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5800 Refrigerated Sampler User Manual

1. NOTE For current prices and quotations on parts contact sco Service Department 2 This list is subject to change without notice Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List UM EXPLODE VIEW Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 12 OF 30 TELEDYNE ISCO REV D DATE PART NUMBER ESCRIPTION 03101411 SCREW MACHINE 310 30 X 3 4 SSI 231310310 SCREW SELF TAP 8 X 3 8 LONG SST 232916101 UT LOCK 10 32 NYLON INSERT SST 603103218 PUMP HOUSING BEARING 410301 TECTOR TOP 4103026 GE PIN FOR DETECTOR COVER 103027 GE PIN FOR PUMP BAND i ae rm cup SES 4024 P PADDLE ASSEMBLY 4032 PLACEMENT PUMP BAND ASSEMBLY 36 PLACEMENT PUMP COVER WITH CAUTION LABEL CLUDE EMS 31 4031 PLACEMENT FLUOROGLASS HOLD DOWN KIT 4 4 P BASE WITH PIEZO W O PUMP PADDLE ASSY UO Cc Q eX C CET m EY ee FPLACEMENT THUMB SCREW CLUDES ITEM 124 202300007 RING 1451D X 070 CROSS SECTION 604104055 NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice Isco 5800
2. NOTE I For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 3 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 3X 14 2 1 D ISTR BUTOR VIEW anm LETY c sie RA pa CE ERUNT A 4 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 4 OF 30 TELEDYNE ISCO REV D DATE PART NUMBER DESCRIPTION 209003023 ING BELT SIDED 120 GROOVES 231116304 SCREW CAP 4 40 X 1 4 LONG SST 231310108 SCREW SELF TAP 4 X 1 2 LONG PAN SST 231310310 SCREW SELF TAP 8 X 5 8 LONG PAN SST 231514901 SCREW 3MM X 6MM PAN SST 0403 WASHER FLAT 4 13 ID X 25 00 X 02 THICK SST 1200 WASHER FLAT 8 19 ID X 38 0D X 02 THICK SST 3029 CASE TOP BAND GASKET 1703014 DISTRIBUTOR BASE 4029 REPLACEMENT DISTRIBUTOR ASSEMBLY 34 REPLACEMENT DISTRIBUTOR SHAFT ASSEMBLY 04 SENSOR MOUNT PLATE INDEX SENSOR 0 R R MOTOR amp PULLEY ASSEMBLY 06 R SENSOR WIRING ASSEMBLY R MOTOR MOUNT ACCESSORY KIT TEMS 14 30 amp 19 ENSOR ACCESSORY KIT S lly 12 29 19 amp 93 02 0
3. NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 5 CONTROL PANEL 5800 Refrigerated Sampler Appendix A Replacement Parts List Isco Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 7605802010 REPLACEMENT PARTS LIST SHEET 6 OF 30 TELEDYNE ISCO rev D DATE PART NUMBER DESCRIPTION 231611620 SCREW SELF TAP 14 X LONG SST 4103046 LATCH KEEPER 4103101 CLIP FLIP COVER WITH LOCKING HASP v TRO 4 3 ACCESSORY KIT LATCH KEEPER ACCESSORY KIT INCLUDES IT L L 4109003 41 Le ITEMS 21 amp 49 D REPLACEMENT FLIP COVER ASSEMBLY D gulai INCLUDES ITEMS 129 130 131 amp 132 23211900 JAM NUT 5 16 18 1 2 HEX X 3 16 THICK SST 23321320 WASHER LOCK 45 16 INTERNAL TOOTH SST 604703104 SPACER HINGE 604103105 PIN HINGE 605804031 REPLACEMENT CONTROL PANEL ASSEMBLY 231518522 SCREW TRUSS HEAD 8 32 X 1 25 LONG SST 60580415 REPLACEMENT CONTROL PANEL CHINA NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 7 Isco 5800 Refrigerate
4. Percentages shown represent volume of gas in air For concentration over 0 3 Mostly methane and carbon dioxide with small amounts of hydrogen nitrogen hydrogen sulfide and oxygen occasionally traces of carbon monoxide B 8 DECLARATION OF CONFORMITY Application of Council Directive Manufacturer s Name Manufacturer s Address Equipment Type Environment Trade Name Model No Year of Issue Standards to which Conformity is Declared 2004 108 EC The EMC Directive 2002 96 EC The WEEE Directive 2006 95 EC The Low Voltage Directive Teledyne Isco 4700 Superior Lincoln Nebraska 68504 USA Mailing Address P O Box 82531 Lincoln NE 68501 Phone 1 402 464 0231 FAX 1 402 465 3799 Laboratory Equipment for Light Industrial Commercial Environments 5800 Refrigerated Sampler 2012 EN 61326 2006 EMC Requirements for Electrical Equipment for Measurement Control and Laboratory Use EN61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use EN 60529 1992 Degrees of Protection Provided by Enclosure IP 45 Standard Description Severity Applied Performance Criteria EN61000 4 2 2008 Electrostatic Discharge Level 2 4kV contact discharge A Level 3 8kV air discharge EN61000 4 3 2006 Radiated RF Immunity 80 mHz to 2 7gHz 80 AM at 1 kHz A1 2007 A2 2010 Level 2 3V m A EN61000 4 4 2004 Electrical Fast Transient EFT on Level
5. e Flow paced sampling programs require an electronic signal from a flow measurement device This electronic signal is typically a pulse that indicates some user programmed volume interval has passed through the flow channel Because each pulse represents a volume interval flow pacing rates are proportional to the volume of water flowing through the channel This is sometimes called Constant Volume Variable Time CVVT sampling When you program the sampler for flow pacing the sampler will prompt you to enter the number of pulses to count before collecting a sample 3 15 Isco 5800 Refrigerated Sampler Section 3 Programming M Note All Isco flow meters provide a compatible flow pulse Non Isco flow measurement devices may be used to paced the sampler Refer to section 2 8 Connecting the Sampler to External Devices for more details Use the Next or Previous arrows to select the time or flow option then press the Enter button 3 5 3 Sample Every Time Paced Only Use the Number buttons to enter the time Hours _ Minutes interval in hours and minutes The sampler collects a sample each time this interval elapses while the program is running 3 5 4 Sample Every Flow Paced Only Use the Number buttons to enter the flow Pulses interval as a number of pulses While the program is running the sampler counts the flow pulses until this number is reached At this time the sampler collects a sample and resets the interval to beg
6. lt gt TEST FLOWMETER PORT INSTALL TEST PLUG PRESS J WHEN READY FLOWMETER PORT TEST TESTING 5 2 8 Refrig Temperature SELECT DIAG lt gt REFRIG TEMPERATURE REFRIG TEMPERATURE AIR __C EVAP C 5 2 9 PCB Temperature The TEST FLOWMETER PORT diagnostic tests the sampler s ability to send event marks and receive an enable pin signal and flow pacing pulses This diagnostic routine is not for field use This test requires a test plug which is inserted into the External Device connector If you have checked all the connections with the external flow meter and still suspect a fault with the event mark or flow pacing signals contact your authorized Isco service facility or the Teledyne Isco factory They will be able to assist you with obtaining a test plug or making the necessary jumper connec tions to run the test To run the test 1 Select the TEST FLOWMETER PORT option and press Enter 2 Insert a Flow Meter Port Test Plug into the Flow Meter connector 3 The sampler tests the send and receive circuits for the event marks sampler enable pin inhibit and flow pulses If the sampler displays FAILED EM gt FP or FAILED INHIBIT verify that test plug is correctly inserted Then perform the TEST FLOWMETER PORT diagnostic again from step 1 If the test still fails contact your authorized Isco service facility or the Teledyne Isco factory The REFRIG TEMPERATURE diagnostic disp
7. rritant and poisonous E Max naturally occurring 4 E Near bottom Where ozoneisused Detectable odor Strong electrical odor level is 0 04 ppm 0 05 ppm for disinfection at 0 015 ppm Strong oxidizer Colorless causes irritation of eyes and At 1 ppm strong sulfur like nose 1 to 10 ppm causes odor headache nausea can cause coma Symptoms sim ilar to radiation damage Sludge Mostly a simple asphyxi Variable Will not support life No data Would b From digestion of See components Gas ant May be practically vary widely with composi sludge odorless tasteless tion Sulfur Colorless pungent odor A Inflammation of the eyes 400 50 10 Atbottom can Industrial waste Detectable taste and Dioxide Suffocating corrosive poi to 500 ppm immediately fatal to combine with combustion com odor at low concen sonous non flammable water to form mon air pollutant tration sulfurous acid Toluene Colorless benzene like 1 At 200 500 ppm headache At bottom Solvent Combustible gas odor nausea bad taste lassitude A indicator Turpentine Colorless Characteristic S Eye irritation Headache diz K Solvent used in 1 Detectable odor odor ziness nausea irritation of paint at low the kidneys concentrations 2 Combustible gas indicator Cabin Colorless flammable Narcotic in high concentra At bottom Combustible gas tions less toxic than ben indicator zene
8. e Always use Isco pump tubes e Install the tube properly aligning the blue collars correctly in the notches Follow the natural curve of the tube when wrapping the tube around the pump rollers e Minimize the line rinses and sampling retries in the sampling programs Use the shortest possible suction line Table 5 1 Replacement Pump Tubes Part Number Quantity 60 9004 157 68 6700 062 68 6700 044 68 6700 045 5 4 Isco 5800 Refrigerated Sampler Section 5 Maintenance Example Resetting the Pump Tube Alarm From the Main Menu screen select CONFIGURE 5 You can modify the pump tube alarm setting to tailor it to your needs The factory default setting is PROGRAM CONFIGURE 1 000 000 pump counts However you may VIEW LOG experience tube wear more or less frequently Change the pump count alarm setting by typing the Step through the Configure options until you see first two digits of the new setting The sampler the TUBING LIFE display Press Enter accepts entries between 1 and 99 For example to increase the count to 1 500 000 enter 15 SELECT OPTION lt gt TORIS BEER 00000 PUMP COUNTS TO WARNING The sampler briefly displays the current pump count information Line one lists the pump counts A pump tube alarm should be set to notify you when since the last reset Line two lists the current alarm the pump tube should be replaced A pump tube setting The screen will advance automati
9. 465 3001 Email October 11 2013 P N 60 1002 040 Rev H IscoService teledyne com Everywhereyoulook 4 TELEDYNE ISCO
10. Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 16 OF 30 TELEDYNE ISCO REV DATE PART NUMBER DESCRIPTION 231514106 CW MACHINE 10 32 X 3 8 PAN SST 231611620 EW SELF TAP 14 X LONG SST 2603111 R HINGE 3070 R GASKET 402 R LATCH ASSEMBLY LACEMENT DOOR ASSEMBLY UDES ITEMS 18 21 51 54 60 amp 86 i016 ODEL REFRIGERATION DOOR 05 404 LATCH ACCESSORY KIT UDES ITEMS 21 amp 60 NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject fo change without notice Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List DETAIL A 15V amp 230V DETAIL B 230V ONLY OG 2X B N CAUTION When installing replacing the refrigeration unit the line cord MUST be properly secured Hold the line cord taut to remove any slack and attach a cable tie as shown This is to ensure that the cord cannot be pushed into the enclosure and be caught in the fan Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 18 OF 30 TELEDYNE ISCO REV D DATE PART NUMBER DESCRIPTION 231310208 SCREW SELF TAP
11. Carbon Bisulfide B 6 Nearly odorless when pure color less anesthetic Poisonous Very poisonous irritating vomiting convulsions psychic distur bance At bottom An insecticide Combustible gas indicator Chemical Formula Common Properties Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures Table B 1 Hazardous Gases Continued Specific Gravity or Vapor Density Air 1 Physiological Effect Max Safe 60 Min Exposure ppm Max Safe 8 Hour Exposure ppm Explosive Range by vol in air Limits lower upper Likely Location of Highest Concentration Most Common Sources Simplest and Cheapest Safe Method of Testing Carbon Dioxide Asphyxiant Colorless odorless When breathed in large quantities may cause acid taste Non flammable Not gen erally present in danger ous amounts unless an oxygen deficiency exists 1 53 Cannot be endured at 10 more than a few minutes even if subject is at rest and oxygen content is normal Acts on respiratory nerves 40 000 to 60 000 5 000 At bottom when heated may stratify at points above bottom Products of combus tion sewer gas sludge Also issues from carbonaceous strata Oxygen deficiency indicator Carbon Monoxide Chemical asphyxiant Col orless odorless tasteless Flammable Poisonous Combines with hemoglobin of blood Un
12. IP67 NEMA 4X 6 Program Memory 1 4 Non volatile ROM Flash Isco 5800 Refrigerated Sampler Section 1 Introduction Table 1 2 Specifications Continued Flow Meter Signal Inputs 5 to 15 volt DC pulse or 25 millisecond isolated contact closure for Isco flow meters 4 20 mA input for non Isco flow meters Digital Alarms 4 programmable outputs 5 VDC 100 mA Number of Composite Samples Programmable from 1 to 999 samples Software Sample Frequency 1 minute to 99 hours 59 minutes in 1 minute increments 1 to 9 999 flow pulses Sampling Modes Constant Time Constant Volume Variable Time Constant Volume Constant Time Variable Volume Variable time and variable volume modes are controlled by an external flow meter signal Programmable Sample Volumes 10 to 9 990 ml in 1 ml increments Sample Retries Rinse Cycles Controller Diagnostics If no sample is detected up to 3 attempts user selectable Automatic rinsing of suction line up to 3 rinses for each sample collection Tests for RAM ROM pump display and electrical components Refrigeration Temperature Accuracy x1 C from average temperature over a 48 hour period Bottle configuration 1 X 2 5 gal polyethylene Tested with setpoint 3 C ambi ent temperature 20 C in 30ml glycol bottle located on rack between rear rack locations 3 and 4 see figure below a The maximum al
13. Isco 5800 Refrigerated Sampler Section 3 Programming SWITCH BOTTLES EVERY HOURS __ MINUTES FIRST SWITCH TIME AT HH MM RUN CONTINUOUSLY YES NO SAMPLE VOLUME _ ml 10 max START FLOW COUNT AT HH MM SELECT DAYS DONE PROGRAM 2 252 X FLOW PACED F a SAMPLE EVERY PULSES 1 9999 One Bottle Multiple Bottles BOTTLES PER 5 SAMPLE EVENT 1 max Z 2a SWITCH ON TIME NUMBER OF SAMPLES 2 D SAMPLES PER BOTTLE 1 max ENTER SAMPLE VOLUME USE DEFINED SAMPLE o E One Bottle 3 o gt COMPOSITE l SAMPLES 0 max Multiple Bottles jon o asc NO DELAY TO START E IE SET START TIME m p EI o SU MO TU WE TH FR SA FIRST VALID DAY AUTO RE RUN YES NO MAXIMUM RUN TIME HOURS PROGRAMMING SEQUENCE COMPLETE PROGRAM Figure 39 4 Flow paced sampling program flow chart 3 14 IS DD MM Displayed for 4 seconds 3 5 Programming Steps 3 5 1 Program Selection 3 5 2 Pacing Isco 5800 Refrigerated Sampler Section 3 Programming To begin programming from the Main Menu screen use the Next or Previous arrow to select PROGRAM Press the Enter button to display the first programming screen Refer to Figures 3 3 or 3 4 and the following descriptions The sampler is capable of storing up to four separate programs When the sampler is initially started Program 1 will be
14. electrolysis of water Rarely from 1 Combustible gas indicator 2 Oxygen deficiency indicator Combustible gas indicator rock strata Hydrogen HCN Faint odor of bitter 0 93 Slight symptoms appear 10 6 0 Near top Insecticide and Detector tube Cyanide almonds upon exposure to 0 002 to 40 0 rodenticide Colorless gas 0 004 0 3 rapidly fatal Hydrogen HS rritant and poisonous vol 1 19 Impairs sense of smell rap 200 20 4 3 Near bottom Coal gas petro 1 H2S Ampoule Sulfide atile compound Rotten idly as concentration to 45 0 but may be leum sewer gas egg odor in small concen increases Death in few min 300 above bottom Fumes from blasting 2 5 by weight rations Exposure for 2 to utes at 0 2 Exposure to if air is heated under some condi lead acetate 15 min at 0 01 impairs 0 07 to 0 1 rapidly causes and highly tions solution sense of smell Odor not acute poisoning Paralyzes humid Sludge gas evident at high concentra respiratory center ions Colorless Flamma ble Methane CH4 Simple asphyxiant 0 55 Acts mechanically to deprive Probably no 5 0 At top increas Natural gas sludge 1 Combustible Colorless odorless taste tissues of oxygen Does not limit pro 15 0 ing to certain gas manufactured gas indicator less flammable support life vided oxygen depth gas sewer gas percent age Strata of sedimen 2 Oxygen defi is sufficient tary origin In ciency indicator for l
15. repeat the calibration to ensure that the cali bration is averaged and not unduly influenced by normal random variations An alternative method using manually defined sample volumes may be helpful for difficult applications See Section 3 5 10 The sampler pump can be operated manually from the Main Menu display To operate the pump 1 Press the 1 Number button to prepare the pump for reverse operation line purge Or press the 3 Number button to prepare the pump for forward operation sample 2 Press the Enter button to start the pump in the selected direction 3 Press the Stop button to stop the pump and return to the Main Menu Isco 5800 Refrigerated Sampler EEG Section 5 Maintenance 5 1 Periodic Maintenance Checklist 5 1 1 Pump Inspection In this section Periodic Maintenance Checklist s Sampler Diagnostics page 5 6 Temperature Verification page 5 13 This section describes how to maintain and troubleshoot your sampler If you think your sampler requires repair or if you have questions concerning its operation or maintenance contact your authorized Isco service facility or Teledyne Isco s Technical Service Department Phone 800 228 4373 USA Canada Mexico 402 464 0231 international FAX 402 465 3001 E mail IscoService teledyne com Before each use e Inspect the pump Service as necessary e Inspect the pump housing and rollers Clean or replace the wetted par
16. retrieve the data and record the program and configuration set tings in case of memory loss The LOADED BATTERY VOLTS diagnostic displays the loaded DC voltage supplied by the Main CPU board s internal battery A loaded test provides a better indication of battery performance When this test is started the sampler will display the voltage with a 20KQ load at one second intervals The test continues for 15 seconds or until you press the Enter button to abort the test 5 11 Isco 5800 Refrigerated Sampler Section 5 Maintenance SELECT DIAG LOADED BATTERY VOLTS lt gt LOADED BATTERY VOLTS V 5 2 13 Analog Input 5 12 SELECT DIAG ANALOG INPUT lt gt ANALOG CURRENT mA M Note Repeated use of the Loaded Battery Volts diagnostic will shorten the battery life To display the loaded battery voltage 1 Select the LOADED BATTERY VOLTS option and press Enter 2 The display shows the voltage at 1 second intervals for 15 seconds You can abort the test by pressing the Enter but ton If the voltage is below 2 2 VDC the internal battery should be replaced Contact your authorized Isco service facility or the Teledyne Isco factory for assistance Should there be a loss of AC power and the internal battery s loaded voltage is below 2 2 VDC the sampler might lose data and settings from its memory It is recommended that you retrieve the data and record the program and configu
17. 11 to enable this option To prevent tampering with the collected samples place a padlock on the refrigerator door latch control panel and pump cover 2 19 Isco 5800 Refrigerated Sampler Section 2 Installation 2 20 3 1 Control Panel Description Figure 3 1 Isco 5800 Refrigerated Sampler Section 3 Programming In this section Control Panel Description Getting Started page 3 2 Configuring the Sampler page 3 3 Sampling Program Overview page 3 11 Programming Steps page 3 15 Programming Examples page 3 24 For an explanation of each button s function refer to Table 3 1 on the following page Control panel and keypad buttons 3 1 Isco 5800 Refrigerated Sampler Section 3 Programming 3 2 Getting Started 3 2 Table 3 1 Control Button Functions Name Standby Description Places the sampler in the On or Standby modes Note In either modes mains power is always con nected to the refrigeration system Numbers Types a number Pump Reverse Purge At the Main menu press this button to run the pump in the reverse direction to purge the suction line In other menus press this button to type the number 1 Pump Forward Fill At the Main Menu press this button to run the pump in the forward direction to fill the suction line In other menus press this button to type the number 3 Previous Selects the previous menu option left or above the cu
18. Appendix B for a discussion of safety considerations e Support The sampler should be installed on a surface capable of safely supporting the sampler full liquid containers and personnel AC Power The mains line cord is the disconnect device should you need to remove power Therefore the electrical power outlet should be accessible e Environmental The sampler is designed for outdoor use Refer to Table 1 2 for environmental specifications When possible avoid subjecting the sampler to chemical attacks and direct sunlight Avoid submersion Although the control panel will resist damage rated IP 67 NEMA 4x 6 the refrig erator system and bottle compartment cannot prevent liquid from entering In the event of submersion liquid entering the refrigeration system could permanently damage the sampler liquid entering the bottle compartment could contaminate the collected samples Liquid entering the electrical compartment for the refrigeration system could result in a short circuit and possible shock hazard Liquid sample collection point It is best to keep the distance between the sampler pump and the collection point as short as possible The shorter distance will increase pumping efficiency and pump tubing life Also the pump inlet should be located above the liquid surface to be sampled Gravity will aid suction line rinses and allow the line to drain thereby reducing the 2 2 Isco 5800 Refrigerate
19. R ee de he eee Sache be T 3 2 3 3 Configuring the Sampler 0 c ce e 3 3 3 9 1 Seb Clock o iyo tee reel od RE GCE SER aoe aot ach Bea ace al 3 3 3 3 2 Bottles and Sizes Standard 0 ccc cette eens 3 4 3 8 8 Suction Line 2 e R R KR RRR cnet ene e R h 3 4 3 3 4 Liquid Detector 2 45 cs ed a a RR Re ee cans eth nee eee pi 3 5 3 8 5 Flow Mode Sampling 0 0 ccc cee ees 3 6 3 3 6 Enable Pin 4 oi ve hie en et eed wage Fa Bats OP ORO RR REIR HER 3 6 3 3 7 Refrigeration xec R ec eeu ec prne r e does Cena eee weeds 3 7 3 3 8 Output Pins uou iG Geos aod seb ect et erattu Gor Ce ra eren eg 3 7 3 3 9 T bing Life ok estes each Bie I Gua eet as 3 8 Isco 5800 Refrigerated Sampler Table of Contents 3 4 3 5 3 6 3 3 10 Program Options 0 ccc eee nent eens 3 10 3 9 LT Eang age 45 ss wd cas tete cashes P EDI A E One Wea bok sate Re ek Soke 3 10 3 3 12 System IDs i 22xizcsd sad l4 RG oie iwc sea E eds 3 10 3 3 13 Run Diagnostics sese een eL CUL LER Te eie t oe e a aa ete ea 3 11 3 3 14 Exit Configuration 0 0 0 cc eee eens 3 11 Sampling Program Overview 0 0 c eee eect tenet eee nens 3 11 Programming Steps oro ke ot Ae UD MEA III ES 3 15 3 5 1 Program Selection 0 0 ccc ee 3 15 3 5 2 PACING oue LR eb esegue reU dre EN tenons Hyver Saas ae ee T 3 15 3 5 3 Sample Every Hours Minutes eie e Fw OER ERE AN ISUS ONE XX EROS 3 16 3 5 4 Sample Every a PUISES ckscutseee Pe
20. Refrigerated Sampler Appendix A Replacement Parts List PUMP amp EXPLODE VIEW 2 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 14 OF 30 TELEDYNE ISCO REV D DATE PART NUMBE DESCRIPTION 10908030 DRAW LATCH LIGHT DUTY SST 231014405 SCREW 6 32 X 5 16 LONG PAN SST 23131031 SCREW SELF TAP 8 X 5 8 LONG PAN SST 23131120 SCREW SELF TAP 6 18 X 3 8 LONG SST 231116304 SCREW CAP 4 40 X 1 4 LONG SST 232115 HEX NUT 8 32 X 11 32 X 1 8 THICK SST 2330104 WASHER FLAT 4 13 1D X 25 OD X 02 THICK SST 2332108 WASHER LOCK 6 INTERNAL TOOTH SST 603113 CASE TOP BAND GASKET 604704 MOTOR AND GEAR ASSEMBLY MOTOR MOUNT PLATE 504108 INCLUDES ITEM 107 P SHAFT ASSEMBLY 60T GEAR ER GEAR ASSEMBLY P SHAFT OPTICAL DIS UST SPACER BUSHING P SENSOR WIRING ASSEMBLY CE FARING CYL 188 ID X 310 OD X 1 4 LONG P MOTOR WIRING ASSEMBLY NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 16 Isco 5800 Refrigerated Sampler
21. TEST PUMP diagnostic tests the sampler s pump assembly The sampler operates the pump in each direction and reports an ON OFF ratio This ratio is an indication of the pump s mechanical and electronic performance To run the test 1 Select the TEST PUMP option and press Enter The sam pler starts the test and continues without intervention To cancel the test you can press the Stop button PUMPING PUMPING ON OFF RATIO PURGING PURGING ON OFF RATIO 5 2 6 Test Distributor SELECT DIAG lt gt TEST DISTRIBUTOR GO TO BOTTLE 1 max MOVING TO BOTTLE ___ NOW AT BOTTLE GO TO BOTTLE 1 max Isco 5800 Refrigerated Sampler Section 5 Maintenance 2 The sampler displays the On Off ratio To pass the number must be between 0 8 and 1 25 The test continues by oper ating the pump in reverse purge 3 The sampler displays the On Off ratio To pass the number must be between 0 8 and 1 25 If the sampler displays PUMP FAILURE or BAD ON OFF RATIO turn off the sampler by pressing the Off button Then refer to section 5 1 1 and perform a pump inspection Clear any obstruc tions from the pump housing and pump tube verify that the pump rotor turns then perform the TEST PUMP diagnostic again If you don t find obstructions to pump rotor movement contact your authorized Isco service facility or the Teledyne Isco factory The TEST DISTRIBUTOR diagnostic tests the
22. a sampling program 3 3 Configuring the Before operating the 5800 Sampler configure the sampler Sampler software Doing so will set the time and date and allow the sampler controller to correctly use the hardware and external connections To begin from the Main Menu press the Next or Previous arrows until the CONFIGURE option blinks Then press the Enter button The sampler displays the first configuration setting You can step through the Configure options using the Next or Previous arrows To review or change the settings for the dis played option press the Enter button The sampler will return to the SELECT OPTION lt gt screen when there are no more settings for the selected option To return to the SELECT OPTION lt gt screen sooner press the Stop button Pressing the Stop button at any input screen will exit the current screen without saving changes You can press the Stop button again to exit the sampler configuration screens and return to the Main Menu screen 3 3 1 Set Clock Select this option to set the sampler s internal clock to your local time and date The sampler uses this internal clock to start and stop sample programs and to time stamp events in the log SELECT OPTION lt gt 1 Press Enter SET CLOCK ENTER TIME AND DATE 2 Press the Number buttons to type the hours using 24 hour HH MM DD MON YY format Then press Enter to accept the hours and move to the minutes Repeat for al
23. and the most recent time of the minimum and maximum recorded temperatures The log reports the time and date of the last sample vol ume calibration see section 4 5 or the last DEFINE SAM PLE see example Defining the Sample Volume on page 3 23 The log reports the last time the program was modified The log reports the last time the clock was set The log reports the unique ID for the sampler control panel This identifier is assigned at the factory The log reports the hardware and software revision of the control panel If the sampler displays a language other than English the translation revision is displayed If the pump tubing count is exceeded the log will display a warning For more information on the pump tube warning see Sections 3 3 10 and 5 1 2 4 3 2 Retrieve the Temperature Log Isco 5800 Refrigerated Sampler Section 4 Operation Table 4 1 5800 Errors Message Description NO LIQUID DETECTED The sampler was unable to detect liquid NO MORE LIQUID After the sampler detected liquid and while the sample was being taken the liquid detector stopped detecting liquid NOT ENOUGH FLOW Not enough flow was measured to produce the minimum sample volume while collecting flow pro portional sample volumes CTVV POWER FAILED The power was interrupted at the sample event time USER STOPPED PUMP The Stop button was pressed during the sample event PROGRAM PAUSED The program
24. and emits a short beep e Ifa test fails the sampler displays a message with some detail about the failure The unit will emit a wavering tone for five seconds In a few cases the service technician must determine if the test passed or failed based on a sampler function that must be observed PROGRAM CONFIGURE VIEW LOG SELECT OPTION lt gt RUN DIAGNOSTICS SELECT DIAG lt gt TEST RAM 5 2 1 Test RAM SELECT DIAG lt gt TEST RAM TESTING RAM RAM PASSED 5 2 2 Test ROM SELECT DIAG lt gt TEST ROM TESTING ROM ROM PASSED Isco 5800 Refrigerated Sampler Section 5 Maintenance The sampler automatically reverts to the SELECT DIAG menu after displaying the test results or when the test is complete or expired To start the diagnostics from the Main Menu screen 1 Select the CONFIGURE option and press Enter 2 Press the Previous arrow until the RUN DIAGNOSTICS option is displayed Press Enter 3 The sampler displays a diagnostic option Press Enter to start the test or press the Next or Previous arrows to scroll through the diagnostic options Refer to the sections below for specific information about each test The TEST RAM diagnostic tests the sampler s memory that is used dynamically by the sampler s processor and holds program settings and sample event data This test loads 16 bit words into memory and
25. avertit que les mains ou les doigts seront bless s s rieusement si vous les mettez entre les l ments en mouvement du m canisme pr s de ces symboles Warnungen und Vorsichtshinweise Das Ausrufezeichen in Dreieck ist ein Warnzeichen das Sie darauf aufmerksam macht da wichtige Anleitungen zu diesem Handbuch geh ren Der gepfeilte Blitz im Dreieck ist ein Warnzeichen das Sei vor gef hrlichen Spannungen im Inneren des Produkts warnt Vorsicht Quetschgefahr Dieses Symbol warnt vor einer unmittelbar drohen den Verletzungsgefahr f r Finger und H nde wenn diese zwischen die beweglichen Teile des gekennzeichneten Ger tes geraten Advertencias y Precauciones Esta se al le advierte sobre la importancia de las instrucciones del manual que acompa an a este producto A AN Esta se al alerta sobre la presencia de alto voltaje en el interior del pro ducto AA viii Punto del machacamiento Sus dedos o manos seriusly ser n da ados si usted los coloca entre las piezas m viles cerca de estos s mbolos Isco 5800 Refrigerated Sampler Table of Contents Section 1 Introduction 1 1 Sampler Overview ovx loses aea Ge aee Ack a hod atte ek Oa EORR 1 1 1 2 Features ee px ERR REESE Um Fac Y UR SR Z EAT Pr 1 2 1 3 Specifications ee Rede RID De AR Deeb de added rey 1 4 Section 2 Installation 2 1 Unpacking the Sampler 0 0 eee eens 2 1 2 2 5800 Sampler Installatio
26. counts If you choose ENTER SAMPLE VOLUME the programming dis plays will step through a series of screens that let you enter the sample volume When running a program the sampler will use these settings and vary the sample collection cycle to deliver the entered sample volume at any suction head height To view or change the entered sample volume use the Next or Previous arrow to select ENTER SAMPLE VOLUME Then press the Enter button to advance to the next screen section 3 5 13 If you choose USE DEFINED SAMPLE the sample collection cycle is always a fixed number of pump counts This option can be ben eficial when sampling conditions make it difficult to detect liquids and collect accurate sample volumes To USE DEFINED SAMPLE press the Next or Previous arrow to select this option Then press the Enter button M Note When using defined samples be sure to DEFINE SAMPLE using the Calibrate button See the example Defining the Sample Volume on page 3 25 v Note Selecting USE DEFINED SAMPLE will disable bottle overflow detection 3 5 12 Volumes Dependent Time Paced Only The sampler can vary the sample volume on Flow according to an input from an external flow rate measurement device or use a fixed volume at every time interval To use variable sample volumes sometimes called Constant Time Variable Volume CTVV sampling select YES To use fixed sample volumes select NO 3 20 3 5 13 Sample Volume ml 3 5 1
27. events that would have occurred otherwise These are reported in the Log as MISSED SAMPLES number PROGRAM PAUSED Post sampling activities include Viewing the Log Section 4 3 1 Retrieving the Refrigerator Temperature Log Section 4 3 2 s Removing the sample bottles Section 4 3 4 The sampler records events during the running program and summarizes them in a log This log is held in the sampler memory until the next program is started To view the log after the completion of a program press the Stop or Enter button to return to the Main menu Then press the arrow buttons to select the VIEW LOG option and press Enter Select whether you want to view the current run or previous run You can also view the log while a program is paused While viewing the log you can e Step forward through the screens by pressing the Next arrow or Enter e Step backward by pressing the Previous arrow 4 3 Isco 5800 Refrigerated Sampler Section 4 Operation 4 4 COLLECTED OF ____ SAMPLES VIEW SAMPLE DATA YES NO VIEW THE MOST RECENT HOURS OF DATA MISSED SAMPLES error message PROGRAM STARTED HH MM DD MON YY PROGRAM COMPLETED HH MM DD MON YY PROGRAM HALTED HH MM DD MON YY PROGRAM PAUSED SAMPLES REMAIN POWER LOST HH MM DD MON YY REFRIG TEMP DATA AVERAGE __ C LAST CALIBRATED HH MM DD MON YY LAST PROGRAMMED HH MM DD MON YY CLOC
28. have finished entering in all of the pairs you want scheduled press the down arrow key to get to the CLEAR DONE options Selecting CLEAR will erase all entries and DONE will accept the entries After this screen you are asked if you want a sample taken at resume Select YES or NO Once this is complete you will program the sampler as usual To disable the Pause amp Resume option return to the Home screen and repeat steps 1 through 3 3 5 20 No Delay to Start At this screen you have the option to start the sampling program Set Start Time immediately when you press the green Run Program button or delay the sampling program until user defined start time is met To program the sampler to start immediately use the Next and Previous arrow to select the NO DELAY TO START option and press the Enter button To set a start time and date use the Next and Previous arrows to select the SET START TIME option Then press the Enter button to advance to the next screen Section 3 5 23 3 23 Isco 5800 Refrigerated Sampler Section 3 3 5 21 3 5 22 3 5 23 3 5 24 3 5 25 3 5 26 Programming Auto Re Run First Sample At Start Flow Count At Select Days First Valid Day Maximum Run Time Hours 3 6 Programming Examples 3 24 M Note If you enter a First Sample At or Start Flow Count At month less than the current month the sampler interprets the start time as next year s date Use this option when you w
29. sampler which then collects samples at intervals specified by the program Isco 5800 Refrigerated Sampler Section 3 Programming 3 3 7 Refrigeration Select this option to set the target temperature of the refriger ation system The sampler will operate the cooling or heating systems as needed to maintain this target temperature SELECT OPTION lt gt 1 Select the REFRIGERATION option and press Enter REFRIGERATION TARGET TEMPERATURE 2 Use the Number buttons to set the target temperature as ES degrees Celsius Press Enter to save the setting QUICK COOL FOR FIRST 3 Single Bottle Only Select YES to enable the Quick DAY YES NO Cool mode NO to disable it Quick Cool lowers the target temperature for the first 24 hours This feature can be useful for drawing down the temperature quickly when collecting warm liquids or larger sample volumes It is optimized to quickly cool hourly 250 ml 22 C samples Smaller or cooler samples may be susceptible to freezing if the Quick Cool option is turned on 3 3 8 Output Pins Select this option to configure the four alarm outputs An alarm output is based one of the following events PROGRAM STARTED This event occurs when the Start Time is met For programs using NO DELAY TO START this will occur immediately when you press the Run button The alarm output signal lasts three seconds PROGRAM COMPLETED This event occurs when a running sampling program has finished Thi
30. suction line If attaching the strainer to an FEP lined suction line heat the end of the suction line before threading the strainer into the line Warming FEP lined tubing will make it more pliable to avoid damage Table 2 2 Strainers Maximum Part Unanchored Length Number Strainer Application FEP lined 60 9004 367 Weighted Strainer Routine 32 mm stainless steel ends applications 1 25 in polypropylene center 69 2903 138 Low Flow Strainer Low flow 14mm Stainless Steel applications 0 562 in 60 3704 066 CPVC Strainer Highly acidic 33 mm liquids metals 1 3125 in sampling Weighted 60 9004 367 Low Flow 69 2903 138 Figure 2 10 Strainers 2 13 Isco 5800 Refrigerated Sampler Section 2 Installation 2 6 1 Alternative to Strainers 2 6 2 Maximum Unanchored Length 2 7 Routing the Suction 2 14 Line and Strainer When sampling from high velocity streams with heavy sus pended solids some field investigations suggest that more repre sentative samples are obtained without the strainer Consider attaching a short piece of thin walled aluminum tubing to the end of the suction line anchor the tubing so that the inlet opens upstream The aluminum tubing s thin wall will not disturb the flow stream and most sample analyses disregard aluminum ions Under most conditions the pre sample line rinse removes any debris over the tubing entrance Table 2 2 lists maximum unan
31. 2 1kV on AC lines A A1 2010 Mains and I O EN61000 4 5 2005 Surge on AC Lines Level 2 1kV Line Common Mode A Level 2 0 5kV Differential Mode EN61000 4 6 2008 Conducted RF Immunity on Mains and 150 kHz to 80 mHz A 1 0 EN61000 4 11 2004 Voltage Dips Level 1 1V rms 80 Modulated 0 during1 cycle and full cycle A 70 at 25 cycles CISPR11 RF Emissions Radiated below 1GHz Group 1 Class A Industrial Scientific and PASS EN 55011 2009 and Conducted AC Mains A1 1020 Medical Equipment EN61000 3 2 2005 AC Harmonics Flicker A1 2008 A2 2009 EN61000 3 3 2008 PASS We the undersigned hereby declare that the design of the equipment specified above conforms to the above Directive s and Standards as of September 13 2012 USA Representative Ube Ree Vikas V Padhye Ph D Vice President and General Manager 4700 Superior Street Lincoln Nebraska 68504 Phone 402 464 0231 Fax 402 464 0318 2p TELEDYNE ISCO Everywhereyoulook 60 5802 030 Rev A PF mPaSAS ARAN 6 TK ZS Name and amount of Hazardous Substances or Elements in the product AH ED MCS BBE TA Hazardous Substances or Elements Component Name a AK HTP o E B WE Pb Hg Cd Cr VI PBB PBDE 2 BAR X O O O O O Circuit Boards ae xd X 0 0 0 O 0 Display B O O O O O X Wiring x T LLL O O O O O X Internal Cables E
32. 2 If you are using 350 ml glass bottles compress the retain ing ring and place it in the center of the rack Release the ring and the outward force of the ring will secure the bot tles The polypropylene and ProPak bottles do not use a retaining ring M Note Bottle caps can be stored in the center of the bottle rack 3 Locate the back of the rack arrow Figure 2 3 This end has a notch that fits a key on the refrigerator s rear wall 4 Lift and insert the back of the rack into the refrigerated compartment 2 6 Isco 5800 Refrigerated Sampler Section 2 Installation M Note There are four metal guides along the sidewall of the refrigera tor two on each side The front two guides fit along the left and right sides of the rack The back two guides run along the top of the rack to prevent the rack from tipping forward 5 Slide the rack along the guides Push the rack in until the left side latch inset Figure 2 4 secures the rack Figure 2 3 Insert the keyed end first so that it faces the back of the refrigerated compartment Figure 2 4 The 24 bottle rack is held in place by a latch on the left side 2 7 Isco 5800 Refrigerated Sampler Section 2 Installation 2 4 8 4 10L 2 5 Gal Bottles The four bottle configuration uses a locating base to hold and align the bottles To install the base and bottles 1 Insert the four uncapped bottles into the numbered holes in the locati
33. 3 5800 Sampler unterminated connect cable CAUTION Risk of equipment damage Only experienced electronic tech nicians should make the connections to an external device using cable 68 5800 020 To connect the external device refer to Table 2 3 and select the appropriate wires Splice the wires by soldering or using crimped connectors Trim back the tinned ends of any unused wires and provide appropriate electrical insulation To complete the con nection be sure to protect it from the environment Running the cables through conduit and making the connections inside a watertight electrical box generally provides adequate protection M Note The Isco Quick Disconnect Q D box P N 60 2004 228 can provide a convenient watertight connection to wiring from a non Isco device The sealed IP67 NEMA 4x enclosure con tains seven terminal blocks and is equipped with a mounting plate The hazardous location rating of Q D box does not apply when used with an Isco sampler 2 16 Isco 5800 Refrigerated Sampler Section 2 Installation E mm Figure 2 14 Quick disconnect box 60 2004 228 Wire Color Table 2 3 Unterminated Connect Cable Signal Name 12 VDC Power Sampler Input Output Parameters Comments 14 5 to 12 0 VDC 0 to1 ampere maximum Power for external devices Ground Flow Pulse Serial Data Output Common ground 25 millisecond minimum pulse 5 to 15 VDC Bottl
34. 4 1 4 2 4 3 4 4 4 5 4 6 Start a Sampler Program 0 eee e ene nns 4 1 4 1 1 Start Time Delay 0 0c eee e eens 4 1 4111 2 The Run State incite let enc we th eae ae eA IR EY 4 2 4 1 3 Completed Program 0 0 c cee eee nn enne 4 2 Pause or Stop a Running Program 0 0 cece eet ene 4 3 Post Sampling Activities sis mer eeraa nioi e e e nee 4 3 4 3 View the TTT 4 3 4 3 2 Retrieve the Temperature Log 0 0 sunnere eee eens 4 5 4 3 8 Sampling Reports 0 ccc cece eens 4 7 4 3 4 Remove Sample Bottles 0 ccc eee 4 7 Grab Samples z2cexi llvdur ieee iw eee Le eee Se E eee eee 4 8 Calibrate Sample Volumes n onanan 0 ccc tenet eens 4 9 Operate the Pump Manual 4 10 Isco 5800 Refrigerated Sampler Table of Contents Section 5 Maintenance 5 1 Periodic Maintenance Checklist 0 00 cece cee ee eee eens 5 1 5 1 1 Pump Inspection e siese Z er S deN R RRR R K RRR RE a 5 1 5 1 2 Pump Tube Replacement 0 0 0 c ect eens 5 3 5 1 8 Cleaning the Pump Rollers 0 0 0 0 5 5 5 1 4 Cleaning the Pump Housing 0 0 0 e cee eens 5 5 5 1 5 Cleaning Wetted Parts 0 0 cc ccc cece etn eens 5 5 5 1 6 Sampler Cleaning Guidelines 0 ccc eee eee 5 6 5 2 Sampler Diagnostics res oeeie e RE 9 eee eee RR nen 5 6 52 1 Test RAM cise ca aes eue Eae sce acie NO EUER E RD RI CRT R RUE UR 5 7 5 2 2 Test ROM eS E EUG ee RS ee rU IER IN 5 7 52 3 Test Display
35. 4 Flow Pulses Analog Input 3 5 15 10 ml for Every __ Pulses 3 5 16 Sample Volume at 20 mA _ ml 3 5 17 __ Composite Samples 3 5 18 Suction Head Isco 5800 Refrigerated Sampler Section 3 Programming This screen displays the defined sample volume Use the Number buttons to enter the sample volume Press the Enter button to accept the displayed value Time Paced Only If you are collecting sample volumes dependent on flow section 3 5 12 select which type of flow rate input is provided by the external flow measurement device see section 2 8 Time Paced Only If you selected FLOW PULSES to determine the sample volume section 3 5 14 use the Number buttons to enter the number of pulses required to deliver 10 ml of liquid This value establishes the ratio of flow rate to the sample volume at each event For example consider a time paced sampler programmed to collect a sample every hour and you entered 10 ml for every 5 pulses If the sampler records 100 pulses over the hour it will collect a 200 ml sample 100 pulses 5 pulses x 10 ml 200 ml Time Paced Only If you selected ANALOG INPUT to determine the sample volume Section 3 5 14 use the Number buttons to enter the sample volume to be collected at the maximum flow rate 20 mA The sampler will linearly scale sample volumes at flow rates less than maximum Single Bottle Only Use the Number buttons to type the number of composite samples to take Press Ent
36. 5800 Refrigerated Sampler Installation and Operation Guide 1 a TELEDYNE ISCO Everywhereyoulook Part 69 5803 086 of Assembly 60 5804 051 Copyright 2012 All rights reserved Teledyne Isco Revision E April 2014 Foreword This instruction manual is designed to help you gain a thorough understanding of the operation of the equipment Teledyne Isco recommends that you read this manual completely before placing the equipment in service Although Teledyne Isco designs reliability into all equipment there is always the possibility of a malfunction This manual may help in diagnosing and repairing the malfunction If a problem persists call or e mail Teledyne Isco technical support for assistance Simple difficul ties can often be diagnosed over the phone For faster service please have your serial number ready If it is necessary to return the equipment to the factory for service please follow the shipping instructions provided by technical support including the use of the Return Merchandise Authori zation RMA specified Be sure to include a note describing the malfunction This will aid in the prompt repair and return of the equipment Teledyne Isco welcomes suggestions that would improve the information presented in this manual or enhance the operation of the equipment itself Teledyne Isco is continually improving its products and reserves the right to change product specifications replacement parts schematic
37. 6 X 1 2 LONG TORX SST 231611620 SCREW SELF TAP 4 X LONG SST 232119000 JAM NUT 378 16 X 56 THICK SST 603113028 CASE BOTTOM BAND GASKET 60410300 POWER SUPPLY COVER 604703074 EMPERATURE SENSOR HOLDER 624100001 EPLACEMENT LINE CORD W EUPOPEAN PLUG 230V CLUDES ITEMS 13 8 114 695804054 T EMPERATURE SENSOR WIRING ASSEMBLY 694704050 2v Ll CO 149901100 FPLACEMENT LINE CORD 262123516 604704 BING MC1 6 BLACK T POWE PLY LISV TEMS 25 4 94 T POWER SUPPLY 230V CL TEMS 13 35 39 bb amp 114 FERRITE PED AROUND EMPE SENSOR 91 H EPLACE CLUDE 6047 EPLACE R H R R R EUROPEAN ADA L 9 E 9 NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice 5800 Refrigerated Sampler Appendix A Replacement Parts List Isco A 20 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 20 OF 30 TELEDYNE ISCO REV D DATE PART NUMBER DESCRIPTION 149100105 CAP SIZE 1T W O GASKET 202401318 0 RING SILICONE 975 ID 210 CROSS SEC
38. AN O O O O O X Compressor D Z Insulation 18 1348 BAIR O O O O O X Insulation Foam EBRE O O O O O X Line Cord EB Jt X O 0 O O X Power Supply Bw B FAL X O O O O X DC Motor TSS O O O O O X Keypad Tin tB S 8mm Xm etes Name and amount of Hazardous Substances or Elements in the product O Am ECB SUB EIER BS T9 n MEI BYE BYES MEMENREZRAT O Represent the concentration of the hazardous substance in this component s any homogeneous pieces is lower than the ST standard limitation X TIER EIL M ERR 19 M SLR A BUSIBST MEMENRERRK Gb SEE ERE AGES TT ER PIT OX WEAR EGRE TR Di X Represent the concentration of the hazardous substance in this component s at least one homogeneous piece is higher than the ST standard limitation Manufacturer may give technical reasons to the X marks HR 5 Fd RB EH He AE The Environmentally Friendly Use Period EFUP was determined through experience 7 A HA m 83 A WSR WSUS AES E2 KR 2007F BB BS RIR BT AN A BATA S38 The date of Manufacture is in code within the serial number The first three numbers are the year of manufacture 207 is year 2007 followed by a letter for the month A is January B is February and so on 60 5803 108 Rev A Teledyne Isco One Year Limited Factory Service Warranty This warranty exclusively covers Teledyne Isco instruments providing a one year limited warranty covering parts and labor Any instrument that fails dur
39. Backup Power The 5800 is capable of switching the sampler controller to backup power from an Isco lead acid battery in the event of AC power loss M Note This provides backup power to the sampler controller only not to the refrigerator To enable power backup connect the module 60 5314 696 to the 16 pin connector on the back of the sampler Figure 2 15 Connect the Isco lead acid battery to the 2 pin amphenol con nector on the module The module duplicates the 16 pin con nector to allow connection to other devices 2 18 Figure 2 15 5800 battery backup module 2 10 Configuring and Programming the Sampler 2 11 Locking the Sampler Isco 5800 Refrigerated Sampler Section 2 Installation RY 6 pin connector nnect Isco lead acid jattery here To complete the installation the sampler software should be con figured and programmed Refer to Section 3 for instructions Configure the sampler to make sure that it knows what bottle configuration is installed the length of the suction line etc Program the sampler to specify how and when the sampler should collect liquid samples Locking the sampler is an optional step that can prevent tam pering with the sampler operation or collected samples To prevent tampering with the sampler operation the sampler has a PROGRAM LOCK When enabled this software feature requires a numeric password to access most of the control panel functions Refer to Section 3 3
40. Cycles and Sampling Retries You can use Rinse Cycles to condition the suction line and strainer before collecting a sample Rinse Cycles may also improve sample volume repeatability by ensuring the suction line is wetted before each sample One rinse cycle draws liquid through the suction line until it reaches the Liquid Detector Then the pump reverses direction and to clear the suction line Note that Rinse Cycles add to the Pump Counts section 3 3 9 and requires more frequent pump tube changes 3 5 Isco 5800 Refrigerated Sampler Section 3 Programming 3 6 3 3 5 Flow Mode Sampling SELECT OPTION lt gt FLOW MODE SAMPLING SAMPLE AT START YES NO 3 3 6 Enable Pin SELECT OPTION lt gt ENABLE PIN REPEATABLE ENABLE YES NO SAMPLE AT ENABLE YES NO RESET SAMPLE INTERVAL YES NO Select this option to indicate whether or not the sampler should take a sample when the Run Program button is pressed The Sample At Start option is only applicable to Flow Paced pro grams 1 Select the FLOW MODE SAMPLING option and press Enter 2 Select YES to take the first sample when the start time is reached Select NO to wait until the flow count triggers the first sample If you select YES when you run the program the sampler takes the first sample immediately if NO DELAY TO STAHT see section 3 5 20 and starts counting flow pulses for the next interval Select this option to s
41. Distribution scheme with Jg a gm gm a g three bottles per sample event Multiple Bottles Only The sampler can switch bottles at regular time intervals or switch after a specified number of samples Use the Next or Previous arrows to select your choice Multiple Bottles Only If you selected Switch on Time section 3 5 6 use the Number buttons to enter the desired time interval for bottle or bottle set switches Multiple Bottles Only If you are switching bottles by time intervals use this screen to specify the first switch time AII other bottle or bottle set switches will be relative to this time Press the Number buttons to enter the time of day in 24 hour format Multiple Bottles Only The sampler places a sample volume from one or more sample events in a bottle Use this screen to enter the number of sample volumes to place in a bottle The effect of this number is illustrated below Distribution scheme with F TERRIER one sample per bottle Sample events are num bered Distribution scheme with A gm m gm gm two samples per bottle 2 4 6 8 10 12 Distribution scheme with gm a a three samples per bottle 3 6 9 12 15 18 2 5 8 11 14 17 1 4 7 10 13 16 This Samples per Bottle feature can be combined with the Bottles per Sample Event section 3 5 5 to bu
42. E or glass 1 10 liter PE or glass 24 ProPaks 1 liter wedge 1 ProPak 10 liter round Refrigerator Body Power Requirements Linear low density polyethylene LLDPE 115 VAC 10 60 Hz Sampler Running current 4 0 amperes 230 VAC 10 50 Hz Sampler Running current 2 0 amperes Installation Category Pollution Degree II 3 Maximum Altitude Humidity 2 000 meters 6 562 feet 0 to 100 Operational Temperature P Pump 29 to 49 C 20 to 120 F Intake Suction Tubing Length 1to 30m 3 to 99 feet Material Vinyl or FEP lined polyethylene Inside Diameter Pump Tubing Life Maximum Suction Lift 9 mm 3 8 inch Typically 1 000 000 pump counts 8 5m 28 feet Typical Repeatability 5ml or 5 of the average volume in a set whichever is greater at lifts up to 25 feet Typical Delivered Volume Accuracy Ability to repeat the delivered volume for a set of samples collected under the same conditions 10ml or 10 of programmed value whichever is greater at lifts up to 25 feet Typical Line Velocity at Head Height 0 9 m 0 91 m s 3 1 m 0 87 m s 4 6 m 0 83 m s 7 6 m 0 67 m s 3 ft 3 0 ft s 10 ft 2 9 ft s 15 ft 2 7 ft s 25 ft 2 2 ft s Liquid Presence Detector Non wetted non conductive sensor detects when liquid sample reaches the pump to automatically compensate for changes in head heights Controller Enclosure Rating
43. ET 8 OF 14 TELEDYNE ISCO REV DATE 082107 ak PART NUMBER DESCRIPTION 2 1 2 GALLON GLASS BOTTLE WITH CAP amp BALE INCLUDES ITEM 14 BALE NOT SHOWN 4 603004193 LID AND LINER ASSEMBLY 5 6041030106 4 BOTTLE ADAPTER NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 39 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 40 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 10 OF 14 TELEDYNE ISCO REV DATE 082107 TEM NO PART NUMBER DESCRIPTION 299001303 BOTTLE CAP 299001306 5 5 GALLON NALGEN BOTTLE INCLUDES ITEM 4 601623021 LID MODIFICATION ITEM 4 WITH 3 4 DIA HOLE NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 41 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 42 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 604702065 REPLACEMENT PARTS LIST SHEET 12 OF 4 TELEDYNE ISCO REV DATE 082107 ITEM PART NUMBER DESCRIPTION 299000702 29100108 RUBBER STOPPER 9 GALL
44. K SET AT HH MM DD MON YY 5800 SAMPLER ID E HARDWARE ___ SOFTWARE _ _ TEXT TRANSLATION REVISION __ WARNING CHANGE PUMP TUBE e Exit the log by pressing the Stop button The log generally contains the following information 1 10 11 12 13 14 15 16 17 The log reports the number of successful samples out of the total number programmed To view data for each sample event select YES Enter how many hours of data between 0 and 999 you want to view only if the program is ran continuously Enter to view all data Then step backward and forward to view the data for each sample by number If samples were not collected the log reports the number of missed samples and the error message If there are multi ple reasons this screen will be repeated for the other error messages Error messages are described in Table 4 1 The log reports the time and date the program was started If the program was allowed to finish the log reports the time and date the program was completed If the program was halted before the programmed comple tion time the log reports the time If you are viewing the log while the program is paused the log displays the number of samples that remain If power was lost during the program the log reports the time of the most recent power failure event and the time that power was restored The log reports the average refrigerator temperature
45. Lethal Atmospheres in Sewers 0 00 cece cece eee ene B 4 List of Figures 1 1 5800 Sampler features 0 0 cee tenet eens 1 2 2 1 Minimum space requirements 0 0 cee cece eee nee 2 3 2 2 Installing the distributor arm A and discharge tube B 04 2 5 2 3 Insert the keyed end first so that it faces the back of the refrigerated compartment lesser 2 7 2 4 The 24 bottle rack is held in place by a latch on the left side 2 7 2 5 Installing the standard locating base 0 ccc ee ene 2 8 2 6 Four bottle 20L locating base Bottle mouth placement 2 9 2 7 One 20 liter bottle configuration with discharge tube through the bottle cap 2 10 2 8 Attaching the suction line to the pump tubing 020 0000 cee 2 12 2 9 Connecting FEP lined suction line A to pump tube B 2 12 2 10 Strainers Love ruv ERO WR ERR EE RR a ng et a aN ARR 2 13 xi Isco 5800 Refrigerated Sampler Table of Contents xii 2 11 External device connection at rear of sampler 00 cee eee 2 15 2 12 5800 Sampler to Isco flow meter cable 0 0 cece eens 2 16 2 13 5800 Sampler unterminated connect cable 0 0 00 c cee eee 2 16 2 14 Quick disconnect box 60 2004 228 sees 2 17 2 15 5800 battery backup module 0 0 ccc teens 2 19 3 1 Control panel and keypad buttons 20 0 0 teens 3 1 3 2 Sucti
46. NUMBER DESCRIPTION 231611630 SCREW SELF I 4 X 2 LONG PANHEAD SST 604104151 REPLACEMEN ER ASSLY lS 604104156 REPLACEMEN ERY BACKUP ASSEMBLY 605804155 REPLACEME EATER ASSY 230V NOTE This list is subject to change without notice For current prices and quotations on parts contact Isco Service Department 2 A 31 A 32 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 2 Bottle Configurations Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 604702065 REPLACEMENT PARTS LIST SHEET 2 OF 14 TELEDYNE ISCO REV DATE 082107 a PART NUMBER DESCRIPTION CAP W POLYETHYLENE FOAM L 602103095 LITER POLYPROPYLENE BOTTLE 6 60470402 BOTTLE RACK BOTTLE RACK ASSEMBLY LITER 2 6041 18 INCLUDES ITEMS 8 11 amp 16 NOTE For current prices and quotations on parts contact Isco Service Department This list is subject to change without notice A 33 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 34 Isco 5800 Refrigerated Sampler Appendix A Replacement P
47. ON GLASS BOTTLE WITHOUT STOPPER NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 43 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 44 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 14 OF 14 TELEDYNE ISCO REV NO PART NUMBER DESCRIPTION 299001222 BOTTLE CAP 2 602965002 5 GALLON PE BOTTLE 3 605804003 BOTTLE LOCATING BASE NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 45 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 46 B 1 Hazards Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures The safety of the personnel who use the sampler is a critical con sideration The following procedures applicable to working in and around manholes and sewers are those used by Black amp Veatch a respected consulting firm and are published here by their permission Field personnel must keep safety uppermost in their minds at all times When working above ground rules of common sense and safety prevail However when entering manh
48. TION 231611620 SCREW SELF TAP 14 X LONG SST 232914000 NUT LOCK 6 32 NYLON INSERT SST 60410801 INTERFACE CABLE MOUNT PLATE 694704017 INTERFACE COMMUNICATION HARNESS 694703096 GASKET INTERFACE CAP NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 21 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List N CAUTION When installing replacing the refrigeration unit the line Cord g MUST be properly secured Hold the line cord taut to remove any slack and attach a cable tie as shown This is to ensure that the cord cannot be pushed into the enclosure and be caught in the fan A 22 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 22 OF 30 TELEDYNE ISCO RED DATE RIPTION RATOR ASSEMBLY 15V EMBLY 15V EMBLY 230V RATOR ASSEMBLY 230V T F e P EEP La qr j i j 1 1 1 1 1 NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 23 Isco 5800 Refriger
49. Table 1 1 2 Front View Left View e S m a 4 Back View Figure 1 1 5800 Sampler features Item Fig 1 1 Isco 5800 Refrigerated Sampler Section 1 Introduction Table 1 1 5800 Sampler Features Control Panel Cover Description Protects the control panel display and keypad Can be locked with user supplied padlock Control Panel Supports user control and programming of sampler operation Discharge Tube Carries liquid to the sample bottle For 24 4 2 and 10 liter one bottle configurations the discharge tube is routed through the distributor arm For the 20 liter one bottle configuration the discharge tube is routed directly into the bottle Distributor Arm Directs collected liquids to the bottle Movement of the distributor is con trolled by user specified program settings Bottles Hold the collected samples Bottle Locator Rack Positions the bottles under the distributor Refrigerator Door Protects the collected samples inside the refrigerated compartment Latch Level Adjustment Feet Secures the door The latch mechanism may be locked with a user sup plied padlock The sampler includes t
50. a 5 4 B Tt Hazardous Gases ce sear were IessnUPW Dye s QXred eS er B 6 List of Examples Defining the Sample Volume 0 0 ccc eee eens 3 23 Time Paced Sampling Program 0 0 ce ccc eee teens 3 24 Flow Paced Sampling Program 0 0 cece eee nena 3 26 Flow proportional Constant Time Variable Volume Program 3 28 Resetting the Pump Tube Alarm 0 0 ccc eens 5 5 Isco 5800 Refrigerated Sampler EEG Section 1 Introduction 1 1 Sampler Overview In this section e Sampler Overview Features page 1 2 e Specifications page 1 4 The 5800 Refrigerated Sampler is an automated wastewater sampler that can collect liquid samples from a variety of sources including open channels sewers and storm pipe conduits This indoor outdoor use sampler is made of durable UV resistant plastic that provides exceptional resistance to corrosion and weathering Most notably the refrigerator body is made from rotationally molded linear low density polyethylene This unique construction material was selected for its strength durability and its ability to withstand temperature extremes The system is rated for 29 to 49 C 20 to 120 F operation The hollow cav ities are filled with foam insulation To protect the non CFC system all refrigeration parts are powder coated with heat treated polyester Unattended sample collection events can be triggered by time intervals time pacing or
51. aft 3 Store the arm in a safe location for future use Then install the bottle 4 Screw the cap with a hole onto the bottle PE only 5 Place the bottle in the center of the refrigerator 6 Feed the discharge tube into the hole PE only see Figure 2 7 7 Connect the other end of the discharge tube to the bulk head fitting at the top front corner of the refrigerator The discharge tube must slope downward from the bulk head fitting to the bottle Otherwise liquid might pool in the tube and cross contaminate samples Note that the discharge tube has a natural curve Should the tube create a low spot where liquid can pool twist the end of the tube connected to the bulkhead fitting so that the natural curve holds the tube in a downward sloping position lt lt a Bt NUM S JN E wy Figure 2 7 One 20 liter bottle configuration with discharge tube through the bottle cap 2 10 2 5 Attaching the Suction Line 2 5 1 Vinyl Suction Line Isco 5800 Refrigerated Sampler Section 2 Installation The suction line is the tubing from the sampling point to the pump tube inlet The sampler uses a 8 inch ID suction line of lengths from 3 to 99 feet Teledyne Isco offers vinyl or FEP lined suction lines The FEP lined tubing has a polyethylene jacket to protect it from kinks and abrasions The vinyl suction line contains a very low parts per million level of phenols If phenol content affects your sa
52. ammed time interval has elapsed your programmed number of flow pulses has been reached or a disabled sampler becomes enabled Section 3 3 6 At each event the sampler 1 2 Resets the programmed flow or time pacing interval Moves the distributor arm over the next bottle This step does not occur for samplers configured with the 20 liter composite bottle Rinses the suction line see Section 3 3 4 4 Sends a three second event mark signal that begins at for 5 ward pumping The sampler deposits the programmed sample volume into the bottle If programmed to deposit a sample volume in more than one bottle the sampler a Moves the distributor arm over the next bottle b Deposits the programmed sample volume into the bot tle c Repeats steps 4a and 4b until the programmed number of bottles per event is reached Rinses the suction line see Section 3 3 4 There are four categories of sampling program instructions that control the above actions in an event Pacing instructions define what controls the sample collection interval and its frequency Distribution instructions define where the collected liquid sample is placed Isco 5800 Refrigerated Sampler Section 3 Programming 3 12 Single bottle samplers can only distribute the sample to the composite bottle therefore skip the steps in this cate gory Volume instructions define how much liquid is collected at each interval and the to
53. ant to sample on specific days of the week like Monday Wednesday Friday The program will stop once all of the selected samples you programmed the sampler to take are complete The program will automatically start again on the next available day If a program reaches its end without using all of the bottles AUTO RE RUN causes the sampler to begin with the next available bottle in the sequence the next time a program is run Use this setting with caution as the bottles must be emptied before the next program begins filling them with more liquid This option works well for flow pacing when a max runtime is used Time Paced Only Use the Number buttons to set the start time hours Press the Enter button to accept the value and advance to the minutes Repeat to complete the minutes date and month Flow Paced Only Use the Number buttons to set the start time hours Press the Enter button to accept the value and advance to the minutes After setting the start time minutes press Enter to accept the value and advance to the next screen Use the arrow buttons to select the desired days of the week pressing Enter to activate or deactivate selections When selec tions are completed select DONE then press Enter to advance to the next screen Use the number keys to set the program starting day and month pressing Enter to accept the values Flow Paced Only Not Run Continuously Use the Number buttons to set the maximum run time The sa
54. ard Never manipulate electrical switches or power connections with wet hands or when your feet are in contact with water A N WARNING AC electrical power must meet the applicable electrical code requirements for your installation and must be provided with an earth ground connection If necessary consult with a certified electrician to ensure that AC power is provided in accordance with the local electrical code The AC power cord of this device is equipped with a three prong grounding plug designed to mate with a grounded power outlet Grounding minimizes the possibility of electrical shock It is the user s responsibility to ensure that the AC power source is properly grounded If in doubt have the outlet checked by a qualified electrician If the available AC power outlet only accepts two prongs or if it is determined that the outlet is improperly grounded the outlet must be replaced by a qualified electrician before attempting to power this device A N WARNING Never modify the AC power cord or use a three prong to two prong adapter A N WARNING If this device s power cord is frayed or otherwise damaged discontinue its use immediately The AC power cord is not user serviceable and must be returned to the factory for repair or replacement Isco 5800 Refrigerated Sampler vi General Warnings Before installing operating or maintaining this equipment it is imperative that all hazards and preventive measur
55. ard bottle volume the sampler will ask ARE YOU SURE Answer NO to re enter a standard volume or answer YES to confirm the non standard vol ume XS UNTESHIBUTIDRIAMM 4 Forthe one bottle 10L configuration answer YES For the IN USE YES NO one bottle 20L configuration select NO BOTTEE FULL DETECT a If you selected NO distributor arm present select YES YES NO to make the sampler stop the program if the bottle becomes full NO to continue running the program CUSTOM DISCHARGE 5 Ifyou are using a discharge tube length other than the TUBE YES NO standard 17 5 and 20 such as the 20L bottle configura tion select YES DISCHARGE LURE 6 Enter the custom tube length and press Enter LENGTH __ _inches 3 3 3 Suction Line Select this option to enter the suction line length section 2 5 The sampler uses this input along with the pump tables it creates to determine the duration of the pump fill and purge cycles and to calculate sample volumes To set the suction line length 1 Select the SUCTION LINE option and press Enter SELECT OPTION lt gt SUCTION LINE 3 4 SUCTION LINE LENGTH ft 3 99 PLEASE WAIT CREATING PUMP TABLES Pump tube Figure 3 2 Suction line length 3 3 4 Liquid Detector SELECT OPTION lt gt LIQUID DETECTOR USE LIQUID DETECTOR YES NO RINSE CYCLES 0 3 RETRY UP TO TIMES WHEN SAMPLING 0 3 Ooooo Isco 5800 Refrigerated Sample
56. arge tube B 2 5 Isco 5800 Refrigerated Sampler Section 2 Installation 5 Inspect the discharge tube N CAUTION An incorrectly installed discharge tube can cause the distribu tor arm to fail It can also cross contaminate samples To pre vent these problems inspect the discharge tube as described in the following steps a Manually rotate the arm to make sure that the tube does not obstruct its movement If the tube obstructs arm movement re route the discharge tubing b The discharge tube must slope downward from the bulkhead fitting to the arm throughout the range of arm motion Otherwise liquid may pool in the tube and cross contaminate samples Note that the discharge tube has a natural curve Should the tube create a low spot where liquid can pool twist the end of the tube connected to the bulkhead fit ting so that the natural curve holds the tube in a down ward sloping position Then retest the tube at other arm positions M Note You can order replacement discharge tubes from Teledyne Isco Order part number 60 9003 279 for a single tube You can also order bulk tubing rolls from which you can cut to 20 inches 51 cm Order part number 68 6700 046 for a 10 foot roll 68 6700 047 for a 50 foot roll 2 4 2 24 Bottles The 24 bottle configurations use a rack to hold and align the con tainers To install the bottles in the refrigerator using the rack 1 Place the uncapped bottles in the rack Figure 2 3
57. arts List REPLACEMENT PARTS LIST SHEET 4 OF 14 TELEDYNE ISCO REV DATE 082107 PART NUMBER DESCRIPTIO 299048406 CAP WITH TEFLON LINER 48 0 601683132 GLASS BOTTLE 2100 2100 5 602124020 EXPANDER ASSEMBLY GLASS BOTTLE 6 604704022 BOTTLE RAC BOTTLE RACK ASSEMBLY 350 MILLILITER ec 904104049 lc INCCUDES ITEMS 7 10 12 amp 16 UO LC NOTE l For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 35 5800 Refrigerated Sampler Appendix A Replacement Parts List Isco A 36 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 604102065 REPLACEMENT PARTS LIST SHEET 6 OF 14 TELEDYNE ISCO REV DATE 082107 PART NUMBER DESCRIPTION BOTTLE CAP 2 299001304 BOTTLE 2 5 GALLON NALGENE INCLUDES ITEM 4 4 BOTTLE ADAPTER NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 37 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 38 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHE
58. ated Sampler Appendix A Replacement Parts List 15V PARTS 230V PARTS A 24 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 24 OF 30 TELEDYNE ISCO REV D DATE PART UMBER DESCRIPTION 604 100 P amp RELAY POTTING BOX 15V 210 0206 ERLOAD 13 9 AMPS 604 1004 P amp RELAY POTTING BOX 230V 21000 208 ERLOAD 6 8 AMPS 21000 201 ER 21000 209 ER 23291 NUT 6 32 SST W NYLON INSERT 604703 CAP amp RELA ADAPTER PLATE eua Ad MA HINE SCREW 6 32 X 7 16 PH SST 21000 TERMINAL BOX 2330108 FLAT WASHER 6 SSI NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 25 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 26 OF 30 TELEDYNE ISCO REV D DATE PART NUMBER DESCRIPTION 231611620 SCREW SELF TAP 14 X LONG SST 604703047 INSULATION PANEL 604103063 INSULATION COVER 60410308 COVER BRACE NOTE For current prices and quotations on parts conta
59. ature section 5 2 8 Figure 5 5 Temperature verification with the bottle locating base 5 13 Isco 5800 Refrigerated Sampler Section 5 Maintenance 5 14 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List Replacement parts are called out in the following pages Refer to the call out in the adjacent table to determine the part number for the item Replacement parts can be purchased by contacting Teledyne Isco s Customer Service Department Teledyne Isco Customer Service Department P O Box 82531 Lincoln NE 68501 USA Phone 800 228 4373 402 464 0231 FAX 402 465 3022 E mail IscoInfo teledyne com WARNING Servicing of this product without proper training and qualifications can potentially expose you to electrical and mechanical hazards that can result in serious or fatal injury Servicing must be performed only by trained and qualified personnel N WARNING Removing a module exposes you to electrical and mechanical hazards Always disconnect from AC power before attempting to remove any module Only trained service personnel may remove or replace these modules N WARNING The sampler has a safety interlock that prevents the pump from operating when the pump housing band is open The pump is extremely powerful and can injure you severely if the sampler activates the pump during maintenance servicing Remove power from the sampler before opening the pump housing Isco 5800 Re
60. be apparent unless you flex or squeeze the tubing If cracks or excessive wear are evi dent replace the pump tube Section 5 1 2 Figure 5 1 5800 Pump A Pump Tube F Liquid Detector Cover B Bulkhead Fitting G Latch C Tubing Coupler H Knob D Alignment Notches l Pump Housing E Alignment Collars J Pump Housing Band 5 2 Isco 5800 Refrigerated Sampler Section 5 Maintenance Figure 5 2 Rollers A and guides B on the pump rotor 5 1 2 Pump Tube Replacement b Pump Rotor Look for debris build up on the pump roller or guide surfaces Figure 5 2 Clean when needed Section 5 1 3 c Housing Look for debris inside the pump housing Clean as necessary Section 5 1 4 Debris inside the housing is usually evidence that a pump tube failed The correct sampler pump tubing is easily recognized by the blue alignment collars Table 5 1 lists part numbers for replacement pump tubes Pump tubing from non Isco vendors and tubes designed for other types of samplers should not be used Incorrect pump tubing may result in poor pump performance or even cause parts to fail prematurely Also note that the discharge tube is not the same as the pump tube Refer to Figure 5 1 and the following steps to replace the pump tube 1 Unplug the sampler to ensure that it will not attempt to operate the pump N WARNING The sampler has a safety interlock that prevents the pump from operating when the pump
61. ber of flow pulses to enter in this sampler programming screen follow the steps below 1 Determine the full scale flow rate Qmax that is repre sented by the flow measurement device at 20 mA 2 Divide Qmax by a time factor Fitime to find the volume rep resented by a single flow pulse The time factor you choose is the time unit on which the flow rate is based Time Unit Fume Factor seconds cfs m s etc 0 08333 minutes gpm l m etc 5 hours gph m h etc 300 days mgd m d etc 7200 3 Divide the sample interval lsamp by the result of step 2 The final value is the number of pulses you enter in this screen The steps can be summarized in the equation below Isamp Qmax Ftime Number of pulses 3 17 Isco 5800 Refrigerated Sampler Section 3 Programming 3 18 3 5 5 _ Bottles per Sample Event M Note The equation requires similar units for Qmax and lsamp That is the volume and flow rate units must use the same basic unit cubic feet and cubic feet per second gallons and gallons per minute etc If they are dissimilar convert the units before applying them to the equation Example 1 Consider a flow meter programmed to output 20 mA at 1 000 liters per minute the peak flow rate of the channel If you are required to collect a sample every 10 000 liters you would enter 50 flow pulses according the equation 10000 liters 1000 liters per minute 5 50 pulses Example 2 Consid
62. between meters and feet then returns to the SELECT OPTION gt Screen 3 3 12 System IDs Select this option to view the system IDs This function reports the unique ID for the sampler and its hardware and software versions These IDs are factory set 1 Select the SYSTEM IDs option and press Enter SELECT OPTION lt gt SYSTEM IDs S800 SAMPLER 2 The first line lists the Model Number The second line lists ID the unique ID for the sampler Press Enter to continue HARDWARE _ 3 This screen lists the version numbers of the installed hard SOFTWARE ware and software Press the Enter button to return to the SELECT OPTION lt gt screen 3 10 3 3 13 Run Diagnostics 3 3 14 Exit Configuration 3 4 Sampling Program Overview Isco 5800 Refrigerated Sampler Section 3 Programming Select this option to enter the sampler diagnostics mode to test the sampler memory display keypad pump distributor and various inputs and outputs For more information about this service related feature refer to Section 5 2 Select this option to exit the configuration mode and return to the Main Menu screen The sampling program controls how often sample events occur and what should take place at each event A sample event may happen when you start a flow paced program that is programmed to Sample at Start Section 3 3 5 a time paced program reaches the First Sample time and date your progr
63. by flow volume measured by an external flow measurement device flow pacing or constant volume variable time Isco flow meters are compatible flow mea surement devices as well as any device that can provide a 5 to 15 VDC pulse or contact closure of at least 25 mS or a linear 4 20 mA current loop signal An external device can also disable the sampler until measured site conditions are met at which time the sampler begins the automated collection The sampler s pump can deliver the liquid through a 9 mm ia suction line at transport velocities of at least 0 9 meters per second 3 0 ft sec at 0 9 m 3 0 ft of head The transport velocity at 7 6 m 25 ft of head is 0 677 m sec 2 2 ft sec The maximum lifting height of the sampler is 8 m 28 ft To produce accurate and repeatable samples the pump uses a pump revolution counter and patented non contacting liquid detector The collected samples are stored inside the refrigerated com partment and cooled for sample preservation Samples can be deposited into a single bottle composite or collected as discrete samples each into a separate bottle of a multi bottle rack sequential or a combination of these modes The cooled samples are maintained until an operator can remove them from the sampler and deliver them to the laboratory 1 1 Isco 5800 Refrigerated Sampler Section 1 Introduction 1 2 Features The 5800 Series sampler features are identified in Figure 1 1 and described in
64. cally should be replaced when it begins to show signs of wear long before the tube wall fails For more PUMP COUNTS information refer to section 5 1 1 WARNING AT 00000 To reset the counter to zero select YES Always reset the counter after replacing a pump tube Select NO when merely checking the current count RESET PUMP COUNTER YES NO 5 1 3 Cleaning the Pump Debris should be removed from the rollers and guides to keep the Rollers pump operating efficiently and to extend tubing life Remove loose debris from the pump rollers and guides with a stiff nylon bristle brush If debris has built up and cannot be removed with the brush scrape the rollers or guides with a plastic or wooden tool to loosen the debris Do not use a metal tool This might damage the plastic rollers and guides 5 1 4 Cleaning the Pump Remove loose debris from the pump housing with a stiff Housing nylon bristle brush If needed flush debris from the housing with water Do not forcefully spray with water This might force water through the seals and bushings and damage internal compo nents 5 1 5 Cleaning Wetted Parts For general cleaning you can wash the strainer and sample bottles with a brush and soapy water then rinse with clean water You can also autoclave the glass bottles You can clean the liquid path through the wetted parts Figure 5 3 by placing the strainer in a cleaning solution and pumping it through the deliver
65. chored lengths for each type of suction line During a pre or post sample line rinse the suction line is filled with air which might cause the suction line and strainer to float If the length of the suction line and strainer exceeds the listed value securely anchor the strainer M Note Even if the maximum length is not exceeded it is a good idea to anchor the suction line and strainer when sampling from high velocity or turbulent flow streams Route the suction line so that it has a continuous slope from the liquid source to the sampler This helps to drain the line during pre and post sample line purges and rinses If a suction line exposed to freezing climates does not fully drain there is a risk of liquid in the suction line becoming frozen Frozen liquid will cause the sample collection to fail A warm sampling source can usually prevent this provided there are no traps or low spots in the suction line Some extreme situations may require more pro tective measures such as insulating the suction line or applying heat tape For representative samples place the strainer in the main current of the flow stream not in an eddy or at the edge of flow Placing a strainer at the bottom may produce samples with excess heavy solids and no floating materials while placing it at the top may produce the opposite conditions N CAUTION This sampler has a high performance pump As with all such pumps it relies upon liquid to cool worki
66. consciousness in 30 min at 0 2 to 0 25 Fatal in 4 hours at 0 1 Headache in few hours at 0 02 Near top especially if present with illuminating gas Manufactured gas flue gas products of combustion motor exhausts Fires of almost any kind CO ampoules Carbon Tetra Chloride Heavy ethereal odor Intestinal upset loss of con sciousness possible renal damage respiratory failure At bottom Industrial wastes solvent cleaning Detectable odor at low concentrations Chlorine Formal dehyde Irritant Yellow green color Choking odor detectable in very low concentrations Non flammable Colorless pungent suffo cating odor Irritates respiratory tract Kills most animals in a very short time at 0 1 Irritating to the nose At bottom Near bottom Chlorine cylinder and feed line leaks Incomplete combus tion of organics Common air pollut ant fungicide Detectable odor at low concentrations Detectable odor Gasoline Hydrogen Volatile solvent Colorless Odor notice able at 0 03 Flammable Simple asphyxiant Color less odorless tasteless Flammable Anesthetic effects when inhaled Rapidly fatal at 2 4 Dangerous for short exposure at 1 1 to 2 2 Acts mechanically to deprive tissues of oxygen Does not support life At bottom Service stations garages storage tanks houses Manufactured gas sludge digestion tank gas
67. creen Select SET START TIME and press Enter NO DELAY TO START SET START TIME The sampler displays the First Sample At screen Type the hours 08 using the Number buttons and press the Enter button Type the minutes 00 and press Enter FIRST SAMPLE AT HH MM The clock start time lets you set the sampler to start the program at the same time on one or more desired days of the week which are selected on the screen that follows Continued Isco 5800 Refrigerated Sampler Section 3 Programming Time Paced Sampling Program continued 13 The sampler displays the Select Days screen The 15 The sampler displays the Auto Re Run screen day or days when the program is set to run will be Select NO and press Enter blinking To activate a day press an arrow key until the correct day is blinking and press Enter To AUTO RE RUN deactivate a day press an arrow key until the day is YES NO selected then press Enter The day will stop blinking When the days are set select DONE and 16 The sampler displays the Programming Sequence press Enter to save the values Complete screen for four seconds then advances to the Main Menu screen SELECT DAYS DONE SU MO TU WE TH ER SA PROGRAMMING SEQUENCE COMPLETE 14 The sampler displays the First Valid Day screen Enter the calendar day for the program to begin PROGRAM CONFIGURE running and press Enter VIEW LOG FIRST VALID DAY To run t
68. ct Isco Service Department 2 This list is subject to change without notice A 27 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List PUMP COVER EXPLODED VIEW Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 605802010 REPLACEMENT PARTS LIST SHEET 28 OF 30 TELEDYNE ISCO REV D DATE PART NUMBE DESCRIPTION 23161162 SCREW SELF TAP 14 X LONG SST 109080002 RAW LATCH CENTER SERIES SST 231014514 SCREW MACHINE 8 32 X 7 8 PAN HEAD SST 232420832 UT LOCK 8 32 NYLON INSERT SST 0123052 REFRIGERATOR NAMEPLATE 4103113 PUMP COVER 4103114 COVER HINGE 4103125 LATCH KEEPER 4103126 HINGE P REPLACEMENT PUMP COVER ASSEMBLY INCLUDES ITEMS 21 147 148 149 150 605804133 isi 152 153 63 amp 154 DOES NOT LUDE ITEMS 15 OR 162 231311206 SCREW SELF TAP 6 18 X 3 8 PAN HEAD SST 604103141 PLATE HEAT SHIELD 6059803116 LATCH SPACER NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 29 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 30 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 30 OF 30 TELEDYNE ISCO PART
69. d Sampler Appendix A Replacement Parts List CONTROL PANEL EXPLODED VIEW CONTROL PANEL ASSEMBLY WITH LABEL AND CBA A 8 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List 7605802010 REPLACEMENT PARTS LIST SHEET 8 OF 30 TELEDYNE ISCO ev DATE PART NUMBER DESCRIPTION 231310208 SCREW SELF TAP 6 X 2 LONG TORX SST 603113028 CASE BOTTOM BAND GASKET REPLACEMENT CONTROL PANEL ASSEMBLY NOT CHINA 609804031 CINCLUDES ITEM 13 35 REPLACEMENT CONTROL PANEL CHINA 003804132 INCLUDES ITEMS 13 35 NOTE For current prices and quotations on parts contact Isco Service Department 2 This list is subject to change without notice A 9 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List A 10 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 10 OF 30 TELEDYNE ISCO y DT DATE PART NUMBER DESCRIPTION 0024053 U RING SILICONE 1 162 ID 210 CROSS SECTION 231014514 SCREW 38 32 X 1 8 LONG PANHEAD SSI 231611620 SCREW SELF TAP 14 X LONG SST 605804128 EPLACEMENT PUMP ASSEMBLY 694103035 E GASKET 694104004 PUMP INTERFACE 694104064 LKHEAD TUBE ASSEMBLY 231610908 EW SELF TAP 1 4 X 1 2 LONG SST 609004151 P TUBE QUIC SCONNECT
70. d Sampler Section 2 Installation possibility of sample cross contamination Refer to Table 1 2 for maximum suction line lengths and suction head heights e Security The sample compartment and pump and control panel have a padlock feature but the location may need to provide some degree of security to prevent tampering or vandalism s Accessibility The sampler must be installed in a location where personnel can easily exchange bottles and perform routine service The sampler requires about 2600 square centimeters 925 in of floor space Additional space must be allowed in front of the sampler at its left and right sides and above the sampler Refer to Figure 2 1 Do not block access to these areas Obstructions will make routine servicing activities difficult or impossible The back of the sampler may be placed against a wall as long as air at the top and bottom of the refrigerator can flow freely to surrounding air Unrestricted air flow behind and around the sampler will allow the refrigeration system work efficiently 32 cm Sampler dimensions ie j Control _ Keep areas accessible Panel 32cm 1 Access E 133 cm Pump Access Door i 7 1 Latch 2cm 1 Figure 2 1 Minimum space requirements e Level surface The sampler should be placed on a level surface and the feet on the refrigerator body should be adjusted to prevent tipping or spills If the sampler is not level the sampl
71. ders The following is an article written by Dr Richard D Pomeroy and published in the October 1980 issue of Deeds amp Data of the WPCF Dr Pomeroy is particularly well known for his studies over a period of nearly 50 years in the field of the control of hydrogen sulfide and other odors in sewers and treatment plants He has personally worked in a great many functioning sewers In the earlier years he did so he admits with little knowledge of the grave hazards to which he exposed himself It is gratifying that the subject of hazards to people work ing in sewers is receiving much more attention than in past years and good safety procedures are prescribed in various publications on this subject It is essential that people know and use correct procedures It is less important to know just what the hazardous com ponents of sewer atmospheres are as safety precautions should in general be broadly applicable but there should be a reasonable understanding of this subject It is disturb ing to see statements in print that do not reflect true condi tions One of the most common errors is the assumption that people have died from a lack of oxygen The human body is able to function very well with substantially reduced oxy gen concentrations No one worries about going to Santa Fe New Mexico elev 2 100 meters where the par tial pressure of oxygen is equal to 16 2 a normal atmo sphere is about 21 oxygen When
72. e liquid may miss the bottle mouth 2 3 Isco 5800 Refrigerated Sampler Section 2 Installation M Note To level the sampler place a bubble level on the installed bottle rack or locating base then adjust the feet For one bottle con figurations place the bubble level on the side rails N CAUTION Do not tip the sampler on its side or back Tipping the sampler more than 45 might cause oil to run into the compressor inlet which can permanently damage the refrigeration sampler 2 4 Installing a Bottle Kit The 5800 sampler can hold 1 2 4 and 24 bottles Each of these bottle configurations are supplied as a kit see Table 2 1 which is normally ordered with the sampler or when you desire to change the bottle configuration Table 2 1 Bottle Kits Part Number Description 68 5800 015 24 bottle Configuration Includes 24 polypropylene 1 liter wedge shaped bottles with caps retain ing ring bottle rack and two discharge tubes 68 5800 016 24 bottle Configuration Includes 24 glass 350 ml round bottles with PTFE lined caps retaining rings bottle rack and two discharge tubes 68 5800 017 24 Container ProPak Configuration Includes 25 holders 100 bags retaining ring bottle rack and instruction sheet 68 5800 005 4 bottle Configuration Includes four polyethylene 10 liter round bottles with caps locating base and two discharge tubes 68 5800 006 4 bottle Configuration Includes four glass 10 liter round bottle
73. e number output to Isco flow meter Event Mark Output 3 second 12 VDC pulse at beginning of sample collection Enable Pin Input Ground this input short to pin 2 to disable sampler operation Leave this input open floating to collect samples White Black Red Black Alarm 1 Output Output 14 5 to 12 0 VDC 0 to1 ampere maximum Power for external devices Alarm Off 0 VDC Alarm On 5 VDC Red White Alarm 2 Output Alarm Off 0 VDC Alarm On 5 VDC Orange Black Alarm 3 Output Alarm Off 0 VDC Alarm On 5 VDC Green Black Alarm 4 Output Alarm Off 0 VDC Alarm On 5 VDC Green White Analog 4 20 mA Input Linear current loop signal representing minimum flow rate at 4 mA maximum flow rate at 20 mA This input is paired with pin 13 Blue White Analog 4 20 mA Input See pin 12 Blue Black Black White Ground N A Common ground Same as pin 2 Not used Bare Not used a All voltage measurements are referenced to common ground on pins 2 and 14 b For color pairs the first named color is the predominant color the second named color is the spiral stripe around it c This pin is also used as the Serial Data Output for use with PC connections Optional serial cable is recommended See Section 4 3 2 d This pin is also used as the Serial Data Input for use with PC connections Op
74. e oxygen con centration which usually is unimportant but they rarely measure HS Death has occurred where it is unlikely that there was any measurable reduction in the oxygen concen tration Waste water containing 2 mg per liter of dissolved sulfide and at a pH of 7 0 can produce in a chamber with high turbulence a concentration of 300 PPM H S in the air This is considered to be a lethal concentration Many people have died from H S not only in sewers and indus tries but also from swamps and from hot springs In one resort area at least five persons died from HS poisoning before the people were ready to admit that H5S is not a therapeutic agent Hardly a year passes in the US without a sewer fatality from H5S as well as deaths elsewhere in the world The presence of HS in a sewer atmosphere is easily determined A bellows and ampoule type of tester is very satisfactory for the purpose even though it is only crudely quantitative When using a tester of this type do not bring the air to the ampoule by way of a tube as this may change the H S concentration Hang the ampoule in the air to be tested with a suction tube to the bulb or bellows Lead acetate paper is very useful as a qualitative indica tor It cannot be used to estimate the amount of sulfide but it will quickly turn black in an atmosphere containing only a tenth of a lethal concentration Electrodes or other similar electrical indicating devices for HS in ai
75. e three levels are described in the sample alerts below N CAUTION Cautions identify a potential hazard which if not avoided may result in minor or moderate injury This category can also warn you of unsafe practices or conditions that may cause property damage N WARNING Warnings identify a potentially hazardous condition which if not avoided could result in death or serious injury DANGER DANGER limited to the most extreme situations to identify an imminent hazard which if not avoided will result in death or serious injury Isco 5800 Refrigerated Sampler Hazard Symbols Warnings and Cautions The equipment and this manual use symbols used to warn of hazards The symbols are explained below Hazard Symbols The exclamation point within the triangle is a warning sign alerting you of important instructions in the instrument s technical reference manual The lightning flash and arrowhead within the triangle is a warning sign alert ing you of dangerous voltage inside the product Pinch point These symbols warn you that your fingers or hands will be seri ously injured if you place them between the moving parts of the mechanism near these symbols Symboles de s curit Ce symbole signale l existence d instructions importantes relatives au produit dans ce manuel A A Ce symbole signale la pr sence d un danger d lectocution AN Risque de pincement Ces symboles vous
76. ection 3 3 2 M Note Bottles caps can be stored between the bottles Figure 2 6 Four bottle 20L locating base Bottle mouth placement 2 4 6 1 Bottle 10 liter bottle If your one bottle configuration has a 10 liter 2 5 gallon polyeth ylene glass or ProPak bottle use a locating base to hold and align the bottle If your one bottle configuration has a 20 liter 5 gallon glass or polyethylene bottle simply place the bottle in the center of the refrigerator no rack or locating base is required Refer to the instructions for your bottle size To install the locating base and 10 liter bottle 1 Insert the bottle into the hole numbered 1 in the locating base 2 Slide the locating base into the bottom of the refrigerated compartment Figure 2 5 Note that the arrow must be pointing toward the back of the refrigerator N CAUTION When the sampler controller is configured for a single 10 liter bottle section 3 samples will only be distributed to bottle 1 If you place the bottle in any other position liquid will miss the bottle Isco 5800 Refrigerated Sampler Section 2 Installation 20 liter bottle To ins tall the 20 liter bottle The distributor arm should be removed to prevent it from being an obstruction while you replace the bottle To remove the arm 1 Remove the knurled nut that secures the distributor arm 2 Pull the distributor arm downward to remove it from the keyed sh
77. efer to the instruc tions for your selected bottle configuration e 24 Bottle configurations Section 2 4 2 4 10L Bottle configurations Section 2 4 3 e 2 Bottle configurations Section 2 4 6 e 4 20L Bottle configurations Section 2 4 5 If you have selected a single composite bottle kit refer to the instructions in Section 2 4 6 For first time use of the sampler or if you have changed the bottle kit be sure to configure the software for the new bottle kit Section 3 3 2 2 4 1 Installing the The sampler is shipped with the distributor arm installed on its Distributor Arm and mounting shaft inside the refrigerator Figure 2 2 Discharge Tube 1 Thread the discharge tube through the body of the distrib utor arm 2 Push the end of the discharge tube up to the outlet hole on the distributor arm The end of the tubing should be flush with or within 3 mm l amp of the lower edge of the hole N CAUTION T he discharge tube should not extend more than 3 mm below the hole in the distributor arm This could cause the dis tributor to fail if the excess tubing catches a bottle 3 Pull on the loose end of the discharge tube to remove any slack The tube should follow the contour of the distributor arm 4 Push the free end of the discharge tube through the tubing arm and onto the bulkhead fitting in the top front corner of the refrigerator Figure 2 2 Installing the distributor arm A and disch
78. eiui sk LE hbsli dc er sel Ideni WV 5 8 5 2 4 Test Keypad esis b4 p Seda T LY Gedo peered RA da KR C RR E U 5 8 5 2 5 Test Pump e ssn seems ree haces alae e e Raa e gee UR UR area AUS 5 8 5 2 6 Test Distributor i ler EUA REL ERES UR RU RID RS 5 9 5 2 7 Test Flow Meter Port 0 0 cece n 5 10 5 2 8 Refrig Temperature 0 ccc etn e nena 5 10 5 2 9 PCB Temperature ecs ed n e Rer eR rN R Rar hh 5 10 5 2 10 Input Voltage s ies i scndch bata gg ella hi ein ehh ta bated wh kes 5 11 5 2 11 Battery Voltage sorea R Z KRA een een ea ai 5 11 5 2 12 Loaded Battery Volts 0 ccc teens 5 11 5 2 13 Analog Input i coxesecsctiQgkueerenernesumpe re eue 5 12 5 3 Temperature Verification 00 ehh 5 13 Appendix A Replacement Parts List A 1 5800 Refrigerated Sampler 0 0 ccc eee eee A 2 A 2 Bottle Configurations 0 ccc ee eee nen rn A 32 Appendix B General Safety Procedures Bil Hazards ices en BOE LUE OUI PON ORE AA EE DR B 1 B2 Planning uev au ach Maced alt ahd TR aS eh B 2 B 3 Adverse Atmospheres 00 00 cece cece R E eens B 2 B 4 Entering Manholes 0 0 0 0 a RRR T Z err B 2 B 4 1 Traffic Protection 0 0 ccc ccc cette ence n B 3 B 4 2 Removing the Covers 0 0 0 cece cette teen eens B 3 B 4 3 Other Precautions 2 0 R deR R RA A N A RH eee etn rn B 3 B 4 4 Emergencies aE R RRR RRR ARN d rn B 4 B 4 5 Field Equipment sese B 4 B 5
79. er a flow meter programmed to output 20 mA at 20 cubic feet per second If you are required to collect a sample every 2400 cubic feet you would enter 10 flow pulses according the equation 2400 cubic feet 20 cubic feet per second 0 08333 10 pulses Example 3 Consider a flow meter programmed to output 20 mA at 8 mgd million gallons per day and you are required to collect a sample every 10 000 gallons Because the base units are dis similar you first must convert either the flow rate to gallons per day or your sample interval to millions of gallons The example below shows the flow rate converted to gallons per day After completing the equation you would enter 9 flow pulses 10000 gallons 8000000 gallons per day 7200 9 pulses Multiple Bottles Only The sampler places a sample volume in one bottle or sets of bottles at each sample event Use this screen to enter the number of bottles to repeat the sample volume at each sample event The effect of this number is illustrated below Distribution scheme with EFT TL ETCPELRIRONPTS one bottle per sample event Sample events are numbered Distribution scheme with gm e ee a g two bottles per sample event 3 5 9 Switch on Time or Number of Samples Switch Bottles Sets Every _ Hours __ Minutes First Switch Time __Samples per Bottle Isco 5800 Refrigerated Sampler Section 3 Programming
80. er to accept the value M Note If you enter the number zero for sample it will cause the sam pler to run continuously The sampler calculates the maximum possible number of samples by dividing the configured bottle size Section 3 3 2 by the size of each sample volume Section 3 5 13 This screen is displayed only if the liquid detector is turned off Section 3 3 4 Use the Number buttons to type the suction head height Press the Enter button to accept the value Suction head height is the vertical distance from the liquid surface to the pump inlet To measure the suction head height refer to Figure 3 5 For most applications Teledyne Isco recommends that you turn on the liquid detector Section 3 3 4 The sampler will automati cally calculate the suction head height typically resulting in more accurate and repeatable sample volumes 3 21 Isco 5800 Refrigerated Sampler Section 3 Programming Figure 3 5 Suction Head Height 3 5 19 Pause amp Resume 3 22 The Pause amp Resume option allows you to pause the operation of the sampler and then resume operation at a later time and or date This option has to be enabled before the sampler is pro grammed It typically runs on continuous mode To enable the Pause amp Resume option on the sampler 1 Turn on the sampler 2 At the Home screen press 5 8 0 0 9 3 An option screen will appear Press 1 7 6 0 and Enter A screen will a
81. es are fully understood While specific hazards may vary according to location and application take heed in the following general warnings WARNING This instrument has not been certified for use in hazardous locations as defined by the National Electrical Code WARNING Avoid hazardous practices If you use this instrument in any way not specified in this manual the protection provided by the instrument may be impaired this will increase your risk of injury N WARNING Servicing of this product without proper training and qualifications can potentially expose you to electrical and mechanical hazards that can result in serious or fatal injury Servicing must be performed only by trained and qualified personnel WARNING Removing a module exposes you to electrical and mechanical hazards Always disconnect from AC power before attempting to remove any module Only trained service personnel may remove or replace these modules WARNING The sampler has a safety interlock that prevents the pump from operating when the pump housing band is open The pump is extremely powerful and can injure you severely if the sampler activates the pump during maintenance servicing Remove power from the sampler before opening the pump housing Additional safety information can be found in Appendix B Isco 5800 Refrigerated Sampler Hazard Severity Levels This manual applies Hazard Severity Levels to the safety alerts Thes
82. eturned for warranty service without a return authorization number issued by Teledyne Isco This warranty is expressly in lieu of all other warranties and obligations and Teledyne Isco specifically disclaims any warranty of merchantability or fitness for a particular purpose The warrantor is Teledyne Isco 4700 Superior Lincoln NE 68504 U S A This warranty applies to the USA and countries where Teledyne Isco does not have an authorized dealer Customers in countries outside the USA where Teledyne Isco has an authorized dealer should contact their Teledyne Isco dealer for warranty service Before returning any instrument for repair please call fax or e mail the Teledyne Isco Service Department for instructions Many problems can often be diagnosed and corrected over the phone or by e mail without returning the instrument to the factory Instruments needing factory repair should be packed carefully and shipped to the attention of the service department Small non fragile items can be sent by insured parcel post PLEASE BE SURE TO ENCLOSE A NOTE EXPLAINING THE PROBLEM Shipping Address Teledyne Isco Attention Repair Service 4700 Superior Street Lincoln NE 68504 USA Mailing Address Teledyne Isco PO Box 82531 Lincoln NE 68501 USA 800 775 2965 lab instruments 866 298 6174 samplers amp flow meters Sales amp General Information 800 228 4373 USA amp Canada Phone Repair service Fax 402
83. first going there a person may experience a little shortness of breath follow ing exercise People in good health are not afraid to drive over the high passes in the Rocky Mountains At Loveland Pass oxygen pressure is 13 2 of a normal atmosphere At the top of Mt Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures Whitney oxygen is equal to 12 2 t Many hikers go there and to higher peaks as well After adequate acclimation they may climb to the top of Mt Everest where oxygen is equal to only 6 7 The lowest oxygen concentrations that I have observed in a sewer atmosphere was 13 percent It was in a sealed chamber near sea level upstream from an inverted siphon on a metropolitan trunk A man would be foolish to enter the chamber Without ventilation he might die but not from lack of oxygen It seems unlikely that anyone has ever died in a sewer from suffocation that is a lack of oxygen Deaths have often been attributed to asphyxiation This is a word which according to the dictionary is used to mean death from an atmosphere that does not support life The word has sometimes been misinterpreted as meaning suffoca tion which is only one kind of asphyxiation In nearly all cases of death in sewers the real killer is hydrogen sulfide It is important that this fact be recog nized Many cities diligently test for explosive gases which is very important and they may measure th
84. frigerated Sampler Appendix A Replacement Parts List A 1 5800 Refrigerated Sampler 63 SEE DISTRIBUTOR EXPLODE VIEW ON 9NIMVUG 010208609 JO DOG A G nm DETAIL C SCALE 0 230 mh mM A 2 Isco 5800 Refrigerated Sampler Appendix A Replacement Parts List REPLACEMENT PARTS LIST SHEET 2 OF 30 TELEDYNE ISCO REV D DATE PART NUMBE DESCRIPTION 2100004 FAN 2VDC AX FL 231014514 SCREW 8 32 X 7 8 LONG PANHEAD SST 031515964 SCREW ADJUSTING 3 8 16 X 2 SST 23161162 SCREW SELF TAP 14 X LONG SOT 2321180 JAM NUT 1 4 20 X 44 THICK SST 3 197 JAM NUT 3 8 16 X 56 THICK SST 23291400 LOCK NUI 6 32 SST W NYLON INSERT 23301904 WASHER FLAT 390 1D X 63 OD X 063 THK SST 18 8 410304 TILT STOP d 3 3 j 4103044 RIGHT STOP 4103045 LEFT STOP 22 FAN MOUNT PLATE 800 HOUSING WITH FOAM ASSEMBLY INCLUDES ITEMS 20 25 amp 31 EPLACEMENT DISTRIBUTOR ASSEMBLY FOR DETAILS SEE DISTRIBUTOR EXPLODE VIEW 2923001 ISTRIBUTOR ARM NUT 4104033 EPLACEMENT DISTRIBUTOR ARM ASSEMBLY 4103164 TUBING AR 4103165 TUBING ARM PIVOT 41080 TUBING ARM MOUNT 31313908 SCR SLFITPG 10X1 2 605804004 SHORTENED DIST ARM FOR 4X20 LITER 4 260401 2004029
85. gerated Sampler Section 4 Operation 4 2 4 1 2 TheRun State 4 1 3 Completed Program If the program is set to use a start time the sampler will wait for the specified time and date During this delay the display for time paced programs will show FIRST SAMPLE AT HH MM Or for flow paced programs START FLOW COUNT AT HH MM When the programmed start time and date match the sampler s time and date the sampler program begins to run If you press the green Run Program button after the pro grammed start time has passed by no more than 5 minutes the sampler program starts immediately Otherwise the program will start at the next programmed start time Because the sampler operation is fully automated no user inter vention is required Should there be a need to check on the running program you can view the sampler display It always reports the current state or operation and the refrigerator tem perature Typically the display will count down to the next sample event This countdown screen may alternate with other messages e Ifthe sampler is disabled by an external device the display will show PROGRAM DISABLED e Ifthe sampler is currently taking a sample the display will show TAKING SAMPLE number e Ifthe sampler has encountered error conditions during the running program the display will show ERRORS HAVE OCCURRED e Ifthe sampler is programmed for time switched bottles section 3 5 5 the d
86. gerated Sampler Section 3 Programming Example Flow proportional Constant Time Variable Volume Program This example shows how to program the sampler to collect flow proportional samples volumes at fixed time intervals This program will collect a sample every 15 minutes The sample volume will be dependent on a 4 20 mA flow rate input signal which will collect a 100 ml sample at 1 0 m s The sampler will collect the samples over a 24 hour period and place them in a single bottle This example assumes that the sampler has been configured with a single 10 liter bottle sections 2 4 5 and 3 3 2 It also assumes a 20 mA signal represents the channel s maximum flow rate of 1 0 m s When determining the sample volume you must consider the bottle capacity and the peak and average flow rates Note that in this example flow at the maximum rate over a full day would yield a composite sample of 9600 ml nearly the capacity of the bottle However flow rates at the collection point average 60 of the maximum which would result in a bottle roughly 60 full 1 Begin programming by selecting the PROGRAM option from the Main Menu screen PROGRAM CONFIGURE VIEW LOG The sampler displays the Time or Flow pacing option screen Use the Next or Previous arrows to select TIME PACED Then press the Enter button TIME PACED FLOW PACED The sampler displays the pacing interval screen Use the Number buttons to type the pacing interval in ho
87. he DEFINED SAMPLE calibration setting For more information on this fea ture see the example Defining the Sample Volume on page 3 23 3 The sampler displays GRAB SAMPLE PRESS enter WHEN READY and waits for you to prepare to collect a grab sample Pull the lower pump tube from the bulkhead fitting Hold the end of the tube over a container Press the Enter button when you are ready 4 The sampler goes through a complete sample collection cycle and deposits the requested amount of liquid in the container 4 5 Calibrate Sample Volumes CALIBRATE VOLUME DEFINE SAMPLE CALIBRATE VOLUME PRESS J WHEN READY TAKING ml CALIBRATE SAMPLE VOLUME DELIVERED ml SURE ARE YOU YES NO Isco 5800 Refrigerated Sampler Section 4 Operation 5 Return the pump tube to the bulkhead fitting If a grab sample is taken while a program is running it is not counted as part of the number of samples The sampler can deliver sample volumes repeatable to 5 ml or 5 of the average volume in a set For accurate sample volumes the sampler uses the suction line length Section 3 3 4 to generate pump tables The pump tables along with the liquid detector are used to determine the suction head height and measure the liquid volume By calculating the suction head the delivered volumes are not affected by varying liquid levels Incorrect suction line values disabling the liquid detector and worn pump tubes may ad
88. he Enter button to save the value and finish defining the sample COUNT POSTPURGE PROGRAM CONFIGURE VIEW LOG Repeat these steps as needed until the desired sample volume is collected You may find it easiest to press and hold the 1 and 3 buttons the first time through to roughly define the sample volume Then repeat these steps and enter the pump count values to finely adjust the sample volume You can check the defined sample volume using the Grab Sample feature section 4 4 and selecting USE DEFINED SAMPLE 3 25 Isco 5800 Refrigerated Sampler Section 3 Programming Example Time Paced Sampling Program This example shows how to program the sampler to collect a 500 ml sample every hour for twenty four hours The sampler will place each discrete sample in a separate bottle The sampling program should take the first sample at 8 00 AM on the date you select This program example assumes that the sampler has been configured with 24 bottles sections 2 4 2 and 3 3 2 and the liquid detector is turned on It also assumes that the current time is before 8 00 AM ile 3 26 Begin programming by selecting the PROGRAM option from the Main Menu screen PROGRAM CONFIGURE VIEW LOG The sampler displays the Time or Flow pacing option screen Use the Next or Previous arrows to select TIME Then press the Enter button TIME PACED FLOW PACED The sampler displays the pacing interval screen Use the Nu
89. he sampling program press the green Run IS DE WIN Program button 3 27 Isco 5800 Refrigerated Sampler Section 3 Programming Example Flow Paced Sampling Program This example shows how to program the sampler to collect a 100 ml sample every 10 000 gallons of liquid that has passed the sampling point The sampler will composite the samples in one of its two 10 liter bottles The sampling program should begin counting the elapsed flow at midnight and run continuously Because the program runs continuously the sampler will fill one bottle in a day then fill the other bottle the next day Daily an operator would only need to exchange the completed bottle with an empty one and the program could run indefinitely However service intervals should be planned to replace worn pump tubes This example assumes that the sampler has been configured with 2 bottles sections 2 4 4 and 3 3 2 It also assumes the flow meter connected to the sampler sections 2 8 sends a flow pulse every 1 000 gallons 1 Begin programming by selecting the PROGRAM option from the Main Menu screen PROGRAM CONFIGURE VIEW LOG The sampler displays the Time or Flow pacing option screen Use the Next or Previous arrow to select FLOW PACED Then press the Enter button TIME PACED FLOW PACED The sampler displays the pacing interval screen Type 10 using the Number buttons Given that the flow meter sends one flow pulse every 1 000 gallons thi
90. his particular sampler The TEST DISPLAY diagnostic tests the sampler s LCD display It cycles blocks of pixels on and off then displays characters on the screen There is no pass or fail message The technician must watch the display to determine if it is faulty To run the test 1 Select the TEST DISPLAY option and press Enter 2 The sampler marches solid boxes across the display fol lowed by characters Observe the display Evidence of a faulty display may include pixels that never turn on pixels that always stay on garbled text poor contrast If any of these or other faulty display conditions exist contact your authorized Isco service facility or the Teledyne Isco factory The TEST KEYPAD diagnostic tests the sampler s keypad While the test is active the display reports the button name of any button you press There is no pass or fail message The tech nician must watch the display to determine if the sampler reports the correct button when it is pressed To run the test 1 Select the TEST KEYPAD option and press Enter 2 The sampler displays the test instructions 3 Press any button on the keypad For example press the Enter button The display reports ENTER The test runs for 20 attempts then reverts to the SELECT DIAG menu If the display does not report the button name when you press it the keypad could be faulty Contact your authorized Isco service facility or the Teledyne Isco factory The
91. horized Isco service facility or the Teledyne Isco factory The INPUT VOLTAGE diagnostic displays the Main CPU board s DC voltage supplied by the power module When this test is started the sampler will briefly display the input power voltage To display the input voltage 1 Select the INPUT VOLTAGE option and press Enter 2 The display briefly shows the voltage The normal voltage range is between 12 3 and 12 7 VDC If the voltage is outside of this range the power supply module is suspect Contact your authorized Isco service facility or the Teledyne Isco factory for further troubleshooting assistance The Main CPU board has an internal battery that provides back up power for the sampler memory while the system is not powered The battery life is typically longer than five years The BATTERY VOLTAGE diagnostic displays no load DC voltage supplied by the internal battery When this test is started the sampler will briefly display the battery voltage To display the no load battery voltage 1 Select the BATTERY VOLTAGE option and press Enter 2 The display briefly shows the voltage If the voltage is below 2 2 VDC the internal battery should be replaced Contact your authorized Isco service facility or the Teledyne Isco factory for assistance Should there be a loss of AC power and the internal battery s no load voltage is below 2 2 VDC the sampler might lose data and settings from its memory It is recommended that you
92. housing band is open DO NOT tamper with the pump housing and band The pump is extremely powerful The pump can injure you severely if the sampler activates the pump while you are working on it Place the sampler controller in the Standby state before opening the pump housing 5 3 Isco 5800 Refrigerated Sampler Section 5 Maintenance 2 Loosen the Liquid Detector Cover G by unscrewing the large black knob D 3 Unlatch the Pump Housing Band K 4 Pull the tube A away from the bulkhead fitting B and disconnect the tubing coupler and suction line You may have to cut the tubing to release the coupler 5 Pull the old pump tube through the pump 6 Thread the new pump tube through the pump Note that the short end inlet should extend from the top opening 7 Align the blue collars with the alignment notches 8 Close the liquid detector cover and secure it tightly with the large knob 9 Close the pump housing band and secure it with the latch 10 Reset the pump tube counter See the Resetting the Pump Tube Alarm example 11 Take a dry grab sample section 4 4 to test the new tube 12 Reconnect the suction line Pump Tube Life Several factors shorten the pump tube life Among them are s Incorrect installation e Abrasive materials suspended in sample liquid e Frequent line rinses e Long purge cycles such as those used with long suction lines To extend the life of the pump tubes
93. hree lines report the current time run time and first sample time The remainder of the report are lines that include a time stamp and temperature reading If a temperature reading is followed by an asterisk an error condition existed at that time 4 6 4 3 8 Sampling Reports 4 3 4 Remove Sample Bottles Isco 5800 Refrigerated Sampler Section 4 Operation All times are reported as serial values which are easily con verted to dates and times by spreadsheet programs The numbers to the left the decimal point are the number of days since January 1 1900 The numbers to the right are fractional days which can be converted to hours minutes and seconds To retrieve a report of the sampler s program settings type SET TINGS lt CR gt The sampler records the sample and bottle number at the time of each sample event A sampling results report can be obtained by typing RESULTS lt CR gt The RESULTS report contains data from the most recently run program only For a report containing both settings and results type REPORT lt CR gt For a report containing both SETTINGS and RESULTS from the Previous Run type PREVIOUS REPORT lt CR gt For a report containing RESULTS from the Previous Run type PREVIOUS RESULTS lt CR gt For a report containing SETTINGS from the Previous Run type PREVIOUS SETTINGS lt CR gt After the program is complete the bottles can be removed and prepared for the laboratory Gain access to the b
94. ife swamps or marshes Nitrogen No Simple asphyxiant Color 0 97 Physiologically inert Near top but Sewer gas sludge Oxygen less tasteless Non flam may be found gas Also issues deficiency mable Principal near bottom from some rock indicator constituent of air about 79 strata B 7 Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures Table B 1 Hazardous Gases Continued Chemical Common Specific Physiological Max Max Explosive Likely Most Simplest and Formula Properties Gravity or Effect Safe Safe Range Location Common Cheapest Vapor 60 Min 8 Hour by vol of Sources Safe Method Density Exposure Exposure in air Highest of Testing Airz 1 ppm ppm Limits Concentration lower upper Nitrogen Col 1 04 60 to 150 ppm cause irritation 50 10 Near bottom Industrial wastes NO detector tube Oxides and coughing Common air pollut Colorless ant Sweet odor d Asphyxiant Reddish brown E 100 ppm dangerous rritating odor 200 ppm fatal Deadly poison Colorless odorless taste P Normal air contains 20 8 of Variable at dif Oxygen depletion Oxygen deficiency less Supports combus Os Man can tolerate down to ferent levels from poor ventilation indicator ion 1296 Minimum safe 8 hour and absorption or exposure 14 to 16 Below chemical consump 1096 dangerous to life Below tion of oxygen 5 to 7 probably fatal
95. ild more complex distribution schemes sometimes known as multiple bottle com positing An example is illustrated below Distribution scheme with J FSF Se SS three bottles per sample SE ES ESE NON EG event and three samples EN EN EX E per bottle Sample events are numbered 1 1 1 4 4 E llO 3 19 Isco 5800 Refrigerated Sampler Section 3 Programming 3 5 10 Run Continuously Multiple Bottles Only Sample programs can run indefinitely by selecting YES at the RUN CONTINUOUSLY screen Continuous sampling resets the distribution when the distribution sequence is complete That is when the last bottle set is reached the next bottle set is the first bottle set In this mode the sampler assumes that any filled bottles are replaced and ready to receive samples while the program is running thus the pacing interval is never interrupted If you select NO the sampler will run until it completes the dis tribution sequence at which time it stops the program and reports PROGRAM DONE The sampler will wait in this state until the bottles have been emptied and the program is restarted If your sampler is configured for composite sampling refer to section 3 5 17 for instructions on continuous sampling 3 5 11 Enter Sample Volume At this screen you have the option to enter a sample volume Use Defined Sample factory default is 200 ml or use a manually defined sample volume based on pump
96. in counting again The volume that each flow pulse represents is determined by the flow measurement device With some instruments this volume is user defined others use a fixed volume Refer to the instruction manual of the flow measurement device For example consider an Isco 4250 Flow Meter programmed to send a flow pulse every 100 gallons If you are required to collect a sample every 10 000 gallons you would enter 100 flow pulses 10000 gallons 100 gallons per pulse 100 pulses If the flow measurement device sends flow rate data via a 4 20 mA current loop instead of flow pulses the sampler converts this analog current to flow pulses representative of a volume The sampler assumes that the current is linear from 4 mA at zero flow to 20 mA at the full scale flow rate This factory cali brated conversion produces one pulse every 12 seconds 5 flow pulses per minute at 20 mA and scales the pulse intervals until there are no pulses at 4 mA See Table 3 2 for flow pulse intervals at various currents Table 3 2 Flow Pulse Intervals at Various Input Currents Input Seconds Between of Full Scale Current mA Pulses Flow Rate oo no pulses 192 96 64 48 3 16 Isco 5800 Refrigerated Sampler Section 3 Programming Table 3 2 Flow Pulse Intervals at Various Input Currents Input Seconds Between of Full Scale Current mA Pulses Flow Rate To calculate the num
97. ing the warranty period due to faulty parts or workmanship will be repaired at the factory at no charge to the customer Teledyne Isco s exclusive liability is limited to repair or replacement of defective instruments Teledyne Isco is not liable for consequential damages Teledyne Isco will pay surface transportation charges both ways within the 48 contiguous United States if the instrument proves to be defective within 30 days of shipment Throughout the remainder of the warranty period the customer will pay to return the instrument to Teledyne Isco and Teledyne Isco will pay surface transportation to return the repaired instrument to the customer Teledyne Isco will not pay air freight or customer s packing and crating charges This warranty does not cover loss damage or defects resulting from transportation between the customer s facility and the repair facility The warranty for any instrument is the one in effect on date of shipment The warranty period begins on the shipping date unless Teledyne Isco agrees in writing to a different date Excluded from this warranty are normal wear expendable items such as pH sensors charts ribbon lamps tubing and glassware fittings and wetted parts of valves and damage due to corrosion misuse accident or lack of proper maintenance This warranty does not cover products not sold under the Teledyne Isco trademark or for which any other warranty is specifically stated No item may be r
98. is interval to better suit your application If a pump tube inspection section 5 1 1 at 1 000 000 counts reveals little or no wear this value can be increased to avoid needless replace ments Conversely if an inspection reveals significant wear at 1 000 000 counts this value should be reduced to prevent a pump tube failure Pump tubes wear out sooner when the sampled liquid contains a high percentage of suspended or abrasive solids Pump tubes typically last 1 000 000 counts when pumping rela tively clean liquids at normal temperatures M Note The importance of regular tubing replacement cannot be over stated The key is to replace the tube before failure not after When a pump tube ruptures grit and other abrasive debris can enter the pump housing Over time this abrasive material may degrade the sample collection performance Failure to maintain the pump tube may result in permanent damage to the sampler Check the condition of the pump tube regularly and if the tube shows signs of fatigue or wear replace it immediately A properly maintained sampler will pro vide years of reliable service that is expected of a Teledyne Isco Sampler 3 9 Isco 5800 Refrigerated Sampler Section 3 Programming 3 3 10 Program Options Select this option to choose a program turn the Program Lock feature on or off and change the password When this security feature is enabled the sampler requires a numeric password before a user can configure p
99. is tool care must be exer cised to prevent the cover from being dropped on the toes The 2 inch projection should be inserted into one of the holes in the cover the handle grasped with both hands and the cover lifted by straightening the legs which have been slightly bent at the knees Other precautions which should be taken when entering a manhole are e Wear a hard hat Wear coveralls or removable outer garment that can be readily removed when the work is completed Wear boots or nonsparking safety shoes Wear rubberized or waterproof gloves Wear a safety harness with a stout rope attached Do not smoke Avoid touching yourself above the collar until you have cleaned your hands B 3 Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures B 5 Lethal Atmospheres in B 4 B 4 4 Emergencies B 4 5 Field Equipment Sewers Every member of the crew should be instructed on procedures to be followed in cases of an emergency It is the duty of each crew chief to have a list of emergency phone numbers including the nearest hospital and ambulance service police precinct fire station and rescue or general emergency number The following equipment should be available for use Blowers Gloves Breathing apparatus Hard Hats Coverall Harnesses First aid kits Manhole irons Emergency flashers Pick axes Flashlight Rain slickers Mirror Ropes Gas detectors Safety vests Gas masks Traffic cones Wa
100. isplay will show NEXT BOTTLE AT HH MM SS DD MON Y Y e f any programmed sampler operations are based on the sampler s internal clock the display will show the current time and date When the program is complete the display will show PROGRAM DONE and list the number of samples If the sampler encounters an error at any time during the running program this display will alternate with an ERRORS HAVE OCCURRED message Error messages are listed in Table 4 1 4 2 Pause or Stopa Running Program 4 3 Post Sampling Activities 4 3 1 View the Log Isco 5800 Refrigerated Sampler Section 4 Operation Press Stop to pause a running program The sampler will display RESUME IN MM SS VIEW LOG HALT The top line of the display shows a five minute count down timer If no buttons are pressed the sampler program will automati cally resume when the count reaches 0 00 While paused you can View the log see Section 4 3 1 Collect a Grab Sample see Section 4 4 Halt the program Press the Next or Previous arrows to select the HALT option Then press the Enter button Resume the program Press the Next or Previous arrows to select the RESUME IN M SS option Then press Enter Or you can press Stop to exit the paused state and resume the program During the pause you can reset the countdown timer to five minutes by pressing the Number Next or Previous arrows M Note While paused the sampler skips sample
101. its no parity 4 5 Isco 5800 Refrigerated Sampler Section 4 Operation 1 stop bit No flow control Auto Detect or VT100 terminal emulation To sampler To computer 5 mj Co L m Figure 4 1 5800 Sampler to RS 232 serial communication cable DB9 pin version shown 5800 Sampler Mode1 5800 1D 1158325658 Current Time 38980 62200 Run Time 28126 00000 First Sample Time 38978 55000 38980 61250 1 8 38980 61319 38980 61389 38980 61458 38980 61528 38980 61597 38980 61667 38980 61736 38980 61806 38980 61875 38980 61944 38980 62014 38980 62083 38980 62153 38980 62222 h2 UJ hJ NJ hJ NJ E23 NJ NJ U9 NJ NJ NO NY MH C3 CG9 Gn LJ C9 G9 GC Gn GC LO Gn E KA Figure 4 2 Sample temperature report 3 Using your communications software connect to the sam pler Repeatedly type Shift using the computer keyboard until the sampler returns its banner string The banner string lists the model number and unique ID of the sampler A caret gt prompt will appear on the screen when it is ready to accept commands 4 From the computer keyboard type DATA lt CR gt The sampler sends the detailed temperature report in a Comma separated Value CSV format This CSV report can be captured and saved using your communications software Figure 4 2 shows a sample report The first line contains the banner string which identifies the sampler The next t
102. l settings and the display will return to the SELECT OPTION lt gt screen 3 3 Isco 5800 Refrigerated Sampler Section 3 Programming About Times and Dates FIRST SAMPLE AT ENTER TIME AND DATE 08 00 16 JUN 12 HH MM DD MON YY Times Dates When entering times use the 24 hour format When entering dates use a day month year format sometimes known as military time In this format Although the screens above display the date as a times after 12 00 noon continue to increment 1 00 pm three character abbreviation and a two digit numeric 13 00 2 00 pm 14 00 etc until midnight or 00 00 value months are always entered by typing the numeric value 1 January 2 February and so on 3 3 2 Bottles and Select this option to specify the installed bottle configuration Sizes Standard section 2 4 The sampler uses this setting to determine available bottle options and control the operation of the dis tributor SELECT OPTION lt gt 1 Select the BOTTLES AND SIZES option and press Enter BOTTLES AND SIZES NUMBER OF BOTTLES 2 Press the Previous or Next arrows to highlight the 2 4 24 installed bottle configuration Press Enter to select it BOTTLE VOLUME TS 3 Press the Number buttons to enter the bottle volume in ml 300 65500 milliliters For multi bottle samplers enter the bottle vol ume of one bottle not the total volume of all bottles If you enter a non stand
103. lays the temper ature of the refrigerated compartment When this test is started the sampler will display the temperature until you press the Stop or Enter button There is no pass or fail This test simply pro vides continuous temperature monitoring and cooling heating states To display the refrigerator temperature 1 Select the REFRIG TEMPERATURE option and press Enter 2 The display shows the temperature until you press the Stop or Enter button The TEST PCB TEMPERATURE diagnostic displays the temper ature of the Main CPU Printed Circuit Board PCB When this test is started the sampler will briefly display the temperature The Main CPU board has a heater which prevents condensation from forming inside the electronics compartment If the sampler has been connected to AC power for at least 30 minutes the PCB temperature should be greater than the ambient temperature To display the PCB temperature SELECT DIAG lt gt PCB TEMPERATURE PCB TEMPERATURE a E 5 2 10 Input Voltage SELECT DIAG lt gt INPUT VOLTAGE INPUT VOLTAGE E 5 2 11 Battery Voltage SELECT DIAG BATTERY VOLTAGE BATTERY VOLTAGE ae N 5 2 12 Loaded Battery Volts Isco 5800 Refrigerated Sampler Section 5 Maintenance 1 Select the PCB TEMPERATURE option and press Enter 2 The display briefly shows the temperature If you suspect that the internal heater is not working contact your aut
104. mber buttons to type the pacing interval in hours and minutes 1 hour 0 minutes Press the Enter button SAMPLE EVERY HOURS ___ MINUTES The sampler displays the Bottles Per Sample Event screen Because our program requires one bottle for each sample event type 1 using the Number button and press Enter BOTTLES PER SAMPLE EVENT 1 max The sampler displays the Switch control screen Because this program requires a bottle switch between each sample event select NUMBER OF SAMPLES and press Enter SWITCH ON TIME NUMBER OF SAMPLES The sampler displays the Samples Per Bottle screen Our program requires discrete samples in each bottle Therefore type 1 using the Number button and press Enter ___ SAMPLES PER BOTTLE 1 max 7 The sampler displays the Run Continuously screen Select NO to stop the sampling program after the last bottle RUN CONTINUOUSLY YES NO The sampler displays the option to enter a sample volume or use the defined volume Select ENTER SAMPLE VOLUME and press Enter ENTER SAMPLE VOLUME USE DEFINED SAMPLE The sampler displays the Volume Dependent On Flow screen Select NO using the Next or Previous arrows and press Enter VOLUMES DEPENDENT ON FLOW YES NO The sampler displays the Sample Volume input screen Type 500 using the Number buttons and press Enter SAMPLE VOLUME ml 10 max The sampler displays the Start Time option s
105. mple analysis use the FEP lined suction line N CAUTION The 5800 sampling system is designed for operation with only minimal back pressure In order to prevent pump leakage or pump tubing breakage or separation from the coupler ensure that the strainer remains unobstructed at all times and that the suction line cannot be kinked or collapse Teledyne Isco ships suction line in standard lengths of 3 0 m 10 ft or 7 6 m 25 ft Either length should be cut to the shortest length feasible for the installation When installed the line should run the shortest possible distance from the collection point to the pump preferably with a gradual upward slope Excess suction line should be cut not coiled Coiled suction line will hold liquid between sample events which could cross con taminate samples or freeze in cold climates If the standard lengths are too short or if you are cutting compatible inch ID suction line from a bulk spool you can use lengths 30 m 99 ft or less When accurate repeatable sample volumes are important use care to cut the suction line to the correct increments When the sampler is using metric units of measure cut the line in 0 1 m increments For instance cut 4 2 m not 4 26 m When using English units of measure cut the line in increments of 1 foot Record this cut length Later you will enter this value in the SUCTION LINE configuration option Section 3 3 4 Attach the vinyl suction line
106. mpler will stop the running sampling program when this time has elapsed This feature is useful for applications that require the collection of a total sample volume proportional to the flow volume over a specific duration An example of this would be a flow weighted composite sample representative of the total daily flow volume 24 hours If your application does not limit the sample col lection to a specific duration enter zero Pages 3 25 through 3 30 provide programming examples Defining the Sample Volume Time Paced Sampling Program Flow Paced Sampling Program Isco 5800 Refrigerated Sampler Section 3 Programming Flow proportional Constant Time Variable Volume Program Example Defining the Sample Volume If you have programmed the sampler to USE DEFINED SAMPLE section 3 5 11 follow the steps in this example to define the volume using pump counts 1 At the Main Menu display press the Calibrate button PROGRAM CONFIGURE VIEW LOG The sampler displays the Calibrate Volume or Define Sample option screen Use the Next or Previous arrows to select DEFINE SAMPLE Then press Enter CALIBRATE VOLUME DEFINE SAMPLE The sampler displays the pre purge screen to define number of counts needed to purge the suction line To simply review the pump count values press the Next arrow to advance through the screens To change the pump counts use the Number buttons to type the pre purge counts Or press and hold
107. n Overview 0 cece eee eens 2 1 2 3 Positioning the Sampler serasa ei pai ETa tent eens 2 1 2 4 Installing a Bottle Kit 2 4 2 4 1 Installing the Distributor Arm and Discharge Tube 2 5 2 4 2 24 Bottles losses eee a pe oe E e pe ees 2 6 2 4 8 4 10L 2 5 Gal Bottles llle n 2 8 2 4 4 2 Bottles e Lese ee eR ep PUER ENSURE VA eren 2 8 2 4 5 4 20L 5 Gal Bottles eee 2 9 2 46 J Bottles exa cu ERU Eua 2 9 2 5 Attaching the Suction Line 0 0 0 ccc ee 2 11 2 5 1 Vinyl Suction Line ee i e i ae cee een eens 2 11 2 5 2 FEP lined Suction Line 0 teens 2 12 2 6 Attaching a Strainer cessare hw Rachie Bek ATN ee a ES I 2 13 2 6 1 Alternative to Strainers 0 0 cece tenes 2 14 2 6 2 Maximum Unanchored Length 0 0 cece eens 2 14 2 7 Routing the Suction Line and Strainer 0 ccc eee 2 14 2 8 Connecting the Sampler to External Devices 00 0 e eee eee 2 15 2 8 1 Standard Isco Instrument Connections cee ee eens 2 15 2 8 2 Other Device Connections 0 cece ee eens 2 16 2 9 Connecting Power 3 a EE a8 EA ES ISO Se dire SR 2 18 29 1 Back p Power c Le es de actos asad ere RR EU ae bs 2 18 2 10 Configuring and Programming the Sampler nasrnuo 2 19 2 11 Locking the Sampler 0 0 0 ccc eee ene eens 2 19 Section 3 Programming 3 1 Control Panel Description 0 0 00 c cc eee eens 3 1 3 2 Getting Started ns eL ad
108. ng base 2 Slide the locating base into the bottom of the refrigerated compartment Figure 2 5 Note that the arrow must be pointing toward the back of the refrigerator M Note Bottle caps can be stored between the bottles 2 4 4 2 Bottles 2 5 gallon bottles The two bottle configuration uses a locating base to hold and align the bottles To install the base and bottles 1 Insert the two uncapped bottles into the holes numbered 1 and 2 in the locating base 2 Slide the standard locating base into the bottom of the refrigerated compartment Figure 2 5 The arrow must point toward the back of the refrigerator M Note When the sampler controller is configured for two bottles sec tion 3 samples will only be distributed to bottles 1 and 2 If you place the bottles in positions 3 or 4 the liquid will miss the bottle M Note Bottles caps can be stored between the bottles Figure 2 5 Installing the standard locating base 2 8 2 4 5 4 20L 5 Gal Bottles Isco 5800 Refrigerated Sampler Section 2 Installation 1 Place the four bottles in the locating base with the bottle mouths positioned above the holes in the base 2 Slide the locating base into the bottom of the refrigerated compartment The arrow must point toward the back of the refrigerator M Note The discharge tube for this configuration must be entered dur ing programming as a custom length of 17 5 445mm Refer to S
109. ng components If the sampler is programmed to pump in the absence of liquid in excess of 5 minutes excessive heat buildup may damage the paddles rollers and housing Ensure that the liquid inlet is completely immersed If suction is not completely submersed the sample will not be accurate 2 8 Connecting the Sampler to External Devices Isco 5800 Refrigerated Sampler Section 2 Installation You can connect the sampler to an external instrument Figure 2 11 for a variety of reasons Typical reasons include Receiving flow pulses from a flow meter device for variable time or variable volume sample collection Receiving an enable pin signal to enable sampler operation once site conditions warrant sample collection Sending a three second event mark at the beginning of every sample collection event Receiving a linear 4 20 mA analog representation of the flow rate for variable time or variable volume sample collection Sending alarm signals when user specified sampler events occur Figure 2 11 External device connection at rear of sampler 2 8 Standard Isco Instrument Connections These types of connections can be categorized as Standard Isco device connections or other device connections Each type is dis cussed in sections 2 8 1 and 2 8 2 respectively This rear panel connection may also be used for communicating with a computer for the purpose of collecting reports Please refer to section 4 3 2 for more informa
110. nis e x E EEG SRE SRE ws WAR REN OU 3 16 3 5 5 _ Bottles per Sample Event 20 0 0 ccc as 3 18 3 5 6 Switch on Time or Number of Samples 0 0 0 e eee eee 3 19 3 5 7 Switch Bottles Sets Every Hours Minutes 3 19 9 5 8 Hirst Switch Time 2i ux a eR Res rers Fe Re a CO Sa 3 19 3 5 9 _ Samples per Bottle annann 3 19 3 5 10 Run Continuous 3 20 3 5 11 Enter Sample Volume Use Defined Sample nunn nnnn na 3 20 3 5 12 Volumes Dependent on Flow 0 0 nunnan ereen 3 20 3 5 13 Sample Volume ml deR Raa RRR eee 3 21 3 5 14 Flow Pulses Analog Input 2eejeictestewuete be epe eg un day cA 3 21 3 5 15 10 ml for Every ENQUII Ar 3 21 3 5 16 Sample Volume at 20 mA 1 1 o abo eR ERR etc eta s lee Bess ee ER ee eR apt a OR Rd 3 21 3 5 17 _ Composite Samples 0 0 0 0 3 21 9 5 18 Buction Head pi ert unis ELLE E Qe t era OR aaa Oe 3 21 3 5 19 Pause amp Resume hh 3 22 3 5 20 No Delay to Start Set Start Time cvv ua eR ER eL RC RE RATED 3 23 3 5 21 Auto Re Run 4 ele ee eere ve e ERRARE bids Nee Red 3 24 9 5 22 First Sample At i oce pee a Ier UIN K ARAN dee Sa 3 24 3 5 23 Start Flow Count At 0 eee eee eens 3 24 3 50 24 Select Days 2 ici inet eee ACER ZT SE cae PUER 3 24 3 5 25 First Valid Day 0 0c ce eee 3 24 3 5 26 Maximum Run Time Hours eis esha Wie od pad Wea Boh oe Ee ee EE 3 24 Programming Examples 0 00 c ect en 3 24 Section 4 Operation
111. of sludge in the bottom of a structure Obey your senses in respect to irritating gases such as chlorine unconscious ness comes suddenly from breathing too much Be cau tious about strange odors Do not determine percent oxygen in the air There is a danger that the result will influence a man s thinking about the seriousness of the real hazards Most important use ample ventilation and do not enter a potentially hazardous structure except in a good safety harness with two men at the top who can lift you out Table B 1 Hazardous Gases Max Safe 8 Hour Exposure ppm Max Safe 60 Min Exposure ppm Most Common Sources Common Properties Chemical Formula Specific Gravity or Vapor Density Air 1 Physiological Effect Explosive Likely Range Location by vol of in air Highest Limits Concentration lower upper Simplest and Cheapest Safe Method of Testing 0 60 Causes throat and 300 85 16 eye irritation at to 25 0 05 coughing 500 at 0 17 Short exposure at 0 5 to 1 fatal Ammonia Detectable odor at low concentrations Irritant and poisonous Col orless with characteristic odor Near top Concentrates in closed up per spaces Sewers chemical feed rooms At bottom Combustible gas indicator Benzene Irritant colorless anesthetic Slight symptoms after several hours exposure at 0 16 to 0 32 2 rapidly fatal Industrial wastes varnish solvents
112. oles strict safety procedures must be observed Failure to do so could jeopardize not only your own life but also the lives of other crew members WARNING The sampler has not been approved for use in hazardous locations as defined by the National Electrical Code N CAUTION Before you install any sampler you must take the proper safety precautions The following discussion of safety procedures offers only general guidelines Each situation in which you install a sampler varies You must take into account the individ ual circumstances of each installation Additional safety considerations other than those discussed here may be required Check applicable guidelines codes and regulations of federal state city and county agencies There are many hazards connected with entering manholes Some of the most common hazards are e Adverse Atmosphere The manhole may contain flammable or poisonous gases or the atmosphere may be deficient in oxygen Forced ventilation may be necessary Deteriorated Rungs Manhole steps may be corroded and not strong enough to support a man It may be difficult to inspect the rungs because of poor lighting e Traffic Whenever manholes are located in the traveled way barricades and warning devices are essential to direct traffic away from an open manhole Falling Objects Items placed near the manhole opening may fall and injure a worker in the manhole All loose items should be kept a
113. on line length ora e She OP A eee es 2 ES 3 5 3 3 Time paced sampling program flow chart 20 0 0 cece eee eens 3 13 3 4 Flow paced sampling program flow chart 0 0 00 cece cee eens 3 14 3 5 Suction Head Height casse aR o uni eee 3 21 3 6 Example screens for Pause amp Resume pO 3 22 4 1 5800 Sampler to RS 232 serial communication cable DB9 pin version shown 4 6 4 2 Sample temperature report 0 eee een eens 4 6 4 3 Sliding the 24 bottle rack out 0 ccc teen eens 4 8 51 5800 Pump 25 eerierbete Hi eh eA Oa HA RED e te RES 5 2 5 2 Rollers A and guides B on the pump rotor 0 00 eee 5 3 5 9 Wetted Parts nnrir eco Reis ee aod Daca Gus e ere e RR race ERU 5 6 5 4 Temperature verification with the 24 bottlerack 0000 eee 5 13 5 5 Temperature verification with the bottle locating base llus 5 13 List of Tables 1 1 5800 Sampler Features 0 0 cece ehh 1 3 1 2 Specifications Naa S cis L ht ahs fee es ee oe Nhi eda 1 4 2212 Bottle el s r e reps enhn o sea She dta ae ao poked aah Shes oe M at SEV ROR MS 2 4 2 2 Otra NEES nt sete e az tO EN SEEN hast net niga nat MMe EE aa 2 13 2 3 Unterminated Connect Cable 0 0 eee teens 2 17 3 1 Control Button Functions 0 eect eens 3 2 3 2 Flow Pulse Intervals at Various Input Currents ci esye dae eld be dar edge ede b eU es 3 16 4 1 5800 Errors scr Ee RE ARDOR IDONEA VIERTE 4 5 5 1 Replacement Pump Tubes 0 0 0 ete t nen
114. ottles by releasing the door latch and swinging the door open The bottles can then be removed from the rack or locating base Push the dis tributor arm out of the way if needed If you are using the 24 bottle rack you can slide it out to easily reach the bottles in the back When sliding the rack out observe the rack guide pins Figure 4 3 The back two guide pins run along the top of the rack to prevent the rack from tipping forward Do not pull the rack out beyond these guide pins unless you are securely holding the rack Removed bottles should be capped and labeled according to the protocol established by your laboratory 4 7 Isco 5800 Refrigerated Sampler Section 4 Operation Guide Pin 2 Figure 4 3 Sliding the 24 bottle rack out 4 4 Grab Samples 4 8 Grab samples let you take a single sample on demand and col lecting it in an external container You can collect a grab sample while the sampler is running a program paused or at the Main Menu screen To collect a grab sample 1 Press the GRAB SAMPLE button 2 The sampler asks how much liquid to collect To collect a sample volume defined by pump counts select USE DEFINED SAMPLE To collect a different volume select the ENTER SAMPLE VOLUME then use the Number buttons to enter the desired grab sample volume M Note If you selected the USE DEFINED SAMPLE option the sam pler will collect the sample volume according to t
115. pecify which actions the sampler controller should take when the Enable Pin state changes The Enable Pin feature allows an external device section 2 8 to control the running programs 1 Select the ENABLE PIN option and press Enter 2 Select YES for unlimited enable disables Select NO to allow only one enable after which the sampler will remain enabled until the end of the program sequence 3 If your application requires a sample when the sampler becomes enabled select YES Otherwise select NO and the sampler will take the first sample at the programmed interval 4 Select YES to reset the time or flow pacing interval to zero at the moment the sampler becomes enabled Select NO and the sampler will continue with the current count The sampler controller is disabled when pin 6 of the External Device connector is held at ground potential Isco devices do this by shorting pins 6 Enable and 2 GND together A non Isco device can disable the sampler by using a relay contact closure to short these two pins together The sampler is enabled when pins 6 and 2 are no longer shorted that is pin 6 is open or allowed to float One application that illustrates the enable feature is parameter monitoring at the head works of a treatment plant As long as the measured parameter pH for example is within the normal range the monitoring instrument disables the sampler When the parameter exceeds the normal range the instrument enables the
116. ppear that reads Option 1760 Enabled Once the Home screen reappears you can begin programming as usual The Pause amp Resume programming screen will appear after the Sample Volume programming is complete The first time you get to the Pause amp Resume screen it will not have any information entered so you will need to select YES to modify the information by using the arrow button and hitting Enter You can enter up to nine Pause amp Resume pairs Isco 5800 Refrigerated Sampler Section 3 Programming PAUSE amp RESUME Screen you will see when Modify YES NO no pairs are set up First screen where you enter PAUSE RESUME in the first pair of Pause amp 1 HH MM DD HH MM DD Resume times and days of the week Example of a Pause amp Resume PAUSE RESUME pair PAUSE 10 00 Monday 1 10 00 MO 10 15 TU RESUME 10 15 Tuesday 2 11 00 Tu 12 00 wE example of last entry and CLEAR DONE options to CLEAR or SAVE settings Figure 3 6 Example screens for Pause amp Resume option To enter in the Pause amp Resume information 1 On the Pause side type in the hour indicated with the HH and hit enter 2 Next type in the minutes MM and hit enter 3 Use the arrow keys to select the day then hit enter 4 You will follow these same steps on the Resume side M Note Pause amp Resume pairs cannot span more than a week Also if the program stops due to a full bottle you must restart the pro gram manually Once you
117. r Section 3 Programming 2 Press the Number buttons to enter the suction line length 3 The sampler creates pump tables before returning to the SELECT OPTION lt screen When accurate repeatable sample volumes are important use care to cut the suction line and enter the correct measurement If using English units of measure cut the suction line to the nearest whole foot When using metric units of measure cut the suction line to the nearest 0 1 meter The sampler displays units of measure appropriate for the selected language see section 3 3 11 L lt S 4 Tube Suction Line Strainer Coupling Select this option to turn liquid detection on or off This setting also allows you to configure suction line rinses and sample retries 1 Select the LIQUID DETECTOR option and press Enter 2 Select YES the factory default for improved sample vol ume accuracy and to enable Rinse Cycles and Sampling Retries Select NO to turn off all of these features and return to the SELECT OPTION lt gt screen 3 Press a Number button to specify how many rinse cycles should be performed before collecting a sample 4 Ifthe sampler fails to detect liquid it can try again to col lect the sample Press a Number button to specify how many retries the sampler should attempt For most sampling applications you should use Liquid Detection Selecting NO may adversely affect sample volume repeatability and will turn off Rinse
118. r have been marketed Some of them are known to be unreliable and we know of none that have proved dependable Do not use one unless you check it at frequent intervals against air containing known H S concentra B 5 Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures tions A supposed safety device that is unreliable is worse than none at all Remember that the nose fails too when it comes to sens ing dangerous concentrations of H3S Various other toxic gases have been mentioned in some publications It is unlikely that any person has been asphyxiated in a sewer by any of those other gases except possibly chlorine The vapor of gasoline and other hydro carbons is sometimes present in amounts that could cause discomfort and illness but under that condition the explo sion hazard would be far more serious The explosimeter tests as well as the sense of smell would warn of the dan ger Pipelines in chemical plants might contain any num ber of harmful vapors They too are sensed by smell and explosimeter tests if they get into the public sewer Such occurrences are rare The attempt to instill a sense of urgency about real haz ards is diluted if a man is told to give attention to a long list of things that in fact are irrelevant Be very careful to avoid high H5S concentrations flamma ble atmospheres and hazards of physical injuries Remem ber that much HS may be released by the stirring up
119. ration set tings in case of memory loss The ANALOG INPUT diagnostic displays the 4 20 mA current loop input to the sampler This diagnostic tool is helpful when troubleshooting an analog input from a flow measurement device When you start this test the sampler will display the current reading until you press the Stop or Enter button There is no pass or fail To display the analog input current 1 Select the ANALOG INPUT option and press Enter 2 The display shows the current reading until you press the Stop or Enter button Isco 5800 Refrigerated Sampler Section 5 Maintenance 5 3 Temperature Should there be a need to verify the temperature readings dis Verification played by the control panel it is important to read the temper ature as close as possible to the sensor inside the refrigerator To verify the temperature without a 24 bottle rack or locating base place the refrigerator thermometer in the back right corner of the refrigerator The thermometer should sit in front of the return air opening to the refrigeration system but not obstruct the air flow To verify the temperature with the 24 bottle rack place the refrigerator thermometer on the rack near bottles 20 and 21 Figure 5 4 For samplers with the bottle locating base place the refrigerator thermometer between bottles three and four Figure 5 5 The refrigerator thermometer can be read after 30 minutes and compared with the displayed refrigerator temper
120. reads it back to confirm that the memory is working correctly To run the test 1 Select the TEST RAM option and press Enter 2 Wait for the sampler to complete the test 3 When finished the sampler displays the test results If the sampler reports RAM FAILED contact your authorized Isco service facility or the Teledyne Isco factory The TEST ROM diagnostic tests the sampler s Read Only Memory which holds the sampler software It calculates a checksum total of the data held in this memory and compares it with a known value If the checksum matches the ROM test passes To run the test 1 Select the TEST ROM option and press Enter 2 Wait for the sampler to complete the test 3 When finished the sampler displays the test results If the sampler reports ROM FAILED contact your authorized Isco service facility or the Teledyne Isco factory 5 7 Isco 5800 Refrigerated Sampler Section 5 Maintenance 5 8 5 2 3 Test Display SELECT DIAG lt gt TEST DISPLAY ABCDEFGHIJKLMNOPQRST ABCDEFGHIJKLMNOPQRST 5 2 4 Test Keypad SELECT DIAG lt gt TEST KEYPAD PRESS ANY KEY WATCH DISPLAY ENTER 5 2 5 Test Pump SELECT DIAG lt gt TEST PUMP English language only samplers do not include the known value For these samplers the test will report NO CHECKSUM This result does not indicate a pass or fail state only that the ROM test is not valid for t
121. rogram calibrate run a program or grab a sample 1 Select PROGRAM OPTIONS SELECT OPTION lt gt PROGRAM OPTIONS 2 Press the program number to use and press Enter SELECT PROGRAM 1 2 3 4 USE PROGRAM LOCK 3 Select YES to turn on the Program Lock feature or NO to YES NO turn it off then press Enter If YES the CHANGE PASS WORD option is displayed CHANCE PASSWORD 4 Select YES to change the password or NO to exit and leave YES NO the password unchanged ENTER NEW PASSWORD 5 If YES was selected enter a numeric password up to four ae characters then press Enter REENTER PASSWORD 6 Re enter the password to confirm it The sampler will alert you if the passwords do not match and allow you to enter them again Should you forget the password contact Teledyne Isco s Cus tomer Service department for assistance 3 3 11 Language Select this option to change the display language and display units for length measurements SELECT OPTION lt gt 1 Select the LANGUAGE option and press Enter LANGUAGE SELECT LANGUAGE lt gt 2 Press the Next or Previous arrows to scroll through the ENGLISH options Press the Enter button when the desired option is displayed If you select a language other than English the sampler automatically displays length or distance units as meters and returns to the SELECT OPTION screen If you select English the sampler lets you choose
122. rom a weak or ruptured pump tube The sampler will not pump the liquid e Pump jams e Inaccurate sample volumes e Faulty liquid detection SELECT OPTION lt gt TUBING LIFE PUMP COUNTS WARNING AT 1000000 RESET PUMP COUNTER YES NO 00000 PUMP COUNTS TO WARNING Isco 5800 Refrigerated Sampler Section 3 Programming To set the Tubing Life reminder 1 Select the TUBING LIFE option and press Enter 2 The sampler displays the current pump count The display automatically advances in four seconds or press Enter to continue 3 If you have replaced the pump tube use the Next and Pre vious arrows to select YES then press Enter Otherwise select NO 4 Enter an interval using the Number buttons and press Enter The default value is 5 The sampler counts pump revolutions in both the forward and reverse cycles with a resettable counter When the counter reaches the default of 1 000 000 counts the sampler displays an alert message WARNING CHANGE PUMP TUBE After replacing the pump tube see section 5 1 2 reset the count to zero so the sampler can begin tallying the pump counts for the new tube Opening the pump housing and replacing the pump tube will not reset the counter The default count of 1 000 000 represents the average interval at which the pump tube should be inspected Because liquid prop erties and site conditions affect the life of the pump tube you can change th
123. rrent choice Selects the next menu option right or below the cur rent choice Stop Cancel or Exit Stops the pump or distributor Pauses a running sampling program In programming screens returns to the previous programming level Calibrate Press this button from the Main Menu to enter the Calibration mode E EE a v E Press this button from the Main Menu or the Paused state to take a grab manual sample Accepts a menu choice or number entry and goes to next screen Run Program gt Press this button to start the sampling program Apply power to the sampler see section 2 9 The start up screens appear on the LCD display Copyright 2006 2012 TELEDYNE ISCO 5800 SAMPLER After completing the start up routine turn the sampler on by pressing the Power button The control panel displays the Main Menu screen and waits for your input PROGRAM CONFIGURE VIEW LOG Isco 5800 Refrigerated Sampler Section 3 Programming The Main Menu screen displays three menu options The active option blinks To change the active option use the Next and Pre vious arrows Press the Enter button to choose the blinking active option If you have just installed the sampler you will first need to con figure the sampler section 3 3 Next you will need to program it for operation section 3 4 The View Log option section 4 3 will not contain meaningful data until you have run
124. s and instructions without notice Contact Information Customer Service Phone 800 228 4373 USA Canada Mexico 402 464 0231 Outside North America Fax 402 465 3022 Email IscoCSR teledyne com Technical Support Phone Toll Free 866 298 6174 Samplers Flow Meters and Multi parameter Probes Toll Free 800 775 2965 Syringe Pumps and Liquid Chromatography Email IscoService teledyne com Return equipment to 4700 Superior Street Lincoln NE 68504 1398 Other Correspondence Mail to P O Box 82531 Lincoln NE 68501 2531 Email IscoInfo teledyne com Revised April 2014 Safety Information Electrical Requirements Isco 5800 Refrigerated Sampler The Isco 5800 Refrigerated Sampler is a definite purpose device intended for use only with compatible Isco equipment Except as described in this manual do not use this product with any other manufacturers equipment or for any other purpose Use for any purpose not described in this manual could cause personal injury or property damage The sampler requires 115V 50Hz 230V 50Hz AC power Refer to the nameplate and ratings label inside the refrigerator com partment The power input is through the mains power cord at the back of the sampler The sampler is protected by an internal thermal cut out Additionally the sampler controller circuitry is protected by an internal 5 0 ampere PTC Positive Temperature Coefficient device A N WARNING Electrocution haz
125. s Enter NO DELAY TO START SET START TIME Continued Isco 5800 Refrigerated Sampler Section 3 Programming Flow Paced Sampling Program continued 12 The sampler displays the Start Flow Count screen 14 The sampler displays the First Valid Day screen Type 00 and press Enter then type 00 and Enter the calendar day for the program to begin press Enter again 12 00 AM in 24 hour time running and press Enter format Type the number for tomorrow s day and press Enter Repeat for the current month FIRST VALID DAY IS DD MM START FLOW COUNT AT HH MM 15 The sampler displays the Programming Sequence Complete screen for four seconds then advances The clock start time lets you set the sampler to to the Main Menu screen start the program at the same time on one or more desired days of the week which are selected on PROGRAMMING SEQUENCE the screen that follows COMPLETE The sampler displays the Select Days screen The day or days when the program is set to run will be blinking To activate a day press an arrow key until the correct day is blinking and press Enter To deactivate a day press an arrow key until the day is selected then press Enter The day will stop blinking When the days are set select DONE when finished PROGRAM CONFIGURE VIEW LOG To run the sampling program press the green Run Program button SELECT DAYS DONE SU MO TU WE TH FR SA 3 29 Isco 5800 Refri
126. s alarm output stays on as long as the run time display reads PROGRAM COMPLETED PUMP ERROR This event occurs when the sampler has detected a pump failure or an absence of liquid This condition must be corrected before the sampling program can resume This alarm output stays on until the pump is successfully operated or liquid is again present DISTRIBUTOR JAMMED This event occurs when the sampler has detected a distributor failure This condition must be corrected before the sampling program can resume This alarm output stays on until the distributor is successfully operated 3 WAY VALVE CONTROL This event occurs whenever a sample is initiated and controls the optional Three way Valve For more information about the optional Three way valve option contact your Isco dealer or the Teledyne Isco factory TAKING SAMPLE This event occurs each time a sample is taken The alarm output stays on until the sample event is completed 3 7 Isco 5800 Refrigerated Sampler Section 3 Programming 3 8 SELECT OPTION lt gt OUTPUT PINS SET OUTPUT PROGRAM COMPLETED 3 3 9 Tubing Life e PUMPING FORWARD This event occurs for the duration of the forward pumping step of a sampling event between pre and post purge PUMPING REVERSE This event occurs for the duration of the reverse pumping steps of a sampling event pre and post purge Is also active for manual reverse pumping s POWERED UP Thi
127. s event occurs when power is supplied to the sampler e BOTTLE FULL This event occurs if a composite program using a bottle larger than 10 500 ml purges liquid from the sample bottle Sample volumes larger than 60 ml and a post sample purge larger than 100 counts are required for this alarm The alarm will not occur until after the first five samples have been taken This allows the sampler to determine normal operating conditions The alarm remains on until a key is pressed to exit this screen Note A bottle full condition will not halt a running program unless a BOTTLE FULL output is selected e DELAY BEFORE SAMPLE This event occurs at the start of a sample event prior to movement of the distributor arm When you select this output you will be prompted to enter a delay time between 1 and 99 seconds To configure the alarm output pins 1 Select the OUTPUT PINS option and press Enter 2 Press the Previous or Next arrows to select an event type for the displayed output channel 3 Press the Enter button to select the event type and advance to the next output channel Repeat until all four alarm outputs are programmed Refer to Section 2 8 for details on connecting the alarm output pins to external devices Select this option to view and reset the pump counts The Tubing Life feature serves as a reminder so you can replace the pump tube at regular intervals before its wall cracks and ruptures Several problems may arise f
128. s with PTFE lined caps locating base and two discharge tubes 68 5800 019 4 bottle X 20 liter Configuration Includes four PPE 20 liter 5 gallon square bottles with caps locating base distributer arm and two discharge tubes 68 5800 007 2 bottle Configuration Includes two polyethylene 10 liter round bottles locating base caps and two discharge tubes 68 5800 008 2 bottle Configuration Includes two glass 10 liter round bottles with PTFE lined caps locating base and two discharge tubes 68 5800 009 1 bottle Configuration Includes one polyethylene 2 5 gallon 10 liter round bottle locating base two caps and two discharge tubes 68 5800 010 1 bottle Configuration Includes on glass 2 5 gallon 10 liter round bottle two PTFE lined caps locating base and two discharge tubes 68 5800 018 Single ProPak Configuration for 5800 and 6700 Series FR Refrigerated Sampler Includes one composite ProPak holder with cap 100 ProPak bags two discharge tubes and an instruction sheet 68 5800 011 1 bottle Configuration Includes one polyethylene 20 liter round bottle two caps and two discharge tubes 68 5800 012 1 bottle Configuration Includes one glass 20 liter round bottle two silicone rubber stoppers and two discharge tubes 2 4 Isco 5800 Refrigerated Sampler Section 2 Installation If you have selected a multi bottle kit first install the distributor arm and discharge tube Section 2 4 1 then r
129. s would equate to a sample event every 10 000 gallons Press the Enter button SAMPLE EVERY ___ PULSES 1 9999 The sampler displays the Bottles Per Sample Event Screen Because our program requires one bottle for each sample event type 1 using the Number button and press Enter BOTTLES PER SAMPLE EVENT 1 max 3 28 5 The sampler displays the Bottle Switch screen Our program requires a bottle switch every 24 hours Select SWITCH ON TIME and press Enter SWITCH ON TIME NUMBER OF SAMPLES The sampler displays the Switch Bottles Every screen Type 24 for the hours and press Enter Then type 0 for the minutes and press Enter SWITCH BOTTLES EVERY HOURS MINUTES The sampler displays the First Switch Time screen Our program must switch bottles at midnight Type 0 for the hours and press Enter Then type 0 for the minutes and press Enter FIRST SWITCH TIME AT HH MM The sampler displays the Run Continuously screen Select YES RUN CONTINUOUSLY YES NO The sampler displays the option to enter a sample volume or use the defined volume Select ENTER SAMPLE VOLUME and press Enter ENTER SAMPLE VOLUME USE DEFINED SAMPLE The sampler displays the Sample Volume input screen Type 100 using the Number buttons and press Enter SAMPLE VOLUME ml 10 max The sampler displays the Start Time option screen Select SET START TIME and pres
130. sampler s dis tributor assembly You specify the bottle position to which the sampler should move the arm You can then verify the correct positioning of the arm Note that this test is not applicable for samplers configured for operation with a single bottle To run the test 1 Select the TEST DISTRIBUTOR option and press Enter 2 Enter the bottle number to which the sampler should move the arm Press Enter and the distributor will run 3 The sampler reports the new distributor arm position Ver ify that the arm is aligned over the correct bottle If the arm is not aligned over the bottle the distributor requires calibration Contact your authorized Isco service facility or the Teledyne Isco factory 4 The sampler then asks for the next bottle position Enter a bottle number and press Enter Or press the Stop button to exit the test If the sampler displays DISTRIBUTOR JAMMED DISTRIBUTOR ERROR SLOT CODE ERROR DISK ERROR or BELT TOO LOOSE verify that the arm movement is not obstructed Clear any obstructions such as bottles not fully seated in the rack or an incorrectly installed discharge tube then perform the TEST DIS TRIBUTOR diagnostic again from step 1 If you don t find obstruc tions to the distributor arm movement contact your authorized Isco service facility or the Teledyne Isco factory 5 9 Isco Sect 5800 Refrigerated Sampler ion 5 Maintenance 5 10 5 2 7 Test Flow Meter Port SELECT DIAG
131. ss and a hard hat Two persons should be stationed at the surface continuously while anyone is working inside a manhole to lift him out if he is overcome or injured One man cannot lift an unconscious man out of a manhole The persons stationed at the surface should also function as guards to keep people and vehicles away from the manhole opening To avoid a serious injury a person should not be lifted out of manhole by his arm unless it is a dire emergency When more than one person must enter a manhole the first person should reach the bottom and step off the ladder before the next one starts down When two men climb at the same time the upper one can cause the lower one to fall by slipping or stepping on his fingers In addition to traffic cones markers warning signs and barri cades a vehicle or a heavy piece of equipment should be placed between the working area and oncoming traffic Flashing warning signals should be used to alert drivers and pedestrians Orange safety vests should be worn by personnel stationed at the surface when the manhole is located in a vehicular traffic area Manhole covers should be removed with a properly designed hook Use of a pick ax screwdriver or small pry bar may result in injury A suitable tool can be made from 4 inch round or hex stock Two inches of one end should be bent at a right angle and the other end should be formed into a D handle wide enough to accommodate both hands Even with th
132. strainer 2 6 Route the suction line and strainer 2 7 Connect external instruments 2 8 Connect power 2 9 Configure and program the sampler 2 10 Lock the sampler 2 11 woaoaNA TAR WON a There are a few considerations when selecting a site for the sampler The foremost concern should be personal safety WARNING The installation and use of this product may subject you to dangerous working conditions that can cause you serious or fatal injuries Take any necessary precautions before entering the worksite Install and operate this product in accordance with all applicable safety and health regulations and local ordinances 2 1 Isco 5800 Refrigerated Sampler Section 2 Installation N WARNING If this product is used in a manner not specified in this manual the protection provided by the equipment may be impaired N WARNING This product has not been approved for use in hazardous locations as defined by the National Electrical Code N WARNING The sampler is heavy When lifting use a two person lift at the points identified in Table 1 1 When possible move the sampler using a two wheeled hand cart from the left or right side To prevent damage to the refrigeration system do not tip the sampler more than 45 Dangerous locations If you must enter a manhole confined space or other dangerous location to install the suction line and strainer observe standard safety precautions Refer to
133. tal volume to collect The Start Time tells the sampler when to begin operation These categories and their related programming screens are illustrated in Figure 3 3 for time paced sampling programs and Figure 3 4 for flow paced sampling programs Each screen includes a section number that you can refer to should you need a detailed explanation of the step Isco 5800 Refrigerated Sampler Section 3 Programming PROGRAM TIME PACED SAMPLE EVERY HOURS MINUTES Pacing One Bottle Multiple Bottles BOTTLES PER SAMPLE EVENT 1 max SWITCH SETS EVERY HOURS MINUTES SWITCH ON TIME 2 NUMBER OF SAMPLES FIRST SWITCH TIME AT HH MM 5 2 __ SAMPLES PER 5 BOTTLE 1 max o RUN CONTINUOUSLY a YES NO ENTER SAMPLE VOLUME VOLUMES DEPENDENT USE DEFINED SAMPLE ON FLOW YES NO SAMPLE VOLUME ml 10 max 10 ml FOR EVERY SI PULSES 1 9999 E FLOW PULSES 5 ANALOG INPUT 9 SAMPLE VOLUME AT 20 ma ___ ml One Bottle Multiple Bottles __ COMPOSITE SAMPLES 0 max Dum E NO DELAY TO START SET START TIME E FIRST SAMPLE AT 3522 c S HH MM L z SELECT DAYS DONE SU MO TU WE TH FR SA FIRST VALID DAY IS DD MM AUTO RE RUN YES NO PROGRAMMING SEQUENCE COMPLETE Displayed for 4 seconds Figure 3 8 Time paced sampling program flow chart 3 13
134. the 1 button to reset the count to zero and start the pump in reverse to purge the line Hold the 1 button until the line is sufficiently purged COUNT PRE PURGE HOLD 1 TO PURGE When you release the 1 button the sampler reports the number of purge counts that elapsed while you held down the button Press the Enter button to save the value and continue The sampler displays a screen to define number of counts needed to deliver the desired volume Use the Number buttons to type the sample counts Or press and hold the 3 button to reset the count to zero and start the pump The pump will draw the liquid through the suction line and pump then deposit it into the bottle To measure the delivered volume you can replace the bottle with a graduated cylinder for this step COUNT SAMPLE HOLD 3 TO PUMP Release the button when the desired volume has been collected Press the Enter button to save the value and continue The sampler displays the post purge screen to define number of counts needed to purge the suction line Use the Number buttons to type the post purge counts Or press and hold the 1 button to reset the count to zero and start the pump in reverse to purge the line Hold the 1 button until the line is sufficiently purged COUNT POSTPURGE HOLD 1 TO PURGE When you release the 1 button the sampler reports the number of purge counts that elapsed while you held down the button Press t
135. tion about this feature You can connect the sampler to an Isco 4100 Series flow logger or a 4200 Series flow meter With these Isco instruments you can Receive flow pulses for variable time or variable volume sample collection Receive an enable pin signal to enable sampler operation once site conditions warrant sample collection Send a three second event mark at the beginning of every sample collection event Power the flow measurement device 2 15 Isco 5800 Refrigerated Sampler Section 2 Installation To connect either of these instruments use the optional 7 6 m 25 ft connect cable 69 5804 043 Figure 2 12 To sampler To Isco instrument T Figure 2 12 5800 Sampler to Isco flow meter cable 2 8 2 Other Device You can connect the sampler to receive a 4 20 mA signal from an Connections external device including Isco s 2108 and accQcomm analog output modules You can also connect the sampler to a non Isco device to receive flow pacing and enable pin signals to send sample event marks and alarm signals or to supply 12 VDC power All of these types of connections use the optional unterminated connect cable P N 68 5800 020 Figure 2 13 This 3 m 10 ft cable is unterminated at the device end to allow wired connec tions to compatible circuits Refer to Table 2 3 for wire identifi cation and connection details To sampler To other device Figure 2 1
136. tional serial cable is recommended See Section 4 3 2 e Output from internal driver is current limited to 100 mA maximum The output between the alarm pin and ground can drive low power alarm devices rated for 5 VDC Control higher power 2100 mA devices or devices with different voltage re quirements through a user supplied relay See section 3 3 9 to configure alarm conditions 2 17 Isco 5800 Refrigerated Sampler Section 2 Installation 2 9 Connecting Power N WARNING Before connecting the sampler to an AC power source be familiar with the Electrical Requirements listed on page v at the front of this manual The factory assembles the sampler for either 100VAC 50 Hz 115 VAC 60 Hz or 230 VAC 50 Hz The serial number label located inside the refrigerator identifies the AC power configu ration of your sampler You cannot convert the sampler in the field without purchasing a replacement refrigeration module The mains power cord for 115 VAC samplers is equipped with a NEMA 5 15P plug for standard North American outlets The mains power cord for 230 VAC samplers is equipped with an EU 16P plug for standard CEE 7 European outlets For other types of outlets that supply compatible AC power convert the mains power cord plug with a locally purchased adapter Plug the mains power cord into the outlet The sampler control panel will briefly show the start up displays Copyright 2006 2012 TELEDYNE ISCO 5800 SAMPLER 2 9 1
137. titude rating is per European Norm 61010 1 which establishes safety requirements for electrical equip ment The rating pertains to electrical creepage and clearances The rating is not applicable to pump performance b The display may take longer to show information at temperatures below 0 F 1 5 Isco 5800 Refrigerated Sampler Section 1 Introduction Isco 5800 Refrigerated Sampler Section 2 Installation 2 1 Unpacking the Sampler 2 2 5800 Sampler Installation Overview 2 3 Positioning the Sampler In this section Unpacking the Sampler s 5800 Sampler Installation Instructions Carefully unpack the shipment and locate the packing list Verify receipt of all components against this packing list If there is any damage to the shipping carton or any components contact the shipping agent and Teledyne Isco or its authorized represen tative immediately N WARNING If there is any evidence that the sampler has been damaged in shipping do not plug it into an AC power source Contact Teledyne Isco or its authorized representative for advice Compare the contents of the boxes with the enclosed packing slip If there are any shortages contact Teledyne Isco immediately The following sections provide general instructions for placing the sampler into operation In typical applications the steps are Position the sampler Section 2 3 Install a bottle kit 2 4 Attach the suction line 2 5 Attach a
138. to the pump tube with the tubing coupler First screw the threaded end into the suction line until the flat surface is flush against the suction line Figure 2 8 Failure to do this will allow air to leak into the sample and adversely effect the sample volume accuracy Then push the other end of the coupler into the end of the pump tube until the other flat surface is flush against the tubing Isco 5800 Refrigerated Sampler Section 2 Installation Figure 2 8 Attaching the suction line to the pump tubing Once the coupler is attached to the pump tube removal is dif ficult and may require cutting the tube 2 5 2 FEP lined Suction Line Inserting a tube coupler into FEP lined suction line will damage the thin lining Instead refer to Figure 2 9 and the instructions below to attach FEP lined suction line to the pump tube 1 Slide a suitable clamp over the pump tube inlet 2 Push about 20 mm of the FEP lined suction line into the end of the pump tube 3 Slide the clamp over the union and tighten Do not over tighten the clamp this might cause the tubing to collapse or restrict the flow Figure 2 9 Connecting FEP lined suction line A to pump tube B 2 12 Isco 5800 Refrigerated Sampler Section 2 Installation 2 6 Attaching a Strainer To select the right strainer for your application see Table 2 2 and Figure 2 10 To attach the strainer to the suction line carefully screw the strainer s threaded connector into the
139. ts bottles suction line strainer pump tube and discharge tube Clean the sampler as necessary Need hose down recommendations Inspect the pump before each use Inspections are especially important when pumping large sample volumes over long dis tances or when the sample liquid contains a high percentage of suspended or abrasive solids Pumps in need of service might experience performance problems such as e Faulty liquid detection e Inaccurate sample volumes e The sampler will not pump any liquid e Pump jams To inspect the pump 1 Press the On Off button to place the sampler controller in the Standby state This ensures that the sampler will not attempt to operate the pump 5 1 Isco 5800 Refrigerated Sampler Section 5 Maintenance N WARNING The sampler has a safety interlock that prevents the pump from operating when the pump housing band is open DO NOT tamper with the pump housing and band The pump is extremely powerful The pump can injure you severely if the sampler activates the pump while you are working on it Place the sampler controller in the Standby state before opening the pump housing 2 Refer to Figure 5 1 Release the latch H securing the metal pump housing band K 3 Swing the pump housing band away from the pump hous ing 4 Inspect the following a Pump tube Look for excessive wear caused by the pump rollers and for cracks along the sides of the tube Cracks might not
140. un Program button Isco 5800 Refrigerated Sampler T Section 4 Operation 4 1 Start a Sampler Program 4 1 1 Start Time Delay In this section Start a Sampler Program Pause or Stop a Running Program page 4 3 Post Sampling Activities page 4 3 View the Log page 4 3 Retrieve the Temperature Log page 4 5 s Remove Sample Bottles page 4 7 Grab Samples page 4 8 Calibrate Sample Volumes page 4 9 Operate the Pump Manually page 4 10 This section describes how to operate the sampler These instruc tions assume that the sampler has been correctly installed Section 2 configured and programmed Section 3 Before starting a program Verify that the pump tube is in good condition Refer to Section 5 1 1 Place empty bottles in the rack or locating base To start the program from the Main Menu screen press the green Run Program button If a sampler configured for multiple bottles was previously halted see Section 4 2 the sampler will display a start bottle option when you press the Run Program Button This start bottle option only appears if no programming changes were made after halting the program ENTER START BOTTLE 1 max Using the Number buttons enter the starting bottle Then press the Enter button If the program is set for NO DELAY TO START section 3 5 18 The sampler immediately begins to operate according to its Con figure and Program settings 4 1 Isco 5800 Refri
141. urs and minutes 0 hours 15 minutes Press the Enter button SAMPLE EVERY HOURS ___ MINUTES The sampler displays the option to enter a sample volume or use the defined volume Select ENTER SAMPLE VOLUME and press Enter ENTER SAMPLE VOLUME USE DEFINED SAMPLE The sampler displays the Volume Dependent On 3 30 Flow screen Select YES and press Enter VOLUMES DEPENDENT ON FLOW YES NO The sampler displays a screen to select the flow rate input Our sampler is connected to a 4 20 mA input signal Therefore select ANALOG INPUT and press Enter FLOW PULSES ANALOG INPUT The sampler displays a screen to set the sample volume to collect at the maximum flow rate Type 100 and press Enter SAMPLE VOLUME AT 20 mA ml The sampler displays the Composite Samples screen To finish the program after a 24 hour period type 96 4 samples per hour x 24 hours and press Enter COMPOSITE SAMPLES 0 max The sampler displays the Start Time option screen Select NO DELAY TO START and press Enter NO DELAY TO START SET START TIME The sampler displays the Auto Re Run option screen Select NO and press Enter AUTO RE RUN YES NO The sampler displays the Programming Sequence Complete screen for four seconds then advances to the Main Menu screen PROGRAMMING SEQUENCE COMPLETE PROGRAM CONFIGURE VIEW LOG To run the sampling program press the green R
142. used As you enter thru and complete Program 1 the Program Com pleted message will indicate that you have changed the settings of Program 1 If a different program is required for example Program 2 you must 1 Access Program 2 by going into CONFIGURE PROGRAM MING options and use the arrow keys to get 2 highlighted 2 Press Enter to load Program 2 Once this step is com pleted Program 2 will be available to modify thru the Program menus 3 Once you have completed programming for Program 2 the Program Completed message gives you the indication that Program 2 has been saved To access Program 1 again or to verify what program is cur rently loaded you need to go to CONFIGURE PROGRAMMING options and the flashing program number will indicate which program is currently loaded N CAUTION This sampler has a high performance pump As with all such pumps it relies upon liquid to cool working components If the sampler is programmed to pump in the absence of liquid in excess of 5 minutes excessive heat buildup may damage the paddles rollers and housing Ensure that the liquid inlet is completely immersed There are two pacing methods for sampling programs Time paced sampling programs use the sampler s internal clock to collect samples at a constant time interval When you program the sampler for time pacing the sampler will prompt you to enter the time between sample events in hours and minutes
143. vent igniting any gas that is emerging from the opening When a gasoline engine blower is used it must be located so that exhaust fumes cannot enter the manhole If testing equipment is not available the manhole should be assumed to contain an unsafe atmosphere and forced ventilation must be provided It should never be assumed that a manhole is safe just because there is no odor or the manhole has been entered previously Since the top of the manhole is usually flush with the sur rounding surface there may not be anything for the person who is entering the manhole to grab on to steady himself Persons who are entering manholes should not be permitted to carry any thing in their hands as they enter the manhole to ensure that their hands will be free to hold on or grab if they slip A good method for entering a manhole is to sit on the surface facing the manhole steps or ladder with the feet in the hole and the arms straddling the opening for support As the body slides forward and downward the feet can engage a rung and the back can rest against the opposite side of the opening If there is any doubt about the soundness of the manhole steps a portable ladder should be used B 4 1 Traffic Protection B 4 2 Removing the Covers B 4 3 Other Precautions Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures A person should never enter a manhole unless he is wearing per sonal safety equipment including a safety harne
144. versely affect the sample volume accuracy Calibrating the sampler can enhance sample volume accuracy To calibrate sample volumes follow the steps below These steps assume that the sampler has been correctly installed Section 2 and the suction line has been cut and its length entered in the sampler configuration Section 3 3 4 These steps also require a graduated cylinder to measure the delivered sample volume Teledyne Isco offers a 1000 ml graduated cylinder Order part number 299 0020 00 To calibrate the sample volume 1 At the Main Menu press the Calibrate button 2 Select the CALIBRATE VOLUME option and press Enter 3 Pull the lower pump tube from the bulkhead fitting Hold the end of the tube over the graduated cylinder Press the Enter button when you are ready 4 Hold the graduated cylinder while the sampler collects the sample 5 Measure the sample volume collected in the graduated cyl inder and enter it in the VOLUME DELIVERED screen 6 If there is a large difference between the expected volume and your entered volume the sampler asks you to confirm the entered volume If the volume you entered is correct select YES Otherwise select NO and re enter the mea sured sample volume 7 Return the pump tube to the bulkhead fitting Isco 5800 Refrigerated Sampler Section 4 Operation 4 6 Operate the Pump 4 10 Manually PRESS J TO PUMP REVERSE PRESS J TO PUMP FORWARD For small volumes
145. was paused at the time of the sam ple event DISTRIBUTOR The distributor did not operate correctly The sam FAILURE pler reports this error if the distributor arm is not attached to the sampler if the distributor arm stop is missing or broken or if the distributor drive mechanism is malfunctioning PUMP FAILURE The pump did not operate correctly The sampler reports this error when some obstruction has stopped the pump rotor from turning or when the pump band is open PROGRAM HALTED The program was halted PROBABLE OVERFLOW The sampler did not deliver the sample because it would have over filled the bottle The log presents a summary that lists the average minimum and maximum temperatures from the last program Should more complete temperature data be required the sampler can provide a detailed report containing temperature readings at one minute intervals This report requires a connection to a personal com puter To connect the sampler to a computer with a DB9 pin serial port use the optional 3 8 m 12 5 ft RS 232 serial communication cable Figure 4 1 For connection to a computer s USB port use the optional USB serial communication cable To collect the detailed temperature data 1 Connect the computer to the sampler s external device con nector with the serial cable 2 Configure your communications software HyperTerminal for example for a baud rate no higher than 38 400 8 data b
146. way from the manhole opening Isco 5800 Refrigerated Sampler Appendix B General Safety Procedures B 2 Planning B 3 Adverse Atmospheres B 4 Entering Manholes B 2 This applies to hand tools as well as stones gravel and other objects e Sharp Edges Sharp edges of items in or near a manhole may cause cuts or bruises e Lifting Injuries Unless proper tools are used to remove manhole covers back injuries or injuries to hands or feet may result Advance planning should include arrangements for test equipment tools ventilating equipment protective clothing traffic warning devices ladders safety harness and adequate number of personnel Hasty actions may result in serious injuries Time spent in the manhole should be kept to a minimum Refer to the table of Hazardous Gases at the end of this appendix Before workers enter a manhole tests should be made for explosive atmosphere presence of hydrogen sulfide and oxygen deficiency Combustible or toxic vapors may be heavier than air so the tests on the atmosphere must be run at least 3 4 of the way down the manhole Whenever adverse atmosphere is encountered forced ventilation must be used to create safe conditions After the ventilating equipment has been operated for a few minutes the atmosphere in the manhole should be retested before anyone enters the manhole When explosive conditions are encountered the ventilating blower should be placed upwind to pre
147. wo level adjustment feet at the front of the sam pler Use these to keep the bottle rack or locating deck level inside the refrigerated compartment Liquid Detector and Pump cover removed The non wetted liquid detector senses when the liquid is at the pump to determine head height and sample volumes The peristaltic pump col lects sample liquid and performs suction line rinses Lift Points 2 upper 2 lower each side If you must lift the sampler it can be safely handled at these points Lift ing must be done by two people one on each side with the door closed and latched External Device Connection Supports connections to external devices such as a flow meter for sam ple pacing and enable signals and connection to a personal computer for data collection Refrigeration Assembly Modular corrosion resistant refrigeration assembly cools the refrigerated compartment to a user selected temperature of 1 to 9 C 34 to 48 F AC Mains Line Cord Connects to AC power source N The Mains Line Cord is the disconnect device 1 3 Isco 5800 Refrigerated Sampler Section 1 Introduction 1 3 Specifications Size HxWxD Table 1 2 Specifications 130 x 72 x 84cm 52 x 29 x 33 in Weight empty 83 5 kg 184 Ib Bottle Configurations 13 configurations available 24 1 liter PP 24 350 ml glass 4 10 liter PE or glass 4 20 liter PE 2 10 liter PE or glass 1 20 liter P
148. y system Then place the strainer in clean water and pump it through the delivery system to rinse it If these items are severely contaminated replace them For application specific requirements consult with your labo ratory to establish cleaning or replacement protocols 5 5 Isco 5800 Refrigerated Sampler Section 5 Maintenance Figure 5 3 Wetted Parts 5 1 6 Sampler Cleaning Guidelines 5 2 Sampler Diagnostics 5 6 A Strainer 316 stainless steel E Bulkhead Fitting 316 stain polypropylene or CPVC less steel B Suction Line vinyl F Discharge Tube silicone Tubing Coupler G Bottle glass polypropylene 316 stainless steel or polyethylene D Pump Tube silicone Keeping the sampler clean and protected from harsh elements may extend the usable life of the sampler When necessary clean the exterior and interior of the sampler with warm soapy water and brush then rinse with water Be sure to use a detergent that is compatible with low density polyethylene and polystyrene Avoid using strong solvents and acids The sampler has built in diagnostics routines that trained service technicians use to confirm that all sampler subsystems are working correctly or to locate faults Many of the diagnostic routines also can be run in the field In many cases the sampler will determine if the test passes or fails e Ifatest passes the sampler displays a message showing the test passed

5800 Refrigerated Sampler User Manual

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