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TeSys U LUCM and LUCMT Multifunction Control Unit

1. 54 Sub program 6 1 1 56 Sub program 7_StatisticS 58 Sub program 8 Password BOR EAR 60 Start Up Phase 2 RH Basia a 62 Chapter 4 Warning fault management 65 Warning 66 Fault Management ust me y RE ER RP Cem ER xe ea EUN Ls 67 Chapter 5 Additional 71 Thermal trigger and reset graphs 2 72 Powersuite Firmware 77 s rni denda a a DR LR E A 78 Glossary uds AA eee RE EE Een ved ice ed rd a x al 81 ior CEP PE 83 1743237 03 2009 3 1743237 03 2009 Safety Information Za Important Information NOTICE PLEASE NOTE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn
2. Timeout before reset in seconds 0 1 0 01 0 001 100 1000 10 000 FLA 1 TripClass 30 2 TripClass 5 74 1743237 03 2009 Additional information Cold Motor Trigger Graphs LUCMT Time before reset cold motor for LUCMT 10 000 1000 100 10 Timeout before reset in seconds 0 1 100 1 000 10 000 FLA 1 TripClass 30 2 TripClass 5 Reset Curves The reset curves differ according to the type of motor e Self cooled motor e Motor with auxiliary fan 1743237 03 2009 75 Additional information Reset Graphs Self Cooled Motor Time before reset motor not cooled by an auxiliary fan 100 90 80 70 60 50 40 30 20 Thermal capacity threshold 96 authorising reset 10 B c9 0 0 0 1000 2000 3000 4000 5000 6000 Timeout before reset in seconds 1 TripClass 5 2 TripClass 10 3 TripClass 15 4 TripClass 20 5 TripClass 25 6 TripClass 30 Reset Graphs Auxiliary Fan Cooled Motor Time before reset motor cooled by an auxiliary fan 7000 100 90 80 70 5 60 T 50 9 m 40 00 S 30 59 woo 20 83 10 oO 2 600 800 1000 1200 1400 1600 Timeout before res
3. Press the ENT key to enter the Main Menu program c v Main Menu Main Menu 1_Reference 1_Reference All the settings of the Main Menu program may be changed in those modes except for the following functions 1_Reference and 7_Statistics read only 1743237 03 2009 31 Detailed Startup and Adjustments During Use Run mode The Run mode occurs after the start up phase Line 1 displays Start indicating that the motor is in start up phase see Press the ENT key to access the Main Menu program Start up Phase page 62 Start e LUCM when the power poles are closed LUCMT when the average current detected is greater than 10 of FLA IAV 2 5A Line 2 displays the average current IAV Once the start up phase has completed maximum 10 sec Run is displayed on line 1 indicating the start of Run mode Run Line 2 displays a loop of the information to be monitored by default value of the average current IAV 21 AvCurrent oranother parameter to be selected see 2 Display for LUCM IAV 2 5A page 40 Main Menu 1_Reference When the multifunction control unit is in Run mode only the 2_Display and 3_Setup functions can be modified Once in the Main Menu program if no key is pressed during a 30 second period the system returns to the current mode Pause Ready Run IAV 2 5A 32 1
4. Sub prog Function line 1 line 2 8 Password 81 Unlock e 82 Lock 83_Rst Stats 84 RstToDfts Password Lock and Unlock To lock the code initially use the 82 Lock function Enter the code then confirm 2 entries DONE is displayed Several options can be used to unlock the code 1 Do you wish to unlock the code permanently Go to 82 Lock where the displays Passwd 0 Type in your code The HMI will then ask you New PSW Oxxx Enter0000 then ENT Validate by re entering 0000 then ENT Done is displayed The 82 Lock function must be used to relock the code 2 Do you wish to unlock the code temporarily You may use one of two options e ifa code has already been entered in 82 Lock either go to 81 Unlock which displays Passwd Oxxx Enter your code Logged On will be briefly displayed e or go directly to the parameter you want to modify where the HMI will ask for the code Passwd 0 Enter your code Logged On will be briefly displayed You are then free to modify any other parameter as long as you do not exit the Main Menu program The code is automatically re locked if you exit the Main Menu by pressing ESC several times or you do not press a key for more than 30 seconds or you switch off the control unit or on a LUCM on a LUB LUS base the auxiliary power supply and 1 2 are down 60 1743237 03 2009 Detailed Startup and Adjustments Duri
5. According to 1000 4 6 when 46 GroundFIt TripLevel is 50 of minimum FLA 3 Resistance to radio fields According 1000 4 6 when 46 GroundFIt TripLevel 10 is gt 5096 of minimum FLA Vol i hock resi oltage assigned to shock resistance According to 60947 1 kV 2 U imp Resistance to disturbances due to low According to IEC 60947 2 frequency harmonics Appendix F article F4 1 Resistance to power line disturbance According to IEC 61000 4 11 78 1743237 03 2009 Additional information RS 485 Serial Communication Port Characteristics of the RS 485 serial communication port using an RJ 45 connector Electrical interface RS 485 Connector RJ 45 Male connector top view D A 8 Connector pin out D B ut RJ 45 47 o ees i Common 8 Insulation V 1 kV Maximum line length m ft 1000 m 3280 ft Maximum length of ft 20 m 65 ft Parity Even 1 start bit 8 data bits 1 parity bit and 1 stop bit total 11 bits default setting None 1 start bit 8 data bits and 1 stop bit total 10 bits Connector The 54 Control function Write enable enables On or disables Off write access to the configuration registers of the multifunction control unit When control authorization is Off write commands are limited to the following registers e Remote keyboard register 11
6. Menu Menu programs The interface comprises 2 programs Config Menu and Main Menu You access the Config Menu program e either during the commissioning e or from the Main Menu program by performing a reset using the 84 RstToDfts function The Config Menu program of an LUCM is different from that of an LUCMT Menu program for LUCM This program includes the configuration settings for an LUCM multifunction control unit te Config Menu lt ESC Language ENT Language English Configure lt 5 LoadType ENT gt LoadType 3 PhMotor Configure lt 5 Base ENT gt Base SelfProtStr Configure lt 5 gt No Configure lt ESC LR Conf ENT gt LR Conf Remote o e Local Configure lt ESC End Config ENT gt End Config L No o Yes To choose the language for dialogs To choose the load type single phase or three phase To choose the Power base type used To choose the motors thermal protection To choose the type of access to the configuration To confirm the configuration and exit this program ENT Main Menu 28 1743237 03 2009 Detailed Startup and Adjustments During Use program for LUCMT This program includes the config
7. Sub prog Function line 1 line 2 3 Setup 31 FLASet 32 TestTrip 34_Language 31_FLASet for LUCMT The FLA value represents the nominal current absorbed by the motor This value is used in most protection functions Adjustments are made to the nominal current at full load You should use the value provided on the motor plate The range of settings is determined by the value of CT_Ratio defined in the Config Menu The minimum value is displayed by default Values are increased decreased in steps of 1 CT_Ratio 30 3 30 2 30 1 50 1 100 1 200 1 3 5A 5 2A 10 5 A 17 5 35 70 to to to to to to 10 5 A 215 7 A 31 5 52 5 105 210A 5 max max max max max 400 1 800 1 Others 140A 280 The displayed min min range depends on to to the CT Ratio 420A 840A defined 3 param max max 1743237 03 2009 43 Detailed Startup and Adjustments During Use 32 TestTrip for LUCMT To test the trigger function on a thermal overload 32 TestTrip No default No action To adjust the thermal memory see 43 RstAdjust page 47 Yes Launches a trigger simulation as long as the starter is in the Ready or Run position and displays Tripped TestTrip In Manual reset mode the acknowledgement must be perfo
8. Off TripTimeStr 0 7 s 2 0 2 to 20 t TripTimeRu 5 0 2 to 20 n TripLevel 7 1096 IMB 10 to 30 Warning Off Warn Level 10 IMB 2101030 24 1743237 03 2009 Quick start Program Sub prog Function Parameter Factory setting or profile Optional values Main Menu 4 AdvSetup 48 Jam Trip On Off TripTime 255 211030 20096 FLA 100 to 800 Warning On Off Warn Level 200 FLA 100 to 800 49 Trip Off TripTime 2105 2110200 5096 FLA 30 to 100 Warning On Off Warn Level 5096 FLA 30 to 100 410 LongStrt Trip On Off TripTime 2105 2110200 100 FLA 2 100 to 800 Warning On Off Warn Level 100 FLA 100 to 800 5 CommSetu 51 Drop 1 1 to 247 p 52_Baud 19200 bps 1200 to 19200 53_Parity Even None 54 Control 55 CommLoss Ignore 2 Dropout Trip Warning 6 Module 61 ID Clear Yes No 62 Reference Module ID 0 Catalog if ID 0 Firmware Rev 0 00 if ID 0 63_ID Set 0 0 to 255 64_Param dec Parameter 00000 00000 to 65535 1 10 65_Param hex Parameter 0000 0000 to FFFF 1 10 Main Menu 7_Statistics 71_TripO 72_Trip1 73 Trip case of a return to factory settings the statistical data is erased 74
9. No default Return to parameter selection Ratio of 30 2 the range of threshold current settings will be from 5 2 15 7 A 30 1 No default Return to parameter selection g Yes For a CT Ratio of 30 1 the range of threshold current settings will be from 10 5 31 5A 50 1 No default Return to parameter selection e Yes For a Ratio of 50 1 the range of threshold current settings will be from 17 5 52 5 100 1 default Return parameter selection 2 2 Yes CT Ratio of 100 1 the range of threshold current settings will be from 35 105A 200 1 No default Return to parameter selection Ratio 200 1 the range threshold current settings will be from 35 105A 400 1 No default Return to parameter selection 2 Yes Fora CT Ratio of 400 1 the range of threshold current settings will be from 140 420A 800 1 No default Return to parameter selection 2 2 Fora CT Ratio 800 1 the range of threshold current settings will be from 280 840A For information about setting ranges for an LUCMT refer to 31_FLASet for LUCM page 41 36 1743237 03 2009 Detailed Startup Adjustments During Use CT Ratio Others other current transformation ratios Set the following 3 sub programs Others Adjustment Comments line 1 line 2 Primary 00000 To configure the value of the p
10. Tripped TestTrip Manual action remotely via Off Test Wait xxx then Remote or ENT communication bus or gt reset REID Off Test Auto xxx Automatic 68 1743237 03 2009 Warning and fault management Internal or External Environment related Faults This fault category includes e Communication faults e Internal LUCM or LUCMT control unit faults e Internal communication module faults e Internal controller faults Communication faults LUCM LUCMT Code Fault A Line 1 Line 2 Action Y Y RS 485 communication loss value in menu 55 12 if Tripped Y Tripped CommLoss Manual action 11 if Off Y Off Comm ENT gt reset Remote or ENT Internal LUCM or LUCMT control unit faults No system trigger following internal fault display faulty components may need changing LUCM LUCMT Code Fault Line 1 Line 2 Action Reset Y Y 51 Int Trip 51 Check ambient temperature and an distances see Service unit internal temperature page 14 temperature Manual action Y 52 Electronic fault Int Trip 52 Replace multifunction control unit 53 Int Trip 59 Manual action 54 Int Trip 54 Y Y 55 Int Trip 55 Y 56 Int Trip 56 Y 57 Int Trip 57 Y 58 Int Trip 58 Y 59 Motor current Int Trip 59 Check coil cabling detection no power Manual acti
11. Off for an LUCM Ready for an LUCMT Functions of the Main Menu program The Main Menu program displays the following sub programs Sub prog line 1 line 2 Comments Main Menu 1_Reference To display the reference of the multifunction control unit and the choices made in the Config Menu 2_Display To define the values and statuses to display on the control unit display in Run mode 3_Setup To access all the base settings which can be changed in Run mode 4_AdvSetup To access the settings of protection functions and the associated warnings 5 CommSetup To access the settings of the RS 485 communication port 6 Module To access the communications settings with the function module which can be modified in Run mode 7 Statistics To access the statistics of information saved in the multifunction control unit memory It includes the history of triggers and the trigger and stop counters 8 Password To set up a password preventing untimely changes to modifiable functions To also access the function to reset the multifunction control unit Each sub program from 1 Reference to 8 Password is described in detail in the following chapters 38 1743237 03 2009 Detailed Startup and Adjustments During Use 1 Reference sub program At a Glance The 1 Reference sub program allows only to read the references and choices mad
12. 1 see Sub program 7_Statistics page 58 75 Trip4 Si 76 Totals E 8 Password 81 Unlock Passwd 0000 9999 82 Lock New PSW 0000 9999 83 Rst Stats No Yes 84 RstToDfts No Yes 1743237 03 2009 25 Quick start 26 1743237 03 2009 Detailed Startup and Adjustments During Use 3 This chapter presents the detailed startup of the LUCM and LUCMT as well as the adjustments that can be made when using the product A WARNING RISK OF UNINTENDED OPERATION This device must be installed configured and used by qualified personnel only Users must follow the recommendations standards and regulations in force Check the function settings before starting the motor Do not damage or modify the device Failure to follow these instructions can result in death serious injury or equipment damage What s in this Chapter This chapter contains the following topics Topic Page Organization of the interface 28 Power up and operating modes 31 Config Menu Program 33 Main Menu program 38 1 Reference sub program 39 Sub Program 2 Display 40 Sub Program 3 Setup 41 Sub program 4 AdvSetup 45 Sub program 5 CommSetup 54 Sub program 6 Module 56 Sub program 7 Statistics 58 Sub program 8 Password 60 Start up Phase 62 1743237 03 2009 27 Detailed Startup and Adjustments During Use Organization of the interface
13. IAV 25A line 2 IAV 25A ENT lt After a few seconds Main Menu re Warn Imbal line 1 1_Reference IAV 25A line 2 1 Reference During warning condition warning code is displayed the monitoring registers 460 and 461 The history register 116 contains the number of thermal overload warnings since the last reset Meaning of terms appearing on the multifunction control unit screen and corresponding codes Line 1 Comment Code Warn GF Ground fault warning 3 Warn OL Thermal overload warning 4 Warn LongSt Long start warning 5 Warn Jam Mechanical jam warning 6 Warn Imbal Phase imbalance warning 7 Warn UndrLd Underload idling warning 8 Warn IntTmp Warning on the internal temperature of the multifunction control 11 unit Warn Comm Warning of lost communication in the multifunction control unit 10 RS 485 Warning M109 Warning of lost communication with the communication module 109 Off ModID Warning generated by the multifunction control unit 12 communication module not recognized or unsuccessful communications with the module Line 2 Comment Fixed display with factory settings of the value of the average current IAV or loop with the parameters selected in the sub program 2 Display during Run mode 66 1743237 03 2009 Warning and fault management Fault Management Fault Mode Fault Codes
14. Parameter 1 10 line 1 Parameter number 1 to 10 0000 line 2 Hexadecimal settings default gt Parameters may be set from 0000 to FFFF To set parameters 1 to 10 for the module use either the 64 Param dec function decimal adjustment or the 65 Param hex function hexadecimal adjustment 1743237 03 2009 57 Detailed Startup and Adjustments During Use Sub program 7 Statistics At a Glance The7 Statistics sub program is used to access the fault statistics saved in the multifunction control unit memory Each function be accessed in the following modes e Off or Pause LUCM e Ready LUCMT The multifunction control unit records e Trigger statistics information on the 5 most recent triggers trigger type average current phase currents This information is saved in the control unit just before power down gt Triggers caused by internal trips are not listed in the five most recent trigger events e Trigger and off counters on off fault and trigger counter values since last reset NOTE The 83 Rst stats function is used to erase all statistics data 7 Statistics Current function is displayed on the second line of the digital display unit Sub program Function line 1 line 2 7 Statistics 71 TripO 72 1 73 Trip2 Q 74 Trip3 75 Trip4 76 Totals 71 TripO Last trip statistics 71 TripO Type xx
15. Run mode Values may be defined via the network External programming peripherals must have write privileges The power must be applied to adjusted values Use a password to prevent illicit changes Failure to follow these instructions can result in death serious injury or equipment damage 3 Setup for LUCM The current function is displayed on the second line of the display Sub prog line 1 3 Setup Function line 2 31 FLASet 32 TestTrip 33 Pause 34 Language 31 FLASet for LUCM The FLA value represents the nominal current absorbed by the motor This value is used in most protection functions Adjustments are made to the nominal current at full load You should use the value provided on the motor plate range of settings depends on the reference of the multifunction control unit six possible references The minimum value is displayed by default Values are increased decreased in steps of 1 LUCMX6BL LUCM1 XBL LUCMO5BL LUCM12BL LUCM18BL LUCM32BL 0 35 1 25 45 8 min min min min min min to to to to to to 0 6A 1 4A 2 212 218 232 max WARNING INCORRECT FLA SETTING The FLA setting must represent the nominal current when the motor is at full load The FLA setting defines the default values of the other motor
16. Safety Instr ctioriS 2 es iso RR ORE 10 General ie dae ee 11 Overview of the Multifunction Control 12 Installation and service 14 Soter PLE 15 2 Quick start RR E 17 Actions for quick set up xe oe eed ce ER m EROR RR E GER 18 Default Settings and Optional Values of the 20 Default Settings and Optional Values of the 23 Chapter 3 Detailed Startup and Adjustments During Use 27 Organization of the 28 Power up and operating modes 31 Config Men Program dan IRE eee Rid Sep a aoe me 33 Main Men program ioe ee o Ra P EE HE 38 1 Reference sub program 39 Sub Program 2 Display nisn ues oe Peeks ADR QUSE RE 40 Sub Program 3 4 41 Sub program 4 0 1 45 Sub program 5
17. 03 Illegal data value write command interrupted 1743237 03 2009 79 Additional information Power Circuit LUCM Characteristics of the power circuit of the LUCM multifunction control unit Range of usage voltage Un V 110 to 690 V AC Voltage assigned to insulation Ui According to IEC 947 1 V 690 V AC Hz 47 63 Usage frequency For use with AC 110 690 V 50 60 Hz motors motors Not designed for use with DC Certified for use upstream from variable frequency drives Notcertified for use downstream from variable frequency drives Nominal usage current LUCMx6BL LUCM1xBL LUCMOS5BL LUCM12BL LUCM18BL LUCM32BL 0 15 to 0 6 0 35 to 1 4 1 25 to 5 to 12 4 5 to 18 8 to 32 Auxiliary Power Supply Circuit LUCM Characteristics of the auxiliary power supply circuit of the LUCM multifunction control unit Range of usage voltage V 20 4 to 31 2 V DC A i IE Voltage assigned to insulation Ui 21 MEG V 250 V AC Connection s mm Rigid or flexible wire 1 conductor 0 2 to 1 5 24 to 16 AWG Flexible wire with end piece 1 conductor 0 25 to 1 5 24 to 16 AWG A mm Rigid wire 2 conductors 0 2 to 1 24 to 18 AWG Flexible wire 2 conductors 0 25 to 1 5 24 to 16 AWG Tightening torque auxiliary power supply circuit N m Ib in 0 5 to 0
18. 45 410 LongStrt 53 42 ResetMode 46 43 RstAdjust 47 44 47 45 Overload 48 46 GroundFIt 48 47 Phaselmb 50 48 Jam 51 49 UnderLd 52 5 CommSetup 54 51 Drop 54 52 Baud 54 53 Parity 55 54 Control 55 55 CommLoss 55 6 Module 56 61 ID Clear 56 62 Reference 56 63 ID Set 57 64 Param dec 57 65 Param hex 57 7 Statistics 58 71 0 58 72 1 58 73 2 59 74 Trip3 59 75 4 59 76 Totals 59 8 Password 60 81 Unlock 61 82 Lock 61 83 Rst Stats 61 84 RstToDfts 61 A AdvSetup 45 AuxFan 34 35 AuxFan 1 Reference 39 39 Auxiliary power supply circuit 80 AvCurrent 34 AvCurrent 2_Display 40 40 Base power 34 Base 1_Reference 39 39 Baud 54 Catalog 1 Reference 39 39 Code lock 61 CommLoss 55 CommSetup 54 Configuration monitoring 11 Configuration during commissioning 19 Connection 15 Control 55 CT Ratio 36 Curve reset 75 D Default settings LUCM 20 LUCMT 23 Description 12 Display 12 Display menu 40 Distance to be maintained 14 Drop 54 1743237 03 2009 83 Index E Electrical supply 18 ENT 13 Environmental characteristics 78 ESC 13 F Fault CC 68 code 67 CommLoss 69 GroundFIt 68 68 Jam 68 LongStrt 68 Overload 68 Phaslmb 68 TestTrip 68 UndrLoad 68 Fault codes 67 Firmware 1 Reference 39 39 FLA Range 1 Reference 39 3
19. Device selection and configuration must comply with national and local safety codes Failure to follow these instructions will result in death or serious injury 1743237 03 2009 47 Detailed Startup and Adjustments During Use 45 Overload To activate the warning function for thermal overload protection 45 OLWarnin g Warning Used to enable or disable the warning function Default value is On The warning is triggered as soon as thermal capacity exceeds the preset level during the preset time span It does not cause a product fault This alarm is deactivated when the thermal capacity value falls to 95 of its activation threshold value Warn Level If Warning On used to set the level beyond which the multifunction control unit activates the warning under thermal overload conditions Default level 8596 Settings range from 10 to 100 of thermal capacity in increments of 1 gt 100 of thermal capacity is reached if permanent current value is 112 of FLA see 31 FLASet for LUCM page 41 46 GroundFIt To enable or disable and adjust the ground fault protection system by acting on the following parameters Trip TripTime TripLevel Warning Warn Level DANGER INCORRECT SETTING FOR THE GROUND FAULT PROTECTION LEVEL The ground fault protection level must be such that it protects motor cabling and equipment The settings m
20. Fault Tables This mode only applies when fault monitoring has been activated before the start up phase e Motor safety protection faults factory enabled All such faults can be configured except short circuit e Tests designed to artificially trigger installation monitoring faults e Internal or external faults related to product environment with or without a communication module 22 Fault occurs after timeout Using the ENT key the user can move through the settings and check the TripLevel parameter value The parameter setting may only be adjusted in Off mode Start Start IAV 3 0 A IAV 3 0A lt After a few seconds Overload warning if Warning Run IAV 2 5A on IAV 25A lt After a few seconds Tripped Warn Imbal if Warning Overload IAV 225A on ENT Main Menu Tripped 1 Reference Overload ENT Main Menu 1 Reference o Returns to current mode if no key is pressed for 30 seconds With LUCM multifunction control units fault messages may only be viewed with a 24 V DC auxiliary power supply and acknowledgement of Off faults always results in a motor restart if power is still supplied from the A1 A2 terminals A fault code is displayed in e Fault monitoring registers 451 452 e Fault history registers 150 157 180 187 210 217 240 247 and 270 277 except for internal or external faults
21. Number of triggers ONhours Number of hours in On mode SC Trips Number of short circuit trips MagTrip Number of magnet trips OL Trips Number of thermal overload trips GF Trips Number of ground fault trips Imbal Trips Number of phase imbalance phase loss trips Jam Trips Number of jam trips UndrLd Trips Number of underload idle trips e LongSt Trips Number of long start trips Comm Trips Number of communication loss events on the RS 485 serial port IntFlt Number of internal multifunction control unit trips OL Warns Number of thermal overload warnings Mod ID Number of module ID trips eg incorrect ID or no module Mod Int Number of internal module trips Mod Trp Number of module trigger trips Mod Drp Number of module off trips Statistics END 1743237 03 2009 59 Detailed Startup Adjustments During Use Sub program 8 Password At a Glance 8 Password The 8 Password sub program is used to prevent unauthorized persons from configuring the multifunction control unit Each function be modified in the following modes Off or Pause LUCM Ready LUCMT The ex factory password 0000 inhibits password properties Passwords can range from 0001 to 9999 This sub program can also be used to reset the multifunction control unit restore ex factory values for the configured functions and history The current function is displayed on the second line of the display unit
22. been secured control and command functions can only be displayed Used to reset all counters and fault histories see 7 Statistics gt No history value may be restored once this function has been validated It is therefore recommended you save all history data beforehand gt Switching off the multifunction control unit will not reset the counters 83 Rst Stats No Disables history reset default 2 Enables history reset erases history Restores default factory parameter seitings for the multifunction control unit Also resets statistics This function returns the user to the Config Menu program gt No settings can be restored once the function has been validated Itis therefore recommended that you use an external device to save all settings prior to use 84 RstToDfts No Disables return to default settings default 2 Yes Enables return to default settings resets all parameter sensitive functions to ex factory values and resets history 1743237 03 2009 61 Detailed Startup and Adjustments During Use Start up Phase At a Glance The start up phase is the time it takes for the motor to reach nominal load current after A1 A2 power up The duration of the start up phase be adjusted by using the 410 LongStrt function and is used to set the initial security function time lag 47 Phaselmb 4
23. protection functions Failure to follow these instructions can result in death serious injury or equipment damage 1743237 03 2009 41 Detailed Startup Adjustments During Use 32 TestTrip for LUCM To test the trigger function on a thermal overload 32 TestTrip No No action default To adjust the thermal memory see 43 RstAdjust page 47 Yes Launches a trigger simulation as long as the starter is in the Run position and displays Tripped TestTrip In Manual reset mode the acknowledgement must be performed manually rotary button In Remote reset mode the starter is powered off without triggering the mechanics In Automatic reset mode the starter is powered off without triggering the mechanics After the timeout for the thermal memory has expired the multifunction control unit automatically acknowledges the trip and the motor starter restarts this option requires the use of a 2 wire 24 V DC control After a test trip the multifunction control unit will only authorize a restart after the time delay associated with the thermal memory default time 120 s has elapsed To exit the TestTrip function reset using the rotary button Warn OL is displayed for a few seconds Press ENT to return to the Main Menu Reference 1 33 Pause for LUCM To put the motor on pause 33 Pause No Puts the motor on pause in Run mode version V1 x default The
24. same principle as when Long start is disabled but the FLA threshold and timeout are not preset The current threshold can be adjusted between 100 and 800 of FLA 150 default value The trigger setting be set between 1 and 200 seconds 10 s default value End of Start up Phase Case No 1 When the start up current falls below the 15096 of FLA threshold if the Trip or Warning parameters 410 LongStrt are disabled and if current is above the 15096 of FLA threshold and if the time lag since Beginning of start up is below 10 seconds 150 FLA Ir 4 Beginning of End of 10s start up phase start up phase 62 1743237 03 2009 Detailed Startup and Adjustments During Use End of Start up Phase Case No 2 When current level falls after the 10 seconds time lag Trip or Warning parameters on 410 LongSirt disabled e andif current is above the 150 of FLA threshold remains at that level 150 Ir Ir 4 T D but de 10s d marrage Fin de d marrage End of Start up Phase Case No 3 When current level falls after the 10 seconds time lag e ifthe Trip or Warning parameters on 410 LongStrt are disabled e andif motor current never exceeds the 15096 of FLA threshold 150 Ir T D but de 10s d marrage Fin de d marrage 1743237 03 2009 63 De
25. stay on End Config 1743237 03 2009 Detailed Startup Adjustments During Use Configure an LUCMT Functions to be configured for an LUCMT Program Function line 1 line 2 Config Menu Language To choose the language for dialogs Option to edit this choice in the 34 Language function AuxFan To define the thermal protection for motors cooled by an auxiliary fan If this parameter is activated it reduces the time before reset by 75 e see Thermal trigger and reset graphs page 72 Q Ratio To set the transformation ratio in Amperes for adjusting protections and the display The CT Ratio depends on the current intensity transformers used CT Ratio must be configured before you can exit the Config Menu program LR Conf To select the type of access to the configuration of the multifunction control unit End Config To save the configuration and access the Main Menu program LUCMT functions Language AuxFan CT Ratio LRConf Dialog language for an LUCMT Language English Dialogs English default Frangais Dialogs in French 2 Dialogs in Spanish Deutsch Dialogs in German 2 Italiano Dialogs in Italian version V3 2 onwards Aux fan motor for an LUCMT the thermal protection characteristics are those required for protecting a motor AuxFan No self cooled motor defau
26. 00 e Multifunction control unit status register 704 e Multifunction control unit extended status register 705 e Communication module or option configuration registers 680 690 RTU Modbus commands RTU Modbus query codes supported Code 03 03 Hex Read multiple registers maximum 100 registers Code 06 06 Hex Write to one register Code 16 10 Hex Write multiple registers maximum 100 registers Code 43 2B Hex MEI 14 Hex only Schneider Electric private identification query compliance level 01 Code 65 41 Hex Private identification query RTU Modbus response codes supported Code 03 03 Hex Normal response to read multiple registers Code 06 06 Hex Normal response to write one register Code 16 10 Hex Normal response to write multiple registers Code 43 2B Hex Normal response with the following parameters VendorName TELEMECANIQUE or SCHNEIDER ELECTRIC ProductCode LUCMxxBL where xx corresponds to the model number MajorMinorRevision 7 yyyy where yyyy corresponds to the firmware revision Code 65 41 Hex Response to a private identification query 0x01 0x01 L U X B 7L 575 77 0x00 0x00 0x00 X X according to the reference of the multifunction control unit RTU Modbus exception response codes supported Code 01 Illegal function Code 02 Illegal register number e Code
27. 1743237 TeSys U LUCM and LUCMT Multifunction Control Unit User Guide 03 2009 Schneider www schneider electric com t Schneider Electric assumes no responsibility for any errors that may appear in this document If you any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2009 Schneider Electric All rights reserved 1743237 03 2009 Table of Contents Safety Information 5 About the BOOK 7 Chapter T Installation arian E peewee Ru Pend 9
28. 35 to 95 44 _MagTrip 1420 FLA 300 to 1700 45 OLWarning Warning Off Warn Level 85 Capacity 10 to 100 46 GroundFIt Trip On Off TripTime 2105 0 1 to 1 2 TripLevel 30 FLA min 20 to 500 Warning Off Warn Level 2 xA 30 FLA min 20 to 500 47 Phaselmb Trip On Off TripTimeStr 0 7 s 0 2 to 20 t TripTimeRu 5 0 2 to 20 n TripLevel 10 IMB 10 to 30 Warning Off Warn Level 10 IMB 2101030 1743237 03 2009 21 Quick start Program Sub prog Function Parameter Factory setting or profile Optional values Main Menu 4 AdvSetup 48 Jam Trip Off TripTime 5s 211030 TripLevel 20096 FLA 100 to 800 Warning Off Warn Level 20096 FLA 100 to 800 49 UndrLd Trip On Off TripTime 2105 2110200 TripLevel 5096 FLA 30 to 100 Warning Off Warn Level 50 FLA 30 to 100 410 LongStrt Trip Off TripTime 2105 2110200 TripLevel 7 10096 FLA 100 to 800 Warning Off Warn Level 100 FLA 100 to 800 5 CommSet 51 Drop 1 2110247 52 Baud 19200 bps 1200 to 19200 53 Parity Even None 54 Control On Off 55 CommLoss gnore Dropout Trip Warning 6 Module 61 ID Clear Yes No 62 Reference Module ID 0 Catalog if ID 0
29. 43237 03 2009 Quick start Use the Quick start section if you are already familiar with the product Otherwise see the detailed start procedure What s in this Chapter This chapter contains the following topics Topic Page Actions for quick set up 18 Default Settings and Optional Values of the LUCM 20 Default Settings and Optional Values of the LUCMT 23 1743237 03 2009 17 Quick start Actions for quick set up At a Glance Electrical supply A quick set up of the multifunction control unit implies action on e the electrical supply e the configuration The electrical supply varies according to the type of control unit Connect the auxiliary power supply 24 VDO of the multifunction control unit gt The control unit be inside or Vice m outside the Power base Supply of the LUTMes Controller base 24 VDC LUCMT gt The multifunction control unit must be installed in the LUTMee Controller base 1743237 03 2009 Quick start Configuration during commissioning Configure the multifunction control unit via the following steps Step Action Display Config Menu Press the ENT key to start the configuration o 1 The first function of the Config Menu program is displayed Config Menu Language o Language Enter the
30. 6 4 6 to 5 6 80 1743237 03 2009 Glossary Capacity FLA IMB Even parity FLA IAV IL1 2 3 Max FLA Min FLA 0 9 Percentage of thermal capacity Percentage of motor current setting Percentage of phase imbalance E 1 start bit 8 data bits 1 parity bit and 1 stop bit total 11 bits F Motor current setting Average motor current L1 L2 L3 3 Current L1 L2 L3 Maximum FLA range current Minimum FLA range current 1743237 03 2009 81 Glossary None parity Reset threshold Reset time Trip Start bit 8 data bits and 1 stop bit total 10 bits R Lowest thermal capacity threshold required to authorize restart Timeout in seconds before reset after thermal overload trip Any situation that trips the product and causes the terminals to open LUCM causes contacts 05 06 and 95 96 to open and contacts 97 98 to close LUCMT 82 1743237 03 2009 Index 0 9 1 Reference 39 11 Catalog 39 39 12 Firmware 39 39 13 FLA Range 39 39 14 LoadType 39 39 15 AuxFan 39 39 16 Base 39 39 2 Display 40 21 AvCurrent 40 40 22 ThermCap 40 40 23 111 40 40 24 112 40 40 25 113 40 40 26 40 40 27 Trip 40 40 28 Phaselmb 40 40 29 ONhours 40 3 Setup 41 31 FLASet 41 43 32 TestTrip 42 44 33 Pause 42 34 Language 42 44 4 AdvSetup 45 41 TripClass
31. 743237 03 2009 Detailed Startup Adjustments During Use Config Menu Program Introduction to the Config Menu Program This program lets you configure your multifunction control unit according to the connected device e Config Menu appears on the first line of the display e The current function is displayed on the second line of the display Configure an LUCM Before accessing the Main Menu program you must configure the multifunction control unit and confirm the configuration End Config function Then the configuration settings may be viewed at any time in the 1 Reference function of the Main Menu program NOTE To edit the parameters after you have confirmed the configuration End Config function you must return the multifunction control unit to the default configuration see 84_RstToDfts page 61 Functions to be configured for an LUCM Main Menu Function Comments line 1 line 2 Config Menu Language To choose the language for dialogs Option to edit this choice in the 34 Language function LoadType To define whether a three phase or single phase motor is used Choosing 1 phase for a motor with a three phase power supply will cause an internal fault 60 meaning that a value was detected on IL2 To specify the type of Power base marked on one of its sides where the e multifunction control unit is installed AuxFan To define the thermal protection for motors co
32. 8 Jam and 49 UnderLoad Beginning of the Start up Phase The beginning of the start up phase depends on the type of control unit in use End of Start up Phase Beginning of an LUCM start up phase Occurs whenever the power poles are closed Conditions required for the beginning of the start up phase the A1 A2 terminals must be powered up the system must not be in Pause mode and no fault detected While the A1 A2 terminals are powered up the beginning of the start up phase occurs after each fault reset or as soon as the Pause mode is disabled gt A new start up phase beginning is only possible if the power poles have been opened then closed whatever the state of the power supply for the base Beginning of an LUCMT start up phase Occurs every time an average current of more than 1096 of FLA is detected Whenever average current value falls below 596 of FLA in the absence of a fault the LUCMT control unit moves to Ready No start up will be detected even when current is above the 10 threshold if average current has not previously fallen below 5 The end of the start up phase depends on different situations If 410 LongStrt is disabled Current exceeds threshold value then falls below it before timeout see case no 1 Current exceeds the threshold value and is still above threshold at timeout see case no 2 Current has not exceeded threshold value before timeout see case no 3 If 410 LongStrt is enabled
33. 9 FLASet for LUOM 41 for LUCMT 43 Functions Diagnostic 11 of the Main Menu program 30 Protection 11 Warning 11 Functions of the Config Menu program 28 G GFCurrent 2 Display 40 40 Graph thermal trigger 72 Ground fault 48 I L1 2 Display 40 40 112 2 Display 40 40 L3 2 Display 40 40 ID Clear 56 ID Set 57 Imbalance 50 Installation 14 Interface 28 J Jam 51 K Keypad 12 Keys on keypad 13 L Language 34 35 for LUCM 42 for LUCMT 44 LoadType 1_Reference 39 39 Long Start 53 LR Conf 34 37 LUCMOS5BL 41 LUCM12BL 41 LUCM18BL 41 LUCM 1XBL 41 LUCM32BL 41 LUCMX6BL 41 Magnet trip 47 Mode Fault 67 Run 32 Warning 66 Off 37 Pause 31 Ready 37 Module 56 Motor single phase motor 34 1 ph LoadType 34 3 ph LoadType 34 cold 72 hot 72 self cooled 75 with auxiliary fan 75 N New PSW 82_Lock 61 ONhours 2 Display 40 Overload 48 57 57 Parity 55 Passwd 81 Unlock 61 Password 60 Pause LUCM 42 Phaselmb 2 Display 40 40 Power circuit 80 Power up initial 31 subsequent 31 Powersuite 77 84 1743237 03 2009 Index R Reference 56 Reset automatic 46 manual 46 remote 46 settings 61 statistics 61 Reset adjustment 47 RS 485 serial communication port 12 79 5 SelfProtStr Base 34 Service temperature 14 Start up beg
34. Firmware Rev 0 00 if ID 0 63_ID Set 0 0 to 149 64_Param dec Parameter 00000 00000 to 65535 1 10 65_Param hex Parameter 0000 0000 to FFFF 1 10 Main Menu 7_Statistics 71 TripO 72_Trip1 73 Trip In case retum to factory settings the statistical data is erased 74 Trip3 i see Sub program 7_Statistics page 58 75_Trip4 76_ 8 Password 81 Unlock 3 Passwd 0000 9999 82 Lock New PSW 0000 9999 83 Rst Stats No Yes 84 RstToDfts No Yes 22 1743237 03 2009 Quick start Default Settings and Optional Values of the LUCMT Programs sub programs and functions of the LUCMTmultifunction control unit Program Sub prog Function Parameter Factory setting or profile Optional values Config Language English Frangais Menu Espa ol Deutsch Italiano version V3 2 onwards AuxFan No Yes CT Ratio 30 3 No Yes 3 5 10 5 no parameter with 5 30 2 No Yes 5 2 15 7 A factory settings 30 2 One of the 9 30 1 No Yes 10 5 31 5 A parameters must be 50 1 No Yes 17 5 52 5 A confirmed before 210011 No Yes 35 105 A you can exit the 200 1 No Yes 70 210 A Config Menu 400 1 No Yes 140 420 A 800 1 No Yes 280 840 A Others Parameters Primary 1 to 65535 Secondary 1 to 500 Exter_Pass 1to 100 LR Conf Remote Local from ver
35. L LUCM12BL LUCM18BL and LUCM32BL LUCMT for LUCMT1BL units mounted a control base LUTMes The LUCM multifunction control unit controls protects and monitors the following TeSys U products e LU Be starter controllers with built in short circuit protection device e LU S starters without built in short circuit protection device NOTE LUCM multifunction control units must be used with alternating current motors only The LUCMT multifunction control unit only protects and monitors the following TeSys U products e LUTM controllers NOTE multifunction control units must be used with three phase alternating current motors only Protection Functions Warning Functions The LUCM or LUCMT multifunction control units perform the following protection functions Protection against over currents protection not provided by LUCMT Protection against thermal overloads with choice of trip class from 5 to 30 Protection against ground faults Protection against phase imbalances Protection against mechanical jams during or after the start up phase Protection against idling Tripping of the starter via an external signal as an option The LUCM or LUCMT multifunction control units include a warning associated with each protection function The warning level can be configured and is independent from the protection trip level Diagnostic Functions The LUCM or LUCMT multifunction control unit records and displ
36. Ratio must be specified to make the product compatible with the current transformers used The CT Ratio specifies the default values of the FLA and the various protections of the motor being monitored Failure to follow these instructions can result in injury or equipment damage Choice of the type ofaccess to the configuration of an LUCMT LR Conf Remote the configuration can be downloaded via the associated communication e module except Modbus 9 Local the configuration can only be entered via the keypad on the product End of configuration mode for an LUCMT End Config No ENT or ESC gt stay on End Config 2 Yes ENT gt save the configuration and return to Ready ESC gt stay on End Config 1743237 03 2009 37 Detailed Startup and Adjustments During Use Main Menu program Introduction to the Main Menu program After having configured the multifunction control unit the display shows Off for an LUCM Ready for an LUCMT Press ENT to access the Main Menu program line 1 Main Menu line 2 1 Referenc e The Main Menu program contains all the sub programs required by users to e configure the values and statuses to be displayed e configure the protection functions e configure the module s input output and communications e access the data stored in the statistics If no action is taken for 30 seconds the display returns to
37. The following fault tables specify The type of associated multifunction control unit LUCM LUCMT The fault code The fault name The type of associated reset mode M manual R remote A automatic The keyboard display lines 1 and 2 The type of reset action required of the user 1743237 03 2009 67 Warning and fault management Motor Safety Protection Faults LUCM LUCMT Code Fault M Line 1 Line 2 Action Reset 1 Short circuit CC Manual action 2 Over current Tripped gt gt Manual action 3 Ground fault GroundFIt Manual action 4 Thermal overload Overload Manual action Off OL Wait xxx then Remote or ENT ENT gt reset Off OL Auto xxx Automatic 5 Long LongStrt Manual action Off LongSt Remote or ENT Off LongSt Automatic 6 Mechanical Manual action Off Jam Remote or ENT Off Jam Automatic 7 Phase imbalance Phaslmb Manual action Off Imbal Remote or ENT Off Imbal Automatic 8 Underload idling UndrLoad Manual action Off UndrLd Off UndrLd Automatic Tests LUCM LUCMT Code Fault M Line 1 Line 2 Action Reset 10 test
38. ays The number of operating hours for the motor The number of starts The number of trips The cause of the trip For the last five trips the multifunction control unit records the status of the motor starter at the time of the trip value of currents thermal status and trip type Configuration and Monitoring The protection warning and diagnostic functions may be configured and monitored Locally using the built in display and keyboard Remotely using e with the PowerSuite software VW3A8104 e A pocket PC with the PowerSuite software VW3A8102 e An RJ 45 communication port Modbus RS 485 e An XBT NU 400 communication terminal mounted on a cabinet door 1743237 03 2009 11 Installation Overview of the Multifunction Control Unit Description of the Multifunction Control Unit Front panel of the multifunction control unit 9 0 oe Locking and removal handle Built in LCD display 2 lines 12 characters 4 key keypad 24V auxiliary power supply sealed connector on LUCMT RJ 45 communication port Modbus RS 485 Option to seal the locking handle RS 485 Serial Communication Port The RS 485 serial communication port on the front panel may be used to connect e with the PowerSuite software VW3A8104 e A pocket PC with the PowerSuite so
39. d reset graphs the Powersuite software workshop and the technical specifications for LUCM LUCMT control units What s in this Chapter This chapter contains the following topics Topic Page Thermal trigger and reset graphs 72 Powersuite Firmware Workshop 77 Technical Characteristics 78 1743237 03 2009 71 Additional information Thermal trigger and reset graphs Thermal Trigger Graphs The thermal trigger graphs are determined by the state of the motor e Hot motor LUCM and LUCMT graphs differ e Cold motor LUCM and LUCMT graphs differ Hot Motor Trigger Graphs LUCM Time before reset hot motor for LUCM 10 000 1 000 100 10 Timeout before reset in seconds 0 1 0 01 0 001 10095 1 000 10 000 FLA 1 TripClass 30 2 TripClass 5 72 1743237 03 2009 Additional information Hot Motor Trigger Graphs LUCMT Time before reset hot motor for LUCMT 10 000 1 000 100 oO 10 o S O 1 5 I o E 2 F 0 1 100 1 000 10 000 FLA 1 TripClass 30 2 TripClass 5 1743237 03 2009 73 Additional information Cold Motor Trigger Graphs LUCM Time before reset cold motor for LUCM 10 000 1000 100 10
40. default 27 Trip Last trip type A 7 No default 28 Phaselmb The percentage of imbalance between the phases for three phase loads 96 No default 2 Display for LUCMT The current function is displayed on the second line of the display Sub prog Function line 1 line 2 Comments 2 Display 21 average motor current current the average of currents in the 3 phases Yes default 22 ThermCap The thermal capacity of the motor 96 No default 23111 L1 current measured the L1 T1 phase No default 24 112 The L2 current measured in the L2 T2 phase No default 25 103 L3 current measured the L3 T3 phase No default 26 GFCurrent The average ground fault current A No default 27 Trip Last trip type A No default 28 Phaselmb The percentage of imbalance between the phases for three phase loads No default 29 ONhours The number of operating hours h No default 40 1743237 03 2009 Detailed Startup Adjustments During Use Sub Program 3 Setup At a Glance The sub program 3 Setup provides access to all basic settings Each function may be modified in any mode The LUCM settings are different from the LUCMT settings WARNING INCORRECT SETTINGS The settings parameters may be changed in
41. e in the Config Menu program This information can be viewed in all modes The LUCM reference is different from the LUCMT reference 1 Reference for LUCM Main Menu is displayed on the first line of the display 1 Reference is displayed on the second line of the display Press ENT to display the reference of the configuration read only Sub prog lines 1 2 Function Reference lines 1 2 Comments 1 Reference 11 Catalog Manufacturing line 2 LUCMX6BL 12_Firmware Firmware revision number line 2 Rev 13_FLA Range Range of threshold current settings min max 0 15 0 6A line 2 14 LoadType Type of load line 2 3 PhMotor result the choice made Config Menu 15 AuxFan Type of cooling for the motor line 2 No result of the choice made in Config Menu 16 Base Type of Base line 2 SelfProtStr result of the choice made in Config Menu 1 Reference for LUCMT Main Menu is displayed on the first line of the display 1 Reference is displayed on the second line of the display Press ENT to display the reference of the configuration read only Submenu lines 1 2 Function Reference lines 1 2 Comments 1 Reference 00 11_Catalog Manufacturing no line 2 LUCMT1BL This value is fixed 12_Firmware Firmware revision number line 2 Rev This valu
42. e is fixed 13_FLA Range Range of threshold current settings min max 35 105A line 2 This value depends on the CT_Ratio configured 14 LoadType Type of load line 2 3 PhMotor This value is fixed 15 AuxFan Type of cooling for the motor line 2 No result of the choice made in Config Menu 16 Base Type of Base line 2 Controller This value is fixed 1743237 03 2009 39 Detailed Startup and Adjustments During Use Sub Program 2 Display At a Glance 2 Display for LUCM The sub program 2 Display is used to define the values and states which will appear in a loop on the screen of the control unit in Run mode function may be activated deactivated any mode The display on LUCM is different than the one on LUOMT The current function is displayed on the second line of the display Sub prog Function line 1 line 2 Comments 2_Display 21 AvCurrent average motor current current the average of currents in the 3 phases Yes default 22 ThermCap The thermal capacity of the motor 96 7 No default 23111 L1 current measured the L1 T1 phase No default 24 112 The L2 current measured in the L2 T2 phase No default 25113 L3 current measured in the L3 T3 phase No default 26 GFOurrent The average ground fault current A 7 No
43. et seconds 1 TripClass 5 2 TripClass 10 3 TripClass 15 4 TripClass 20 5 TripClass 25 6 TripClass 30 1800 76 1743237 03 2009 Additional information Powersuite Firmware Workshop At a Glance The Powersuite firmware workshop version 2 V1 40 is used to configure and commission the control unit via a PC in a Microsoft Windows 95 98 NT4 2000 or XP environment Use The workshop may be used e In standalone mode to prepare and save configuration files for the LUCM control unit on various media floppy disk CD Rom hard disk etc The configuration for the control unit may be printed out on paper or exported to standard office software e Connected to the control unit Modbus port to configure adjust and set the various motor safety protection functions or to download a PC configuration file to or from the control unit A control panel can be used to display the statuses and current values for the starter controller This serves as a user friendly control panel allowing the user to monitor the main features for the starter unit in real time e thermal capacity e motor current average value and phase value e ground fault current e phase imbalance percentage e starter statuses and safety function warnings HMI The thermal overload and over current protection test controls are available on the control panel The panel is also used to implement and display the control unit configuration monitorin
44. f FLA o Settings can range from 100 to 800 FLA in increments of 10 Warning Off Used to enable or disable the mechanical jam default protection warning Warning is disabled when imbalance falls below 95 of the trip level Warn Level 200 If Warning On can be used to adjust the setting for default the current that initializes the timeout before warning 2 activation as of FLA Settings can range from 100 to 800 FLA in increments of 10 1743237 03 2009 51 Detailed Startup Adjustments During Use 49 UnderLd Underload and idling protection Trip TripTime TripLevel Warning Warn Level Trip Off default On Used to adjust the underload and idling protection settings An underload fault condition is registered if the current value falls below the preset level during the preset time after the end of the start up phase see Start up Phase page 62 Used to enable or disable the underload and idling protection settings gt The reset mode depends on the option selected see 42 ResetMode page 46 TripTime 10 default If Trip On can be used to adjust the trigger timeout setting Used to adjust the time during which the multifunction control unit must detect a current value lower than the preset level before triggering The count down only starts after the end o
45. f the start up phase see Start up Phase page 62 Settings range from 1 to 200 seconds in increments of 1 second TripLevel 5096 FLA default If Trip On can be used to adjust the trip level setting Used to adjust the setting for the current that initializes the trigger timeout Settings can range from 30 to 100 FLA in increments of 196 Warning Off default On If Warning On can be used to enable or disable the warning Warning is disabled when current value rises above 105 of the trip level Enable or disable the underload and idling protection warning settings Warn Level 50 FLA default If Warning On can be used to adjust the setting for the current that initializes the count down before triggering the warning Settings can range from 30 to 100 FLA in increments of 196 52 1743237 03 2009 Detailed Startup and Adjustments During Use 410 LongSirt Used to adjust the long start protection settings Trip TripTime TripLevel Warning Warn Level During the start up phase a long start LongStrt fault condition is registered if the current value exceeds the preset level during the preset time see Start up Phase page 62 gt The Long Start function has no effect on the thermal overload protection function If the thermal capacity level is reached during the
46. ftware VW3A8104 e An RJ 45 communication port Modbus RS 485 e An XBT NU 400 communication terminal mounted on a cabinet door Display and Keypad The built in display and keypad are used as follows In Run mode To display the value of one or more previously selected parameters If no key is pressed for 5 seconds the display stops scrolling In Off mode LUCM BL To display the status of the motor starter with external 24 V DC power supply The multifunction control unit has a 2 line display and a 4 key keypad allowing users to navigate through programs sub programs functions and parameters or settings line 1 line 1 line 1 Program Sub program Function Sub program Adjustment or Parameter 12 1743237 03 2009 Installation Navigation in Programs Function of the 4 keys on the keypad Move up one level in the menu ESC key does save settings You must press this key several times to return to the program Browse in a program gt sub programs sub program gt functions a function gt settings Some sub programs include only functions and their settings Others include functions with several parameters and their settings o Browse available settings The z sign precedes a factory setting or a user defined setting The sign precedes available settings Increase or decrease the value of the dis
47. function module or a communication fault gt Switch the device off then on again to acknowledge a thermal overload fault This has no effect on the thermal memory A new trigger may occur at restart if the control unit s internal thermal capacity level is exceeded 00 Auto Used to automatically reset after a thermal overload fault DANGER UNEXPECTED MOTOR START UP If command is still active and the system is in Auto reset mode the motor restarts after timeout The device must be operated in compliance with national and local safety codes Failure to follow these instructions will result in death or serious injury 46 1743237 03 2009 Detailed Startup and Adjustments During Use 43 RstAdjust The reset adjustment level is used to adjust the reset time ResetTime and the thermal capacity ResetLevel which both have to be reached before a thermal overload trip reset can be authorized see Thermal trigger and reset graphs page 72 43 RstAdjust ResetTime Adjusts timeout in seconds before reset after a thermal overload trip Use Manual reset or switch the command circuit off then on again using the A1 A2 terminals to reset after a thermal overload trip This has no effect on the internal thermal memory A new trigger may occur at restart if the multifunction control unit s internal thermal capacity level is exceeded To adjust the thermal memory see 43 R
48. functions that define the profile of the English e multifunction control unit 2 The functions vary according to the Base Language LUCM BL Language LoadType Base AuxFan 2 LUCMT1BL Language AuxFan Ratio Frangais Config Menu End Config Display the End Config function 3 Confirm the configuration Yes via the ENT key to End Config access the Main Menu program No o Yes o Main Menu In the Main Menu program use the down arrow key 1 Reference o 4 to scroll the sub programs until 3 Setup Press the ENT key to enter the setup Main Menu 3 Setup 5 Press the ENT key to access the parameters of the 3 Setup 31 FLASet function 31 FLASet The value displayed corresponds to the control unit 31 FLASet installed e g LUCMOSBL 125 6 Use the arrow key select the value of the nominal current at full load corresponding to the 31 FLASet reference of the installed product 200A 1743237 03 2009 19 Quick start Default Settings and Optional Values of the LUCM Programs sub programs and functions of the LUCMmultifunction control unit Program Sub prog Function Parameter Factory setting or profile Optional values Config Language English Frangais 2 Deutsch Italiano LoadType 3 PhMotor 21 PhMotor Base SelfProtStr Sta
49. g status and command registers Configuration register contents may be modified Typical Powersuite monitoring control panel A PowerSuite Workshop Soft Tesys U_0 UB2 Connected Demo amp File Edit Configuration Commandj Monitor Link Option Windows zum n s w a sjale vo ees EL Control Unit Status T Time Until Reset 0 Remote Reset Control Unit Temp Thermal Test Trip 0 Control Unit Display Shunt Trip Option Module Status No Option Module Motor Pause 5 07 NO 0 8 0 9 Power Supply 1 0 1 2 113 A 40 50 gg 30 70 20 80 10 90 0 o 100 Cap Trip Level Phase 2 Control Unit Faults Control Unit Warnings Option Module Warnings EISE P fu 1743237 03 2009 77 Additional information Technical Characteristics Types of Characteristic The technical characteristics of the LUCM LUCMT include e Environmental characteristics e Characteristics of the RS 485 serial communication port using an RJ 45 connector The specific technical characteristics of the LUCM include e Characteristics of the power circuit e Characteristics of the auxiliary power supply circuit Environmental Characteristics General characteristics of the LUCM and LUCMT multifunction control unit Certification UL 508 CSA Conformity to standards IEC 947 4 1 IEC 34 11 IEC 755 VDE 0106 VDE 0660 European Community directives C marking Satisfies the key
50. h function may be modified in the following modes Off or Pause LUCM Ready LUCMT 4 AdvSetup The current function is displayed on the second line of the display Sub prog Function line 1 line 2 4 AdvSetup 41 TripClass 42 ResetMode 43 RstAdjust 44 MagTrip not used for LUCMTs 45 OL Warning 46 GroundFlt 47 Phaselmb 48 Jam 49 UndrLd 410 LongSirt 41 TripClass To choose the trip class 41 TripClass 5 default x This value shows timeout in seconds prior to trigger 740 for a thermal overload of 600 FLA 15 Settings can range from 5 to 30 increments of 5 20 see Thermal trigger and reset graphs page 72 225 see 31 FLASet for LUCM page 41 30 CAUTION TRIP CLASS SETTING INCORRECT TripClass settings must fit the thermal capacity for the motor Failure to follow these instructions can result in injury or equipment damage 1743237 03 2009 45 Detailed Startup and Adjustments During Use 42 ResetMode To define the reset method after a fault has been detected Manual Remote Ent Automatic see Warning Management page 66 42 ResetMode Manual Used to acknowledge locally after a fault trip default Remote Ent Used to acknowledge remotely after fault trip due to a 45 Thermal Overload a 32 TestTrip 410 LongStrt a 47 Phaselmb a 49 UnderLoad a 48 Jam of the motor a stop signal sent by a
51. inning 62 end 62 Start up phase 62 Starter Base 34 Statistics 58 T TestTrip for LUOM 42 for LUCMT 44 ThermCap 2 Display 40 40 Three phase motor 34 Trip 2 Display 40 40 TripClass 45 U Underload 52 Warning code 66 name 66 Warning name Off ModID 66 Warn Comm 66 Warn GF 66 Warn Imbal 66 Warn IntTmp 66 Warn Jam 66 Warn LongSt 66 Warn OL 66 Warn UndrLd 66 Warning M109 66 1743237 03 2009 85 Index 86 1743237 03 2009
52. ion control unit front panel Each function may be configured in the following modes e Off or Pause LUCM e Ready LUCMT The asynchronous RS 485 link supports the Modbus slave protocol The remote viewing or configuration devices used to initialize communication by reading or writing data in the multifunction control unit 16 bit registers must be Modbus masters NOTE For detailed information on the Modbus protocol visit lt www Modbus org gt WARNING MISUSE OF COMMUNICATION PORT Communication ports should only be used for non critical data transfer Contactor and current level monitoring data can be delayed by transmission time lag and must not be used for critical command decisions The Off or Pause functions must not be used for emergency stops or for critical command applications Failure to follow these instructions can result in death serious injury or equipment damage The current function is displayed on the second line of the display Sub prog Function line 1 line 2 5 CommSetup 51 Drop 52 Baud 53 Parity 54 Control 55 CommLoss Used to define the RS 485 communication port address Select Modbus slave number 51 Drop 1 default Available numbers 1 to 247 increments 1 NOTE Address 127 is reserved for a point to point connection It must not be used for a network with more than one multifunction contr
53. le in the multifunction control unit registers read only 62 Reference Module Module identification code line 2 ID 0 ID 0 indicates no module or unidentified module Catalog Module reference line 2 e If ID 0 gt the module reference is replaced by Q Firmware Module firmware version number line 2 Rev 0 00 If ID 0 gt the firmware version is replaced by 0 00 56 1743237 03 2009 Detailed Startup and Adjustments During Use 63 ID Set 64 Param dec 65 Param hex Used to define the module identification code in the multifunction control unit to provide the monitoring and configuration functions 63 ID Set e 0 Identification code can range from 0 to 255 by default increments of 1 Used to configure a parameter list numbered 1 to 10 in decimal format corresponding to communication module registers 681 to 690 gt This function defines the same parameters as 65 Param hex 64 Param dec Parameter 1 10 line 1 Parameter number 1 to 10 00000 line 2 Decimal setting default gt Parameters may be set from 00000 to 65535 Used to configure a parameter list numbered 1 to 10 in hexadecimal format corresponding to communication module registers 681 to 690 gt This function defines the same parameters as 64 Param dec 6 Module 65 Param hex e
54. lt cooled auxiliary fan Yes motor with auxiliary fan cooled by an auxiliary fan CAUTION INCORRECT CONFIGURATION OF THE AUXFAN FUNCTION Ifitis activated this parameter reduces the time before reset by 75 If the motor is not cooled by an auxiliary fan the value of the thermal capacity will be incorrect Failure to follow these instructions can result in injury or equipment damage 1743237 03 2009 35 Detailed Startup and Adjustments During Use Transformation ratio of the CT Ratio current for an LUCMT Ratio factory set value gt the parameter must be defined in this function primary voltage secondary voltage see 31 FLASet for LUCM page 41 30 3 30 3 current transformers 30 2 30 2 current transformers 30 1 30 1 current transformers 50 1 50 1 current transformers 100 1 100 1 current transformers o 200 1 200 1 current transformers 400 1 400 1 current transformers 800 1 800 1 current transformers Others To enter transformer characteristics different from those above primary Primary secondary Secondary number of passes Exter Pass 30 3 No default Return to parameter selection 2 2 Yes Fora Ratio of 30 3 the range of threshold current settings will be from 3 5 105A 30 2
55. mp appears as soon as the internal temperature exceeds 80 C At 90 C the multifunction control unit triggers the starter and the message Internet Trip is displayed see Warning Management page 66 The value of the internal temperature is stored in register 472 It may be monitored 00 ix via the RS 485 communication port locally using the PowerSuite program e remotely via the Modbus link Serui DAADAA LUTM and LU S Distance to be Distances to be Ambient oe Ambient temperature XE maintained maintained temperature 0 0 45 113 0 mm 0 65 149 F gt 9 0 35 55 131 F gt 20 0 75 60 140 14 1743237 03 2009 Installation Connection Connecting the LUCM The LUCM multifunction control unit has two 24 V DC power supplies e The supply for the control circuit accessible only via the A1 A2 terminals on the power base e The auxiliary power supply its front panel WARNING LOSS OF POWER IN EVENT OF POWER CUT The devices that cut the power must be connected to terminal A1 on the control circuit Failure to follow these instructions can result in death serious injury or equipment damage NOTE Powering off then powering on the control circuit by terminals A1 A2 without the auxiliary power supply resets the parameters of the 48 Jam functio
56. multifunction control unit powers off the starter coil thereby opening the only power poles while maintaining terminals A1 A2 powered on Powering off the control circuit via terminals A1 A2 when the product is in Pause mode does not change the status of the command The product returns to Pause mode as soon as power reappears Keeps the power poles closed while terminals A1 A2 are powered on Yes Puts the motor on pause causing the power poles to open To exit Pause mode press ENT to return to the Main Menu Reference 1 Return to 3 Setup then 33 Pause and set the value to No A WARNING UNEXPECTED MOTOR START UP The Pause function must never be used instead of a stop command The device must be operated in compliance with national and local safety codes Failure to follow these instructions can result in death serious injury or equipment damage 34 Language for LUCM To change the language for dialogs 34 Language English Change the dialog language for the multifunction control unit First choice made in Config Menu Dialogs in English default e Fran ais Dialogs in French Espa ol Dialogs in Spanish Deutsch Dialogs in German Italiano Dialogs in Italian 42 1743237 03 2009 Detailed Startup and Adjustments During Use 3 Setup for LUCMT The current function is displayed on the second line of the display
57. n message Off Jam by authorizing the closing of the power poles see nternal or External Environment related Faults page 69 The auxiliary power supply is used for the following operations e Initial configuration and adjustment before installing the power base or before connecting the power supply of the control circuit to the A1 A2 terminals Remote and automatic reset functions with a 3 wire control Changes to settings during Off or LastTrip modes Display of fault types or statistics during Off or LastTrip modes Communication with the multifunction control unit during Off or LastTrip modes Use of a function module communication or application NOTE Input A2 of the control circuit is internally connected to the input terminal of the auxiliary power supply If the polarity of the A1 A2 terminals is inverted the multifunction control unit triggers an internal fault 462 see Fault Acknowledgement page 70 to acknowledge the fault Connecting the LUCMT The LUCMT multifunction control unit has only one 24 V DC power supply that is directly connected to the 24 V DC power supply of the LUTM controller base The power supply of the controller base is required for configuration and adjustments NOTE Powering off then powering on this 24 V DC power supply resets the parameters of the 48 Jam function message Off Jam see Motor Safety Protection Faults page 68 1743237 03 2009 15 Installation 16 17
58. ng Use 81 Unlock 82 Lock 83 Rst Stats 84 RstToDfts This function disables the password security system The 82 Lock function must be disabled before any parameter changes can be made on the multifunction control unit 81 Unlock Passwd This function resets the unlocking sequence 0001 9999 multifunction control unit displays Passwd e Select first digit 0 to 9 using the keys Press ENT to confirm the first digit and move on to the second e Repeatthe same sequence for the second third and fourth digits Once you have pressed ENT to validate the fourth digit the parameters can be changed Used to enable the multifunction control unit password security system Password set to 0000 invalidates all function properties gt Current password only when set to 0000 can be modified via the Modbus RS 485 communication port 82 Lock New PSW The Activate password function initializes the locking 0001 9999 sequence The multifunction control unit displays New PSW e Select first digit 0 to 9 using the keys Press ENT to confirm the first digit and move on to the second e Repeat the same sequence for the second third and fourth digits Once you have pressed ENT to validate the fourth digit gt the multifunction control unit displays Confirmeses e Re enter the four digits as above gt Once the configuration has
59. nvolved 1743237 03 2009 1743237 03 2009 About the Book a q At a Glance Document Scope Validity Note Related Documents User Comments This guide describes the implementation features and operation of multifunction control units By convention they are called LUCM and LUCMT LUCM or LUCMes represents LUCMesBL i e LUCMX6BL LUCM1 XBL LUCMOSBL LUCM12BL LUCM18BL and LUCM32BL LUCMT or LUCMT represents LUCMT1BL Scope of application Installers design offices maintenance personnel This document applies to all versions of LUCM LUCMT Usage restrictions in regard to functions which are not available in every version of LUCM LUCMT are indicated in this document Title of Documentation Reference Number LUCM LUCMT LUCBT LUCDT Control Units Instruction Sheet AAV40504 LU B LU Se TeSys U Starters Instruction Sheet 1629984 TeSys Controller User Guide 1743233 LUTM TeSys U Controller Instruction Sheet 1743236 You can download these technical publications and other technical information from our website at www schneider electric com We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 1743237 03 2009 1743237 03 2009 Installation What s in this Chapter This chapter contains the following topics Topic Page Safe
60. of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury This is the safety alert symbol Itis used to alert you to potential A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards i
61. ol unit Address 127 is reserved for a point to point connection with configuration software such as PowerSuite Communication is possible in this way without knowing the address of the multifunction control unit All multifunction control units respond to address 127 Used to define the Modbus transmission speed for the RS 485 communication port 52 Baud 19200 default 9600 Defines the frame transmission speed between the bbs o 4800 communication port and the connected device 1200 54 1743237 03 2009 Detailed Startup and Adjustments During Use 53 Parity 54 Control 55 CommLoss Used to define the asynchronous link parity for the RS 485 communication port 53 Parity 2 21 1 start bit 8 data 1 parity bit and 1 stop bit total 11 bits N 2 295 1 start bit 8 data bits 1 stop bit total 10 bits Used to enable or to disable internal register records via the communication port If the function is disabled write commands are only valid for the following registers Remote keyboard register 1100 Multifunction control unit status register 704 Multifunction control unit extended status register 705 Communication module or option configuration registers 680 690 54 Control e On default Used to enable or to disable internal register records via the communication Off port Sta
62. oled by an auxiliary fan If it is activated this parameter reduces the time before reset by 75 see Thermal trigger and reset graphs page 72 LR Conf To select the type of access to the configuration of the multifunction control unit End Config To save the configuration and access the Main Menu 1743237 03 2009 33 Detailed Startup and Adjustments During Use LUCM functions Language LoadType Base AuxFan LRConf Dialog language for an LUCM Language English Dialogs in English default Frangais Dialogs in French Dialogs Spanish Deutsch Dialogs in German Italiano Dialogs in Italian Type of load for an LUCM LoadType e 3 PhMotor Protection of a three phase motor default 1 PhMotor Protection of single phase motor This parameter impacts the calculation of the average current value e lf three phase motor gt AvCurrent I1 12 13 3 e f single phase motor gt AvCurrent 11 2 Type of Base for an LUCM Define the base as a Power base Starter controller or Starter Base 7 SelfProtStr Starter controller including protection against short circuits and thermal Starter Starter including protection against thermal overloads only In this case the installer should associate the Starter Power base with a device for protecting against short circuits overloads defa
63. on supply to coil in Pause Fault or Off mode 60 L2 current detected in Int Trip 60 Check L2 cabling 1 3 monophase mode error if 1 2 or 2 3 Manual action Y Y 61 Undetected base Int Trip 61 Manual action change 62 Control cabling fault Int Trip 62 63 control circuit Int Trip 63 over voltage Y Y 64 FRAM error Int Trip 64 Replace multifunction control unit Y Y EEPROM Int Trip EEPROM Replace multifunction control unit error error NOTE Internal multifunction control unit faults are not saved in the fault history registers 1743237 03 2009 69 Warning and fault management Internal communication module faults LUCM LUCMT Code Fault Line 1 Line 2 Action Reset Y 1 Internal Off M1xx gt See relevant communication communication e g Off module user guide for more module fault M15 details Internal controller faults LUCM LUCMT Code Fault Line 1 Line 2 Action Reset Y Y M2xx Internal LUTM Off M2xx gt See relevant LUTM controller controller fault user guide for more details Fault Acknowledgement Motor can be restarted once fault has been eliminated and acknowledged may be required for some faults overload tests See relevant tables A timeout of several seconds 70 1743237 03 2009 Additional information The following section describes the trigger an
64. on control unit is powered up after leaving the factory it is in Configuration mode The interface automatically displays the Config Menu program Config Menu ENT lt Press this key to enter the Config Menu program 7v Config Menu line 1 Language line 2 The LUCM multifunction control unit must be configured before authorizing the power poles to be closed NOTE If the configuration is done with the control circuit power supply only A1 A2 the multifunction control unit switches to Pause mode as soon as the End Config function is confirmed The power poles may be closed by deactivating the 33_Pause function The LUCMT multifunction control unit must be configured before authorizing the output relays 13 and 23 to be closed Subsequent power ups During subsequent power ups the LUCM multifunction control unit is in the following mode e Pause or e Off During subsequent power ups the LUCMT multifunction control unit is in the following mode e Ready The Main Menu program is accessible from these three modes power poles are open and that voltage is detected on terminals Pause Off Ready Cw Cw v LUCM LUCM LUCMT Specifies that the Specifies that the Specifies the detection power poles are open and that no voltage is detected on terminals of an average current of less than 10 of FLA A1 A2 of the control A1 A2 of the control circuit circuit
65. played setting To quickly increase or decrease the value of a setting hold down the corresponding key 1 Move down one level in the program 2 Confirm save the displayed seiting Once you have saved ihe setting e The sign is replaced by e The setting is displayed for 2 seconds then the display returns automatically to the next highest level Examples of navigation Menu Function line 1 line 1 lut TALLELE Default setting Menu Function line 1 line 1 line 2 ny line 2 1 Function Default setting J English Function line 1 Language line 2 Sana Optional setting Function line 1 LoadType e line 2 Su Li Optional setting 1743237 03 2009 13 Installation Installation and service temperature Installation Once installed in the base the multifunction control unit locks the module The multifunction control unit must be installed before installing or uninstalling a module Installation in a power base Service temperature The multifunction control unit has internal temperature monitoring functions that cannot be disabled 7 LUTM LU B amp d Q The warning message Warn IntT
66. protect motor cabling and equipment This function is disabled with single phase motor loads The settings must comply with national and local safety codes Failure to follow these instructions can result in death serious injury or equipment damage Trip Used to enable or disable the phase imbalance or default phase loss protection system Q Off gt The reset mode depends on the option selected see 42 page 46 TripTimeStrt 0 75 Trigger timeout Start default Used to adjust the phase imbalance timeout setting during start up prior to trigger e The range of settings during the start up phase is o from 0 2 to 20 seconds in increments of 0 1 s This time is applied if the imbalance condition appears during the start up phase see Start up Phase page 62 TripTimeRun 25058 Trigger timeout Run default Used to adjust the phase imbalance timeout setting after start up prior to trigger e The range of settings after the start up phase is from o 0 2 to 20 seconds in increments of 0 1 s This time is applied if the imbalance condition appears after the start up phase see Start up Phase page 62 50 1743237 03 2009 Detailed Startup Adjustments During Use TripLevel 10 Trigger timeout as a of IMB default Used to adjust the imbalance level that determines a o trip condition Settings range from 10 to 30 of phase imbalance in increments of 1 Wa
67. requirements of the low voltage equipment and electromagnetic compatibility directives Protection treatment TH tropical finish Protection level According to IEC 60947 1 IP 20 For LUCM only when the power cabling of the Power base exceeds the following widths 1 5 mm 16 AWG with end piece or 2 5 mm 14 AWG without end piece Level of pollution According to 60664 3 Shock resistance According to IEC 60068 2 27 10g open 15g closed 11 ms Resistance to vibrations According to IEC 60068 2 6 29 open 4g closed 5 to 150 Hz Ambient air temperature near the Storage 85 to 85 C 31 to 185 F Operation device see Service temperature in page 14 Fire resistance According to UL 94 V2 Maximum operating altitude Operating position Compared to the normal vertical mounting position Front view of product 30 front to back rotation compared to vertical 90 left or right rotation compared to horizontal According to IEC 61000 4 2 Resistance to electrostatic discharge kV 8 Resistance to radiated fields 10 Resistance to fast electrical According to IEC 61000 4 4 kV 4 transitions lev 4 According to 61000 4 5 Common mode Serial mode Resistance to dissipative shock Power circuit kV 6 4 waves Control circuit kV 1 0 5 Communication circuit 1
68. rimary current Primary circuit Settings range from 1 to 65535 By default the value indicated on the left is 0 characteristic Press ENT to start the adjustment Adjust the five figures individually using the up and down arrows starting from the furthest to the left Confirm each figure by pressing ENT before going on to the next When you have confirmed everything the number is displayed on the left after the sign To exit press ESC 00000 5____ Example of setting the Primary parameter to 53214 ENT 50000_3___ 53000__ 2 _ ENT 53200___1_ ENT 53210 4 ENT 53214 Secondary 1 To configure the value of the secondary current Secondary Settings range from 1 default to 500 in increments of 1 circuit Press ENT to start the adjustment characteristic Press or to increase or decrease the value displayed Press ENT to confirm the value Exter Pass 1 To specify the number of passes made in the primary of the current transformer Settings range from 1 default to 100 in increments of 1 Press ENT to start the adjustment Press or to increase or decrease the value displayed Press ENT to confirm the value Example Manual entry or modification of a transformation ratio of 160 1 Primary Primary circuit characteristic 800 Secondary Secondary circuit characteristic 1 Exter Pass 5 800 1 5 160 4 CAUTION INCORRECT CONFIGURATION OF THE CT RATIO FUNCTION The CT
69. rmed manually In Remote reset mode the starter is powered off without triggering the mechanics In Automatic reset mode the starter is powered off without triggering the mechanics After the timeout for the thermal memory has expired the multifunction control unit automatically acknowledges the trip and the motor starter restarts this option requires the use of a 2 wire 24 V DC control After a test trip the multifunction control unit will only authorize a restart after the time delay associated with the thermal memory default time 120 s has elapsed To exit the TestTrip function reset by pressing the Reset button Warn OL is displayed for a few seconds Press ENT to return to the Main Menu Reference 1 34 Language for LUCMT To change the language for dialogs 34 Language English Change the dialog language for the multifunction control unit First choice made in Config Menu Dialogs in English default Francais Dialogs in French 2 Espafiol Dialogs in Spanish Deutsch Dialogs in German Italiano Dialogs in Italian version V3 2 onwards 44 1743237 03 2009 Detailed Startup and Adjustments During Use Sub program 4 AdvSetup At a Glance The 4 AdvSetupsub program is used to configure the protection functions and the associated warnings Each function may be displayed in any mode Eac
70. rning Used to enable or disable the phase imbalance or default phase loss protection warning ot Warning is disabled when imbalance falls below 95 of the trip level Warn Level 10 Used to adjust the phase imbalance level defining the e default warning condition as a 96 of IMB o Settings range from 10 to 3096 of phase imbalance in increments of 196 48 Jam A jam fault condition is registered if the current value exceeds the preset level during the preset time after the end of the start up phase seeStart up Phase page 62 Used to adjust the mechanical jam protection settings Trip TripTime TripLevel Warning Warn Level Trip Off Used to enable or disable the mechanical jam default protection system 2 The reset mode depends on the option selecte On Th t mode d d th ti lected see 42 ResetMode page 46 TripTime 5s If Trip On can be used to adjust the setting for the default current that initializes the trigger timeout Adjust the time during which the multifunction control unit must detect a current value higher than the preset 2 level before triggering The count down only starts after the end of the start up phase see Start up Phase page 62 Settings range from 1 to 30 seconds in incremenis of 1 second TripLevel 200 If Trip On used to adjust the trip level setting as a default 96 o
71. rter AuxFan No Yes LR Conf Remote Local from versions V3 x onwards End Config No Yes Main Menu 1 Reference 11_Catalog LUCMX6BL According to the see 31_FLASet reference of the for LUCM page 41 multifunction 12 Firmware Rev xx xx control unit 13 FLA Range 0 15 A to 0 6 A see 31_FLASet Min to Max for LUCM page 41 14_LoadType 3 PhMotor read only 15 AuxFan configured in Config Menu 16 Base 7 SelfProtStr 2 Display 21 Yes No 22 ThermCap No Yes 23 L1Current No Yes 24 L2Current No Yes 25 L3Current No Yes 26 GFOurrent No Yes 27 LastTrip No Yes 28 Phaselmb No Yes 20 1743237 03 2009 Quick start Program Sub prog Function Parameter Factory setting or profile Optional values Main Menu 3 Setup 31 FLASet LUCMX6BL 0 15A 0 15 to 0 6 According to the LUCM1XBL 0 35 0 35 to 1 4 f f th Mudo LUCMOSBL 125A 125105 multifunction control unit LUCM12BL 810 12 LUCM18BL 4 5 A 4 5 to 18 LUCM32BL 8A 8 to 32 32 TestTrip No Yes 33 Pause No Yes version V1 x only 34_Language English 2 Francais 2 Deutsch Italiano 4 AdvSetup 41 TripClass 5 251030 42 ResetMode Remote Ent Auto 43 RstAdjust ResetTime 120 s 21101000 ResetLevel 80 Capacity
72. rter behavior if communication is down for at least 10 s Response if communication is down 55 CommLoss Disables communication port watchdog 2 Dropout To acknowledge press the ENT button or send a command via the bus Register 704 bit 3 Trip This requires a manual reset Warning Communication loss triggers a warning The warning disappears once communication is restored 1743237 03 2009 55 Detailed Startup Adjustments During Use Sub program 6 Module At a Glance The 6 Module sub program is used to configure the module that reads and writes in the multifunction control unit registers Each function may be modified in any mode The module may be configured e either directly by keying in the codes e orremotely by using the RS 485 serial communication port see RS 485 Serial Communication Port page 79 See the documentation for each module for the code definitions 6 Module The current function is displayed on the second line of the display unit Sub prog Function line 1 line 2 6 Module 61 ID Clear 62 Reference 65 iD Set 64_Param dec 65_Param hex 61_ID Clear Used to reset the module identification number while disabling the watchdog function GID Clegr diem Module identification number reset 9 No 62 Reference Used to display the commercial references for the module as written by the modu
73. sions V3 x onwards End Config No Yes Main Menu 1_Reference 11_Catalog LUCMT1BL see 31 FLASet for LUCM page 41 12 Firmware Rev 13 FLA Range see 31 FLASet for LUCM page 41 According to CT Ratio Min to Max 15 AuxFan read only Configured in Config Menu 1743237 03 2009 23 Quick start Program Sub prog Function Parameter Factory setting or profile Optional values Main Menu 2 Display 21 Yes 22 ThermCap No Yes 23 L1Current No Yes 24 L2Current No Yes 25 L3Current No Yes 26 GFCurrent No Yes 27 LastTrip No Yes 28 Phaselmb No Yes 29 ONhours No Yes 3 Setup 31 FLASet LUCMT1BL CT Ratio X xx to X xx A 32 TestTrip No Yes 34 Language English 2 Francais 2 Deutsch Italiano version V3 2 onwards 4 41 TripClass 5 510 30 42 ResetMode Remote Ent Auto 43 RstAdjust ResetTime 120 s 1 to 1000 ResetLevel 8096 Capacity 35 to 95 45 OLWarning Warning On Off Warn Level 85 Capacity 10 to 100 46 GroundFIt Trip On Off TripTime 2105 0 1 to 1 2 TripLevel 30 FLA min 20 to 500 Warning On Off Warn Level 2 x A 30 FLA min 20 to 500 47 Phaselmb Trip
74. stAdjust page 47 Default value 7 120 Settings range from 1 to 1000 seconds in increments of 1 second ResetLevel Lowest thermal capacity level required to authorize restart Default value 8096 Settings range from 35 to 95 of thermal capacity in increments of 5 gt 100 of thermal capacity is reached if current value is 112 of FLA see 31 FLASet for LUCM page 41 CAUTION INCORRECT RESET TIMEOUT SETTING Thermal reset timeout must be sufficient to allow motor to cool after a thermal trip See the motor manufacturer s instructions before adjusting this setting Failure to follow these instructions can result in injury or equipment damage 44 MagTrip for LUCM To adjust the over current protection level for a starter controller on an LUCM control unit 44 MagrTrip 7 142096 FLA Settings can range from 300 to 1700 95 FLA in default increments of 2096 Any surge lasting over 100 ms causes the power Base mechanism to trigger gt This function is not available if the power Base is a Starter type Starter LUS LU2S see Configure an LUCM page 33 gt 800 FLA gt Starter controllers NOTE Any over current trip causes the power Base mechanism to trigger and requires a manual reset rotary button regardless of which reset mode has been chosen see 42 HesetMode page 46 DANGER INCORRECT OVER CURRENT LEVEL SETTING
75. start up phase the starter will trigger a thermal overload fault Trip Off Used to enable or disable the long start protection default System Q On gt The reset mode depends on the option selected see 42 page 46 TripTime 2105 If Trip be used to adjust maximum duration default for the start up phase in seconds before triggering o see Start up Phase page 62 Settings range from 1 to 200 seconds increments of 1 second TripLevel 100 If Trip On can be used to adjust the setting for the default trigger current once the start up phase has been o completed as a FLA Settings can range from 100 to 800 FLA in increments of 10 Warning Off Enable or disable the long start protection warning default The warning ceases once the current falls 5 below the preset level at the end of the start up phase Warn Level 100 If Warning On can be used to adjust the setting for default the current that initializes the timeout before warning o activation as a of FLA Settings can range from 100 to 800 FLA in increments of 1096 1743237 03 2009 53 Detailed Startup and Adjustments During Use Sub program 5 CommSetup At a Glance 5 CommSetup 51 Drop 52 Baud The sub program 5 CommSetup is used to configure the Modbus RS 485 communication port located on the multifunct
76. t lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt 1_Reference 11_Catalog 2_Display 21_AvCurrent 3_Setup 31_FLASet 4_AdvSetup 41 TripClass 5 CommSetup 51 Drop 6 Module 61 ID Clear 7 Statistics 71 8 Password 81 Unlock To view the configuration data To choose the settings to display in mode To adjust the basic parameters To configure the protection functions and the associated warnings To configure the Modbus RS 485 communication port To configure the function module To view the statistics on the LastTrip and Run information To activate the password or reset the parameters and statistics The ESC key does not allow a return to the Config Menu program To do so you must confirm the 84 RstToDtfts function in order to cancel the existing configuration 30 1743237 03 2009 Detailed Startup and Adjustments During Use Power up and operating modes The operating modes depend on the system status Configuration mode LUCM and LUCMT Pause mode LUCM Off mode LUCM Ready mode LUCMT Run mode LUCM and LUCMT Initial power up Start up phase Next power ups After the start up phase Initial power up The first time the multifuncti
77. tailed Startup and Adjustments During Use 64 1743237 03 2009 Warning and fault management Warnings and faults Warning management describes e the Warning mode e the warning names and codes Fault management describes e the Fault mode e the fault names and codes What s in this Chapter This chapter contains the following topics Topic Page Warning Management 66 Fault Management 67 1743237 03 2009 65 Warning and fault management Warning Management Warning Mode This mode only applies for warnings activated before the start up phase e Overload ground fault and phase imbalance activated with factory settings e jam underload and long start parameters to set When a warning is triggered Warn followed by the warning type is displayed on line 1 If a communication module is installed the name is different NOTE Once the timeout has expired the corresponding warning type is displayed on line 1 Using the ENT key the user can move through the settings and check the Warn Level parameter value The parameter setting may only be adjusted in Off mode Returns to current mode if no key is pressed for 30 seconds See Run mode page 32 Warning codes and names Start Start IAV 3 0A IAV 3 0 lt After few seconds re Warn OL line 1
78. ty Instructions 10 General 11 Overview of the Multifunction Control Unit 12 Installation and service temperature 14 Connection 15 1743237 03 2009 Installation Safety Instructions General Instructions WARNING RISK OF UNINTENDED OPERATION These devices must be installed configured and used by qualified personnel only Users must follow the recommendations standards and regulations in force Check the function settings before starting the motor Do not damage or modify the devices Failure to follow these instructions can result in death serious injury or equipment damage CAUTION DATA TRANSMISSION IN THE TIME ALLOWED IS NOT GUARANTEED Only use the serial link for sending information that is not critical for the application Data concerning the statuses and values of load currents for the motor starter are sent with a certain delay As a result this information must not be used when performing safety measures and emergency stops Information such as Start direction 1 and direction 2 Stop should not be used in safety circuits and emergency stops Failure to follow these instructions can result in injury or equipment damage 1743237 03 2009 Installation General Multifunction control units are referenced according to the bases they are installed on LUCM for LUCM BL units mounted a power base LU B 10 5 i e LUCMX6BL LUCM1 XBL LUCMOSB
79. ult 4 CAUTION INCORRECT CONFIGURATION OF THE BASE FUNCTION This function is used for identification only It does not impact the protection functions adjustments or the protection type provided by the Power base An incorrect configuration may cause an incorrect display or an incorrect read by the bus Failure to follow these instructions can result in injury or equipment damage Aux fan motor for an LUCM thermal protection characteristics required for protecting a motor AuxFan self cooled motor default not cooled by an auxiliary fan Yes motor with auxiliary fan cooled by an auxiliary fan CAUTION INCORRECT CONFIGURATION OF THE AUXFAN FUNCTION If it is activated this parameter reduces the time before reset by 75 If the motor is not cooled by an auxiliary fan the value of the thermal capacity will be incorrect Failure to follow these instructions can result in injury or equipment damage Choice of the type ofaccess to the configuration of an LUCM LR Conf Remote the configuration can be downloaded via the associated communication module except Modbus 9 2 Local configuration only be entered via the keypad on the product End of configuration mode for an LUCM End Config No ENT or ESC gt stay on End Contig Yes ENT gt save the configuration and return to Off ESC gt
80. uration settings for an LUCMT multifunction control unit ta Config Menu lt 5 Language ENT gt Language English Configure lt Esc AuxFan ENT gt AuxFan o No Configure lt 5 CT Ratio ENT gt CT Ratio o o Configure lt 5 gt LR Conf Remote o Local Configure lt 5 End Config ENT gt End Config No 2 choose the language for dialogs To choose the motor s thermal protection To choose the current transformers ratio To choose the type of access to the configuration To confirm the configuration and exit this program ENT gt Main Menu No transformation ratio is saved in the factory settings This parameter must be entered before you can exit the Config Menu program 1743237 03 2009 29 Detailed Startup and Adjustments During Use Main Menu program This program includes the application settings and the parameters that can be modified Main menu 1 Reference o o Main menu 2 Display o 9 Main menu 3 Setup o 9 Main menu 4 AdvSetup o Main menu 5 CommSetup o 9 Main menu 6 Module o o Main menu 7 Statistics o Main menu 8 Password lt Esc ENT gt lt Esc ENT g
81. ust comply with national and local safety codes Failure to follow these instructions will result in death or serious injury 48 1743237 03 2009 Detailed Startup and Adjustments During Use A ground fault exists if the multifunction control unit detects that the currents in the three phases do not add up to zero during the preset timeout Trip default Off Used to enable default or disable the ground fault protection system gt When the parameter is enabled any ground fault always triggers the power Base mechanism and requires a manual reset regardless of which reset mode has been chosen see 42 ResetMode page 46 TripTime 21058 default Time during which the control unit has detected a ground current value higher than the preset level before triggering Trigger timeout 1 0 s default Settings range from 0 1 to 1 2 seconds in increments of 0 1 second TripLevel X 30 FLA min default value Adjustment of the ground current level defining the trip condition Minimum default setting 30 FLA Settings range from 20 to 500 of the setting range for the multifunction control unit being used in increments of 10 For example for a LUCM1XBL min FLA 0 15 A settings range from 0 03 to 0 75 A in increments of 0 01 A with a default value of 0 04 A Warning o0 On default Off Enable default
82. value or disable the ground fault protection warning Warning is disabled when ground fault current falls to 95 of the trip level A warning does not cause the system to trigger product fault Warn Level x 30 FLA min default value If Warning On used to adjust the ground current level defining the warning condition Settings range from 20 to 50096 of min FLA for the setting range for the multifunction control unit being used in increments of 1096 For example for a LUCM1XBL min FLA 0 15 A settings range from 0 03 to 0 75 A in increments of 0 01 A with a default value of 0 04 A 1743237 03 2009 49 Detailed Startup Adjustments During Use 47 Phaselmb To adjust the phase imbalance or phase loss protection settings when using a three phase load Trip TripTimeStrt TripTimeRun TripLevel Warning Warn Level An imbalance fault condition is registered if the imbalance expressed as a 96 between the current on one phase and the average current on the three phases exceeds the preset value over a time at least equal to the time displayed The time setting must apply to start conditions as well as normal running conditions gt This function is not available for single phase loads INCORRECT PHASE IMBALANCE LEVEL SETTING The phase imbalance levels must be such that they
83. xxxx Last trip type default see Fault Codes page 67 FLA xxx A Displays 31_FLASet immediately prior to trigger Therm xxx Displays thermal capacity percentage IAV xxx A Displays average motor current immediately prior to trigger 9 IL1 xxx A Displays current L1 immediately prior to trigger IL2 xxx A Displays current L2 immediately prior to trigger IL8 xxx A Displays current L3 immediately prior to trigger IGR xxx A Displays average ground fault current IGR immediately prior to trigger 72_Trip1 Penultimate trip statistics 72_Trip1 The parameters displayed for this function are identical to those displayed for function 71 TripO 58 1743237 03 2009 Detailed Startup and Adjustments During Use 73 Trip2 74 Trip3 75 Trip4 76 Totals Fault n 2 statistics 73 Trip3 The parameters displayed for this function are identical to those displayed for function 71 TripO Fault n 3 statistics 74 Trip4 The parameters displayed for this function are identical to those displayed for function 71 TripO Fault n 4 statistics 75 Trip5 The parameters displayed for this function are identical to those e displayed for function 71 TripO Statistics for all start run and fault events 76 Totals Nbstarts Number of starts Auto Resets Number of automatic resets Shunt Trips

TeSys U LUCM and LUCMT Multifunction Control Unit

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