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Caution! - Moeller
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1. 17 Cables terminal capacity AUX 52 Cables terminal capacity POW 52 CONNECTING sien a si 51 Connecting the AUX supply voltage 52 PROFIBUS DP Connecting DUS csev sevevevesevevevds s s s 50 Gateyay isi wiinniinndhuadiwvandwahans 14 145 146 Index 050060027 Ribbon round cable component adapter 96 Round cable network termination for an installad 98 S OMS OMS gt s n s ba ES 15 Simultaneity factor K 35 Status messages SVVD gatevvay After creation of the target configuration 107 After initial switch on Supply voltage Connecting AUX 12 48 Connecting POW lll 48 52 Surface mounting enclosure M22 l PCB tx Sasan dadana ankaqa as akana 18 SWD accessories nah hua aaa 18 SWD components Sequence of installation 45 SWD elements 14 SWD slaves quqa anaq aa aqa aqa 14 SWD contactor modules 14 CONNGCHNG S dutch uwa sua uqa asa 58 SWD coupling Using for ribbon cables 95 SWD coupling unit Retriggering on in the case of an unchanged configuration 111 SWD elements Definition c eee 14
2. EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R Digital semiconductor outputs Number 4 Output current A Normally 0 5 at 24V DC Short circuit tripping current A max 1 2 over 3ms Lamp oad Ru w _ 3 _ Overload proof _ yes with diagnostics Switching capacity EN 60947 5 1 utiliza tion category DC 13 Relay outputs Number 2 Contact type N O Operations Utilization category AC 1 250 V 6 A _ _ gt 6x104 Utilization category AC 15 250 V 3A _ _ gt 5 x 104 Utilization category DC 13 24 V 1 A _ _ gt 2x105 Safe isolation VAC 230 minimum load current mA 100 mA 12 VDC Response reset time ms 5 2 5 Bounce duration ms Normally 1 5 Short circuit protection external 4 A gL gG Status display outputs LED yellow yellow Potential isolation Inputs for SWD network Yes Yes Yes Semi conductor output for SWD network Yes Semi conductor outputs for inputs no Relays for SWD network Yes Relays for inputs Yes Relays for relays Yes nstructions 1 Minimum length 8 mm 131 050060027 222 20 20 20 20 20 ul 89009 3 p beped 0S 0S 0S 0S 0S ww doup 16 7 89009 N2 241 000 sw 1 6 Jeplosnuis iwas 2 2 89009 6 6 6 6 6 Spous N3 211 ouelsis l ypous e3lUPLD W OSL 78 OSL 8 osL Y8 osl r8 ost PS ZH 6 uonel l oo uelsuoo yes yes ra G q ZH ww
3. 91 External device plug link for 18 External power supply Line protection a 78 Terminal capacities of the cables 78 Field bus Connecting u una a ha 50 Field bus master Configuration 28 Field bus side CGOonfigurallon a na nas 28 Flat band conductor network termination for an installed au aa an a asua 97 143 144 Index 050060027 Function elements Maximum current consumption 33 GSD device master file 108 m u 35 Installation of SWD components Safety TUlES ipten tanna ie et 45 Installation SWD components sequence 45 LED indication After the creation of a new target configuration 22 LED indication SWD gateway After changeover to the SWD mode Normal 2 m sa Dan nd dalan 112 After switching on with a new number of slayes oo aa lan 21 n the case of a dhanged actual configuration 109 In the case of a project configurationdeviation Link for device plug bottom front 18 M22 SWD base fixing 64 Installation arash 64 laytut b s 64 M22 SWD front mount a ith ehh tina 62 M22 SWD function element installati
4. Slave function a Terminato o ul aad Valid target configuration creating SWD power feeder module Mounting l SWD PROFIBUS DP gateway SWD ribbon cable Fitting with plugs 147 148 050060027 SWD round cable Cable resistance sas n 36 Configuration 26 Connectin aska nasqa 82 Connection to the printed circuit board 69 Direct connection 66 INCOMING 67 use 67 Pluggable connection 67 SWD slave Status messages after initial switch on 105 107 SWD slave data organization 24 SWD slaves Addressing when there is a change 23 Automatic addressing 21 Brief vervlev n nsn u aces 14 Definition 4 ses s nd 14 SWD station address 14 SWD topology Dimensioning the power supply 31 PANNING dented sss 27 Project planning help system 12 SVVD Assist 12 En ineefing s a d seda saves 27 SWD2LED 022 0000000000000
5. 050060027 About This Manual List of revisions The following significant amendments have been introduced since previous issue Publication Page Subject New Change date 06 09 21 Notes v 29 PROFIBUS DP data volume per slave v 49 53 Figure with terminal designation JV 66 84 97 Warning about missing strain relief v 113 117 LED orange gt red v System overview SmartWire Darwin A This manual describes the technical overview installation commissioning and diagnostics of the SmartWire Darwin intelligent connection system Specialist electrical training is needed for commissioning and creating circuit diagrams The user must also be aware of and adhere to all valid occupational safety and accident prevention guidelines standards and regulations Danger If active components are controlled such as motors or pressurized cylinders plant parts may become damaged or persons endangered provided SmartWire Darwin compo nents are connected up incorrectly or configured and programmed incorrectly About This Manual MN0500600272 EN Exclusion of liability VVe have provided all the information in this manual to the best of our knowledge and belief and in accordance with the latest state of the art Hovvever this does not exclude the possibility of inaccuracies so that we cannot accept any liability for the accuracy and completeness of the informa tion In particular this
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7. Danger Before the commissioning the SWD system must be completely mounted and wired 103 Placing into operation MN0500600272 EN Svvitch on gt Before switching on check whether the following supply voltages are available e Supply voltage for PLC the 24 V DC device supply voltage on the POW terminal of the SWD gateway and on an optionally used power feed module the 24 V DC control voltage for contactors on the AUX terminal of the SWD gateway and on an optionally used power feed module the external 24 V DC control voltage for contactors in case you are using a switch cabinet bushing SWD4 SFL8 20 SWD4 SML8 20 with a 24 V DC external supply Caution Connect spring cage terminals A and B in accor dance with the figure Connections of the switch cabinet bushing page 75 if you would like to use the switch cabinet bushing without an external power supply In this case you will work with the 24 V DC control voltage of the connected SWD gateway or power feed module Check whether All plugs on the SWD cable are correct i e are connected in accordance with the installation instructions in the subsection Fitting SWD ribbon cable with plugs page 85 e The plugs for all SWD slaves are plugged in e The sensor actuator connections for the SWD 1 0 modules are connected correctly e The field bus connection between the SWD gateway and the controller is plugged in Da
8. yue suoo 8002 2 LELL9 NIDII suoneIqiA 0241 0241 0241 0241 0221 62509 3 03 ad uonp old suon puo eolupu ul u lquly Aue uonisod Sununoyy vl vl 01 01 01 6 M ty x Sb X LL LEX SV X LL tq x Sb x zr x Sb x OL LE x Sb x ZL IS x th X LL IGE x p X LL IS X th X ZL IspX vx0l 6X XL ww q x H x M suoisuawiq 82109 NJ Z LELL9 NINII splepue 1 Appendix 7 2031223 0 19 220 021223 0 5 20 2203 005 22 1223 005 22 7201 LA AMS ZZIN 0911 LA AMS ZZIN LLOJ AMS ZZIN LLI GMS CCIN 3441 Q MS CC N T q31 qMs cc N suon uuo AMS ZZN 132 Technical data 050060027 0 2 89009 3 3 06 S 065 06 6 06 6 06 776 9 2 0807 0807 0807 08 07 0807 gt fe1ols SOINSESW lqel ns YPM quanaid Uonesu puo 89009 qar 0 qq 0 qqk 0 qq 0 qq 0 Jo 231 imel d l Juaiquie SUOI IPUOD Dew Ju lquiy OL OL OL OL OL A 8002 2 LELL9 NIDII papey L L NI s lqe GMS Z 2 Z Z NI s lqe jddns E 8002 2 16119 N3 231 1s ng V sse 2 LLOSS NI GMS uolss iddns 2u J u lul o1pey L L L WA ZHD Z Z WA 2 02 71 OL 01 OL OL OL WA ZHIN 0001 08 800Z Z 16119 N3 231 splay 2Heubewo gt 9 3 r r r r T AN l n abieypsip peyuo 8 8 8 8 8 NI
9. VVhat Happens f MN0500600272 EN Table 25 Diagnostics with the Ready LED Event Explanation Remedy LED off No 15 V DC device voltage via the Check the povver supply or SWD network or the D L SVVD 32 D L SVVD 32 or LED is defective LED green Fault free operation data exchange The DIL SWD 32 has received the continuous OK switching command Off for the light contactor LED orange Fault free operation data exchange The DIL SWD 32 has received the continuous OK switching command On for the light contactor LED green No data exchange with the SWD The DIL SWD 32 may not be in the flashing 1 Hz gateway target configuration or the SWD gateway is just creating a target configuration 1 On the DILM module DIL SWD 32 002 in manual mode position 0 or 1 the actual switch position of the contactor can deviate from the indicated switching command of the controller Only in posi tion A and with a functioning SWD network does the status indicated by the Ready LED on the DIL SWD 32 002 comply with the actual switch position of the contactor In the case of the DILM module DIL SWD 32 001 the switch position of the contactor also complies with the indicated switching command of the controller An exception to this is the Defect in the case of an insuffi cient contactor supply see below Switching on Contactors with DIL SWD 32 001 The DIL SWD 32 001 has no selector switch thus the status
10. MN050060012 EN previously AVVB2723 1613en 050060027 Components of SWD system SWD 1 0 modules The SWD 1 0 modules are digital inputs and outputs for the connection of sensors and actuators that can be accessed via the SWD network These can be for example auxiliary contacts of additional switchgears that do not have inte grated SWD technology The modules are placed in the immediate vicinity of the sensors actuators due to which the remaining wiring is markedly reduced Diverse modules with digital inputs and outputs in the form of transistors and relays are available For a short description of how you install your SWD 1 0 modules please refer to Section Connecting the SWD 1 0 module page 55 For a detailed description of the SWD 1 0 modules please refer to the manual MN05006001Z EN section Input output modules EU5E SWD SWD function elements M22 SWD The M22 SWD function elements are treated in the same way as RMQ Titan pilot devices but can be connected easily to the SWD network without any further wiring The SWD function elements are combined as usual with the front elements of the RMQ Titan system SWD function elements are available for front mounting or for base fixing For a short description of how you install your M22 SWD function elements please refer to Section Connecting M22 SWD function elements page 59 For a detailed description of the SWD functio
11. restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighbouring units that are live Follow the engineering instructions AWA of the device concerned Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the 1 0 interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Em
12. voltages via separate miniature circuit breakers or fuses e Miniature circuit breaker 24 V DC for POW Cable protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated operational current 3 A trip type C or Fuse 3 A utilization class gL gG Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A tripping characteristic C or Fuse 2A e Miniature circuit breaker 24 V DC for AUX 53 54 Installation MN0500600272 EN Cable protection in accordance vvith DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated operational current 3 A trip type Z or Fuse 3 A utilization class gL gG Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A tripping characteristic Z or Fuse 2 A Caution Debounced inputs may not be used in the safety circuit diagram The POW power supply behaves capacitively when first switched on an increased inrush current 12 5 A 6 ms flows in comparison with the rated input current The switching device and the power supply unit for switching on the supply voltage must be suitable for this briefly increased inrush current Connecting the SWD network Connection of the SWD gateway is perfor
13. 0 modules EU5E SWD 4D4D 43 44 Engineering MN0500600272 EN 3 function elements M22 SVVD K11LEDC VV 2 Network termination SWD4 RC8 10 5 Position for an additional power feeder module EU5C SWD PF1 1 Total length of the ribbon cable 8 2 m Example of calculation using the formula Un Un 1 Rin X In Result of calculation Total current in the device supply lyp 0 469 A Total current in the contactor supply lAux 3 6A Voltage drop in the device supply 0 49 V Voltage drop in the contactor supply Uaux 3 77V The SWD gateway does not supply the contactor coils with sufficient current An additional power feeder module EU5C SWD PF1 1 must be inserted after the contactor with the SWD slave address 7 The voltage drop in the device supply is non critical How do position my SWD slaves There are no restrictions to the positioning However the following recommendations gained from everyday practice should be heeded gt Arrange the SWD slaves of a device group as far as possible in groups on the SWD network If for example the functional elements M22 SWD or SWD I O modules are arranged next to each other installation of the external device plugs or later replacement of the SWD slaves will be easier A minimum clearance of approx 30 cm has to be main tained between SWD network lines and power cables running in parallel 050060027 3 Instal
14. 3 mm The presence of undamaged locking compound on the knurled wheel indicates that the default setting is unchanged 93 Installation MN0500600272 EN Figure 46 Crimper for SVVD external device plugs Once all external device plug have been crimped the blade terminal still has to be attached to the end of the ribbon cable gt Cut off the 8 pole SWD ribbon cable with the additional length mentioned of 100 mm straight and right angled gt Fit the blade terminal to the cable end as described above for the beginning of the ribbon cable ensuring correct polarity When the ribbon cable is introduced into the plug for the end of the ribbon cable the ribbon cable imprint is located visibly on the upper side Mounting may be necessary to fit further blade terminals if e on account of an expansion of the SWD network a new cable segment is to be connected by means of an SWD coupling gt Coupling for an 8 pole blade terminal page 95 due to an increased current consumption or a greater voltage drop an additional power supply unit a power feeder module is to be inserted into the SWD network gt Connecting power feeder module page 51 050060022 Connecting the SWD tion cable Coupling for an 8 pole blade terminal Use the coupling for an 8 pole blade terminal part no SVVD4 8SFF2 5 to connect two ribbon cables that are fitted with blade terminals at the beginn
15. SWD gateway after switching on with a new number of SWD slaves LED Status SWD Red flashing Config Off no planned configuration is available The SWD gateway creates the actual configuration from the configuration found by the Config pushbutton being pressed for at least 2 seconds In the process it checks which and how many SWD slaves are connected to the SWD network In accordance with their positioning in the SWD network it assigns slave addresses to these in uninterrupted ascending order The SWD gateway starts with the SWD slave closest to it assigning the slave address 1 up to a maximum of 99 During this process the SWD LED flashes orange 21 22 System description SmartWire Darvvin MN0500600272 EN The SVVD gatevvay stores the actual configuration as a valid target configuration and is novv in the SVVD mode Fail safe This stored target configuration serves as a reference for each switch on after this The SWD gateway signals the end of this automatic config uration with address assignment with the following LED indication Table 3 LED indication of the SWD gateway after creation of a new target configuration LED Status SWD green continuous light Config Off no planned configuration is available The SWD gateway now waits for the parameters of the project configuration from the field bus master If the configuration for the overriding field bus master the project configurat
16. SWD network end and the round socket is therefore carrying a live voltage You lead the SWD network further via the SWD round cable with a connected round plug part no SWD4 SM8 67 straight or part no SWD4 SM8 67W angled at 90 How you connect a round plug to the SWD round cable is described on page 84 Link for PCB base device plug front This link connects an interrupted select cable SEL cable that is required for automatic addressing of the SWD slaves The link device plug front SWD4 SEL8 10 connects the interrupted SEL cable on an unused device plug SWD4 8SF2 5 SVVD4 85F2 5 SVVD4 SEL8 10 Figure 29 Link for device plug front The link for the PCB base M22 SWD SEL8 10 for a PCB M22 SVVD 11 6 LP01 in the surface mounting enclosure is plugged onto each unused socket strip 81 o oO Nn amp 2 x 2 Bo j 22 m s o lt 2 Lu Ua s oo 2 o can g 5 l 2 ou faal N Ak SS s Sl r 232 5 ag Zs CI 2 EGES Tov uJ 9 s S o damar cn Bose Ya m os g ov Q OO O OOO z MN05006002Z EN 82 Installation MN05006002Z EN Connecting the SWD connection cable SWD elements are connected via 8 conductor SWD ribbon cable or round cables For DIY construction you can order SWD ribbon cables and round cables by the metre without plu
17. SWD4 8SF2 5 The device plugs for the SWD ribbon cables are for the purpose of connecting SWD slaves gt Unused slots must be fitted with the link for the device plug front M22 SWD SEL8 10 otherwise the SWD network will be interrupted Figure 42 SWD external device plug gt On the basis of the position of the SWD slave determine where the first device plug has to be fastened to the ribbon cable Add at least 100 mm in length to the measured cable length before between and after the device plugs Due to the cable loop thus created the later dismantling of an SWD slave will be simplified and the cable will remain tension free Figure 43 SWD device plug with sufficient cable length 91 92 Installation V MN0500600272 EN Caution When fitting the plug make sure that the polarity of the ribbon cable is correct gt Align the ribbon cable and the external device plug so that the imprints on both parts are visible gt Insert the ribbon cable in the external device plug guide so that the black arrow on the ribbon cable is pointing in the same direction as the black arrow on the movable top part of the plug Figure 44 SWD external device plug with correct polarity Caution Correct polarity is ensured with this arrangement The black conductor of the ribbon cable lies under the cable with the designation 15 V shown black on the top part of the plug Fix the ribbon cable
18. ZH uelsuoo 3 s yes e s ves ZH wu pmlduie yue suoo 800Z Z 16119 NIDII suoneIqiA 0241 0241 0241 0241 62609 N3 11 d uom qold SUOI IPUOD Huey Ju Iquiy 220 Jena uonisod bununoyy ww GE G 09 N3 23l He yey do 1 ww GE G 09 N3 23l 121 1eu do1 ununoyy LVO 0 90 910 t y T x 06 x SE LU x 06 x SE ww q x H x M suolsuawig 84109 NJ Z 1 119 NIDJI 82109 NJ Z 1 119 NIJI spaepue s yeq u n L dd GMS SN4 L Ldd GMS 9SNA NV GMS 3SN4 40 0 5 263 Jamog sAemayey 125 050060027 o XVn ou ped To Yq ou ped T0 fv ou ped o Yq ou ped A sane s 20 10 abeyon Bune1 do payey ou ou ou ou uonefosi jegud IPULION PUMON Ajjewuony IIPULION M uonedissip 1 EZ ZV3 snJ ou EZ ZV4 asn jeuiayxa ou Bune YND HOYS V xew quand Xew Sa SOA Sa jesianad Auejod sulebe 401291014 C C C G enpis i beyoA 1ndul 0Z G1 Id vz 0Z S1 Id vz A abeyon jeuonesado x vn Ajddns d6 5 g 6s 6S 0 2 89009 N2 21 Bursu puo uou Aypiwiny aner i 0 0F 0 07 0 07 OL 0b Do sainsealu lqelins UNA 1 Sainsealu lqelins YM 1 uonesu puo ssr SE Sar su seria ssr SE Jo 2 89009 241 aunyerad
19. base function elements are plugged onto an M22 SWD I1 6 LP01 printed circuit board which is inserted into the surface mounting enclosure The connection with the SWD network is created via this printed circuit board The standard RMQ Titan surface mounting enclosure M22 I1 6 in conjunction with standard M22 front elements are used gt M22 SWD base fixing page 64 Socket plug switch cabinet bushings You use switch cabinet bushings with an M18 x 0 75 mm screw fixing for external connection of the SWD network to a switch cabinet or enclosure You use the switch cabinet bushing for example to connect to a operating panel with M22 SWD function elements or to connect to another switch cabinet and in the process to supply in addition the 24 V DC control voltage for contactors gt Connecting a switch cabinet bushing page 72 Enclosure bushing socket plug Use enclosure bushings with an M20 x 1 5 mm screw fixing of protection type IP67 for example in the surface mounting enclosure or switch cabinet for pluggable connection of the 8 conductor SWD round cable gt Connecting the enclo sure bushing page 79 Link for device plug bottom front This link connects an interrupted select cable SEL cable The select cable must be functional for automatic addressing of the SWD slaves SWD accessories Further accessories such as blade terminals connectors round plugs round sockets with screw type locking in s
20. each GND gt Configuration of the SWD flat band conductor page 25 Calculation of the electrical load in the device supply The total power consumption of all SWD slaves connected to the SWD gateway must not exceed 0 7 A in the device supply Otherwise a power feeder module EU5C SWD PF2 1 has to be used before the SWD slave as of which the 0 7 A has been exceeded In the device supply the current consumption of the various SWD elements contains a constant proportion that is always consumed and a variable proportion for example caused by switching on an LED 050060027 How do dimension the power supply of my SWD topology For the purpose of simplification calculate with the current consumption values of the following table Maximum current consumption of the individual function elements in the device supply which contains both proportions For further simplification calculate with a simultaneity factor of 1 for example all LEDs are activated simultaneously gt Add together the currents of all SWD slaves plus the current that flows through the network termination making a total current k de rl RB Tabelle 9 Maximum current consumption of the individual func tion elements in the device supply tion of SWD slaves M22 SWD K11 7 M22 SWD K22 7 M22 SWD LED W 19 M22 SWD LED B 19 M22 SWD LED G 19 M22 SWD LED R 19 M22 SWD K11L
21. indicated by the Ready LED represents the actual switch position of the contactor Switching on Contactors with DIL SWD 32 002 The 1 0 A selector switch of the DIL SWD 32 002 makes it possible for the operator to electrically switch the contactor on position 1 confirm ON and off position 0 confirm OFF by hand To activate the contactor via the SWD network the selector switch must be in position A Automatic 050060027 Behavior of the SWD function elements M22 SWD Defect in the case of an insufficient contactor supply In the contactor supply if the 24 V DC control voltage drops below the minimum voltage of 19 2 V DC or exceeds the maximum current of 3 A the secure switching of a contactor is no longer guaranteed The switching command from the controller may remain without any effect The mechanical switch position indicator of a DIL SWD 32 shows unam biguously the actual switch position Behavior of the SWD func tion elements M22 SWD The status of an SWD function element M22 SWD is signalled optically via the green SWD LED with a diameter of 3 mm on the rear panel Table 26 Diagnostics with the aid of the green SWD LED on the rear panel Event Explanation Remedy LED off No 15 V DC device voltage via the Check the power supply or M22 SWD SWD network or the M22 SWD or LED is defective LED green Fault free operation data exchange continuous OK light LED green No data e
22. information does not guarantee any particular properties The SmartWire Darwin components specified in this manual may be set up and operated only in connection with the corresponding manual and instructional leaflet installation instructions enclosed with the device Installation commis sioning operation maintenance and retrofitting of the SmartWire Darwin components may be performed only by qualified personnel The SmartWire Darwin components may be used only in the areas recommended by us and only in conjunction with third party devices and components that have been approved by us Their use is allowed fundamen tally only in technically faultless condition Fault free and safe operation of the system requires proper transport storage installation and commissioning as well as careful operation and maintenance lf the aforementioned safety related instructions are not observed in particular if the commissioning or maintenance of the devices is performed by insufficiently qualified personnel and or the devices are used improperly it cannot be excluded that the SmartWire Darwin components will present sources of danger We cannot accept any liability for any resulting injury or damage 050060027 Additional documentation Additional documentation At various points in this manual reference is made to more detailed descriptions in other documentations These are available in the form of PDF files for download from our
23. max 124 Valid CANopen slave addresses node addresses 2 32 CANopen data volume per slave max 256 1 0 Byte 128 1 128 O Byte SWD data transfer rate Kbit s at present 125 Number of SWD slaves on the CANopen gateway 99 max Rated operational current Ig in the device supply A 0 7 Rated operational current Is in the contactor supply A 3 050060027 How do dimension the power supply of my SWD topology How do dimension the power supply of my SWD topology Besides its function as a coordinator the SWD gateway also assumes the power supply of the SWD topology In addition it has a built in power supply unit which provides 2 separate supply voltages within the SWD network e The 15 V DC device supply voltage UVP device supply for its own supply and for the electronics of the down stream SWD slaves The SWD gateway or an SWD power feeder module generates this 15 V DC supply voltage from the 24 V DC supply voltage that you apply to the spring loaded terminal connection POW The 24 V DC control voltage UAux for the contactor coils contactor supply that are activated via an SWD module DIL SWD 32 Only if the SWD topology comprises contactors or motor Starters do you supply in addition to the SWD gateway or SWD power feeder module the control voltage via the spring loaded terminal AUX The calculations of the electrical load and the voltage drop have t
24. of the connection of the SWD 1 0 module please refer to the manual MN050060012 EN previously AVVB2723 1613en 57 Installation MN050060022 EN Connecting SWD contactor modules DIL SWD 32 001 DIL SWD 32 002 Figure 14 Structure of the SWD modules DIL SWD 32 001 and DIL SWD 32 002 for DILM Connection of SmartWire Darwin external device plug 2 Mechanical switching position indicator 3 Diagnostics LED Catch slider 5 Connection pins 6 Adjusting slide for contactor size Connection terminal X0 X1 X2 Connection terminal electrical enable X3 X4 9 Selector switch 1 0 A For a description of the Contactor connection DIL SWD 32 001 002 please refer to the manual MN050060017 EN previously AVVB2723 1613en 050060027 Electrical Installation Connecting M22 SWD function elements For a detailed description of Connecting M22 SWD func tion elements please refer to the manual 50060017 EN previously AWB2723 1613en The M22 SWD function elements are combined together with front elements of the RMQ Titan system to form control circuit devices that communicate via the SWD network The M22 SWD function elements are each available in two versions for front or base fixing 59 60 Installation Figure 15 050060027 M22 SWD function elements 050060027 Legend for Figure15 1 2 3 4 10 12 13 14 15 16 17 4 w
25. off and on LED green Transient state until the actual flashing configuration found has been stored 1 Hz internally as a target configuration LED green contin All SWD slaves stored in the target The SWD gateway is in the SWD mode uous light configuration are available Normal data exchange with the SWD slaves is taking place on the SWD network 117 What Happens If MN050060022 EN Behavior of the SWD The status of an SWD power feed module EUSC SVVD PF1 1 povver feeder modules or EUSC SWD PF2 1 is signalled optically via the front panel LED POW Event Explanation Remedy LED off No 15 V DC device voltage available Check the POVV povver supply or the or the LED is defective SWD power feed module LED yellow 15 V DC device voltage OK continuous light Behavior of the SWD The status of an SVVD 1 0 module is signalled optically via the inputs outputs modules green front panel LED SWD Table 24 Diagnostics of an SWD I O module with the aid of the green SWD LED Event Explanation Remedy LED off No 15 V DC device voltage via the Check the power supply or I O module SWD network or the I O module or the LED is defective LED green Fault free operation data exchange continuous OK light LED green No data exchange vvith the SVVD The 1 0 module may not be in the target flashing gatevvay configuration or the SWD gateway is just 1 Hz creating a target configuration LED green fas
26. slave is no longer connected the SWD LED is switched off 050060027 Switching on when there are configuration changes Switching on in the case of a changed project config uration Basic requirements e Target configuration Actual configuration e A connection to the field bus master is available If after the switch on and initialisation process the SWD gateway ascertains a difference between the stored target configuration and the project configuration it indicates this error with the following LED combination Table 17 LED indication of the SWD gateway in the case of a project configuration deviation LED Status SWD green continuous light Config red continuous light Remedy if the project configuration has been changed gt Retrace the change on the SWD network gt Interrupt the connection to the field bus master by pulling out the field bus plug p Press the Config pushbutton actuator for at least 2 seconds The SWD gateway stores the changed actual configuration as a new target configuration gt Table 16 on page 109 The SWD LEDs of the SWD slaves light up continuously green after the creation of a new target configuration gt Reconnect to the field bus master gt If necessary load the project configuration into the SWD gateway again 111 112 Placing into operation MN0500600272 EN Retriggering on in the case of an unchanged configu ration Norm
27. the additional voltage supply in the switch no SWD4 SFL8 20 24 V DC power supply to the spring cage cabinet supplies the contac The control voltage intro terminal A V and the 24 V connection to tors outside of the switch duced via the ribbon the spring cage terminal A 24 V cabinet cable to the spring cage terminals B is not trans 42 2 SWD4 SF18 20 mitted any further 15 i G mr i An additional 24 V DC with a round plug part Connect the 0 V connection of the additional voltage supply in the switch no SWD4 SML8 20 24 V DC power supply to the spring cage cabinet supplies the contac The control voltage intro terminal B 0 V and the 24 V connection to tors in the switch cabinet duced via the ribbon the spring cage terminal B 24 V cable to the spring cage terminals A is not trans 47 gt 2 mitted any further SWD4 SM 18 20 78 Installation MN05006002Z EN Terminal capacities of the cables for the 24 V DC external power supply e solid 0 2 1 5 mm AWG 24 16 flexible 0 25 1 5 mm with appropriate isolated ferrules with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm Cable protection for the cables of the 24 V DC external power supply gt Connect the 24 V DC external power supply via a minia ture circuit breaker or a fuse e Cable protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature ci
28. the resistance of the voltage drop in the supply line segment line segment as the line segment voltage of of the previous the current slave slave SWD 1 lg l1 l R11 RL x Li Uk lG x Rut U1 Uv L n RB SWD 2 129 16 Riz z Ri x L2 L14 Ul zl x Riz Uz U1 L SWD 3 13 ls 12 Ri3 R_x L3 L2 Ul l3 x Ri3 U U2 SWD n 16 Uln In X Rin Un I n RI x Ln Ln 1 Un 1 Uln IRB 40 a supply unit tion can be assumed as being 17 mA and return line La Length of the line segment n as e Ig Total current in the SWD network that is supplied by ikB The current that flows through the network termina e Uy 14 5 V Supply voltage in the device supply e Un Supply voltage for the SWD slave n Uin Voltage drop in the line segment n e RI Line resistance per metre calculated from the supply of the preceding SWD slave The preceding slave is the supply unit for SWD slave 1 MN050060027 EN How do dimension the power supply of my SWD topology Example for calculation of the voltage drop in the device supply EU5C SWD DP 8 9 10 11 4m 10 cm 10 cm 10 cm o oo 00 Uyp 14 3 V 22 5 V lyp 0 37 A laux 2 4 A Figure 6 Example for calculation of the voltage drop in the device supply 2 6 contactors DILM38 with DI
29. with a PCB and M22 front elements surface mounting Figure 18 Surface mounting enclosure with PCB and M22 SWD base function element The M22 SWD base function elements are used just like the already known M22 K10 K01 contact elements and M22 LED indicator elements On the front panel the previous elements for the control circuit function are used The connection with the SWD network is made via the printed circuit board It has a switchable network termination Installation of the surface mounting enclosure The PCB in the surface mounting enclosure is connected via the SWD round cable to the SWD network 050060027 Electrical Installation The SWD round cable can be connected directly by means of V M20 x 1 5 mm metric cable gland with integrated strain relief or plugged in gt Direct connection of the SWD round cable page 66 8 pole enclosure bushings with a screw fixing M20 x 1 5mm as plug socket versions are used for the plug in version gt Pluggable connection of the SWD round cable page 67 Connection on the printed circuit board is performed via 8 numbered and colour coded spring loaded terminal clamps This applies to the incoming SWD cable on the PCB side marked IN and to the outgoing SWD cable on the OUT side The SWD round cable and SWD enclosure bushings have the same wire colours 65 Installation A 66 MN05006002Z EN Direct connection of the SWD round cabl
30. with suitable measures Storage C 40 70 40 70 40 70 Relative humidity no condensation by son 95 5595 5 95 IEC EN 60068 2 30 Connection options SWD In Socket 8 pole Plug 8 pole Plug 8 pole Number of insertion cycles gt 200 gt 200 gt 500 SWD Out Socket 8 pole Socket 8 pole Number of insertion cycles gt 500 x 200 Current consumption 15 V SWD supply page 123 Enclosure bushings plug socket SWD4 SF8 20 SWD4 SM8 20 General Standards IEC EN 61131 2 IEC EN 61131 2 EN 50178 EN 50178 Dimensions W x H x D mm 24 x 26 x 162 24 x 26 x 170 VVeight g 20 22 5 Mounting position any any Ambient mechanical conditions Protection type IEC EN 60529 IP67 IP67 Ambient climatic conditions Operating ambient temperature IEC 60068 2 G 25 55 25 55 Condensation prevent with suitable measures Storage se 40 70 40 70 relative humidity non condensing IEC EN 60068 2 30 5 95 5595 Connection options SWD In Plug 8 pole Number of insertion cycles gt 500 SWD Out Socket 8 pole Number of insertion cycles gt 500 Current consumption 15 V SWD supply page 123 050060027 Coupling plug Technical data SWD4 8SFF2 5 SWD4 8SF2 5 SWD4 8FRF 10 General Standards IEC EN 61131 2 IEC EN 61131 2 IEC EN 61131 2 EN 50178 EN 50178 EN 50178 Dimensions W x H x D m
31. 4 Cable socket sizerena aaa nas 83 SWD flat band conductor 25 SWD round Cable is y s sd du 26 141 142 050060027 Connecting CANOPEN ioraa 50 Digital inputs and or outputs 56 Enclosure bushing 79 50 M22 SWD hahaha a hasqa 59 Power feeder module 51 PROFIBUS DP say d 50 Supply voltage POW 52 SWD contactor modules 58 SWD 1 0 module 55 SWD network 50 54 Switch cabinet bushing 72 Connecting digital inputs and or outputs 56 Connecting POW supply voltage 52 Connecting the SWD connection cable 82 Connection AUX 48 52 POW 48 52 SWD connection Cable 82 SWD gateway 47 SWD ribbon cable sssi 82 SWD round cable 2222 82 Contactor coils Wattage current consumption 35 Contactors Use of contactors 45 Control voltage for contactors SUPPL rene na 76 Current consumpti
32. 4 V DC control voltage for contactors back onto the SWD ribbon cable The power feeder module EU5C SWD PF2 feeds both the 24 V DC control voltage for contactors and the supply voltage of approx 15 V DC for the devices back onto the SWD ribbon cable gt Connecting power feeder module page 51 For a short description of how you install power feeder modules please refer to Section Connecting power feeder module page 51 For a detailed description of the power feeder modules please refer to the manual MN050060012 EN previously AWB2723 1613en SWD flat band conductors and round cables You connect SWD elements via 8 conductor SWD ribbon cable or round cable via which both the data and the supply voltages are transmitted gt Connecting the SWD connec tion cable page 82 Network terminator for flat band conductor The SWD network requires termination at the beginning and end of the network gt Using network termination page 97 Adapter for blade terminal round cable This adapter part no SWD4 8FRF 10 is for the purpose of adapting from ribbon cable to round cable and vice versa gt Using the ribbon round cable adapter page 96 18 System description SmartWire Darvvin MN0500600272 EN PCB for surface mounting enclosure M22 I The 22 surface mounting enclosures protection type 1P67 are for the purpose of accommodating up to 6 M22 SWD base function elements The M22 SWD
33. 5E SWD 4D4D 16382 45 EU5E SWD 4D2R 16383 45 M22 SWD I1 LP01 15990 7 with terminating M22 SWD I2 LP01 15991 resistor switched on M22 SWD I3 LP01 15992 17 M22 SWD I4 LP01 15993 17 M22 SWD I6 LP01 15994 17 SWD4 RC8 10 16020 17 123 124 Appendix MN05006002Z EN Power consumption current consumption 24 V SWD control voltage Uaux DIL SWD 32 PulFin or D LM 7 9 Ww 3 or D LM 12 15 w 4 5 or DILM 17 38 w 12 Pick up current or DILM 7 9 mA 125 or DILM 12 15 mA 188 or DILM 17 38 mA 500 Sealing power or DILM 7 9 ni 3 or D LM 12 15 w 45 or D LM 17 3 w 0 5 Holding current or DILM 7 9 mA 125 or DILM 12 15 mA 188 or DILM 17 38 mA 21 Technical data 050060027 L uA 2 0 72 2 uA zHDZ tI OL OL OL OL uA ZHIN 0001 08 800Z Z LEL L9 N3 231 splay 3n uBeuuonj l3 v NI Z brev sip e U0 8 8 8 8 I n abieypsip iy 800Z Z LEL 19 3 e6 eypsip 2921503947 2 2 Z lb p uonnilod ll ll ll ll abeyonang OWI Qillqneduio5 n ufbeulon la 0 0 0 0 ul 26 2 89009 3 p beped ey 0S 0S 0S 0S ww qybiay doug 12 2 89009 3 3 01 doug sul 6 Jeplosnuls iwas 6 6 6 6 s pous 2 2 89009 N3 D3J 2 56 gt pous e3luetD W ost 9 8 06 78 8
34. 70000 117 Diaqnosties usb assa 117 Switch cabinet bushing Connecti serrate dees an 72 ConnectionS u t u yaaa 75 With a round sotket 73 With round plug 74 Switch on SWD gateway In the case of a changed actual c nfig ratlon aa asa sah si 109 In the case of a changed project Configuration is sided aa aa weed 110 050060027 Index 6 Topology SWDiaiwakhawanhannhannnaannanns 16 Voltage Drop ys 36 Voltage drop Calculation 31 149
35. AA Jajsued 66 8S SUONEIS AMS JO i8quinN seli 1o eulpi0o2 GMS d uonels yomu AMS l Zdd AMS JSNI 1 144 0 5 26 3 9 263 40 0 5 26 3 128 050060027 Technical data 1 0 modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R General Standards IEC EN 61131 2 EN 50178 Dimensions W x H x D mm 35 X 90 X 101 Weight kg 0 1 0 1 0 11 Mounting Top hat rail IEC EN 60715 35 mm Mounting position Vertical Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance Shocks 9 9 9 IEC EN 60068 2 27 semi sinusoidal 15 g 11 ms Drop to Drop mm 50 50 50 IEC EN 60068 2 31 height Free fall packaged m 0 3 0 3 0 3 IEC EN 60068 2 32 Electromagnetic compatibility EMC Overvoltage category ll ll Pollution degree 2 2 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 8 Contact discharge Level 2 kV 4 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 10 10 1 4 2 GHz V m 3 3 3 2 2 7 GHz V m 1 1 1 Radio interference suppression SVVD EN 55011 Class A Burst IEC EN 61131 2 2008 Level 3 Supply cables kV 2 2 2 Signal cables kV 1 1 1 SWD cables kV 1 1 1 Surge IEC EN 61131 2 2008
36. D green contin uous light Status Operational the project configuration of the controller agrees with the target configuration of the SWD gateway Cyclical data exchange takes place via the CAN bus 115 What Happens If Event LED off Config LED Table 22 Explanation No communication vvith the field bus master or the SWD coupling unit does not contain a project configuration e g after retriggering MN0500600272 EN Diagnostics with the Config LED Remedy Check the connection to the field bus master or transfer the project configuration into the SVVD gatevvay LED green contin The project configuration of the Data exchange with the field bus uous light controller agrees with the target config OK uration of the SWD gateway LED green The target configuration does not agree The SWD gateway is ready for data flashing 1 Hz with the project configuration of the controller but the parameter Compat ible devices allowed has been acti vated The deviation allows data exchange with the SWD slave in ques tion You can find a list of the types that are compatible with one another in the manual 50130027 previously AWB2723 1612en exchange with the SWD slaves Check your target configuration and if necessary update the project configuration LED orange gt red The gateway is in firmware update mode when the POW LED is off Firmware update not yet ava
37. ED W 19 M22 SWD K11LED B 19 M22 SWD K11LED G 19 M22 SWD K11LED R 19 M22 SWD K22LED W 19 M22 SWD K22LED B 19 M22 SWD K22LED G 19 M22 SWD K22LED R 19 M22 SWD KC11 7 M22 SWD KC22 7 M22 SWD LEDC W 19 33 Engineering MN0500600272 EN M22 SVVD LEDC B 19 M22 SWD LEDC G 19 M22 SWD LEDC R 19 M22 SWD K11LEDC W 19 M22 SWD K11LEDC B 19 M22 SWD K11LEDC G 19 M22 SWD K11LEDC WR 19 M22 SWD K22LEDC W 19 M22 SWD K22LEDC B 19 M22 SWD K22LEDC G 19 M22 SWD K22LEDC R 19 DIL SWD 32 001 40 DIL SWD 32 002 40 EU5E SWD 8DX 12 EU5E SWD 4D4D 45 EU5E SWD 4D2R 55 SWD4 RC8 10 17 M22 SWD IL LP with 17 the netvvork termination switched on Contactor supply A contactor receives the control voltage UAux via conductors 8 24 V and 7 earth of the 8 conductor ribbon cable gt Configuration of the SWD flat band conductor page 25 and further via the SWD module DIL SWD 32 Each contactor is equipped with its own SWD module DIL SVVD 32 050060027 How do dimension the power supply of my SWD topology Calculation of the electrical load in the contactor supply If the SWD modules DIL SWD 32 are combined with contactors that on account of the type or quantity cause a total wattage total current consumption gt 72 W 3 A a power feeder module EUSC SWD PF1 1 EU5C SWD PF2 1 or a switch cabinet bushing has to be inserted before the SWD slave as of whi
38. FTP server ftp ftp moeller net DO CUMENTATION AVVB MANUALS The current edition of this manual in other languages can be obtained from the Internet VVriting conventions P P lt Symbols used in this manual have the following meanings gt indicates actions to be taken Caution Debounced inputs may not be used in the safety circuit diagram Warns of the risk of material damage Warning Warns of the possibility of serious damage and slight injury Danger Warns of the possibility of serious damage and slight injury or death Draws your attention to interesting tips and supplemen tary information For greater clarity the name of the current chapter is shown in the headline of the left hand page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at the end of a chapter MN0500600272 EN 050060027 1 System description SmartWire Darvvin Target group This manual is aimed particularly at planners developers and operators in the fields of electrical control and mechan ical engineering who want to use the connection system SmartWire Darwin with its reduced project planning and wiring costs for operation in the switch cabinet in the periphery directly on the machine or in service buildings The SmartWire Darwin components must only be installed and connected up by trained e
39. L SWD 032 002 simultaneity factor k 0 8 2 2 SWD 1 0 modules EU5E SWD 4D4D 8 3 function elements M22 SWD K11LEDC W Network termination SWD4 RC8 10 Total length of the ribbon cable 8 m Example of calculation using the formula Un Un 1 Rin x In Result of calculation Total current in the device supply yp 0 364 A Total current in the contactor supply lAux 24A Voltage drop in the device supply 0 38 V Voltage drop in the contactor supply Uaux 2 52 V 42 Engineering MN0500600272 EN The SWD gateway is supplying the SWD topology suffi ciently Calculation of the voltage drop in the contactor supply DC actuated contactors with the control voltage Uaux 24 V DC switch dependably in the range 24 V DC 20 10 96 i e from 19 2 to 26 4 V For safety reasons assume that the supply voltage Uaux 23 5 V DC on the supply unit for calculation of the voltage drop The following is valid Uauxmin 19 2 V DC Warning If the voltage drops below the minimum voltage depend able operation of a contactor is no longer guaranteed Maximum value for the voltage drop Ulmax Umax Uaux UAuxmin 23 5 V 19 2 V 4 3 V DC Rule of thumb value If you are only using ribbon cables and the maximum current of 3 0 A is consumed the maximum voltage drop in the contactor supply is achieved at a line length of approx 8 4 m Calculation of the voltage drop in
40. LC control configu ration Among other things define the number part no and sequence of SWD slaves and which SWD coupling unit is being operated PROFIBUS DP slave or CAN device The following files are used for integration of the SWD gateway into the control configuration For CANopen an EDS description file EDS Electronic Data Sheet that contains the standardized descriptions of the CANopen slaves For the CANopen gateway EU5C SWD CAN this is the file EU5C SVVD CAN eds e For PROFIBUS DP a device master file GSD file which contains a standardized description of the SWD gateway The SWD Assist function generates and saves a project specific GSD file that can be imported by PROFIBUS DP configuration tools if these are provided with the neces sary import function After the project configuration has been transferred to the SWD gateway and it agrees with the target configuration stored there data interchange can already be commenced The SWD gateway is now in the SWD mode Normal Table 18 on page 112 In the manual MN050130022 EN previously AWB 2723 1612en you can find out how to configure an SWD coupling unit with its SWD slaves in the configuration software for the PLC 050060027 Switching on when there are configuration changes Svvitching on vvhen there are configuration changes If an SWD configuration that is already in operation is switched on again the SWD coupling unit c
41. Level 1 Supply cables 0 5 kV Radiated RFI IEC EN 61131 2 2008 V 10 10 10 Level 3 129 Appendix Ambient dimatic conditions 050060027 FU5E SVVD 8DX EU5E SWD 4D4D EU5E SWD 4D2R Operating ambient temperature G 25 55 25 55 25 55 IEC 60068 2 Condensation prevent with suitable measures Storage C 40 70 40 70 40 70 relative humidity non condensing 5695 5696 5555 IEC EN 60068 2 30 SWD Interface Station type SWD station slave Setting transfer rate automatic Status SWD LED green Connection Plug 8 pole Connection plug External device plug SWD4 8SF2 5 Current consumption 15 V SWD supply page 123 Connection supply and I O Connection Type Push In solid mm2 0 2 1 5 AWG 24 16 flexible with ferrule mm2 0 25 1 5 0 25 1 5 0 25 1 5 24 V DC supply for output supply Rated operational voltage Ue V 24 DC 15 20 nput voltage residual ripple 5 Protection against polarity reversal Yes Digital inputs Number 8 4 4 nput current mA Normally 4 at 24 V DC Voltage level to IEC EN 61131 2 Limit value type 1 Low lt 5 V DC High gt 15 V DC Input delay High Low part lt 0 2 ms Low gt High part no lt 0 2 ms Status display inputs LED yellow 130 050060027 Technical data
42. SWD IN 5 SWD network output SWD OUT Caution EMERGENCY SWITCHING OFF switching has to be performed by switching off the 24 V DC control voltage of the contactor coils See manual MN050060012 EN previ ously AWB2723 1613en 51 52 Installation MN05006002Z EN Connecting the supply voltage AUX If there are any contactors or motor starters in the SWD topology a 24 V DC voltage AUX has to be supplied as a control voltage for the contactor coils You will find a description of the terminal capacities and cable protection in the following section Connecting the POW supply voltage EU5C SWD PF2 the device supply voltage for the electronics of all SWD slaves 15 V DC is generated from the 24 V DC supply voltage that you apply to the spring loaded terminal connection POW Terminal capacities of the cables for the POW and AUX supply voltages e solid 0 2 1 5 mm AWG 24 16 flexible 0 25 1 5 mm with appropriate isolated ferrules with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm MN050060022 EN Electrical Installation Cable protection for the POW and AUX supply volt ages 24V DC ov 24V Lil 24V 24V ov Figure 11 Cable protection for the POW and AUX supply volt ages gt On the SWD gateway connect the POW and AUX supply
43. SWD external device plug Crimping in the crimper 93 Sufficient cable length 91 With correct polarity illustration 92 SWD flat band conductor Cable resistance 36 Configuration 25 SWD function elements 15 050060027 Index SWD gateway Connecting 2 aqasha Diagnostics POW LED LED indication gt LED indication MOUNTING ua Statis u aaa aan aaa ARAB ns Status messages gt status messages Switching on gt switching on SWD 1 0 module 2 Connecting 2 aa dan Diagnostics Ready LED Diagnostics SWD LED EU5E SWD 4D2R EU5E SWD 4D4D EU5E SWD 8DX s l MOUNTING eiei aaa u au SWD mode normal SWD network Check before commissioning COMMISSIONING Configuration CONNECTING a aaa asan qa e Creating a project configuration Feature Snn ionainn iaia Master function Physical properties
44. TOhms ml for the Ohms m for the m calculatedfrom 15V DC device 24VDC the supply and supply contactor supply return line Flat band 0 131 0 174 conductor Round conductor 0 06 0 07 1 The line resistance m is valid for a line temperature of 70 C On account of the different line resistances you must deter mine the the voltage drop for the SWD ribbon cable and SWD round cable separately MN050060027 EN Hovv do 1 dimension the povver supply of my SWD topology 14 2277 2 77 L 5 10 20 30 40 50 60 70 80 90 100 L ml Figure 4 Line resistance of SWD ribbon cable and SWD round cable in the device and contactor supplies Round cable in the device supply Round cable in the contactor supply 3 Ribbon cable in the device supply Ribbon cable in the contactor supply Engineering MN0500600272 EN Calculation of the voltage drop in the device supply The operability of an SWD slave is guaranteed at a supply voltage for the devices in the range of 15 V DC tolerance range 30 20 i e 10 50 18 0 V DC The following is valid Uypmin 10 5 V DC Warning If the voltage drops below the minimum voltage the safe operation of an SWD slave is no longer guaranteed For safety reasons assume a supply voltage Uyp 14 5 V DC on the supply unit for the calculation of the voltage
45. User VETTEN 06 10 MN05006002Z EN SmartWire Darwin The System Controlling Protecting O HMI D Switching Drives Povvering Business VVorldvvide All brand and product names are trademarks or regis tered trademarks of the owner concerned Emergency On Call Service Please call your local representative http www eaton com moeller aftersales or Hotline of the After Sales Service 49 0 180 5 223822 de en AfterSalesEGBonn eaton com Caution The manual AVVB2723 1617en is renamed from edition 06 10 in MN050060022 EN 1st edition 2009 edition date 03 09 2nd edition 2010 edition date 06 09 3rd edition 2010 edition date 06 10 2009 by Eaton Industries GmbH 53105 Bonn See revision protocol in the About this manual chapter Author Arno Dielmann Reinhard Raetz Editor Thomas Lastring Thomas Kracht Translator globaldocs GmbH All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of elect ronic systems without written permission of Eaton Industries GmbH Bonn Subject to alteration without notice Eaton Industries GmbH Safety instructions Danger ZN Dangerous electrical voltagel Before commencing the installation e Disconnect the power supply of the device e Ensure that devices cannot be accidentally
46. WD system for safety related applications 101 4 Placing into operation 103 Switch on 104 Initial switch on of the SWD network 105 Status messages of the SWD gateway after the initial switch on 105 Status messages of the SWD slaves after the initial switch on 105 Creating a target configuration 106 Status messages of the SWD gateway after creating the target configuration 107 050060027 Contents Creating a project configuration of the SWD network 108 Switching on when there are configuration changes 109 Switch on in case of a changed actual configuration 109 Retriggering on in the case of an unchanged configuration 112 What Happens If 113 Behavior of the SWD gateway 113 POW LED 113 DP LED 114 CAN LED 115 Config LED 116 SWD LED 117 Behavior of the SWD power feeder modules 118 Behavior of the SWD inputs outputs modules 118 Behavior of the SWD module DIL SWD 32 119 Behavior of the SWD function elements M22 SWD 121 Appendix 123 Technical data 123 Current consumption 15 V SWD supply voltage device supply 123 Power consumption current consumption 24 V SWD control voltage Uayx 124 Gateways Power Feeder Modules 125 I O modules 129 M22 SWD connections 132 Network termination switch cabinet bushings 135 Enclosure bushings plug socket 136 Coupling plug 137 DIL contactor modules 138 Index 141 050060027
47. able If further SWD slaves follow this surface mounting enclosure with SWD slaves a cable plug part no SWD4 SM8 67 straight or type SWD4 SM8 67W angled at 90 is fitted to the outgoing SWD round cable gt Housing bushing with socket page 80 gt So fasten the enclosure bushing socket part no SWD4 SF8 20 in the surface mounting enclosure on the outgoing side OUT Please refer to the following illustration for the incoming and outgoing SWD round cables arrow direction with different installation positions of the surface mounting enclosure 67 68 Installation 050060027 M22 SWD4 SM8 20 M22 SWD4 SF8 20 oooooooo oooooooo oooooooo oooooooo M22 l M22 SWD4 SM8 20 M22 SWD4 SF8 20 Figure 21 Incoming and outgoing SWD round cables with different installation positions MN050060022 EN Electrical Installation e Connection to the printed circuit board 2 4 f 1 2 Figure 22 Printed circuit board gt Place the PCB in the mounting of the surface mounting enclosure so that the terminal strip is lying with the marking IN on the side of the incoming SWD round cable Ensure that the PCB is pointing in the correct direction The direction of the arrow defines the arrangement of the SWD slaves The SWD gateway is positioned to the left of the IN marking code gt Clamp all incoming wires according to colour in the spring cage terminals marked with the same co
48. ally if the actual target and project configurations agree the SWD gateway changes over to the SWD mode Normal and is ready for data interchange Table 18 LED indication of the SWD gateway after changeover to the SWD mode Normal LED Status SWD green continuous light Config green continuous light CAN or DP green continuous light when data is being exchanged on the field bus POW yellow continuous light 050060027 5 What Happens If Check the condition of the SWD gateway and of the SWD slaves by means of the status LEDs and diagnostic bits The diagnoses of the various SWD components and controllers are described in separate manuals Behavior of the SWD gateway Event LED off The status of the SWD gateway is signalled optically via 4 front LEDs e POW e DP or CAN Config SWD POW LED Table 19 Diagnostics with the POW LED Explanation No supply voltage POW avail able e SWD gateway is faulty or e The SWD gateway is in firmware update mode if the three other gateway LEDs are continuously lit orange or red Remedy e Check the supply voltage POW e Check the SWD gateway or the firmware update mode can be left by svvitching on the supply voltage again LED yellow continuous light Fault free operation the SWD gateway is ready for operation LED yellow flashing The SWD gateway has ascertained an irregularity in th
49. are all SWD components that respond to a request from the SWD gateway i e can exchange data They are given an SWD slave address SWD elements are passive SWD components that do not exchange any data but are necessary for operation of the SWD network SWD elements are for example the power feeder modules SWD cables adapters etc SWD elements are not given an SWD slave address SWD station The most important SWD slave in the SWD network is the PROFIBUS DP or CANopen gateway with its coordinator function SWD gateways for PROFIBUS DP or CANopen For a short description of how you install and plan your SWD gateway please refer to Chapter Engineering page 27 and Chapter Installation page 45 For a detailed description of the SWD gateway please refer to the manual MN050130022 EN previously AWB2723 1612en Below you will find a short report of the SWD slaves that are currently available SWD contactor modules The SWD modules DIL SWD 32 001 automatic and DIL SWD 32 002 automatic manual can be combined with the contactors DILM7 to DILM38 Thus motor starters consisting of a motor protective circuit breaker PKZ and a contactors DILM can also be combined with the SWD system Besides the device supply voltage a 24 V DC control voltage is supplied to the DIL SWD 32 modules for the contactors For a detailed description of the SWD modules DIL SWD 32 please refer to the manual SmartWire Darwin Slaves
50. ay selector switch actuator Labels with label mounts 4 way adapter Fixing adapters Function element with 3 positions for front mount LED element for front mount M22 contact elements Function element with 2 positions for front mount Function element with 3 positions and LED for front mount Link for external device plug SWD external device plug SWD ribbon cable Planning and ordering help SWD Assist M22 surface mounting enclosure Surface mounting enclosure with PCB Enclosure bushing for round cable Enclosure bushing plug socket 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Electrical Installation Cable adapter plug socket SWD round cable Link for base slots Function element with 3 positions and LED for base fixing Function element with 3 positions for base fixing Function element with 2 positions and LED for base fixing Function element with 2 positions for base fixing LED element for base fixing Bezels Indicator lights Key operated buttons Selector switch actuators Pushbutton actuators Button plates Button lenses Label mounts Emergency Stop actuator Joystick 61 62 Installation MN0500600272 EN M22 SWD front mount M22 SWD front function elements are used in connection with the M22 A adapter and M22 front elements for instal lation in consoles or switch cabinet doors The M22 SWD front function elements are used just like the already know
51. binet bushing interrupts the two conductors for the contactor control voltage earth and 24 V DC and conducts them to the spring loaded terminals A and B The remaining conductors between the SWD ribbon cable and round cable connection are connected throughout Within the switch cabinet routing the conductors earth and 24 V DC are connected from the ribbon cable connection to the spring loaded terminals B and the corresponding wires of the round cable connection to the spring loaded terminals A Table 13 Configuration of the spring loaded terminals A and B Ribbon cable conductor Spring cage terminal Chassis ground B 0V 24V DC B 24V Round cable conductor Chassis ground A 0V 24V DC A 24V The following three cases are possible for the feeding of the 24 V DC control voltage for contactors MN050060022 EN Electrical Installation Possible cases Part no of switch Measures cabinet bushing The current requirement of with around socket part Connect spring cage terminal A 0 V to B the connected contactors is no SWD4 SFL8 20 or 0 V and A 24 V to B 24 V as shown in the covered by the connected with a round plug part above illustration Connections of the supply unit SWD gateway or no SWD4 SML8 20 switch cabinet bushing SWD power feeder module The 24 V DC control voltage of the supply unit is conducted further An additional 24 V DC with a round socket part Connect the V connection of
52. bon cable into the blade terminal Warning For correct polarity the black conductor of the ribbon cable must be lying next to the white stripe on the bottom part of the crimper This applies to plug fitting at the beginning and end of the ribbon cable 87 Installation MN050060022 EN Fitting the blade terminal to the beginning of the cable VVhen the ribbon cable is introduced into the plug for the beginning of the ribbon cable the ribbon cable imprint is located non visibly on the underside Figure 39 SWD ribbon cable with a blade terminal at the beginning of the cable 88 050060022 Connecting the SWD tion cable Fitting the blade terminal to the end of the cable Figure 40 SWD ribbon cable with a blade terminal at the end of the cable gt Then crimp this blade terminal by pressing the crimper once until you feel a clear stopping point In state of delivery the distance between the top and bottom parts of the crimper is set optimally to 5 0 2 mm The pres ence of undamaged locking compound on the knurled wheel indicates that the default setting is unchanged 89 90 Installation MN050060022 EN 4 6 0 18 O Figure 41 Crimper for SWD blade terminals Corresponding inserts are available on request for the use of toggle lever presses 050060022 Connecting the SWD tion cable Fitting external device plugs
53. ch the 3 A have been exceeded Please refer to the following table for the current consump tion of the various contactors Tabelle 10 Wattage current consumption of the contactor coils at a voltage of 24 V DC Contactor Pull in power Pick up Sealing povver Holding current at current vvith 24V DC 24V W mA W mA DIL7 DIL9 3 125 3 125 DIL12 DIL15 4 5 188 4 5 188 DIL17 DIL38 12 500 0 5 21 gt Add the currents n of all SWD slaves to the total current Ig ie Ve ye lq ae Ha m Take into account in the calculation the utilization factor k of the complete installation Example With an utilization factor k 0 6 10 contactors of the part no DIL38 can be supplied by an SWD gateway or an SWD power feeder module 35 36 Engineering MN0500600272 EN Voltage Drop Extensive SWD networks with long line lengths up to 100 m and the line resistance resulting from these lead to a corresponding voltage drop on the device and contactor supply lines For the planned network position of an SWD slave it there fore has to be checked whether sufficient supply voltages are available there If the sum of all voltage drops is so large that the device elec tronics no longer function stably or a contactor no longer switches definitely you must paste an additional supply unit before this network position Tabelle 11 Line resistance of the SWD ribbon cable and round cable Ri line resistance
54. chnical data Netvvork termination svvitch cabinet bushings SWD4 RC8 10 SWD4 SFL8 20 SWD4 SML8 20 General Standards IEC EN 61131 2 EN 50178 Dimensions W x H xD mm 48 5 x 345 x10 35 x 83 x 40 35 x 83 x 46 Weight g 10 50 50 Mounting position any any any Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP67 IP67 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance IEC EN 60068 2 Shocks 9 9 9 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 mm 50 height Free fall packaged IEC EN 60068 2 32 m 0 3 Electromagnetic compatibility EMC Overvoltage category ll Pollution degree 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 8 Contact discharge Level 2 kV 4 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 10 10 1 4 2 GHz V m 3 3 3 2 2 7 GHz Vim 1 1 1 Radio interference suppression SVVD EN 55011 ClassA Burst IEC EN 61131 2 2008 Level 3 SWD cables kV 1 Radiated RFI IEC EN 61131 2 2008 Level 3 V 10 10 10 135 136 Appendix 050060027 SWD4 RC8 10 SWD4 SFL8 20 SWD4 SML8 20 Ambient climatic conditions Operating ambient temperature IEC 60068 2 C 25 55 25 55 25 55 Condensation prevent
55. ctor control voltage ground 8 0 5 green 24VDC Contactor control voltage 26 050060027 2 Engineering How do I plan a SWD topology This chapter will help you to plan the SWD topology of an installation Before you plan the SWD topology if possible e The automation task should be clearly defined e The field bus system via which the SWD gateway commu nicates with the overriding controller should be defined e The number and the types of SWD slaves should be known The positions of the SWD slaves in the installation should be determined so that the total length of the SWD ribbon cable and round cable is known You can also perform the entire engineering conveniently with SWD Assist which can be downloaded via the following link http downloadcenter moeller net The planning of the SWD topology extends to e Selection of the SWD gateway depending on the field bus system used which at present is PROFIBUS DP or CANopen Selection and positioning of the SWD slaves e g SWD modules DIL SWD 32 SWD I O modules etc The number and the types of SWD slaves determine the volume of data to be transferred and the electrical load gt Calculation of the electrical load in the device supply page 32 gt Calculation of the electrical load in the contactor supply page 35 Determination of the cable length from the gateway to the end of cable On the basis of this length the line resis
56. drop Maximum value for the voltage drop Ulmax Utmax Uvpmin 14 5 V 10 5 V 4 0 V DC In the following calculation of the supply voltage a maximum electrical load with an utilization factor of 1 is assumed Rule of thumb value if you use only ribbon cables and the maximum current of 0 7 A is consumed the maximum voltage drop in the device supply is achieved at a line length of approx 43 m even vvith an unfavourable layout An unfavourable layout exists if the first SWD slave is svvitched on after 43 m of ribbon cable Ui UL U gt SWD 3 Y Figure 5 Power supply in the SWD network Supply unit SWD gateway or SWD power feeder module The following is valid in accordance with Figure5 050060027 How do dimension the power supply of my SWD topology Uy Uyp 14 5 V DC Ui Uy x li z In Ire Uz Ui Riz x lz 13 In B Un Un 1 Rin x In Caution Debounced inputs may not be used in the safety circuit diagram In the case of this simplified formula the current limitation due to the line resistance remains unconsidered and the rated operational current of the individual SWD stations is assumed at all times The result is valid at a supply voltage Un of 10 5 V DC gt First of all determine the total current by adding together the current consumption of all SWD slaves in accordanc
57. e Figure 19 Direct connection with a cable gland b Jacket and insulate the SWD round cable to a suitable length gt Fit the individual wires with insulated ferrules with plastic collars in accordance with DIN 46228 Part 4 of suitable cross section and a length of at least 8 mm gt Introduce the SWD round cable that comes from the gateway face through the fitted cable gland and into the surface mounting enclosure gt If further SWD slaves follow this surface mounting enclo sure introduce the second SWD round cable fitted with wire end sleeves through another cable gland and into the surface mounting enclosure gt Then connect the wires to the PCB Connection to the printed circuit board page 69 Warning Ensure the secure seating of the cable and safe operation by using the integrated strain relief for the cable gland 050060027 SWD4 SM8 20 Electrical Installation e Pluggable connection of the SWD round cable SWD4 SF8 20 Figure 20 Pluggable connection with enclosure bushings Incoming SWD round cable Fitted to the SWD round cable with the live conductors coming from the gateway is a cable socket type SWD4 SF8 67 straight or part no SWD4 SF8 67W angled at 90 gt Housing bushing with plug page 79 gt So fasten the enclosure bushing plugs part no SWD4 SMB8 20 in the surface mounting enclosure on the incoming side IN Outgoing SWD round c
58. e with the table Maximum current consumption of the individual function elements in the device supply page 33 including the current consumption of the network termination 17 mA gt Refer to the figure Line resistance of SWD ribbon cable and SWD round cable in the device and contactor supplies page 37 or the table Line resistance of the SWD ribbon cable and round cable page 36 for the total line resistance subject to consideration of the length of the various SWD line types gt Calculate the supply voltage at the SWD slave Slave n using the formula Un Un 1 Rin X In Ing Only if this rough calculation yields an excessively low supply voltage at an SWD slave n does it have to be calculated as of what network position the minimum supply voltage ypmin 10 5 V DC is achieved An addi tional power feeder module EU5C SWD PF2 1 has to be inserted into the SWD network before this position 39 Engineering MN050060027 EN If your calculation has yielded an excessively low supply voltage at Slave n using the above formula gt Calculate the supply voltage step by step to the individual SWD slaves with the aid of the table Step by step calcu lation of the supply voltage page 40 Tabelle 12 Step by step calculation of the supply voltage SWD slave Step 1 Step 2 Step 3 Step 4 slave Determiningthe Determining the Determining the Determining address current in
59. e self test Consult the Eaton branch office that is responsible for you or replace the device 113 What Happens If DP LED MN05006002Z EN The DP LED reports to the PROFIBUS DP gateway EU5C SWD DP the status on the field bus face Table 20 Diagnostics with DP LED Event Explanation Remedy LED off No communication with PROFIBUS DP master Check Profibus DP master connection LED green The project configuration of the controller agrees with continuous the target configuration of the SWD gateway Cyclical light data exchange takes place via the PROFIBUS DP LED green The PROFIBUS DP master has been recognized No Check your target flashing 1 Hz cyclical data exchange takes place yet via the field bus The project configuration of the controller does not agree with the target configuration of the SWD gateway but the deviation allows data exchange with the relevant SWD slaves configuration and if necessary update the project configuration LED orange continuous light At least one SWD slave requests a diagnosis test because e g SWD slaves are invalid or essential slaves are missing or an SWD slave is missing that has been configured in the control configuration as mandatory Check your target configuration and if necessary update the project configuration LED orange gt red The gateway is in firmware update mode when the POW LED is off Firmware update not yet availab
60. ection area The connection point must be protected against corrosion e Any moving earthed parts cabinet doors separate mounting plates etc must be connected with short earth straps with a large surface area e The use of aluminium should be avoided where possible as aluminium oxidizes and is then not suitable for earthing Dangerl The earth must never not even in the case of a malfunc tion have a dangerous touch voltage The earth must therefore be connected to a protective conductor 99 100 Installation MN05006002Z EN PE connection The earth and the PE protective earth connection must be centrally connected to each other Earth free Operation With earth free operation the relevant safety standards must be observed Mounting rails All mounting rails must be fixed with low impedance to the mounting plate and correctly earthed The use of corrosion protected mounting rails is recommended The extensive low impedance fixing of the mounting rails in contact with the mounting system using screws or rivets is recommended With painted anodized or insulated metal parts the insulating layer must be removed in the connection area The connection points must be protected against corro sion e g by greasing Caution Debounced inputs may not be used in the safety circuit diagram Use only grease that is specifically suited for this purpose 050060027 SWD system for safety re
61. ergency stop devices complying with IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented e Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc 050060027 Contents About This Manual 5 List of revisions 5 System overview SmartWire Darwin 5 Exclusion of liability 6 Additional documentation 7 Writing conventions 7 System description SmartWire Darwin 9 Target group 9 Proper use 10 Improper use 10 The SWD system 11 SWD Assist 12 Components of the SWD system 13 SWD station 14 SWD elements 16 The SWD network 19 Features of the SWD network 19 Automatic addressing of the SWD slaves 21 Organi
62. ety related controllers such as burner control lers crane controllers or two hand safety controllers To find out how the SWD contactor modules can be used for safety related switching off despite this please read the manual SmartWire Darwin Slaves MN050060012 EN previously AWB2723 1613en 050060027 SWD system The SWD system This manual describes the intelligent SmartVVire Darvvin connection system referred to belovv as SVVD The backbone of the SWD system is the self configuring SWD network in which data are exchanged with the SWD slaves via an 8 conductor SWD network cable section The SWD network page 19 The SWD slaves are provided with a voltage via the SWD network cable at the same time You can connect up to 99 SWD slaves e g switching devices pilot devices and I O modules to the SWD network cable As the SWD slaves are located on site in the installation the SWD system reduces your wiring costs You create your SWD topology with the system components available gt section Components of the SWD system page 13 according to the motto plug amp work At the beginning of the SWD network you always connect an SWD gateway via the SWD flat band conductor The SWD gateway controls the data interchange via the SWD network as a master function At the same time as a slave function it exchanges data with the overriding controller via a field bus system At pre
63. gs e Ribbon cable length 100 m part no SWD4 100LF8 24 e Round cable length 50 m part no SWD4 100LR8 24 Connecting the SWD ribbon cable SWD slaves and some other SWD elements are connected via an SWD ribbon cable At the beginning and end of the ribbon cable there is always a blade terminal part no SWD4 8MF2 Several ready made SWD ribbon cables are available to you e g part no SWD4 5LF8 24 2S these already having been provided with blade terminals at the beginning and end Alternatively you can make the SWD ribbon cable line by fitting the blade terminal yourself gt Fitting the blade terminal SWD4 8MF2 page 85 You make the connection to the SWD slaves via external device plugs part no SWD4 8SF2 5 You fit the external device plug to the ribbon cable according to the position of the SWD slave gt Fitting external device plugs SWD4 8SF2 5 page 91 Connecting SWD round cables Some SWD elements e g surface mounting enclosures with an inlaid PCB for RMQ Titan function elements or switch cabinet bushings are connected via an SWD round cable You can introduce SWD round cables via a V M20 cable gland and wire them directly or screw them on via fitted cable plugs and cable sockets The configuration of the round socket and round plug is shown below 050060027 Connecting the SWD tion cable Connect round socket to SWD round cable Figure 31 Straight round socket
64. hecks first whether the actual and target configurations agree If so it is checked whether the project and target configurations agree If the result of a check is negative the SWD gateway changes over to the corresponding error mode shows the error by means of the SWD and Config LED and awaits oper ator actions The behavior of the SWD network depends on the parameter settings of the SWD slaves in the PLC control configuration If certain SWD slaves are mandatory for operation you can define that the complete SWD network will not go into oper ation if one of these essential slaves is missing Table 16 LED indication of the SWD gateway in the case of a changed actual configuration LED Status SWD Red flashing Config Off no planned configuration is available Switch on in case of a changed actual configuration If after switching on the SWD coupling unit ascertains a deviation in the number or part no of SWD slaves between the actual and target configurations it reacts as follows e Change to error mode e For error reporting by means of LED indication please refer to the table LED indication in the case of a new or changed actual configuration n the case of a changed actual configuration the continued behavior of the operator is governed by whether the change has been created deliberately or by an unwanted influencing of the SWD topology In any case the following is valid gt Prior to reconfigurati
65. ilable Close the mode by switching the gateway off and on LED red contin uous light The target configuration does not agree with the project configuration of the controller the parameter Compatible devices allowed has not been acti vated The SWD gateway is not ready for data exchange with the SWD slaves Correct your target or project configuration 116 050060027 Behavior of the SWD gateway SWD LED Table 23 Diagnostics with the SWD LED Event Explanation Remedy LED off No power supply Check the power supply LED red contin No connection of SWD gateway with Check the spade connection on the uous light the SWD network or there is a short SWD gateway or the crimp connec circuit of the 15 V DC device voltage tions of the plugs on the SWD ribbon cable LED red flashing After initial switch on No data exchange with the SWD 1 Hz the SWD gateway has detected SWD gateway slaves on the SWD network no actual or target configuration exists yet After retriggering with the existence of a target configuration at least one SWD slave too many or too few has been found in comparison with the target configuration LED orange Transient state while the SWD flashing 1 Hz gatevvay is determining the target configuration LED orange gt red The gateway is in firmware update mode when the POW LED is off Firmware update not yet available Close the mode by switching the gateway
66. ing and end of the cable SWD4 8SFF2 5 Figure 47 Connect SWD ribbon cables with a coupling for an 8 pole blade terminal gt Insert the ribbon cable into the coupling guide so that the black arrow on the ribbon cable is pointing in the same direction as the black arrow on the coupling Warning For correct polarity the black conductor of the ribbon cable must be inserted into the coupling so that it is lying next to the line shown in black with the designation 15 V 95 96 Installation MN0500600272 EN Using the ribbon round cable adapter This adapter part no SVVD4 8FRF 10 is for the purpose of changing from ribbon cable to round cable and vice versa t is is fastened to a top hat rail or by means of the device feet ZB4 101 GF1 that are available as accessories to a plate For connection of the round cable the adapter has an 8 pole numbered and colour coded spring loaded terminal connec tion The ribbon cable with an attached blade terminal is plugged into the socket OO O O O O IO O Figure 48 SWD blade terminal round cable adapter with configuration of the spring loaded terminal connec tion D brown 15 V DC device supply voltage 2 grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage red data A 5 blue data B white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control
67. ion in terms of the number and part no of SWD slaves agrees with the target configuration in the SWD gateway and has been transferred to the SWD gateway the data interchange can already commence This is valid for each field bus master The SWD gateway is now in the SWD mode Normal Table 4 LED indication of the SWD gateway after changeover to the SWD mode Normal LED Status SWD green continuous light Config green continuous light CAN or DP green continuous light when data is being exchanged on the field bus POW yellow continuous light 050060027 The SWD network For a brief description of how an SWD gateway is put into operation for the first time with a new actual configuration please refer to Section Initial switch on of the SWD network page 105 In the manual SmartWire Darwin Gateways MN050130022 EN previously AWB2723 1612en you can find out how to configure an SWD gateway with its SWD slaves in the configuration software for the PLC Addressing when SWD slaves have been changed After each subsequent switch on of the supply voltage the SWD gateway first of all determines the actual configura tion and compares it with the stored target configuration In the process the SWD gateway checks which and how many SWD slaves are connected to the SWD network If the configuration has changed it has to be differentiated whether the change has been effected in the SWD networ
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69. k see Svvitch on in case of a changed actual configuration page 109 or whether the change has been effected in the configuration software of the PLC see Switching on in the case of a changed project configuration page 111 23 24 System description SmartWire Darvvin MN0500600272 EN Organization of the SWD slave data The SWD network is organized in the same way as a binary data storage in which the memory space required for the input output bytes of a slave is reserved for each SVVD slave detected The data area comprises a maximum of 1000 bytes This reserved data area is transferred completely in the SWD network Each SWD slave reads the receive data intended for it input byte and writes its send data output bytes to the memory location reserved for it The data are declared valid at the end of the transfer cycle after error free completion of the telegram verification Each SWD slave can now accept the new receive data at the same point in time and prepare its send data for the next transfer cycle 050060027 The SWD network Physical properties of the SWD network An SWD network is designed for a line structure It must be terminated at the beginning and at the end with a network termination The network termination at the beginning is integrated into the SWD gateway so that only at the end of the line does a termination still have to be switched on or connected gt Using network
70. lated applications SWD system for safety related applications For many applications of the SVVD contactor modules DIL SVVD 32 apart from normal operational switching switching off in an emergency or switching off due to the opening of guard doors is required The SWD system is not designed for the transfer of safety related signals To find out how the SWD contactor modules can be used for safety related switching off despite this please refer to the manual MN050060012 EN previously AWB2723 1613en 101 MN0500600272 EN 102 050060027 4 Placing into operation The commissioning of an SWD network always takes place in connection with the SWD gateway and the overriding controller PLC with its field bus connection Commissioning of the various SWD gateways and controllers are described in separate manuals MN050130022 EN previously AWB2723 1612 PROFIBUS DP chapter SWD PROFIBUS DP Gateway EU5C SWD DP or CANopen chapter SWD CANopen Gateway EU5C SWD CAN e AWB2724 1491 Modular PLC XC CPU201 among other things with the connection for the CANopen field bus e AWB2725 1452 XI OC signal modules among other things with the connection for the PROFIBUS DP field bus The manuals are available for download on the Internet as PDF files They can be quickly located at http www eaton com moeller support by entering the document number as the search term
71. lation The SmartWire Darwin SWD components must only be installed and connected up by trained electricians or other persons who are familiar with the mounting of electrical equipment Danger of electric shock Never carry out electrical work on the device while the power supply is switched on Always follow the safety rules e Switch off and isolate e Verify isolation from the supply e Secure against retriggering e Short circuit and ground e Cover adjacent live parts The SWD components are installed in the following order e Mechanical mounting of the SWD elements e Mechanical mounting of the SWD cables and field bus cable PROFIBUS DP or CANopen e Electrical installation of the supply voltages e Electrical installation of the sensors and actuators on the SWD I O module If contactors are used e Electrical installation of the control voltage for the contac tors 45 46 Installation MN0500600272 EN Mechanical Mounting SWD gateways SWD I O modules and SWD power feeder modules are suitable for mounting on a top hat rail in accor dance with IEC EN 60715 35 mm gt First of all set the field bus slave address This is set on the SWD gateway by means of the DIP switches switches 2 8 on the right hand side of the SWD gateway gt Install the above mentioned SWD components in a vertical position on a top hat rail or on a plate with the device feet ZB4 101 GF1 that are availab
72. le Fitting SWD ribbon cable with plugs Depending on the purpose fit a blade terminal or external device plug to the SWD ribbon cable The plugs are connected firmly and permanently to the SWD ribbon cable by means of a suitable crimper Caution When fitting the plug make sure that the polarity of the ribbon cable is correct gt Fitting the blade terminal SWD4 8MF2 page 85 Fitting the blade terminal SWD4 8MF2 Figure 35 SWD blade terminal Ablade terminal part no SWD4 8MF2 must be fitted at the beginning and end of each SWD ribbon cable Figure 36 SWD ribbon cable with blade terminal at the begin ning and end 85 Installation MN050060022 EN gt Make sure that the cut edge of the 8 pole SWD ribbon cable is flat and right angled gt Push the open blade terminal with the transparent top part of the plug pointing upwards into the crimper guide up to the stop pin part no SWD4 CRP 2 Figure 37 Push the blade terminal into the crimper up to the stop 86 050060022 Connecting the SWD tion cable The introduction hole on the blade terminal is then acces sible from the front in the crimper gt Push the ribbon cable up to the stop via the guide in the bottom part of the crimper between the blade contacts of the black bottom part of the plug and the transparent movable top part of the plug Figure 38 Push the SWD rib
73. le Close the mode by switching the gateway off and on 114 050060027 Event LED off Behavior of the SWD gateway CAN LED The CAN LED reports to the CANopen gateway EU5C SWD CAN the status on the field bus face Table 21 Explanation No communication takes place on the CAN Bus Diagnosis with the aid of the CAN LED Remedy Check the connec tion to the CANopen master LED red strobe light Baud rate detection on the CAN bus is active No data exchange takes place on the CAN bus LED orange contin uous light CAN baud rate detected Waiting for a valid target configuration No data exchange takes place on the CAN bus LED orange gt red The gateway is in firmware update mode when the POW LED is off Firmware update not yet available Close the mode by switching the gateway off and on LED flashing red Communication error on the CAN bus Error warning single flash level reached Data exchange takes place with the CAN bus LED flashing red Monitoring error node guarding heartbeat SDOsare double flash transferred to the CAN Bus LED red continuous light Communication error on the CAN bus Bus off No data exchange takes place on the CAN bus LED green flashing Status Pre operational initialisation mode communi cation is only possible via SDOs LED flashing green single flash Status Stopped no data exchange LE
74. le as additional equipment 050060027 Electrical Installation Electrical Installation Potential conditions between the components The entire SWD topology operates with a common device supply voltage The field bus and the SWD topology are elec trically isolated from one another SWD gateway connection O 006000 Figure 8 SWD gateway 2 POW Supply voltage 24 V DC 2 Field bus interface Diagnosis interface only for diagnostic purposes in case of service Config pushbutton actuator 5 Status LEDs 6 AUX control voltage for contactors 24 V DC SWD network output SWD OUT DIP switch for setting the field bus address 47 48 Installation 7 MN0500600272 EN Caution EMERGENCY SWITCHING OFF switching has to be performed by switching off the 24 V DC control voltage of the contactor coils See manual MN050060012 EN previ ously AWB2723 1613en Connecting the POW supply voltage The device supply voltage for the electronics of all SWD slaves 15 V DC is generated from the 24 V DC supply voltage that you apply to the spring loaded terminal connec tion POW Connecting the supply voltage AUX If there are any contactors or motor starters in the SWD topology a 24 V DC voltage AUX must be additionally supplied as a control voltage for the contactor coils Terminal capacities of the cables for the POW and AUX supply voltages solid 0 2 1 5
75. lectricians or other persons who are familiar with the installation of electrical equip ment Danger A specialist knowledge of electrical engineering is needed for configuration and commissioning Plant sections and persons are at risk if a SmartWire Darwin element is incor rectly connected or configured and active components such as motors or pressure cylinders are controlled 10 System description SmartWire Darvvin MN0500600272 EN Proper use Several components of the SmartWire Darwin connection system referred to in the following as SWD comply with the protection type IP20 and therefore have to be installed in an enclosure switch cabinet or wiring distribution board This does not apply to the SWD round cable with a connected round plug in connector with screw type locking which complies with protection type IP67 Power supply and signal terminals must be protected against accidental contact and covered An SWD topology may only be operated if it has been prop erly fitted and connected by a qualified skilled electrician The installation must comply with regulations for electro magnetic compatibility EMC gt Electromagnetic compatibility EMC page 99 Danger The power up of the SWD topology must not cause any dangers arising from activated devices such as unex pected motor startups or power ups Improper use The connection system SWD must not be used as a replace ment for saf
76. lours on the IN side 69 70 Installation MN0500600272 EN Figure 23 PCB with terminal strip for the incoming connection IN D brown 15 V DC device supply voltage 2 grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage red data A G blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control voltage If further SWD slaves follow this surface mounting enclosure with SWD slaves gt Clamp all outgoing wires according to colour in the spring cage terminals marked with the same colours on the OUT side MN050060022 EN Electrical Installation Figure 24 PCB with outgoing connection OUT gt Equip the PCB slots with the M22 SWD C function elements Ensure that the mounting position is correct The status LED is at the top Each plugged in M22 SWD base function element is given its own SWD slave address in the automatic addressing Caution Debounced inputs may not be used in the safety circuit diagram Equip unused slots with the link M22 SWD SEL8 10 du gt Switch the network termination to the position ON if this surface mounting enclosure houses the last SWD slave Caution Debounced inputs may not be used in the safety circuit diagram The network termination must be switched with
77. m 48 5 X 34 5 X 15 x 36 5 35 x 90 x 35 10 WAS Weight g 45 55 42 Mounting position any any any Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 5 84 constant acceleration 1 g Hz 84 150 8 4 150 8 4 150 Mechanical shock resistance IEC EN 60068 2 27 Shocks 9 9 9 semi sinusoidal 15 g 11 ms Electromagnetic compatibility EMC Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 Contact discharge Level 2 kV 4 Ambient dimatic conditions Operating ambient temperature IEC 60068 2 C 25 55 25 55 25 55 Condensation prevent with suitable measures Storage C 40 70 40 70 40 70 relative humidity non condensing 5 95 5 95 5505 IEC EN 60068 2 30 Connection options SWD In Plug 8 pole Plug connector Plug 8 pole Number of insertion cycles gt 200 1 x 200 SWD Out Plug 8 pole Socket 8 pole Push in terminals Number of insertion cycles gt 200 gt 200 Current consumption 15 V SWD supply page 123 137 138 Appendix 050060027 DIL contactor modules DIL SVVD 32 001 DIL SWD 32 002 General Standards IEC EN 61131 2 EN 50178 IEC EN 60947 Dimensions W x H x D mm 45 x 38 X 76 45 X 38 X 76 Weight kg 0 04 0 04 Mounting on DILM7 DILM38 Mounting position as DILM7 DILM38 Ambien
78. med via the SWD ribbon cable with a fitted blade terminal gt Insert the SWD ribbon cable end of cable coming from the SWD gateway face into the socket SWD IN gt Insert the SWD ribbon cable start of cable leading to the next SWD slave line into the socket SWD OUT Caution Debounced inputs may not be used in the safety circuit diagram Make SWD network connections only in voltage free condition For a detailed description of the connection of the power feeder modules refer to the manual MN050060012 EN previously AWB2723 1613en 050060027 Electrical Installation Connecting the SWD 1 0 module Figure 12 Connections of the SWD 1 0 module O SWD ribbon cable with external device plug 2 SWD status LED 3 Status LEDs of the inputs and or outputs O Digital inputs and or outputs 5 0 V connection and or V 24 V connection with a combined input output module EU5E SWD 4D4D 55 Installation MN050060022 EN EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R Figure 13 Wiring of the I O modules Protect the relay output
79. mm AWG 24 16 e flexible 0 25 1 5 mm with appropriate isolated ferrules with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm MN050060022 EN Electrical Installation Cable protection for the POW and AUX supply volt ages 24V DC OV Figure 9 Cable protection for the POW and AUX supply volt ages gt On the SWD gateway connect the POW and AUX supply voltages via separate miniature circuit breakers e Miniature circuit breaker 24 V DC for POW Cable protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated operational current 3 A trip type C or Fuse 3 A utilization class gL gG Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A tripping characteristic C or Fuse 2 A e Miniature circuit breaker 24 V DC for AUX 49 50 Installation MN05006002Z EN Cable protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated operational current 3 A trip type Z or Fuse 3 A utilization class gL gG Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A tripping characte
80. n M22 K10 K01 contact elements and M22 LED indication elements On the front panel the previous elements for the control circuit function are used surface mounting M22 SWD K M22 SWD LED Figure 16 Layout of the M22 SWD front mount One M22 SWD front function element is used per M22 A adapter Mounting is always performed in the middle posi tion Correspondingly more efficient function elements are used for the combined functions of a luminous control circuit device or for the realization of a multi step switch A lumi nous pushbutton which previously had to be realized as a combination of several elements can now be realized simply by means of one combination element LED indicator contact element M22 SWD K11LED The M22 SWD front function elements are snapped onto the M22 A adapter in the middle position 050060027 SWD4 100LF8 24 SWD4 3LF8 24 2S SWD4 5LF8 24 25 SWD4 10LF8 24S Electrical Installation Installation M22 SWD K M22 SWD LED Figure 17 Connection of the function element to the SWD flat ribbon cable gt Fit the external device plug to the ribbon cable gt Plug the M22 SWD front function element onto the external device plug gt Wire an SWD contact element gt Fit the M22 front element 63 64 Installation MN0500600272 EN M22 SWD base fixing M22 SWD base function elements are inserted into the M22 I surface mounting enclosure
81. n elements M22 SWD please refer to the manual MN05006001Z EN previously AWB2723 1613en section Pilot devices M22 SVVD System description SmartWire MN050060022 EN Darvvin Figure 2 The SWD topology 4 SWD gateway 2 SWD blade terminal 8 SWD flat band conductor 2 SWD station 5 SWD external device plug 6 Power feeder module SWD round cable SWD switch cabinet bushing Network terminator SWD elements The SWD elements complete the SWD system e Powerfeed Modules e SWD flat band conductors and round cables e Network terminator for flat band conductor e Adapter for blade terminal round cable e PCB for surface mounting enclosure for plugging in M22 SWD function elements e Switch cabinet bushing socket plug POW e Enclosure bushing socket plug e Link for device plug bottom and front e Coupling for blade terminal e SWD accessories 050060027 Components of SWD system A short functional description of the passive SVVD compo nents follows Powerfeed Modules Power feeder modules are power supply units that are connected additionally to the SWD network when there is an increased current consumption or increased voltage drop Being a passive SWD element a power feeder module does not have a slave address The power feeder module EU5C SWD PF1 feeds the 2
82. nger If you have already integrated an SWD slave into a system secure the endangered operating ranges 050060027 Initial switch on of the SWD network With the aid of the status LEDs described below you can recognize the respective operating state of the different SWD slaves Initial switch on of the SWD network After initial switch on of the supply voltage the SWD gateway determines which and how many SWD slaves are connected to the SWD network As yet no configuration exists in the SWD gateway Status messages of the SWD gateway after the initial switch on Prerequisite the SWD network is connected properly to the SWD gateway Table 14 LED display of the SWD gateway for a new actual configuration LED Status SWD Red flashing Config Off no planned configuration is available Status messages of the SWD slaves after the initial switch on For the connected SWD slaves the status LED for diagnostics of the SWD network flashes in the colour green frequency 1 Hz 105 106 Placing into operation MN0500600272 EN Creating a target configu ration Before the SVVD gatevvay can exchange data vvith the PLC it must store the found configuration of the SVVD slaves inter nally as a target configuration gt Press the Config pushbutton actuator for at least 2 seconds The function of the Config pushbutton is disabled as long as communication with the field bus mas
83. nz baa 63 M22 SWD function elements Connecting 59 ll siration uc a na m Sao uha he cat 60 M22 SWD Frontbefestigung 61 050060027 Index Mounting Blade terminal 85 External device plug 91 SWD gateway au such a 46 SWD VO mod l SS 46 SWD power feeder module 46 MOuntifigralls u u u usss 100 Network termination For an installed ribbon cable 97 Network termination for an installed round cable 98 Network terminator 17 Operation earth free 100 Parts earthing of inactive 99 Passive SVVD components Functional description 16 OVENI s n s na 16 PCB base device plug front USING a kayuta uku 80 PE CONNECTOR iniseti ssh nuusan 100 PICK UP 35 POW supply voltage Cable protection 49 53 Capacitive behavior 50 Miniature circuit breaker 24 VDC 49 53 Terminal capacities of the cables 48 Povver consumption 24 V SVVD control voltage Uppy aaa annassa 124 Power feeder module
84. o be made separately for devices and contactor supply Connection of the SWD network to the SWD gateway and to the SWD power feeder module is always performed via the 8 conductor SWD ribbon cable With a cross sectional area of 0 23 mm AWG 24 per ribbon cable conductor the maximum current carrying capacity is e 3 A according to IEC EN e 2 A according to UL 508 Not until you are in the subsequent SWD topology e g in the case of a surface mounting enclosure can you use the SWD round cable which has a cross section of 0 5 mm for the conductors of the device supply voltage and contactor supply 31 32 Engineering MN0500600272 EN For the dimensioning of the power supply the following points have to be taken into account e In the device supply 15 V DC the total power consumption gt Device supply page 32 and the voltage drop gt Voltage Drop page 36 e The following are optional in the contactor supply 24 V DC The total power consumption gt Contactor supply page 34 the voltage drop gt Voltage Drop page 36 Please note the total current consumption of your SWD topology into and if necessary plan for an additional supply unit s e g the SWD power feeder module s or SWD switch cabinet bushing s Device supply The SWD gateway supplies the 15 V DC device supply voltage Uyp via conductor 1 15 V and the conductors 3 and 6
85. on 15 V SWD supply voltage 123 24 V SWD control voltage U pyy 124 Device master file GSD 108 Diagnostics CAN TED e 115 Config VED n anan 116 DP EED a saa tait 114 Ready lED u m Qa m C ma 120 DIP siviteheso n n d muna 46 050060027 Index DP LED s s 114 Diaqnosties aaa ssa saka 114 Earth free Operation 100 Earthing of inactive parts 99 EDS description file 108 Electrical load Cale latioh sa n 31 Electrical load calculation In the contactor supply 35 In the device supply 32 Electromagnetic compatibility EMC 99 Electronic Data Sheet 2225 108 EMC Electromagnetic Compatibility 99 EMC Directes kaa aasawa 99 EMC planning Required prior to installation 99 Enclosure bushing Cohneetin aaa aaa aaa ss 79 In the surface mounting enclosure 79 Socketiplu u Hasire s s s 18 Engineering With the SVVD Assist 2222 27 Exclusion of liability 6 External device plug Installation giaranna
86. on interrupt the connection to the field bus master by pulling out the field bus plug 109 110 Placing into operation MN0500600272 EN Svvitching on in the case of a deliberately changed actual configuration n this case the changed actual configuration must be saved as a nevv target configuration gt Press the Config pushbutton actuator for at least 2 seconds Please refer to the table LED indication after creating a new target configuration gt Change the project configuration for the field bus master in the configuration software for the PLC in accordance with the changed actual configuration gt Reconnect to the field bus master The SWD gateway is then in the SWD mode Normal and is ready for data interchange gt LED indication of the SWD gateway after changeover to the SWD mode Normal page 112 Caution First of all check whether your actual configuration has been changed unintentionally e g by unclamping an external device plug In this case the changed actual configuration must not be saved as a new target configu ration because an SWD slave that can no longer be found would thereby be removed permanently from the target configuration Remedy With the aid of the status LED ascertain which of the SWD slaves is no longer being found by the SWD gateway Then check where there is a possible damage to the SWD cable or an SEL link is missing If an SWD
87. out 300 ms If an SWD slave receives no valid data from the coordinator after expiry of the timeout period it sets its outputs to the safe status 0 The coordinator also sets the receive data of a missing SWD slave to 0 after expiry of the timeout period 19 MN0500600272 EN System description SmartWire Darvvin Polling cycle time dependent on the SWD user data bytes transferred at 125 Kbit s Figure 3 n number of user data bytes tp polling cycle time ms 1 SWD slaves with n user data bytes 2 99 SWD slaves with n user data bytes 20 050060027 The SWD network Automatic addressing of the SWD slaves Prerequisite the SWD gateway is connected properly to the SWD network After initial switch on of the supply voltage the SWD gateway determines the SWD slaves that are present on the SWD network It commences communication with them and first of all sets all SWD slaves to the same data transfer rate In this phase in which SWD slaves can still be added or removed the SWD gateway waits for the Config push button to be pressed to start the automatic addressing The SWD gateway reports the status with the following LED indi cation Pressing the Config pushbutton actuator when the gateway is switched on will switch it to firmware update mode An update is currently not available Leave the mode by switching the device on again Table 2 LED indication of the
88. out fail to the position OFF if further SWD slaves follow the surface mounting enclosure with SWD slaves 71 72 Installation MN05006002Z EN Connecting a switch cabinet bushing Use the switch cabinet bushing for external connection of the SWD network to a switch cabinet or enclosure This is not given a slave address There is voltage reversal and EMC protection for an externally supplied 24 V DC control voltage The device is screwed into a switch cabinet boring with an mounting diameter of 18 5 mm Switch cabinet bushings provide the possibility of supplying the 24 V DC control voltage for contactors Use the SWD round cable for connection outside of the switch cabinet So that the connection can be made easily made and disconnected the switch cabinet bushing has a connection for round connectors with a screw fixing M18 x 0 75 mm protection type IP67 A switch cabinet bushing with a round socket type SWD4 SFL8 20 and with a round plug part no SWD4 SML8 20 is available for supply Warning The protection type specified in the appendix is guaran teed only if it is correctly mounted Use connections only within the switch cabinet the connection for round connectors with a screwing fastening is accessible outside of the switch cabinet MN050060022 EN Electrical Installation Switch cabinet bushing with a round socket 18 5 Figure 25 Switch cabinet bushing with a
89. rcuit breaker 24 V DC rated operational current 3 A trip type Z Fuse 3 A utilization class gL gG e Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A trip type Z Fuse 2 A utilization class gL gG 050060027 SWD4 SM8 20 Electrical Installation Connecting the enclosure bushing SWD4 SF8 20 Figure 28 Enclosure bushings in a surface mounting enclosure Use enclosure bushings with an M20 x 1 5 mm screw fixing of protection type IP67 for example in the surface mounting enclosure for the pluggable connection of the 8 conductor SWD round cable Enclosure bushings with an M20 x 1 5 mm screw fixing are available as plug and socket versions Housing bushing with plug Use the enclosure bushing with an integrated plug part no SWD4 SML8 20 if coming from the gateway face you are leading the SWD network with the live conductors to the enclosure You lead the SWD network via the SWD round cable with a fitted round socket part no SWD4 SF8 67 straight or part no SWD4 SF8 67W angled at 90 How you connect a round socket to the SWD round cable is described on page 83 79 80 Installation MN0500600272 EN Housing bushing vvith socket Use the enclosure bushing vvith an integrated socket part no SWD4 SFL8 20 if you would like leave the enclosure in the direction of the
90. ristic Z or Fuse 2 A Caution Debounced inputs may not be used in the safety circuit diagram The POW power supply behaves capacitively when first switched on an increased inrush current 12 5 A 6 ms flows in comparison with the rated input current The switching device and the power supply unit for switching on the supply voltage must be suitable for this briefly increased inrush current Connecting the SWD network Connection of the SWD gateway is performed via the SWD ribbon cable with a fitted blade terminal beginning of the cable Caution Make SWD network connections only in voltage free condition Connect PROFIBUS DP bus Connect the PROFIBUS DP cable by means of the PROFIBUS DP plug to the field bus interface of the SWD gateway Connecting the CANopen network For connection to the CANopen cable you require a 9 pole SUB D socket e g PS416 ZBS 41 1 gt Connect the CANopen cable by means of the CANopen plug to the field bus interface of the gateway 050060027 Electrical Installation For a detailed description of the field bus connection refer to the manual 50130027 previously AWB2723 1612en Connecting povver feeder module Figure 10 Connections of the power feeder module shown here by way of the example of the EU5C SWD PF2 POW supply voltage 24 V DC Status LED 8 AUX control voltage for contactors 24 V DC 4 SWD network input
91. round socket Use the switch cabinet bushing with an integrated round socket type SWD4 SFL8 20 if you would like leave the switch cabinet in the direction of the SWD network end and the round socket is therefore carrying a live voltage 73 74 Installation MN0500600272 EN You lead the SVVD network further via the SWD round cable with a fitted round plug part no SWD4 SM8 67 straight or part no SWD4 SM8 67W angled at 90 How you connect a round plug to the SWD round cable is described on page 84 Switch cabinet bushing with round plug Figure 26 Switch cabinet bushing with round plug MN050060022 EN Electrical Installation Use the switch cabinet with an integrated round plug part no SWD4 SML8 20 if coming from the gateway face you are conducting the SWD network with the live conductors to the switch cabinet The supply is performed via the SWD round cable with a fitted round socket part no SWD4 SF8 67 flat or part no SWD4 SF8 67W angled at 90 How you connect a round socket to the SWD round cable is described on page 83 The ribbon cable with an attached blade terminal used within the switch cabinet is plugged into the socket of the switch cabinet bushing 2 0 5 8 0 5 mm AVVG20 Figure 27 Connections of the switch cabinet bushing 75 76 Installation 050060027 Supply of the 24 V control voltage for contactor Warning The switch ca
92. s of the 1 0 module EU5E SWD 4D2R example of value 4 A in the above illustration in compli ance with the utilization category gt Technical data page 131 Connecting digital inputs and or outputs SWD 1 0 module EU5E SWD 8DX gt Connect the sensors to the corresponding input 10 to 17 gt Connect the reference potential 0 V DC of the inputs to the 0 V connection SWD 1 0 module EU5E SWD 4D4D gt Connect the sensors to the corresponding input 10 to 13 gt Connect the joint reference potential 0 V DC of the inputs and of the supply voltage for the output to the 0 V connec tion gt Connect the actuators to the corresponding output QO to Q3 gt Connect the 24 V DC supply voltage for the output voltage to the 24 V connection terminal 050060027 Electrical Installation SWD 1 0 module EU5E SWD 4D2R gt Connect the sensors to the corresponding input 10 to 17 gt Connect the reference potential 0 V DC of the inputs to the 0 V connection gt Wire the first relay output via QO and the second one via Q1 For details on terminal capacity for the wiring of the digital inputs outputs and of the output supply please refer to the Appendix gt Technical data page 130 Connecting the SWD network Connection of the SWD gateway is performed via the SWD ribbon cable with a fitted external device plug which you insert into the SWD socket on the top side of the device For a detailed description
93. sent you can choose between the field bus systems PROFIBUS DP and CANopen 12 System description SmartWire Darvvin MN0500600272 EN SWD Assist The planning and ordering help system SWD Assist provides valuable assistance with the project planning of your SWD topology SWD Assist is software that runs on Windows 2000 SP 4 XP or Vista 32 bit and relieves you of the planning work required for an SWD topology The software is available free of charge at http downloadcenter moeller net gt On this web site you have to first of all select the language and then the software package SWD Assist in the field Select your gt Load SWD Assist as an update or full version 050060027 Components of the SWD system Components of the SWD system Figure 1 The SWD networked switch cabinet 4 SWD gateway 2 M22 SWD function element for pilot devices in surface mounting enclosure 3 Switch cabinet bushing 4 SWD input output module 5 SWD contactor module 6 Network terminator SWD round cable M22 SWD function element for pilot devices SWD ribbon cable Coupling for blade terminal 1 Power feeder module 2 Planning and ordering help SWD Assist 13 14 System description SmartWire Darvvin MN0500600272 EN With the SVVD components a differentiation is made between SWD slaves and SWD elements SWD slaves
94. t Error in the O module e g overload Determine or evaluate the defect by flashing 3 Hz means of a detailed slave diagnostics in the control program 118 The I O module indicates the statuses of its input and or outputs with yellow LEDs 050060027 Behavior of SWD module DIL SWD 32 Behavior of the SWD module DIL SWD 32 The status of an SWD module DIL SWD 32 001 DIL SWD 32 002 is signalled optically via the front panel LED Ready The Ready LED can assume the colours green or yellow It indicates the statuses that are influenced via the SWD network i e the communication status and the switching command from the controller On the DIL SWD 32 002 the communication status is indicated only when the 1 0 A selector switch has been switched to position A Automatic If the DILM module DIL SWD 32 002 is switched over to manual mode position 0 or 1 a switching command from the controller remains without any effect As the LED indi cator indicates the switching command of the controller on the DIL SWD 32 002 in manual mode the actual switch position of the contactor can deviate from the LED indi cator The mechanical switch position indicator of a DIL SWD 32 shows unambiguously the actual switch posi tion You can obtain feedback on the switch position of the DILM contactor combination by evaluating the input bit 0 C contactor in the overriding controller 119 120
95. t mechanical conditions Protection type IEC EN 60529 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 Mechanical shock resistance IEC EN 60068 2 Shocks 9 9 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 Drop mm 50 50 height Free fall packaged IEC EN 60068 2 32 m 0 3 0 3 Electromagnetic compatibility EMC Overvoltage category ll ll Pollution degree 2 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 Contact discharge Level 2 kV 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz Vim 10 10 1 4 2 GHz Vim 3 3 2 2 7 GHz Vim 1 1 Radio interference suppression SVVD EN 55011 Class A EN 55011 Class A Burst IEC EN 61131 2 2008 Level 3 bus cable kV 1 1 SWD cables kV 1 1 Radiated RFI IEC EN 61131 2 2008 Level 3 10 10 050060027 Ambient dimatic conditions Technical data DIL SWD 32 001 DIL SWD 32 002 Operating ambient temperature IEC 60068 2 25 60 25 60 Condensation prevent with suitable measures Storage C 30 0 30 70 relative humidity non condensing IEC EN 60068 2 30 5 95 5 95 SWD network Station type SWD station slave Setting transfer rate automatic SWD status Ready LED LED green orange Connections Plug 8 pole Plug connectors External device plug SWD4 8SF2 5 C
96. tance and the electrical load you then calculate the voltage drop on the line and check whether an additional power unit 27 28 Engineering MN0500600272 EN power feeder module is required gt Voltage Drop page 36 e Positioning of the SWD slaves with the drafting of a device mounting plan for the SWD cables gt How do position my SWD slaves page 44 Definition of what type of network termination will be used at the end of the network gt Using network termi nation page 97 How do configure my gateway The SWD gateway configures the SWD network automati cally So after installation and during commissioning of all the SWD slaves you only have to press the Config push button to create a valid target configuration gt Auto matic addressing of the SWD slaves page 21 In the process an SWD gateway determines how many and which SWD slaves are present on the SWD network and how many user data bytes have to be transferred A maximum of 1000 user data bytes can be transferred on the SWD network Fieldbus You configure the field bus side or the field bus master in the controller configuration of the overriding controller The important thing is that the project configuration of the SWD slaves created there complies with the target configuration and is downloaded to the SWD gateway For a detailed description of how to configure your PROFIBUS DP or CANopen SWD ga
97. ter is active If necessary interrupt communication by pulling out the field bus plug While the SWD coupling unit is determining the configuration the SWD LED flashes in the colour orange frequency 1 Hz For the connected SWD stations the status LED for diagnosis of the SWD network flashes in the colour green frequency 1 Hz The SWD gateway stores the found configuration internally as a target configuration and is in the SWD mode Failsafe t exchanges so called zero data with the SWD slaves All SWD slaves are operated in safe status i e their digital outputs are switched off With the aid of this target configuration the SWD coupling unit checks each time the voltage supply is retriggered on whether the number and part no of SWD slaves present on the SWD network are unchanged and whether the SWD topology is functional with these 050060027 Creating a target configuration Status messages of the SWD gateway after creating the target configuration Table 15 LED indication of the SWD gateway after creating the target configuration LED Status SWD green continuous light Config Off no planned configuration is available For the connected SWD slaves the status LED for diagnostics of the SWD network lights up continuously green 107 108 Placing into operation MN0500600272 EN Creating a project config uration of the SWD network Create the project configuration in the P
98. termination page 97 SWD network cables Use SWD ribbon cable or SWD round cable as the SWD network cable 2 conductors Data A and Data B are used for the data transfer Flat band conductor Each ribbon cable conductor has a cross section of 0 23 mm2 AWG 24 You will find the configuration of the ribbon cable conductors below Table 5 Configuration of the SWD flat band conductor Meaning 24 V DC Contactor control voltage Chassis Contactor control voltage ground GND for device supply voltage and data Data B Data A GND for device supply voltage and data SEL Select cable 15 V DC Device supply voltage System description SmartWire Darvvin Core Cross MN0500600272 EN Round conductor Round cables are suitable among other things for the bridging of large distances The conductors for the supply of the device supply voltage and contactor control voltage have a cross section of 0 5 mm the other conductors 0 22 mm2 each See below for the configuration of the round cable conductors Table 6 Configuration of the SWD round cable Conduct Meaning section or mm2 color 1 0 5 brown 15VDC Device supply voltage 2 0 22 gray SEL Select cable for automatic addressing of the SWD slaves 3 0 22 pink GND for device supply voltage and data 4 0 22 red Data A 5 0 22 blue Data B 6 0 5 white GND for device supply voltage and data 7 0 5 yellow Chassis Conta
99. teway please refer to the manual MN05013002Z EN previously AVVB2723 1612en 050060027 How do configure my gateway SWD PROFIBUS DP Gateway EU5C SWD DP The PROFIBUS DP gateway functions as a modular slave on the PROFIBUS DP in conjunction with the configured SWD slaves Each SWD slave has to be considered as an indepen dent module Tabelle 7 Features of the SWD PROFIBUS DP gateway PROFIBUS DP transfer rate Mbit s max 12 automatic adaptation Number of PROFIBUS DP slaves max 124 Valid PROFIBUS DP slave addresses 1 125 PROFIBUS DP data volume per slave max 480 1 0 byte 240 1 240 O byte SWD data transfer rate Kbit s at present 125 Number of SWD slaves on the PROFIBUS DP gateway 58 max limitation on account of the data volume Rated operational current Ig in the device supply A 0 7 Rated operational current Is in the contactor supply A 3 1 Due to the internal memory structure of the PROFIBUS DP master a maximum of 58 SWD slaves can be served operated via an SWD PROFIBUS DP gateway 29 30 Engineering MN0500600272 EN SWD CANopen gateway EU5C SVVD CAN In connection with the SWD slaves the gateway functions on the CANopen bus as a modular slave in accordance with profile DS301 4 each SWD slave being an own module Tabelle 8 Features of the SWD CANopen gateway CANopen transfer rate Mbit s max 12 automatic adaptation Number of CANopen slaves
100. the contactor supply is the same as that for the device supply with the exception that no current flow due to a network termination has to be taken into consideration A higher electricity consumption has to be assumed so the simultaneity factor also has to be taken into account more intensely in the calculation The following is valid in accordance with Figure5 page 38 Uy Uaux 23 5 V DC Un Why Rim x ke xe Ci a d ae Ha ae c lin Uz Ui Riz x z 13 In Un Un 1 Rin X In MN050060027 EN How do dimension the power supply of my SWD topology Please refer to the table Wattage current consumption of the contactor coils at a voltage of 24 V DC page 35 for the current consumption of the contactor coils Iq In Example of the calculation of the voltage drop in the contactor supply EU5C SWD DP lG 1 2 3 4 5 6 7 HoRoHoZoo Ro e 11 1 o o E Bo tl Uyp 14 4V 22 4 V lyp 0 37 A Figure 7 Example of the calculation of the voltage drop in the contactor supply SWD topology This is based on the example of the calculation of the voltage drop in the device supply and should be expanded by another 3 contactors DILM38 DIL SWD 032 002 where the simultaneity factor k 0 8 9 contactors DILM38 with DIL SWD 032 002 simultaneity factor k 0 8 2 2 SWD 1
101. to the device plug by hanging down and pressing in the centre of the top part of the plug until it audibly engages into the bottom part Corrections to the plug are now still possible by pushing it sideways If the catch has to be released again introduce a screwdriver between the top part of the plug near to the black line and the catch of the bottom part of the plug and then lift up the top part When the plug position has been determined 050060022 Connecting the SWD tion cable gt Put the fixed external device plug in the crimper part no SWD4 CRP 1 so that the actual socket is lying in the recess in the top part of the crimper gt Then crimp this external device plug by pressing the crimper once until you feel a clear stopping point SVVD4 CRP 1 Figure 45 Crimping the SWD external device plug in the crimper Theposition of the crimped external device plug cannot be altered and an unused plug must also not be discon nected Should the topology change and no more SWD slaves are to be connected here this plug is replaced by an SWD link element part no SWD4 SEL8 10 gt section Link for PCB base device plug front page 80 p Fit the other external device plugs in each case with the additional cable length of 100 mm as described above In state of delivery the distance between the top and bottom parts of the crimper is set optimally to 12 5 0
102. traight or angled finish and pliers for fitting the plug are available 050060027 SWD network The SWD network The relevant SWD gateway operates on the SWD network as a coordinator that assumes the network management and controls the data transfer procedure The special SWD protocol is used for this purpose Features of the SWD network Table 1 Features of the SWD network Physics of the data cable RS485 Network length m at present up to 100 Number of slaves max 99 automatic addressing Data transfer rate Kbits s automatic detection at present 125 User data bytes per telegram variable up to a maximum of 1000 Cycle time of one complete polling 2 number of user data bytes x 0 1 cycle ms Access type central coordinator polling Data transfer protocol SWD character orientated fixed frame length variable data field Data backup process CRC32 verification polynom Alarm acquisition acyclic data transfer SWD system dependability error tolerant system time monitoring2 slave replace ment telegram repetition etc Scope of application Connection via field bus systems to PLC production controller and process controller energy management 1 The difference in the typical polling cycle time for one or 99 planned SWD slaves is only approx 2 ms gt figure page 20 2 Time monitoring for the SWD slave and for the coordinator default watchdog time
103. urrent consumption 15 V SWD supply page 123 Operating Mode Manual automatic mode no Yes Setting Rotary switch Connection auxiliary contact Number 2 2 Rated voltage Ue VDC 15 15 Input current at 1 signal typical mA 3 3 Potential isolation no no Cable length m 28 28 Connection Type Push In Push In Terminal capacity solid mm 0 2 1 5 AWG 24 16 flexible with ferrule mm2 0 25 1 5 0 25 1 5 Instructions 1 Own supply 2 Minimum length 8 mm 139 050060027 140 050060027 Index a anaE 15 AUX supply voltage Cable protection 49 53 Miniature circuit breaker 24 VDC 49 53 Terminal capacities of the cables 48 Blade terminal FIJUG tiradigan aaa 85 Fitting to the beginning of the cable 88 Fitting to the end of the cable 89 Installation 2 85 Cable plug configuration 84 socket configuration 83 CANLE Dinna satan aa 115 DiaGnoSticS naha ua 115 CANopen Gateway v l s 14 CANopen network Connecting a n a ens 50 Component adapter for ribbon round cable 96 LED sas abon 116 Diagnostics l l s s il 116 Configuration Cableplug ll lll ss 8
104. voltage gt Connect the 8 conductors of the round cable in accor dance with their colour to the spring cage terminals of the same colour 050060027 gt Connecting the SWD connec tion cable Warning Ensure the secure seating of the round cable and safe operation by using cable binders for strain relief gt Insert the ribbon cable into the adapter socket Warning For correct polarity the black conductor of the ribbon cable must be inserted into the adapter so that it is lying next to the line shown in black with the designation 15 V If you want to supply the 24 V DC contactor control voltage in addition when changing from ribbon cable to round cable use the adapter for the switch cabinet bushing gt Connecting a switch cabinet bushing page 72 Using network termination The SWD network must be terminated at the beginning and at the end with a network termination The network termi nation at the network beginning is always integrated into the SWD gateway Network termination for an installed ribbon cable If the SWD network ends with a ribbon cable a ribbon cable plug must be connected there gt Insert the ribbon cable into the SWD network termination part no SWD4 RC8 10 Figure 49 SWD network termination for ribbon cable Installation MN050060022 EN Netvvork termination for an installed round cable If you are using as the last SWD element on the SWD netv
105. vork a surface mounting enclosure vvith an inlaid PCB M22 SWD I LP01 that is connected via a round cable use the integrated network termination gt Switch the switch on the PCB to the position ON La Figure 50 Netvvork termination on the PCB in position ON 98 050060027 Electromagnetic compatibility EMC Electromagnetic compati bility EMC The SVVD system conforms to the requirements of the EMC Directive However EMC planning is required prior to instal lation All potential interference sources such as galvanic inductive and capacitive couplings as well as radiation couplings should be taken into consideration The EMC of the SWD system is protected if the following rules are adhered to e Proper and extensive earthing of the inactive metal parts e Proper cable routing and wiring e The creation of a uniform reference potential and the earthing of all electrical resources e Special EMC measures for special applications Earthing of inactive parts All inactive metal parts e g switch cabinets switch cabinet doors support struts mounting plates top hat rails etc must be extensively interconnected with a low impedance earthing This ensures a uniform reference potential for all control elements The influence of coupled interference is decreased e With painted anodized or insulated metal parts the insu lating layer must be removed in the screw conn
106. wa y lqule Punel do SUOHIpuo2 npulp Ju iquiy 01 01 01 01 A E 19497 8002 2 LELL9 NA DAl HV papey NI 90 s lqe Ajddng A 22 snq dq NV AY 0 s lqe jddns 2 snq dq NV s lqe ddns 1 I A 1 8002 2 16119 Na Dal l L N 59 022 GMS NI lqe snqpiell aq NV2 Z Z NI s lqe iddns 1 4 1 8002 2 LELL9 N3 23l 1s1ng V ssp 11096 vessel LLOSS N3 GMS uolssaiddns 3u J Ji lu olpey L dd GMS 3SN4 1 144 0 5 26 3 Appendix 9 263 40 0 9 26 3 126 Technical data 050060027 127 41 620 GL S70 1 60 se Seo zwu lh YPM qix 91 72 SMV SL 20 91 72 SMV SL TO zwu pijos sjeujua u usnd SIPUlUL u usnd d l uomp uuo sabeyjon Ajddns uon uuop S A _ S A S A 1In2119 uous 0 0 210 210 V el quauind xew 9 T1 9 6 EFS TL EFSTL A n abeyon jeuonesado Ajddns abeyor Ajddns AMS S A _ S A S A ai Joyed1pul 5121 5 y d y ol 01 OL sul sdip abeyon Sulbpug ddns abeyjon iddns qAAS A SL 591 ou ou dAn pue dr Uaamjaq uone osi fehu loq g g 86 M Id A Pc R uOHedissip yea sw 9 V Z1 sul 9 V Z1 sul 9 7 Z1 V ul u pue zuan sniu S A _ S A S A qoold peoH AQ L0 L0 L0 V quand jeuonesado payey S A _ S A 1
107. with screw locking for the SWD round cable p Fit solder the round socket to the SWD round cable Warning Connection of the movable soldering lugs on the round socket may be performed only with the use of shrink sleeve insulation on the individual conductors Figure 32 Configuration of the round socket view onto the solder face D brown 15 V DC device supply voltage 2 grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage red data A 5 blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control voltage 83 84 Installation MN0500600272 EN Connect round plug to the SWD round cable Figure 33 Straight round plug with screw locking for the SWD round cable gt Fit solder the round plug to the SWD round cable Figure 34 Solder view of the round plug D brown 15 V DC device supply voltage 2 grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage red data A 5 blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control voltage Warning Ensure the secure seating of the cable and safe operation by using the integrated strain relief for round socket and plug 050060027 Connecting the SWD tion cab
108. xchange with the SWD The M22 SWD may not be in the flashing 1 Hz gateway target configuration or the SWD gateway is just creating a target configuration LED green fast Defect in the M22 SWD Determine or evaluate the defect by flashing 3 Hz means of a detailed slave diagnostics in the control program 121 MN0500600272 EN 122 050060027 Appendix Technical data Current consumption 15 V SWD supply voltage device supply Part no Article no Current consumption mA Instructions M22 SWD K11 15964 7 M22 SWD K22 15965 7 M22 SWD LED W 15966 19 M22 SWD LED B 15967 19 M22 SWD LED G 15968 9 M22 SWD LED R 15969 9 M22 SWD K11LED W 15972 9 M22 SWD K11LED B 15973 19 M22 SWD K11LED G 15974 19 M22 SWD K11LED R 15975 19 M22 SWD K22LED W 15978 9 M22 SWD K22LED B 15979 9 M22 SWD K22LED G 15980 9 M22 SWD K22LED R 15981 9 M22 SWD KC11 15995 7 M22 SWD KC22 15996 7 M22 SWD LEDC W 15997 19 M22 SWD LEDC B 15998 19 M22 SWD LEDC G 15999 9 M22 SWD LEDC R 16000 9 M22 SWD K11LEDC W 16003 9 M22 SWD K11LEDC B 16004 19 M22 SWD K11LEDC G 16005 9 M22 SWD K11LEDC R 16006 19 M22 SWD K22LEDC W 16009 9 M22 SWD K22LEDC B 16010 9 M22 SWD K22LEDC G 16011 9 M22 SWD K22LEDC R 16012 9 DIL SWD 32 001 18560 40 DIL SWD 32 002 18561 40 EU5E SWD 8DX 16381 12 EU
109. zation of the SWD slave data 24 Physical properties of the SWD network 25 Engineering 27 How do plan a SWD topology 27 How do configure my gateway 28 Fieldbus 28 SWD PROFIBUS DP Gateway EU5C SWD DP 29 SWD CANopen gateway EU5C SWD CAN 30 How do dimension the power supply of my SWD topology 31 Device supply 32 Contactor supply 34 Voltage Drop 36 How do position my SWD slaves 44 050060027 3 Installation 45 Mechanical Mounting 46 Electrical Installation 47 Potential conditions between the components 47 SWD gateway connection 47 Connecting power feeder module 51 Connecting the SWD 1 0 module 55 Connecting SWD contactor modules 58 Connecting M22 SWD function elements 59 Connecting a switch cabinet bushing 72 Connecting the enclosure bushing 79 Connecting the SWD connection cable 82 Connecting the SWD ribbon cable 82 Connecting SWD round cables 82 Connect round socket to SWD round cable 83 Connect round plug to the SWD round cable 84 Fitting SWD ribbon cable with plugs 85 Fitting the blade terminal SWD4 8MF2 85 Fitting external device plugs SWD4 8SF2 5 91 Coupling for an 8 pole blade terminal 95 Using the ribbon round cable adapter 96 Using network termination 97 Electromagnetic compatibility EMC 99 Earthing of inactive parts 99 PE connection 100 Earth free Operation 100 Mounting rails 100 S
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