 10m 6 Frequency Inverter CFW500 WWW Weg net m Energy Efficiency In industry electric motors are responsible for nearly 096 of all the electric energy consumption By using VFD is possible to reduce consumption up to 4096 Besides being efficient in the control of electric motors they reduce machine wear save raw material improve process quality and increase productivity Visit our WEG website to calculate how much energy can be saved by using the CFW500 VFD www weg net us Ensure energy efficiency for your equipment and machines Save money and contribute to the conservation of the environment Certifications Ww CE Drives Tra pr ini Ceo react Fm ot eee sm vrata Peete Dereirk Hae SPs ee e Te ee ee a a Fax ie OF yeu priu Frequency Inverter
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