User Manual
Contents
1. CD DVD BD Case Wrapper User Manual Alt Poor 1351 East Black Street Rock Hill SC 29730 Tel 803 980 4141 e Fax 803 980 4145 www allprosolutions com COPYRIGHT Copyright 2000 2012 All Pro Solutions Inc All Rights Reserved This manual and the software described in it are copyrighted with all rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the written permission of All Pro Solutions Inc PRIVACY ILLEGAL COPYING The CW Wrappers are dedicated to small or medium scale production of discs and is a cost effective solution providing professionally finished packaging for short run work All Pro Solutions Inc accepts no responsibility for the use or misuse of this equipment for illegal purposes If you are uncertain about your rights contact your legal advisor WARRANTY All Pro Solutions Inc hereinafter All Pro Solutions warrants its products to be free from defects in materials and workmanship under normal and proper usage for the period stated in your Warranty Card All Pro Solutions shall not be liable for direct indirect special incidental or consequential damages arising from the use or inability to use this product or documentation In particular All Pro Solutions shall not have liability for any hardware used with this product including the costs of repairing2. ng material thickness 20 40 microns Maximum packaging film wide 240mm 9 5in Maximum roll diameter 300mm 12in Dimensions length 525mm 21in width 300mm 12in height 200mm 8in Weight net 9kg 19 8 pounds gross 12kg 264 pounds System Setup Set unit on a solid secure flat surface at comfortable working level near an electrical outlet Plug the power cord into power socket on the back of the machine under the material roll Plug the other end into power source Power Socket Power Cord Locate the power switch on the control panel and turn the power switch in on position The power switch should light up to indicate power to equipment The temperature controller should power on and start heating mode Power Switch Temperature Controller Temperature Adjustment There are two channels on the CW 200 system Channel 1 Front Heating Block heat power measured in C degrees Channel 2 Cutting Wire heat power measured in percent from 0 to10096 Cutting Wire Front Heating Block EH Select channel where you need to change temperature by pressing CHANNEL button Press SET MEASURE button Set temperature lower or higher by pressing or buttons Press SET MEASURE button again to lock in the setting With the heating blocks you can start from 110C and raise temperature by 5C until film will be sealed with proper
3. nt in the success of a quality step one seal Operation Pull the film to the edge near the cut wire making sure it is centered on the machine bed Left edge of film Right edge of film Left edge of case Right edge of case Lay the case at the center of the film then pull excess film out and over the item until it is wrapped around over wrapped to the other side Fold the film to the sides and hold securely as you pull the item and film toward you and down over the cut wire to the heat block to seal This is a swiping action with pressure against the heat block Please watch the video demonstration until you can duplicate this motion successfully It will take practice In the above photo the film is centered with the safety decal The DVD case is centered on the film Keep in mind the tension suggestions in the previous tip to allow you to get a good quality cut and seal If you find that the wrap is too loose then you need to tighten the tension
4. quality Usually it is from 115C to 130C depending on the packaging film parameters With the cutting wire proper of heating in case of 20 microns film is 45 The of heating also can be adjusted depending on the film thickness and quality For example if film thickness is 30 microns you will need to add little more power Loading the Roll am Remove the spindle using the supplied wrench Loosen the roll end caps using the supplied hex wrench Center the roll on the spindle and tighten the set screws on the end caps It is important to center the roll as much as possible Keep the end caps loose against the roll core to allow smooth free rolling movement The roll must turn easy The spindle does not turn Place the loaded spindle on the machine Place the tension band holder on the spindle ends and tighten Move the black tension band holder into proper position to keep the roll from free moving On a new roll looking from the front of the machine the tension should be about 1 o clock position where the strap is just touching the roll As the roll gets smaller the position of the black tension band holder is moved counter clockwise For example the used roll that is close to the 3 core may be at 10 o clock position Keep in mind that too much tension will make it too difficult for you wrap the item and pull it through the cut off and seal position in the first step This is very importa
5. replacing or recovering such hardware DAMAGE This shipment was packaged and delivered to the carrier with the utmost care to ensure safe delivery of goods If your CW system is damaged during shipment please contact the freight carrier first then contact your distributor or All Pro Solutions INCOMPLETE ORDERS Check the shipment against the shipping papers thoroughly and immediately to ensure receivership of a full shipment Do not discard packing materials or cases Check out all possibilities before reporting a shortage or incomplete order SAVE PACKAGING You have to save your packaging materials so that if the need arises you can return your system for service Sending a system to All Pro Solutions without the original packaging will void the warranty This packaging was designed specifically for shipping your system Other packaging may not be as suitable IF YOUR SYSTEM REQUIRES SUPPORT If your system requires servicing you should first contact the place of purchase and request support or contact All Pro Solutions as follows Phone 803 980 4141 Email techsupport allprosolutions com Before shipping any item to All Pro Solutions first obtain a RMA Return Material Authorization Number from All Pro Solutions support This number must be placed on the outside of the product packaging where it can be easily found otherwise the item will be refused and returned at the sender s expense Getting s
6. tarted Carefully remove your system from it s shipping box and verify that all parts are present If there are missing or damaged parts contact All Pro Solutions or an authorized distributor immediately to correct any miss packed or missing parts You should find the following packaged with your system CW 200 Wrapper Small packet of spare parts Fuse 5 pes o Cutting wire o Electronic relay with heat sink 2 pcs 5 mm Hex wrench 13 mm wrench Electrical power cord Instruction Manual NOTE If your system is damaged during shipment please contact the freight carrier first and then contact your distributor or All Pro Solutions You have to save your shipping materials so that if the need arises you can return your system for service Sending a system to AII Pro Solutions without the original packaging will void the warranty This packaging was designed specifically for shipping your system Other packaging may not be as suitable PLEASE SAVE YOUR SHIPPING CRATE To avoid equipment damage use only Bi Oriented Polypropylene BOPP film material with 20 40 microns thickness Do not use shrink wrap material or any other film Specifications Media handling almost any CD DVD Nintendo DS BluRay Xbox cases Throughput Up to 200 pes hour Packaging film cutting Automatic Heater temperature stability 1 Voltage 110VAC 60Hz 300Watts Wrapping material Bi Oriented Polypropylene BOPP Wrappi
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