INSTRUCTION MANUAL
Contents
1. advance signal 1 05 AL Alarm signal 06 FA3 Set fre C026 Multi output relay RY setting d090 Operator programming error Warning code quency reached 07 OTQ Over torque 08 IP instantane g monitor ous power failure 09 UV Under voltage 10 TRQ Torque a limited 11 RNT Operation time over 12 ONT Plug in time di02 DC volt it 0 0 to 999 9 Position tediount Digital Operator eee 2 over 13 THM Thermal alarm signal 14 ZS 0Hz detection optional board Factory default settings for relay output are NC contact for AL1 and NO contact for AL2 d103 BRD load factor monitor _ 0 0 to 100 0 signal 16 POK Positioning completed 17 FA4 set fre d104 Electronic thermal overload 0 0 to 100 0 E Ea E AAA badge 2 i i i i monitor MTR i verload advance signal TH C Thermal selene le m Terminal symbols Screw size and Tightening Torque _ alarm signal CTL 23 NDc Network disconnection F001 __ Speed reference setting 0 00 to max speed 30 WAC Capacitor life warning 31 WAF Cooling fan Main Circuit Option Control Circuit Relay F002 Accelerati2. TYPE 3G3LX A Born to drive lifts INSTRUCTION MANUAL Thank you for purchasing 3G3LX inverter To ensure safe operation please be sure to read the safety precautions provided in this document along with all of the user manuals for the inverter Please be sure you are using the most recent versions of the user manuals Keep this instruction manual and all of the manuals in a safe location and be sure that they are readily available to the final user of the products Cat No 1120E EN 01 Name LX Series User s Manual OMRON Corporation NT210XA EN Names of Parts m Standard Connection Diagram NOTE Devices designed Parameter List Parameter No Function name Monitor or data range tSaupeo ner ouput A044 Control mode setting 00 IM VC V F control 7 Output dVidt Output contactors motor ec op am Reactor S O Parameter No Function name Monitor or data range 03 IM OLV Open loop vector control protection OF protecion Harmonie 3G3LX Maamees Wo SNESTON Ground both ends 04 IM OHZOLV Open loop vector control 0Hz domain ee tle ae d001 Output speed monitor 0 00 to 400 00 05 IM CLV Closed loop vector control IM araw EK me n
3. mm H004 Motor poles setting 2 to 48 poles Installation and Wiring F016 Roping ratio 00 1 1 01 1 2 02 1 3 03 1 4 Screw Size M4 M5 M6 F017 Gear ratio 0 10 to 40 00 m Dimensions Torque 72Nm 24Nm 45Nm F020 Speed unit selection 00 Hz 01 min 1 02 m s 03 04 flim max 1 4 max 4 0 max 4 9 F021 Acceleration Deceleration 00 s sec unit selection 01 m s2 F030 initialization mode selection 00 no disable Keys 01 Err data error history SUITABILITY FOR USE 02 Parameter aoti 03 Err Prm Error hist d P t i iina Name Description 04 reed SSA erosion Parar alir and bilve OMRON shall not be responsible for conformity with any standards code eke Remote key It changes form local to remote mode Press the key Programming or regulations that apply to the combination of products in the customer s REMOTE during 2 seconds to switch between modes F032 Initialization data selection 00 All application or use of the products eee 01 Exc TERM The parameter related to the terminals y ae Fat ar 9 A Increment key Changes the set values parameters and excluded Take all necessary steps to determine the suitability of the product for the systems machines and T SW aS commands 02 Exc COM The parameter related to the communica equipment with which it will be used i lion is excluded Please know and observe all prohibitions of use applicable to the products we Decrement key 03 Exc TERM COM The para
4. supply is not necessarily shut off even if the emergency shut off function is activated Do not connect resistors to the terminals PD 1 P N directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not a stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temper ature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual over heat ing is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits lor lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shut off Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity
5. the machine when selecting reset in the non stop function at mo mentary power interruption selection because the machine may abruptly start after the power is turned on m Operation Stop Command Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety be fore checking a signal m Product Disposal Comply with the local ordinance and regulations when disposing of the product UL Cautions The warnings and instructions in this section summarizes the procedures necessary to en sure an inverter installation complies with Underwriters Laboratories guidelines These devices are open type and or Enclosed Type 1 when employing accessory Type 1 Chassis Kit AC Inverters with three phase input and three phase output They are intended to be used in an enclosure They are used to provide both an adjustable voltage and ad justable frequency to the AC motor The inverter automatically maintains the required volt age Hz ration allowing the capability through the motor speed range Use 60 75 C Cu wire only or equivalent For models 3G3LX A4075 A4110 Use 75 C Cu wire only or equivalent For models 3G3LX series except for models 3G3LX A4075 A4110 Suitable for use on a circuit capable
6. 390 376 190 A003 Base speed setting 1 00 to max speed A004 Control Devices Division H Q Regional Headquarters Immi Enter key Enters and stores the data gt Motion Control Di OMRON EUROPE B V a A004 Maximum speed setting 1 00 to 400 00 iokoii Hori i V Shiokoji Horikawa Shimogyo ku Wegalaan 67 69 2132 JD Hoofddorp A006 Start speed adjustment 0 10 to 9 99 Hz Only for V F or OLV Kyoto 600 8530 Japan The Netherland Escape key Returns to the above layer Tel 81 75 344 7173 e Netherlands Esc A007 Carrier frequency setting 2 0 to 15 0 KHz 2 Tel 31 2356 81 300 Fax 81 75 344 7149 Fax 31 2356 81 388 A019 Multi speed selection 00 Lift Lift speed 01 Multi Multi stage speed A020 Special speed setting 0 00 to max speed 2 2 1 Nishikusatsu Kusatsu shi A021 to A027 Multi speed 1 7 setting 0 00 to max speed Se areas Jepan A028 Fast speed setting 0 00 to max speed Fax 81 77 565 5568 A029 Crawl speed setting 0 00 to max speed or A034 Inspection speed setting 0 00 to max speed Note ee of product improvement specifications are subject to change without A035 Inspection speed 2 setting 0 00 to max speed Printed in Japan Safety Precautions m Indications and Meanings of Safety Information In this user s manual the following precautions and signal words are used to provide infor mation to ensure the safe use of the 3G3LX Inverter The information provided here is vital t
7. MI1 12 Gen S ives d017 Cumulative power on time 0 to 99999 eral purpose input 1 12 61 EMP Em power operation ane TEE pe A A amet monitor 62 INSP Inspection 63 RL Releveling 64 COK Contac me w i IDIEN L G o2 2 10 mais d018 Heat sink temperature 2 to 200 tor check signal 65 BOK Brake check signal 66 71 FP1 terial va Plain ax monitor FP6 Floor position 1 6 72 PAL Auto learning data latch xen oA trigger 73 TCL Torque bias latch trigger 74 LVS Levelling aan e d019 Motor temperature monitor 2 to 200 signal 75 NFS Near floor signal 76 PRG Program run M d029 Position reference monitor 2147483647 to 2147483647 77 CMC Control mode change 78 79 GS1 GS2 Gate e SBa j foam gona wae d030 Position feedback monitor 2147483647 to 2147483647 suppress 1 2 no no assignment t feaierahi i aaie m dogo Eror counter Do 65535 Con s cote termita 1 7 GS1pas2 eer NO poral epen Pan ea aaia as Option cara2 f Tmavo oprac FReidbus options d081 to d086 Error monitori Error monitor 6 Error factor gt Output frequency gt Current gt DC bus voltage Running time gt Power on time Real time clock C021 to C023 Multi output relay 11 13 setting 00 RUN Running 01 FA1 Constant speed reached 02 FA2 Set frequency overreached 03 OL overload
8. be done after installing the unit body Do not connect any load other than a three phase inductive motor to the U V and W output terminals Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noise Locations subject to strong magnetic fields Locations close to power lines m Operation and Adjustment Be sure to confirm the permissible range of motors and machines before operation be cause the inverter speed can be changed easily from low to high Provide a separate holding brake if necessary m Maintenance and Inspection Be sure to confirm safety before conducting maintenance inspection or parts replace ment Precautions for Correct Use m Installation Mount the product vertically on a wall the product s longer sides upright The material of the wall has to be noninflammable such as a metal plate m Main Circuit Power Supply Confirm that the rated input voltage of the Inverter is the same as AC power supply volt age m Error Retry Function Do not come close to the machine when using the error retry function because the ma chine may abruptly start when stopped by an alarm Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start m Non Stop Function at Momentary Power Interruption Do not come close to
9. me circuit breaker rated 600 V with the cur rent ratings or UL Listed fuses as shown in the table below Input Voltage Inverter Model Fuse Circuit Breaker Ratings A 400 V Class 3G3LX A4037 Type J 20 3G3LX A4040 Inverse time 40 3G3LX A4055 40 3G3LX A4075 40 3G3LX A4110 40 3G3LX A4150 75 3G3LX A4185 75 m Motor Overload Protection 3G3LX Inverters provide solid state motor overload protection which depends on the prop er setting of the following parameters b012 electronic overload protection b212 electronic overload protection 2nd motor Set the rated current Amperes of the motor s with the above parameters The setting range is 0 2 rated current to 1 0 rated current When two or more motors are connected to the Inverter they cannot be protected by the electronic overload protection Install an external thermal relay on each motor Conformance to EC Directives Itis necessary to use optional EMC filter to comply with EMC directive EN61800 3 For earthing selection of cable and any other conditions for EMC compliance please refer to the manual for installation Safety For use of the drive as safety device please refer to the user s manual m OMRON Corporation Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan m Omron Europe B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands
10. meter related to the termi NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR y nal and communication is excluded PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO F034 initialize trigger selection 00 No action disable 01 Initialize enable ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND IN Left cursor STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM 470 A001 Speed reference selection 01 O Using O L input 02 Ol Using OFL input See also product catalogues for Warranty and Limitations of Liability Right cursor 03 O2 Using O2 L input 04 Multi Using Multi speed s eae 05 RS485 Using RS485 Modbus RTU iLULY Forward RUN Starts the operation in forward direction 06 OP1 Using option card 1 g FWD a art perai ard di 07 OP2 Using option card 2 Sales and Service OMRON EUROPE B V RUN 08 PRG Using Drive programming 3G3LX w wi H H1 D REV Reverse RUN Starts the operation in reverse direction A002 RUN command source 01 TRM Using control circuit terminal om RON R N selection 02 REM Using keypad A4037 E 150 130 255 241 140 03 RS485 Using RS485 OMRON Corporation A4040 E to A4110 E 210 189 260 246 170 STOP STOP RESET key Stops the operation Functions as the Reset key if an 04 OP1 Using option card 1 Industrial Automation Company RESET error occurs 05 OP2 Using option card 2 os A A4150 E to A4185 E 250 229
11. o safety Strictly observe the precautions provided m Meanings of Signal Words Indicates an imminently hazardous situation which if not avoided is likely to result in serious injury or may result in death Additionally there may be severe property damage DANGER Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage CAUTION m Alert Symbols in this Document Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due to an electric shock Wiring work must be carried out only by qualified personnel Not doing so many result in a serious injury due to an electric shock Do not change wiring and slide switches SW1 put on or take off Operator and optional devices replace cooling fans while the input power is being sup plied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal cover during the power supply and 10 minutes after the power shut off Doing so may result in a serious injury due to an electric shock Do not operate the Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock shock The main power
12. of delivering not more than 100k rms symmetrical amperes 240 V maximum For models 200 V class Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes 480 V maximum For models 400 V class Install device in pollution degree 2 environment or equivalent Maximum Surrounding Air Temperature 50 C Caution Risk of Electric Shock Capacitor discharge time is at least 10 minutes Solid state motor overload protection is provided in each model Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes m Terminal Tightening Torque and Wire Size The wire size range and tightening torque for field wiring terminals are presented in the tables below Input Voltage out Inverter Model sine Ses Res a G Torque N m 400 V Class 3 7 3G3LX A4037 14 Stranded only 1 8 4 3G3LX A4040 12 4 0 55 3G3LX A4055 75 3G3LX A4075 10 11 3G3LX A4110 8 15 3G3LX A4150 6 49 18 5 3G3LX A4185 Terminal Connector Wiring Size Range AWG Logic and Analog connectors Single track 24 16 Strand wire 24 17 Stick terminal 24 18 Relay connector m Circuit breaker and Fuse Size Distribution fuse circuit breaker size marking is included in the manual to indicate that the unit shall be connected with a Listed inverse ti
13. on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product N Doing so may result in an injury Inspection of the Inverter must be conducted after the power supply has been A turned off Not doing so may result in a serious injury due to an electric Precautions for Safe Use m Installation and Storage Do not store or use the product in the following places Locations subject to direct sunlight Locations subject to ambient temperature exceeding the specifications Locations subject to relative humidity exceeding the specifications Locations subject to condensation due to severe temperature fluctuations Locations subject to corrosive or flammable gases Locations subject to exposure to combustibles Locations subject to dust especially iron dust or salts Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration m Transporting Installation and Wiring Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction Do not hold by the front cover and terminal cover but hold by the fins during transpor tation Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product Be sure to tighten the screws on the terminal block securely Wiring work must
14. on time setting 0 01 to 3600 00 speed drop 32 FR Starting contact signal 33 OHF Heat Control circuit Type Acta PD 1 AM AMH 0 02 01 L ALO AL1 AL2 F003 Deceleration time setting 0 01 to 3600 00 Saye MOTTE So cube a sig terminal block 3G3LX T L3 U T1 Ro To Ground pe FM 7 65432 h Mae F010 STOP key enable 00 Enable 44 IRDY Inverter ready 45 FWR Forward rotation V T2 W T3 symbol 1 RB orea aal age iae 01 Disable 46 RWR Reverse rotation 47 MJA Major failure a 13 02 Reset Disabling only the function to stop 51 CON Contactor control signal 52 BRK Brake control Main circuit A4037 M4 M4 M4 M4 Single track 0 2 1 5 mm2 i i signal 54 UPS UPS protect direction search status a gle track 0 2 1 5 mmi F011 Function code display 00 ALL Full display J A terminal block AWG 24 16 restriction 01 FUNCTION Function specific display 55 UPD UPS protect direction 56 GMON Gate suppress ATASE va iE a 02 USER User setting monitor 57 MPS Magnet pole position search A4075 Strand wire 0 2 1 0 mm 03 COMPARE Data comparison display SESEA Sequence erron aano E 77 ne AWG 24 17 05 MONITOR Monitor only display C031 to C033 Multi output relay 11 13 RY 00 NO normal open F014 Copy function enable 00 Disable C036 _ active state 01 NC normal close Stick terminal 0 25 0 75 mm 01 Enable H003 Motor capacity 0 20 to 75 00 A4150 A4185 M6 M6 M6 AWG 24 18 F015 Traction sheave diameter 100 to 2000
15. rmo E a r d002 Output current monitor 0 0 to 9999 9 06 PM CLV Closed loop vector control PM Pee ea ae i me lt a d003 Rotation direction monitor FWD forward STOP stopped REV reverse A045 Lift sequence mode setting 00 SPD Speed control mode a a ae soi DEL 7e A effective only in CLV mode 01 DP1 Direct position mode 1 with levelling signal a fer sound oni d008 Actual speed monitor 400 00 to 400 00 Only when encoder is used 02 DP2 Direct position mode 2 with levelling signal oi Orshort teenzkw i ii 2 sQ a a009 Aeceloratomonier 9 8 to 9 8 mis A050 A051 Acceleration Deceleration 00 Linear a maaana Get e lt a ed me AA d010 Torque bias monitor 300 to 300 curve selection 04 Lift S p te uns p2 do12 Torque monitor 300 to 300 A080 V f gain setting 20 to 100 ieee d013 Output voltage monitor 0 0 to 600 0 C001 to C009 Multi input terminal 1 8 00 UP Upward RUN 01 DWN Downward RUN mat mout y and Bee ota P it nt 9008 setting 02 04 SPD1 3 Multi speed 1 3 setting 08 SET Set 2nd cua sung 200 DEORE andisi motor data 11 FRS Free run stop 12 EXT External trip ae G reo A d015 Cumulative power monitor 0 0 to 99999 0 15 SFT Soft lock 18 RS Reset 32 OLR Change OL 4 oan pae level 33 TL Torque limit enable 34 TRQ1 Change torque 6st standard d016 Ci lati tion RUN 0 to 99999 ram en anemone a e gt limit 1 35 TRQ2 Change toque limit 2 40 PCLR Clear the on i current position 46 KHC kwh clear 49 60
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