DPD Series Dual Pyrometer Gauge User Manual
Contents
1. Instruction Manual DPD Dual Series Digital Pyrometer Gauge DPD Series CHT EGT Pyrometer CHT Scale EGT Scale DPD CHT EGT C Oto 400 350to 900 C DPD CHT EGT F 100 700 700 to 1800 F DPD Series A e 8 NS SNIA 142 Fx100 VANN DPD EGT EGT 0700 C 150 to 700 DPD EGT EGT 0900 C 350 to 900 C DPD EGT EGT 1200 F 200 to 1200 F DPD EGT EGT 1800 F 700 to 1800 F 05 2013 al H E S E N S 0 www TheSensorConnection com JCONNECTION A Division of Harold G Schaevitz Industries Page 1 of 10 Instruction Manual DPD Series Pyrometer Wiring Harness Probe 1 Analog Output Note For use with data logger Probe 2 Analog Output Note For use with data logger Brown White Probe 1 High Temperature Alarm Output Nighttime Mode Display Dim Input Note Hi LO Function activated with input voltage gt 5 V m S PES EE Red White Probe 2 High Temperature Alarm Output 7 Orange System Power Input Note 10 to 26 VDC 8m System Power Ground Connect to Vehicle Chassis Typically connected to parking light front sidelights switch This wire is normally connected to the dimmer resistor where the resistor is fitted in the negative end of the dash lights If dash light dimming is performed by varying the positive voltage of the dash lights then leave this wire dis connected CAUTION As a s2. Page 9 of 10 www TheSensorConnection com Instruction Manual DPD Series Pyrometer 12 MONTH LIMITED WARRANTY The Sensor Connection LLC TSC warrants to the consumer that all TSC products will be free from defects in material and workmanship for a period of twelve 12 months from date of the original purchase Products that fail within this 12 month warranty period will be repaired or replaced at TSC s option to the consumer when it is determined by TSC that the product failed due to defects in material or workmanship This warranty is limited to the repair or replacement of parts in the TSC instruments In no event shall this warranty exceed the original purchase price of the TSC instruments nor shall TSC be responsible for special incidental or consequential damages or costs incurred due to the failure of this product Warranty claims to TSC must be transportation prepaid and accompanied with dated proof of purchase This warranty applies only to the original purchaser of product and is non transferable All implied warranties shall be limited in duration to the said 12 month warranty period Breaking the instrument seal improper use or installation accident water damage abuse unauthorized repairs or alterations voids this warranty TSC disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured or supplied by TSC FOR SERVICE SEND TO The Sensor Connection 55 East Lo
3. T probe wire that plugs onto channel 1 of the Amplifier module Check to make sure that the connector is plugged in to the Amplifier or that the wire connections have not come loose in the connector Probe 2 Open Circuit This can be caused by a break or short in the EGT probe or CHT sensor wire that plugs onto channel 2 of the Amplifier module Check to make sure that the connector is plugged in to the Amplifier or that the wire connections have not come loose in the connector High Temperature Warning Alarm poo Brown White wire Channel 1 alarm Red White wire Channel 2 alarm Switch is Normally Open Switches to ground upon alarm activation 05 2013 E SENSOR TheSensorConnection com ACONNECTION eer A Division of Harold G Schaevitz Industries Instruction Manual DPD Series Pyrometer Specifications Probe Input 1 Type K thermocouple Probe Input 2 Type K thermocouple Pyrometer Gauge Display Range EGT EGT degrees F 200 to 1200 F 700 to 1800 F EGT EGT degrees C 150 to 700 C or 350 to 900 C EGT CHT degrees F EGT 700 to 1800 F and CHT 100 to 700 F EGT CHT degrees C 350 to 900 to 400 95 RH non condensing Analog Retransmission Scale Factor Degrees F scale 2 5 mV F Degrees C scale 5 mV C Analog Output Update Rate 320 mS Peak Hold Capture Rate 320 mS High Temperature Warnin
4. afety precaution the 12V terminal of this product should be fused before connecting to the 12V ignition switch We recommend using a 1 Amp 3AG fast acting type cartridge fuse Littlefuse 312 001 or an equivalent Connector Front View 05 2013 E SENSOR TheSensorConnection com ACONNECTION eer A Division of Harold G Schaevitz Industries Instruction Manual DPD Series Pyrometer Connecting to the Amplifier Channel 2 Channel 1 Connect to EGT Probe Pyrometer EGT Probe CHT Sensor cable Wiring the Probe Connector Use a Type K Thermocouple Mini Connector with flat pins The Sensor Connection p n CON MP MINI K Type K Thermocouple International Color Codes i Positive Wire YELLOW own veuiow Negative Wire WHITE GREEN BLUE PURPLE Note All EGT and CHT sensors from The Sensor Connection follow USA color codes 05 2013 Page 3 of 10 al H E S E N 0 R www TheSensorConnection com ACONNECTION A Division of Harold G Schaevitz Industries Instruction Manual DPD Series Pyrometer Connecting to the Gauge The back of the gauge is fitted with 2 connectors a 6 pin connector and a 7 pin connector Plug the cable from the ampli fier in to the 7 pin connector only The 6 pin connector is not used TO AMPLIFIER 7 pin connector NOT USED 6 pin connector Push Button Functions Display Stored Peak Hold Readings During nor
5. aution e Insulate any unused wires If any wires or connectors loosen during installation please make sure they are correctly reattached e Dropping any of the components of this product will result in damage to the product e Excessive force on switches terminals may result in damage to the product e Use only the wires provided If additional wires are required use the same of quality and gauge wire as is provided with the kit e Do not attach wires on the body of the vehicle or engine parts as this may result in damage to the product e Install wires away from ignition and also radio signal frequency interference as this could cause the gauges to malfunction e Do not place wires near the engine exhaust pipe or turbine It may result in damage or fusion of wires e Make sure the waterproof processing is done when routing wires in the engine compartment e When installing the sensor do not bend the wire near the sensor body e Wear gloves to avoid burns when soldering and cuts when working with wiring e Do not share a single fuse with multiple gauges Every gauge requires an independent fuse e Install gauge away from hot or wet places e Do not pull the wires out of connectors forcefully The connectors may be broken and the wires may be cut When pulling out the wires press the lock firmly and unclip the locks of connectors WTHE SENSOR A Division of Harold G Schaevitz Industries 05 2013
6. g Alarms 200 mA short circuit protected normally open switches to ground upon activation Internal Alarm Buzzer Sound Pressure Level 90 dba at 10 cm E SENSOR TheSensorConnection com ACONNECTION eer A Division of Harold G Schaevitz Industries 05 2013 Instruction Manual DPD Series Pyrometer ee 30v3H31NI 193 193 S a 20 eo N g 3 3 J 56 0 G gt 2 gt 70 lt ET Pu T Q me lt gt m TI Y AJ 8 m E z 2 m c N gt m O p 2 D E i m AJ 92 01 05 2013 T H E S E N S 0 R www TheSensorConnection com ACONNECTION A Division of Harold G Schaevitz Industries Page 8 of 10 Instruction Manual DPD Series Pyrometer N Danger e Ensure that the vehicle will remain stationary and turn off the engine before installing this product Failure to do so could result in a fire and could make the vehicle move during installation e Remove the key from the ignition and disconnect the negative battery terminal prior to installation of this product Failure to do so could result in a fire caused by an electrical short circuit e Take care not to install this product in a way that interferes with safety equipment such as seat belts and air bag systems or vehicle operation equipment such as engine controls steering wheel
7. king adjustments otherwise you will not be able to see the effect of the adjustment ILL Decrease Display Nighttime Brightness Level Note Make sure you turn on the parkinsg lights when making adjustments otherwise you will not be able to see the effect of the adjustment Function Instructions Pressing and holding the push button will cause the gauge to cycle through all of the backlight color options Simply keep the button depressed until the desired color is on the display and then let go of the button The gauge will then step to the next Programming function Pressing and holding the push button will cause the gauge to cycle through both of the 2 warning background color options Simply keep the button depressed until the desired color is on the display and then let go of the button The gauge will then step to the next Programming function Pressing and holding the push button will cause the gauge to step through all of the Probe 1 Alarm points Simply keep the button depressed until the desired Alarm point is reached on the display and then let go of the button The gauge will then step to the next Programming function Pressing and holding the push button will cause the gauge to step through all of the Probe 2 Alarm points Simply keep the button depressed until the desired Alarm point is reached on the display and then let go of the button The gauge will then step to the next Programming function Pressing and holding the pu
8. mal operation a momentary press of the push button will recall the stored peak temperature values When in peak recall mode the letters PH are displayed in the lower portion of the pyrometer dial face The peak values will stay on the display for about 3 seconds before the display will return to showing the actual temperature values Reset Stored Peak Hold Readings During normal operation pressing and holding the push button for 3 seconds will reset the stored peak values Enter Programming Mode To enter Programming mode press and hold the push button with ignition and park lights off Then keep the push button pressed down while turning the ignition on The pyrometer will power up in Programming mode 05 2013 E SENSOR TheSensorConnection com ACONNECTION eo A Division of Harold G Schaevitz Industries Instruction Manual DPD Series Pyrometer Programming Functions To enter Programming mode press and hold the push button with ignition and park lights off Then keep the push button pressed down while turning the ignition on The pyrometer will power up in Programming mode Display Value Change Display Backlight Color Options 11 user selectable colors Change Display High Temperature Warning Color Options RED or AMBER Change Probe 1 Alarm Set point Change Probe 2 Alarm Set point ILL Increase Display Nighttime Brightness Level Note Make sure you turn on the parkinsg lights when ma
9. ng Lake Road H 505 Troy MI 48085 USA 248 636 1515 email us at sales thesensorconnection com www thesensorconnection com 05 2013 Page 10 of 10 www TheSensorConnection com WTHE SENSOR A Division of Harold G Schaevitz Industries
10. or brake systems Interference with normal operation of the vehicle can result in an accident or fire e Solder or use a solderless connector for wiring connections and make sure connections are insulated In areas where there could be tension or sudden impacts on the wiring safeguard the wiring with corrugated tubing or other shock absorbent material Accidental shorts can cause fires AN Warning e Carefully consider the installation location and driver s operation of the product before installation Do not install the product where it interrupts driving and the safety deices of vehicle such as the air bag system Be sure not to install the unit where it could fall Improper installation or operation could cause the product to fall and damage the vehicle or cause serious danger by impeding driving e Do not disassemble or modify this product Such actions can not only damage or destroy the product but will also void the warranty e Do not perform installation of this product immediately after the engine has been switched off The engine and exhaust system are extremely hot at this time and can cause burns if touched e Ensure that the wiring of this product does not have an adverse impact on the other wiring of the vehicle Any controlling devices or other electronic components of the vehicle could be damaged e Please keep children and infants away from the installation area Children may swallow small parts or be injured in other ways AN C
11. sh button will cause the gauge to increase the Nighttime brightness setting Simply keep the button depressed until the desired brightness is reached on the display and then let go of the button The gauge will then step to the next Programming function Pressing and holding the push button will cause the gauge to decrease the Nighttime brightness setting Simply keep the button depressed until the desired brightness is reached on the display and then let go of the button The gauge will then step to the next Programming function To exit Programming mode turn off ignition and parking lights off When you turn the ignition back on the pyrometer will pow er up in Normal Operation mode with all of the settings saved 05 2013 WTHE SENSOR A Division of Harold G Schaevitz Industries WwwWwW TheSensorConnection com Page 5 of 10 Instruction Manual DPD Series Pyrometer Error Codes The DigiLite DPD Series gauge has an intelligent warning system that annunciates a Warning Code in the bottom portion of the gauge display The Error Code is symbolized by the letter E followed by a number Loss of Communication with Amplifier Module This can be caused by a break or short in the Yellow wire coming from the Amplifier module or possibly a failure in the Pyrometer gauge or interface that prevents communication E3 Probe 1 Open Circuit This can be caused by a break or short in the EG
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