Injection & Visit Instructions
Contents
1. Special use for earthing a busbar or cables NN Only use this injection moving part after proper and regular locking out of the switchboard 3 2 Sizes and approximate weights of the injection moving parts to be fitted in place of a SF6 outgoing feeder 12 kV SF6 Marked 630 800 A 1250 1600 A 2000A 2500A 3150A Wath foe Im t l L y I Jaa position busbar tests BAT 5 EARP Height in position cable tests mm J H 207 5 2075 11 Racking in contacts Exe one bg BE Tulips me ff DT OT AVAILABLE EVELOPED TO N D 8 D gt N 17 5 kV SF6 Marked 630 800 A 1250 1600 A 2000 A 2500 A Width of functional unit 800 800 1000 1000 Width of trolley mm Depth of trolley mm 7865 725 Height in position busbar tests mm R NOT AVAILABLE Zu Pate ano O ORDER Height in position cable tests mm e 207 5 207 5 Racking in contacts 60 80 Tulips scar el sa ie m 254 Approximate Weight kg mm EEE BEE BEE 24 kV SF6 Marked 630 800 A 1250 1600 A 2000 A 2500 A Wat foley mm pf Height in position busbar tests mm pf DEVELOPED TO ORDER Racking in contacts 60 Tulips 80 Tulips luli ee a 254 Approximate Weight kg AMTNoT083 02 Schneider 7 Electric PIX 3 Moving part for injection contd 3 3 Sizes and approximate weights of the injection moving parts to be fitted in place of a Vacuum outgoing feeder 12 kV Vacuum Marked2. 5 Sou HM BROCHER LE CHARIOT IE LE CIRCUIT NEST FA GATHIK BEFORE 10 RACK IN THES TRUCE PLEASE CHECK THAT THE CIRCUIT 5 HOT ALNE Lift up the moving part and place it on the handling table see 8 4 1 a Fitting the moving part into its compartment follow the instructions in User Manuals NoT056 amp NoT060 o Open the door o If necessary extract the moving part already in place o Fit in place the injection moving part o Pull out the handling table m Injection moving part in the tests position m Close the door AMTNoT083 02 Schneider 21 Electric PIX 7 Using the injection moving pa rt contd Turn the handle downwards the door descends and immobilises itself u Take the handle out Turn the key in a clockwise direction the door is locked m Take the key out Disengageable racking in and drawing out crank handle for the moving part Marking Moving part with clamps gt end piece Moving part with clamps gt end piece Engage the crank handle through the door Turn it in the direction of the arrow m The CLACK of the disengagement of the crank handle indicates that the moving part is racked in Remove the crank handle 22 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 7 Using the injection moving pa rt contd m Insert the key into its keyhole m Turn itin an anti clockwise direction Ins
3. is delivered in the position requested by the customer moving part follow the following indications precisely Also refer to tables 8 3 2 or 3 3 To transform a busbar testing moving part to a cable testing moving part in the busbar testing position Dismantle the busbar from the central phase 4 screws Turn the bar round and set it in place Schneider 13 Electric PIX 5 1250 Ainjection moving part contd m Position the bar m Respect the squaring positions using a rule resting on the outer bars Tighten the bar Proceed in exactly the same way for the 2 other phases always tighten the bar before removing the following one Dismantle and turn round the ARCUS test balls Dismantle the lifting ramp from the shutters and remount it on the left hand side of the moving part 2 H M8x20 bolts m Cable testing moving part now ready for use 14 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 5 1250A injection moving part contd 5 2 Preparation of the moving part for busbar testing To transform a cable testing mov
4. lift the moving part up by its 4 slinging points m Place the moving part on the handling table 4 2 Special precautions This moving part does not roll On the ground it must be placed on 2 wooden battens gt Ha TFT TNT 10 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 4 Handling Transport conta Never handle the injection moving part by the connecting plates Never lift the injection moving part by taking it from under its trolley 4 3 Handling the inspection visit moving part Two lugs have been provided for slinging Using a chain hoist lift the moving part up by its 2 slinging points m Place the moving part on the handling table Schneider 11 Electric PIX 4 Handling Transport ccontd m Lower the 2 lugs when the moving part has been placed on the table 4 4 Special precautions a This moving part does not roll On the ground it must be placed on 2 wooden battens ESS EK SKSNENE NG 12 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 5 1250A injection moving part Legend Removable test bars Fixed insulator supports ARCUS test contact balls ARCUS earthing ball Handling handle Ramp for lifting the shutters Lifting bracket Other lifting points CON OO PWD gt 5 1 Preparation of the moving part for cable tests The moving part
5. transform a cable testing moving part to a busbar testing moving part follow the following indications very precisely Also refer to tables 3 2 or 3 3 Moving part in the cable testing position Dismantle the busbar from the central phase 4 screws Turn the bar round and set it in place Position the bar Respect the squaring positions using a rule resting on the outer bars m Tighten the bar Proceed in exactly the same way for the other 2 phases tighten the bar before dismantling the next one Inspect the E 1 dimension at the extremity of the bars Schneider 19 Electric PIX 6 3150Ainjection moving part contd Dismantle and turn round the ARCUS test balls Dismantle the lifting shaft from the shutters and remount it on the left hand side of the moving part Moving part in the busbar testing position now ready for use 20 Schneider AMTNoT083 02 Electric PIX 7 Using the injection moving part 7 1 Fitting the moving part into its functional unit Tests can only be carried out if all of the operational and locking out A operations have been respected The functional unit compartment cables or busbar being the A subject of the test must be De Energized a Warning plate fixed to the moving part elementary safety instructions ATTENTION AVANT DEM VERIFIER QUE LE CIRCUIT NEST at 5 i G TENS
6. 0 4 Open the door o If necessary extract the moving part already in place o Fit in place the inspection visit moving part o Pull out the handling table Moving part in the tests position Rack in the moving part m Remove the crank handle m Unlock the shutter using a key Lift up and mechanically latch the shutter see next photo Schneider 25 Electric ie 8 Useof theinspection visit moving part conta Detail of the mechanical latching system P o lift the shutter S 4 Pivot the lug so that it is made to support the edge of the shutter Proceed with locking out operations checking for absence of voltage 8 2 Possibility of earthing using an earthing block m Check there is an absence of voltage Connect the longest extremity of the earthing block to the switchboard s 7 general ground Fix one of the three other extremities of the earthing block to each phase 26 Schneider AMTNoT083 02 Electric PIX 9 Storage of a moving part 9 1 Specific instructions for storage Cover the moving part with a translucent plastic cover This in order to avoid handling an injection moving part by its racking in arms Avoid leaving the material where it is likely to be subjected to large sudden temperature changes Ensure that there are absolutely no corrosive vapours present for example sulphur dioxide SO 9
7. 2 Storage The site chosen for storage must be capable of protecting the equipment against possible damage due to a Water Water vapour Saline atmosphere a All types of pollution Micro organisms Contact Schneider Electric for any derogations to these criteria AMTNoT083 02 Schneider 27 Electric Schneider Electric 35 rue Joseph Monier CS 30323 92506 Rueil Malmaison Cedex France RCS Nanterre 954 503 439 Capital social 896 313 776 www schneider electric com AMTNoT083 02 As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication N This document has been printed LY on ecological paper Publishing Schneider Electric Design Schneider Electric Printing 02 2011 2011 Schneider Electric All rights reserved
8. 630 800A 1250A 1600A 2000A 2500A 3150A Width of functional unit 650 800 650 800 800 800 1000 1000 Height in position busbar tests mm 552 5 Height in position cable tests mm 212 5 Distance between phases mm 254 1 Aoronmatewenn pp 17 5 kV Vacuum Marked 630 800A 1 250A 1600A 2000A 2500A 3150A Width of functional unit mm 70 780 750 750 1000 1000 Width of trolley mm oL 625 65 810 Height in position busbar tests mm Im I sms sms Of save 571 5 Height in position cable tests mm men 2078 2078 amp 89 2075 231 5 Racking in contacts A 80 Tulips 24 kV Vacuum Marked 630 800A 1 250A 1600A 2000A 2500 A Width of functional unit OO 800 800 800 1000 1000 Wh fv m ou 1 Depth of trolley mm er BEER Height in position busbar tests mm H1 Ioeelonpraanden Height in position cable tests mm nen er Heen Haa Approximate Weight ka my 1 tt Fa Mr LAB D ED VA LO NOTA DEVE 8 Schneider AMTNoT083 02 Electric PIX 3 Movingpartforinjection contd Ro Example 1250 A Moving Part AMTNoT083 02 Schneider I Electric PIX 4 Handling Transport 4 1 Handling the injection moving part Moving part fixed to a pallet for transport by a forklift truck Using a chain hoist
9. Medium Voltage Distribution PIX 12 17 5 24kV Special Moving Parts Injection amp Visit Instructions Schneider www schneider electric com LP E ectr C PIX 2 Schneider Electric Contents 1 1 2 1 2 2 2 3 2 4 2 5 2 6 3 1 3 2 3 3 4 1 4 2 4 3 4 4 5 1 5 2 6 1 6 2 7 1 1 2 1 3 8 1 8 2 9 1 9 2 Schneider Electric at your service rrrnnnnnnnnnnnnnnnnnnnnnnnvennnnvennnnnnr 3 Your COM CS EEE er 3 With regards to this User Manual anxxrnnnnnnnnnnnnnnnnnrnnnnernnnnennnnner 4 FROSDONSIDINNIGS nennen 4 Reminder concerning normal operating conditions in accordance with 1205 cca NE 4 Temperature ambient admissible rrrarrrrarerrnrernnrernnerrnnennnnennn 4 Installation altitude rrrrnrrrrrarrrrrarrrrrnrrnrrnnrernnenennannennnnnennnnnen 4 Atmospheric pollution rrrrrrranrrrrarrnrrnnrrrrnnnernnnrennnnnennnnnennnnnenn 4 Permissible atmospheric humidity level cccccseseeeeseeeeeeees 4 Eco design concept and revalorisation of the materials used 5 Particular instructions for operation and intervention with energized SOUND IG MN use ee 5 Conventional symbols 0 22200022200000200 nenne nnnnnnnnnnne nennen 5 Tightening torques for standard assemblies bolt nut 6 Moving part for injection snxxrnnnnnnnnrnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnn 7 EE EEE EE Be nee 7 Sizes and appro
10. Sachsenwerk K nigsbr cker Strasse 124 D 01099 Dresden Tel 49 0 351 8200 Fax 49 0 351 820 2342 Belgium Schneider Electric Belgium S A Route Zenobe Gramme 33 Zoning des Plenesses B 4821 Dison Tel 32 0 87 320 350 Fax 32 0 87 320 405 United Kingdom Schneider Electric Frederick Road Salford M6 6QH Inglaterra Tel 44 0 161 745 9090 Fax 44 0 161 745 4482 Switzerland Schneider Electric Carl Sprecher Strasse 3 CH 5036 Oberentfelden Tel 41 0 6 27 37 33 33 Fax 41 0 6 27 37 36 77 Schneider 3 Electric PIX 4 Schneider Electric 2 Withregardsto this User Manual Schneider Electric 2011 Schneider Electric the Schneider Electric logo and their figurative forms are Schneider Electric registered trade marks The other trademarks men tioned in this document registered or not belong to their respective holders The other brand names mentioned within this document whether they be copyright or not belong to their respective holders 2 1 Responsibilities Our devices are quality controlled and tested at the factory in accor dance with the standards and the regulations currently in force Apparatus efficiency and apparatus life depend on the compliance with the installation commissioning and operation instructions described in this user manual Non respect of these instructions is likely to invali date any guarantee The texts in this user manual make reference t
11. d smoke corrosive or flammable gases vapours or salts Permissible atmospheric humidity level The average value of atmospheric humidity in a 24 hour period must not exceed 95 The average value of water vapour pressure over a period of 24 hours must not exceed 22 mbar The average atmospheric relative humidity value measured over a period of one month must not exceed 90 The average water vapour pressure over a period of one month must not exceed 18 mbar AMTNoT083 02 PIX AMTNoT083 02 2 Withregards to this User Manual contd Condensation may appear in case of any sharp variation in tempera ture due to excessive ventilation a high atmospheric humidity level or the presence of hot air This condensation can be avoided by an appropriate layout of the room or of the building suitably adapted ventilation air driers heating etc Whenever the humidity level is higher than 75 we recommend that you take appropriate corrective measures for which Schneider Electric can offer you the necessary assistance Please do not hesitate to contact us 2 3 Eco design concept and revalorisation of the materials used The design and manufacture of our packaging are both in conformity with the French government decree N 98 638 of 20 July 1998 concerning the account that is taken of environmental requirements 2 4 Particular instructions for operation and intervention with energized equipment When commissioning and opera ting
12. ert the handle into its hole Turn it upwards the door lifts up Open the door the handle and the key remain captive m Injection moving part in the racked in position i In this case only the lower shutter is raised Proceed with locking out operations checking for absence of voltage Schneider 23 Electric PIX 7 Using the injection moving pa rt contd 7 2 Connections for test operations m Use the ARCUS balls to connect the cables necessary for the tests 7 3 Earthing of the functional units equipped with the earthing option The use of the earthing system on the moving part is only possible for functional units equipped with the earthing option on the racking in travel a The ARCUS ball fixed to the trolley is directly connected to the functional unit s earthing circuit Example of the connection for earthing the cables on a functional unit 24 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 8 Useof the inspection visit moving part 8 1 Fitting the moving part into the functional unit Checks can only be carried out if all of the operational and locking out operations have been respected The functional unit compartment cables or busbar being the subject of the test must be De Energized m Lift the moving part and place it on handling table See 4 1 Lift up the moving part and place it on the handling table see NoT056 amp NoT06
13. follow the following indications pre cisely Also refer to tables 3 2 or 3 3 To transform a busbar testing moving part to a cable testing Moving part in the busbar testing position Dismantle the busbar from the central phase 4 screws Turn the bar round and set it in place Schneider 17 Electric PIX 6 3150Ainjection moving part contd Position the bar Respect the squaring positions using a rule resting on the outer bars MTT TIM ST ys Ts Ts TEE EN MONNE KOANE m Tighten the bar Proceed in an identical way for the other 2 phases tighten the bar before removing the next one m Inspect the E 1 dimension at the extremity of the busbars Dismantle and turn round the ARCUS test balls Dismantle the lifting shaft from the shutters and remount it on the right hand side of the moving part m Cable testing moving part now ready for use 18 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 6 3150A injection moving part contd 6 2 Preparation of the moving part for busbar testing To
14. ing part to a busbar testing i moving part follow the following indications very precisely Also refer to tables 3 2 or 3 3 Moving part in the cable testing position Dismantle the busbar from the central phase 4 screws Turn the bar round and set it in place Position the bar Respect the squaring positions using a rule resting on the outer bars Schneider 15 Electric PIX 5 1250A injection moving part contd m Tighten the bar m Proceed in exactly the same way for the 2 other phases always tighten the bar before dismantling the following one m Dismantle and turn round the ARCUS test balls Dismantle the lifting ramp from the shutters and remount it on the right hand side of the moving part 2 H M8x30 bolts Moving part in the busbar testing position now ready for use 16 Schneider AMTNoT083 02 Electric PIX AMTNoT083 02 6 3150 Ainjection moving part Legend Removable test bars Fixed insulator supports ARCUS test contact balls ARCUS earthing ball Handling handle Location of the shutter lifting system Lifting bracket Other lifting points oOo NOORA ON gt 6 1 Preparation ofthe moving part for cable testing The moving part is delivered in the position requested by the customer moving part
15. o French regulations Local requirements especially about safety which are in accordance with the indications given in this document must be observed Schneider Electric declines any responsibility for the consequences Due to the non respect of the recommendations in this manual which make reference to the international regulations in force Due to the non respect of the instructions by the suppliers of cables and connection accessories during installation and fitting operations m any possible aggressive climatic conditions humidity pollution etc acting in the immediate environment of the materials that are neither suitably adapted nor protected for these effects This user manual does not detail the lockout procedures that must be applied The interventions described are carried out on de energised equipment in the course of being installed or locked out non operational 2 2 Reminder concerning normal operating conditions in accordance with IEC 60694 Temperature ambient admissible The ambient air temperature should be comprised between 15 C and 40 C The average measured value for a 24 hour period must not exceed 35 C Installation altitude HV equipment can be used up to an altitude of 1 000 m Beyond this account must be taken of the decrease in dielectric withstand It will therefore be necessary to use appropriately insulated substations Atmospheric pollution There must be no dust particles fumes an
16. ped with the earthing option 24 Use of the inspection visit MOVING part rxrrrnnnnnnnnnnnnnnernnnnnnr 25 Fitting the moving part into the functional unit 25 Possibility of earthing using an earthing block 00 26 Storage Of a MOVING part xrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunenn 27 Specific instructions for storage ccceccsseeeeeeeeeeeeeeeeeeeeeseeeeeeeeas 27 SOG eb 27 AMTNoT083 02 PIX AMTNoT083 02 1 Schneider Electric at your service Electrical equipment necessitates a particular attention and scrupulous respect of the recommendations explained in this user manual Operation and maintenance may only be carried out by qualified person nel who have received suitable authorisation for the operations and manoeuvres they are responsible for performing Schneider Electric s After Sales Service which is the nearest to you is at your disposal for any type of aid or advice Reminder All locking out operations must be performed according to the General Safety Instructions booklet for Electrical Applications and the particular regulations for the network concerned 1 1 Your contacts France Schneider Electric Equipo de interrupcion Tension Media Bd de la Resistance BP 84019 F 71040 M con Cedex 9 Tel 33 0 385 29 35 00 Fax 33 0 3 85 29 36 30 Freefone N 0 800 40 27 62 24hrs day 7days week Germany Schneider Electric
17. the equipment under normal conditions the General safety instructions for electrical applications must be respected protective glo ves insulating stool etc as well as the operating instructions All operations must be completed once started 2 5 Conventional symbols N Code for a product recommended and marketed by Schneider r 06 Electric Z Value of the tightening torque l 6 Example 1 6 daN m Mark corresponding to a legend CAUTION Remain vigilant Precautions to be taken in order to avoid any accident or injury FORBIDDEN Do not do it The compliance with this indication is compulsory non compliance with this stipulation may damage the equipment INFORMATION ADVICE Your attention is drawn to a specific point or operation m OD Schneider Electric PIX 2 With regards to this User Manual contd 2 6 Tightening torques for standard assemblies bolt nut Threaded fasteners without grease assembly with ungreased washers Threaded fasteners with grease assembly with greased washers Use grease referenced 01 Stainless steel fasteners with grease daN m grease daN m F U Zinc plated steel fasteners without Dimensions grease daN m 6 Schneider AMTNoT083 02 Electric PIX 3 Moving part for injection 3 1 Use The moving part for injection purposes has several utilities Busbar measurement and tests m Cable measurement and tests m Unlocking the shutters
18. ximate weights of the injection moving parts to be fitted in place of a SF6 outgoing feeder rrrrrnrrrrrrnnnrrrvrrnrrrvrnnnr 7 Sizes and approximate weights of the injection moving parts to be fit ted in place of a Vacuum outgoing feeder cccccceeceeeeeeeeeee ees 8 Handling Transport a aa ana 10 Handling the injection MOVING part uu 24u0sneneee nennen nenne nennen 10 Special Precautions ccc cccsscossssesssncsesendenessesaenseaessensuneaenseasnecaerens 10 Handling the inspection visit moving part rrnrrnnnnnrrnrnnrernnnnernnnrr 11 Special precautions 222022200020000nnnennnn nenn nenne nenn nenn nennen 12 1250 A injection moving part annnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnennnner 13 Preparation of the moving part for cable tests 13 Preparation of the moving part for busbar testing 15 3150 A injection moving part asarrvnnnrnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 17 Preparation of the moving part for cable testing 17 Preparation of the moving part for busbar testing 19 Using the injection moving part rrnnnuvrnnnnvvnnnnnnvnnnnnnnnnennnnnennnnner 21 Fitting the moving part into its functional unit unee 21 Connections for test operations ccccecceseeeccseeeeeeeeeeeeeeeeeeeeeeees 24 Earthing of the functional units equip
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