IMpORTANT SAFETy INFORMATION
Contents
1. 1 146 6 6T 6 6 z 1 Page 26 For technical questions please call 1 888 866 5797 Description i 147 1 1 1 1 1 1 1 1 1 1 1 171 Rivet 1 2 2 2 1 2 1 1 1 1 2 3 4 5 48 49 0 2 3 4 5 6 T 8 58 59 60 6 62 63 64 65 65 66 67 68 68 68 68 68 68 69 0 7 7 7 7 T 75 76 1 1 1 1 1 1 1 Stand 192 196 Item 93762 Assembly Diagram Record Product s Serial Number Here MAINTENANCE Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 93762 For technical questions please call 1 888 866 5797 Page 27 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incident2. 1 With assistance and an adequate lifting 3 Secure the Band Saw to the Stand device carefully set the Band Saw on top of assembly using four Screws 61 and four the Stand assembly Place the motor end Spring Washers 60 see Figure C of the Saw at the wheeled end of the stand making sure the upper section of the Stand fits outside the base of the Band Saw 2 Align the threaded mounting holes in each end at the base of the Band Saw with the two mounting holes located at each end of the Stand assembly see Figure B MOUNTING MOUNTING HOLE HOLE Y Screw 61 Spring Washer 60 Figure C MOUNTING MOUNTING HOLE HOLE Figure B Stand Top View To Attach the Stock Stop Assembly 1 When mounted to the Band Saw the E HL Set Screw 153 adjustable Stock Stop assembly is used to r aa lied make repetitive cuts of the same length 2 To attach the Stock Stop 162 slide the Shaft 163 into the mounting hole in the Machine Bed 147 and secure the Shaft by tightening the Set Screw 153 see Figure D Shaft 163 Stock Stop 162 3 Slide the Stock Stop onto the Shaft and secure by tightening the Socket Head Screw 161 Hand Wheel 180 Figure D To Attach the Pulley Cover 1 Position the Pulley Cover 75 over the I Worm Shaft 12 and Motor Shaft b L Pulley C 75 2 Align the mounting hole in the Pulley Cover with a over 73 the mounting hole in the
3. Reduce pressure by increasing spring tension on side of Saw See page 16 Gradually adjust Saw Blade tension until optimal tension has been achieved See page 16 Replace Blade Guides See page 16 Adjust Blade Guide Bearings See page 14 Tighten Blade Guide Bearing Bracket Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Page 24 For technical questions please call 1 888 866 5797 Item 93762 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part 1 Spindle Pulle 1 2 1 3 1 n lat Washer 4 2 Key C5x28 2 u 4 4 31 2 33 3 36 37 Blade Tension Adjusting Knob 38 Sp
4. OFF position and unplug the Power Cord from its electrical outlet 14 Wait until the Saw Blade comes to a complete stop Raise the Body Frame to its full vertical position Turn the Support Plate clockwise until it firmly locks into the Body Frame and insert the Locking Pin 158 to lock Body Frame in position Remove the workpiece from the Vise assembly and scrap material from the Machine Bed 147 of the Band Saw Then slowly lower the Body Frame to its horizontal position 15 Clean lock in the horizontal position by inserting the Locking Pin into the Pivot see Figure W on page 18 then store the tool indoors out of children s reach Page 19 z O lt x c TT A o 2 Z m gt Z Oo m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 5 When the Band Saw is not in use or when condition of the tool Check for transporting the tool Always lower the Body Frame 62 to its horiz
5. see Figure Q on page 14 5 Turn off the Band Saw and loosen the middle Bolt 24 to a point where it is loose but snug see Figure S Blade Tension Adjusting Knob 37 Bolt 24 Bolt 25 Figure S 6 With the Band Saw running turn the lower Bolt 25 until the Saw Blade tracks properly Make sure Blade tension is maintained by turning the Blade Tension Adjusting Knob 37 7 When adjustment is complete turn off the Band Saw and re tighten the middle Bolt 8 Close the Blade Back Cover and secure with the Screw and Flat Washer Z O H lt nc Lu ou Oo CENTRAL CEMAEHINERY Item 93762 For technical questions please call 1 888 866 5797 Page 15 ie m S le zZ To Adjust the Blade Tension 1 Raise the Body Frame 62 to its full vertical position Turn the Support Plate 154 to the right until it firmly locks into the Body Frame and insert the Locking Pin 158 to lock Body Frame into position see Figure on page 11 2 Turn the Blade Tension Adjusting Knob 37 clockwise to increase tension on the Saw Blade 83 To Adjust the Feed Rate 3 Turn the Blade Tension Adjusting Knob counterclockwise to decrease tension on the Saw Blade 4 Correct tension has been acquired when the Saw Blade is just tight enough for the Blade Wheels 41 57 to grip the Blade and turn it NOTE Release blade tension when Band Saw will not be used for extended periods Adjust th
6. Body Frame 62 gt z Worm L Motor Shaft 3 Secure the Pulley Cover to the Band Shaft 12 lt Peace 65 egies Saw using one Screw 65 and one Body a Spring Washer 66 Spring Washer 66 see Figure E Frame 62 f fe Motor 82 Figure E Item 93762 For technical questions please call 1 888 866 5797 Page 9 To Attach the Spindle Pulley and Motor Pulley 1 Slide the Spindle Pulley 1 fully onto the Worm Shaft 12 Then secure the Spindle Pulley to the Worm Shaft using one Socket Socket Head Head Screw 2 see Figure F Screw 2 2 Insert the Shaft Key 81 in the slot on the Motor i Hee CL ED Shaft Align the slot in the Motor Pulley 80 with the Shaft Key Slide the Motor Pulley fully onto the Motor Shaft Then secure the Motor Pulley to the Motor Shaft using one Socket Head Screw 79 SXoxel si n Sto Screw 79 gt not shown To Install the V Belt 1 Loosen the Bolts 70 amp 74 and press the Motor 82 toward the Body see Figure G 2 Place the V Belt 13 around the top grooves in the Spindle Pulley 1 and Motor Pulley 80 see Figure F Bolt 70 3 Adjust the position of the Motor to obtain approximately 1 2 depression in the V Belt when applying pressure with your thumb 4 Re tighten the Bolts to anchor the Motor in place Figure G To Adjust the Cutting Speed 1 The Band Saw is designed to cut at three different 2 Refer t
7. the Bolt see Figure M Page 11 To Convert the Band Saw for Horizontal Use 1 Remove the screws 97 holding the 5 Close the Blade Back Cover and secure Vertical Cutting Table 197 in place with the Screw and Flat Washer 2 Loosen the Bolt 63 and guide the Vertical Cutting 6 Remove the Locking Pin 158 and turn the Table Support assembly away from the Saw Blade Support Plate 154 counterclockwise until it disengages from the Body Frame 3 Remove the Screw 113 and Flat Washer 114 to open the Blade Back Cover 115 see Figure J 7 Lower the Body Frame to its full horizontal position A WARNING Keep hands and fingers 8 When storing or moving the Band Saw lock it in the safely away from the Saw Blade 83 horizontal position by inserting the Locking Pin 116 into the Pivot 121 see Figure W on page 18 4 Guide the Horizontal Cutting Guard 96 around the Saw Blade and secure in place with the Screws 97 Functions Blade Tension Guide Knob Adjusting Pulley Cover Knob Body Frame Switch Push Off Tip Mitering Vise Plate Feed Moveable Handle Vise Plate Motor Hand Wheel Locking Notch pe Power On Off Support Cord Switch Stock Stop Plate Locking Pin Machine Bed Page 12 For technical questions please call 1 888 866 5797 Item 93762 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual inc
8. to adjust the Stock Stop 162 to the desired position 7 Once all necessary adjustments to the Band Saw have been made plug the Power Cord into the nearest 120 volt grounded electrical outlet 8 Before cutting turn on the Band Saw and check for excessively loose Saw Blade tension or machine vibration Turn off the Band Saw and correct any problems before using 9 To begin cutting turn the Power Switch 169 to its ON position Remove the Locking Pin and slowly lower the Body Frame until the Saw Blade 83 is just above the workpiece cut line 10 Allow the Saw Blade to reach full speed before feeding the Saw Blade into the workpiece AWARNING Keep hands and fingers safely away from the cutting area 11 Slowly lower the Body Frame while it gradually feeds the Saw Blade into the workpiece Do not force the Band Saw to remove material faster than it is designed to cut Item 93762 For technical questions please call 1 888 866 5797 12 Never attempt to remove material stuck in the moving parts of the Band Saw while it is plugged in and running Turn off the Band Saw if the workpiece is to be backed out of an uncompleted cut IMPORTANT When in the horizontal cutting mode only the Switch Push Off Tip 45 will automatically turn the Power Switch to its OFF position and shut off the Band Saw Motor when the cut has been completed 13 Once the cut is made check to make sure the Power Switch is in its
9. 93 106 with a Hex Key not included Eos Nut 88 c Turn the Shafts 93 106 until the Blade Guide Bearings are appropriately clear of the Blade Then re tighten the Nuts 88 98 d Adjust the nner Blade Guide Bearings 90 103 in the same manner Shaft 93 S a ie U m S d ie zZ Inner Blade d Guide STE Te S eXUTTe Bearing 90 Bracket Seat 84 Y Figure Q Lower Blade Guide Assembly Page 14 For technical questions please call 1 888 866 5797 Item 93762 To Adjust the Blade Tracking 1 Remove the Locking Pin 116 from the Pivot 121 2 Raise the Body Frame to its full vertical position Turn the Support Plate 154 to the right until it firmly locks into the Body Frame 62 and insert the Locking Pin 158 to lock Body Frame into position see Figure on page 11 3 Remove the Screw 113 and Flat Washer 114 to open the Blade Back Cover 115 Turn on the Band Saw and examine the Upper Blade Wheel 41 AWARNING To avoid injury keep hands clear of turning blade 4 The Saw Blade 83 is tracking properly when the back of the Blade is just touching the edge of the Upper Blade Wheel flange The back of the Blade should not rub against the flange see Figure R Wheel Flange Upper Blade Wheel 41 rj Aa e P P 83 Figure R NOTE If adjustment is necessary the Blade Guide Bearings 90 94 103 107 should be completely clear of the Saw Blade 83
10. Locking Pin 158 to lock Body Frame M position ses EIgURG M 12 Use two hands and hold workpiece securely against table at all times A WARNING Never attempt to remove material stuck in the moving parts of the Band Saw while it is plugged in and running Turn off the Band Saw if the workpiece is to be backed out of an uncompleted cut 13 Once the cut is made turn the Power Switch 169 to its OFF position and unplug the Power Cord from its electrical outlet Saw Blade 83 Support Plate 154 14 Wait until the Saw Blade comes to a complete stop Then remove the workpiece and scrap material from the Vertical Cutting Table Power Switch 169 15 Remove the Locking Pin and turn the Support Plate to the left Then lower the Locking Body Frame to its horizontal position Pin 116 16 Clean lock in the horizontal position by inserting the Locking Pin 116 into the Pivot 121 see Figure W then store the tool indoors out of children s reach ie X m S le zZ Locking Pin 158 Figure V Pivot 121 5 Once all necessary adjustments to the Band Saw have been made plug the Power Cord2 168 into the nearest 120 volt grounded electrical outlet 6 Turn the Power Switch 169 to its ON position AA CAUTION Cut only flat workpieces when the Band Saw is in its vertical position Never attempt to cut pipes or other round objects with the Band Saw in its vertical po
11. NING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Mounting To Assemble the Stand 1 Insert the Pull Handle 182 into the two mounting 3 Attach the other end of the Tool Plate 184 holes located in the upper section of one to the upper section of the remaining Stand 183 Then secure the Pull Handle to the Stand 183 using two Screws 187 two Stand using two Pins 181 see Figure A Flat Washers 186 and two Nuts 185 2 Attach one end of the Tool Plate 184 to the upper section of one Stand 183 using two Screws 187 two Flat Washers 186 and two Nuts 185 A A ie 187 LL d ws ees 183 RM Figure A To Attach the Wheels to the Stand 1 Align the two mounting holes in the Wheel 2 Secure the Wheel Bracket to the Stand Bracket 194 with the two mounting using two Bolts 191 two Spring holes located in the lower section of the Washers 193 two Flat Washers 192 two Stand without the Pull Handle Flat Washers 189 1 and two Nuts 189 Page 8 For technical questions please call 1 888 866 5797 Item 93762 To Attach the Band Saw to the Stand
12. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference LS MACHINERY HORIZONTAL VERTICAL METAL CUTTING BAND SAW Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com ITEM 93762 REV 14e When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2006 by Harbor Freight Tools All rights reserved f No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely oia iode npe ds 3 Maintenance eee etienne 20 Specifications ssee
13. RONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 7 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 8 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD LENGTH NAMEPLATE AMPERES at full load 25 s oe USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Item 93762 10 11 13 15 16 17 18 19 20 21 For technical questions please call 1 888 866 5797 2 SAFETY WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protec
14. acer 39 7 10 11 12 1 13 1 14 15 16 17 1 18 19 0 1 1 22 1 23 1 2 1 2 1 26 1 27 28 29 30 Worm Gear Part peas 2 9 3 6 man 8 9 30 11 12 13 14 15 16 rae 18 19 22 23 26 27 28 BEN 30 31 33_ 36 37 38 39 CD O D e D CS Item 93762 For technical questions please call 1 888 866 5797 4 Flat Washer 6 e Socket Head Screw M8x8 4 Spring Washer 6 4 4 Flat Washer 4 4 1 1 1 1 1 1 1 1 6 6 1 6 1 6 1 6 1 6 1 1 1 1 6 Ri Screw M4x6 1 1 4 1 Bolt M6x25 2 INU S O Bolt M12x30 1 J 1 u n Bolt M8x55 Nut Nut 2 2 1 3 6 T 8 9 81 82 83 8 8 Spring Washer 8 Bolt M8x30 6 7 8 9 0 1 2 3 6 7 8 9 1 2 2 2 3 67 0 1 Part 46 Ee 48 49 60 61 62 62 1 62 2 63 66 67 68 69 80 81 82 83 86 Page 25 MAINTENANCE Z m gt Z ig m Part Description 88 Bearing 180029 91 92 93 Bearing 180029 95 2 96 Horizontal Cutting Guard 1 98 j Upper Nut 2 99 SpringWasher 8 2 Bearing 180029 Bearing 180029 2 Screw M6x10 Flat Washer 6 pe Spring Adjusting Screw 134 1 138 142 1 Mitering Vise Plate 145 FlatWasher
15. al contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
16. al applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock SAFETY WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those du
17. ard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Z O H lt nc Lu ou Oo CENTRAL CEMAEHINERY Item 93762 For technical questions please call 1 888 866 5797 Page 17 General Operating Instructions Vertical Position N WARNING Always wear ANSl approved safety 8 Setthe workpiece on the Vertical Cutting impact eye goggles when operating the Band Saw Table 197 Keep downward pressure on the workpiece throughout the cutting process 1 Do not plug the Power Cord into an electrical outlet until all necessary 9 When cutting a large workpiece make sure its entire adjustments as previously discussed in this manual have been made length is properly supported If necessary use a roller stand not included with a larger workpiece 2 Remove the Locking Pin 116 from the Pivot 121 10 Allow the Saw Blade to reach full speed before feeding the workpiece into the Saw Blade AA WARNING Keep hands and fingers safely away from the cutting area 3 Raise the Body Frame 62 to its full vertical position as described in To Convert the Band Saw for Vertical Use on page 11 11 Feed the workpiece into the Saw Blade gradually Do not force the Band Saw to remove material faster than it is designed to cut 4 Turn the Support Plate 154 clockwise until it firmly locks into the Body Frame and insert the
18. e 62 Support Plate 154 Locking Pin 158 Figure I 3 Remove the Screw 113 and Flat Washer 114 to open the Blade Back Cover 115 see Figure J AA WARNING Keep hands and fingers safely away from the Saw Blade 83 Screw 113 inis Washer 114 Blade Back Cover 115 Figure J 4 Remove two Screws 97 and remove the Horizontal Cutting Guard 96 see Figure K Screw 97 Horizontal Cutting _Guard 96 a Figure K Item 93762 For technical questions please call 1 888 866 5797 5 Close the Blade Back Cover and secure with the Screw and Flat Washer 6 Guide the Saw Blade through the slot in the Vertical Cutting Table 197 and secure the Vertical Cutting Table in position with the two Screws 97 see Figure L Vertical Cutting Table 197 Screw 97 Figure L 7 To mount the Vertical Cutting Table Support Vertical Cutting Table LH Screw 198 Flat Washer 200 Nut 201 Vertical Cutting Table Support 199 Bolt 63 Figure M a Insert one Screw 198 downward through the mounting hole in the Vertical Cutting Table 197 b Attach the top section of the Vertical Cutting Table Support 199 to the Vertical Cutting Table using one Flat Washer 200 and one Nut 201 c Loosen the Bolt 63 d Position the Vertical Cutting Table Support between the Body Frame and the head of the Bolt e Firmly re tighten
19. e Locking Pin 116 inserted in the Pivot 121 Allow the Saw Blade to rotate to full speed before feeding a workpiece into the Blade When turning off the Band Saw allow the Saw Blade to spin down and stop on its own Do not press against the Saw Blade to stop it Wear heavy duty work gloves when changing the Saw Blade Turn off the Band Saw and allow the Saw Blade to completely stop if the Saw Blade is to be backed out of an uncompleted cut Use indoors only If the teeth of the Saw Blade are so far apart that they straddle the workpiece severe damage to the workpiece and or Saw Blade will result The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2T 28 29 30 31 32 33 For technical questions please call 1 888 866 5797 Industri
20. e feed rate of the Body Frame by turning the Feed Handle 129 clockwise to decrease the feed rate or counterclockwise to increase the feed rate see Figure T CAUTION Do not turn the Feed Handle more than one turn at a time Excessive feed pressure can break the Saw Blade Insufficient feed pressure dulls the Saw Blade rapidly To Adjust the Blade Guide Brackets Feed Handle Figure T 1 The Upper Blade Guide Bracket 105 is adjustable by loosening the Guide Adjusting Knob 49 and sliding the Bracket up or down to accommodate the depth of the workpiece see Figure U 2 The Blade Guide Brackets should be set as close as possible to the workpiece without interfering with the workpiece or contacting the Machine Bed 147 3 Once the adjustment is made re tighten the Guide Adjusting Knob Page 16 For technical questions please call 1 888 866 5797 Guide Adjusting Knob 49 Blade Guide Brackets 92 105 Figure U Item 93762 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working or pets to prevent distraction and injury 4 There must not be objects such as utility lines 2 Route the power cord along a safe route to reach nearby that will present a hazard while working the work area without creating a tripping haz
21. e turns too quickly Feed pressure is too heavy Saw Blade teeth are spaced too widely for the workpiece material Saw Blade is caught in the workpiece cut Saw Blade tension is too high Blade Guides are worn down Blade Guide Bearings are out of place Blade Guide Bearing Bracket is loose Check manual for recommended Blade type See page 20 and replace with appropriate Saw Blade Try next lower speed See page 10 Increase pressure by reducing spring tension on side of Saw See page 16 4 Re install Saw Blade properly 5 Gradually increase Saw Blade tension until optimal tension has been achieved See page 16 Adjust Vise so it is square with Blade Always clamp work tightly in Vise Reduce pressure by increasing spring tension on side of Saw See page 16 Adjust Guide Bearing to 0 001 greater than maximum thickness including the weld of the Saw See page 14 Gradually increase Saw Blade tension until optimal tension has been achieved See page 16 Move Blade Guide as close to workpiece as possible Replace Saw Blade See page 20 Check Manual for recommended speeds See page 10 Adjust Saw Blade tracking See page 15 See page 10 for recommended speeds Reduce pressure by increasing spring tension on side of Saw See page 16 Check manual for recommended Blade type See page 20 and replace with more appropriate Saw Blade
22. ee 7 Parts List and Diagram 25 Set p aste ENDE em 8 Warranty emanen aaaea anaa iae aa EEEn 28 Operation ninini tae 13 o gt Tl m j lt CENTRAL CS MACHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 888 866 5797 Item 93762 IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVI
23. ess and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip workpiece as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS CENTRAL CS MACHINERY For technical questions please call 1 888 866 5797 Item 93762 Specifications Electrical Rating 120VAC 60Hz 6 4A Motor No Load Speed 1700 RPM Blade Speeds 80 FPM 120 FPM 200 FPM 4 1 2 Round Stock 4 x 6 Rectangular Stock Throat Depth 4 1 2 0 55 Left Miter Plate on Horizontal Cutting Bed Horizontal Bed 11 1 2 L x 7 1 2 W x 23 1 2 H Vertical Bed 9 5 8 L x 9 1 2 W x 33 1 2 H V Belt Type 0 508 Blade Size 64 1 2 L x 1 2 W x 0 025 Thick 14 TPI Cutting Capacity SETUP CENTRAL CEMAEHINERY Item 93762 For technical questions please call 1 888 866 5797 Page 7 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWAR
24. luding all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly To Use the Vise 1 Raise the Body Frame 62 to its vertical moveable wise E late 135 position and lock the Body Frame in place Mitering Vise Plate 153 with the Support Plate 154 and Locking Pin 158 see Figure I on page 11 Hand Wheel 180 oe Machine Bed 147 2 Open the Moveable Vise Plate 146 to accept the workpiece by rotating the Hand Figure N Wheel 180 counterclockwise see Figure N 4 Clamp the workpiece firmly against the Mitering 3 Place the workpiece on the Machine Bed 147 Vise Plate 143 with the Moveable Vise Plate If the workpiece is long support the end by rotating the Hand Wheel clockwise To Use the Quick Vise Adjustment for an Angle Cut 1 Loosen the Bolt 138 and adjust the Mitering Vise 2 Loosen the Bolt 144 and adjust the Plate to the desired angle as indicated by the Angle Moveable Vise Plate to parallel the Mitering Scale 170 see Figure O Re tighten the Bolt Vise Plate Re tighten the Bolt Angle Scale 170 Bolt 138 Z O H l
25. o the Chart at left to determine speeds 80 120 and 200 FPM Feet Per Minute the proper cutting speed for a specific depending on the type of material being cut type of material being cut MATERIAL PULLEY GROOVE 3 The cutting speed can be adjusted by SPINDLE MOTOR changing the position of the V Belt Be i a Loosen the Bolts 70 amp 74 and press Alloy Steels the Motor 82 toward the Body Bearing b Place the V Belt around the desired grooves in Bronze the Spindle Pulley 1 and Motor Pulley 80 Medium to High n Carbon Steels c Ease the Motor back to its original position Hard Brass to tighten the tension on the V Belt or Bronze d Low to Medium Carbon Steels Soft Brass Aluminum Plastic Re tighten the Bolts to secure the Motor in place see Figure F Figure G AWWARNING Always securely close the Lid on the Pulley Cover after installing a V Belt or adjusting the cutting speed Figure H Page 10 For technical questions please call 1 888 866 5797 Item 93762 To Convert the Band Saw for Vertical Use NOTE Notching slitting and contour work is best done with the Band Saw in its vertical position 1 Remove the Locking Pin 116 from the Pivot 121 2 Raise the Body Frame 62 to its full vertical position Turn the Support Plate 154 clockwise until it firmly locks into the Body Frame and insert the Locking Pin 158 to lock Body Frame into position see Figure I Body Fram
26. ontal position and insert the Locking Pin 116 into the Pivot 121 to secure misalignment or binding of moving parts the Body Frame in place see Figure Y cracked or broken parts e loose hardware damaged electrical wiring and any other condition that may affect its safe operation Pivot 121 2 BEFORE EACH USE inspect the Saw Blade 83 Using a dull Saw Blade will cause excessive wear on the Motor of the Band Saw and will not produce a satisfactory cut Replace with a new Saw Blade when needed 3 AFTER USE wipe external surfaces of the tool with clean cloth To clean the exterior parts of the Band Saw use only a clean cloth and mild detergent or mild solvent to clean the body of the Saw Do not immerse any electrical Figure Y part of the machine in any liquids Locking Pin 116 A CAUTION All maintenance service or 4 Periodically wear ANSI approved repairs not mentioned in this manual must only safety goggles and NIOSH approved be performed by a qualified service technician breathing protection and blow dust out of the motor vents using dry compressed air A WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Replacing the Saw Blade 1 Wear heavy duty work gloves to avoid 3 Release Saw Blade tension by turning the Blade accidental cuts from the Saw Blade Tension Adjusting Knob 37 See Figure Z when performing this proced
27. oper replacement of the Gear Box Cover 17 To change oil in the Gear Box 1 Position the Body Frame 62 in the horizontal position see Figure V on page 18 2 Remove the six Bolts 14 Gear Box Cover 17 and Gear Box Gasket 18 see Figure AC Figure AD Gear Bo Cover 17 4 Replace the Gear Box Gasket Gear Box Cover and six Bolts Bolt 14 Figure AC CENTRAL CS MACHINERY P Z m gt Z Oo m Page 22 For technical questions please call 1 888 866 5797 Item 93762 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected No power at outlet Tool s thermal reset breaker tripped if equipped Internal damage or wear Carbon brushes or switch for de Tool operates Extension cord too long or slowly wire size too small 1 Saw Blade dull or damaged 2 Carbon brushes worn or damaged Performance decreases over time Excessive noise Internal damage or wear Carbon or rattling brushes or bearings for Bran Overheating 1 Forcing machine to work too fast Saw Blade dull or damaged Blocked motor housing vents Motor being strained by long or small diameter extension cord Saw Blade tension is too high V Belt tension too high Blade is too coarse or too fine for workpiece Gear not aligned properly Gears need lubrication Saw Blade is loose Saw Blade turns too q
28. roperly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Page 3 o gt nm m lt Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 VAC Grounded Tools Tools with Three Prong Plugs 1 Inthe event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal 4 Check with a qualified electrician or ser
29. sition MM Locking Pin 116 7 Before cutting turn on the Band Saw and check Figure W for excessively loose Saw Blade 83 tension or machine vibration Turn off the Band Saw and correct any problems before using Page 18 For technical questions please call 1 888 866 5797 Item 93762 Horizontal Position AWaRNING Always wear ANSI approved safety impact eye goggles when operating the Band Saw 1 Do not plug the Power Cord into an electrical outlet until all necessary adjustments as previously discussed in this manual have been made 2 If needed convert the Band Saw for horizontal use as described in To Convert the Band Saw for Horizontal Use on page 12 3 Remove the Locking Pin 116 from the Pivot 121 4 Raise the Body Frame 62 to its full vertical position Turn the Support Plate 154 clockwise until it firmly locks into the Body Frame and insert the Locking Pin 158 to lock the Body Frame in position see Figure W on page 18 5 Secure the workpiece in the Vise assembly 143 146 When cutting a large workpiece make sure its entire length is properly supported If necessary use a roller stand not included with a larger workpiece see Figure X Body Frame 62 Vise Assy 143 146 Switch Push Off Tip 45 Power Switch 169 Stock Stop 162 Locking Pin Suppont Plate 158 454 Figure X 6 If cutting several workpieces at the same length you may wish
30. st masks that are specially designed to filter out microscopic particles California Health amp Safety Code S 25249 5 et seq WARNING The cord of this product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code S 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 5 o gt Tl m lt Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Page 6 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbn
31. t nc Lu n Oo Mitering Vise Moveable Vise Plate 143 Plate 146 Bolt 144 Figure O Item 93762 For technical questions please call 1 888 866 5797 Page 13 Adjustments To Adjust the Stock Stop 1 Loosen the Socket Head Screw 161 that holds the Stock Stop 162 to the Shaft 163 see Figure P 2 Adjust the Stock Stop to the desired length position Re tighten the Socket Head Screw Stock Stop 162 SS B E 3 shaft 163 Socket Head Screw 161 Figure P To Adjust the Blade Guide Bearings NOTE Blade Guide Bearings 90 94 1 Ifa new Saw Blade does not correct the 103 107 adjustment is a critical factor in problem check that the Blade Guide Bracket the performance of the Band Saw Seats 84 112 are clear of the Saw Blade NOTE Before attempting to adjust the Blade Guide 2 There should be from 0 000 just touching Bearings try installing a new Saw Blade 83 to correct to 0 001 clearance between the Saw Blade poor cutting If a Saw Blade becomes dull on one side and Blade Guide Bearings see Figure Q sooner than the other it will begin cutting crooked To obtain this clearance adjust as follows A Saw Blade replacement will correct this problem a The Outer Blade Guide Bearings 94 107 are whereas Blade Guide Bearings adjustment will not mounted to Shafts 93 106 and can be adjusted Saw Blade 83 b Loosen the Nuts 88 98 while holding the Outer Blade Guide Shafts
32. t outlet Keep hands away from cutting area and Saw Blade DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Properly adjust the upper blade guide blade tension and blade guide bearing before each use to reduce the risk of injury See Operating Instructions for explanation of needed adjustments Never leave the Band Saw unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Make sure the Band Saw is located on a flat level sturdy surface capable of supporting the weight of the Saw and workpieces Always chock the Wheels to prevent the Band Saw from accidentally moving Item 93762 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Item 93762 Before using the Band Saw check to make sure the Saw Blade is properly mounted and is not cracked or bent Never attempt to cut more than one workpiece at a time Never attempt to cut freehand Make sure the workpiece to be cut is pressed firmly against the Table and or secured in the Vise When cutting a large workpiece make sure its entire length is properly supported If necessary use a roller stand not included Do not lean on the Band Saw when the tool is in its upright position When moving the Band Saw always have its Head lowered to its horizontal position and th
33. they straddle the workpiece severe damage to the workpiece and or Saw Blade will result 7 Tighten the tension on the new Saw Blade by turning the Blade Tension Adjusting Knob 8 Close the Blade Back Cover and secure with the Screw and Flat Washer 1 The Band Saw uses a size 0 506 V Belt 13 To replace the V Belt a Open the Pulley Cover 75 see Figure AA Pulley Cover NS Motor 82 Figure AA b Loosen the Bolts 70 74 and press the Motor 82 toward the Body to release tension on the old V Belt c Remove the old V Belt from the two Pulleys 1 80 see Figure AB Item 93762 For technical questions Figure AB d Place the new V Belt onto the proper Pulley combination for the desired Blade speed see Figure H on page 10 e Adjust the position of the Motor 82 to obtain approximately 1 2 depression in the V Belt when applying pressure with your thumb f Tighten the Bolts to secure the Motor in place MAINTENANCE please call 1 888 866 5797 Page 21 Lubricating the Worm Gear and Worm Shaft The Worm Shaft 12 and Worm Gear 20 run 3 Remove the old oil from inside the Gear Box in an oil bath Gear Box and should not require and replace the oil using 140 weight gear oil an oil change more than once a year unless The new oil should just come to the edge of the the oil becomes contaminated or a leak occurs Gear Box Do not overfill see Figure AD due to impr
34. til optimal tension has been achieved See page 16 Gradually adjust V Belt tension until optimal tension has been achieved See page 10 See Replacing the Saw Blade on page 20 for recommended Blade type Replace with more appropriate Saw Blade Adjust Gears so that Worm is in center of Gear Check Oil Bath See page 22 Tighten Blade tension Check manual for correct Blade speed See page 10 Clamp workpiece securely Adjust Wheel alignment See page 15 See Replacing the Saw Blade on page 20 for recommended Blade type Replace with more appropriate Saw Blade Allow Blade to reach full speed before feeding material into it Adjust guides MAINTENANCE Page 23 Z m gt Z ig m Possible Causes Likely Solutions Premature Blade dulling Blade cuts crooked Blade cuts rough Blade twists Unusual wear Saw Blade teeth are spaced too widely for the workpiece material Saw Blade turns too quickly Body Frame descends too lightly 4 Saw Blade installed backwards 5 Insufficient Saw Blade tension Vise is not square with Saw Blade Feed pressure is too great Guide Bearing is not adjusted properly Insufficient Saw Blade tension Blade Guides are too far from workpiece Saw Blade is dull Saw Blade turns too quickly or too slowly for workpiece Saw Blade tracks too far away from Wheel Flanges Saw Blad
35. tive hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical Its safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be p
36. uickly or too slowly Vise is not gripping the workpiece Excessive Blade breakage Wheel Flange is eroding Saw Blade Saw Blade teeth are spaced too widely for the workpiece material Saw Blade is not permitted to reach full speed before workpiece is fed into it Guides are poorly aligned Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 93762 For technical questions please call 1 888 866 5797 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Table A on page 3 1 Replace Saw Blade 2 Have qualified technician replace brushes Have technician service tool Allow machine to work at its own rate Replace Saw Blade Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Table A on page 3 Gradually adjust Saw Blade tension un
37. ure 4 Remove the Screw 113 and Flat Washer 114 2 Raise the Body Frame 62 to its full vertical position to open the Blade Back Cover 115 and Turn the Support Plate 154 clockwise until it firmly access the Saw Blade see Figure Z locks into the Body Frame and insert the Locking Pin 158 to lock the Body Frame in position Page 20 For technical questions please call 1 888 866 5797 Item 93762 Blade Tension BLADE Adjusting Knob 37 TEETH POINT DOWNWARD Upper Blade Wheel 41 Upper Screw Guide 113 Ass y Lower n run Guide Ass y Washer 114 Lower Blade Wheel 57 Blade Back Cover 115 Figure Z 5 Slip the old Saw Blade off the Upper Blade Wheel 41 Lower Blade Wheel 57 and Guide assemblies Replacing the V Belt 6 Place the new Saw Blade between each of the Guide assemblies and around the Upper Blade Wheel and Lower Blade Wheel IMPORTANT The teeth must be pointing downward toward the Motor NOTE The Band Saw is equipped with a 64 1 2 diameter 0 025 thick 1 2 wide 14 teeth per inch Saw Blade The machine will also accept Blades in 4 6 8 and 10 tooth sizes The choice of Blade pitch is determined by the thickness of the material to be cut The thinner the workpiece the greater the number of teeth required for proper cutting A minimum of 3 teeth should engage the workpiece at all times CAUTION If the teeth of the Saw Blade are so far apart that
38. vice personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded 5 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Band Saw Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Saw 1 Wear eye protection 2 Do not remove jammed cutoff pieces until blade has stopped 3 Maintain proper adjustment of blade tension blade guides and blade guide bearings 4 Adjust upper guide to just clear workpiece 5 Hold workpiece firmly against table 6 Use special care when unpacking or replacing Band Saw blade Blade can be under tension and may suddenly uncoil Wear ANSI approved safety glasses under a full face shield and heavy duty work gloves Page 4 6 For technical questions please call 1 888 866 5797 Repair or replace damaged or worn cord immediately V Eg gt Ny Grounding Pin 125 VAC 3 Prong Plug and Outlet for up to 125 VAC and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a differen
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