CPCI Basic 1U, 2U and 4U User`s Manual
Contents
1. 28 6 4 SUDFACK Specifications ena vabo ba Ge OL 29 List of Figures Figure 3 1 Basic 1 U 84 HP with DC fans 5 Figure 3 2 CPCI Basic 1 U 84 HP with hot swap fan esee nnns 5 Figure 3 3 Basic 2 U 84 HP with DC 6 Figure 3 4 Basic 2 U 84 HP with hot swap fan try seien 6 Figure 3 5 Basic 4 U 84 HP with 6 DC fans nana 7 Figure 3 6 CPCI Basic 4 U 84 HP with hot swap fan try sees sese 7 Figure 3 7 Pin assignment fan signal connector eise essen enne nnns hann naa nnn nna 9 Figure 3 8 Blocs V EE 9 Figure 3 9 Fan characteristic dip switch 10 Figure 3 10 Pin assignment fan signal connector eise essen nnne nnn nnns naar nnn aan 10 Figure 3 11 Backplane CPCI 9U 2 slot GU PSU 47 front 11 Figure 3 12 Backplane CPCI 9U slot 6U PSU 47 front 11 Figure 3 13 Backplane CPCI 9U 4 slot 60 2 x PSU 47 front 12 Figure 3 14 Backplane CPCI 9U 8 slot 6U2. x 8HP Meet IEC 61000 3 2 harmonic correction Internal OR ing diodes for N 1 redundancy Hot swappable Third wire current sharing EMI meet EN 55022 FCC class A CE marking compliance Fully compliant with PICMG Technical data INPUT SPECIFICATION Input Voltage Power Factor Correction Input Connector Input Frequency Inrush Current Input Current Dielectric Withstand EMI Hold up Time Earth Leakage Remote ON OFF Power Fail Signal Status LED Thermal Protection OTP OUTPUT SPECIFICATION Output Voltage Output Current Output Wattage Output Connector Line Regulation Load Regulation Noise amp Ripple OVP Adjustability Output Trim Remote Sensing Hot Swap N 1 Redundancy Current Sharing Power OK Signal Over Current Protection OCP Overload Protection OLP GENERAL SPECIFICATION Efficiency Switching Frequency Circuit Topology Transient Response www hartmann elektronik de 90 264 Meet Harmonic Correction IEC 61000 3 2 Power Factor typ 0 95 0 97 Positronic 47 pin PCIH47M400A1 47 63Hz Less than 30A 230Vac 2 8 115Vac 1 4A 230Vac Meet IEC 60950 1 regulation Meet EN 55022 FCC Class A omS after power fail signal Less than 0 5mA 230Vac Available at INH amp EN pins Available at FAL pin lt Green gt means valid input voltage lt Amber gt means a critical fault Installed NTC and thermostat for thermal sensor at DEG pin
3. HARTMANN ELEKTRONIK A Phoenix Mecano Company CPCI Basic 1U 2U and 4U User s Manual www hartmann elektronik de Rev 1 2 CAA HARTMANN ELEKTRONIK Phoen Mecano Company Rev Date 1 0 19 04 2010 R 1 1 09 08 2011 R 1 2 25 06 2012 Impressum Hartmann Elektronik GmbH MotorstraBe 43 D 70499 Stuttgart Weilimdorf Telefon 4 49 711 1 39 89 0 Telefax 4 49 711 866 11 91 E mail info hartmann elektronik de Internet www hartmann elektronik de Hartmann Elektronik is a longstanding partner of the embedded industry and has a variety of different backplanes With our wide selection of backplanes and enclosure you can build your perfect system platform Copyright O 2012 rights and technical modifications reserved www hartmann elektronik de 1 2 CAA HARTMANN ELEKTRONIK Phoen Mecano Company Table of Contents AND PM GADON NY 1 1 1 Background 1 ATONTAU ON dy piti l lk fai ok ki anko otio l olla e tan nva ka ab da ok ra at dok a ak a 1 vrl a ii sat tk a EE aa n EEN at af tl ek es e i a etd a wien ak kt doen a aa an 2 2 1 POU NO FAS ae yin lf ae e ii e e nace at Dena e po be ME bon PRENESE UNIJA 2 2 2 SW OV MONS ace okip ko ka at ka ki e e a ee n n a va E TE T ATE EME a 2 2 3 General Sale V PrecaulloliS ot ei ot wide a pd la t uua fur ei kn ka kn pi a ies 2 2 4 Sore Ins T
4. OMI S ia po mit t s y l va ante ten e bl ni oi pp bet l tl Mad UNIO qu uU a be e ab te 3 2 4 1 Protection Against Electromagnetic Interference 3 2 4 2 Electrostatic Discharge 9 2 4 3 MW SA EI AA WON ik 3 2 4 4 AMON ia t a fi tak a ta a e a kane le nt kb l l e T 3 2 4 5 MONA GE stats sng kisa e tt kal blad DUUM 3 2 4 6 yc neuem old t ai ak kk kol kk kan a an l a n l a a ak n n m 3 2 4 7 Mounting Considerations ane 4 2 4 8 Electrical Hazar 4 2 4 9 IS CMON e ti tt tit klate aa at ank pna bljena 4 FOUMI Beas MM a de pi e n c 5 3 1 VICE TU se e e yi t ata Pa kan a el ty el tt e aa aa a a iaaa e l A 5 3 1 1 CPCOKBASIE T USA FRE et talon toke 5 3 1 2 CPCI Basic 1 U 84 HP with hot swap fan 5 3 1 3 e e ee O Z a et 6 3 1 4 Basic 2 U 84 HP with hot swap fan 6 3 1 5 OPOLE ISCA LI 7 3 1 6 Basic 4 U 84 HP with hot swap fan 7 3 2 at
5. 4 slot 5 Front panel 16 HP 3 U with EMC gasket 3 CompactPCI power supply unit 250 W 6 3 DC fans 80 x 80 x 25 mm 7 Front panel 8 HP 3 U with EMC gasket Figure 3 3 CPCI Basic 2 U 84 HP with 3 DC fans 3 1 4 CPCI Basic 2 84 HP with hot swap fan tray 6 2 5 4 1 7 8 card rack 2U 4 Power entry module with switch fuse and filter backplane 6 3 U 4 slot CompactPCI power supply unit 250 W Front panel 8 HP 3 U with EMC gasket Figure 3 4 CPCI Basic 2 U 84 HP with hot swap fan try Front panel 16 HP 3 U with EMC gasket Fan tray with 3 DC fans 80 x 80 x 25 mm NIQGN 1 2 6 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 1 5 CPCI Basic 4 U 84 HP CPCI card rack 4U Power entry module with switch fuse and filter CPCI backplane 6 3 U 8 slot Front panel 32 HP 3 U with EMC gasket 2 x CompactPCI power supply unit 250 W 6 6 DC fans 80 x 80 x 25 mm 7 2x Front panel 8 HP 3 U with EMC gasket Figure 3 5 CPCI Basic 4 U 84 HP with 6 DC fans 3 1 6 CPCI Basic 4 U 84 HP with hot swap fan tray 6 a CPCI card rack 4U Power entry module with switch fuse and filter CPCI backplane 6 3 U 8 slot Front panel 32 HP 3 U with EMC gasket 2 x CompactPCI power supply unit 250 W 6 Fan tray with 6 DC fans 80 x 80 x 25 mm 2 x Front panel 8 HP 3 U with EMC gasket Figure 3 6 Basic 4 U 84 HP with hot swap fan try www hartmann elekt
6. 4 x PSU 47 front 12 Figure 3 15 Power Entry Module nana rs ssaa asas assa asas rasan aaa sons 13 Figure 3 16 Protective Earth and Grounding nana 14 Figure 3 17 AC Power Supply 250 1 16 Foe os DTE a a da 17 Foure T9 Fan Tay RU s 20 FIQUFE Fea E d aj ia e E kata ka an l lk a sa kl bu e ond a rt a it AE 20 POVE l at enn E a kn A n a e ks ata n vi in 20 Foura 3222 Fan WON AC ii t nivo bawon s kn l ka ka e e n kk ek ak ak an ae Y 21 Figure 4 1 Indicator Panel sample 20 version esses isses 22 Figure 4 2 AC Input sample 2U version nan aannannnannnannnnaanaannnnaa 23 Figure 5 1 Fan Tray Components sample 2U 25 Figure 5 2 Air Filter Replacement sample 2U version 26 Figure 5 3 Replacing the Power Supply sample 20 version esses 26 Rev 1 2 Hl www hartmann elektronik de 1 C44 HARTMANN ELEKTRONIK A Phoen Mecano Company Applicability System name Order number CPCI Basic 1 U 84 HP Depth 283 mm LMHOOOO190 CPCI Basic 1 U 85 HP Depth 283 mm with 3 slot Backplane LMHOOOO490 CPCI Basic 1 U 84 HP Depth 283 mm with fan tray LMH0000300 Basic 2 U
7. ii te E a n tl mm 8 3 3 B 61 49 2 Ita e ml ke b a a kk ENE RIM TN ITA 8 3 3 1 Belena p METH See eee terpenes de sere en ap ea te n EPA MIM 8 3 9 2 Temperature sensors and fan 9 3 3 9 Temperatur FAN GE iii w kav 9 3 3 4 Fan signal connector taka ao a l ta on tas e a a a ak kat ak a aj a ok ot w kk M 10 3 3 9 Backplane CPCI OU 2 slot 60 1 x PSU 47 30 11 3 3 6 Backplane CPCI OU slot 60 1 x PSU 47 3 0 11 3 3 7 Backplane CPCI OU 4 slot 60 2 x PSU 47 3 0 12 3 3 8 Backplane CPCI 90 8 slot BU 4 x PSU 47 30 12 3 4 Electrical Connection and Power Supply 13 3 4 1 POWER n pa a a tt a ra a ri a e yb at a o 13 3 4 2 Grounding ProtectVe BANG iussa eu eere antan bak sibi taa koka eke kad kis kibik apti sak 14 3 4 3 xolg ton ee A a 15 3 9 COON fi anj kita E E tk a ine em Eka ep ab L a nm 17 3 5 1 e me 17 3 5 2 FE Miers cece E E ps Bates es nana E 18 3 5 3 Alr T A 18 3 5 4 fE AN WM AY ET tk a e ek nat a eke ky e ay ap ana 20 3 5 5 Tray At MAC aaa tan vif a it E lk aki a yi bk n e e ia ki A RA 21 MENS LA AA AN vil tt par sc acetate EE lv iti eis 22 4 1 oubrack vwa voi n n l ia ko
8. DC fan 40 x 40 x 28 mm Dimensions Rated Voltage Rated Current Rated Input Rated Speed Air Flow Static Pressure Noise Operating Temperature Storage Temperature Life Expectancy 40mm x 40mm 28mm thick 12V 0 195A 2 34W 8700rpm 11 3 cfm 0 32 m min 103Pa 0 414 inchH O 37dB A 10 C 60 C Non condensing 30 C to 70 C 40 000h Technical data DC fan 80 x 80 x 25 mm Dimensions Rated Voltage Rated Current Rated Input Rated Speed Air Flow Static Pressure Noise Operating Temperature Storage Temperature Life Expectancy 3 5 3 Air Filter 80mm x 80mm 25mm thick 12V 0 09A 0 14A 1 08W 1 68W 1450rpm 2900rpm 18 0 cfm 0 51 m min 36 4 cfm 1 03 m min 8 8 0 035 inchH O 35 3 Pa 0 142 inchH O 14dB A 29dB A 10 C 60 C Non condensing 30 C to 70 C 60 000h Filter material FS45 04 black class G1 Rev 1 2 18 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoen Mecano Company www hartmann elektronik de 19 Rev 1 2 C44 HARTMANN ELEKTRONIK Phoen Mecano Company 3 5 4 Fan Trays CPCI Basic 1 U e Four DC fans 40 x 40 x 28 mm Figure 3 19 Fan Tray 1U CPCI Basic 2U e Three DC fans 80 x 80 x 25 mm Figure 3 20 Fan Tray 2U CPCI Basic 4U e Six DC fans 80 x 80 x 25 mm OO 2 By Figure 3
9. Fan tacho 4 10 Fan tacho 1 11 Fan tacho 5 12 Fan tacho 2 13 Fan tacho 6 14 Fan tacho 3 Figure 3 10 Pin assignment fan signal connector Rev 1 2 10 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 3 5 Backplane CPCI 9U 2 slot 6U 1 x PSU 47 3U Figure 3 11 Backplane 9U 2 slot 6U PSU 47p 3U front rear 3 3 6 Backplane CPCI 9U 3 slot 60 1 x PSU 47p 3U Figure 3 12 Backplane 9U slot BU PSU 47 3U front rear www hartmann elektronik de 11 Rev 1 2 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 3 7 Backplane CPCI 90 4 slot 60 2 x PSU 47 30 Figure 3 13 Backplane CPCI 9U 4 slot 60 2 x PSU 47 3U front rear 3 3 8 Backplane CPCI OU 8 slot 60 4 x PSU 47 Figure 3 14 Backplane CPCI 9U 8 slot 6U 4 x PSU 47 3U front rear Rev 1 2 12 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 3 4 Electrical Connection and Power Supply 3 4 1 Power Entry Module The power input module is provided with an IEC 320 C14 connector integrated Filter fuseholder 1 pole and Line Switch 2 pole Technical Data Ratings IEC Ratings UL CSA Leakage Current Dielectric Strength Allowable Operation Temp Climatic Category Degree of Protection Protection Class Terminal Panel Thickness s Material Housing Appliance Inlet Outlet Fuseholder Rated Power Acceptance
10. 21 Fan Tray 4U Rev 1 2 20 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 5 5 Fan Tray Interface These PCB s and connectors are used for electrical connection between the fan tray and the subrack In Subracks with build in fans the fans are connected to the 9U backplane 12V GND Fan Load T Sense Subrack Connector Fan Tray Connector PCB Fan Tray Interface Figure 3 22 Fan Tray Interface www hartmann elektronik de 21 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 4 Installation This section provides set up information and operation for the subrack Subrack Components e Inspecting the Components e Protection Against Electromagnetic Interference e Preparing the Subrack 4 1 Subrack Components The subracks comes equipped with the following components e CPCI card rack 1U 2U or 4U 84HP and 280mm deep black coated outside RAL9005 with IEEE guide rails and ESD clip mounted on the right side e Up to 8 slot front and up to 8 RTM slots One fan tray with alarm indicator only order number LMH0000300 LMH0000220 and LMHOO0OO250 e One air filter One 250W power supply 2 power supplies order no LMHO0000210 a LMHOOOO250 One CPCI backplane compliant with PICMG 2 0 R3 0 specification 4 1 4 Controls and Indicators There are the following controls and indicators located on the fan tray front panel e One green LED Power OK One re
11. 5V 3 3V 12V 12V 5V 33 0 3 3V 33A 12V GA 12V 1 5A Typ 250W continuous Positronic 47 pin PCIH47M400A1 Typ 0 1 Typ 1 2 Typ 1 peak to peak or 50mV whichever is greater Built in at all outputs Available at VO1 2 8 3 Electrical trim available at VO1 VO2 ADJ Available at VO1 VO2 8 VO3 Available Installed with internal OR ing diodes at all outputs Third wire current sharing at VO1 2 83 Available for all output Installed at each rail Fully protected against output overload or short circuit Typical 120 max load Typ 76 77 120K Hz Forward circuit Peak transient less than 100mV and recovers within 2mS 15 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company after 25 load change Safety Standard 60950 1 Class Construction Eurocard 3U X 8HP X 160mm CompactPCI format Operating Temperature O to 50 C at full load with specified air flow Derates linearly to 50 at 70 C Temperature Coefficient Typ 0 02 C Cooling At least 20 CFM 600 LFM moving air is required to achieve full rating power 250W in a confined area Power Density 4 58 Watts Cubic Inch Output Current Min Max Min Typ Max Min Typ Pk Min Typ Max Pk p W CompaciPCI pp U L E T A INPUT RANGE 100 240 950W SWAP HARTMANN ELEKTRONIK Figure 3 17 AC Power Supply 3U 250W For DC Power Supp
12. 84 HP Depth 283 mm LMHOOOO130 CPCI Basic 2 U 84 HP Depth 283 mm with fan tray LMHOOOO220 CPCI Basic 4 U 84 HP Depth 283 mm LMHOOOO210 Basic 4 U 84 HP Depth 283 mm with fan tray LMH0000250 1 1 Background Information User Manual Hartmann cPCI Backplanes Technical Data Hartmann CPCI Backplanes User Guide Hartmann CPCI Backplanes 60297 3 101 102 103 PICMG 2 0 R3 0 Core Specification PICMG 2 01 R2 0 Hot Swap PICMG 2 09 R1 0 System Management Bus PICMG 2 10 R1 0 Keying 1000 4 4 Electromagnetic Compatibility Part 4 Section 4 Electrical fast transient burst immunity test EN60950 1 Shock o MIL STD 810F 1 January 2000 Annex U S highway truck Figure 514 5C 1 vertical Shock test Sawtooth Figure 516 5 10 Vibration o DIN EN 61373 1999 Figure 2 Category 1 Class B o MIL STD 810F 1 January 2000 Annex C Shipboard Figure 514 5C 15 www hartmann elektronik de 1 Rev 1 2 C44 HARTMANN ELEKTRONIK Phoen Mecano Company 2 Safety 2 1 Intended Application The CPCI System Platform Basic subracks is intended as a platform for a microcomputer system based on the Standard PICMG 2 0 0 System Platform Basic subracks are not end products so there is no valid approval for this unit In Order to enable stand alone functionality additional elements are required An operational system is achieved only by way of appropiate CPCI boards The completion and final testing of t
13. MH0000250 are delivered with fuse 5x20mm 250V 10A T m UL CSA Caution The fuse values 6 3A T 10A T are only for incoming inspection The final values depends on the ready configuration of the completed system e g Number of power supplies 3 4 2 Grounding Protective Earthing The system contains gaskets at the subrack and board level to guard against electromagnetic interference EMI Each of the subrack s individual components make contact with the gaskets and to the PE stud inside the rear panel The guide rails are also fitted with electrostatic discharge ESD contacts for each blade and RTM These ESD contacts ensure that the boards are fully discharged to prevent static caused by static as they are plugged into the subrack Caution The subrack is designed in accordance with protection class1I It must therefore be operated with protective earth GND connection Use only a three conductor AC power cable with a protective earth conductor that meets the IEC safety standards There is a 4 mm stud at the rear panel This stud is only for potential egualization Grounding is achieved through the protective earth conductor of the power cable 100 240V AC 47 63Hz 4mm Stud Figure 3 16 Protective Earth and Grounding Rev 1 2 14 www hartmann elektronik de 3 4 3 Power Supply CAA HARTMANN ELEKTRONIK Phoen Mecano Company The power supply has the following main features 250W
14. Ta 23 C Power Acceptance gt 23 C Line Switch Line Filter MTBF Switch Fuseholder IEC Inlet C14 1 10 Q 40 C 250 VAC 50 Hz 1 8 40 250 60 Hz standard lt 0 5 mA 250 V 60 Hz medical lt 5 250 V 60 Hz gt 1 7 between L N gt 2 7 KVDC between L N PE Test voltage 1 min 50 Hz 25 to 85 C 25 085 21 acc to IEC 60068 1 from front side IP 40 to IEC 60529 Suitable for appliances with protection Class 1 acc to IEC 61140 Quick connect terminals 6 3 x 0 8 mm Screw on mounting max 8 mm Thermoplastic black UL 94V 0 C14 acc to IEC EN 60320 1 UL 498 CSA C22 2 no 42 for cold conditions pin temperature 70 C 10 A Protection Class 1 1 or 2 pole Shocksafe category PC2 acc to IEC 60127 6 for fuse links 5 x 20 mm o x 20 2 W 1 pole 1 6 W 2 pole per pole Admissible power acceptance at higher ambient temperature see derating curves Rocker switch 2 pole non illuminated acc to IEC 61058 1 Standard and Medical Version IEC 60939 IEC 60601 1 UL 1283 UL 544 EN 133 200 CSA C22 2 no 8 gt 2000000 h to MIL HB 217 F Filter Figure 3 15 Power Entry Module www hartmann elektronik de 13 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Subrack systems LMH0000191 LMH0000300 LMH0000130 and LMH0000220 are delivered with fuse 5x20mm 250V 6 3A T m UL CSA Subrack systems LMH0000210 and L
15. ab e ve a l l pe ar li kk e Testa v ROME An 22 4 1 1 COMMONS and Midi CALONS vise k ask ati eta si kat ct ane di el n data la e oka ka ki l n 22 4 2 Inspecting the Subrack Components nena 22 4 3 Protection Against Electromagnetic 23 4 4 PI SPA MNE UDr K 23 4 4 1 Mourning NE UDI OK a dite te son so be n one date a ko mE TET 23 4 4 2 PONOS ME SUN JON n e ae d 23 4 4 3 MAS LANMIN BO N we tise tp Gi batman ia won in E ayo ene io e ba Ma a bean 23 4 4 4 ISTA Filer A ANNO Sil tt t koi ky 24 Maintaining the Subrack vna ko ei on l ak Tm 25 5 1 Replacing ihe Fan GAY f w ase s t ao ks kadi al ee 25 5 2 Replacing tne Air FINCK ni ene ok a a a ak aa ek ka ek ka aba Rex l ez ie ak pe odd e pokalna 25 www hartmann elektronik de 1 2 C44 HARTMANN ELEKTRONIK Phoen Mecano Company 5 3 Replacing the Power Supply aaa 26 6 op ec 27 6 1 Technical support and Return for Service 27 6 2 Declaration of Conformity span 27 6 3 SCOPE Ol
16. and dimensions of the system e Incorrect system installation can cause the rack or cabinet to topple over additional stabilization might therefore be required e Single system installations should be mounted at the bottom of the rack or cabinet In multi system installations the bulk of the weight should be concentrated in the lower part of the rack or cabinet 4 4 2 Powering the Subrack Before inserting boards power the shelf to ensure that it is operating properly The power connections and the mains switch are located at the bottom right rear of the shelf e Ensure that the AC switch is set to the off O position e Connect the mains AC cable C14 10 Amp not supplied to the AC inlet 100 240 AC 47 6392 Figure 4 2 AC Input sample 2U version e Ensure that the mains AC feed 85 264VAC 47 63Hz is on e Turn the AC switch to the on 1 position All the system fans will begin to operate 4 4 3 Installing Boards The shelf is compliant with CPCI Standard PICMG 2 0 R3 0 and accepts boards that are compliant with the CPCI Standard PICMG 2 0 R3 0 www hartmann elektronik de 23 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company N WARNING Boards should slide easily when installing or removing them from the shelf Forcing the boards may cause damage to the interface connector pins 4 4 4 Installing Filler Panels Filler panels consists of a front panel with or w o air baffles EMC gasket and mount
17. ature sensors are located on the left hand side on the backplane NTC fan 1 Slot 1 NTC fan 2 Slot 2 NTC fan 3 Slot 3 etc see figure below 12V N 12V YON GND NTC 1 Slot 1 GND NTC 4 Slot 4 Control Control GND NTC 2 Slot 2 GND NTC 5 Slot 5 Control Control 12V 12V GND NTC 3 Slot 3 GND NTC 6 Slot 6 Control Control Figure 3 7 Pin assignment fan signal connector YN 7H GND GND 3 3 3 Temperatur range With the three pole Dip Switch on the rear side of the backplane behind the power supply connectors is it possible to choose between two temperature ranges see figure 3 8 Dip switch ON 22 C to 37 C Dip switch OFF 34 C to 44 C Dip Switch ON fan characteristic 22 37 C OFF fan characteristic 34 44 C Figure 3 8 Dip Switch www hartmann elektronik de 9 Rev 1 2 CAA HARTMANN ELEKTRONIK A Phoenix Mecano Company 3000 2900 min 2900 min 3000 2000 o 2000 s 1450 Q O I o 77 o o 5 1000 5 1000 a 0 20 25 30 35 40 45 20 25 30 35 40 45 Temperature C Temperature C Figure 3 9 Fan characteristic dip switch on off 3 3 4 Fan signal connector For subracks assembled with a fan tray the fan signals are also provided by a 14 pole connector Pin Signal 1 GND 2 12V 9 GND 4 12V 5 GND 6 12 7 GND 8 Fan Load OUT 9
18. be connected directly to the AC supply system earthing 2 4 9 Board Installation Electrostatic discharge and incorrect board installation or removal can damage circuits or shorten their life e Before touching the boards rear transition module or electronic components N make sure that you are working in an ESD safe environment Boards should be inserted and removed using their handles do force board by applying pressure to the front panel Rev 1 2 4 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 Product Description 3 1 System Overview 3 1 1 CPCI Basic 1 U 84 HP LMH0000190 LMH0000490 CPCI card rack 1U Power entry module with switch fuse and filter CPCI backplane 6 3 U 2 or 3 slot Front panel 8 HP 3 U with EMC gasket CompactPCI power supply unit 250 W 6 3 DCfans 40 x 40 x 28 mm Figure 3 1 CPCI Basic 1 U 84 HP with 3 DC fans 3 1 2 CPCI Basic 1 U 84 HP with hot swap fan tray 6 2 4 5 1 rack 1U CPCI backplane 6U 3U 2 slot Front panel 8 HP 3 U with EMC gasket CompactPCI power supply 250 W 6 Fan tray with 4 DC fans 40 x 40 x 28 mm Figure 3 2 CPCI Basic 1 U 84 HP with hot swap fan try www hartmann elektronik de 5 Rev 1 2 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 1 3 CPCI Basic 2 U 84 HP 5 4 1 7 3 1 card rack 20 4 Power entry module with switch fuse and filter 2 CPCI backplane 6 3 U
19. d LED Fan failure Figure 4 1 Indicator Panel sample 2U version 4 2 Inspecting the Subrack Components During the course of handling shipping and assembly pins shrouds mounting screws fans and other items can become damaged and or loose WARNING Before utilizing the subrack perform a thorough inspection to ensure the suback and its components are not damaged e To inspect the subrack 1 Visually inspect the subrack to ensure that all of the connector pins are straight screws are tight and so on 2 Check to ensure none of the EMI gaskets are damaged www hartmann elektronik de 22 Rev 1 1 HARTMANN ELEKTRONIK A Phoenix Mecano Company 4 3 Protection Against Electromagnetic Interference The subrack contains gaskets at the shelf and board level to guard against electromagnetic interference EMI Ensure that the subrack is grounded and that each of the subrack individual components make contact with the gaskets Follow the proper grounding and ESD handling procedures 4 4 Preparing the Subrack Side flanges are provided to allow the shelf unit to be mounted in a 19 482 6 mm cabinet In preparing the subrack perform the following e Mounting the Subrack e Powering the Subrack e Installing Boards e Installing Filler Panels 4 4 1 Mounting the Subrack This subrack system can be installed in 19 equipment racks or cabinets e Ensure that the rack or cabinet is constructed to support the weight
20. er s Manual is system Integrators and hardware software engineers The product has been designed to meet relevant standard industrial safety requirements It must not be used except in its specific area of office telecommunication industry and industrial control It shall not be used in safety critical applications life sustaining appliances or in aircraft Only trained personnel or persons qualified in electronics or electrical engineering are authorized to install operate or maintain the product This section provides safety information about Protection Against Electromagnetic Interference EMI Electrostatic Discharge Precautions System Installation 2 4 1 Protection Against Electromagnetic Interference EMI The product has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules EN 55022 Class A To ensure proper EMC shielding operate the subrack only with all free slots populated with filler panels Ensure that all EMI gaskets make correct contact 2 4 2 Electrostatic Discharge Precautions Electronic components can easily be destroyed by electrostatic discharge which can AN occur between subrack components and a person Before working on rack make sure that you are working in an ESD safe environment 2 4 3 installation To avoid subrack damage verify that the system environment meets the environmental and power reguirements given in this gu
21. he units have been carried out or at least supervised by qualified technicians These instructions are directed exclusively to these qualified technicians i e engineers trained and qualified electricians etc Make sure that the finished system complies with the safety regulations currently applicable in the country it is going to be used 2 2 Safety Symbols Hazardous voltage Familiarise yourself with the danger of electrical voltages and the safety precautions before starting to work with parts that carry dangerous voltages Caution This symbol indicates a condition where damage of the equipment or injury of the service personnel could occur To reduce the risk of damage or injury follow all steps or procedures as instructed Danger of electrostatic discharge Static electricity can damage sensitive components in a system To avoid damage wear ESD wrist straps or at regular intervals touch blank enclosure parts 2 3 General Safety Precautions Warning Voltages over 60 VDC can be present in this equipment This equipment is intended to be accessed to be installed and maintained by qualified and trained service personnel only This equipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection Rev 1 2 2 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 2 4 Safety Instructions The intended audience of this Us
22. ide before installation consider these guidelines 2 4 4 Location Locate the system in a stable area free of excessive movement and jarring dust smoke and electrostatic discharge ESD Make sure that the temperature does not exceed the operating temperature given in the environmental reguirements in this guide and allow room for proper air flow for cooling 2 4 5 Voltage Hazards The system is powered with a power supply the mains voltage is 115 230VAC A Voltage range 85VAC to 265VAC This voltage is considered hazardous 2 4 6 System Overheating Ensure clearance of at least 10 cm to the air inlet on the left side of the chassis and a free path of at least 10 cm for the air exhaust on the right Shelf ambient temperature may not exceed 40 www hartmann elektronik de 3 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 2 4 7 Mounting Considerations During the course of handling shipping and assembly parts could become loose or damaged Do not operate a shelf in this condition as this may cause damage to other equipment 2 4 8 Electrical Hazards The caution label on the system s rear near the grounding studs shows that you have to create an earth connection because there may be a high leakage current which is considered hazardous High leakage current can cause injuries Ensure that the system is properly grounded at all times the following conditions shall be met e This equipment shall
23. ing screws WARNING N Close all empty subrack slots with filler panels The filler panel prevents fan air from escaping out open slots Rev 1 2 24 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 5 Maintaining the Subrack WARNING Only qualified trained personnel should service this equipment Follow the proper grounding ESD and safe power handling procedures The following maintenance procedures may be required to keep the subrack operating efficiently e Replacing the Fan Tray e Replacing the Air Filter e Replacing the AC Power Supply 5 1 Replacing the Fan Tray The fan tray can be accessed from the front on the left side of the subrack Removing the Fan Tray e Loosen the two mounting screws top and bottom on the front of the fan tray e With the fan tray handle pull the fan tray out partially toward the front of the shelf until the interface connector disengages Wait until the fans have stopped and then remove the fan tray from the shelf Mounting Screws Figure 5 1 Fan Tray Components sample 2U version WARNING Extreme care should be taken while handling the fan tray It is recommended to wait until the fan s open impellers have stopped spinning before removing the fan tray Installing the Fan Tray e Insert the replacement fan tray into the shelf and ensure that the interface connectors align Insert the fan tray gently until fully seated e Tighten the two
24. ly please ask Hartmann Elektronik Rev 1 2 16 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 5 Cooling The CPCI front and rear boards are cooled by forced air convection through up to six VDC axial fans The operating temperature is from 0 C to 40 C 3 5 1 Airflow Airflow from left to right Caution To ensure proper air flow within the system make sure that all slots are populated with either boards or filler panels Figure 3 18 Air Flow www hartmann elektronik de 17 Rev 1 2 C44 HARTMANN ELEKTRONIK 3 5 2 Fans CPCI Basic Systems with build in fans A Phoen Mecano Company In the CPCI Basic Systems with build in fans the speed will be controlled by an external thermistor CPCI Basic 1 U 84 HP Depth 283 mm CPCI Basic 1 U 84 HP Depth 283 mm with 3slot Backplane CPCI Basic 2 U 84 HP Depth 283 mm CPCI Basic 4 U 84 HP Depth 283 mm CPCI Basic Systems with Fan Tray LMH0000190 LMHOOOO490 LMHOOOO130 LMHOOOO210 In the Basic Systems with hot swap fan trays the speed will be controlled by external thermistor and a lock sensor gives alarm if a fan speed goes down or a fan 5 blocked Basic 1 84 HP Depth 283 mm with fan tray CPCI Basic 2 U 84 HP Depth 283 mm with fan tray CPCI Basic 4 U 84 HP Depth 283 mm with fan tray 40 40 28 mm fans are without speed control LMH0000300 LMHOOOO220 LMHOOOO250 Technical data
25. mounting screws top and bottom on the front of the fan tray 5 2 Replacing the Air Filter There is an air filter located on the left hand side of the fan tray and can be accessed from the front as shown in figure below Filter replacement frequency will depend on the environment the system is subjected to www hartmann elektronik de 25 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Fan Tray Figure 5 2 Air Replacement sample 20 version Removing the Fan Tray as described in 5 1 Replacing Fan Tray Slide the air filter towards the connector and remove the filter from the fan tray Place the new filter to the fan tray and fix filter Reinstall the fan tray air filter back into the shelf 5 3 Replacing the Power Supply The AC Power Supply can be accessed from the front on the right hand side of the subrack Removing the Power Supply The steps required for removing the AC Power Supply as follows Loosen the two mounting screws left and right on the front of the AC Power Supply e Open the handle pull the Power Supply out toward the front of the subrack until the interface connector disengages Installing the Power Supply The steps required for installing the Power Supply as follows Insert the replacement Power Supply into the shelf guide rails and ensure that the interface connectors align Close the handle e Tighten the two mounting screws left and right on the fr
26. nn elektronik de 27 1 2 CAA HARTMANN ELEKTRONIK Phoenix Mecano Company 6 3 Scope of Delivery Quantity 1 ou Rev 1 2 Description CPCI card rack black coating outside RAL9005 with IEEE guide rails and ESD clip mounted on the right side backplane 6U 3U 2 4 or 8 slots with P1 P5 connector with 47 connectors Power Entry module with IEC 320 C14 connector switch fuse and filter Partial front panel 8HP 16HP or 32HP 3U with EMC gasket with cutout for Power Entry module Hot Swap Fan Tray for order numbers MH0000300 000220 MH0000250 DC fans 40 x 40 x 28 mm Basic 10 84HP No LMH0000191 DC fans 80 x 80 x 25 mm CPCI Basic 2U 84HP No LMH00001 30 DC fans 80 x 80 x 25 mm Basic 4U 84HP No LMH0000210 CompactPCI power supply unit 250 with wide range input 90 264 3 3 5 12 V 5 5 A 12 with PFC with P47 connector incl 3U 8HP front panel AC DC cabling 28 www hartmann elektronik de 6 4 Subrack Specifications CPCI Basic 1U Height Width Depth front card cage Depth subrack CPCI Basic 2U Height CPCI Basic 4U Height Dimensions Basic 1U Basic 2U Basic 4U Weight AC Power Supply Input Fregunecy Output Power DC Power Supply optional Cooling CPCI Basic 1U Basic 2U Basic 4U Temperature Operating S
27. onnector for JTAG boundary scan is implemented on the backplane Faster simpler system initialization and testing by means of the JTAG bus even in the completely mounted state are achieved by direct access via an additional connector on the backplane Description The backplanes are optimised for the assembly of horizontal systems with backplanes installed horizontally The backplanes in the CPCI system platform Basic are 9U height and includes two areas A 6U area with two three four or eight slot for 60 boards and a 3U area for one two or four power supplies with a 47p connector Temperature sensors for the speed control and connector terminals for fans are already integrated A DIP switch facilitates selecting between two different characteristic temperature curves for each fan not for 1U Systems ON reduced characteristic temperature curve OFF Standard characteristic temperature curve For system assemblies with a hot swap fan tray the fan signals are also provided by a 14 pole plug to the fan tray Plug in connecters for external connection of the JTAG and IPMB busses are also included as standard on the backplane 8 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 3 2 Temperature sensors and fan control For 2U and 4U systems is a temperature dependent fan control integrated The fan speed will be controlled by external temperature sensors NTC Three or six temper
28. ont of the AC Power Supply Figure 5 3 Replacing the Power Supply sample 2U version Rev 1 2 26 www hartmann elektronik de CAA HARTMANN ELEKTRONIK Phoenix Mecano Company 6 Service 6 1 Technical support and Return for Service Assistance Please return the complete subrack system For all product returns and support issues please contact your Hartmann sales distributor or www hartmann elektronik de Please use the original packing material Shipping without the original packing material might void the warranty 6 2 Declaration of Conformity The HARTMANN CPCI system platform Basic subracks are developed and manufactured according to EN 60950 1 The HARTMANN CPCI system platform Basic subracks are not end products with independent functionality according the EMC regulations therefore CE marking is not required Not before CPCI boards are plugged into the subrack the systems fulfill the requirements in accordance with EMC Directive 2004 108 EG and Low voltage Directive 2006 95 EG With the EMC optimized enclosure design and the high quality power input filters for the mains connection offers HARTMANN CPCI systems serve an ideal base for system Integrators which comply with the limits of EN 6100 6 3 and EN 61000 6 2 A functionality test and protective earth test is carried out on each system The included power supplies are in accordance with EN 60950 1 EN 55022 FCC Class A IEC 61000 3 2 HARMONIC www hartma
29. ronik de 7 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 3 2 Subrack CPCI subrack black coating outside RAL9005 shielded with IEEE guide rails and ESD clip mounted on the right side 3 3 Backplane General and technical Information The CompactPCI bus is compatible with the PCI bus known from the PC world as far as the electrical specifications are concerned The mechanical specifications were adapted to the commonly used Euro board plug in system in the 19 card rack Therefore this bus is also suitable for industrial purposes Previously unattained signal speeds supported by the layout technology developed by Hartmann Elektronik guarantee more stability and reliability for assemblies operating in the limit range The backplanes manufactured by Hartmann Elektronik are distinguished by a completely novel energy buffering feature which works across the entire frequency range This feature guarantees improved reliability thanks to more stable supply voltages directly at the slot in conjunction with fluctuating loads Chassis GND connection A continuous electrically conductive chassis GND surface is located in the area where the bus board is mounted on the card rack An M3 screw connection is available to connect the chassis ground By installing a connecting bracket or terminal bar the chassis GND can be connected to GND in a low resistance star arrangement JTAG connector 3 3 1 Rev 1 2 A separate 6 pin c
30. torage Transport Humidity Operating Storage Transport Shock Vibration EMC Emissions Immunity Savety Electromagnetic Shielding Regulatory Compliance www hartmann elektronik de 29 CAA HARTMANN ELEKTRONIK Phoenix Mecano Company 44 2mm 444 6 for Boards 160mm 280mm 88 6mm 176 9mm 3 6kg 5 3kg 8 8kg 90 264 VAC 47 63 Hz 250 W 3 or 4 x DC fans 40 x 40 x 28 mm 11 3 CFM 37 dB A 3 x DC fans 80 x 80 x 25 mm 36 4 CFM 29 dB A 6 x DC fans 80 x 80 x 25 mm 36 4 CFM 29 dB A 0 C to 40 C 30 C to 70 C 30 C to 70 C 5 to 80 non condensing 5 to 80 non condensing 5 to 80 non condensing MIL STD 810F 1 Jan 2000 Annex C U S highway truck Figure 514 5C 1 vertical Shock test Sawtooth Figure 516 5 10 DIN EN 61373 1999 Figure 2 Category 1 Class B MIL STD 810F 1 Jan 2000 Annex C Shipboard Figure 514 5C 15 EN 61000 6 3 EN 61000 6 1 Test voltages according to EN 60950 1 Typ 40 dB at 1 GHz with front panels EN60950 1 Rev 1 2
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