Home

- Datacolor Industrial

1. ccccccccceecccececeeeseeeeaeeeseeeeseeeeseeeeseeesseeeseeeesaeeseeeesaeeeseeesaeees 30 6 3 Setting the set point values iccciiciciiciciiciciiiciciicciiicicicicciiciciiciciiicecriccnrecenenecennees 31 6 4 Settings in the menu User settiNQS ciccciiccicciiciciiciciiiciiiciciicccciiciniicccnicccnnnccnnnnes 32 6 5 Settings in the menu User Level cccccccccssseecccesseeeceseeeceseecceaseeecsageeecseseeeseaseeessageeessageeenens 33 7 GRAPHICAL REPRESENTATION OF THE MEASUREMENT COURSE CHART RECORDER FUNCTION csioi rciotencrctihcocnitetsrahetem ceinte eeenecee aA 34 7 1 Setting the storage rate cccccceccccsssscecceseeecceesececceseeecsgeeecsegeeeeseaseeessgeeecseueeessugeeessegeeeeesnsaseesas 36 8 TEMPERATURE SAFETY DEVICES issssssescca aes cae etea Reh Renan Renh RARA 37 8 1 Electric safety controller temperature safety device class 3 1 iiieciee r 37 8 2 Mechanical safety controller temperature safety device class 3 1 38 8 3 Over temperature protective device temperature fuse class 1 ci 2 39 9 NOTIFYING AND ALARM FUNCTIONS ccccceseseseeceseceeeseneeeneeeeesseneeees 40 9 1 Notifying and alarm system overview auto diagnosis SYStEM cccceeceeseeeeseeceeeeeeeseeeeeeeeessees 40 9 2 Resetting the notifying or alarm messages cccccceseeeeee
2. ccccccccccseeceecseeeeeseeeeeeeaeeeeeeseeeeseeeeeseaeeeesaeeeesaeeeeees 14 3 3 OE SARA 2002907 EE E EEN E ee E 7002000 ee 90064 14 3 4 Location of installation and ambient CONCItIONS cc ecccceeececeececeececeeceeseecesseecesseeeeseneeeseeeessaees 15 4 INSTALLATION AND CONNECTIONG ccccceecsseeeneceneceneensecnseenseeneeeeeens 16 4 1 Mains water supply connection to a water tap ccccccsceceeeeeeeeeeseeeeeeeeeeeeeeeeeeeesseeeeeeeeeeeeeseeeeeeas 17 4 2 Hose burst protection device with reflux protection device Option cccccseeceeeeeeaeeeeeeeeeeeees 19 4 3 Water supply pumped from a water tank option only available when ordering the system cannot be HT EES NAA E E E T E EE E A 0700020 0020 het ten A E heed 270 20 4 4 Waste walter connection see seetstece sc saste tatters se ccdenne a a 00V 400 E e E a 22 4 5 Water and connection sets supplied with Datacolor Conditioner systems 23 4 6 Electrical COMMOTION ocx cise dices cnaudciendodadsdasars deine dusucdsonuawheondioce laetindonadedwouus AU e CLU aa i 26 5 START UP AND SWITCH ON THE UNIT ccciucicciciicicinereirerri 27 6 SETTING UP THE CONTROLLER MB1 cccccccccccccectessstnccssccssccsscnsscsnssnsscenecnes 29 6 1 Selection of the menu langUage icccciiciiiciciiiciciiciciiiciciiciciiiciciiciciiicicciceniccennicennnnes 29 6 2 Function overview controller MB1
3. Do NOT use acidic or chlorine cleaning detergents 13 Disposal 13 1 Disposal of the transport packing Packing element Material Disposal _____ Straps to fix packing on pallet Pallet Solid wood IPPC standard Wood recycling Transport box with metal clamps Foamed plastic stuffing pallet top cover Protection of doors and racks Insulating air cushion foil packing of PE foil Plastic recycling optional accessories If recycling is impossible all packing parts can also be disposed of in the household waste Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 46 52 datacolor mum 13 2 Decommissioning To pump off the water from the humidifying system close the water supply switch on humidity switch 6 and switch on and off the unit twice allowing it each time to run about 2 minutes Switch off main switch 5 and humidity switch 6 Disconnect the unit from the mains Remove the water installation e Temporal decommissioning See indications for appropriate storage chap 3 3 e Final decommissioning Dispose of the unit as described in chap 13 3 or 13 4 13 3 Disposal of the unit in the member states of the EC According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE Datacolor CONDITIONER units are classified as monitoring and control instruments category 9 only intended for professional u
4. Safety control Set The setting of the tolerance limit of the safety controller chap 8 1 is displayed You cannot change it here Safety control Act The measuring result of the safety controller is displayed chap 8 1 The safety controller compares the value measured by a second independent temperature sensor to the entered tolerance limit Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 32 52 datacolor mum 6 5 Settings in the menu User Level Date and time d Summer time b Language English Temperature unit C Buzzer Active Safety controller gt User code No Date and time Enter the actual date and time to provide the measurement records with the correct relation of time Data are displayed in the chart recorder function chap 7 of the controller and remain stored during power failure Summer time Time is set one hour in advance during the summer time period e Summer time switch Off No change to summer time occurs User timed Beginning and end of summer time can be set individually Automatic The summer time arrangement for central Europe is enabled summer time from last Sunday of March until last Sunday of October Language Select the menu language as German English or French chap 6 1 Temperature unit Do NOT change the temperature unit from C to F Buzzer e Inactive No acoustic alarm in case of alarm events chap 9 e Active Aco
5. The sample conditioning cabinet is equipped with an electric over temperature safety device class 3 1 acc to DIN 12880 It is called safety controller It serves to protect the charging material against extensive high temperatures The safety controller is electrically independent from the main temperature controller and takes over control when a selectable maximum temperature is reached This maximum temperature is to be set at the controller via the parameter Safety controller see below In case the safety controller is activated this state is indicated on the controller display by the message TEMPERATURE LIMIT Heating humidification and illumination are automatically switched off until the temperature inside the cabinet decreases to a value below the limit The sample conditioning cabinet remains being controlled by the safety controller to its entered set point until the user resets the controller by pressing the RESET button The maximum temperature the set point of the safety controller can be defined by two different ways e Offset Maximum over temperature above any active temperature set point e g 2 C The maximum temperature internally and automatically changes with every set point change The Offset value should be 2 to 5 C e Limit Absolute max permitted temperature value e g for a temperature set point of e g 21 C the limit value could be set to 25 C The Limit value needs to be a
6. check the connection for leaks As the appliance only lets in water when required there is no continuous water flow In order to guarantee perfect humidifying observe the following points with regard to the water supply e Supply pressure 1 to 10 bar e Water type Tap water with conductivity of 200 uS cm to 500 uS cm tolerance range 100 uS cm to 800 uS cm Test Let boil at least 1 litre of tap water in a suitable pot for 10 minutes in order to precipitate the temporary hardness then measure the conductivity in the upper half of the volume If the conductivity is between 100 uS cm and 200 uS cm large electrodes DC 5005 0056 have to be installed If the conductivity is between 500 uS cm and 800 uS cm an electrode separating plate DC 6002 0088 has to be installed between the small electrodes Ifs the conductivity is outside of the range of 100 uS cm to 800 uS cm contact your local Datacolor service representative Total hardness 28 4 mg Ca l up to 56 8 mg Call In this range of hardness the conductivity is normally between 200 uS cm and 500 uS cm In cases of lower hardness the conductivity is normally too low In cases of higher hardness the conductivity may be too high Furthermore the steam generator calcifies faster and more frequent service intervals are necessary But in all cases the conductivity has to be measured as described before It is possible that the conductivity is in the range of 200 uS cm and 500 uS cm and the
7. 11th December 06 page 25 52 datacolor mum 4 6 Electrical connection e The sample conditioning cabinet has a fixed mains connection cable F 1800 mm in length and a shock proof plug e The unit is equipped with a 10 Amp semi time lag fine wire fuse against excess current e Prior to connection and start up check the mains voltage Compare the values to the data specified on the type plate of the unit unit front behind the door bottom left hand e When connecting please observe the regulations specified by the local electricity supply company and as well as the VDE directives for Germany e Pollution degree acc to IEC 1010 1 2 e Over voltage category acc to IEC 1010 1 Il Danger of incorrect mains voltage Damage of the equipment gt Check the mains voltage before connection and start up gt Compare the mains voltage to the data indicated on the type plate See also electrical data chap 14 5 Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 26 52 datacolor mum 5 Start up and switch on the unit e Open the water tap for freshwater supply Standard CONDITIONER e Fill the water tank with water CONDITIONER with option pumped water supply tank e Switch on the humidifying and dehumidifying system with humidity switch 6 Then switching on the unit at the main switch 5 causes changing the water in the steam humidifying system The waste water is pum
8. Tap water with conductivity of 200 uS cm to 500 uS cm tolerance range 100 uS cm to 800 uS cm Test Let boil at least 1 litre of tap water in a suitable pot for 10 minutes in order to precipitate the temporary hardness then measure the conductivity in the upper half of the volume If the conductivity is between 100 uS cm and 200 uS cm large electrodes DC 5005 0056 have to be installed If the conductivity is between 500 uS cm and 800 uS cm an electrode separating plate DC 6002 0088 has to be installed between the small electrodes If the conductivity is outside of the range of 100 uS cm to 800 uS cm contact your local Datacolor service representative Total hardness 28 4 mg Ca l up to 56 8 mg Call In this range of hardness the conductivity is normally between 200 uS cm and 500 uS cm In cases of lower hardness the conductivity is normally too low In cases of higher hardness the conductivity may be too high Furthermore the steam generator calcifies faster and shorter service intervals are necessary But in all cases the conductivity has to be measured as described before It is possible that the conductivity is in the range of 200 uS cm and 500 uS cm and the unit can be operated although the hardness differs Amount of chloride in the water lt 100 mg l High amounts of chloride and free chlorine e g from water disinfection causes strong abrasion of the electrodes Do NOT use softened water soft water distilled water fully de
9. by excess humidity Danger of corrosion on the housing after operating at humidity values gt 70 RH for a long period gt Dry the appliance completely before shut down Set the humidity to O RH and switch on humidity switch 6 Set the temperature set point to 60 C for approx 2 hours Manual mode Only then shut down the unit at the main switch 5 If following storage in a cold location the unit is transferred to the installation site for start up condensation is possible Wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions Set up the sample conditioning cabinet on a plane surface free from vibration at a well ventilated dry location and align it using a spirit level The site of installation must be capable of supporting the unit s weight see technical data chap 14 5 Danger of overheating Damage of the unit Do NOT set up units in non ventilated recesses gt Ensure sufficient ventilation for carrying off the heat e Permissible ambient temperature range 18 C to 32 C At elevated ambient temperature values fluctuations in temperature can occur The ambient temperature should not be substantially higher than the indicated ambient temperature of 20 C to which the specified technical data relate In the case of different ambient conditions deviations from the indicated data are possible With
10. cabinet with display controller MB1 is available in two different types e with lighting unit e without lighting unit Datacolor CONDITIONER is designed for exact conditioning of harmless materials such as paper textiles plastics building materials to condition the samples at fixed temperature and humidity so as ensure no change in color of the samples occurs due to varying temperature and humidity The inner chamber the pre heating chamber and the inside of the doors are all made of stainless steel material no 1 4301 in Germany The housing is RAL 7035 powder coated All corners and edges are completely coated The inner chamber is closed by a glass door that enables the samples to be viewed for a short time without disturbing the climate in the inner chamber Datacolor CONDITIONER is equipped with a microprocessor controller with 2 channel technology for temperature and humidity and a digital display accurate to one tenth of a degree resp 0 1 RH With its microprocessor controlled humidifying and dehumidifying system the Datacolor CONDITIONER is a high precision sample conditioning cabinet An electrode steam humidifying system humidifies the air There are no special demands on water quality only the conductivity of the water is significant chapter 4 1 Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 8 52 datacolor mum 2 1 Datacolor CONDITIONER with lighting unit The Dat
11. each degree of ambient temperature gt 20 C the refrigeration power decreases by 1 5 K e Permissible ambient humidity 70 RH max non condensing e Installation height max 2000 m above sea level A water tap 1 bar to 10 bar with normal tap water approx 200 uS cm to 500 uS cm tolerance range 100 uS cm to 800 uS cm is necessary for the installation of the humidification system chap 4 1 Alternatively you can supply water from a pumped water tank provided that the unit is equipped accordingly chap 4 3 Furthermore a water drain with descending gradient is required chap 4 4 When placing several units of the same size side by side maintain a minimum distance of 250 mm between each unit Wall distances rear 100 mm sides 160 mm Spacing above the unit of at least 100 mm must also be accounted for Danger by stacking Damage of the units Do NOT place sample conditioning cabinets on top of each other Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 15 52 datacolor mum The sample conditioning cabinet Datacolor CONDITIONER must not be installed and operated in potentially explosive areas Explosion hazard Danger of life Do NOT operate the unit in potentially explosive areas NO explosive dust or air solvent mixture in the ambiance 4 Installation and connections The water supply of the CONDITIONER can be supplied via standard mains w
12. icing at the evaporator plates of the refrigerating system and later on also at the chamber walls behind the inside lining Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 42 52 datacolor mum The dehumidifying evaporator plates are switched on and off all three days so that the ice is automatically defrosted and the water flows back into the water basin of the humidifying system Continued refrigerating operation with a temperature lt 16 C and a humidity gt 60 RH leads to icing at the evaporator plates of the refrigerating system which needs to be defrosted manually once a week At temperatures lt 32 C with high humidity gt 60 RH regularly defrost the unit manually and let it pump off the water e Open the door if desired Advantage shorter drying period Disadvantage elevated humidity in the immediate ambiance Set the humidity to 10 RH and switch on the humidifying system at switch 6 Set the temperature to a value between 30 C to 40 C Let the unit operate for about 30 minutes door open or for several hours closed door Too much ice on the evaporator is noticeable by reduced refrigerating performance When changing from refrigerating operation to heating operation with humidity switch 6 off there is danger of overflowing the steam generator due to uncontrolled defrosting of icing on the evaporator Uncontrolled defrosting of icing on the evaporator Dange
13. introduced or sticking toxic substances Prior to disposal disinfect the unit from all sources of infection Be aware of the fact that sources of infection might be located as well outside the inner chamber If you cannot safely free the unit from toxic substances and sources of infection dispose of it as special waste according to national law Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 47 52 datacolor mum Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER lead a unit with sticking toxic substances or sources of infection to recycling according to directive 2002 96 EC Prior to disposal free the unit from sticking toxic substances or sources of infection Dispose of a unit which you cannot safely free from all toxic substances or sources of infection as special waste according to national law 13 4 Disposal of the unit in non member states of the EC Alteration of the environment gt Observe the regulations under public law for appropriate disposal protecting the environment The refrigerant used R134a 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not reach the environment Professionally suck the refrigerant off the refrigeration cycle and dispose of it according to the national regulations 210 g of refrigerant is used in CONDITIONER with lighting unit and 1
14. the waste water should have around the same volume as the tank for the water supply In this way if the waste water tank is emptied whenever the supply water tank is refilled there is no possibility of flooding of the waste water tank The waste water tank must be wide and shallow and must not be too tall to ensure that the upper fill level in the tank is not higher than the highest level of the water hose Danger of flooding of the waste water container gt Incase of fresh water supply via water tap Check the fill level of the waste water container daily in the morning and in the evening and empty the container in time gt Incase of fresh water supply via water tank Empty the waste water container before refilling the fresh water tank Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 22 52 datacolor 4 5 Water and connection sets supplied with Datacolor Conditioner systems 4 5 1 Standard Datacolor Conditioner unit with connection to a water tap Safety kit against flooding caused by burst water hoses supplied as standard ltems supplied Hose burst protection device to connect to tap Hose nozzle with screw connection to connect to the hose burst protection that is connected to the tap 4 hose clamps 6m water hose PVC black 12 mm 1 2 inner diameter which should be cut into 2 lengths accordingly for mains water pipe and waste water pipe Pressure resistant up to 10bar He
15. unit can be operated although the hardness differs Amount of chloride in the water lt 100 mg l High amounts of chloride and free chlorine e g from water disinfection causes strong abrasion of the electrodes Do NOT use softened water soft water distilled water fully desalted water Water intake temperature NOT below 5 C The mains water intake should be provided with a shut off slide or water tap For the water supply fix the delivered adapter on the thread of the mains water connection 1 at the rear of the chamber and put on the hose Protect both the fresh water and the waste water supply at both sides by the delivered hose clamps Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 17 52 datacolor mum 4 1 1 Safety kit for connection CONDITIONER water main A safety kit against flooding caused by burst water hoses is enclosed to the sample conditioning cabinet It consists of e Hose burst protection device e Hose nozzle with screwing e 4 hose clamps e 6m water hose divisible for feed hose and the drain 4 1 2 Protection principle of hose burst protection Whenever a strong water flow of about 18 I min occurs e g caused by a burst water hose a valve automatically cuts off the water supply what can be heard as a clicking noise The water supply now remains interrupted until its manual release 4 1 3 Assembly Screw the hose burst protection device onto a wate
16. 10 litres in size Backpressure in the humidity module Damage of the equipment by excess voltage gt The outlet must be absolutely free of counter pressure along its entire length gt Ensure correct installation of the waste water connection Fasten the waste water hose to the connection H on the provided appliance tube clip 14 mm Observe the following points You can use a part of the delivered tap water hose as a drainage hose In case another hose is used it has to be permanently resistant against at least 95 C The waste water hose must be inclined at a gradient of at least 1 cm per meter Never place the waste water hose at a positive inclination because otherwise the humidity module could fill with water during clearing Protect both ends of the drainage hose with two of the four delivered hose clamps Set up the waste water connection via a siphon if possible ventilated or via a one way valve in order to balance air pressure fluctuation in the waste water system and not to transmit it into the steam generator Pressure fluctuation inside the steam generator can cause humidity fluctuation in the Datacolor CONDITIONER inner chamber If using a waste water container ensure the waste water hose pipe is firmly connected to the waste water container being used Check and empty the waste water container regularly If using a water tank for water supply instead of water supply direct from the mains the tank for
17. 134a 9 210 165 Humidity data Humidity fluctuation at 21 C 65 RH 2 ight data Illumination at 100 intensity average value LUX 3231 N A below the fluorescent tubes at a distance of 135 mm lectrical data IP system of protection acc to EN 60529 2 2 Nominal voltage 10 50 60 Hz V 230 1N 230 1N Nominal power W800 1700 Energy consumption at 37 C 3 w 50 Energy consumption at 21 C 65 RH 592 ambient temp 25 C without illumination 3 ambient temp 25 C with illumination 3 Installation category acc to IEC 1010 1 Pollution degree acc tolEC10101 Residual currentoperateddevice A 003 gt O Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 50 52 m m 4H datacolor mum Legend 1 The temperature data were determined by a 9 point measurement in a distance of 135 mm to the light cassettes below the fluorescent tubes at 21 C 65 RH 2 Upon door opening or water exchange in humidity cylinder gt 1 5 RH recovery time approx 20 min 3 Use this value for dimensioning air condition systems All technical data are specified for units with standard equipment at an ambient temperature of 22 C CONDITIONER with lighting unit resp 20 C CONDITIONER without lighting unit and a mains voltage fluctuation of 10 The temperature data are determined in accordance to DIN 12880 part 2 respe
18. 4 0 11th December 06 page 51 52 14 7 Dimensions Datacolor CONDITIONER 52 70 _ 560 l H q U SJ E 404 6 N N V 2 O o y y 500 130 z 646 5 F py i om C P p CA E gt C ol P S 2 lol ro Q Tl oF ole o R g 37 26 5 r m i 198 5 Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 213 datacolor mum 394 T 374 768 834 Figure 12 Dimensions Datacolor CONDITIONER page 52 52
19. 65 g of refrigerant is used in CONDITIONER without lighting unit 14 Technical description 14 1 Factory calibration and adjustment This unit was calibrated and adjusted in factory Calibration and adjustment were performed using standardized test instructions according to the QM system of DIN EN ISO 9001 applied by certified since December 1996 by TUV CERT All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the QM systems of DIN EN ISO 9001 They are controlled and calibrated in relation to a DKD Standard on regular intervals 14 2 Over current protection The devices are protected by one miniature fuse G against over current accessible from the outside The miniature fuse is located at the rear of the chamber below the strain relief of the power cord The fuse holder is equipped with a fuse clip 5mm x 20 mm The fuse may be replaced only with a substitute of the same ratings Refer to the technical data of the respective device type If the fuse is blown please inform an electronic engineer or contact your local Datacolor service representative 14 3 Residual current operated device of CONDITIONER with lighting unit The CONDITIONER with lighting unit is equipped with an internal residual current operated device It protects the user against dangers resulting from condensation in the inner chamber If the residual current operated device responds the unit i
20. SSIOMMO eera AEE E E E A E EEEE 47 Disposal of the unit in the member states of the EC ce ccecccecceceeeeeeeeeeseeeeesaeeeeseeeeseeeeesaeees 47 Disposal of the unit in non member states Of the EC cecccceececeeeeeseeeeeseeeesseeeeseeeeeseeeeseees 48 TECHNICAL DESCRIPTION ccocoocoo00n0000ne0nn0nnnnnnnnnanaenannnnnnnnns 48 Factory calibration ANd adJUStMenNt iccicciccccciciciiciciciciciiiiciciciiicciiiciiiciniciniccnaeinens 48 Over current protection oeencencesicdoneccenwocewsincenaedaentncn doesmesidcesdenedeiemeusdeadeunesdtectieeudenwsuseddiontnce dae stedendec ud 48 Residual current operated device of CONDITIONER with lighting unit 48 Definition OF usable Space soraira a E a aa a a Lego oE ACA Ad d 49 Technical Data Datacolor CONDITIONER ooo ccc ceecceceeeeeseeeeseeeeeseeeseeeeesseeeeseeeeseeeeseeeees 50 gt Ue 0 0 9 2A EEE AA ET en eee A A N ee 2200021020752008 51 Dimensions Datacolor CONDITIONER ccccscscsssscscscesesssesescscesessssssscscevesessssscscacesensisseseseeeeceeenes 52 Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 3 52 datacolor mum Dear Customer For correct and safe operation of the Datacolor CONDITIONER sample conditioning cabinet it is necessary to read this operation manual completely and carefully and observe all given instructions 1 Safety This oper
21. TIONER with lighting unit 8 Alarm pilot lamp of thermostat class 3 1 only CONDITIONER with lighting unit 9 Mechanical thermostat class 3 1 with protective cap only CONDITIONER with lighting unit Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 13 52 datacolor muma 3 Scope of delivery transportation storage and installation 3 1 Unpacking and checking equipment and scope of delivery After having unpacked please check the unit and its optional accessories if any based on the delivery note for completeness and for transportation damage If transportation damage has occurred immediately inform the carrier The final tests of the manufacturer might cause traces of the racks at the inner surfaces This has no impact on the function and performance of the unit Please remove any transportation protection devices and adhesives in on the unit and at the doors and take out the operation manuals and accessory equipment Sliding or tilting of the unit Damage of the unit Do NOT lift or transport the unit using either the door handle or the door or at the lower housing gt Lift unit near the 4 unit feet from the pallet by aid of 4 persons If necessary to send back the unit please use the original packing and respect the advice for safe lifting and transportation chap 3 2 For disposal of the transport packing see chap 13 1 3 2 Advice for safe lifting an
22. acolor CONDITIONER system with lighting unit is equipped with 2 illumination cassettes each with 2 illumination tubes The tubes with UVA portion present a spectrum close to the spectrum of artificial sunlight D65 ISO 10977 The unit can be operated in a temperature range from 10 C up to 50 C and a humidity range of 10 RH to 70 RH Standard temperature and humidity settings for sample conditioning are typically 21 C and 65 RH Datacolor CONDITIONER is equipped with three safety devices to protect the unit its environment and the samples inside from forbidden temperature excesses e Electric safety controller The sample conditioning cabinet is equipped with an electric over temperature safety device class 3 1 acc to DIN 12880 It is called safety controller It serves to protect the material being tested against extensive high temperatures The safety controller is electrically independent from the main temperature controller and takes over control when a selectable set point is reached e Mechanical safety controller The sample conditioning cabinet is also equipped with a mechanical thermostat 0 70 C class 3 1 acc to DIN 12880 to protect the installations in the inner chamber against extensive high temperatures The mechanical safety controller is functional and electrically independent and takes over the temperature control if an error occurs e Temperature fuse The sample conditioning cabinet is equipped w
23. are turned on through switch 4 situated at the instrument box ON switch appearing in green Illumination intensity can be set between 0 and 100 see chap 6 3 When the illumination is switched on the set point humidity at lt 20 C must not be lower than 30 RH because otherwise no stable humidity control is guaranteed 11 1 Counter of operating hours The counter of operating hours 7 situated in the lateral control panel is running when the illumination is switched on It cannot be reset to zero Therefore we recommend noting down the number of operating hours reached in the maintenance protocol or the operating book when replacing the fluorescent tubes Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 44 52 datacolor mum 12 Maintenance cleaning and service 12 1 Maintenance intervals service Electrical hazard Danger of life i D Put off circuit the unit before conducting maintenance work Pull the power plug z The unit must NOT become wet during operation or maintenance works gt Have all maintenance work conducted by a Datacolor engineer or an engineer authorized by Datacolor Have conducted regular maintenance work carried out at least once a year Have conducted regular maintenance work on the steam humidifier carried out at least once a year The operating behaviour and the maintenance intervals of the humidifier essentially depend on the availabl
24. at resistant up to 95 C Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 23 52 datacolor mum 4 5 2 Connection to a water tap using reflux protection device optional Optional hose burst protection device with reflux protection device For protection of the drinking water system acc to DIN 1988 part 4 and protection against flooding caused by burst water hoses a special safety kit with reflux protection device is available Order no 1085 1019 Reflux protection device 6m water hose PVC black 12 mm 7 inner diameter which should be cut into 2 lengths accordingly for mains water pipe and waste water pipe Pressure resistant up to 10bar Heat resistant up to 95 C Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 24 52 datacolor mmm 4 5 3 Datacolor Conditioner unit supplied with pumped water supply tank Items supplied as standard 101 Water container with male pipe 1 5m water hose PVC transparent 12 mm 1 2 inner connector fitted onto side of container diameter with female pip connector to connect to water tank Not pressure resistant must not be used to connect to mains water supply 4 Hose clamps 1 5m water hose PVC black 12 mm 1 2 inner diameter to be used for waste water pipe Pressure resistant up to 10bar Heat resistant up to 95 C Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0
25. ated recesses gt Ensure sufficient ventilation for carrying off the heat Explosion hazard Danger of life Do NOT operate the unit in potentially explosive areas NO explosive dust or air solvent mixture in the ambiance The Datacolor CONDITIONER provides no protection against explosions Never install or operate the Datacolor CONDITIONER in a location where explosive gases powder or solvent air mixtures could penetrate Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 6 52 datacolor mum Explosion hazard Danger of life Do NOT introduce any substance combustible or explosive at working temperature into the sample conditioning cabinet NO explosive dust or air solvent mixture in the inner chamber Any solvent contained in the charging material must not be explosive or inflammable l e irrespective of the solvent concentration in the steam room NO explosive mixture with air will form The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material Keep informed about the physical and chemical properties of the charging material as well as the contained moisture constituent and its behaviour under addition of heat energy and humidity Keep informed about any potential health risks caused by the charging material the contained moisture constituent or by reaction products that may arise during the temp
26. ater supply or from a water tank option Therefore the CONDITIONER is supplied in two different versions standard and option which cannot be converted easily into the other version e Standard units will be connected to the tap of the facility side water supply chap 4 1 Therefore the fresh water connection l is carried out as screwed coupling e CONDITIONER with option pumped water supply tank is connected to a water tank which needs to be filled manually chap 4 3 The CONDITIONER is equipped with an electromagnetic pump which pumps the water from the external tank into the unit The fresh water connection I is carried out as tube clip Connecting of CONDITIONER with option pumped water supply tank to to pressurized main water supply Danger of bursting tubes and damage of the unit Never connect CONDITIONER with equipment modification supplied pumped water supply tank to pressurized main water supply Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 16 52 datacolor mum 4 1 Mains water supply connection to a water tap An enclosure inside the unit contains the connection kit for mains water and waste water Install the mains water connection using either the enclosed water hose or another pressure resistant gt 10 bar one The water hose must be heat resistant up to 95 C Secure the connection with a hose clamp Before switching on the unit
27. ation manual is part of the scope of delivery Always keep it at hand To avoid injuries and damage observe the safety instructions of the operation manual Failure to observe the safety instructions may lead to serious injuries and unit damage gt Observe the safety instructions in this operation manual gt Carefully read the complete operating instructions of the Datacolor CONDITIONER sample conditioning cabinet 1 1 Legal considerations This operation manual contains information necessary for the intended use correct installation start up and operation and for the maintenance of the unit Understanding and observing the instructions in this operation manual are prerequisites for hazard free use and safety during operation and maintenance This operation manual cannot cover all conceivable applications If you would like additional information or if special problems arise that you feel are not sufficiently addressed in this manual please ask your Datacolor representative 1 2 Structure of the safety instructions In this operation manual the following harmonized denominations and symbols indicate dangerous situations following the harmonization of ISO 3864 2 and ANSI 2535 4 1 2 1 Signal word panel Depending on seriousness and probability of the consequences dangers are identified with a signal word the corresponding safety color and if appropriate the safety alert symbol Indicates an imminently hazardous sit
28. ceeeeeecaeeeeeeeeeeeesaeeeeeeseeeeeeseeeeeesaeeeesaaeeees 40 10 HUMIDIFYING AND DEHUMIDIFYING SYSTEM c c 41 10 1 Humidifying and dehumidifying system of CONDITIONER with lighting unit 41 Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 2 52 10 2 11 11 1 12 12 1 12 2 12 3 13 13 1 13 2 13 3 13 4 14 14 1 14 2 14 3 14 4 14 5 14 6 14 7 datacolor mum Humidifying and dehumidifying system of CONDITIONER without lighting unit 42 LIGHTING UNIT OF THE CONDITIONER TN eeeece e ccccccccccicciccicrccrcccccceecee 44 Counter of operating TOWNS s scsvmsncesesistnenacirs cinsciirrnea dense a aa deed Cerai dm md iaaa Cemara dda 44 MAINTENANCE CLEANING AND SERVICE ccsceseessseeeeeseeeeeeeeeees 45 Maintenance intervals service cccccccccccccccecicecccciciccccacecececencncacacenenencncasananencncnsanonenanas 45 Replacement of the fluorescent tubes cecccceecccseseeceeeeeceeeeceeeeeceaeeeseusesseaeesseeessaeeesseeeeseeeseas 45 Cleaning and GECONLAM I Ma OM iixsesencsvancrtetaueeraruncehaadewitatdanndddiaaniondabsobiadsnienbademsehianeeneainetsidaandeedanud 45 US Oise seeestee doce nte ance a EEEE EEE EE aai 46 Disposal of the transport packing cccccccceeecccseeeeceeeeeceeeeeeeeeeeeeeeeecesseeeeseueeeseueessueeetsaeeesaeesesaes 46 DECOMMI
29. controller temperature safety device class 3 1 Only CONDITIONER with lighting unit The CONDITIONER with lighting unit is also equipped with a mechanical thermostat 0 70 C class 3 1 acc to DIN 12880 9 to protect the installations in the inner chamber against extensive high temperatures It is located in the lateral control panel The mechanical safety controller is functional and electrically independent and assumes the regulatory function if an error occurs Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 38 52 datacolor mum The limit temperature has been pre set to a value of 60 C scale position 6 9 The safety device setting knob is protected against misadjusting by a protective cap When exceeding this limit value the alarm message TEMP LIMIT 60 C is displayed at the controller after 1 minute and the red pilot lamp 8 next to the safety device lights up Heating humidification and illumination are automatically switched off until the temperature inside the cabinet decreases to a value below the limit Then the controller functions are automatically resumed The red pilot lamp 8 goes off The alarm message at the controller display remains visible until manual reset Danger of overheating Damage of the equipment The installations in the inner chamber resist to temperatures up to 70 C max Do not change the limit temperature pre set to 60 C Do not remove the protec
30. cting the recommended wall clearances of 10 of the height width and depth of the inner chamber All indications are average values typical for units produced in series We reserve the right to alter technical specifications at all times S If the chamber is fully loaded the specified heating up and cooling down times may vary according to the load Bringing in a humidity source to the inner chamber affects the minimal humidity range 14 6 Equipment a 9 To operate the sample conditioning cabinet use only original Datacolor accessories or accessories of third party suppliers authorized by Datacolor The user is responsible for any risk when using unauthorized accessories Microprocessor screen controller with 2 channel technology for temperature and humidity Communication interface RS 422 Electronic safety controller temperature safety device class 3 1 acc to DIN 12880 Only CONDITIONER with lighting unit Mechanical thermostat 0 70 C class 3 1 acc to DIN 12880 e CONDITIONER with lighting unit Temperature fuse 90 C class 1 acc to DIN 12880 e CONDITIONER without lighting unit Temperature fuse 110 C class 1 acc to DIN 12880 Inner glass door DCT refrigerating system with refrigerant R134a Microprocessor controlled humidifying and dehumidifying system Only CONDITIONER with lighting unit 2 illumination cassettes one fix and one flexible Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev
31. d transportation Following operation the unit must be drained off for transport To pump off the water from the humidifying system close the water supply switch on humidity switch 6 and switch on and off the unit twice allowing it each time to run about 2 minutes Respect the advice for temporal decommissioning chap 13 2 Sliding or tilting of the unit Damage of the unit gt Transport the unit only in its original packaging gt Secure the sample conditioning cabinet with transport straps for transport Do NOT lift or transport the unit using either the door handle or the door or at the lower housing gt Lift unit near the 4 unit feet by aid of 4 persons e Permissible ambient temperature range during transport 10 C to 60 C 3 3 Storage Intermediate storage of the unit is possible in a closed and dry room Respect the advice for temporal decommissioning chap 13 2 e Permissible ambient temperature range during storage 10 C to 60 C e Permissible ambient humidity during storage max 70 RH non condensing Store units only with the humidifying system drained and ensure the interior is dry To pump off the water from the humidifying system close the water supply switch on humidity switch 6 and switch on and off the unit twice allowing it each time to run about 2 minutes Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 14 52 datacolor mum Condensation
32. datacolor mmm Operation Manual Datacolor CONDITIONER Sample conditioning cabinet with display controller MB1 with and without lighting option Rev 4 0 release December 11th 2006 DCCOPMN_ MB1_04 datacolor mum CONTENTS 1 SAFETY PPE R A eng E sc eee ee neon Ee EPEA TEETER EaR 4 1 1 Legal CONSICErALIONS ccceecccsesccceseeceeseeceeeeceueceneuecceaneecsesecesaueessucessueceseueeenaseeesaseessaseeeneueseneaess 4 1 2 Structure of the safety INSMUC IONS sssrini a i a i a a a 4 1 3 General safety instructions on installing and OPErating cccccccseeeecceeeeeecaeeeeeeseeeeeessaeeeesseeeeeeseees 6 1 4 INENded USE ge eect errr e Acta e eee pade prade A EEE ra NENE 8 2 UNIT DESCRIPTION semen nee ene sene ene Sone nese ene ne sen ae a ereee eae meee semen cent senna ene ner ne 8 2 1 Datacolor CONDITIONER with lighting Unit cc ccccsecccecseeeeeeseeeeeesseeeeseeeeeeseeseeesaeeeeeseaeeessees 9 2 2 Datacolor CONDITIONER without lighting Unit ccccicciii cici cici cici 9 2 3 N OVET W e T EE E E E E A use aseaiapieds 10 2 4 MSE DOK etme etl E watt EEE N tile tsa 12 2 5 LAG ILCONTOIAN G eres E E E E A A AAR DAAR CA mn AAC 13 3 SCOPE OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION EEEE A E E E A A A ENAR Are guuageCe Ruda 14 3 1 Unpacking and checking equipment and scope of deliVerY iciiiii ecien 14 3 2 Advice for safe lifting and transportation
33. djusted at every time after changing the temperature set point is changed For technical reasons the Limit value should be minimum 2 C above the temperature set point Limit for the CONDITIONER with lighting unit If the temperature value of 55 C is uncritical for the charging material we recommend keeping the safety controller set to the standard factory setting of 55 C Limit for the CONDITIONER without lighting unit If the temperature value of 90 C is uncritical for the charging material we recommend keeping the safety controller set to the standard factory setting of 90 C Do NOT change the temperature unit from C to F Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 37 52 datacolor mum Checking and setting safety controller set point type and safety controller set point User settings Instrument data Contrast Displ Power down Contin operation Default setting User level CodeNo 1 8 Ay User Level Summer time gt Language English Temperature unit C Buzzer Active User code No 1 Safety Controller Setpoint type Setpoint Offset 0055 0 In the menu User Level select the submenu Safety controller e Select the safety controller set point type Limit or Offset in the field Setpoint type e Enter the value for Limit or Offset in the field Setpoint 8 2 Mechanical safety
34. e water quality and the amount of steam produced in the meantime The first maintenance should be performed after operating for about 20 weeks if the water quality is normal Deviating water quality can lengthen or shorten the interval S The electrodes are subject to normal operational wear and can be replaced Their lifetime depends on the aggressiveness of the water available and the number of hours of operation Change the door gasket in cold condition only Otherwise the door gasket will be damaged 12 2 Replacement of the fluorescent tubes The average life expectancy of the fluorescent tubes is about 10 000 hours After that time the tubes should be replaced You can read the operating time of the fluorescent tubes off the counter of operating hours 7 The counter cannot be reset to zero Therefore we recommend noting down the number of operating hours reached in the maintenance protocol or the operating book when replacing the fluorescent tubes 12 3 Cleaning and decontamination Electrical hazard Danger of life Do NOT spill water or cleaning agents over the inner and outer surfaces gt Put off circuit the unit before cleaning Pull the power plug gt Completely dry the appliance before switching it on again 12 3 1 Cleaning e Disconnect the chamber from the mains before cleaning Pull the power plug e Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents Dataco
35. e is no chamber connected the valve has to cut off the water flux without any delay Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 18 52 datacolor mum 4 2 Hose burst protection device with reflux protection device option For protection of the drinking water system acc to DIN 1988 part 4 and against flooding caused by burst water hoses a safety kit with reflux protection device is available 4 2 1 Protection principles Whenever a strong water flow of about 18 min occurs e g caused by a burst water hose a valve automatically cuts off the water supply what can be heard as a clicking noise The water supply now remains interrupted until its manual release An eventual endangering of the drinking water system depends on the risk potential of the charging material Under unfavourable conditions e g decreasing pressure inside the tap water system drained off charging material could be sucked out of the chamber via the steam generator into the tap water system and therefore contaminate the drinking water According to standard DIN 1988 part 4 the safety kit with reflux protection device provides protection in case of short term utilization of substances with low risk potential When using substances bearing a higher risk potential install a one way valve in order to guarantee absolute protection It is the User s responsibility to prevent according to national standards any reflux of c
36. erature and humidity of this unit is optimized to a working point 21 C 65 RH The fluctuations at this point are 0 5 C and 2 0 RH r H 70 60 50 40 30 Figure 8 Temperature humidity diagram of CONDITIONER with lighting unit Hatched area optimized operating range of the humidity system The CONDITIONER with lighting unit can be operated within an optimized operating range of 15 C to 31 C and 38 RH to 70 RH in a stable manner and without excessive condensing Figure 8 Switching on the illumination modifies the operating range and the humidity set point at 20 C must not be lower than 30 RH otherwise stable humidity control is not guaranteed Outside the optimized operating range there is increased risk of condensation which can trigger the internal residual current operated device if the illumination is switched on and thus cause switching off the unit The residual current operated device permanently switches off tension the unit as soon as the residual current exceeds 30 mA Due to the construction of the CONDITIONER with lighting unit no icing occurs in the inner chamber during de dehumidification The unit can be operated permanently without manual defrosting Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 41 52 datacolor mum 10 2 Humidifying and dehumidifying system of CONDITIONER without lighting unit The CONDITIONER without lighting unit ca
37. erature process Take adequate measures to exclude such risks prior to putting the sample conditioning cabinet into operation Electrical hazard Danger of life The unit must NOT become wet during operation or maintenance The sample conditioning cabinets have been produced in accordance to the VDE regulations and were routinely tested in accordance to VDE 0411 The glass doors and the inner chamber will heat up to 50 C during operation Do NOT touch the glass doors the inner surfaces and the charging material during operation Tip over hazard Danger of injury Damage of the unit and the charging material F Housing cover breakaway Do NOT climb the lower housing cover Do NOT charge the lower housing cover with heavy objects while the unit door is open Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 7 52 datacolor mum 1 4 Intended use Datacolor CONDITIONER sample conditioning cabinets are designed for exact conditioning of harmless materials A mixture of any component of the charging material mixed with air must NOT be explosive The operating temperature must lie below the flash point or below the sublimation point of the charging material Respecting the instructions in this operation manual and conducting regular maintenance work chap 12 is part of the intended use 2 Unit description Datacolor CONDITIONER sample conditioning
38. es by hand for function and calcification or blockage Danger of calcification Impairment of valve function gt Have a plumber inspect the two valves annually gt Remove calcifications by citric acid or acetic acid solutions gt Afterwards test the function and the tightness of the mounted unit Check Quickly open the water tap while there is no chamber connected the valve has to cut off the water flux without any delay Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 19 52 datacolor mum 4 3 Water supply pumped from a water tank option only available when ordering the system cannot be retrofitted The CONDITIONER has a pump inside for pumping water from the non pressurised water tank If connected to mains water supply this may cause damage to the pump and may cause burst pipes and leaking Connecting of CONDITIONER with option pumped water supply tank to to pressurized main water supply Danger of bursting tubes and damage of the unit D Never connect CONDITIONER with equipment modification supplied pumped water supply tank to pressurized main water supply The water supply from a pumped water tank replaces the standard mains water supply connection to a water tap An electromagnetic pump is located inside the chamber It switches on when water is required and pumps the water out of the water tank into the humidifying system of the cabi
39. fying and alarm system overview auto diagnosis system The unit provides notification and alarm functions indicating messages in several steps 1 Visual indication of notifying or error messages as blue notes on the screen of the controller MB1 2 Visual indication of alarm messages as red notes with an alarm bell symbol After a delay time some notes change their color from blue to red Additionally there is an acoustic alert provided that the buzzer has not been deactivated in menu User level chap 6 5 Y blue field red field Temperature deviation of more than 2 C of TEMP RANGE TEMP RANGE the entered set point immediately after 16 Min Humidity deviation of more than 5 RH of HUMID RANGE HUMID RANGE the entered set point immediately after 16 min Exceeded temperature limit of the safety TEMPERATURE LIMIT controller immediately Only CONDITIONER with lighting unit TEMP LIMIT 60 C Red pilot lamp 8 lit Exceeding of 60 C after 1 minute The indicated intervals refer to the time after occurrence of the error or indicated condition 9 2 Resetting the notifying or alarm messages 1 Remove the cause of the disturbance or wait that the unit compensates the reason of the error 2 Hit the RESET button to reset the note or the alarm message In case the RESET button does not cancel the notifying or alarm indication the nature of disturbance was not removed correctly gt Contact your local Datacol
40. hting unit No display CONFIG W VIEW gt E ne SUSE Event List 15 03 05 16 52 34 TEMPERATURE LIMIT OFF 15 03 05 16 48 23 TEMPERATURE LIMIT ON 15 03 05 08 47 34 NEW CONFIGURATION Enables to get an overview over the last 16 ENES Traa TONERE events or error conditions of the cabinet CONFIG LKQUIT VIEW gt WES 2 AS03105 Chart recorder function Displays the current temperature and humidity concentration data graphically The chart function offers the possibility to review the last 43200 measurements of all parameters on a history screen With a memory interval of 5s this corresponds to a supervision period of 2 5 days CONFIG m G 08 44 26 15 03 05 Cs Image display datacolor mum CONFIG W VIEW gt Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 30 52 datacolor mum 6 3 Setting the set point values General notes F rE eE The controller MB1 is equipped to control two parameters temperature and humidity TEMP 21 0 20 8 c The set points are pre set in factory to the standard values 21 C and 65 RH HUMID 65 0 64 3 All set point values can be changed as described here For a negative set point entry enter the numerical value first and only then the negative sign Setting ranges of CONDITIONER with lighting unit Temperature 10 C without humidity up to 50 C Humid
41. ith a temperature fuse class 1 acc to DIN 12880 It serves to protect the unit and prevents danger caused by considerable defects If a temperature of about 90 C is reached the temperature fuse switches off the unit permanently 2 2 Datacolor CONDITIONER without lighting unit The Datacolor CONDITIONER system without lighting unit can be operated in a temperature range from 10 C up to 90 C and a humidity range of 0 RH to 90 RH if the humidity control is switched on For possible combinations of temperature and humidity values without condensation see operating range chap 10 2 Standard temperature and humidity settings for sample conditioning are typically 21 C and 65 RH The Datacolor CONDITIONER is equipped with two safety devices to protect the unit its environment and the samples inside from forbidden temperature excesses e Electric safety controller The sample conditioning cabinet is equipped with an electric over temperature safety device class 3 1 acc to DIN 12880 It is called safety controller It serves to protect the charging material against extensive high temperatures The safety controller is electrically independent from the main temperature controller and takes over control when a selectable set point is reached e Temperature fuse The sample conditioning cabinet is equipped with a temperature fuse class 1 acc to DIN 12880 It serves to protect the unit and prevents danger caused by conside
42. ity 10 RH to 70 RH Light intensity 0 to 100 Light intensity in LUX see chap 11 For possible combinations of temperature and humidity values without condensation see operating range chap 10 1 65 0 th Setting ranges of CONDITIONER without lighting unit Temperature 10 C up to 90 C Humidity 10 RH to 90 RH For possible combinations of temperature and humidity values without condensation see operating range chap 10 2 S If the safety controller is set to set point type Limit you need to adjust it every time after changing the temperature set point see chap 8 1 Set the safety controller about 2 to 5 C higher than the desired temperature set point Only then correct function of the cabinet is guaranteed e CONDITIONER with lighting unit If the temperature value of 55 C is uncritical for the charging material it is recommended to keep the safety controller set to the standard factory setting of 55 C e CONDITIONER without lighting unit If the temperature value of 90 C is uncritical for the charging material it is recommended to keep the safety controller set to the standard factory setting of 90 C Selectthe parameter to change with the arrow buttons Arrow buttons to Arrow button to move enter the value the dicimal point If the safety controller is set to set point type Offset it is recommended to set the set point of the safe
43. lor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 45 52 datacolor mum Exterior surfaces inner Standard commercial cleaning detergents free from acid or halogenides chamber racks door l Alcoholic solutions gaskets Instrument panel Standard commercial cleaning detergents free from acid or halogenides D For surface protection perform cleaning as fast as possible After cleaning completely remove cleaning agents from the surfaces with a moistened towel 12 3 2 Decontamination e Disconnect the chamber from the mains prior to decontamination Pull the power plug e You can use the following disinfectants Inner chamber Standard commercial surface disinfectants free from acid or halogenides Alcoholic solutions In case of impurity of the interior with biological or chemical hazardous goods there are two possible procedures depending on the type of contamination and of the charging material 1 Spray the inner chamber with an appropriate disinfectant Before start up the unit must be absolute dry and ventilated because explosive gases might form during the decontamination process 2 If necessary have strongly contaminated inner chamber parts removed by an engineer for cleaning or have them exchanged Sterilize the inner chamber parts in a sterilizer or autoclave With every decontamination method ensure adequate personal safety G Danger of corrosion Damage of the unit
44. n Observe the other notes and information not specially emphasized in the same way in order to avoid disturbances which could result in direct or indirect injuries or property damage 1 3 General safety instructions on installing and operating With regard to operating the Datacolor CONDITIONER sample conditioning cabinet and to the installation location please observe the local national safety regulations that apply for laboratories or in a room similar to a laboratory When the CONDITIONER is installed operated cleaned decontaminated adjusted or set up incorrectly there is a risk of malfunction which could cause harm to human beings and material damage to the equipment and samples Therefore the CONDITIONER should only be installed operated cleaned decontaminated adjusted and set up by suitably qualified persons e Persons qualified to install operate clean and decontaminate the CONDITIONER include everyone who has carefully read the user manual e Persons qualified to repair and adjust the CONDITIONER only include electricians and service engineers authorized by the Datacolor who have undergone appropriate electrical training and who have carefully read the CONDITIONER service and user manual To operate the unit use only original Datacolor accessories or accessories of third party suppliers authorized by Datacolor Danger of overheating Damage of the unit Do NOT install the unit in unventil
45. n be operated within an optimized operating range according to the temperature humidity diagram Figure 9 in a stable manner and without excessive condensing r H 100 9 10 20 30 40 50 60 70 80 90 100 C Figure 9 Temperature humidity diagram of CONDITIONER without lighting unit Hatched area optimized operating range of the humidity system e Area inside the frame Control range of temperature and relative humidity e Hatched area Control range of temperature and relative humidity without condensation in the inner chamber If the set points for temperature or humidity are outside the optimum range condensation can arise in the door area Condensation by excess humidity Danger of corrosion on the housing after operating at humidity values gt 70 RH for a long period gt Dry the appliance completely before shut down Set the humidity to O RH and switch on humidity switch 6 Set the temperature set point to 60 C for approx 2 hours Manual mode Only then shut down the unit at the main switch 5 10 2 1 Defrosting of the CONDITIONER without lighting unit at refrigerating operation The dehumidification of the inner chamber of the CONDITIONER without lighting unit is performed by two alternately active evaporator plates behind the inside lining After switching on humidity switch 6 the evaporator plates continuously dehumidify the inner chamber Dehumidification of the inner chamber leads to
46. nditioning cabinet The controller communicates by a plain language menu guide in German English and French The row of buttons below the screen is context sensitive Button function is defined by the meaning shown above the buttons on the screen The selection of the desired menu language is located in the sub menu User Level of the menu User Settings Select menu point Language CONFIG Instrument data Contrast Displ Power down 08 43 59 15 12 05 Contin operation User level code no 1 factory setting Summer time Temperature unit Buzzer Safety controller User code No Language German English French Aw a Do NOT change the temperature unit from C to F Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 29 52 datacolor mum 6 2 Function overview controller MB1 The highest operation level contains the following four different screens Toggling between the screens is possible by pressing button _WIEW 08 43 55 15 03 05 x Normal display temperature humidity TEMP 21 0 o 1 6 8 Enables comparison of the actual values W HUMID 65 0 58 6 we and the set point values X for temperature and humidity inside the cabinet CONFIG w __ view 08 44 26 15 03 05 CONDITIONER with lighting unit Normal display light intensity INTENSITY Displays the actual light intensity CONDITIONER without lig
47. net 4 3 1 Connection set of the water supply via water tank e 101 water supply tank with coupling adapter e 1 5 m PVC tube 12 mm inner diameter with coupling adapter e Hose clamps 4 3 2 Connection The water supply tank is connected to the cabinet by a rapid action hose coupling self tightened on both sides and 1 5m hose 12 mm inner diameter This hose is connected to the cabinet by the white tube clip on the rear side of the cabinet and fastened by the delivered hose clamp 4 3 3 Freshwater supply For filling the tank with tap water the tank must be disconnected from the hose by pulling at the rapid action hose coupling The temperature of the tap water must not exceed 60 C The filled tank should be placed beside the chamber in about the same level as the feet of the cabinet maximum 1 meter above or below In any case the tank should be placed in a location that can be observed easily The connections must be checked for tightness after any filling of the tank As the cabinet only lets in freshwater when required there is no continuous water flow S The electromagnetic pump is not safe to run dry Make sure that the water level in the fresh water tank is always sufficient Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 20 52 datacolor mum In order to guarantee perfect humidifying observe the following points with regard to the water which is used in the water tank e Water type
48. ontaminated water into the drinking water system 4 2 2 Assembly The regularly delivered original parts hose burst protection device hose nozzle with screwing are not needed Screw the pre mounted assembly of hose burst protection device and reflux protection device onto a water tap with a G inch right turning thread connection The connection is self sealing Establish the connection between the safety kit and the chamber with a part of the supplied hose Protect both ends of the hose by the supplied hose clamps We recommend connecting the hose as the last step in order to avoid twisting it while screwing on the safety kit Open the water tap slowly in order to avoid actuating the hose burst protection device 4 2 3 Release of the reflux protection device In case the burst protection device interrupted the water supply find first the reason and remove it as far as necessary Close the water tap Release the valve by a half left turn of the upper knurled part You can hear the release of the valve as a clicking noise Tighten the burst protection device against the water tap by a right turn Open the water tap slowly afterwards 4 2 4 Maintenance of the assembly of hose burst protection device with reflux protection device Calcification can impair the function of both valves We recommend an annual inspection by a skilled plumper The plumper should demount the safety kit with reflux protection device to check the two valv
49. or service representative QS The RESET button allows resetting alarm messages regarding temperature and humidity only if their actual values are within the tolerance range of 2 C resp 5 RH If the humidity deviates by more than 5 RH from the set point this triggers an alarm message In order to avoid such limit alarms when operating without humidity humidity switch 6 OFF gt Set the humidity set point to O RH Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 40 52 datacolor mum 10 Humidifying and dehumidifying system The humidifying and dehumidifying system serves to humidify the atmosphere inside the chamber up to a preselected value It consists of three main components e Humidity sensor to measure the relative humidity inside the unit e Humidifying system to generate steam using two electrodes Inside a water basin the electrodes generate steam which is conducted into the inner chamber e Evaporator plates of the cooling system to dehumidify the air of the inner chamber Following opening of the glass door or a water exchange in the steam cylinder humidity can markedly fall below its set point during 10 to 30 minutes The Datacolor CONDITIONER sample conditioning cabinet is equipped with a door heating system to prevent condensation in the door area 10 1 Humidifying and dehumidifying system of CONDITIONER with lighting unit The control of temp
50. ping out in 45 seconds fresh water is automatically let in The fresh water needs to be heated first so after the first switching on the chamber or after an interruption of the power supply the relative humidity will increase only after a delay of about 20 minutes During this period the relative humidity can drop considerably 1 1 Pilot lamp Ready for operation EXIT button to exit a menu point AUTOMATIC button not assigned 3a 3b 3c 3c ENTER button to confirm a selection 24 3d Navigation buttons functions are assigned by the 20 menu eo RRR 4 Light switch only CONDITIONER with lighting unit 5 5 Main switch Figure 5 Assignment of buttons of the instrument box e Put the main switch 5 in position I The pilot lamp shows the cabinet is ready for operation When switched on the controller regulates temperature and humidity to the last entered set points The fan turns full speed If the main switch 5 has already been put in position and the controller display is dark push any controller button 3 to switch on the display Observe a delay time of about 30s between switching Off and On again Otherwise an initialization problem might occur display showing e g 1999 e The cabinet equilibrates automatically to the last entered set points The time to equilibrate is approx 1 hour The 2 channel controller MB1 is equipped for controlling two parameters inside the sam
51. ple conditioning cabinet temperature and humidity Channel 1 Temperature in C Channel 2 Relative humidity in RH The set point values can be entered in a sub menu to the screen controller as described in chap 6 3 08 43 55 15 03 05 TEMP 21 0 20 8 oC hmo 65 0 64 3 vn Set point values actual values Figure 6 Normal display of the MB1 controller Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 27 52 datacolor mum e Only CONDITIONER with lighting unit Put the light switch 4 in position to switch on the lighting The controller regulates the light to the intensity being set chap 6 3 Behaviour after power failure and shut down The CONDITIONER behaves after return of the power supply as during the start up No warning indicates that a power failure and shut down had been occurred The power failure is noted in the event list Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 28 52 datacolor mmm 6 Setting up the controller MB1 The controller MB1 displays more menu entries than those described in this manual These are password protected because they are relevant for service purpose only and must not be modified by the user Only service authorized by Datacolor should have access to those entries 6 1 Selection of the menu language The screen controller MB1 controls the temperature and humidity inside the sample co
52. r of overflowing After several days of refrigerating operation lt 32 C with humidity switch 6 off Do NOT directly switch off the unit it would approximate ambient temperature Do NOT directly operate the unit in heating operation with humidity switch 6 off gt Manually defrost the unit and let it pump off the water see description above Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 43 52 datacolor mum 11 Lighting unit of the CONDITIONER The Datacolor CONDITIONER with lighting unit is equipped with 2 illumination cassettes with 2 fluorescent tubes The light color with UVA portion is close to the spectrum of artificial sunlight D65 ISO 10977 Intensity owTrTOooyrFr Oo Oo FT OO TO TO FTO COTO CTT OC FT OON OON OON OON OOO OTA THO O DH ODONAN MO TOR TWO TA TNO DO ADADDWOAA MOTT OR OOS NA TWH OONAN MyM MMMM MO TAT T ST 44 4Y y y 10 L0 L0 LO L0 L0 LO L O O O O O O O N N NNNNNO O Figure 10 Spectrum Fluorescent tube light color 955 Narva or 172 Sylvania D65 ISO 10977 Illumination at 100 intensity 3231 LUX average value below the fluorescent tubes at a distance of 135 mm A special reflector material ensures optimum light diffusion and efficient utilization of the light intensity To achieve maximum light homogeneity on the samples keep them in a distance of at least 10cm from the side walls All illumination tubes
53. r tap with a G inch right turning thread connection The connection is self sealing Establish the connection between the safety kit and the chamber with a part of the supplied hose Protect both ends of the hose by the supplied hose clamps We recommend connecting the hose as the last step in order to avoid twisting the hose while screwing on the safety kit Open the water tap slowly in order to avoid actuating the hose burst protection device 4 1 4 Release of the reflux protection device In case the burst protection device interrupted the water supply find first the reason and remove it as far as necessary Close the water tap Release the valve by a half left turn of the upper knurled part You can hear the release of the valve as a clicking noise Tighten the burst protection device against the water tap by a right turn Open the water tap slowly afterwards 4 1 5 Maintenance of the assembly of the hose burst protection device Calcification can impair valve function We recommend an annual inspection by a skilled plumper The plumper should demount the safety kit to check the valve by hand for function and calcification or blockage Danger of calcification Impairment of valve function gt Have a plumber inspect the valve annually gt Remove calcifications by citric acid or acetic acid solutions gt Afterwards test the function and the tightness of the mounted unit Check Quickly open the water tap while ther
54. rable defects If a temperature of about 110 C is reached the temperature fuse switches off the unit permanently Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 9 52 datacolor mum 2 3 Unit overview Figure 1 Front view A Instrument box B Door handle C Outer housing door D Lower front cover Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 10 52 datacolor mum Figure 2 Rear view E RS 242 interface F Mains cable G Miniature fuse H Waste water connection Mains water supply connection Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 11 52 datacolor mmm 2 4 Instrument box datacolor 08 43 55 15 05 00 1 S X 21 0 20 2 c 64 3 H 5 Figure 3 Instrument box 1 Pilot lamp NO Ner MB1 controller display Pushbutton Light switch only CONDITIONER with lighting unit 5 Main switch mm A A A N gt Ne Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 12 52 datacolor mum 2 5 Lateral control panel 6 7 Figure 4 Lateral control panel Datacolor CONDITIONER at the left side of the lower front cover 6 Humidity switch for switching on off humidifying and dehumidifying system 7 Counter of operating hours for operation of illumination tubes only CONDI
55. re manm Below The corresponding temperature and humidity values of this instant are numerically and graphically 21 0 00 displayed 4 The cursor line marks the corresponding instant The possible presentation depends on the pre selected storage rate This means the higher the storage rate the more precisely but also shorter the data representation will be Following table shows this relation gE Setting the storage rate clears the measured value memory Danger of information loss gt Change the storage rate ONLY if the previously registered data are no more required Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 35 52 datacolor mmm 7 1 Setting the storage rate 11 44 17 20 12 05 Confiquration 2 Configuration 1 Parameters User Code Diagram view gt Feed view Time div Event tracks Datalogging Interface Datalogging Normal operation Event operation Timed operation Normal operation Store status On Store value Actual val Storage rate Enter the storage rate with the arrow keys and confirm with ENTER Leave this menu by pressing the EXIT button several times Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 36 52 datacolor mum 8 Temperature safety devices 8 1 Electric safety controller temperature safety device class 3 1
56. s without any function Please inform an electronic engineer or contact your local Datacolor service representative Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 48 52 datacolor mum 14 4 Definition of usable space The usable volume illustrated below is calculated as follows A B C internal dimensions W H D a b c wall separation Vuse A 2 a B 2 b C 2 c A Figure 11 Determination of the useable volume The technical data refer to the so defined usable space Do NOT place samples outside this usable volume Do NOT load this volume more than half to enable sufficient airflow inside the chamber Do NOT divide the usable volume into separate parts with large area samples Do NOT place samples too close to each other in order to allow circulation between them and thus obtain a homogenous distribution of temperature and humidity Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 49 52 datacolor mum 14 5 Technical Data Datacolor CONDITIONER Datacolor CONDITIONER MB1 controller MB1 controller with lighting without lighting xterior dimensions Wall clearance side mm inch 160 6 30 160 6 30 nterior dimensions Weight empty Temperature data O1 Adjustable temperature range Cl F 10 up to 90 50 to 122 50 to 194 emperature fluctuation at 21 C 65 RH Cooling data Refrigerant R
57. salted water The water intake temperature must lie between 5 C and 60 C For the connecting the water tank fix the hose on the hose nozzle of the freshwater connection 1 at the rear of the chamber Protect the hose connections at both sides by the delivered hose clamps If the conductivity of the water is too low less than 100 wS cm when using with large electrodes the water can be treated to increase the conductivity by adding quantities of Sodium or Potassium Sulphate NaSO or K2SQ into the tank until a conductivity between 300 and 500 uS cm is reached Use the standard small electrodes in this case Note do NOT use standard salt NaCl as this causes accelerated wear of the electrodes because of the free Chlorides The waste water drainage can be done as described in chap 4 4 by connecting the waste water outlet to a siphon of a drain or it can be passed into a 101 waste water container placed under the waste water connection In any case the drain must be lead descending Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 21 52 datacolor mum 4 4 Waste water connection The waste water of the humidifying system of the CONDITIONER is automatically pumped out when required water level in the humidifying system no longer sufficient water conductivity too high It can be pumped into a waste water disposal line via a siphon or as an option into a waste water container of approx
58. se They must not be disposed of at public collecting points The sample conditioning cabinet Datacolor CONDITIONER bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and should be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE WEEE marking crossed out wheeled bin with solid bar under After the end of utilization notify the distributor who sold you the device who will take back MN and dispose of the unit according to the directive 2002 96 EC of 27 January 2003 on waste electrical and electronic equipment WEEE Violation against existing law Do NOT dispose of Datacolor CONDITIONER units at public collecting points gt Have the device disposed of professionally at a recycling company which is certified according to conversion of the directive 2002 96 EC into national law Certified companies disassemble waste Datacolor equipment in primary substances for recycling according to directive 2002 96 EC by In order to exclude any health hazard for the employees of the recycling companies the devices must be free from toxic infectious or radioactive substances It is the user s responsibility that the unit is free from toxic infectious or radioactive substances prior to handing it over to a recycling company Prior to disposal clean the unit from all
59. sor the selected instant You can recall the recorded data of a certain instant Top left Date and time of the selected cursor position are displayed Below The corresponding temperature and humidity values of this instant are numerically and graphically displayed Scroll the cursor position using the arrow buttons Single arrow buttons fine tuning Double arrow buttons page up and page down Switch to the zoom screen by pressing button 0 7 History zoom function Magnifier buttons _ _ o _ Zoom and zoom back i e shorten or extend the displayed period 239 lt c 1226 H Toggle back to the former representation screen using button _ Y 4 Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 34 52 datacolor mum You can also directly enter any cursor position as a numerical input History representation Toggling to any instant 11 34 27 15 12 05 Press button _ amp The window Cursor position opens 4239 226 0 to enter date and time hg TT TT Cursor a Sree a or time with the arrow buttons and confirm with Enter date and time with the arrow buttons and confirm gone 22 6 rH with ENTER PAUSE Press button l History screen at the selected point of time Top left Date and time of the selected cursor position are displayed 20 30 00 30 11 05 wa
60. tive cap on the safety device setting knob 9 8 Figure 7 Temperature safety device class 3 1 If the temperature safety device has assumed regulation identifiable by the red alarm lamp 8 lighting up please proceed as follows e Disconnect the cabinet from the mains e The cause of the fault must be examined and rectified by an expert e Start up the cabinet again as described in chapter 5 The sections of the scale from 1 to 10 correspond to the temperature range from 0 C to 70 C Verify the correct setting of the mechanical temperature safety device 60 C corresponding to a scale position about 6 9 8 3 Over temperature protective device temperature fuse class 1 The sample conditioning cabinet is equipped with an internal temperature fuse class 1 acc to DIN 12880 It serves to protect the unit and prevents danger caused by considerable defects If a limit temperature is exceeded the temperature safety device permanently switches off the cabinet It is not possible to take the cabinet into operation again by the user e CONDITIONER with lighting unit limit temperature 90 C e CONDITIONER without lighting unit limit temperature 110 C S This temperature fuse is located internally and can only be changed by a service specialist Contact an authorized service Datacolor Conditioner Operation Manual DCCOPMN_MB1 Rev 4 0 11th December 06 page 39 52 datacolor mum 9 Notifying and alarm functions 9 1 Noti
61. ty controller to 2 C to 5 C Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 31 52 datacolor mum 6 4 Settings in the menu User settings Instrument data Contrast Displ Power down Contin operation User Level Instrument data e Instrument Name Enter an individual name of the sample conditioning cabinet All other entries are relevant only for service purposes Contrast Adjust the contrast of the screen according to the ambient light situation to obtain maximum readability Dispi power down e Switch off event Do not change the entry Wait Period e Waiting period You can enter a delay time after which the display following manual activation will automatically be switched off again on condition that the moment is outside the operation time defined in menu Contin operation Contin operation Enter an operation time to determine the period of screen activity Outside the defined period the screen is automatically switched off Pressing down any key reactivates the screen After the time set in menu Displ power down the screen is switched off again as far as the actual time is not within the operation time fixed in menu Cont operation User Level Toggle here to menu User Level chap 6 5 by entering a password Factory default setting for this password is 00001 You can change the password user code in the menu User Level
62. uation that if not avoided will result in death or serious irreversible injury Indicates a potentially hazardous situation which if not avoided could result in death or serious irreversible injury Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 4 52 datacolor mum Indicates a potentially hazardous situation which if not avoided may result in moderate or minor reversible injury Indicates a potentially hazardous situation which if not avoided may result in damage of the product and or its functions or of a property in its ambiance 1 2 2 Safety alert symbol Use of the safety alert symbol indicates risk of injury A Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Explosive substances Tip over hazard High humidit Pollution Hazard Harmful substances Mandatory action signs Read operating instructions Do NOT spray with Do NOT climb Do not connect to water pressurized main water Information to be observed in order to ensure optimum function of the product Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 5 52 datacolor mum 1 2 4 Word message panel structure Type cause of hazard Possible consequences Instruction how to avoid the hazard prohibition gt Instruction how to avoid the hazard mandatory actio
63. ustic alarm in case of alarm events chap 9 Safety controller Enter a safety controller tolerance limit for temperature exceeding For setting see chap 8 1 User Code No Change the password user code needed to access the menu User settings Factory default setting 00001 S Keep in mind any change of the user password There is no entrance to this menu without this password Datacolor Conditioner Operation Manual DOCOPMN_MB1 Rev 4 0 11th December 06 page 33 52 datacolor mum 7 Graphical representation of the measurement course chart recorder function This way of data representation imitates a chart recorder and allows recalling any set of measured data of any point of time out of the recorded period Normal display of the chart recorder function Top left The actual date and time are displayed e E ABMS Below The current values of temperature C and Za mai humidity RH are numerically and graphically 423 9 C 422 6 rH displayed nl Scaing Temperature 10 C to 100 C Humidity 0 RH to 100 RH AB If the dehumidification is switched off this is displayed on the right side as an enlarged line Button e allows toggling between different representations Depending on the selected kind of representation button might not have been visible until now History screen with cursor Select button History A pink line appears on the screen marking as a cur

- Datacolor Industrial

Contents

Download Pdf Manuals

Related Search

Related Contents