PR Pilot 150 User Manual
Contents
1. PIN 2 SETUP OPTIONS PROJECTOR CONFIGURATION To browse through the various Setup Options press the FUNC button consecutively There are 6 Option codes 1 6 and each code has a specific function The functions provided are listed in the following table CODE CHOICE FUNCTION 1 Y Tilt inversion enable Tilt is inverted 1 N Tilt inversion disable Tilt is normal 2 Y Pan inversion enable Pan is inverted 2 N Pan inversion disable Pan is normal 3 Y Sound control effect 1 enable 3 N Sound control effect 1 disable 1 4 Sound control effect 2 enable 3 N 4 YorN Sound control effect 2 disable 5 Y Automatic programmes effect 1 enable 5 N Automatic programmes effect 1 disable M Automatic programmes effect 2 enable 4 N 5 YorN Automatic programmes effect 2 disable 6 Y 16bit Pan Tilt movement resolution enable 6 N 16bit Pan Tilt movement resolution disable Once you have selected the desired operation code press the key UP or DOWN to select either n means OFF or y means ON n NO y YES Press the key ENTER to save the selected function and configuration If the display is showing y then the setting has been enabled In the same way if it was showing n when you pressed ENTER the fuus has been disabled The Red LED will flash during this operation PROJECTOR DMX START ADDRESS GREEN ud BBA So LED Ww2. RELIABILITY PILOT 150 PR 2150 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference PR LIGHTING LTD 571 Yingbin Road Dashi Panyu Guangzhou 511430 China http Awww pr lighting com INDEX SECTION PAGE SAFE USAGE OF THE PROJECTOR INSTALLING THE PROJECTOR FITTING THE LAMP POWER SUPPLY MAINS CONTROL CONNECTIONS SETUP OPTIONS PROJECTOR CONFIGURATION DMX START ADDRESS DMX CONTROL CHANNEL FUNCTIONS STAND ALONE MODE MASTER SLAVE SYNCHRO MODE MAINTENANCE KEEPING THE PROJECTOR CLEAN LUBRIFICATION CHANGING THE GOBOS TROUBLESHOOTING TECHNICAL DATA 10 ELECTRICAL DIAGRAM 11 COMPONENT ORDER CODES 12 Please note that as part of our ongoing commitment to continuous product development specifications are subject to change without notice Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of product improvement The publishers cannot be held responsible for the accuracy of the information herein or any consequence arising from them Every apparatus is tested completely and packed properly by the manufacturer Please make sure the packing and or the apparatus is in good condition before your installation and use Should there be any damage caused by transportation consult your deale
3. IC 170170037 D A CONVERSION CHIP B3 IC 170040014 TTL LOGIC CHIP B4 B7 IC 170170037 D A CONVERSION CHIP B8 B9 IC 170040014 TTL LOGIC CHIP C1 IC 170170039 STABLE VOLTAGE CHIP C2 IC 170050001 ARITH AMPLIFIER CHIP C3 IC 170170012 BUS CHIP C4 IC 170040033 EEPROM CHIP D1 IC 230040109 MICROPROCESSOR E1 IC 170040035 RESET CHIP NOT SHOWN PAN DRIVE BELT 290151202 101MXL BELT 126 TEETH NOT SHOWN TILT DRIVE BELT 290151208 168MXL BELT 210 TEETH NOTE You may order all parts of the PILOT 150 besides those in the table listed above When ordering please state the exact name and part number if you know it or can find it in the table above if you cannot find the name and part number above please give a full and clear description of the part and where it is located in the projector Repairs must be carried out by a qualified technician 12 14 pilot 150 manual doc 13 14 pilot 150 manual doc PR LIGHTING LTD 571 Yingbin Road Dashi Panyu Guangzhou 511430 China TEL 86 20 8478 1888 FAX 86 20 8478 6023 P N 321010042 Last Revision 19 03 2003 14 14 pilot 150 manual doc
4. the lamp is installed correctly Carefully clean the optical group lenses and the projector components Check the optics are clean Replace with a new lamp of the specified type and rating 9 14 pilot 150 manual doc TECHNICAL DATA VOLTAGES 100 120 200 220 230 240V AC 50Hz or 60Hz To Order POWER CONSUMPTION 280W 220V LAMP Type HTI 150W DX discharge lamp Colour Temperature 6500 K Socket GY9 5 Manufacturers Rated Lamp Life 750 Hours COLOURS 9 Dichroic colours plus white GOBOS 7 interchangeable rotating gobos with 4 extra supplied as standard Gobo diameter 26 9mm Gobo image diameter 22mm SHUTTER STROBE Shutter for blackout and strobe 1 7 F P S HEAD MOVEMENT Pan 370 Tilt 265 CONTROL DMX512 6 Channels plus 2 for Hi Res Pan and Tilt Stand Alone Automatic mode and Sound Activation RUNNING MODE Stand Alone mode Master slave mode and Controller mode MOTORS 6 Stepper motors HOUSING Metal and composite plastic IP20 WEIGHT 12Kg PACKED DIMENSIONS 380mm LONG x 340mm WIDE x 470mm HIGH PACKED WEIGHT 13 5Kg DIMENSIONS 430 10 14 pilot 150 manual doc LIGHT OUTPUT 2100 lux 1050 lux 425lux 180lux 70 lux 6m 5m 4m 3m I 2m om 7 13 1m 2m 3m T 4m 5m 6m DISTANCE Om 5m 10m 15m 20m 25m BEAM DIAMETER Om 1 0m 2 1m 3 15m 42m 5 25m ELECTRICAL DIAGRAM LOWER FAN GOBO
5. A Each PILOT 150 must be given a DMX start address so that the correct projector responds to the correct control signals This DMX start address is the channel number from which the projector starts to listen to the digital control information being sent out from the controller The PILOT 150 has 8 channels so set the No 1 projector s address 001 No 2 projector s address 009 No 3 projector s address 017 No 4 projector s address 025 and so on The display shows the DMX start address after the projector is switched on if you have already set the DMX start address and saved it the screen will display the last setting 6 14 pilot 150 manual doc TO SET THE DMX START ADDRESS Press the UP or DOWN buttons and the display will show the DMX start address Confirm your choice by pressing the ENTER button this will save and set the DMX start address The display will show the latest setting each time the projector is powered up To control the projector with a DMX controller the DMX start address must be set Ensure that none of the Stand Alone options are set or they will interfere with correct DMX operation DMX CONTROL CHANNEL FUNCTIONS The PILOT 150 uses 8 DMX channels They are listed in the following table CHANNEL DMX VALUE DESCRIPTION 0 33 Open Clear 5 7 Holding for 3 seconds the unit will reset and then restart GOBO 1 Swirl 1 GOBO 2 Tr
6. COLOUR ROTATION WHEEL D 0 6 di OTOR 5 GOBO WHEE SHUTTER PAN MAIN PCB FUSE 4A 250V 16PIN IGNITOR BALLAST THERMOSTAT FUSE B bh i 6 3A 250V EDEN oe gt DMX IN DMX OUT N HTI 150W n DISPLAY PCB eme si 16 PIN N N 11 14 pilot 150 manual doc COMPONENT ORDER CODES FOR PR 2150 NO NAME PART NO REMARK 040020035 240V 50Hz 100V 200V 230V 1 TRANSFORMER 04002007 50 60Hz 100V 120V 220V 040020033 50 60Hz CAPACITOR 140010011 20uF AC370V 040070027 240V 50Hz BALLAST 040070022 220V 230V 50 60Hz 4 THERMOSTAT 190010066 75 C 10A 040090017 240V 50Hz 5 IGNITOR 040090014 230V 50Hz 040090018 200V 60Hz 6 LAMP 100050014 HTI 150W 7 TOUCH SWITCH 191010028 8 FAN IN BASE 030069005 DC24V 2 4W 9 FAN IN HEAD 030069006 DC24V 2 6W MOTOR 1 GOBO WHEEL MOTOR 030040070 16HY1405 01NL MOTOR 2 GOBO ROTATION MOTOR 030040057 16HY7403 01L MOTOR 3 COLOUR WHEEL MOTOR 030040057 16HY7403 01L MOTOR 4 SHUTTER MOTOR 030040072 16HY7403 04L MOTOR 5 PAN MOTOR 030040054 17HS3005L MOTOR 6 TILT MOTOR 030040042 17HS1013 04L A1 A4 IC 170170003 A5 IC 170110004 DRVERGHIPS A6 IC 170050001 ARITH AMPLIFIER CHIP A7 IC 170110004 DRIVER CHIP B2 B2
7. UE FUSE F6 3A 250V Use the plug provided to connect the mains power to the projector paying attention to the voltage and frequency marked on the panel of the projector It is recommended that each projector is supplied separately so that they may be individually switched on and off IMPORTANT It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards Power consumption of the PILOT 150 is 280W CONTROL CONNECTIONS DMX IN DMX OUT DMX 512 2 gt 2 1 PIN FUNCTION 2 DATA 3 3 3 Connection between controller and projector and between one projector and another must be made with 2 core screened cable with each core having at least a 0 5mm diameter Connection to and from the projector is via cannon 3 pin XLR plugs and sockets which are included with the projector The XLR s are connected as shown in the table above Note care should be taken to ensure that none of the connections touch the body of the plug or each other The body of the plug is not connected in any way The PILOT 150 accepts digital control signals in standard DMX512 1990 format No 1 No 2 7 Or DMX IN FROM CONTROLLER TERMINATOR Connect the controller s output to the first fixture s input and connect the first fixture s output to the second fixture s input The rest may be deduced by analogy Eventually connect the last fixture s output to a DMX term
8. andle the power cord by the plug Never pull out the plug by tugging the power cord The projector should always be installed with a secondary safety fixing A safety cord is supplied for this it should be attached as shown The lamp used in this projector is an HTI 150W DX discharge lamp After being switched off don t attempt to restart the projector until lamp has cooled this will require approx 15 minutes Switching the lamp on and off at short intervals will reduce the life of both the lamp and the projector Never run the projector without a lamp There are no user serviceable parts inside the projector do not open the housing and never operate the projector with the covers removed Always disconnect from the mains when the device is not in use or before cleaning it or before attempting any maintenance work If you have any questions don t hesitate to consult your dealer 3 14 pilot 150 manual doc INSTALLING THE PROJECTOR Fixing Bracket Hole Pass safety fixing through these holes The projector should be mounted via its bracket using one M12 bolt The bracket itself attaches to the underside of the projector with two 2 M8x25 bolts provided Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst operating Always ensure that the structure to which you are attaching the projector is secure and is able to support a weight of 11 5Kg for each PILOT 150 For safety the projector should hav
9. e a secondary fixing with a safety chain through the holes on the underside of the unit WARNING The projector should NEVER be lifted or carried by the yoke FITTING THE LAMP HTI 150W LAMP LAMP ADJUSTMENT LAMP ADJUSTMENT ONLY USE REPLACEMENT LAMP TYPE HTI 150W LAMP ACCESS HATCH LAMP ACCESS HATCH Open the lamp access hatch at the rear of the projector by undoing the 2 access screws as shown above Insert an HTI 150W DX lamp in the lamp holder Close the access hatch carefully and retighten the 2 access screws NOTE To optimize light output it will be necessary to adjust the lamp alignment to obtain an even distribution of light within the beam The three screws marked A B and C may be gently turned to center the lamp within the reflector The projector should be switched on with the shutter open and the beam focused to do this it is also advisable to allow the lamp 5 minutes to come up to full brightness before starting to align it Note the three screws will only need a small adjustment to centre the lamp do not try to unscrew them completely Read the rest of this manual and then come back to this section to align the lamp The HTI series are high pressure lamps with external igniters A Care should always be taken when handling these lamps Always read the manufacturers Instructions for use enclosed with the lamp 4 14 pilot 150 manual doc POWER SUPPLY MAINS L BROWN E GREENYELLOW FUSE HOLDER N BL
10. he 4 screws Note the lower cover has an obvious protrusion on the surface which is different from the upper cover Using a small screwdriver remove the gobo retaining spring Insert the gobo or a glass gobo into position and then insert the retaining spring Mount the lower cover and tighten the 4 screws again NOTE It is recommended to add a little adhesive such as high temperature silicon sealant to hold securely the retaining spring inside the gear TROUBLESHOOTING PROBLEM POSSIBLE CAUSE ACTION The projector doesn t switch on The power supply is not present The lamp is not working Check the fuse on the power socket Replace the lamp The lamp comes on but the projector doesn t respond to the controller Wrong DMX configuration and or start address Defective DMX cable Make sure that the projector is correctly configurated Replace or repair the DMX cable The projector only functions intermittently The fan has failed Make sure the fan is working and not dirty Defective projection The lens is broken Dust or grease on lenses Check the lenses are not broken Remove dust or grease from the lenses The projected image appears to have a halo The beam appears dim Installation of the lamp is not correct Dust or grease contamination on the optics Dust or grease contamination on the optics The lamp is at the end of its life Make sure
11. i ring GOBO 3 Windmill Pas GOBO 4 Mutt circle GOBO 5 Stars GOBO 6 Ring GOBO 7 Three prong 0 8 Stop 2 9 163 Orientation from 0 to 360 GOBO Rotate from slow to fast ROTATION Stop Rotate in opposite direction from slow to fast Open White Red Yellow 3 Light green Pink ren Ultraviolet colour Cyan Green Blue Orange Black out Open gradually from black to full open dimming S OE Open Strobe adjust from slow to fast 1 7 flashes sec Open 5 PAN Pan movement from 0 to 370 6 TILT Tilt movement from 0 to 265 7 PAN 16BIT 16 Bit Pan movement High resolution 8 TILT 16BIT 0 255 16 Bit Tilt movement High resolution NOTE The channels 7 and 8 are only available when the Setup Option 6 high resolution is ON For the exact setting refer to Setup Options Projector Configuration above STAND ALONE MODE To operate the projector without connecting a controller enable a combination of setup options 3 4 and 5 the projector will run in Stand Alone mode with or without sound activation depending on the options that have been selected See the section on Setup Options Projector Configuration for full details of the available combinations 7 14 pilot 150 manual doc MASTER SLAVE SYNCHRO MODE Without using a controller many projectors can run synchronously in the Master Slave mode by linking them with each other Select one projector as the master with setting the DMX start address at ra
12. inator as shown in the figure above PILOT 150 uses 3 pin XLR plug socket If your controller uses 5 pin XLR plug socket you should use a conversion cable from 5 pin to 3 pin as shown bellow M a i BN 5 PIN SOCKET 3 PIN PLUG 5 PIN PLUG 3 PIN SOCKET Pin 1 GND Screen Pin 1 GND Screen Pin 1 GND Screen Pin 1 GND Screen Pin 2 Signal data Pin 2 Signal data Pin 2 Signal data Pin 2 Signal data Pin 3 Signal data Pin 3 Signal data Pin 3 Signal data Pin 3 Signal data Pin 4 N C Pin 4 N C Pin 5 N C Pin 5 N C When a DMX 512 signal is received the LED located near the digital display will illuminate green When not receiving a DMX signal the green and red LEDs will be off and if the green LED flashes it means that the DMX signal is not correct 5 14 pilot 150 manual doc DMX TERMINATOR At the last fixture in the chain the DMX output has to be connected with a DMX terminator This prevents electrical noise from disturbing and corrupting the DMX control signals The DMX terminator is simply an XLR connector with a 1200 ohm resistor connected across pins 2 and 3 which is then plugged into the output socket on the last projector in the chain The connections are illustrated below e DMX TERMINATOR CONNECTION Connect a 120Q OHM resistor across pins 2 and 3 in an XLR plug and insert into the DMX OUT socket on the last unit in the PIN 3 chain
13. ndom Regard the other projectors as the slaves setting all DMX start address 001 Connect the master s output to the first slave s input and connect the first slave s output to the second slave s input The rest may be deduced by analogy Eventually connect the last slave s output to a DMX terminator as shown in the figure below MASTER SLAVER SLAVER Xe QQER 4 WU ee 4 MID of A DMX OUT DMX IN DMX OUT DMX IN DMX OUT TERMINATOR MAINTENANCE If the projectors lens becomes damaged or broken it should be replaced If the lamp becomes damaged or deformed in any way it must be replaced If the light from the lamp appears dim this would normally indicate that it is reaching the end of its life and it should be changed at once old lamps run to the extremity of their life can explode If the projector does not function check the fuses on the power socket of the projector they should only be replaced by fuses of the same specified value 6 3A 250V On the main PCB inside the projector there is also a fuse rated 4A 250V Should these be damaged call a qualified technician before replacement The projector has thermal protection device that will switch off the projector in case of overheating should either of these operate check that the fans are not blocked and if they are dirty clean them before switching on the projector again Check that the fans are operational if not call a qualified technician Any maintenance work sh
14. ortation damage before using the projector Should there be any damage caused by transportation consult your dealer and do not use the apparatus The projector is for Indoor use only IP20 Use only in dry locations Keep this device away from rain and moisture excessive heat humidity and dust Do not allow contact with water or any other fluids or metallic objects The projector is only intended for installation operation and maintenance by qualified personnel The projector is not designed or intended to be mounted directly on to inflammable surfaces The projector must be installed in a location with adequate ventilation at least 50cm from adjacent surfaces Be sure that no ventilation slots are blocked Do not project the beam onto inflammable surfaces minimum distance is 3m 3m E Avoid direct exposure to the light from the lamp The light is harmful to the eye Do not attempt to dismantle and or modify the projector in any way Electrical connection must only be carried out by qualified personnel Before installation ensure that the voltage and frequency of power supply match the power requirements of the projector It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards Do not connect this device to any dimmer pack Make sure that the power cord is never crimped or damaged by sharp edges Never let the power cord come into contact with other cables Only h
15. ould only be carried out by qualified technicians KEEPING THE PROJECTOR CLEAN To ensure the reliability of the projector it should be kept clean It is recommended that the fans should be cleaned every 15 days The lens and dichroic colour filters should also be regularly cleaned to maintain an optimum light output Do NOT use any type of solvent on dichroic colour filters Cleaning frequency depends on the environment in which the fixture operates damp smoke or particularly dirty surroundings can cause greater accumulation of dirt on the unit s optics A soft cloth and typical glass cleaning products should be used in cleaning It is recommended to clean the external optics at least once every 20 days and clean the internal optics at least once every 30 60 days Do not use any organic solvent e g alcohol to clean the reflector mirror dichroic color filters or housing of the apparatus LUBRIFICATION To ensure the continued smooth rotation of the rotating gobos it is recommended that the wheel is lubricated periodically preferably every two months Use only high working temperature low viscosity oil a syringe with a fine needle is the easiest way to introduce the oil to the bearings around each gobo Do not over lubricate as this will cause spillage when the wheel rotates 8 14 pilot 150 manual doc CHANGING THE GOBOS LOWER COVER WITH PROTRUSION GOBO RETAINING SPRING Carefully lift off the lower cover by undoing t
16. r and do not use the apparatus But any damage caused by improper use will not be assumed by the manufacturer and or dealer ACCESSORIES THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR Mounting Bracket 1 PCS M8x25 for mounting bracket 2 PCS Power cord 1 PCS XLR plug 1 PCS XLR socket 1 PCS Safety cord 1 PCS Spare gobos 4 PCS This manual 1 PCS INTRODUCTION Thank you for purchasing our PILOT 150 PR 2150 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference The PILOT 150 is an innovative projector with an elegant housing which is made from high intensity and heat resistant complex plastic PILOT 150 compiles to CE norms and standards and uses international control protocol DMX 512 The projector may also be used as a stand alone unit master slave synchro mode or controller mode if desired controlled by sound and or automatic internal programmes so it is suitable for many different applications PILOT 150 features 9 dichroic colours 7 interchangeable rotating gobos and an independent adjustable strobe shutter It can be setup easily via the touch switches and digital display screen OO O WANN OO OO O1 UP KR O c 2 14 pilot 150 manual doc SAFE USAGE OF THE PROJECTOR When unpacking and before disposing of the carton check there is no transp
Download Pdf Manuals
Related Search