assembly machines - Manuli Hydraulics
Contents
1. OPS Not applicable MF2000 InterLock Xtralock InterLock Xtralock WARNING Possible limitations in case of double elbow assembly man uli RUBBER INDUSTRIES BENCHTOPS MB 137 WORKSHOP SWAGING 12 0 15 0 15 0 18 0 18 0 21 0 21 0 24 0 24 0 27 0 27 0 30 0 30 0 33 0 33 0 36 0 36 0 39 0 39 0 45 0 SUMZAGUINIG IMA GILLES TECHNICAL SPECIFICATIONS Swaging range mm 4 56 Die stroke mm 28 Master die shoe length Motor kW 75 2 2 Standard voltage V 400 neutral Optional voltages 220V 3ph 220V 1ph 12 241 Swaging force kN Number of swaging hour 1370 450 Noise level dB A 12 Protection class IP 55 Dimensions Length mm 600 EE Widih 400 48 0 51 0 Height mm 490 51 0 56 0 Weight with oil kg 90 MAIN APPLICATIONS It is a low cost professional machine for small medium size hose range It is dedicated to small maintenance repair shops agriculture machines repair shops maintenance departments of dealers and companies using fleets of hydraulic machinery It is also the first level for hydraulic maintenance specialists where productivity is not requested Mobile van application with the version 12 24V for on site repair is also possible OPTIONAL KEY PERFORMANCE Compact Short head Protection of the micrometer and of the cylinder Large opening Integrated die2. Protection class IP 55 Dimensions Length 1130 Width 6 0 Height 1200 Weight with oil 280 Professional machine for a wide range of hoses with high swaging force even though in a simple benchtop Structure wide hose range including large bore wire braided 2 1 2 and 3 KEY PERFORMANCE It is dedicated to hydraulic maintenance specialists willing to invest in a powerful machine for a It is also suitable for small OEMs supplies Very ergonomic machine Integrated Manuli swaging chart Large die stroke and wide opening without dies 180 mm High crimp force is suitable for R13 15 hoses Radial movement of the dies Protection of the micrometer and of the cylinder Security by pass in case of incorrect choice of the dies Possibility to use large dies for industrial hoses Easy die set up with quick change tool MB 263 also available with lower speed compared to MB 263 4 kW motor 550 swaging hour OPTIONAL APPLICABLE PRODUCT RANGE Semi Electrical automatic foot opening switch SAO EFS Backstop Mechanical MBS Electrical EBS Quick change gun QCG Alo Ss FITTING TYPE MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit MF3000 OPB amp OPNS 2 wire braids and textile
3. 2000 Multifit eee OPB amp OPNS MF2000 InterLock Xtralock InterLock Xtralock OPS MF2000 InterLock Xtralock InterLock Xtralock 4 wire spirals Goldenspir Rockmaster amp Shieldmaster spiral Xtraflex Goldenblast Goldenblast six Rockmaster 13 amp 15 RUBBER INDUSTRIES SUMZAGUINIG 5 BENCHTOPS MB 340 WORKSHOP SWAGING TECHNICAL SPECIFICATIONS LAE Lm Swaging range mm 4 130 12 0 15 0 Die stroke mm 38 15 0 18 0 Master die shoe length 125 18 0 21 0 Motor kW 5 5 Standard voltage V 400 Optional voltages 21 0 24 0 24 0 27 0 27 0 30 0 30 0 33 0 33 0 36 0 36 0 39 0 220V 3ph 220V Swaging force kN 3400 Number of swaging hour 850 Noise level dB A 68 39 0 45 0 Protection class 55 45 0 51 0 Dimensions 51 0 57 0 Length mm 1130 57 0 66 0 Width mm 670 66 0 73 0 Height mm 1200 73 0 80 0 Weight with oil kg 280 MAIN APPLICATIONS Professional machine for a wide range of hoses with high swaging force even though in a simple benchtop structure It is dedicated to hydraulic maintenance specialists willing to invest in a powerful machine for a wide hose range including large bore wire braided 2 1 2 and 3 It is also suitable for small OEMs supplies KEY PERFORMANCE Very ergonomic machine Integrated Manuli swaging char
4. Increased swaging force and die stroke compared to MS 280 model INCLUDED OPTIONAL Semi automatic Quick change Touch screen display Foot switch Backstop opening SAO gun QCG TSD electrical EFS electrical EBS APPLICABLE PRODUCT RANGE HOSE TYPE FITTING TYPE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids MF2000 Multifit Equator Rockmaster amp Shieldmaster and textile MF3000 OPB amp OPNS braided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit Goldenspir 4 wire spirals A OPB amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock InterLock Xtralock Xtraflex Goldenblast MF3000 OPS Diamondspir up to 2 Goldenblast six MF2000 InterLock Xtralock Rockmaster 13 amp 15 Shieldmaster 6000 19 RUBBER INDUSTRIES 20 SANI MACHINES STAND TYPES 105 400 ASSEMBLY MASS PRODUCTION TECHNICAL SPECIFICATIONS Swaging range Swaging range mm 4 160 12 12 0 15 0 90 Die stroke mm 85 15 0 18 0 90 Master die shoe length 125 18 0 21 0 90 Motor kW 5 5 21 0 24 0 90 24 0 27 0 90 27 0 30 0 90 Standard voltage V 400 Optional voltages 220V 3ph Swaging force kN 4000 Number of swaging hour 1400 Noise level dB A lt 65 Protection class IP 55 39 0 45 0 90 Standard controls semi automatic 45 0 51 0 Dimensions 51 0 57 0 Length mm 1260 57 0 66 0 Width mm 930 66 0 73 0 Height m
5. Assembly Machines 22 2 222 22 2 m p EN E J E iN E I RE FERA AI Lj sj PE E TRIES ASSEMBLY MACHINES INDIE INTRODUCTION 3 VISUAL INDEX 4 SWAGING MACHINES PORTABLES MHP 80 manual swaging 137 manual swaging BENCHTOPS we MB 120 workshop swaging 8 MB 137 workshop swaging 1375 workshop swaging 207 workshop swaging 240 workshop swaging 263 workshop swaging MB 340 workshop swaging 5 MOBILE VAN MV 137 electric mobile swaging 15 MV 240 electric mobile swaging STAND TYPES MS 140 assembly mass production 17 MS 280 assembly mass production MS 320 assembly mass production MS 400 assembly mass production DIE SETS 21 ACCESSORIES 22 CONTROL SYSTEMS 23 CUTTING MACHINES BENCHTOPS M22 CUT hose cutting 24 M30 CUT hose cutting STAND TYPES M75 CUT hose cutting for mass production 26 M90 CUT hose cutting for mass production SKIVING MACHINES EXTERNAL INTERNAL M50 SKY external internal skiving 28 M1100 Multisky external internal skiving M205 SKY external internal skiving INSERT PUSHING MACHINES COUPLING INSERTER M350 INS 31 M1500 INS PRESSURE TEST MACHINES STATIC TEST RIG MTB 1500 33 2500 HOW TO ORDER
6. MF3000 amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex sinus e OPS Diamondspir Goldenblast six MF2000 InterLock Xtralock InterLock Xtralock WARNING Possible limitations in case of double elbow assembly Y man uli RUBBER INDUSTRIES SUMZAGUINIG 5 BENCHTOPS MB 240 WORKSHOP SWAGING TECHNICAL SPECIFICATIONS Swaging range mm 4 76 12 0 15 0 Die stroke mm 38 15 0 18 0 Master die shoe length 100 18 0 21 0 Motor kW 1 Standard voltage V 400 Optional voltages 21 0 24 0 24 0 27 0 27 0 30 0 30 0 33 0 33 0 36 0 36 0 39 0 220V 3ph 220V Iph 12 24V Swaging force kN 2400 Number of swaging hour 625 Noise level dB A 66 39 0 45 0 Protection class IP 55 45 0 51 0 Dimensions 51 0 57 0 Length 1130 57 0 66 0 Width 6 0 66 0 70 0 Height 1200 70 0 76 0 Weight with oil 190 MAIN APPLICATIONS Professional benchtop machine for the most common size of hoses used in hydraulics It is dedicated to hydraulic maintenance specialists working for medium size machines and equipment small medium assemblers for small supplies of hose assemblies KEY PERFORMANCE Very ergonomic machine Integrated Manuli swaging chart Compact Narrow head Large opening High crimp force Radial movement of the dies Protection of the micrometer and of the cylinder 2 Security by pass in c
7. BEYOND THOSE SET FORTH HEREIN and MRI does not assume any other obligation or liability in connection with the sale or use of the Products The receipt by the Buyer or its customer s of any of the Products shall constitute the Buyer unqualified acceptance of same and waiver by the Buyer of all claims hereunder OTHER THAN CLAIMS NOT DISCOVERABLE UPON RECEIPT AND INSPECTION unless the Buyer gives written notice of the same to MRI within eight 8 days after its receipt or in the event of concealed defects the claim should be sent to MRI in writing within eight 8 days of their discovery and in any case within a period of twelve 12 months from shipping from MRI to the Buyer or with the sole exception of assembly machines within two thousand 2000 hours of use whichever comes first In any case whenever possible the Buyer shall send MRI a sample of the defective product to follow up the claim procedure d No claim of any kind where as to Products delivered or for delay in delivery or failure to deliver and whether or not based on negligence shall be greater in amount that the purchase price of the Products with respect to which such claim is made IN NO EVENT SHALL MRI BE LIABLE FOR INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES WHETHER OR NOT CAUSED BY OR RESULTING FROM THE NEGLIGENCE THEREOF It is expressly understood that any technical advise furnished by MRI with respect to the use of the Products shall not be d
8. MF3000 OPS Not applicable MF2000 InterLock Xtralock WARNING Possible limitations in case of double elbow assembly man uli RUBBER INDUSTRIES SVWZACGING MACHINES MOBILE VAN MV 240 ELECTRIC MOBILE SWAGING TECHNICAL SPECIFICATIONS Swaging range mm 4 76 12 0 15 0 Die stroke mm 38 15 0 18 0 Master die shoe length 100 18 0 21 0 Motor kW 9 21 0 24 0 Standard voltage 12 24 0 27 0 Optional voltages 24V Swaging force kN 2400 Number of swaging hour n a Noise level dB A 12 39 0 45 0 Protection class 55 45 0 51 0 Dimensions 51 0 57 0 Length 500 57 0 66 0 Width 450 66 0 70 0 Height 580 70 0 76 0 Weight with oil 27 0 30 0 30 0 33 0 33 0 36 0 36 0 39 0 The battery and the cables are not supplied with the machine Battery specs DC capacity 100A Peak supply of 450 A MAIN APPLICATIONS Professional machine for a wide range of hoses with high swaging force even though in a simple benchtop structure Designed for mobile van applications presents low weight it is possible as option to have a crimp head separate from the power pack It is designed for hydraulic maintenance specialists dedicated to on site repairs with mobile van for a wide hose range KEY PERFORMANCE Compact Narrow head Large opening High crimp force Radial movement of the dies Protection of the micrometer and of the cylinder Security by p
9. amp Warehouse OEM Assembly Units MRI 09 06 SECOND EDITION MANULI RUBBER INDUSTRIES S p A Headquarters 20124 Milano Italy Piazza della Repubblica 14 16 tel 39 02 62713 1 fax 39 02 62713 383 384 www manuli hydraulics com info manulirubber com
10. WARNING 35 SALES TERMS amp CONDITIONS 36 COMMERCIAL NETWORK 38 eee moli MRI 09 06 SECOND EDITION me RUBBER INDUSTRIES INTRODUCTION Manuli Rubber Industries is a multinational group with a global organisation focused on the design manufacture and distribution of fluid conveying rubber metal components and systems for high pressure hydraulics and oil amp marine applications With its 70 years of experience developing technical products is 1935 2003 recognized worldwide as a leader in terms of innovation quality performance Hose assembly machines presented in the catalogue are part of the Manuli product range designed and realised according to high quality standards assuring high performance and the safety of the operator in compliance with EC norms The use of the Manuli assembly machines is recommended for a proper hose assembly procedure according to Manuli assembly instructions considering safety aspects and requirements of high quality of the fluid connectors The hose fitting integration in fact is one of the most critical aspect of the hose assembly many of the field problems are due to incorrect operations of assembly Assembly machines are part of the intergated package offered by Manuli are designed and optimised with the long experience of Manuli the hydraulic sector Machines are tested and field validated with laboratory testing large assembly productions and appli
11. modify any data Eventual and any kind of modification can be carried out without any notice Copyright by Manuli Rubber Industries S p A all rights reserved No parts of this catalogue can be reproduced or tran smitted in any form or by any mean or otherwise without prior authorisation of the publisher VALLES TERMS GONDITONS STANDARD TERMS AND CONDITIONS OF SALES MANULI RUBBER INDUSTRIES MRI ALL GOODS AND SERVICES PROVIDED BY MRI ARE FURNISHED ONLY ON THE TERMS AND CONDITIONS STATED BELOW Purpose These standard terms and conditions of sales apply to the relationship involving the supply of products by any company of Manuli Rubber Group Hydraulic Business Unit referred to below as to professional operators referred to below as Buyer or Buyers Supply Ordering Process The Buyer may issue purchase orders to MRI in the following ways 2 A By fax 2 B By e mail 2 C On line only in the case of Buyers previously authorized to do so by means of a suitable activation procedure This activation is essential if orders are to be placed on line The Buyer activation is by allocation of an identity code userid and password to enable it to be recognized each time an order is placed and takes place by filling in and returning the schedule set out in the home page of MRI s web site as described in the Request for Information section The Buyer has the right to refus
12. series of hose assemblies The interface also allows the operator to memorize all the parameters of his most common hose assemblies crimping diameter fitting reference hose reference opening after crimp tolerance dwell time The Digital Control allows to store hose assembly combinations which be immediately recalled No need to adjust a numerical vernier The digital control does it all for you once the data are stored The Digital control functions both with mm and inches 0 24 CUTTING MACHINES BENCHTOPS M 22 CUT HOSE CUTTING TECHNICAL SPECIFICATIONS Motor 2 2 Standard voltage 400 Optional voltage 220V 3ph Blade diameter 300 Speed of the motor 3000 Max OD of hose 50 Dimensions 500 x 520 x 650 Weight 36 Optional Brake motor MAIN APPLICATIONS Basic hose cutting machine benchtop structure It is dedicated to the small medium sizes of the most common hoses used in hydraulic for small repair shops distribution shops KEY PERFORMANCE Simple Sturdy Large blade diameter 300 mm 127 Safety cover APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtra
13. that it may require After the order has been placed MRI will inform the Buyer of the stages of the order through MRI service structure or for those Buyers in possession of User_ID and Password through MRI s web site Prices MRI reserves the right to alter the prices discounts and payment conditions in force when the contract is confirmed and the Buyer expressly acknowledges and agrees upon such right However any modifications will become effective after notification of these has been issued and they will apply only to the part of the supply that has not been completed In such a case the Buyer may cancel the contract for the part not completed within 2 two weeks of the issue of notification of the increase and shall have no liability directly or indirectly whatsoever Taxes Prices do not include country federal state or local taxes now or hereafter enacted applicable to the goods sold which tax or taxes will be added by to the sales prices where MRI has the legal obligation to collect them and will be paid by the Buyer or reimbursed by the Buyer to MRI if paid by MRI unless the Buyer provides with a proper tax exemption certificate Shipping Title and Delivery Shipments shall be EXW as such term is defined in the Incoterms 2000 unless differently agreed upon in writing Shipping dates are approximate and are based to a great extent on prompt receipt by MRI of all necessary informat
14. trading capacity as well as in the event of proven difficulty in meeting the payments to MRI or third parties MRI will have the right to suspend any further deliveries and convert any premiums that have matured bank transfers or other deeds of payment unless a Suitable guarantee Is issued Force Majeure MRI shall not be responsible for any delay or failure to perform due to causes beyond its reasonable control These causes shall include without limitation fire flood earthquake accident acts of the public enemy war acts of terrorism riot epidemic quarantine restrictions labor dispute labor shortages interruption of transportation inability to secure raw materials or machinery extraordinary increases in such raw materials prices rationing or embargoes acts of God acts of Government or any agency thereof acts of any State or local government or any agency thereof and judicial action Similar causes shall excuse the Buyer for failure to take goods ordered by the Buyer provided reasonable notice Is given to MRI of such contingency However the Buyer shall not be excused from the terms hereof for i any goods Shipped prior to receipt of such notice or goods already in transit when the contingency occurs Limitation of Liabilities THE BUYER AND MRI AGREE THAT I THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS SHALL BE REPAIR OR REPLACEMENT OF THOSE GOODS OR THEIR COMPONENT P
15. 0 Master die shoe length mm 60 Motor kW 2 2 Standard voltage 400 neutral 18 0 21 0 21 0 24 0 Optional voltages 220V 3ph 24 0 27 0 220V Iph Swaging force kN 1200 Number of swaging hour 450 30 0 33 0 33 0 36 0 36 0 39 0 39 0 45 0 Noise level dB A 12 Protection class IP 55 Dimensions Length 600 Width 400 45 0 48 0 Height 490 51 0 56 0 Weight with oil 85 MAIN APPLICATIONS It is a low cost professional machine for small medium size hose range It is dedicated to small maintenance repair shops agriculture machines repair shops maintenance departments of dealers and companies using fleets of hydraulic machinery It is also the first level for hydraulic maintenance specialists where productivity is not requested KEY PERFORMANCE Compact Short head Protection of the micrometer and of the cylinder Integrated die storage Low weight APPLICABLE PRODUCT RANGE HOSE FITTING MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K 2 wire braids MF2000 Multifit and textile MF3000 OPB amp OPNS with extra dies 45 or 51 MF2000 Multifit Goldenspir 4 wire spirals MF3000 amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex
16. 39 0 45 0 70 45 0 51 0 70 51 0 56 0 70 24 0 27 0 56 MAIN APPLICATIONS Portable unit hand pump machine for small and medium size hoses dedicated to small repair shops for hydraulics and agriculture machines hardware stores general resellers It is a second machine for maintenance specialists to carry out on site repairs KEY PERFORMANCE Compact High swaging force for manual machine Short head Protection of the micrometer and of the cylinder 350 bar technology more robust than 700 Dual stage pump Visual sound signal when crimp size is reached APPLICABLE PRODUCT RANGE Are FITTING TYPE MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids MF2000 Multifit 1 1 4 Equator Rockmaster amp Shieldmaster and textile MF3000 OPB amp OPNS with extra dies 45 51 Draided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit 1 1 4 Goldenspir 4 wire spirals MF3000 OPB amp OPNS with extra dies 45 51 Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex MF3000 OPS Not licabi MF2000 InterLock Xtralock WARNING Possible limitations in case of double elbow assembly eee moli SUMZAGUINIG 5 BENCHTOPS MB 120 WORKSHOP SWAGING TECHNICAL SPECIFICATIONS LL ni m Linn Swaging range mm 4 56 12 0 15 0 Die stroke mm 18 15 0 18
17. 4 max 4ws 1 1 4 max 580 890 1390 1060 220V 3ph 865 1500 1060 220V 3ph 865 1500 sco moo sos us 13 zzovsen 2000 330 Rotation Voltage Dimensions speed rpm diam mm options LxWxH 500 2wb 1 1 4 max 650 420 700 2wb 1 1 4 max 4ws 1 1 4 max Voltage j Dimensions options LxWxH mm M50 SKY yi 2 220V 3ph M100 j 220 3ph gt Multisky ISP Gr 7 max www manoli hydraulics com M205 SKY 2 220V 3ph Push force on the fitting daN Max hose Feeding i Dimensions compressed air LxWxH mm Max test Feeding i Dimensions pressure compressed air LxWxH mm 2500 Mew 1050 MTB 2500 rom 1 102 2500 bar 175 0 Yn man uli RUBBER INDUSTRIES SANI MACHINES PORTABLES M HP 80 MANUAL SWAGING TECHNICAL SPECIFICATIONS N Swaging range L mm Swaging range mm 12 43 12 12 0 15 0 Die stroke mm 20 15 0 18 0 Master die shoe length 56 Hand pump bar 350 18 0 21 0 double speed 21 0 24 0 Swaging force kN 800 24 0 27 0 m eng mm Width mm 250 30 0 39 0 Height mm 400 39 0 43 0 Weight with oil kg 28 master die size MAIN APPLICATIONS Portable unit hand pump machine dedicated to on site repairs small repair shops for hydraulics and agriculture machines hardware stores general resellers It is a s
18. 400 Optional voltages 220V 3ph 24 0 27 0 220V Iph 12 24V 27 0 30 0 Swaging force kN 2070 30 0 33 0 Number of swaging hour 625 33 0 36 0 Noise level dB A 66 36 0 39 0 Protection class 55 _ Dimensions Length 1130 45 0 51 0 Width 670 51 0 57 0 Height 1200 57 0 66 0 Weight with oil 190 MAIN APPLICATIONS Professional benchtop machine for the most common size of hoses used in hydraulics It is dedicated to hydraulic maintenance specialists working for medium size machines and equipment small medium assemblers for small supplies of hose assemblies KEY PERFORMANCE Very ergonomic machine Integrated Manuli swaging chart Compact Narrow head Large opening High crimp force Radial movement of the dies Protection of the micrometer and of the cylinder 2 Security by pass case of incorrect choice of the dies Easy die set up with quick change tool OPTIONAL Backstop Semi Electrical Mechanical Quick automatic foot MBS change opening switch Electrical gun SAO EFS EBS QCG APPLICABLE PRODUCT RANGE HOSE FITTING MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids MF2000 Multifit i Equator Rockmaster amp Shieldmaster and textile MF3000 OPB amp OPNS braided Adler Astro Multitex with extra dies 57 Powerplast Hydroplast Spirtex K MF2000 Multifit Goldenspir 4 wire spirals
19. 60 Dimensions 795 x 485 x 240 Weight 32 MAIN APPLICATIONS Professional insert pushing machine for assemblers involved in small productions up to 1 1 4 and for small repair shops as well KEY PERFORMANCE Light Compact Robust APPLICABLE PRODUCT RANGE HOSE TYPE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster 4 wire spirals 1 1 4 P spirals Xtraflex PUSHING MACHINES M 1500 INS COUPLING INSERTER TECHNICAL SPECIFICATIONS Capacity from 1 4 to 2 Push force on the fitting daN 1500 at maximum hydraulic pressure of 120 bar Hose clamping daN 550 with 7 bar of air pressure Minimum hose 00 28 Maximum hose 0D 13 Supplied with hydro pneumatic foot pump Dimensions 750 x 660 x 300 Weight 70 MAIN APPLICATIONS Professional insert pushing machine for assemblers involved in relevant productions and for small repair shops as well KEY PERFORMANCE Compact Robust construction Powerful OPTIONAL 1 4 3 8 1 2 shell for these hose sizes APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE REF HOSES 2 wire braids Tractor Harvester Lyteflex Pilot Cover and textile Equator Rockmaste
20. ARTS OR REFUND OF THE PURCHASE PRICE AND II MRI SHALL HAVE THE EXCLUSIVE RIGHT TO SELECT ANY SUCH REMEDY IN ITS SOLE DISCRETION MRI SHALL NOT BE LIABLE FOR CONTINGENT INCIDENTAL OR CONSEQUENTIAL DAMAGES TO PERSONS OR PROPERTY AND MRI S SOLE LIABILITIES AND BUYER S EXCLUSIVE REMEDIES HEREUNDER ARE AS PROVIDED IN THESE STANDARD TERMS AND CONDITIONS OF SALES MRI SHALL NOT BE LIABLE FOR ANY EXCESS REPROCUREMENT COSTS SPECIFIC PERFORMANCE OR DELAY IN DELIVERY man uli RUBBER INDUSTRIES VALLES TERMS CONDMIONS Notwithstanding any implication to the contrary MRI shall have no liability whatsoever unless and until the Buyer shall have paid the full purchase price of all goods delivered Warranty and claims warrants that the Products will be free of defects in material and workmanship for a period equal to twelve 12 months from the date of shipping from to the Buyer or with the sole exception of assembly machines within two thousand 2000 hours of use whichever comes first case of claims presented in the correct way and regarded as founded agrees to replace or repair the defective product when these are returned to its premises a This warranty does not cover any faults caused by normal deterioration accelerated deterioration caused by special physical chemical or electrochemical conditions insufficient maintenance or incorrect repair failure to follow the Storage user and ope
21. Cover and textile Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral Diamondspir up to 2 Goldenblast six Rockmaster 13 amp 15 34 Yn man uli RUBBER INDUSTRIES LOW TO ORDER Swaging machines are considered with a standard die set package reference enclosed table The other die sets are considered as optional Eventual special or single die sets can be ordered with their respective code The voltage option must be clearly specified as described In the catalogue basic solution or optional Optionals must be specified in the order of the machine 2 0 WIDZ40 SAO ErS OCT PACKAGING Fumigated pallet and wooden boxes are the stardard packaging DOCUMENTS Documents included in the package are the user manual CE Certificate Included in the user manual CONTACTS To place your orders or for other information please contact your Local MRI Sales Branch WARNING WARRANTY Manuli products are part of an engineered system which must be assembled and used specifically and strictly in accordance with Manuli instructions and limitations Dont mix and match use always Manuli original couplings and hoses Manuli hose couplings and assembling machines are tested as an effective and reliable assembly system and the use of other products and or assembly machines may pro
22. LI HYDRAULICS GmbH Carl Benz Strasse 5 D 68723 Schwetzingen Germany Tel 49 6202 28020 Fax 49 6202 18306 info manuli gmbh de MANULI HYDRAULICS IBERICA S l v Pol Indal el pla c el pla 166 09 apdo 1444 08980 Sant Feliu de Llobregat Barcelona Spain Tel 34 936 856 118 Fax 34 936 856 119 MANULI HYDRAULICS RUS 000 Lesnaya Str 43 Office 453 127055 Moscow Russia Tel 7 495 7754997 Fax 7 495 7265650 mhrus manulihydraulics ru MANULI HYDRAULICS FAR EAST Pte Ltd 200 Middle Road 08 03 Prime Centre 188980 Singapore Tel 65 63372605 Fax 65 63373089 info manuli singapore com sg MANULI FLUID CONNECTORS Pty Ltd Unit 22 46 48 Abel Street Penrith New South Wales 2750 Australia Tel 61 0 24 7216600 61 0 24 7211772 info manulirubber com MANULI HYDRAULICS Americas Inc 410 Keystone Drive Suite 420 Warrendale PA 15086 USA Tel 1 724 778 3380 Fax 1 724 778 3381 admin manuli hydraulics com MANULI HYDRAULICS de MEXICO S A de C V Belgrado N 1 Despacho 301 Col Juarez 06600 Mexico Tel 52 55 52076099 Fax 52 55 55143794 info manulihydraulics com MANULI HIDRAULICA BRASIL Ltda Av das Americas 700 B6 S204 Barra da Tijuca Rio de Janeiro RJ CEP 22640 100 Brazil Tel 55 21 21328183 Fax 55 21 21328184 info manulirubber com Legends Corporate Headquarters uf Distribution Companies A MRO Sales Branches
23. Optional voltages 220V 3ph Swaging force kN 2800 Number of swaging hour 1850 Noise level dB A lt 65 Protection class IP 55 39 0 45 0 90 Standard controls semi automatic 45 0 51 0 95 Dimensions 51 0 57 0 Length mm 1060 57 0 66 0 Width mm 865 66 0 73 0 Height mm 1500 73 0 80 0 Weight with oil kg 1300 30 0 33 0 90 33 0 36 0 90 36 0 39 0 90 MAIN APPLICATIONS Universal professional machine for complete hose range and high production capacity It is dedicated to professional assemblers for mass production OEMs assembly shops large maintenance activities KEY PERFORMANCE Large opening High crimp force QC tool and die pods included Possibility to use large dies for industrial hoses Large production capacity Adjustable semi automatic opening Low noise level Easy die set up with quick change tool Included mirror for an easy control INCLUDED OPTIONAL Electrical foot switch EFS Semi automatic opening SAO Quick change Touch screen display gun QCG TSD Backstop electrical EBS APPLICABLE PRODUCT RANGE 5 FITTING MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster brai ded Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit MF3000 OPB amp OPNS 2 wire braids and textile MF2000 Multifit MF3000 OPB amp OPNS Rockmaster amp Shieldmaster s
24. Quick change panel QCG storage Low weight APPLICABLE PRODUCT RANGE HOSE FITTING MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K 2 wire braids MF2000 Multifit and textile MF3000 OPB amp OPNS MF2000 Multifit 1 1 4 Goldenspir 4 wire spirals MF3000 OPB amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex OPS Not applicable MF2000 InterLock Xtralock InterLock Xtralock WARNING Possible limitations in case of double elbow assembly man uli RUBBER INDUSTRIES SUZACINIG MB 1375 WORKSHOP SWAGING E 0 15 0 15 0 18 0 18 0 21 0 21 0 24 0 24 0 27 0 27 0 30 0 30 0 33 0 33 0 36 0 36 0 39 0 39 0 45 0 45 0 48 0 BENCHTOPS TECHNICAL SPECIFICATIONS Swaging range mm 4 56 Die stroke mm 20 Master die shoe length Motor kW 75 3 0 Standard voltage V 400 Optional voltages 220V 3ph 220V Iph 12 24V Swaging force kN 1370 Number of swaging hour 850 Noise level dB A 66 Protection class IP 55 Dimensions Length mm 1130 Width mm 670 Height mm 1200 Weight with oil kg 130 48 0 51 0 51 0 56 0 MAIN APPLICATIONS It is a low cost professional machine for small mediu
25. and effective after confirmation of it has been issued a The Buyer agrees to exonerate from any action request or claim including claims for compensation for damages deriving directly or indirectly from the use or abuse of the user id and password by any party b The Buyer agrees to inform MRI of the loss or theft of the password whereupon will deactivate the password question and issue a new Entire Agreement THESE TERMS AND CONDITIONS INCLUDING THE LIMITED WARRANTY AND DISCLAIMER AND LIMITATIONS OF LIABILITY ARE A COMPLETE AND FULL EXPRESSION OF THE AGREEMENT BETWEEN THE PARTIES The terms hereof may not be varied supplemented qualified modified waived or interpreted by any prior or subsequent course of performance or conduct between the parties including the shipment of goods hereunder or by any usage of the trade or by conflicting or additional terms upon the face or reverse of any form to which this is attached or a part of nor may it be modified by any agent employee or representatives of MRI unless such modification or representation is made in writing and signed by a duly authorized officer of MRI Stenographic or clerical errors are subject to correction Severability If any term of this Agreement is held to be illegal or unenforceable such term shall be severed from this Agreement and the remaining terms shall remain in force Assigns This Agreement shall be binding and i
26. ase of incorrect choice of the dies Easy die set up with quick change tool OPTIONAL Backstop Semi Electrical Mechanical Quick automatic foot MBS change opening switch Electrical gun SAO EFS EBS QCG APPLICABLE PRODUCT RANGE HOSE TYPE FITTING TYPE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K 2 wire braids and textile MF2000 Multifit MF3000 OPB amp OPNS MF2000 Multifit MF3000 OPB amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex OPS Diamondspir Goldenblast six MF2000 InterLock Xtralock InterLock Xtralock WARNING Possible limitations in case of double elbow assembly Goldenspir 4 wire spirals man uli RUBBER INDUSTRIES BENCHTOPS MB 263 WORKSHOP SWAGING MAIN APPLICATIONS 12 0 15 0 15 0 18 0 18 0 21 0 21 0 24 0 24 0 27 0 27 0 30 0 30 0 33 0 33 0 36 0 36 0 39 0 39 0 45 0 45 0 51 0 51 0 57 0 57 0 66 0 66 0 73 0 73 0 80 0 SUYZAGUINIG NVAGSIINISS Swaging range TECHNICAL SPECIFICATIONS mm 4 130 Die stroke mm 52 Master die shoe length Motor 125 5 5 mm kW Standard voltage V 400 Optional voltages 220V 3ph 220V Swaging force kN 2630 Number of swaging hour 850 Noise level dB A 68
27. ass in case of incorrect choice of the dies APPLICABLE PRODUCT RANGE HOSE FITTING TYPE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K 2 wire braids and textile MF2000 Multifit MF3000 OPB amp OPNS MF2000 Multifit Goldenspir 4 wire spirals MF3000 OPB amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock 1 1 4 Xtraflex Goldenblast OPS Diamondspir Goldenblast six MF2000 InterLock Xtralock InterLock Xtralock WARNING Possible limitations in case of double elbow assembly man uli RUBBER INDUSTRIES SUZAGUINIG 5 STAND TYPES MS 140 ASSEMBLY MASS PRODUCTION TECHNICAL SPECIFICATIONS Sogn rng Swaging range mm 4 56 12 0 15 0 Die stroke mm 45 15 0 18 0 Master die shoe length 80 18 0 21 0 Motor kW 5 5 21 0 24 0 Standard voltage V 400 dalle Optional voltages 220V 3ph 24 0 27 0 Swaging force kN 1400 27 0 30 0 Number of swaging hour 2100 30 0 33 0 Noise level dB A 69 33 0 36 0 Protection class IP 55 36 0 39 0 Standard controls semi automatic Dimensions 39 0 45 0 Length mm 890 45 0 48 0 Width mm 810 48 0 51 0 Height mm 1390 51 0 56 0 Weight with oil kg 675 MAIN APPLICATIONS Universal professional machine for
28. cations with standard and special products small and large bore hoses as well The catalogue offers a guideline for the selection of the proper machine for the intended use in fact a correct assembly operation is strictly connected with the machine and tooling used Our Sales Department and Technical Assistance Service are always available for consultancy in product selection Special machines non included in the present catalogue are available upon request so as the Original spare parts WwW Manul nydraulics com man i monui fittings pu ues m m TIT Ler rs am OT a eee Teed ER Pea LIB web I 1 9 BH liem i OA ms a P 4 L Y WT rman manul INID SWAGING MACHINES MACHINE SELECTION GUIDELINES Application Indicative Machine sector capacity performance ON SITE REPAIR 2wb 1 max 4ws 1 2 max manual machine for small sizes benchtop benchtop benchtop benchtop benchtop benchtop benchtop hand pump portable hand pump portable 137 for mobile van electric 12 24V stand type stand typ
29. ctivity medium size capacity wide hose range capacity whole hose range capacity whole hose range capacity whole hose range capacity M100 Multisky Stand type PRODUCTION UNIT whole hose range capacity M205 SKY stand type M350 INS New benchtop INSERT PUSHING MACHINES PRODUCTION UNIT SMALL PRODUCTION UNIT from 1 2 to 1 1 4 whole hose range capacity medium size capacity M1500 INS benchtop PRODUCTION UNIT from 1 4 to 2 whole hose range capacity PRESSURE TEST MACHINES MTB Oa benchtop a from 1 4 to 2 wide hose range capacity MEN RUBBER INDUSTRIES INDEX MACHINES TECHNICAL SPECIFICATIONS JT Theoretical Number Max die std Dimensions Indicative crimp force of swaging swaging E length kit of LxWxH capacity t per hour dia mm mm die sets OP tions mm SWAGING MACHINES 2wb 1 Max 4ws 1 2 max n a n a n a 2wb 1 1 4 max 4ws 1 1 4 max n a n a n a 2wb 1 1 4 max 220V 3ph ee wo a50 vie 60 27 220V 1ph 2wb 1 1 4 220V 4ws 1 1 4 220V 1ph l 12 24 2wb 1 1 4 220V 4ws 1 1 4 220V 1ph m l 12 24V3 0 1200 2wb 1 1 2 220V 3ph 1130 4ws 1 1 4 220V 1ph 670 6ws 1 max 12 24 1200 1130 h 670 12 24 1200 220V 3ph 220V 1ph 220V 3ph 220V 1ph 2wb 1 1
30. della Repubblica 14 16 20124 Milano Italy Tel 39 02 62713 1 Fax 39 02 62713 382 info manulirubber com MANULI OTIM S A Z A La Fouquetiere Rue Branly 121 44154 Ancenis Cedex France Tel 33 240 988302 Fax 33 240 988401 std manuli otim fr MANULI HYDRAULICS UK Ltd Unit C Nasmyth Business Park Green Lane Patricroft Manchester M30 OSN Great Britain Tel 44 161 7878085 Fax 44 161 7878086 office manuli hydraulics co uk MANULI HYDRAULICS KOREA Co Ltd 641 846 Ist floor 21 2 Palyong Dong Changwon City Kyungnam South Korea Tel 82 552376211 gt 492 55 2376215 info manuli co kr MANULI SHANGHAI TRADING Co Ltd Unit 1 Building 61 No 278 Jinhu Road Pudong 201206 Shanghai China Tel 86 21 58665108 Fax 86 21 58664275 info manuli com cn MANULI HYDRAULICS EUROPE s r o Prumyslova 1500 691 23 Pohorelice Czech Republic Tel 420 519 301712 Fax 420 519 301711 mhcr manulihydraulics cz MANULI HYDRAULICS POLSKA S A Ul Brzezinska 50 41 404 Myslowice Poland Tel 48 32 2220207 Fax 48 32 2220120 mhpolska amp manulihydraulics com pl MANULI SONATRA S A 42 44 rue de Grande Bretagne BP 60237 44472 Carquefou C dex Tel 33 02 40 93 57 99 Fax 33 02 40 93 69 56 www manuli sonatra com 1935 2005 www manuli hydraulics com info manulirubber com Y 4 DI D DI e DI DI DI DI MANU
31. droplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtraflex INCLUDED OPTIONAL External skiving tool Internal skiving tool From 1 4 to 2 From 1 2 to 2 3g on manuli RUBBER INDUSTRIES SKIMING I AS Wt 100 MULTISKY EXTERNAL INTERNAL SKIVING TECHNICAL SPECIFICATIONS Motor 0 25 Standard voltage 400 Optional voltage 220V 3ph Rotation speed rpm 50 rpm 100 Dimensions mm 900 x 720 x 1040 Weight kg 110 MAIN APPLICATIONS Multipost professional skiving machine for internal and external skiving operations KEY PERFORMANCE 3 external skiving posts and 2 internal Main diameters always ready for use Safety switch on the cover Stable Large tray to collect the rubber Hardened ring on the internal tools Very high visibility through plexiglas cover APPLICABLE PRODUCT RANGE HOSE TYPE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K i Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtraflex INCLUDED External skiving tool Internal skiving tool From 1 4 to 2 From 1 2 to 2 eee moli SKIMING MACHINES M 205 SKY EXTERNAL INTERNAL SKIVING TECHNICAL SPECIFICATIONS Motor 0 75 Standard vo
32. duce hose assemblies that will not meet rated performance Avoiding to follow any of Manuli instructions and limitations could lead to premature hose failures resulting in property damage serious injury or death Warranty shall apply only if the customer uses hose fittings hose fitting components and assembly equipment specifically tested and approved by Manuli MANULI DISCLAIMS ANY WARRANTIES EXPRESS OR IMPLIED AND ASSUMES NO RESPONSIBILITY OR LIABILITY FOR ANY LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF CRIMPED HOSE ASSEMBLIES NOT PRODUCED FROM GENUINE MANULI HOSE FITTINGS HOSE AND EQUIPMENT IN CONFORMANCE WITH MANULI PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSE ASSEMBLY Assembly machines noted in this catalogue are for reference purposes only Manuli swaging chart is the official guide for selecting appropriate hose and coupling combinations and determining crimped compatibility Revision of Manuli swaging chart are progressively re issued taking under consideration new products and their modifications Failure or improper selection or improper use of any of the products found on this Manuli catalogue or related items can cause death personal injury and or property damage Before using any product it is important that you analyze all aspects of your application and review the information explained in the current catalogue MRI reserves the right to
33. e stand type Msa00 stand type CUTTING MACHINES M22 CUT benchtop M30 CUT benchtop M90 CUT stand type SKIVING MACHINES M50 SKY stand type for mobile van MV 240 electric 12 24V ON SITE REPAIR AFTER MARKET SERVICE AFTER MARKET SERVICE AFTER MARKET SERVICE AFTER MARKET SERVICE AFTER MARKET SERVICE AFTER MARKET SERVICE AFTER MARKET SERVICE ON SITE REPAIR MOBILE VAN ON SITE REPAIR MOBILE VAN ASSEMBLY PRODUCTION UNIT ASSEMBLY PRODUCTION UNIT ASSEMBLY PRODUCTION UNIT ASSEMBLY PRODUCTION UNIT AFTER MARKET SERVICE AFTER MARKET SERVICE M75 CUT stand type PRODUCTION UNIT PRODUCTION UNIT PRODUCTION UNIT 2wb 1 1 4 max 4ws 1 1 4 max manual machine for small medium sizes medium swaging force small medium sizes limited productivity medium swaging force small medium sizes limited productivity medium swaging force small medium sizes medium productivity medium swaging force medium productivity medium swaging force medium productivity high swaging force medium productivity large size OK high swaging force medium productivity large size OK medium swaging force limited productivity medium swaging force limited productivity medium swaging force high productivity high swaging force high productivity large size OK high swaging force high productivity large size OK very high swaging force high produ
34. e the request for activation or cancel an existing activation Contract Formation All orders for goods are subject to written acceptance by MRI by e mail fax or post For on line orders to MRI as described in point 2 C above the authorized Buyer is first identified through his userid and password then selects the products quantities and delivery address as guided by the system and issued the supply order The order sent to MRI on line is accepted only if specifically confirmed by this latter by e mail fax or post Any and all terms in Buyers purchase orders acknowledgments confirmations or other business forms Buyers Forms which vary conflict with or add to or are in any way inconsistent with the terms provided below are REJECTED by and shall not be part of any agreement between the Buyer and MRI unless specifically agreed to in a writing document signed by MRIS acceptance of a purchase order or the commencement of performance by MRI shall neither change nor add to this Agreement THE TERMS PROVIDED BELOW SHALL PREVAIL OVER ANY VARYING ADDITIONAL OR CONFLICTING TERMS IN THE BUYER S FORMS For all on line orders these Standard Terms and Conditions of Sale as available to the Buyer on the web site www manuli hydraulics com are applicable Information made available to the Buyer Before the issue of the purchase order MRI will provide the Buyer with all the commercial information on the products
35. econd machine for maintenance specialists to carry out on site repairs KEY PERFORMANCE Compact Light Balanced and easy handling Protection of the cylinder with pads between the master dies 350 bar technology more robust than 700 bar Dual stage pump Recommended for on site repair No standard die kit all dies sold individually APPLICABLE PRODUCT RANGE Dies Are FITTING TYPE MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids MF2000 Multifit Equator Rockmaster amp Shieldmaster and textile MF3000 OPB amp OPNS braided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit Goldenspir 12 amp 45 4 wire spirals MF3000 OPB amp OPNS Rockmaster 12 amp 45 MF2000 InterLock Xtralock Not applicable Shieldmaster spiral 6000 DN 10 amp 12 MF3000 OPS Not applicable MF2000 InterLock Xtralock WARNING Possible limitations in case of double elbow assembly man uli RUBBER INDUSTRIES SUNG MACHINES PORTABLES M HP 137 MANUAL SWAGING TECHNICAL SPECIFICATIONS Swaging range Swaging range mm 4 56 12 12 0 15 0 56 Die stroke mm 18 15 0 18 0 56 Master die shoe length 60 18 0 21 0 56 Hand pump bar 21 0 24 0 56 350 double speed Swaging force kN 1370 Dimensions 27 0 30 0 56 Length mm 480 30 0 33 0 56 Width 250 33 0 36 0 70 Height 36 0 39 0 70 Weight with oil 55
36. eemed to be a representation that the Products may be so used successfully or that such use will offer any specific result and MRI does not assume any obligation or liability for any advice given or results obtained 5 20 21 The Buyer shall indemnify and hold MRI harmless against any and all loss damage cost or expense of any kind incurred by reason of any negligence breach or other fault of the Buyer imposed by law upon for damages assessed because of property damage or bodily injuries or death sustained or resulting from the sale use or handling of the Products except to the extent caused by the negligence of or breach of this Agreement by MRI and the MRI has notified the Buyer in writing of any third party s claims or demands within sixty 60 days after MRI received notice thereof Reserve For the orders sent to MRI on line these will be accepted only after the correct completion of the activation procedure described in point 2 C above which takes place using a userid and password The Buyer is aware that the revelation of the user id and password to unauthorized parties would enable these to make orders in his name Consequently the Buyer will guard his identity code and password with maximum diligence and reserve as he will be held responsible for any abusive use of these MRI will take no responsibility for abusive use of the user id and password and the order will remain fully valid
37. enspir 4 wire spirals SANI MACHINES DIE SETS lengths mm th NNNM GERE REREGEREREJEIEREREJEREZETEIEJESER MHP 80 b 50 50 50 50 50 56 137 56 56 56 NEM 56 70 70 120 56 NEM 56 70 70 137 5 56 56 56 56 56 56 75 131 1 392 MB 137 5 56 56 56 56 56 56 75 15 15 75 207 56 56 56 90 90 90 90 90 100 100 240 56 56 90 90 90 90 90 100 100 il MB 263 79 56 56 90 90 90 90 90 100 110 110 125 MB 340 ee 56 56 56 90 90 90 90 mm 90 100 110 110 125 MV 137 5 56 56 56 56 56 56 75 15 15 75 240 72 56 56 90 90 90 90 100 100 100 100 91 MS 140 5 56 56 56 56 56 56 75 15 15 1 280 90 9090 90 90 90 90 m 90 95 15 MS 320 90 90 1 90 90 90 90 90 m 90 95 10 10 125 MS 400 90 90 90 90 90 90 90 m 90 100 10 10 125 special die sets available upon request Master die size null 2 SANI MACHINES ACCESSORIES QUICK CHANGE SYSTEM The innovative Quick Change system is available on all our electric swaging machines It is an ess
38. ential tool to increase PRODUCTIVITY and COMFORT FAST CLEAN and ERGONOMIC This system offers the possibility to change all the dies at once thanks to an ergonomic Quick Change Gun OCG The die sets are cleanly organised and stored in die pods on a wall panel or underneath the machine if the Quick Change Table version is chosen EASY and SAFE The system has also been designed to be very simple to use Problems of repetitive breakage of die pins are avoided thanks to the fact that the dies are changed in static position INSERTING THE DIES 1 Choose the correct die set and take it out of the die rack 2 Insert the die set the head with master dies already closed 3 Release the die set into the head by pulling the trigger of the OC gun TAKING THE DIES OUT 4 Once the dies are closed Insert the OC Gun in the head until the die set is fixed on the magnets of the OC gun 5 Pull the QC gun out without pulling the trigger The die set comes out of the head The die set is held by the magnets on the gun 6 Place the die set back into the die rack Quick Change Gun QCG me RUBBER INDUSTRIES SUZAGING CONTROL SYSTEMS NUMERICAL VERNIER This is the standard control offered on our basic machines This system is well suited for a machine used in a repair workshop where production is mostly composed of single piece assemblies or of small series of hoses The crimping diameter i
39. extile Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral Diamondspir up to 2 Goldenblast six Rockmaster 13 amp 15 maui PIRESSUIRE M TB 2500 STATIC TEST RIG TECHNICAL SPECIFICATIONS Capacity from 1 4 to 2 Maximum pressure bar 2500 Maximum amount of hoses tested per cycle hoses 5 Connection diameter BSP 3 8 Maximum air input bar 8 Test fluid filtered water through external supply Dimensions mm 2500 x 800 x 1050 Weight kg 175 Compressor and adapters are not included MAIN APPLICATIONS Testing machine for assemblers involved in small quantities This bench enables to test hoses in order to see if there is any leak or check the burst pressure of the assembly It can also be supplied with lower power to test assemblies up to 1500 bar KEY PERFORMANCE 5 hoses can be tested at once Large testing area 2 manometers 0 400 bar for precision reading and 0 2500 for high pressure Double safety on lid to turn the pressure off when opening OPTIONS STANDARD OPTIONAL Test with emulsion in filtered closed circuit Digital controls linked to printer for test reports see picture APPLICABLE PRODUCT RANGE HOSE TYPE MAX HOSE SIZE REF HOSES 2 wire braids Tractor Harvester Lyteflex Pilot
40. flex Y man uli RUBBER INDUSTRIES CUTTING MACHINES BENCHTOPS M 30 CUT HOSE CUTTING TECHNICAL SPECIFICATIONS Motor Standard voltage Optional voltage 220V 3ph Blade diameter 300 Speed of the motor 3000 Diameter of the suction connection 0 60 OD of hose 85 Dimensions 650 x 420 x 700 Weight 57 Optional Brake motor MAIN APPLICATIONS High performance hose cutting machine benchtop structure It is dedicated to a wide range of the most common hoses used in hydraulics for small repair shops distribution centers KEY PERFORMANCE Simple and compact Sturdy Large blade diameter 300 mm 127 Safety cover Brake motor available in option for immediate stop of the blade increased safety Serrated blade available in option APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtraflex maul s 20 CUTTING MACHINES STAND TYPES 75 CUT HOSE CUTTING FOR MASS PRODUCTION TECHNICAL SPECIFICATIONS Motor 1 5 Standard voltage 400 Optional voltage 220V 3ph Blade diameter 520 Speed of the motor 3000 Diameter of the suction connection 0110 OD of
41. hose 125 Dimensions 910 x 820 x 1280 Weight 215 Optional Pneumatic bending Dust collector Brake motor MAIN APPLICATIONS Professional hose cutting machine with capability on the whole range of hydraulic hoses It is dedicated to large assembly production units and maintenance distribution centers KEY PERFORMANCE Powerful can cut 2 R13 15 hoses Large blade diameter 520 mm 20 57 Safety cover Visibility Possibility to cut large bore sizes APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtraflex Y man uli RUBBER INDUSTRIES CUTTING MACHINES STAND TYPES 11 20 CUT HOSE CUTTING FOR MASS PRODUCTION TECHNICAL SPECIFICATIONS Motor kW Electronic soft start to reduce the amp consumption Standard voltage Optional voltage 220V 3ph Blade diameter 520 Standard blade smooth Speed of the motor 3000 Diameter of the suction connection 0110 OD of hose 125 Dimensions 1000 x 1060 x 1350 Weight 260 Included Hydraulic bending Brake motor Blade cooling Optional Dust collector MAIN APPLICATIONS Professional hose cutting machine with capability up to la
42. ion from the Buyer MRI shall not be liable for any loss or expense incurred by the Buyer in the event that MRI fails to meet the specified delivery schedule s due to production or other delays due to unforeseen circumstances Returns MRI will accept returns only upon prior agreement and at conditions to be defined between the parties Tolerances Due to MRI s requirements tolerances of 10 of the confirmed quantities as and if applicable are always allowed and accepted Payment Payment shall be made within the agreed upon period from the date of invoice in the agreed upon currency at the address shown on the invoice If payment in full is not received by by the due date the Buyer shall be in breach hereof The Buyer will incur a charge of 0 6 per month on the unpaid balance to cover the administration costs of collection Such charges may be in addition to other remedies exercisable by MRI The amount of credit may be changed or credit withdrawn by at any time On any order on which credit is not extended by shipment or delivery shall be made at MRIS election Cash on order whole or part letters of credit with all costs of collection paid by the Buyer or other terms as agreed between the parties Suspension of the Contract Should the Buyer fail to comply in whole or in part even with only one of the supply conditions or if there are any changes of any kind in the Buyers company name form or
43. large hose range and high production capacity It is dedicated to professional assemblers for mass production OEMs assembly shops large maintenance activities KEY PERFORMANCE The quickest machine of the MS series OC tool and die pods included Large production capa city Adjustable semi automatic opening Low noise level Easy die set up with quick change tool OCG Included mirror for an easy control INCLUDED OPTIONAL Semi automatic Quick change Touch screen display Electrical Backstop opening SAO gun QCG TSD foot switch EFS electrical EBS APPLICABLE PRODUCT RANGE HOSE FITTING TYPE MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids MF2000 Multifit Equator Rockmaster amp Shieldmaster and textile MF3000 OPB amp OPNS braided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit Goldenspir 4 wire spirals MF3000 amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex MF3000 OPS Not applicable MF2000 InterLock Xtralock Y man uli RUBBER INDUSTRIES SANI MACHINES STAND TYPES MS 280 ASSEMBLY MASS PRODUCTION TECHNICAL SPECIFICATIONS Swaging range Swaging range mm 24 130 12 12 0 15 0 90 Die stroke mm 70 15 0 18 0 90 Master die shoe length 100 18 0 21 0 90 Motor kW 5 5 21 0 24 0 90 24 0 27 0 90 27 0 30 0 90 Standard voltage V 400
44. ltage 400 Optional voltage 220V 3ph Rotation speed 205 Dimensions 1130 x 580 x 550 Weight 130 Optional Rotation speed adjustment External and internal skiving tools for 2 1 2 and 3 hoses MAIN APPLICATIONS Professional skiving machine for internal and external skiving operations KEY PERFORMANCE Compact Stable Large tray to collect the rubber Dual safety cover and tray Mandrels are hardened and pre set according to the Manuli skiving lengths Easy adjustment of the external skiving depth All skiving tools included up to 2 2 1 2 and tools mounted on bearing system APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtraflex 3 Diamondspir Rockmaster 15 3 with optional skiving tools INCLUDED External skiving tool Internal skiving tool From 3 16 to 2 From 1 2 to 2 30 on RUBBER INDUSTRIES INSERA PUSHING MACHINES 1 350 INS COUPLING INSERTER TECHNICAL SPECIFICATIONS Capacity from 1 2 to 1 1 4 Push force on the fitting 350 with 7 bar of air pressure Hose clamping 350 with 7 bar of air pressure Minimum hose 00 20 Maximum hose 0D
45. m 1690 73 0 80 0 Weight with oil kg 2000 160 mm with special oversized dies 30 0 33 0 90 33 0 36 0 90 36 0 39 0 90 MAIN APPLICATIONS Heavy duty professional machine for large bore wire spiral hoses with heavy fittings It is dedicated to specialised assembly shops for large OEMS supplies and special applications KEY PERFORMANCE Heavy duty swager with Large opening High crimp force tool and die pods included Possibility to use large dies for industrial hoses Large production capacity Adjustable semi automatic opening Low noise level Easy die set up with quick change tool Included mirror for an easy control INCLUDED OPTIONAL Electrical foot switch EFS Semi automatic opening SAO Quick change Touch screen display gun QCG TSD Backstop electrical EBS APPLICABLE PRODUCT RANGE HOSE FITTING TYPE MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster brai ded Adler Astro Multitex Powerplast Hydroplast Spirtex K 2 wire braids and textile MF2000 Multifit MF3000 OPB amp OPNS MF2000 Multifit MF3000 OPB amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex Goldenblast MF3000 OPS Diamondspir up to 3 Goldenblast six MF2000 InterLock Xtralock Rockmaster 13 amp 15 Shieldmaster 6000 me RUBBER INDUSTRIES Gold
46. m size hose range It is dedicated to maintenance repair shops agriculture machines repair shops maintenance departments of dealers and companies using fleets of hydraulic machinery It is also the first level for hydraulic maintenance specialists KEY PERFORMANCE Very ergonomic machine Integrated Manuli swaging chart Compact Short head Protection of the micrometer and of the cylinder Large opening Easy die set up with quick change tool OCG OPTIONAL Semi automatic Electrical Quick opening foot switch change SAO EFS gun QCG APPLICABLE PRODUCT RANGE HOSE FITTING MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K 2 wire braids and textile MF2000 Multifit MF3000 OPB amp OPNS 2000 Multifit MF3000 amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex OPS Not applicable MF2000 InterLock Xtralock InterLock Xtralock WARNING Possible limitations in case of double elbow assembly Goldenspir 4 wire spirals man uli RUBBER INDUSTRIES SUMZAGUINIG IMA GILLS BENCHTOPS MB 207 WORKSHOP SWAGING TECHNICAL SPECIFICATIONS Swaging range mm 4 63 En 0 15 0 Die stroke mm 38 15 0 18 0 Master die shoe length 100 18 0 21 0 Motor kW 3 21 0 24 0 Standard voltage
47. mm 75 18 0 21 0 Motor 2 21 0 24 0 Standard voltage 12 24 0 27 0 Optional voltages 24 27 0 30 0 Swaging force 130 30 0 33 0 Number of swaging hour n a Noise level dB A 72 33 0 36 0 05 E Dimensions 39 0 45 0 length T 45 0 48 0 mm 30 48 0 51 0 Height 450 51 0 56 0 Weight with oil 15 wen ee The battery and the cables are not supplied with the machine Battery specs DC capacity 100A Peak supply of 450 A MAIN APPLICATIONS Professional machine for a wide range of hoses with high swaging force even though in a simple benchtop structure Designed for mobile van applications presents low weight it is possible as option to have a crimp head separate from the power pack It is designed for hydraulic maintenance specialists dedicated to on site repairs with mobile van KEY PERFORMANCE Compact Short head Protection of the micrometer and of the cylinder Large opening Low weight APPLICABLE PRODUCT RANGE HOSE FITTING TYPE MAX HOSE SIZE HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids MF2000 Multifit Equator Rockmaster amp Shieldmaster and textile MF3000 OPB amp OPNS braided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit Goldenspir 4 wire spirals MF3000 OPB amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock Xtraflex
48. nure to the benefit of the successors and assigns of the entire business and goodwill of either MRI or Buyer or of that part of the business of either used in the performance of such contract but shall not be otherwise assignable by Buyer Proprietary Rights Trademarks service marks and other product identifications are MRIS property at all times and shall only be used in connection with the products The Buyer Shall not remove or deface any such marks Correspondence All correspondence regarding this contract will be sent to MRI s Customer Service structure fax 48 32 2220147 help desk 48 32 2220222 email address customerservice manulirubber com Interpretation Ihe validity performance and construction of these terms and conditions and any sale made hereunder shall be governed by the laws of the Italy All the terms hereof shall be interpreted in the manner which enhances its enforceability Y man uli RUBBER INDUSTRIES NOTES me RUBBER INDUSTRIES NOTES A A A 4 A GONIMISIRGIAL NETWORK www manuli hydraulics com MANULI RUBBER INDUSTRIES S p A Hi Piazza
49. piral MF2000 InterLock Xtralock Xtraflex Goldenblast MF3000 OPS Diamondspir up to 2 Goldenblast six MF2000 InterLock Xtralock Rockmaster 13 amp 15 Shieldmaster 6000 me RUBBER INDUSTRIES Goldenspir 4 wire spirals SUYZAGUINIG IMA GILLS STAND TYPES MS 320 ASSEMBLY MASS PRODUCTION TECHNICAL SPECIFICATIONS Swaging range mm 4 130 12 0 15 0 Die stroke mm 80 15 0 18 0 Master die shoe length 100 18 0 21 0 Motor kW 5 5 21 0 24 0 Standard voltage 400 24 0 27 0 Optional voltages 220V 3ph 27 0 30 0 Swaging force kN 3200 30 0 33 0 Number of swaging hour 1600 33 0 36 0 Noise level dB A lt 65 36 0 39 0 Protection class 55 39 0 45 0 Standard controls semi automatic 45 0 51 0 Dimensions 51 0 57 0 Length mm 1060 57 0 66 0 Width mm 865 66 0 73 0 Height mm 1500 73 0 80 0 Weight with oil kg 1330 MAIN APPLICATIONS Universal professional machine for complete hose range and high production capacity It is dedicated to professional assemblers for mass production OEMs assembly shops large maintenance activities KEY PERFORMANCE Large opening High crimp force OC tool and die pods included Possibility to use large dies for industrial hoses Large production capacity Adjustable semi automatic opening Low noise level Easy die set up with quick change tool Included mirror for an easy control
50. r amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K 4 wire spirals Goldenspir Rockmaster amp Shieldmaster spiral Xtraflex Diamondspir up to 2 Diamondspir up to 2 to 2 RUBBER INDUSTRIES PRESSWIRE TEST MACHINES M TB 1500 STATIC TEST RIG TECHNICAL SPECIFICATIONS Capacity from 1 4 to 2 Maximum pressure bar 1500 Maximum amount of hoses tested per cycle hoses 5 Connection diameter BSP 3 8 Maximum air input bar 8 Test fluid filtered water through external supply Dimensions mm 2500 x 800 x 1050 Weight kg 175 Compressor and adapters are not included MAIN APPLICATIONS Testing machine for assemblers involved in small quantities This bench enables to test hoses in order to see if there is any leak or check the burst pressure of the assembly It can also be supplied to test assemblies up to 2500 bar KEY PERFORMANCE 5 hoses be tested at once Large testing area 2 manometers 0 400 bar for precision reading and 0 1500 bar for high pressure Double safety on lid to turn the pressure off when opening OPTIONS STANDARD OPTIONAL Test with emulsion in filtered closed circuit Digital controls linked to printer for test reports see picture APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE REF HOSES 2 wire braids Tractor Harvester Lyteflex Pilot Cover and t
51. rating instructions use of unsuitable materials the effects of a chemical or electrolyte process assembly operations not carried out using only 5 original parts or MRIS original certified parts using MRIS assembly machines and in strict accordance with MRIS latest assembly instructions to be found always updated at www manuli hydraulics com or any other faults arising as a result of circumstances over which the supplier has no control This warranty does not cover faults caused by modifications made by the customer or a third party or assembly or installation operations carried out by these latter without observance of the operating and installation conditions and or the technical specifications of the products IN NO EVENT SHALL MRI BE LIABLE FOR INCIDENTAL OR CONSEOUENTIAL DAMAGES NO PRODUCT IS WARRANTED AS BEING FIT FOR A PARTICULAR PURPOSE The warranties described above apply only if i the Product has not been misused tampered or abused in any manner nor have repairs been attempted thereon ii written notice of failure within the warranty period is forwarded to and MRI s direction for properly identifying Products returned under warranty are followed and iii with the return a notice authorizing MRI to examine and disassemble returned Products to the extent MRI deems it necessary to ascertain the cause of failure The warranties stated herein are exclusive THERE ARE NO OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED
52. rge bore wire spiral hoses It is dedicated to mass assemblies productions and large distribution maintenance centers KEY PERFORMANCE Powerful can cut with 6 wire spirals hoses Large blade diameter 520 mm 20 57 Electronic soft start Electric brake Hydraulic bending Blade cooling Safety cover Visibility APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hydroplast Spirtex K Goldenspir Rockmaster amp Shieldmaster spiral 4 wire spirals Xtraflex eee moli SKIMING MACHINES M 50 SKY EXTERNAL INTERNAL SKIVING TECHNICAL SPECIFICATIONS Motor 0 25 Standard voltage 400 Optional voltage 220V 3ph Rotation speed 50 Dimensions 500 x 660 x 360 Weight 45 MAIN APPLICATIONS Simple benchtop skiving machine dedicated to small maintenance repair shops for internal and external skiving operations KEY PERFORMANCE Compact Stable Safety switch on the cover Hardened adjustment ring on the internal tools Very high visibility through plexiglas cover APPLICABLE PRODUCT RANGE HOSE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover 2 wire braids Equator Rockmaster amp Shieldmaster braided and textile Adler Astro Multitex Powerplast Hy
53. s easily adjusted thanks to a numerical vernier with 3 digits 100 units on the dial are equivalent to a change of 1 mm of the crimping diameter Thanks to this 3 digit dial the adjustment of the crimping diameter can be controlled up to 1 100 mm SAO Semi Automatic Opening CONTROL The SAO system is ideal for serial hose assemblies It is standard included on stand type machines optional on benchtop machines The crimping diameter is adjusted and controlled thanks to a numerical vernier like on the standard system A knob on the SAO control allows the operator to choose between the manual position similar to the standard system or the semi automatic position In semi automatic position the dies open automatically after the crimp operation and the operator can adjust this opening so that the dies open just enough to be able to put the next hose in This reduces considerably the cycle time and increases productivity TSD Touch Screen Display DIGITAL CONTROL The digital control is suitable for single piece production and intensive production On our models MS 280 MS 400 the digital control is available with an innovative Touch Screen interface TSD The swaging diameter is controlled through a digital interface which will automatically determine which die set will be used The operator can choose between manual cycle position when making a single hose assembly or semi automatic cycle position when starting a
54. t Large opening Very high crimp force is suitable for R13 15 hoses Radial movement of the dies Protection of the micrometer and of the cylinder Security by pass in case of incorrect choice of the dies Possibility to use large dies for industrial hoses Easy die set up with quick change tool MB 340 also available with lower speed compared to 340 4 kW motor 550 swaging hour OPTIONAL Backstop Semi Electrical Mechanical Quick automatic foot MBS change opening switch Electrical gun SAO EFS EBS QCG APPLICABLE PRODUCT RANGE HOSE TYPE FITTING TYPE MAX HOSE SIZE REF HOSES Tractor Harvester Lyteflex Pilot Cover Equator Rockmaster amp Shieldmaster braided Adler Astro Multitex Powerplast Hydroplast Spirtex K MF2000 Multifit MF3000 OPB amp OPNS 2 wire braids and textile MF2000 Multifit Goldenspir 4 wire spirals TA amp OPNS Rockmaster amp Shieldmaster spiral MF2000 InterLock Xtralock InterLock Xtralock Xtraflex Goldenblast eee ae ee OPS Diamondspir up to 2 Goldenblast six MF2000 InterLock Xtralock InterLock Xtralock Rockmaster 13 amp 15 WARNING Possible limitations in case of double elbow assembly man uli RUBBER INDUSTRIES SUMZAGUINIG IMAGINES MOBILE VAN 137 ELECTRIC MOBILE SWAGING TECHNICAL SPECIFICATIONS ECTE Swaging range 4 _ 12 0 15 0 Die stroke mm 28 15 0 18 0 Master die shoe length
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