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113167_CG_Phase_7.2_OPL_Users_Manual_(R1)

1. 13 Operating Notes to mede dete heben eve Eres 17 C Rev 2 2 Sensor Activated Fire Extinguishing S A F E System Theory of Operation 18 SECTION V DISPLAY MESSAGES eet apo aon Lee een ee M Poena qp sue ener nde eeo E s 19 A L E D Display Operating Status 8 95 19 SECTION VI 20 20 22 SECTION VII 71 A Cycle A F Parameters Programs Preset The Factory sss 7 B Cycle 0 40 Parameters Programs Preset By The Factory sess 7 SECTION VIII PHASE 7 PROGRAMMING LIMITS 21 1 ee etta sete tn sette s 72 A Preprogramimed Cycles aee e ER gen aee e d deis ett 72 enne 73 Fixed 73 SECTION IX PHASE 7 AUTO CYCLE PATENT NO 4 827 627 CYCLE ADJUSTMENT VALUES 74 SECTION X PHASE 7 OPL SYSTEM DIAGNOSTICS p Too epa aveo Re kvER Hee EG eerie e 75 A Diagnostic L E D Display Fault Messages ccceccccssessseesseeseceseceeceseeeseecaeecseceseceseceseeeseeeseessesnaaees 79 B Input Output I O Board Light Emitting Diode L E
2. i ADS 120ES 65 ADG 81 70 5 ADS 170ES 70 MLE 55 65 ADG 115D 68 MLE 75 70 MLS 55 65 ADG 120ES 73 MLE 120ES 78 MLS 75 70 ADG 170SE 68 EURO 14 68 EURO 14 68 MLG 55 65 EURO 24 70 EURO 24 70 MLG 75 70 EUROS i EURO 35 70 MLG 78 70 MLG 82 70 MLG 96 70 MLG 122 70 MLG 130 73 MLG 170 175 68 MLG 190 70 EURO 14 68 EURO 24 70 EURO 35 70 IMPORTANT If your particular model dryer dryness levels are not shown in the above charts contact the Continental Girbau Service Department for the appropriate factors for your particular dryer When doing so please have the dryer model and serial numbers available IMPORTANT The adjustment values have been preprogrammed by the factory but can be changed in the field Ifthe Phase 7 OPL microprocessor controller computer should fail and is being replaced THE REPLACEMENT PHASE 7 OPL MICROPROCESSOR CONTROLLER COMPUTER MUST BE REPROGRAMMED FOR THE SPECIFIC MODELSHOWN IN THE ADJUSTMENT VALUE PARAMETERS CHARTS ABOVE THE ADJUSTMENT VALUE LABEL IS LOCATED ON THE TOP CONTROL PANEL BEHIND THE PHASE 7 KEYBOARD TOUCH PAD DISPLAY DOOR 74 SECTION X PHASE 7 OPL SYSTEM DIAGNOSTICS IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING ADJUSTING INSTALLATION OR TESTING OFANY EQUIPMENT PER OSHA Occupational Safety and Health Administration STANDARDS
3. CONTINENTAL GIRBAU INC PHASE 7 2 OPL USER S MANUAL Continental Girbau Inc 2500 State Road 44 Oshkosh WI 54904 Telephone 920 231 8222 Fax 920 231 4666 E mail www cont girbau com 012003JEV wmarelli CGIA Part No 113167 Retain This Manual In A Safe Place For Future Reference Please read this manual carefully to thoroughly familiarize yourself with the Phase 7 OPL computer system features operational instructions and programming characteristics This manual contains important information on how to employ ALL the features of your new dryer in the safest and most economical way This product embodies advanced concepts in engineering design and safety If this product is properly maintained it will provide many years of safe efficient and trouble free operation We have tried to make this manual as complete as possible and hope you will find it useful Manufacturer reserves the right to make changes from time to time without notice or obligation in prices specifications colors and material and to change or discontinue models IMPORTANT NOTE TO PURCHASER Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas These instructions must be posted in a prominent location near the dryer Table of Contents SECTION I INTRODUCTION voccm 3 SECTION II do UN 4 A Dependable Microprocessor Solid State Integr
4. 5 SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM VALVE TEST This is used to test the S A F E system to verify valve is operating correctly Press and hold start button to open valve 12 SECTION IV OPERATING INSTRUCTIONS The Phase 7 OPL microprocessor controller computer allows the operator to choose from six 6 preprogrammed cycles keys These have been preprogrammed by the factory with the parameters programs shown in Section VII There are an additional 0 40 preprogrammable cycles that are preprogrammed by the factory with the parameters programs shown in Section VII For occasional or onetime special loads the Manually Loaded Cycles can be used where the operator must set the specific program s needed NOTE Refer to Section of this manual for a complete explanation of the various cycles selections available After the load is put into the basket tumbler and the dryer is ready to dry determine which cycle will best suit the application type of load We recommend using the Automatic Drying Cycle Patent No 4 827 627 for most loads This cycle provides for the best drying in the shortest time ALL automatically A OPERATING SEQUENCE 1 Preprogrammed Cycles a Automatic Drying Cycle Patent No 4 827 627 1 Light emitting diode L E D display reads READY no cycle in progress 2 Press the letter on the keyboard touch pad corresponding to the cycle desired 1 e ke
5. key at this time the dryer will go into a cycle pause Ifthe STOP CLEAR key is pressed again at this point the cycle that was in progress will be cancelled and returned to the READY state NOTE Press and hold the DOWN ARROW to view the basket tumbler RPM 5 When the programmed drying time has expired the Phase 7 OPL microprocessor controller computer will proceed into the Cool Down Cycle 6 Once the Cool Down Cycle begins at the end of the heat cycle the light emitting diode L E D display will read COOL DOWN TEMP MINUTES REMAINING At the end of the heat cycle the dryer will shut off the heat and continue the fan and basket tumbler until the Cool Down Time or temperature 1s reached 14 7 Once the Cool Down Cycle is completed the Phase 7 microprocessor controller computer will proceed into the Wrinkle Guard Cycle The Audio Alert tone will sound for amount set in Audio Alert On Time The L E D display will read WRINKLE GUARD The times are fixed at 2 minutes OFF 2 minutes ON for a maximum time of 99 minutes These times are not programmable During the ON time the blower fan and the basket tumbler will start to rotate without heat for 2 minutes The Phase 7 OPL microprocessor controller computer will repeat this process until the Maximum Wrinkle Guard On Time has expired 99 minutes The L E D display will then read CYCLE DONE and lockout the dryer functions until the doors
6. 0 40 Manually Loaded Cycles For occasional or onetime special loads the user can set a specific program in either the Automatic Drying Cycle Patent No 4 827 627 or Manual Timed Drying Cycle Variable Programmable Fabric Temperature Selections Accommodates the type of fabric to be dried Cool Down Controlled Cool Down Program Cool down lowers the temperature of the exhaust to make the material cool enough to handle Controlled cool down slowly lowers the temperature over 10 minutes for materials sensitive to shrinking L E D Display Informs user of cycle status programs and displays important diagnostic and fault codes Wrinkle Guard Program Helps keep items wrinkle free when they are not removed from the dryer promptly at the end of the drying and cooling cycles Diagnostics Major circuits including the door switch es microprocessor temperature sensor and heat output circuits and more are individually monitored give precise messages of your failure Audio Alert Signal The tone will sound at the end of a complete drying cycle at a 1 second rate for the duration programmed It will also sound for any fault conditions at a quarter second rate for 4 beeps Finally there is a 3 beep warning at the beginning of every Wrinkle Guard On Cycle a continuous rapid pulse is used for the entire duration of S A F E system activation A connection is also available to install an external 24VDC volts direct
7. ALL major circuits including door microprocessor temperature sensor heat and motor circuits are monitored The Phase 7 OPL microprocessor controller computer will inform the user via the light emitting diode L E D display of certain failure messages along with L E D indicators on the Input Output I O board on the back panel of the front right control door A DIAGNOSTIC L E D DISPLAY FAULT MESSAGES MAIN DOOR OPENED A main door is open when it should be closed EXHAUST HIGH TEMP FAULT Indicates the temperature in the basket tumbler is above 220 F 104 C LINT ACCESS OPEN Indicates the lint drawer is open and needs to be closed EXHAUST HIGH LIMIT FAULT Indicates the temperature disk in the exhaust has opened SAIL SWITCH CLOSED FAULT Sail switch is closed and should be opened SAIL SWITCH OPEN FAULT Sail switch is open and should be closed BURNER HIGH LIMIT FAULT Indicates the temperature disk in the burner has opened BURNER IGNITION CONTROL FAULT No signal to gas valve from Direct Spark Ignition DSI module during trial for ignition time IGNITION FAULT Gas valve did not remain open after trial for ignition Indicates that no flame was detected FLAME FAULT Indicates flame was detected during trial for ignition but failed sometime after This condition must reoccur for five 5 retries before fault occurs ROTATION FAULT Indicates the basket tumbler is not rotating
8. w SELECT A or v ENTER 0 40 F KEY Press the key s corresponding to the cycle you wish to program A F or 0 40 Press ENTER to access SELECT CYCLE ai Follow this flow chart path for an AUTO cycle prr AUTO e Follow this flow chart path for a MANUAL cycle 4 Press ENTER to store new changes 272 53 Press the Up or Down Arrow Key to change the cycle type 4 D M MANUAL d Next V e Press ENTER to access Non reversing models will display NOT AVAILABLE and jump to 1 ENTER DRY TEMP 160 TO 2009 Press the Up or Down Arrow Key to turn reversing ON or OFF Press ENTER to store new changes Axial models will display 160 F only M then jump to 2 1 ENTER DRY TEMP 0 ENTER DRYNESS ee LEVEL Press ENTER to access M Y P EM 160 v e 54 From Previous B new changes Press ENTER to store 5 7 0 REVERSE MODE Press ENTER to access Non reversing models will display NOT AVAILABLE and jump to 1 ENTER DRY TIME Press the Up or Down Arrow Key to turn reversing ON or OFF Once Enter is pressed If reversing is OFF the program will jump to 1 ENTER DRY TIME ENTER SPIN TIME 30 N
9. 5 Use the UP ARROW and DOWN ARROW to scroll through menus or increase decrease number values or toggle between choices 17 6 Inthe programming mode the number of keys can be used to jump to menu levels without scrolling through them ALL L E from 0 select Model in DRYER SETUP you can jump to menu level five 5 Enter lint count under DRYER SETUP by pressing the five 5 key followed by 5 key to accept value Light emitting diode L E D display will read five 5 ENTER Lint Count 1 to 5 7 basket tumbler temperature can be displayed by pressing and holding the UP ARROW key 8 The programmed cycle parameter can be viewed by pressing the START ENTER 1 key followed by the A F key To view 0 40 cycles press START ENTER 1 key followed by the number desired to view followed by START ENTER key The viewing can be stopped by pressing the STOP CLEAR key at anytime C REV 2 2 SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM THEORY OF OPERATION Twenty seconds after the heat turns off the Phase 7 control monitors the S A F E system probe located in the top ofthe basket tumbler chamber and records the minimum temperature Ifthe minimum recorded temperature is no less than 120 F 48 C and the control detects a 35 rise in temperature this will be the trip point and the S A F E system routine will activate While a drying cyc
10. ITEM PRESS THE NUMBER YOU WANT FOLLOWED BY THE START ENTER KEY TO BRING YOU RIGHT TO THE MENU CHOICE ASSIGNED TO THE NUMBER SELECTED 23 0 SELECT LANGUAGE ENGLISH FRANCAIS ESPANOL ITALIANO DEUTSCH 1 SELECT SYSTEM PARAMETERS 0 DRYER SETUP 0 3 4 SELECT MODEL GAS Reversing ELECTRIC Reversing STEAM Reversing GAS Non Reversing ELECTRIC Non Reversing STEAM Non Reversing SYSTEM TEMP DEG F DEG C ENTER LINT COUNT 1 TO 5 2 5 DEFAULT VALUE ENTER AUDIO ALERT ON TIMES 0 TO 10 5 5 DEFAULT VALUE ENTER ROTATION SENSOR ON OFF ON DEFAULT VALUE 1 REVERSING SETUP 0 1 ENTER SPIN TIME 30 TO 120 SECONDS 60 SEC 60 DEFAULT VALUE ENTER STOP TIME 5 TO 10 SECONDS 5 SEC 5 DEFAULT VALUE 2 WRINKLE GUARD SETUP 0 WRINKLE GUARD AUDIO ALERT AUDIO ALERT ON AUDIO ALERT OFF 3 STEAM INJECTION SETUP 0 1 ENTER ON TIME 10 00 DEFAULT ENTER OFF TIME 1 SECOND ABOVE ON TIME DEFAULT 24 2 PROGRAM CYCLE SELECT KEY DISPLAY THE LETTER CHOSEN DEFAULTS TO SELECT CYCLE TYPE DISPLAY THE CYCLE TYPE AUTO or MANUAL AUTO 0 REVERSE MODE ON OFF 1 ENTER DRY TEMP 160 TO 200 71 C TO 93 SEXE THE DEFAULT DRY TEMP FOR THAT CYCLE 2 ENTER DRYNESS LEVEL FINISH DRY EXTRA DRY TEE OO THE DEFAULT DRY LEVEL FOR THAT CYCLE 3 ENTER CYCLE ADJUSTMENT LEVEL 0
11. OPEN EXHAUST TEMPERATURE PROBE Indicates the exhaust temperature probe is open or shorted OPEN SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM PROBE FAULT Indicates the temperature probe for the S A F E system is open or shorted LOW VOLTAGE FAULT Indicates power has dropped below the operating values and will shut down 75 BURNER PURGE FAULT The gas valve signal is present during the prepurge time MODEL ERROR ENTER CORRECT MODEL The wrong model was selected for the dryer EE PROM FAULT Error in memory location The indicates the location of the fault B INPUT OUTPUT 1 BOARD LIGHT EMITTING DIODE L E D 6 ds 8 INDICATORS INPUTS ESTOP RED L E D This L E D will indicate the status of the E STOP If the E STOP has been pressed then the L E D is ON GAS V RED L E D This L E D will indicate the status of the gas valve If the gas valve is open BRHL RED L E D SAIL RED L E D EXHL RED L E D MAIN RED L E D LINT RED L E D FUSE RED L E D ON then the L E D is ON This L E D will indicate the status of the burner high limit disk If the disk is closed temperature below 330 F 166 C then the L E D is ON This L E D will indicate the status of the sail switch If the switch is closed then the L E D is ON This L E D will indicate the status of the exhaust high limit disk Ifthe disk is closed temperatur
12. START ENTER i key followed by the letter location while the light emitting diode L E D display reads READY To review 8 number location simply follow the same process as a letter with the addition of the 5 key being pressed again after the number is selected 22 PHASE 7 MENU PROGRAMMING PROCEDURE EVERY INDENTED STEP REPRESENTS THE START ENTER KEY BEING PRESSED TO SELECT A MENU ITEM EVERY MESSAGE WITH A NUMBER BEFORE IT INDICATES THAT IT IS A MENU SELECTION CHOICE EVERY MESSAGE WITHOUT A NUMBER BEFORE IT INDICATES THAT IS THE LAST MENU LEVEL LE MENU FLOW FROM 1 SELECT SYSTEM PARAMETERS PRESSING START ENTER PUTS YOU AT 0 DRYER SETUP PRESSING UP ARROW PUTS YOU AT 1 COOL DOWN SETUP PRESSING DOWN ARROW PUTS YOU BACK AT 0 DRYER SETUP PROGRAMMING MODE ENTERING MUST BE IN THE READY STATE PRESS STOP CLEAR and UP ARROW KEY TOGETHER THIS WILL GET YOU INTO THE PROGRAMMING MODE EXITING PRESSING THE STOP CLEAR KEY REPEATEDLY UNTIL YOU ARE BACK TO THE READY DISPLAY THE STOP CLEAR KEY WILL BRING YOU BACK ONE 1 MENU LEVEL AT A TIME AT THE FIRST MENU LEVEL IT WILL EXIT YOU FROM THE PROGRAMMING MODE and RETURN TO THE READY STATE NOTES THE UP ARROW and DOWN ARROW KEYS ARE USED TO SCROLL UP and DOWN A MENU SELECTION THE NUMBER KEYS CAN ALSO BE USED TO BRING YOU DIRECTLY TO A KNOWN MENU
13. TO 120 SECONDS 60 Press the up arrow key to increment the temp down arrow key to decrement the temp or enter the temp directly 0 Press ENTER to store new changes 175 DRYNESS LEVEL Press ENTER to access m P T 55 From Previous NN e KEW 5 E v ENTER STOP TIME TO 10 SECONDS C f g v St paoe E o e S Press the up arrow key to increment the time down arrow key to decrement the time or enter the time directly e Press ENTER to store new changes Press the up arrow key to increment the time down arrow key to decrement the time or enter the time directly From Previous an Press ENTER to store new changes Press the down arrow key to adjust the dryness level FINISHING DRY OR EXTRA DRY 1 ENTER DRY TIME E TO 99 MINUTES 4 Press ENTER to access j 30 i Press ENTER to store new changes ye Ss 3 ENTER CYCLE ADJUSTMENT Press the up arrow key to increment the time down arrow key i to decrement the time or enter the time Press ENTER to access P S S A D
14. eu coles unum es 5 Default 5 W Keyboard Touch Pad Symbols re tr ier eei epe sd 5 X Steam Injection OptIon es tee diee e RE EO Ee RE M FREUE CERES 5 SECTION III PROGRAM SELECTIONS c M 6 e tpe pdt eee rb Cere eene P e E ber ete Uk ue seed 6 B Manually Eoaded Cycles uie dci beoe ER ees ue a o Pr EE e ge 7 C Automatic Drying Cycle Patent No 4 827 627 Operations ssssssssseeseeenee eee 8 D 8 E Light Emitting Diode L E D Dot Matrix Display 8 Cycle In Progress Temperature Display sese eene 9 Temperature Conversion Status ssssssssssseseee eene err ener nnne 9 H Wrinkle Guard 9 Audio Alert Onr Times 0 tte Fette teet e eee etg tette eid 10 10 Option uer re rie E 10 De e liste temi pn 10 ette ite e P et tree epe eee eee eee d ad esee 11 SECTION IV OPERATING INSTRUCTIONS 0 13 A Operating
15. AUDIO ALERT 3 STEAM INJECTION SETUP PROGRAM A F CYCLES SELECT A F KEY SELECT CYCLE TYPE AUTO REVERSE MODE ENTER DRY TEMP 160 71 TO 200 F 94 C ENTER DRYNESS LEVEL ENTER CYCLE ADJUSTMENT VALUE 0 TO 99 CONTROLLED COOL DOWN ENTER COOL DOWN TIME 0 TO 99 MINUTES ENTER COOL DOWN TEMP 70 21 TO 100 F 38 C ANUAL REVERSE MODE ENTER DRY TIME 0 TO 99 MINUTES ENTER DRY TEMP 100 38 TO 200 CONTROLLED COOL DOWN ENTER COOL DOWN TIME 0 TO 99 MINUTES ENTER COOL DOWN TEMP 70 21 TO 100 F 38 STEAM INJECTION PROGRAM 0 40 CYCLES ENTER 0 40 SELECT CYCLE TYPE AUTO 0 REVERSE MODE ENTER DRY TEMP 160 71 TO 200 F 94 C ENTER DRYNESS LEVEL ENTER CYCLE ADJUSTMENT VALUE 0 TO 99 CONTROLLED COOL DOWN ENTER COOL DOWN TIME 0 TO 99 MINUTES ENTER COOL DOWN TEMP 70 21 TO 100 F 38 ANUAL REVERSE MODE ENTER DRY TIME 0 TO 99 MINUTES ENTER DRY TEMP 100 38 TO 200 CONTROLLED COOL DOWN ENTER COOL DOWN TIME 0 TO 99 MINUTES ENTER COOL DOWN TEMP 70 21 TO 100 F 38 STEAM INJECTION DEFAULT SETTINGS ENTER PASSWORD PRESS 1 2 3 CONFIRM DEFAULTS FIRE SUPPRESSION SYSTEM VALVE TEST e 94 5 5 9 gt 94 160 71 MAXIMUM TEMP ON AXIAL MODELS P N 114521 21 B PROGRAMMING FLOWCHARTS The following section of this manual explains the programming of the preprogrammed cycles and Progr
16. D Indicators seen 76 C Keyboard Touch Pad Layout 78 SECTION XI CUSTOMER CUSTOM PARAMETER SETTINGS eere eese eese entente 79 SECTIONI INTRODUCTION Phase 7 On Premise Laundry Microprocessor Drying System The Phase 7 On Premise Laundry OPL Drying System has been designed with super performance in mind to provide for better temperature regulation efficiency performance consistency and faster drying times Among its many amenities the Phase 7 OPL Drying System has a true Automatic Drying Cycle The Phase 7 OPL Automatic Drying Cycle Patent No 4 827 627 principle is based on one 1 of the most fundamental laws of thermodynamics which governs the flow of heat in thermal systems Utilizing this microprocessor technology the user simply has to place the load in the dryer and push one 1 single button to start the drying cycle The Phase 7 OPL microprocessor controller computer will directly monitor the moisture content in the load and stop the drying cycle automatically when the selected dryness level is reached The Phase 7 OPL Automatic Drying Cycle Patent No 4 827 627 virtually eliminates ALL guess work The Phase 7 OPL microprocessor controller computer determines how much drying time is needed and compensates for various types of fabrics and load sizes thus avoiding damage to fabrics by over drying as well as avoiding wasted time and energy f
17. Guard On Time of 2 minutes The Phase 7 OPL microprocessor controller computer will repeat this process until the Maximum Wrinkle Guard Time of 99 minutes has expired or until the door is opened or cycle stopped whichever comes first Prior to each ON time there is 3 beep warning that the fan and basket tumbler rotation are about to start The beeps at the end of the Wrinkle Guard Cycle can be programmed to be ON OFF This is done in WRINKLE GUARD SETUP WRINKLE GUARD PROGRAM SELECTIONS 1 Wrinkle Guard Audio Alert On Off The operator can select to turn on or off the beeps at the end of each Wrinkle Guard Cycle The amount of beeps are programmed in AUDIO ALERT ON TIMES I AUDIO ALERT ON TIMES 0 TO 10 The tone will sound at the end of the Cool Down Cycle to indicate that the cycle is complete Programming allows for the elimination of the tone during the Wrinkle Guard Cycle This is done in WRINKLE GUARD SETUP Programming also allows the beeps to be set from 0 to 10 times in increments of one 1 This is done in DRYER SETUP J PREPROGRAMMED CYCLE PREVIEW The parameters of the preprogrammed cycles can be displayed for verification To view an A F preset program parameter simply press the START ENTER 1 key and the desired preset program A F The light emitting diode L E D display will read the program parameter settings then return to the READY display mode To view 0 4
18. L E D will indicate the status of the fan output If the request to turn on the fan blower is made then the L E D 15 ON 77 C KEYBOARD TOUCH PAD LAYOUT 1 Dot Matrix Display EN gt 2 A F Preprogrammed Cycles 2 aS 2 DX NY M 3 Stop Pause Button Jie stn 2 2 NS S Ne N 4 Start Button 7 7 5 5 N 2 5 Increment Button 6 Decrement Button O L0 4 7 One time auto Dryness level and manual timed Cycle fu udis 1 t NANN NAN ANANN UPDATE UC DAI See H B H H H H B H H J2 T e gt pre 2 oll 5 2 2 2 EON E ue 24VAC E 5 ON HDA 51 pe pe REV CU oll 6 55 Spo Jee zer yi 1 NC PLI Na iod UN 27 TT 2 au pt 5 a E m A a SE 2 N5825 78 SECTION XI CUSTOMER CUSTOM PARAMETER SETTINGS This section is set a
19. TO 99 75 DEFAULT 4 ENTER CONTROLLED COOL DOWN OFF DEFAULT VALUE 5 ENTER COOL DOWN TIME 0 TO 90 MINUTES 4 DEFAULT VALUE 6 ENTER COOL DOWN TEMPERATURE 70 TO 100 21 TO 38 C 80 DEFAULT VALUE MANUAL 0 REVERSE MODE ON OFF 1 ENTER SPIN TIME 30 TO 120 SECONDS SEC 60 THE DEFAULT TIME FOR THAT CYCLE ENTER STOP TIME 5 TO 10 SECONDS SEC 5 THE DEFAULT TIME FOR THAT CYCLE 2 ENTER DRY TEMP 100 TO 200 F 38 C TO 93 C SEXE THE DEFAULT DRY TEMP FOR THAT CYCLE ENTER CONTROLLED COOL DOWN ON OR OFF OFF DEFAULT 3 ENTER DRY TIME 0 TO 99 MINUTES MIN 0 THE DEFAULT MINUTES FOR THAT CYCLE 4 ENTER COOL DOWN TIME 0 TO 99 MINUTES MIN 4 THE DEFAULT TIME FOR THAT CYCLE 5 ENTER COOL DOWN TEMP 70 TO 100 F 21 TO 38 C EXE 100 THE DEFAULT TEMP FOR THAT CYCLE ENTER STEAM INJECTION ON OR OFF OFF DEFAULT VALUE 25 PROGRAM 0 40 CYCLE SEE2 PROGRAMMING A F CYCLES DEFAULT SETTINGS ENTER PASSWORD PRESS 1 2 3 CONFIRM DEFAULTS NO DEFAULT VALUE YES 26 Selecting Languages a NOTE The computer must display ready to enter program mode Press and hold the stop clear key While holding the stop clear key press the up arrow key O SELECT LANGUAGE Press ENTER to access Press the up or down arrow key to select a different language ENGLISH FRANCAIS ESPANOL ITALIANO and
20. a maximum time of 99 minutes These times are not programmable During the ON time the blower fan and the basket tumbler will start to rotate without heat for 2 minutes The Phase 7 OPL microprocessor controller computer will repeat this process until the Maximum Wrinkle Guard On Time has expired 99 minutes The L E D display will then read CYCLE DONE and lockout the dryer functions until the doors are opened It will then return to READY Mechanical functions ofthe dryer are not allowed during the ON time The blower fan must be OFF to perform mechanical functions However the STOP CLEAR o key may be pressed at any time to end the Wrinkle Guard Cycle Mechanical functions ofthe dryer are allowed during the OFF time b Timed Manual Drying Cycle 1 2 3 4 5 6 7 L E D display reads READY no cycle in progress Press key L E D display will now read ENTER DRY TIME 0 TO 99 MINUTES defaults to 0 LE for 40 minutes press key 4 key 0 and then press the START ENTER 1 key to accept the value L E D display will now read ENTER DRY TEMP defaults to 100 38 C Enter the temperature desired from 100 F to 200 F 38 C to 93 C in one degree increments for 182 F 83 C press key 1 key 8 key 2 and then press the START ENTER 1 key to accept the value Light emitting diode L E D display will now read ENTER CO
21. are opened It will then return to READY 2 Manually Loaded Cycles a Automatic Drying Cycle Patent No 4 827 627 1 L E D display reads READY no cycle in progress 2 Press key 3 L E D display will now read ENTER DRY TEMP 160 TO 200 Defaults to 160 F 71 C Enter the temperature desired from 160 F to 200 F 71 C to 93 C in one degree increments LE for 180 82 C press key 1 key 8 key 0 and then press the key to accept the value 4 L E D display will now read ENTER DRY LEVEL finishing dry and extra dry Enter the amount of extraction dryness level desired Finishing has the most moisture content to extra dry which has little or no moisture content 5 L E D display will now read REVERSE defaults to ON The ON OFF selection can be toggled with the UP ARROW and DOWN ARROW Once selected press the START ENTER 1 key to accept selection NOTE In addition to entering a value by pressing the number keys the UPARROW and DOWN ARROW can be used to scroll to the number desired or toggle between selections 6 The dryer will now display PRESS START Press the START ENTER key to start the dryer The L E D display will read AUTO DRYING CYCLE ELAPSED TIME MIN During the Drying Cycle the Phase 7 OPL microprocessor controller computer is monitoring the moisture in the load Once the
22. c Cool Down Time from 0 to 99 minutes in 1 minute increments for preprogrammed cycle d Cool Down Temperature from 70 F to 100 F 21 C to 38 C in one degree increments e Reversing Models 1 Automatic Drying Cycle Patent No 4 827 627 Spin Time and Stop Time is not programmable Refer to Fixed Parameters on next page 2 Manual Timed Cycle a Spin Time SPIN TIME from 30 seconds to 120 seconds in 1 second increments b Dwell Stop Time STOP TIME from 5 seconds to 10 seconds in 1 second increments 72 B SYSTEM PARAMETERS PROGRAM LOCATIONS 1 Cycle Adjustment Value from 0 to 99 in increments of one 1 2 Manually Loaded Auto Cycle COOL DOWN TIME from 0 to 99 minutes in minute increments 3 Audio Alert 0 10 4 Lint Count 1 5 C FIXED PARAMETERS 1 Spin Time SPIN TIME is fixed at 2 minutes in forward and 2 minutes in reverse 2 Dwell Stop Time STOP TIME is fixed at 5 seconds in the Auto Mode and is not adjustable 73 SECTION IX PHASE 7 AUTO CYCLE PATENT NO 4 827 627 CYCLE ADJUSTMENT VALUES GAS ELECTRIC STEAM MODEL Adjustment MODEL Adjustment MODEL Adjustment Value Value Value ADG 30 68 ADE 30 68 ADS 30 68 ADG 50 70 ADE 50 70 ADS 60 65 ADG 60 65 ADE 60 65 ADS 75 70 ADG 75 70 ADE 75 70 ADS 115 68 ADG 78 70
23. continue to press the STOP CLEAR key to back up the menu until you are ALL the way out of the programming mode 0 SELECT LANGUAGE This menu allows the selection of five 5 different languages to operate the dryer The language that is selected will be used for every displayed message as well as faults and menus ENGLISH FRANCAIS ESPANOL ITALIANO DEUTSCH 1 SELECTSYSTEM PARAMETERS This menu level has four 4 sections ALL programmable parameters other than preprogrammed cycles are done here 0 DRYER SETUP ALL parameters that pertain to drying are in this menu level 0 SELECT MODEL This allows the selection of the heat source applied to the dryer as well as if the dryer is reversing or non reversing GAS reversing GAS non reversing STEAM reversing STEAM non reversing ELECTRIC reversing ELECTRIC non reversing 1 SYSTEM TEMP This selection controls whether the temperature related programs will be operated in Fahrenheit F or Celsius The programs affected are as follows 1 Temperature Display Mode 2 Drying Temperatures 3 Cool Down Temperatures IMPORTANT The Phase 7 OPL microprocessor controller computer automatically calculates and converts the temperatures in these programs to the previously set value For example when changing from F to C if the preprogrammed Cycle drying temperature was set for 160 F the Phase 7 OPL microprocessor controller computer will c
24. 0 preset program parameter simply press the 6 7 key and the desired preset program number 0 40 followed by START ENTER 1 key again The L E D display will read the program parameter settings then return to the READY display mode K REVERSING OPTION This feature helps reduce balling up or tangling of large items REVERSING OPTION SELECTIONS 1 Reverse On or Reverse Off 2 ThisIs Set For Each Cycle 3 Basket Tumbler Spin Time and Dwell Stop Time a Fixed in the Automatic AUTO Mode and cannot be changed 1 Spin Time 2 minutes forward and 2 minutes reverse 2 Dwell Stop Time 5 seconds b Programmable in the Manual Mode 1 Spin Time Programmable from 30 seconds to 120 seconds in 1 second increments 2 Dwell Stop Time Programmable from 5 seconds to 10 seconds in 1 second increments L DIAGNOSTICS The Phase 7 OPL microprocessor controller computer monitors Drying function which is the following 1 Drying Functions These include temperatures burners sail switches blower basket tumbler and lint drawer 10 M PROGRAM LOCATIONS This is where system parameters are programmed These system parameters programs are stored in memory Access to this location is acquired by pressing the STOP CLEAR o and the UP ARROW together To exit the Programming Location simply press the STOP CLEAR 5 key If you are several menu layers deep
25. 6 STEAM INJECTION OFF CYCLE E SELECT CYCLE TYPE MANUAL 0 REVERSE MODE ON ENTER SPIN TIME 60 SECONDS ENTER STOP TIME 5 SECONDS 1 ENTER DRY TIME 30 MINUTES 2 ENTER DRY TEMP 180 F 3 CONTROLLED COOL DOWN OFF 4 ENTER COOL DOWN TIME 4 MINUTES 5 ENTER COOL DOWN TEMP 80 F 6 STEAM INJECTION OFF CYCLE F SELECT CYCLE TYPE MANUAL 0 REVERSE MODE ON ENTER SPIN TIME 60 SECONDS ENTER STOP TIME 5 SECONDS 1 ENTER DRY TIME 10 MINUTES 2 ENTER DRY TEMP 170 F 3 CONTROLLED COOL DOWN OFF 4 ENTER COOL DOWN TIME 2 MINUTES 5 ENTER COOL DOWN TEMP 80 F 6 STEAM INJECTION OFF B CYCLE 0 40 PARAMETERS PROGRAMS PRESET BY THE FACTORY CYCLE 0 40 Manual Timed Mode Reverse Dry Time 0 Dry Temp 100 Cool Down Time 3 Minutes Cool Down Temp 100 Spin Time 60 Dwell Stop Time 7 71 SECTION VIII PHASE 7 OPL PROGRAMMING LIMITS A PREPROGRAMMED CYCLES 1 Automatic Drying Cycle Patent No 4 827 627 a Drying Temperature from 160 F to 200 F 71 C to 93 C in one degree increments b Cycle Adjustment Value from 0 99 in increments of one 1 c Cool Down Time from 0 to 99 minutes in 1 minute increments d Cool Down Temperature from 70 F to 100 F 21 C to 38 C in one degree increments 2 Timed Manual Drying Cycle a Drying Temperature from 100 F to 200 F 38 C to 93 C in one degree increments b Drying Time from 0 to 99 minutes in 1 minute increments
26. ART TO OPEN FIRE SUPPRESSION 5 SYSTEM VALVE 69 NOTE NO WILL RETURN YOU BACK 4 DEFAULT SETTINGS YES WILL SET ALL THE PARAMETERS TO THE DEFAULT SETTINGS DISPLAY WILL READ DEFAULTS SET and RETURN TO 4 DEFAULT SETTINGS 70 SECTION VII FACTORY PRESET PARAMETERS PROGRAMS NOTE enter program mode press and hold the stop and press the up arrow A CYCLE PARAMETERS PROGRAMS PRESET BY THE FACTORY CYCLE A SELECT CYCLE TYPE AUTO 0 REVERSE MODE ON I ENTER DRY TEMP 180 F 2 ENTER DRYNESS LEVEL EXTRA DRY 3 ENTER CYCLE ADJUSTMENT VALUE 70 4 CONTROLLED COOL DOWN OFF 5 ENTER COOLDOWN TIME 6 MINUTES 5 ENTER COOL DOWN TEMP 80 F CYCLE B SELECT CYCLE TYPE AUTO 0 REVERSE MODE ON 1 ENTER DRY TEMP 180 F 2 ENTER DRYNESS LEVEL DRY 3 ENTER CYCLE ADJUSTMENT VALUE 70 4 CONTROLLED COOL DOWN OFF 5 ENTER COOL DOWN TIME 6 MINUTES 5 ENTER COOL DOWN TEMP 80 F CYCLE C SELECT CYCLE TYPE AUTO 0 REVERSE MODE ON 1 ENTER DRY TEMP 160 F 2 ENTER DRYNESS LEVEL DRY 3 ENTER CYCLE ADJUSTMENT VALUE 70 4 CONTROLLED COOL DOWN OFF 5 ENTER COOL DOWN TIME 4 MINUTES 5 ENTER COOL DOWN TEMP 80 F CYCLE D SELECT CYCLE TYPE MANUAL 0 REVERSE MODE ON ENTER SPIN TIME 60 SECONDS ENTER STOP TIME 5 SECONDS 1 ENTER DRY TIME 40 MINUTES 2 ENTER DRY TEMP 190 F 3 CONTROLLED COOL DOWN OFF 4 ENTER COOL DOWN TIME 6 MINUTES 5 ENTER COOL DOWN TEMP 80 F
27. DEUTSCH are the selections Press ENTER to store new changes 1 SELECCIONAR LOS N 4 PARAM ETROS DEL SISTEMA Selecting a Dryer Model While holding the stop XU Ready 3 The computer must be displaying READY clear key press the up to enter program mode arrow key hoe O SELECT 6 Press and hold the S LANGUAGE stop clear key 1 e M Use arrow Or number key Press ENTER to jump directly to the location 1 SELECT SYSTEM PARAMETERS 4 Press ENTER to access 0 DRYER SETUP S ex Press ENTER to access V MODEL 28 AN From Previous 4 Press ENTER to access GAS REVERSING Press the up or down arrow key to select a different model GAS REVERSING ELECTRIC REVERSING STEAM REVERSING GAS NON REVERSING ELECTRIC NON REVERSING and STEAM NON REVERSING are the selections H ES a 2 ELECTRIC Mee REVERSING Press ENTER to store new changes 1 SYSTEM TEMP Selecting the System Temperature While holding the stop 7 Ready N clear key press the up NS arrow key EE f O SELECT Press and hold the LANGUAGE stop clear key Use arrow Or number key 1 e Press ENTER to jump directly to the location 1 SELECT
28. DISPLAY OPERATING STATUS 1 Cycles in Progress a While the dryer is operating the L E D display will read which cycle is in progress LE in a Manual Drying Cycle Mode the L E D display will read MANUAL DRYING CYCLE In the Cool Down Cycle Mode the L E D display will read COOL DOWN TEMP MINUTES REMAIN 2 Cycle Status a While a cycle is in progress the L E D display will show the progress of the cycle that is being processed 1 Automatic Drying Cycle a While a cycle is in progress the cycle status will display ELAPSED TIME MIN During the Drying Cycle the Phase 7 OPL microprocessor controller computer is monitoring the moisture in the load Once the temperature has reached set point temperature and cycled ON OFF for three 3 times the cycle status portion of the L E D will change from ELAPSED TIME MINto 9 DRY The display will count upward until the percentage of extraction programmed is reached 2 Timed Manual Drying Cycle a While a cycle is in progress the cycle status will display MINUTES REMAIN 3 Alternate Display Programs a The basket s tumbler s RPM can be displayed by pressing and holding the DOWN ARROW key while a cycle is in progress Ifa cycle is not in progress the board voltage is displayed b The basket tumbler temperature can be displayed by pressing and holding the UP ARROW key at any time 19 SECTION VI PROGRAMMING INSTRUCTIONS A INTRODUCTION TO PRO
29. E ih directly to increment the value P 70 down arrow key to decrement the value or enter the value directly P i Press ENTER to store j new changes 4 e 1 Axial models will Z ENTERDRY TEMP a maximum 0 100 TO 200 F next 5 56 From From Previ Previ cy 75 F EN Press ENTER to store 0 new changes A 4 CONTROLLED COOL DOWN EN Press ENTER to access nD Press ENTER to access Press the up arrow key to increment the temp down arrow key to decrement the temp or enter the temp directly Press ENTER to store new changes 3 CONTROLLED N OOL DOWN Press ENTER to access amp ENTER COOL DOWN TIMEO 99 MINUTES C GN Ne 5 9 Press the up or down arrow key to turn the option ON or OFF OFF n e Press ENTER to store new changes 57 Press ENTER to store new changes If CONTROLLED COOL DOWN is ON the program will display NOT AVAILABLE and jump to 6 N ENTER COOL DOWN TEMP 70 TO 100 F when ENTER to increment the time tL Press the up arrow key down arrow key to decrement the time or enter the time directly Press ENTER to sto
30. ENTER to store new changes WRINKLE GUARD AUDIO ALERT 44 Steam Injection Setup While holding the stop clear key press the up arrow key PX 1 Ready stop clear key 4 5 O SELECT N s Press and hold the LANGUAGE O Use arrow Or number 4 NS HM M Press ENTER to jump directly to the location 1 SELECT SYSTEM PARAMETERS f Press ENTER to access SS A 0 DRYER SETUP Use arrow Or n mb r i ih e P ES Press ENTER to jump 1 REVERSING directly to the location SETUP pus Next 2 45 2 WRINKLE GUARD N SETUP 3 STEAM INJECTION SETUP nm lt Press ENTER to access Next page 46 From Previous 00 ENTER 1ST ON TIME 0 01 TO 45 00 NOTE Time Format is mm ss RE 4 The first time adjustment is Minutes mm Press the up arrow key to increment the time in minutes down arrow key to decrement the time in minutes or enter the time in minutes directly If 0 00 is programmed the program will jump back to 2 PROGRAM A F CYCLE Press ENTER to access 4 Seconds ss 5 00 The second time adjustment is P Press the up arrow key to increment the time in seconds down arrow key to decrement the tim
31. ER SETUP ES F 4 0 SELECT 3 MODEL 37 Press ENTER to access Press ENTER to access From Previous Use arrow x Or number im 1 SYSTEM TEMP EM 7 7 2 ENTER LINT COUNT 1 TO 5 3 ENTER AUDIO ALERT ON TIMES 0 TO 10 4 ROTATION SENSOR 38 Press ENTER to jump directly to the location Press ENTER to access Press the up or down arrow key to select ON or OFF Press ENTER to store new changes 4 ROTATION SENSOR 39 Adjusting Reversing Spin Time and Stop Time While holding the stop 2 Ready N clear key press the up S 2 arrow key O SELECT Press and hold the LANGUAGE stop clear key EN Use arrow Or vember A X key 1 a Press ENTER to jump directly to the location rd 1 SELECT SYSTEM PARAMETERS Press ENTER to access Xe 0 DRYER SETUP Or number Use arrow key lt x Press ENTER to jump directly to the location Next Next 2 40 co ce 1 4 REVERSING SETUP Press ENTER to access 0 ENTER SPIN TIME30 TO 120 SECONDS 4 Press ENTER to access Press the up arrow key to increment EN P EN the time down arrow key to
32. GRAMMING The various program selections are stored in the Phase 7 OPL microprocessor controller computer and are broken down into five 5 categories 0 Language ENGLISH FRANCAIS ESPANOL ITALIANO and DEUTSCH 1 System Parameters Dryer Setup Display Setup Cool Down Setup and Wrinkle Guard Setup 2 Preprogrammed Cycles Key a This feature allows the operator to have six 6 most commonly used cycle selections awaiting the push of a single keyboard touch pad entry to start the dryer 3 Preprogrammed Cycles 0 40 a This feature allows the operator to have an added forty one 41 preprogrammed cycle selections These can be started by selecting the number and pressing the START ENTER 1 key 4 Default Settings returns ALL the programmable parameters to the default settings Both the preprogrammed cycles and the system parameters programs have been preprogrammed by the factory with the parameters shown in Section VII of this manual The various program selections for the preprogrammed cycles and system parameters are outlined in Section III of this manual ALL program changes for the preprogrammed cycles and system parameters programs are done through the keyboard touch pad selection keys on the front of the control panel ENTERING THE PROGRAMMING MODE First make sure that no cycle is in progress and that the light emitting diode L E D display reads READY then press the STOP C
33. LEAR o key and the UP ARROW key together This will put you into the programming mode EXITING THE PROGRAMMING MODE The STOP CLEAR o key will return you to the previous menu level Continue to press the STOP CLEAR 0 key until you are ALL the way out of the Programming Mode To alter the programming parameters the operator will locate the parameter program that is to be changed If the change is a numerical one 1 1 time and or temperature the operator will simply enter the numerical value desired If an error is made press the STOP CLEAR key ONCE and the incorrect entry that was made will be cancelled Once the entry is made and the parameter program set does not need to be changed press the START ENTER key and the Phase 7 microprocessor controller computer will advance to the next program selected 20 If the parameter program change is a feature change such as changing the temperature conversion from degree Fahrenheit F to degree Celsius C from AUTO Automatic Drying Cycle Patent No 4 827 627 to MANUAL Timed Manual Drying Cycle the operator will press and hold the UP ARROW or DOWN ARROW key This will toggle between choices Once the entry is made or if the parameter program does not need to be changed press the START ENTER key and the Phase 7 microprocessor controller computer will advance to the next pr
34. LECTIONS A PREPROGRAMMED CYCLES A F CYCLES The Phase 7 OPL microprocessor controller computer can store in its memory six 6 preprogrammed cycles keys A F on the keyboard touch pad This allows the user to have the six 6 most commonly used cycles requiring only the push of a single keyboard touch pad entry to start the dryer 0 40 CYCLES The Phase 7 OPL microprocessor controller computer can store 41 preprogrammed cycles in its numerical memory Use keys 0 9 on the keyboard touch pad This allows the user to have up to 41 customized programmed cycles that may not be as commonly used as the six 6 These are not one 1 touch entries to start the dryer like the A F They are selected by entering the number which represents the cycle desired and pressing the START ENTER key to start the cycle Both types of the preprogrammed cycles can be set in either the Automatic Drying Mode Patent 4 827 627 where the drying cycle will end when the selected dryness level has been reached or in the Manual Timed Drying Mode where the dryer will operate for the specific drying time programmed These cycles can be programmed in any combination Once the heating cycle is completed the Phase 7 OPL microprocessor controller computer then goes into the Cool Down Cycle where the articles are tumbled at room temperature or a controlled cool down where the dryer goes into a slow cool down mode for 10 minutes slopin
35. NTER to store new changes The second time adjustment is Seconds ss Press the up arrow key to increment the time in seconds down arrow key MN to decrement the time in seconds or enter the time in seconds directly gt f G Ne Press ENTER to store new changes From LAM ENTER 2ND ON TIME 8 21 TO 45 00 0 00 40 ES 4 the time in minutes down arrow key to decrement the time in minutes or enter the time in minutes directly The first time adjustment is Minutes mm Press the up arrow key to increment Press ENTER to store new changes The second time adjustment is Seconds ss Press the up arrow key to increment the time in seconds down arrow key to decrement the time in seconds or enter the time in seconds directly Press ENTER to store new changes ENTER 3RD ON TIME 8 21 TO 45 00 0 00 4 When 0 time is entered the program will jump back to either 2 PROGRAM A F CYCLES or 3 Press ENTER to store PROGRAM 0 40 CYCLES new changes i 0 00 Press ENTER to store new changes 2 PROGRAM A F CYCLES or 3 PROGRAM 0 40 CYCLES 64 Restoring Factory Default Settings While holding the stop a Ready The computer must be displaying READY clear key
36. NVERSION STATUS Temperature related programs are programmable to be operated in either Fahrenheit F or Celsius The temperature selection is made SYSTEM TEMP Programs affected are 1 Temperature Display Mode 2 Drying Temperatures 3 Cool Down Temperatures IMPORTANT When changing the temperature conversion status from Fahrenheit to Celsius or vice versa ALL the Temperature Selections and Cool Down Temperatures will be changed accordingly The Phase 7 OPL microprocessor controller computer automatically calculates and converts the temperatures in these programs to the previously set value For example when changing from F to C if the preprogrammed Cycle drying temperature was set for 160 F the Phase 7 microprocessor controller computer will change to 71 C 1 one degree Celsius H WRINKLE GUARD PROGRAM This program keeps items wrinkle free when they are not removed from the dryer promptly at the end of the drying cycle and or cooling cycle When the drying and cooling cycles are completed the dryer will shut off the tone will sound and the light emitting diode L E D display will read WRINKLE GUARD If the door is not opened or the cycle stopped the Phase 7 OPL microprocessor controller computer will wait until the Wrinkle Guard Delay Time of 2 minutes has expired at which time the fan will start and the basket tumbler will rotate without heat for the Wrinkle
37. OL DOWN TIME 0 TO 99 MINUTES LE for 10 minutes press key 1 key 0 and then press the START ENTER 1 key to accept the value L E D display will now read REVERSE defaults to ON The ON OFF selection can be toggled with the UP ARROW and DOWN ARROW Once selected press the START ENTER 7 key to accept selection The dryer will now display PRESS START Press the START ENTER 1 key to start the dryer The L E D display will read MANUAL DRYING CYCLE MINUTES REMAIN 16 NOTE The dryer can be stopped at any time by pressing the STOP CLEAR o key at this time the dryer will go into a cycle pause If the STOP CLEAR o key is pressed again at this point the cycle that was in progress will be cancelled and returned to the READY state 8 Oncethe programmed drying time has expired the Phase 7 OPL microprocessor controller computer will proceed into the Cool Down Cycle Mode 9 Oncethe Cool Down Cycle begins at the end ofthe heat cycle the L E D display will read COOL DOWN TEMP MINUTES REMAINING At the end of the heat cycle the dryer will shut offthe heat and continue the fan and basket tumbler until the Cool Down Time or temperature is reached 10 Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller computer will proceed into the Wrinkle Guard Cycle The Audio Alert tone will sound for amount set in Audio Alert On Time
38. SYSTEM 5 A E Press ENTER to access di 0 DRYER SETUP 7 m 0 i di o Press ENTER to access y 0 SELECT 7 MODEL Next 30 Use arrow Or number key 1 Press ENTER to jump directly to the location 1 SYSTEM TEMP 4 Press ENTER to access LI A Press the up or down arrow key to select DEG F or DEG C DEG Press ENTER to store new changes 2 ENTER LINT COUNT 1TO5 31 Setting the Lint Count While holding the stop Ready clear key press the up arrow key QCSELECT Press and hold the NE LANGUAGE stop clear key Use arrow Or number key us si SELECT SYSTEM PARAMETERS Press ENTER to jump directly to the location Press ENTER to access M DRYER SETUP p lt Press ENTER to access 0 SELECT MODEL J nen SOLI 32 Use arrow key SYSTEM TEMP EN NS Or number NS Press ENTER to jump directly to the location s 2 ENTER LINT COUNT 1 TO 5 2 a M i 92 e s ENTER AUDIO ALERT ON TIMES 0 TO 10 33 P D e M J Press ENTER to access Press the up arrow key to increment the numb
39. The L E D display will read WRINKLE GUARD The times are fixed at 2 minutes OFF 2 minutes ON for a maximum time of 99 minutes These times are not programmable During the ON time the blower fan and the basket tumbler will start to rotate without heat for 2 minutes The Phase 7 OPL microprocessor controller computer will repeat this process until the Maximum Wrinkle Guard On Time has expired 99 minutes The L E D display will then read CYCLE DONE and lockout the dryer functions until the doors are opened It will then return to READY B OPERATING NOTES 1 Steam injection will only operate when dryer is running 2 The RPM of the basket tumbler can be displayed by pressing and holding the DOWN ARROW key while a cycle is in progress If cycle has not been started the display will read CPU Board Voltage Value 23 26 Volts is normal 3 dryer can be stopped at any time by pressing the STOP CLEAR 5 key at this time the dryer will go into a cycle pause If the STOP CLEAR 5 key is pressed again at this point the cycle that was in progress will be cancelled and returned to the READY state 4 When programming a Manually Loaded Cycle if an error is made making an entry press the 5 CLEAR o key ONCE and the entry will be cancelled Reenter the selection If the selection is entered and an error is made the STOP CLEAR 5 key will cancel the program and return to the READY state
40. Time or temperature 1s reached 7 Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller computer will proceed into the Wrinkle Guard Cycle The Audio Alert tone will sound for amount set in Audio Alert On Time The L E D display will read WRINKLE GUARD The times are fixed at 2 minutes OFF 2 minutes ON for a maximum time of 99 minutes These times are not programmable During the ON time the blower fan and the basket tumbler will start to rotate without heat for 2 minutes The Phase 7 OPL microprocessor controller computer will repeat this process until the Maximum Wrinkle Guard On Time has expired 99 minutes The L E D display will then read CYCLE DONE and lockout the dryer functions until the doors are opened It will then return to READY b Timed Manual Drying Cycle 1 L E D display reads READY no cycle in progress 2 Press the letter on the keyboard touch pad corresponding to the cycle desired 1 e key D NOTE 0 40 WILL REQUIRE THE START ENTER KEY TO BE PRESSED AFTER THE NUMBER IS SELECTED IN ORDER TO ACCEPT THE SELECTION and START DRYING 3 The dryer will then start LE blower basket tumbler and heat 4 The L E D display will read MANUAL DRYING CYCLE D 00 00 MIN REMAIN NOTE Press and hold the UP ARROW to view the basket tumbler temperature at any time NOTE The dryer can be stopped at any time by pressing the STOP CLEAR
41. am Locations system parameters through the use of flowcharts A flowchart is nothing more than a diagram ofthe programming process Four 4 different symbols will be used in these flowcharts display symbol key symbol START ENTER STOP CLEAR Each display symbol will represent a readout on the Phase 7 OPL microprocessor controller computer L E D display and each key symbol will represent a key that is pressed For example 1 Ifthe flowchart shows the symbol the Phase 7 OPL microprocessor controller computer L E D display will read the same 2 Ifthe flowchart shows the symbol you will press that specific key on the keyboard touch pad label 3 This symbol represents STOP CLEAR 4 This symbol represents START ENTER a The flowchart arrows 1 e represents the program path b On the sides of these flowcharts are explanations of the flowchart procedure and in some cases the programming limits Listed below is an index of the flowcharts on the following pages Flowchart Titles Page Entering and Exiting Program Mode essent entente trennen innere nnne 23 System Parameters Program E E E E E 27 SYSTEM PARAMETERS g 28 2 ona E E O OEE 52 IOAN eee N ES 52 4 DEFAULISETDEING O 65 NOTE To review the preset Program Locations simply press the
42. are selected by pressing the AUTO or keys on the keyboard touch pad C AUTOMATIC DRYING CYCLE PATENT NO 4 827 627 OPERATIONS In this mode the Phase 7 OPL microprocessor controller computer determines how much drying time is needed and compensates for various types of fabrics and load sizes ALL automatically The Phase 7 OPL microprocessor controller computer accomplishes this by calculating the dryness level percentage of extraction using the temperature selected as well as the dryness level preset by the factory The Phase 7 OPL microprocessor controller computer monitors the first three 3 heat peaks slopes at which time it calculates the dryness level heat loss along with the percentage of extraction selected When the Phase 7 OPL microprocessor controller computer determines that ALL the factors are met the drying cycle will end and the dryer will go into the Cool Down Cycle D TIMED MANUAL DRYING CYCLE OPERATION This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed especially for fine delicate items which require very low temperatures and long drying and or Cool Down Time periods ALL the parameters set in COOL DOWN SETUP pertain to the Manually Loaded Manual and Auto Cycles The A F and 0 40 cycles that have been selected to be manual have separate settings for ALL the parameters contained in the COOL DOWN SETUP me
43. ated Circuitry seen 4 B Sensor Activated 4 C Program Changes Are Easily Made At The Keyboard Touch Pad esses 4 D Automatic Drying Cycle Patent No 4 827 627 ener eren nnns 4 Timed Manual Drying Cy Cle eene ere eei TT e ated a 4 Preprogrammed nnne 4 G Manually Loaded Cycles eet eene tite neto dieit esposo ep ee edet ieget ee 4 Variable Programmable Fabric Temperature Selections 1 202 2 2 2 1104 280000000000000 000000000000000504 4 I Cool Down Controlled 4 Je GED Display nied M 4 Ke Wrinkle Guard Program E eee tee n EE E Wea 4 DIAGNOSTICS 4 M Aido Alert Re Rea ede er HER TERR ERE RU ERA PRG ETE HORIS 4 4 High Temperat re Protection ern Cavs cau ees de iere e Une eee Er cea Te 5 Ps 5 O REVERSING Option odisse asilo bec devia Mae ve tertia eei 5 5 Glean LIDE gerei e 5 T Langage Selection iine teet tese aque tese codons eee E aa gu ee iai 5 U Model Selection DS T ER torn
44. current buzzer or relay with a maximum power consumption of 250 mA milliamperes Temperature Conversion Status Temperature related programs can be set in either Fahrenheit F Celsius C ALL temperatures will automatically convert to the corresponding values 1 when changes are made O High Temperature Protection If the Phase 7 OPL microprocessor controller computer senses that the temperature in the basket tumbler has exceeded 180 F 82 C for axial airflow 220 F 104 C for radial airflow and it will end the drying cycle and a fault code will be displayed indicating an overheating problem P Cycle Preview Entire dryer parameters programs or the preprogrammed cycles are displayed for verification upon a coded entry to the keyboard touch pad Q Reversing Option Helps reduce the balling up or tangling of large items A cycle can be set to have the reversing option where the basket tumbler will turn in the forward direction from 30 to 120 seconds stop from 5 to 10 seconds and then proceed in the reverse direction for the same time This process is repeated throughout the drying and cooling cycles R RPM Phase 7 microprocessor controller computer also displays basket tumbler RPM by pressing and holding the DOWN ARROW key and holding it while the basket tumbler is on The basket tumbler must be rotating for approximately 30 seconds before getting a true RPM reading S Clea
45. e below 225 F 107 C then the L E D is ON This L E D will indicate the status of the main door If the door is closed then the L E D is ON This L E D will indicate the status of the lint drawer If the drawer is closed then the L E D is ON This L E D will indicate the status of the control voltage If the POWER ON button is pressed green button light is on then the L E D is ON 76 10 1 12 13 14 15 OUTPUTS AUX GREEN L E D STEAM GREEN L E D HEAT GREEN L E D AIR GREEN L E D REV GREEN L E D FWD GREEN L E D FAN GREEN L E D This is for a spare output to be programmed This light emitting diode L E D will indicate the status ofthe steam injection output Ifthe request to turn on the steam injection is made then the L E D is ON This L E D will indicate the status of the heat output If the request to turn on the heater is made then the L E D is ON This L E D will indicate the status of the air jet output Ifthe request to turn on the air jet is made then the L E D is ON This L E D will indicate the status of the basket tumbler reverse direction output If the request to tumble the drum in the reverse direction is made then the L E D is ON This L E D will indicate the status of the basket tumbler forward direction output If the request to tumble the drum in the forward direction is made then the L E D is ON This
46. e in seconds enter the time seconds directly ran Fr m ious Press ENTER to store ENTER 1ST OFF TIME 5 11 TO 45 00 new changes The first time adjustment is Minutes mm P EN Press the up arrow key to increment the time in minutes down arrow key to decrement the time in minutes or enter NES 4 the time in minutes directly Press ENTER to store new changes The second time adjustment is 48 Seconds ss P D La ur i 4 T ENTER 2ND ON TIME C 0 00 4 e 3 o 9 Next y 5 a m 49 2 g 0 XQ Press the up arrow key to increment the time in seconds down arrow key to decrement the time in seconds or enter the time in seconds directly Press ENTER to store new changes The first time adjustment is Minutes mm Press the up arrow key to increment the time in minutes down arrow key to decrement the time in minutes or enter the time in minutes directly M uS 4 4 A 9 00 0 zd 44 ENTER ON TIME i 8 21 TO 45 00 Press ENTER to store new changes Press ENTER to st
47. er down arrow key to decrement the number or enter the number directly Press ENTER to store new changes Adjusting the Audio Alert On times While holding the stop Ready clear key press the PN arrow key S a O SELECT Press and hold the LANGUAGE stop clear key g Use arrow Or number key 5 Press ENTER to jump directly to the location d 1 SELECT SYSTEM 2 PARAMETERS 4 Press ENTER to access 0 DRYER SETUP gt Press ENTER to access 0 SELECT MODEL From Previous Or number Use arrow 1 SYSTEM TEMP 3 M i IN 2 ENTERLINT SOMAT 1TO5 Press ENTER to jump directly to the location 3 ENTER AUDIO ALERT ON TIMES 0 TO 10 N 4 Press ENTER to access 7 usa page 35 4 ROTATION SENSOR Press the up arrow key to increment the number down arrow key to decrement the number or enter the number directly Press ENTER to store 36 new changes While holding the stop clear key press the NC arrow key O SELECT N LANGUAGE Rotation Sensor gt Press and hold the stop clear key Use arrow Or number key Press ENTER to jump directly to the location 1 SELECT SYSTEM PARAMETERS 0 DRY
48. g the temperature 10 F 5 5 C every minute When the cooling cycle is completed the dryer will go into the Wrinkle Guard Cycle Where the load will be tumbled without heat for 2 minutes It will then stop for 2 minutes This process is repeated until either the doors are opened the STOP key pressed or 99 minutes has elapsed whichever comes first When Wrinkle Guard is ended the display will read CYCLE DONE At this point the dryer is locked out from drying again until the doors are opened This will insure that if a cycle has been completed the operator will attend to it before starting another heat cycle NOTE To enter program mode press clear stop up arrow PREPROGRAMMED CYCLE MENU SELECTIONS CYCLES A F or 0 40 1 Automatic Drying Cycle Patent No 4 827 627 a The Phase 7 OPL microprocessor controller computer can be programmed to reverse or not reverse This is done in DRYER SETUP parameter b Drying Temperature Programmable from 160 F to 200 F 71 C to 93 C in one degree increments and preset at 160 F 71 C for axial c Dryness Level Programmable for finishing dry and extra dry d Cool Down Time Programmable from 0 to 99 minutes in 1 minute increments e Cool Down Temperature Programmable from 70 F to 100 F 21 C to 38 C in one degree increments f Cycle Adjustment Programmable from 0 to 99 2 Timed Manual Cycle a The Phase 7 OPL microprocesso
49. hange to 71 C one degree Celsius 2 ENTER LINT COUNT 1 TO 5 This selection sets the maximum amount of cycles it will run before being locked out out of service The operator will be prompted to clean the lint drawer to continue drying 11 3 ENTER AUDIO ALERT ON TIMES 0 TO 10 This selection allows the operator to adjust the amount of signal tones This parameter program affects the tone at the end of the Cool Down Cycle as well as at the end of the Wrinkle Guard On Time 4 ROTATIONAL SENSOR Optional This selection is used to turn the optional rotational sensor on or off 1 REVERSING SETUP The parameters that pertain to the reversing mode are in this menu level 0 ENTER SPIN TIME 30 TO 120 SECONDS This parameter program is fixed at 2 minutes in the forward direction and 2 minutes in the reverse direction for the Automatic Mode In the Manual Mode itis programmable This Spin Time is programmed here for the Manually Loaded Manual Cycle only 1 ENTER STOP TIME 5 TO 10 SECONDS This parameter program is fixed at 5 seconds in the Automatic Mode and programmable in the Manual Mode This Dwell Stop Time is programmed here for the Manually Loaded Manual Cycle only 2 WRINKLE GUARD SETUP The parameters that pertain to the Wrinkle Guard is in this menu level 0 WRINKLE GUARD AUDIO ALERT This parameter program allows the operator to turn the Audio Alert tone on or off at the end of each Wrinkle Gua
50. irectly A A 80 6 STEAM INJECTION page 39 Press ENTER to store new changes From ENTER 1ST ON TIME M 0 01 TO 45 00 020 Press ENTER to access Press the up or down arrow key to turn the option ON or OFF Press ENTER to store new changes If STEAM INJECTION is OFF the program will jump back to 2 PROGRAM A CYCLE NOTE Time Format is mm ss The first time adjustment is Minutes mm Press the up arrow key to increment the time in minutes down arrow key to decrement the time in minutes or enter the time in minutes directly If 0 00 is programmed the program will jump back to 2 PROGRAM A CYCLE Press ENTER to store new changes The second time adjustment is Seconds ss Press the up arrow key to increment the time in seconds down arrow key to decrement the time in seconds or enter the time in seconds directly Press ENTER to store new changes ENTER 1ST OFF TIME x 5 11 TO 45 00 N The first time adjustment is Minutes mm 0 00 4 Nex es From Previous decrement the time in minutes or enter v 7 ES Press the up arrow key to increment G the time in minutes down arrow key to gt 4 9 the time in minutes directly Press E
51. le is in process and the heat is on the Phase 7 control monitors the exhaust temperature transducer If the drying cycle temperature set point 18 set greater than 160 F 71 C and the control detects an exhaust temperature rise 25 greater than set point this will be the trip point and the S A F E system routine will activate Once the S A F E system routine is activated water will be injected into the basket tumbler chamber Anytime water is being injected into the basket tumbler the basket tumbler drive will turn the load for 1 second every 15 seconds This process will continue for a minimum 01 2 minutes After 2 minutes has elapsed the control will check if the temperature remained above trip point if so water will remain on The control will continue to check if temperature is above trip point every 30 seconds If the water has been on for a constant 10 minutes the water will be turned off regardless of the temperature If the temperature has dropped below trip point the control will turn off the water prior to 10 minutes If a short or open S A F E system Probe is detected after the S A F E system routine has been activated the water will remain on for a minimum of 10 minutes then turn off regardless 18 SECTION V L E D DISPLAY MESSAGES The light emitting diode L E D display informs the operator of cycle status program verification and displays important diagnostic messages and fault information A L E D
52. lt decrement the time or enter the time directly The time is adjustable from i NT 30 to 120 seconds a Press ENTER to store new changes SES 71 ENTER STOP TIME 5 b TO 10 SECONDS Press ENTER to access Press the up arrow key to increment the time down arrow key to decrement the time or enter the time directly The stop time is adjustable from 5 to 10 seconds a Press ENTER to store new changes 1 ENTER STOP TIME 5 TO 10 SECONDS 42 Wrinkle Guard Audio Alert While holding the stop Ready clear key press the up arrow key PX 4 O SELECT Press and hold the LANGUAGE stop clear key M NE Use arrow Or number 1 X key 1 Ne e im Press ENTER to jump directly to the location f a 1 SELECT SYSTEM PARAMETERS RN 4 Press ENTER to access ix SETUP Use arrow Or number M Press ENTER to jump directly to the location next Page A Page B key c 1 REVERSING SETUP 43 7 WRINKLE GUARD SETUP Press ENTER to access o WRINKLE GUARD AUDIO ALERT E S 4 E a SS 7 I Press ENTER to access Press the up or down arrow key to select ON or OFF Press
53. n Lint This feature monitors the value of the Lint Count register The register contains the acceptable limit of dryer cycles the machine will be allowed to operate before the microprocessor locks the user out Once the feature prompts the user to CLEAN LINT ACCESS the dryer is now in a locked state and will not be cleared until the lint drawer has been cleaned When the lint drawer is opened the display will read LINT ACCESS OPEN and when the lint drawer is closed the display will read READY NOTE The lint drawer must be opened for 15 seconds or more for the reset to occur The dryer circuit is now active and can be programmed T Language Selection Phase 7 has the ability to display 5 different languages English French Spanish Italian and German U Model Selection The Phase 7 can be programmed to be used on 3 modes of heat gas steam and electric It can also be configured for reversing and non reversing dryers V Default Factory Settings This feature will set ALL programmed parameters to their default values W Keyboard Touch Pad Symbols STOP CLEAR key START ENTER key UP ARROW key scroll up DOWN ARROW key scroll down X Steam Injection Option The Phase 7 has the ability to program up to 5 steam injection intervals for a programmed amount of time at different points of a cycle including cool down SECTION III PROGRAM SE
54. n Time Stop Time Controlled Cool Down Steam Injection IST ON TIME OFF TIME 2ND ON TIME OFF TIME 3RD ON TIME OFF TIME 4TH ON TIME OFF TIME 5TH ON TIME OFF TIME AUTO Option MANUAL Option Option 81 CONTINENTAL CGIA 113167 1 02 03 03 25 GIRBAU INC
55. nu The program limitation is the same as in Section III A2 NOTE The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the Cool Down Time has expired whichever comes first NOTE Ifthere has been no Drying Time selected then the Cool Down Cycle will ignore the Cool Down Temperature and do the Cool Down Time only E LIGHT EMITTING DIODE L E D DOT MATRIX DISPLAY The L E D display informs the user of cycle status program verification and displays important diagnostic and fault information A complete listing ofthe various display messages and their meanings are shown in Section V ofthis manual CYCLE IN PROGRESS DISPLAY STATUS During the Drying Cycle the display will indicate the type of cycle in progress by presenting either one 1 ofthe following 1 AUTO DRYING CYCLE Manually Loaded Auto Cycle 2 AUTO DRYING CYCLE The is replaced with A F or 0 40 3 MANUAL DRYING CYCLE Manually Loaded Manual Cycle 4 MANUAL DRYING CYCLE The is replaced with A F or 0 40 8 E CYCLE IN PROGRESS TEMPERATURE DISPLAY While the dryer cycle is in progress the temperature in the basket tumbler can be displayed by pressing and holding the ARROW key The temperature will be displayed in either Fahrenheit F or Celsius C depending on what the system temperature has been set for in DRYER SETUP G TEMPERATURE CO
56. ogram selection When making numerical changes please keep in mind to stay within the programming limits shown Ifan erroneous entry is made the Phase 7 OPL microprocessor controller computer will display ERROR and ignore the entry made when the START ENTER 7 key is pressed and will return to the numerical value previously set The Phase 7 OPL microprocessor controller computer allows the operator to scroll through the various parameters programs and select the parameter to be changed At this point the operator can go to the next Program Location system parameter to be changed If no other programs parameters need to be changed the user can get out ofthe program mode by pressing the STOP CLEAR key until it is out ofthe programming mode The Phase 7 OPL microprocessor controller computer will be returned to the operating mode and the light emitting diode L E D display will read READY PHASE 7 OPL PROGRAMMING LOCATIONS TO ENTER PROGRAMMING MODE PRESS O AND A KEYS TOGETHER 5 TO EXIT PROGRAMMING MODE PRESS MULTIPLE TIMES UNTIL DISPLAY RETURNS TO READY SELECT LANGUAGE SELECT SYSTEM PARAMETERS 0 DRYER SETUP 0 SELECT MODEL 1 SYSTEM TEMP 2 ENTER LINT COUNT 1 TO 5 3 ENTER AUDIO ALERT ON TIMES 0 TO 10 4 ROTATION SENSOR 1 REVERSING SETUP 0 ENTER SPIN TIME 30 TO 120 SECONDS 1 ENTER STOP TIME 5 TO 10 SECONDS 2 WRINKLE GUARD SETUP 0 WRINKLE GUARD
57. or any given load Once the Phase 7 microprocessor controller computer determines the load is dry the microprocessor controller computer will go into Cool Down Cycle until the preprogrammed time or temperature is reached and then shuts the dryer off automatically SECTION II FEATURES Dependable Microprocessor Solid State Integrated Circuitry To eliminate as many moving parts as possible Sensor Activated Fire Extinguishing S A F E System A standard feature which continually monitors the basket tumbler for fires in the event of a fire a water supply to the basket tumbler will suppress the fire The Phase 7 OPL microprocessor controller computer will also notify the user that a fire has taken place Program Changes Are Easily Made At The Keyboard Touch Pad Actual programs are viewed at the light emitting diode L E D display for verification Automatic Drying Cycle Patent No 4 827 627 Computerized monitoring of load dryness for precise fast and efficient drying Timed Manual Drying Cycle For special loads programming allows for a specific amount of time in minutes for both drying and Cool Down Cycles Preprogrammed Cycles The Phase 7 OPL microprocessor controller computer can store in its memory six 6 preprogrammed cycles in either the Automatic Drying Mode Patent No 4 827 627 or Manual Drying Mode in the keys and an additional 41 in the numerical memory of
58. ore new changes The second time adjustment is Seconds ss Press the up arrow key to increment the time in seconds down arrow key to decrement the time in seconds or enter the time in seconds directly Press ENTER to store new changes When 0 time is entered the program will jump back to either 2 PROGRAM A F CYCLES or 3 PROGRAM 0 40 CYCLES When 0 time is entered the program will jump back to either 2 PROGRAM A F CYCLES or 3 PROGRAM 0 40 CYCLES Press ENTER to store new changes 2 PROGRAM A F CYCLES or 3 PROGRAM 0 40 CYCLES 31 Programming A F Cycles or 0 40 Cycles While holding the stop 27 xum 1 The computer must be displaying READY clear key press the up d to enter program mode arrow key SN O SELECT Press and hold the LANGUAGE stop clear key A F Cycles 0 40 cycles press up arrow key A Cycles Press Up arrow 0 40 Cycles _ _ twice 2 key three times Or press 3 SS I 1 SELECT SYSTEM S PARAMETERS RS RS PA XS S 1 SELECT 2 mo 3 EET A F CYCLES PARAMETERS 4 nd F n M 3 PROGRAM 40 CYCLES _ _ P EE 3 PROGRAM 0 40 CYCLES 2 PROGRAM 2 PROGRAM A F CYCLES 7 F CYCLES nmm 7 52
59. press the up enter program mode arrow key E Press and hold the LANGUAGE stop clear key Use arrow Y Or number key im d 1 SELECT SYSTEM PARAMETERS pom B 2 PROGRAM A F CYCLES x TE 3 3 PROGRAM 0 40 CYCLES 4 DEFAULT S SETTINGS t 65 0 I E 4 Press the Up or Down Arrow Key to toggle from NO to YES ua WARNING Pressing enter will restore factory default settings lt including all preprogrammed cycles and any adjustments made to programming DEFAULTS SET 4 DEFAULT SETTINGS 67 While holding the stop clear key press the e arrow key 0 LANGUAGE Fire Suppression Valve Test gt Press and hold the stop clear key Or press 5 1 SELECT SYSTEM PARAMETERS A F CYCLES 3 3 PROGRAM 0 40 CYCLES 4 DEFAULT SETTINGS 68 From Previous B From Previous A y s 8 FIRE SUPPRESSION VALVE TEST gt Press ENTER to access PRESS AND HOLD START TO OPEN FIRE SUPPRESSION SYSTEM VALVE The Fire Suppression system Valve will open as long as the START key is pressed PRESS AND HOLD ST
60. r controller computer can be programmed to reverse or not reverse This is done in DRYER SETUP parameter b Drying Time Programmable from 0 to 99 minutes in 1 minute increments c Drying Temperature Programmable from 100 F to 200 F 38 C to 93 C in one degree increments d Cool Down Time Programmable from 0 to 99 minutes in 1 minute increments e Cool Down Temperature Programmable from 70 F to 100 F 21 C to 38 C in one degree increments f The Spin Time can be programmed from 30 seconds to 120 seconds in 1 second increments g The Dwell Stop Time be programmed from 5 seconds to 10 seconds in 1 second increments h Steam Injection Optional Programmable 0 5 intervals ALL six 6 A F preprogrammed cycles along with cycles 0 40 have been programmed by the factory as outlined in Section VII However even though cycles A F are the most common cycles used they should be reviewed to ensure they meet the location application or needs Should changes be found necessary refer to the Programming Section of this manual B MANUALLY LOADED CYCLES For occasional or onetime special loads the operator must enter the specific program features needed This cycle is not stored within the Phase 7 OPL microprocessor controller computer and must be entered each and every time The Manually Loaded Cycle can be set in either the Automatic Drying Mode Patent No 4 827 627 or the Timed Manual Drying Mode These
61. rd Cycle The amount is the same that is selected in DRYER SETUP for AUDIO ALERT ON TIMES 0 TO 10 AUDIO ALERT ON AUDIO ALERT OFF 3 STEAM INJECTION Optional This parameter is used to inject steam into the basket tumbler up to 5 times into the basket tumbler 0 5 on time is first entered MM SS minutes seconds and then the off time 15 entered MM SS minutes seconds 2 PROGRAM A F CYCLE This menu allows the programming of cycle A F The parameters selected in this menu for each letter will be stored in memory for that key This will allow the operator to utilize one 1 touch drying through keys A F 3 PROGRAM 0 40 CYCLE This menu allows the programming of cycle 0 40 The parameters selected in this menu for each number will be stored in memory for that number key s This will allow the operator to utilize preprogrammed drying cycles stored in memory under a numerical location NOTE BOTH THE and 0 40 ALLOWS FOR ATOTAL OF 47 PREPROGRAMMED LOCATIONS FOR CUSTOM DRYING 4 DEFAULT SETTINGS This menu allows the operator to set ALL the programmable parameters to the default settings This option has a password selection of 1 23 It will then ask to confirm settings It will default to NO Use the arrow keys to select YES CAUTION Once the settings have been set to their default settings there is no way to retrieve the old settings Use caution when using this feature
62. re new changes 6 ENTER COOL DOWN TEMP 70 TO 100 F Press ENTER to access From Previous B Press the up or down arrow key to turn the option ON or OFF Press ENTER to store new changes 4 ENTER COOL DOWN TIME 0 TO 99 MINUTES Press ENTER to access If CONTROLLED COOL DOWN is ON the program will display NOT AVAILABLE and jump to 5 ENTER COOL DOWN TIME 0 TO 99 MINUTES when ENTER 5 58 N Press the up arrow key to increment the time down arrow key to decrement the time or enter the time directly au b Press the up arrow key to increment the temp down arrow key to decrement the temp or enter temp directly From Previous 8 A M E amp ENTER COOL DOWN 9 TEMP 70 TO 100 F TR ES Press ENTER to store new changes a 80 7 _ _ Press ENTER to store new changes Press ENTER to access Press the up arrow key to increment the temp down arrow key to decrement the temp or enter temp T Z PROGRAM A F CYCLES N 4 3 PROGRAM 0 40 CYCLES A LA MT 4 Program jumps back to 2 PROGRAM A F CYCLES or 3 PROGRAM 0 40 CYCLES d
63. side for customer use where customer or specific parameters settings can be documented as programmed by them for their specific dryer It is suggested that any parameter changes or customer cycles be documented here for future reference CUSTOMER USE LANGUAGE MODEL SYSTEM TEMP DRYNESS LEVEL LINT COUNT AUDIO ALERT SCROLL TYPE SCROLL SPEED SPIN TIME STOP TIME WRINKLE GUARD AUDIO ALERT STEAM INJECTION OPTION 1ST ON TIME OFF TIME 2ND ON TIME OFF TIME 3RD ON TIME OFF TIME 4TH ON TIME OFF TIME 5TH ON TIME OFF TIME 79 PROGRAMMED CYCLE A F Cycle Cycle Type Reverse Mode Dry Temp Dry Level Cool Down Time Cool Down Temp Controlled Cool Down Cycle Type Reverse Mode Dry Time Dry Temp Cool Down Time Cool Down Temp Spin Time Stop Time Controlled Cool Down Steam Injection IST ON TIME OFF TIME 2ND ON TIME OFF TIME 3RD ON TIME OFF TIME 4TH ON TIME OFF TIME 5TH ON TIME OFF TIME AUTO Option MANUAL Option Option 80 PROGRAMMED CYCLE 0 40 Cycle Cycle Type Reverse Mode Dry Temp Dry Level Cool Down Time Cool Down Temp Controlled Cool Down Cycle Type Reverse Mode Dry Time Dry Temp Cool Down Time Cool Down Temp Spi
64. temperature is above 160 F 71 C the Cycle Status portion of the L E D will change from ELAPSED TIME _ MIN to DRYNESS LEVEL The display will count upward until the percentage of extraction programmed is reached NOTE Press and hold the UPARROW to view the basket tumbler temperature at any time NOTE The dryer can be stopped at any time by pressing the STOP CLEAR at this time the dryer will go into a cycle pause Ifthe STOP CLEAR is pressed again at this point the cycle that was in progress will be cancelled and returned to the READY state 15 NOTE Press and hold the DOWN ARROW to view the basket tumbler RPM 7 8 9 NOTE Once the preprogrammed percentage of extraction dryness level is reached the drying cycle will end and the Cool Down Cycle will begin Once the Cool Down Cycle begins at the end of the heat cycle the light emitting diode L E D display will read COOL DOWN TEMP MINUTES REMAINING At the end of the heat cycle the dryer will shut off the heat and continue the fan and basket tumbler until the Cool Down Time or temperature is reached Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller computer will proceed into the Wrinkle Guard Cycle The Audio Alert tone will sound for amount set in Audio Alert On Time The L E D display will read WRINKLE GUARD The times are fixed at 2 minutes OFF 2 minutes ON for
65. y NOTE 0 40 will require the START ENTER key to be pressed after the number is selected in order to accept the selection and start drying 3 The dryer will then start LE Blower basket tumbler and heat 4 L E D display reads AUTO DRYING CYCLE A ELAPSED TIME MIN 00 00 During the drying cycle the Phase 7 OPL microprocessor controller computer will monitor the amount of moisture in the load Once the temperature is above 160 F 71 C the Cycle Status portion of the L E D will change from ELAPSED TIME MINto DRY The display will count upward until the percentage of extraction programmed is reached NOTE Press and hold the UP ARROW to view the basket tumbler temperature at any time NOTE The dryer can be stopped at any time by pressing the STOP CLEAR at this time the dryer will go into a cycle pause If the STOP CLEAR key is pressed again at this point the cycle that was in progress will be cancelled and returned to the READY state 13 5 Once the preprogrammed percentage of extraction dryness level is reached the drying cycle will end and the Cool Down Cycle will begin 6 Once the Cool Down Cycle begins at the end of the heat cycle the light emitting diode L E D display will read COOL DOWN TEMP MINUTES REMAINING At the end of the heat cycle the dryer will shut off the heat and continue the fan and basket tumbler until the Cool Down

113167_CG_Phase_7.2_OPL_Users_Manual_(R1)

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