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Premium PLCs - LUCKINSlive

1. 95 Personnel safety p ERRARE ERROR aha aes 96 Input output object addressing 97 Addressing input output objects 97 AS i Bus diagnostics eee sei a a ee RUPEE wd bor tees 98 At arGlance 98 Introduction to AS i Bus 99 Moving between the different display modes 101 Display of slaves on the 5 1 102 Viewing the state of input output bits for each 5 103 Operating modes of the TSX SAY 100 105 Operating modes of the TSX SAY 100 105 Precautions Of USe d weg te ed aa Eu Ren 107 Ata usslls lt e FREUE E ra Eu d 107 24 V auxiliary supply ranne a e aa 108 Multiple 5 109 AS i V2 bus interface TSX SAY 1000 module 111 Ata Glance kN eec ms e eras bel A 111 AS i V2 Bus Interface Module TSX SAY 1000 113 Ata Glance eere PT NK IUE E ug ep 113 Introduction to the AS i 114 Ata Glance cerns Ragsdale eee dee wes ras Nb DD OC Vos
2. _ 200 TSX SCP 112 connection with April 5000 7000 PLCs 202 Connection of the TSX SCP 114 208 Ata Glance c o Sens Be ER ed eke ORE ons 208 Connection to the UNI TELWAY 209 Connecting to the Modbus Jbus 212 Multi protocol asynchronous link connection RS 422 214 Connection of the TSX FPP 20 216 Connecting the TSX FPP 20 216 Connection of the TSX FPP 10 217 Connecting the TSX FPP 10 217 Connection of the TSX MBP 100 card 218 Ata Glance ooo hb E V Beko PP Bang tt 218 Connecting the TSX MBP100 219 General principle for connecting the PCMCIA 220 Grounding the TSX MBP CE 030 060 221 Connecting the TSX MBP CE 030 060 cable to Modicon connection device 990 NAD 283000 ia fee Pe aie bie a ee a E 222 Summary of connection 225 Summary of connection 225 Precautions when connecting PCMCIA
3. 227 Precautions for connecting PCMCIA 227 Consumption of PCMCIA cards 228 Chapter 9 9 1 9 2 9 3 9 4 9 5 9 6 9 7 9 8 Part VI Chapter 10 10 1 10 2 Consumption of PCMCIA 228 TSX SCA 64 connection device 229 acie osse oe fos apr eu 229 General Introduction Teu ew Se ees 230 General introduci n sec sad we ous ET ss dote attin tene ust ae ele 230 Physical Description Fue enis ede ek ees 232 Physical Description llli 232 Dimensions and 235 Dimensions and 235 OEC UEM ETC Mand aus ie a eta ends 237 Installation 2 ied ee ead ieee ede ew ed 237 Wiring the TSX SCP CM 4530 238 Wiring the TSX SCP CM 4530 238 Bus Cable Shield Cabling 239 Ata Glance m a ean ata ete a a tate rc ees 239 Local Grounding the Bus 240 Connecting the shield to the local ground and to the two ends of the cable recommended cable type 241 Connecting the shield to
4. Illustration Addresses AS i Bus slaves 31 AI 4l amp 40 Slave L 0 3 0 3 0 1 0 1 Q 2 0 5 0 Addresses Y inputs outputs L 1 2 0 1 0 Q 2 0 103 IW 2 0 31 0 QW 2 0 311 0 of slaves N 2 0 1 3 Q 2 0 103 3 IW 2 0 31 1 QW 2 0 31 1 TSX DM 57 xx 131 TSX SAY 1000 Note The physical address of an AS i slave is programmed by the XZM C11 portable console An analog slave is configured only on slot A The number of an extended TOR B slave lies between 101 and 131 The number of a standard TOR A slave or an ANA slave which is always standard lies between 1 and 31 When a standard address setting slave is set at A an extended address setting slave at B cannot have the same address Only two extended address setting slaves can have the same address at A and B 132 TSX DM57 xx TSX SAY 1000 AS i Bus Diagnostics Diagnostics of the AS i Bus Introduction to AS i Bus Diagnostics The module display panel displays the presence and operating status of each slave on the AS i bus Illustration gt Table giving diagnostics of module s standard and extended address setting slaves View of standard or extended address setting slaves on bank A B LED off View of extended address setting slaves on bank B B LED light View of AS i bus image Each LED from 1 to 31 corresponds to a standard or extended slave address on the
5. not connected TSX DM 57 xx 271 TSX ETY 110 Topology This link is used to create a star shaped network with connections in point to point The stations are connected to a concentrator Hub The concentrators can also be connected in cascade to increase network size Illustration Concentrator 1 Stations Station 1 Station 2 Concentrator 2 Stations 272 TSX DM57 xx TSX ETY 110 10 7 Display panel diagnostics Display panel diagnostics General The display panel complies with the Premium standard RUN ERR COL ADR RX TX Diagnostics Meaning of the diagnostics LEDs RUN ADR TX RX Meaning ns ns ns ns Module not operational Module not configured or configuration error F F Module running self test P Ethernet communication sending P Ethernet communication receiving P Ethernet communication in sending receiving F Module has detected collision P Duplicate MAC address Network address beyond limits P Permanently on F flashing O Off ns not significant TSX DM 57 xx 273 TSX ETY 110 10 8 Electrical features Electrical characteristic
6. Note The TSX P ACC 01 unit is supplied by the TER connector of the PLC to which it is connected The unit s TER connector can therefore be used to supply self powered devices CCX 17 etc or non powered devices RS 485 RS 232 converter lead etc If you wish to connect the terminal port of a second PLC to one of the ports of the TSX P ACC 01 unit it is essential that you use the AUX connectors from the unit and the PLC in order not to put the supplies of the two PLCs into conflict Note We strongly recommend that after use you do not leave a TSX PCU 103 or TSX PCX 1031 cable connected to the Uni telway bus at one end and unconnected at the other Example 1 Premium master Premium slave TSX P ACC 01 TSX DM 57 xx 59 TSX P ACC 01 Example 2 Premium master TSX RKY P ACC 01 60 TSXDM57xx TSX P ACC 01 UNI TELWAY master mode Example A TSX P ACC 01 device is connected to a UNI TELWAY link master PLC as in the example below Switches S1 and S2 must be positioned on OFF master mode Example on a Premium station FT 2100 slave Premium master H TSX CSC 015 T CCX CB 10 002 CCX 17 Address 6 4 5 slave Addresses 7 8 1000 meters maximum TSX DM 57 xx 61 TSX P ACC 01 Example on an Atrium station TSX RKY FT 2100 slave L j z jm Ir Address 6 Addresses 4 5 Addresses 7 8 1000 meters maximum
7. AJIO Use the blank labels provided to show utilization Note Cable clamps and or other accessories should not be used 254 TSX DM57 xx TSX SCA 64 Connecting an The JM or JS connectors on the TSX SCA 64 device can support a frame analyzer Analyzer which is connected by a SUB D 15 male pin connector Signals relating to each pair are available on the device connectors as indicated in the diagram below This diagram shows the connections for different pairs of the analyzer cable TSX SCA 64 device 15 pin female SUB D connector RxM RxS TSX DM 57 xx 255 TSX SCA 64 256 TSX DM57 xx Communication modules TSX ETY 110 4102 PORT 5102 et et TSW WMY 100 VI Pr sentation Objet de cet Cet intercalaire traite de la mise en oeuvre mat rielle des coupleurs r seau intercalaire ETHERNET TSX ETY 110 TSX ETY 4102 PORT 5102 et TSX WMY 100 dans un automate Premium Atrium What s in this This part contains the following chapters 2 Chapter Chapter Name Page 10 Communication TSX ETY 110 module 259 11 Communication Modules TSX ETY 4102 PORT 5102 275 TSX DM 57 xx 257 TSX ETY 110 4102 PORT 5102 et TSX WMY 100 258 TSX DM57 xx Communication TSX ETY 110 module 1 0 At a Glance Aim of this This Chapter deals with installing the Ethernet network module TSX ETY 110 in a Chapter Premiu
8. Main characteristics of the AS i bus General Slave addressing Identification of slaves Maximum number of inputs outputs AS i is a system in which exchange management is ensured by a single master who calls in succession by scanning the bus each detected slave and awaits a response The communication series frame carries e 4 data bits DO to D3 which are the image of inputs or outputs according to the nature of the interface e 4parametering bits PO to P3 which are used to set the operating modes of the interface PO to P3 bits are used for intelligent devices including AS i ASIC specific integrated circuit Operation can be modified while it is running The address of the slave is coded on 5 bits Atthe request of the AS i master outputs are set and the inputs for AS i devices are sent in the slave s response Each slave connected to the AS i bus must have an address between 1 and 31 coding on 5 bits The slaves delivered from the factory have the address 0 the address of the slave is memorized in a non volatile format Addresses are programmed using a terminal specifically for addressing a XZMC11 Note When replacing a faulty slave whose address has been set the address of the slave to be replaced can be updated automatically All slave devices connected to the AS i bus are identified by e An I O Code input output distribution code e An identification code which co
9. 124 TSX DM57 xx TSX SAY 1000 Cable Routing Link up Connector Connection of Module to Bus The AS i cable and the power cables carrying higher power levels must be in separate ducts which are protected by a metal screen When using a shared route for control cables it is essential that the connections on these control links should conform to the technology rules eg the discharge diode or limiters on the terminals of self inductive elements etc A set connector cover is delivered with the module which is used to connect the module to the AS i bus This connector must be linked to the cable of the AS i bus and assembled by the user according to the procedure described later Illustration Fis AUC lE Connector Cover To connect a module to the bus follow the procedure below 1 Connect the 2 wires of the AS i cable to the connector taking the polarities into account 1 Brown sg o j Ma cq pa i I rl Hog E Blue In the special event that a shielded cable is used this should be connected to the central terminal TSX DM 57 xx 125 TSX SAY 1000 Mount the connector in its cover and fix the cable to it cr 126 TSXDM57xx TSX SAY 1000 Displaying Module States General This is carried out with 4 LEDs RUN ERR I O which are l
10. 62 TSXDM57xx TSX P ACC 01 UNI TELWAY slave mode Example A TSX P ACC 01 device is connected to a UNI TELWAY link slave PLC as in the example below Note Important For a PLC to be able to operate in slave mode it must be connected to a TSX P ACC 01 device by the cable built into it Illustration FT 2100 TSX 107 40 master 5 gt lt gt lt o TSX CSB 01 S1 ON Eas SX CSB 015 E S2 ON I i i TSX P ACC 01 TSX P ACC 01 TSX SCA 62 XBT Z 968 m H TCCX CB10 002 Atrium slave 1000 meters maximum TSX DM 57 xx 63 TSX P ACC 01 Connection between two PLCs Reminders If the user wants to connect the terminal port of a second PLC on one of the ports of the TSX P ACC 01 device the AUX port must be used to avoid power supply conflicts in the two PLCs Note Important For a PLC to be able to work in slave mode it must be connected to a TSX P ACC 01 device by the device s built in cable In the example given below the TSX P ACC 01 device must therefore be connected to the UNI TELWAY slave PLC by the device s integrated cable Its S1 switch must be positioned on ON If the device if not placed on a UNI TELWAY bus the position of the S2 switch does not matter Illustration Premium master Premium slave T FTX CB1 020 050 S1 ON S2 not significant g CCX 17 NEN TSX PCX 1031 TSX P ACC 01 64 TSX
11. The TSX SCP CX 2030 cable is used for this type of connection length 3 Description of the TSX SCP CX 2030 cable The PCMCIA 20 pin mini connector supports the signals J1 59 Alim White Blue WH 13 ra Orange White Go 19 REC White Green d Ne vt d Y EM nc s PN Green White n _2 EMipap White Orange lUe M NZ _20 lt N Blue White Note A screw terminal block needs to be installed to connect the TSX SCP 112 card TSX DM 57 xx 197 PCMCIA installation Connecting in point to point mode General The diagram below describes the wiring principles for TSX SCP 112 loop current PCMCIA cards in point to point Point to point is only carried out according to 20 mA mode when idle Illustration Station 1 Station 2 SCP 112 SCP 112 casn _ o9 4 219 4 19 White Green White Blue White Green White Blue 294 L L Junction block 1 Junction block 2 Note Important the cable shielding must be connected at the shortest point in the junction blocks 198 TSXDM57xx PCMCIA installation Multidrop connection General Multidrop is only carried out in 0 mA idle mode The send cable and receive cable are set in parallel The m
12. 280 mA 330 mA 1 65 W max Table of consumption Voltage Typical current Maximum current Dissipated power 5 volts 220 mA 310 mA 1 55 W max 228 TSXDM57xx TSX SCA 64 connection device At a Glance Aim of this This Chapter introduces the functions of the TSX SCA 64 connection device Chapter What s in this This chapter contains the following sections Chapter Section Topic Page 9 1 General Introduction 230 9 2 Physical Description 232 9 3 Dimensions and Mounting 235 9 4 Installation 237 9 5 Wiring the TSX SCP CM 4530 238 9 6 Bus Cable Shield Cabling 239 9 7 Device Configuration and Transmission Pair Polarization 244 9 8 Adapting the Line End 253 TSX DM 57 xx 229 TSX SCA 64 9 1 General Introduction General Introduction General The TSX SCA 64 unit is a cabling accessory which allows a 2 or 4 wire mode communication module to be connected to a Modbus Jbus or Jnet In 2 wire Mode In this mode connectable communication interfaces are e the built in channel of the TSX SCY 11601 21601 modules via a TSX CM 6530 cable e the TSX SCP JNP 114 PCMCIA card via a TSX SCP CM 6530 cable Note Connection can be made to either the JM or the JS connector regardless of channel configuration master or slave Illustration This diagram shows the general princip
13. ee KE RR E 261 Characteristics of the Ethernet 262 Characteristics of Ethernet 262 Chapter 11 11 1 11 5 11 6 11 7 11 8 11 9 Part VII Chapter 12 12 1 Installing the TSX ETY 110 module 263 Ata Glance 2 So ase a Rak Biel ONE Nude rire 263 At a GlanCe Ge es eo ee ey Re PES 264 Selecting the Type of 265 Wiring Unwiring with power switched 266 Station address 267 Connection via the AUI interface 268 Connection by 1 268 10baseT Interface E O E E IRR 271 1ObaseT 271 Display panel 5 lt 273 Display panel diagnostics 273 Electrical features sre Rod bel d unde d e de Re 274 Electrical 5 5 274 Communication Modules TSX ETY 4102 PORT 5102 275 At a Glancei toos aa ie ut coal eR a at ES 275 Ata Glance esL Sule Sead Du sr Shel ated Neid es 276
14. 250 TSXDM57xx TSX SCA 64 Positioning of This table shows micro switch positions Micro switches Micro switches Position on master station device slave stations W1 2F 2F w2 OFF OFF W3 ON OFF w4 OFF OFF Illustration This diagram shows a configuration with shielding connection at one end only TSX DM 57 xx 251 TSX SCA 64 Positioning of This table shows micro switch positions Microzswitches Micro switches Position on one of the slave stations other stations master slaves W1 2F 2F we ON OFF W3 OFF OFF w4 OFF OFF 252 TSX DM57 xx TSX SCA 64 9 8 Adapting the Line End Line End Adaptation At a Glance Illustration SCA 64 mounting example Each end of the bus cable must have a line end jack adaptor This line end jack adapter can be plugged into free connectors on either JM master or JS slave on TSX SCA 64 devices located at the ends of the bus A TSX SCA 10 kit consisting of 2 SUB D 15 pin connectors plus accessories cover Screws wiring etc enables the user to configure and set up the line end jacks This view shows a line end jack This example shows a communication bus with 4 TSXx SCA 64 connection devices To TSX SCY 21601 modules end Line end Line jack TSX SCA TSA SGA 64 SCA Gel TSX 4 TSX DM 57 xx 253 TSX SCA 64 Installing
15. AS i bus interface module TSX SAY 100 At a Glance Aim of this This Chapter only deals with hardware installation of the TSX SAY 100 interface Chapter module AS i bus master on a Premium Atrium PLC For the complete installation of an AS i bus you must refer to the following manuals e AS i bus reference manual e AS i installation section in the Premium PLC Applications Manual Applications Volume 1 What s in this This chapter contains the following sections 2 Section Topic Page 4 1 Review of the AS i bus 76 4 2 Description of the TSX SAY 100 module 86 4 3 Input output object addressing 97 4 4 AS i Bus diagnostics 98 4 5 Operating modes of the TSX SAY 100 module 105 4 6 Precautions of use 107 TSX DM 57 xx 75 TSX SAY 100 4 1 Review of the AS i bus At a Glance Aim of this This Section introduces the main characteristics of the AS i bus Section What s in this This section contains the following topics ion Section Topic Page Review of the AS i bus 77 Overview of AS i products from the Schneider catalog 78 Introduction to the main constituent elements 79 Example of AS i bus topology 83 Main characteristics of the AS i bus 84 76 TSX DM57 xx TSX SAY 100 Review of the AS i bus General The AS i bus is a field bus level 0 and can be used to connect sensors actuators This allows Discrete type info
16. Note The TSX FPP 10 card is not supported by the host channel TSX DM 57 xx 155 TSX SCY 11601 21601 7 5 Installation Installation General The TSX SCY 11601 21601 modules can be installed in a Premium Atrium PLC station rack They are part of an X WAY network architecture based on Series 7 Micro Premium and Atrium PLCs The TSX SCY 11601 communication module brings the following to a PLC station e A JBUS MODBUS isolated mono protocol RS 485 communication channel The TSX SCY 21601 communication module brings the following to a PLC station e A multi protocol isolated RS 485 communication channel e A standard PCMCIA communication card slot The TSX SCY 11601 21601 modules can be installed in any available slot in a Premium Atrium PLC station rack Maximum A TSX SCY 11601 module supports up to a maximum of 1 application specific number of communication channel namely the RS 485 channel built into the module modules A TSX SCY 21601 module can support a maximum of 2 application specific communication channels a built in RS 485 channel and a channel from the PCMCIA card which can be integrated into the module Since the maximum number of application specific channels managed by a PLC station depends on the type of processor installed the number of TSX SCY 11601 or TSX SCY 21601 modules in a station will therefore rely on e The type of processor installed e The number of application specific chan
17. Single line polarization is the polarization used for Modbus type networks General architecture diagram of a RS 485 network Hx Tx Tee The senders are symbolized by I Te 18 L A The receivers are symbolized by e m Ie Connection of The network is made up of one shielded twisted pair The different stations of the network stations network are connected as follows 1 Link all outputs labeled Tx Rx to the network wire labeled L 2 Link all outputs labeled Tx Rx to the network wire labeled L 3 Adapt the impedance of the network to the average of the two adaptation elements Rc located on the two end stations of the network 4 For distributed polarization of the network connect the wire L to 5 V and the wire L to 0 V via the two polarization resistors Rp 470 Q This polarization continuously circulates a current in the network The adaptation can be made anywhere in the network in practice it is generally made at master level There must be single polarization for the entire network whatever its range 170 TSX DM57 xx TSX SCY 11601 21601 Integral Characteristics Integral characteristics are Up to 32 stations Maximum range about 1 300 m Bus Topology lt 15 m Branching 2 wire half duplex Line end adaptation at the end stations Adaptation of distributed line Rp 470 Q TSX DM 57 xx 171 TSX SCY 11601 21601 Exam
18. 7 5 7 6 7 7 7 8 8 Precautions of Use es cea eee ra 137 Ata Glance z c RR Soke ays tod a ae eode esie 137 24 VDC Auxiliary 5 138 Multiple Address Settings 139 51 V2 Certification ee deae mech oe ee 140 ASi V2 GOrtifiGations 3 Rated dex gi d 140 Communication TSX SCY 11601 21601 modules PCMCIA 22 eee ee ees 143 Ata Glance ce onu as IL eS E 143 Ata Glance Load EV fase waive E BAR ERE 145 At a Glatice eben toe eo espere iae a a REEL ees 145 General communication 146 Operating standards gt aude tae tae eh SS SRM 147 Installing TSX SCY 11601 21601 modules 149 Ata Glance mco ds bbc onte eei qe 149 Ata Glance cs ons tese Gh ttv sebo E oe betes 150 e et teak 150 Descriptlon iui ix AIRE I RS EN 151 D SCriptlons sd come ee ae Breath Mace dhe EROR RIDERE MES IE INCL 151 Built in Channel Specifications 154 Built in Channel Specifications 154 TSX SCY 21601 module s host channel compatibility 155 TSX SCY 21601 Host Channel Compatibi
19. A display panel consisting of 4 LEDs for displaying the operating modes of the module e RUNLED green lit indicates normal functioning mode of the module e ERR LED lit indicates a module error e COM LED green lit indicates data exchanges on the AS i network e O LED red lit indicates an external input output error on the AS i bus 2 Display panel consisting of 32 LEDs 0 to 31 which enable AS i bus diagnostics and display the state of each slave connected to the bus 3 AS i LED red lit indicates an AS i power supply error 4 Bus LED green lit indicates that display panel2 is in BUS display mode slaves displayed on the bus 5 I O LED green lit indicates that display panel 2 is in Slave SLV display mode displays status of input output bits for a selected slave 6 Push button TL designed for local diagnostics of the AS i bus You can move between the different AS i bus diagnostic modes by pressing this button long or quick presses combined with the push button 7 Push button designed for local diagnostics of the AS i bus You can move between the different AS i diagnostics modes by pressing this button long or quick presses combined with the TL push button 8 CANNON SUB D connector for connection to AS i bus 88 TSXDM57xx TSX SAY 100 Mounting installation General Number of modules per station The TSX SAY 100 module can be mounted in any posit
20. Ata Glanee e EI DEVI ea a de 276 Description creo et rene eed OE tol c oe OO eed OUR ELS ee 277 Descriptor ser ar as em ar Ee Sle Gat Alecia eatin gt Pale REPE ES 277 Ethernet Channel 5 278 Characteristics of the Ethernet 278 Installation of TSX ETY 4102 PORT 5102 279 Ata Glance LR SEX Se EEA oe te Eu NER ea es 279 Ata Glance x ath wag hee eee he alk ae eo BO DM ee 280 Selecting the Type of 281 Wiring Unwiring with Power Switched 282 10 100baseT interface eee eh 283 10 100base T Interface lle IIIA 283 Display 0 5 285 Display panel Diagnostics 285 Electrical Characteristics llle III 287 Electrical Characteristics llle RII 287 Standards c s essi meten avene ble Set eines S visae ae ler RE SER EEG 288 Norms and Standards Li cca oe di waa acon Wee rere 288 Operating 289 Operating 289 Communication PCMCIA Modem card 291 Ata c Sobre Cot e cbe o taa Pera aite e ae rei oo ke 291 Installing the TSX MDM 10 mod
21. CORMEGHIONS Sudanese Gate 26 Programming Adjustment 27 Man machine interface console 29 Programming adjustment terminal and man machine interface console 30 Modem on terminal port 31 Master UNIETELWAY atte creen pee eto eed RR a Se Xn 33 Slave UNI TELWAY ssssseeseee m mh 34 Inter PLC UNI TELWAY 35 Inter device UNI TELWAY 37 Master PLC type TSX model 40 38 Gharacter String soeur ae eb eee HE ERE REDE EP ERE be 39 Summary table of terminal port 41 Appendices deai LA RECOGE price pee bd eed 43 AtaGlance 0 aE aE e rn 43 Characteristics of the terminal 44 Terminal port connector pin 45 TSX P ACC 01 device 47 Ata 47 2 1 2 2 2 3 Part 11 Chapter 3 Part Ill Chapter 4 4 1 4 2 Ata Glance 2 SN 48 sie to s a aan ays Da Pe a ge a iE RSA 48 Functionalities 2 an ov eed gere rep eae P a ee 49 Externa
22. Connection to the AS i Bus AS i Bus Cables The module connects automatically to BUSX once it is inserted into its rack If the module is inserted into the base rack connection to the central unit and power supply module is implicit There is no particular order in which devices Power Supply Bus or Slave Master must be connected to the AS i network but the unit as a whole is not guaranteed to be operational during this installation phase The AS i network itself does not need to be grounded Power supply and PLC devices must however adhere to standard installation requirements You are advised not to place the AS i network near cables carrying high currents The network s connection system is provided for connection to a trapezoid standard multiwire AS icable 0 75mm to 2 5mm Regardless of the topology carried over the combined length of AS inetwork cabling should not exceed 100m without relay AS i bus cables carry the signals and supply the sensors and actuators connected to the bus with 30 VDC Types of AS i cables Cable type Characteristics Illustration Polarized AS i ribbon cable Color yellow Wire cross section 1 5 mm Blue Brown Standard round cable Wire cross section 1 5 mm or 2 5 mm pe ASi 2541 Blue Brown Recommended cable product reference HO5VV F2x1 5 flat cable conforms to the DIN VDE 0281standard Wire cross section 1 5 mm
23. Switch configuration 56 TSX P ACC 01 connector pin configuration 57 TSX DM 57 xx 51 TSX P ACC 01 Dimensions and mounting General The TSX ACC 01 device is installed on a 1 perforated board or on a DIN rail with a 9 D09976 mounting plate Illustration IL IL JL I JL IL JL I JL I IL 1 JL I ad E TA i n JL Jt IL 11 IL IL IL IL IL IL JL JE Od Jj A EXESESESEHERESESESESEREHIERSE a 5 JL I IL JL JL IL JL I IL I I JL JL JL I JL JL JL IL JL I IL I IL JL JL JL IL JL IL JL IL JL IL IL IL IL JL JL JL I 1 JL IL IL 1 JL IL I JL 1 ESESEHESEHEHESEHEHEAEHESESE JL I IL JL 1 IL JL IL IL I I JL JL JL I JL IL JL IL IL I IL I I 1 JL JL I JL IL JL IL JL I IL I IL 1 JL JL IL JL IL JL IL IL IL IL IL IL JL JL JL JE JL IL IL IL 1 I JL I IL JL JL JL I 1 IL JL IL JL IL JL IL IL JL 1 J 7 I JL IL I 7 JL JE 1 J I J IN s mod 1 OY Jo i 2xO55 AM1 DE DP 50 52 TSX DM57 xx TSX P ACC 01 Internal view I
24. TSX DM 57 xx 189 PCMCIA installation Visual diagnostics of PCMCIA cards General Depending on their state LEDs of the PCMCIA card indicate the operating mode for communication as well as the card diagnostics Cards State of LEDs TSX SCP 111 112 114 ERR COM Meaning Corrective actions TSX FPP 10 20 Device switched off No dialog Check supply Card O O inoperational Operating normally 1 Serious error Change the card Functional error Check the configuration and the O connection to the communication bus O Functional error Check the configuration Key Off On Flashing 1 Indifferent state Note The ERR LED of the card TSX FPP 20 when flashing indicates that an external error has appeared These errors are e Line error e Station already present on the network e Incorrect station network address coding rotary switch coding 190 TSX DM57 xx PCMCIA installation TSX MBP 100 State of LEDs cards ERR COM Meaning Corrective actions Device switched off No dialog Check supply Card O Q inoperational Operating normally e 2 Serious error Change the card Functional error Card not Configure the card using PL7 Q O configured communication Junior or PL7 Pro cannot start on the network Functional error Check the configuration and the e e connection to the Modbus network The way the COM LED flashes
25. TSX DM 57 xx 267 TSX ETY 110 10 5 Connection via the AUI interface Connection by AUI interface General This interface is used to connect all types of devices which comply with the physical layer defined in the OSI 802 3 standard 10base5 10base2 FOIRL etc through a transceiver Module TSX ETY 110 can provide a remote power supply for the transceiver through the Sub D connector with the following characteristics e Imax 0 5mA e 12 V 6 lt Usupply lt 15 V 15 The module is connected to the main cable via a transceiver and by the following branch cables e TSX ETY CB 005 Length 5 m e TSX ETY CB 010 Length 10 m e TSX ETY CB 020 Length 20 m The maximum length of a branch may be 50 m This length can be achieved by connecting several branch cables end to end Note It is essential to use transceivers TSX ETH ACC2 to connect two modules in point to point 268 TSXDM57xx TSX ETY 110 Connector Sub D 15 pins according to the OSI 802 3 standard pinouts Pin number Designation according to Use ISO 802 3 1 CI S Control In Shield GND 2 CI A Control In A COLL 3 DO A Data Out A TD 4 DI S Data In Shield GND 5 DI A Data in A RD 6 VC Voltage Common GND 7 not used 8 not used 9 CI B Control In B COLL 10 DO B Data Out B TD 11 DO S Data Out Shield GND 12 DI B Date In B RD 13 VP Voltage Plus
26. TSX SCP 111 TSX SCP CD 1030 1100 in TSX SCP CD 1030 1100 in TSX SCP CD 1030 1100 RS 232 point to point mode point to point mode TSX SCP CC 1030 in TSX SCP CC 1030 in multidrop mode via a modem multidrop mode via a modem TSX SCP 112 TSX SCP CX 2030 TSX SCP CX 2030 TSX SCP CX 2030 Current Loop TSX SCP 114 TSX SCP CU 4030 and TSX TSX SCP CM 4030 and TSX TSX SCP CU 4030 and TSX RS 422 RS 485 SCA 50 SCA 50 SCP CM 4030 FIPWAY network TSX FPP 20 FIPWAY card is connected via the reception channel using a card TSX FPCG 10 or TSX FPCG 30 cable Modbus Card The TSX MBP 100 Modbus card is connected via the reception channel using a TSX MBP CE 030 3 m or TSX MBP CE 060 6 m TSX DM 57 xx 185 PCMCIA installation Product references for PCMCIA cards and installation Installation Table showing options for installing PCMCIA cards in processor reception channels and in the TSX SCY 21601 module Product references Processor reception channel TSX SCY 21601 reception channel TSX SCP 111 Yes Yes TSX SCP 112 Yes Yes TSX SCP 114 Yes Yes TSX FPP 10 Yes No TSX FPP 20 Yes Yes TSX MBP 100 Yes No Application Table showing the number of application specific channels or network connections specific used by PCMCIA cards Product references Number of application specific channels Number of connections Card in the processor Card in the TSX
27. 32 LED display panel located on the SLV BUS e LED on front of the module is in Slave display EQ mode SLV with display of the input output status for a selected slave Bus LED off I O The 32 LED display panel located on the e LED off front of the module is in Slave display eu mode SLV with display of the address of the slave selected 94 TSXDM57xx TSX SAY 100 Technical characteristics AS i Bus TSX SAY 100 module Characteristics Value AS i bus maximum cycle time 5ms Maximum number of slaves on the AS i bus 31 Maximum length of AS i bus all branches 100 meters mixed without relay Maximum number of inputs outputs 124 inputs 124 outputs Nominal supply voltage for AS i bus 30 VDC Characteristics Value Programming the TSX SAY 100 module from PL7 Junior or PL7 Pro software Response time with 31 slaves 1 for a PLC cycle time of 10 ms Typically 27 ms 37 ms maximum Calculation of AS i scanning time for n slaves normal operation 156 us x 2 if n lt 31 156 us x n1 if n 31 PLC current consumed on 5V Typically 110 mA 150 mA maximum AS i current consumed on 30 V Typically 50 mA 60 mA maximum Dissipated power 2 5 W max Protection from polarity inversion on AS i bus Yes inputs Degree of protection IP20 Operating temperature 0 to 60 degrees Celsius
28. AS i Products from the Schneider Catalog General Non exhaustive list of AS i products from the Schneider catalog Man machine dialog Actuators Sensors M M AS i AS i Column lit 0 Q0 tto OX Startup Inductive Inductive Button 12 Key 9 motor photo proximity bi keyboard Master Supply electric detector Distributor Distributor m Bus interface active passive Telefast 21 20 40 5 41 AS i bus interface discrete input output 41 2 e40 c For connection by M12 ports 7 7 8 1 0 41 40 E of sensors actuators units of 9 dialog and signaling standards 4 channels for AS i 5 e inductive sensors sensors actuators 2 capacity switches connection equipped with photoelectric barriers M12 sockets For connection by screw or pull out 5 end of run terminals of dialog sensors g e LEDs actuators units of dialog and g e relays signaling standards 8g solenoid valve 2 or 3 wire inductive sensors capacity switches end of run e LEDs relays contactors solenoid valve resistance 116 TSXDM57xx TSX SAY 1000 Introduction to the Main Constituent Elements Cable This transmits data and carries the power It can be made up from e either an unshielded polarized twin wire AS i ribbon cable e standard round shielded or unshielded twin wire cable Illustration Guiding ribbon
29. Description of the TSX SCP CM 4030 cable The TSX SCP 114 PCMCIA card is connected to the Modbus bus using the linking cable TSX SCP CM 4030 This cable is connected to the branching device TSX SCA 50 The cable of the PCMCIA card has bare wires at its ends which the user must connect to the terminal located inside the device Illustration TSX SCP 114 TSX SCP CM 4030 Note The length of the cable used 3 m makes it possible to link a device to a TSX SCA 50 connection device located within a 3 meter radius of the card This length ensures connection inside a standard cabinet Illustration The PCMCIA 20 pin mini connector supports the signals J1 ml _ Green White 1 rw 0 gt White Green p Pup 47012 Orange White J 1 NN e yu ay M lPuwaron gt M White Orange S00 Brown White 212 TSX DM57 xx PCMCIA installation Note Important on a Modbus Jbus bus you must e Polarize the line in general in only one spot usually on the master device with 470 Q resistance Connect Rpull down to EMI D A and Routl up to EMI D B e Adapt the line on the two end devices with a resistance of 150 Q between EMI and EMI EMI is already connected internally by the card Important to connect TSX SCP 114 card to a PLC Series 1000 81000 EMI must be connected to L Connecting Connection with no line ter
30. Green White EE V i MEME EE NN Ia White Orange Lo EMI PAP MTS i ra i Ts 1 Blue White ME CO LNM ae Master or slave Master or slave passive receiving passive receiving active sending active sending TSX DM 57 xx 203 PCMCIA installation Multidrop type link The following examples describe the different wiring possibilities for card TSX SCP 112 with modules JBU0220 0250 Note Important The 24 V supply of each TSX SCP 112 present on the loop must be connected whether passively or actively otherwise the link will not function These supplies must not have any shared potential point between them Do not connect the 24 V supply to the earth Example 1 Active master TSX SCP 112 multidrop TSX SCP 112 B White Blue Hc m 19 White Green M L I 7 par White Orange K ony ALIM Blue White Bs gu ae lave 1 passive Master active H as X En 10 E s gu Slave 2 passive 204 TSXDM57xx PCMCIA installation Example 2 active send receive JBU0220 0250 multidrop Master active sending receiving 1 4 White Blue 9 White Green 18 Green White i 17 Blue White TSX SCP 112 Slave 2 passive TSX DM 57 xx 205 PCMCIA in
31. Module The TSX ETY 4102 PORT 5102 modules can be wired or unwired when switched on without disrupting the operation of the station The modules do not have an internal RAM backup memory function this will be erased when power is switched off The modules reset when switched on A communication break can be expected during these interventions The link The 10 100baseT interface RJ45 connector can be connected or disconnected when power is on A communication break can therefore be expected in the application in progress 282 TSXDM57xx TSX ETY 4102 PORT TSX ETY 5102 11 5 10 100baseT interface 10 100base T Interface General This interface has a standard type RJ45 connector Refer to the ETHERNET reference manual for the connection accessories that comply with environmental circumstances the PLC requires in an industrial setting Pin Assignment Illustration F H 5 4 3 2 m M Reminder of pin assignment Pin Signal 1 TD 2 TD 3 RD 4 not connected 5 not connected 6 RD 7 not connected 8 not connected Note If there is a connection via a shielded cable the connector casing on the module is linked up to the ground connection TSX DM 57 xx 283 TSX ETY 4102 PORT TSX ETY 5102 Speed Line The choice of different speed lines for TSX ETY 4102 PORT 5102 m
32. TSX P ACC 01 device 26 TSX DM57 xx Terminal Port Programming Adjustment terminal General Terminals with their own power supply FTX 417 FTX 517 can be connected to both TER and AUX connectors on Premium processors If a terminal does not have its own power supply it must be connected to the processor TER connector The programming terminal uses UNI TE protocol to program adjust or diagnose the local PLC and all the station devices If the PLC is connected to a network architecture the transparency network enables the programming terminal to reach all the devices in the architecture The product reference for the different connection cables is given below TSX DM 57 xx 27 Terminal Port Examples of connection Premium TSX RKY RS 485 232 TSX FTX CBF 02 Programming adjustment 28 TSX DM57 xx Terminal Port Man machine interface console General The man machine interface device uses UNI TE protocol to communicate with the local PLC and the other stations in the network architecture A man machine console with its own power supply on a Premium PLC must be connected to the AUX port in order to leave the TER port free for a terminal which needs a power supply FTX 117 Adjust for example The product references for connector cables between the terminal port and a CCX 17 man machine interface console are given below Examples of connection Premium TSX RK
33. This Section deals with installing a PCMCIA Modem card in a Premium PLCTSX Section MDM 10 What s in this This section contains the following topics Section Topic Page Selecting the type of processor and slot 297 Wiring Unwiring with power switched on 298 Connecting to the telephone network 299 296 TSX DM57 xx TSX MDM 10 Selecting the type of processor and slot General The TSX MDM 10 card is to be installed onlyin the PCMCIA reception slot of the processor Illustration Reception slot for Premium processor Reception slot for i TSX SCY 21601 Reception slot for Atrium processor Note Reminder the TSX MDM 10 card is compatible with all Premium processors version V23 3 Note Reminder Atrium processors and communication modules TSX SCY 21601 do not accept modem card TSX MDM 10 TSX DM 57 xx 297 TSX MDM 10 Wiring Unwiring with power switched on Precautions Inserting or removing the TSX MDM 10 communication card is forbidden when the reception module processor is switched on 298 TSX DM57 xx TSX MDM 10 Connecting to the telephone network Procedure To connect the modem to the telephone network proceed as follows Step Action Illustration 1 Connect the RJ 11 port to the telephone adapter if necessary Plug in the RJ 11 port or adapter of your telephone line If a device is already connected to this p
34. bus The AS i cycle time depends on the number of slaves connected to the bus In the presence of 31 functioning slaves this time period will be a maximum of 5 ms Reliable operation is ensured by the transmission process used Manchester current and coding modulation The master monitors the line supply voltage and the data sent It detects transmission errors as well as slave failures and sends the information to the PLC Exchanging or connecting a new slave during operation does not disturb communications between the master and the other slaves TSX DM 57 xx 85 TSX SAY 100 4 2 Description of the TSX SAY 100 module At a Glance Aim of this This Section deals with hardware installation and the characteristics of the TSX SAY Section 100 module What s in this This section contains the following topics Section Topic Page Physical presentation 87 Mounting installation 89 Connections 90 Displaying module states 92 Specific Display Panels on the TSX SAY 100 Module 93 Technical characteristics 95 Personnel safety 96 86 TSX DM57 xx TSX SAY 100 Physical presentation General The TSX SAY 100 module comes as a standard format module Illustration 1 2 3 4 m ra fi 5 wom B F 7 Miis i E um B Front panel TSX DM 57 xx 87 TSX SAY 100 Description of TSX SAY 100 module The module is made up of the following elements 1
35. cable Round M Bus Master Built into a Premium Atrium PLC station the TSX SAY 1000 module AS i bus master manages all data exchanges on the AS i bus Illustration TSX SAY 1000 Piemlum Atium station AS i Power AS i dedicated power supply designed to supply the components connected to the Supply AS i bus The distribution of this power supply uses the same medium as that used for data exchange Illustration TSK SUP A02 TSM SUP TSX DM 57 xx 117 TSX SAY 1000 Main Characteristics of the AS i V2 Bus General AS i is a system in which exchange management is ensured by a single master which by scanning the bus calls each slave in succession and awaits a response Communication series frame for slaves with standard AS i address settings e 4 data bits DO to D3 which are the image of inputs or outputs according to the type of interface e 4parametering bits PO to P3 which are used to set the operating modes of the interface Communication series frame for slaves with extended address settings e 4 data bits which are the image of inputs 4 bits DO to D3 or outputs 3 bits DO to D2 depending on the type of interface e parametering bits PO to P2 which are used to set the operating modes of the interface All slave devices connected to the AS i bus are identified by at least one I O Code and one ID code which completes the functional identification of the slave Some slaves have an ID1 code which defi
36. cable leading to the TER connector on the PLC processor 56 TSX DM57 xx TSX P ACC 01 TSX P ACC 01 connector pin configuration General The TSX P ACC 01 device has two parallel connectors The signals are given below RWDND D B D A not connected not connected not connected not connected OV 5V ONOaRWND marked TER and AUX D B D A not connected not connected not connected not connected not connected not connected TSX DM 57 xx 57 TSX P ACC 01 2 3 Example of topologies At a Glance Aim of this This Section introduces examples of how to use the TSX P ACC 01 device Section What s in this This section contains the following topics Section Connectable devices 59 UNI TELWAY master mode 61 UNI TELWAY slave mode 63 Connection between two PLCs 64 58 TSX DM57 xx TSX P ACC 01 Connectable devices General The functionalities of the TER and AUX ports of the TSX P ACC 01 unit are identical to those of the TER and AUX connectors from the Premium Atrium PLC processors e The unit s TER connector is used to connect any device supporting UNI TELWAY protocol in particular non supplied devices RS 485 RS 232 converter lead etc e The unit s AUX connector cannot be used to connect devices with a power supply operator dialog console third party devices etc
37. connecting to a 10 100baseT network and on the front panel there is a RJ45 connector for a pin to pin link via a link cable comprising two independent twisted pairs Utilities and functions supported by the modules Support Utility Protocol Functions TCP IP Messaging UNI TE Client server mode Services Synchronous requests of 256 bytes Asynchronous requests of 1 Kbyte Modbus Data exchange I O Scanner Modbus Access to inputs outputs Network SNMP Agent SNMP MIB II MIB Schneider management Web HTTP Preset non modifiable website on TSX ETY 4102 PORT Website which can be modified and increased by increments within the limit of 7 5Mb on TSX ETY 5102 Management BOOTP e Client and address server of IP DHCP addresses Global Data UDP Exchange of data between stations 278 TSXDM57xx TSX ETY 4102 PORT TSX ETY 5102 11 4 Installation of TSX ETY 4102 PORT 5102 Modules At a Glance Aim of this This Section deals with the installation of TSX ETY 4102 PORT and TSX ETY 5102 Section modules in a PLC What s in this This section contains the following topics Section Topic Page At a Glance 280 Selecting the Type of Processor 281 Wiring Unwiring with Power Switched on 282 TSX DM 57 xx 279 TSX ETY 4102 PORT TSX ETY 5102 At a Glance General TSX ETY 4102 PORT 5102 communication modules are mount
38. connector of a TSX SCY CM 6530 or TSX SCP CM 4530 connection cable whether the channel is master or slave in 4 wire mode the male connector of a TSX SCP CM 4530 connection cable if the channel is master TSX SCA 10 line terminator if the device is located at the beginning or end of the line oramale analyzer connection cable connector 1 micro switch allowing configuration in 2 or 4 wire operation SUB D 15 pin female JS connector able to receive in 2 wire mode the male connector of a TSX SCY CM 6530 or TSX SCP CM 4530 connection cable whether the channel is master or slave in 4 wire mode the male connector of a TSX SCP CM 4530 connection cable if the channel is slave TSX SCA 10 line terminator if the device is located at the beginning or end of the line oramale analyzer connection cable connector 3 micro switches allowing polarization mode to be configured 10 Terminal to connect green yellow ground wire 11 Connection terminals for the main connection cables assuring continuing operation of the bus 12 Device Connection Base 13 Screw holes 4 diameter to fix the device to a board or panel 60mm apart 14 Main 2 or 3 pair cable guaranteeing continuing operation of the bus max 10 diameter for connection to JA 15 5VDC power supply cable for external polarization if required for connection to JC 16 Main 2 or 3 pair cable
39. controllers Devices which conform to standard profiles The FIPIO field bus can be used in a single architecture mono station or in a more complex architecture multi station where several FIPIO segments can be brought together by a local network at a higher level such as FIPWAY or Ethernet TCP_IP for example Structure Nature Open field bus conforming to World FIP standards Topology Links devices through chaining or branching Access method Managed by a bus arbiter Communication By exchange of variables which can be accessed by the user in the form of PL7 objects and X WAY datagrams Privileged exchanges Cyclical exchange of status variables and remote input output commands Transmission Binary flow 1Mb s Medium Shielded twisted pair 150 Ohms of characteristic impedance Configuration Number of connection points 128 logic connection points for whole architecture Number of segments 15 maximum in cascade format using electrical or optical relays 14 maximum in cascade format PLC One PLC address connection point 0 68 TSX DM57 xx Integrated FIPIO Configuration Programming terminal One programming terminal must be connected to connection point 63 Length The length of a segment depends on its type of branches 1000 meters maximum without relay e 15000 meters maximum between the dev
40. distributor far abhon cable Active distributor for round cable TSX DM 57 xx 79 TSX SAY 100 Passive distributors SB2 Telefast discrete inputs outputs bus interface AS i actuators IP67 sealed interfaces for connecting sensors actuators using M12 connectors These distributors do not have any electronics and can therefore be used to connect the communicating sensors actuators Illustration a Passive distributor for ribbon cable Passive distributor for round cable IP20 sealed interface with built in ASi function It enables connection to all types of traditional non communicating sensors actuators via screw terminal blocks Illustration The direct motor starters and toggle switches in sealed boxes IP54 and IP65 ensure electrical motors are controlled and protected up to 4KW at 400 VAC Illustration 80 TSXDM57xx TSX SAY 100 AS i sensors e Photo electric detectors They ensure that all kinds of objects opaque reflective etc are detected with 5 basic systems barrier reflex polarized reflex proximity and proximity with background blanked out They offer an IP67 protection level e Inductive proximity detectors They detect all metal objects and provide information for the check functions on whether an object is present or not They offer an IP67 protection level Illustration Man machine e Button boxes interface These are made up of dialog tools
41. e 2 flashes module has no MAC address e flashes ETHERNET cable not connected on the module or Hub side e 4flashes the module IP address is duplicated by another IP address on the network Conflicting remote device flashing in the same way e 5 flashes module configured as a BOOTP client and is waiting for a BOOTP server response P Permanently on F flashing O Off ns not significant TSX DM 57 xx 285 TSX ETY 4102 PORT TSX ETY 5102 RUN ERR STS COL TX RX Meaning P ETHERNET communication sending P ETHERNET communication receiving P ETHERNET communication sending receiving P Module has detected collision P Permanently on F flashing O Off ns not significant 286 TSX DM57 xx TSX ETY 4102 PORT TSX ETY 5102 11 7 Electrical Characteristics Electrical Characteristics General TSX ETY 4102 PORT 5102 modules can be inserted in any rack slot of a Premium Atrium station except in the X Bus offset rack Table of consumption Voltage Power consumption Power dissipation 5 volts Typical Maximum Typical Maximum TSX ETY 4102 PORT 5102 360 mA 400 mA 1 8W 2 1 W TSX DM 57 xx 287 TSX ETY 4102 PORT TSX ETY 5102 11 8 Standards Norms and Standards Compliance with The TSX ETY 4102 PORT and TSX ETY 5102 module
42. ee eee 307 12 About the Book At a Glance Document Scope This manual describes how to install network and bus interfaces on PLCs from the User Comments Premium and Atrium range It is made up of 7 sections Communication on the processor s terminal port FIPIO communication master integrated into processors AS i bus interface TSX SAY 100module AS i bus interface TSX SAY 1000module Communication TSX SCY 21601 module and PCMCIA cards Communication TSX ETY 110 410 PORT 510 modules Communication TSX MDM 10 PCMCIA Modem card NOohOD We welcome your comments about this document You can reach us by e mail at TECHCOMM modicon com TSX DM 57 xx 13 About the Book TSX DM57 xx Terminal Port Communication At a Glance Aim of this Part This part introduces the communication function via the Terminal Port for Premium and Atrium processors What s in this This part contains the following chapters 2 pales Chapter Chapter Name Page 1 Terminal Port 17 2 TSX 01 device 47 TSX DM 57 xx 15 Terminal Port TSX DM57 xx Terminal Port At a Glance Aim of this This Chapter introduces the functions of the Terminal Port for Premium and Atrium Chapter processors What s in this This chapter contains the following sections 2 Chapter Section Topic Page 11 Introduction to the
43. error reported acknowledgement and possible repetition Monitoring Table indicating bus state device states and No flow control error counters accessible on slaves Note Using a TSX P ACC 01 See TSX P ACC 01 device p 47 connection device means the RS 485 link can be used in isolated mode Note We strongly recommend that after use you do not leave a TSX PCU 103 or TSX PCX 1031 cable connected to the Uni telway bus at one end and unconnected at the other 44 TSXDM57xx Terminal Port Terminal port connector pin configuration General The terminal port connectors marked TER and AUX are 8 pin mini DIN which can be locked The signals are given below TER AUX 1 D B 1 D B 2 D A 2 D A 3 not connected 3 not connected 4 DE 4 DE 5 DTP 1 master 5 DTP 1 master 6 not connected 6 not connected 7 volt 7 O volt 8 5 volts 8 not connected Note The operation of the terminal port depends on two parameters e Signal status DTP 0 or 1 fixed by cabling accessory TSX P ACC 01 cable e Software configuration of the terminal port defined in PL7 The table below defines the functioning mode of the terminal port according to these two parameters PL7 configuration Signal DTP 0 Signal DTP z 1 Master UNI Terminal port in UNI TELWAY Terminal port in UNI TELWAY TELWAY slave mode default master mode Slave UNI Terminal port in UNI TELWAY Terminal port in UNI TELWAY TELWAY
44. from one of the two slaves TSX DM 57 xx 109 TSX SAY 100 110 TSX DM57 xx AS i V2 bus interface TSX SAY 1000 module IV At a Glance Aim of this Part What s in this Part This part deals with the AS i V2 TSX SAY 1000 bus interface module This part contains the following chapters Chapter Chapter Name Page 5 AS i V2 Bus Interface Module TSX SAY 1000 113 TSX DM 57 xx 111 TSX SAY 1000 112 TSX DM57 xx AS i V2 Bus Interface Module TSX SAY 1000 At a Glance Aim of this Chapter What s in this Chapter This chapter deals with hardware installation of the TSX SAY 1000 interface module AS i V2 bus master on a Premium Atrium PLC This chapter contains the following sections Section Topic Page 5 1 Introduction to the AS i Bus 114 5 2 Description of the TSX SAY 1000 Module 121 5 3 Input Output Object Addressing 131 5 4 AS i Bus Diagnostics 133 5 5 Operating Modes of the TSX SAY 1000 Module 135 5 6 Precautions of Use 137 5 7 AS i V2 Certification 140 TSX DM 57 xx 113 TSX SAY 1000 5 1 Introduction to the AS i Bus At a Glance Aim of this This section introduces the main characteristics of the AS i bus Section What s in this This section contains the following topics ion Section Topic Page Introduction to the AS i Bus 115 Overvie
45. in the extension rack the module switches to security mode and stops communication on the AS i bus In the event of a serious fault on the TSX SAY 1000 module faulty component etc the module stops communicating with the X Bus and with the AS i Bus The same type of behavior occurs when a module is removed with the power on TSX DM 57 xx 135 TSX SAY 1000 Removing a Module with Power Switched On Inserting a module with power switched on AS i Supply Fault Break in the AS i Medium Should a module be removed with the power switched on communication with the X Bus stops and the processor indicates a module fault Communication with the AS i bus is also interrupted without notice In this case the slaves with a watchdog set their outputs in the desired state and the others remain in position and cannot be set to 0 since the module cannot guarantee communication After voltage is applied to the TSX SAY 1000 module it expects to receive a configuration via PL7 If this does not occur it remains in stop mode When there is an AS i power supply fault communication stops and the slaves behave differently e slaves with a watchdog positioning their outputs in the defined state except if the slave takes its power from the AS i e all slave commands switch to 0 due to lack of power From a language point of view all slaves seem faulty and the absence of AS i power supply is indicated in the Channel
46. in the text below correspond with those found in the description of the device Step Action 1 Unscrew screw 1 with a PZ01 screwdriver open cover 2 2 Fix device connection base to its support either a DIN AM1 DP200 or AM1 DE 200 profile ora board or panel and secure with 2 M4 screws min length 20mm 3 Prepare main cables 14 and 16 according to the connection type selected as indicated on the following pages Position the ground clamps 4 onto the cables Position the ground link 5 if necessary according to the type of connection selected as indicated on the following pages 6 Connect the main cables and the power supply cable if necessary to terminal 11 according to the type of connection selected as indicated on the following pages The cable wires should have DZ5 CE005 cable ends for the main cables and DZ5 CE007 cable ends for the power supply cable Use a 2 5mm wide flat tipped screwdriver Torque on terminal screw lt 0 25 N m 7 Screw on the ground clamps and link with the screws 3 using a cross tipped 201 screwdriver 8 Connect the green yellow ground wire 17 to connection terminal 10 9 Secure the cables with nylon clips Attach the green yellow wire to the power supply cable if it is present 10 Set the micro switches 7 et 9 to the desired configuration see configurations on following pages 11 Break the scored tabs on the cover 2 to make way for
47. indicates the type of problem see below O Off On Flashing 1 The way the COM LED flashes indicates the operating state of the network see below 2 Indifferent state Meaning of COM LED flashing State of COM LED Meaning 6 flashes second Node is functioning normally It receives and transmits the network token All the nodes on a network which are functioning flash in this way 1 flash second The node is off line just after power up or after leaving the 4 flashes sec mode In this state the node monitors the network and establishes a table of active nodes After remaining in this state for 5 seconds the node attempts to switch to a normal operating state indicated by 6 flashes per second 2 flashes followed by a2 The node detects the token transmitted among the other second pause nodes but never receives the token Check if there is an open circuit or a faulty terminator on the network TSX DM 57 xx 191 PCMCIA installation State of COM LED Meaning 3 flashes followed by a 1 7 second pause The node does not detect any token transmitted among the other nodes It regularly searches for the token but cannot find another node to pass the token to it Check if there is an open circuit or a faulty terminator on the network 4 flashes followed by a 1 4 Second pause The node has detected a valid node message using a network address identic
48. line Configurations are attained by plugging each SUB D 15 pin 2 wire connector end jacks Ata supplied into the sockets enabling line adaptation Two types of configuration are Glance possible depending upon the type of stations present on the bus e Configuration 1 e Allstations present on the bus are Modbus stations if this is the case the line end jacks should be configured as shown below resistance type adaptation This diagram shows configuration 1 Modbus stations on the bus Pair S S Cabling view Resistance type adaptation CR e Configuration 2 e Stations present on the bus are Modbus and Uni Telway stations if this is the case the line end jacks should be configured as shown below resistance type and series capacity adaptation This diagram shows configuration 2 Modbus and Uni Telway stations on the bus Pair M M Pair M M Cabling view 4 Resistance and series capacity type adaptation Pair S S Mounting Installation procedure Status Action 1 Plug the wires supplied into the SUB D 15 pin connectors in accordance with the desired configuration 2 Put the connector into place in one of the half covers the connector can be either way up Attach the latch screw Put the sleeve into place Cover it all with the other half cover taking care not to damage the wires Screw in or clip on the two half covers depending upon the type included
49. module LED state LEDs On Flashing Off e RUN Module operating Module self testing 1 Faulty module or green normally module switched off ERR red Serious internal fault Module self testing 1 No internal error module broken down Fault system OK but e application fault or e AS i bus error COM Module self testing 1 No communication on green Communication on AS i bus AS i bus red Input output error Module self testing 1 Module operating normally 1 the 4 LEDs flash simultaneously during self testing mode when the module is switched on 92 TSX DM57 xx TSX SAY 100 Specific Display Panels on the TSX SAY 100 Module General 3 LEDs AS i Bus and I O display information specific to the TSX SAY 100 module View of the 3 LEDs AS i D 4 AS i LED SLV BUS Bus LED SLY a OLED AS i LED red LED state Meaning LED on Module operating normally Flashing LED Supply fault on the AS i bus LED off Automatic addressing initialized TSX DM 57 xx 93 TSX SAY 100 Busandl OLEDs These two LEDs display the view mode selected e Bus display mode or e Slave display mode Display module LED state Meaning SLV BUS SLV amp vO Bus LED on I O LED off The 32 LED display panel located at the front of the module is in BUS display mode and displays all the slaves present on the bus Bus LED off I O The
50. of TSX SCY 11601 21601 modules 175 TSX DM 57 xx 161 TSX SCY 11601 21601 At a Glance TSX SCY 11601 Cabling accessories designed to connect the TSX SCY 11601 module s RS 485 module General base link allow the following connection e Connection to the Jous Modbus network via a TSX SCA 50 unit through the TSX SCY CM 6030 cable or a TSX SCA 64 unit through the TSX SCY CM 6530 cable Illustration TSX SCY CM 6030 Cable TSX SCY 11601 Bus TSX SCA 64 162 TSXDM57xx TSX SCY 11601 21601 TSX SCY 21601 module General Cabling accessories designed to connect the TSX SCY 21601 module s RS 485 base link allow the following connections e Connection to the UNI TELWAY network via a TSX SCA 50 unit through the TSX SCY CU6030 cable or a TSX SCA 62 unit through the TSX SCY CU 6530cable e Connection to the Jous Modbus network via a TSX SCA 50 or TSX SCA 64 unit through the TSX SCY CM 6530 cable e Connection to standard RS 485 devices using a connector adapted to the link via the TSX SCY CU 6030 or TSX SCY CM 6030cable Illustration TSX SCY 21601 TSX SCY CU6030 cable for UNI TELWAY TSX SCY CM 6030 Cable for Jous Modbus RS 485 Built in Channel TSX SCY CU 6530 Cable for UNI TELWAY TSK SCAR TSX DM 57 xx TSX SCY 11601 21601 Connection of TSX SCY 21601 to Uni Telway field bus General Description of leads The module s built in communicat
51. of the cable e connecting the shield to the local ground at one end and to the local ground via a surge suppressor at the other end e connecting the shielding to the local ground at one end and isolating it from the ground at the other end Opposite each main cable path a copper pad grounds the cable shields e The path shown 20 locally grounds the cable shielding e The path shown 18 locally grounds the cable shielding via a surge suppressor This diagram shows the principle for locally grounding the device as a whole TSX SCA 64 Certain precautions must be taken in order to ensure correct placement of the bus cables e following the stripping template e using the following cable ends e DZ5 CE005 for the main cables e DZ5 CEO007 for the power supply cable This diagram shows the local grounding principle for the device as a whole 54 mm 8 mm Shielding 240 TSXDM57xx TSX SCA 64 Connecting the shield to the local ground and to the two ends of the cable recommended cable type Principle Illustration The two grounding tracks should be linked via the ground link 5 shown End devices differ in that they only have one cable Where this is the case the ground link 5 shown is not required as long as the cable is positioned in slot 20 shown in the diagram This diagram shows the principle for locally grounding the cable 18 20 Connecting several dev
52. outputs via the language objects whose syntax is as follows lorQ xy 0 n i Symbol Type of object Module channel address No of slave Rank I input of the TSX SAY 100 0 to 31 of bit Q output x rack number 0to3 y position number O channel 0 of the module Particular example of rack 0 96IV2 0M 3 indicates input of slave 1 channel 0 of the TSX SAY 100 module positioned in rack slot 0 Q 2 0 31 0 indicates output 0 of slave 31 channel 0 of the TSX SAY 100 module positioned in slot 2 of rack 0 Illustration Addresses slaves 2b amp 25 Slave 0 1 0 1 Addresses Q 2 0 5 0 l 2 0 31 0 mM 1 2 0 1 3 Q 2 0 3 3 1 2 0 31 1 Q 2 0 31 1 inputs outputs E Q 2 0 3 0 of slaves Note The physical address of an AS i slave is programmed by the portable console XZM C11 TSX DM 57 xx 97 TSX SAY 100 4 4 AS i Bus diagnostics At a Glance Aim of this This Section deals with the diagnostics mode carried out by the TSX SAY 100 Section module What s in this This section contains the following topics ion Section Topic Page Introduction to AS i Bus diagnostics 99 Moving between the different display modes 101 Display of slaves on the AS i bus 102 Viewing the state of input output bits for each slave 103 98 TSX DM57 xx TSX SAY 100 In
53. slave device which supports UNI TE protocol Addresses 4 and 5 are reserved for a man machine interface console it one is used addresses are forced by using a XBT Z 968 cable This functioning mode is immediately operational Within the limits of the default configuration no installation phase is required to connect a device to this type of link TSX DM 57 xx 33 Terminal Port Slave UNI TELWAY General The UNI TELWAY slave protocol of the terminal port is used to build a slave Premium or Atrium PLC into a UNI TELWAY bus managed by a Premium or Atrium PLC PCMCIA communication card or terminal port For this connection to be possible it is essential to use a TSX P ACC 01 connection device Examples of connection Premium master Communication card PCMCIA TSX SCP 114 TSX SCP CU 4030 cable UNI TELWAY bus x 72 TSX ACC 01 SCA 50 SCA 50 TSX 17 20 Slave A slave PLC manages up to three consecutive link addresses e 0 system address e Adi client application address e Ad listen application address 34 TSXDM57xx Terminal Port Inter PLC UNI TELWAY General The terminal port on Premium processors allows two PLCs to be connected one the master and the other the slave For this connection to be possible it is essential to use a TSX P ACC 01 See TSX P ACC 01 device p 47 connection device The different options for connecting this device are given later Examp
54. terminal port 18 1 2 Connections 25 1 3 Appendices 43 TSX DM 57 xx 17 Terminal Port 1 1 Introduction to the terminal port At a Glance Aim of this This Section introduces the communication function from the Terminal port of a PLC Section What s in this This section contains the following topics ion Section Topic Page Introduction to the terminal port 19 Communication with a programming adjustment terminal 21 Communicating with a man machine interface console 22 UNI TELWAY master slave communication 23 Character string communication 24 18 TSX DM57 xx Terminal Port Introduction to the terminal port At a Glance Premium PLCs As the terminal port uses master UNI TELWAY slave UNI TELWAY and character string communication methods the following documentation must be referred to for installing the hardware and software for these different methods of communication e TSX DG UTW E UNI TELWAY Bus communication user guide e TSX DR NET E X WAY communication reference manual e TLX DS COM PL7 xx E Micro Premium PLC communication software installation manual The terminal port on Premium processors is a non insulated RS 485 link made up of two 8 pin mini DIN connectors These two connectors function identically and are found on the processor They are marked with TER and AUX and are used to physically connect two pieces of equipment together at the same tim
55. the TSX SCA 64 device Section What s in this This section contains the following topics Section 4 wire Configuration with 2 pair Polarization via External Power Supply 245 4 wire Configuration with Polarization of One Pair by the Master Station and 247 the Other by a Slave Station 2 wire Configuration with M M Pair Polarization by the Master Station or a 250 Slave Station 244 TSX DM57 xx TSX SCA 64 4 wire Configuration with 2 pair Polarization via External Power Supply Introduction Main cables 14 and 16 are 3 pair cables e one M M pair e one S S pair e one VL OVL pair Power supply cable 15 is linked to an external 5VDC power supply Green yellow wire 17 is connected to the module s ground terminal Note each pair is only polarized once on the whole bus Illustration This diagram shows a configuration with shielding connection at one end only TSX DM 57 xx 245 TSX SCA 64 Positioning of Micro switches This table shows micro switch positions Micro switches Position on device receiving power supply Other devices w1 4F 4F we OFF OFF ws OFF OFF w4 ON ON OFF 246 TSX DM57 xx TSX SCA 64 4 wire Configuration with Polarization of One Pair by the Master Station and the Other by a Slave Station Introduction Main cables 14 and 16 are 3 pair cables
56. two end stations of the network 4 For of distributed polarization of the network link the L 5 V wire to the L 0 V wire via two polarization resistors Pr 4 7 KQ Do this for each station This polarization will keep the network stable while not in use 166 TSX DM57 xx TSX SCY 11601 21601 Integral Characteristics Integral characteristics are e Up to 32 stations e Maximum range about 1300 m e Bus Topology e lt 15 Branching e 2 wire half duplex e Adapting the line end on end units e Adapting the Pr 4 7 KQ distributed line TSX DM 57 xx 167 TSX SCY 11601 21601 Example of Uni Telway architecture Example TEL Tax SOA S04 50 168 TSX DM57 xx TSX SCY 11601 21601 Connection of TSX SCY 11601 21601 modules to the Jbus Modbus field bus General The built in channel is linked to the bus via the TSX SCA 50 device through the TSX SCY CM 6030 connection cable Illustration of TSX SCY 21601 25 L Jbus Modbus lead TSX SCY 6030 TEX SCA 50 Lead description TSX SCY CM 6030 lead description ev PO _ Green White syv BERE gt White Green 4mo EMI ___Orange White__DYA ST Ir EM p mL White Orange D B b I TT White Blue mo T Nc Blue White TSX DM 57 xx 169 TSX SCY 11601 21601 Reminder on single line polarization in RS 485 General
57. voltage 30 VDC TSX SAY 1000 Technical Characteristics Module Characteristic Value Programming the TSX SAY 1000 module from PL7 Junior PL7 Pro V4 2 or P Unit software Response time with 31 slaves 1 for a PLC cycle time of 10 ms Typically 27 ms 37 ms maximum PLC current consumed on 5V Typically 100 mA 150 mA maximum Current consumed on 30 V AS i AS i Typically 50 mA 60 mA maximum Power dissipation 2 5 W max Protection against polarity inversion on bus inputs Yes Degree of protection IP20 Isolated voltage 500 VDC Operating temperature 0 to 60 degrees Celsius AS i master profile M2e Standards and service conditions Conforms to those of Premium PLCs see Volume 1 application and applied to an AS i output 1 Logical response time time between an AS i input activated on the bus processed in the PLC TSX DM 57 xx 129 TSX SAY 1000 Personnel Safety General To ensure personnel safety it is essential e To earth the ground terminal of the PLC e To use an AS i VLSV very low safety voltage supply nominal voltage 30 VDC e For PLCs which are connected to an alternating current network a differentiel circuit breaker must be placed upstream of this network and this will cut off the PLC power supply source if ground leakage if detected e For PLCs which are connected to a direct current supply source you must ensure that the s
58. which are perfectly adapted to exchanging products information between the operator and machine e Keyboards Man machine dialog tools these have 12 touch sensitive keys The information delivered is coded in BCD on 4 bits They offer an IP65 protection level Illustration Sj FL 9 a a e Signaling e Illuminated columns elements Optical or sound signaling elements TSX DM 57 xx 81 TSX SAY 100 Bus master Built into a Premium Altrium PLC station the TSX SAY 100 module AS i bus master manages all data exchanges on the AS i bus Illustration TSK SAY 100 Premium Atrium station AS i power AS i dedicated power supply designed to supply the components connected to the supply AS i bus The distribution of this power supply uses the same medium as that used for data exchange Illustration TSK SUP TX SUP A05 Connecting connectors are used to make connections to the AS i bus These are branching designed for linking to AS i ribbon cables or to ribbon round cable branches accessories Illustration T for Branch ribbon cable ribbon round cable 82 TSXDM57xx TSX SAY 100 Example of AS i bus topology General Illustration Premium gt j TEX SAY 100 AS i master AS i Bus e f D gt l Supply Sensors actuators Interfaces with AS i communicating traditional sensors actuators TSX DM 57 xx 83 TSX SAY 100
59. with the general features on TSX SCY11601 21601 modules Chapter and PCMCIA communication cards What s in this This chapter contains the following topics h r Chapte Topic Page General communication architecture 146 Operating standards 147 TSX DM 57 xx 145 At a Glance General communication architecture General Illustration 146 TSX DM57 xx At a Glance Operating standards General TSX SCY 11601 21601 modules and PCMCIA communication cards comply with the following international norms and standards US Standards UL508 IEC 1131 2 CANADA Standards CSA C22 2 1 42 Compliance with regulation FCC B EC labeling PCMCIA mechanical standard type III E e PCMCIA 2 01 The built in link of the TSX SCY 11601 module complies with communication standards e Modbus Jbus e XWAY The built in link of the TSX SCY 21601 module complies with communication standards e UNI TELWAY e Modbus Jbus e XWAY The TSX FPP 20 PCMCIA FIPWAY card and TSX FFP 10 FIPIO agent comply with communication standards e FIP protocol link network management e PCMCIA e XWAY TSX SCP 111 112 and 114 PCMCIA cards comply with communication standards e UNI TELWAY Modbus Jbus protocols e PCMCIA e XWAY TSX DM 57 xx 147 At a Glance 148 TSX DM57 xx Installing TSX SCY 11601 21601 modules At a Glance Subject of this This chapter deals with the hardw
60. 00 module and the AS i supply All slaves disappear and no indication of supply fault 3 There is a break in the medium after the TSX SAY 100 module the AS i supply and some slaves Slaves located after the break disappear and no indication of supply fault 106 TSXDM57xx TSX SAY 100 4 6 Precautions of use At a Glance Aim of this This Section deals with the precautions to be taken when installing an AS i bus Section What s in this This section contains the following topics Section 24 V auxiliary supply 108 Multiple addressing 109 TSX DM 57 xx 107 TSX SAY 100 24 V auxiliary supply Recommen When slaves use a 24 V auxiliary supply the disappearance of this supply is not dations managed by the TSX SAY 100 module Information on the disappearance of this supply can be accessed by using a 24 V input 108 TSX DM57 xx TSX SAY 100 Multiple addressing Recommen When one or more slaves are connected make sure that you do not assign an dations address which is already being used by a slave on the bus If slave address is doubled then two scenarios may occur 1 The two slaves with identical addresses have the same profile and manage identical I Os the AS i master bus does not detect any error 2 The two slaves with identical addresses manage different I Os the AS i master bus can detect transmission errors when accessing the I O
61. 01 modules is only compatible with a two wire RS 485 link Note The TSX SCY 11601 21601 communication modules are only compatible with SV software version gt 3 0 Premium Atrium processors as indicated on the side label of the processor module 150 TSX DM57 xx TSX SCY 11601 21601 7 2 Description Description TSX SCY 11601 The TSX SCY 11601 module is a standard format module which can be inserted into module General one of the slots on a Premium Atrium PLC station rack Note The X bus remote is not authorized for this module The TSX SCY 11601 module is made up of the following components 1 Three indicator LEDs on the front of the Illustration module e RUN and ERR show the module s status e displays the status of the built in serial link channel channel 0 communication 2 Built in channel Channel 0 equipped with a 25 pin SUB D female connector half duplex mode channel 0 RS 485 base link e Jbus Modbus TSX DM 57 xx 151 TSX SCY 11601 21601 TSX SCY 21601 module General The TSX SCY 21601 module is a standard format module which can be inserted into one of the slots on a Premium Atrium PLC station rack Note The X bus remote is not authorized for this module The TSX SCY 21601 module is made up of the following components 1 Three indicator LEDs on the front of the module e RUN and ERR show t
62. 030 Cable RS 485 device 174 TSXDM57xx TSX SCY 11601 21601 Consumption of TSX SCY 11601 21601 modules Values This table shows the consumption of TSX SCY 11601 and TSX SCY 21601 modules without a PCMCIA card for 21601 or connection to the built in channel Voltage Typical Current Maximum Current Power dissipation 5 Volts 350 mA 420 mA 2 1 W max TSX DM 57 xx 175 TSX SCY 11601 21601 176 TSX DM57 xx Installing PCMCIA cards At a Glance Aim of this This Chapter deals with the hardware installation of PCMCIA communication cards Chapter onto Premium Atrium PLCs What s in this This chapter contains the following sections Chapter Section Topic Page 8 1 At a Glance 178 8 2 Description 181 8 3 Connecting the PCMCIA card reception channel 183 8 4 Connection of TSX SCP 111 card 193 8 5 Connection of the TSX SCP 112 card 196 8 6 Connection of the TSX SCP 114 card 208 8 7 Connection of the TSX FPP 20 card 216 8 8 Connection of the TSX FPP 10 card 217 8 9 Connection of the TSX MBP 100 card 218 8 10 Summary of connection devices 225 8 11 Precautions when connecting PCMCIA cards 227 8 12 Consumption of PCMCIA cards 228 TSX DM 57 xx 177 PCMCIA installation 8 1 At a Glance At a Glance General Premium Atrium PLC stations connect to communication networks buses and links thr
63. 100 Moving between the different display modes Illustration This illustration shows how to move between the different display modes Display of image of the AS i bus default display SLY BUS On SLV vo Off Presence slaves 11031 gt 58 gt Hold down on TL Number of slave F TT Status bits l fa input gt 1h Hold down i on TL E La _ Display of Status bits Hold Midi address of output EE selected slave Display of bits MU IL Wi of I O of the slave Change direction 5 Change slave selected Short press on TL Short press on siviBus off sLv Bus Off SLY SLY vor jj On Off TSX DM 57 xx 101 TSX SAY 100 Display of slaves on the AS i bus General This mode is displayed by default when the module is switched on and is used to display e The expected and detected slaves LED permanently on e The unexpected and undetected slaves LEDs off e The expected and undetected slaves LEDs flashing Illustration Q Display N panels LEDs showing the mode displayed The image of the AS i network is displayed on the entire display panel Each LED represents an AS i bus slave address You can move between the different modes by a combination of actions on the push buttons TJ and see Moving between the different display modes p 101 Two LEDs Bus and I O indicate the current display mode In th
64. 114 Introduction to the AS i lt 115 Overview of AS i Products from the Schneider 116 Introduction to the Main Constituent 117 Main Characteristics of the AS i V2 118 Description of the TSX SAY 1000 Module 121 Aisa Glarnee Suc eurer mesa ce RED Rn ned NE BN NE 121 Physical 1 122 Mounting Installation see RI 123 CONMEGCHONS s Ld nsi beat ehh aliti ee ead 124 Displaying Module 127 Specific Display Panels on the TSX SAY 1000 Module 128 Technical Characteristics of the AS i V2 129 Personnel Safety s ea ek ea deat hae hacen 130 Input Output Object Addressing 131 Addressing Input Output Objects 131 AS i Bus 133 Introduction to AS i Bus 133 Operating Modes of the TSX SAY 1000 135 Operating Modes of the TSX SAY 1000 135 5 6 5 7 Part V Chapter 6 Chapter 7 7 1 7 2 7 3 7 4
65. 12V 14 VS Voltage Shield GND 15 not used Sub D PG Protective Ground Protective ground connector body Topology Illustration Sender Receiver TSX ACC2 MM a L u E TSX ETY CBXXX Pn el Station i Station j TSX DM 57 xx 269 TSX ETY 110 Locking The Sub D connector is equipped with a sliding lock system The connector is locked by sliding the tab to the bottom To ensure the module works properly in a disturbed environment it is essential to carry out the locking procedure Illustration Locking tab 270 TSX DM57 xx TSX ETY 110 10 6 10baseT Interface 10baseT interface General Pinouts This interface has a standard type RJ45 connector These connection cables are widely used in business In an industrial environment you must use a cable with the following characteristics e Shielded twisted double pair e Impedance 100 15 from 1 to 16 MHz e Maximum attenuation 11 5 dB 100 meters e Maximum length 100 meters The 10baseT connection is a point to point connection to form a star shaped network The stations are connected to concentrators or switches Illustration _5 4 2 m __ _ Reminder of pinouts Pin Signal 1 TD TD RD not connected not connected RD not connected o
66. 21601 p 174 TSX SCY 21601 module integrated link TSX DM 57 xx 215 PCMCIA installation 8 7 Connection of the TSX FPP 20 card Connecting the TSX FPP 20 card General The TSX FPP 20 PCMCIA card is connected to the Fipway network using a connector such as TSX FP ACC4 or TSX FP ACC 12 To connect the PCMCIA card to the ACC4 ACC12 connector the user has the choice of e Either a 1 m cable product reference TSX FP CG 010 e cable product reference TSX FP CG 030 The elements required for connecting a Premium Atrium PLC to the Fipway network are TSX FP ACC 4 SX FPP 20 Receptor TSE FROG 10 30 Processor or TSX SCY 21601 Note Important TSX FP CG 010 030 cables connect and disconnect from the PCMCIA card only when power is switched off 216 TSX DM57 xx PCMCIA installation 8 8 Connection of the TSX FPP 10 card Connecting the TSX FPP 10 card General The TSX FPP 10 PCMCIA card is connected to the FIPWAY bus using a connector such as TSX FP ACC 4 or TSX FP ACC 12 To connect the PCMCIA card to the ACC4 ACC12 connector the user has the choice of e Either a 1 m cable product reference TSX FP CG 010 e Ora3m cable product reference TSX FP CG 030 Elements required for connecting a Premium Atrium PLC to the remote inputs outputs FIPIO bus FIPO i co i Receptor FP ACCA modis Processor TSX FPP 10 No
67. 25 pin The TSX PCX 1031 cable ensures RS 485 RS 232 conversion and provides peripheral slave information for the printer It does not function on the AUX port and the connected device must manage the RTS signal To use the TSX PCX 1031 cord one of the following TER port configurations must be used 7 data bits 1 or 2 stop bits 1 parity bit 7 data bits 2 stop bits 8 data bits 1 stop bit or 1 parity bit 8 data bits 2 stop bits The TSX PCX 1031 and TSX PCX 1130 cables should only be connected to the PLC s TER port in order to supply power to the RS 485 RS 232 conversion desktop To avoid signal conflicts no devices should be attached to the PLC s AUX port 40 TSX DM57 xx Terminal Port Summary table of terminal port connections General The table below can be used to define the cable linking terminal port connectors of a Premium Atrium PLC to peripheral devices Connection cable TER AUX Example of connected devices Port Port TSX CB 1020 X TSX P ACC 01 TSX CB 1050 T FTX CBF 020 X X FTX 517 FTX 417 TSX PCX 1031 X FT 2100 RS 232 programming and adjustment terminals TSX PCX 1031 X Graphics terminals and printers managing RTS signal 2938 X X CCX 17 XBT TSX P ACC 01 X Connection to UNI TELWAY TSX PCX 1031 X Devices not managing RTS signal DTE lt gt DTE type RS 232 programming terminals printers TSX PCX 1130 X Devices not managin
68. 43 Terminal Port Characteristics of the terminal port General The following table describes the characteristics of the terminal port UNI TELWAY mode master or slave Character Mode Structure Physical interface non isolated RS 485 non isolated RS 485 Transmission Protocol Master slave multidrop No protocol Binary rate 19 200 bits s by default modifiable from 1 200 to 19 200 bits s 1 start bit 8 data bits even odd or no parity 1 stop bit 9 600 bits s by default modifiable from 1 200 to 19 200 bits s 7 or 8 data bits even odd or no parity with or without echo Configuration Number of devices Maximum eight eight addresses managed by the master In slave mode addresses 4 5 6 are selected by default In master mode the reserved addresses are e 1 2 and for the programming terminal e 4and 5 if a CCX 17 is present The other addresses are available One point to point device Length 10 meters maximum 10 meters maximum Utilities UNI TE Point to point requests with maximum 128 Maximum 120 byte character byte reports at the initiative of every string Messages must end with connected device There is no broadcast at 0D carriage return the initiative of the master Other functions Transparent communication between all devices within a network architecture via the master Safety A control character on each frame No
69. 8 bits of Data e 1 bit for Stop e Odd parity or without parity 2 Operate without any data compression if the terminal port is used in UNI TELWAY 3 Be able to be forced DTR signal configured for its RS 232 serial port if the modem is used in response mode as this signal is not connected by the cable 4 Operate without flow control neither hardware RTS CTS or software XON XOFF for its RS 232 serial port as the cable to be used for the terminal port can only carry TX RX and GND signals 5 Operate without data carrier check Warning this operating mode also uses RTS and CTS control signals 6 Accept an incoming telephone call while characters arrive at its RS 232 serial port if a modem telephone network is used in response mode on a terminal port configured in master UNI TELWAY Note It is strongly recommended that you check with your dealer that the above mentioned characteristics are offered by the intended modem TSX DM 57 xx 31 Terminal Port Examples Connecting to a Premium PLC Note Connection on an Atrium is identical TSX CTC 09 adapter if Modem necessary TSX PCX 1130 e In Master UNI TELWAY mode with the terminal port connected to a modem telephone network in response mode this modem must have all the above characteristics 1 to 6 e In character string mode with the terminal port connected to a modem via a specialized line this modem must have the charact
70. AS i master profile M2 Standards and service conditions Conforms to those of Premium PLCs see Volume 1 1 Logical response time time between an AS i input activated on the bus processed in the PLC application and applied to an AS i output TSX DM 57 xx 95 TSX SAY 100 Personnel safety General To ensure personnel safety it is essential e To earth the ground terminal of the PLC e To use an AS i VLSV very low safety voltage supply nominal voltage 30 VDC e For PLCs which are connected to an alternating current network a differentiel circuit breaker must be placed upstream of this network and this will cut off the PLC power supply source if ground leakage if detected e For PLCs which are connected to a direct current supply source you must ensure that the supply placed upstream of the PLC is VLVS e To use certified AS i products on the bus Due to its type of technology and connection the TSX SAY 100 module only receives 5 VDC and its OV is linked to the PLC ground 96 TSX DM57 xx TSX SAY 100 4 3 input output object addressing Addressing input output objects General Example Acquisition of inputs and update of slave device outputs connected to the AS i bus are carried out automatically This occurs at the start and end of each cycle respectively of the task in which the TSX SAY 100 module is configured The program user has access to these inputs and
71. CIA cards 185 Product references for PCMCIA cards and installation 186 Mounting cards and cables 187 PCMCIA card operation display 189 Visual diagnostics of PCMCIA cards 190 TSX DM 57 xx 183 PCMCIA installation Precautions when connecting PCMCIA General CAUTION The PCMCIA card must be handled with the power switched off Failure to follow this precaution can result in injury or equipment damage When removing or inserting the card the unit is not guaranteed to be operational There is no procedure for a warm start between the PCMCIA card and the TSX SCY 21601 reception device In the event that the operating environment does not allow the application to be stopped by switching off the PLC processor you are recommended to remove the TSX SCY 21601 module with the PCMCIA card The PCMCIA card must be equipped with a PLC version cover and be screwed in the TSX SCY 21601 reception module before the unit is switched on see Mechanical configuration p 181 184 TSX DM57 xx PCMCIA installation Connecting PCMCIA cards General Series link cards Connecting PCMCIA cards requires specific cables and connection devices depending on the type of models Product references of cables and branch devices to be used with series link PCMCIA cards according to the different protocols PCMCIA card UNI TELWAY Jbus Modbus Character Mode
72. DM57 xx Processor integrated master FIPIO communication At a Glance Aim of this Part What s in this Part This Part deals with the master FIPIO communication function which is integrated into Premium Atrium processors This part contains the following chapters Chapter Chapter Name Page 3 Processor integrated master FIPIO communication 67 TSX DM 57 xx 65 Integrated FIPIO 66 TSX DM57 xx Processor integrated master FIPIO communication 3 At a Glance Aim of this This Chapter deals with the FIPIO communication function integrated into Premium Chapter Atrium processors What s in this This chapter contains the following topics 2 Chapter Topic Page Review of the FIPIO bus 68 Integrated FIPIO link on Premium Atrium processors 70 Examples of architecture 71 TSX DM 57 xx 67 Integrated FIPIO Review of the FIPIO bus General Main characteristics FIPIO is a field bus which is used to centralize inputs outputs of a PLC station and its industrial peripherals nearest to the section which is operating From a PLC station whose processor has a built in FIPIO link the FIPIO bus is used to connect 1 to 127 devices such as Agent PLCs PC Momentum remote input output modules discrete and analog TBX remote input output modules discrete and analog CCX 17 command consoles ATV 16 variable speed
73. IA installation TSX MBP 100 card Type of cable Product reference Designation Modbus cable TSX MBP CE 030 Connection cable L 3 m Modbus cable TSX MBP CE 060 Connection cable L 6 m 226 TSX DM57 xx PCMCIA installation 8 11 Precautions when connecting PCMCIA cards Precautions for connecting PCMCIA cards Important Cards must be connected or disconnected in the host device processor or TSX SCY 21601 when the device is switched off The ferule placed in direct contact with the PCMCIA card device is used to handle electrical interference carried by the link cable braids TSX DM 57 xx 227 PCMCIA installation 8 12 Consumption of PCMCIA cards Consumption of PCMCIA cards TSX SCP 111 TSX SCP 112 TSX SCP 114 TSX FPP 10 and TSX FPP 20 TSX MBP 100 Table of consumption Voltage Typical current Maximum current Dissipated power 5 volts 140 mA 300 mA 1 5 W max Table of consumption Voltage Typical current Maximum current Dissipated power 5 volts 120 mA 300 mA 1 5 W max Table of consumption Voltage Typical current Maximum current Dissipated power 5 volts 150 mA 300 mA 1 5 W max Table of consumption Voltage Typical current Maximum current Dissipated power 5 volts
74. Modem 292 TSX DM57 xx Installing the TSX MDM 10 module 12 At a Glance Aim of this This Chapter describes the hardware installation of the PCMCIA Modem card TSX Chapter MDM 10 What s in this This chapter contains the following sections 2 Chapter Section Topic Page 12 1 At a Glance 294 12 2 Description 295 12 3 Installation 296 12 4 Connecting adapters 300 12 5 Electrical characteristics 301 12 6 Technical specifications 302 TSX DM 57 xx 293 TSX MDM 10 12 1 At a Glance At a Glance General The TSX MDM 10 card is used to connect to the switched telephone network STN for accessing remote stations following UNI TELWAY or character mode protocols This type of communication is available using the Modem PCMCIA card It is installed only in the PCMCIA reception slot on a Premium processor version V23 3 294 TSXDM57xx TSX MDM 10 12 2 Description Description General The TSX MDM 10 is made up of the following elements 1 A PCMCIA Modem card 2 Acable for connecting to the dialed up telephone network 3 An RJ 11 port for connecting to a telephone adapter 4 or directly to a telephone port 4 A telephone adapter in line with country of purchase enabling a link to the telephone network TSX DM 57 xx 295 TSX MDM 10 12 3 Installation At a Glance Aim of this
75. Multidrop link performance is optimized when there are more connected stations The line is busier which improves the quality of the transmitted signal When the connection is made according to the diagram above See General p 199 the number of stations can be increased artificially to a maximum of 16 stations by loading the line at one of its ends This can be carried out by incorporating a load resistance This load resistance can be connected to any junction block providing it is between pins 17 and 19 of cards TSX SCP 112 The value of Lr resistance simulating the load of N stations is determined by the formula R in U external supply voltage N station number to be simulated Example An installation is physically made up of 6 stations connected in multidrop with an external 24 V supply The performance of the line is that of 10 stations simulating the load of 4 additional stations by a resistance 24 4x20 0 3KQ Note The load resistance must not have an inductive effect or there is risk that it will not operate Use a thick layer of resistance TSX DM 57 xx 201 PCMCIA installation TSX SCP 112 connection with April 5000 7000 PLCs General PCMCIA card TSX SCP 112 20 mA current loop is used to connect April communication modules JBUO220 and JBU0250 The multidrop connection of PCMCIA card TSX SCP 112 to modules JBU0220 and JBU0250 is carried out in series mode To c
76. PLC UNI TELWAY 35 Man machine interface console 29 Master UNI TELWAY 33 Model 40 PLCs 38 Modem 31 Programming terminal 27 Slave UNI TELWAY 34 TSX ETY 110 10baseT interface 271 Connection by AUI interface 268 Diagnostics 273 Ethernet channel characteristics 262 Station address 267 TSX ETY 4102 5102 diagnostics 285 operating conditions 289 TSX ETY 4102 PORT 5102 10 100baseT interface 283 Ethernet channel characteristics 278 TSX MDM 10 Telephone network connection 299 TSX P ACC 01 Connectable devices 59 Connecting to Premium Atrium PLCs 55 Connection between 2 PLCs 64 Connector pin configuration 57 Dimensions 52 External appearance 50 Functionalities 49 Internal view 53 Master UNI TELWAY 61 Slave UNI TELWAY 63 Switches 56 Uni Telway Bus connection 54 TSX SAY 100 Display 92 I O addressing 97 Operating modes 105 Physical presentation 87 TSX SAY 1000 display 127 I O addressing 131 operating modes 135 physical introduction 122 TSX SCA 64 Cable Template 240 cabling principles 240 Dimensions 235 installation 237 line end adaptation 253 Mounting Fixing 235 TSX SCA 64 connection device 229 TSX SCY 11601 Built in Channel Specifications 154 Description 151 Installation 156 Operation 158 Visual Diagnostics 159 TSX SCY 21601 Built in Channel Specifications 154 Description 151 Host Channel Compatibility 155 Installation 156 Operation 158 Uni Telway bus Connection 164 Vi
77. Premium PLCs TSX 57 PCX 57 Communication Network and Bus Interfaces Installation manual Volume 4 TSX DM 57 xx eng Document Set Document Set At a Glance This documentation is made up of 5 Volumes e Volume 1 e Racks Supplies Processors e Implementation Diagnostics Maintenance e Standards and operating conditions e Process supply e Volume 2 e Discrete interfaces e Safety e Volume 3 e Counting e Motion control e Volume 4 e Communication e Network and bus interfaces e Volume 5 e Analog e Weighing TSX DM 57 xx 3 Document Set 4 TSXDM57xx Table of Contents Part Chapter 1 1 1 1 2 1 3 Chapter 2 About the 13 Terminal Port Communication 15 Ata becca ee Sees ER SAM E EE 15 Terminal 1 17 Ata GIANCC PP 17 Introduction to the terminal port 0 0c eee eee 18 Ata GIanee i ee 18 Introduction to the terminal port 20 cee eee 19 Communication with a programming adjustment terminal 21 Communicating with a man machine interface console 22 UNI TELWAY master slave 23 Character string 24 Connections s seek aie a iaaa a es 25 Ata Glance Sed yee POE eh es 25
78. R and COM LEDs in the PCMCIA cards on the serial or FIPWAY link See Visual diagnostics of PCMCIA caras p 190 TSX DM 57 xx 159 TSX SCY 11601 21601 Meaning of the LEDs RUN ERR CHO 1 Module powered down or module failure No communication on the built in channel Communication on the built in channel Serious fault on the built in channel Configuration fault No device OK on the channel Faulty device on the built in channel for TSX SCY 21601 only Ojo Autotests in progress o Off On 1 Indifferent state 2 Line activity o 160 TSX DM57 xx TSX SCY 11601 21601 7 8 Built in Channel Connection At a Glance Aim of this This section describes the different ways to connect the built in channel of TSX SCY Section 11601 21601 modules What s in this This section contains the following topics Section Topic Page At a Glance 162 Connection of TSX SCY 21601 to Uni Telway field bus 164 Reminder on adapting RS 485 distributed line for the TSX SCY 21601 166 Example of Uni Telway architecture 168 Connection of TSX SCY 11601 21601 modules to the Jbus Modbus field bus 169 Reminder on single line polarization in RS 485 170 Example of Modbus architecture 172 Connecting the TSX SCA 50 unit 173 Character Mode connection for TSX SCY 21601 174 Consumption
79. SCY Network 21601 module Connection s TSX SCP 111 0 1 TSX SCP 112 0 1 TSX SCP 114 0 1 TSX FPP 10 0 TSX FPP 20 1 TSX MBP 100 1 Reminder of the number of application specific channels and network connections managed by the type of processor Processors Application Network specific connections channels TSX P57103 TSX P57153 8 TSX 57203 TSX P57253 TSX P572623 TSX 24 P572823 PCX 57203 TSX P303 TSX P57353 TSX 573623 PCX 32 8 57353 TSX P57453 TSX P574823 64 8 186 TSX DM57 xx PCMCIA installation Mounting cards and cables Details about Illustration PCMCIA cards A gt PCMCIA cards are made up of the following elements Number Designation Comments 1 Equipped Receives electronic components Body made of zamac PCMCIA connector Connector with 20 connection points 2 3 4 Upper cover Houses the product reference label which shows the type of PCMCIA card Removable cover Ensures the card is displayed in its slot The names of the two LEDs are printed on the front of the removable cover This cover is also used to fix the PCMCIA card on the processor or on the TSX SCY 21601 module Linking cable with ferule The ferule placed on the end of the PCMCIA card cable side prevents the cable being pinched by the removable cover This fe
80. Status There are several ways in which a break in the medium can occur 1 There is a break in the medium as it exits the module Behavior is the same as that for a power outage with all slaves disappearing and a supply fault being indicated 2 There is a break in the medium after the TSX SAY 1000 module and the AS i supply All slaves disappear and no indication of supply fault 3 There is a break in the medium after the TSX SAY 1000 module the AS i supply and some slaves Slaves located after the break disappear and no indication of supply fault 136 TSX DM57 xx TSX SAY 1000 5 6 Precautions of Use At a Glance Aim of this This Section deals with the precautions to be taken when installing an AS i bus Section What s in this This section contains the following topics Section Topic Page 24 VDC Auxiliary Supply 138 Multiple Address Settings 139 TSX DM 57 xx 137 TSX SAY 1000 24 VDC Auxiliary Supply Recommen When slaves use a 24 VDC auxiliary supply the disappearance of this supply is not dations managed by the TSX SAY 1000 module Information on the disappearance of this supply can be accessed by using a 24 VDC input 138 TSXDM57xx TSX SAY 1000 Multiple Address Settings Recommen When one or more slaves are connected make sure that you do not assign an dations address which is already being used by a slave on the bus WARNING Do
81. TSX SCY 11601 module General TSX SCY 21601 General The TSX SCY 11601 module manages a communication channel channel 0 e channel 0 Jbus Modbus protocol on an RS 485 half duplex isolated standardized physical link with a speed limited to 19200 bits per second The TSX SCY 21601 module manages two independent communication channels which each have their own functions e channel 0 processes UNI TELWAY Jbus Modbus and Character Mode protocols on an RS 485 half duplex isolated standardized physical link with a speed limited to 19200 bits per second e channel 1 can take one of the following PCMCIA communication cards e Field Bus TSX SCP 111 RS232 TSX SCP 112 current loop TSX SCP 114 RS 422 RS 485 UNI TELWAY Jbus Modbus and Character mode cards e Cell network TSX FPP 20 FIPWAY card The choice of PCMCIA card and protocol is made when the TSX SCY 21601 module s communication channels are configured using PL7 Junior and PL7 Pro software 158 TSX DM57 xx TSX SCY 11601 21601 7 7 Module Visual Diagnostics Module Visual Diagnostics General Three LEDs are located on the front panel of TSX SCY 11601 21601 modules These LEDs provide information on the operating status of the module and on the communication status of the built in serial link channel Illustration RUN green E ERR red CHO yellow The communication status of the host channel is determined using the ER
82. The Ethernet driver supports the Ethernet Il and LCC SNAP 802 3 formats on TCP IP and LCC 802 3 on Ethway 262 TSXDM57xx TSX ETY 110 10 4 Installing the TSX ETY 110 module At a Glance Aim of this This Section deals with installing module TSX ETY 110 in a PLC Section What s in this This section contains the following topics Section At a Glance 264 Selecting the Type of Processor 265 Wiring Unwiring with power switched on 266 Station address coding 267 TSX DM 57 xx 263 TSX ETY 110 At a Glance General The communication module TSX ETY 110 is mounted in the rack slot of a Premium Atrium PLC station It can be installed in any available slot except in the offset X Bus racks on condition that the supply constraints of the rack are observed see Electrical characteristics p 274 264 TSX DM57 xx TSX ETY 110 Selecting the Type of Processor Selection Guide Selecting the processor to control the PLC station will depend on the number of network connections required Processors Number of network Number of ETY 110 modules per connections station TSX 57 P 1 2 1 1 PCX 57 253 TSX P 57 3 3 3 PCX 57 353 TSX P 57 4 4 4 selected on condition of a consumption report on the 5V compatible with the supply TSX DM 57 xx 265 TSX ETY 110 Wiring Unwir
83. Y 1 T CCX CB10 002 provided with the CCX 17 EH a m f CCX 17 MMI console T CCX CB10 002 provided with the CCX 17 CCX 17 MMI console TSX DM 57 xx 29 Terminal Port Programming adjustment terminal and man machine interface console General The terminal port on a Premium processor can manage two devices in multidrop the programming adjustment terminal and an man machine interface console Each of the two connectors on the processor can receive one of these devices Examples of connection imn E CCX CB10 002 I i 5 provided with the CCX 17 _TETX CBE 020_ XBT Z 968 CCX 17 FTX 517 MMI Earn M Programming console LI rH adjustment terminal Note Each connected terminal can be disconnected without disrupting the operation of the other For an Atrium PLC or if the processor only has one terminal port this type of connection can be made by using a TSX P ACCO1 See TSX P ACC 01 device p 47 device 30 TSXDM57xx Terminal Port Modem on terminal port General The terminal port on Premium PLCs is compatible with a modem connection in all protocols Master UNI TELWAY Slave UNI TELWAY and Character string Modem The modem which is to be connected must have the following characteristics characteristics 1 Support 10 or 11 bits per character if the terminal port is used in UNI TELWAY mode e 1 bit for Start e
84. a FIPWAY network as well as to connect to devices of manufacturers who wish to connect their products to the FIPWAY network The card is fitted with four rotary switches marked 1 in the illustration which make it possible to encode the network number and station TSX DM 57 xx 179 PCMCIA installation TSX MBP 100 card TSX FPP 10 card Modbus network PCMCIA card Functions Illustration The TSX MBP 100 PCMCIA card is used to connect a Premium Atrium PLC station to the Modbus network FIPIO bus agent PCMCIA card Functions Illustration The TSX FPP 10 PCMCIA card is used to connect a Premium Atrium PLC station to a FIPIO bus It ensures the link with TSX 47 107 PLCs and April 5000 180 TSXDM57xx PCMCIA installation 8 2 Description Description General e Length 85 5 mm e Width 51 mm e Height 10 mm The front of the card is designed to display the functioning of communications as well as the physical connection to the network PCMCIA type III extended communication cards are built into a metal device with the following dimensions Mechanical configuration The mechanical configuration of the card must be adapted by mounting a removable cover depending on the type of installation desired Type of installation Configuration Illustration Installation on a Premium type processor or
85. al for connecting in 2 wire mode for a TSX SCY 21601 SCY CM 6530 TEX SCY 21601 1 JM connector 2 JS connector 230 TSXDM57xx TSX SCA 64 In 4 wire Mode Illustration In this mode the connectable communication interface is e a PCMCIA TSX SCP JNP 114 card via a TSX SCP CM 4530 cable through a TSX SCP CM 6530 cable Connect the TSX SCP CM 6530 cable to the e JM connector if the PCMCIA card channel is configured in master mode e JS connector if the PCMCIA card channel is configured in slave mode This diagram shows the general principal for connecting in 4 wire mode TER SCP CM 4530 slave channel TEX SCY 21601 or master Te SCA 64 1 JM connector 2 JS connector TSX DM 57 xx 231 TSX SCA 64 9 2 Physical Description Physical Description Illustration This diagram shows the assembly plan for the TSX SCA 64 connection device 14 15 16 13 18 17 18 0 o d en 10 11 12 232 TSXDM57xx TSX SCA 64 Nodes The following table describes the different nodes which make up the connection device No Description 1 Cover screws Device Cover Screws fixing restart ground clamps Restart ground clamps Metallic part guaranteeing ground link between the 2 cables nm SUB D 15 pin female JM connector able to receive in 2 wire mode the male
86. al to its own address The node remains in this state for as long as it continues to detect the duplicated address If the duplicated address has not been detected within 5 seconds the node changes mode and flashes once per second 192 TSXDM57xx PCMCIA installation 8 4 Connection of TSX SCP 111 card At a Glance Aim of this This Section deals with installing hardware for TSX SCP 111 PCMCIA cards Section What s in this This section contains the following topics Section Topic Page Point to point connection in Character Mode DTE DTE 194 Uni Telway Modbus or Character Mode via Modem 195 TSX DM 57 xx 193 PCMCIA installation Point to point General connection in Character Mode DTE lt gt DTE The TSX SCP 111 RS 232 D physical support card is inserted either in the processor or in the TSX SCY 21601 module It is connected to the related device with the TSX SCP CD 1030 1100 cable The devices to be connected are DTE to DTE Data Terminal Equipment For example terminal printer etc Illustration TSX SCP 111 Printer L H TSX SCP CD 1030 length 3 m 12 or TSX SCP CD 1100 length 10 Description of Illustration TSX SCP CD 1030 cable The PCMCIA 20 pin mini connector supports the signals mxp 22 4 RXD TXD RIS CTS 4 CTS ATS OTA UE nen 5G 4 Sa Ph 2 194 TSX DM57 x
87. are installation of TSX SCY 11601 21601 Chapter modules What s in this This chapter contains the following sections Chapter Section Topic Page 7 1 At Glance 150 7 2 Description 151 7 3 Built in Channel Specifications 154 7 4 TSX SCY 21601 module s host channel compatibility 155 7 5 Installation 156 7 6 Operation 158 7 7 Module Visual Diagnostics 159 7 8 Built in Channel Connection 161 TSX DM 57 xx 149 TSX SCY 11601 21601 7 1 At a Glance At a Glance TSX SCY 11601 General TSX SCY 21601 General Notes for the two modules The TSX SCY11601 communication module is used to communicate via a JBUS MODBUS link It comprises a communication channel channel 0 mono protocol isolated RS485 asynchronous serial link supporting the JBUS MODBUS protocol The TSX SCY 21601 communication module is used to host PCMCIA communication cards It comprises two communication channels e Amulti protocol built in channel channel 0 isolated RS485 asynchronous serial link supporting UNI TELWAY Jbus Modbus or Character Mode protocols e PCMCIA host channel channel 1 which supports the following protocols e UNI TELWAY Jbus Modbus and Character Mode on an RS 232 D Current Loop or RS 485 link corresponding to cards TSX SCP 111 112 and 114 e FIPWAY cell network corresponding to the TSX FPP 20card Note Important The built in channel on TSX SCY 11601 216
88. aster is set by the software Example of connection of n TSX SCP 112 cards Station 1 Station 2 Station 3 TSX SCP 112 TSX SCP 112 TSX SCP 112 aa re 13 Green White W hite Blue Orange White Vrange White Green White Junction block 1 Junction block 2 Junction block n Rc resistance of optional load Note Important the cable shielding must be connected at the shortest point in the junction blocks TSX DM 57 xx 199 PCMCIA installation Dynamic performance General Point to point Multidrop The flow of a current loop link is limited by the cross section and the length or the cable used The user should refer to the two charts below to evaluate the performance which can be obtained using this application These curves are given for a shielded two pair cable send through one pair reception through the other while observing all the precautions of use speed in Kbps cable 1 mm 4500 m max cable 0 64 mm 2500 m max cable 0 34 mm 1300 m max in m bir rn 2050 The chart below is given for a shielded cable with a conductor cross section of 0 34 The connection is made according to the parallel multidrop diagram below Using conductors with a larger cross section improves the quality of the signals transmitted Number of connected stations bps a a ee 1000 To 200 TSXDM57xx PCMCIA installation
89. ation stops on the medium e With maintain state option outputs are maintained then communication stops on the medium When this function is enabled in the module configuration it allows the replacement of a faulty slave with a slave of the same type without stopping the AS i bus and without the need for special action e Ifthe replacement slave is programmed with the same address and has the same profile it will be automatically inserted in the list of slaves detected then activated If this is not the case the ERR and AS i LEDs will flash simultaneously e If the new slave has never been used address 0 new slave and has the same profile the slave automatically takes on the address of the replaced slave and is therefore in the list of detected slaves and the list of active slaves If this is not the case the ERR and AS i LEDs will flash simultaneously These actions are only possible if one and only one slave is faulty in the configuration If there is a communication break with the processor the module switches to SAFETY position Communication breaks are caused by the following e Triggering of the processor watchdog if the TSX SAY 100 module is positioned in the rack supporting the processor e Disconnection of the X Bus cable if the TSX SAY 100 module is positioned in an extension rack TSX DM 57 xx 105 TSX SAY 100 Module fault Removing a module with power switched on Inserting a module
90. bus e LED on slave active LED off slave not expected and not detected e LED flashes rapidly peripheral fault on slave e LED flashing slowly configuration fault on slave View of AS i bus image Each LED 1 to 31 corresponds to an extended address setting slave address on the bus e LED on slave present e LED off slave not expected and not detected e LED flashes rapidly peripheral fault on slave e LED flashing slowly configuration fault on slave 133 TSX SAY 1000 View of standard or extended address View of extended address setting slaves setting slaves on bank A on bank B B LED off B LED light Diagnostics example with 5 slaves addressed at 1 4 10 11 20 EJ In brief LEDs for slaves 1 4 10 20 are lit therefore these slaves are active slave 11 s LED is flashing so it is faulty the other LEDs are off because no slaves are expected or detected at these addresses 134 TSX DM57 xx TSX SAY 1000 5 5 Operating Modes of the TSX SAY 1000 Module Operating Modes of the TSX SAY 1000 Module General Output Fallback Position Automatic Slave Addressing Communication Fault Module Fault For more information refer to the section on AS i installation in the Premium PLCs Applications Manual Basic Applications Volume 1 Ref TLX DS 57 PL7 V4 2 Since some AS i V2 slaves have an inter
91. cal specifications for the PCMCIA Modem card Section TSX MDM 10 What s in this This section contains the following topics Section Topic Page Communication protocols 303 Operating characteristics 304 Maximum operating temperature 305 EC labeling 306 302 TSX DM57 xx TSX MDM 10 Communication protocols General The TSX MDM 10 card supports the various ITU T V 32 communication protocols TSX DM 57 xx 303 TSX MDM 10 Operating characteristics At a Glance The TSX MDM 10 card has the following characteristics Sends AT commands Half and Full Duplex communication Automatic calls and replies Calls by pulses or tones 304 TSX DM57 xx TSX MDM 10 Maximum operating temperature Values e Without ventilation module TSX FAN 50 C max e With ventilation module TSX FAN 60 C max TSX DM 57 xx 305 TSX MDM 10 EC labeling General Card TSX MDM 10 conforms to the European Telecommunications Directive DTTC 98 13 EC Guaranteed level of immunity to electromagnetic fields 3 V m Communication faults may appear beyond this threshold in compliance with Directive CEM 89 336 EEC applicable in residential and business areas and areas of light industry Card TSX MDM 10 also complies with the Low Voltage Directive 73 23 EEC updated by 93 68 EEC 306 TSX DM57 xx Index A AS i Bus Diagnostics 99 133 Characteristi
92. cs AS i bus 84 Terminal port 44 TSX SAY 100 95 characteristics AS i V2 bus 118 TSX SAY 1000 129 Communication Character string 24 Man machine interface console 22 UNI TELWAY master slave 23 With terminal 21 Connection Character Mode 174 TSX FPP 10 217 TSX FPP 20 216 TSX MBP 100 218 TSX SAY 100 90 TSX SCA 50 173 TSX SCP 111 193 TSX SCP 112 196 TSX SCP 114 208 connection TSX SAY 1000 124 Connection to the TSX SCA 64 unit 2 wire mode 230 Connection to TSX SCA 64 unit 4 wire mode 231 Consumption TSX ETY 110 274 TSX FPP 10 20 228 TSX MBP 100 228 TSX MDM 10 301 TSX SCP 111 228 TSX SCP 112 228 TSX SCP 114 228 TSX SCY 11601 175 TSX SCY 21601 175 consumption TSX ETY 4102 PORT 5102 287 Integrated FIPIO link Premium Atrium processors 70 Mounting PCMCIA 187 pair transmission configuration polarization 2 wires with polarization of M M pair by the master station or a slave station 250 4 wires with 2 pair polarization via TSX DM 57 xx 307 Index external power supply 245 4 wires with one pair polarization by the master station the other by a slave station 247 PCMCIA Visual diagnostics 190 physical description of TSX SCA 64 device 232 T Terminal port Connector pin configuration 45 on Premium and Atrium 19 Terminal Port Connections Summary table 41 Terminal port connections 26 character string 39 Inter device UNI TELWAY 37 Inter
93. ctive Button Keyboard 9 motor photo proximity b 12 keys Master Supply electric detector Distributor Distributor m Bus interface active passive Telefast 2 25 45 5 4 AS i bus interface discrete input output 41 2 640 c For connection by M12 ports 7 7 8 1 0 41 40 E of sensors actuators units of 9 dialog and signaling standards 4 channels for AS i 5 e inductive sensors sensors actuators 2 capacity switches connection equipped with photoelectric barriers M12 sockets For connection by screw or pull out 5 end of run terminals of dialog sensors g e LEDs actuators units of dialog and g e relays signaling standards 8g solenoid valve 2 or 3 wire inductive sensors capacity switches end of run e LEDs relays contactors solenoid valve resistance 78 TSXDM57xx TSX SAY 100 Introduction to the main constituent elements Cable Active distributors This transmits data and carries the power It can be made up from e either an unshielded polarized twin wire AS i ribbon cable e Orastandard round shielded or unshielded twin wire cable Illustration En uw Lo F Guiding ribbon cable od Round cable IP67 sealed interfaces for connecting sensors actuators using M12 connectors These distributors are used to connect traditional non communicating sensors actuators Illustration Active
94. de on a UNI TELWAY bus and can control slave Premium Atrium PLCs Example of connection FT 2 slave TSX 107 40 master TSX SCA 62 Premium slave Note To install TSX SCA 50 and TSX SCA 62 devices consult the TSX DG UTW manual UNI TELWAY Bus communication 38 TSX DM57 xx Terminal Port Character String General The terminal port when configured in character mode can be used to connect a device such as a printer display screen or a specialized console table controller for example Examples of connection Premium TSX RKY 85485 cable TSX PCX 1081 Converter cable RS485 RS485 RS 232 converter RS 232 TSX PCX 1031 cable Control TSX PCX 1031 screen does not manage the RTS L Loop signal Controller RS485 RS 232 RS485 RS 232 converter cable converter cable TSX PCX 1031 TSX PCX 1031 F Printer Loop Controller OR RS485 RS 232 converter cable TSX PCX 1031 Printer f TSX DM 57 xx 39 Terminal Port Precautions of Use Note In order to ensure all types of connection TSX PCX 1031 and TSX PCX 1130 cables are delivered with adapters e The TSX PCX 1031 cable is delivered with two adapters converters e TSX CTC 07 male 9 pin to female 25 pin e TSX CTC 08 male 9 pin to male 25 pin e The TSX PCX 1130 cable is delivered with one adapter converter e TSX CTC 09 male 9 pin to male
95. e such as a programming adjustment terminal and a man machine interface console Illustration The TER connector also allows power to be supplied to a device which does not have its own power supply RS 485 RS 232 connecting cable converter insulating device TSX P ACC 01 See TSX P ACC 01 device p 47 etc The terminal port functions by default in master UNI TELWAY mode Via configuration it is possible to switch to UNI TELWAY slave or character mode Note The communication mode e g master UNI TELWAY UNI TELWAY slave or character mode is the same on both the TER and AUX connectors TSX DM 57 xx 19 Terminal Port Atrium PLCs Atrium processors have one single TER terminal port which is identical in all respects to the TER terminal port on Premium PLCs This is a non insulated RS 485 link which is made up of a 8 pin mini DIN connector which is used to physically link up a device such as a programming adjustment terminal or a man machine interface console Illustration This connector is used to supply power to a device which does not have its own power supply connecting cable converter RS 485 RS 232 insulating device TSX P ACC 01 See TSX P ACC 01 device p 47 etc The terminal port functions by default in master UNI TELWAY mode Via configuration it is possible to switch to UNI TELWAY slave or character mode Note Using a TSX P ACC 01 insulating device makes it possible to duplicate t
96. e current example the BUS LED is on and the LED I O is off which indicates that the display is in Bus mode In the illustration above the display panel indicates that e Slaves 1 4 10 and 20 LEDs on are present e Slave 11 flashing LED is present and not expected or expected and missing 102 TSXDM57xx TSX SAY 100 Viewing the state of input output bits for each slave General bits for each slave present on the bus In this mode Slave SLV the display panel is used to view the state of input output Procedure to be To access the state of input output bits for a slave from BUS mode proceed as followed follows Order Action Result 1 Press for more than one second on the The display switches to Slave SLV button TL mode 2 Press quickly on the button The display of the slave address goes up from 1 to 31 3 Press quickly on the button TL The direction of the slave address scan is reversed 4 Press quickly on the button The display of the slave address goes down from 31 to 1 5 Pressfor more than one secondon the e LEDs 0 to display the state of input button bits for the slave selected 1 LEDs4to 7 display the state of output bits for the slave selected 1 6 Press quickly on the button The state of inputs outputs for the following slave is displayed 7 Press quickly on the button TL The direction of the slave addres
97. e one M M pair e one S S pair e one OVL OVL pair Green yellow wire 17 is connected to the module s ground terminal Note each pair is only polarized once on the whole bus Illustration This diagram shows a configuration with M M pair polarization by the connected master station TSX DM 57 xx 247 TSX SCA 64 Positioning of This table shows micro switch positions Micro switches Micro switches Positions on master station device W1 4F W2 OFF W3 ON W4 OFF Illustration This diagram shows a configuration with S S pair polarization by one of the connected slave stations 5 Ww lhe m EFE 248 TSXDM57xx TSX SCA 64 Positioning of Micro switches This table shows micro switch positions Micro switches Positions on one of the slave stations other slave stations wt 4F 4F w2 ON OFF W3 OFF OFF w4 OFF OFF TSX DM 57 xx 249 TSX SCA 64 2 wire Configuration with M M Pair Polarization by the Master Station or a Slave Station Introduction Main cables 14 and 16 are 2 pair cables e one Mi M pair e one OVL OVL pair Green yellow wire 17 is connected to the module s ground terminal Note This pair is only polarized once on the whole bus Illustration This diagram shows a configuration with shielding connection at one end only
98. e time between slave s and the TSX SAY 1000 module The AS i system always transmits information which is the same length to each slave on the bus The AS i cycle time depends upon the number of slaves connected to the bus in the presence of functioning slaves The scan time t represents the exchange time between a master and n active slaves a maximum of 31 on A or B So for e up to 19 active slaves t 3ms e 20 to 31 active slaves t 1 n 0 156ms When two slaves A and B have the same address each slave in the pair is scanned every two cycles This means that for 31 extended address setting slaves configured in A 31 extended address setting slaves configured in B the scan time will be 10 ms Maximum cycle time e maximum 5 ms for 31 standard or extended address setting slaves e maximum 10 ms for 62 extended address setting slaves Reliable operation is ensured by the transmission process used Manchester current and coding modulation The master monitors the line supply voltage and the data sent It detects transmission errors as well as slave failures and sends the information to the PLC Exchanging or connecting a new slave during operation does not disturb communications between the master and the other slaves 120 TSXDM57xx TSX SAY 1000 5 2 Description of the TSX SAY 1000 Module At a Glance Aim of this This Section deals with hardware installation and the charact
99. ead Actual Configuration S Addr A TSX SAY 1000 12 Status Set LPS S List n TSX SAY 1000 13 Status S List Get LPS t TSX SAY 1000 14 Status S List Get LAS TSX SAY 1000 15 Status S_List Get_LDS TSX SAY 1000 16 0 Status Flags Get_Flags TSX SAY 1000 16 1 Status Flag Get Flag Config OK TSX SAY 1000 16 2 Status Flag Get Flag 105 0 TSX SAY 1000 140 TSX DM57 xx TSX SAY 1000 No List of implemented functions Mark Remark Profile implemented by 16 3 Status Flag Get_Flag_Auto_Address_Assign M TSX SAY 1000 16 4 Status Flag Get Flag Auto Prog Available TSX SAY 1000 16 5 Status Flag Get_Flag_Configuration_Active E TSX SAY 1000 16 6 Status Flag Get Flag Normal Operation Active TSX SAY 1000 16 7 Status Flag Get Flag APF 3 TSX SAY 1000 16 8 Status Flag Get_Flag_Offline_Ready j TSX SAY 1000 16 9 Status Flag Get_Flag_Periphery_OK TSX SAY 1000 17 Status Set_Operation_Mode Mode TSX SAY 1000 18 Status Set Offline Mode Mode TSX SAY 1000 19 Status Activate_Data_Exchange Mode TSX SAY 1000 20 Status Change Slave Address S Addri S Addr2 TSX SAY 1000 21 1 Status Set_Auto_Adress_Enable Mode T TSX SAY 1000 21 2 Mode Get Auto Adress Enable b TSX SAY 1000 22 1 Status Resp Cmd Rese
100. ed in the rack slot of a Premium Atrium PLC station They can be installed in any available slot except in an offset X Bus rack on condition that the supply constraints of the rack are observed see Electrical Characteristics p 287 280 TSX DM57 xx TSX ETY 4102 PORT TSX ETY 5102 Selecting the Type of Processor Selection Guide Compatibility Selecting the processor to control the PLC station will depend on the number of network connections required Processors Number of network Number of ETY 4102 PORT 5102 per connections station TSX 57 P 1 2 1 1 PCX 57 253 TSX P 57 3 3 3 PCX 57 353 TSX P 57 4 4 4 selected on condition of a consumption report on the 5V compatible with the supply Depending on the software version of the processor all or some of the functions of the TSK ETY 4102 PORT 5102 modules will be available The table below gives the compatibility rules Software version of the processor Supported functions Type to be configured in PL7 TSX ETY 4102 PORT 5102 modules VL 3 3 Does not accept the modules TSX ETY4eee 5eoe 3 3 VL 5 1 Functions limited to those of the TSX ETY 410 or 5101 TSX ETY 410 5101 modules VL 5 1 Supports all the functions ofthe TSX ETY 4102 PORT or 5102 TSX DM 57 xx 281 TSX ETY 4102 PORT TSX ETY 5102 Wiring Unwiring with Power Switched on The
101. ed wire A second set of wires marked with the colors White and Blue with one stripped shielded wire The external shielded wire Note It is important to correctly identify the two sets of twisted pairs since the two white wires are not interchangeable 2 Set up the cable according to the dimensions given in the following illustration Illustration Blue White Mhie orana o iamm 3 Insert the cable in the Modicon device and keep it in place using a clip 222 TSXDM57xx PCMCIA installation Step Action 4 Connect the wires to the device following the diagram below Diagram Branching device Modicon 990 NAD 230 00 Terminal Wire color o Orange Ground wire external w White shielding GND 2 set shielding White TSX MBP CE 030 060 cable BLU Blue 5 Remove the plastic hood from the terminal to connect each wire 6 Place each wire in the corresponding terminal slot TSX DM 57 xx 223 PCMCIA installation Step Action 7 Replace the hoods and using a screwdriver press them to engage the wires in their slots 8 Finally fix an open terminal to the external shielding wire either by soldering or crimping and connect it to the ground screw of the device as shown in stage 4 of the drawing 224 TSX DM57 xx PCMCIA installation 8 10 Summary of connection devices Summary of connection device
102. eristics of 3 to 5 above Configuring the In UNI TELWAY mode the following parameters must be observed and set in the terminal port configuration in PL7 software e The wait timeout must be between 100 and 250 ms e In master mode the number of configured slaves must correspond to the actual number of slaves present on the bus e In slave mode the number of addresses must correspond to those used 32 TSXDM57xx Terminal Port Master UNI TELWAY General This is the terminal port default operating mode It is principally used for e Connecting a programming adjustment terminal and a man machine interface console if a Premium PLC is used e Connecting a programming adjustment terminal or man machine interface console in the case of an Atrium PLC with only one terminal port Examples of connection Premium master T CCX CB10 002 T provided with the p CCX 17 T FTX CBF 020 XBT Z 968 Client Server Ay slave E E xS aa Client Server FTX 517 Note In the case of an Atrium station where the processor only has one terminal port this type of connection can be made by using a TSX P ACC 01 Important The master can scan up to eight link addresses information e Link addresses 1 2 and 3 are reserved for the programming terminal e The five other addresses are available for connecting a device such as a man machine interface slave PLC sensors actuators or any other
103. eristics of the TSX SAY Section 1000 module What s in this This section contains the following topics Section Topic Page Physical Introduction 122 Mounting Installation 123 Connections 124 Displaying Module States 127 Specific Display Panels on the TSX SAY 1000 Module 128 Technical Characteristics of the AS i V2 Bus 129 Personnel Safety 130 TSX DM 57 xx 121 TSX SAY 1000 Physical Introduction General Description of TSX SAY 1000 module The TSX SAY 1000 module comes as a standard format module Illustration PWROK I Front panel The module is made up of the following elements 1 oF A display panel consisting of 4 LEDs for displaying the operating modes of the module e RUNLED green lit indicates normal functioning mode of the module e ERR LED red when lit this indicates a module error e O LED red when lit this indicates an AS i bus error e B LED green displays standard or A address setting slaves Display panel consisting of 32 LEDs 0 to 31 which enable AS i bus diagnostics and display the state of each slave connected to the bus PWR OK LED green when lit this indicates that power supply is consistent FAULT LED red when lit this indicates faults associated with the AS i bus A B push button this button informs the user of the status of devices on the bus by switching from bank A to bank B MODE push button hold
104. g RTS signal DTE lt gt DCE type Modem TSX DM 57 xx 41 Terminal Port Adjustment of cables TSX PCX 1031 and TSX PCX 1130 The two cables TSX PCX 1031 and TSX PCX 1130 convert RS 485 and RS 232 signals They authorize the connection of the terminal port to RS 232 devices which do not manage RTS Both are equipped with a switch which enables the PLC to be positioned in either Master of Slave mode The switch is accessible internally by removing the metal cover containing the electronics The management of the switch is as follows PL7 Master UNI PL7 Slave UNI PL7 character mode TELWAY TELWAY configuration configuration configuration Switch UNI TELWAY Master UNI TELWAY Master UNI TELWAY Master position M with PL7 configuration with default with default configuration configuration Switch UNI TELWAY Slave UNI TELWAY Slave Character Mode with position S with default with PL7 configuration PL7 configuration configuration Illustration Master mode M Slave mode S 42 TSXDM57xx Terminal Port 1 3 Appendices At a Glance Aim of this This Section contains the appendices relating to the Terminal port Section What s in this This section contains the following topics Section Characteristics of the terminal port 44 Terminal port connector pin configuration 45 TSX DM 57 xx
105. guaranteeing continuing operation of the bus max 10 diameter for connection to JB 17 Green yellow device grounding cable 18 Main cable with corresponding ground format connected to local ground via a surge suppressor TSX DM 57 xx 233 TSX SCA 64 No Description 19 Power supply cable and green yellow ground wire 20 Main cable with corresponding ground format connected to local ground Note Nodes 14 and 16 are not included with the TSX SCA 64 device 234 TSX DM57 xx TSX SCA 64 9 3 Dimensions and Mounting Dimensions and Mounting This diagram shows the dimensions of the RSX SCA 64 connection device Dimensions 24 mm i E E E F E E a el T T T H mm 77mm Ld Mounting Fixing device can be mounted either e board or panel secured with 2 M4 screws min length 20mm e on a DIN profile Refs AM1 DP 200 or AM1 DE 200 Schneider catalog references TSX DM 57 xx TSX SCA 64 Drilling Template This diagram shows the plan for mounting on a board or panel 1 Screw hole diameter must be suitable for M4 screw TSXDM57xx 236 TSX SCA 64 9 4 Installation Installation Required Hardware Procedure Installing the TSX SCA 64 device requires e a2 5mm wide flat tipped screwdriver e across tipped screwdriver PZ01 The labels
106. he terminal port in order to use two TER and AUX ports like on the Premium PLC processor 20 TSXDM57xx Terminal Port Communication with a programming adjustment terminal General Configured in master UNI TELWAY default function the terminal port is used to connect a programming adjustment terminal Premium station Atrium station Programming adjustment terminal Host PC Programming adjustment terminal N FT 2010 FTX 517 PC h E i Ge j SEM Note When using an Atrium Station the programming terminal is generally the PC which accepts the PCX 57 processor However as for a Premium station the programming terminal can also be a PC type terminal connected to the processor port TSX DM 57 xx 21 Terminal Port Communicating with a man machine interface console General Configured in master UNI TELWAY mode default function the terminal port makes it possible to manage man machine interface device The man machine interface device uses UNI TE protocol to communicate with the local PLC and the other stations on the network architecture When using a Premium PLC the man machine interface terminal should be connected to the AUX connector in order to free the TER connector for possible connection of a programming adjustment terminal Premium station Master Premium CCX 17 slave 22 TSX DM57 xx Terminal Port UNI TELWAY master slave communication Ge
107. he faulty slave The local display can only show a malfunction in its related slave TSX DM 57 xx 127 TSX SAY 1000 Specific Display Panels on the TSX SAY 1000 Module General PWR OK LED green FAULT LED Red 2 LEDs PWR OK and FAULT give specific information on the TSX SAY 1000 module View of the 2 LEDs TSX SAY 1000 ae PWR OK LED FAULT O w _ FAULT LED LED state Meaning Power Supply consistent LED on Power Supply inconsistent LED off LED state Meaning AS i bus faults LED on No faults LED off 128 TSX DM57 xx TSX SAY 1000 Technical Characteristics of the AS i V2 Bus AS i V2 Bus Technical Characteristics Characteristic Value Maximum cycle time of bus 1to 19 slaves 3ms 20 to 62 slaves 1 n 156s where n number of active slaves maximum 5 ms for 31 standard or extended address setting slaves maximum 10 ms for 62 extended address setting slaves Maximum number of slaves on the bus 31 standard address setting slaves or 62 extended address setting slaves Maximum length of AS i bus cables all branches without relay with two relays 100 meters 300 meters Maximum number of I O managed by the bus standard address setting slaves 124 inputs 124 outputs extended address setting slaves 248 inputs 186 outputs Nominal bus supply
108. he module s status e CHO displays the status of the built in serial link channel channel 0 communication Built in channel equipped with a 25 pin SUB D female connector half duplex mode channel 0 RS 485 base link e UNI TELWAY e Jbus Modbus e Character Mode PCMCIA type III channel 1 card host channel Illustration Channel 0 built in channel Channel 1 host channel Pi 152 TSXDM57xx TSX SCY 11601 21601 Insertable cards TSX SCY 21601 Different types of communication cards which can be built into the TSX SCY 21601 module s host channel Type Description Illustration TSX SCP 111 Multiprotocol card UNI TELWAY Modbus Jbus Character Mode RS 232 D 9 non isolated signals TSX SCP 112 Multiprotocol card UNI TELWAY Modbus Jbus Character Mode current loop BC 20 mA TSX SCP 114 Multiprotocol card UNI TELWAY Modbus Jbus Character Mode RS 485 RS 422 compatible isolated TSX FPP 20 FIPWAY network cards TSX DM 57 xx 153 TSX SCY 11601 21601 7 3 Built in Channel Specifications Built in Channel Specifications General Specifications The built in channel of TSX SCY 11601 21601 modules includes protocols An RS 485 Physical Interface A twisted double pair medium The TSX SCY 11601 includes Modbus Jbus protocol The TSX SCY 21601 includes UNI TELWAY Modbus Jbus and Character Mode Spec
109. ices together TSX B4 TSK SCA 64 TSX SCA 64 TSX DM 57 xx 241 TSX SCA 64 Connecting the shield to the local ground at one end of the cable and to the local ground via a surge suppressor at the other end Principle Illustration Only cable 16 shown is connected to the local ground cable 14 shown is connected to the local ground via a surge suppressor Note Ground link5 shown is not used This diagram shows the principle for locally grounding the cable 18 20 Connecting several devices together SCA 64 TSX SCA 64 _ SCA 84 242 TSXDM57xx TSX SCA 64 Connecting the shielding to the local ground at one end and isolating it from the ground at the other end Principle Illustration Only cable 16 shown is connected to the local ground cable shielding 14 shown is isolated from the ground by a thermo retractable tube not included Note In this case ground link5 shown is not used This diagram shows the principle for locally grounding the cable 14 rf A Thermo retractable isolating tube iB 20 Connecting several devices together TSX SCA 64 TSX SCA 64 TSX SCA 64 Shielding isolated by thermo retractable tube TSX DM 57 xx 243 TSX SCA 64 9 7 Device Configuration and Transmission Pair Polarization At a Glance Aim of this This section contains the different configurations of
110. ices which are the furthest apart TSX DM 57 xx 69 Integrated FIPIO Integrated FIPIO link on Premium Atrium processors General Some processors have as standard an integrated master FIPIO link which makes it possible to connect the PLC station to a FIPIO bus Illustration Premium processor Atrium processor Connecting to The processor has a SUB D 9 pin connector which is used to link it to the FIPIO bus the FIPIO bus using a TSX FP ACC12 connector Illustration The complete procedure for installing a FIPIO bus architecture type of cable to use cabling accessories etc is discussed in the FIPIO Bus reference manual Note The master FIPIO link integrated into processors should not be taken into account when counting the station channels 70 TSX DM57 xx Integrated FIPIO Examples of architecture Premium station Illustration Premium TSX _ TSX DM 57 xx 71 Integrated FIPIO Atrium station Illustration TSX RKY 72 TSX DM57 xx AS i bus interface TSX SAY 100 module At a Glance Aim of this Part This Part deals with the AS i bus interface module TSX SAY 100 What s in this This part contains the following chapters 2 Chapter Chapter Name Page 4 AS i bus interface module TSX SAY 100 75 TSX DM 57 xx 73 TSX SAY 100 74 TSX DM57 xx
111. ifications of the built in link for the following 3 protocols Parameters can be set from 1200 to 19200 bits sec Parameters can be set from 1200 to 19200 bits sec UNI TELWAY Modbus Jbus Character Mode 21601 21601 Type Master Slave Master Slave Half duplex Flow 9600 bits sec 9600 bits sec 9600 bits sec Parameters can be set from 1200 to 19200 bits sec Number of devices 28 32 Number of slave 98 98 for the 21601 addresses 247 for the 11601 Length of bus without 1000 m 1 300 m 1 000 m branching Message Size 240 bytes 256 bytes 4 Kb Utilities UNI TE Master Word bit Reading Character string slave Slave slave Word bit Writing Send Character Messaging Requests Diagnostics string Receive 154 TSX DM57 xx TSX SCY 11601 21601 7 4 TSX SCY 21601 module s host channel compatibility TSX SCY 21601 Host Channel Compatibility General The cards supported by the host channel are e PCMCIA cards TSX SCP 111 112 114 which communicate with Premium Atrium 1000 Series and Modicon PLCs and other UNI TELWAY Jbus Modbus and Character Mode compatible products PCMCIA cards are also Jbus Modbus compatible with 1000 Series PLCs e The TSX FPP 20 card is compatible with the following FIPWAY devices e Model 40 PLCs TSX 47 455 TSX 67 455 etc in versions later than 5 0 e TSX 17 PLCs e PC compatibles connected with TSX FPC10 and TSX FPC 20cards
112. in connector via device TSX SCA 62 The card is inserted in the processor or in module TSX SCY 21601 The TSX SCA 50 is passive and made up of a printed circuit board fitted with 3 sets of screw terminal blocks It is used to connect a station by branching on the main section of a UNI TELWAY bus It ensures continuing operation of electrical signals shielding and end of line adaptation function Type of The cable of the PCMCIA card has bare wires at its ends which the user must connection connect to the terminal located inside the device Illustration TSX SCP 114 ia TSX SCP CU 4030 Note The branching device configures the wiring system of the card anda branching type of connection system TSX DM 57 xx 209 PCMCIA installation Description of the TSX SCP CU 4030 cable ev Illustration The PCMCIA 20 pin mini connector supports the signals Connection via a TSX SCA 62 device Ea 7 ov TSX SCA 50 device Lh Red White Blue Illustration t TSX SCP 114 TSX SCP CU 4530 210 TSXDM57xx PCMCIA installation Description of the TSX SCP CU 4530 cable Illustration The PCMCIA 20 pin mini connector supports the signals Ji TSX SCA 62 device a 1 15 SUB D TSX DM 57 xx 211 PCMCIA installation Connecting to the Modbus Jbus bus General Type of connection
113. ing this button down causes initialization of slaves and a change to OFF LINE This then allows the user to programs the slaves through their infrared interface or to connect the new diagnostic pocket to the bus To return to normal mode just press and hold this button again CANNON SUB D connector for connection to AS i bus 122 TSXDM57xx TSX SAY 1000 Mounting Installation General The TSX SAY 1000 module can be mounted in any position on the TSX RKY rack or extension rack except for those positions dedicated to processors and power supply Note Where the module is mounted on a remote X Bus rack the maximum distance from the processor should be 175 meters minus the length of the X Bus 100 meters max The module should be inserted and extracted using a flat or cross tipped screwdriver These operations can be carried out whether the power is on or off with no adverse effects on the module or the rack holding it Example of mounting a TSX SAY 1000 module Note The module can be mounted and removed with both PLC and AS i bus power switched on Number of The maximum number of modules per Premium Atrium PLC station depends on the Modules per type of processor installed Processors Maximum number of TSX SAY 100 or SAY 100 modules 57 1xx 2 57 2xx 4 57 3xx 57 Axx 8 TSX DM 57 xx 123 TSX SAY 1000 Connections Connecting to the X Bus
114. ing with power switched on The module Module TSX ETY 110 can be wired or unwired with power switched on without disrupting the operation of the station The module does not have a RAM internal backup memory function this will be erased when power is switched off The module initializes itself when power is switched on A communication break can be expected during this intervention The link The SUB D 15 pin connectors of the AUI interface and the RJ45 connector of the 10baseT interface can be connected or disconnected when power is on A communication break can therefore be expected in the application in progress 266 TSXDM57xx TSX ETY 110 Station address coding General Four thumbwheels which can be accessed from the front panel are used to encode the network number and the station number Illustration MSB LSB __ gt Number of network MSB Lsg Number of station LSB least significant bit MSB most significant bit Values of coding possible in hexadecimal Network number Station number 0 to 7F 0 to 3F Example of coding Network 3 16803 Station 27 16 1B The thumbwheels are to be adjusted as follows 0 PF 3 Pf 1 PF B Pf Note Caution in an Ethernet network there must only be one MAC address for each station Before modifying these addresses you must check that they comply with the addressing plan of the carrier
115. ion channel is connected to the Uni Telway field bus by the TSX SCY CU 6030 connection cable via the TSX SCA 50 connection device Illustration 25 pin SUB D connector Uni Telway lead TSX SCY CU 6030 BEA Uni Telway lead TSX SCY CU 6530 TEX BEA 6 Lead TSX SCY CU 6030 n TSX SCA 50 Device Connection BY EON _ ji ow Red ny EN c me White White Blue 164 TSX DM57 xx TSX SCY 11601 21601 Lead TSX SCY CU 6530 TSX SCA 62 connection unit 5 v 47ko 2 13 ov amm o ov 225 NES 5 4 a POS EERSE EO qwe D A NEN dL EN ENS 0 Tg 241 ob ot lt 15 pin SUB D connector gt ov _ 47 TSX DM 57 xx 165 TSX SCY 11601 21601 Reminder on adapting RS 485 distributed line for the TSX SCY 21601 General This adaptation is used for Uni Telway networks Diagram of normal Uni Telway network architecture Pr ov Connection of The network is made up of one shielded twisted pair The connection of the network units network s different units is carried out as follows 1 Link all outputs labeled Tx Rx to the network wire labeled L Link all outputs labeled Tx Rx to the network wire labeled L Adapt the network s impedance using two adaptation nodes Zc located on the
116. ion on the TSX RKY rack except for those positions dedicated to processors and power supply Note In the event where the module is mounted on a remote X Bus rack the maximum allowed distance from the processor must be 175 meters minus the length of the X Bus max 100 m Inserting and extracting the module is the same as the general procedure for inserting and extracting modules on Premium PLCs see the Premium PLC installation manual Example of mounting a TSX SAY 100 module Note The module can be mounted and removed with both PLC and AS i bus power switched on The maximum number of modules per Premium Atrium PLC station depends on the type of processor installed Processors Maximum number of AS i Maximum number of TSX bus connections SAY 100 modules 57 1xx 2 2 57 2xx 4 4 57 3xx 57 Axx 8 8 TSX DM 57 xx 89 TSX SAY 100 Connections AS i bus cables AS i bus cables carry the signals and supply the sensors and actuators connected to the bus with 30 VDC Types of AS i cables Cable type Characteristics Illustration Polarized AS i ribbon cable Color yellow Wire cross section 1 5 mm Standard round cable Wire cross section 1 5 mm or 2 5 mm pe ASi ASH Blue Brown Recommended cable product reference HO5VV F2x1 5 conforms to the DIN VDE 0281standard Wire cross section 1 5 mm Cable ro
117. l appearance ee eee n 50 Hardware 51 Ata Glance s Go s age ed RE rere gala oe eae Ean ae 51 Dimensions and 52 Internal RE AS date ats sondage tds 53 Connection to Uni Telway 54 Connecting to Premium and Atrium lt 55 Switch configuration cette n 56 TSX P ACC 01 connector pin 57 Example of topologies 2 2 ana teens 58 Ata Glance est ee wie Sle es YEN eee ee E 58 Connectable 59 UNI TELWAY master 61 UNI TELWAY slave 63 Connection between two lt 64 Processor integrated master FIPIO communication 65 Ata Glance oer eed pirate tec cile AS 65 Processor integrated master FIPIO communication 67 Atta Glance scia eei ad Rea eee ce dde Mis 67 Review of the FIPIO 68 Integrated FIPIO link Premium Atrium 70 Example
118. le of Illustration connecting two Premium PLCs Premium master Premium slave TSX PCX 1031 T FTX CB 1020 1050 TSX P ACC 01 m S1 ON FT 2100 slave S2 ON TSX DM 57 xx 35 Terminal Port Example of connecting a Premium PLC and an Atrium PLC TSX PCX 1031 Illustration FT 2100 slave Premium master TSX RKY 36 TSX DM57 xx Terminal Port Inter device UNI TELWAY General The terminal port on Premium Atrium PLCs enables them to be connected to a UNI TELWAY bus in order to communicate with devices such as speed controllers sensor actuators or with other PLCs Connecting a Premium Atrium master or slave PLC to a UNI TELWAY bus requires the use of a TSX P ACC 01 See TSX P ACC 01 device p 47 device Example Examples of connection FTX 417 slave Premium master ok UNI TELWAY bus TSX P ACC 01 TSX SCA 50 62 ATV 16 slave The connected devices communicate with the PLC using UNI TE protocol Communication between the different components is allowed The programming terminal can directly access all these devices to carry out adjustments and diagnostics functions Note To install TSX SCA 50 and TSX SCA 62 devices consult the TSX DG UTW manual UNI TELWAY Bus communication TSX DM 57 xx 37 Terminal Port Master PLC type TSX model 40 General A TSX PMX model 40 PLC can also be configured in master mo
119. lectrical Characteristics 287 11 8 Standards 288 11 9 Operating Conditions 289 TSX DM 57 xx 275 TSX ETY 4102 PORT TSX ETY 5102 11 1 At a Glance At a Glance General Communication modules TSX ETY 4102 PORT 5102 are used to communicate in an Ethernet architecture They are made up of a communication channel whose main features are as follows Connection to a TCP IP network e Communication in Half and Full Duplex mode by automatic recognition e Transmission speed from 10 or 100 Mbits s by automatic recognition e Connection to network by copper cable via an RJ45 connector These modules are used to carry out the following functions e X WAY UNI TE and Modbus messaging service on TCP IP Scanner Utility SNMP Service Web server Global Data 276 TSX DM57 xx TSX ETY 4102 PORT TSX ETY 5102 11 2 Description Description General TSX ETY 4102 PORT 5102 modules are standard format modules which are inserted in a slot on the main or extension rack of a Premium PLC station Description 1 Display panel indicating module Illustration status e One green RUN LED e Two red LEDs ERR and COL e Three yellow LEDs STS TX and RX 2 Standard connector for 10baseT RJ45 interface TSX DM 57 xx 277 TSX ETY 4102 PORT TSX ETY 5102 11 3 Ethernet Channel Characteristics Characteristics of the Ethernet Channel General The modules have a standard interface for
120. lity 155 Installation eter dE ea a Soa 156 InstallatiQI i ecce adest ox eo edo m ertet 156 Operations cr eae ee a nee i ee gee ee iii 158 Operation x ere me Reha Beas bles ke Det al woke v 158 Module Visual 0 5 159 Module Visual 0 5 159 Built in Channel Connection 161 Ata GlAN CCR 161 AEa Glance oii otis tei dio Rh ale Deak dental denda dendo ad 162 Connection of TSX SCY 21601 to Uni Telway field bus 164 Reminder on adapting RS 485 distributed line for the TSX SCY 21601 166 Example of Uni Telway architecture 168 Connection of TSX SCY 11601 21601 modules to the Jbus Modbus field bus 169 Reminder on single line polarization in 485 170 Example of Modbus 172 Connecting the TSX SCA 50 173 Character Mode connection for TSX SCY 21601 174 Consumption of TSX SCY 11601 21601 175 Installing PCMCIA 177 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 12 Ata Glance I ees cosa eee ae te ee RR YR 177 A
121. llustration 1 Selects functioning mode master or slave S2 Adapts the line end JA and JB Connection terminals on the Uni Telway Bus TSX DM 57 xx 53 TSX P ACC 01 Connection to Uni Telway Buses General The TSX P ACC 01 device is connected to the Uni Telway Bus using connection terminals JA and JB as shown below Illustration Shielding Insulating sleeve essential ost ib KL White 2 Red 4939 UWL Whi Di Blue 5 Dre 54 TSX DM57 xx TSX P ACC 01 Connecting to Premium and Atrium PLCs General When the TSX P ACC 01 device has to be supplied it must be connected by its built in cable to the TER connector on the PLC processor The device can be connected and disconnected when the PLC is switched on Illustration Premium TSX RKY TSX P ACC 01 TSX P ACC 01 Note Only one TSX P ACC 01 device can be connected to a Premium Atrium PLC TSX DM 57 xx 55 TSX P ACC 01 Switch configuration General e Configuring line end adaptation Line ends are adapted by the S2 switch as indicated below e Configuring the operating mode The operating mode is selected by switch S1 as indicated below Illustration 5 5 End of line position UNI TELWAY UNI TELWAY slave or character mode DFF Bee amp a a a E 82 8 Other positions UNI TELWAY master Note The operating mode selected only concerns the connection
122. m Atrium PLC What s in this This chapter contains the following sections Chapter Section Topic Page 10 1 At a Glance 260 10 2 Description 261 10 3 Characteristics of the Ethernet channel 262 10 4 Installing the TSX ETY 110 module 263 10 5 Connection via the AUI interface 268 10 6 10baseT Interface 271 10 7 Display panel diagnostics 273 10 8 Electrical features 274 TSX DM 57 xx 259 TSX ETY 110 10 1 At a Glance At a Glance General Communication module TSX ETY 110 is used to communicate in an Ethernet architecture It is made up of a communication channel which offers two types of connections e Connection to an ETHWAY network supporting common words and X WayUNI TE message handling services on an ETHWAY profile e Connection to a TCP IP network supporting the X WayUNI TE message handling service This module also ensures transparent routing of X WayUNI TE messages from a TCP IP network to an X Waynetwork and vice versa Please refer to the Ethernet reference manual for wiring an ETHWAY architecture 260 TSX DM57 xx TSX ETY 110 10 2 Description Description General Module TSX ETY 110 is a single half size module which is inserted in a rack slot of a Premium PLC station Description 1 Display panel indicating state of module 2 Standard connector for 10baseT RJ45 interface 3 Standard connector for 10base5 interface 4 Thumbwheel
123. minal port links to over 10 meters for the purpose of connecting the PLC to a Uni Telway bus e Adapt the bus when the unit is connected to one of the ends of the Uni Telway bus e Set the operating mode of the terminal port e Uni Telway master e Uni Telway slave or Character Mode Note The TER and AUX ports of the TSX P ACC 01 unit are not isolated from one another nor from the TER port of the supplying PLC Note We strongly recommend that after use you do not leave a TSX PCU 103 or TSX PCX 1031 cable connected to the Uni telway bus at one end and unconnected at the other TSX DM 57 xx 49 TSX P ACC 01 External appearance General This device is made from zamak and of the same type as Uni Telway branching or connection devices TSX SCA 50 and TSX SCA 62 It is designed to be mounted in a cabinet Its protection index is IP20 Illustration Terminal ports Connection cable to TER port for Premium PLC length 1 m fc f E ssal usal T TER AUX uu 50 TSXDM57xx TSX P ACC 01 2 2 Hardware installation At a Glance Aim of this This Section deals with installing hardware for connection devices TSX P ACC 01 Section What s in this This section contains the following topics ion Section Topic Page Dimensions and mounting 52 Internal view 53 Connection to Uni Telway Buses 54 Connecting to Premium and Atrium PLCs 55
124. minator Modbus to TSX SCA 50 device TSX SCA 50 un 6 1 T Green White Hw ae _ White Green 5 D iB rh Pup 470r A TSX SCA 50 EET 7 Green White s EMI i White Green EMI o __ Orange White White Orange Brown White E m TSX DM 57 xx 213 PCMCIA installation Multi protocol asynchronous link connection RS 422 General Connecting the TSX SCP 114 card in Character Mode does not require any specific accessories The product reference for the RS 485 RS 422 PCMCIA card linking cable is TSX SCP CX 4030 It is 3 meters in length Type of The TSX SCP 114 PCMCIA card is connected in point to point to an RS 422A connection standard device VAX station type Illustration TSX SCP 114 Industrial computer zo TSX SCP CX 4030 214 TSX DM57 xx PCMCIA installation Description of Illustration the TSX SCP CX 4030 cable The PCMCIA 20 pin mini connector supports the signals Cais GND ao e 18 110 d 12 Green White a 1 EMI os T 2 lt gt lt White Green se oN P 1 9 4709 voc 42 Z E White Orange _ gt Ree ee va I NZ SN REC gt Orange White a 9 ADP Rec 13 ADP 150r a 2 0 V iso b 16 Brown White 2 EE See also Character Mode connection for TSX SCY
125. mpletes the functional identification of the slave These identifications allow the AS i master to recognize the configuration which is present on the bus These different profiles have been developed by the AS i Association They are used to distinguish modules such as for inputs outputs mixed modules intelligent device families etc An AS i bus can support a maximum of 31 slaves Each slave can have a maximum of 4 inputs and or 4 outputs This makes it possible to manage a maximum of 124 inputs 124 outputs or 240 discrete inputs outputs when all active devices have 4 inputs and outputs 84 TSXDM57xx TSX SAY 100 AS i cable Topology and maximum length of AS i bus AS i bus cycle time Reliability flexibility The AS i cable is a twin wire link on which communications and power supply for the connected devises are transmitted The link does not need to be twisted The cross section of wires can be from 2 x 0 75 mm 2 x 1 5 mm or 2 x 2 5 mm2 according to the current consumed by the devices The topology of the AS I bus is flexible It can be perfectly adapted to meet the user s needs point to point on line tree structure etc In every case the total length of all the branches of the bus must not exceed 100 meters without a relay This is the cycle time between slave s and the TSX SAY 100 module The AS i system always transmits information which is the same length to each slave on the
126. nal watchdog based on a communication shutdown when there is a fallback the module will function in the following way e fault detection PLC stop UC fault module fault e bus automatically switched OFF LINE by bus master Consequences for slaves present on the bus e old generation slaves output maintenance e new generation slaves preprogrammed fallback positions are implemented in the slave When this function is enabled in the module configuration it allows the replacement of a faulty slave with a slave of the same type without stopping the AS i bus and without the need for special action e Ifthe replacement slave is programmed with the same address and has the same profile it will be automatically inserted in the list of slaves detected then activated If this is not the case the ERR and AS i LEDs will flash simultaneously e If the new slave has never been used address 0 new slave and has the same profile the slave automatically takes on the address of the replaced slave and is therefore in the list of detected slaves and the list of active slaves If this is not the case the ERR and AS i LEDs will flash simultaneously These actions are only possible if one and only one slave is faulty in the configuration If there is a break in communication with the CPU following a CPU watchdog where the SAY 1000 module is located in the main rack or a retraction of the BUSx cable where the SAY 1000 module is located
127. nels already used other than communication channels Consequently the user must perform an evaluation on his her PLC station to find out how many application specific channels are already in use and thus determine the number of TSX SCY 11601 or TSX SCY 21601 modules which may be used Note Application specific channel recognition is defined in the Installation Manual for Premium TSX DM 57 PLOs Volume 1 156 TSXDM57xx TSX SCY 11601 21601 Connection Disconnection A reminder of the number of application specific channels managed by each type of processor Processors Number of application specific channels TSX P57103 TSX 57153 8 TSX P57203 TSX P57253 TSX P572623 TSX 24 P572823 PCX 57203 TSX P57303 TSX P57353 PCX 57353 TSX P573623 32 TSX P57453 TSX P574823 64 TSX SCY 11601 21601 modules can be connected or disconnected whilst the power is on These devices do not have a memory save function When one of the two modules is disconnected from the rack its internal memory is erased The module goes through an initialization phase once it is reconnected A TSX SCY 21601 module which has a PCMCIA card installed may be disconnected when the power is on disconnected while the power is on Note However PCMCIA cards used in TSX SCY 21601 may not be TSX DM 57 xx 157 TSX SCY 11601 21601 7 6 Operation Operation
128. neral The default communication mode for the terminal port is master UNI TELWAY It is mainly used to link up a programming terminal and a slave man machine interface console Illustration Master Premium Hr Client Server l Slave Client Server FT 2010 FTX 517 Note When using an Atrium PLC or if the processor only has one terminal port this type of connection can be made by using a TSX P ACC 01 device See TSX P ACC 01 device p 47 TSX DM 57 xx 23 Terminal Port Character string communication General This mode is used to connect up a printer or specialized console screen control table controller etc to the terminal port of a Premium or Atrium PLC Illustration Premium TSX RKY Control screen Loop Controller Control screen Printer Printer 24 TSX DM57 xx Terminal Port 1 2 Connections At a Glance Aim of this This Section deals with the different connections of the Terminal port Section What s in this This section contains the following topics Section Topic Page Connections 26 Programming Adjustment terminal 27 Man machine interface console 29 Programming adjustment terminal and man machine interface console 30 Modem on terminal port 31 Master UNI TELWAY 33 Slave UNI TELWAY 34 Inter PLC UNI TELWAY 35 Inter device UNI TELWAY 37 Master PLC type TSX model 40 38 Character String 39 Summar
129. nes the internal functions of the slave e An identification code ID2 which completes the functional identification of the slave These identifications allow the AS i master to recognize the configuration which is present on the bus These different profiles have been developed by the AS i Association They are used to distinguish between input output and mixed modules intelligent device families etc On the same bus an AS i bus can support a maximum of e 31 41 and or 40 standard address setting slaves with addresses from 1 to 31 e 62 extended address setting slaves with 41 and or using addresses from 1 A B to 31 A B This makes it possible to manage a maximum of 248 inputs 186 outputs thus 434 inputs outputs when all extended slaves have 4 inputs and 3 outputs The AS i cable is a twin wire link on which communications and power supply for the connected devises are transmitted The link does not need to be twisted The cross section of wires can be from 2 x 0 75 mm 2 x 1 5 mm or 2 x 2 5 mm according to the current consumed by the devices The topology of the AS i bus is flexible It can be perfectly adapted to meet the user s needs point to point on line tree structure etc In every case the total length of all the branches of the bus must not exceed 100 meters without a relay TSX DM 57 xx 119 TSX SAY 1000 AS i Bus Cycle Time Reliability Flexibility This is the cycl
130. nes the internal functions of the slave on analog slaves for example ID1 shows the slave s analog channel number Note The frame base is the same for analog slaves as it is for TOR slaves There is ascending compatibility between AS i and AS i V2 This means that all slaves on the market are supported by SAY 1000 Slave Each slave connected to the AS i bus must have an address which lies between 1 Addressing and 31 either with Bank A or with Bank B for extended address settings The slaves delivered from the factory have the address 0 the address of the slave is memorized in a non volatile format Addresses are programmed using a specialized addressing terminal Note When replacing a faulty slave whose address has been set the address of the slave to be replaced can be updated automatically 118 TSXDM57xx TSX SAY 1000 Identification of Slaves Maximum Number of Inputs Outputs AS i Cable Topology and Maximum Length of AS i Bus All standard address setting slaves connected to the AS i bus are identified by e An I O Code input output distribution code e An identification code which completes the functional identification of the slave All extended address setting slaves connected to the AS i bus are identified by e An I O Code input output distribution code e An identification code which completes the functional identification of the slave e An 1 1 code which defi
131. ocated on the module Their state LED off flashing or on provides information on the operating mode of the module LED state LEDs On Flashing T Off e RUN green Module OK and configured Awaiting configuration HS Module or autotest fault ERR red Serious non rectifiable Module Rectifiable module fault PL7 Module OK fault configuration AS i power supply B green A configured slaves display B configured extended address settings slaves display I O red AS i bus Fault Fault or awaiting user configuration AS i Bus OK 0 to 31 Slave number OK projected Slave Number OK Slave number not projected green present and active and absent all LEDS flash during module autotests a slave is declared OK when one of the conditions required for correct operation is not satisfied regardless of the error level e Error Level 1 e Slave declared but not detected e Slave detected but not declared e Error Level 2 e Slave has different profile from declared slave e Slave profile incompatible with address e Slave with incorrect subprofile e Error Level 3 e Slave refuses parameters Slave has auxiliary power supply fault Analog data fault channel fault Other faults linked to analog slave characteristics Input Output or auxiliary power supply overload External error thermal relay slave autotests NOK The user must connect his her programming tool to access detailed information on t
132. odules are as follows e 100 Mb in Half Duplex e 10 Mb Half Duplex e 10 Mb Half Duplex Speed The speed line cannot be configured by the user The process of self adaptation is Adaptation as follows 1 Each unit diffuses its possibilities on the line 2 The chosen speed is the fastest of the entity possibilities on the line In other words speed is limited by the slowest entity on the line of which the speed possibility is the weakest 284 TSXDM57xx TSX ETY 4102 PORT TSX ETY 5102 11 6 Display Diagnostics Display panel Diagnostics General The display panel conforms to the Premium standard RUN ERR STS ADR RX TX The COL RX and TX LEDs are managed by the line s electronics they indicate e COL a collision e RX a reception e TX a transmission Diagnostics Meaning of the diagnostics LEDs RUN ERR STS TX RX Meaning ns ns ns No supply to module ns ns ns Module running self test ns ns ns Module ready ns ns ns Module not operational ns ns ns Software operation error Temporary state causing module reinitialization P F ns ns ns Module not configured or configuration in progress P P ns ns ns Module configured operational ns ns F ns ns ns Module configured Diagnostics according to how the LEDs are flashing
133. on a TSX SCY 21601 communication module Removable cover with wings Screws are provided to fix it to the reception module marked 3 on illustration Installation on an Atrium type processor Removable cover with wings Screws are provided to fix it to the Atrium processor marked 2 on illustration Installation onto a PC compatible device Removable cover marked 1 on illustration TSX DM 57 xx 181 PCMCIA installation Note The covers with wings mounted on PCMCIA cards prevent any accidental removal when switched on and guarantee that the card remains in good working order The two covers 1 and 3 are provided with the PCMCIA card Cover 2 is provided with the Atrium processor Connection to the network is achieved by connecting the linking cable to the front of the card A guidance system is used to prevent anything being mounted incorrectly The product reference label informs the user of the type of physical layer supported by the card 182 TSX DM57 xx PCMCIA installation 8 3 Connecting the PCMCIA card reception channel At a Glance Aim of this This Section describes the installation of PCMCIA cards in the reception channel of Section the TSX SCY 21601 module What s in this This section contains the following topics Section Precautions when connecting PCMCIA 184 Connecting PCM
134. onnect April modules refer to reference manual TEM60000E Note Important You must configure card TSX SCP 112 in point to point mode in the PL7 configuration screen for both the point to point or the multidrop series Note The current loop authorizes a current of 20 mA when idle in point to point as well as in multidrop mode If a slave is switched off the sender of this slave become active and the line is available If the loop supply is offset on one of the slaves switching this slave off will cause communication to be interrupted Point to point Illustration link Module JBU0220 or SCP 112 8 White Blue T dev a 19 REC White Green i e Laus T Green White LN if Ho EMI White Orange 9 aum Blue White t M i Passive master or slave Master or slave active 202 TSXDM57xx PCMCIA installation Point to point Illustration link active SCP 112 TSX SCP 112 S card B l p White Blue Jen220u250 B uY T UO REC White Green Wai a Ld BEC Green White Poe i EMI PAP White Orange 141 1 k 1 Ww Lam aum Blue White LED ES id Master or slave active Master or slave passive Mixed terminal Illustration links TSS SOP 112 oe 1 White Blue JUOD i i ia v Ups
135. ort unplug it then plug in the telephone adapter instead Plug in the device to the port panel at the back of the adapter Insert the PCMCIA card in the processor slot provided for this purpose Caution The processor must be switched off while inserting or removing the PCMCIA card Screw the card into the processor to stop it shifting when power is on TSX DM 57 xx 299 TSX MDM 10 12 4 Connecting adapters Different adapters At a Glance The telephone adapters in line with the country of purchase are used to ensure connection between an RJ 11 port of PCMCIA card TSX MDM 10 and the wall Socket of the telephone network To use the TSX MDM 10 card in a different country all you need to do is change the telephone adapter List of adapter product references according to the country Country Product reference Germany TSX MDM EDT G Belgium TSX MDM EDT B Spain TSX MDM EDT S France TSX MDM EDT F Italy TSX MDM EDT T 300 TSXDM57xx TSX MDM 10 12 5 Electrical characteristics Electrical characteristics Consumption This table indicates the consumption of a PCMCIA modem card Voltage Typical current 5 volts 195 mA TSX DM 57 xx 301 TSX MDM 10 12 6 Technical specifications At a Glance Aim of this This Section deals with the techni
136. ough PCMCIA communication cards The card to be connected is a metal device whose dimensions comply with PCMCIA extended type Ill PCMCIA cards are installed in the reception slot of the processor and or TSX SCY 21601 module in PLCs from the Premium family PCMCIA cards can also be used in devices which have type III reception such as CCX 17 FT 2100 terminals or PC compatible third party devices for example Illustration Note It is prohibited to connect PCMCIA cards when the power is switched on PCMCIA cards are installed operated and maintained using PL7 Junior PL7 Pro programming and operation software for all PLCs in the Premium family 178 TSX DM57 xx PCMCIA installation TSX SCP 11 cards TSX FFP 20 card Series link PCMCIA cards Each TSX SCP 111 112 114 PCMCIA card supports a different physical layer This family comprises three products Product reference Physical layer Illustration TSX SCP 111 RS 232 D link TSX SCP 112 Current loop link 20 mA TSX SCP 114 RS 485 link RS 422 compatible All three cards TSX SCP 111 112 and 114 support the following communication protocols e Modbus Jbus protocol e UNI TELWAY protocol e Character Mode asynchronous link FIPWAY network PCMCIA card Functions Illustration The TSX FPP 20 PCMCIA card supports the FIP physical layer It is used to connect a Premium Atrium station to
137. ple of Modbus architecture Example SA po 172 TSXDM57xx TSX SCY 11601 21601 Connecting the TSX SCA 50 unit Modbus without Illustration line adaptation TSX SCY 6030 cable 4700 TSX SCA 50 ov LL o 21 nc 5V IES ne 1 ins 6 EMI D A _ Orange White D A 4 Z 124 EMI D B lt gt lt White Orange 5 11 1500 50 17231 Modbus with line Illustration adaptation and polarization TSX SCY CM 6030 cable PA TSX SCA 50 ov 1 Green White NON c gt lt White Green iji 1 470 L 6 EMI D A _ mM Orange White 4 D A 7 gt 24 EMI D B gt lt White Orange A d 5 D B White Blue MM gt lt __ lt _ Blue White TSX DM 57 xx 173 TSX SCY 11601 21601 Character Mode connection for TSX SCY 21601 General The TSX SCY CM 6030 cable should be used to connect the TSX SCY 21601 module with an RS 485 standard device Users should connect the Character Mode TSX SCY 21601 to a Half duplex RS 485 standard device using the TSX SCY CM 6030 connection cable adding a connector adapted for the intended device to the end of the cable and linking the necessary signals see lead connection in Connecting the TSX SCA 50 unit p 173 Illustration Two wire TSX SCY CM 6
138. rmation to be routed between a bus master and sensor actuator slaves AS i is made up of three major basic elements e A dedicated power supply providing 30 VDC voltage e Abus master e Slaves sensors and actuators The main types 1 Communication sensors actuators of sensors With a built in AS i function they link up directly to the AS i bus via a passive actuators distributor or a T piece connection 2 The traditional IP65 sensors actuators They connect to the bus via an AS i interface active distributor or Telefast IP20 discrete input output bus interface These interfaces connect the sensors and traditional actuators to the AS i bus and provide them with dialog capacity on the bus Illustration Active distributor Passive distributor um 5 Connection T 4 lius AS i Bus La ASH function AS i function r integrated integrated AS i function via interface T Jor Ido o gt Ble acl Traditional product Communicating product Communicating product 124 products maximum 124 input information 31 products sensors or actuators and 124 output information TSX DM 57 xx 77 TSX SAY 100 Overview of AS i products from the Schneider catalog General Non exhaustive list of AS i products from the Schneider catalog Man machine dialog Actuators Sensors M M AS i AS i Column lit 0 tto OX Start up Detector Indu
139. rule also eliminates the risk of causing a bending radius which can damage the quality of the link TSX DM 57 xx 187 PCMCIA installation Assembly To assemble the transmission support for the card first remove the cover which is screwed on the device then follow the instructions below Step Instruction Illustration 1 Connect the cable 2 Place the appropriate cover on the device taking care to insert the ferule in the slot provided in order to fix the cable to the card Screw on the cover Insert the card in the slot provided in the host device Screw in the card to stop it being moved when switched on and to ensure it functions effectively Receptor Processor or TSX SCY 21601 188 TSXDM57xx PCMCIA installation PCMCIA card operation display General Illustration Two diagnostics LEDs are located on the front of the card They inform the user on how exchanges between the device supporting the PCMCIA card and the related device are functioning Number Description Diagram 1 Error ERR LED normally off displays errors E This is red c E 2 The COM communication LED displays the line activity This LED is e Yellow on the TSX SCP 111 112 114 TSX FPP 10 and TSX FPP 20 cards Green on the TSX MBP 100 card P H i Tes tri 2 B x a ae Er RS
140. s General Module TSX ETY 110 can be inserted in any rack slot of a Premium Atrium station except in an X Bus offset rack The module consumption from the supply depends on the selection made from the transceiver remote power supply option Table of consumption Voltage Current consumed Dissipated power 5 volts Typical Maximum Typical Maximum with remote power supply 0 8A 1 2A 4W 6W RJ45 with remote power supply 1 2A 2 5A 6W 12 5 W AUI Note Caution Modules TSX ETY 110 on 5 volts have high consumption when the AUI connection is used Special attention should therefore be given what sort of devices are in the rack before deciding which kind of supply to choose Number of TSX ETY 110 modules which can be connected to a rack e 2 modules with AUI connection e 4 modules with RJ45 connection 274 TSXDM57xx Communication Modules TSX ETY 4102 PORT 5102 11 At a Glance Aim of this This Chapter deals with the hardware installation of ETHERNET network modules Chapter TSX ETY 4102 PORT and TSX ETY 5102 in a Premium Atrium PLC What s in this This chapter contains the following sections Chapter Section Topic Page 11 1 At a Glance 276 11 2 Description 277 11 3 Ethernet Channel Characteristics 278 11 4 Installation of TSX ETY 4102 PORT 5102 Modules 279 11 5 10 100baseT interface 283 11 6 Display Diagnostics 285 11 7 E
141. s TSX SCP 111 card TSX SCP 112 card TSX SCP 114 card TSX FPP 10 and TSX FPP 20 cards Type of cable Product reference Designation Modem cable TSX SCP CC 1030 Connection cable via Modem DTE DCE 9 signals RS 232D L 3 m Standard cable TSX SCP CD 1030 TSX SCP CD 1100 Connection cable DTE DTE RS 232D L 3 m or 10 m Type of cable Product reference Designation Current loop cable TSX SCP CX 2030 Current loop cable 20 mA L 3 m Type of cable Product reference Designation Universal cable TSX SCP CX 4030 Universal cable type RS 485 and RS 422A L 3 m UNI TELWAY cable TSX SCP CU 4030 Cable type RS 485 L 3 m Modbus cable TSX SCP CM 4030 Cable type RS 485 L 3 m Connection device TSX SCA 50 Connection device screwed to bus for RS 485 series link Connection device TSX SCA 62 Connection device via connector to bus for RS 485 series link Converter device TSX SCA 72 RS 232D RS 485 converter device Type of cable Product reference Designation FIPWAY FIPIO cable TSX FP CG 010 Connection cable L 1 m FIPWAY FIPIO cable TSX FP CG 030 Connection cable L 3 m Connection device TSX FP ACC4 FIPWAY FIPIO connection device Connection device TSX FP ACC12 FIPWAY FIPIO connection device TSX DM 57 xx 225 PCMC
142. s comply with the following Standards standards e UL 508 e CSA e IEC 1121 2 e Marine classification 288 TSXDM57xx TSX ETY 4102 PORT TSX ETY 5102 11 9 Operating Conditions Operating Conditions Applicable e Configuration software Conditions PL7 version lt 4 1 recognizes TSX ETY 4102 5102 modules as TSX ETY 410 510 e PL7 version gt 4 1 recognizes TSX ETY 4102 5102 modules e PL7 version gt 4 3 recognizes processors including the TSX ETY PORT module e Conditions of use Temperature from 0 to 60 C Relative humidity of 10 to 95 without condensation to 60 C Altitude of between 0 and 4500 meters Immunity to vibrations complies with the IEC 68 2 6 standard Fc test Immunity to shocks complies with the IEC 68 2 27 standard Ea test Immunity to free fall hardware dealt with as per the IEC 68 2 32 standard method 1 IP 20 protection index e Storage conditions Temperature from 40 C to 85 C Relative humidity between 0 and 95 without condensation at 60 C TSX DM 57 xx 289 TSX ETY 4102 PORT TSX ETY 5102 290 TSX DM57 xx Communication PCMCIA Modem card VII At a Glance Aim of this Part This part deals with the TSX MDM 10 PCMCIA modem card What s in this This part contains the following chapters 2 Chapter Chapter Name Page 12 Installing the TSX MDM 10 module 293 TSX DM 57 xx 291 PCMCIA
143. s of 71 AS i bus interface TSX SAY 100 module 73 Ata Glance zc uc Be vid eee at rz a eee hoe aoe Wontar ete ko 73 AS i bus interface module TSX SAY 100 75 Ata Glance ctetu rr el ee By cian date onde 75 Review of the AS i bus ionem pue sel el Ses bw ute o Mes 76 Ata Glance ooo ee ee nene Tte eee tet Eee 76 Review of the AS ibus lleeeeeee RR RR Ri 77 Overview of AS i products from the Schneider 78 Introduction to the main constituent 79 Example of AS i bus 83 Main characteristics of the 84 Description of the TSX SAY 100 86 Ata GIANG Sansone nee 86 Physical 87 Mounting installation 89 GonDnectiorS S se ots A aly code os D ola kk fd cte 90 4 3 4 4 4 5 4 6 Part IV Chapter 5 5 1 5 2 5 3 5 4 5 5 Displaying module states 92 Specific Display Panels on the TSX SAY 100 Module 93 Technical 51
144. s scan is reversed 8 Press quickly on the button The state of input outputs for the previous slave is displayed 9 Pressfor more than one second on the The display shows again the number of button slave selected 1 LED on bit on state 1 LED off bit on state 0 or no input or output TSX DM 57 xx 103 TSX SAY 100 Illustration Slave Number example 10 E o rau Change direction Short press on TL State of bits example l 2 0 10 0 et 962 010 121 x18 Status of output bits Change slave example Q 2 0 10 2 and Short press Q 2 0 10 3 1 Slave Display Channel Display SLV Bus s v EUS M SLY SLY e u a amp Wo 104 TSX DM57 xx TSX SAY 100 4 5 Operating modes of the TSX SAY 100 module Operating modes of the TSX SAY 100 module General Output fallback position Automatic slave addressing Processor error For more information refer to the section on AS i installation in the Premium PLCs Applications Manual Basic Applications Volume 1 The fallback mode is set in the configuration screen see Premium PLCs Applications Manual and can be read in the word KWxy 0 19 X0 e Kwxy 0 19 X0 1 fallback to 0 e KWxy 0 19 X0 0 maintain state x rack address y module address Operation When the AS i channel changes to STOP e With fallback to 0 option outputs are forced to 0 then communic
145. slave mode master mode default Character mode Terminal port in character mode Terminal port in UNI TELWAY master mode default TSX DM 57 xx 45 Terminal Port 46 TSX DM57 xx TSX P ACC 01 device At a Glance Aim of this This Chapter introduces the functions of the TSX P ACC 01 connection device Chapter What s in this This chapter contains the following sections 2 Chapter Section Topic Page 2 1 At a Glance 48 2 2 Hardware installation 51 2 3 Example of topologies 58 TSX DM 57 xx 47 TSX P ACC 01 2 1 At a Glance At a Glance Aim of this This Section describes the general characteristics of the TSX P ACC 01 device Section What s in this This section contains the following topics Section Topic Page Functionalities 49 External appearance 50 48 TSXDM57xx TSX P ACC 01 Functionalities General The TSX P ACC 01 unit is a cabling accessory that connects to the TER connector of the Premium Atrium PLC processor via an integral cable fitted with a mini DIN connector at one end This is used to e Connect several devices to the terminal port of Premium Atrium PLCs For this purpose it is fitted with two mini DIN connectors marked TER and AUX which are functionally identical to the TER and AUX connectors of the Premium PLC processors e Isolate Uni Telway signals in order to extend Premium PLC ter
146. stallation Example 3 Multidrop master JBU0220 0250 active send receive slaves TSX SCP 112 TSX SGP 112 pun ALES 4ALIM 8 Wh Legs AT ite Green 19 CR Green White peg H a i amp a White Orange lez c i C 16 Master active sending receiving Blue White ALIM TSX SCP 112 Slave 2 passive 206 TSXDM57xx PCMCIA installation Example 4 Multidrop active master TSX SCP 112 Master active sending receiving TSX SCP 112 p White Blue 4ALIM F ALIM White Blue _ i i Gi ipne eren meee nos qi GP Slave 2 passive TSX DM 57 xx 207 PCMCIA installation 8 6 Connection of the TSX SCP 114 card At a Glance Aim of this This Section deals with the hardware installation of TSX SCP 114 PCMCIA cards Section What s in this This section contains the following topics Section Topic Page Connection to the UNI TELWAY network 209 Connecting to the Modbus Jbus bus 212 Multi protocol asynchronous link connection RS 422 214 208 TSXDM57xx PCMCIA installation Connection to the UNI TELWAY network General Card TSX SCP 114 physical support RS 485 connects to the UNI TELWAY network using cable TSX SCP CU 4030 via the connection device TSX SCA 50 or by cable TSX SCP CU 4530 provided with SUB D 15 p
147. sual Diagnostics 159 308 TSX DM57 xx
148. t AS i Slave S Addr RESET 22 2 Status Resp Read I O Configuration S Addr CONF 22 3 Status Resp Cmd Read Identification Code S Addr IDCOD 22 4 Status Resp Cmd_Read_Status S_Addr STAT 22 5 Status Resp Cmd_Read_Reset_Status S_Addr STATRES 22 6 Status Resp Cmd_Read_Ext_ID Code_1 S_Addr IDCOD1 22 7 Status Resp Cmd_Read_Ext_ID Code_2 S_Addr IDCOD2 23 Status S_List Get_ List of Periphery Faults TSX SAY 1000 24 Status Write Extended ID Code 1 S Ext ID Code 1 TSX SAY 1000 B Integrated support of slave profiles 1 Analog slave profile S7 3 support integrated TSX SAY 1000 2 Analog slave profile S7 4 support integrated not implemented functions implemented functions TSX DM 57 xx 141 TSX SAY 1000 142 TSX DM57 xx Communication TSX SCY 11601 21601 modules V and PCMCIA cards At a Glance Aim of this Part This Part deals with installing hardware for TSX SCY 11601 21601 communication modules and PCMCIA communication cards What s in this This part contains the following chapters Part Chapter Chapter Name Page 6 At a Glance 145 7 Installing TSX SCY 11601 21601 modules 149 8 Installing PCMCIA cards 177 9 TSX SCA 64 connection device 229 TSX DM 57 xx 143 TSX SCY 11601 21601 144 TSX DM57 xx At a Glance At a Glance Subject of this This chapter deals
149. ta Glance ohana eee elk POA RAED ROA ARR Oe Pee 178 At aGlance vil a DIEI De Mage WE 178 D Sscription eee ter RR C ERR otitis RE RERUM EU X iR RARE E 181 Description M EE 181 Connecting the PCMCIA card reception 183 Ata Glance occorre emere mee eei mes 183 Precautions when connecting PCMCIA 184 Connecting PCMCIA cards 1 2 20 cette nee 185 Product references for PCMCIA cards and installation 186 Mounting cards and 187 PCMCIA card operation 189 Visual diagnostics of PCMCIA cards 190 Connection of TSX SCP 111 193 Ata Glance ci Me aka carats pbi iy doit aetna ete 193 Point to point connection in Character Mode DTE lt gt DTE 194 Uni Telway Modbus or Character Mode via Modem 195 Connection of the TSX SCP 112 196 Glance eis hte iA ste th leg raid othe ait c 196 Connection of the TSX SCP 112 197 Connecting in point to point 198 Multidrop 199 Dynamic
150. te Important cables TSX FP CG 010 030 are connected and disconnected from the PCMCIA card only when power is switched off TSX DM 57 xx 217 PCMCIA installation 8 9 Connection of the TSX MBP 100 card At a Glance Aim of this This Section deals with the hardware installation of TSX MBP 100 PCMCIA Modbus Section Plus cards What s in this This section contains the following topics Section Connecting the TSX MBP100 219 General principle for connecting the PCMCIA card 220 Grounding the TSX MBP CE 030 060 cable 221 Connecting the TSX MBP CE 030 060 cable to Modicon connection device 222 990 NAD 230 00 218 TSX DM57xx PCMCIA installation Connecting the TSX MBP100 card General The TSX MBP 100 PCMCIA card is connected to the Modbus Plus network using the TSX MBP CE 030 branch cable 3 m long or the TSX MBP CE 060 3 m long This cable is connected to Modicon branch device local site tap 990NA23000 For information on how to install a Modbus Plus network see the Modicon Manual Modbus Plus Network Installation and Planning Manual Product Reference 890 USE 100 01 TSX DM 57 xx 219 PCMCIA installation General principle for connecting the PCMCIA card Principle Illustration Branching device Modicon 990 NAD 230 00 PCMCIA card Local Site Tap TSX MBP 100 cun TSX MBP CE 030 060 cable Description of
151. the TSX MBP 030 060 cable s GR _ Scre ning braid Note Important The cable s main shielding is grounded using a metal clamp in contact with the screening braid which itself is fixed to the frame supporting the rack This cable must be grounded even if there is no PCMCIA card present 220 TSXDM57xx PCMCIA installation Grounding the TSX MBP CE 030 060 cable The cable connecting the PCMCIA card to the Modicon branching device must be Procedure grounded as shown below 1 Clip the loop clamp onto the cable This loop clamp is delivered with the Modicon branching device Local Site TSX MBP 100 Tap product reference 990 NAD 230 00 Cable 5 TSX MBP 030 F or i TSX MBP CE 060 iy ag Loop clamp 2 Fixthe clamp cable unit to the frame The frame itself is connected to the ground 221 TSX DM 57 xx PCMCIA installation Connecting the TSX MBP CE 030 060 cable to Modicon connection device 990 NAD 230 00 General TSX MBP CE 030 060 cables are made up of two distinct sets of shielded twisted pair wires and one external shielded ground wire which makes a total of seven wires Connection To connect the cable to the Modicon device follow the procedure below procedure Step Action 1 Identify the wires A first set of wires marked with the colors White and Orange with one stripped shield
152. the cables 12 Mount the cover 2 and secure it with the screw 1 using a cross tipped PZ01 screwdriver TSX DM 57 xx 237 TSX SCA 64 9 5 Wiring the TSX SCP CM 4530 Wiring the TSX SCP CM 4530 Illustration connector 15 way SUBD PCMCIA side connector 12 Tx Green White 7 11 Tx White Green p 14 20 Pull down White Blue 15 18 Pull up Blue White gy 1 Rx White Orange p gt 16 2 Orange White p gt 13 16 O0 volt Brown White p gt 8 TSX DM57xx 238 TSX SCA 64 9 6 Bus Cable Shield Cabling At a Glance Aim of this This section describes the different local grounding principles for the bus Section What s in this This section contains the following topics Section Topic Page Local Grounding the Bus General 240 Connecting the shield to the local ground and to the two ends of the cable 241 recommended cable type Connecting the shield to the local ground at one end of the cable and to the 242 local ground via a surge suppressor at the other end Connecting the shielding to the local ground at one end and isolating it from 243 the ground at the other end TSX DM 57 xx 239 TSX SCA 64 Local Grounding the Bus General Introduction Principle Illustration Cable Preparation Template Introduction The bus can be grounded in three different ways e connecting the shield to the local ground and to the two ends
153. the local ground at one end of the cable and to the local ground via a surge suppressor at the other end 242 Connecting the shielding to the local ground at one end and isolating it from the ground at the 243 Device Configuration and Transmission Pair Polarization 244 Ata Glance olo RR EE RE Oe RV e EY Ease 244 4 wire Configuration with 2 pair Polarization via External Power Supply 245 4 wire Configuration with Polarization of One Pair by the Master Station and the Other by a Slave 247 2 wire Configuration with M M Pair Polarization by the Master Station or a Slave Station ES bI EIE ud ed dudes 250 Adapting the Line End llle 253 Line End Adaptation 0 ms zs Bek Meehan ple eek Bok Win een ws 253 Communication modules TSX ETY 110 4102 PORT 5102 et TSW WMY 100 257 Pr sentation ondes AOS poe Suh can at a 257 Communication TSX ETY 110 module 259 Ata Glance ea ae dade deb 259 Ata Glance 5 he Le Ab ed etas 260 ALS GlANCe cde 260 DeSCriPtiONn weed a a 261 Description ee
154. to define station number and network number Illustration TSX DM 57 xx 261 TSX ETY 110 10 3 Characteristics of the Ethernet channel Characteristics of Ethernet channel General The module is made up of two standard interfaces for connecting to a network e One 10baseT interface on front panel of the module comprising an RJ45 connector which is used for a point to point link via a linking cable made up of two twisted pairs of impedance 100 15 e A10base5 or AUl interface on front panel of module comprising a SUB D 15 pin connector used to link to network by branching This interface is also used to supply active connection devices Taps It complies with the IEC 802 3 standard and is used to connect any device which complies with this standard The type of connection is recognized automatically as soon as connection is made to the network Services and operations supported by the module TCP IP UNITE e Client server mode Services e Synchronous requests of 256 bytes Asynchronous requests of 1 Kbyte Ethway UNITE e Client server mode Services e Synchronous requests of 256 bytes Asynchronous requests of 1 Kbyte Common words e Shared database of 256 words Application to e Message exchange in point to point 256 bytes application max Common e X Wayinter network routing services e X WAY UNI TE routing e Module diagnostics Note
155. troduction to AS i Bus diagnostics General The module display panel is used for e Displaying the presence of each slave on the AS i bus Bus mode e Displaying the state of input output bits of each slave present on the bus Slave mode SLV These modes can be accessed by a combination of actions on the push buttons and on the TSX SAY 100 module Illustration _ Or Du TSX DM 57 xx 99 TSX SAY 100 Display modes Table giving the 2 display modes of the module Bus mode Slave mode SLV View of AS i bus image Each LED 1 to 31 corresponds to a slave address on the bus LED on slave present e flashing LED slave expected and not detected or not expected and detected LED off slave not expected and not View of selected slave address LED on number of slave selected View of input output bit state for slave selected LEDs 0 to 3 display the state of the input bits LEDs 4 to 7 display the state of the output bits LED on bit in state 1 LED off bit in state O or not significant detected Illustration Illustration Illustration SLV BUS SLY BUS y SLY wo amp WO View mode is displayed with the Bus LED on and the I O LED off View mode is displayed by Bus and I O LEDs both off View mode is displayed by the Bus LED off and the I O LED on 100 TSX DM57 xx TSX SAY
156. uble slave addressing The two slaves with identical addresses have the same profile and manage identical I Os the AS i master bus does not detect any error The two slaves with identical addresses manage different I Os the AS i master bus can detect transmission errors when accessing the I O from one of the two slaves Failure to follow this precaution can result in death serious injury or equipment damage TSX DM 57 xx 139 TSX SAY 1000 5 7 AS i V2 Certification AS i V2 Certification Description Header Vendor Product name TSX SAY 1000 Order No Release Master profile Date List of implemented functions No List of implemented functions Mark Remark Profile implemented by A Functions or calls at host interface 1 Image Status Read_IDI TSX SAY 1000 2 Status Write OD Image TSX SAY 1000 3 Status Set_Permanent_Parameter S_Addr S_Param TSX SAY 1000 4 S Param Status Get Permanent Parameter S Addr TSX SAY 1000 5 Status RS Param Write Parameter S Addr S Param i TSX SAY 1000 6 Status S Param Read Parameter S Addr TSX SAY 1000 7 Status Store_Actual_Parameters 5 TSX SAY 1000 8 Status Set Permanent Configuration S Addr S Config TSX SAY 1000 9 S Param Status Get Permanent Parameter S Addr 10 Status Store Actual Configuration 11 Status S Config R
157. ule 293 At a Glance sins eine Sak ii ease du era ETE nade sates 293 Ata Glance dc eie LI a8 294 Ata Glance Corel ald idees bia chen dhe tate Om dre uns 294 12 2 12 3 12 4 12 5 12 6 Description 0328 Siew eet ee Rd ure 295 DOSCIIPUOM 2 2 sie od wees ERR hue Eo EO e eL CR Aree N ew es 295 Installations iue zm vv ee eb wv ae DIE ES 296 Ata Glace cea ente ela ete th ele 296 Selecting the type of processor and 10 297 Wiring Unwiring with power switched 298 Connecting to the telephone network 299 Connecting 300 Different adapters 1 2 0 eee mh 300 Electrical characteristics 301 Electrical characteristics 301 Technical specifications 0 0 eee 302 Ata Glance a xe Penne duet mace eee eel eke Ge A 302 Communication protocols 303 Operating 5 304 Maximum operating 305 EG lab lilig Teeth E Mek oka e 306 Te TT eer eee Vee ee ee ee
158. upply placed upstream of the PLC is VLVS e Touse certified AS i products on the bus Due to the type of technology and connection the TSX SAY 1000 module only receives 5 VDC and its OV is linked to the PLC ground 130 TSX DM57 xx TSX SAY 1000 5 3 Input Output Object Addressing Addressing Input Output Objects General Example Acquisition of inputs and update of slave device outputs connected to the AS i bus are carried out automatically This occurs at the start and end of each cycle respectively of the task in which the TSX SAY 1000 module is configured The user program has access to these inputs and outputs via language objects whose syntax for standard or extended address setting slot A and B slaves is as follows lorQ xy 0 n Symbol Type of object Module channel No of slave Rank I input address 1 to 31 for A of bit Q output of the TSX SAY 1000 101 to 131 for B 0to3 Wzanalog x rack number y position number O channel 0 of the module Particular example of rack 0 l 2 0 1 3 indicates input 3 of slave TOR A 1 channel 0 of the TSX SAY 1000 module positioned in rack O slot 2 Q 2 0 103 0 indicates input 0 of slave TOR B 103 channel 0 of the TSX SAY 1000 module positioned in rack O slot 2 IW 2 0 31 0 indicates input 0 of slave ANA A 31 channel 0 of the TSX SAY 1000 module positioned in rack O slot 2
159. uting The AS i cable and the power cables carrying higher power levels must be in separate ducts which are protected by a metal screen When using a shared route for control cables it is essential that the connections on these control links should conform to the technology rules eg the discharge diode or limiters on the terminals of self inductive elements etc Link up A set connector cover is delivered with the module which is used to connect the connector module to the AS i bus This connector must be linked to the cable of the AS i bus and assembled by the user according to the procedure described later Illustration A a sy i p Connector Cover 90 TSXDM57xx TSX SAY 100 Connection of module to bus To connect a module to the bus follow the procedure below Connect the 2 wires of the AS i cable to the connector taking the polarities into account In the special event that a shielded cable is used this should be connected to the central terminal 2 Mount the connector in its cover and fix the cable to it Au E 3 Click the cover shut jl ar EE a X 4 TSX DM 57 xx 91 TSX SAY 100 Displaying module states General This is carried out with 4 LEDs RUN ERR COM I O which are located on the module Their state LED off flashing or on provides information on the operating mode of the
160. w of AS i Products from the Schneider Catalog 116 Introduction to the Main Constituent Elements 117 Main Characteristics of the AS i V2 Bus 118 114 TSX DM57 xx TSX SAY 1000 Introduction to the AS i Bus General The AS i bus is a field bus level 0 and can be used to connect sensors actuators This allows Discrete or analog type information to be routed between a bus master and sensor actuator slaves AS i is made up of three major basic elements e A dedicated power supply providing voltage of about 30 VDC e A bus master e Slaves sensors actuators and others The main types 1 Communication sensors actuators of sensors With a built in AS i function they link up directly to the AS i bus via a passive actuators distributor or a T piece connection 2 Traditional sensors actuators These connect to the bus via an AS i interface active distributor or TOR Telefast input output bus interface These interfaces connect the sensors and traditional actuators to the AS i bus and provide them with dialog capacity on the bus Illustration Active distributor Passive distributor Connection T AS i function 4 integrated AS i function integrated AS i function via interface Traditional product Communicating Communicating Maximum 434 I O Maximum 62 slaves 248 input maximum 31 standard or 62 maximum 186 output TSX DM 57 xx 115 TSX SAY 1000 Overview of
161. with power switched on AS i supply fault Break in the AS i medium In the event of a serious fault on the TSX SAY 100 module faulty component etc the module stops communicating with the X Bus and with the AS i Bus The same type of behavior occurs when a module is removed with the power on Should a module be removed with the power switched on communication with the X Bus stops and the processor indicates a module fault Communication with the AS i bus is also interrupted without notice In this case the slaves with a watchdog set their outputs in the desired state and the others remain in position and cannot be set to 0 since the module cannot guarantee communication After switching on the TSX SAY 100 module it waits to receive configuration from the processor or for one of the push buttons TJ or to be pressed otherwise it remains at a stop When an AS i supply module fault occurs communication stops with e Slaves with a watchdog positioning their outputs in the desired state except if the slave takes its power from the AS i e Slave commands switch to 0 due to lack of power This fault is indicated by the AS i LED There are several ways in which a break in the medium can occur 1 There is a break in the medium as it exits the module Behavior is the same as that for a power outage with all slaves disappearing and a supply fault being indicated 2 There is a break in the medium after the TSX SAY 1
162. x PCMCIA installation Uni Telway Modbus or Character Mode via Modem General The PCMCIA card is connected to a Uni Telway Modbus or Character Mode bus via a modem and a telephone link DTE DCE type using a TSX SCP CC 1030 cable The connected devices are DCE type for example a modem or a converter Illustration TSX SCP 111 Modem Ae WS i TSX SCP CC 1030 length 3 m lz meum Description of Illustration the TSX SCP CC 1030 cable The PCMCIA 20 pin mini connector Connector supports the signals SUB D 25M TSX DM 57 xx 195 PCMCIA installation 8 5 Connection of the TSX SCP 112 card At a Glance Aim of this This Section deals with the hardware installation for TSX SCP 112 PCMCIA cards Section What s in this This section contains the following topics Section Connection of the TSX SCP 112 card 197 Connecting in point to point mode 198 Multidrop connection 199 Dynamic performance 200 TSX SCP 112 connection with April 5000 7000 PLCs 202 196 TSX DM57 xx PCMCIA installation Connection of the TSX SCP 112 card General The PCMCIA TSX SCP 112 card is used to connect a Premium Atrium PLC station to a loop link with a current of 20 mA in point to point or multidrop Note In all cases the power supply is 24 V 20 external to the TSX SCP 112 card and must provide the current required for the current loop supply
163. y table of terminal port connections 41 TSX DM 57 xx 25 Terminal Port Connections General Methods of connection The connector marked TER is used to connect any device which supports UNI TELWAY protocol in particular devices which do not have their own power supply RS 485 RS 232 connector cable converters TSX P ACC 01 See TSX PACC 01 device p 47 isolation device etc The connector marked AUX only on Premium PLCs only enables devices which have a power supply to be connected eg man machine interface console third party devices etc The terminal port has three function modes e Master UNI TELWAY default configuration e Slave UNI TELWAY e Character string Illustration Atrium Premium Lp amara m Note For Premium PLCs with two connectors TER and AUX the operating mode defined in configuration master UNI TELWAY slave UNI TELWAY character mode is the same for both connectors According to the operating mode selected in configuration the terminal port is used to connect Premium PLC programming and adjustment terminals Man machine interface devices Another PLC using the TSX P ACC 01 connection device UNI TELWAY devices sensors actuators speed controller etc A printer or a control screen link in character string mode A modem Note Connecting a Premium Atrium PLC slave to a UNI TELWAY Bus requires the use of a

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