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Channel Isolated RTD Input Module User`s Manual

1. 3 Program example z Initial setting program of Q68RD3 G W xo z i sez io Turns ON Module Ee 7 J ready check flag 3 MO x Y voy A R 1 2 ov tees BN Conversion enable disable l l setting vo mov K5 G2 4 voy z Prov Keo 1 Averaging processing 2 7 selection 2 voy iy H420 G24 y a o 4 fel ime 2S o A Foy HOBETO an Warning output nO z 346 Ei 4 enable disable setting uO Mov K2000 G98 TN vo nov K2050 G39 4 os o S Initial setting of CH2 vo process alarm E mov K2950 G100 4 3 i voy O mov K3000 G101 a m L 4 7 uoy mov K3 G128 7 pow see aos 1 Initial setting of CH3 sun rate alarm Zee vol 7 R z mov K 50 G139 i J W u m 5300 gOS sez e Turns ON Operating Be iu 7 d condition setting request Y9 Q E g Lan rez ra y Turns OFF Module ready check flag ys x p 4 Psr 9 Turns OFF Operating condition setting request Y9 oc Reading measured temperature values Lu e X10 xo UO G10 0 U0 G492 0 TO Z MOV G11 DII 53 UO G10 1 U0 G49 1 vo Reads measured m mov G12 D12 f temperature values of z S CH1 to CH3 x UO G10 2 UO G49 2 TO 59 l mov G13 D13 71 6 Processing at CH1 disconnection detection xo ar 0 Processing at CH1 disconnection detection a aa PE F Resets Disconnection Q SET OF j i detection signal XC Processing when CH2 pr
2. 0 During conversion or unused Data for b8 to b15 are fixed to 0 1 Conversion completed 3 If disconnection is detected in the status where the bit of each channel in the Conversion completion flag Un G10 has already been ON 1 the bit remains ON 1 4 Use this area or the Conversion completion flag XE as an interlock to read out the measured temperature value 3 32 3 4 Buffer Memory 3 4 4 Conversion completion flag Un G10 3 SPECIFICATIONS M eLS eG cries 3 4 5 CHO Measured temperature value Un G11 to Un G18 1 Values input from RTD are converted into temperature values to detect temperature OVERVIEW 2 The measured temperature value rounded off to one decimal place is multiplied by 10 and the result is stored into the buffer memory in 16 bit signed binary Drop the second decimal place and later 3 The default value is set to 0 for all channels CONFIGURATION SYSTEM 25 Example 1 When the measured temperature value is 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 b1 bO 2 Z O lt Q w 3 w a oO 0 0 0 0 0 1 0 0 1 1 0 0 1 1 1 0 Example 2 When the measured temperature value is 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 b1 bO PROCEDURES AND SETTINGS B
3. oo CH1 to CH3 0 Factory default setting CH4 to CH8 0 Default value 3 Switch 4 Mode setting lt Switch 4 gt 0 O10 H Fixed to 0u All channels OH Normal mode 4 Switch 5 Use prohibited Fixed to OH 1 lt Switch 5 gt 0 0 0 O 4 o Fixed to On 1 If any value other than Ou is set an error occurs b lt Intelligent function module switch setting Click the _Swichseting button on the I O assignment tab of PLC parameter in GX Developer to display the following screen and make settings for switch 1 to 5 Switch setting for I O and intelligent function module Input format HEX Bs Tye Modelname Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 EO ee se a a 1 oto Intell Q68RD3 G 2 fies ey me Fl a Da 6 7 6 2 Using Programs in Normal System Configuration 6 2 1 Before creating a program 6 PROGRAMMING MELSEC TE eries 6 2 2 Program example when utility package is used 1 List of devices Table 6 2 List of devices Device Function DO D1 Device that Conversion completion flag is written by auto refresh Device that CH1 Measured temperature value is written by auto refresh D2 Device that CH2 Measured temperature value is written by auto refresh D3 Device that CH3 Measured temperature value is written by auto refresh D4
4. Personal computer Programmable controller CPU amp 3 amp 3 A Intelligent function module parameters B Data saved by Make text file Figure 5 1 Flow of data created with utility package Steps 1 to 3 shown in Figure 6 1 are performed as follows 1 From GX Developer select Project gt Open project Save Save as 2 On the intelligent function module selection screen of the utility select Intelligent function module parameter Open parameters Save parameters 3 From GX Developer select Online Read from PLC Write to PLC Intelligent function module parameters Alternatively from the intelligent function module selection screen of the utility select Online Read from PLC Write to PLC 5 10 5 3 Operating Utility Package 5 3 1 Common operations D UTILITY PACKAGE GX Configurator Tl MELSEC TE eries z w GX Developer screen m roject sanple_project LD Edit mode MAI 3 Window Help Check program Confirm project memory size tH Merge data gram Check parameter il Transfer ROM gt Delete unused comments Clear all parameters zZz IC memory card 5 Start ladder logic test z Set TEL data gt ro Intelligent Function utility Utility list fe iL nz Customize keys z O Change display
5. Error clear request CH1 Monitor test CH1 Monitor test CH2 Monitor test CH2 Monitor test CH3 Monitor test CH3 Monitor test Flash ROM setting Details Curent value Monitoring display Cannot execute test Make text file Refer to Section 5 6 5 12 5 3 Operating Utility Package 5 3 2 Operation overview ELSECTE ories D UTILITY PACKAGE GX Configurator T M als 26 fel ceries 5 3 3 Activating intelligent function module utility Procedure i Ped oi 3 Intelligent function module utility is started from GX Developer gt Tools Intelligent function utility Start 2 Setting screen 6 Intelligent function module utility C MELSEC Gppw Q6 B X 7 Intelligent function module parameter Online Tools Help Z Select a target intelligent function module E t Start 1 0 No Module type D 2 0000 Thermocouple Input Module Module model name Q68RD3 G Parameter setting module 9 z g Available Available O E a a QO W T o W hi Initial setting Auto refresh Exit 28 o Hf OL ew gt ann Description of screen items ol 1 Activation of screens Following screens can be displayed from the intelligent function module utility screen a Initial setting screen Start I O No Module type Module model name __litial setting F l We 0 Ze o lt i a Z Zo EO
6. Scaling width 0 to 100 lower limit value 0 upper limit value 100 Scaling value Ar 6 pos 100 0 x SEO I 0 76 666666 Fractional portion is rounded off E e a 5000 1000 aos 77 Stores into buffer memory address 50 9 E E ann POINT Z 1 Ifthe upper limit value is less than the lower limit value in the settings of the 42 CHO Scaling range upper lower limit values Un G62 to Un G77 or the CHO lt i Scaling width upper lower limit values Un G78 to Un G93 it will not result in gt an error and the scaling value calculated with the expression above will be 2x a output 2 When the measured temperature is out of the range set in the Scaling range upper lower limit values the value set in the Scaling width upper limit value or lower limit value is stored into this buffer memory g z S ml 3 on z9 ac 55 S o 2 i 3 Ps 3 4 Buffer Memory 3 41 3 4 15 CH Scaling value Un G50 to Un G57 3 42 SPECIFICATIONS 3 4 16 MELSEC TA eries Scaling valid invalid setting Un G58 X10 ttt 1 This area is for setting the scaling function valid invalid status for each channel 2 The default value is set to Invalid for all channels b15 b14 b13 b12 b11 b10 b9 b8 b7 b bd b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CHS CH4 CH3 CH2 CH1 0 Valid Data for b8 to b15 is fixed
7. b15 b14 b13 83 88 23 88 88 88 83 8 88 8 8s 3 83 8s Bs Un G47 Process alarm 29 sas Se se 2V s8 S amp S 58 OG 39 SH S58 SB 538 Sg sg Re Px Pe Pe Sx Se Pe ee te Te Se Pe Se Se Le Te o o o oe oe os oe o ot BoE of o oE o oe vE 0 Normal 1 Alarm ON go 83 3 8s 88 8s ss 8s es ss es ss ss 8s ss as Un G48 Rate alarm QS sP Ss ss Qs ss Vs 39 Vs s8 Ss s 87 s Qs ss ez 22 Pe ree Pe LE TE SE LE LE PE MESES 0 Normal 1 Alarm ON 3 38 3 4 Buffer Memory 3 4 13 Warning output flag Process alarm Rate alarm Un G47 and Un G48 3 SPECIFICATIONS MELSEC TE eries 3 4 14 Disconnection detection flag Un G49 1 The flag of the corresponding channel turns ON changes to 1 when the disconnection state of RTD is detected OVERVIEW 2 Disconnection detection is executed on conversion enabled channels only 3 Disconnection state is detectable for each channel CONFIGURATION SYSTEM 4 If disconnection is detected on any of conversion enabled channels Disconnection detection signal XC also turns ON For a channel where disconnection is detected a value based on the Conversion setting for disconnection detection Un G164 and Un G165 is stored in the CHL Measured temperature value Un G11 to Un G18 Conversion for the channels not disconnected is continued 25 2 Z O lt Q w 3
8. A bit of a word device is specified with Word device Bit No Bit number must be specified in hexadecimal For example bit 10 of DO is specified as D0 A Note however that bit specification is not allowed for timers T retentive timers ST and counters C Appendix 1 Dedicated Instructions AP PX 1 Appendix 1 1 List of Dedicated Instructions and Available Devices APPENDICES INDEX APPENDICES Appendix 1 2 G P OFFGAN MELSEC TA eries This instruction switches the mode of the Q68RD3 G normal mode to offset gain setting mode offset gain setting mode to normal mode Table APPX 3 List of available devices NEUE sme CA Internal device Link direct Intelligent Setting 3 e re user File device JO O function ata wora 9S wie Word device UO GO Index register Constant S Instruction Execution symbol condition Command G OFFGAN G OFFGAN Un Command GP OFFGAN f GP OFFGAN Un Table APPX 4 List of setting data Setting data Description Setting range Data type Un Start I O number of the module 0 to FEH 16 bit binary Mode switching 0 Switching to normal mode S 1 Switching to offset gain setting mode 0 1 16 bit binary Any values other than above are regarded as switching to offset gain setting mode AP PX 2 Appendix 1 Dedicated Instructions Appendix 1 2 G P
9. 5 6 Monitor Test 5 25 5 6 3 OMC Online Module Change refresh data 6 PROGRAMMING MELSEC LAY ceries CHAPTER6 PROGRAMMING This chapter describes programs of the Q68RD3 G When applying any of the program examples introduced in this chapter to the actual system make sure to examine the applicability and confirm that no problems will occur in the system control PROGRAMMING MELSEC TE eries 6 1 Programming Procedure P Create a program that executes temperature input of the Q68RD3 G in the following 2 procedure i 5 Se YES 7 Q Use the utility package z we Fe 2S Se aes en a ee eh ae eee ee a es ee oe nO A Conversion enable disable setting Averaging processing selection 9 Sampling processing 2 Time average Count average 5 7 Moving average Da Initial setting Primary delay filter 2 Auto refresh setting Refer to Section 6 2 2 Section 6 3 2 z YES Sge Output warnings Sog ia j Mi NO Warning output enable disable aS L Process alarm upper lower limit value a E Rate alarm warning detection period 7 wi gt Rate alarm upper lower limit value Initial setting lt Set these items as necessary gt Refer to Section 6 2 3 A Section 6 3 3 wo os YES E Output scaling values ag y O Scaling range and width setting 2 x a 3 Measured temperature value ow to detect disconnection Conve
10. D UTILITY PACKAGE GX Configurator TI M als 26 fel ceries 5 4 Initial Setting z Purpose u sge x Makes initial settings which are required to operate the Q68RD3 G for each channel m e l fo For the initial setting parameter items refer to Section 5 1 Setting parameters in the Initial setting screen can omit parameter settings in sequence programs e E Procedure g Start I O No Module type gt Module model name __ Initial seting Ei Q 1 Enter the start I O No in hexadecimal DO Setting screen n Initial setting Module information z Module type Thermocouple Input Module Start 1 0 No 0000 2 Module model name Q68RD3 G 9 Setting item Setting value 5 CH1 Initial setting CH1 Initial setting CH2 Initial setting CH2 Initial setting CH3 Initial setting CH3 Initial setting z CH4 Initial setting CH4 Initial setting 2 tz 2 CHS Initial setting CH5 Initial setting a e CHE Initial setting CHE Initial setting id a a CH7 Initial setting CH7 Initial setting a 3 wz QFE ete ann Details Move to sub window ol Make text file End setup Cancel F l we 0 Ze 53 lt i a Z Zo EO EX 502 Description of screen items 1 Setting details R Set the temperature conversion enable disable and the temperature conversion system for each channel g 2 Command buttons See ee Creates a file containing the screen data in a text file f
11. MELSEC TE eries 2 Setting a gain value Enter a desired value into the Setting value field of CHO Gain setting value and click the _ Exsutetest _ button Determining the gain value Select Request in the Setting value field of CHO Channel change request setting and click the _ Exesutetes_ button Confirm that CHO Channel change completion flag has changed to Completed and then select OFF in the Setting value field of CHO Channel change request and click the _Erscutetest button Select Invalid in the Setting value field of CHO Gain setting channel setting and click the _ Executetest_ button c To set offset gain values for more than one channel repeat steps a 1 to 3 and b 1 to 3 oO a 5 Returning to the Monitor test screen Referring to the operation described in Section 5 6 1 close the CHO Offset gain setting screen and return to the Monitor test screen 6 Writing the offset gain setting values to the module Write the offset gain setting values to the module after the settings for all channels using the user range setting have been completed Note that if the values are written before offset gain setting has been completed the status at that point will be written to the module a How to write the values 1 Write to the Q68RD3 G Select Request for User range write request and click _ Fxecutetest_ 2 Confirm the executing of writing Confirm that the Current va
12. After the first use of the product do not mount remove the module to from the base unit more than 50 times IEC 61131 2 compliant Exceeding the limit of 50 times may cause malfunction Do not touch any terminal while power is on Failure to do so may cause malfunction Shut off the external power supply all phases used in the system before cleaning the module or retightening the module fixing screws Failure to do so may cause the module to fail or malfunction Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions CAUTION When disposing of this product treat it as industrial waste 1 CONDITIONS OF USE FOR THE PRODUCT Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used i
13. XDA Offset gain setting mode status flag CH1 Factory default gain value CH1 User range settings offset value X0B Channel change completion flag CH1 User range settings gain value OC Disconnection detection signal CHT User range settings resistance offset value X0D Waming output signal CH1 User range settings resistance gain value ROE Conversion completion flag CH2 Factory default offset value XOF Error flag CH2 Factory default gain value Y09 Operating condition setting request CH2 User range settings offset value YOA User range write request YOB Channel change request CH2 User range settings gain value CH2 User range settings resistance offset value Flash ROM setting Current value display Make text file Stop monitor Details Monitoring Cannot execute test Flash ROM setting Curent value i display Make text file Stop monitor Execute test 5 20 5 6 Monitor Test 5 6 1 Monitor test screen Details Hexadecimal input Setting range 0000 FFFF D UTILITY PACKAGE GX Configurator TI MELSEGC KE eries Description of screen items 1 Screen items z S Setting item Displays I O signals and buffer memory names E Current value Monitors I O signal status and current buffer memory value Setting value Enter or select the
14. EX 502 b Auto refresh setting screen Start I O No 1 Module type Module model name __Autoretresh c Select monitor test module screen Online Monitor test 4 Enter the start I O No in hexadecimal PROGRAMMING 2 Command buttons Delete Deletes the initial setting or auto refresh setting of the selected module Exit Closes this screen ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Operating Utility Package 5 13 5 3 3 Activating intelligent function module utility D UTILITY PACKAGE GX Configurator TI MELSEC TE eries 3 Menu bar a Menu options under Intelligent function module parameter Intelligent function module parameters of the project opened by GX Developer are targeted Open parameters Reads a parameter file Intelli f i dul ility C op b a Close parameters Closes a parameter file If data are modified a dialog e a a aE ea Online Tc Open parameters o box asking for saving data will appear Close parameters EAE ans Save parameters Saves a parameter file Delete parameters Exit Delete parameters Deletes a parameter file Open FB support Opens a FB support parameter file parameters Save as FB support Saves a FB support parameter file parameters Exit Closes this screen b Menu options under Online Monitor Test Activates the Select monitor test module screen at MS Read from PLC Rea
15. Fix the Q68RD3 G with a module fixing bracket after it is mounted to the base unit x POINT Make sure that the module fixing bracket is hooked on the third slit viewed from the front of the Q68RD3 G Then tighten the module fixing screw within the OVERVIEW specified torque range z 5 Bw ES A A o aS no Zz fe 3 Module fixing screw i D D N A z ue E 190g nk uy WI Lu ooo RKE Uz Ja u gt ann UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 1 Handling Precautions 4 2 4 1 1 Fixing module with module fixing bracket 4 2 4 3 C Module mounting Mount the Q68RD3 G in the specified slot es Wiring Connect the RTD and the Q68RD3 G When using a relay terminal block connect the RTD to the relay terminal block and then connect the relay terminal block to the Q68RD3 G Refer to Section 4 4 2 eer Intelligent function module switch setting Make switch settings using GX Developer Refer to Section 4 5 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION Procedures and Settings before System Operation Use factory default settings Use user range settings Use user range settings Offset gain setting When using user range settings perform offset gain setting Refer to Section 4 6 NO Use the utility package Initia
16. M200 M201 SET Writing initial setting data 2 to un G24 1202 it Mov H420 ZP REMTO ny K1 K1 HO K24 D1024 K1 W210 M211 SET 3 Writing initial setting data 3 to uUn G46 M212 l JA uov HOFBFD ZE REMTO yi K1 K1 HO 46 D1046 Ri M220 M221 SET 4 Writing initial setting data 4 to Un G9 amp to Un GlOL ms Mov K2000 Mov 2050 Mov K2950 uov K3000 L fzr remTO yim K1 K1 HO R98 D1098 K4 230 M231 SET Writing initial setting data to Un G128 to Un G139 M232 tt gt fiir K3 itv KO D1129 uov K50 s K 50 Fr REMTO FL K1 K1 HO K128 D1128 K12 i M241 It ser rn 6 29 6 3 Using Programs on Remote I O Network 6 3 3 Program example when utility package is not used D1000 D1001 D1002 D1003 M200 M202 D1024 M210 M212 D1046 M220 M222 D1098 D1039 D1100 D1101 M230 M232 D1128 K9 D1138 D1139 M240 M242 MELSEC TE eries J Enables CH1 to CH3 o gt Averaging processing selection iP Warning output enable disable setting Initial setting of CH2 process alarm Initial setting of CH3 rate alarm 6 PROGRAMMING MELSEC TE eries 6 Turning ON Operating condition setting request Y9 after all initial setting data 1 to 5 are written normally M103 M202 M212 M222 M232 M242 D SET
17. 2 L 130 5 12 47 1 85 0 91 IS 177 6 97 a 27 4 1 08 Unit mm inch APPX 13 APPENDICES INDEX APPENDIX MELSEC TE eries Memo APPX 14 INDEX A ALM LED eccccccccccccccccccccccccccccccccccccccccccccccccse 44 Auto refresh setting ocooooooooooooooo0000000000000000000 5 7 Averaging PFOCESSINGeeeeeerecccccccccccccocsccccocccccs 3 5 Averaging processing Selectionsssesesessesseseseeee9 3 35 B Buffer memory COCO COOOOOO CEO OOOOO OOOO OOO OOO OO COO OOOOOLE 3 24 C Channel change completion flag eessseseeseeeeeeeeee 3 20 Channel change FEQUEST eeeeceoccccocccccocccooccococs 3 23 Conversion ACCUIACY seeeccccccccccccccccccccccocccoccce 3 1 Conversion completion flagesssssssessssesseeee 3 21 3 32 Conversion enable disable functionsssessessesseeeeee 3 3 Conversion enable disable setting sseressessessesees 3 30 Conversion setting for disconnection detection 3 47 Conversion setting for disconnection detection function ecccccccccccccccccccccccccoococcoocoooosooooooee 3 3 3 9 Conversion setting value for disconnection detection COC OOOOOCOOO OOO OOOO OOO OO OOOO OOOOH OOO OOOO OOO OOOO O OOOO OOO OO OOOS 3 48 Count average COCOCOOOOOOO CEO OEOOOOOOOOOO OOOO OOOOOOOOOOOE 3 5 D Dedicated instructions eececececcccecccccccccecsees APP X 1 Disconnection detection flag ssessereesseseeseeseesees 3 39 Disconnection detection FUNCTION sseeseeseeseeseeeeeee 3 3 Disconnection detection s
18. OVERVIEW CONFIGURATION 25 PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE ONLINE MODULE CHANGE 2 Z O lt Q w 3 w a oO SYSTEM OPERATION GX CONFIGURATOR TI PROGRAMMING TROUBLESHOOTING 3 SPECIFICATIONS MELSEC IA ries 3 4 19 CHO Process alarm upper lower limit values Un G94 to Un G125 1 Process alarm upper upper limit value upper lower limit value lower upper limit value and lower lower limit value are set 2 A range of measured temperature values is set for each channel in units of 0 1 C 3 Settable range and default value differ according to the RTD type and measurement range Table 3 14 Process alarm settable range and default value Default value Settable temperature range Accuracy guarantee range in units of 0 1 C RTD type Process alarm Process alarm Process alarm Process alarm Measurement lower upper limit lower lower limit upper upper limit upper lower limit range value value value value in units of 0 1 C in units of 0 1 C in units of 0 1 C in units of 0 1 C Pt100 2000 8500 2000 to 8500 200 to 850 C Frog 200 1200 200 to 1200 20 to 120 C Prio 0 2000 0 to 2000 0 to 200 C JRETO9 1800 6000 1800 to 6000 180 to 600 C Re 200 1200 200 to 1200 20 to 120 C JPt100 0 2000 0 to 2000 0 to 200 C MOY 600 1800 600 to 1800 60 to 180 C ee ee 4 T
19. compatible mode c ii fi e Fast user switching age ew e Remote desktop SE ann e Large fonts Details setting of Display Properties Also GX Configurator Tl is not supported by 64 bit Windows XP and 64 bit Windows Vista 2 A user with USER authority or higher can access GX Configurator Tl for Windows Vista and Windows 7 3 When Windows 7 is used the following functions are not available e Windows XP Mode e Windows Touch ol m l We Ze 53 lt i a Z CO FO D 59 PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 2 Installing and Uninstalling Utility Package 5 7 5 2 2 Operating environment D UTILITY PACKAGE GX Configurator TI MELSEC TA eries 5 3 Operating Utility Package 5 3 1 Common operations 1 Control keys The following table shows the special keys that can be used for operating the utility package and their applications Table 5 6 Available control keys Key Application z Cancels the current entry in a cell se Closes the window Tab Moves between controls in the window cn Used in combination with the mouse operation to ti i select multiple cells for test execution Deletes the character where the cursor is positioned Delet cE When a cell is selected clears all of the setting contents in the cell Back Deletes the character where the cursor is Space positioned t gt Moves the
20. 241 249 User range settings gain value Pigital value for usGr Set galn vallie Refer t 4 in this section 194 202 210 218 226 234 242 250 User range settings resistance offset value Resistance valje i userset onset seling 195 203 211 219 227 235 243 251 x 103Q temperature x 10 Q Refer to 5 in this section 196 204 212 220 228 236 244 252 User range settings resistance gain value Resistance value es userset gain senng 497 205 213 221 229 237 245 253 x 103Q temperature x 10 Q Refer to 6 in this section 1 Compare the Factory default offset value with the reference value 1DDBH 2 Compare the Factory default gain value with the reference value 58A7H 3 Compare the User range settings offset value with the value obtained from the following expression User range settings resistance Digital value J a 100000 x 29952 7643 offset value x10 Q 197160 4 Compare the User range settings gain value with the value obtained from the following expression User range settings resistance Digital value PaA SA 100000 x 13052 7643 gain value x10 Q 197160 5 Compare the User range settings resistance offset value with a value T 34 obtained by a and b below a Obtain a reference resistance value that corresponds to the offset setting temperature set by the user from the chart of RTD s reference resistance value R
21. D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing 2 Completion status indication device Turns ON and OFF depending on the completion status of the G P OGSTOR instruction Normal completion Remains OFF Error completion Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program SS Execution completion of the G P OGSTOR instruction ON F on SS fee I 1 i completion 1 i i G P OGSTOR instruction or OFF Completion device D ai an Normal completion i 1 scan ON OFF ij 1 When the G P OGSTOR instruction is executed conversion is not performed After the completion device D turns ON conversion starts Then after the conversion value is stored into the buffer memory Conversion completion flag XE turns ON Completion status indication device D 1 OFF Conversion completion flag XE 1 c When the offset gain values are restored the reference accuracy falls to about less than 1 3 times of the previous accuracy Appendix 1 Dedicated Instructions AP PX 11 Appendix 1 4 G P OGSTOR MELSEC KE cries APPENDICES INDEX APPENDICES 2 Operation error MELSEC
22. Device that Error code is written by auto refresh D5 Device that Warning output flag Process alarm is written by auto refresh D6 Device that Warning output flag Rate alarm is written by auto refresh D7 Device that Disconnection detection flag is written by auto refresh D11 CH1 Measured temperature value D12 CH2 Measured temperature value D13 CH3 Measured temperature value XO Module ready XC Disconnection detection signal XF YF Q68RD3 G X Y0 to X YF Error flag Error clear request X10 Device that user turns ON to start reading measured temperature values X11 Device that user turns ON to reset a QX10 X10 to X1F disconnection detection state X12 Device that user turns ON to reset an error Y20 to Y2B Error code display BCD 3 digits QY10 Y20 to Y2F 6 2 Using Programs in Normal System Configuration 6 8 6 2 2 Program example when utility package is used OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI ez PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 PROGRAMMING 2 Utility package operation a Initial setting Refer to Section 5 4 Set the items shaded in the table below to CH1 to CH3 Setting for the items with is not required when Disable Invalid or Down scale has been
23. Enable for the Conversion enable disable x A EE setting Un GO of the offset gain setting target Turn ON Channel change request YB a Q S channel and turn Y9 from ON to OFF 2 m W u Identify the disconnected 5300 channel with the gt Z RO 2 Disconnection detection flag Confirm that the Channel change completion flag 8 FE Un G49 review the wiring XB has turned ON ru i ann of the corresponding Is Disconnection detection channel and turn YF from signal XC ON ON to OFF Turn OFF Channel change request YB NO X ina Input a value used as an offset value to the Ww e adjusting target channel using a RTD or 0 z standard resistor S 5 og Y Adjust other channels 1 4 m Set the offset setting channel in the Offset gain z 2 setting mode Offset specification Un G26 and e set 0 in the Offset gain setting mode Gain NO 5 o specification Un G27 rpe a eg I Turn ON User range write request YA i 1 1 Write the measurement setting value equivalent x Yy H to the input to the CH Offset temperature 1 A i j setting value Un G28 3 of the adjusting target Confirm that the Offset gain setting mode status flag 1 XA has turned OFF 1 o channel 1 f zZ eS _ Y l Z Turn ON Channel change request YB Turn OFF User range write request YA z Y Be Confirm that the Channel change completion flag XB has turned ON Is the ERR LED on 2 y Turn OFF Channel change request YB w y 8 Input a value use
24. M eLS eG lA cries 1 1 Features 1 Isolated channels The Q68RD3 G is a channel isolated module OVERVIEW 2 Temperature measurement of eight channels available in one module The Q68RD3 G can measure temperature of eight channels in one module The module can also convert the detected measured temperature values into scaling values ratios E wn Q 3 Conversion enable disable setting 5O Conversion enable disable setting is possible for each channel Disabling conversion for unused channels prevents unnecessary disconnection detection 2 4 Use of 3 wire RTDs conforming to standards 3 wire RTDs listed in the table below can be used E Table 1 1 Available RTD a RTD Compliant standard Pt100 JIS C 1604 1997 IEC 751 1983 Platinum RTD JPt100 JIS C 1604 1981 Bae Nickel RTD Ni100 DIN 43760 1987 5 5 w Ww Also RTD type and measurement range can be set for each channel using GX FE Developer GER Cw gt ann 5 Disconnection detection Disconnection status of RTD can be detected for each channel by Disconnection 5 O detection flag z Disconnection status can also be detected from the measured temperature value by 3 a setting Up scale Down scale or Given value for the Conversion setting for z disconnection detection E 6 Selection of sampling processing time average processing count average processing moving average processing and primary delay a oO filter A te
25. Offset gain setting Section 4 5 MODE Switch 4 Mode setting Switch 5 H W Information Module Module Name Q68RD3 G Product information 10021 0000000000 C H W LED Information HZW SW Information Stop monitor 8 7 8 2 Troubleshooting 8 2 10 Checking Q68RD3 G status using system monitor of GX Developer APPENDICES MELSEC TE eries APPENDICES Appendix 1 Dedicated Instructions Appendix 1 1 List of Dedicated Instructions and Available Devices 1 List of dedicated instructions The following table lists the dedicated instructions that can be used for the Q68RD3 G Table APPX 1 List of dedicated instructions Instruction Description Reference Switches to the offset gain setting mode G P OFFGAN Appendix 1 2 Switches to the normal mode Reads the User range settings offset gain values G P OGLOAD Appendix 1 3 to the CPU Restores the User range settings offset gain G P OGSTOR i Appendix 1 4 values stored in the CPU to the Q68RD3 G POINT When the Q68RD3 G is mounted to a MELSECNET H remote I O station the dedicated instructions cannot be used 2 Available devices The following table lists the devices that can be used in the dedicated instructions Table APPX 2 Available devices Internal device File register Constant ee X Y M L F V B T ST C D W R ZR 1 Word device bit specification is available for bit data
26. Request in the Setting value field of OMC Online Module Change refresh data read request and click the _ Executetes _ button Upon completion of reading data the values are displayed in the Current value fields of CHO Factory default offset gain value CHO User range settings offset gain value and CHO User range settings resistance offset gain value ol F l We 0 Ze 53 lt i a Z Zo EO EX 502 b Compare the values with those in the range reference table If values are appropriate take them down For the range reference table refer to Section 7 4 i g 3 Restoring user range a Set the noted values in the Setting value fields of CHO Factory default offset gain 9 value CHO User range settings offset gain value and CHO User range settings resistance offset gain value b Select all the Setting value fields of CHO Factory default offset gain value R CHO User range settings offset gain value and CHO User range settings 3 resistance offset gain value and click the _Eresustes button w 8 Upon completion of writing data the set values are displayed in the Current value 23 fields of the corresponding items c Set Request in the Setting value field of OMC Online Module Change refresh data write request and click the _Erscuetes button Confirm that the Current value field of the same item changes from Request to OFF upon completion of writing data O a
27. Section 3 4 21 o 8EH 142 CH5 Rate alarm upper limit value 0 R W 8FH 143 CH5 Rate alarm lower limit value 0 Rw 5 Te 90H 144 CH6 Rate alarm upper limit value 0 R W 9 oO 91H 145 CH6 Rate alarm lower limit value 0 Rw 92H 146 CH7 Rate alarm upper limit value 0 Riw 2 93H 147 CH7 Rate alarm lower limit value 0 RIW 2 2 awo 94H 148 CH8 Rate alarm upper limit value 0 RIW 2 25 z o L 95H 149 CH8 Rate alarm lower limit value 0 RIW 2 g c a 96H 150 nz a SE amp to to System area oky ann 9DH 157 9EH 158 Mod itchi tti 0 2 Section 3 4 22 ore 159 l ode switching setting R W ection 3 4 gt AOH 160 uw Ze to to System area S 2 A3H 163 m A4H 164 Conversion setting for disconnection detection CH1 CH4 1111H R W 2 E 8 Section 3 4 23 EG A5H 165 Conversion setting for disconnection detection2 CH5 CH8 1111H R W 2 a A6H 166 CH1 Conversion setting value for disconnection detection 0 Riw 2 ATH 167 CH2 Conversion setting value for disconnection detection 0 Riw 2 A8H 168 CH3 Conversion setting value for disconnection detection 0 RIW 2 a A9H 169 CH4 Conversion setting value for disconnection detection 0 R W 2 Section 3 4 24 2 AAH 170 CH5 Conversion setting value for disconnection detection 0 RIW 2 amp ABH 171 CH6 Conversion setting value for disconnection detection 0 RIW 2 g ACH 172 CH7 Conversion setting value for disconnection detection 0 RIW 2 ADH 173 CH8 Conversion setting value for disc
28. Serial No and Software Version 2 SYSTEM CONFIGURATION M eLS 26 Q ceries c On the system monitor product information list To display the system monitor select Diagnostics gt System monitor gt Product Inf List of GX Developer OVERVIEW 2 Serial Function Product No version No Product Information List OoOO oOo y E Product No z5 QOZUCPU z z z 3 0910 5091 B neo m DZ 0 1 None A 8 0 2 None amp 0 3 None 1 Displaying the product No Z Since the Q68RD3 G do not support the production number display z is displayed in the Product No field G Q n POINT The serial No on the rating plate and the front of the module may be different from the serial No 255 The serial No on the rating plate and the front of the module indicates the Bae management information of the product 2 a T e The serial No displayed on the product information list in GX Developer SkY indicates the function information of the product The function information of the product is updated when a new function is added O wW E ae z 5 Z 9 Lu 5 65 S o 2 i aay 3 Ps 2 3 How to Check the Function Version Serial No and Software Version 2 7 SYSTEM CONFIGURATION MELSEC TE cries 2 Checking the software version of GX Configurator Tl The software version of GX Configurator Tl can be checked on GX Developer by clicking
29. button to cancel the restart of control gt o to the module ES a Online module change Operation Target module Module change execution 1 0 address O00H instalati firmati Module name Q68RD3 G o instalation contimation Status Module control restart 7 i z S Change module installation completion 3 Status Guidance z o oa The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 15 7 3 3 When user range setting is used and initial setting has been made with GX Configurator TI Separate ONLINE MODULE CHANGE M ELSEG A series b Click the button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again r Installed status r Base Base Module MasterPLC gt Main base Powe ae rsu pply Q25PHCPU Parameter status vo Address 0 C System monitor Online module change None Q25PHCPU 16pt Status E Module system error E Mod
30. ina W Table 3 5 Function list 5 Item Description Reference Temperature conversion This function incorporates temperature data to a module by connecting a RTD nee ection 3 4 function Temperature data are stored into the buffer memory in 16 bit signed binary 2000 to 8500 1 Sampling processing This processing converts every temperature input value for each channel and outputs g a measured temperature value after every conversion fa o 2 Averaging processing 28 a Time average 3 This processing averages temperature conversion by time for each channel and stores the averaged value Temperature conversion avaan b Count average Section 3 2 1 2 This processing averages temperature conversion by count for each channel E and stores the averaged value c Moving average g This processing averages measured temperature values which are measured every sampling period for the specified number of times 3 Primary delay filter This processing smooths measured temperature values by a preset time constant z 4 2 This function specifies temperature conversion availability enable or disable for each Oth g Conversion enable disable eo channel Section 3 4 2 age function ate oe a Fa Conversion time is 320ms 8 channels SER 7 A u gt RTD type selection function i i Lan ee This function sets RTD type and measurement range for each channel Section 4 5 Range switching function Disconnection detection This function
31. refer to Section 6 2 2 2 b Auto refresh setting Refer to Section 5 5 Set devices in which the measured temperature values warning output flags disconnection detection flags and error codes of CH1 to CH3 are stored Auto refresh setting Module information Module type Thermocouple Input Module Start 1 0 No Module model name Q68RD3 G Setting it Module side mema B Transfer PLC side SN Eom Buffer size _T ansfer direction Device count Conversion completion flag CH3 Measured temperature value SSSTETTEMP ma ee SS Se T E R e S S S S S S S E Se S O o CE E Disconnection detection flag Make text file End setup Cancel c Writing intelligent function module parameters Refer to Section 5 3 3 Write the intelligent function module parameters to the remote I O station Perform this operation on the screen for selecting a target intelligent function module POINT To write the intelligent function module parameters set a target remote I O station on the screen displayed by selecting Online Transfer setup in GX Developer The intelligent function module parameters can be written by e Directly connecting GX Developer to the remote I O station e Routing the network to the remote I O station by connecting GX Developer to another device such as a CPU module 6 3 Using Programs on Remote I O Network 6 3 2 Program example when utility package is used 6 PROGRAMMING M ELS 2G F
32. symbol condition Command G OGSTOR G OGSTOR Un S D Command GP OGSTOR f GP OGSTOR Un S D Table APPX 9 List of setting data Setting data Description Setting range Data type Un Start I O number of the module 0 to FEH 16 bit binary f Within the range of the S 1 Start number of the device that stores control data Device name specified device Device that turns ON for one scan upon completion of E Within the range of the i D dedicated instruction processing n Bit specified device D 1 also turns ON at the time of error completion 1 When executing the G P OGLOAD instruction specify the device set for S Do not change the data read with the G P OGLOAD instruction If it is changed normal operation cannot be guaranteed AP PX 8 Appendix 1 Dedicated Instructions Appendix 1 4 G P OGSTOR APPENDICES MELSEC TE eries Table APPX 10 Control data 1 2 g Setting 3 r Device Item Setting data Setting side o range Q S System area f The instruction completion status z S 1 Completion status ee i System 0 Normal completion Other than 0 Error completion S 2 System area S 3 S 4 CH1 Factory default offset value System S 5 CH1 Factory default gain value _ System 3 S 6 CH1 User range settings offset value Sys
33. w a oO b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 ore 193 0 Normal enh Data for b8 to b15 is fixed to 0 1 Disconnected Co Qa0Os uz SE b mgs 5 When Operating condition setting request Y9 or Error clear request a8 amp YF is turned ON this flag will be cleared 5 6 The following table shows the relationship between the Disconnection O amp p 5 detection flag and conversion enable disable setting gD Zz Q Table 3 13 Relationship between the Disconnection detection flag and conversion enable disable setting E S 58 Conversion enable disable Disconnection detection 2 Connection status j setting flag U A Enable O B OFF 2 O b Disable Z Without disconnection E O O xX A Enable ON a O b Disable OFF With disconnection F W A Enable ON 3 B w 8 a mo FS b Disable OFF z Without connection og 0 zZ E O O E if a z E 3 4 Buffer Memory 3 39 3 4 14 Disconnection detection flag Un G49 3 SPECIFICATIONS MELSEC Cel ries x POINT 1 Always set Disable for any channel where no RTD is connected If Enable is set the bit of the corresponding channel in the Disconnection detection flag Un G49 turns ON changes to 1 When the Disconnection detection flag Un G49 turns ON changes to 1 a va
34. 1000VACrms for more S Between RTD input channels f x isolation 1min Disconnection detection Available each channel respectively ie Maximum number of writes to Flash memory 50 000 Number of I O points occupied 16 points I O assignment Intelligent 16 points a External connection system 40 pin connector 2 W r PPT 0 3mm AWG22 or less for A6CON1 A6CON4 29 Applicable wire size a 0 088mm to 0 24mm AWG28 to 24 for AGCON2 00 External device connector sold separately A6CON1 A6CON2 A6CON4 Internal current consumption 5VDC 0 54A Weight 0 20kg S External dimensions 102 H x 27 4 W x 130 D mm 8 ae 1 If the temperature out of the measurement range given in the table is input from the RTD the tt maximum and minimum values of the measurement range are used 2 a 3 1 Performance Specifications 3 1 3 SPECIFICATIONS MELSEC TA eries 2 When a RTD is connected the degree of accuracy will be the sum of the conversion accuracy of the Q68RD3 G and the tolerance of the connected RTD Use the calculation formula below Accuracy Conversion accuracy Tolerance of connected RTD Table 3 2 Pt100 Tolerance JIS C 1604 1997 IEC 751 1983 Class Tolerance A 0 15 0 002 t c B 0 3 0 005 t C Table 3 3 JPt100 Tolerance JIS C 1604 1981 Class Tolerance 0 15 0 15 0 0015 t c 0 2 0 15 0 002 t c 0 5 0 340 005 t c Table 3 4 Ni100 Tolerance DIN 43
35. 20 z Ot ti ents i Pt100 TE CH2 Factory default setting wz a p3 200 to 850 C SE bb CH3 Eoo CH4 to Not used CH8 Ww Z 5 ez PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 2 Using Programs in Normal System Configuration 6 4 6 5 6 PROGRAMMING MELSEC TE eries 3 Programming conditions a Use the following temperature conversion system for each channel e CH1 Sampling processing e CH2 Count average 5 times e CH3 Primary delay filter Time constant 960ms b Use the following function at each channel e CH2 Warning output function Process alarm lower lower limit value 2000 200 C Process alarm lower upper limit value 2050 205 C Process alarm upper lower limit value 2950 295 C Process alarm upper upper limit value 3000 300 C e CH3 Warning output function Rate alarm warning detection period 3 times 960ms Rate alarm lower limit value 50 5 0 C Rate alarm upper limit value 50 5 0 C c Use the following setting for the Conversion setting for disconnection detection of CH1 to CH3 e CH1 to CH3 Down scale 252 5 C Default setting d When a write error occurs the corresponding error code is output to an output module in BCD value 6 2 Using Programs in Normal System Configuration 6 PROGRAMMING M ELS 2G EAseries 6 2 1 Before c
36. 4 10 1BH 27 Offset gain setting mode Gain specification 0 RIW 2 1CH 28 CH1 Offset temperature setting value 0 RIW 2 1DH 29 CH1 Gain temperature setting value 0 RIW 2 1EH 30 CH2 Offset temperature setting value 0 Riw2 1FH 31 CH2 Gain temperature setting value 0 R W 2 Section 3 4 11 20H 32 CH3 Offset temperature setting value 0 Riw 2 21H 33 CH3 Gain temperature setting value 0 R W 2 22H 34 CH4 Offset temperature setting value 0 R W 2 23H 35 CH4 Gain temperature setting value 0 R W 2 3 24 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC TE eries Table 3 9 Buffer memory assignment 2 6 Address Description Default value Read Write Reference section 24H 36 CH5 Offset temperature setting value 0 RIW 2 25H 37 CH5 Gain temperature setting value 0 RIw 2 26H 38 CH6 Offset temperature setting value 0 RIw 2 27H 39 CH6 Gain temperature setting value 0 RIW 2 28H 40 CH7 Offset temperature setting value 0 RIW 2 ee z 29H 41 CH7 Gain temperature setting value 0 RIW 2 2AH 42 CH8 Offset temperature setting value 0 RIW 2 i 3 2BH 43 CH8 Gain temperature setting value 0 RIW 2 A 6 System area 3 2EH 46 Warning output enable disable setting FFFFH R W 2 Section 3 4 12 2FH 47 Warning output flag Process alarm 0 R 2 30H 48 Warning output f
37. AP PX 4 Appendix 1 Dedicated Instructions Appendix 1 3 G P OGLOAD APPENDICES MELSEC TE eries Table APPX 7 Control data 1 2 g 7 Setting E r Device Item Setting data Setting side o range Q S System area f The instruction completion status z S 1 Completion status ee i System 0 Normal completion Other than 0 Error completion S 2 System area S 3 S 4 CH1 Factory default offset value System S 5 CH1 Factory default gain value _ System 3 S 6 CH1 User range settings offset value System S 7 CH1 User range settings gain value System S 8 CH1 User range settings resistance offset value L _ 7 System S 9 CH1 User range settings resistance offset value H S 10 CH1 User range settings resistance gain value L _ Bi Sy teim S 11 CH1 User range settings resistance gain value H S 12 CH2 Factory default offset value System S 13 CH2 Factory default gain value System S 14 CH2 User range settings offset value _ System S 15 CH2 User range settings gain value System S 16 CH2 User range settings resistance offset value L Bi Si System S 17 CH2 User range settings resistance offset value H S 18 CH2 User range settings resistance gain value L _ Syster S 19 CH2 User range settings resistanc
38. CH2 Monitor test CH2 Monitor test CH3 Monitor test CH3 Monitor test Flash ROM setting r Details Current value Monitoring display Make text file Cannot execute test i Stop monitor 7 18 7 3 Procedures of Online Module Change 7 3 4 When user range setting is used and initial setting has been made with GX Configurator TI Separate ONLINE MODULE CHANGE M als 26 fel ceries c If the save target buffer memory data have not been taken down yet take them down in the following procedure 1 Display the OMC Online Module Change refresh data screen of GX Configurator Tl 2 Execute a OMC refresh data read request Refer to Section 5 6 3 3 Compare the values in the Current value field of the following items with those in the range reference table and confirm that values are appropriate For the range reference table refer to Section 7 4 CHO Factory default offset value CHO Factory default gain value CHO User range settings offset value CHO User range settings gain value CHO User range settings resistance offset value CHO User range settings resistance gain value 4 Take a note of the current values of OMC refresh data E POINT If the buffer memory values compared with the range reference table are not appropriate the user range setting values cannot be saved restored Perform offset gain setting using GX Configurator Tl before re
39. E RATON Mi ELSEG Q series 4 4 2 External wiring 1 Wiring procedure 1 Install a relay terminal block 2 Connect a RTD and the relay terminal block Wire Q68RD3 G to the relay terminal block using an external device connector Q68RD3 G Relay Cable terminal block External device 1 connector Cable 1 Modulator epp pore Demodulator Modulator AAAS NNNNA Demodulator 1 Always use shielded cables In addition always ground the shield 4 4 Wiring 4 4 2 External wiring PROCEDURES AND SETTINGS BEFORE SYSTEM Mi aL 26 cries 4 5 Intelligent Function Module Switch Setting The intelligent function module switches are set on the I O assignment tab of PLC a parameter in GX Developer ig e 1 Setting item There are five intelligent function module switches Switch 1 to 5 Values are set with 16 bit data The default value when not setting the intelligent function module switches is 0 for g 20 all Switch 1 to 5 Hi 58 Table 4 4 Intelligent function module switch setting Setting item Measurement range Setting 2 P RTD Measurement range O setting value E
40. External wiring 1 Connector for external wiring The connectors for use with the Q68RD3 G should be purchased separately by the user The following tables show the connector types and the crimp contact tool a Connector types Type Model name Applicable wire size Soldering type A6CON1 2 straight out 0 3mm AWG22 stranded Crimp contact type A6CON2 0 088mm to 0 24mm AWG28 to 24 stranded straight out Soldering type A6CON4 2 straight out diagonal out 0 3mmAAWG22 stranded 1 The A6CON3 pressure displacement type straight out connector cannot be used for the Q68RD3 G b Crimp contact too Type Model name Applicable wire size Contact FUJITSU COMPONENT LIMITED http www fcl fujitsu com en Crimp contact tool FCN 363T T005 H 0 088mm to 0 24mm AWG28 to 24 4 5 4 3 Part Names 4 4 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEG Aeres Wiring This section describes the wiring precautions and module connection example 4 4 1 Wiring precautions External wiring that is less susceptible to noise is required as a condition of configuring a highly reliable system and making full use of the capabilities of Q68RD3 G Precautions for external wiring are described below 1 Use separate cables for the AC control circuit and the external input signals of the Q68RD3 G to avoid the influence of the AC side surges and inductions 2 Always place a RTD at least 100mm 3 94
41. Fuse Status Noise Filter Setting Status of 1 0 Address Verify Agree Input Type Remote password setting status Error Display Present Error No Error Display format HEX c Error History The display sequence of the error history is from the oldest error The latest error is displayed in the line as under Stop monitor 8 2 Troubleshooting 8 6 8 2 10 Checking Q68RD3 G status using system monitor of GX Developer PROCEDURES AND OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE oe 1 zZ Q O T a m l D gt aa E 8 TROUBLESHOOTING MELSEC IA ries 3 H W Information Use GX Developer Version 8 68W or later to check the H W information a H W LED Information The LED status is displayed Table 8 11 LED status RUN LED 0000H Indicates that LED is off ERR LED 0001H Indicates taht LED is on Alternate indication between 0000H and 00011 Indicates that LED is flashing ALM LED b H W SW Information The status of the intelligent function module switch setting is displayed Table 8 12 Intelligent function module switch setting status Item Intelligent function module switch setting Reference RANGE1 Switch 1 Measurement range setting CH1 to CH4 RANGE2 Switch 2 Measurement range setting CH5 to CH8 RANGE3 Switch 3
42. Help Product information Product information C Programming and Maintenance tool GX Developer Version 8 63R S wW8D5C GPPW E COPYRIGHT C 2002 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED This Product is licensed to Name MITSUBISHI Company Mitsubishi Electric Corporation ProductID List of version information on Add in software GX Configurator Tt Version1 264C 3 w1D5C QTIU E COPYRIGHT C 2006 e ELECTRIC CORPORATION ALL RIGHTS RESERVED Software version Warming This product is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extension possible under the law Product information screen of GX Developer Version 8 2 8 2 3 How to Check the Function Version Serial No and Software Version 3 SPECIFICATIONS M ELS eG cries CHAPTER3 SPECIFICATIONS i 3 1 Performance Specifications z gt The following table shows the performance specifications of the Q68RD3 G 1 List of performance specifications Table 3 1 List of performance specifications fi 3 Number of channels 8 channels 3 Output Temperature conversion value 16 bit signed binary 2000 to 8500 utpu 5 Scaling value 16 bit signed binary 5 Pt100 JIS
43. List of devices Table 6 4 List of devices Device Function D11 CH1 Measured temperature value D12 CH2 Measured temperature value D13 CH3 Measured temperature value MO Module ready check flag XO Module ready x9 Operating condition setting completion flag XC Disconnection detection signal Q68RD3 G X Y0 to X YF XF Error flag Y9 Operating condition setting request YF Error clear request Device that user turns ON to start X10 reading measured temperature values Device that user turns ON to reset a X11 QX10 X10 to X1F disconnection detection state Device that user turns ON to reset an X12 error Y20 to Y2B Error code display BCD 3 digits QY10 Y20 to Y2F 6 13 6 2 Using Programs in Normal System Configuration 6 2 3 Program example when utility package is not used 6 PROGRAMMING M eLS 2G EAseries 2 List of buffer memory addresses to be used Table 6 5 List of buffer memory addresses to be used F gt rs Setting fi Address Description Remarks 5 value A Enable is set to CH1 to Un Go 1 Conversion enable disable setting OOF8H CH3 Un G2 CH2 Time Count Moving average Time 5 Count times is set when constant setting Count average is set 2 Time constant ms is set g CH3 Time Count Moving average Time To Un G3 i 960 when Primary delay filter is E constan
44. O network Insert a user device that will perform initial setting at any timing Initial setting request signal into a sequence program After the restart of control turn ON Initial setting request signal to perform initial setting If the sequence program performs initial setting only for one scan after a data link start of the remote I O network initial setting will not be performed 5 Restarting control a Display the Online module change screen again from the screen displayed by selecting Diagnosis Online module change in GX Developer and click the button to restart control Module ready X0 turns on Online module change Operation Target module Module change execution 170 address 000H a roe Module name Q68RD3 G Installation confirmation Status Module control restart k r Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The following screen appears MELSOFT series GX Developer e l Online module change completed 7 12 7 3 Procedures of Online Module Change 7 3 2 When factory default is used and initial setting has been made with sequence program ONLINE MODULE CHANGE M als 26 EAseries 7 3 3 When user range setting is used and initial setting has been made with GX Co
45. Offset gain setting mode status flag XA i 5 User range write request YA 2 e M E8 b In normal mode ES 1 This signal is used as an interlock condition to turn ON OFF User range write request YA when the user range is restored 2 For the user range restore function refer to CHAPTER 7 Specs Executed in Q68RD3 G gt Executed in sequence program Q ON a Module ready X0 Offset gain setting mode status flag XA Pad pau i y T 1 7 O 4 1 O User range write request YA i 22 PA ae ORS O zZ E O O E if a O a 3 3 I O Signals for Communicating with Programmable Controller CPU 3 19 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC TE eries 4 Channel change completion flag XB a This signal is used as an interlock condition to turn ON OFF Channel change request YB when changing the channel targeted for offset gain setting b For offset gain setting refer to Section 4 6 gt Executed in Q68RD3 G Executed in sequence program Offset gain setting mode offset gain specification Un G26 Un G27 Channel change completion 7 flag XB t Channel change request YB 5 Disconnection detection signal XC a This signal turns ON when any input signal line in the input circuit of the conversion enabled channel is disconnected To identify the disconnected channel check Disconnection detec
46. Process alarm lower upper limit value 2000 RIW 2 7CH 124 CH8 Process alarm upper lower limit value 8500 Riw2 7DH 125 CH8 Process alarm upper upper limit value 8500 R W 2 7EH 126 CH1 Rate alarm warning detection period 0 RIwW 2 7FH 127 CH2 Rate alarm warning detection period 0 RIW 2 80H 128 CH3 Rate alarm warning detection period 0 R W 2 Section 3 4 20 81H 129 CH4 Rate alarm warning detection period 0 Riw2 82H 130 CH5 Rate alarm warning detection period 0 R W 2 3 26 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC TE eries Table 3 9 Buffer memory assignment 4 6 Address ae Reference Description Default value Read Write i section 83H 131 CH6 Rate alarm warning detection period 0 RIW2 z 84H 132 CH7 Rate alarm warning detection period 0 RIw 2 Section 3 4 20 3 85H 133 CH8 Rate alarm warning detection period 0 RIw 2 86H 134 CH1 Rate alarm upper limit value 0 R W 87H 135 CH1 Rate alarm lower limit value 0 Rw 2 fe 88H 136 CH2 Rate alarm upper limit value 0 R W 7 89H 137 CH2 Rate alarm lower limit value 0 RIW 2 d HL 8AH 138 CH3 Rate alarm upper limit value 0 RIW 2 A 6 8BH 139 CH3 Rate alarm lower limit value 0 RIW 2 3 8CH 140 CH4 Rate alarm upper limit value 0 RIW 2 8DH 141 CH4 Rate alarm lower limit value 0 R W
47. Required for Online Module Change The CPU module MELSECNET H remote I O module Q68RD3 G GX Developer and base unit described below are required to perform online module change 1 2 3 4 CPU module The Process CPU or Redundant CPU are required For precautions on multiple CPU system configuration refer to the QCPU User s Manual Multiple CPU System For precautions on redundant system configuration refer to the QNPRHCPU User s Manual Redundant System MELSECNET H remote I O module The module of function version D or later is required GX Developer GX Developer of Version 7 10L or later is required GX Developer of Version 8 18U or later is required to perform online module change on the remote I O station Base unit a When a slim type main base unit Q3OSB is used online module change cannot be performed b When an extension base unit type not requiring power supply module Q5LB is used online module change cannot be performed for the modules on all the base units connected The function version of the Q68RD3 G has been C from the first release supporting online module change 7 1 Conditions Required for Online Module Change ONLINE MODULE CHANGE MELSEC TE eries z The following table shows the operations performed during onli
48. T 21 7 3 4 When user range setting is used and initial setting has been made with GX Configurator TI Separate ONLINE MODULE CHANGE MELSEC LAY series c Click the __ ee _ button to close the System monitor screen System Monitor Gere Gee ee pa ERKIEIEIEN None None a Q25PHCPU 16pt 16pt d Set the noted values on the OMC Online Module Change refresh data screen of GX Configurator Tl and execute a OMC refresh data write request Refer to Section 5 6 3 e Monitor the CHO Measured temperature value Un G11 to Un G18 to check that conversion has been made properly CH1 Monitor test 7 22 7 3 Procedures of Online Module Change 7 3 4 When user range setting is used and initial setting has been made with GX Configurator Tl Separate ONLINE MODULE CHANGE M IES 26 fel ceries 5 Restarting control r a Display the Online module change screen again from the screen displayed by 2 selecting Diagnosis Online module change in GX Developer and click the i O l button to restart control Module ready X0 turns on Online module change Operation Target module Module change execution 1 0 address O00H 6 r rast Module name Q68RD3 G lt Installation confirmation Status 20 Module control restart P 4 m L Change module installation completion Nz 58 Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the
49. TE cries An error occurs in any of the following cases and the corresponding error code is stored into the completion status area S 1 Table APPX 11 List of errors Error code Description 161 The G P OGSTOR instruction was executed in the offset gain setting mode 162 The G P OGSTOR instruction was executed consecutively The G P OGSTOR instruction was executed for the model that 163 differs from the model for which the G P OGLOAD instruction had 3 Program example been executed In this program example when M11 turns ON the offset gain values are restored to the Q68RD3 G mounted in the position of I O number X Y10 to X Y1F Setting control data M11 ser M13 V Restoring offset gain setting values M13 L J Dedicated instruction AP PX 12 Appendix 1 Dedicated Instructions Appendix 1 4 G P OGSTOR END 7 Tep oestor ul D100 M30 L GP OGSTOR m30 M31 F Rsv M13 M30 M31 L kH _________________ Processing at the time of error completion APPENDICES MELSEC TE eries Appendix 2 External Dimensions I F 4 H Giri ALM ERR O h ent p 1 vo i 00 U ca 00 as f a 7 ION vo 1 o no i oo vo vo 7 4 00 Rag i oo Wa e oo oo a oo UA oo f gee i o O la 7 i i 6803 6 j H NO i
50. Y103 S HK 4 4 RS Pp PQ _f J 2 3 s Mz02 7 Rsv M212 7 RST M222 z j O RST M232 gt i sa wir LE gt RST Me 42 aS M103 100 x109 Y109 H 4 esr oe SET M104 j 2 Reading Conversion completion flag Measured temperature e value warning flag and disconnection flag z mio4 x20 x100 Y109 m302 o SET M302 Kr 5 D KO gt KO r Rewer vi K2 K1 H0 10 D2010 K40 M300 2 M104 X100 M200 PBOL D2010 0 2049 0 owo Zee Kt _47MMAA Fre D2011 DIL lt 6 lt Ow wo D2010 1 D2049 1 raS j 6 uov D2012 D12 A Z Zw D2010 2 D2049 2 Reads measured 9 ES D2013 D13 gt temperature values E of CH1 to CH3 RST M302 7 F m2301 id O jH esT M302 7 J Be Processing at CH1 disconnection detection D20490 7 Qo t Processing at CH1 m disconnection detection Z 9 n r tt 106 ker ER 1 Resets Disconnection B t detection flag X10C a Processing when CH2 process alarm is used 6 p2047 2 D2049 1 r i Processing when CH2 process alarm has occurred D2047 3 Processing when CH3 rate alarm is used rate alarm has occurred D2048 5 it Cutputting error code in BCD Te p Processing when CH3 PROGRAMMING X22 X10F Malz 4 H t ser M312 wW a Z REMFR J1 K3 K1 HO K19 D2050 K1 M310 J 2 Q W z9 J34 Faan RS 10 Q O T N W l a O o 6 3 Using Programs on Remote I O Network 6 30 6 3 3 Program example when utili
51. alarm upper upper limit value or lower than or equal to the process alarm lower lower limit value when the value enters the warning output range a warning occurs When a warning occurs 1 is stored to the bit of the corresponding channel in the Warning output flag Process alarm Un G47 Warning output signal XD turns ON and the ALM LED turns on b Warning clearance Temperature L occurence Upper upper a Upper lower CH1 measured _ temperature value Lower upper CH2 measured te temperature value After a warning occurs when the temperature value is lower than the process alarm upper lower limit value or higher than the process alarm lower upper limit value when the value returns to within the setting range the warning is cleared When the warning is cleared 0 is stored to the bit of the corresponding channel in the Warning output flag Process alarm Un G47 Warning output signal XD turns OFF only when the values for all channels return to within the setting range Warning output range section Out of warning output range section Warning Included occurence Warning imit value imit value Warning clearance Warning owe clearance imit value ower lower imit value CH1 Process alarm upper limit value Un G47 b0 CH1 Process alarm lower limit value Un G47 b1 CH2 Process alarm upper limit value Un G47 b2 Warning output si gna
52. allowed PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 2 Installing and Uninstalling Utility Package 5 3 5 2 1 Precautions for use D UTILITY PACKAGE GX Configurator TI MELSEC TE eries 5 Switching screens between two or more intelligent function module utilities When two or more intelligent function module utility screens cannot be displayed side by side select a screen to be displayed on the top of others using the task bar Start iP MELSOFT series GX D Intelligent Function m Intelligent function m Number of parameters that can be set in GX Configurator Tl When multiple intelligent function modules are mounted the number of parameter settings must not exceed the following limit Table 5 2 Maximum number of parameter settings Maximum number of parameter settings Initial setting Auto refresh setting 512 256 When intelligent function modules are installed to Q00J Q00 Q01CPU Q02 Q02H Q06H Q12H Q25HCPU 512 256 Q02PH Q06PH Q12PH Q25PHCPU 512 256 Q12PRH Q25PRHCPU 512 256 Q00UJ Q00U Q01UCPU 512 256 QO2UCPU 2048 1024 Q03UD Q04UDH Q06UDH Q10UDH Q13UDH Q20UDH Q26UDH Q03UDE Q04UDEH 4096 2048 QO6UDEH Q10UDEH Q13UDEH Q20UDEH Q26UDEHCPU Q50UDEH Q100UDEHCPU Not available Not available MELSECNET H remote I O station 512 256 For example if multiple intelligent function modules are mounted to the MELSECNET H remote I O station make
53. be used ew gt ann Connecting directly to a programmable controller CPU Re Connecting to a programmable controller CPU via an intelligent function module y 2 Ethernet module MELSECNET H module or CC Link module on the main base unit Si g Qo ue Figure 2 1 Communication path for GX Configrator Tl gt a ax 58 o z 0 fe ir A W al a S Ww 22 za PA ae ORS o G ae ol W al a O fd 2 2 When Using the Q68RD3 G with Redundant CPU 2 5 2 SYSTEM CONFIGURATION MELSEC TE cries 2 3 How to Check the Function Version Serial No and Software Version 1 Checking the function version and serial No The serial No and function version of the Q68RD3 G can be checked on the rating plate front of the module and system monitor of GX developer a On the rating plate The rating plate is put on the side of the Q68RD3 G MITSUBISHI MODEL Serial No Upper 5 digits Function version Relevant regulation standards wa MITSUBISHI ELECTRIC MADE IN JAPAN b On the front of the module The function version and serial No on the rating plate is also indicated on the front of the module lower part Q68RD3 G RUN ALM Lo Q68RD3 G err es BN LE aR 1101120000000000 Function version A D L Serial No 2 6 2 3 How to Check the Function Version
54. change execution Installation confirmation Status Module control restart n Changing module Status Guidance The module can be exchanged Please press the Execute button after installing a new module Cancel 7 3 Procedures of Online Module Change 7 31 7 3 6 When user range setting is used and initial setting has been made with sequence program Separate SYSTEM PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE OVERVIEW CONFIGURATION SPECIFICATIONS SYSTEM OPERATION GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING ONLINE MODULE CHANGE MELSEC TE eries 4 Checking operation a For checking operation click the Cancel _ button to cancel the restart of control to the module Online module change Operation p Target module 1 0 address O00H Module name Q68RD3 G Module change execution Installation confirmation Status Module control restart P r n Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped W Even if the stop is executed the online module change mo
55. confirm that the RUN L LED is on Module ready X0 remains OFF Online module change Operation Target module z Module change execution 1 0 address 000H z Installation confirmation eee cee a 3 Status Ss Module control restart Chengng mothe A fe Status Guidance The module can be exchanged Please press the Execute button after installing a new module no O z o Cancel T Q N 4 Checking operation aw 5 a For checking operation click the ___Cee _ button to cancel the restart of control z F re to the module ow hi 3yo Q0Os wz Online module change 8 E a Operation Target module Y m 3 Module change execution 1 0 address 000H Installation confirmation Mode name geen Status F I Module control restart P 4 p o Change module installation completion w e 0 Status Guidance S g SD The controls such as 1 0 FROM TO instruction executions E 5 and automatic refresh for the installed module are restarted z 2 Please confirm the parameter setting and wiring etc and execute x lt 29 Cancel g b Click the button to leave the Online module change mode Fa MELSOFT series GX Developer Z x The online module change mode is stopped a Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change
56. cursor Fig Moves the cursor one page up p Page Moves the cursor one page down Down Enter Completes the entry in the cell 5 3 Operating Utility Package 5 3 1 Common operations D UTILITY PACKAGE GX Configurator TIl M als 26 fel ceries 2 Data created with utility package The following data or files that are created with utility package can be also handled in z GX Developer Figure 5 1 shows respective data or files are handled in which Z operation 3 lt Intelligent function module parameters gt a This represents the data created in Auto refresh setting and they are stored in an intelligent function module parameter file in a project created by GX Developer i A2 Pz Project 5 S M Program m Parameter m PLC Parameter t Network Parameter Z Intelligent Function Module Parameter 5 5 5 aw 455 AT n ae ml ol F l We 0 Ze 53 lt i a Z Zo EO EX 502 PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Operating Utility Package 5 9 5 3 1 Common operations D UTILITY PACKAGE GX Configurator TI M ELSEG Q series lt Text File gt A text file is a file created by clicking the M etet e button on the Initial setting screen Auto refresh setting screen or Monitor test screen Text files can be utilized to create user documents GX Developer GX Configurator Tl
57. data to be written into the buffer memory by test operation G 2 Command buttons o aa 2S Curent value Displays the current value of the selected item This button is _ used to check the text that cannot be displayed in the current value field However in this utility package all items can be displayed in the display fields 2 Saree Creates a file containing the screen data in a text file format z Start monitor Stop monitor Selects whether or not to monitor current values 2 Earls Executes a test on the selected item To select more than one item select them while holding down the Ctrl key 7A Close Closes the open screen and returns to the previous screen 255 gue 53n0 n n m 2 Fl 3 Example of using Execute test QFE The following is an example to change sampling processing of CH1 to count a 0 averaging processing in 10 times ol a Click the CH1 Monitor test button in the Monitor Test screen b Select Count for Averaging processing selection c Click the setting area for Time Count Moving average Time constant setting F l We 0 Ze 53 lt i a Z Zo EO EX 502 d Input 10 as the number of averaging then click the Enter key At this point this setting is not written to the Q68RD3 G e Select the setting areas b to d holding the Ctri key Multiple items can be selected by dragging the mouse over them also PROGRA
58. delay filter 320 to 5000 Loo Setting range New JIS 200 to 850 deg This setting is for checking the Process alarm E setting value range and is not actually set in the Module g m Details m Select input z 9 Setting range 5 Enable e Disable 6 Make text file End setup Cancel PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 2 Using Programs in Normal System Configuration 6 10 6 2 2 Program example when utility package is used 6 PROGRAMMING MELSEC TE eries b Auto refresh setting Refer to Section 5 5 Set devices in which the measured temperature values warning output flags disconnection detection flags and error codes of CH1 to CH3 are to be stored For the devices in the PLC side Device field refer to List of devices at 1 in this section Auto refresh setting Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G Module side Moale Gad Transfer PLC side ransfer word count SL a CH1 Measured temperature value A a a a lt a Setting item Buffer size direction Device c 1 pa S e S e E S S E S e E S Beresnes TT pasa E S Make text file End setup c Writing intelligent function module parameters Refer to Section 5 3 3 Write the intelligent function module parameters to the CPU module Perform this operation on the screen for selecting a target intelligent function m
59. ee A Gea a a o o e A 1 a 30 22 es Ee Cancel 4 9 4 5 Intelligent Function Module Switch Setting PROCEDURES AND SETTINGS BEFORE SYSTEM ela STUN M als 26 fel eries z Set offset gain setting values in the following procedure 2 x When factory default settings are used offset gain setting is not required m s ea e If the utility package is installed set offset gain setting values according to the procedure described in Section 5 6 2 H z 1 Setting procedure 6 O Start HE 2S nO y With the intelligent function module switch setting set the RTD type to be used and the temperature range for the measurement range setting of a channel targeted for adjusting offset gain values il D 2 y Set the gain setting channel in the Offset gain 2 y setting mode Gain specification Un G27 and set S Switch to the offset gain setting mode 0 in the Offset gain setting mode Offset specification Un G26 9 y J o Check that the RUN LED is flashing to indicate 2 3 the offset gain setting mode Write the measurement setting value equivalent to 4 the input to the CH Gain temperature setting 1 i value Un G29 of the adjusting target channel Sa Set
60. exe o Z E O ae if a A 6 2 Using Programs in Normal System Configuration 6 14 6 2 3 Program example when utility package is not used 6 PROGRAMMING 6 15 MELSEC TE eries 4 Un GO Conversion enable disable setting Refer to Section 3 4 2 ollo lF f8 j K N K a a N N a N 7 b6 b5 b4 b3 b2 bt bO 4 fal 4 1 4 Lol fo o CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 io oe wi CH4 to CH8 1 CH1 to CH3 0 Disable Enable 2 Un G24 Averaging processing selection CH1 CH4 Refer to Section 3 4 9 o 4 2 o n CH4 CH3 CH2 CH1 OH Sampling processing 2H Count average 4H Primary delay filter 3 Un G46 Warning output enable disable setting Refer to Section 3 4 12 F lB F ply 67 b6 b5 b4 b3 b2 b1 b0 N b7 b6 b5 b4 b3 b2 b1 b 4 4 4 4 4 fo 4 i allal fa al fa fa Jol fa CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 A Pi N Rate alarm setting Process alarm setting CH3 0 Enable CH2 0 Enable CH1 CH2 CH4 to CH8 1 Disable CH1 CH3 to CH8 1 Disable 6 2 Using Programs in Normal System Configuration 6 2 3 Program example when utility package is not used 6 PROGRAMMING M eLS 2G EAseries
61. installed module are restarted Please confirm the parameter setting and wiring etc and execute no O z o Cancel b The following screen appears MELSOFT series GX Developer awo e z g E l Online module change completed nk ale TE wW2 fi Aa Oo T o z ig z x 58 0 zZ Fa 0 O o A wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 23 7 3 4 When user range setting is used and initial setting has been made with GX Configurator TI Separate ONLINE MODULE CHANGE M ELSEG Q series 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate system is available 1 Disabling conversion a Set the Conversion enable disable setting Un GO to Disable for all channels and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion completion flag Un G10 turn OFF Operating condition setting request Y9 Device test Bit device Device Close J Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device E z Buffer memory Module startI O 0000 Hex Address 0 vj HEX 7 Setting value FF HEX 16 bit integer vj Set Program Label reference program X Execution history gee Setting condition orce ON Face OFF p Clear ae star
62. is out of the range set in the Scaling range upper lower limit values the value set in the Scaling width upper limit value or lower limit value is stored into the CHO Scaling value Un G50 to Un G57 2 Set Valid in the Scaling valid invalid setting Un G58 When Disable is set the settings of CHO Scaling range upper lower limit values Un G62 to Un G77 take no effect 3 If the same value is set for the upper limit and the lower limit an error error code 910 occurs on the corresponding channel Then Error flag XF turns ON and the module operates with the setting before the error occurrence CHO Scaling width upper lower limit values Un G78 to Un G93 1 A width for scaling conversion is set for each channel 2 The default value is set to 0 3 Settable scaling range is 32768 to 32767 4 To activate the setting turning ON OFF Operating condition setting request Y9 is required ES POINT 1 When Invalid is set in the Scaling valid invalid setting Un G58 the settings of CHO Scaling width upper lower limit values Un G78 to Un G93 take no effect 2 If the same value is set for the upper limit and the lower limit an error error code 910 occurs on the corresponding channel Then Error flag XF turns ON and the module operates with the setting before the error occurrence 3 4 Buffer Memory 3 4 17 CHI Scaling range upper lower limit values Un G62 to Un G77 3 43 SYSTEM
63. lower limit value 0 RIW 2 F 51H 81 CH2 Scaling width upper limit value 0 R W 2 Section 3 4 18 3 52H 82 CH3 Scaling width lower limit value 0 RIW 2 3 53H 83 CH3 Scaling width upper limit value 0 RIw 2 3 4 Buffer Memory 3 25 3 4 1 Buffer memory assignment 3 SPECIFICATIONS Table 3 9 Buffer memory assignment 3 6 M ELSEG seres Description Default value Read Write ba 54H 84 CH4 Scaling width lower limit value 0 R W 2 55H 85 CH4 Scaling width upper limit value 0 Riw 2 56H 86 CH5 Scaling width lower limit value 0 R W 2 57H 87 CH5 Scaling width upper limit value 0 RIW 2 58H 88 CH6 Scaling width lower limit value 0 R IW 2 deviate pak 59H 89 CH6 Scaling width upper limit value 0 R W 2 5AH 90 CH7 Scaling width lower limit value 0 Riw 2 5BH 91 CH7 Scaling width upper limit value 0 RIW 2 5CH 92 CH8 Scaling width lower limit value 0 RIW 2 5DH 93 CH8 Scaling width upper limit value 0 RIw 2 5EH 94 CH1 Process alarm lower lower limit value 2000 RIw 2 5FH 95 CH1 Process alarm lower upper limit value 2000 RIW 2 60H 96 CH1 Process alarm upper lower limit value 8500 RIW 2 61H 97 CH1 Process alarm upper upper limit value 8500 R W 2 62H 98 CH2 Process alarm lower lower limit value 2000 RIW 2 63H 99 CH2 Process alarm lower upper limit value 2000 R W 2 64H 100 CH2 Process a
64. m m Time average 1H a 8 c fn Count average 2H 9 E Moving average 3H eee Primary delay filter 4H 5 Example is 5 To set count average time average primary delay filter and sampling processing for Se IE Channel 1 2 3 and 4 respectively set 0412H in Un G24 z E POINT If a value out of the setting range is set sampling processing is performed 0 Zz Z 0 O x oO ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 35 3 4 9 Averaging processing selection Un G24 and Un G25 3 SPECIFICATIONS 3 36 MELSEC TA eries 3 4 10 Offset gain setting mode Un G26 and Un G27 1 A channel targeted for adjusting offset gain setting values in the offset gain setting mode is specified 2 Specify a channel for offset setting in Un G26 and a channel for gain setting in Un G27 3 Multiple channels can be set at the same time Though specify different channels for the offset and the gain settings either one of Un G26 or Un G27 must be set to 0 for a channel If both settings are set to the same channel an error error code 500 occurs 4 For details on offset gain setting refer to Section 4 6 b15 b14 b13 b12 b11 b10 b9 Un G26 Un G27 Gain specification CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 Data for b8 to b15 are fixed to 0 1 Setting channel 0 Setting disabled 3 4 Buffer Memory 3 4 10 Offset gain setting mode Un G26 and Un G27 3 SPECIFIC
65. module change Detailed inf of power supply Close ONLINE MODULE CHANGE M IES 26 fel ceries b Click the button to enable a module change Online module change Operation Target module 1 0 address O00H Module name Q68RD3 G Module change execution Installation confirmation Status Module control restart z Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following screen appears the user range setting cannot be saved Click the button and perform the operation in 2 c in this section and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the connector and remove the module E POINT Make sure to remove the module If the mounting status is confirmed Installation confirmation is executed without removing the module the module will not start properly and the RUN LED will not turn on 3 Mounting a new module a Mount a new module to the same slot and connect the connector b After mounting the module click the button and confirm that the RUN LED is on Module ready X0 remains OFF Online module change Operation Target module 1 0 address 000H Module name Q68RD3 G Module
66. mounted modules power supply capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the power supply capacity is insufficient change the combination of the modules OVERVIEW N Table 2 2 Applicable modules number of mountable modules and applicable base units Base unit mod le No of modules Main base unit of Extension base unit of remote I O station remote I O station QJ72LP25 25 A Q amp ao i 3 Applicable network fe SYSTEM QJ72LP25G Up to 64 O QJ72LP25GE QJ72BR15 2 O Applicable x N A z 1 Limited within the range of I O points for the network module k 2 Can be installed to any I O slot of a base unit i n Remark eeeeeeeaeaeoeeoeeeseeoeeeoeeoeoeeeeeeeeeeeoeeeeoeeaoeeeeeeeoe eee 3 7A The Basic model QCPU or C Controller module cannot create the MELSECNET Zep O H remote I O network eee eeeeeeeceoeaoeseeoeoeseeeeceoeeeeeeeeeeeseeeeeeeeeeeeeeeoeeaeee ee age ogu SkY Eod F x iE E8 x 58 o 2 5 0 O De A S a S Ja PA ae 00 Oo z E e O ae i c a 2 2 1 Applicable Systems 2 3 2 SYSTEM CONFIGURATION 2 3 4 System MELSEC TE eries Support of multiple CPU system The function version of the Q68RD3 G has been C from the first release supporting the multiple CPU system When using the Q68RD3 G in a multiple CPU system refer to the following man
67. not pull the cable by the cable part For the cable with connector hold the connector part of the cable Pulling the cable connected to the module may result in malfunction or damage to the module or cable Startup and Maintenance Precautions N WARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock or cause the module to fail or malfunction Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction CAUTION Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction A module can be replaced online while power is on on any MELSECNET H remote I O station or in the system where a CPU module supporting the online module change function is used Note that there are restrictions on the modules that can be replaced online and each module has its predetermined replacement procedure For details refer to the relevant chapter in this manual
68. offset gain setting again for all of the 490 Miod rate An invalid value is set in the offset gain setting channels that use the user range setting The error channel number cannot be identified If the same error occurs the module may have failed Please consult your local Mitsubishi representative Perform the offset gain setting again for the error F An invalid value is set in the offset gain setting channel 4201 Moderate O indicates the error channel number If the same error occurs the module may have failed Please consult your local Mitsubishi representative a Minor The G P OGSTOR instruction was executed in the offset Do not execute the G P OGSTOR instruction in the i Wy gain setting mode offset gain setting mode The G P OGSTOR instruction was executed Execute the G P OGSTOR instruction only once per 4 consecutively module 162 Minor i At the time of offset gain setting setting values were At the time of offset gain setting write setting values written to the flash memory 26 times or more only once at a time The G P OGSTOR instruction was executed for the p Execute the G P OGLOAD and G P OGSTOR model that differs from the model for which the a instructions for the same model 163 Minor G P OGLOAD instruction had been executed S Execute the G P OGLOAD instruction first then The G P OGSTOR instruction had been executed before j G P OGSTOR instruction the G P O
69. or earlier 3 When Windows Vista or Windows 7 is used resolution of 1024 x 768 dots or more is recommended 4 When 32 bit Windows 7 is used add GX Configurator Tl Version 1 28AE or later in GX Developer Version 8 91V or later When 64 bit Windows 7 is used add GX Configurator T Version 1 28AE or later in GX Developer Version 8 98C or later 5 6 5 2 Installing and Uninstalling Utility Package 5 2 2 Operating environment D UTILITY PACKAGE GX Configurator Tl M aL 26 fel ceries Table 5 5 Operating system and performance required for personal computer Performance required for personal computer Operating system z CPU Required memory i gt Windows 95 Pentium 133MHz or more 32MB or more i Windows 98 Pentium 133MHz or more 32MB or more Windows Me Pentium 150MHz or more 32MB or more Windows NT Workstation 4 0 Pentium 133MHz or more 32MB or more Windows 2000 Professional Pentium 133MHz or more 64MB or more Windows XP Pentium 300MHz or more 128MB or more o ae Windows Vista Pentium 1GHz or more 1GB or more 28 T Pantiin icy 1GB or more 32 bit indows entium z or more 2GB or more 64 bit N Zz POINT 5 5 1 The functions shown below are not available for Windows XP Windows a Vista and Windows 7 If any of the following functions is attempted this product may not operate normally ou 6 ee lt lt e Start of application in Windows
70. pp p C Sennori WES ESE Online module change Z Powe None None None None 0 rsu Q25PHCPU gud O pply 16pt 16pt 16pt 16pt m 7 Status E Module system error B Module error E Module warning Detailed inf of power supply Module change Close wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 11 7 3 2 When factory default is used and initial setting has been made with sequence program ONLINE MODULE CHANGE MELSEC TE eries d Enable the conversion of the channel to be used in Conversion enable disable setting Un GO and turn Operating condition setting request Y9 from OFF to ON Monitor CHO Measured temperature value Un G11 to Un G18 to check if the conversion is processed normally e Since the new module is in a default state initial setting must be performed by a sequence program after the restart of control Before performing initial setting check that the contents of an initial setting program are correct 1 When a module is used in normal system configuration Create a sequence program so that initial setting is performed on the rising edge of Module ready X9 of the Q68RD3 G When control is restarted Module ready X0 turns ON and initial setting is performed If the sequence program performs initial setting only for one scan after RUN initial setting will not be performed 2 When a module is used on remote I
71. rae iiss Clear b If the save target buffer memory data have not been taken down yet take them down in the following procedure 1 Turn Operating condition cetting request Y9 form OFF to ON 2 Compare the following buffer memory values with those in the range reference table and confirm that values are appropriate For the range reference table refer to Section 7 4 e CHO Factory default offset value Un G190 CHO Factory default gain value Un G191 CHO User range settings offset value Un G192 CHO User range settings gain value Un G193 CHO User range settings resistance offset value Un G194 Un G195 CHO User range settings resistance gain value Un G196 Un G197 1 Only the buffer memory address of CH1 is shown For buffer memory addresses of other channels refer to the Section 3 4 1 Buffer memory assignment 3 Take a note of the buffer memory values 7 3 Procedures of Online Module Change T 29 7 3 6 When user range setting is used and initial setting has been made with sequence program Separate SYSTEM PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE OVERVIEW CONFIGURATION SPECIFICATIONS SYSTEM OPERATION GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING ONLINE MODULE CHANGE T 30 x POINT MELSEC TA eries If the buffer memory values compared with the range reference table are
72. range setting cannot be saved Bs Zz Click the button and perform the operation in Section 7 3 6 2 c and later z O w D MELSOFT series GX Developer The target module didn t respond s The task is advanced to the installation confir mation amg Zee ale ty W wi De c After confirming that the RUN LED of the module has turned off disconnect the SkY connector and remove the module EJPOINT 5 2 Make sure to remove the module If the mounting status is confirmed Installation SE Q confirmation is executed without removing the module the module will not start E properly and the RUN LED will not turn on 58 3 z g 8 wW a m O W zZ a Zz 0 w 0 Z T Ss TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 25 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE b Click the MELSEC TE eries 3 Mounting a new module a Mount the removed module and a new module to a separate system b Using the G P OGLOAD instruction save the user range setting values to the CPU device For the G P OGLOAD instruction refer to Appendix 1 3 c Using the G P OGSTOR instruction restore the user range setting values to the module For the G P OGSTOR instruction refer to Appendix 1 4 d Remove the new module from the separate system mount it to the slot
73. select a value to be stored in the CHO Measured temperature value Un G11 to Un G18 from Up scale Down scale or Given value when disconnection is detected The Conversion setting for disconnection detection Un G164 and Un G165 can be set for each channel OVERVIEW 2 This function is effective for only conversion enabled channels CONFIGURATION SYSTEM 3 When Up scale 0H or Down scale 1H is selected an up scale value or down scale value of the measurement range to be used is stored 25 Table 3 6 Measured temperature value when disconnection is detected Measured temperature value when disconnection is detected Setting Measurement 2 Zz O lt Q w w a oO ee ee Downscae OH 200 to 850 C 902 5 C 252 5 C Pt100 1H 20 to 120 C 127 0 C 27 0 C 4h 0 to 200 C 210 0 C 10 0 C 2H 180 to 600 C 639 0 C 219 0 C awZ JPt100 3H 20 to 120 C 127 0 C 27 0 C a5 z 5h 0 to 200 C 210 0 C 10 0 C a i oi Ni100 8H 60 to 180 C 192 0 C 72 0 C a 8 gt 1 RTD type to be used and measurement range are set in the intelligent function module switch 2 z nw setting Refer to Section 4 5 4 When Given value 2h is selected set a value in the CHO Conversion setting value for disconnection detection Un G166 to Un G173 in units of 0 1 C The value set in the buffer memory above is stored in the CHO Measured temperatu
74. selected Default value which will be displayed in the Setting value field does not need to be changed Table 6 3 List of initial setting items MELSEC TE eries Setting item Default CH1 CH2 CH3 Conversion enable disable n Disable Enable Enable Enable setting Averaging processing selection Sampling Sampling Count Primary delay filter Time Count Moving average J 8 0 0 5 960 Time constant setting Process alarm warning output F Disable Disable Enable Disable enable disable setting New JIS New JIS Setting range a 200 to 850 C 200 to 850 C Process alarm lower lower limit eee 2000 2000 value Process alarm lower upperimit 2000 Setting not required 2050 Setting not required value Default value Default value Process alarm upper lower limit 8500 2950 value Process alarm er er limit ees 8500 3000 value Rate alarm warning output f N 3 Disable Disable Disable Enable enable disable setting Rate alarm warning detection 4 3 RENGE 3 tti t ired 7 tti t ired etting not require etting not require Rate alarm upper limit value 0 ng T a i 50 Default value Default value Rate alarm lower limit value 0 50 Scaling valid invalid setting Invalid Invalid Invalid Invalid Scaling range lower limit value 0 Scaling range upper limit value 0 7 T Setting not required Setting not required Setting not required Scaling wi
75. selection Un G24 and UnN G25 seeeeeeeeeseeseeeeceoscocecocoeocsseceeoeoeo 3 35 Offset gain setting mode UN G26 and Un G27 eseeeeessseeeeeeessocececeoooocececeosoosceeoeoeseee 3 36 CH Offset gain temperature setting values UN G28 to UN G43 essessescescccccccccccccccoccoees 3 37 Warning output enable disable setting UN G46 sseeeeeeeeeeeeesesseececeocoosceeceoooosececeososseeee 3 37 Warning output flag Process alarm Rate alarm UN G47 and Un G48 eceseeseescesesceeeeeeese 3 38 Disconnection detection flag UN G49 e eeeeeeeeeseseseeeeecescocecocceooocccccoesossccecceosssseeeeese 3 39 CH Scaling value UN G50 to Un G57 eeeeeseeseeeceeceoceoceeceeccoccoccecceoceeccoccoccecceceecsceee 3 41 Scaling valid invalid setting UN G58 eeeeeeeseeceeceececceeccecceccoccecceccecceeceecoeccoceoseoseeseee 3 42 CH Scaling range upper lower limit values UN GE2 to UN G77 sseeseesecsecccscccccccoscscesees 3 43 CHI Scaling width upper lower limit values UN G78 to UN G93 seresseseseccesccccccsccccsesecees 3 43 CH Process alarm upper lower limit values UN G94 to UN G125 ssesesecesecescccceccccecseeees 3 44 CH Rate alarm warning detection period UN G126 to UN G133 ssersescescccccccccccccsccscoses 3 45 CH Rate alarm upper lower limit values UN G134 to UN G149Q eeeesseeeeeesseoeeccocoocooso000 3 45 Mode switching setting Un G158 and Un G159 seseeeesesseeseeeecosesceceeeoscocecocoeososeceeeeoeo 3 AG Conversion setting for
76. status of each station Interlock for own station and other stations 6 3 Using Programs on Remote I O Network 6 3 3 Program example when utility package is not used 6 PROGRAMMING M eLS 2G EAseries 2 List of buffer memory addresses to be used The Z P REMFR or Z P REMTO instruction is used to access to the buffer memory of the Q68RD3 G Check the access device in the Address Device column in Table 6 9 Table 6 9 List of buffer memory addresses to be used OVERVIEW er Setting Address Device Description Remarks value 7 Enable is set to CH1 to Un G0 D1000 1 Conversion enable disable setting OOF8H CH3 CH2 Time Count Moving average Time Count times is set when Un G2 D1002 i 5 constant setting Count average is set Time constant ms is set CH3 Time Count Moving average Time a Un G3 D1003 960 when Primary delay filter is constant setting set Conversion status of a Un G10 D2010 Conversion completion flag f channel is stored Un G11 D2011 CH1 Measured temperature value Measured temperature value Un G12 D2012 CH2 Measured temperature value is stored i Un G13 D2013 CH3 Measured temperature value Corresponding error code is Un G19 D2050 Error code stored The following conversion ne A i i lection CH1 CH4 0420 ae i m i ee veraging processing selection H Sampling processin D1024 D2024 24 ging p g pling
77. the settings in GX Configurator TI so that the total number of parameter settings set for all the intelligent function modules does not exceed the maximum number of parameter settings of the MELSECNET H remote I O station Calculate the total number of parameter settings for initial setting and auto refresh setting respectively The following table shows the number of parameter settings that can be set for one module in GX Configurator Tl Table 5 3 Number of parameter settings that can be set for one module Target module Initial setting Auto refresh setting Q68RD3 G 6 Fixed 24 Max Example Counting the number of parameter settings for the auto refresh setting 5 2 Installing and Uninstalling Utility Package 5 2 1 Precautions for use UTILITY PACKAGE GX Configurator Tl Auto refresh setting Module information Module type Thermocouple Input Module Start 1 0 No Module model name Q68RD3 G Module side Setting item Buffer size Module side Transfer word count Transfer direction Conversion completion flag PLC side Device CH2 Measured temperature value CH1 Measured temperature value E D1 D2 teH reasoned temperatare vatre BS CH4 Measured temperature value CH5 Measured temperature value CHE Measured temperature value CH7 Measured temperature value CH8 Measured temperature value Make text fle End setup MELSEC K
78. them as needed Type Select Intelli Model name Enter the module model name Points Select 16points StartXY Enter the start I O number of the Q68RD3 G Detailed setting Specify the control programmable controller of the Q68RD3 G It is unnecessary to set the Error time output mode and H W error time PLC operation mode since these settings are invalid for the Q68RD3 G Q parameter setting PLC name PLC system PLC file PLC RAS 1 PLCRAS 2 Device Program Boot file SFC 1 0 assignment 1 0 Assignment _so Assigning the 1 0 address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Base setting Base mode Auto C Detail 8 Slot Default 12 Slot Default Ree SOUL i te Import Multiple CPU Parameter Read PLC data Acknowledge XY assignment Multiple CPU settings Default Check End Cancel b Switch setting for intelligent function module screen Click the Switch seting button on the I O assignment tab to display the screen shown below then make settings for Switch 1 to 5 The switches can be set easily if values are entered in hexadecimal Change the Input format to HEX hexadecimal and then enter setting values Switch setting for 1 0 and intelligent function module Input format Slot Type Model name Switch 1 Switch 2 Switch 3 Switch 4 it mee
79. value System S 62 CH8 User range settings offset value System S 63 CH8 User range settings gain value System S 64 CH8 User range settings resistance offset value L _ o System S 65 CH8 User range settings resistance offset value H S 66 CH8 User range settings resistance gain value L E B System S 67 CH8 User range settings resistance gain value H 1 Setting is not necessary If setting is made the offset gain values will not be read properly AP PX 6 Appendix 1 Dedicated Instructions Appendix 1 3 G P OGLOAD APPENDICES MELSEC KE eries 1 Function a This instruction reads the User range settings offset gain values of the Q68RD3 G to the CPU module APPENDICES b There are two types of interlock signals for the G P OGLOAD instruction the completion device D and the completion status indication device D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing INDEX X Completion status indication device Turns ON and OFF depending on the completion status of the G P OGLOAD instruction Normal completion Remains OFF Error completion Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing END proces
80. within the setting range 25 2 Z O lt Q w 3 w a oO PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 2 Function List 3 13 3 2 3 Warning output function 3 SPECIFICATIONS 3 14 Rate alarm CH1 measured warning temperature Measured 4 detection value temperature period value CH2 measured temperature value Rate alarm Time warning i i l i a detection l l i Change of 4_Period Rate alarm measured upper limit temperature value value C 4 Change of CH2 Change of moarured CH1 temperature value Rate alarm eee lower limit merits value Time CH1 Rate alarm upper limit value Un G48 b0 CH1 Rate alarm lower limit value Un G48 b1 CH2 Rate alarm upper limit value Un G48 b2 Warning output signal gp 3 2 Function List 3 2 3 Warning output function M ELSECTE ories 3 SPECIFICATIONS MELSEC TE eries c The rate alarm upper limit lower limit values are set in units of 0 1 C for the measured temperature range Setting range is 32768 to 32767 3276 8 C to 3276 7 C gt The default value is set to 0 z d The rate alarm warning detection period is set based on the number of conversion periods Setting range is 1 to 6000 times z Calculation method of the rate alarm warning detectio
81. 0 OOFF 7 M station gt R station M station lt RA station M station gt R station M station lt R station a StationNo B B Ww w Points Start l End Points Start End Points Start End Points Start End 1 160 0100 0119F 160 0000 OOSF oy Refresh parameters Assignment method ES 2 C Points S Transient transmission error history status cetyl Overmite Hold Start End Link side PLC side Dev name _ Points Start End Dey name _ Points Start End TransferSB SB 512 0000 OFF gt SB 512 0000 DIFF Transfer Sw SW 512 0000 OIFF e SW 512 0000 O1FF Random cyclic LB e X Random cyclic LW e X Transfert LB x 8192 0000 1FFF p B x 8192 0000 1FFF Transfer2 LW v 8192 0000 1FFF gt Ww x 8192 0000 1FFF Transfer3 LX x 256 0100 OIFF p x x 256 0100 O1FF Transfer LY x 256 0100 OIFF Y X 256 0100 O1FF Transfer e X TransferG x x M 6 3 Using Programs on Remote I O Network 6 3 2 Program example when utility package is used eG Q series 6 22 SYSTEM PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE ez GX CONFIGURATOR TI ONLINE MODULE CHANGE OVERVIEW CONFIGURATION SPECIFICATIONS SYSTEM OPERATION PROGRAMMING TROUBLESHOOTING 6 PROGRAMMING MELSEC TA eries 3 Utility package operation Operation is performed on the remote I O station side a Initial setting Refer to Section 5 4 Set the initial settings of CH1 to CH3 For setting details
82. 3 1 O signal list COCCOOOO OOOO OOO OOOOH OOOO OOO OO OOO OOOO OOO OOOO OOO OOOO OOO OOOO OOOOH OOOOH OOOO OOO OO OOO OOOO OOO OOOOOOOOE 3 17 3 3 2 I O signal details ecccccccccoooooooooooooo000000000000000000000000000000000000000000000000000000000000000000 3 18 3 4 Buffer MeMOry eseeeeceececccccccoccococcoccccccccccccccccccccoccocococcocccccoccccccoccoccococoococecccocececcoceo 3 24 3 4 1 Buffer memory assignMent seeeeeeeeeeseeseeeescscsesesececececesesescocococoocoosososssssesesssesesesee 3 24 3 4 2 Conversion enable disable setting Un GO e eeeeeseeesesesesesecececcecececosoeosssosssosssesesesee 3 30 3 4 3 CHI Time Count Moving average Time constant setting UN G1 to UN G8 sserseecesceeeeseese 3 31 3 4 4 Conversion completion flag UnN G10 sseeeeeesesesesesesesesesesececececcocososossossosssosssesesesesee 3 32 3 4 5 CH Measured temperature value UN G11 to UN G18 eeeseeeeeesseeeccscoooecccoococcssoooooseo0 3 33 3 4 6 Error code UN G19 seseseeeseseeeesesesoscssscscoesesecesecesececeoeceocecocososososssssssssesesesesesesee 3 34 3 4 7 Setting range 1 2 Un G20 and UN G21 seseseseeeeececeesecccoscsoscscocsesesoosseseseseseseceseoeose 3 34 3 4 8 Setting range 3 Offset gain setting UN G22 sesesesesesececececeeeososososssssssssssesesesesesesee 3 34 A 9 3 4 9 3 4 10 3 4 11 3 4 12 3 4 13 3 4 14 3 4 15 3 4 16 3 4 17 3 4 18 3 4 19 3 4 20 3 4 21 3 4 22 3 4 23 3 4 24 3 4 25 Averaging processing
83. 3 6 When user range setting is used and initial setting has been made with sequence program Separate system is not available eeeeseseeeeeeeseosecceceoooococecoecoococccocoeococecceoeosseeeeee 7 29 7 4 Range Reference Table C0000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000 7 34 7 5 Precautions for Online Module Change COCO OOOO OOO OOO OOOO OOO OOOO OOOOH OOOO OOO OOOO OOO OOO OOOO OOO OOOO OOOOOOOOOOOE 7 37 CHAPTER8 TROUBLESHOOTING 8 1to8 7 8 1 Error Code List 0ooooooooooo0o0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 S 1 8 2 Troubleshooting ocooooooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 3 8 2 1 When RUN LED turns off essessesseesessessecoecoossocceccecoecooscecsecoecsossoscecoecsossecsecsocsossoss 8 3 8 2 2 When RUN LED flashes essessesseesessessecoecoosooccsecsocoocoocceccecoosooscsecsecoecsoscsecsecoosoossess 8 3 8 2 3 When ERR LED flashes s eesessesseeseesessocsecoecsoccecceccocsosoocseccecsocsosseccecsoesocsecsocsossose 8 3 8 2 4 When ERR LED turns on ssessessessessessecoecoosooccsecoecoocooseecsecoosooceocsecoecsoscsecsecoecsossose 8 3 8 2 5 When ALM LED flashes essessessessessessecoecoosoocceccecoocoossecseccocsocsocsecoecsossocsecsecsossoss 3 4 8 2 6 When ALM LED turns On ssessessessessessecoecsosooscecoccoocsoceecsecoecsossocsecoecsossocsecseesoss
84. 4 3 9 User range write request ccoooooooooooo0000000000000000 3 23 W Warning output enable disable setting s seseessses 3 37 Warning output flag oooooooooooooo0000000000000000000000 3 39 Warning output function sssssescssessseeesseeeeees 3 3 3 1 1 Warning output signal ocooooooooooo00000000000000000000 3 Wiring precautions oooooooooooooooo0000000000000000000000 AG Write to PLC eeccccccccccccccccccccccccccccccccccccccccece 5 14 INDEX 2 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after ma
85. 4 8 I O Signals cccocoocoocoocoooococooooooooooooooooo000000000 3 17 M Measured temperature value sseeseeseeseeeeeceeeesees 3 33 Measurement range setting evcccccccccccccccccccsccocs 48 Mode switching setting ccoooooooooooooo0000000000000000 3 6 Module fixing bracket ecccccccccccccccccccccccccccscccccs 4 7 Module ready ccoooooooooooooooo00000000000000000000000000 3 19 Monitor test cocccccccccccccccccccccccccccccccccccccccvcces 5 19 Moving AVEragE eeececcececcccccccoccocoocooccccoccceceo 3 6 0 Offset gain setting cocooooooooooooo000000000000000 4 10 5 19 Offset gain setting MOE eseccocooooooooooooo000000000 3 365 Offset gain setting mode status flag essessessesesse 3 19 Offset gain temperature setting values e sesseseese2 3 37 Online module CHANGE reeecececccccccccccccccccccccccocs 7 1 Operating condition setting request rerserseseeseeees 3 22 Operating environment eeecccccccccccccccccccccccccceces 5G Operation condition setting completion flag s 3 18 P Part NAMESecececcccccccccccccccccccccccccccccccccccccccoss AA Primary delay filter eecccccccccccccccccccccccccccccccccccs 3 7 Procedures and Settings before System Operation Process alarm ecccecccccccccccccccccccccccccccccccccccccs 3 Process alarm upper lower limit values esseeeeeeee 3 44 Programming ccocoooooooooooooooo0000000000000000000000000 G Q QCPU Q MOE ereeccceccccccccccccccocsccccoccccccccs A 14 Q68RD3 G COC 0COOOC COC OOOO OOOO OOO OO OOO OO OOOO OOOO OOO
86. 6 CH3 Factory default offset value 0 R W CFH 207 CH3 Factory default gain value 0 R W DOH 208 CH3 User range settings offset value 0 R W D1H 209 CH3 User range settings gain value 0 R W D2H 210 CH3 User range settings resistance offset value L 3 0 iw D3H 211 CH3 User range settings resistance offset value H D4H 212 CH3 User range settings resistance gain value L RAN D5H 213 CH3 User range settings resistance gain value H D6H 214 CH4 Factory default offset value 0 R W D7H 215 CH4 Factory default gain value 0 R W D8H 216 CH4 User range settings offset value 0 R W D9H 217 CH4 User range settings gain value 0 R W DAH 218 CH4 User range settings resistance offset value L 0 RAW Section 3 4 25 DBH 219 CH4 User range settings resistance offset value HY DCH 220 CH4 User range settings resistance gain value L 0 iw DDH 221 CH4 User range settings resistance gain value H DEH 222 CH5 Factory default offset value 0 R W DFH 223 CH5 Factory default gain value 0 R W E0H 224 CH5 User range settings offset value 0 R W E1H 225 CH5 User range settings gain value 0 R W E2H 226 CH5 User range settings resistance offset value L A Bw E3H 227 CH5 User range settings resistance offset value H E4H 228 CH5 User range settings resistance gain value LY 0 Rw ESH 229 CH5 User range settings resistance gain value H E6H 230 CH6 Factory de
87. 760 1987 Class Tolerance 0 to 250 C 0 440 007 t c 60 to 0 C 0 4 0 0028 t c Example 1 Ambient temperature 40 C for Pt100 200 to 850 C RTD type Pt100 Class A Measurement temperature 800 C Accuracy 2 4 C 0 15 C 0 002 x 800 C 4 15 C Y v Conversion accuracy with Tolerance of Pt100 with measured ambient temperature at 40 C temperature of RTD class A at 800 C Example 2 ambient temperature 25 C for Pt100 200 to 850 C RTD type Pt100 Class B Measurement temperature 500 C Accuracy 0 8 C 0 3 C 0 005 x 500 C 3 6 C vo OY ambient temperature at 25 C temperature of RTD class B at 500 C 3 The conversion speed indicates the time required before the measured temperature values are stored into the buffer memory when sampling processing is specified Regardless of the number of conversion enabled channels the measured temperature values of all channels are batch stored into the buffer memory every 320ms Refer to Section 3 2 1 4 When disconnection state is detected output values are selected from Up scale Down scale or Given value Refer to Section 3 2 2 5 Only 3 wire RTDs can be used 2 wire RTDs and 4 wire RTDs cannot be used 3 2 3 1 Performance Specifications 3 SPECIFICATIONS M eLS eG cries 3 2 Function List The following table lists the Q68RD3 G functions a
88. 9 MITSUBISHI ELECTRIC Mitsubishi Programmable Controller MELSEG Led cries Channel Isolated RTD Input Module User s Manual Q68RD3 G GX Configurator Tl SW1D5C QTIU E SAFETY PRECAUTIONS Read these precautions before use Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels AN WARNING and N CAUTION A WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A Indicates that incorrect handling may cause hazardous conditions CAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under NCAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions N WARNING Do not write any data to the system area of the buffer memory in the intelligent function module Also do not use any use prohibited signals as an output signal from the programmable controller CPU to the intelligent function module Doing so may cause malfunction of the programmable controller system NCAUTION
89. ATIONS M eLS eG lA cries 3 4 11 CHL Offset gain temperature setting values Un G28 to Un G43 1 Offset gain temperature setting values are specified in 16 bit signed binary for each channel OVERVIEW 2 A value is set in units of 0 1 C 3 When Channel change request YB is turned ON in the offset gain setting mode measured temperature value is compensated for the value written in this area E POINT 1 High accuracy is ensured for the Offset gain temperature setting values when the minimum maximum temperatures of the operating range are used to compensate errors 2 Set the Offset gain temperature setting values while reading measured temperature values 3 Satisfy the following conditions when setting the Offset gain temperature CONFIGURATION SYSTEM oO 7 Z O lt Q w 3 w a oO setting values If the conditions are not satisfied an error error code 410 occurs Condition 1 Within the input enabled range Condition 2 Gain temperature setting value Offset temperature setting value gt 0 1 C 4 The offset gain temperature setting values are stored into the Flash memory of the Q68RD3 G using the User range write request YA and the values are not erased at power off PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI 3 4 12 Warning output enable disable setting Un G46 1 Enable disable status o
90. C 1604 1997 IEC 751 1983 JPt100 JIS C 1604 1981 Y Usable RTD fe Ni100 DIN 43760 1987 E 6 Measured Pt100 200 to 850 C z temperature JPt100 180 to 600 C g range Ni100 60 to 180 C Temperature detecting output current 1 0mA or less 200 to 850 C 1 0 8 C Ambient temperature 25 5 C 2 4 C Ambient temperature 0 to 55 C Au z lt 0 Pt100 20 to 120 c 1 0 3 C Ambient temperature 25 5 C 1 1 C Ambient temperature 0 to 55 C 2 wi g ee roo 0 to 200 C 1 0 4 C Ambient temperature 25 5 C 1 2 C Ambient temperature 0 to 55 C age Conversion Ozu 9 180 to 600 C 0 8 C Ambient temperature 25 5 C 2 4 C Ambient temperature 0 to 55 C SE accuracy wi gt JPt100 20 to 120 c 0 3 C Ambient temperature 25 5 C 1 1 C Ambient temperature 0 to 55 C 0 to 200 C 1 0 4 C Ambient temperature 25 5 C 1 2 C Ambient temperature 0 to 55 C a E Ni100 60 to 180 C 1 0 4 C Ambient temperature 25 5 C 1 2 C Ambient temperature 0 to 55 C 5 we Resolution 0 1 C Z g z x oO Conversion speed 320ms 8 channels 2 Number of analog input points 8 channels 8 56 F Dielectric 3 Tach Isolation i Isolation Specific isolated area withstand 7 method resistance voltage y SE Between RTD input and Isolation specifications Transformer 2 programmable controller isolation 500VACrms for 1min 500VDC i i power supply 10MQ or Z Transformer
91. C Module warning Detailed inf of power supply Ei Module change Close 7 3 Procedures of Online Module Change 7 13 7 3 3 When user range setting is used and initial setting has been made with GX Configurator TI Separate OVERVIEW CONFIGURATION SYSTEM SYSTEM OPERATION SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING ONLINE MODULE CHANGE MELSEC TA eries b Click the button to enable a module change Online module change Operation Target module Module change execution 1 0 address OOOH 3 Kea Module name Q68RD3 G Installation confirmation Status Module control restart A Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following screen appears the user range setting cannot be saved Click the button and perform the operation in Section 7 3 4 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the connector and remove the module x POINT Make sure to remove the module If the mounting status is confirmed Installation confirmation is executed withou
92. CHO Scaling range upper lower limit values Un G62 to Un G77 CHO Scaling width upper lower limit values Un G78 to Un G93 CHO Process alarm upper lower limit values Un G94 to Un G125 CHO Rate alarm warning detection period Un G126 to Un G133 CHO Rate alarm upper lower limit values Un G134 to Un G149 e Conversion setting for disconnection detection Un G164 Un G165 CHO Conversion setting value for disconnection detection Un G166 to Un G173 b When this signal is turned ON Disconnection detection signal XC and Warning output signal XD turn OFF c For the ON OFF timing refer to the description for Operating condition setting completion flag X9 3 22 3 3 I O Signals for Communicating with Programmable Controller CPU 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC TE eries 10 User range write request YA a In offset gain setting mode OVERVIEW 1 This signal is turned ON when the offset gain setting adjusted values are written to the Flash memory 2 For the ON OFF timing refer to the description for Offset gain setting mode status flag XA For offset gain setting refer to Section 4 6 b In normal mode CONFIGURATION SYSTEM 1 This signal is turned ON when the user range is restored 25 2 For the ON OFF timing refer to the description for Offset gain setting mode status flag XA For the user range restore function refer to CHAPTER 7 11 Ch
93. Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise Installation Precautions CAUTION Use the programmable controller in an environment that meets the general specifications in the user s manual for the CPU module used Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount the module while pressing the module mounting lever located in the lower part of the module fully insert the module fixing projection s into the hole s in the base unit and press the module until it snaps into place Incorrect mounting may cause malfunction failure or drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with a screw Tighten the screw within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in damage to the product A module can be replaced online while power is on on any MELSECNET H remote I O station or in the system where a CPU module support
94. E GX CONFIGURATOR TI 7 PROGRAMMING 8 lt ONLINE MODULE CHANGE TROUBLESHOOTING 4 6 Offset Gain Setting 4 12 4 13 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEC TE cries 2 Program examples The program in the dotted area of a is common to all a b and c In these examples X YO to X YF are used as I O numbers of the Q68RD3 G Table 4 6 List of devices Device Function MO Mode switching M1 Channel selection M2 Channel conversion enabling M3 Offset setting M4 Gain setting M5 Channel change instruction M6 Offset gain setting value write command to module M50 Switching to the offset gain setting mode M51 Switching to the normal mode DO Dedicated instruction G P OFFGAN setting value storage device Channel specification storage device D3 Offset temperature setting value storage device D4 Gain temperature setting value storage device 4 6 Offset Gain Setting PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MWELSEC TY conc a When switching the mode using the dedicated instruction G P OFFGAN In this program example the mode is switched to the offset gain setting mode by the dedicated instruction G P OFFGAN offset gain setting target channels are is 5 set and the offset gain values are written to the Q68RD3 G Th
95. E eries This one row is counted as one setting Blank rows are not counted Count up all the setting items on this screen and add the total to the number of settings for other intelligent function modules to get a grand total 5 2 Installing and Uninstalling Utility Package 5 5 5 2 1 Precautions for use SYSTEM PROCEDURES AND SETTINGS BEFORE SPECIFICATIONS CONFIGURATION OVERVIEW SYSTEM OPERATION ol Lu 0 xt Ms Q L gt ONLINE MODULE CHANGE oa O g 9 Uu Zz Q 5 x lt Q PROGRAMMING TROUBLESHOOTING D UTILITY PACKAGE GX Configurator TI Mi ELSEG Q series 5 2 2 Operating environment This section describes the operating environment of the personal computer that runs GX Configurator T Table 5 4 Operating environment of personal computer Item Description Installation Add in target GX Developer Version 4 English version or later 2 Computer A personal computer with any of the operating systems below CPU PESUrEa Refer to the next page Operating system and performance required for personal computer memory For installation 65MB or more PEW ciek spees For operation 10MB or more Display 800 x 600 dots or more resolution Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millennium Edition Operating System English
96. EFORE SYSTEM OPERATION 1 1 1 1 1 0 1 1 0 0 1 1 0 0 1 0 4 Use the Conversion completion flag XE or the Conversion completion flag Un G10 as an interlock to read out the measured temperature value UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 33 3 4 5 CHI Measured temperature value Un G11 to Un G18 3 SPECIFICATIONS MELSEC Cel ries 3 4 6 Error code Un G19 1 Error code that is detected by the Q68RD3 G is stored 2 For details on error codes refer to Section 8 1 3 4 7 Setting range 1 2 Un G20 and Un G21 1 This area is for checking the measurement range of the Q68RD3 G which is set with Switch 1 and 2 in the intelligent function module switch setting Setting values of the measurement range are stored into the area indicated below for each channel b15 to b12 b11 to b8 b7 to b4 b3 to bO Un G20 Setting range 1 CH1 4 CH4 CH3 CH2 CH1 Un G21 Setting range 2 CH5 8 CH8 CH7 CH6 CH5 2 The following table shows the measurement range and setting value for each RTD Table 3 11 Measurement range and setting value RTD Measurement range Setting value 200 to 850 C OH Pt100 20 to 120 C 1H 0 to 200 C 4H 180 to 600 C 2H JPt100 20 to 120 C 3H 0 to 200 C 5H Ni100 60 to 180 C 8H 3 4 8 Setting range 3 Offset gain
97. G158 and Un G159 7 Z O lt Q w 3 w a oO 3 To restore the offset gain values of the user range setting set the data saved in this area to the corresponding area of the restoring target module 4 Save buffer memory data during online module change in the following procedure PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 1 Turn OFF to ON Operating condition setting request Y9 2 Compare the values of the Factory default offset gain values the User range settings offset gain values and the User range settings resistance offset gain values Un G190 to Un G253 to the values in the range reference table For the range reference table refer to Section 7 4 UTILITY PACKAGE GX CONFIGURATOR TI 3 When the values are appropriate take down the buffer memory data compared 5 For details on online module change refer to CHAPTER 7 Ee POINT This area is not used for offset gain setting For offset gain setting refer to Section 4 6 PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 49 3 4 25 Factory default offset gain values User range settings offset gain values User range settings PROCEDURES AND SETTINGS BEFORE SYSTEM OF E RATION Mi ELSEG Q series CHAPTER4 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 4 1 Handling Precautions 1 2 3 4 5 6 7 Do not drop or give a strong impact to the case Do not
98. GLOAD instruction was executed The average time setting value set in Un G1 to Un G8 is a ah M i i Hih 2001 Minor outside the range of 1280 to 5000ms Br meet Cres ene aa of 1280 to 5000ms O indicates the error channel number The average count setting value set in Un G1 to Un G8 is S p Re set the average count setting value within the range 300 Minor outside the range of 4 to 500 times O indicates the error channel number 8 1 Error Code List of 4 to 500 times TROUBLESHOOTING MELSEC TE eries Table 8 1 Error code list 2 2 Error code Description Corrective action Decimal F The moving average count setting value set in Un G1 to z T vsi i itfi 3101 Minor Un G8 is outside the range of 2 to 60 times ee eee aids PUNT PON eee te 3 hms the range of 2 to 60 times O indicates the error channel number The time constant setting value for the primary delay filter X i set in Un G1 to Un G8 is outside the range of 320 to Re set the time constant setting value within the range 320 1 Minor 5000ms of 320 to 5000ms O indicates the error channel number lt 3 Gain value Offset value lt 0 1 C i 20 4001 Minor Gain value value PC Check the resistance value at the RTD input terminal 5 O indicates the error channel number A 9 Gain temperature setting value Offset temperature ato Minor ti i lt 011C Re set the Offset gai
99. Gain Setting CO OCOOOOO OOO OOOO OOO OOOOH OOOOH OOOO OOO OOOO OOO OOOO SOO OOOO OOO OOS OOOO OOO OOOO OOOOO OOO OOOOOOOOO COOOL OOS 4 10 CHAPTERS UTILITY PACKAGE GX Configurator Tl 5 1to5 25 5 1 5 2 5 2 1 5 2 2 Utility Package Functions ccoooooooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000 D 1 Installing and Uninstalling Utility Package ccoocooocooooooooooooooooooo00000000000000000000000000000000000000000 F 3 Precautions for use ccocococcooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000 F 3 Operating environMent essececceccooooooo0000000000000000000000000000000000000000000000000000000000000000 E 6 5 3 Operating Utility Package ccoooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000 D 8 5 3 1 5 3 2 5 3 3 5 4 Common operations oooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000 H 8 Operation overview COC COOOOO OOO OOO OO OOOO OOOO OOOO OOOOH OOOO OOO OOOO OOO OOO OOOOH OOOO OOO OOOO HOOOS OOO OOO OOOO OOOOOCE 5 11 Activating intelligent function module utility COO OOOO OOOO OOOOH OOO OOOO OOO OOOOH OOOO OOOO OOOO OOO OOOO OOO OOS 5 13 Initial Setting CO COOO OOO OOOO OOOO OOO OOOO OOO OOOOH OOOO OOO OOOO OO OOOO OOOO OOOO OOO OOOO OOO OOOO OOOO OOOS OOO OOO OOOO OOOO OOOS 5 15 55 Auto Refresh Setting COC COO OOOO OOO OOOO OOO OOOO OOO OOOO OOO OOOO OOO O
100. H4 User range settings gain value System S 32 CH4 User range settings resistance offset value L _ B System S 33 CH4 User range settings resistance offset value H Appendix 1 Dedicated Instructions AP PX 9 Appendix 1 4 G P OGSTOR APPENDICES MELSEC Aries Table APPX 10 Control data 2 2 a 7 Setting f Device Item Setting data Setting side range S 34 CH4 User range settings resistance gain value L E _ System S 35 CH4 User range settings resistance gain value H S 36 CH5 Factory default offset value System S 37 CH5 Factory default gain value System S 38 CH5 User range settings offset value System S 39 CH5 User range settings gain value System S 40 CH5 User range settings resistance offset value L _ _ System S 41 CH5 User range settings resistance offset value H S 42 CH5 User range settings resistance gain value L o o System S 43 CH5 User range settings resistance gain value H S 44 CH6 Factory default offset value System S 45 CH6 Factory default gain value System S 46 CH6 User range settings offset value System S 47 CH6 User range settings gain value System S 48 CH6 User range settings resistance offset value L Bi 7 System S 49 CH6 User range settings resistance offset value H S 50 CH6 User ran
101. HCPU QO6PHCPU Process CPU O12PHCPU Up to 64 O O Q25PHCPU Redundant CPU CAPRICE Up to 53 x O Q25PRHCPU QOOUJCPU Up to 16 QOOUCPU Q01UCPU Peete 2 Q02UCPU Up to 36 controller CPU QO3UDCPU QO04UDHCPU QO6UDHCPU Q10UDHCPU Q13UDHCPU Universal model QCPU eases O O Q26UDHCPU QO3UDECPU QO04UDEHCPU QO6UDEHCPU Q10UDHCPU Q13UDEHCPU Q20UDEHCPU Q26UDEHCPU Q50UDEHCPU Q100UDEHCPU Safety CPU QS001CPU N A x x3 QO6CCPU V C Controller module QO6CCPU V B Up to 64 O O Q12DCCPPU V Ae a ES High Performance model QCPU Up to 24 Up to 64 O Applicable x N A 1 Limited within the range of I O points for the CPU module 2 Can be installed to any I O slot of a base unit 3 An extension base unit cannot be connected to a safety CPU eeeeeeeeeceaeoeoeeeseoeseeaeeseeeceoeeeeaeeeoeseoseeeeeoeeosvseeeeoeoe eed To use the Q68RD3 G with a C Controller module refer to the user s manual for the C Controller module eeeeeeaeseeseeceoeoeeeoeeeoeaeoeeeoeeeea eee eoeaeeeaeeeeoeeeeeeeeaeaea eee 2 2 2 1 Applicable Systems 2 SYSTEM CONFIGURATION MELSEGC KE eries b Mounting to a MELSECNET H remote I O station The table below shows the network modules and base units applicable to the Q68RD3 G and quantities for each network module model Depending on the combination with other modules or the number of
102. Installation confirmation Status Module control restart x Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module button remove the module If the following screen appears click the and mount a new module MELSOFT series GX Developer The target module didn t respond ae The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the connector and remove the module 4 POINT Make sure to remove the module If the mounting status is confirmed Installation confirmation is executed without removing the module the module will not start properly and the RUN LED will not turn on 3 Mounting a new module a Mount a new module to the same slot and connect the connector b After mounting the module click the button and confirm that the RUN LED is on Module ready X0 remains OFF Online module change Operation Target module 1 0 address O00H Module name Q68RD3 G Module change execution Installation confirmation Status Changing module Module control restart Status Guidance The module can be exchanged Please press the Execute button after installing a new module 7 10 7 3 Procedures of Online Module Change 7 3 2 When factory default is used and initial setting has been made with sequence program
103. MMING f Click _ Executetest_ to write the data After the writing is completed the written values are displayed in the Current value field At this point the module is operating in the setting before the change made in b to d g Set Operating condition setting request to Request ONLINE MODULE CHANGE h Activate the set data by clicking Executetest _ while the setting area for Operating condition setting request is selected TROUBLESHOOTING 5 6 Monitor Test 5 21 5 6 1 Monitor test screen D UTILITY PACKAGE GX Configurator TI Mi ELSEG Q series 5 6 2 Offset gain setting operation Perform the offset gain setting operation in the following sequence 1 Displaying the CHO Offset gain setting screen Display the CHO Offset gain setting screen of the setting target channel referring to the operation described in Section 5 6 1 2 Switching to the offset gain setting mode Note Do not perform this operation when the setting has already been in the offset gain setting mode Set Offset gain setting mode in the Setting value field of Mode switching setting and click the _E s4st button Offset gain setting mode will be set in the Current value field of Mode switching setting status 3 Enabling the conversion enable disable setting a Set Enable in the Setting value field of Conversion enable disable setting and click the _Erecutetet button b Set Request i
104. NG 8 1 Error code Decimal MELSEC TE cries This chapter describes the errors which may occur during the use of the Q68RD3 G and troubleshooting Error Code List If an error occurs when data is written to read from the programmable controller CPU the Q68RD3 G writes the corresponding error code to the buffer memory address Un G19 Errors are classified into two levels moderate module error and minor module warning When a moderate error occurs conversion processing is not performed When a minor error occurs conversion processing is performed with the settings that the system operated normally last time Table 8 1 Error code list 1 2 Description A value other than 0 to 54 or 84 is set to the measurement range setting in the intelligent function Corrective action Set a correct parameter value in the parameter setting 100 Moderate 3 module switch setting of GX Developer Refer to Section 4 5 O indicates the error channel number Turn the power supply OFF then ON again If the same 111 Moderate A hardware error of the module error occurs the module may have failed Please consult your local Mitsubishi representative j Set 0 for the intelligent function module switch 5 in the The setting value of the intelligent function module switch 112 Moderate _ parameter setting of GX Developer Refer to Section 5 is other than 0 4 5 Perform the
105. ODULE CHANGE T 20 MELSEC TA eries b Click the button to enable a module change Online module change Operation Target module 1 0 address O00H Module name Q68RD3 G Module change execution Installation confirmation Status Module control restart p Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following screen appears the user range setting cannot be saved Click the button and perform the operation in 2 c in this section and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the connector and remove the module POINT Make sure to remove the module If the mounting status is confirmed Installation confirmation is executed without removing the module the module will not start properly and the RUN LED will not turn on 7 3 Procedures of Online Module Change 7 3 4 When user range setting is used and initial setting has been made with GX Configurator Tl Separate ONLINE MODULE CHANGE MELSEC TE eries 3 Mounting a new module a Mount a new module to the same slot and connect the connector 2 ao Ww P P gt b After mounting the module click the button and
106. OFFGAN APPENDICES MELSEC TE eries 1 Function This instruction switches the mode of the Q68RD3 G e Normal mode to offset gain setting mode Offset gain setting mode status flag XA turns ON e Offset gain setting mode to normal mode Offset gain setting mode status flag XA turns OFF 4 POINT 1 When the offset gain setting mode is switched to the normal mode Module ready X0 turns ON Note that initial setting processing will be executed if there is a sequence program that performs initial setting when Module ready X0 turns ON 2 When the normal mode is switched to the offset gain setting mode all channels are set to temperature conversion disable Set the channels where offset gain setting will be performed to conversion enable and turn ON Operating condition setting request Y9 3 When the offset gain setting mode is switched to the normal mode restore the normal mode status prior to switching to the offset gain setting mode and start temperature conversion 2 Operation error No operation error occurs 3 Program example In this program example when M10 turns ON the Q68RD3 G mounted in the position of I O number X Y0 to X YF switches to the offset gain setting mode Then the module returns to the normal mode when M10 turns OFF Switching to offset gain setting mode MLO isis i Ji Stores 1 Switching to L offset gain setting mode ee OFFGAN uo D1 y Dedicated instructi
107. ONLINE MODULE CHANGE MELSEC KE eries 4 Checking operation a For checking operation click the Cancel button to cancel the restart of control a Ww to the module gt Online module change r Operation Target module Module change execution 1 0 address 000H A Modulename Q68RD3 G 6 Installation confirmation tat Module control restart paus X 5 z g Change module installation completion o my Ta r Status Guidance nO The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute no O Cancel z 1S i i 5 Fs b Click the button to leave the Online module change mode z MELSOFT series GX Developer The online module change mode is stopped W Even if the stop is executed Awo the online module change mode on the PLC side is not cancelled z xE Please execute the online module change and install a normal module again o Q o fy u roo 23S WZ oD SEG Cw gt ann c Click the Close button to close the System monitor screen System Monitor Installed status Base Base Module w e MastePLC gt G Main base E Unmo Unmo Unmoj 2 o unti funti unti a ng ng ng E Q Q25PHCPU 50 E a Parameter status 2 E ETE oaae
108. OOFFH RIw 2 Section 3 4 2 01H 1 CH1 Time Count Moving average Time constant setting 0 R W 2 02H 2 CH2 Time Count Moving average Time constant setting 0 RIwW 2 03H 3 CH3 Time Count Moving average Time constant setting 0 R W 2 04H 4 CH4 Time Count Moving average Time constant setting 0 R W 2 Section 3 4 3 05H 5 CH5 Time Count Moving average Time constant setting 0 RIW 2 06H 6 CH6 Time Count Moving average Time constant setting 0 RIW 2 07H 7 CH7 Time Count Moving average Time constant setting 0 RIW 2 08H 8 CH8 Time Count Moving average Time constant setting 0 R W 2 09H 9 System area OAH 10 Conversion completion flag 0 R Section 3 4 4 OBH 11 CH1 Measured temperature value 0 R OCH 12 CH2 Measured temperature value 0 R ODH 13 CH3 Measured temperature value 0 R OEH 14 CH4 Measured temperature value 0 R Section 3 4 5 OFH 15 CH5 Measured temperature value 0 R 10H 16 CH6 Measured temperature value 0 R 11H 17 CH7 Measured temperature value 0 R 12H 18 CH8 Measured temperature value 0 R 13H 19 Error code 0 R Section 3 4 6 14 20 Setti Input type CH1 4 0 R i rg range input type Section 3 4 7 15H 21 Setting range Input type CH5 8 0 R 16H 22 Setting range Offset gain setting CH1 CH8 0 R Section 3 4 8 17H 23 System area 18H 24 Averaging processing selection CH1 CH4 0 R W 2 Section 3 4 9 19H 25 Averaging processing selection CH5 CH8 0 Riw 2 1AH 26 Offset gain setting mode Offset specification 0 RIW 2 Section 3
109. OOO OOO OOOO HOO OOOO OOO OOO OOOO OOO OOO OOOO OO OOO COOOL OOS 5 17 5 6 Monitor Teste ecccccccccoc00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 5 19 5 6 1 5 6 2 5 6 3 A 10 Monitor test SCreenNn eccccccoccccocooooooooo000000000000000000000000000000000000000000000000000000000000000000 5 19 Offset gain setting operation CO COOOO OOOO OOO OOO OOOO OOO OOOO OOO OOO OOOO OOO OOOO OOO OOOO OOOOH OOOOH OOOOOOO OOOO OOOS 5 22 OMC Online Module Change refresh data CO CCOOO OOOO OOO OOO OOOO OOO OOOO OOO OOOOH OOOO OOOO OOOO OOO OO OOOCE 5 25 CHAPTER6 PROGRAMMING 6 1 to 6 31 6 1 Programming Procedure cooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000000 y 2 6 2 Using Programs in Normal System Configuration esseeeeeseseeeeeeesescececcecoococceceoeooooccceoeoososeee G 4 6 2 1 Before creating a program eeeseeseesseeeeeeeeccosececoeooococococooococccceceococeceeccosooccceossssoseee G G 6 2 2 Program example when utility package is USEC eeeeeeseeeeeeeceoococeceoeoococcceocoococeceooooooseee G B 6 2 3 Program example when utility package is NOt USEC eseeeeeeeseseeseececeoococcceoeosooceeeooooooee G 13 6 3 Using Programs on Remote I O Network seeeeesseeseeeeeseseseeececooooocececoeooosocecocoeocsocecceoeoosoee G 18 6 3 1 Before creating a programMe eseeeeeesessseeeeeeeceoseeecoeoeococecceocooooccceoeoosocececoeooosseecoeeooe
110. OOOE A 14 R Rate alarm ecccccccccccccccccccccccccccccccccccccccvcvcces 3 13 Rate alarm upper lower limit valueseeeeeeeeeeeeeeeee 3 45 Rate alarm warning detection period seesesseseeeeee 3 45 Read from PLC ccccccccccccccccccccccccccccccccccccccces 5 14 RTD type selection function Range switching function COC OOOO OOOO OOO OOO OOOO OOO OOOO OOOO OOOO OOO OOOOOOOOO OOOO OOO OOOOE 3 3 RUN LED ccccccccccccccccccccccccccccccccccccccccccccccccce 4 4 INDEX 1 n w 2 a Z m a a lt S Sampling PFOCESSINGeeeeeececcecccccccccccccccccoccccccs 3 5 Scaling function esescccccccoo000000000000000000000000000 3 3 Scaling range upper lower limit values seeeseee 3 43 Scaling valid invalid setting sesesesesseseseseeseseeeeee 3 42 Scaling ValUE cocccccccccccccccccccccccccccccccccccccccccs 3 Scaling width upper lower limit valueseesseseseseeee 3 43 Setting range seeccccccccccccccccsocccccsccccocccocscocccs 3 34 T Temperature Conversion function sssesseseeseeseesees 3 3 Temperature conversion system sersesseeeeseeee 3 3 3 4 Text fil S ececcccccccccccccccccccccccvcccccccccvcccccccccece 5 Time AVETAGE coeeecccccccccccccccccccoccccccocscccsooscccs 3 5 Time count moving average time constant setting CO OCOOOO OOO OOOO OOOOH OOO OOOOH OOOO OOO OOOO OOO OOOO OO OOO OOOOO LOOSE 3 31 Troubleshooti ng COCCOOOOOOOOOOOOOO OOOO OO OOO OOOO OOO OOOOOOE 8 3 U Up scale eocccccccccccccccccccccccccooocooooooooooooos A
111. Q10UDEHCPU Q13UDEHCPU Q20UDEHCPU Q26UDEHCPU Q50UDEHCPU and Q100UDEHCPU Process CPU A generic term for the QO2PHCPU QO6PHCPU Q12PHCPU and Q25PHCPU Redundant CPU A generic term for the Q12PRHCPU and Q25PRHCPU Personal computer An IBM PC AT or compatible computer with DOS V RTD Resistance Temperature Detector A generic term for the platinum RTD and nickel RTD Windows Vista A generic term for the following Microsoft Windows Vista Home Basic Operating System Microsoft Windows Vista Home Premium Operating System Microsoft Windows Vista Business Operating System Microsoft Windows Vista Ultimate Operating System Microsoft Windows Vista Enterprise Operating System Windows XP A generic term for the following Microsoft Windows XP Professional Operating System Microsoft Windows XP Home Edition Operating System Windows 7 A 14 A generic term for the following Microsoft Windows 7 Starter Operating System Microsoft Windows 7 Home Premium Operating System Microsoft Windows 7 Professional Operating System Microsoft Windows 7 Ultimate Operating System Microsoft Windows 7 Enterprise Operating System Note that the 32 bit version is designated as 32 bit Windows 7 and the 64 bit version is designated as 64 bit Windows 7 PACKING LIST Model Q68RD3 G The product package contains the following Product Q68
112. RD3 G channel isolated RTD input module Quantity 1 SW1D5C QTIU E GX Configurator TI Version1 Single license product CD ROM 1 SW1D5C QTIU EA GX Configurator TI Version1 Volume license product CD ROM 1 A 15 1 OVERVIEW CHAPTER1 OVERVIEW MELSEC TE cries This user s manual provides the specifications handling instructions programming procedures and other information of the Q68RD3 G channel isolated RTD Resistance Temperature Detector input module hereinafter the Q68RD3 G which is designed to use with the MELSEC Q series CPU module The Q68RD3 G is a RTD module 3 wire type and converts temperature data C input from the Pt100 or JPt100 platinum RTDs hereinafter the Pt100 or JPt100 or the Ni100 nickel RTD hereinafter the Ni100 to measured temperature values in 16 bit signed binary data stored as a value rounded off to one decimal place x 10 or scaling values ratios Programmable controller CPU TO Initial setting instruction Measured temperature value scaling FROM 4 value reading instruction Q68RD3 G Buffer memory Setting data Measured temperature value Scaling value 1 Measured temperature value Scaling value 1 Temperature measurement Channel 1 Channel 8 For details on scaling values refer to Section 3 4 15 RTD input RTD input 1 OVERVIEW
113. S Switch 1 CH1 to CH4 200 to 850 C Oy rm New JIS PEET 7 T 9 Q H Pt100 oe i D CH4 CH3 CH2 CH1 0 to 200 C 44 4 180 to 600 C 2H ss 20 to 120 3 ows o W JPt100 idle 258 Measurement range 0 to 200 C 5H g mi H setting Ni100 60 to 180 C 8H 29 RR wW zZ Switch 2 CH5 to CH8 Setting a value other than above results in a range setting 9 E 7 error error code 100 and measured temperature is not 00 a converted O indicates the error corresponding channel CH8 CH7 CH6 CH5 A number oc Offset gain setting 5 E oj o H ES Switch 3 Fixed to g ieee Ib7 b6 b5 b4 b3 b2 bi bo 0 Factory default setting CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 1 User range setting o Z Mode setting lololo s Switch 4 en y Fixed to 0H 0H Normal mode 1H to Fu Offset gain setting mode Switch 5 OH Fixed 2 w 1 Setting any value within the setting range will provide the same operation A When the setting range is 1 to Fu set 1H for example w 2 Setting a value other than Ou results in an error HA 65 Oo Z E e O ae if a O a 4 5 Intelligent Function Module Switch Setting 4 8 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEC TA eries 2 Operating procedure Make settings on the I O assignment tab of PLC parameter in GX Developer a I O assignment tab Set the following for the slot in which the Q68RD3 G is mounted The Type setting is mandatory but other items are optional Set
114. TDs compliant with JIS C 1604 1997 or IEC 751 1983 JIS C 1604 1981 or DIN 43760 1987 b Multiply the reference resistance value obtained in the step a by 1000 7 4 Range Reference Table ONLINE MODULE CHANGE MELS eG Q series 6 Compare the User range settings resistance gain value with a value obtained by a and b below a Obtain a reference resistance value that corresponds to the gain setting temperature set by the user from the chart of RTD s reference resistance values RTDs compliant with JIS C 1604 1997 or IEC 751 1983 JIS C 1604 1981 or DIN 43760 1987 b Multiply the reference resistance value obtained in the step a by 1000 4 POINT The chart of RTD s reference resistance values RTDs compliant with JIS C 1604 1997 or IEC 751 1983 JIS C 1604 1981 or DIN 43760 1987 needs to be arranged by the user 7 4 Range Reference Table 7 35 OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING ONLINE MODULE CHANGE Value type MELSEC TA cries Example When offset gain setting is performed setting the offset setting temperature at 200 0 C and the gain setting temperature at 850 0 C with a Pt100 platinum RTD connected Table 7 4 How to obtain reference value Reference value of Us
115. Table 8 5 When ERR LED turns on Check Item Corrective action Check the error code and take the corrective action given in Section 8 1 Has an error occurred 8 3 8 2 Troubleshooting 8 2 1 When RUN LED turns off 8 TROUBLESHOOTING M eLS eG cries 8 2 5 When ALM LED flashes Table 8 6 When ALM LED flashes ina Check Item Corrective action z Check the Disconnection detection flag Un G49 and take the Is the wire connected properly not disconnected f i f corrective action given in Section 8 2 7 8 2 6 When ALM LED turns on E z9 Ae Table 8 7 When ALM LED turns on a0 Check Item Corrective action Has a warning output occurred Check the Warning output flag Un G47 and Un G48 2 8 2 7 When Disconnection detection signal XC turns ON o Table 8 8 When Disconnection detection signal XC turns ON 2 Check Item Corrective action Is the RTD connected correctly Connect the RTD correctly ane W Check the conductive status of the connected RTD and replace 2S 5 Is the wire connected to the RTD not disconnected g oi the disconnected RTD xog P Check the conversion enable channels and the channels where l 2 a Is the channel where no RTD is connected set to SE j RTD is connected and set the conversion enable disable setting Wy gt conversion enable correctly x 8 2 8 When measured temperature value cannot be read a Be ae Table 8 9 When measured temperatur
116. Time Count Moving average Time constant setting Conversion completion flag Measured temperature value Error code Setting range Process alarm warning output enable disable setting Warning output flag Process alarm lower limit value Warning output flag Process alarm upper limit value Process alarm lower lower limit value Process alarm lower upper limit value Process alarm upper lower limit value Process alarm upper upper limit value Offset gain setting Mode switching setting CHO Offset setting value Mode switching setting status CHO Gain setting channel setting Conversion enable disable setting CHO Gain setting value Operating condition setting request Channel change completion flag Setting range Channel change request CHO Offset setting channel setting CHO Measured temperature value X Y Monitor test Xn0 Module ready Xn9 Operating condition setting completion flag XnA Offset gain setting mode status flag XnB Channel change completion flag XnC Disconnection detection signal XnD Warning output signal XnE Conversion completion flag XnF Error flag OMC Online Module Change refresh data CHO Factory default offset gain values CHO User range settings resistance offset gain values OMC Online Module Change refresh data write request 5 1 Utility Package Functions Reference Disconnection detection signal Warnin
117. Un G18 at the time of disconnection detection When Up scale 0H or Down scale 1H is set in the Conversion setting for disconnection detection the settings in these area take no effect 2 Setting range is from 32768 to 32767 0000H to FFFFx in units of 0 1 C Example When setting the value to0 3 C Store 3 in the buffer memory 3 The default value is set to 0 4 To activate the setting turning ON OFF Operating condition setting request Y9 is required 3 48 3 4 Buffer Memory 3 4 24 CHI Conversion setting value for disconnection detection Un G166 to Un G173 3 SPECIFICATIONS M eLS a6 cries 3 4 25 Factory default offset gain values User range settings offset gain values User range settings resistance offset gain values Un G190 to Un G253 OVERVIEW 1 This area is related to the user range save restore function to re set the offset gain easily at online module change 2 When the offset gain setting values of the user range setting are restored the data to be used are stored The data are stored saved in the following cases e When writing initial setting by the utility CONFIGURATION SYSTEM 25 e When setting the operating condition Y9 turns from OFF to ON e When writing the offset gain values in the offset gain setting mode YA turns from OFF to ON 1 The data are not saved when a setting value has been written in the Mode switching setting Un
118. Version 8 76E or later Multiple CPU system Single CPU system i Q13UDH Q26UDHCPU gt 9 2 Version 8 62Q or later Version 1 15R or later Multiple CPU system QO6UDEH Q13UDEH Version 8 68W or later Q26UDEHCPU Multiple CPU system Q10UDEH Single CPU system Version 8 76E or later Q20UDEHCPU Multiple CPU system Q50UDEH Single CPU system Cannot be used Cannot be used Version 1 25B or later Q100UDEHCPU Multiple CPU system When mounted to MELSECNET H remote I O station 2 4 2 1 Applicable Systems Version 6 or later Version 1 26AC or later Version 1 40S or later 2 SYSTEM CONFIGURATION M eLS 26 Kel series 2 2 When Using the Q68RD3 G with Redundant CPU This section describes the use of the Q68RD3 G with Redundant CPU OVERVIEW 1 Dedicated instructions Dedicated instructions cannot be used N 2 GX Configurator TI GX Configurator TI cannot be used when accessing Redundant CPU via an intelligent function module on an extension base unit from GX Developer Connect a personal computer with a communication path indicated below z O T gt o Le Z Q SYSTEM o O z o Main base unit m wn 7A awo F Zee Extension base unit lt O K Dak TE WZ a SE amp GX Configurator Tl cannot
119. ain value System S 38 CH5 User range settings offset value System S 39 CH5 User range settings gain value System S 40 CH5 User range settings resistance offset value L o o System S 41 CH5 User range settings resistance offset value H S 42 CH5 User range settings resistance gain value L o _ System S 43 CH5 User range settings resistance gain value H S 44 CH6 Factory default offset value System S 45 CH6 Factory default gain value System S 46 CH6 User range settings offset value System S 47 CH6 User range settings gain value System S 48 CH6 User range settings resistance offset value L 2 _ System S 49 CH6 User range settings resistance offset value H S 50 CH6 User range settings resistance gain value L o _ System S 51 CH6 User range settings resistance gain value H S 52 CH7 Factory default offset value System S 53 CH7 Factory default gain value System S 54 CH7 User range settings offset value System S 55 CH7 User range settings gain value System S 56 CH7 User range settings resistance offset value L _ _ System S 57 CH7 User range settings resistance offset value H S 58 CH7 User range settings resistance gain value L E E System S 59 CH7 User range settings resistance gain value H S 60 CH8 Factory default offset value _ System S 61 CH8 Factory default gain
120. al operation a Indicates the warning status of the Q68RD3 G Z On Warning process alarm rate alarm occurred Refer to Section 3 4 13 5 3 ALM LED f x Flashing Disconnection detected Off Normal operation 4 Serial No display Displays the serial No of the Q68RD3 G 1 When the module is mounted on a MELSECNET H remote I O station the RUN LED stays off until i a data link starts normally even after the power is turned on The RUN LED turns on once a data 5 link starts 2 X z9 2T GS o Z E O ae if a a 4 3 Part Names 4 4 PROCEDURES AND SETTINGS BEFORE SYSTEM OF E RATON M ELSEG Q series Table 4 3 Signal name Terminal 7 Terminal 7 Signal name Signal name number number A1 CH1 A1 B1 CH1 B1 a ae Va el A2 CH1 b1 B2 A2 a o B2 A3 B3 CH2 b2 A3 juaj B3 A4 CH2 A2 B4 CH2 B2 A4 o o B4 A5 n o BS A5 B5 A6 oo B6 A7 aal B7 A6 CH3 A3 B6 CH3 B3 A8 no B8 Z A A oleae A7 CH3 b3 B7 A10 a o B10 A8 B8 CH4 b4 ANa BY A9 CH4 A4 B9 CH4 B4 A12 a o B12 Ma to El A10 B10 A15 o B15 A11 CH5 A5 B11 CH5 B5 A16 o o B16 Z eae Be A12 CH5 b5 B12 A18 a o B18 A13 B13 CH6 b6 A19 a n B19 BEDES Uc c O L 120 B20 A14 CH6 A6 B14 CH6 B6 O A15 B15 Seen from the front A16 CH7 A7 B16 CH7 B7 onthe module A17 CH7 b7 B17 A18 B18 CH8 b8 A19 CH8 A8 B19 CH8 B8 A20 B20 1 For actual wiring refer to Section 4 4 2
121. ange execution Installation confirmation Status Module control restart p a Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute b Click the i button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped D Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again 7 6 7 3 Procedures of Online Module Change 7 3 1 When factory default is used and initial setting has been made with GX Configurator T ONLINE MODULE CHANGE MELSEC TE eries A 3 c Click the Close button to close the System monitor screen System Monitor Installed status Base S Base Module Ee MastePc gt Main base UnmojUnmoj unti junti ng jng Q25PHCPU zZ O O ry f Nz Parameter status 2 2 a ETE oao SSS Sistem nor 1 2 3 4 Online module change Powe None None None rsu Q25PHCPU pply 16pt 16pt 16pt no 6 Status i Module system error B Module
122. ange of count average is 4 to 500 times If a value outside the setting range is set an error error code 300 occurs g Example When six channels channels 1 2 3 4 5 and 6 are conversion enabled and the m average count is set to 5 times the averaged value is output every 1600ms 5 5 x 320 1600 ms ar zZ ga ors z o 2 i 3 Ps 3 2 Function List 3 5 3 2 1 Temperature conversion system 3 SPECIFICATIONS 3 6 c Moving average Measured temperature values which are measured every sampling period for the specified number of times are averaged and the averaged value is stored in the buffer memory The latest measured temperature value can be obtained since averaging processing is performed moving for each sampling period Moving average processing with 4 time setting Measured temperature value 3 2 Function List 16000 4 8000 Sampling period 320ms gt 1st storage gt 2nd storage gt gt 3rd storage pe ae ee ees te Time ms MELSEC TA eries Buffer memory Measured temperature value Conversion completion flag turns ON changes to 1 Data transition in buffer memory 1st storage 2nd storage 3rd storage 1 2 3 4 2 3 4 5 3 4 5 6 4 4 4 3 2 1 Temperature conversion system 3 SPECIFICATIONS M ELS eG
123. annel change request YB 2 Z O lt Q w 3 w a oO a This signal is turned ON when changing the offset gain setting target channel b For the ON OFF timing refer to the description for Channel change completion flag XB 255 For offset gain setting refer to Section 4 6 a i oi 12 Error clear request YF 2 Re a This signal is turned ON when clearing Error flag XF and Disconnection detection signal XC F However a setting value error of the intelligent function module switch setting Be cannot be cleared Se Correct the setting value z x b For the ON OFF timing refer to the descriptions for Disconnection detection 58 signal XC and Error flag XF g z 0 2 mo Wo 52 ore g 3 S 3 3 I O Signals for Communicating with Programmable Controller CPU 3 23 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC Aeres 3 4 Buffer Memory 3 4 1 Buffer memory assignment This section describes the assignment of the Q68RD3 G buffer memory 4 POINT Do not write data to the system area or the area where writing data from a sequence program is disabled Doing so may cause a malfunction of the module Table 3 9 Buffer memory assignment 1 6 ate Se g Reference Description Default value Read Write i section 00H 0 Conversion enable disable setting
124. ant is set to 3200ms 3 2s The measured temperature value reaches 63 2 256 3 C of the value converted with sampling processing in 3200ms 3 2s after the temperature input value has reached to 260 0 C Temperture input value Measured temperature value 262 0 2620 3 v 260 0 2600 S g 258 0 2580 3 2 4 p 256 0 2560 E m 254 0 2540 5 Q N 5 252 0 2520 amp 250 0 2500 0 3200 Elapsed time ms Example 2 Measured temperature value when the change of temperature input value is a waveform with ringing The measured temperature value changes as shown below when the time constant is set to 1280ms 1 28s or 640ms 0 64s and the moving average processing is set to 4 times respectively Measured temperature value Temperature input value tne Time constant setting 640ms Measured temperature value Measured temperature value Moving average processing 4 times Time constant setting 1280ms 262 0 2620 pa oO 260 0 2600 amp 2 o 258 0 2580 3 gt 2 a 2 256 0 2560 v 2 3 254 0 2540 3 oO T a 252 0 2520 g 250 0 2500 0 1000 2000 3000 4000 5000 6000 7000 Elapsed time ms 3 8 3 2 Function List 3 2 1 Temperature conversion system 3 SPECIFICATIONS MELSEC KE eries 3 2 2 Conversion setting for disconnection detection function 1 This function is to
125. ature conversion system The following shows the temperature measurement timing within each conversion period Temperatures of all channels CH1 to CH8 are batch updated every 320ms regardless of the Conversion enable disable setting Un GO If the Conversion enable disable setting Un GO of a channel is set to Enable when the temperature is measured the measured temperature value is stored in the CHO Measured temperature value Un G11 to Un G18 If the setting is set to Disable the measured temperature value is not stored Regardless of the number of conversion enabled channels the measured temperature values are stored in the buffer memory every 320ms The following shows the temperature measurement timing within each conversion period Conversion period period period 320ms 3 4 Update timing Update timing Update timing Update timing CH1 to CH8 CH1 to CH8 CH1 to CH8 CH1 to CH8 Measured Measured Measured Measured temperature values batch updated 3 2 Function List temperature values batch updated 3 2 1 Temperature conversion system temperature values batch updated temperature values batch updated 3 SPECIFICATIONS MELSEC TE eries 1 Sampling processing Measured temperature values that are measured every 320ms of sampling period are z stored in the buffer memory z 2 Averaging processing Averaging
126. be saved in advance such as Factory az e a default offset gain values User range settings offset gain values User range DZE settings resistance offset gain values in buffer memory Un G190 to ar Un G253 4 It is recommended to perform online module change in the actual system in advance to ensure that changing a module would not affect the operation of me the modules not targeted for online module change by checking the following ss e Means of disconnecting external devices and its configuration are correct e Switching ON OFF does not bring any undesirable effect E 5 Do not install remove the module to from the base unit more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunction 2 Note Dedicated instructions cannot be executed during online module change When using 5 dedicated instructions to save restore the setting values execute them in a separate a system If a separate system is unavailable restore values by writing them to the buffer memory Even when the module is mounted to the remote I O station use dedicated instructions to save restore the setting values in a separate system where the module is mounted on the main base unit Data cannot be saved restored in a separate system mounted on the remote I O station wW a m O W Z a Zz 0 TROUBLESHOOTING ONLINE MODULE CHANGE MELSEC TE eries 7 1 Conditions
127. bishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Microsoft Windows Windows NT and Windows Vista are registered tra
128. change execution 1 0 address 000H o ECR Module name Q68RD3 G T Installation confirmation 5 Status a 0 Module control restart z mam Change module installation completion Nz 58 Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute A O 5 Cancel i O Ww 5 b The following screen appears MELSOFT series GX Developer awo Zee J Online module change completed x Q K g i ae WZ i Ji Oo A o 53 ae ES x 58 o zZ Fa 0 O o A wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 17 7 3 3 When user range setting is used and initial setting has been made with GX Configurator TI Separate ONLINE MODULE CHANGE M ELSEG Q series 7 3 4 When user range setting is used and initial setting has been made with GX Configurator Tl Separate system is not available 1 Disabling conversion a Set Disable in the Setting value field of Conversion enable disable setting on the CHO Monitor test screen in GX Configurator Tl and click the __Erecute test button CH1 Monitor test Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G Setting item Current value Setting value Conversion enable disable setting is Disable pesana proce
129. ching the mode using the intelligent function module switch setting Only the common program is required 4 15 4 6 Offset Gain Setting D UTILITY PACKAGE GX Configurator TIl M IES 26 fel ceries CHAPTERS UTILITY PACKAGE GX Configurator T1 5 1 Utility Package Functions z 3 Table 5 1 lists the utility package functions Table 5 1 List of utility package GX Configurator Tl functions 1 2 Function Description Reference 1 Makes initial setting of the following items which are required to operate the Q68RD3 G for each 5 channel Ei Conversion enable disable setting Rate alarm warning detection period BS Averaging processing selection Rate alarm upper limit value eTime count moving average time constant setting Rate alarm lower limit value Process alarm warning output enable disable setting Scaling range lower limit value Setting range Scaling range upper limit value 2 Process alarm lower lower limit value Scaling valid invalid setting lt Initial setting Process alarm lower upper limit value Scaling width lower limit value Section 5 4 5 Process alarm upper lower limit value Scaling width upper limit value a ae Conversion setting for disconnection Process alarm upper upper limit value detection Conversion setting value for disconnection z Rate alarm warning output enable disable setting ame detection lt 3 2 The initial setting data are registered in the parameter of t
130. color nO Options Tools Intelligent function utility Start Screen for selecting a target intelligent function module 9 O Intelligent function module utility C MELSEC Gppw Q6 E E EB Intelligent Function module parameter Online Tools Help 2 Select a target intelligent function module T Start 1 0 No Module type p 0000 Thermocouple Input Module odule model name O68AD3 G z Parameter setting module on 2 Intelligent function module parameter x Q S w Start 1 0 No Module model name Initial setting Auto refresh W e a Q66RD3 G Available Available 2 E 2 Uz QFE OE u gt Lan od a Initial setting Auto refresh Ww Q Enter Start I O No and select of Refer to Section 5 3 3 Module type and Module model name So lt i a zZ Zo Na x Initial setting Auto refresh 58 Initial setting screen Auto refresh setting screen Initial setting Auto refresh setting Module information a Module type Thermocouple Input Module Start 1 0 No 0000 pomen Module model name Q68RD3 G Module type Thermocouple Input Module Start 1 0 No 2 Module model name Q68RD3 G Setting item Setting value Z CH1 Initial setting CH1 Initial setting 2 CH2 Initial setting CH2 Initial setting Rese Module side Module side Transfer PLC side Oo CH3 Initial setting CH3 Initial setting sa pie Buffer size werd count rec
131. cries 3 Primary delay filter By a preset time constant measured temperature value whose excessive noise has been smoothed is output z The degree of smoothness depends on the time constant 3 Time constant is the time required for measured temperature value to reach 63 2 of a steady state value The relational expression between time constant and measured temperature value is k shown below 5 4 o When n 1 Ei Yn 0 ao When n 2 3 At 2 Yn yn 1 yn yn 1 Q n yn Att TA yn yn 1 5 When n23 D At Yn Yn 1 vetitis ara n ows lt Q K i wi n Yn Current measured temperature yn Measured temperature value m zi value before smoothed rane Yn 1 Preceding measured yn 1 Preceding measured temperature value temperature value before smoothed nS 0 n Number of sampling times At Conversion period 320ms T TA Time constant 320 to 5000ms 1 Conversion completion flag turns ON changes to 1 when n2 2 2 Setting range of time constant is 320 to 5000ms If a value outside the setting range is set an error error code 320 occurs g S Lu 3 ac 55 z o 2 i 3 Ps 3 2 Function List 3 7 3 2 1 Temperature conversion system 3 SPECIFICATIONS MELSEC Kel ries Example 1 Measured temperature value when the temperature input value is changed from 250 0 C to 260 0 C The measured temperature value changes as shown below when the time const
132. d Start End Transfer SB Transfer SW Random cyclic Random cyclic 0000 0000 Transferg 0100 6 3 Using Programs on Remote I O Network 6 3 3 Program example when utility package is not used 6 PROGRAMMING 4 Program example Checking remote I o station operation status 5247 H s CEY 5849 H s CASS SW70 0 H 7 r102 sw74 0 H A itz SW78 0 H 7 rio4 SB20 RST T100 j rst T101 T102 T103 T104 SB20 T100 T101 T102 T103 T104 6 3 Using Programs on Remote I O Network K4 K3 K4 K3 K3 M103 M104 M100 M101 M10Z M101 M103 M104 M302 M312 MELSEC KE eries Checks master station baton pass status Checks master station data link status Checks remote I O station baton pass status Checks remote I O station data link status Checks remote I O station parameter communication status Checks master module status 6 28 6 3 3 Program example when utility package is not used SYSTEM PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE ez ONLINE MODULE CHANGE SPECIFICATIONS CONFIGURATION OVERVIEW SYSTEM OPERATION GX CONFIGURATOR TI PROGRAMMING TROUBLESHOOTING 6 PROGRAMMING Initial setting of Q68RD3 G Writing initial setting data 1 to Un GO to Un G3 M102 Ov HOFS OV KO uov K5 W K960 ill __Sre reno oes K1 K1 HO K0 D1000 K4
133. d as a gain value to the Switch to the normal mode S adjusting target channel using a RTD or wW o standard resistor z Z a 7A an ORS C End O zZ E O O T N w al faa O a E 4 6 Offset Gain Setting 4 10 4 4 11 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEC TE eries 1 The following table shows the mode switching method normal mode offset gain setting mode normal mode Table 4 5 Mode switching method Mode switching method Reference i 2 a in this Dedicated instruction G P OFFGAN section Setting in the Mode switching setting Un G158 Un G159 and turning 2 b in this Operating condition setting request Y9 from OFF to ON section Intelligent function module switch setting Section 4 5 After setting the intelligent function module switches power OFF ON or 2 c in this reset the programmable controller CPU section 2 Always set Disable to the Conversion enable disable setting of unused channels or channels not targeted for the offset gain setting If all channels are set to Enable the Disconnection detection flag Un G49 of channels that are not connecting a RTD turns ON changes to 1 3 Only buffer memory address of channel 1 is described in the chart For buffer memory addresses of other channels refer to Section 3 4 1 Buffer memory assignment 4 Do not perform the operations below during the steps indicated with 4 If they are p
134. d click the button to restart control Module ready X0 turns on Online module change Operation Target module Module change execution 1 0 address 000H Installation confirmation Modde name neenDaG Status Module control restart a T Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute b The following screen appears MELSOFT series GX Developer I Online module change completed 7 3 Procedures of Online Module Change 7 3 1 When factory default is used and initial setting has been made with GX Configurator TI ONLINE MODULE CHANGE MELSEC TE eries 7 3 2 When factory default is used and initial setting has been made with sequence program a 1 Disabling conversion a Set the Conversion enable disable setting Un GO to Disable for all channels and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion completion flag 5 Un G10 turn OFF Operating condition setting request Y9 2 wir Device test 28 Bit device Device Close FORCE ON FORCE OFF Toggle force _Hidstisto 2 Word device buffer memory 2 q C Device Buffer memory Module start 1 0 foooo Hex D A
135. d if the measured temperature value cannot be read after proper corrective actions have been taken according to the above check items Please consult your local Mitsubishi representative explaining a detailed description of the problem 8 5 8 2 Troubleshooting 8 2 9 When measured temperature value is abnormal 8 TROUBLESHOOTING 8 2 10 MELSEC TE cries Checking Q68RD3 G status using system monitor of GX Developer The detailed information of the Q68RD3 G error code and LED status can be checked from the System monitor screen in GX Developer 1 GX Developer operation Diagnostics System monitor gt Select Q68RD3 G gt __ Module s Detailed Information 2 Module s Detailed Information a Checking function version and product information The function version and product information of the Q68RD3 G is displayed in the Product information field b Checking error code The error code stored in the Error code Un G19 of the Q68RD3 G is displayed in the Present Error field When the Enorhistoy button is clicked the contents displayed in the Present Error field are displayed in the No 1 field Product information First 5 digits Module s Detailed Information Module Module Name Q68RD3 G Product information 10021 o000000000 C Function version 120 Address 0 Implementation Position Main Base OSlot Module Information Module access Possible 120 Clear Hold Settings
136. ddress fo z Hex we Setting value Program aw Label reference program m na z g z nk Execution history Fe a a m setina condlion A 2 Module start 0 Address O H FF O rs Force OFF z m ra Clear O 2 Removing a module of Qo a On the screen displayed by selecting Diagnosis Online module change in GX Developer select the Online module change mode and double click the module ax H 9 to be changed online to display the Online module change screen System Monitor Installed status Base Base Module O Main base S Unmo Unmo Unmo a ay s Q25PHCPU oO O Parameter status Mode 1 0 Address C System monitor 0 3 Online module change Powe Intelli None None None rsu Q25PHCPU gent 16 wW a a O W Zz al pply pt 16pt 16pt 16pt 5 w 0 Z T Ss Status i Module system error B Module error Ol Module warning Detailed inf of power supply m Module change Close TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 9 7 3 2 When factory default is used and initial setting has been made with sequence program ONLINE MODULE CHANGE M ELSEG el series b Click the button to enable a module change Online module change Operation Target module 1 0 address 000H Module name Q68RD3 G Module change execution
137. de on the PLC side is not cancelled Please execute the online module change and install a normal module again c Click the Close button to close the System monitor screen System Monitor Installed status Base Base Module MasterPLC gt Main base Powe Unmo Unmo rsu unti unti pply ng jng Q25PHCPU Parameter status vo Address 0 C System monitor Online module change None None Q25PHCPU 16pt 16pt r Status Oo Module system error a Module error o Module warning Sta pus Detailed inf of power supply Module change Stop monitor Close d Set the noted values to the buffer memory on the screen displayed by selecting Online Debug Device test in GX Developer e Turn User range write request YA from OFF to ON to restore the user range setting values to the module After confirming that Offset gain setting mode status flag XA is ON turn OFF User range write request YA 7 32 7 3 Procedures of Online Module Change 7 3 6 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE M als 26 fel eries f Enable the conversion of the channel to be used in Conversion enable disable setting Un GO and turn Operating condition setting request Y9 from OFF to ON Monitor CHO Measured temperature value U
138. demarks of Microsoft Corporation in the United States and other countries Pentium and Celeron are trademarks of Intel Corporation in the United States and other countries Ethernet is a registered trademark of Xerox Corporation in the United States Other company names and product names used in this document are trademarks or registered trademarks of respective companies SPREAD Copyright C 1997 Farpoint Technologies Inc SH NA 080722ENG D SH NA 080722ENG D 1202 MEE MODEL Q68RD3 G U SY E MODEL CODE 13JZ06 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
139. detects disconnection of RTD which is connected to each conversion enabled Seon aAA ection 3 4 function channel i S Conversion setting for This function is to select a value to be stored in the CHO Measured temperature value Z g disconnection detection Un G11 to Un G18 from Up scale Down scale or Given value when disconnection is Section 3 2 2 2 g rA function detected ES 1 Process alarm 5S A warning is output when the measured temperature value is equal to or more than the process alarm upper upper limit value or equal to or less than the process alarm r lower lower limit value Warning output function Section 3 2 3 2 Rate alarm a A warning is output when the measured temperature value changes in a rate by a which the measured temperature value reaches the rate alarm upper limit value or Z more or the rate alarm lower limit value or less 9 f Section 3 4 15 p s This function converts measured temperature value to scaling value ratio and stores Scaling function to the converted value into the buffer memory Section 3 4 18 i f Section 3 4 11 Offset gain setting function This function compensates an error of measured temperature value u Section 4 6 Online module change This function enables a module change without the system being stopped CHAPTER 7 g i z9 a Pa ae GS o Z E O ae i a a 3 2 Function List 3 3 3 SPECIFICATIONS MELSEC Kel ries 3 2 1 Temper
140. ding measured temperature value Device that user turns ON to reset a X21 QX10 X20 to X2F disconnection detection state Device that user turns ON to reset an X22 error Y30 to Y3B Error code display BCD 3 digits QY10 Y30 to Y3F X100 Module ready x109 Operating condition setting completion flag X10C Disconnection detection signal Q68RD3 G X Y100 to X Y10F X10F Error flag Y109 Operating condition setting request Y10F Error clear request M100 Master module status check device for the MC and MCR instructions M101 p o i Initial setting auxiliary device M102 M103 Initial setting start flag storage device M104 Initial setting completion flag storage device M200 to M202 M210 to M212 M220 to M222 M230 to M232 M240 to M242 Z P REMTO instruction completion device M300 to M302 M310 to M312 D1000 to D1003 D1024 D1046 D1098 to D1101 D1128 to D1139 Z P REMFR instruction completion device Write data storage device for REMTO instruction for initial setting D2010 to D2050 Read data storage device for REMFR instruction for Conversion completion flag Measured temperature value and Error code SB20 Network module status SB47 Baton pass status of own station SB49 Data link status of own station SW70 Baton pass status of each station SW74 SW78 T100 to T104 Cyclic transmission status of each station Parameter communication
141. disconnection detection UN G164 and Un G165 eeeseseeeessseeeeesoo00 3 47 CH Conversion setting value for disconnection detection UN G166 to UN G173 sssseseeees 3 48 Factory default offset gain values User range settings offset gain values User range settings resistance offset gain values UN G190 to Un G253 seeeesesseeeeeesesoceeececeoocceeceoeosseseeese 3 49 CHAPTER4 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 4 1to4 15 4 1 Handling Precautions eeeeecccccocoo00000000000000000000000000000000000000000000000000000000000000000000000000000 _ 4 1 1 Fixing module with module fixing bracket seseececccccooooooooo000000000000000000000000000000000000000000 2 4 2 Procedures and Settings before System Operation cocococoooooooooooooooooooooo00000000000000000000000000000 _ 3 4 3 Part Names cooooooooooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000000 4 44 Wiring cooooooooooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 6 4 4 1 4 4 2 4 5 Wiring precautions cooocooocoooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000 m 6 External wiring ccoooooooooooooooooooooooooo0o0000000000000000000000000000000000000000000000000000000000000000000 7 Intelligent Function Module Switch SeEttingeerccreccccccccccccccccccccsccsccccccscsccccocccccsccscccsoccccccoooes A 8 4 6 Offset
142. ds the intelligent function module parameters from 4 the CPU module Reed romple Write to PLC Writes the intelligent function module parameters to the J i CPU module POINT 1 Saving intelligent function module parameters 2 3 Intelligent function module parameters cannot be saved by the project saving operation of GX Developer Save them using the menu option described above on the screen for selecting a target intelligent function module Reading writing intelligent function module parameters from to a programmable controller CPU using GX Developer The Read from PLC Write to PLC operations are enabled after intelligent function module parameters have been saved e Set a target programmable controller CPU on the screen displayed by selecting Online Transfer setup in GX Developer e When the Q68RD3 G is mounted to a remote I O station use the Read from PLC Write to PLC functions of GX Developer Checking the required utility There may be a case where the start I O No is displayed correctly but the module model name is displayed as on the intelligent function module utility setting screen In this case the required utility has not been installed or the utility cannot be started from GX Developer Check the required utility by selecting Tools Intelligent function utility Utility list in GX Developer 5 14 5 3 Operating Utility Package 5 3 3 Activating intelligent function module utility
143. dth lower limit value 0 Default value Default value Default value Scaling width upper limit value O Conversion setting for Down scale Down scale Down scale Down scale disconnection detection Conversion setting value for 0 disconnection detection 1 The setting is used to switch the process alarm setting value input range Use the same range set for the measurement range setting at the intelligent function module switch 1 and 2 In this program example New JIS 200 to 850 C is set 6 2 Using Programs in Normal System Configuration 6 2 2 Program example when utility package is used PROGRAMMING MELSEC KE eries 1 Click the Initial setting button of the setting target channel In this program example CH1 to CH3 are the setting target Since CH4 to CH8 are not used setting is not required S x W Initial setting amp r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name G68RD3 G Setting value E 3 Zo CH4 Initial setting CH4 Initial setting cas 2 The following screen is displayed by clicking the Initial setting button of each channel The following is the example of CH1 2 Set the initial setting items listed in Table 6 3 E z CH1 Initial setting 2 Q Module information 2 Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G ows r z Zee 255 oy Ww 42 fi of Primary
144. e Change T 26 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE M IES 26 fel ceries c Click the Close button to close the System monitor screen System Monitor ail al Base 2 z Base Module Ee MastePLC gt Main base 5 E uri ea Q25PHCPU i 6 z9 mE Parameter status Mode A fe Wa Address 0 20 30 40 TTT A System monitor 0 2 3 4 Online module change None None None 16pt 16pt 16pt n ialtes K erene 6 Status lt i Module system error Module error m Module warning pee Detailed inf of power supply iL BB Module change Close g N d Enable the conversion of the channel to be used in Conversion enable disable setting Un GO and turn Operating condition setting request Y9 from OFF to Sug ON Monitor CHO Measured temperature value Un G11 to Un G18 to check if the conversion is processed normally TE mizin e Since the new module is in a default state initial setting must be performed by a Aa sequence program after the restart of control Before performing initial setting check that the contents of an initial setting Ce program are correct Ae z 1 When a module is used in normal system configuration 3s Create a sequence program so that initial setting is p
145. e G 20 6 3 2 Program example when utility package is USEC eseeeeeeeeeeesecseececoeooocecocoeooosococoeoooceeee G 21 6 3 3 Program example when utility package is NOt USEC eseeeeeeeseseeeeececeoosoccceoeooooceceoeooooee G 25 CHAPTER7 ONLINE MODULE CHANGE 7 1to7 37 7 1 Conditions Required for Online Module Change c0oooooooooooooooooo000000000000000000000000000000000000000000 e 2 7 2 Operations during Online Module Change c0coooooooooooooooooo0000000000000000000000000000000000000000000000000 3 7 3 Procedures of Online Module Change eseeeseeeeeseseeesecesesceececooooococecocooococecocoosoocccecoeosossee7 4 7 3 1 When factory default is used and initial setting has been made with GX Configurator Tl s ss 7 4 7 3 2 When factory default is used and initial setting has been made with sequence programesssss 7 9 7 3 3 When user range setting is used and initial setting has been made with GX Configurator T Separate system is available eeeeseeeeeeeecessocecocoeooocccccocceocccceceocososccceceososeccecoeoe 7 13 7 3 4 When user range setting is used and initial setting has been made with GX Configurator Tl Separate system is Not available eeeeseseseeeeesesoecceceoooococecocooosocecocoeocosecceoeosssseeee 7 18 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate system is available eeeeeeeeeseseeececescocecceoeoooocccecoocoococccocoeosocccocoesosseeeee 7 24 7
146. e gain value H S 20 CH3 Factory default offset value System S 21 CH3 Factory default gain value System S 22 CH3 User range settings offset value System S 23 CH3 User range settings gain value System S 24 CH3 User range settings resistance offset value L _ Ei System S 25 CH3 User range settings resistance offset value H S 26 CH3 User range settings resistance gain value L Bi _ System S 27 CH3 User range settings resistance gain value H S 28 CH4 Factory default offset value System S 29 CH4 Factory default gain value System S 30 CH4 User range settings offset value System S 31 CH4 User range settings gain value System S 32 CH4 User range settings resistance offset value L _ E System S 33 CH4 User range settings resistance offset value H 1 Setting is not necessary If setting is made the offset gain values will not be read properly Appendix 1 Dedicated Instructions AP PX 5 Appendix 1 3 G P OGLOAD APPENDICES MELSEC LAY eries Table APPX 7 Control data 2 2 g Setting Device Item Setting data Setting side range S 34 CH4 User range settings resistance gain value L a _ System S 35 CH4 User range settings resistance gain value H S 36 CH5 Factory default offset value System S 37 CH5 Factory default g
147. e of measured temperature value returns to within the setting range for all conversion enabled channels The ALM LED also turns off OVERVIEW aknatas gt Executed in Q68RD3 G Warning output flag T arning occurrence Un G47 Un G48 0 pa alarm rate am K 0 1 l KA Warning output signal XD CONFIGURATION SYSTEM 25 7 Conversion completion flag XE 2 Z O lt Q w 3 w a oO a This flag turns ON when measured temperature values of all conversion enabled channels are stored into the buffer memory after the programmable controller is powered ON or the reset operation of the CPU module is performed eye b When averaging processing is specified this signal also turns ON when the ous converted measured temperature values are stored into the buffer memory after nE completion of averaging processing an A c Status of this flag depends on the ON OFF status of Operating condition setting completion flag X9 z 1 When Operating condition setting completion flag X9 turns ON stop gt a conversion ne e Temperature conversion for conversion enabled channels is started ES After the measured temperature value is stored into the buffer memory 58 the bit of corresponding channel in the Conversion completion flag Un G10 turns ON changes to 1 e After the measured temperature values of all conversion enabled b channels are stored into the buffer memory this flag t
148. e value cannot be read 8 fe eas Check Item Corrective action 58 i d Set the Conversion enable disable setting Un GO of the channel Is the Conversion enable disable setting Un GO of the S to be used for conversion enable using a sequence program or channel to be used set to conversion disable GX Configurator T Is the programmable controller CPU set for STOP Set the programmable controller CPU for RUN oO O hn W 2 S z OoOo e e 1 zZ Q O T a m l D gt aa E 8 2 Troubleshooting 8 4 8 2 5 When ALM LED flashes 8 TROUBLESHOOTING MELSEC TA eries 8 2 9 When measured temperature value is abnormal Table 8 10 When measured temperature value is abnormal Check Item Corrective action Is the type of connected RTD the same as in the setting Set the connected RTD type to the intelligent function module switch 1 and 2 using GX Developer Is the RTD connected correctly not reversely Has the RTD input affected by noise Connect the RTD correctly Check influence from the ground and adjacent devices and take action to prevent noise Is different RTD connected after setting the offset gain values Set the offset gain setting values again using the RTD changed Is wiring between the module and terminal block correct Check that wiring between the module and terminal block is correct x POINT The module may have faile
149. eecococcococoooooo000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 15 CHAPTER1 OVERVIEW 1 1to1 3 1 1 Features ccoocoooooooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000000000 2 CHAPTER2 SYSTEM CONFIGURATION 2 1to2 8 2 1 Applicable SyStemseeeeeccccccccccsccccccsccccccsccccccscccsccccccscccsocsccccocsscccocsscocsocscccsooscoccooscoooee 2 1 2 2 When Using the Q68RD3 G with Redundant CP Uecccccocoooooooooooooooo00000000000000000000000000000000000 5 2 3 How to Check the Function Version Serial No and Software Versione e seeeeeeesecseecooocooooooo00000 2 _ G CHAPTER3 SPECIFICATIONS 3 1to3 49 3 1 Performance Specifications cooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000 3 1 3 2 Function List 00oooooooo00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 3 3 2 1 Temperature conversion system 0cooooooooooo00000000000000000000000000000000000000000000000000000000000000 3 4 3 2 2 Conversion setting for disconnection detection funcCtion e eeeseeeeessseeeessseeeeesscooecccocoocosoooe 3 Q 3 2 3 Warning output function SOLOS SOS SH SHS OH SH SH SHH OH OHH OHOHHOHOHHSOHSHSHSOSHHSSHSHHSH COOCOO 00 000000000000000 000000O 3 11 3 3 I O Signals for Communicating with Programmable Controller CPU eesseeeeeesseeeecsoooeeososoooo000 3 17 3
150. el ceries 4 Program example z w Reading measured temperature values Z x20 X100 wa Ww w 5 H a A s LS wi D11 ro 0 1 weed Reads measured H _ Fqx1 SSSS qe we Diz temperature values niea ari of CH1 to CH3 a A fev w3 D13 Processing at CH1 disconnection detection 2 anne AL Processing at CH1 g disconnection detection Zo r r Ee ith ae a E Resets Disconnection 2S detection signal X10C DE Processing when CH2 process alarm is used E100 WS 2 Whe t Processing when CH2 process alarm has occurred Wo 3 n t 2 O Processing when CH3 rate alarm is used z 190 6 4 EFA oO i Ki Y Processing when CH3 z rate alarm has occurred T oO Ve D Outputting error code in BCD X22 X10F BCD wa K3Y30 Zz aw ore Tog SET Y10F Resets Error flag X10F i w fd 300 Y10F E1oc HLOF a 9 W Bez ete ann 5 Lu oe 53 go a ES x 59 ez PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 3 Using Programs on Remote I O Network 6 24 6 3 2 Program example when utility package is used 6 PROGRAMMING 6 25 MELSEC TE eries 6 3 3 Program example when utility package is not used 1 List of devices Table 6 8 List of devices Device Function D11 CH1 Measured temperature value D12 CH2 Measured temperature value D13 CH3 Measured temperature value X20 Device that user turns ON to start rea
151. en the mode is i O switched back to the normal mode switching to offset gain setting mode MOV K1 bo Y z Dedicated instruction O 4 G OFFGAN uo Do Y G OFFGAN 5 specifying offset gain setting target channel ETEES 9 MO mi Stores offset gain setting RL JAL HOV H1 Dl i DZ iti J target channel aS mov D1 DZ Copies data of D1 into D2 mor rr i 1 Inverts bit for conversion enable disable setting A o Switching target channel to conversion enable i ue Mg vos Sets conversion lt t M ee ee I enable disable i fra 8 1 iw pet ea 1 Turns ON Operating i g condition setting request Y9 M2 9 x9 Tis OEF Onera i 4 Fest Yo urns perating 1 l Af 5 J condition setting request Y9 Setting offset setting channel and offset temperature setting x Aw value A x 5 j i E ay rov k ne J Stores offset temperature l mi w setting value into D3 1 3 o S vO i ml g a uov ba e 7 Writes value to Offset i Siete temperature setting value Ss uo ee Specifies offset settin io P3 pe J pee i i nos Sets 0 for gain setting E nov HO G27 Tt i fd channel 1 wO Setting gain setting channel and gain temperature setting value Z z MO M4 XOA xoc i 1 is Oy K3000 p Stores gain temperature 2 z setting value into D4 i gt a ov 5i E 7 Writes value to Gain x temperature setting value 2 gt UOK 1 rov HO G26 7 Sets 0 for offset setting channel i UO i uov Dl G27 7 Specifies gain settin
152. er is specified process alarm processing is executed at every sampling period e When disconnection state is detected the measured temperature value is replaced with the setting in the Conversion setting for disconnection detection Un G164 and Un G165 such as Down scale As a result a warning may occur 3 12 3 2 Function List 3 2 3 Warning output function 3 SPECIFICATIONS M ELS eG cries 2 Rate alarm a Warning occurrence a When the measured temperature value is monitored at every rate alarm warning i detection period and the changed portion from the preceding value is larger than or equal to the rate alarm upper limit value or smaller than or equal to the rate alarm lower limit value a warning occurs When a warning occurs 1 is stored to the bit of the corresponding channel in the Warning output flag Rate alarm Un G48 Warning output signal XD turns ON i and the ALM LED turns on Be chs gt oO a Warning clearance After a warning occurrence when the changed portion of the measured temperature value is smaller than the rate alarm upper limit value or larger than the rate alarm lower limit value when the value returns to within the setting range the warning is cleared When the warning is cleared 0 is stored to the bit of the corresponding channel in the Warning output flag Rate alarm Un G48 Warning output signal XD turns OFF only when the values for all channels return to
153. er range Offset value Gain value T 36 Setting settings resistance offset gain Reference value of User range settings offset gain values temperature values 3 15052 200 0 c 18520 x 10 Q 18520 100000 x ae 7643 1422 O58EH 850 0 C 390480 x 10 Q 390480 100000 x T 7643 29819 gt 747BH 7 4 Range Reference Table ONLINE MODULE CHANGE MELSEC TE eries 7 5 Precautions for Online Module Change This section describes the precautions for online module change 1 2 3 Follow proper procedures when performing online module change Failure to do so can cause a malfunction or failure of the module If online module change is performed with the user range setting the accuracy after changing the module will fall to about less than 1 3 of the accuracy before that Re set the offset gain values as necessary During an online module change do not perform the operations below If they are performed the Q68RD3 G may not operate normally a Powering off the programmable controller CPU b Resetting the programmable controller CPU 7 5 Precautions for Online Module Change 7 37 OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING 8 TROUBLESHOOTING CHAPTER8 TROUBLESHOOTI
154. erformed the data inside a flash memory will have a problem and the Q68RD3 G may not operate normally Powering off the programmable controller CPU Resetting the programmable controller CPU 4 6 Offset Gain Setting PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEC HY conc Ee POINT 1 Perform offset gain setting in the actual operating status 2 Offset gain values are stored in the Flash memory of the Q68RD3 G by turning ON User range write request YA These values are not erased even at power off To prevent unnecessary write to the Flash memory an error error code 162 occurs when values are written 26 times continuously 3 Set the offset gain values within the range where the following conditions are satisfied Gain value Offset value gt 0 1 C Set the offset gain temperature setting values within the range where the following conditions are satisfied OVERVIEW CONFIGURATION SYSTEM Gain temperature setting value Offset temperature setting value gt 0 1 C 4 When User range write request YA is turned ON consistency checks for offset value and gain value and for offset temperature setting value and gain temperature setting value are executed If an error occurs on any channel offset gain values are not written to the module Check the value in the Error code Un G19 and take a corrective action Then perform offset gain setting again 5 Offset gain setting ca
155. erformed on the rising edge of Module ready X9 of the Q68RD3 G ax oO When control is restarted Module ready X0 turns ON and initial setting is gt gt performed If the sequence program performs initial setting only for one scan after RUN initial setting will not be performed 2 When a module is used on remote I O network g Insert a user device that will perform initial setting at any timing Initial setting Z request signal into a sequence program After the restart of control turn ON g Initial setting request signal to perform initial setting If the sequence program a performs initial setting only for one scan after a data link start of the remote I O network initial setting will not be performed wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 27 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE MELSEC TE eries 5 Restarting control a Display the Online module change screen again from the screen displayed by selecting Diagnosis Online module change in GX Developer and click the button to restart control Module ready X0 turns on Online module change Operation Target module Module change execution WO address O00H F Laas Module name Q68RD3 G Installation confirmation Status Module control restart Change module installation completio
156. error B Module warning Detailed inf of power supply 5 E Module change Close m n d Monitor the CHO Measured temperature value Un G11 to Un G18 to check that conversion has been made properly Sune ZYE CH1 Monitor test x g o w W Module information oOo 3yo Module type Thermocouple Input Module Start 1 0 No 0000 aod z 2 Module model name Q68RD3 G oEb ew gt ann Setting item Current value Setting value Conversion enable disable setting Disable Averaging processing selection Sampling es Time Count Maving average Time constant setting Sampling 0 Time 1280 to 5000ms Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 ra Ee Conversion completion flag g Measured temperature value O Value rounded off to 1 decimal place x 10 lt im Error code Z Setting range Old JIS 180 to 600 deg 5 oO x Flash ROM setting Details 50 Current value Monitoring display Select input j Make text file Setting range Enable Disable Oo Z Stop monitor Execute test 0 O o A wW a m O W zZ a Zz 0 TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 7 7 3 1 When factory default is used and initial setting has been made with GX Configurator T1 ONLINE MODULE CHANGE MELSEC TE eries 5 Restarting control a Display the Online module change screen again from the screen displayed by selecting Diagnosis Online module change in GX Developer an
157. es may be necessary Please refer to one of the following manuals e QCPU User s Manual Hardware Design Maintenance and Inspection e Safety Guidelines This manual is included with the CPU module or base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to Section 4 4 1 2 A 13 GENERIC TERMS ABBREVIATIONS AND TERMS Unless otherwise specified this manual uses the following general terms abbreviations and terms Generic term Abbreviation Term Description Q68RD3 G The abbreviation for the Q68RD3 G channel isolated RTD input module Up scale A measurement range maximum value 5 of the measurement range Down scale A measurement range minimum value 5 of the measurement range GX Developer The product name of the software package for the MELSEC programmable controllers GX Works2 The abbreviation for the thermocouple input module setting and monitor tool GX Configurator GX Configurator Tl TI SW1D5C QTIU E QCPU Q mode A generic term for the QOOJCPU QO0CPU Q01CPU Q02CPU QO2HCPU QO6HCPU Q12HCPU Q25HCPU QO2PHCPU QO6PHCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU QOOUJCPU QOOUCPU Q01UCPU QO2UCPU QO3UDCPU Q04UDHCPU QO6UDHCPU Q10UDHCPU Q13UDHCPU Q20UDHCPU Q26UDHCPU Q03UDECPU QO4UDEHCPU QO6UDEHCPU
158. es the steps to be taken before creating a program F gt ina 1 Wiring of external devices 5 Mount the Q68RD3 G onto the base unit and connect RTD Pt100 to CH1 to CH3 For details refer to Section 6 2 1 1 6 2 Intelligent function module switch setting 5 Based on the setting conditions given in Section 6 3 2 make the intelligent function Tg module switch setting 26 For setting details of each switch refer to Section 6 2 1 2 Switch setting for I O and intelligent function module no Input format HEX re k Remote l O RemotelVO si w TT TT TT TT 5 2 161 Write the intelligent function module parameters to the remote I O station aw 5 POINT lt 55 For details on the MELSECNET H remote I O network refer to the Q waa a0 Corresponding MELSECNET H Network System Reference Manual Remote I O see Network Eod a M z ES 6 6 3 Using Programs on Remote I O Network 6 3 1 Before creating a program PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 20 6 PROGRAMMING MELSEC Aries 6 3 2 Program example when utility package is used 1 List of devices Table 6 7 List of devices Device Function wo Device that Conversion completion flag is written by auto refresh w1 Device that CH1 Measured temperature value is written by auto refresh W2 Device that CH2 Measured temperature value is written by auto refresh W3 Device that CH3 Measured temperature value is writte
159. f the switching target mode is set 2 To switch the mode turning ON OFF Operating condition setting request Y9 after setting the value is required 3 When the mode is switched this area is cleared to 0 and Operating condition setting completion flag X9 turns OFF After confirming that Operating condition setting completion flag X9 has turned OFF turn OFF Operating condition setting request Y9 Table 3 15 Switching target mode and setting value Setting Value Switching target mode Buffer memory address 158 Buffer memory address 159 Normal mode 0964H 4144H Offset gain setting mode 4144H 0964H POINT If a value other than the setting value above is written mode switching is not performed and only the operating condition is changed 3 46 3 4 Buffer Memory 3 4 22 Mode switching setting Un G158 and Un G159 3 SPECIFICATIONS M eLS eG cries 3 4 23 Conversion setting for disconnection detection Un G164 and Un G165 1 The value to be stored in the CHO Measured temperature value Un G11 to Un G18 when disconnection state is confirmed is selected from Up scale Down scale or Given value OVERVIEW 2 When Up scale 0n is selected up scale of the currently set range is stored in the CHO Measured temperature value Un G11 to Un G18 CONFIGURATION SYSTEM 3 When Down scale 1h is selected down scale of the currently set 25 range is stored in the CHO Meas
160. f warning output for process alarm or rate alarm is set for each channel 2 The default value is set to Disable for all channels PROGRAMMING b15 b14 b13 b12 b11 b10 b9 Rate alarm setting Process alarm setting y 0 Enable 1 Disable ONLINE MODULE CHANGE 3 To activate the setting turning ON OFF Operating condition setting request Y9 is required TROUBLESHOOTING 3 4 Buffer Memory 3 37 3 4 11 CHI Offset gain temperature setting values Un G28 to Un G43 3 SPECIFICATIONS MELSEC Kel ries 3 4 13 Warning output flag Process alarm Rate alarm Un G47 and Un G48 1 When a measured temperature value is out of the setting range of the CHL Process alarm upper lower limit values Un G94 to Un G125 or CHO Rate alarm upper lower limit values Un G134 to Un G149 the bit of the corresponding channel turns ON changes to 1 2 For both process alarm and rate alarm whether the warning is for the upper limit value or lower limit value can be checked for each channel 3 When the measured temperature value or the change of measured temperature values returns to within the setting range this flag will be automatically reset 4 If a warning is detected on any of channels for which conversion and warning output of process alarm or rate alarm are enabled Warning output signal XD also turns ON 5 When Operating condition setting request Y9 is turned ON this flag will be cleared
161. fault offset value 0 R W ETH 231 CH6 Factory default gain value 0 R W E8H 232 CH6 User range settings offset value 0 R W E9H 233 CH6 User range settings gain value 0 RW EAH 234 CH6 User range settings resistance offset value L A BAN EBH 235 CH6 User range settings resistance offset value H ECH 236 CH6 User range settings resistance gain value L 3 RW EDH 237 CH6 User range settings resistance gain value H EEH 238 CH7 Factory default offset value 0 R W EFH 239 CH7 Factory default gain value 0 R W FOH 240 CH7 User range settings offset value 0 R W F1H 241 CH7 User range settings gain value 0 RW 3 28 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC TE eries Table 3 9 Buffer memory assignment 6 6 Address Description Default value Read Write Reference section F2H 242 CH7 User range settings resistance offset value LY 0 Raw E F3H 243 CH7 User range settings resistance offset value H Q F4H 244 CH7 User range settings resistance gain value L E anie F5H 245 CH7 User range settings resistance gain value H F6H 246 CH8 Factory default offset value 0 RW 6 F7H 247 CH8 Factory default gain value 2 RW Section 3 4 25 i 7 5 F8H 248 CH8 User range settings offset value 0 Rw i a F9H 249 CH8 User range settings gain value 0 RW A 6 FAH 250 CH8 User
162. from where the old module was removed in the original system and connect the connector button and confirm that the RUN e After mounting the module click the LED is on Module ready X0 remains OFF Online module change m Operation p Target module Module change execution 1 0 address O00H G s es Module name Q68RD3 G Installation confirmation Status Module control restart F Changing module Status Guidance The module can be exchanged Please press the Execute button after installing a new module Cancel 4 Checking operation a For checking operation click the Cancel __ button to cancel the restart of control to the module Online module change Operation Target module 140 address O00H Module name Q68RD3 G Module change execution Installation confirmation Status Module control restart N p n Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again 7 3 Procedures of Online Modul
163. g i channel o Changing offset gain setting target channel 1 a Vi iA a i man TE J Turns ON Channel change 2 request YB is ZOB YOR i Q urns OFF Channel change x H o 1 a Pee ina J request YB i Writing offset gain setting result to module MO M6 xoa BOC Turns ON User range write H t l t Ser YOA request YA zo Ton Turns OFF User range write 4 AF l Laat YIA request YA 4 a Switching to normal mode 2u mo z9 4 MOV KO bo z lt SIE G OFFGAN uo bo Processing in normal mode oar 2 Processing in normal mode 5 O T END tt 1 The program in the dotted area is a common program B fd 4 6 Offset Gain Setting 4 14 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEC TE eries b When switching the mode using the setting in the Mode switching setting Un G158 and Un G159 and Operating condition setting request Y9 Switching to offset gain setting mode Stores H4144 in Un G158 7 Stores H0964 in Un G159 MO Uo s H4144 g158 UO inc H964 e159 ser Y ser m50 M50 Y3 xo I F esT ss RST M50 Common program switching to normal mode MO Uo Ny MOV H964 6158 UoN mov H4144 6159 SET 9 ser m51 MO MSL Y3 x i li Af F esT ya Rat m51 Stores H0964 in Un G158 Stores H4144 in Un G159 Processing in normal mode Processing in normal mode c When swit
164. g output signal Conversion completion flag Error flag Error clear request Mode switching setting Rate alarm warning output enable disable setting Rate alarm warning detection period Warning output flag Rate alarm lower limit value Warning output flag Rate alarm upper limit value Rate alarm upper limit value Rate alarm lower limit value Disconnection detection flag Scaling value Scaling valid invalid setting Scaling range lower limit value Scaling range upper limit value Scaling width lower limit value Scaling width upper limit value Conversion setting for disconnection Section 5 6 detection Conversion setting value for disconnection detection Yn9 Operating condition setting request YnA User range write request YnB Channel change request eYnF Error clear request CHO User range settings offset gain values OMC Online Module Change refresh data read request D UTILITY PACKAGE GX Configurator TI MELSEGC TE cries 5 2 Installing and Uninstalling Utility Package For installation and uninstallation of an utility package refer to the Method of installing the a MELSOFT Series provided with the utility package i 5 2 1 Precautions for use This section describes the precautions for using GX Configurator Tl 33 1 Safety T Since GX Configurator TI is add in software for GX Developer read Safety Precautions and the basic operating procedures in t
165. ge settings resistance gain value L Bi _ System S 51 CH6 User range settings resistance gain value H S 52 CH7 Factory default offset value System S 53 CH7 Factory default gain value System S 54 CH7 User range settings offset value System S 55 CH7 User range settings gain value System S 56 CH7 User range settings resistance offset value L S 57 CH7 User range settings resistance offset value H E E System S 58 CH7 User range settings resistance gain value L S 59 CH7 User range settings resistance gain value H 7 7 System S 60 CH8 Factory default offset value System S 61 CH8 Factory default gain value System S 62 CH8 User range settings offset value System S 63 CH8 User range settings gain value System S 64 CH8 User range settings resistance offset value L _ o Syste S 65 CH8 User range settings resistance offset value H S 66 CH8 User range settings resistance gain value L E _ System S 67 CH8 User range settings resistance gain value H AP PX 10 Appendix 1 Dedicated Instructions Appendix 1 4 G P OGSTOR APPENDICES 1 Function a This instruction restores the User range settings offset gain values stored in the CPU module to the Q68RD3 G b There are two types of interlock signals for the G P OGSTOR instruction the completion device D and the completion status indication device
166. he GX Developer Operating Manual no 6 2 Installation z GX Configurator TI shall be added in GX Developer Version 4 or later Therefore it 5 must be installed on the personal computer that has already been GX Developer D Version 4 or later installed 3 Screen display error when intelligent function module utility is used 255 Insufficient system resource may cause inappropriate display of the screen when the a i oi intelligent function module utility is used If this occurs close the intelligent function ass module utility first and subsequently GX Developer such as programs and Aa comments and other applications Then restart GX Developer and the intelligent function module utility 01 4 Activating intelligent function module utility a PLC series set in GX Developer A project must be specified When creating a new project select QCPU Q mode for the PLC series in GX Developer If any series other than QCPU Q mode is selected or if no project is specified the intelligent function module utility cannot be activated F l We 0 Ze 53 lt i a Z Zo EO EX 50 b Activation of multiple utilities Multiple intelligent function module utilities can be activated Note however that Open parameters and Save parameters operations under Intelligent function module parameter are allowed for one intelligent function module utility only For the other utilities only the Monitor test operation is
167. he Q68RD3 G is set to 0 26 Table 3 8 I O signal list Input signal Output signal 3 Signal direction Signal direction 12 Programmable controller CPU Q68RD3 G Programmable controller CPU Q68RD3 G 6 rs X0 Module ready YO 9 Q x1 Y1 2 X2 Y2 X3 Y3 7A X4 Y4 Reserved z ve x I Reserved Y5 3 g g EOE W a X6 Y6 500 ea Saal m aes X7 Y7 GER an X8 Y8 LND X9 Operating condition setting completion flag Y9 Operating condition setting request XA Offset gain setting mode status flag YA User range write request E XB Channel change completion flag YB Channel change request a a e XC Disconnection detection signal YC Z a XD Warning output signal YD Reserved 1 ae XE Conversion completion flag YE 6 XF Error flag YF Error clear request E 3 POINT The reserved signals marked 1 are used by the system and are not available for the user If they are turned ON OFF in a sequence program the functions of those signals in the Q68RD3 G cannot be guaranteed amp z A W a S 2T 60 Z E fe ae if a a 3 3 I O Signals for Communicating with Programmable Controller CPU 3 17 3 3 1 I O signal list 3 SPECIFICATIONS MELSEC Cel ries 3 3 2 I O signal details This section describes details of the Q68RD3 G I O signals 1 Module ready X0 a If the module is in the normal mode when the programmable co
168. he ag measurement range E 8 2 Lower lower limit value gt Lower upper limit value 59 3 Lower upper limit value gt Upper lower limit value 4 Upper lower limit value gt Upper upper limit value The Rate alarm warning detection period Un G126 to Un 700 Minor G133 is outside the range of 1 to 6000 times Re seb e Rale alarm warning GEtecion pariodi uni s Wk G126 to Un G133 within the range of 1 to 6000 times z O indicates the error channel number The setting values of the Scaling range upper lower limit A values Un G62 to Un G77 or the Scaling width upper Re set the Scaling range upper lower limit values Un 9 9101 Minor _ lower limit values Un G78 to Un G93 are set to Lower G62 to Un G77 or the Scaling width upper lower limit limit Upper limit values Un G78 to Un G93 O indicates the error channel number Lu EE POINT z 1 The latest error code detected by the Q68RD3 G is stored when two or more w 8 errors occur z 2 The error codes marked with 1 can be cleared by turning ON the error clear request YF 3 The error code 161 marked 2 can not be stored in the Error code Un G19 It is stored in the completion status area S 1 of the G P OGSTOR instruction e e 1 zZ Q O T a m l D O aa E 8 1 Error Code List 8 2 8 TROUBLESHOOTING MELSEC Kel ries 8 2 Troubleshooting 8 2 1 When RUN LED turns off Table 8 2 When RUN LED truns off Chec
169. he programmable controller CPU and Win automatically written to the Q68RD3 G when the programmable controller CPU changes to the RUN a 8 gt status 9 z o 1 Sets the automatically refreshed Q68RD3 G buffer memory for each channel Bo Conversion completion flag Setting range Offset gain setting CH1 CH8 5 CHO Measured temperature value Warning output flag Process alarm F ESN ENO code Warning Output flag Rate alarm l 8 sating Setting range Input type CH1 CH4 Disconnection detection flag Section 5 5 x z Setting range Input type CH5 CH8 CHO Scaling value a 5 2 The values stored in the Q68RD3 G buffer memory where auto refresh setting has been made are 8 59 automatically read from written to the device when the END instruction of the programmable controller CPU is executed PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 1 Utility Package Functions 5 1 D UTILITY PACKAGE GX Configurator TI Function Monitor test MELSEC TE eries Table 5 1 List of utility package GX Configurator Tl functions 2 2 Description Monitors and tests the buffer memory and I O signals of the Q68RD3 G Module ready Operating condition setting completion flag Operating condition setting request Offset gain setting mode status flag User range write request Channel change completion flag CHO Monitor test Conversion enable disable setting Averaging processing selection
170. ignal seessesseseeseseeseese 3 20 Down scale eocccccccccccccccccccocccccoccscoosooooos A 4 3 9 E EMC and Low Voltage Directives seseeseeeseeeeA 13 4 6 Error clear request erccccccccccccccccccccccccccccccoooes 3 93 Error COE eccecccccccccccccccccccccccccccccccccccccccccocs 3 34 Error Code List cccccccccccccccccccccccccccccccccccccoceccs 3 1 Error flag Coccccccccccccccccccccccccccoccccccoccocccocccoes 3 97 ERR LED sesessesesessesesocsesesossesossosososossosossss 4 4 External dimensions eesssccccccccccccccescccceees APPX 4 3 External wiring eoccccccccccccccccccccccccccccccccccocccccs 47 F Factory default offset gain values user range settings offset gain values user range settings resistance offset gain values SOOHOSHOS SOSH HSH OOH SH OOH OOOOH OOOH OOOOOOS 3 49 G GX Configurator T eoccccccccccccccccccccccccoocooooe 24 5 1 GX Developer cococoooooocooooooooooooooooooo0000000000000 DA G P OFFGAN cococoococoocoooocooooooooooooo000000 A PPX 2 G P OGLOAD ercccccccccccccccccccccccccccccceooss A PPX 4 G P OGSTOR eeeesceceeecccccecccoccccccooocoocoo APPX 8 H Handling Precautions 0000000000000000 0000000000000000000 4 1 H W INForMationscsesecccccccccccccccccccccccccccccccccccce 8 7 1 Initial setting cccccccocococococoocoooococococoococoooooo000 D 15 Installing and uninstalling e eseesesessesessesesceceseee 5 3 Intelligent function module parameters eeeeseeeeeees 5 9 Intelligent function module switch setting esesssesees
171. ilter 320 to 5000 ms z p Awo 1 Values can be set in units of 1ms however processing is performed in units of 320ms 25 z ER Do EIJPOINT EE l s oFp When a value out of the above setting range is written an error error code 200 amp Lie 300 310 or 320 occurs on the channel Then Error flag XF turns ON and conversion processing is performed with the setting before the error occurrence oc Ba ae E8 56 0 Zz 5 0 O De pA ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 31 3 4 3 CH Time Count Moving average Time constant setting Un G1 to Un G8 3 SPECIFICATIONS MELSEC Cel ries 3 4 4 Conversion completion flag Un G10 1 The bit of the corresponding channel in the Conversion completion flag turns ON changes to 1 when conversion of conversion enabled channels is completed When averaging processing is specified the flag turns ON changes to 1 after the first averaged value is stored into the CHO Measured temperature value Un G11 to Un G18 Conversion completion flag XE turns ON when conversion of all conversion enabled channels is completed 2 When Operating condition setting request Y9 is turned ON the bit returns to the default value of OFF 0 and it turns ON 1 after conversion is completed b15 b14 b13 b12 b11 b10 b9 b8 b7 b bd b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
172. inch away from the main circuit cables and AC control circuit lines Fully keep it away from high voltage cables and circuits which include high frequency waves such as an inverter s load circuit Not doing so will cause the module more susceptible to noises surges and inductions 3 The following wiring is required for the product to comply with the EMC and Low Voltage Directives AD75CK In a control panel Z AS Bo N Ll E Q68RD3 G External device connector Strip off the outer sheath Relay terminal E al block 20 to 30cm 7 87 to 11 81 inch a Use shielded cables for every external wiring and use the AD75CK cable clamp to ground to the panel AD75CK can ground four cables together when using cables with outer diameter of about 7mm 0 28 inch Use shielded cabled between the external device connector and the relay terminal block and ground it to the control panel The cable must be 3m or shorter b Before touching the relay terminal block always touch the grounded metal to discharge the electricity charged in the body 4 4 Wiring 4 6 4 4 1 Wiring precautions SYSTEM OVERVIEW CONFIGURATION SPECIFICATIONS A aw Za lt 0 g 5 ga Do fame WZ 2 le kan aw UTILITY PACKAGE ONLINE MODULE CHANGE Zz Q a W Q O Lu Ee n gt N GX CONFIGURATOR TI PROGRAMMING TROUBLESHOOTING PROCEDURES AND SETTINGS BEFORE SYSTEM OF
173. ing the online module change function is used Note that there are restrictions on the modules that can be replaced online and each module has its predetermined replacement procedure For details refer to the relevant chapter in this manual Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module Wiring Precautions CAUTION Individually ground the shielded cables of the programmable controller with a ground resistance of 1000 or less Failure to do so may result in electric shock or malfunction Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Wiring Precautions CAUTION Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact When disconnecting the cable from the module do
174. isconnection detection 3 The default value is set to Disable for all channels b15 b14 b13 b12 b11 b10 b9 b8 b7 b bd b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 0 Enable Data for b8 to b15 are fixed to 0 1 Disable Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 b1 bO 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 Channel 1 and 2 are enabled for conversion 4 To activate the setting turning ON OFF Operating condition setting request Y9 is required 3 4 Buffer Memory 3 4 2 Conversion enable disable setting Un GO 3 SPECIFICATIONS MELSEC TE eries 3 4 3 CHL Time Count Moving average Time constant setting Un G1 to Un G8 OVERVIEW 1 Time average count average moving average or time constant for primary delay filter is set for each channel that is specified for averaging processing 2 The default value is set to 0000H CONFIGURATION 3 To activate the setting turning ON OFF Operating condition setting request Y9 is required SYSTEM 25 4 The following table shows the settable range Table 3 10 Settable range Processing method Setting value 2 Z O lt Q w 3 w a oO Time average 1280 to 5000 ms Count average 4 to 500 times Moving average 2 to 60 times Primary delay f
175. k Item Corrective action 3 Check that the supply voltage of the power supply module is within Is power supplied the rated range Calculate the current consumption of the CPU I O intelligent Is the capacity of the power supply module sufficient function and other modules mounted on the base unit and make sure that the capacity of the power supply module is enough Reset the programmable controller CPU and check that the RUN k LED turns on If the RUN LED does not turn on the module may Has a watchdog timer error occurred i ee have failed Please consult your local Mitsubishi representative explaining a detailed description of the problem Are the modules mounted correctly on the base unit Check the module mounting status Is the module in the online module change enable Refer to CHAPTER 7 and take corrective action status 8 2 2 When RUN LED flashes Table 8 3 When RUN LED flashes Check Item Corrective action t Re set the intelligent function module switch 4 in GX Developer to Is the module in the offset gain setting mode the normal mode Refer to Section 4 5 8 2 3 When ERR LED flashes Table 8 4 When ERR LED flashes Check Item Corrective action Is the setting value of the intelligent function module Set 0 for the intelligent function module switch 5 in GX switch 5 other than 0 Developefor Refer to Section 4 5 8 2 4 When ERR LED turns on
176. l XD 3 2 Function List 3 11 3 2 3 Warning output function OVERVIEW CONFIGURATION SYSTEM 25 2 Z O lt Q w 3 w a oO PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 SPECIFICATIONS MELSEC TE cries c Settable temperature range and default value vary according to the RTD type to be used and measurement range Values are set in units of 0 1 C Table 3 7 Settable range and default value of process alarm Default value Settable temperature Process alarm Process alarm Process alarm Process alarm range RTD type Measurement lower upper limit lower lower limit upper upper limit upper lower limit Accuracy guarantee range value value value value range in units of 0 1 C in units of 0 1 C in units of 0 1 C in units of 0 1 C in units of 0 1 C 200 to 850 C 2000 8500 2000 to 8500 Pacis 20 to 120 C 200 1200 200 to 1200 0 to 200 C 0 2000 0 to 2000 180 to 600 C 1800 6000 1800 to 6000 JPt100 Old JIS 20 to 120 C 200 1200 200 to 1200 0 to 200 C 0 2000 0 to 2000 Ni100 60 to 180 C 600 1800 600 to 1800 d When time average or count average is specified process alarm processing is executed for each preset time or count When other temperature conversion system sampling processing moving average or primary delay filt
177. l setting and Auto refresh setting Make these settings using the utility package to simplify sequence programs Refer to CHAPTER 5 f Programming and debugging Create and check sequence programs 4 2 Procedures and Settings before System Operation M ELSEG seres 4 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MELSEC TE cance De i Table 4 2 Part name 4 3 Part Names This section describes each part name of the Q68RD3 G ai a Module fixing screw Module fixing bracket 1 ORRON Am 3 z 2 Pr ERR z ae Connector Connector 26 terminal O terminal BS number number A1 Ifo 04 B1 oo s oo oo n oo Zz oo 2 1 S oo m o0 O oo m 1 oo t 4 oo oo A20 ree og B20 3 O aeeR0s c S E wn gt no aw Za ae Oth oo Don faze WZ z O ram aw Number Name Description A E Indicates the operating status of the Q68RD3 G a On Normal operation z 1 RUN LED Flashing Offset gain setting mode 3 a Off 5V power supply interrupted watchdog timer error occurred or online module Z 6 change enabled E a Indicates the error status of the Q68RD3 G On Error occurred 2 ERR LED Flashing Switch setting error occurred The setting value of the intelligent function module switch 5 is other than 0 5 off Norm
178. lag Rate alarm 0 R eons 31H 49 Disconnection detection flag 0 R Section 3 4 14 32H 50 CH1 Scaling value 0 R g 33H 51 CH2 Scaling value 0 R 2 34H 52 CH3 Scaling value 0 R 35H 53 CH4 Scaling value 0 R A 36H 54 CH5 Scaling value 0 R ia au a 37H 55 CH6 Scaling value 0 R f g 38H 56 CH7 Scaling value 0 R z 3 39H 57 CH8 Scaling value 0 R Be fa 3AH 58 Scaling valid invalid setting OOFFH RW Section 3 4 16 g 7 2 3BH 59 to to System area o 3D 61 5 3EH 62 CH1 Scaling range lower limit value 0 RIwW 2 a 3FH 63 CH1 Scaling range upper limit value 0 RIW 2 ne 40H 64 CH2 Scaling range lower limit value 0 R W 8 41H 65 CH2 Scaling range upper limit value 0 RIW 2 58 42H 66 CH3 Scaling range lower limit value 0 RIwW 2 43H 67 CH3 Scaling range upper limit value 0 Riw 2 44H 68 CH4 Scaling range lower limit value 0 RIW 2 45H 69 CH4 Scaling range upper limit value 0 RIW 2 z 46H 70 CH5 Scaling range lower limit value 0 RIW 2 i Z Section 3 4 17 g 47H 71 CH5 Scaling range upper limit value 0 Riw 2 Q 48H 72 CH6 Scaling range lower limit value 0 RIw 2 49H 73 CH6 Scaling range upper limit value 0 RIW 2 4AH 74 CH7 Scaling range lower limit value 0 RIW 2 4BH 75 CH7 Scaling range upper limit value 0 RIW 2 2 4CH 76 CH8 Scaling range lower limit value 0 RIw 2 8 ir 4DH 77 CH8 Scaling range upper limit value 0 RIW 2 z Z 4EH 78 CH1 Scaling width lower limit value 0 RIW 2 66 4FH 79 CH1 Scaling width upper limit value 0 RIW 2 50H 80 CH2 Scaling width
179. larm upper lower limit value 8500 RIW 2 65H 101 CH2 Process alarm upper upper limit value 8500 RIW 2 66H 102 CH3 Process alarm lower lower limit value 2000 RIW 2 67H 103 CH3 Process alarm lower upper limit value 2000 Riw2 68H 104 CH3 Process alarm upper lower limit value 8500 RIW 2 69H 105 CH3 Process alarm upper upper limit value 8500 RIW2 6AH 106 CH4 Process alarm lower lower limit value 2000 RIW 2 6BH 107 CH4 Process alarm lower upper limit value 2000 R W 2 6CH 108 CH4 Process alarm upper lower limit value 8500 R W 2 6DH 109 CH4 Process alarm upper upper limit value 8500 RIW 2 Sadna 6EH 110 CH5 Process alarm lower lower limit value 2000 R W 2 6FH 111 CH5 Process alarm lower upper limit value 2000 RIw2 70H 112 CH5 Process alarm upper lower limit value 8500 R W 2 71H 113 CH5 Process alarm upper upper limit value 8500 RIW2 72H 114 CH6 Process alarm lower lower limit value 2000 RIW 2 73H 115 CH6 Process alarm lower upper limit value 2000 R W 2 74H 116 CH6 Process alarm upper lower limit value 8500 R W 2 75H 117 CH6 Process alarm upper upper limit value 8500 R W 2 76H 118 CH7 Process alarm lower lower limit value 2000 RIW 2 77H 119 CH7 Process alarm lower upper limit value 2000 R IW 2 78H 120 CH7 Process alarm upper lower limit value 8500 R W 2 79H 121 CH7 Process alarm upper upper limit value 8500 RIwW2 TAH 122 CH8 Process alarm lower lower limit value 2000 RIW 2 7BH 123 CH8
180. le 6 26 6 3 Using Programs on Remote I O Network 6 3 3 Program example when utility package is not used ONLINE MODULE CHANGE TROUBLESHOOTING 6 27 PROGRAMMING MELSEC TE cries 2 Un G24 Averaging processing selection CH1 CH4 Refer to Section 3 4 9 olla 2 oln CH4 CH3 CH2 CH1 Lo OH Sampling processing 2H Count average 4u Primary delay filter 3 Un G46 Warning output enable disable setting Refer to Section 3 4 12 F B F D 67 b6 b5 b4 b3 b2 b1 bO E b7 b6 b5 b4 b3 b2 b1 bo 111111111111 1011 11 4 4 4 4 1 4 fo 1 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 C Pi k J Rate alarm setting Process alarm setting CH3 0 Enable CH2 0 Enable CH1 CH2 CH4 to CH8 1 Disable CH1 CH3 to CH8 1 Disable 4 D1024 and D1046 are used for writing the initial setting data D2024 and D2046 are used for reading the initial setting data 3 GX Developer operation Network parameter setting e Network type MNET H Remote master e Starting I O No 0000H e Network No 1 e Total stations 1 Mode Online e Network range assignment e Refresh parameters as Transient transmission error history status iea Overwrite C Hold Assignment metho
181. lue field of Offset gain setting mode status flag shifts from Offset gain setting mode to Normal mode 3 Finish writing Select OFF for User range write request and click _ Executetest_ POINT While the set data of the steps a 1 to a 2 above are written to the module do not perform the operations below If they are performed the data inside a flash memory will have a problem and the Q68RD3 G may not operate normally e Powering off the programmable controller CPU e Resetting the programmable controller CPU b Corrective action at error occurrence Confirm that the ERR LED of the Q68RD3 G is off If the ERR LED turns on click the Close button check the error code on the monitor screen and then perform offset gain setting again 5 6 Monitor Test 5 23 5 6 2 Offset gain setting operation SYSTEM PROCEDURES AND SETTINGS BEFORE SPECIFICATIONS CONFIGURATION OVERVIEW SYSTEM OPERATION 0 Lu 0 g pa 2 a gt ONLINE MODULE CHANGE F oe O F 9 Le Zz fo la x lt Q PROGRAMMING TROUBLESHOOTING D UTILITY PACKAGE GX Configurator T M ELSEG Q series 7 Switch to the normal mode Set Normal mode in the Setting value field of Mode switching setting and click the Executetest_ button to execute data writing Upon completion of writing data the display in the Current value field of Mode switching setting changes to Normal mode 5 24 5 6 Moni
182. lue to be stored in the Measured temperature value can be selected from Up scale Down scale or Given value Refer to Section 3 2 2 When connection is restored updating of the measured temperature value will be restarted 3 For wiring of RTD refer to Section 4 4 4 For troubleshooting of disconnection detection refer to Section 8 2 7 2 x 3 40 3 4 Buffer Memory 3 4 14 Disconnection detection flag Un G49 3 SPECIFICATIONS MELSEC TE cries 3 4 15 CHO Scaling value Un G50 to Un G57 1 Measured temperature values within the scaling range set in the CHO a Scaling range upper lower limit values Un G62 to Un G77 are scaled to E the scaling width set in the CHO Scaling width upper lower limit values Un G78 to Un G93 and the result is stored 2 The following is how to calculate the scaling value 0 Scaling value 5 O scaling width upper limit value scaling width lower limit value x DE 25 measured temperature value scaling range lower limit value scaling width lower limit value scaling range upper limit value scaling range lower limit value Example To scale a temperature to percent When the CH1 measured temperature value of 360 C measured temperature value 3600 is scaled at the following settings 2 Z O lt Q w 3 w a oO Scaling range 100 to 500 C lower limit value 1000 upper limit value 5000
183. mperature conversion system sampling processing time average processing Z 2 i 0 count average processing moving average or primary delay filter can be selected for Q A each channel 7 Error compensation by offset gain value setting Error compensation is available by setting offset gain values for each channel z Q Offset gain values can be selected from user range setting and factory default setting Sa z9 Ja Pa at 00 0 Z E e O ae i a A 1 1 Features 1 2 1 OVERVIEW MELSEC A ni 8 Warning output function a Process alarm warning output A warning can be output when the measured temperature value exceeds the input range set by user Upper limit value and lower limit value can be set for each channel and a setting to have a difference hysteresis between warning output and warning clear is also available b Rate alarm warning output A warning can be output when the measured temperature value exceeds the rate of temperature change set by user 9 Online module change The module can be changed without stopping the system Furthermore the following operations can be processed by using sequence programs Transferring the offset gain set values to the replacement Q68RD3 G e Transferring the offset and gain set values to another Q68RD3 G mounted on the other slot 10 Easy settings using GX Configurator Tl Using GX Configurator Tl which is sold separately sequence programs can be reduced
184. n Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The following screen appears MELSOFT series GX Developer W Online module change completed T 28 7 3 Procedures of Online Module Change 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE 7 3 6 When user range setting is MELSEC TE eries used and initial setting has been made with sequence program Separate system is not available 1 Disabling conversion a Set the Conversion enable disable setting Un GO to Disable for all channels and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion completion flag Un G10 turn OFF Operating Device test Bit device Device FORCE ON FORCE OFF Toggle force Word device buffer memory condition setting request Y9 Close Hide history C Device Buffer memory Module start 1 0 0000 x Hex Address fo HEX gt Setting value FF Hex fie bit integer Program Label reference program E Execution history Device Setting condition Y9 Force ON Module start 0 Address 0 H FF ya Force OFF au
185. n G11 to Un G18 to check if gt the conversion is processed normally z g Since the new module is in a default state initial setting must be performed by a sequence program after the restart of control Before performing initial setting check that the contents of an initial setting program are correct g zo 1 When a module is used in normal system configuration be Create a sequence program so that initial setting is performed on the rising _ edge of Module ready X9 of the Q68RD3 G When control is restarted Module ready X0 turns ON and initial setting is performed If the sequence program performs initial setting only for one scan 2 after RUN initial setting will not be performed o 2 When a module is used on remote I O network 5 Insert a user device that will perform initial setting at any timing Initial setting request signal into a sequence program After the restart of control turn ON Initial setting request signal to perform initial setting If the sequence program performs initial setting only for one scan after a data link start of the remote I O zE network initial setting will not be performed ap SLS 5 Restarting control SkY a Display the Online module change screen again from the screen displayed by selecting Diagnosis Online module change in GX Developer and click the F l button to restart control Module ready X0 turns on os 53 Online module change ii Operation Target module 2 Ex Mod
186. n G133 CHO Rate alarm upper lower limit values Un G134 to Un G149 e Conversion setting for disconnection detection Un G164 Un G165 CHO Conversion setting value for disconnection detection Un G166 to Un G173 b When this signal is OFF conversion processing is not performed 3 18 3 3 I O Signals for Communicating with Programmable Controller CPU 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC TE cries c In the following case this signal turns OFF e Operating condition setting request Y9 is ON foe gt Executed in Q68RD3 G Executed in sequence program f gt Module ready X0 _ I Operating condition o setting completion flag X9 mn Operating condition setting E 2 request Y9 5 Conversion enable disable C i j we n NO T ae Conversion enabled i b z nO A 25 Conversion completion flag XE 3 Offset gain setting mode status flag XA a In offset gain setting mode 2 Z O lt Q w 3 w a Oo 1 This signal is used as an interlock condition to turn ON OFF User range write request YA when values adjusted by offset gain setting are written 2 For offset gain setting refer to Section 4 6 Pans 255 tq m i eae Executed in Q68RD3 G Cae gt Executed in sequence program nz a OFF ete Module ready X0 anu
187. n be performed on multiple channels at the same time However set the offset gain channels separately If the offset gain channels are set at the same time an error error code 500 occurs 6 It takes approximately 7 seconds before Channel change completion flag XB turns ON after turning ON Channel change request YB During this period input to channels targeted for offset gain setting must be constant In addition if disconnection state is detected during this period Channel change completion flag XB turns ON earlier and an error error code 510 occurs at the same time If this occurs perform offset gain setting again after connection is restored If an error error code 510 described at 6 occurs while performing offset gain setting simultaneously on multiple channels values are not set only for the disconnected channel but also normally connected channels Therefore perform offset gain setting again for all adjusting target channels after connection is restored Module ready X0 turns from OFF to ON when the offset gain setting mode is switched to the normal mode by the dedicated instruction G P OFFGAN or the setting in the Mode switching setting Un G158 and Un G159 Note that initial setting processing will be executed if there is a sequence program that performs initial settings when Module ready X0 turns ON SPECIFICATIONS A z ue E 1O nk uy WI Lu oOo 28s WZ fh Seb ew gt Ca UTILITY PACKAG
188. n by auto refresh W4 Device that Error code is written by auto refresh W5 Device that Warning output flag Process alarm is written by auto refresh W6 Device that Warning output flag Rate alarm is written by auto refresh W7 Device that Disconnection detection flag is written by auto refresh D11 CH1 Measured temperature value D12 CH2 Measured temperature value D13 CH3 Measured temperature value X20 Device that user turns ON to start reading measured temperature values Device that user turns ON to reset a X21 QX10 X20 to X2F disconnection detection state Device that user turns ON to reset an X22 error Y30 to Y3B Error code display BCD 3 digits QY10 Y30 to Y3F X100 Module ready X10C Disconnection detection signal Q68RD3 G X Y100 to X Y10F X10F Error flag Y10F Error clear request 6 21 6 3 Using Programs on Remote I O Network 6 3 2 Program example when utility package is used 6 PROGRAMMING 2 GX Developer operation Network parameter setting e Network type MNET H Remote master e Starting I O No OOOOH Network No 1 Total stations 1 Mode Online Network range assignment M station gt A station M station lt A station 5 StationNo Ni y x x i Points Start End Points Start End Points Start End Points Start End 1 256 0100 DIFF 0000 OOFF 256 0100 O1FF 256 000
189. n general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion auth
190. n period is below 7 Rate alarm warning detection period ze Setting value of the Rate alarm warning detection period x Conversion 28 period 320ms 25 Example 1 When setting the rate alarm warning detection period to 150 times with sampling processing Rate alarm warning detection period 150 times x 320ms 48000ms 48s Example 2 When setting the rate alarm warning detection period to 150 times with averaging processing count average 10 times Rate alarm warning detection period 150 times x 10 times x 320ms 480000ms 7 Z O lt Q w 3 w a oO 480s awd 255 e Rate alarm is effective to monitor a change of measured temperature values a i oi within a limited range age SEE 1 Setting example of the rate alarm upper lower limit values for monitoring that a ene measured temperature value increases within the specified range Change of measured g temperature fo z value C A Rate alarm upper limit value oS Q 20 0 C H g E8 x a 58 10 0 C x Rate alarm lower limit value 0 0 Zz 5 0 O De pA gt gt Time ml a S ac PA ae ox O Z E O O E N ml a A 3 2 Function List 3 15 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC IA cries 2 Setting example of the rate alarm upper lower limit values for monitoring that a measured temperature value decreases within the specified range Change of measured
191. n temperature setting value Un o i setting value lt 0 ing valua e G28 to Un G43 for the error channel O indicates the error channel number Re set the values for the Offset gain setting mode P The offset gain channels were set at the same time during x bie gal ing 2 500 Minor Offset specification Un G26 and the Offset gain e the offset gain setting or both were set to 0 p e setting mode Gain specification Un G27 g When Channel change request YB is turned ON the 9 Q setting status is either of the following Oo eCheck the measurement range and re set the Offset The offset temperature setting value or gain temperature i 2 gain temperature setting values Un G28 to Un G43 7 setting value of the specified channel is set outside the a 510 Minor within the range peeve tit ce Check the wiring status or specify the conversion Sge wiri u i version ZYE eThe disconnected or conversion disabled channel is E pa lt O z o enabled channel Ow m specified fe O indicates the error channel number T g a The Process alarm upper lower limit values Un G94 to 9 E ann Un G125 are set contradictorily O indicates the error channel number A indicates the following status z Fa O SAn Minor eee Nalbeis tower than the Re set the Process alarm upper lower limit values Un i ie oe G94 to Un G125 oS 1 The upper upper limit value is higher than t
192. n the Setting value field of Operating condition setting request and click the _ Feecutetest_ button Request will be set in the Current value field c Set OFF in the Setting value field of Operating condition setting request and click the _ Execute test_ button OFF will be set in the Current value field 4 Adjusting offset gain values a Adjusting offset values 1 Selecting Offset setting Select Offset setting in the Setting value field of CHO Offset setting channel setting and click the _ Executetest_ button Setting an offset value Enter a desired value in the Setting value field of CHO Offset temperature setting value and click the _ Executetest_ button Determining the offset value Select Request in the Setting value field of CHO Channel change request and click the __ Executetest_ button Confirm that CHO Channel change completion flag has changed to Completed and then select OFF in the Setting value field of CHO Channel change request and click the _ Executetest_ button Select Invalid in the Setting value field of CHO Offset setting channel setting and click the _ Frecutetest_ button oO lt b Adjusting gain values 1 Selecting Gain setting Set Gain setting in the Setting value field of CHO Gain setting channel setting and click the _ xecutetest_ button 5 22 5 6 Monitor Test 5 6 2 Offset gain setting operation D UTILITY PACKAGE GX Configurator TI
193. nd ends the operation Cancel Cancels the setting data and ends the operation POINT Auto refresh setting data are stored in intelligent function module parameters After being written to the CPU module the auto refresh setting data are made effective by operating either 1 or 2 1 Change the RUN STOP switch of the CPU module STOP gt RUN STOP RUN 2 After setting the RUN STOP switch to RUN power the programmable controller OFF ON or reset the CPU module The auto refresh settings cannot be changed from sequence programs However processing equivalent to auto refresh setting can be added using the FROM TO instructions in the sequence program 5 18 5 5 Auto Refresh Setting D UTILITY PACKAGE GX Configurator Tl M als 26 fel eries z 5 6 1 Monitor test screen 2 Purpose Activates screens for monitoring testing buffer memory and I O signals performing offset gain setting refer to Section 5 6 2 and saving restoring user range refer to Zz Section 5 6 3 g z0 Procedure 7 z nO On the Select monitor test module screen Start I O No Module type gt Module model name _Moritor Test 1 Enter the start I O No in he
194. ne module change 4 wi 3 Table 7 1 Online module change operation CPU operation O Executable x Not executable FROM TO i lt Intelligent function module g A Dedicated Initial 7 User operation i instructions Monitor operation instruction setting 4 test 5 parameter To wir l NE 1 Disabling conversion i D 2 Turn OFF all Y signals that have been turned ON by a l Module operates normally Oo O O O x O sequence program l S l 2 Removing aimodule l Module stops operation Start an online module change l RUN LED is off 2 operation using GX Developer Conversion is disabled Q z 7 ERRA e Click the Execution button on L the screen to enable a module l O change I m 3 wn x x x x x x l Remove the target module i 3 Mounting a new module l Mount a new module l as p l y Zee X Y refresh resumes and lt Q o l module starts operation id m ui l RUN LED is on 5090 After mounting the module l Module operates with GOS click the Execution button on default settings O E E the screen of GX Developer l X0 remains OFF Qe O x x x O x l If initial setting parameters have ann been set module operates l according to them at this point l Operation check before start of control I oc od i 5 4 Checking operation fo z Click the Cancel button to S 5 leave the online module l 2 o IE change mode l T I l Eg al Conduct an operation test on l 25 the new module using Device I a test of GX De
195. nfigurator Tl Separate system is available 1 Disabling conversion a Set the Conversion enable disable setting Un GO to Disable for all channels and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion completion flag Un G10 turn OFF Operating condition setting request Y9 Device test Bit device Device Close fe E Hide hist FORCE ON FORCE OFF Toggle force _Hide ist Word device buffer memory C Device E Buffer memo Module start1 0 0000 Hex Address 0 w HEX Setting value FF JHEX gt 16 bit integer z Set Program Label reference program p Execution history Device Setting condition Force ON E Module start 0 Address 0 H FF Y3 Force OFF Clear 2 Removing a module a On the screen displayed by selecting Diagnosis Online module change in GX Developer select the Online module change mode and double click the module to be changed online to display the Online module change screen System Monitor Installed status Base Base Module MasterPLC gt Main base 1 Q25PHCPU Parameter status 120 Address System monitor Online module change None None None 16pt 16pt 16pt Status re E Module system error B Module error
196. nnel Offset gain setting Measurement range a0 a Factory default setti acto etault settin Ww 200 c to 850 C z i 28 CH3 58 CH4 7 to Not used ax So CH8 ez PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 3 Using Programs on Remote I O Network 6 18 6 PROGRAMMING 6 19 MELSEC TE eries 3 Programming conditions a Use the following temperature conversion system for each channel e CH1 Sampling processing e CH2 Count average 5 times e CH3 Primary delay filter Time constant 960ms b Use the following function at each channel e CH2 Warning output function Process alarm lower lower limit value 2000 200 C Process alarm lower upper limit value 2050 205 C Process alarm upper lower limit value 2950 295 C Process alarm upper upper limit value 3000 300 C e CH3 Warning output function Rate alarm warning detection period 3 times 960ms Rate alarm lower limit value 50 5 0 C Rate alarm upper limit value 50 5 0 C c Use the following setting for the Conversion setting for disconnection detection of CH1 to CH3 e CH1 to CH3 Down scale 252 5 C Default setting d When a write error occurs the corresponding error code is output to an output module in BCD value 6 3 Using Programs on Remote I O Network 6 PROGRAMMING eG Q series 6 3 1 Before creating a program This section describ
197. not appropriate the user range setting values cannot be saved restored Before restarting control to the module perform offset gain setting using Device test of GX Developer following the flowchart in Section 4 6 Switch the mode using the setting of the Mode switching setting Un G158 and Un G159 and turning Operating condition setting request Y9 from OFF to ON Note that if module control is restarted without setting the offset gain setting values the module will operate with the default values 2 Removing a module a On the screen displayed by selecting Diagnosis Online module change in GX Developer select the Online module change mode and double click the module to be changed online to display the Online module change screen System Monitor Installed status 1 2 Base Base Module MasterPLC gt G junti unti 16pt ing ng Q25PHCPU Unmo Unmo Unmo unti ng Parameter status Ep iO Address 0 10 20 0 EBEE O E 4 None None 16pt 16pt 1 2 3 Powe None None rsu Q25PHCPU gent pply 16pt 16pt Status Oo Module system error 4 Module error im Module change Module warning 7 3 Procedures of Online Module Change 7 3 6 When user range setting is used and initial setting has been made with sequence program Separate Main base Mode System monitor Online
198. ntroller is powered ON or the reset operation of the CPU module is performed this signal turns ON to start conversion processing as soon as the module is ready b When this signal is OFF in the normal mode conversion processing is not performed If the module is in the offset gain setting mode conversion processing is performed even if this signal is OFF c In any of the following cases this signal turns OFF e The module is in the offset gain setting mode A watchdog timer error occurs in the Q68RD3 G 1 1 A watchdog timer error occurs when program operation does not complete within the intended time due to errors such as a hardware failure of the Q68RD3 G The RUN LED of the Q68RD3 G turns off when a watchdog timer error occurs 2 Operation condition setting completion flag X9 a When the following settings are changed this signal is used as an interlock condition to turn ON OFF Operation condition setting request Y9 e Conversion enable disable setting Un GO CHO Time Count Moving average Time constant setting Un G1 to Un G8 e Averaging processing selection Un G24 Un G25 e Warning output enable disable setting Un G46 e Scaling valid invalid setting Un G58 CHO Scaling range upper lower limit values Un G62 to Un G77 CHO Scaling width upper lower limit values Un G78 to Un G93 CHO Process alarm upper lower limit values Un G94 to Un G125 CHO Rate alarm warning detection period Un 126 to U
199. nufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsu
200. o activate the setting turning ON OFF Operating condition setting request Y9 is required 5 For details on process alarm refer to Section 3 2 3 x POINT 1 If any of the following values are set an error error code 6AL occurs Then Error flag XF turns ON and the module operates with the setting before the error occurrence A value out of the above settable range e A value that does not satisfy the following condition Process alarm lower lower limit value lt lower upper limit value lt upper lower limit value lt upper upper limit value 2 When Disable is set in the Warning output enable disable setting Un G46 the settings of CHO Process alarm upper lower limit values Un G94 to Un G125 take no effect 3 44 3 4 Buffer Memory 3 4 19 CHI Process alarm upper lower limit values Un G94 to Un G125 3 SPECIFICATIONS 3 4 20 M aS eG Q series CHL Rate alarm warning detection period Un G126 to Un G133 3 4 21 1 The number of conversion periods to check a change in measured temperature values is set for each channel 2 Settable range is 1 to 6000 times 3 The default value is set to 0 4 To activate the setting turning ON OFF Operating condition setting request Y9 is required 5 For details on rate alarm refer to Section 3 2 3 E POINT 1 When a value out of the above setting range is set an error error code 700 occurs on the corres
201. oc is A 3 xo U0 G47 G49 1 pa A ne Processing when CH2 Q process alarm has occurred Y U0 G47 3 w al a S Wo zZ ac ZI OO O Z E O O T o w al m gt O rg 6 2 Using Programs in Normal System Configuration 6 16 6 2 3 Program example when utility package is not used 6 PROGRAMMING Processing when CH3 rate alarm is used UO G48 4 U0O G4I9 2 xO Processing when CH3 U0 G48 5 t Outputting error code in BCD x12 XOF AF rate alarm has occurred ttt Uo Bco 619 K3 20 iz ser YOR YOF xOC XOF K a YOF END 6 17 6 2 Using Programs in Normal System Configuration 6 2 3 Program example when utility package is not used MELSEC TE eries J Resets Error flag XF 6 PROGRAMMING M ELS 26 EAseries 6 3 Using Programs on Remote I O Network This section describes program examples based on the following system configuration a and conditions i 1 System configuration Remote master station Station No 0 Remote I O station Station No 1 QJ71LP21 25 X Y0 to X Y1F g QX10 X20 to X2F ae QY10 Y30 to Y3F og 7 nO n O 5 Q68RD3 G X Y100 to X Y10F amp QJ72LP25 25 Network No 1 7A awo 255 2 Setting conditions for the intelligent function module switch setting a i oi 300 ako Table 6 6 Setting conditions for the intelligent function module switch setting 9 fa wn RTD a8 Cha
202. odule 6 11 6 2 Using Programs in Normal System Configuration 6 2 2 Program example when utility package is used 6 PROGRAMMING M eLS 2G EAseries 3 Program example z w Reading measured temperature walues Z x10 xo D0 0 D7 0 5 i K 4 F744 rv Sot pit J DO 1 7 1 Reads measured tt Mov D2 D12 T temperature values of CH1 to CH3 DO 2 DT 2 r MOV D3 D13 7 O Processing at CH1 disconnection detection xo D7 0 p Z it Processing at CH1 5 disconnection detection a o X11 xoc D Z t j Fen yor 1 Resets Disconnection 2 2 L detection signal XC Processing when CH2 process alarm is used xo D5 2 D7 1 7 T 4E Processing when CH2 process alarm has occurred DS 3 D If Z O Processing when CH3 rate alarm is used lt xo D6 4 7 2 p o T ny 414 Processing when CH3 m My rate alarm has occurred 2 a D6 5 o outputting error code in BCD X12 XOF JA r Jt scp D4 K3 20 T au E Zee lt Q K ser TOF Resets Error flag XF id Fa fal 3n0 YOr xoc XOF F 9 th tir or See O E no ew gt ann enD F F pA we Ze 53 lt i we eS 50 Ex 59 ez PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 2 Using Programs in Normal System Configuration 6 12 6 2 2 Program example when utility package is used 6 PROGRAMMING MELSEC Aries 6 2 3 Program example when utility package is not used 1
203. on G OFFGAN XOA Processing of offset gain setting Switching to normal mode MLO Paoi Sent Stores 0 Switching to i prove 0 a I normal mode To orrcan vo D1 Dedicated instruction G OFFGAN SOA AF Processing in normal mode r LEND Appendix 1 Dedicated Instructions AP PX 3 Appendix 1 2 G P OFFGAN APPENDICES INDEX APPENDICES MELSEC Aries Appendix 1 3 G P OGLOAD This instruction reads the User range settings offset gain values of the Q68RD3 G to the CPU module Table APPX 5 List of available devices NEUE We CA Internal device Link direct Intelligent Setting z Constant TE ree user File device JO O function Index register ata Wora 9S Bie wora Se device UO GO O Instruction Execution symbol condition Command G OGLOAD G OGLOAD Un S D Command GP OGLOAD GP OGLOAD Un S D Table APPX 6 List of setting data Setting data Description Setting range Data type Un Start I O number of the module 0 to FEH 16 bit binary Within the range of the S Start number of the device that stores control data Device name specified device Device that turns ON for one scan upon completion of or f Within the range of the D dedicated instruction processing i Bit specified device D 1 also turns ON at the time of error completion
204. on 7 3 2 User range setting GX Configurator TI Available Section 7 3 3 User range setting GX Configurator TI Not available Section 7 3 4 User range setting Sequence program Available Section 7 3 5 User range setting Sequence program Not available Section 7 3 6 7 3 1 When factory default is used and initial setting has been made with GX Configurator T 1 Disabling conversion a Set the Conversion enable disable setting Un GO to Disable for all channels and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion completion flag Un G10 turn OFF Operating condition setting request Y9 Device test Bit device Device Close lt Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device Buffermemory Module start1 0 0000 Hex Address 0 vj HEX v Setting value FF HEX 16 bit integer Program Label reference program Execution history Device Setting condition Y9 orce ON Module start 0 Address 0 H FF Y9 Force OFF 7 3 Procedures of Online Module Change 7 3 1 When factory default is used and initial setting has been made with GX Configurator TI ONLINE MODULE CHANGE MELSEC TE eries 2 Removing a module a On the screen displayed by selecting Diagnosis Online module change in GX Developer select the Online module change mode and double click
205. onfer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2008 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for choosing the Mitsubishi MELSEC Q Series General Purpose Programmable Controllers Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series programmable controller you have purchased so as to ensure correct use CONTENTS SAFETY PRECAUTIONS sccccocooco00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 A 1 CONDITIONS OF USE FOR THE PRODUCT eccccooo000000000000000000000000000000000000000000000000000000000000000000 A 7 REVISIONS eeeeesosoecosoccecocococcososoccosoccocooosoocososoocososocoososoccosososoosososcosososoososoosososoosososoosososooe 8 INTRODUCTION eesesescecososoocosocoocosoccocococcocosoccocosoccocococcosocoecosocoecosocoecosocoecosocoesesosoesososoesooe A Q CONTENTS e eeeececeseccececocoecococoececocoececocoececoccececocoececoccececcecesosoecesosoccesosoeoesosoeoososoeoososoeoososo Q COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES eesceseecececocoesecocoececocceoesoeoeoosoeooooos A 13 GENERIC TERMS ABBREVIATIONS AND TERMS eseeseeceeceecceccecceececccecceccoccecceccecseecsceccescescessess A 14 PACKING LIS T
206. onnection detection 0 Riw 2 AEH 174 to to System area 2 BDH 189 8 k w BEH 190 CH1 Factory default offset value 0 RW 29 a BFH 191 CH1 Factory default gain value 0 Rw ros COH 192 CH1 User range settings offset value 0 R W Section 3 4 25 C1H 193 CH1 User range settings gain value 0 R W C2H 194 CH1 User range settings resistance offset value L 0 Riw 2 a r fe C3H 195 CH1 User range settings resistance offset value H Q N W a a 3 4 Buffer Memory 3 27 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC IA series Table 3 9 Buffer memory assignment 5 6 Address Description Default value Read Write Rererence section C4H 196 CH1 User range settings resistance gain value LY o RW C5H 197 CH1 User range settings resistance gain value H C6H 198 CH2 Factory default offset value 0 R W C7H 199 CH2 Factory default gain value 0 R W C8H 200 CH2 User range settings offset value 0 R W C9H 201 CH2 User range settings gain value 0 RW CAH 202 CH2 User range settings resistance offset value L 0 iw CBH 203 CH2 User range settings resistance offset value H CCH 204 CH2 User range settings resistance gain value L RW CDH 205 CH2 User range settings resistance gain value H CEH 20
207. orize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Revision Apr 2008 SH NA 080722ENG A First edition May 2008 SH NA 080722ENG B SAFETY PRECAUTIONS GENERIC TERMS ABBREVIATIONS AND TERMS Section 2 1 3 1 4 1 5 2 1 5 3 1 5 3 3 7 1 Sep 2011 SH NA 080722ENG C SAFETY PRECAUTIONS COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 6 2 3 WARRANTY CONDTIONS OF USE FOR THE PRODUCT Feb 2012 SH NA 080722ENG D SAFETY PRECAUTIONS COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES GENERIC TERMS ABBREVIATIONS AND TERMS Chapter 1 Section 1 1 2 1 to 2 3 3 1 3 2 3 2 1 to 3 2 3 3 3 1 3 3 2 3 4 1 3 4 4 3 4 5 3 4 10 3 4 11 4 1 4 3 4 4 1 4 4 2 4 5 4 6 5 2 1 5 2 2 5 3 1 5 4 5 5 5 6 1 5 6 2 6 2 1 6 2 2 7 1 7 3 1 to 7 3 6 7 4 7 5 8 1 Appendix 1 2 to 1 4 Appendix 2 Appendix 1 Japanese Manual Version SH 080721 D This manual confers no industrial property rights or any rights of any other kind nor does it c
208. ormat 2 a O End setup Saves the setting data and ends the operation w 8 Cancel Cancels the setting data and ends the operation 23 Z o Q i aay 3 Ps 5 4 Initial Setting 5 15 D UTILITY PACKAGE GX Configurator TI M ELSEG Q series POINT Initial setting data are stored in intelligent function module parameters After being written to the CPU module the initial setting data are made effective by operating either 1 or 2 1 Change the RUN STOP switch of the CPU module STOP gt RUN gt STOP RUN 2 After setting the RUN STOP switch to RUN power the programmable controller OFF gt ON or reset the CPU module When using a sequence program to write initial setting data the data will be written when the CPU module is switched from STOP to RUN Create a program so that initial setting is re executed in the sequence program 5 16 5 4 Initial Setting D UTILITY PACKAGE GX Configurator T M als 26 fel ceries 5 5 Auto Refresh Setting Purpose 4 ao Sets the automatically refreshed Q68RD3 G buffer memory for each channel w O Procedure Start I O No Module type Module model name __Autoretresh 1 Enter the start I O No in hexadecimal Pa z D Setting screen Hig no 58 Auto refresh setting Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G no ide Module side O Se
209. ose 8 4 8 2 7 When Disconnection detection signal XC turns ON eseeeeeeeeeseseeeeecescocececceooosocecoeooosoee 8 4 8 2 8 When measured temperature value cannot be read seseeeseeseseeesseseseeccocossoesooccossssoesosee8 4 8 2 9 When measured temperature value is abnormals seseeessseeessesecesesoccoscccooscocscsococssssossoeee 8 _ 5 8 2 10 Checking Q68RD3 G status using system monitor of GX Developer e eeeeeeseesessessessoseoooooeo 3 G APPENDICES APPX 1 to APPX 14 Appendix 1 Dedicated Instructions coooocoooooooooooooooooooooooooooo00000000000000000000000000000000000000000000 PPX 1 Appendix 1 1 List of Dedicated Instructions and Available DeviCces eseeeeeeeeeseeeeceseeseesoosoo00 APPX 1 A 11 Appendix 1 2 G P OFFGAN eseeeeeeeeeeeesessecsesesesecesesesececeoeococococososososssesssesesesesesesesee APPX 2 Appendix 1 3 G P OGLOAD sseeeeeeeeeeeeecesssscseseseceseseceseseceococococososososssssesssssesesesesesee APPX 4 Appendix 1 4 G P OGSTOR sseeeeseseseesssscscecsesesecececesecececeococococcsosososssesesesssesesesesesee APPX 8 Appendix2 External Dimensions seeeseseseseessssseeseececesescoccososssccecoeossssecccesessssscoesesssssse APPX 13 INDEX INDEX 1 to INDEX 2 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measur
210. p g CH2 Count average CH3 Primary delay filter Enable is set for the Un G46 followi i tput DE Warning output enable disable setting FBFDH PA RE D1046 D2046 34 CH2 Process alarm CH3 Rate alarm Un G47 D2047 Warning output flag Process alarm Warning output status is Un G48 D2048 Warning output flag Rate alarm stored Disconnection state of a Un G49 D2049 Disconnection detection flag channel is stored Un G98 D1098 CH2 Process alarm lower lower limit value 2000 Un G99 D1099 CH2 Process alarm lower upper limit value 2050 Values required to use CH2 Un G100 D1100 CH2 Process alarm upper lower limit value 2950 process alarm are set Un G101 D1101 CH2 Process alarm upper upper limit value 3000 Un G128 D1128 CH3 Rate alarm warning detection period 3 Values required to use CH3 Un G138 D1138 CH3 Rate alarm upper limit value 50 rate alarm are set Un G139 D1139 CH3 Rate alarm lower limit value 50 1 Un GO Conversion enable disable setting Refer to Section 3 4 2 O IF 8 Pa ot N N N a k N CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI ez PROGRAMMING a b7 b6 b5 b4 b3 b2 b1 bO 1 fal 4 4 fal Lol fo fo CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH k gt J CH4 to CH8 1 Disable CH1 to CH3 0 Enab
211. pling 0 Time 1280 to 5000ms Please check the Mode switching setting status Q Count 4 to 500 Moving average 21060 display is in Offset gain setting mode Ww Primary delay fiter 320 to 5000 PEETA Offset gain setting mode Wg Ce Convering or Not used Mode switching setting status Nomal mode z Z Measured temperature Please make Conversion enable disable setting enable g Nae curd oto decina pce x10 2rd please um on Operating condition seting request ZI oe and tum it of oR Setting range Did JIS 180 to 600 deg Conversion enable disable setting E Disable X Flash ROM setting Details Flash ROM setting Details Curent value Monitoring Monitoring display Select input Cannot execute test Make text file E 9 Make text file Zz Disable 5 O E N Stop monitor Execute test Stop monitor Ww a O a 5 6 Monitor Test 5 419 5 6 1 Monitor test screen D UTILITY PACKAGE GX Configurator TI 1 X Y Monitor test Module information Module type Thermocouple Input Module Module model name Q68RD3 G X Y Monitor test Start 1 0 No 0000 C Online Module Change refresh data Module information Module type Thermocouple Input Module Module model name Q68RD3 G ELSEG seres OMC Online Module Change refresh data Start 1 0 No 0000 Setting item Current value Setting value Setting tem Current value CH1 Factory default offset value Setting value
212. ponding channel Then Error flag XF turns ON and the module operates with the setting before the error occurrence 2 Set Enable in the Warning output enable disable setting Un G46 When Disable is set the settings of CHO Rate alarm warning detection period Un G126 to Un G133 take no effect CHL Rate alarm upper lower limit values Un G134 to Un G149 1 A change portion for measured temperature values is set for each channel 2 Settable range is 32768 to 32767 3276 8 to 3276 7 C and set the value in units of 0 1 C Example When setting the rate alarm upper limit value to 30 C store 300 into the buffer memory 3 To activate the setting turning ON OFF Operating condition setting request Y9 is required 4 For details on rate alarm refer to Section 3 2 3 3 4 Buffer Memory 3 4 20 CHI Rate alarm warning detection period Un G126 to Un G133 3 45 SYSTEM OVERVIEW CONFIGURATION 25 PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE ONLINE MODULE CHANGE 2 Z O lt Q w 3 w a Oo SYSTEM OPERATION GX CONFIGURATOR TI PROGRAMMING TROUBLESHOOTING 3 SPECIFICATIONS MELSEC Cel ries 3 4 22 Mode switching setting Un G158 and Un G159 This area is used to switch the mode between normal mode and offset gain setting mode The mode can be switched without resetting the programmable controller CPU 1 The setting value o
213. processing requires at least 2 times of conversion processing excluding the maximum and the minimum values After the first averaging processing is completed the corresponding bit for a channel where processing has been completed of the Conversion completion flag Un G10 turns ON changes to 1 2 nO a Time average 3 Conversion is performed for a set period of time Then the total value excluding the maximum and the minimum values is averaged and the averaged value is A stored in the buffer memory 6 xt The number of processing times within the set period of time is calculated in the following formula g N Number of processing times set period of time 320 times Setting range of time average is 1280 to 5000ms oy S Quo If a value outside the setting range is set an error error code 200 occurs aoe SHO 2 a Example SEE When six channels channels 1 2 3 4 5 and 6 are conversion enabled and the a 3 amp average time is set to 2000ms temperature is measured six times and the averaged value is output F 2000 320 6 25 times Drop the fractional part E b Count average ne Conversion is performed for a preset number of times Then the total value ES excluding the maximum and the minimum values is averaged and the averaged 58 value is stored in the buffer memory The processing time is calculated in the following formula Processing time preset count x 320 ms S Setting r
214. range settings resistance offset value LY 0 Raw 3 FBH 251 CH8 User range settings resistance offset value HY FCH 252 CH8 User range settings resistance gain value L 0 Riw 2 FDH 253 CH8 User range settings resistance gain value HYS 1 Indicates an availability of reading writing data from to a sequence program R Read enabled W Write enabled 2 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following I O signals Operating condition setting 7 Z O lt Q w 3 w a oO 7A awo Buffer memory write condition a amp z Y9 x9 i 8 i th hH Mov xx 4 we gt Operating Operating l ake Write condition condition setting Ww z a request setting request completion flag 9 rs a iia Loo 3 This area is related with the user range save restore functions which allows users to re set the offset gain values easily when performing online module change 5 Ww es a iE ES x 39 Z o 9 oO A W al a S WO zZ a PA ae OU 0 Z E Q fe ae i W al a a 3 4 Buffer Memory 3 29 3 4 1 Buffer memory assignment 3 SPECIFICATIONS 3 30 3 4 2 MELSEC TA eries Conversion enable disable setting Un GO 1 Temperature conversion enable disable status is set for each channel 2 Setting Disable for unused channels can prevent unnecessary d
215. re value Un G11 to Un G18 when disconnection is detected UTILITY PACKAGE GX CONFIGURATOR TI 5 It takes 320ms maximum to detect a disconnection state PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 2 Function List 3 9 3 2 2 Conversion setting for disconnection detection function 3 SPECIFICATIONS 3 10 MELSEC TA eries 6 It takes 640ms maximum to obtain normal measured temperature 7 values after connection is restored Temperature conversion restarts 640ms after connection is restored When averaging processing is set it takes another 640ms and time required for averaging processing before normal measured temperture values are stored to the CHO Measured temperature value Un G11 to Un G18 after the restart of temperature conversion During the time before normal measured temperature values are stored in the buffer memory the measured temperature values remain the value specified in the The Conversion setting for disconnection detection Un G164 and Un G165 such as Down scale For operation of the warning output function when disconnection is detected or recovered refer to Section 3 2 3 3 2 Function List 3 2 2 Conversion setting for disconnection detection function 3 SPECIFICATIONS MELSEC TE eries 3 2 3 Warning output function 1 Process alarm a Warning occurrence When the detected measured temperature value is higher than or equal to the process
216. reating a program This section describes the steps to be taken before creating a program F 1 Wiring of external devices 2 Mount the Q68RD3 G onto the base unit and connect RTD Pt100 to CH1 to CH3 For details refer to Section 4 4 2 Wiring diagram 5 23 eZ Q68RD3 G 5 S RUN ALM ERR CH1A1 Bi 2 z f Z CH1 b1 ahd B2 6 CH2A2 B30 lt at DE g z CH3 B3 PBS 2 2 cH3b3 AA 8 AB B8 AQ B3 M0 B10 awd att 811 25 A12 B12 if ig Gi M13 813 Sg ma Bia Be fa A15 B15 5 M16 B16 TS A17 817 A18 818 A19 B19 E A20 B20 Q68RD3 G p Ba ae z BS Z 0 ie i Lu 2 g z oR Z o 2 fi a O m 6 2 Using Programs in Normal System Configuration 6 6 6 2 1 Before creating a program 6 PROGRAMMING MELSEC TE eries 2 Intelligent function module switch setting Based on the setting conditions given in Section 6 2 2 make the intelligent function module switch setting a Setting details of each switch 1 Switch 1 Switch 2 Measurement range setting lt Switch 2 gt lt Switch 1 gt a l o olu o oo CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 L CH1 to CH3 OH Pt100 200 C to 850 C CH4 to CH8 0x Default value 2 Switch 3 Offset gain setting lt Switch 3 gt Fixed OO to Ou b7 b6 b5 b4 b3 b2 b1 b o o o o o o fo T CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 x aX i
217. remove the printed circuit board of the module from the case Doing so may cause a failure Be careful to prevent foreign matters such as cutting chips or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the module top to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Be sure to remove it for heat dissipation before system operation Tighten the screws such as module fixing screws within the following ranges Loose screws may cause short circuits failures or malfunctions Table 4 1 Tightening torque Screw Tightening torque range Module fixing screw M3 screw 0 36 to 0 48Nem Connector screw M2 6 screw 0 20 to 0 29Nem To mount the module while pressing the module mounting lever located in the lower part of the module fully insert the module fixing projection into the hole in the base unit and press the module until it snaps into place Incorrect module mounting may cause a malfunction failure or drop of the module Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module 4 1 Handling Precautions PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION WELSEC HY conc 4 1 1 Fixing module with module fixing bracket
218. rsion setting for disconnection z detection Up scale Disconnection detection signal Down scale 2 Disconnection detection flag Given value o Set the Conversion setting value for disconnection detection as well lt Select one of the setting items gt W a fe Ww Processing of Operating condition 2 A setting request Y9 Z Measured temperature value read z E O End 2 i a 3 a 6 1 Programming Procedure 6 2 6 PROGRAMMING MELSEC TE eries 1 Program example outline Program examples include following processing a Initial setting program of the Q68RD3 G b Measured temperature value read c Processing at CH1 disconnection detection d Processing when CH2 process alarm is used e Processing when CH3 rate alarm is used f Error code output to an output module in BCD 6 1 Programming Procedure 6 PROGRAMMING MELSEC TE cries 6 2 Using Programs in Normal System Configuration This section describes program examples based on the following system configuration a and conditions i e 1 System configuration 2 CH1 RTD o iz cas CH2 RTD st QY10 Y20 to Y2F QX10 X10 to X1F 2 Q68RD3 G X YO to X YF z 5 2 Setting conditions for the intelligent function module switch setting a Table 6 1 Setting conditions for the intelligent function module switch setting RTD z Channel Offset gain setting ame Measurement range
219. s used and initial setting has been made with GX Configurator T1 OVERVIEW CONFIGURATION SYSTEM SYSTEM OPERATION SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING ONLINE MODULE CHANGE M ELSEG Q series c After confirming that the RUN LED of the module has turned off disconnect the connector and remove the module x POINT Make sure to remove the module If the mounting status is confirmed Installation confirmation is executed without removing the module the module will not start properly and the RUN LED will not turn on 3 Mounting a new module a Mount a new module to the same slot and connect the connector b After mounting the module click the button and confirm that the RUN LED is on Module ready X0 remains OFF Online module change Operation Target module 1 0 address 000H Module name Q68RD3 G Module change execution Installation confirmation Status Changing module Module control restart Status Guidance The module can be exchanged Please press the Execute button after installing a new module 4 Checking operation a For checking operation click the Cancel __ button to cancel the restart of control to the module Online module change Operation Target module 1 0 address O00H Module name Q68RD3 G Module ch
220. setting Un G22 1 This area is for checking the offset gain setting of the Q68RD3 G which is set with Switch 3 in the intelligent function module switch setting 0 is stored for factory default setting and 1 is stored for user range setting b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 S 0 Factory default setting Data for b8 to b15 are fixed to 0 1 User range setting 3 34 3 4 Buffer Memory 3 4 6 Error code Un G19 3 SPECIFICATIONS M eLS eG cries 3 4 9 Averaging processing selection Un G24 and Un G25 1 Sampling processing or averaging processing time average count average moving average or primary delay filter is selected for each channel OVERVIEW 2 The default value is set to Sampling processing for all channels Q b15 to b12 b11 to b8 b7 to b4 b3 to bO 7 i r O Un G24 Averaging processing i selection CH1 4 CH4 CH3 CH2 CH1 2 nO Un G25 Averaging processing selection CH5 8 CH8 CH7 CH6 CH5 3 3 To activate the setting turning ON OFF Operating condition setting request Y9 is required 2 Z O lt Q w 3 w a oO 4 The following table shows the settable range Table 3 12 Processing method and setting value Processing method Setting value z 4 Sampling processing OH g
221. since settings of the Q68RD3 G can be made on the screen Also the set status or operating status of the module can be checked easily 1 3 1 1 Features 2 SYSTEM CONFIGURATION M als 26 fel eries CHAPTER2 SYSTEM CONFIGURATION This chapter explains the system configuration of the Q68RD3 G OVERVIEW N 2 1 Applicable Systems This section describes the applicable systems 1 Applicable modules and base units and No of modules z O T gt o Le Z Q SYSTEM a When mounted with CPU module The table below shows the CPU modules and base units applicable to the Q68RD3 G and quantities for each CPU model Depending on the combination with other modules or the number of mounted Z modules power supply capacity may be insufficient 3 Pay attention to the power supply capacity before mounting modules and if the 5 power supply capacity is insufficient change the combination of the modules amp aw Zee e 2 UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 2 1 Applicable Systems 2 1 2 SYSTEM CONFIGURATION MELSEG Fl aries Table 2 1 Applicable modules number of mountable modules and applicable base units Applicable CPU module Base unit 2 CPU type CPU model Extension base unit QOOJCPU Up to 16 Basic model QCPU QOOCPU O O Up to 24 Q01CPU Q02CPU Q02HCPU QO6HCPU Up to 64 oO Oo Q12HCPU Q25HCPU QO2P
222. sing Sequence progam yp __ Execution completion of i i the G P OGLOAD instruction i i G P OGLOAD instruction Seevae ees i 1 ae OFF eT E Completion device D oA amp Completion status OFF Normal completion indication device D 4 0 1 scan 2 Operation error No operation error occurs 3 Program example In this program example when M11 turns ON the offset gain values of the Q68RD3 G mounted in the position of I O number X Y0 to X YF are read to the CPU module Setting control data Mi r t ser m12 Reading offset gain setting values M12 se octoap uo p1o0 M20 Dedicated instruction GP OGLOAD M20 M21 m E r A S A M12 F M20 M21 H Processing at the time of error completion r LEND Appendix 1 Dedicated Instructions AP PX 7 Appendix 1 3 G P OGLOAD APPENDICES MELSEC LAY eries Appendix 1 4 G P OGSTOR This instruction restores the User range settings offset gain values stored in the CPU module to the Q68RD3 G Table APPX 8 List of available devices NEUE We CA Internal device Link direct Intelligent Setting z Constant TE ree user File device JO O function Index register ata Wora 9S Bie wora Se device UO GO D O Instruction Execution
223. ssing selection li Sampling ime Count Moving average Time constant setting me 0 Tie 1280 to 5000ms Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 Conversion completion flag Converting or Not used Measured temperature value Value rounded off to 1 decimal place x 10 Error code Setting range Old JIS 180 to 600 deg Flash ROM setting r Details Current value Monitoring display Select input EEN Make text file Setting range Enable Disable 5 chil Stop monitor Execute test b Confirm that the Current value field of Conversion enable eisable setting has been changed to Disable and then select Request in the Setting value field of Operation condition setting request on the Monitor test screen and click the Executetest_ button to stop conversion Monitor the Conversion completion flag Un G10 and confirm that conversion has stopped Monitor Test gt Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G Setting item Current value Setting value Module ready Not ready Operating condition setting completion flag Not completed Operating condition setting request OFF Disconnection detection signal Not detected Warning output signal Normal Conversion completion flag Not completed Error flag Normal Error clear request OFF CH1 Monitor test CH1 Monitor test
224. starting control of the module Refer to Section 5 6 2 Note that if module control is restarted without setting the offset gain setting values the module will operate with the default values 2 Removing a module a On the screen displayed by selecting Diagnosis Online module change in GX Developer select the Online module change mode and double click the module to be changed online to display the Online module change screen System Monitor Installed status Base 7 2 3 Base Module MasterPLC gt Main base UnmojUnmoj Unmoj G junti funti funti ng ng jng Q25PHCPU Parameter status e 0 00 TS A Sister ort 0of1 2 3 4 Online module change rsu Q25PHCPU gent Powe Intelli None None None None pply 16pt 16pt 16pt 16pt 16pt Status Module system error B Module error Oo Module waming Detailed inf of power supply Module change Close 7 3 Procedures of Online Module Change 7 19 7 3 4 When user range setting is used and initial setting has been made with GX Configurator Tl Separate OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING wW a m O W zZ a Zz 0 TROUBLESHOOTING ONLINE M
225. t 0 Address O H Ya 2 Removing a module a On the screen displayed by selecting Diagnosis Online module change in GX Developer select the Online module change mode and double click the module to be changed online to display the Online module change screen System Monitor Installed status 1 2 MasterPLC gt Main base Unmo Unmo Unmo G junti Junti unti 6pt fing ng fng 1 Q25PHCPU Parameter status Mode ees 0 0 Sistem orc 1 2 3 4 Online module change None None None None 16pt 16pt 16pt 16pt Status m Module system error o Em Module error me Module warning Detailed inf of power supply E Module change op monito Close T 24 7 3 Procedures of Online Module Change 7 3 5 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE MELSEC TE eries b Click the button to enable a module change Online module change Operation Target module z F Module change execution 1 0 address 000H z k M Module name Q68RD3 G Installation confirmation Module control restart paus Change module selection completed Status Guidance 6 Please turn off Y signal of the changed module when you change the intelligent function module g O wir LE DO Cancel If the following screen appears the user
226. t removing the module the module will not start properly and the RUN LED will not turn on 7 14 7 3 Procedures of Online Module Change 7 3 3 When user range setting is used and initial setting has been made with GX Configurator Tl Separate ONLINE MODULE CHANGE M IES 26 fel ceries 3 Mounting a new module a Mount the removed module and a new module to a separate system a ina Lu b Using the G P OGLOAD instruction save the user range setting values to the 3 CPU device For the G P OGLOAD instruction refer to Appendix 1 3 c Using the G P OGSTOR instruction restore the user range setting values to the module For the G P OGSTOR instruction refer to Appendix 1 4 5 d Remove the new module from the separate system mount it to the slot from 3 where the old module was removed in the original system and connect the 02 nO connector e After mounting the module click the button and confirm that the RUN LED is on Module ready X0 remains OFF 9 fe Online module change lt Operation Target module x 1 0 address 000H m Module change execution ae Installation confirmation estou Ree Status Module control restart Changing module Z Status Guidance a a O lt 6 z The module can be exchanged A W Wi Please press the Execute button after installing a new module Z m S mE Ti ao Cancel S 5 4 Checking operation oe 53 uw a For checking operation click the Cancel __
227. t setting oz set Pa Conversion status of a Un G10 Conversion completion flag channel is stored Un G11 CH1 Measured temperature value Measured temperature value Un G12 CH2 Measured temperature value is Stored 2 i Un G13 CH3 Measured temperature value Corresponding error code is Z Un G19 Error code O stored i The following conversion system is set Averaging processing selection CH1 y i f Un G24 2 CH4 0420H CH1 Sampling processing 3 CH2 Count average z 4 2 CH3 Primary delay filter o mi A x Enable is set for the age n A UZ 7 following warning output oE Un G46 3 Warning output enable disable setting FBFDH TA dite Q E CH2 Process alarm Lan CH3 Rate alarm Un G47 Warning output flag Process alarm Warning output status is Un G48 Warning output flag Rate alarm stored F a a SS 2 i Disconnection state of a es Un G49 Disconnection detection flag g5 channel is stored 2 e CH2 Process alarm lower lower limit 6 Un G98 2000 50 value E CH2 Process alarm lower upper limit Un G99 2050 6 value Values required to use CH2 CH2 Process alarm upper lower limit process alarm are set Un G100 2950 value b CH2 Process alarm e er limit g Un G101 upper upper imit 3000 Z value lt CH3 Rate alarm warning detection S Un G128 3 hd period Values required to use CH3 c Un G138 CH3 Rate alarm upper limit value 50 rate alarm are set Un G139 CH3 Rate alarm lower limit value 50 W 3 Q S 2T
228. tem S 7 CH1 User range settings gain value System S 8 CH1 User range settings resistance offset value L _ 7 System S 9 CH1 User range settings resistance offset value H S 10 CH1 User range settings resistance gain value L _ Bi Sy teim S 11 CH1 User range settings resistance gain value H S 12 CH2 Factory default offset value System S 13 CH2 Factory default gain value System S 14 CH2 User range settings offset value _ System S 15 CH2 User range settings gain value System S 16 CH2 User range settings resistance offset value L Bi Si System S 17 CH2 User range settings resistance offset value H S 18 CH2 User range settings resistance gain value L _ Syster S 19 CH2 User range settings resistance gain value H S 20 CH3 Factory default offset value System S 21 CH3 Factory default gain value System S 22 CH3 User range settings offset value System S 23 CH3 User range settings gain value System S 24 CH3 User range settings resistance offset value L _ Ei System S 25 CH3 User range settings resistance offset value H S 26 CH3 User range settings resistance gain value L Ei Bi System S 27 CH3 User range settings resistance gain value H S 28 CH4 Factory default offset value System S 29 CH4 Factory default gain value System S 30 CH4 User range settings offset value System S 31 C
229. temperature value C Rate alarm upper limit value 10 0 C 20 0 C X Rate alarm lower limit value gt Time 3 Setting example of the rate alarm upper lower limit values for monitoring that a measured temperature value changes within the specified range A Change of measured temperature value C Rate alarm upper limit value 10 0 C 0 10 0 C Rate alarm lower limit value gt Time f When disconnection state is detected the measured temperature value is replaced with the setting in the Conversion setting for disconnection detection Un G164 and Un G165 such as Down scale As a result a warning may occur g After connection is restored preceding values required for rate alarm occurrence are cleared Therefore a warning does not occur even though the changed portion of measured temperature values before and after temperature conversion exceeds the setting range when temperature conversion is restarted 3 16 3 2 Function List 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC TE eries 3 3 I O Signals for Communicating with Programmable Controller CPU This section describes the I O signal assignment and the function of each signal z 3 3 1 I O signal list The following table lists the I O signals of the Q68RD3 G The I O numbers X Y described in this chapter and later indicate the case where the start o I O number of t
230. the module to be changed online to display the Online module change screen System Monitor Installed status Base 7 2 3 Base Module MasterPLC gt Main base Powe UnmofUnmoj Unmol m rsu G junti funti unti pply ng jng fng o o Q25PHCPU G l Parameter status Mode P iO Addess 0 J10 20 30 System monitor ofil 2z 3 Online module change Powe Intelli None None None rsu Q25PHCPU gent pply 16pt 16pt 16pt 16pt Status B Module system eror E Module error E Module waming Statimoritor_ Detailed inf of power supply i Module change i Close b Click the Online module change button to enable a module change Operation Target module Module change execution 1 0 address O00H 3 ae Module name Q68RD3 G Installation confirmation Status Module control restart A Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following screen appears click the button remove the module and mount a new module MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation 7 3 Procedures of Online Module Change Ts 5 7 3 1 When factory default i
231. tion Device 2 CHA Initial setting CH4 Initial setting Conversion completion flag z Z CHS Initial setting CH5 Initial setting CH1 Measured temperature value a CH6 Initial setting CHE Initial setting CH2 Measured temperature value gt carai CH Initial setting CH3 Measured temperature value gt CH4 Measured temperature value gt CH5 Measured temperature value gt w zi Details CHE Measured temperature value gt 5 Move to sub window CH7 Measured temperature value gt s CH8 Measured temperature value gt w wo z Sa ZE Make text fle 09 Make text file End setup Cancel Refer to Section 5 4 Refer to Section 5 5 o zZ E O O T aa w l a O a 5 3 Operating Utility Package 5 11 5 3 2 Operation overview D UTILITY PACKAGE GX Configurator TI 1 Online Monitor Test Select monitor test module screen Select monitor test module Select monitor test module Start 1 0 No Module type oo Module model name Q68RD3 G Ba Module implementation status Start 1 0 No Module model name Monitor Test i Monitor Test screen Monitor Test Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G Setting item Curent value Setting value Module ready Operating condition setting completion flag Operating condition setting request Disconnection detection signal Warming output signal Conversion completion Hag Eror fiag
232. tion flag Un G49 When this signal turns ON conversion update for the conversion enabled channels stops b Measured temperature value when this signal turns ON can be selected from Up scale Down scale or Given value Refer to Section 3 2 2 c This signal turns OFF after eliminating the cause of disconnection and turning ON Error clear request YF d When connection is restored the measured temperature value update is restarted regardless of the reset of this signal 6 Warning output signal XD a This signal turns ON when a process alarm or rate alarm is detected 1 Process alarm e This signal turns ON when the process alarm is enabled and a measured temperature value exceeds the preset range of the Process alarm upper lower limit values Un G94 to Un G125 in any of conversion enabled channels e This signal automatically turns OFF when the measured temperature value returns to within the setting range for all conversion enabled channels The ALM LED also turns off 3 3 I O Signals for Communicating with Programmable Controller CPU 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC TE eries 2 Rate alarm e This signal turns ON when the rate alarm is enabled and the change of measured temperature value exceeds the preset range of the Rate alarm upper lower limit values Un G134 to Un G149 in any of conversion enabled channels This signal automatically turns OFF when the chang
233. to 0 1 Invalid 3 To activate the scaling function turning ON OFF Operating condition setting request Y9 after setting this area is required 4 Program example with a condition of the following is below Scaling range 100 C to 500 C lower limit value 1000 upper limit value 5000 Scaling width 0 to 100 lower limit value 0 upper limit value 100 o Sets CH1 scaling function to HOV HOFE G58 Enable Uo Hov K 1000 662 aati Scaling range lower uo Sets CH1 Scaling range upper MOV K5000 G63 at a limit value UO Sets CH1 Scaling width lower HOV KO G78 acsi 7 limit value g Uo MOV K100 G79 q Sets CH1 Scaling width upper limit value Turns ON Operating condition Ser 13 setting request Y9 1 7 RST Y9 Turns OFF Operating condition setting request Y9 END 3 4 Buffer Memory 3 4 16 Scaling valid invalid setting Un G58 3 SPECIFICATIONS 3 4 17 M aS eG el series CHL Scaling range upper lower limit values Un G62 to Un G77 3 4 18 1 A scaling range of measured temperature values is set for each channel in units of 0 1 C 2 The default value is set to 0 3 Settable scaling range is 32768 to 32767 4 To activate the setting turning ON OFF Operating condition setting request Y9 is required 4 POINT 1 When the measured temperature
234. tor Test 5 6 2 Offset gain setting operation D UTILITY PACKAGE GX Configurator TIl M als 26 fel ceries 5 6 3 OMC Online Module Change refresh data Perform the user range save restore operations in the following sequence ii hA S 1 Display OMC Online Module Change refresh data screen 2 Display the OMC Online Module Change refresh data screen referring to the operation described in Section 5 6 1 O OMC Online Module Change refresh data Module information g Module type Thermocouple Input Module Start 1 0 No 0000 a o Module modelname Q68RD3 G o 5 nO Setting item Curent value Setting value CH1 Factory default offset value 0000 CH1 Factory default gain value 0000 CH1 User range settings offset value 0000 CH1 User range settings gain value 0000 CH1 User range settings resistance offset value 00000000 CH1 User range settings resistance gain value 00000000 no CH2 Factory default offset value 0000 Zz CH2Factowdefautganvaue o o oo fe CH2 User range settings offset value 0000 z CH2 User range settings gain value 0000 CH2 User range settings resistance offset value 00000000 L Flash ROM setting Details T ore Monitoring ae Hexadecimal input Make text fle Setting range 0000 FFFF aw Stop monitor Execute test A m z gim S o O Qa0Os ae ml 2 Saving user range SE ann a Set
235. tting item Moaie side Transfer T word count 2 5 CH4 Measured temperature value 1 CH5 Measured temperature value 1 z CH6 Measured temperature value 1 2 ie 2 LO 258 vas 53n0 aoe SEb Make text file End setup Cancel Pa H D 01 Description of screen items 1 Screen items F l We 0 Ze 53 lt i a Z Zo EO l EX 592 Model side Buffer size Displays the transferable buffer memory size of the setting item fixed to one word Model side Transfer word Displays the number of transferable words starting count from the PLC side Device fixed to one word Transfer direction indicates that data are written from the device to z the buffer memory Z gt indicates that data are read from the buffer 9 memory to the device PLC side Device Enter a device of the CPU module that is automatically refreshed Applicable devices are X Y M L B T C ST D W 2 R and ZR 8 When using bit devices X Y M L or B set a device ug number that can be divided by 16 points examples ors X10 Y120 or M16 Buffer memory data are stored in a 16 point area starting from the specified device number z For example if X10 is entered data are stored in X10 3 to X1F i 5 5 Auto Refresh Setting 5 17 D UTILITY PACKAGE GX Configurator TI MELSEC TE eries 2 Command buttons Make text file Creates a file containing the screen data in a text file format End setup Saves the setting data a
236. ty package is not used 6 PROGRAMMING M310 YLOF M311 BCD D2050 ser rsr M311 est x10c X10F RST aR K3Y30 YLOF M312 M312 YLOF rn END 6 31 6 3 Using Programs on Remote I O Network 6 3 3 Program example when utility package is not used MELSEC TE eries F Resets Error flag X10F bet a ONLINE MODULE CHANGE MELSEC TE eries CHAPTER7 ONLINE MODULE CHANGE z When changing a module online carefully read the Online module change section of the gt QCPU User s Manual Hardware Design Maintenance and Inspection 3 This chapter describes the specifications of online module change 1 Perform an online module change operation using GX Developer 2 Dedicated instructions or the user range save restore functions which 3 read write data from to buffer memory are provided so that re setting of F offset gain values can be performed easily POINT 1 Make sure that the system outside the programmable controller will not malfunction before performing online module change S 2 To prevent an electric shock and malfunction of operating modules provide 2 means such as switches for powering OFF the external power supply of the module to be changed online and the power supply for external devices individually Bae 3 After the module has failed data may not be saved properly Referring to 255 Section 3 4 25 take a note of values to
237. ual first e QCPU User s Manual Multiple CPU System a Intelligent function module parameters Write intelligent function module parameters only to the control CPU of the Q68RD3 G Support of online module change The function version of the Q68RD3 G has been C from the first release supporting online module change For details refer to CHAPTER 7 Supported software packages Relation between the system containing the Q68RD3 G and software package is shown in the following table GX Developer or GX Works2 is required to use the Q68RD3 G Table 2 3 Compatible software package and software version Software version GX Developer GX Configurator Tl GX Works2 Single CPU system Version 7 or later Q00J Q00 Q01CPU Multiple CPU system Version 8 or later Version 1 15R or later Q02 Q02H Q06H Single CPU system Version 4 or later Q12H Q25HCPU Multiple CPU system Version 6 or later Single CPU system Q02PH Q06PHCPU c Version 8 68W or later Multiple CPU system Single CPU system Cannot be used Q12PH Q25PHCPU Version 7 10L or later Multiple CPU system Q12PRH Q25PRHCPU Redundant system Version 8 45X or later UJ U Single CPU system elma g 2 Version 8 76E or later Q01UCPU Multiple CPU system Version 1 26AC 02U Q03UD Single CPU system ee g 2 Version 8 48A or later or later Q04UDH QO6UDHCPU Multiple CPU system Single CPU system s Q10UDH Q20UDHCPU
238. ule change execution 1 0 address OOH 39 Installation confirmation Modde name PERA Module control restart PE I F 7 ange module installation completion Status Guidance o Zz The controls such as 1 0 FROM TO instruction executions 2 and automatic refresh for the installed module are restarted Z Please confirm the parameter setting and wiring etc and execute oO O b The following screen appears MELSOFT series GX Developer wW a m O W zZ a Zz 0 LL Online module change completed TROUBLESHOOTING 7 3 Procedures of Online Module Change 7 33 7 3 6 When user range setting is used and initial setting has been made with sequence program Separate ONLINE MODULE CHANGE 7 4 MELSEC TA eries Range Reference Table The range reference table is given below Address Decimal Table 7 3 Range reference table Description Reference value Digital value for offset value set prior to 190 198 206 214 222 230 238 246 Factory default offset value shipment Reference value 1DDBn Digital value for gain value set prior to 191 199 207 215 223 231 239 247 Factory default gain value shipment Reference value 58A7H 192 200 208 216 224 232 240 248 User range settings offset value Digna valuo forusor set offset valeRererto 3 in this section 193 201 209 217 225 233
239. ule error C Module waming Beere Module change op monitor Detailed inf of power supply Close d Monitor the CHO Measured temperature value Un G11 to Un G18 to check that conversion has been made properly CH1 Monitor test Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G Setting item Current value Setting value Conversion enable disable setting i Averaging processing selection Semping o Time Count Moving average Time constant setting 5000ms Sampling 0 Time 1280 to Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 onversion completion flag rror code etting range Flash ROM setting t E Current value dule g display Select input PAFA Load file Make text file Setting range Enable Disable Monitoring 5 vic Stop monitor Execute test T 16 7 3 Procedures of Online Module Change 7 3 3 When user range setting is used and initial setting has been made with GX Configurator TI Separate ONLINE MODULE CHANGE MELSEC TE eries 5 Restarting control a Display the Online module change screen again from the screen displayed by 2 ao selecting Diagnosis Online module change in GX Developer and click the m O button to restart control Module ready X0 turns on Online module change Operation Target module Module
240. ured temperature value Un G11 to Un G18 4 When Given value 24 is selected the value set in the CHO Conversion setting value for disconnection detection Un G166 to Un G173 is stored in the CHO Measured temperature value Un G11 to 2 Z O lt Q w 3 w a oO Un G18 7A 5 The default value is set to Down scale Pa a SHO ne a b15 to b12 b11 to b8 b7 to b4 b3 to bO OF E Un G164 Conversion setting for A ao disconnection detection CH1 4 CH4 CH3 CH2 CH1 Un G165 Conversion setting for F disconnection detection CH5 8 CH8 CH7 CH6 CH5 Me iE E8 5 Measured temperature value at the Setting time of disconnection detection value On 9 2H Z S 6 To activate the setting turning ON OFF Operating condition setting request Y9 is required 7 For details refer to Section 3 2 2 EIPOINT If a value out of the setting range is set the module operates with the default setting Down scale ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 47 3 4 23 Conversion setting for disconnection detection Un G164 and Un G165 3 SPECIFICATIONS MELSEC Cel ries 3 4 24 CHO Conversion setting value for disconnection detection Un G166 to Un G173 1 When Given value 2h is set in the Conversion setting for disconnection detection Un G164 and Un G165 the value set in this area is stored in the CHO Measured temperature value Un G11 to
241. urns ON 2 When Operating condition setting completion flag X9 turns OFF conversion 5 stop a e The bits of all channels in the Conversion completion flag Un G10 are turned OFF changes to 0 e This flag turns OFF wl Note that even though conversion has been stopped the data a immediately before the stop are held in the Measured temperature values ag stored in the buffer memory Zz d Use this signal or the Conversion completion flag Un G10 as an interlock to read out the measured temperature value o Zz e This flag does not turn ON when all channels are set to conversion disabled 9 i Ps 3 3 I O Signals for Communicating with Programmable Controller CPU 3 21 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC Cel ries 8 Error flag XF a This signal turns ON when a write error occurs b To clear the error code turn ON Error clear request YF gt Executed in Q68RD3 G gt Executed in sequence program Error code Un G19 DXL Error occurrence 1 I Error flag XF Error clear request YF 9 Operating condition setting request Y9 a This signal is turned ON when enabling the following settings e Conversion enable disable setting Un GO CHO Time Count Moving average Time constant setting Un G1 to Un G8 e Averaging processing selection Un G24 Un G25 e Warning output enable disable setting Un G46 Scaling valid invalid setting Un G58
242. veloper or Monitor Test of l x GX Configurator o ea Stra according O x x O x O Perform user range restoration l e processing by writing data to buffer memory at this point l o l Z l Z Completion of operation check l 5 Restarting control l y z l Module ready X0 turns ON m Resume the online module 4 change mode using t H Module operates according to 7 GX Developer and click the sequence program which Execution button to restart performs initial setting on the control rising edge of X0 2 l l O Q Q O x O l l l 1 Access to the intelligent function module device UO GO is included 2 f the operation marked 2 is not performed the intelligent function module operates with the operation performed prior to that wW a m O W zZ a Zz 0 wW o Zz lt O TROUBLESHOOTING 7 2 Operations during Online Module Change 7 3 ONLINE MODULE CHANGE 7 3 Procedures of Online Module Change This section describes procedures of online module change depending on the MELSEC TE eries combination of the range setting type the initial setting method and the availability of separate system as shown in the following table Table 7 2 Online module change procedures Range setting Initial setting Separate system Reference Factory default GX Configurator T Section 7 3 1 Factory default Sequence program Secti
243. version Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operating System English version Microsoft Windows XP Professional Operating System English version SP1 or later Microsoft Windows XP Home Edition Operating System English version SP1 or later Obs tala syetan Microsoft Windows Vista Home Basic Operating System English version Microsoft Windows Vista Home Premium Operating System English version Microsoft Windows Vista Business Operating System English version Microsoft Windows Vista Ultimate Operating System English version Microsoft Windows Vista Enterprise Operating System English version Microsoft Windows 7 Starter Operating System English version 4 Microsoft Windows 7 Home Premium Operating System English version 4 Microsoft Windows 7 Professional Operating System English version 4 Microsoft Windows 7 Ultimate Operating System English version 4 Microsoft Windows 7 Enterprise Operating System English version 4 1 Install GX Configurator Tl in GX Developer Version 4 or later in the same language GX Developer English version and GX Configurator Tl Japanese version cannot be used in combination and GX Developer Japanese version and GX Configurator TI English version cannot be used in combination 2 GX Configurator Tl can not be installed in GX Developer Version 3
244. xadecimal N The screen can also be activated from System monitor of GX Developer Version 6 or Z later lt 7 L For details refer to the GX Developer Operating Manual 5 Q N Setting screen Monitor Test Module information A d 2 Module type Thermocouple Input Module Start 1 0 No x Q o Module model name Q68RD3 G Fe fal Ft 500 nOs Setting item Current value Setting value wW zi Error clear request 2 E 5 CH1 Monitor test CH1 Monitor test w gt CH2 Monitor test CH2 Monitor test ann CH3 Monitor test CH3 Monitor test CH4 Monitor test CH4 Monitor test 5 EE Galois Click these buttons to display cio Honiaes ce Marae following screens 7 XZY Monitor test XZY Monitor test OMC Online Module Change refresh data OMC refresh data fo d Flash ROM setting Details coe Current value Monitoring 5 fo display Cannot execute test fan 5 Make text file a 8 EO 56 oa Stop monitor gt 1 zZ CHO CHO 3 Monitor test Offset gain setting g O CH1 Monitor test akli CH1 Offset gain setting Module information Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68RD3 G Module model name Q68RD3 G Setting item Curent value Setting value Setting item Curent value Setting value wW Conversion enable disable setting is Disable v Activate the offset gain setting mode hearann i eres iis shin aaea an ce Erana Ted 2 Sam

Channel Isolated RTD Input Module User`s Manual

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