REV: E03.14 - Terrafirma Equipment Sales & Rentals Inc
Contents
1. eeeeeeeeeeeeenennenn nennen 47 GEAR BOX LUBRICANT eee nn ae ea ea 49 UNDERWATER WORK G 52 WEARING OF GEAR BOX AND MOTOR SEAL 2 0 0 einen 53 INSTALLATION PROBLEMS rrisin renn ne een ae 54 MALFUNCTIONS DURING SERVICE u nee ea 56 ACCESSORIES THAT MUST ACCOMPANY THE HYDRAULIC VIBRORIPPER 60 SELECTION OFRIPPER OU iui cerca E Potius re alesse tu nues sano ats are 61 RIPPER TOOL WITH INTERCHANGEABLE TOOTH seem 65 RECOVERY DAMAGED RIPPER TOOLS TOOTH HOLDER WELDABLE 74 OTHER ATAGHMENTS OPTIONAL nee 77 3 REV EO3 14 INTRODUCTION OTHER ATACHMENTS OPTIONAL After you have made the right decision of purchasing a VIBRORIPPER SIHAM MULTIFUNCION e COMPACTOR PLATE TABE which is the result of our experience technique control and quality of raw materials please read this manual carefully before you start to work with the hydraulic hammer Thus POST DRIVER you will know better your equipment and you will prevent malfunction and failure due to an inadequate use of the equipment Look carefully the security guidelines that you can see in E VI BROHAMMER SHEET PILE this manual knowing that if the vibroripper is used carelessly an accident can occur leading to serious injury by this way the user will be responsible to mind the security guidelines a RAIL DRIVER The objective of this manual is a e To describ2. Gear box s seal location 53 REV EO3 14 The vibroripper TYR is ready to do underwater Works but you must follow the steps described UNDERWATER WORKS below WARNI NGS e f vibroripper will submerge completely it is necessary to remove the vent valve and place a M16 plug If this valve is submerged under water water can enter in the gear box thereby deteriorating the oil stayed inside This valve is located in the upper side of the gear box Figure Vent valve f we put the plug you need to check every 30 minutes the temperature of the gear box If it exceeds 100 C loosen the plug situated in place of the vent valve to release the gases that are generated in the gear box Once released these gases re tighten the plug and continue working You should take precautions to release the gas that should not be inhaled and will be very hot use a mask protection glasses and gloves MAI NTENANCE Check the colour of the hydraulic oil in the excavator tank to check that is not white sign of the mixture with water because if so you must inspect the entire vibroripper and excavator e f the work is done in salt water clean with fresh water and dry thoroughly to avoid possible oxidation 52 REV EO3 14 TABE TECHNI CAL FEATURES TYR35 TYR45 TYR55 170 bar 200 bar 150 bar 130 bar 250bar 250bar 250 bar 250 bar 265 bar 20 60 95 130 160 230 240 290 390 l min l min l min l min l min l min l min l min
3. If the vibroripper has to stop during an extended time superior at 30 days you have to do the following operations e Set the plugs in pressure return and drain hoses e To check oil leakage e To check the ripper tool e Re tightening all the bolts To clean the vibroripper e Verify nitrogen gas N2 of pneumatic damper 41 REV EO3 14
4. Instructions amp Maintenance manual TYR2 TYRS TYR12 TYR15 TYR25 TYR35 40 TYR45 50 TYR55 60 TYR9O Copy manual following directive 2006 42CE p P REV EO3 14 TABE Bekolarra 8 01010 Vitoria Alava Spain Tel 34 945 247 250 Fax 34 945 224 177 www tabe hammers com ER T VRheinland A CERT Xi ISO 9001 1 co osi Mg i N REV EO3 14 78 INDEX INDER ee ee 1 INDER o ea eee 3 INTRODUCTION see ee ee 4 SPECIFIEDOFWORKS M 5 LOCATON OFNODEL ee ee 6 WARNAN E ABE Lopilato 7 GUARANTEE ease ee a A Q 8 CE DECLARATION SHEET FOLLOWING DIRECTIVE 2006 42 CE 10 PREVENTA NYE RULES nee ee 11 HYDRAULIC VIBRORIPPER STRUCTURE 4 ae 27 FUNG HON OMEACHPART ren 28 TEGRINICAL FEATURES commit 29 MEASURE FEATU RES A ee er ee 30 HYDRAULIC VIBRORIPPER INSTALATION 444444444444444000000RRRRRRRRRRn Rn Rn Rn Rn Rn HH HH HH HH 31 WORKING WITH THE VIBRORIPPER cuisine 33 PRECAUTIONS DURING THE OPERATION aan 37 SIOPOF THE MIERORIPPER otra tt ie eee eee 41 MAINTENANG A PP o oO REEDE TETERE TEREA 42 CRANGING THE TOOL RIPPER TOOL 2 00 20 ee 45 TORQUE FORCE tacts tore 46 CHARGING PNEUMATIC DAMPER WITH NA
5. not install this circuit the motor s seal will suffer a great damaged and oil leakage will occur 1 n 1 The drain circuit must be unless 1 4 for TYR8 and 1 2 for the rest of models 2 Hydraulic motor 1 OIL FLOW IS GREATER THAN NORMAL E 3 Upper lever To decrease the working pump revolutions decelerate the machine till getting the adequate pressure and put a marking in the machine accelerator this way the operator will know the limit 4 Bottom lever 2 PRESSURE IS HIGHER THAN NORMAL 5 Housing Pressure is not important for vibroripper s performance The parameter that measures the P correct installation of the vibroripper is flow and the number of revolutions per minute generated by hydraulic motor The maximum pressure will be limited by excavator s 6 Pneumatic damper security valve The hydraulic motor allows to much pressure that the one that in a normal work will be generated in the motor 7 Ripper tool 3 OIL FLOW LOWER THAN NORMAL If it is possible accelerate more the machine and put a marking in the machine accelerator this way the operator will know the pressure required If you have done the above steps and the pressure is the same you must check the hamrmer installation Be sure that the tare weight pressure is 30 4096 higher than the necessary pressure to work with the vibroripper and if the tare weight pressure is correct but you do not have the adequate working pressure you may have
6. 4 Remove the pin stopper gt 68 REV EO3 14 Vibroripper Excavator hydraulic coupling The hydraulic installation must keep the diameter requirements for the pressure P and return R hoses Very important to prevent leakage is to fit and replace if is necessary the hexagon part of the hose This part must be clean The temperature pressure revolutions and the oil flow between the vibroripper and the hydraulic excavator are different If the pressure and oil flow exceed their available range they can lead to increased vibrations shocks and hose movements and the hydraulic vibroripper and the hose can become damaged Serious injury or death can result from it You must adjust the oil pressure and flow correctly between the hydraulic vibroripper and the excavator to provide a satisfactory range of work Inspect the equipment PRESSURE LINE Before you start to work you must perform inspection of the equipment to prevent malfunctions You must inspect hoses bolts nuts and pins using the protective equipment Check if the pins have the safety pin If you have to replace any pin or to change the hydraulic vibroripper be sure to replace it on flat ground to prevent from accidents If any hose is damaged or loosed can burst open and blow out hydraulic oil during operation and serious injury or death can result from it 13 REV EO3 14 Step 2 Remove the Locking caps Y Changing the tool rippe
7. Check the volume of polyglicol from the carter and refill it Change the polyglicol Chart Periodic inspection 44 REV EO3 14 PRECAUTI ONS DURI NG THE OPERATI ON TO HAMMER Do not let the vibroripper drop violently for breaking the rock Breaking position WORKING WI TH HIGH TEMPERATURES Oil temperature in the hydraulic tank must not surpass 809C if that happens an air cooler must be installed WORKI NG WI TH LOW TEMPERATURES For temperatures under 20 C oil must be pre heated e Starting the excavator motor e Making movements with the excavator 37 REV EO3 14 APPROPI ATE RESTING POSITION OF THE VI BRORI PPER Either when the day is over or when replace the vibroripper with another excavator s attachment the vibroripper should be placed in an inclined position to the horizontal as shown in the figure This is made to avoid risk of falling down the vibroripper in an unstable position If the temperature is low the appropriate resting position of the vibroripper is with the tool inside the earth to keep the temperature Appropriate resting position APPROPI ATE USE OF DAMPER We have opened a window in the front area which may give the possibility to the operator to see the front damper in every moment 38 REV EO3 14 DAI LY CONTROL SOLUTI ON Check the proper tightening Bracket Tighten of Housing Change Dumper system Replace Screws Gear box Nuts Verify possible
8. exposure to noise LAeq d exceeds 85 dB A 19 REV EO3 14 DURING OPERATION Protective equipment When operating the hydraulic vibroripper with a hydraulic excavator fastening safety belts is recommended to minimise the possible risks of injuries Do not must forget to use ear protection if the noise level exceed 87 dB A Hydraulic vibroripper customs The hydraulic vibroripper must be used to the specified works in the part Types of Works A load hanging or load pushing from the hydraulic vibroripper may fall and cause serious injuries or property damage Never suspend or place any objects on the hydraulic vibroripper Excavator vibroripper operations When you are working with the hydraulic excavator and the hydraulic vibroripper first you must read and understand the instructions manual for your particular hydraulic excavator Do not operate the machine until you fully understand all these items 20 REV EO3 14 SELECTI ON OF RI PPER TOOL DI FERENT RI PPER TOOLS FOR DI FERENTS MATERI ALS REF 70 Material HARDOX400 We have developed different tools to cover all the possibilities that the end user could need REF 70D Material HARDOX400 Tooth Steel with a medium low Mn Cr Mo Si content Advantages Advantages Very long life for non abrasive rocks It can be sharpened many times Once is finished it can be modified to reference 7ONS D Disadvantages Sort l
9. free of charge will remain under TABE s property Transportation costs of spare parts under guarantee and after sales assistance staff s expenses will be at customer s charge REV EO3 14 NOTE Extreme clean and lightly lubricate parts when inserting a new tooth 73 REV EO3 14 u Important recommendations Model When placing a new tooth tighten the retaining bolt until the tooth not present any clearance N9 or clearances are minimal You can verify this by applying a levering motion of the tooth on the tooth holder Date of delivery OIL FLOW OIL Pressure Company Customer Address Technical Assistance Service Parts quarantee conditions To place the locking caps is necessary that the faces of the clamping screws are parallel as e The TABE original parts are covered by 3 months and until the end of shown in the figure the guarantee for a new hydraulic vibroripper AN MPORTANT TABE is not on charge of any guarantee if the customer has used other parts different to TABE original parts REV EO3 14 REV EO3 14 TABE CE DECLARATION SHEET FOLLOWING DIRECTIVE 2006 42 CE EC DECLARATI ON OF COMPLI ANCE The manufacturer TALLERES BETONO S A With address at Becolarra 8 P I Ali Gobeo 01010 Vitoria SPAIN Declare The machine described below Type of machine Hydraulic Vibroripper Trademark TABE Function Rupture of materials such as concrete asphalt Model Serial Number Weig
10. l min 3435 2908 1994 3221 2449 2412 2125 1884 1518 3 8 44 Y Y 34 3 4 1 1 44 1 1 T 1 1 _ 1 1 1 1 Y 44 Technical features 29 REV EO3 14 MEASURE FEATURES B E Use always polyglicol ISO 32 or 46 Poly glico Klubers ynth TELEX NUTO TELLUS DTE Hidr ulico HLP32 Renolin GH6 E32 H32 37 24 HM32 MR520 Kl bers ynth TELEX NUTO TELLUS DTE Hidr ulico HLP46 GH6 E46 H46 46 25 HM46 46 Table with equivalences between polyglicol brands The gear box s filling plug is located as the next drawing shows Filling plug DI MENSI ONES EN mm A 950 1635 2015 2150 2290 2635 2640 2955 2965 3225 3590 so os no wo wo ow om oo ow ase 160 305 345 370 400 430 440 560 580 560 705 do 9 o m wm Gear box s filling plug situation F 640 850 1180 1180 1390 1525 1525 1590 1590 1595 2260 51 REV EO3 14 REV EO3 14 A lower volume of lubricant will cause a lack of lubrication inside the gear box A higher amount of lubricant will cause an increase of the temperature inside the gear box HYDRAULI C Vi BRORI PPER NSTALATI ON 1 MECHANICAL VI BRORI PPER ADJ USTMENT Place and secure the excavator boom pin e Place the vibroripper in a vertical position and put the connecting rod pin and secure it Boom pin setting 2 HYDRAULIC ADJUSTMENT e Excavator must be equipped with the hydraulic circui
11. meter and 50 cm Power tools should be used Below 50cm The approach will be done manually m Check that no objects can fall from heights caused by the work itself vibroripper 18 63 REV EO3 14 REV EO3 14 Ripper tool TABE Temperature In not very fragile rocks the ripper will need more time for penetration That means if we have two pieces in that area tooth and tooth holder the relative movements between them will generate a very high temperature Over 5002C With that temperature the heat treatment of the two pieces involved will get damaged and hardness in the two pieces will decrease Without hardness in these pieces a premature wear will appear After 5 o 6 changes of the tooth the tooth holder will be damaged and it will be necessary to replace it Also when the wear appears the retainer will be lost frequently Also these high temperatures will damaged the plastic pieces of the retainer Choosing the right tool depends in these two parameters abrasion and temperature O Optimal A Available Not recommended 62 REV EO3 14 m If the machine has a cab keep it closed during use If not available whenever possible work upwind so that it can not be diminished visibility m Do not allow the presence of other workers in the working area of the vibroripper and if available of the superstructure its turning area m When needed the help of a signer should be established by mutual agreement signals for indicat
12. tank with a funnel to avoid unnecessary spills In case of spilling fuel not to start the engine until it is cleaned up the spill If available in the work of fuel containers store them in a place intended for such use and marked with a label that says DANGER FLAMMABLE PRODUCT so visible It must have a fire extinguisher in an accessible place near the machine or on the excavator if the manufacturer has equipped with a locking system for fire extinguisher Do not touch the exhaust pipe or other parts of the engine while the engine is running or is hot 26 REV EO3 14 TABE TALLERES BETONO S A Bekolarra 8 01010 Vitoria SPAIN Tel 34 902 247 250 Fax 34 845 224 177 o http www tabe hammers com O A E INSTA LLATION REPORT FOR APPROVAL OF THE WARRANTY VIBRORIPPERS DATE CUSTOMER SERIAL NUMBER SET UP ON EXCAVATOR FLOWS litros minuto z 15 30 Optimal 15 25 42 81 Optimal 55 65 LINE RELIEF VALVE BLOCK RELIEF VALVE QUmin ETE FO bar BE bar FLOW litros minuto PRESSURE HAMMER El line TYR15 88 160 bend valve Optimal 125 135 FLOW litros minuto PRESSURE HAMMER Cal VE TYR25 130 215 LINE RELIEF VALVE ELIEF VALVE xm Optimal 155 165 280 bar T bar FLOW litros minute FRESSURE HAMMER AEREN VACHE Optimal 225 235 MT bar 200 bar bar FLOW itrosjminuto PRESSURE HAMMER PRESSURE V VALVE Optimal 235 245 300 bar up bar FLOW litros minuto PRESSURE HAMMER PRESSURE WALVE Optim
13. the ripper tool is sharp and no fractures chips or excessive wear Keep vibration box s bearings lubricated approximately every 2 to 3 working days Check the status and adjustment of mirrors and keep clean the windshield of the cabin Check that the seat belts and their anchorages are in good condition and adjust the seat that is appropriate to weight and size of the operator Check that the levels of fuel hydraulic oil and motor oil are adequate Fill if necessary Keep driving seat footrests and handholds clean and free from oil grease mud ice Maintain the cockpit free of objects or tools that can move freely preventing the realization of a particular maneuver Check that the information and warning signals remain clean and in good condition Disassemble the vibroripper be done by the authorized service but it is very important to download the balloon tire with nitrogen gas prior to the disassembly of vibroripper Check that the pneumatic damper has pressure 16 REV EO3 14 RIPPER TOOL WITH INTERCHAN DESCRIPTION In certain very abrasive rocks conventional nail ripper will suffer a considerable wear in a short time of use due to abrasion against rock For these types of rock we recommend using a ripper tool with interchangeable tooth This tooth is made of cast steel and has a hardness greater than 500 Brinell These teeth are available for all TABE models Vibroripper Weigh of the Model tooth Kg TYR 45 5
14. to modify the excavator installation to achieve the adequate oil flow Vibroripper structure 54 27 REV EO3 14 REV EO3 14 FUNCTION OF EACH PART 1 VIBRATION BOX Located inside the housing inside it is generated the vibration and the force for breaking the stone 2 HYDRAULIC MOTOR It generates the movement of the excentric masses 3 UPPER LEVER Allows the relative movement from the vibration box and the housing 4 BOTTOM LEVER Allows the relative movement from the vibration box and the housing 5 HOUSI NG Protects the vibration box and reduce the sound emission In the upper side is possible to assembly the adaptor to the excavator In the upper side of the housing you will find pressure return and drain hoses Also in the upper side is located the pneumatic damper 6 PNEUMATI C DAMPER Reduce the vibrations that could reach to the excavator boom 7 RIPPER TOOL Wearing part used to bake the stone concrete or other soft materials 28 REV EO3 14 TABE WEARI NG OF GEAR BOX AND MOTOR SEAL The deterioration of motor seal is appreciated when there is oil leakage through motor area and also because the tank s level of the excavator is getting low This deterioration is solved changing the seal For making this operation is necessary to disassembly the gear box and this operation must be done in an authorized reparation area Gear box seal are located as shown in the next figure
15. with the special purpose to achieve largest operation ratio and to prevent accidents The different types of work which a hydraulic vibroripper can be subject are the following Foundation Demolition Scarification Ditching Scaling Breaking work Dismantling Opening of block Vibroripper in action REV EO3 14 LOCATION OF MODEL ASME AWS E 70 T1 rutile cored wire ASME AWS E 70 T5 basic cored high mechanical DIN SG B1 C 5254 DIN 8559 The model name is stamped on the top of protective housing and the serial number is stamped on the EC label for D group where it is specified a Use gas mixture AR 25 CO2 Specify that can not have any humidity The recommended minimum flow is 16 52 m Manufacturer name and address Manufacturing year Identification number Weight Manufacturer designation Ur oe WNP The serial number and the model name are necessary when placing an order of parts asking for repair or if the vibroripper is transferred STEP 1 PREPARE DAMAGED RIPPER TOOL Cut using saw avoiding use the torch to heat not to affect the material along the plane indicated for each model Prepare chamfers for welding Must be 35 2 as indicated by the drawings EC label for D group D As an example the ripper tool should look like this The majority pieces of the model are stamped with a relation numbers of that model to maintain the genuin
16. 0 55 60 TYR 90 120 The appearance of the tooth holder tooth assembly has the following form 21 8 52 3 65 REV EO3 14 REV E03 14 It can be sharpened many times Models 70 and 70AMP can have up to 5 lifes 64 When starting the machine m Getting on and off the machine by the pertinent front steps and handholds m Do not use arms control and or levers as handles for raising and lowering from the machine B Do not jump off the machine except in an emergency m X You must carry and keep your hands dry and clean the soles of mud and or fat m Once seated fasten your seatbelt m The machine should only be started and operated from the operator s position m Do not remove any body parts outside the cockpit m Before starting the engine check that nobody is in the range of the machine m Ensure at all times that no one can remain within the range of the machine during use or movement m When you can not avoid the simultaneous performance of other work with operations outside the machine itself there must be coordination between jobs m Before starting the engine check that all levers and controls are in neutral m Follow manufacturer s instructions for starting the engine of the machine m Once in place check its proper functioning by observing the indicator lights The oil pressure gauges and battery must be switched off when the engine runs m Then using slow maneuvers check that all controls res
17. PECTION BEFORE TO START WORK It s necessary to check and verify the correct state of all vibroripper systems before starting the daily job To check the general state from the unit only take few minutes If you detect a problem solve it as the following chart shows These daily checks and daily maintenance will save time and money Also you ll get one unit ready to work on the best conditions at every time uu The damper is free you could continue vibrating 42 39 REV E03 14 REV E03 14 The damper is touching or almost touching gt you should stop vibration In the following pictures we could see the damper position from a side view The damper is free The damper is touching or almost touching gt gt you could continue vibrating you should stop vibration NOTE If the operator works while the damper is touching the damper will be break crack or burned in a few hours Also the in welding of the stopper area could appear some cracks 40 REV EO3 14 STOP OF THE VI BRORI PPER SHORTENED STOP OF THE VI BRORI PPER If the vibroripper has to stop during a shortened time you have to do the following operations e To put the vibroripper on horizontal position e To check oil leakage e To check the ripper tool e To clean the vibroripper e If is working under water conditions to put on vertical position and dry it e Do not touch the ripper tool it is hot EXTENDED STOP OF THE VI BRORI PPER
18. UE FORCE TORQUE FORCE SHEET As a general rule you must follow the values indicated in the following table selecting the correct metric and quality of the bolts The values are for tight the bolts in dry mode The values indicated are to reach up to the 85 of the elastic limit of the bolt Torque force in N m Note The use of NORD LOCK washers is recommended for vibratory applications 46 REV EO3 14 e Do not break with the boom cylinders totally inside or totally out the cylinder s housings If you usually work in that situation with a few hours the cylinders and other main parts of the excavator will have a serious damage 33 mx I nadequate working position e When a new vibroripper is installed it is recommended working for one tour in a low flow regimen 2 FORWARD MOVEMENT Distance indicated by D is the forward movement D value must be a value that after 30 sec working with the vibroripper it looses down If it doesn t that means that the distance must be reduced 18 mx Forward movement O 35 REV EO3 14 3 LEVERING CHANGI NG THE TOOL RIPPER TOOL This action is forbidden for a conventional hydraulic hammer but this equipment is designed e Untie the bolts from anti turn covers and take out those covers for this operation You must work as you are using a conventional bucket This is the correct A z working mode Fr Anti turn cover e Take out the pins
19. al 285 295 300 bar 280 bar l J FLOW A MAS PRESSURE HAMME PRESSURE VALVE PRESSURE PNEUMATIC TYR LINE RELIEF ave BLOCK RELIEF VALVE 30 O O Masi 385 395 200 bar 300 bar DAMPER bar Distance between damper and vibration box arm ade If wow notos aat when moria De am he vibrorigoer fends o stop or significantly reduces the number of revolutions per minute ar the und DUE rrr aoni rpne e operanin 2 Few As a genera rule you can apy the fafaing relations VERY IMPORTANT WS 85 Pressure in drain line 4 bar Ra ws OO Yes CJ No ZYRIS OD O Pressure in return line 6 bar LJ ves L no NOTE PRESSURE FLOW AND R P M SUITABLE FOR CORRECT RAVE BEEN MADE REGULATION IN THE EXCAVATOR OPERA OF THE VIBRORIPPER YES NO __ ves C NO MECHANICAL ADAPTOR HYDRAULIC ADAPTOR TABE CUSTOMER TABE CUSTOMER OPERATI TING TEST in the fest part cioate by the Customer O O REV 10741 REV G www tabe hammers com DRAULIC VI BRORI PPER ST AN Pressure and return hoses must be connected always to pressure and return breaker line N JAM The most important parts of the vibroripper are in the excavator Also it is necessary to connect drain hose to a circuit that must go directly to the tank without any pressure inside If the excavator does not have this circuit it is imperative to install it It is important that this circuit do not pass through any distributor valve If you do l Vibration box
20. and the ripper tool will be free Levering situation is allowed e You must be careful because the ripper tool is too heavy and may fall down by its own weight Nobody must be near during this operation e To locate again the ripper tool follow these steps in inverse direction e First we have to approximate and locate one of the pins and tie the cover e In next step we will have the help of the excavator boom We will make the ripper tool turn until it is aligned to introduce the second pin e Finally we will tie the bolts into the anti turn cover in their position You must tie them with the correct tightening force Follow the parameters explained in next page 36 45 REV EO3 14 REV EO3 14 WORKING HOURS State of bracket adapter and screws Check leaks on hydraulic circuit hoses motor block of valves Check leaks on gear box Fill plugs cover sides Check Fissures and housing deformations Check fissures and bracket deformations Check state of warning and security labels Check pneumatic dumper Leaks deformations and breaks Check that there isn t mechanical contact back stop between box gear and housing when the excavator is completely supported over the vibroripper on working position Check the correct grinding of tool and the state on the box gear coupling system Check the state from polyurethane dumpers Check pressure on pneumatic dumper Change polyglicol from the carter only first time
21. ator Do not allow personnel around the work area radio 7 metres Do not operate the machine if you have taken in alcohol or drugs When operating the hydraulic vibroripper in a work site that is potentially dangerous because of falling rocks install a head guard on the hydraulic excavator Vibroripper Excavator ganging Depend of the hydraulic vibroripper s weight this one will be install to determined excavator The relationship between both variables is very important if the excavator is too small it is possible to tip over and in the other way the vibroripper s period of life would be short Vi BRORI PPER RANGE EXCAVATOR WEI GHT TYR2 2 4T TYR8 8 12T TYR12 12 17T TYR15 18 24T TYR25 24 31T TYR35 TYR40 30 40T TYR45 TYR50 40 54 T TYR55 TYR6O 50 65 T TYR9O 70 100 T Relationship between vibroripper excavator 12 REV EO3 14 Step 5 Remove the tooth Problems when removing the tooth The tooth is a piece of cast steel and therefore accuracy and in the finish of these parts there are some inevitable dimensional differences between the same model teeth Not all teeth are dimensionally accurate Thus between the tooth holder and tooth there are gaps These clearances are corrected through the tensioning system but between the two parts may be gaps 69 REV EO3 14 Step 3 Unscrew the clamping screws and remove them along with their washers Step
22. draulic oil Do not replace the pressure P return R and drain R hoses until the oil is cold Use gloves because if the hydraulic oil gets into skin get emergency medical treatment immediately or death may result Use protective glasses to protect your eyes and use a container to collect the waste N2 Gas Remove gas from pneumatic damper before removing The pneumatic damper must be charge with nitrogen using a different gas instead of nitrogen can cause an explosion When the pneumatic damper is charged it is important to use safety glasses and do not be too close to the valve 24 REV EO3 14 gt e lao O Oxy A LOW FRECUENCE OF TURNS CAUSES SOLUTIONS Not enough oil flow Modify engine revolutions Check oil flow Check the chokes in the return High return pressure gt 6 bars circuit e Gear box s bearings blocked e Call assistance service Analyse cause of warming and put High oil temperature gt 802 C a radiator e Oil leakage inside WEAK ENERGY STRIKE CAUSES SOLUTIONS e Low working pressure Check pressure and adjust e Not enough oil flow e Modify engine revolutions Check pressure in return and High pressure in return line reduce loses of head High temperature of the oil Put a radiator e Inside leakage of oil 57 REV E03 14 MALFUNCTIONS DURING SERVICE We will consider that the hydraulic installation of the vibroripper concerning the performance
23. e no more than 60 C Modifications Do not modify the hydraulic vibroripper otherwise it may become e Unsafe e Break down performance e Have a shortened service life e Insecurity for the operator Ground to realise the maintenance The maintenance must be done in a flat ground for two reasons e To prevent accidents e To analyse correctly the hydraulic vibroripper Environmental respect After you have finished the hydraulic vibroripper or hydraulic excavator maintenance dispose of refusal oils fuels or parts using a container to collect this waste keeping the EC environmental regulations 25 REV E03 14 70 C Y Other standards for maintenance O O 00 00 Do not inflate tires above the pressure indicated by the manufacturer During inflation of the wheels you should stay away of the connection point Follow the manufacturer s instructions for charging the pneumatic damper of vibroripper with nitrogen Wear safety clothes Do not use other than the nitrogen gas for charging the damper Replenish the fuel in well ventilated area with the engine stopped the vibroripper resting on the ground the parking brake on and battery disconnected Do not smoke or stay on the vehicle while the refuelling Avoid proximity of operations that could generate a heat source Do not keep oily rags or flammable materials near the exhaust pipe If you are not fuelling hose pour the fuel in the
24. e the correct usage of the Vibroripper e To prevent distress e Maintenance and inspection guide e Support to detect failures The security guidelines are according with the regulations of the country where the Vibroripper is used The vibroripper should not be used for any work other than the specified works Keep the manual near the machine and if the Vibroripper is transferred be sure to attach the manual From TABE we can develop that attachment that may be necessary for our clients and vibration needed for implementation Contact us REV EO3 14 REV EO3 14 STEP 2 INSTALL THE TOOTH HOLDER Place the the tooth holder above the one prepared as the drawing for each model There must be a distance of 3 mm 0 12 inches between the tooth holder and the ripper arm If welding lengths are slightly different the front lines must match Welding alternately on both sides to correct deformities Grind ripper longitudinally using a fine grained grinding wheel avoiding crosswise stripes ripper Upon completion leave a thickness of over welding and grind it so that it is smooth and flush surface DEBEN COINCIDIR Pa When complete check for cracks If any clean and re weld the affected area REV EO3 14 76 SPECI FIED OF WORKS The TABE Hydraulic Vibroripper range must be install in hydraulic excavators in pursuance of the relationship between the excavator weight and the vibroripper weight
25. ecommended to wear pendants chains loose clothing etc that could become entangled with elements of the machine It must use the safety equipment listed in the Health and Safety Plan for the issues mentioned in it Below is an example of equipment that can be used o Safety shoes Its use is mandatory in a play Anti holes must have non slip soles 15 REV EO3 14 o Protective helmet It should be used when the machine is not available or when the protective roof of the cabin down there is a risk of falling objects or head injuries o Safety glasses should be used when the cockpit windshield and has no risk of splashing exists in the eye o Hearing protectors It is mandatory when the value of exposure to noise LAeq d exceeds 87 dB A O Gloves are recommended for control operations in the state of the machine and for the maintenance described in the user manual vibroripper o Clothing or a reflective vest will be required to work where other vehicles nearby V Daily checks before operating the vibroripper O O DODODODODOUO O O Check that the machine has no obvious structural damage or fluid leaks Make sure all screws are tight vibroripper and verify that the hose connections are in perfect condition and are properly attached to vibroripper and machine Ensure that light and sound devices are in good condition and fully operational If available check the tire pressure and that no cuts in the tread Make sure
26. eness of TABE REV EO3 14 REV EO3 14 RECOVERY DAMAGED RIPPER TOOLS TOOTH HOLDER WELDABLE DESCRI PTI ON After some hours the ripper tool can be damaged In this section we will see how to retrieve a ripper tool that had no tooth and make it an interchangeable teeth ripper tool or how to retrieve a riiper tool with interchangeable tooth that does not allow a new tooth due to deformations and continuous chamfered with grinder You can buy a new ripper tool so the change will be very fast or may purchase only a weldable tooth holder and make a recovery process GENERAL RULES Cleaning is recommended prior in the bonding surfaces removing paint grease rust or other foreign materials The presence of hydrogen containing contaminants grease paint or organic matter may cause a premature failure Use a wire brush or apply a light grinding Preheat at 140 180 C the weld area Use a gas torch Prolonging the heating without exceeding the limits given until the area keep the temperature indicated If for any reason the process is interrupted and welding is not posible to maintain the preheat restart again the preheat process During the welding process Not exceed outside the areas directly affected by the welding temperaturas above 250 C Space the welding times to maintain the temperature within the preheating and maximum temperature WELDI NG MATERI AL Use cored wire Flux core with low hydrogen content certi
27. es and racors O The assembly and disassembly of vibroripper should be done on a firm level CAUSES SOLUTIONS ground The vibroripper should be placed horizontally on a block to facilitate placement and removal of the pins Verify that there is no pressure in the hoses before disconnecting Use a soft hammer or punch ejector to the input or output e Metalloplastic bush deteriorated e Substitute bush pin Use safety glasses and gloves suppression during the operation Through the hydraulic motor V Safety transfer Secure the hydraulic vibroripper to prevent falling or shifting during transportation CAUSES SOLUTIONS MAINTENANCE e High pressure in drain circuit e Verify and adjust e Hydraulic motor s seal deteriorated Change seal Y Protective equipment During the maintenance you must wear safety Through the filling plug in carter glasses gloves safety boots and when necessary use ear protections and wear a protective face CAUSES SOLUTIONS shield e Plug untied or lost e Replace tie Y Security rules Before performing inspections and maintenance for your particular hydraulic vibroripper you must read the instruction and safety manual 58 23 REV EO3 14 REV EO3 14 Correct tools The instructions of the warning labels are very important Use the correct tools to repair and adjustments Maintenance without proper tools can cause not only parts damage and poor performance but also serious injuries Hy
28. eters for voltages up to 66kV a minimum of 5 meters for voltages between 66kV and 220kV and at least 7 meters for voltages of 380kV Knowing the precise location and depth of underground pipes water pipes gas sewerage and electrical wires If it is not possible to know the exact location of underground pipes and electricity or gas should be used metal detection equipment to locate it When natural light is insufficient you must paralyze the work if the machine does not have its own lighting system or if there is no artificial lighting to ensure adequate visibility Stop work when conditions are adverse weather fog rain etc When choosing a vibroripper should take into account a number of factors to make it suitable for both carrier and for the work to be performed number of revolutions per minute impact energy pressure and working flow Respect ratio vibroripper weight weight carrier provided by the manufacturer usually you can go from 1 10 to 1 20 Check the stability of the whole system before starting work The assembly and disassembly of vibroripper should be done on a firm level ground The vibroripper should be placed horizontally on a block to facilitate placement and removal of the pins Verify that there is no pressure in the hoses before disconnecting Use a soft hammer or punch ejector to the input or output pin Use safety glasses and gloves suppression during the operation Work clothes with adjustable cuffs It is not r
29. ficate Recommended Maximum diameter 2 4 mm 0 09 inches Attending to the recommendations given by the manufacturer Cored preferred O 74 REV E03 14 WARNI NG LABEL The hydraulic vibrorippers show warning labels to prevent mistakes and accidents during the inspection and maintenance the labels are the following Discharge N2 before disassembly Do not stand near the working zone P pressure PW NP R return and Drain REV E03 14 GUARANTEE TABE hydraulic vibroripper is guaranteed 12 months breakage not wearing The following components are not under guarantee TOOL nail and rest of implements HOSES SECURITY PIN PNEUMATIC DAMPER Guarantee begins the moment the breaker is delivered to the customer This date will be included in GUARANTEE SHEET as well as the vibroripper s working parameters This GUARANTEE sheet must be filled up and signed by TALLERES BETONO S A or an authorised dealer The receipt of the GUARANTEE SHEET in TABE enables the guarantee period TABE s responsabilty is limited to the defaults which occur to the products only if they have been used in the conditions for which they were designed and whenever they have been used following the operating instructions and the status of the vibroripper has not suffered any modification The replacement of any part during the guarantee period does not extend the guarantee period of this part The parts replaced
30. he machine to the top of the slope and support the CAUSES SOLUTIONS vibroripper on the ground have the boom extended e AS a general rule do not park the machine within 3 meters from the edge of Verify pneumatic damper excavations or the like Damper discharged or broken Charge the pneumatic damper to e Once parked vibroripper support on the ground by applying slight downward the correct pressure level pressure e Put all the knobs and levers in neutral position and operate the parking brake If available lock the device rotation of the superstructure e Follow manufacturer s instructions to stop the motor of the machine e Remove the ignition key to prevent use by unauthorized personnel ROADWAY TRANSFER Load the vibroripper The hydraulic vibroripper must be load using a crane in the specified area for this job the Transport holes housing 59 REV EO3 14 REV E03 14 Y Plug the vibroripper OIL LEAKAGE If oil leaks from the hydraulic vibroripper during transporting oil may drop on a road and Through the gear box xcentric masses area cause accidents or slipping and injury can result when unloading Install plugs with the hoses and joints to prevent oil leakage CAUSES SOLUTIONS e Gear box s seal deteriorated e Change seal O If it is available during displacement of the machine block rotation system and boom O The vibroripper must be turn inside the machine during displacement Through the hos
31. ht Kg Complies with all applicable provisions of the Machinery Directive Directive 2006 42 EC and National Regulations which transpose transposed by Royal Decree 1644 2008 Quality management system certified by the norm UNE EN ISO 9001 2008 It also complies with all applicable provisions of the following Community Directive Directive 2000 14 EC noise emission and national regulations which transpose Norm UNE EN ISO 3744 1996 Organization Certifier AAC S L Accredited ENAC 88 LE229 The data of the person empowered to develop to save this file NAME After Sales Service Manager Sig Name DATE 10 REV EO3 14 REPLACEMENT TOOTH HOLDER With the passing of time once changed several teeth the nose will have already a considerable wear so it will be necessary to replaced it with a new one To do this job please contact your local dealer of TABE products The time to change for a new tooth holder comes when the bolt retainer can not tighten the tooth against the tooth holder to correct clearances CORRECT WRONG REV EO3 14 During normal operation small relative movements between the two parts can generate high temperatures so that the surface treatment of both pieces will degrade and lose hardness This loss of hardness can deform the tooth holder causing it to fill these gaps This can make it difficult to remove tooth Never hit the tooth directly Help yourself with a ha
32. ife in very abrasive rocks The problems of the different rocks Abrasion Tooth can be replaced Ideal for very abrasive soft rocks Cost of the tooth is lower than a complete ripper tool Once is finished it can be modified to reference 70NS D Disadvantages Sort life in very hard rocks Possible problems with tooth holder and retainer in hard rocks After 5 or 6 changes the tooth holder must be replaced REF 70NS D Material HARDOX400 Tooth Steel with a medium low Mn Cr Mo Si content Advantages Tooth can be replaced I deal for very abrasive soft rocks Cost of the tooth is lower than a complete ripper tool Cost of the tooth holder is lower than a complete ripper tool Once is finished it can be modified to reference 7ONS D Disadvantages Sort life in very hard rocks Possible problems with tooth holder and retainer in hard rocks After 5 or 6 changes the tooth holder must be replaced The more abrasive is the rock the tool will suffer more wear Therefore the tool life will be shortened That is why we need to use in abrasive rocks tools with more surface hardness to reach to a better performance from wear REV E03 14 61 Y Hot areas CESSORIES T CCESSORIES THAT MUST ACCOMPANY YDRAULIC VIBRORI PPER During the operation the vibroripper is hot and right after stopping the machine is still hot and contacting the tool housing or the hyd
33. ing turning lifting etc He must be located where clearly visible from the COCkpit and as far as possible the range of the machine m Once you have located the machine in the place of work desired apply the parking brake put the knobs and levers in neutral position and deploy the stabilizers to level the machine m Never work with boom oriented perpendicular to the chassis of the carrier m Press firmly the vibroripper on the ground by moving the boom Never allow the machine to raise the vibroripper supported m Do not hit the vibroripper abruptly into the ground m Do not work with the cylinders of the boom dipper and the hammer fully extended or collected Will damage the stems and packings m Turn the vibration careful to keep the force exerted on the ripper tool m No vibrate in more than 120 seconds at a time If necessary change the point of ripping m Immediately stop the vibration when breaking the material m Do nct allow the ripper tool cross through the material and work in the air To work on or under water mud etc adequate vibrorippers must be used The TABE vibrorippers can make this work m JNo lifting or carrying loads with vibroripper m Do not demolish the elements located above the vehicle carrying the vibroripper m Do not move rocks with the vibroripper body B Itis allowed dig or make lever movements when the ripper tool is driven into the ground m Hearing protectors It is mandatory when the value of
34. leaks Hydraulic hoses Tighten Hydraulic motor Change Oil leaks Block Valves Replace Carter Structural state check Tool Regrind possible Housing Replace Levers Repair Wears Fissures Check the correct state Polyurethane Tighten from the dumper system dumpers Change Estate Pneumatic dumper Reload Check state of e Housing e Replace e Warning signals Chart Daily inspection PERIODIC INSPECTION AND MAINTENANCE CHART The Vibroripper supplied by TABE requires a minimal maintenance but it has to be done as shows the following chart Hours indicated are for excavator with the vibroripper attached 43 REV E03 14 I NPECTI ON POINTS Pneumatic dumper Plate adapter Housing Block of valves Y coi Safety ARTEN mn ii back stop Hydraulic motor Upper Lever Gear box Lower lever Carter Damper is free Damper is in contact Polyurethane dumpers With this action the operator has the possibility to realize if he is working while the vibration box is touching the damper or not He must try to not touch the damper The damper must only act if the vibroripper is in resting position or if there is a mistake while using and the Tool vibrorippers try to vibrate on the air not all the time only to prevent some mistakes during a journey Dampers must not work Pressure inside pneumatic dumper must be enough that can not be mechanic contact between DAILY INS
35. mmer and tap firmly on the ends as shown Once you have managed to remove the tooth you should check the state of the tooth holder NOTE The deformations in the tooth holder are normal because of the equipment s work His recovery is not covered under warranty Typically after removing a tooth you should make a repair job to restore the original shape of the tooth holder Chamfers mainly to allow a new tooth be inserted without interference For this process you should need the help of a grinder 70 REV EO3 14 PREVENTATI VE RULES BEFORE OPERATION Read the manual To know you equipment and to prevent malfunction and failure or severe injury owing an inadequate use of the equipment you must read the excavator instruction manual and the hydraulic vibroripper instruction manual Keep the manual close to your hydraulic excavator and do not operate the machine until you fully understand all these items Protective equipment Depend of the operation that you have to do maintenance repair control you must wear safety boots safety glasses breathing mask gloves or ear protection if the sound level exceed 85 dB A Do not wear loose clothes that can become entangled in the machinery and by the way minimise risks Do not wear clothes soaked with oil to prevent fire hazard 11 REV E03 14 Others protective and security measures Be sure a first aid kit and fire extinguisher are on the hydraulic excav
36. o is possible to use Polyglicol ISO 46 Each model has a defined amount of polyglicol inside the gear box Polyglicol volume Litres 0 27 1 30 1 20 1 70 1 10 TYR35 TYRAO 2 45 TYRA5 TYR5O TYR55 TYR6O 2 90 TYR9O 32 49 REV EO3 14 REV EO3 14 Nitrogen bottle Model EB Precharge N2 bar TYR2 TYR8 TYR12 TYR15 TYR25 mam 6 TYR45 50 gt TYR55 60 rn Take account that when filling the damper all the equipment will have a relative movement respect to the housing so there is a high risk of being injured because of that movement Do not stand near the equipment while the damper is being filled To discharge the damper you only have to press the ball inside the filling valve The nitrogen will come out thought the filling valve The gas may be cold so wear gloves to avoid any risk Also the equipment will have a relative movement respect to the housing so there is a high risk of being injured because of that movement Do not stand near the equipment while the damper is being discharged As a general rule is better to discharge the gas by continuous pulses gt 48 REV EO3 14 TABE WORKING WI TH THE VIBRORI PPER 1 MODE OF BREAKI NG e Apply the tool to the material you want to break in the direction of the axis of the vibroripper Once the damper is compressed send oil to the vibroripper let the ripper tool penetrate into the material and begin to break using the boom wi
37. pond properly m Begin work when the oil temperature reaches its normal operating value m Check that the hydraulic oil temperature is kept within the limits set by the manufacturer of vibroripper 40 9 C 802 C m The vibroripper must operate with the engine revolutions established for specific vibroripper When moving the machine m You can only transport other people on the machine where the manufacturer has provided a second seat m No person shall carry on the brackets of the machine m Preferably drive by ways or land firmly in place dry clean and free of obstacles m Keep a safe distance to the edges of excavations ditches uneven terrain etc m Adjust speed to conditions and the state of the land respecting the speed limit established in the work m Avoid abrupt maneuvers such as braking accelerations or turns at high speed I 17 REV E03 14 Always keep a safe distance when driving near other machines Use extreme caution at intersections with poor visibility Always follow the light path of the machine Type of rock Before reversing the direction of travel ensure that sufficient space is available and there are no trenches holes objects people etc m If the machine has reversing beeper hold on while you are working with the machine inside the work To travel on public streets should be disconnected m If not available you must activate the horn before starting a reversing maneuver m If available d
38. pressure of measuring of the safety valve lost of head in the return line are made as the specifications of the manufacturer Certain anomalies in the operation of the vibroripper can be due to a wrong installation or to the deterioration of it Below we indicate the most meaningful breakdowns and their possible solutions THE VI BRORI PPER DOES NOT START CAUSES SOLUTI ONS Close key in pipeline of P and or R are Open key closed Act normally on the spilling of the Hammer s distributor is blocked distributor Act normally on the spilling of the Hammer s distributor is deteriorated distributor If operates check the does not change the reel it does not act pushing rod fusible and electrical the electrical pushing rod wiring Check measuring distributor safety Not enough working pressure valve If while the vibroripper is working the hose of entry to the vibroripper is tense and the close key of the return conduit is opened the problem is in the interior of the vibroripper you will have to dismantle it and to check inside the vibroripper AN IMPORTANT To dismantle the vibroripper must be accomplish by manufactures or an authorised workshop 56 REV EO3 14 Oil temperature The oil temperature must be no more than 70 C if the temperature is up than 80 C the oil viscosity goes down and the vibroripper starts to suffer too much In this case you must install a radiator The oil temperature in the tank must b
39. r tool If you use a wasted ripper tool broken or damaged rota o serious injury death or accidents can result from it Y Other security rules before operating with the vibroripper m Know the safety instructions in the safety and health plan of the work to carry out work with this type of machine m Reported every day from other work that may create hazards holes ditches etc The simultaneous implementation of other state jobs and work environment slope obstacles ice etc m Know the workplace or work where the machine moves Especially the terrain the points where there may be restrictions on height width weight and presence of overhead power lines m Follow traffic rules established in the area of the site and in general marked on the Highway Code If necessary place the appropriate safeguards regarding pedestrian circulation area workers or vehicles fences signs etc m The machine must be registered to travel on public roads and should have the mandatory safety and signaling elements rotating light mirrors etc m To move within the play is recommended that the driver has at least Class B driver s license When driving on public roads the driver must necessarily possess it m Only the machine can work indoors inside buildings tunnels etc Where it can ensure to maintain adequate ventilation and sufficient for job performance In this case you must stop the engine when the machine is not used m Neve
40. r use the machine in potentially explosive atmospheres about storage of flammable materials like paint fuel etc m Avoid drive and work near the edges of excavations ditches embankments or slopes If necessary the machine must have a rollover protective structure ROPS m The edges of excavations and casts must be enclosed and have elements to warn the operator that is closing over it m The cockpit must be equipped with a protective screen in the front to prevent the projection of objects m When they carry out demolition work where there may be a risk of objects falling on the driving position the machine must have a protective structure FOPS 14 67 REV EO3 14 REV EO3 14 Tensioner System TOOTH CHANGE Step 1 Remove the locking screws of the Tensioner system You will need an Allen wrench REV EO3 14 When there is dusty environment in the workplace following the movement of other vehicles or the work itself and the machine does not have a closed cabin soak the area previously so as to avoid dust but without producing sludge Check on the health and safety plan the possible existence of overhead power lines and gable or service pipes buried in the ground electrical cables gas water sewage etc Learning about preventive measures to avoid contact with such lines or ducts standard protection signaling etc Maintain the following distance limits of approach to the electric airlines at least 3 m
41. raulic oil can cause serious injury e CE Declaration sheet Trouble procedure e Guarantee sheets JV If any part of the hydraulic vibroripper is broken or e Instructions book you can hear any strange noise stop the edk operation and repair immediately e ixed keys y In the case of any part of the hydraulic vibroripper is leaking oil stop the operation and repair e Pneumatic damper charging kit kai immediately Do not must work until the hydraulic vibroripper is repaired in the other way the risks of accidents and properties damages will increase Y Precautions during the operation When you are working with a hydraulic vibroripper coupled to hydraulic excavator you must have special attention to e High voltage line e Water pipes e Gas pipes e Fiber optic cable 60 21 REV EO3 14 REV EO3 14 ACCUMULATOR PNEUMATIC DAMPER DI SCHARGED When finishing the work e Never leave the driving position without being stopped before the engine e Support vibroripper on the floor even during outages of short duration e Excessive vibrations in cabin and excavator s boom e Do not touch the ripper tool immediately after finishing the job Wait a reasonable e The upper levers touch the housing time until it has cooled e Sound level increases e At the end of the work park the machine on a level surface and tough as possible out of the way the way to other vehicles or people e If parking on a slope orient t
42. t needed for hammers Should be verified that hoses and tubes dimensions are the ones required as well as the charging looses advised by the manufacturer Also it is necessary to install a line for drain circuit It is very important to not have any pressure in this line because the rotating joint of motor could be damaged so try to not pass that line through any distribution valve It will be ok if that line goes directly to the tank e Remove the screws plugs from the return pressure and drain tap and connect them to the hoses certifying the correct connection e Pressure tap is indicated with the letter P and return and drain tap with the letter R or T 50 31 REV EO3 14 REV EO3 14 e Within the pressure line we will put a measuring equipment that will indicate the rotational speed prescribed by excavator manufacturer the oil flow that comes into the vibroripper the pressure and the temperature The gear box is lubricated with special polyglicol for gears The polyglicol must be replaced every 1000 working hours or every year Whatever happens before Is important to verify the volume of polyglicol every 500h and refill if it is necessary The first change must be done after 100h It is normal that the imantated plug presents metal shavings as the following picture With the continuous changes of lubricant the volume of this metal shavings will be lower each time The recommended lubricant is Polyglicol ISO 32 Als
43. thout stopping the oil flow Working position e When breaking the material we will use a combination of vibration power and the proper force from the excavator boom e Cut off the oil supplying the vibroripper whenever the material is break and the ripper tool is free O 3 33 REV EO3 14 REV EO3 14 Mode of breaking 34 RGI NG PNEUMATIC DAMPER WITH N2 DA WARNING Before doing this operation take account that we are going to manipulate elements with gas pressure So try to follow the security rules for this kind of operation as for example to wear protection glasses It is possible to sue compressed air A WARNI NG Do not use other gas than N2 Nitrogen an explosion may occur It is possible to use compressed air 1 The pneumatic damper has a filling valve This valve has an anti return function ball to let that filling 2 The damper is located in the upper side of the equipment It is possible to reach the filling valve from outside It is located in the adaptor bracket area Pneumatic damper Filling valve 3 Untie the plug from the filling valve Connect the nitrogen bottle hose 4 With the vibroripper without touching the ground or lay down on the ground in resting position described in this manual open the nitrogen bottle to let the gas enter inside the pneumatic damper Charge to the correct pressure indicated in the following page 47 REV EO3 14 TORQ
44. uring the movement should be kept locked device rotation of the superstructure and foot orientation of the pen m The vibroripper collected should remain on the machine during transport WB Avoid turning up or down curbs If necessary sloping ramps should be placed low to be of a material capable of withstanding the weight of the machine m Use extreme caution when driving on steep slopes m Always choose dry roads and with adhesion m Never approach slope unbound m Keep a safe distance from their side edges m Never travel in the direction perpendicular to the slope Wm Never travel on slopes greater than those recommended by the manufacturer m WARNING The recommended slope does not mean you can maneuver safely in the same at any load condition land or maneuver m When driving on slopes always have it up or down avoiding the performance of turns B Going up or down a slope shall be kept vibroripper extended and faces the ground with one located approximately 20 to 30 cm soil Thus in case of loss of stability of the machine you can download the vibroripper immediately to the ground to act as a brake When working with the machine m Knowing the type and content of the site or material on which you intend to use the vibroripper Do not work very resistant surfaces or may lose its strength during labour vibroripper m Asa general rule in the presence of buried pipes can only use this machine up to 1 meter driving Between 1
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