TABLE OF CONTENTS - Treco-Star
Contents
1. MEASURES TO PREVENT ELECTRIC SHOCK Moisture in the electrical compartment can cause short circuits The uppermost part of the unit in which the electrical e REMOVE THE PLUG components are located must therefore FROM THE OUTLET never be cleaned using a water hose 4 2 Monthly maintenance e Clean the guidepost s with a moist cloth and a non aggressive cleanser and give a final rub with a clean moist cloth to remove any cleanser residual 4 3 Annual maintenance Once a year replace the hydraulic oil in the system use one of the brands below Shell Tellis T32 Texaco 32 Mobil 32 TS 401 Compactor Pagina 8 van 10 5 FAULTS AND SERVICE WHAT TO DO Before you consult your dealer of the service agency when there is a fault you can check the following points yourselve FAULT THE UNIT DOES NOT WORK e Is the plug in the outlet e Is the power supply oke Check the fuses and earth leakage switch in the meter cupboard e Is the emergency button in the right position e Is de filling opening B2 properly closed e Is door B4 properly closed FAULT EXCESSIVE VIBRATION AND NOISE DURING COMPACTING e Are the guide post s clean e Check the oil level and top up as needed TS 401 Compactor Pagina 9 van 10 FAULT INSUFFICIENT OR NO PRESSURE IN THE SYSTEM e Check the oil level and top up as needed WARNING Contact your supplier service agency immediately when the electric cable is dama2. TABLE OF CONTENTS FOREWORD 1 2 3 2 Filling IDENTIFICATION OF THE UNIT 1 2 3 6 Full indicator 3 OPERATION 3 1 Preparing for filling 3 7 Emptying 1 7 1 7 1 7 3 3 Compacting 1 7 1 7 1 7 3 8 Switching off 1 7 SAFETY GUIDELINES AND WARNINGS OF DANGER 1 3 MATERIALS USED AND THE ENVIRONMENT 1 4 4 CLEANING MAINTENANCE 1 8 1 INTRODUCTION 1 5 1 1 Description of the proces 1 5 5 FAULTS SERVICE 1 2 Description of the unit 1 5 AND WHAT TO DO 1 9 1 3 Function 1 5 6 TECHNICAL SPECIFICATIONS 1 10 UNPACKING INSTALLATION 1 6 2 1 Unpacking 1 6 7 OPTIONS 1 10 2 1 Installation 1 6 8 REMOVAL 1 10 KEEP THIS MANUAL FOR FUTURE REFERENCE 2011 TRECO STAR B V ANDIJK THE NETHERLANDS For the duration and the conditions of the guarantee we suggest you contact your supplier You are also referred to our general sales and delivery conditions that are available on request All liability for loss or injury resulting from the failure to follow these instructions or due to a failure to take the normal precautionary measures or due to carelessness in actions operation maintenance or repair work if not specifically described in this manual is rejected by the manufacturer Because of our constant efforts to improve our product it can occur that the details of your unit may differ from what is described in this manual For this reason these instructions serve only as a general guide for the installation use maintenance and repair of the
3. asy to keep clean e Clean it thoroughly e Place the unit in a well ventilated location e Pack it dust free e Be sure that the personnel have sufficient room e Store the unit in a dry place to work with the unit to prevent it from e If setting the unit up out doors First contact deteriorating in quality your supplier e Keep in mind the unit s accessibility in case any maintenance and service work needs tob e done e Place all optional parts or acccessories TS 401 Compactor Pagina 6 van 10 3 OPERATING The instructions for operating are described in the following paragraphs The codes refer to the illustrations on the foldout sheet of the cover When the compactor is delivered the punch B10 is in its lowest position To bring the punch to its highest position take the following steps 3 1 3 2 TS 401 Compactor Put the plug in the outlet Push the start button The punch will move to the highest position Preparing for filling Open the door B4 and remove the container B11 from the container Place a waste bag in the container Be sure the bag is on the bottom and fold the bag over the edge from the outside of the container Place the container in the compactor Be sure the handle of the container is on the front Close the door Filling Open the filler opening B2 First load cardboard or plastic to protect the bottom of the bag Continue filling until the container is filled t
4. fied in chapter 4 WARNING In relation to the danger of short circuits the unit must not be cleaned using a water hose e Respect the instructions given in chapter 5 regarding what to do in case of malfunction ERY MATERIALS USED AND THE amp ENVIRONMENT Packaging materials All packaging materials used by Treco Star are recyclable e Untreated wood e Cardboard e Polyethyleen foil e Styropor e Polypropylene tape e Do not dispose of these materials along with normal waste but enquire at the sanitary service of your municipality how to dispose them Environmental guidelines Depending on the country in wich the Compactor is used various guidelines with regard to the separation of waste apply e Adhere to the locally applicable regulations 1 INTRODUCTION 1 1 Description of the process An electrical motor causes hydraulic pressure to build up in the Garbage Compactor that moves a punch downward such that waste is compacted into a container located underneath it 1 2 Description of the unit Description of the various parts of your Treco Star TS 401 Garbage Compactor Look at left page for the numbers 1 Treco Star TS 401 Garbage Compactor A Control panel Al Emergency stop A2 Working A3 Full A4 Start B other parts of the compactor B1 Service hatch B2 Filler opening B3 Opener filler opening B4 Door B5 Door opener B6 Reservoir hydraulic Oil B7 Motor B8 Cylinder B9 Guide post B10 P
5. g data on hand model serial number The identification plate contains this data IDENTIFICATION OF THE UNIT The identification plate is located on the back side of the unit and contains the following data e Model e Serieal number e Year of construction e Mains voltage e Frequentie e Name ofthe supplier e Rated voltage SAFETY GUIDELINES AND WARNINGS OF DANGER General The manufacturer accepts no liability whatsoever for loss or injury caused by the failure to strictly adhere to the safety guidelines and instructions during installation use maintenance and repair of the unit referred to in this manual and the possible associated accessories The user of the garbage compactor unit is at all times fully responsible for the fulfilment of the locally applicable safety regulations and guidelines Instruction manual e Anyone who works on or with this unit must be aware of the contents of this manual and must carefully follow all guidelines and instructions e The management must instruct the personnel on the basis of this manual and must follow all instructions and regulations e Never change the order of the steps to perform e Allways keep the manual with the unit Pictograms and warnings on the unit e The pictograms warnings and instructions attached to the unit are part of the safety features They must not be covered or removed and must be present and legible during the entire life of the product u
6. ged Immidiate replacement is necessary because of possible danger 6 TECHNICAL SPECIFICATIONS Model TS 401 Compactor _ Serialno Dimensions width 570 mm dept 530 mm height 1 750 mm weights Gross 198 kg Net 196 kg Elektrische installation Voltage 1N 50 60Hz 230 240 V Max amp 3 8A Capacity to be placed 800 W Motor 0 75 KW Compression 4000 kg Content hydraulic system 3 5 Ltr Plug bi polar 16A grounded With cable length ca 2 8 m Noise pressure at work lt 70 dB A Standard accessories instructions manual Container 75 Ltr These data can vary from country to country Look on the identification plate for the data applicable to your unit 7 OPTIONS e Dispenser for waste bags e Waste bags e Wall Fastening e Deviating voltages Your supplier will be glad to give you all information concerning the application of these options TS 401 Compactor Pagina 10 van 10 Manufacturer TRECO star Postbus 60 1619 ZH Andijk Tel 31 0228 596640 Fax 31 0228 596364 8 REMOVAL If after many years of use your unit needs to be replaced your supplier will be glad to advice you You can also obtain advice concerning the removal of your used unit that still contains valuable substances and materials Be sure that all materials are dealt with according to the current applicable environmental regulations
7. nit e Immediately replace or repair damaged or illegible pictograms warnings and instructions TS 401 Compactor Pagina 3 van 10 Users The use of this unit is exclusively reserved to well authorised trained and qualified users Use according to purpose lt WARNING e The TS 401 Garbage Compactor was designed solely for the compacting of light waste including packaging materials made of cardboard plastic wood and tin as well as kitchen and restaurant waste e No agressive chemicals or flammable and or explosive substances must be processed in the unit Every other or further reaching use such as for example the compacting of wooden or Metal objects is viewed as not consistent with intended use With regard to loss or injury that may be the consequence hereof the manufacture accepts no liability whatsoever The unit was built in accord ance with European Guidelines and standards as specified in the CE statement delivered along with your unit l To ensure its proper functioning the unit must be used solely in accordance wit hits purpose as stated in EN 292 1 Intended use as meant in this standard is the use for which this technical specifications of the manufacturer inclusive of the directions in the sales brochure is suited In case of doubt it is the use which can be deducted from the construction the model and the function of the technical product which is considered normal use Operating the uni
8. o just under the edge Close the filler opening Stop filling as soon as you see that the container is full after compacting Pagina 7 van 10 3 3 Compacting Push the START button and release it The compactor will make now one single compression stroke and then returns to its uppermost position WARNING Only throw waste into the container if the punch is in its uppermost position 3 6 FULL INDICATOR The red signal lamp A3 is on when the compactor is full The compressionstroke is interrupted The punch remains in its lowest position There are 2 ways to bring it back to its uppermost position Open and close the filler opening Push the emergency button in and out 3 7 Emptying e Open the door B4 4 1 Regular maintenance e Pull the container out of the garbage Inside compactor Clean the inside of the compactor the punch the e Close the bag guidepost s and the container with a non agressive cleanser The space in which the container is located e Remove the bag from the container may be given a final rinse with a low pressure stream of water 4 CLEANING AND MAINTENANCE Outside The guidepost do not require greasing Maintenance as i i i specified in this chapter is sufficient Clean the outside with a moist cloth and a non aggressive cleanser and rub again with a clean moist cloth to remove any residual WARNING WARNING ALLWAYS TAKES THE FOLLOWING f f
9. t within the limits of its intended use also involves observing the instructions in the user manual Technical specifications e The specifications in this manual must not be changed Modifications In case of unauthorised modifications in o ron the unut every liability on part of the manufacturer becomes null and void Use WARNING In order to prevent slipping keep the Floor in the vicinity of the unit clean e n connection with the danger of short circuits the unit is not suited for use in any rainy or very moist environment e To ensure its continued proper functioning clean the unit regulary CAUTION Voor het verplaatsen van het apparaat e Zet de stempel in de onderste stand e Schakel het apparaat uit e Neem de stekker uit stopcontact e Neem tijdens het verplaatsen bij het passeren van richels of drempels de nodige voorzichtigheid in acht Hygi ne In order to prevent the undesirable growth of any bacteria it is necessary that the Compactor be empted and cleaned regularly This also applies to the floor under and around the garbage compactor Service maintenance and repairs if necessary This manual clearly makes a distinction between service maintenance and repair jobs which have to be carried out by the user and those which have to be exclusively carried out by well trained and authorised service engineers TS 401 Compactor Pagina 4 van 10 Adhere to the maintenance intervals speci
10. unch B11 Container TS 401 Compactor Pagina 5 van 10 1 3 FUNCTIONING De TS 401 Garbage Compactor HAS AN ELECTRONIC DRIVE THAT ACTIVATES THE HYDRAULIC SYSTEM Under the punch of the hydraulic system there is a container in which the material to be compacted is bought through the filler opening After the punch is activated a single compression stroke is carried out after which the punch returns to its highest position When the compactor is full the punch remains in the lowest position and the red signal lamp remains on After opening and closing the filling door the punch returns to its highest position and the compacted waste can be removed The sheet work and the frame work are all made of stainless steel 304 Manufacturer TRECO star Postbus 60 1619 ZH Andijk Tel 31 0228 596640 Fax 31 0228 596364 2 UNPACKAGING INSTALLATION WARNING yee The unit has a bipolar plug e Remove all packaging materials from the unit An authorised installer must install the wall e Inspect the unit for damage outlet See chapter 6 for the e Make sure that all parts that belong to the necessary electrical installation model you have ordered are present e Reed the manual before proceding 2 1 Unpackaging If any parts are missing or damaged contact your supplier If the unit will temporarily not be used 2 2 Installation and must be stored e Place the unit flat on a sufficiently sturdy surface that is preferably e
11. unit mentioned in this manual This manual was prepared with all due care but the manufacturer cannot assume responsibility for any possible errors in this manual or the consequences thereof Users are permitted to copy this manual for their own use All rights are reserved and no part of this manual may be reproduced and or publicised in any manner whatsoever TS 401 Compactor Pagina 1 van 10 FOREWORD General This manual is meant for the user of the TS 401 Garbage Compactor The options and the operations are described with references also being made to the safest and most efficient possible use of the unit over a long period of time Pictograms and Symbols In this manual the following pictograms and Symbols are used Suggestions and recommendations to Simplify carrying out tasks and actions CAUTION Possible damage to the unit if the instructions are not carefully followed WARNING Possible physical injury or serious damage to the unit if these instructions are not carefully followed WARNING Denotes risk of electrical shock amp Recycling symbol The following pictures appear on the unit WARNING Denotes risk of electric shock TS 401 Compactor Pagina 2 van 10 Service and Technical support The electrical and hydraulic diagram applicable to the trash compactor can be found on the rear of the unit In case of malfunctions contact your supplier service agency Be sure you have the followin
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