Ibertest Flexure Bending UTM TestCom
Contents
1. Universal Testing Mach nes ibertest ADVANCED TESTING SOLUTIONS Electromechanical Testing Machines TESTCOM Series O Force 5 50 kN www ibertest com Electromechanical Testing Machines TESTCOM Series Introduction New design of bench electromechanical universal testing machines manufactured by IBERTEST as evolution of low load ELIB machines State of the art testing specifications combined with a modern look and ergonomic design Electrical servomotor driven maintence free for precise quiet and smooth work MODEL MAX FORCE TESTCOM 5 TESTCOM 5 E 5 kN TESTCOM 10 TESTCOM10 E 10 kN TESTCOM 20 TESTCOM 20 E 20 KN TESTCOM 30 30 kN TESTCOMESO 50 kN Note E version means extra height If you need more force capacity machines please consult the IBERTEST machines EUROTEST Series up to 1000 kN NEW ALL in One touch PC interface New user friendly interface with embedded touch screen PC with modern and improved performances A reliable alternative to conventional table top PC s combining a CPU compact design with TFT touch screen with all the performances of traditional desktop PC systems The PC Allin One saves in laboratory space and offers the user an ergonomic position to work both with WinTest32 software as with testing fixtures TESTCOM 30 TESTCOM 50 TESTCOM 5 TESTCOM 10 TESTCOM 20 Parts identification 1 fixed upper crosshead to provide test frame stiffne2. ho Lo Fa E J Movement siesd Contact speed DFE mmn Cared Hrfc aiji 1S pene Fir mi Initial preinad 7 kN Break detection ETE Dieta Break inhbbon a0 5 Speed tolerance 10 h Sutomeatic rebun mS awa n ni pieosd Testing machine setting up t Test dala Test dala Stain and avadiany sereas achine model IBMU 4C 1000 Dw Secuentishrebor Test and control Standad EN136 1 C Type ol tes Compression Compression Cycles enale Cycler T Load Scale T control Extension Load Cell 11000 kN is i j Speed 0 1574 nnn lv Do zero amp the beginning al the tect Tempel 25 opt E F Stop motor amp the and ol the teg Stroke transduce Encide Cable Stoke base length za in Tersie lest palamatels Y Dozer et the begnring ol the test Terrie parameters Configuration of Tests 2 Tensile test parameters trol after theoretical yield Method Control lype afler elastic imt By postion Regon Start up crtena Speed Elastic 1 kN Cedeice Store vj ls z 1 0000 miner Change lype curve slope chp Plss IW Le x 50 0000 mm Additional displacement 0 1000 mm M Remove extensometer in Am due to load lal of 2 Adust posbon curve Low Adust pashon curve Upo duz siron cure Low Adua siron curve Upp V Coectthe origin of coordinates Auxiliary window traction parameters Available when selecting a tensile test 12 Software
3. End of stroke detectors adjustable and visual positioning ruler placed along the frame Displacement measurement By means of a encoder placed on the screw ball driver axis gt Resolution 0 005 mm 1 micron on demand gt Speeds 0 01 to 1000 00 mm min Others speeds are possible on demand The data obtained in the encoder is used for two applications test results and to send feedback to the close loop control MD series system a e a ibertest Load measurement Universal strain gauge load cell tension compression high precision and repeatability Same capacity as the maximum load of the testing frame High quality of the load cell guarantees Class 0 5 according to ISO 7500 1 within the measuring range 1 to 100 of the nominal capacity Double function to measure the force applied on the Specimen KN and to provide feedback for the closed loop control MD system Additional load cells can be installed to increase the low measuring range or for special applications Self recognition system for load cells Allows control to get auto configured according to the capacity and calibration of the load cell mounted Time effective and safety improving avoiding overloads MADE IN EU SPAIN Compression test with square platens IBERTEST supplies also circular and rectangular compression platens for fitting whatever testing requirement info ibertest com ibertest i
4. COM1 internal COM2 115 kB YES DC 24 V YES NO pod P Control systems for IBERTEST testing machines oy Q Electronic digital modules MD ibertest j Specifications of MD5 and MD58 modules for static and dynamic tests MODULE MD5 MD58 ier ek Front View En F Rear View Application purposes Static and Dynamic Tests CPU 800 MHz Microprocessor Control DSP 32 bit Channels Up to 8 Resolution 256 000 steps per channel Max sampling 5 KHz ferequency 5000 reading per sec per channel Sincronization All channels fully synchronous and simultaneous 0 2 milisecond Closing loop time l 5000 times per second 10V Command Output generated with 15 Bit resolution I O s and relays for safety functions Drive interface REWE Up to 32 modules can be connected Expansion possibilities 256 total synchronous channels PC communication USB 2 0 full speed and or Ethernet 10 100 Mbit Digital Inputs 24 V 8 Digital outputs a 24 V Serial sensor interface COM1 internal Debug interface COM2 115 kB Slot for safety shield YES Power supply AC 100 250 V Remote control UCRD 7 Yoo NO info ibertest com 8 Control electronics for testing machines Handset Units for MD Electronic modules HANDSET UNIT UCRD 6 Features 1 Operation via function keys and digital control pad digit poti for scrolling data input and menu navigation LCD display 128 x 64 pixels Dimensions L 25 x W 65 x H 202 m
5. 0 01 1000 00 0 01 1000 00 0 01 1000 00 0 5 500 00 range mm min Between 1 and 10 of maximum load capacity others on demand Load speed range kN s 0 05 0 5 kN s 0 1 1 kN s 0 2 2kN s 0 3 3 kN s 0 5 5kN s Crosshead position Encoder Resolution 0 005 mm measurement 1 micron is possible on demand Crosshead position 5 digits 3 integer and 2 decimals resolution Power supply Single phase 220V earth 50 60 Hz Power consumption 1400 W 1400 W 1400 W 2000 W 2000 W Vertical free light with load cell PAOTR et l ea oa 1000 mm 1000 mm 1200 mm version E 1200 mm version E 1200 mm version E without fixtures 720 x 510 x 1320h 720 x 510x 1320 720x 510x1320 1720 mm version E 1720mmversionE 1720 mm version E 880 x 580 x 1930 h 880 x 580 x 1930 h Dimensions mm Approx weight 120 kg 120 kg 120 kg without Testis 140 kg version E 140 kg version E 140 kg version E T BUK fixtures Safety Emergency push button located in the front of the machine IBERTEST reserves the right to modify the described characteristics without prior notice www ibertest com 4 Control systems for IBERTEST testing machines Electronic digital modules MD MD CONTROL UNITS MODULAR SYSTEM Electronic controller units MD are specially designed for data adquisition and close loop control of testing instruments Measuring transducers are plugged to the MD module and the measurement is exported to the computer via
6. for Material Testing Machines IBERTEST WinTest32 2 SPECIMENS IDENTIFICATION By means of window Specimen Parameters user has multiple options to label specimens gt Name of test specimen sample origin batch client auto numbering date etc gt Test material geometry of the specimen length width diameter mass density etc gt Free text For adding any important info not reflected above Some parameters are involved in automatic calculations of test results while others only will appear in the report and or screen of results as useful background information to aid you in your analysis 3 TEST DEVELOPMENT The program performs tests automatically according to the method and parameters previously introduced in the test configuration For test monitoring PC screen shows shows in real time following features gt Graphical representation XY charts of load stroke load strain stroke strain etc gt Instant numerical values obtained by the sensors connected to the system position load strain etc gt Real time execution and presentation of the results of the calculations pre programmed by the user with the integrated programmable calculator If something goes wrong the user can stop the test at any time during its execution 4 TEST RESULTS ANALYSIS AND MANAGEMENT Once test is completed results and the graphical representation are shown in the screen If user reject
7. load position or deformation This feature is used in several applications as in metals testing to allow the control change among behaviour regions of the material change from elastic to plastic behaviour info ibertest com Load cell Encoder stroke ibertest hu Scheme of load control for electromechanical testing machines Built in MD2 module in a Testcom machine Remote control unit UCRD 6 Optional Control systems for IBERTEST testing machines KA Electronic digital modules MD MODULE Front View Rear View Application purposes Microprocessor Channels Resolution Max sampling frequency Sincronization Closing loop time Drive interface Expansion possibilities PC communication Digital Inputs 24 V Digital outputs 24 V Serial sensor interface Debug interface Slot for safety shield Power supply Remote control UCRD 7 www ibertest com ee ibertest Specifications of MD2 and MD22 modules for static and dynamic tests Static tests CPU Isis MHZ Up to 4 180 000 steps per channel 1 kHz 1000 reading per sec per channel All channels fully synchronous and simultaneous 1 milisecond 1000 times per second 10V Command Output generated with 15 Bit resolution I O s and relays for safety functions Up to 8 modules can be connected 32 total synchronous channels USB 2 0 full speed and or Ethernet 10 100 Mbit
8. the ease of use so the program can be handled even by users with little experience in computers The WinTest32 control screen provides toolbar and intuitive menu for quickly identify available actions to select and configure test parameters without consulting the manual e LEO li tet g u e Initial control screen n a YO ibertest The software shows the user available options and its possible settings at each time guiding user step by step interactively through test configuration Thus WinTest32 helps user to optimize processes when using materials testing machine getting the best performance both in the execution of the test and in the results analysis 1 345 r s fh diranen ay a i Screen of test results Using WINTEST32 on a Tocuh Screen All in One www ibertest com 11 Software for Material Testing Machines IBERTEST WinTest32 e e ee ibertest WINTEST32 SOFTWARE PROVIDES COMPLETE CONTROL BEFORE DURING AND AFTER THE EXECUTION OF THE TEST 1 PRE TEST CONFIGURATION To configure tests at your convenience the software offers many options such as gt Setting up of the machine Establishment of safety limits speed of movements preload automatic return etc gt Users management with custom options for each operatuser Provides system security and prevents unauthorized use gt Type of test to perform Tensile com
9. 7 Basic features 1 Operation via function keys and digital control pad digit poti for scrolling data input and menu navigation 2 LCDdisplay 128 x 64 pixels Dimensions L 26 x W 120 x H 200 mm 4 Keys UP DOWN STOP for crosshead or actuator movement More accurate movements are posible using the digital control pad Digi Pot 5 Selection of operation mode via remote control unit or via software 6 Magnetic backing allows to be placed at an ergonomic position 7 Grips oppening and closing with upper lower grips independent operation 8 Extensometer positioning for automatic models 9 Emergency stop according to CE mark requirements Advanced features UCRD 7 unit can perform several simple predefined tests without need of a computer or additional software gt Tensile of metalic materials gt General tension compression test gt Bending gt Shear gt Brazilian concrete test gt Cycles Test configuration gt Pre load value and speed to reach preload gt Maximum stress speed within elastic range gt Maximum extension speed within yield range Sample definition gt Thickness width diameter initial section So gauge length lo parallel length lc Available type of control gt Load Position gt Load Extension Position only with extensometer gt Control mode change during testing The UCRD 7 can detect end of elastic range end of yield and breakage with
10. Brie Single load bending flexural testing fixture Two points load can be applied with a double load roller bending flexural fixture Tensile testing with a long travel extensometer Allowing to determine elastic yield point and deformation till breaking a a o a YO Electromechanical Testing Machines a TESTCOM Series ibertest i TECHNICAL SPECIFICATIONS TESTCOM 5 TESTCOM 10 TESTCOM 20 Tone TESTCOM 5 E TESTCOM10 E TESTCOM 20 E ie O M ximum load 5 kN 10kN 20 kN 30 kN 50 kN Universal tensile compresion extensometric bands load cell Force measurement Additional load cells can be installed 1 to 100 of the load cell nominal capacity Measuring Range 50 5000 N 100 10000 N 200 20000 N 300 30000 N 500 50000 N Precision class according ISO 7500 i e 0 5 ds ths Force resolution 5 digits with floating point Columns 2 grounded columns chrome plated steel Ball screws 2 high precision ball screw with scrapers Driven by the ball screws guided by the 2 columns Mobile crosshead End of stroke with proximity detectors Automatic return to start test position defined via WinTes32 software i Synchronous servomotor Brushless with direct drive to screws by reducers Motor drive i Enables displacement and load closed loop control servocontrol Motor pulley and reducer pulley connecting via HTD precision teeth belt Gear transmission Adjustable belt tightening system Movement speed 0 01 1000 00
11. USB or Ethernet The IBERTEST software WinTest32 makes data collection and shows real time for drawing graphs and test results calculation This new system based in external modules substitutes the old electronic cards mounted into the computer improving the performance reliability and data adquisition speed Due to the external module configuration the computer can be fast and easily changed by any other suitable PC or laptop without need to make adjustments or calibrations This is very useful in case of eventual breakdown of the computer or when obsolete computer needs to be changed MD2 MODULAR CONTROL UNIT FOR STATIC TESTS MD2 unit has been designed for static machines The MD2 can be used either in electromechanical or servohydraulic machines The MD2 unit has the following input channels e Load channel With a resolution of 180 000 steps For the connection of a load cell or pressure tranducer e X Head position channel For connecting a digital incremental position tranducer encoder or a resolver encoder emulator or position transducers SSI draw wire linear transducers etc e 2 Bus extension slots for data adquisition cards plug in type for connection of further load cells extensometers LVDTs position transducers etc The MD2 unit comprises an analogical 10V drive channel for a servovalve hydraulic machines or a servo motor electromechanical machines MD2 features a high qua
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13. ges Possibility of grouping several tests together in series and subseries It is possible to obtain statistical information of the grouped tests parameters Management of up to six testing zones in alternately way using the same PC and the same software The software shows the available test zones to selecting Simultaneous representation of several measurement channels at once WinTest can manage up to 16 channels both deformation or auxiliars The channels can be configured by the user To use all features offered by WinTest32 you may need addtional hardware The system integrates a programmable formula calculator In this way you can combine parameters of the specimen with results or values obtained during the test in order to obtain derivatives results modules strength unit conversion etc in real time Test results automatically recorded on hard disk and the configuration of the machine at the time of their execution These tests can be recovered for further analysis The output files can be exported in Excel format csv or xls allowing these files to be imported for most of the programs word processors and spreadsheets on the market Incorporates the possibility of performing statistical analysis on tests previously recorded on hard disk The statistics can be displayed as graphs histograms level with Gaussian distribution charts dimensional comparison both tapes and volumes test curves comparison by su
14. gurations lost files and directories corrupted files by viruses etc Once detected errors only the appropriate libraries and changes are transferred without reinstalling complete programs gt Remote handling IBERTEST technicians can handle the remote machine in real time to perform maneuvers tests of mechanical movement installation of testing transducers and accessories verification of electrical and electronic systems on off alarm and security systems etc gt Videoconference Via web cam a videoconference between client and our technicians can be mantained thus we can get invaluable visual information about the correct operation of the machine s mechanical and hydraulic systems Also by written or voice messages it is possible to exchange views and comments and give appropriate instructions to the user when necessary to perform some physical action in the machine gt Updates The WINTEST32 software can be easily updated to its latest version as long as the computer are able to support it This allows enjoying the advantages resulting from the continuing work of review and program development www ibertest com gt a o Y ibertest IBERTEST Spain Madrid Technical Services Real time TELEDIAGNOSIS link 15 T T e gt ho O v c Ram n y Cajal 18 20 Tel 34 918 845 385 i 28814 Daganzo de Arriba Fax 34 918 845 002 www ibertest com Madrid Spain E mail dircom ibertest
15. lity build in electrical safety box dustproof ensuring the perfect state of the internal electronics This compact box allows to integrate the module within the frame of the machine itself TESTCOM model or within the electric panel of the machine machines EUROTEST IBMT4 UMIB IBMU4 www ibertest com e e a ibertest MD2 unit with safety box to be placed into the frame or the electrical panel of the machine MD2 module rear view Data acquisition card with plug in connection to the expansion slots of the modules MD 500 N load cell S shaped universal type tension compression Connector with EEPROM memory chip is also showed Control systems for IBERTEST testing machines Electronic digital modules MD PID CONTROL The MD module uses PID proportional integral derivative for control loop feedback of the application of force to the test specimen The PID controller calculates an error value as the difference between the measured process variable force position or strain and the desired setpoint The three signals comming from the PID are combined to generate anew command signal which is sent to the servovalve or servomotor to eliminate the deviation as fast as possible and assuring the stability of the process The process of detection evaluation and new signal generation is repeated again and again The time consumed is the closed loop control time and the lowe
16. m 4 Keys UP DOWN STOP for crosshead or actuator movement More accurate movements are posible using the digital control pad Digi Pot 5 Selection of operation mode via remote control unit or via software 6 The UCRD 6 has a magnetic backing and therefore can be placed at an ergonomic position Advanced features UCRD 6 unit can perform several simple predefined tests without need of a computer or additional software gt Tensile of metalic materials gt gt gt gt gt General tension compression test Bending Tear test for elastomeres Brazilian concrete test Cycles Test configuration gt Pre load value and speed to reach preload gt Maximum stress speed within elastic range gt Maximum extension speed within yield range Sample definition gt Thickness width diameter initial section So gauge length lo parallel length lc Available type of control gt Load Position gt Load Extension Position only with extensometer gt Control mode change during testing The UCRD 6 can detect end of elastic range end of yield and breakage with the following criteria gt Defined values Mpa kKN mm34 kN N gt Relative drop in relation to Fm gt Absolute drop N kN www ibertest com gt a e ee e ibertest MADE IN EU SPAIN rtest Control electronics for testing machines Handset Units for MD Electronic modules HANDSET UNIT UCRD
17. of tests Test models Cyclical testing Serial testing Multi frame control Measurement channels Calculator programming File management Data exportation Statistics info ibertest com a n e ibertest WinTest32 works with all Microsoft Windows 32 and 64 bits operating systems XP Vista Windows 7 and shares common features with other Windows programs system of menus toolbars file management sizing of windows colors etc The icon toolbar can be displayed as reduced version including only the more common features and larger icons The program is compatible with touch screen computers The F1 key activates the help window Help support includes a complete user manual for each application Tensile compression flexure one or two load points bending extrusion penetration shear etc on metallic and nonmetallic materials WinTest32 comprises test models according to most commonly used standards EN ASTM ISO etc The user can configurate similar test models Under request we can make modifications to configure your WinTest32 software to your special needs consult additional cost WinTest32 allows to create cyclic tests with rising keeping or falling of the load applied to the specimen The change of slope or ramp can be done in response to load stroke or both figures inclusive When necessary the slope changes may be accompanied by the control mode load or stroke chan
18. perimposing them on a diagram of coordinates etc a e 14 Software for Material Testing Machines IBERTEST WinTest32 TELEDIAGNOSIS Optional Service TELEDIAGNOSIS is a remote diagnostic service and maintenance support available for all IBERTEST testing machines equipped with the W system for control programming and data acquisition by means of computer To run TELEDIAGNOSIS a link program is used which establishes a remote connection to the control computer of the machine When connected our technicians are able to take controlof the testing machine as if they were in front of it to act on the problem quickly and effectively without displacements to your laboratory So intervention from our Technical Service is possible regardless of the location of the machine as long as an access to a fast Internet ADSL or similar is available Even on those occasions when the Technical Service must act in situ the TELEDIAGNOSIS is helpful to clearly identify the problem and choose the best solution to fix It In short the immediate attention of TELEDIAGNOSIS service minimizes downtimes and avoids delays in the work of laboratory while reducing or eliminating the overhead of moving the IBERTEST technicians During a TELEDIAGNOSIS session the following actions can be performed gt Software correction and review IBERTEST technicians can inspect the file system software WINTEST32 test wrong confi
19. pression bending cycles etc The settings change automatically according to the chosen type of test gt Working method preconfigured by IBERTEST according to a Standard Test or free configuration according to the criteria of the user always within the physical and mechanical limitations of the machine testing devices and sensors gt Individual or serial testing Serial tests are well suited for example repetitive tests with machines intended for Production Quality Control gt Select the type of automatic control in stroke load or strain with appropriate optional transducers gt Activation of additional sensors placed on the machine or in the specimen such as strain gauges temperature sensors etc t gt Select the type of diagram load time load stroke load strain etc For the graphical representation of the test gt Results to display on screen in real time or in the report after the validation of the test gt Automatic execution of calculations derived from the test results strength elastic modules etc by means of a software integrated programmable calculator gt Design of test reports fully customizable Test reporting is essential for laboratories subjected to Good Laboratory Practices GLP or Quality Assurance Systems as per ISO EN 17025 And many more options 1 For sensors previously installed into the system info ibertest com Machine control parameters
20. r the time the faster the controller 3 CONTROL OPTIONS MD electronics allows to close the control loop with the applied load control in KN s or with the position control in mm s or with the material deformation control in mm s 1 Load control The MD module receives the signal from the load cell and compares this feedback value with the command value N s or KN s 2 Position control The MD module receives the signal from machine s position transducer encoder resolver LVDT etc and compares this feedback value with the command value mm min 3 Strain control The MD module receives the signal from machine s deformation transducer extensometer and compares this feedback value with the command value mm s or mm min Applications of each type of control Load control is normally used on low load resistance tests materials which undergo deformation just before fracture such as concrete cement ceramics rocks adhesives etc as well as in metals test on material elastic zone Position control is used in materials with high deformation as rubers elastomers etc as well as on metals after elastic range Strain control is used in fracture tests and for research applications Automatic and programmable control change The IBERTEST WinTest32 testing software allows to define several criteria for changing control automatically defined variation in the slope of the graphic certain value of strength
21. s the test results won t be stored Before validating the test you can perform following actions gt Select and expand areas of the graph zoom gt Change the type of XY chart gt Location and search for singular points of the chart The statistical program allows you to compare several tests including consecutive superimpose curves create 2D and 3D bar and lines diagrams create bmp images etc The output files can be converted to ASCII or CSV formats to be exported to other systems such as Excel LIMS etc www ibertest com a rr a a ibertest Specimen parameters Elorgation alter facture Mama calcul of temsining dongsl efter lact Tex relerence 2 Lo value obteiring Manual ngn f rilial distance between paints Lol 1 363504 in Specmen Number h 2070 Matenal TUE Daze Secton Cuevas Diametes 0 47244 in Find delance between ports 1 363504 in Length 15 5450 in Section ot break Su Diameter 2 63779 in Project strength 100 MPa Age 284ine Mass n Kg Ders 000 Kom Final area Su amp ddlicrnal nfomarion z Setting parameters for the test specimen Test comparison 3D representation EZ e artos Tensile test wie ae ow a DATA RESULIS MATI A Example of a test report 13 Software for Material Testing Machines IBERTEST WinTest32 Main Features Operating system Help functions usability Type
22. ss 2 Mobile crosshead actioned by the screw drivers Applies the load against the test specimen 3 Aluminum frame housing to host and protect screw drivers and guiding columns 4 Gripping heads Other gripping heads and testing fixtures are available UCRD 7 advanced remote control 6 Touch screen interface via WinTest32 testing software pre installed in a All in One computer Load cell Universal type tensile compression 8 Encoder for measure of the crosshead position mounted on the ball screw axis Electromechanical Testing Machines TESTCOM Series Main frame Defined for carrying out all type of static material strengh testing according to EN ASTM and analogue standards With additional devices compression bending folding shear punch extrusion etc tests can be performed over a large amount of materials and samples dimensions High and low temperature tests can be carried out using thermal chambers ovens cooling systems etc a along with its special testing fixtures Machine base hosts the lower crosshead the servomotor as well as the screw ball driven mechanical transmission system Two guiding columns chrome coating and two high precision ball screw drivers assures an optimum load share and optimal linear mobile crosshead displacement Upper crosshead designed for frame stabilization and stifness On demand it can be designed to allow a secondary testing frame over the mobile crosshead
23. the following criteria gt Defined values Mpa kKN mm 3 kN N gt Relative drop in relation to Fm gt Absolute drop N kN info ibertest com D es a ibertest Example tensile test of metals Results showed calculated by UCRD 7 gt Original cross sectional area of the gauge length gt Tensile strength gt Percentage elongation at maximum load Fm gt Load at fracture gt Percentage elongation at fracture load Fb gt Young s modulus only with extensometer gt Proof stress points 3 points only with extensometer gt Proof stress point at total elong only with extensometer gt Upper lower yield stress gt Percentage reduction of area after fracture gt Percentage elongation after fracture 10 Software for Material Testing Machines IBERTEST WinTest32 WINTEST32 SOFTWARE FOR MATERIALS TESTING Introduction 32 bit software pack running under Windows specially developed by IBERTEST to be used in universal testing machines Thanks to its flexibility and power you can easily customize software WinTest32 to every need Indeed the system allows user to configure tests according to the major international standards for engineering materials UNE ASTM ISO etc However for a small supplement IBERTEST can adapt WinTest32 software to special needs or for your laboratory During design phase of WinTest32 software IBERTEST paid special attention to
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