manual-ozwb inst - Webasto Technical Support Website
Contents
1. 17 jonas TUE 19 4 10 Temperature Sensor Inside Temperature nmm nn rrr 21 411 Wiring Feed to Engine _________________ 22 a 14 mm 22 A 23 RPM eR 24 OC 25 4 16 Computer ON MIPS GG 26 4 17 Emerdency Lont COnNNeCUON 26 5 SOFWARE EMI MI E MEME MEE 27 2 MEE omm 27 gt ______ 28 NAVIGON RENE UT 29 2 29 ae 29 55200 05 097 _ __ _ __ 30 D P MED UII ERR 31 2202 E c0 EET E 31 SA nero ExplandliO sossa to t mmc 31 I O TE 32 aa ENDS IU C E E E eee 32 Feel the drive O Zone Tech lI System 5 0 6 E 32 32 EVT RE A E E AEA RE 33 546 Mode DUIU 33 A ee E 332. 45 Jebasto O Zone Tech ll System Feel the drive ignal RPM S 11 4 2 1 QH HM 8651 tet 1819 Nl 555 20 6 Wd yoe g ue xog NOLLONn P Y 984 5 16 1313 QH HM 881 2812 2812 HM S bSL 2 HOLDAMNI 7304 E S161 HOLOJINI 1384 N 22 b LGL S YOL3ANMNI 7303 1812 DL 4 MOLO3fNI TANGA c Se ae SELS QH HM Seal 8812 8810 m Sis 20 8 bbz 6019 5s 2 HOLDIN TAN Etz 995 IZIS 3NION3 2INO311 2313 845 OFS Lvc od lat l 87 SIOHINOO 3NISN3 OINOYLOST3 m ire TWISTER C Jove uny Jo yes STOULNOO 3NION3 2 1 2313 0102 8002 BSA 4 enbiuo329 3 0 SDg9 4 Gg INOZ 46 Feel the drive 11 5 Brake Signal O Zone Tech II System 22 91 ue819 161 9ALp 224 0350 1 015 5E TYNSIS 0 zzo S 9079 2 89 2 99 05 Cn J a3 quo T 1241 22 ONILHON mmm om a g 1 0695 l 1 1 e 00150005715 UA dE a 3l LEA A HO Siro
3. S 57 Jebasto O Zone Tech IM System drive 1 INTRODUCTION 1 1 Scope These non binding installation instructions are intended to support authorized Webasto trained distributors dealers and personnel in the installation of the O Zone Tech II System 1 2 Applicability of Manual These non binding installation instructions apply to the vehicles listed on the front cover of this installation manual unless technical modifications on the vehicle influence the installation excluding all liability claims Depending on the version and equipment in the vehicle changes may be required to the installation work set out in these installation instructions In any event the directives in the Installation Manual of the O Zone Tech II system must be followed Acknowledged engineering conventions must be observed for the installation work CAUTION Location of the O Zone Tech II module wiring and control devices are important for proper operation Failure to comply with the installation instructions provided may result in poor operation or damage to the module and or to the vehicle or vehicle components 1 3 Meaning of Warnings Cautions and Notes WARNING This heading is used to highlight that non compliance with instructions or procedures may cause injuries or lethal accidents to personnel CAUTION This heading is used to highlight that non compliance with instructions or procedures may cause damage
4. c _ ____4_ __ ____ 34 34 5 4 10 EOS CO i ONS M 35 lt LED SCENARIOS 9 36 TREE 36 TL D 36 OR EE 0010 0 _ 4 __6_______ __ _ _ _ _6 _____ 36 S ___ ____________ _ __ 6 36 FINAL INSPECTION 37 S INITALSTART e 38 EE aiio 38 JAE ett 0 MOTE 38 RVC acer teases se ___ 38 MOAS ODUNA 39 9 TECHNICAL DATA 40 Mi E _ 40 SEE eio itc e 40 10 7 IITCONNECTIONS OVERVIEW serene nennen enn nnn nnn nnn nnn nh 41 10 1 m 42 11 WIRING DIAGRAMS 43 DTE 43 44 45 46 35 47 11 6 Noa at 48 12 TROUBLESHOOTING 49 13
5. Ignition or Accessory Key Side 8 grayfrellow Relay 3 lgnition or Accessory _ Awayfrom Key 9 violet orange Relays1 COM lgnition or Accessory Awayfrom Key Relay 1 NC _________ 12 white violet___ Relay 2 COM X lgnitionorAccessoy _ AwayfromKey ___ t blak System Ground 0 0 2 lt green violet System 12Vdcbatteryfeed 00 3 blak 7 Temperature sensor 2 ground signal 4 red 7 Temperature sensor 2 Internal positive signal 5 blak 7 Temperature sensor 1 External groundsignal Temperature sensor 1 ES positive signal 7 notused _____ 8 notusd ____ 9 tan black X signal input RPM 10 jvioet orange _ Ignition signal 00000000 KENT MM E 12 notusd 000002 13 white jKeyessmodeswith input 14 notused EEE 16 It green red_ INPS5 Brakesignalinput 00 ____ _ ___ EMO Heater activation postive output 8 Output 1 Relay control for Laptop radio or other negative output 42 Jebasto Feel the drive O Zone Tech II System 11 WIRING DIAGRAMS 11 1 Complete 7119 Den wa Lomo wo e ono E worm Lone mv nonas e owen on 2734 2 ean 2129 ie o 4 T
6. configuration program and make sure the module is properly powered battery power and ignition signal Press the Connect tab to establish communication with the module The connection status bottom left of the program should change to Connected see Fig 1 down left window Signal values like RPM If engine is running battery voltage or any activated inputs should be displayed in the software f it doesn t work go to the menu bar select the Ports drop down menu see fig 2 under the Configuration tab to set the communication port required If you can t see port highlighted try to disconnect and reconnect the USB cable using a different USB port verify computer port settings and USB cable integrity connected the program will ask to upload module data onto the computer Click OK to synchronize the module with the software You are now able to set all the required working parameters for your vehicle 27 Jebasto Feel the drive 5 2 Software Installation O Zone Tech ll System O Zone Tech Software Main Programming Window Webasto Version 2 OZONETECH II Programming parameters Configuration Connect Analyse IDLE Download Fullversion Sena Number WEBASTO ie Reduction Mode 02 l g Elapsed time Fa Mode Duration Inputs Configuration Stop Engine Conditions SIGNAL 5 S
7. Jebasto Feel the drive O Zone Tech II INSTALLATION MANUAL Ford Crown Victoria Zon e Te T Fairis n Jebasto O Zone Tech System Feel the drive CONTENTS 1 INTRODUCTION p 5 _ _ EN 5 1 2 Applicability of 5 1 3 Meaning of Warnings Cautions and NOTES 5 _ eer 5 Sa legal Provisions TOF _ 5 NES occ 6 2 SYSTEM OVERVIEW e n 7 7 T 2 1 2 foro m 212 0020 00 8 010 1819 2 0 0 0 8 LEES ur 8 4 __4 _______ EE 9 ale gt iU A eee 9 42 Preliminary IOI A TION 10 43 A Swt M RR 13 EE A 14 nn MEC 15 15 16 4 8 Temperature Sensor Outside
8. Keyless Mode How to activate this mode you should refer to FUNCTIONAL DESCRIPTION section in this manual After pressing the switch for 2 seconds the green indicator light will turn on for the Keyless Mode KEYLESS SWITCH only when pressed Radio Computer PARK Keyless LED steady WEBASTO Heater only if outside temperature is below set value in Auxiliary Outputs under Conditions If battery voltage is below the set value in Start Engine Conditions section under Battery the green indicator light will turn on for RELAY 1 RELAY 2 RELAY 3 and RELAY 4 The green indicator light will turn off for Keyless LED WEBASTO Heater only if it was activated 38 Jebasto O Zone Tech System Feel the drive If Enable under Air Conditioner section was checked and inside temperature is above set value in Air Conditioner section the green indication light will turn on for RELAY 1 RELAY 2 RELAY 3 and RELAY 4 The green indication light should turn on for Cooling ON The green indication light will turn off for Keyless LED 8 1 3 Anti theft Mode Optional How to activate this mode you should refer to FUNCTIONAL DESCRIPTION section in this manual After activating emergency lights and removing key from the barrel the green indicator light will be on for the Anti theft Mode RELAY 1 RELAY 2 RELAY 3 RELAY 4 Radio Computer Keyless LED steady PARK EMERGENCY SIGNAL and ANTI THEFT NOTE Make sure to set vehicle HVAC controls to on
9. Neutral wires covered in loom and secured Connector C139 back in its original place Hole in bulkhead sealed with silicone O Zone Tech harness Webasto heater harness modified 2A fuse removed and 25 replaced with 10 Webasto heater harness connected to the vehicle battery fuse holder relay and harness secured Hole in bulkhead sealed with silicone Webasto harness Battery connected and post is tightened Label O Zone Tech hood label adhered in visible place under the hood O Zone Tech module with bracket installed and secured Inside temperature sensor mounted wire loomed and secured Brake position switch re installed T harness locked to the ignition switch and vehicle ignition switch harness O Zone Tech wiring harness connectors C1 C2 connected to the module Connector C9 and C10 connected on harness if Anti theft Mode used Brake signal wire connected connection crimped soldered and heat shrink tube used Connector C211 in place Ground wire connected External temperature sensor wire routed to the trunk Radio Computer emergency lights signal connected Keyless switch wiring harness covered in loom and secured Keyless switch installed and connected Webasto heater harness on off signal and vehicle HVAC power secured Webasto heater harness connected to the vehicle HVAC Webasto heater harness on off signal connected to the O Zone Tech Il harness connector C8 Label O Z
10. The file name follows the vehicle serial number if not previously created IMPORTANT Pressing this button will also reset the module counters in the module Normal total stop and running counters C The Export button will allow user to export the counter values to an excel file D Serial number should correspond to the serial number of the 2 module installed in the vehicle There is a unique number for each module E Thisis the file location of the file being viewed 30 Jebasto O Zone Tech System Feel the drive OZONETECH ll Information on the idle times File Quit Acquire Export VEHICLE DATE TOTAL RUNNING 2007 06 19 09 15 12 0221035 042 11 131 15 09 47 14 000 00 21 46 046 06 42 12 39 8 2007 07 27 07 07 21 002072340 005 19 23 48 000112618 000 00 01 3 O06 14 55 04 0 01 32 2007 08 29 07 35 10 004 07 17 35 007 20 35 04 26 000 00 0 3 00 009 15 36 28 00 02 48 ____ _____ __ _____ EE _____ ____ _____ _____ E e s ees O02 02 4 7 2007 10 10 02 05 11 06 02 03 18 1 05 10 50 003 23 03 54 Don nn me 4 1 2 03 04 30 DAYS 113 ACCUMULATED TOTAL P transtert H a ozonetech spym40 idl VEHICLE DATE NORMAL TOTAL DELAY STOP VV WV gt RUNNING Fig 5 Vehicle number corresponding to the serial number of the O Zone Tech module Date of the acquisition data downloaded from the modu
11. 1 on HVAC connector Cut the wire Connect Webasto heater harness black and red wires to brown white wire as shown on the picture Route black connector from the Webasto heater harness on signal toward the O Zone Tech Il Module and connect to the mating C8 connector Secure wiring harness 20 O Zone Tech II System 4 10 Temperature Sensor Inside Temperature Drill two holes on the panel as shown in the picture make sure the holes pass through the second wall WARNING Whenever drilling any hole make sure to inspect the back side of the location to prevent any unnecessary damage to components CAUTION Always use safety goggles when using power tools Secure temperature sensor to the dash panel using the two inner holes and zip ties Place the dash panel back to its original location 21 Jebasto Feel the drive Feel the drive O Zone Tech lI System 4 11 Wiring Feed to Engine Compartment Drill a hole and use grommet to protect wire harness A Feed harness through the grommet to the engine compartment and protect with looming WARNING DN Whenever drilling any hole make sure to inspect the back side _ of the location to prevent any unnecessary damage to gt Dyn components CAUTION Always use safety goggles when using power tools 4 4 12 Park Signal Connection Disconnect connector from location as show
12. Y 1 gt gra NOIL yu m na Uu qu 0102 8002 uonoouuo 2 jeubis p104 QqN92I9c1 YIHS Y Ind LNG YJ HS 71 YJHSYI 4 da Od 2 06 gt Sd iv 104 vzv4 4015 4 WNOIS Nn I211MS UT 159 Cot 5 z z NC CE _ FINION we oog i 587 2131545 po 3v 4OCTHANY e oria SELI 9 0920 a Z2 44591 LET TN aL c passado 343g IZ JEWJON HOLIVS dd NOLLISOd 34v 3 25002 LL iarg HALIYA Saw e 1e 12H nbjuou498 73 3 B0jouy2 L ca INOZ 47 Jebasto 2 System Feel the drive 11 6 Heater Connections y 5 m L i L i i i L L L L i i d L L i L LI enbiuo4328 3 aiBajouysay z INOZ 48 Jebasto O Zone Tech System Feel the drive 12 TROUBLESHOOTING Before proceeding through the troubleshooting steps please verify the following C2 connector statements are true gt Constant 12V at connector C2 between pins 1 and 2 gt Wit
13. port communication C2 14 N C reserved TN Temperature sensor input signals C2 3 to C2 6 Internal temperature sensor Optional Sensors External temperature sensor Standard Analog inputs for Park and Neutral transmission signals If no valid signal is available a limit switch must be installed to detect transmission lever position Both inputs can be used to monitor auxiliary battery voltage Tachometer input signal Must be connected to a fuel injector or an ignition coil signal IC230 10 C2410 lntion Ignition input signal 1A fuse protection required ai C213 Keyless mods Keyless mode activation input A negative signal generated by a momentary switch is required to activate this mode C2 15 to These inputs are normally used to prevent engine deactivation Programmable inputs 2 20 0 to 7 Can be programmed to start the engine C3 2 C3 4 Programmable signal activation positive or negative signal C3 3 C3 5 Positive outputs 500mA positive outputs C3 6 C3 8 Negative outputs 200mA negative outputs Outputs M Negative outputs 200mA negative outputs N C reserved output C2 7 2 8 Park and Neutral 41 Feel the drive O Zone Tech lI System 10 1 Connection Description Connector Pin WireColor Desciption amp USB USB comm link between 2 II and Computer CEN C1 6 gray yellow Relay 3
14. switch installation and or confirm shut down when there is nothing interfering with brake pedal brake pedal is switch pressed A Press the brake pedal and check if 12V signal is on connector C2 pin 16 If signal is present change the module f signal is not present verify car wiring fuse etc Can t start vehicle Wiring harness Verify complete harness connectors connection pins and correct if necessary Diode in the harness Check diode connections and correct if necessary Check the diode integrity and replace if necessary Vehicle inside Vehicle HVAC knobs not Make sure knobs temperature setting is at low temperature always set properly setting fan is ON and the AC selector is ON high no cooling Vehicle inside Vehicle HVAC knobs not Make sure knobs temperature setting is at high temperature always set properly setting fan is ON and the AC selector is OFF If cold when forced doesn t resolve issue refer to problem section shut down no named Webasto Heater not activating in heating forced engine shut down mode for further troubleshooting 55 Jebasto Feel the drive O Zone Tech lI System Possible Cause Possible Solution Battery voltage Vehicle battery Test the battery and replace if necessary If always low doesn t resolve issue go to the next step Vehicle alternator Test the alternator and replace if necessary If doesn t resolve issue go to the next step Battery voltage se
15. to equipment NOTE This heading is used to highlight and draw specific attention to information CAUTION Non compliance with the installation instructions and information contained therein will void the warranty The same applies for repairs performed by unskilled personnel and repairs using not original spare parts 1 4 Safety All relevant state and provincial regulations if any governing the installation and use of non idling devices must be observed The general safety regulations for the prevention of accidents and the relevant operating safety instructions must be observed at all times 1 5 Legal Provisions for Installation Vehicle operation must not be impaired due to any O Zone Tech components All power circuits must be fused with appropriate fuse or circuit breaker Feel the drive O Zone Tech lI System 2 PARTS LIST Vehicle Make X Webasto Kit Number 2005 2011 5010293A Included in box O Zone Tech II P N Description Fuel saver amp CO2 reducer O Zone Tech ll module amp bracket OZWB 00 1000 O Zone Tech module OZWB 00 1000 B Bracket kit include ZM SUP OZTC ALU Aluminum one piece bracket VIS08 91772A194 Phillips Screw Pan 8 32x1 2 Stainless VISO8 91831A009 Hex Locknut Nylon 8 32 Stainless O Zone Tech ll C1 C2 amp harnesses for Crown Victoria with housing for C6 and C11 C1 Harness ASY CBLOZTC C 1 CV C2 Harness AS
16. u98 9U07 1 oomen 5 La one oem mat 0 Werl eje omm epe orm nm nime m omes o piene ec E me SL E DCTOEEIIF a ECCE n 904A a eno 0 ajeno m aima owen ome M ai murcia UMOJ Bua 1102 20691395 gz aeg anaya SPAM Aa omwen oN Ts 1 mma Li 1 wegl n LURDE ura aire dam pee basis RO LT DNA s a 429 907 0 249 wort ewe ave eve ups RUDD 9 WoO ve wn ET T n 1045 ums stan Tr We Joj2auuo ojseqa 95 iseqaM ou enbiuo 329 3 UMM 24 INOZ Y ST 2 System Feel the drive Jebasto 11 2 Ignition Si
17. 9 Elapsed time Displays the elapsed time from the beginning of the keyless mode HH MM SS ELAY 1 2 3 4 Display D OQ D ET Pin 3 12 8 4 RELAY Relay output number Display Virtual LED will turn green if the corresponding output is activated Connector C1 Pin number of the corresponding output on the harness connector C1 33 Jebasto Feel the drive O Zone Tech lI System 5 4 8 Auxiliary Outputs Auxiliary Outputs OUT1 Negative GND Output 1 200mA powered Radio Computer 00 1 200 OUT2 200m4 through relay Hacho Compuler KeplzsiED WEBASTO Heater OUT3 Positive 12V Output 3 500mA that controls the LED in the Webasto Heater actrvated 50 Outside Temp lt 50 Keyless mode switch OUT4 Positive 12V Output 4 500 that controls the Webasto heater ON signal Conditions outside temperature is below this programmed value the Webasto heater will be activated 50 F min 148 F NOTE e All auxiliary outputs are on harness e Virtual LED will turn from grey to green when the output is ON 5 4 9 Inputs Configuration Inputs Configuration Stop Engine Conditions Temperature F Idling 900 Idling Time 5 0 MMSS 2 1 Digital Inputs PARK BRAKE HOOD EMERGENCY ANTI THEFT KEYLESS SIGNAL SWITCH Display O O Stop Engine Conditions Id
18. IPBMOMSPDT LEDR Keyless mode switch CD INSTALL OZWB 4 configuration program Installation CD Firmware V 3 SYSTEM OVERVIEW The O Zone Tech idle reduction module together with the Webasto heater is an eco friendly automotive fuel saving and CO2 reduction system This system will keep the vehicles inside temperature at a comfortable level while reducing unnecessary idling and will monitor the battery voltage Whenever battery voltage drops below pre set value it will start the vehicle maximum two attempts Before starting the vehicle the module will apply ignition to the vehicle for a 2 second period If during the start engine doesn t start within 5 seconds the module will wait 10 seconds before repeating startup for the second time If the vehicle doesn t start after the second attempt the module resets and waits for user input 3 1 System Modes System consists of the three modes 3 1 1 Idle Reduction Mode To put module in this mode the vehicle key must be in the RUN position and vehicle engine running emergency lights OFF vehicle transmission in the PARK position and the vehicle hood closed If the module detects lt 900 for 5 minutes default setting it will shut down vehicle engine The LED on the keyless switch will flash 200ms every second during forced engine shut down During forced engine shut down module will provide power to the computer and or radio wipers and windows and if battery voltage drops below
19. Inside Temp F Real time display of inside temperature F Battery V Display voltage of the vehicle battery V 32 O Zone Tech II System 5 4 5 Status Tray Fields Jebasto Feel the drive Stage Jos tme file name connected 4 57600 n 8 1 IDLE CONTROL 000 00 00 00 New configuration USB USB port status connected or disconnected Port Configuration Stage Idle Control Charging Monitoring Start High Temp Mode Anti theft Total time File name Virtual communication port number identification Virtual communication port configuration Current system operating status The system is in engine idling control mode Following a low battery voltage detection the system will restart the engine for the charging time period Following engine shutdown by the module the system monitors the battery voltage The system is restarting engine Start engine as soon as the passenger compartment temperature exceeds programmed range set if programmed Let engine run when emergency lights are activated and key is removed from the barrel Idling time counter displaying Name of the configuration file being used idl extension file 5 4 6 Keyless Mode Duration Keyless Mode Duration 02 00 Elapsed time HH MM F 00 00 00 5 4 7 Main Outputs HH MM Used to program the duration of the keyless mode in hour HH and minutes MM Maximum value is 96 5
20. Keyless Switch for 2 seconds pressing the brake pedal moving the transmission from the PARK position opening the hood turning the vehicles key to the START RUN position or turning the emergency lights on will turn this mode off 3 1 3 Anti theft Mode Optional To activate this mode connectors C9 and C10 must be connected on the O Zone Tech harness Before this mode is activated the vehicle engine must be running emergency lights turned ON transmission in the PARK position and the vehicle hood closed Moving the vehicle key from RUN position key removed from the cylinder will activate this mode The LED in the keyless switch will illuminate during anti theft mode operation In this mode all systems are powered and engine is running Turning OFF the emergency lights pressing the brake pedal opening the hood or the vehicle key in the START RUN position will turn off this mode 3 2 Software The O Zone Tech 117 software supplied with the module is required to program the operating parameters of the module This includes the following Keyless Mode Duration Idling Time Outside temperature for Webasto Heater activation Outside temperature for engine off Inside temperature for air conditioning Outside temperature for air conditioning Battery voltage level for engine startup Battery charging duration The software also provides the ability to visualize in real time the status of the signals that
21. Number WEBASTO Reduction Serial Number Mode Reset 5 4 2 Error Status Kepless Mode O Anti theft Mode O Module serial number This number is unique for each module Idle Reduction mode Keyless Mode and Anti theft Mode are 3 possible operation modes for the O Zone Tech ll module The LED will turn green when the corresponding mode is activated Reset module to Idle reduction mode where ever you are within the control stage Error Status Error Status The virtual Error status LED will change from grey to red when the module fails to start the engine two consecutive times programmable parameter by manufacturer 5 4 3 Version Version Version Hardware Firmware 2 4 72 Used to identify hardware module firmware and software revision level Software 2 4 72 5 4 4 Reading Hardware Indicates the firmware version programmed in the module Software Indicates O Zone Tech computer software version neeme AM Reading All rias Idle times Real time display in days hours minutes and seconds of the four times counters H gt E button top right corner will reset all times counters Normal Total Stop and Running gt button will reset the associated times counter RPM Real time RPM engine displayed TW Note Estimated from the tachometer signal pulses LL Outside Temp F Real time display of outside temperature F Incite Tonm 17
22. PM Signal Locate injector 5 used to obtain the RPM signal use housing letgence Disconnect the injector connector Identify brown black wire on the connector Remove tape from harness and cut the brown black wire 24 O Zone Tech II System Route the tan black wire from the O Zone Tech II harness to this location Connect the tan black wire to the brown black wire using butt splice then use heat shrink tubing to insulate Re install loom back over the wiring harness and secure end with electrical tape Re install connector Secure O Zone Tech II harness using zip ties to the vehicle harness Make sure to leave harness loose between frame and engine connection for engine movement 4 15 Anti theft Mode Connect connectors and C10 in the O Zone Tech I TM harness C2 25 Jebasto Feel the drive Jebasto Feel the drive O Zone Tech lI System 4 16 Radio Computer Connection Depending on the aftermarket equipment installed onboard the vehicle the power source must be identified and a relay installed to ensure it is properly powered during all O Zone Tech ll system modes Refer to the standard relay pin out chart below for proper connections Auxiliary Equipment Original AUX switched power source C2 e Jumper Between Pin 86 amp 87 m Fused e NOTE This relay c
23. Y CBLOZWB C2 CV C3 Harness ASY CBLOZWB C3 CV CON WPF2C Housing for C6 and C11 O Zone Tech ll installation kit for Crown Victoria LCN 350 2000Y High temperature loom 3 8 315 709 Grommet 315 733 Grommet 11 16 S 2154FY Tie rap PWMS H25 MO Tie rap holder push mount 11612 Push pin retainer CON BUTSTR14 16 Butt splice gage 14 16 3 ASY KITOZWB ICV CON BUTSTR18 22 Butt splice gage 18 22 ASY KITOZWB HARCV CON BUTSTR12 10 Butt splice gage 10 12 CON BUT16 14A12 10 Butt splice gage 14 16 to 10 12 766245C Mini Fuse ATO 10A CDR 1 Heat shrink RLY 60A14DCSD28 1C Relay VCF4 1002 Relay support CT REL1210 Crimp for relay contact gage 10 12 CT REL1614 Crimp for relay contact gage 14 16 LCN 250 3200Y High temperature loom 1 4 Jebasto OzoneTechW Sysem Feelthedrive O Zone Tech 6 ASY KMTVISHSCY Hood switch hardware Kit for Crown Vitoria Tr Kitinctudess __ __ 9525 658 067 FLAT WASHER STAINLESS 1 4 17 1 4 EN Po VIS25 HN 2037 Hex lock nut 1 4 20 Stainless HN 2037 1 LLL pp VIS04 91772A110 Phillips screw 4 40x1 2 Stainless VIS04 92470A1 10 Phillips screw self tap 4x1 2 Stainless VIS04 91831A005 Hex Nylon insert locknut 4 Stainless 1 4 x9 64 EN ZM SUP OZTC HS Hood switch bracket esses d bracket 8 ASY CBL335 01 External temperature sensor with connector and 12 of cable 9 SW
24. alyse IDLE Download Full version Ports OM 1 The used port is mark with a Search port w COM s Fig 2 5 3 2 Connect Configuration Connect Analyse IDLE Downoad Full version The Connect tab from the top menu is used to initiate communication with the module When you connect this window will appear Click OK if you want to Download to PC Click CANCEL if you want download parameter from to cancel the download the O Zone Tech module A Would you ike to download to operation and keep the to your computer settings that you already have downloaded Annuler cancel Fig 3 29 Jebasto Feel the drive O Zone Tech lI System 5 3 3 Analyze IDLE Configuration Connect Analyse IDLE Download Full version The Analyze IDLE selection tab is used to access the files generated by the modules internal timers Click this tab will open the following window n OZONE TECH Il Informatian on ie idle times A RATE NORMAL gt DELAY P 4411 Fig 4 A The File menu is used to open an idl file which is specialized file used by this software to keep counter information The Quit menu is used to close the acquire windows and go back in the main menu B The Acquire button is used to read all counter information in the O Zone Tech module NOTE Click on Acquire create an idl file in the folder showed on E
25. are connected to the module such as Battery voltage inside temperature outside temperature and RPM The configuration file created by the software can be saved on a computer for future usage or consultation As an added feature an integrated data idling time upload function can be used to export stored information from the module to an EXCEL file format providing easier visualization of fuel saved calculated by the software per vehicle For procedure refer to the SOFTWARE section under Analyze IDLE in this manual Jebasto OzoneTechW Sysem Ft the river 4 HARDWARE INSTALLATION 4 1 Layout crc m RPM Signal as ER Hood Switch Park Signal Brake Signal Keyless Mode Switch Temperature Sensor Interior Temperature Senor External EE Jebasto Feel the drive 42 Preliminary Information Disconnect the vehicle battery Remove the lower dash panel remove the left screw under park release handle with a 7mm nut driver on the right side remove push pin Remove the metal bracket located under the lower dash panel five 8mm screws Remove steering wheel lower panel 3 bolts 5 5mm socket Remove the fuse panel with bracket 2 bolts 11mm 2 System O Zone Tech II Sy
26. asto Feel the drive Feel the drive 4 7 Keyless Switch Wiring Route wire behind the junction box and through the hole behind the dash panel that was previously removed Drill a 16 mm hole in the panel to install keyless switch as shown in picture Snap the switch into the dash panel Connect the O Zone Tech II harness to the switch Reconnect Gas brake pedal position switch before replacing gt L 1 red gt L 1 black gt C black gt white 2 System O Zone Tech II System 4 8 Temperature Sensor Outside Temperature Route temperature sensor cable towards the trunk under the original plastic used for wiring harness protection Loom the wire as it comes outside original plastic wiring protector Pass loomed wire through original hole behind back seat driver s side Secure cable to the existing vehicle harness in the trunk Jebasto Feel the drive Jebasto Feel the drive O Zone Tech lI System Make a small hole on the insulation to feed cable outside the vehicle Push cable harness through the hole Seal hole using silicone WARNING Whenever drilling any hole make sure to inspect the back side of the location to prevent any unnecessary damage to components CAUTION Always use safety goggles when using power tools Push cable terminals provided in the kit in
27. ck wire coming from the module If no 12V check on connector C3 pin 3 If 12V present correct the wiring and if not replace the module Reference heater troubleshooting provided in the kit Verify in park position you should have zero volt on connector C2 pin 19 if not verify the connection with the vehicle Verify in drive position you should have 12 volts on connector C2 pin 19 if not replace the module Verify if hood is closed Check 12V on the hood connector if not present check 5A fuse located in T harness and replace if necessary Check if 12V present on connector C2 pin 20 when hood is closed If not present check wiring connection and hood switch repair or replace if Jebasto Feel the drive O Zone Tech lI System Possible Cause Possible Solution necessary If doesn t resolve issue replace the module Windows not Check the T harness and repair working running in idle mode Wipers are not Iri Check the T harness and repair working running in idle mode Radio computer is not Connector or wiring Check on connector C3 pin 8 if there is a ground working signal if present check radio computer relay circuit If no ground on pin 8 replace the module Keyless mode does Hood open Verify if hood is closed not activate Check 12V on the hood connector if not present check 5A fuse located in T harness and replace if necessary Check if 12V present on connector C2 20 when h
28. e located in T harness and replace if necessary Check if 12V present on connector C2 pin 20 when hood is closed If not present check wiring connection and hood switch repair or replace if necessary If doesn t resolve issue go to the next step If enable box under air conditioning setup is checked make sure inside temperature is higher than inside temperature setup for vehicle air conditioner start If it doesn t resolve issue go to the next step Programmed value has to be lower than vehicle battery voltage displaying fix accordingly If it doesn t resolve issue go to the next step Check alternator and replace if necessary If this doesn t resolve issue replace the module Program battery voltage in setup to higher value ex Vehicle 13 6V set value 13 2V If this doesn t resolve issue go to the next step Close the hood If doesn t resolve issue start car manually and repeat idle reduction test If still not working properly replace the module Make sure you have correct reading if not check wiring and if necessary repair If didn t resolved issue replace the corresponding sensor If you have good reading verify if external and internal temperature is higher than outside and O Zone Tech Il System Jebasto Feel the drive Possible Cause Possible Solution inside temperature setting make sure outside temperature is higher than 63 F below this temperature it will not work If it doesn t resolve Veh
29. ebasto for registration THIS WARRANTY IS NON TRANSFERABLE IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY WEBASTO DISCLAIMS ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES THE LIMITATION AND EXCLUSIONS VARY AMONG STATES AND CANADIAN PROVINCES AND MAY NOT APPLY TO YOU YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY AMONG STATES AND CANADIAN PROVINCES 57 Feel the drive O Zone Tech lI System NOTES 58 Jebasto O Zone Tech II System Feel the drive NOTES 59 Feel the drive Webasto Product N A Inc 15083 North Road Fenton MI 48430 USA Phone 810 593 6000 Fax 810 593 6001 Email info usQwebasto com Internet http www webasto us Org 11 22 11 Rev V1 0 P N MANUAL OZWB INST http www techwebasto com
30. et value has to be higher than 40 F for the heater to come on it will never start If outside temperature is greater than 50 F If doesn t resolve issue go to the next step A Connector C8 Check connector C8 and make sure wire colors match at the connecting point repair if necessary If 12V present go to the heater trouble shooting provided in the heater kit Check if 12V on connector C8 black wire coming from the module If no 12V check on connector C3 pin 3 If 12V present correct the wiring and if not replace the module 53 Jebasto Feel the drive O Zone Tech lI System Possible Cause Possible Solution Heater malfunction Refer to heater trouble shooting provided in the kit Keyless switch not Check for 12V between pin L and 1 red wire illuminated and L 1 black wire if you have 12V change Switch If there is no 12V go to the next step Check if you have 12V on connector pin 5 if you don t replace the module otherwise repair wiring Module start engine Battery voltage Program Voltage level at appropriate level as soon as keyless recommended 12 1V and charge the battery if switch is pressed necessary Keyless mode does Brake signal Verify brake switch installation and or confirm not deactivate when 1 there is nothing interfering with brake pedal press on the brake switch pedal Press the brake pedal and check if 12V signal is on connector C2 pin 16 I
31. f signal is not present verify car wiring fuse etc If signal is present change the module Radio computer is not Connector or wiring Check on connector C3 pin 8 if there is a ground working signal if present check radio computer relay circuit If no ground on pin 8 replace the module 54 Jebasto OzoneTechW Sysem Possible Cause Possible Solution Engine can t keep Wiring harnesses Verify complete harness connectors connection idling when key is pins and correct if necessary removed from barrel No Anti Theft signal Verify if the pink terminal connectors C9 and C10 connector C3 pin 4 and connector C2 pin 18 are connected If it doesn t resolve issue go to the next step No activated emergency Verify if there is 12V on connector pin 4 and signal present connector C2 pin 18 If it doesn t resolve issue go emergency lights must to the next step be ON Hood open Verify if hood is properly closed and or hood switch integrity Check hood switch fuse 12V signal must be present on connector C2 pin 20 when hood is closed If it doesn t resolve issue go to the next step Brake pedal Verify brake switch installation and or confirm there is nothing interfering with brake pedal switch brake pedal can t be pressed during this test at this time no 12V signal on connector C2 pin 16 If it doesn t resolve issue replace the module The engine will not Brake pedal Verify brake
32. gnal aem a St no Suno t SNL HOT Y 5 E t JAAD 5 75 x x zE __ P LAS 080 X lt 9 HaMOd vL SOLA lt 4 HSANOd X 80012 1 5 4 NOLLDIBIHLSIO To 0520 LAST OSOL goes 48 NOLLIBIHLSIO H3MOd 2502 c IEJ 94 13 Jaa 0102 8002 m yoyms uoniBu 22 QNOZ 44 Jebasto Feel the drive O Zone Tech II System 11 3 Park Neutral Signal 22 6 anig 20 FOL FOL 6019 0019 L0L9 po 00 VLSI eul v7 30108 gro xog NOILONNS 2 846120 V4612D JR zf 4212 0522 0 HOLMS NOLLINOI Fel je 2 NOLLNEINLSIO YAMOd 8 Y 2 62 MOSN3S SONY NOISSIWSNVYL WWALISIG 1912 T Ob 9r12 5 g IZIS p 2 olla lt S Ea lt m zero T 0025 8 0925 ze gt W31SAS 9NIOHYHO eoz 0102 8000 9IA UMOJO J9pO A pio enbiuou328 3 eiBojouuoe ca INOZ euBis
33. h ignition on 12V at connector C2 between pins 1 and 10 Possible Cause Possible Solution Unable connect to ignition signal Put key at ignition position The green LED the computer power or ground output from the module must flash once every second if not check if 12V ignition signal is present on C2 position 10 and check the wiring Verify power and ground on connector C2 between pin 1 and 2 Check and correct wiring If it doesn t resolve issue go to the next step Wrong communication Check port number selection in configuration port selection command bar menu click under search port and read port you are connected to Go back in configuration command and select the corresponding port If it doesn t resolve issue go to the next step Faulty FTDI driver Check if the FTDI drivers are installed properly In installation Windows click Start menu configuration panel system device manager COM must be displayed USB serial port COMx If not installed properly check with qualified IT person If it doesn t resolve issue go to the next step Software compatibility sure to review the software compatibility section 5 1prior to installing software Module doesn t stop Idling time not elapsed Be sure idling time counter is elapsed default engine value 5 minutes Emergency lights ON Emergency lights must be off and OV on connector C2 pin 18 No RPM signal Verif
34. h lI System 44 Module Mounting Remove the blue white connector by the brake pedal to access the bolt used to secure module bracket Remove the 10mm black bolt and re use later to secure the bracket f using anti theft connect C9 and C10 connectors at this time Before securing module with the bracket to the vehicle connect C2 and C3 connector harnesses to the module Secure the module with the 10mm black screw removed earlier Re install blueAwhite connector back to its original location Use zip tie to secure bracket to the second point BRACKET MAY BE DIFFERENT THAN SHOWN O Zone Tech II System 4 5 Ground Connection Route module ground wire C2 11 black brake signal input C2 16 light green red and gray cable for external temperature sensor behind the fuse box to the bottom of the kick panel by the emergency brake pedal Remove ground connection 8mm bolt from vehicle as shown in picture Connect O Zone Tech Il ground wire with O ring terminal to the vehicle ground and re secure the bolt make sure the bolt is well secured Brake Signal Connection Disconnect the grey 13 position connector under kick panel Locate light green red wire from pin 5 vehicle brake signal Cut the wire Connect light green red wire from the harness C2 16 to the brake wire from pin 5 using provided butt splice and shrink tubing Reconnect connector to its original location Jeb
35. he manner provided herein During the warranty period the exclusive remedy will be for Webasto at their discretion to repair or replace those parts which are demonstrated to be defective in material or workmanship While warranty is provided to the original end user it is to be administered and serviced by Webasto Product personnel or through an authorized Webasto distributor in accordance with the Webasto warranty policy or contractual agreement between Webasto and a second party Information concerning all warranties may be obtained by calling 800 860 7866 Limitations Webasto specifically excludes and limits warranty from the following Damage to product in transit All claims must be filed with carrier Improper installation which is not in accordance with valid supplied installation instructions Deterioration due to normal wear corrosion abuse damage accident improper storage or operation Modification of product by alteration use of non genuine parts or repair by unauthorized personnel Economic loss for expenses related to travel vehicle disability personal injury or other incidental or consequential damages arising from any breach of this expressed warranty Owner s Responsibilities Improper or incorrectly performed maintenance or repair voids this warranty A Warranty Registration Card is included with the sale of each system It is the owner s responsibility to complete this card and return it to W
36. he module is in keyless or anti theft mode Flashing 2005 every 4 seconds Module off no mode activated with computer connected Flashing 200mS every 5 seconds The module is in sleep mode lowest current consummation 6 1 2 Red LED Flashing 200mS every 1 second The module is in the idling control mode and has shut off engine to reduce idling Status Description Steady on Downloading new main software if error occurs stays in steady on illuminated and waiting for new download 6 2 Switch Status Descipton 2 Flashing 200mS every 1 seconds In idle mode module has shut off engine after idling time delay lapsed Steady on illuminated Anti theft or Keyless mode activated 36 Jebasto O Zone Tech IM System Fe thee drive 7 FINAL INSPECTION CHECKLIST Use the following check list to complete final inspection Interior IJ 5 Hus EJ Injector wire connection crimped soldered and heat shrink tube used Injector wire covered in loom and re secured Injector connector re connected Hood switch and magnet installed hood magnet properly aligned Hood switch wire harness covered in loom and secured Connector on the hood switch connected to the harness Park Neutral signal wires connected blue to brown pink connector side and blue black to brown pink vehicle side crimped soldered and heat shrink tube used Park
37. icle doesn t start Wiring manually issue replace the module Bad connection on start wire check T harness and repair if necessary If doesn t resolve issue replace the module Vehicle is not cooling Vehicle HVAC knobs sure knobs temperature setting is at low not set properly setting fan is ON and the AC selector is ON Engine stops even if Wiring emergency lights are ON Webasto Heater not External temperature activating in forced sensor engine shut down mode Connector C8 Heater malfunction Engine stops even if Park signal vehicle transmission is engaged Engine stops even if Hood open hood is open Verify if there is 12V on connector C2 pin 18 if not repair as necessary If doesn t resolve issue replace the module Make sure you have correct reading if not check wiring and connector if necessary repair If didn t resolved issue replace the corresponding sensor If you have good reading verify if external temperature is lower than set value ex outside temperature 4O F set value has to be higher than 40 F for the heater to come on it will never start if outside temperature is greater than 50 F If doesn t resolve issue go to the next step Check connector C8 and make sure wire colors match at the connecting point repair if necessary If 12V present go to the heater trouble shooting provided in the heater kit Check if 12V on connector C8 bla
38. le Counts the idling time programmed in the firmware This is the time required to idle when all requirements are met before the engine is shut down Counts the vehicles total idling time This is the total time that engine will idle below 900 RPM Not Applicable Counts the time as soon as the engine is shut down by the module after all requirements have been met Any engine RPM will stop this counter This is the timer that s considered true idling Savings time Counts the engine run time as soon as any engine RPM is recognized This is the total run time of the vehicles engine by the user module 5 3 4 Download Configuration Connect Analyse IDLE Full version The Download tab is used to download or upload parameters to or from the O Zone Tech ll module f you choose Download to PC all information in your O Zone Tech module will be sent to the computer and the main screen will be refreshed f you choose Upload to module all information in your O Zone Tech ll programming parameter software will be transmitted to the O Zone Tech II module 5 3 5 Full Version Configuration Connect AnalyseIDLE Download The Full version tab is for manufacturer use only No additional user functionality is available 5 4 Window Explanation For the following window explanations refer to Fig 1 on page 28 31 Jebasto Feel the drive O Zone Tech lI System 5 4 1 Vehicle information Serial
39. ling RPM Under this value module considers that the engine is idling default is programmed at 900 Any higher RPM value will deactivate the idle reduction mode from the O Zone Tech module and will reset the Idling time counter Idling Time Maximum duration in minutes and seconds that the vehicle will idle before stopping RPM and outside temperature conditions must be considered Maximum 59 minutes and 59 seconds 59 59 Outside Temperature f outside temperature is below this value programmable min 14 F the idle reduction mode is canceled and the Idling time counter is reset Digital Inputs Display Virtual LED of the corresponding input will turn green if it is activated NOTE For HOOD input 1 the virtual LED will be green if the vehicle hood is open e For ANTI THEFT input INP7 the virtual LED will be green if the vehicle emergency lights are activated and if connector C9 and C10 are connected together ANTI THEFT mode is activated 34 Jebasto O Zone Tech System Feel the drive 5 4 10 Start Engine Conditions Start Engine Conditions Conditioner Battery SHY if Inside Temp gt 8 ifinside Temp lt Battery voltage V 121 and Outside Temp gt 53 footed ON Charging time min 15 Air Conditioner Enable The Enable checkbox is to allow the O Zone Tech II module to start and stop the vehicle to contr
40. n back the loom from the vehicle wiring harness coming from the vehicle to the connector Identify brown pink wire from pin 1 Cut the wire Connect blue wire from the O Zone Tech II harness to the brown pink wire Pin 1 connector side using butt splice then use heat shrink tube to insulate Connect blue black wire from the O Zone Tech 1 harness to the brown pink wire vehicle side using butt splice then insulate using heat shrink tube Caution The vehicle will not start if wires are reversed 22 Jebasto O Zone Tech System Feel the drive A Re install the harness loom back over the harness Use i electrical tape to secure loom at the all ends Re install connector to its original location 4 13 Hood Switch Mount the hood sensor with bracket using the hole shown in the picture Put connector housing to hood switch terminals gt Azlight green violet gt Bzgray black Connect hood sensor harness to the O Zone Tech II wire harness connector Apply a small amount of grease to the top of the hood sensor Close the hood so the grease will mark sensor location beneath the hood as seen in the picture 23 Jebasto Feel the drive O Zone Tech lI System Position the magnet center to the left of the spot left by the grease Adjust magnet position so it will not touch hood switch when hood is closed 4 14 R
41. nge the module Keyless mode not Hood switch Verify if hood is closed deactivate when opening the hood Check 12V on the hood connector if not present check 5A fuse located in T harness and replace if necessary Check if 12V present on connector C2 pin 20 when hood is closed If not present check wiring connection and hood switch repair or replace if necessary If this doesn t resolve issue replace the module A External or internal sure you have correct reading if not check temperature sensor wiring and if necessary repair If didn t resolved Issue replace the corresponding sensor Engine will not start when inside temperature is too high f you have good reading verify if external and internal temperature is higher than outside and inside temperature setting make sure outside temperature is higher than 63 F below this temperature it will not work If it doesn t resolve issue replace the module Vehicle is not cooling Vehicle HVAC knobs sure knobs temperature setting is at low not set properly setting fan is ON and the AC selector is ON Vehicle is not heating External temperature sure you have correct reading if not check sensor wiring and connector if necessary repair If didn t resolved issue replace the corresponding sensor f you have good reading verify if external temperature is lower than set value ex outside temperature 40 F s
42. ol the vehicle air conditioner Start The O Zone Tech II module will start the engine if the vehicle inside temperature is over 81 F programmable value AND if the outside temperature is over 63 F programmable value Stop When the module have started engine due to high inside temperature it will stop the engine if temperature goes back down below 67 F programmable value Cooling ON Virtual LED will turn green if conditions are met to control the air conditioner and engine has been started by the module The HVAC knobs must be manually preset to cooling car when the module will start engine Battery Battery Voltage V Low battery voltage limit value where module will start engine for battery charging time programmable value Maximum programmable voltage value 13 2V and minimum 0 0 do not exceed 12 3V and do not program under 11 7V can cause no starting engine Charging time min Period of engine running to recharge the battery after low voltage detected Maximum 255 minutes minimum 1 minute Charging Virtual LED will turn green if conditions are met to recharge the battery 35 Feel the drive O Zone Tech lI System 6 LED SCENARIOS 6 1 Module 6 1 1 Green LED Steady on for 2 seconds The module was in reset Flashing 2005 every 2 seconds The module is in the idling control mode with key at ignition position but engine never started Flashing 200mS every 500 milliseconds T
43. one Tech II user label adhered in visible place on the sun visor Verify all moving parts can move freely after all harnesses have been secured Correct if needed External temperature wire harness covered in loom and secured External temperature sensor routed through the original grommet in the left side of the body Grommet sealed Rear Bumper Temperature sensor connected and mounted wire harness is secure Software and Programming Parameters L Vehicle parameters entered and saved in the module programming Reinstall carpet trim bezels removed during installation 37 7 Feel the drive O Zone Tech lI System 8 INITIAL START UP 8 1 Start up Computer connected to the module and Webasto program is open press connect button on the top tool bar status should read connected in lower left corner May have to configure the port number in the tool bar refer to the SOFTWARE section in this manual Close the hood Turn the key to the ON position and verify the LED on the module flashes once every 2 seconds Once connected with the module you should see the Inside Temperature Outside Temperature Battery voltage and RPM displayed on the software screen green light should be ON of the Radio Computer PARK RELAY 1 and Idle Reduction and the RPM should display 0 Before starting the vehicle make sure the digital inputs of the software are responding correctl
44. onnection is only necessary if the auxiliary equipment is powered through the ignition side of the vehicles electrical system If connected directly to the this step is NOT necessary Actual fuse rating will vary depending on the auxiliary equipment being connected Please refer to the manufacturers recommended fuse rating prior to powering the circuit 4 17 Emergency Lights Connection Connect the pink wire gauge C2 18 of the O Zone Tech to a 12V signal when activated from emergency lights system 26 Jebasto O Zone Tech System Feel the drive 5 SOFTWARE Proceed with software installation before connecting the module to a USB port 5 1 Software Compatibility Windows 2000 5 4 Windows XP Pro 32 or 64 bits Windows Vista Pro 32 or 64 bits Windows 7 32 or 64 bits Windows 8 32 64 bits Insert the CD into the CD ROM drive of the computer The CD should start automatically choose execute Ozonetech Il exe If the installation menu does not start go on the CD drive and click on Ozonetech exe follow installation procedure in both cases When the software installation is completed connect the module to the computer using a USB cable the module must be powered and supplied with an IGNITION signal Once the module has been detected green LED should flash 1 time every second allow a few seconds for windows drivers to configure Once DRIVERS are installed start the O Zone Tech II
45. ood is closed If not present check wiring connection and hood switch repair or replace if necessary If doesn t resolve issue go to the next step Key press period too Press the key for a minimum of 2 seconds If short doesn t resolve go to the next step Remove key from the barrel If doesn t resolve go Ignition key present to the next step Verify time settings of Keyless mode duration Software settings to must not be zero If doesn t resolve go to the Zero next step Keyless switch Refer to general section Keyless switch not functional f doesn t resolve go to the next step Brake signal Verify brake switch installation and or confirm there is nothing interfering with brake pedal switch brake pedal can t be pressed during this test at this time no 12V signal on connector C2 pin 16 If it doesn t resolve issue replace module Keyless mode Program setting Change setting to a longer duration of time deactivating to soon keyless mode duration time Is set to low Keyless mode not Brake signal Verify brake switch installation and or confirm deactivate when there is nothing interfering with brake pedal 52 Jebasto OzoneTechW Sysem Possible Cause Possible Solution switch pressing the brake pedal Press the brake pedal and check if 12V signal is on connector C2 pin 16 If signal is not present verify car wiring fuse etc If signal is present cha
46. position for the fan speed and AC summer time any time vehicle is shut down otherwise heating and cooling of the interior vehicle will not work properly Vehicle air blow direction could be set to desired position 39 Feel the drive 9 TECHNICAL DATA 9 1 Technical Voltage input Operating temperature Electrical consumption Before engine stop After engine stop Without Ignition signal Constant power per output 4 Relays N O 2 positive outputs 2 negative outputs 9 2 Mechanical Dimensions Weight O Zone Tech ll System 10 to 18Vdc optional 10 to 28Vdc 40 F to 167 F 40 C to 75 C 15mA 175mA 4mA 25A maximum 25A maximum 500mA 200mA 5 625 X 3 25 X 1 15 142 9mm X 82 6mm X 29 2mm 40 0 6 165 0 268 Kg Jebasto O Zone Tech System Feel the drive 10 O ZONE TECH II CONNECTIONS OVERVIEW USB C3 C2 1 866 302 9663 450 572 1476 7 II Fuel Saver conomiseur d essence CO2 Reducer R ducteur de CO Mada in Canada www zonetechnologie com Fabriqu au Canada C14 C17 Bypass relays power Ignition switch battery and accessory signals source C1 1 Battery input 2 C1 7 Battery input 1 Power source O Zone Tech II module power inputs C2 1 Negative GND signal 2 2 12Vdc Module ae M 2 0 connector O Zone Tech II to PC communication
47. stem Remove the skid plate on the driver door Remove the black clip around the hood opening handle and the kick panel from the driver side panel on the bottom by the emergency brake Remove the skid plate on the bottom rear driver side door Remove dash board panel as shown Jebasto Feel the drive Jebasto Feel the drive Remove dash board panel located to the left side of the steering wheel as shown Remove the vehicle HVAC control panel Remove bottom seat Push seat toward back of the vehicle and lift to remove Remove back seat for seat back you must remove two 18mm nuts left and right used to secure seat belts Remove the left panel inside the trunk one turn pin and three push pins O Zone Tech ll System O Zone Tech Il System 4 3 Ignition Switch Connection Disconnect connector from the vehicle ignition switch Use T harness provided in the kit and connect in line between ignition switch and vehicle harness The twelve position blue connector of the T harness connect to the module shown as A on the picture Connect the 2 pin connector from the T harness to the 2 pin mate on the harness from connector C2 shown as B on the picture NOTE T harness for model year 2005 2006 will have different color and gauge wires but this will not affect the installation Jebasto Feel the drive Feel the drive O Zone Tec
48. tart Engine Conditions Conditioner Enable and Outside Temp gt Coohmr ON Siani if Inside Temp gt 21 Siop ifinside Temp lt B7 Battery voltage V 12 1 Error Status Version Hardware 1 0 0 Software 2 4 72 Auxiliary Outputs r Reading All OUTi 200m OUT2 200m4 felle Times j Fische A wa rare el 00 00 F OUT3 500 m OUT4 500m4 NN ol LED WE RASTU Heater 000 00 00 00 Cornet Webasto Heater activated St if Outside Temp F lt 000 00 00 00 Rj Running 000000000 BRAKE HOOD EMERGENCY ANTI THEFT KEYLESS SWITCH Battery Charging time miri 15 Charging Fb name New configuration Fig 1 28 Jebasto O Zone Tech System Feel the drive 5 3 Navigation Menu 5 3 1 Configuration Configuration Connect Analyse IDLE Download Full version The Configuration menu is used to select which USB port you want to use for communication To choose your USB port sure that the O Zone Tech module is connected via USB cable You can directly choose the port in the Ports menu or if you have more than one choice click on Search port menu to let the software find it automatically TA OZONETECH Il Programming parameters Connect An
49. the pre set value 12 1V default setting the module will start vehicle engine for programmed charge time of 15 minutes default setting to keep battery at the charged level The module will monitor inside and outside temperatures and based on programmed values in sections of Conditions and Air Conditioner programmable parameters it will activate the Webasto heater or vehicle A C to keep user at a comfortable level Moving transmission from PARK position opening the hood turning on the emergency lights or turning the vehicle key to the START position will turn off this mode and vehicle will resume normal operation Feel the drive O Zone Tech lI System 3 1 2 Keyless Mode To activate this mode the vehicle key must be removed from the cylinder emergency lights OFF vehicle transmission in the PARK position the vehicle hood closed and keyless switch must be pressed for 2 seconds The LED in the keyless switch will illuminate during keyless mode operation The module will monitor inside and outside temperatures and based on programmed values in sections of Conditions and Air Conditioner programmable parameters it will activate the Webasto heater or vehicle A C to keep user at a comfortable level If battery voltage drops below the pre set value 12 1V default setting the module will start vehicle engine for programmed charge time of 15 minutes default setting to keep the battery at the charged level Pushing the
50. to the connector housing Terminal Positions gt gt Connect the external temperature sensor provided in the kit to the cable harness O Zone Tech System Feel the drive Route the cable towards the center of the rear bumper Secure cable using cable zip ties Webasto Heater Connection Remove green wire from K3 relay pin 86 Webasto heater harness Remove brown wire from K3 relay pin 85 Webasto heater harness Remove green wire from K2 relay pin 87a and place terminal into relay K3 pin 86 Remove brown wire from relay K2 pin 85 Cut and discard the small brown wire that was connecting relays K2 and K3 close to terminal of the relay K2 Place brown wire terminal from relay K2 into relay K3 pin 85 Discard the relay K2 Remove 2 fuse from the fuse holder Webasto heater harness Remove 25A fuse from the fuse holder Webasto heater harness and replace with 10A fuse provided in the O Zone Tech II kit NOTE Relays K1 and K2 are not used Secure fuse holder and relay to the vehicle using push pins provided in the kit Feel the drive O Zone Tech lI System Drill the hole in the bulkhead passenger side Use grommet 11 16 through bulkhead for heater wire harness on signal and HVAC control Route and secure Webasto heater harness toward the vehicle HVAC control Locate brown white wire coming from the pin
51. tting Change the battery setting If doesn t resolve too low Issue go to the next step Charging time too short Change the charging time setting minimum 15 minutes If doesn t resolve issue change the module Check for 12V between pin L and 1 red wire and L 1 black wire if you have 12V change Switch If there is no 12V go to the next step Keyless switch not illuminated Check if you have 12V on connector C3 pin 5 if you don t replace the module otherwise repair wiring Keyless switch not Keyless switch stuck Disconnect the switch and check continuity functional between pin 1 and 3 then press the key without release do continuity test between 1 and 2 If switch not working properly during continuity check replace the switch If the switch is ok go to the next step Put manually ground on connector C2 pin 13 and check if keyless function is activated if yes repair the wiring else go to problem Keyless mode does not activate for further troubleshooting 56 Jebasto O Zone Tech System drive 13 LIMITED WARRANTY Webasto Product North America Inc hereinafter referred to as Webasto warrants the O Zone Tech lI system against defects in material and workmanship for two 2 years effective at the time of installation The intent of the Webasto Non Transferrable warranty is to protect the original end user from such defects and provide free repair and replacement of defective parts in t
52. y You should see the green light of PARK when the vehicle is in the PARK or NEUTRAL BRAKE when the brakes are applied HOOD when the hood is open EMERGENCY SIGNAL when the emergency system is activated ANTI THEFT if C9 and C10 connectors are connected and the emergency system is activated KEYLESS SWITCH when switch is pressed and hold for 2 seconds VVVVV WV 8 1 1 Idle Reduction Mode How to activate this mode you should refer to FUNCTIONAL DESCRIPTION section in this manual Within 5 minute of engine idling the green indicator light will be on for the Idle Reduction RELAY 1 Radio Computer and PARK After 5 minute delay the engine will stop and additional green indication lights will be on for the RELAY 3 RELAY 4 WEBASTO Heater only if outside temperature is below set value in Auxiliary Outputs under Conditions and Keyless LED should blink If battery voltage is below the set value in Start Engine Conditions section under Battery the green indication light will turn off for Keyless LED WEBASTO Heater only if was on after 5 min delay and RELAY 1 RELAY 2 RELAY 3 RELAY 4 The green indication light should turn on for Charging If Enable under Air Conditioner section was checked and inside temperature is above set value in Air Conditioner section the green indication light will turn off for Keyless LED WEBASTO Heater RELAY 1 RELAY 2 RELAY 3 and RELAY 4 The green indication light should turn on for Cooling ON 8 1 2
53. y injector 5 Tan Black wire connections See section 4 14 If it doesn t resolve issue go to the next step RPM signal too high engine five minutes to be sure engine idling under 900RPM if not check vehicle engine No PARK signal Verify in park position you should have zero volt detected on connector C2 pin 19 if not verify the 49 Feel the drive 2 System Possible Cause Possible Solution External temperature sensor settings Hood switch Inside temperature setup Battery voltage setup higher than vehicle voltage Vehicle alternator faulty Engine does not Battery voltage set to restart after forced low level engine stop Hood open Engine does not External or internal restart after forced temperature sensor engine stop when inside temperature is too high 50 connection with the vehicle Verify in drive position you should have 12 volts on connector C2 pin 19 if not replace the module If you have 12V go to the next step Make sure you have correct reading if not check wiring and if necessary repair If didn t resolved issue replace the external temperature sensor If you have good reading verify if external temperature is higher at least 4 F then outside temperature setting If it doesn t resolve issue go to the next step Verify if hood is closed Check 12V on the hood connector if not present check 5A fus
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