O-Zone-Tech-CHR - Techwebasto.com
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1. Verify brake switch installation and or confirm there is nothing interfering with brake pedal switch Press the brake pedal and check if 12V signal is on connector C2 pin 5 If signal is not present verify car wiring fuse T harness etc If signal is present change the module Check on connector C1 pin 6 if there is a ground signal if present check radio computer relay circuit If no ground on pin 6 replace the module O Zone Tech II CHR ANTI THEFT MODE Possible Cause Possible Solution Verify complete harness connectors connection pins and correct if necessary Engine can t keep Wiring harnesses idling when key is removed from barrel No Anti Theft signal No activated emergency signal present emergency lights must be ON Hood open Brake pedal The engine will not Brake pedal shut down when brake pedal is pressed GENERAL Jebasto Feel the Drive Verify if the pink terminal connectors C9 and C10 connector C1 pin 11 and connector C1 pin 3 are connected If it doesn t resolve issue go to the next step Verify if there is 12V on connector C1 pin 11 and connector C1 pin 3 If it doesn t resolve issue go to the next step Verity if hood is properly closed and or hood switch integrity Check connector C1 pin 2 12V Signal must be present on connector C1 pin 2 and 7 when hood is closed If it doesn t resolve issue go to the next step Verify brake switch installation2. Hood switch connector properly connected to the O Zone Tech CHR harness Hole in bulkhead sealed with silicone O Zone Tech CHR harness Webasto heater harness connected to the vehicle power Webasto heater fuse holder relays and resistor on the harness properly secured Hole in bulkhead sealed with silicone Webasto harness Label O Zone Tech CHR hood label adhered in visible place under the hood T harness C1 harness connected to the vehicle harness and secured using Velcro tape Webasto heater harness connector on off signal connected to the C1 harness mating connector C8 and secured Webasto heater harness connected to the vehicle HVAC blower Inside temperature sensor mounted wire loomed and secured Radio Computer emergency lights signal connected Keyless switch wiring harness covered in loom and secured Keyless switch installed and connected Label O Zone Tech CHR user label adhered in visible place on the sun visor Verify all moving parts can move freely after all harnesses have been secured Correct if needed O Zone Tech CHR module installed and secured O Zone Tech CHR wiring harness connectors C1 and C2 connected to the module Connector C9 and C10 connected on harness if Anti theft Mode used C1 harness secured External temperature wire harness covered in loom and secured External temperature sensor routed through the floor and sealed with silicone Vehicles negative battery cable re connecte
3. Jebasto Feel the Drive O Zone Tech CHR Dodge Charger 2011 2013 INSTALLATION MANUAL EH e Tech CHR Jebasto O Zone Tech II CHR Feel the Drive CONTENTS E TINO COIN coors se cena escorts ss sates esse eee e ese eeepc cee a De ie k2 POCA ar ENT EE 1 3 Meaning of Warnings Cautions and Notes ccccccccccc eee e ee eeeeeeeeceeeeeeeeeeeseeeeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeaaeaaaeneees E E ee ene TE E AEE S ee ee eee eee N oe een on ee ene eee 1 5 Legal Provisions Tor Installation EE 2 PART Bn E 3 SYSTEM OVERVIEW stcsacs cies nc cee coca secepeeceenedsdsesactinsncceexceincecededecsactesnccsedacscassuenceesedsdaseasteoncesedssaczaeuecccasedecessagtessice So Dn eer Ee E EE ee EE T EE 3a ANTEN MJA EE EE EE EEEE EEEN E EE E E EEE EA EE A E E 4 HARDWARE INSTALLAT ION ssssnsnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan nnmnnn Aele Ee A42 Preliminay nioma e DE 10 ao Module Mown ii E 14 4 4 Temperature Sensor Outside Temperature 14 STE te Bee CH 16 SEET Hee 16 Sr Seele ee 9 Penne nee an nn nr ne eer ee AE AE E eee E eee 17 4o Keyless Swich RT Le EE 18 4 9 Temperature Sensor Inside Temperature 18 aO AR le el 19 Er K N PAO a ie E 20 alz eg ele Gone TT BEE 20 413 Pogramming the ee E 21 S SOFTWARE oeer E E E E E E 22 i SONE a aa E E E ee eee ere 22 ONAN EE e E 23 oe te N RE 24 foe C E A E E E E E E EAA E 24 a CO E 24 EE E 25 oo DON e EE
4. and or confirm there is nothing interfering with brake pedal switch brake pedal can t be pressed during this test at this time no 12V signal on connector C2 pin 5 If it doesn t resolve issue replace the module Verify brake switch installation and or confirm there is nothing interfering with brake pedal switch Press the brake pedal and check if 12V signal is on connector C2 pin 5 If signal is present change the module If signal is not present verify car wiring fuse T harness etc Possible Cause Possible Solution Can t start vehicle Wiring harness Vehicle inside Vehicle HVAC knobs not temperature always set properly high no cooling Vehicle inside Vehicle HVAC knobs not temperature always set properly cold when forced shut down no heating 45 Verify complete harness connectors connection pins and correct if necessary Replace module if necessary Make sure knobs temperature setting is at low setting fan is ON and the AC selector is ON Make sure knobs temperature setting is at high setting fan is ON and the AC selector is OFF If doesn t resolve issue refer to problem section named Webasto Heater not activating in forced engine shut down mode for further troubleshooting Jebasto Feel the Drive O Zone Tech II CHR GENERAL Possible Cause Possible Solution Battery voltage Vehicle battery Test the battery and replace if necessary If always low do
5. are intended to support authorized Webasto trained distributors dealers and personnel in the installation of the O Zone Tech CHR System 1 2 Applicability of Manual These non binding installation instructions apply to the vehicles listed on the front cover of this installation manual unless technical modifications on the vehicle influence the installation excluding all liability claims Depending on the version and equipment in the vehicle changes may be required to the installation work set out in these installation Instructions In any event the directives in the Installation Manual of the O Zone Tech CHR system must be followed Acknowledged engineering conventions must be observed for the installation work CAUTION Location of the O Zone Tech CHR module wiring and control devices are important for proper operation Failure to comply with the installation instructions provided may result in poor operation or damage to the module and or to the vehicle or vehicle components Non compliance with the installation instructions and information contained therein will void warranty The same applies for repairs performed by untrained personnel and repairs not using original equipment spare parts 1 3 Meaning of Warnings Cautions and Notes WARNING This heading is used to highlight that non compliance with instructions or procedures may cause injuries or lethal accidents to personnel CAUTION This heading is used to highlight that non
6. correct the wiring and if not replace the module Reference heater troubleshooting provided in the kit Heater malfunction Engine stops even if Park signal Verity in park position you should have zero volt vehicle transmission on connector C2 pin 4 if not verity the T harness is engaged Verify in drive position you should have 12 volts on connector C2 pin 4 If it doesn t resolve issue replace the T harness If it still doesn t work replace the module Engine stops even if Hood open Verity if hood is closed hood is open Check 12V on the hood connector if not present check connector C1 pin 2 Jebasto Feel the Drive O Zone Tech II CHR IDLE REDUCTION MODE Possible Cause Possible Solution Check if 12V present on connector C1 pin 7 when hood is closed If not present check wiring connection and hood switch repair or replace if necessary If doesn t resolve issue replace the module Windows not Wiring Check the T harness and repair working running in idle mode Wipers are not Wiring Check the T harness and repair working running in idle mode Radio computer is not Connector or wiring Check on connector C1 pin 6 if there is a 12V working signal If no 12V on pin 6 replace the module KEYLESS MODE Possible Cause Possible Solution Keyless mode does Hood open Verity if hood is closed not activate Check 12V on the hood connector if not prese
7. level while reducing unnecessary idling and will monitor the battery voltage Whenever battery voltage drops below preset value it will start the vehicle maximum two attempts Before starting the vehicle the module will apply ignition to the vehicle for a 2 second period If during the start engine doesn t start within 10 seconds the module will wait 10 seconds before repeating startup for the second time If the vehicle doesn t start after the second attempt the module resets and waits for user input 3 1 System Modes System consists of the three modes 3 1 1 ldle Reduction Mode To put module in this mode the vehicle key must be in the RUN position and vehicle engine running emergency lights OFF vehicle transmission in the PARK or NEUTRAL position and the vehicle hood closed If the module detects RPM lt 900 for 5 minutes default setting it will shut down vehicle engine The green LED OZTC on the module will flash every second and the green LED OZCAN will stay on steady during forced engine shut 7 Jebasto Feel the Drive O Zone Tech II CHR down During forced engine shut down module will provide power to the LED in the keyless switch LED flashing computer and or radio wipers and windows and if battery voltage drops below the preset value 12 1V default setting the module will start vehicle engine for programmed charge time of 15 minutes default setting to keep battery at the charged level The module wil
8. only No additional user functionality is available 26 O Zone Tech II CHR 5 4 Window Explanation For the following window explanations refer to Fig 1 on page 23 5 4 1 Vehicle information SerialNumber WEBASTO Adie Bedtuction Serial Number Mode Reset eper Move Ant thelt Mode Jebasto Feel the Drive Module serial number This number is unique for each module Idle Reduction mode Keyless Mode and Anti theft Mode are 3 possible operation modes for the O Zone CHR module The LED will turn green when the corresponding mode is activated Reset module to Idle reduction mode where ever you are within the control stage 5 4 2 Error Status Error Status O 5 4 3 Version Yersion Hardware 2 7 5 Error Status The virtual Error status LED will change from grey to red when the module fails to start the engine two consecutive times programmable parameter by manufacturer Version Used to identify hardware module firmware and software revision level Hardware Indicates the firmware version programmed in the module Software Indicates O Zone Tech CHR computer software version Software 2 7 5 5 4 4 Reading All eo Reading All Idle times RPM Sotside Temp fF imide Temp JYJ Sier Zb Outside Temp F Inside Temp F Battery V Real time display in days hours minutes and seconds of the four times counters gt E button
9. t resolve issue replace the module Vehicle doesn t start Wiring Bad connection on start wire check T harness manually and repair if necessary If doesn t resolve issue replace the T harness If it still doesn t work replace the module Vehicle is not cooling Vehicle HVAC knobs Make sure knobs temperature setting is at low not set properly setting fan is ON and the AC selector is ON Engine stops even if Wiring Verify if there is 12V on connector C1 pin 3 if emergency lights are not repair as necessary If doesn t resolve issue ON replace the module Webasto Heater not External temperature Make sure you have correct reading if not check activating in forced sensor wiring and connector if necessary repair If didn t engine shut down resolved issue replace the corresponding sensor mode If you have good reading verity if external temperature is lower than set value ex outside temperature 40 F set value has to be higher than 40 F for the heater to come on It will never start if outside temperature is greater than 50 F If doesn t resolve issue go to the next step Check connector C8 and make sure wire colors match at the connecting point repair if Connector C8 necessary If 12V present go to the heater trouble shooting provided in the heater kit Check if 12V on connector C8 black wire coming trom the module If no 12V check on connector C1 pin 8 If 12V present
10. top right corner will reset all times counters Normal Total Stop and Running gt R button will reset the associated times counter Real time RPM engine displayed Note Estimated from the tachometer signal pulses Real time display of outside temperature F Real time display of inside temperature F Display voltage of the vehicle battery V 27 Jebasto Feel the Drive O Zone Tech II CHR 5 4 5 Status Tray Fields LSB Pvt connected 4 Livan E TORN ane ae name 57600 n 8 1 IDLE CONTROL 000 00 00 00 New configuration USB USB port status connected or disconnected Port Virtual communication port number identification Configuration Virtual communication port configuration Stage Current system operating status Idle Control The system is in engine idling control mode Charging Following a low battery voltage detection the system will restart the engine for the charging time period Monitoring Following engine shutdown by the module the system monitors the battery voltage Start The system is restarting engine High Temp Mode Start engine as soon as the passenger compartment temperature exceeds programmed range set if programmed Anti theft Let engine run when emergency lights are activated and key is removed from the barrel Total time File name Idling time counter displaying Name of the configuration file being used idl extension Tile 5 4 6 K
11. 1 56 130 134 idl Fig 5 gt VEHICLE Vehicle number corresponding to the serial number of the O Zone CHR module gt DATE Date of the acquisition data downloaded from the module gt NORMAL Counts the idling time programmed in the firmware This is the time required to idle when all requirements are met before the engine is shut down gt TOTAL Counts the vehicles total idling time This is the total time that engine will idle below 900 RPM gt DELAY Not Applicable gt STOP Counts the time as soon as the engine is shut down by the module after all requirements have been met Any engine RPM will stop this counter This is the timer that s considered true idling Savings time gt RUNNING Counts the engine run time as soon as any engine RPM is recognized This is the total run time of the vehicles engine by the user module 5 3 4 Download Configuration Connect Analyse IDLE Full version The Download tab is used to download or upload parameters to or from the O Zone Tech CHR module f you choose Download to PC all information in your O Zone CHR module will be sent to the computer and the main screen will be refreshed If you choose Upload to module all information in your O Zone Tech CHR programming parameter software will be transmitted to the O Zone Tech CHR module 5 3 5 Full Version Configuration Connect Analyse IDLE Download The Full version tab is for manufacturer use
12. 1 Start Stop Engine Start Stop engine push button position C22 4 23 CAN High and Low CAN bus communication signal C2 8 amp C2 9 Ignition signal Ignition status from the RF module C1 2 C14 R Outputs c16acig Positive outputs 500mA positive outputs Ignition control output Output controlling the Ignition Start signal to BCM 36 Jebasto O Zone Tech WT CHR Feel the Drive 10 1 Connection Description Connector Ein WireColor Description Cd 6 Black System ground SSS 8 Black Blue CAN Bus High coming from the BCM __ _ 9 Yellow Black CAN Bus Low coming from the BCM __ gt 12 Red System 12Vdc battery Ted 2 Red OUT6 Hood switch power 4 Red OUT5 Keyless mode LED positive output 6 Green OUTI Radio computer control positive output 8 Black OUT2 Webasto heater control positive output 9 N A No wire Notused N A No wire Temperature sensor 2 Internal ground signal 37 7 kelebosto O Zone Tech II CHR Feel the Drive 11 WIRING DIAGRAMS 11 1 Complete ELOZO Cu sai weeg ou nbiuouy29 3 aiBojouyse 3 ANOZ wi HUH Yoel duozZ O Wesbeip SUMIM 38 O Zone Tech II CHR 12 TROUBLESHOOTING Jebasto Feel the Drive Before proceeding through the troubleshooting steps please verity the following C2 connector statements are true gt Constant 12V at connector C2 between pins 6 and 12 gt With i
13. 26 Ci ho F 5 0 EE 26 De ee et EE 27 A Y O EE 27 EEN 2 A VON SOU EE 27 E e ee EE 27 a fe 0 e eee E EAE E E E E A N AEE 28 E KYE Vo DU ON eee a EO EEEE E 28 EE 28 Jebasto Feel the Drive O Zone Tech II CHR MTS CO OO asia E ns seca tk es cca sca seid oe eins ae eee eee ese 29 oe i Mas f e 1 6 e ee EE 29 6 LED SCENARIO E 31 Ole ee a E ee N EE EE E T EE EEE ER 31 C CNAU DOT e E EE E EE A yer eer rrey EA EE EE al Go EE ONO EE SCH eer EE EE 31 S 6 anne P E EE E EAEE PEE E PE TE TE TA eee ee 31 7 FINALINSPECTION CHECKLIST D 32 8 INI IAL ST RTHEeget egeegeeeegeete eege eege eE eegegeg 33 ee e e e EE 33 GE EK EE EE ee Ee 33 Fe VS E EE 33 amp ha We 112 hak 610 2 ee 34 9 TECHNICAL DATA O ZONE TECH MODULE 0 ccccccssessceeeeeeeeeeeeaesnneeeeeeeeeaaessaeeeseseaaessaeeeeeseeeaaannaeeessesonas 35 GN DR en ale 35 GES ele 35 10 O ZONE TECH CHR CONNECTIONS OVERVIEW c cccccccsssssseeeeeeeseeeeassseeeeeseeseeaassneeeesseeegaasneeeesseseoaaaness 36 TOT COMMS ele DEUD OD EE a7 11 WIRING DIAGRAMS is ses tes wesscenseediseceesisicetcres leet ectcenceeindvexcesticndepncesscesedeta usted caune edsesdn cteseencedicesnsyedeesistictes 38 ha enne 38 12 TROUBLESHOOTING eee sec anaana Aaaa sceeseeesce2 nceuceaieseacaarueseoeeteeaecaseueessaeneueser 39 13 LIMITED WARRANTY E 47 Jebasto O Zone Tech II CHR Feel the Drive 1 INTRODUCTION 1 1 Scope These non binding installation instructions
14. LESS SWITCH when switch is pressed VVVVV WM 8 1 1 dle Reduction Mode How to activate this mode you should refer to FUNCTIONAL DESCRIPTION section in this manual Green PARK indicator light will be on while vehicle is in park Within 5 minutes of engine idling the green indicator light will turn on for the Idle Reduction Radio Computer and Hood Switch After a 5 minute delay the engine will stop and an additional green indicator light will turn on for the WEBASTO Heater only if outside temperature is below set value in Auxiliary Outputs under Conditions and Keyless LED should blink If battery voltage is below the set value in Start Engine Conditions section under Battery the green indicator light will turn off tor Keyless LED The green indicator light should turn on for Charging At this point the module should have started the vehicle If Enable under Air Conditioner section was checked and inside temperature Is above set value in Air Conditioner section the green indicator light will turn off for Keyless LED The green indicator light should turn on for Cooling ON 8 1 2 Keyless Mode How to activate this mode you should refer to FUNCTIONAL DESCRIPTION section in this manual Green PARK indicator light will be on while vehicle is in park After pressing the switch for 2 seconds the green indicator light will turn on for the Keyless Mode KEYLESS SWITCH only when pressed Radio Computer Keyless LED steady WEBASTO Heater
15. adio Computer Connection Depending on the aftermarket equipment installed onboard the vehicle the power source must be identified and a relay installed to ensure it is properly powered during all O Zone Tech CHR system modes Refer to the standard relay pin out chart below for proper connections Auxiliary Equipment Original AUX switched power source C1 Connector on the O Zone Tech CHR module Jumper Between POS 6 White Pin 86 amp 87 Fused NOTE This relay connection is only necessary if the auxiliary equipment is powered through the ignition side of the vehicles electrical system If connected directly to the B this step is NOT necessary Actual fuse rating will vary depending on the auxiliary equipment being connected Please refer to the manufacturers recommended fuse rating prior to powering the circuit 4 12 Emergency Lights Connection Connect the pink wire from connector C1 pin 3 on the C1 harness to the vehicle emergency lights signal wire that will provide 12V when emergency lights are activated 20 Jebasto O Zone Tech II CHR Feel the Drive 4 13 Programming the key bypass Make sure all vehicle connectors are connected back that were disconnected during install this is necessary to avoid setting the engine check light Connect the vehicle battery This programming needs to be done when the installation is complete STEP 1 Unplug the C2 connector STEP 2 Press the SW1 p
16. allation The intent of the Webasto Non Transferrable warranty Is to protect the original end user trom such defects and provide free repair and replacement of defective parts in the manner provided herein During the warranty period the exclusive remedy will be for Webasto at their discretion to repair or replace those parts which are demonstrated to be defective in material or workmanship While warranty is provided to the original end user it is to be administered and serviced by Webasto Product personnel or through an authorized Webasto distributor in accordance with the Webasto warranty policy or contractual agreement between Webasto and a second party Information concerning all warranties may be obtained by calling 800 860 7866 Limitations Webasto specifically excludes and limits warranty from the following Damage to product in transit All claims must be filed with carrier Improper installation which is not in accordance with valid supplied installation instructions Deterioration due to normal wear corrosion abuse damage accident improper storage or operation Modification of product by alteration use of non genuine parts or repair by unauthorized personnel Economic loss for expenses related to travel vehicle disability personal injury or other incidental or consequential damages arising from any breach of this expressed warranty Owner s Responsibilities Improper or incorrectly performed mainte
17. ammable value Stop When the module have started engine due to high inside temperature it will stop the engine If temperature goes back down below 67 F programmable value Cooling ON Virtual LED will turn green if conditions are met to control the air conditioner and engine has been started by the module The HVAC knobs must be manually preset to cooling car when the module will start engine 29 Jebasto Feel the Drive O Zone Tech II CHR Battery Battery Voltage V Low battery voltage limit value where module will start engine for battery charging time programmable value Maximum programmable voltage value 13 2V and minimum 0 0V do not exceed 12 3V and do not program under 11 7V can cause no starting engine Charging time min Period of engine running to recharge the battery after low voltage detected Maximum 255 minutes minimum 1 minute Charging Virtual LED will turn green if conditions are met to recharge the battery 30 Jebasto O Zone Tech II CHR Feel the Drive 6 LED SCENARIOS 6 7 Module 6 1 1 Green LED OZTC Stats Description o O Steady on for 2 seconds The module was in reset Flashing every 2 seconds The module is in the idling control mode with key at ignition position but engine never started Flashing every 1 second The module is in the idling control mode and has shut off engine to reduce idling Flashing every 500 milliseconds The module is in keyless or anti thef
18. ar of the trunk next to the vehicle harness Secure using cable ties O Zone Tech II CHR O Zone Tech II CHR Drill a 3 8 hole in plastic cap located in the trunk floor below the fuse block as shown Push cable harness through the hole Seal hole using silicone Install wire loom on the harness section outside of the vehicle WARNING Always make sure to inspect the back side of the location to prevent any unnecessary damage to components CAUTION Always use safety goggles when using power tools Push cable terminals provided in the kit into the connector housing Terminal Positions gt Az red gt B black Connect the external temperature sensor provided in the kit to the cable harness Jebasto Feel the Drive Jebasto Feel the Drive Route the cable towards the center of the rear bumper Secure cable using cable ties 4 5 Routing C1 Harness Route the rest of the C1 harness towards the front of the vehicle on the passenger side under the floor carpet where the skid plates will be reinstalled later in this installation NOTE If necessary loosen the lower portion of the B Pillar trim 4 6 Webasto Heater Connection Connect the black 4 pin connector from the Webasto heater harness located near the vehicle blower passenger kick panel with mating connector on the O Zone Tech CHR C1 harness Secure wiring harness NOTE Refer to the Webasto Heater installation manual
19. asier visualization of fuel saved calculated by the software per vehicle For procedure refer to the SOFTWARE section under Analyze IDLE in this manual O Zone Tech II CHR 4 HARDWARE INSTALLATION 4 1 Layout Keyless Mode Switch Temperature Sensor Interior Temperature Senor Exterior Jebasto Feel the Drive Hood Switch Heater Connection Jebasto Feel the Drive 4 2 Preliminary Information Remove interior trunk carpeting Disconnect the vehicles negative battery cable Remove spare tire Use a 10mm wrench Remove the trunk speaker cover panel per manufacturer s recommendation Loosen the fuse box assembly using a flat screw driver located in the trunk and set aside for harness routing NOTE Careful of the pin under the fuse box O Zone Tech II CHR O Zone Tech II CHR Using an 18mm socket and ratchet remove rear seat bottom per manufacturer s recommendation Using along flat screwdriver remove upper seat back per manutacturer s recommendation Remove the rear window shelf panel per manufacturer s recommendation Jebasto Feel the Drive Jebasto Feel the Drive Remove aluminum sound deadening material used to cover opening for the optional speaker and discard Remove the skid plate at the right rear door per manutacturer s recommendation Remove the skid plate at the right front door per manutacturer s recommendation Remove the
20. compliance with instructions or procedures may cause damage to equipment NOTE This heading is used to highlight and draw specific attention to information 1 4 Safety All relevant state and provincial regulations if any governing the installation and use of non idling devices must be observed The general safety regulations for the prevention of accidents and the relevant operating safety instructions must be observed at all times 1 5 Legal Provisions for Installation Vehicle operation must not be impaired due to any O Zone Tech CHR components All power circuits must be fused with appropriate fuse or circuit breaker Jebasto Feel the Drive O Zone Tech II CHR 2 PARTS LIST Vehicle Make Model Year Webasto Kit Number Chrysler 2011 to 2013 5010755A Included in box Fuel saver amp CO2 reducer O Zone Tech CHR module with mounting bracket Bracket kit includes SUP OZTC CHR Aluminum one piece bracket VISO8 424 066 Phillips Screw Pan 8 32x1 2 Stainless VISO8 179 W07 1K Hex Locknut Nylon 8 32 Stainless VIS10 424 471 Phillips Screw Pan 10 32x1 2 Stainless VIS10 658 015 Flat washer 1 4 5 8 VIS10 667 P02 1M Helical lock washer bolt 1 4 stainless steel SUP SJ5007 Rubber standoff 1 OZCWB 00 1000 B HAR OZTC CHR THT O Zone Tech CHR C2 harness Charger HAR OZTC CHR IO O Zone Tech CHR C1 harness Charger O Zone Tech CHR installation kit for Dodge Charger K
21. connector C2 pin 5 If signal is not present verify car wiring fuse T Harness etc If signal is present change the module Keyless mode not Hood switch Verify if hood ts closed deactivate when opening the hood Check 12V on the hood connector if not present check connector C1 pin 2 Check if 12V present on connector C1 pin 7 when hood is closed If not present check wiring connection and hood switch repair or replace if necessary If this doesn t resolve issue replace the module External or internal Make sure you have correct reading if not check temperature sensor wiring and If necessary repair If didn t resolved issue replace the corresponding sensor Engine will not start when inside temperature is too high H you have good reading verity if external and internal temperature Is higher than outside and inside temperature setting make sure outside temperature is higher than 63 F below this temperature it will not work If it doesn t resolve issue replace the module Vehicle is not cooling Vehicle HVAC knobs Make sure knobs temperature setting is at low not set properly setting fan is ON and the AC selector is ON Vehicle is not heating External temperature Make sure you have correct reading if not check sensor wiring and connector if necessary repair If didn t resolved issue replace the corresponding sensor If you have good reading verity if external te
22. d and tightened Fuse box secured Rear Bumper L Temperature sensor connected and mounted wire harness is secure Software and Programming Parameters BW Vehicle L All parameters entered and saved in the module programming Reinstall carpet trim bezels removed during installation 32 Jebasto O Zone Tech WT CHR Feel the Drive 8 INITIAL START UP 8 1 Start up Computer connected to the module and Webasto program is open Close the hood Press the START button on the vehicle and verify the green LED OZTC on the module flashes once every 2 seconds and green LED OZCAN is lit steady Goto the configuration menu and click search port Select the available port see section 5 3 1 Press connect button see section 5 3 2 Once connected with the module you should see the Inside Temperature Outside Temperature Battery voltage and RPM displayed on the software screen The green light should be ON of the Radio Computer Hood Switch PARK and Idle Reduction and the RPM should display O Before starting the vehicle make sure the digital inputs of the software are responding correctly You should see the green light of PARK when the vehicle is in the PARK or NEUTRAL BRAKE when the brakes are applied HOOD when the hood is open EMERGENCY SIGNAL when the emergency system is activated ANTI THEFT if C9 and C10 connectors are connected and the emergency system Is activated KEY
23. ed make sure inside temperature is higher Inside temperature than inside temperature setup for vehicle air setup conditioner start If it doesn t resolve issue go to the next step Programmed value has to be lower than vehicle battery voltage displaying fix accordingly If it Battery voltage setup doesn t resolve issue go to the next step higher than vehicle voltage Check alternator and replace if necessary If this doesn t resolve issue replace the module Vehicle alternator faulty Engine does not Battery voltage set to Program battery voltage in setup to higher value restart after forced low level ex Vehicle 13 6V set value 13 2V If this engine stop doesn t resolve issue go to the next step Hood open Close the hood If doesn t resolve issue start car manually and repeat idle reduction test If still not working properly replace the module Engine does not External or internal Make sure you have correct reading if not check restart after forced temperature sensor wiring and If necessary repair If didn t resolved engine stop when issue replace the corresponding sensor inside temperature Is too high If you have good reading verity if external and 40 Jebasto O Zone Tech II CHR Feel the Drive IDLE REDUCTION MODE internal temperature is higher than outside and inside temperature setting make sure outside temperature Is higher than 63 F below this temperature it will not work If it doesn
24. ed on the O Zone Tech CHR harness Before this mode is activated the vehicle engine must be running emergency lights turned ON transmission in the PARK or NEUTRAL position and the vehicle hood closed Pressing the vehicle START button will activate this mode The LED in the keyless switch will illuminate steady during anti theft mode operation In this mode all systems are powered and engine is running Turning OFF the emergency lights pressing the brake pedal opening the hood or pressing the vehicle START button will turn this mode off 3 2 Software The O Zone Tech CHR software supplied with the module is required to program the operating parameters of the module This includes the following Keyless Mode Duration Idling Time Outside temperature for Webasto Heater activation Outside temperature for engine off Inside temperature for air conditioning Outside temperature for air conditioning Battery voltage level for engine startup Battery charging duration VVVVVVV V The software also provides the ability to visualize in real time the status of the signals that are connected to the module such as Battery voltage inside temperature outside temperature and RPM The configuration file created by the software can be saved on a computer for future usage or consultation As an added feature an integrated data idling time upload function can be used to export stored information from the module to an EXCEL file format providing e
25. engine stop e 300 mA Without Ignition signal 8 mA Constant power per output OUT 1 2 5 amp 6 12V 1A BCM_START 12V 2A Total MAX 2A 9 2 Mechanical Dimensions Without flange 6 02 x 4 01 x 1 50 152 91 x 101 85 x 38 10 mm Weight 0 6 Ibs 0 268 Kg 35 Jebasto Feel the Drive O Zone Tech II CHR 10 0 ZONE TECH CHR CONNECTIONS OVERVIEW Sans frais Toll free 1 866 362 9663 450 572 1476 Zone Tech CHR Fuel Saver Economiseur d essence CO Reducer R ducteur de CO Made in Canada www zonetechnologie com Fabriqu au Canada Ge S 19 C1 1 12 7 DDR A DDHDDPSaDDDD k 20 Function Connection Signal Identification Description OZTC CHR power O Zone Tech CHR module power inputs P 2 6 C2 12 l BER Inputs C2 6 Negative GND signal C2 12 12Vdc USB 2 0 connector O Zone Tech CHR to PC communication port communication C1 15 amp C1 17 Temperature sensor Temperature sensor input signals Internal temperature sensor Optional External temperature sensor Standard C1 11 Antithett Antitheft mode activation input A positive signal is applied when the engine is turned OFF will activate this mode optional C1 7 Hood switch Hood open closed signal Tells the module the position of the hood Emergency Light Emergency light input signal C1 1 Keyless mode Keyless mode activation input A negative signal generated by a momentary switch is required to activate this mode C2 1
26. er RPM value will deactivate the idle reduction mode from the O Zone Tech CHR module and will reset the Idling time counter Idling Time Maximum duration in minutes and seconds that the vehicle will idle before stopping RPM and outside temperature conditions must be considered Maximum 59 minutes and 59 seconds 59 59 Outside Temperature f outside temperature is below this value programmable min 14 F the idle reduction mode is canceled and the Idling time counter is reset Digital Inputs Display Virtual LED of the corresponding input will turn green if it is activated NOTE e For HOOD input INP1 the virtual LED will be green if the vehicle hood is open e For ANTI THEFT input INP7 the virtual LED will be green if the vehicle emergency lights are activated and if connector C9 and C10 are connected together ANTI THEFT mode is activated 5 4 9 Start Engine Conditions Start Engine Conditions Air Conditioner Battery w Enab Sav if Inside Temp gt e Sne iflrside Temp lt 67 Battery voltage hi 12 1 and Outside Temp gt 6 Ceding ON Charging time min 45 Shaming O Air Conditioner Enable The Enable checkbox is to allow the O Zone Tech CHR module to start and stop the vehicle to control the vehicle air conditioner Start The O Zone Tech CHR module will start the engine if the vehicle inside temperature is over 81 F programmable value AND if the outside temperature is over 63 F progr
27. esn t resolve issue go to the next step Vehicle alternator Test the alternator and replace if necessary If doesn t resolve issue go to the next step Battery voltage setting Change the battery setting If doesn t resolve too low issue go to the next step Charging time too short Change the charging time setting minimum 15 minutes If doesn t resolve issue change the module Check for 12V between pin L and 1 red wire and L 1 black wire if you have 12V change Switch If there is no 12V go to the next step Keyless switch not illuminated Check if you have 12V on connector C1 pin 4 if you don t replace the module otherwise repair Wiring Keyless switch not Keyless switch stuck Disconnect the switch and check continuity functional between pin 1 and 3 then press the key without release do continuity test between 1 and 2 If switch not working properly during continuity check replace the switch If the switch is ok go to the next step Put manually ground on connector C1 pin 1 and check if keyless function is activated if yes repair the wiring else go to problem Keyless mode does not activate for further troubleshooting 46 Jebasto O Zone Tech II CHR Feel the Drive 13 LIMITED WARRANTY Webasto Product North America Inc hereinafter referred to as Webasto warrants the O Zone Tech CHR system against defects in material and workmanship for two 2 years effective at the time of inst
28. eyless Mode Duration HH MM Keser Mode Duration Used to program the duration of the keyless mode in hour HH and minutes 2 o0 Elapsed time MM Maximum value is 96 59 HH mm 0000 00 _ Elapsed time Displays the elapsed time from the beginning of the keyless mode HH MM SS 5 4 7 Auxiliary Outputs Auxiliary Outputs OUT1 D OUT Zu O fake Computer WEBAS TE foneitiens os o am O O inete e Kephess LED Hood Switch 12y OUT1 Positive 12V Output 1 powered Radio Computer through relay OUT2 Positive 12V Output 4 that controls the Webasto heater ON signal OUT5 Positive 12V Output 5 that controls the LED in the Keyless switch OUT6 Positive 12V Output 6 power for the hood switch Conditions If outside temperature is below this programmed value the Webasto heater will be activated Max 50 F min 148 F NOTE e All auxiliary outputs are on C1 harness e Virtual LED will turn from grey to green when the output is ON 28 Jebasto O Zone Tech II CHR Feel the Drive 5 4 8 Inputs Configuration Inputs Configuration Stop Engine Conditions futside Temperature F idling trem lt idling Time 5 0 MM 55 Deeg Digital Inputs PARK BRAKE HOOD EMERGENCY ANTI THEFT KEYLESS SIGNAL SWITCH INP2 INP5 INP 1 INPS INP Displag d O d O O O Stop Engine Conditions Idling RPM Under this value module considers that the engine is idling default is programmed at 900 RPM Any high
29. for specific heater related help O Zone Tech II CHR Jebasto O Zone Tech II CHR Feel the Drive 4 7 Hood Switch Cut a small hole in the vehicle grommet through the bulkhead as shown in the picture Route harness through the grommet next to the vehicle harness C15 connector Use silicone to seal the opening NOTE Same hole can be used to route Webasto heater harness inside the vehicle Mark the location of the holes Drill holes using 3 32 size drill bit Mount the hood sensor as shown and secure using self tapping screws and lock washer WARNING E Always make sure to inspect the back side of the location to prevent any unnecessary damage to components NOTE Do not over tighten when securing Put connector housing to hood switch terminals gt A red gt B white Connect hood sensor harness to the O Zone Tech CHR wire harness connector Apply a small amount of grease to the top of the hood sensor Close the hood so the grease will mark sensor location beneath the hood as seen in the picture Jebasto Feel the Drive Position the magnet center to the grease mark Adjust magnet position if needed so it will not touch hood switch when hood is closed Mark the location of the holes Be sure use a drill bit stop to prevent any accidental damage to outer skin of hood Drill holes using 3 32 size drill bit Mount the hood sensor as shown in the picture and secure using se
30. gnition on 12V at connector C2 between pins 1 and 7 COMPUTER Possible Cause Possible Solution Unable to connect to the computer No ignition signal power or ground Wrong communication port selection Faulty FTDI driver installation Software compatibility IDLE REDUCTION MODE Turn key to ignition position The green LED OZTC output from the module must flash once every second and the green LED OZCAN will be on steady if not check if 12V ignition signal is present on C2 position 1 and check the wiring Verify power and ground on connector C2 between pin 6 and 12 Check and correct wiring If it doesn t resolve issue go to the next step Check port number selection in configuration command bar menu click under search port and read port you are connected to Go back in configuration command and select the corresponding port If it doesn t resolve issue go to the next step Check if the FTDI drivers are installed properly In Windows click Start menu configuration panel system device manager COM port gt must be displayed USB serial port COMx If not installed properly check with qualified IT person If it doesn t resolve issue go to the next step Make sure to review the software compatibility section 5 1prior to installing software Possible Cause Possible Solution Module doesn t stop Idling time not elapsed engine Emergency lights ON No RPM signal RPM sig
31. ick on Search port menu to let the software find it automatically si QZONETECH CHR Programming parameters Configuration Connect Analyse IDLE Download Ports d COM 1 Search port COM 3 3 E GE The used port is mark with av COM COM 4 v COMS Keyless Mode Duratia COM6 Fig 2 5 3 2 Connect Configuration Connect Analyse IDLE Downoad Full version The Connect tab from the top menu is used to initiate communication with the module When you connect this window will appear Click OK if you want to Bownload ta Pe Click CANCEL if you want download parameter from to cancel the download the O Zone CHR module to J Would you like to download to PC operation and keep the your computer settings that you already have downloaded 24 Jebasto O Zone Tech II CHR Feel the Drive 5 3 3 Analyze IDLE Configuration Connect Analyse IDLE Downoad Full version The Analyze IDLE selection tab is used to access the files generated by the modules internal timers Click this tab will open the following window 2 OZONETECH CHR Information on the idle times Espot Graphic VEHICLE si Fig 4 A The File menu is used to open an idl file which is specialized file used by this software to keep counter information The Quit menu is used to close the acquire windows and go back in the main menu B The Acquire button is used to
32. it includes 762958M SLIM TIE RAP 11 VELCRO M 1X1 1 x 1 male Velcro VELCRO F 1X1 1 x 1 female Velcro RB 211 Rubber grommet ID 3 16 amp Groove 1 16 O Zone Tech Hood Switch Kit Kit includes 5 ASY SWIHS HT SWI OZTC HS Hood Switch Sensor With Connector 30 ASY KITOZWB ICHR SWI MAGNET57135 PM Hood Switch Magnet Jebasto O Zone Tech II CHR Feel the Drive Hood switch hardware kit for Charger Kit includes VISO6 508 801 Phillips screw self drilling 6x1 2 Stainless VISO8 667 007 Spring lock washer for bolt 8 ASY KITVIS HSCHR Internal and external temperature sensor with connector and 12 ASY CBL335 01 HT of cable with high temperature loom SWI OZWB AUTO FIL O Zone Tech Keyless Mode Switch with connector O Zone Tech CHR configuration program Installation CD V2 7 51 CD INSTALL OZWB CHR and Firmware V2 7 51 LBL OZTC W ENG O Zone Tech Label for sun guard LBL OZTC W HS ENG O Zone Tech Label for hood MANUAL OZWB CHR USER User manual for O Zone Tech CHR Charger MANUAL OZWB CHR INST Installation manual for O Zone Tech CHR Charger MANUAL OZWB CHR CHK Checklist installation verification for O Zone Tech CHR Charger 3 SYSTEM OVERVIEW The O Zone Tech CHR idle reduction module together with the Webasto heater Is an eco friendly automotive fuel saving and CO2 reduction system This system will keep the vehicles inside temperature at a comfortable
33. l monitor inside and outside temperatures and based on programmed values in sections of Conditions and Air Conditioner programmable parameters it will activate the Webasto heater or vehicle A C to keep user at a comfortable level Moving transmission from PARK or NEUTRAL position opening the hood turning on the emergency lights or pressing the vehicle START button will turn off this mode and vehicle will resume normal operation 3 1 2 Keyless Mode To activate this mode the vehicle engine must be off emergency lights off vehicle transmission in the PARK position the vehicle hood closed and keyless switch must be pressed for 2 seconds The LED in the keyless switch will illuminate steady during keyless mode operation The module will monitor inside and outside temperatures and based on programmed values in sections of Conditions and Air Conditioner programmable parameters it will activate the Webasto heater or vehicle A C to keep user at a comfortable level If battery voltage drops below the pre set value of 12 1V default setting the module will start vehicle engine for programmed charge time of 15 minutes default setting to keep the battery at the charged level Pushing the keyless switch for 2 seconds pressing the brake pedal opening the hood pressing the vehicle START button or turning the emergency lights on will turn this mode off 3 1 3 Anti theft Mode Optional To activate this mode connectors C9 and C10 must be connect
34. le to the computer using a USB cable the module must be powered and supplied with an IGNITION signal Once the module has been detected green LED should flash 1 time every second allow a few seconds for windows drivers to configure Once DRIVERS are installed start the O Zone Tech CHR configuration program and make sure the module is properly powered battery power and ignition signal Press the Connect tab to establish communication with the module The connection status bottom left of the program should change to Connected see Fig 1 down left window Signal values like RPM If engine is running battery voltage or any activated inputs should be displayed in the software If it doesn t work go to the menu bar select the Ports drop down menu see fig 2 under the Configuration tab to set the communication port required If you can t see port highlighted try to disconnect and reconnect the USB cable using a different USB port verify computer port settings and USB cable integrity Once connected the program will ask to upload module data onto the computer Click OK to synchronize the module with the software You are now able to set all the required working parameters for your vehicle 22 kelebosto O Zone Tech II CHR Feel the Drive 5 2 Software Installation O Zone Tech CHR Software Main Programming Window Webasto Version Configuration Connect Analyse IDLE Download Full Ver
35. lf tapping screws and lock washer WARNING Always make sure to inspect the back side of the location to prevent any unnecessary damage to components NOTE Do not over tighten 4 8 Keyless Switch Wiring Route the wiring harness for the keyless switch and internal temperature sensor towards the driver side under side of dash Drill a 5 8 hole in the panel to install keyless switch as shown in the picture Connect the connector C15 on the C1 harness to the connector C16 on the keyless switch harness Snap the keyless switch into the dash panel after connections have been made WARNING Always make sure to inspect the back side of the location to prevent any unnecessary damage to components CAUTION Always use safety goggles when using power tools 4 9 Temperature Sensor Inside Temperature Drill a 3 8 hole in knee bolster to install interior temperature sensor Insert the temperature sensor into the grommet Push the grommet with the sensor into the hole in the knee bolster Secure temperature sensor harness using cable ties Place the dash panel back to its original location WARNING Always make sure to inspect the back side of the location to prevent any unnecessary damage to components O Zone Tech II CHR Jebasto O Zone Tech II CHR Feel the Drive 4 10 Anti theft Mode Connect connectors C9 and C10 in the C1 harness Jebasto Feel the Drive O Zone Tech II CHR 4 11 R
36. mperature is lower than set value ex outside temperature 40 F set value has to be higher than 40 F for the heater to come on it will never start if outside temperature Is greater than 50 F If doesn t resolve issue go to the next step Check connector C8 and make sure wire colors match at the connecting point repair if Connector C8 necessary If 12V present go to the heater trouble shooting provided in the heater kit Check if 12V on connector C8 black wire 43 Jebasto Feel the Drive KEYLESS MODE Possible Cause Possible Solution coming trom the module If no 12V check on connector C1 pin 8 If 12V present correct the wiring and if not replace the module Heater malfunction Keyless switch not Wiring illuminated Module start engine Battery voltage as soon as keyless switch is pressed Keyless mode does Brake signal not deactivate when I press on the brake pedal Radio computer is not Connector or wiring working 44 O Zone Tech II CHR Refer to heater trouble shooting provided in the kit Check for 12V between pin L and 1 red wire and L 1 black wire if you have 12V change Switch If there is no 12V go to the next step Check if you have 12V on connector C1 pin 4 if you don t replace the module otherwise repair Wiring Program Voltage level at appropriate level recommended 12 1V and charge the battery if necessary
37. nal too high No PARK signal 39 Be sure idling time counter is elapsed default value 5 minutes Emergency lights must be off and OV on connector C1 pin 3 Verify if red LED OZCAN Is flashing to confirm that CAN connections are good Run engine five minutes to be sure engine idling under 900RPM if not check vehicle engine Verify in park position you should have zero volt on connector C2 pin 4 if not verify the Jebasto Feel the Drive O Zone Tech II CHR IDLE REDUCTION MODE Possible Cause Possible Solution detected connection with the vehicle Verity in drive position you should have 12 volts on connector C2 pin 4 if not replace the module If you have 12V go to the next step Make sure you have correct reading If not check External temperature wiring and if necessary repair If didn t resolved sensor settings issue replace the external temperature sensor If you have good reading verify if external temperature is higher at least 4 F then outside temperature setting If it doesn t resolve issue go to the next step Verity if hood is closed Hood switch Check 12V on the hood connector if not present check connector C1 pin 2 Check if 12V present on connector C1 pin 7 when hood is closed If not present check wiring connection and hood switch repair or replace if necessary If doesn t resolve issue go to the next step If enable box under air conditioning setup is check
38. nance or repair voids this warranty A Warranty Registration Card Is included with the sale of each system It is the owner s responsibility to complete this card and return it to Webasto for registration THIS WARRANTY IS NON TRANSFERABLE IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY WEBASTO DISCLAIMS ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES THE LIMITATION AND EXCLUSIONS VARY AMONG STATES AND CANADIAN PROVINCES AND MAY NOT APPLY TO YOU YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY AMONG STATES AND CANADIAN PROVINCES 47 Jebasto Feel the Drive Webasto Thermo amp Comfort N A Inc 15083 North Road Fenton MI 48430 USA Phone 810 593 6000 Fax 810 593 6001 Email info uSs webasto com Internet http Awww webasto us Org 8 2013 Rev N A P N MANUAL OZWB CHR INST http Awww techwebpasto com
39. nt check connector C1 pin 2 Check if 12V present on connector C1 pin 7 when hood is closed If not present check wiring connection and hood switch repair or replace if necessary If doesn t resolve issue go to the next step Key press period too Press the key for a minimum of 2 seconds If short doesn t resolve go to the next step Ignition key present Remove key from the barrel If doesn t resolve go to the next step Software settings to Verify time settings of Keyless mode duration Zero must not be zero If doesn t resolve go to the next step Keyless switch Refer to general section Keyless switch not functional If doesn t resolve go to the next step Brake signal Verify brake switch installation and or confirm there is nothing interfering with brake pedal switch brake pedal can t be pressed during this test at this time no 12V signal on connector C2 pin 5 If it doesn t resolve issue replace module 42 Jebasto O Zone Tech II CHR Feel the Drive KEYLESS MODE Possible Cause Possible Solution Keyless mode Program setting Change setting to a longer duration of time deactivating to soon keyless mode duration time is set to low Keyless mode not Brake signal Verity brake switch installation and or confirm deactivate when there is nothing interfering with brake pedal pressing the brake switch pedal Press the brake pedal and check if 12V signal is on
40. only if outside temperature is below set value in Auxiliary Outputs under Conditions At this point the module should have started the vehicle 33 Jebasto Feel the Drive O Zone Tech II CHR If battery voltage is below the set value in Start Engine Conditions section under Battery the green indicator light will turn on tor Charging If Enable under Air Conditioner section was checked and inside temperature is above set value in Air Conditioner section the green indicator light should turn on for Cooling ON 8 1 3 Anti theft Mode Optional How to activate this mode you should refer to FUNCTIONAL DESCRIPTION section in this manual Green PARK indicator light will be on while vehicle is in park After activating emergency lights and pressing the START button on the vehicle the green indicator light will be on for the Anti theft Mode Radio Computer Keyless LED steady EMERGENCY SIGNAL and ANTI THEFT NOTE Make sure to set vehicle HVAC controls to on position for the fan soeed and AC summer time any time vehicle is shut down otherwise heating and cooling of the interior vehicle will not work properly Vehicle air blow direction could be set to desired position 34 Jebasto O Zone Tech II CHR Feel the Drive 9 TECHNICAL DATA O ZONE TECH MODULE 9 1 Technical Voltage input 10 to 18Vdc Operating temperature 40 F to 167 F 40 C to 75 C Electrical consumption Before engine stop e 100 mA After
41. passenger side dash panel cap per manutacturer s recommendation O Zone Tech II CHR O Zone Tech II CHR Remove the kick panel under the glove box per manufacturer s recommendation NOTE Disconnect courtesy light connector before removing the kick panel completely Using a Phillips Head screwdriver remove the glove box and retaining bezel per manufacturer s recommendation Using a Phillips Head screwdriver remove the driver side knee bolster per manufacturer s recommendation Under the hood remove the engine cover per manutacturer s recommendation Jebasto Feel the Drive kelebosto 4 3 Feel the Drive Module Mounting Secure the bracket with the module to the rear window parcel shelf as shown on the picture using the three bolts lock washers and washers provided in the kit NOTE Make sure module is oriented as shown on the picture Connect C1 harness connector C1 white to the module Unplug the left connector on vehicle RF module located on rear window parcel shelf Connect C2 harness T harness connector C4 to the vehicle harness connector and C2 harness T harness connector C3 to the vehicle RF module Use cable ties to secure the T harness Temperature Sensor Outside Temperature Route C6 connector of the C1 harness towards the right side of the vehicle down the trunk panel behind carpeting Route loomed temperature sensor cable towards the re
42. read all counter information in the O Zone Tech CHR module NOTE Click on Acquire create an idl file in the folder showed on E The file name follows the vehicle serial number if not previously created IMPORTANT Pressing this button will also reset the module counters in the module Normal total stop and running counters C The Export button will allow user to export the counter values to an excel file D Serial number should correspond to the serial number of the O Zone Tech CHR module installed in the vehicle There is a unique number for each module E This is the file location of the file being viewed 25 Jebasto Feel the Drive O Zone Tech II CHR File Quit Acquire Export Graphic VEHICLE 156 130 134 VEHICLE DATE NORMAL TOTAL DELAY STOP RUNNING 156130134 2012 12 13 16 46 09 000 00 18 02 000 00 42 52 0000 00 02 36 UO OU 36 38 O00 00 46 2C 156130134 2012 12 14 14 38 44 000 00 46 4E 156 130134 2012 12 15 00 01 10 000 00 46 46 156130134 2012 12 16 09 48 25 000 00 46 46 156130134 2012 12 17 12 59 26 OD DA AC 156130134 2012 12 18 00 00 57 000 00 46 4 156130134 2012 12 19 16 43 53 000 00 45 44 156130134 2012 12 20 13 32 24 000 00 00 0 es es ee Days 7 HH haha HH haha HH haha HH haha HH hPa ACCUMULATED TOTAL O00 00 18 02 O00 UU 42 52 000 00 02 36 OOO UU 36 38 OOO UU 46 40 ScAtranstentyyyvorwone Technologie O zone ech D ataszon
43. sion Error Status Version Sena Mommie WEBASTO de Feder inr D Acess Mode O Antithelt ode O C Hardware 2 7 51 Software 2 7 5 Keyless Mode Duration Reading All d op Elapsed time Ade Zones HP 00 00 00 a E om 000 00 00 00 F Auxiliary Outputs E OUT1 Cy OUT 2 D adhe COAPTE PERAS EENE Webasto Heater activated DUT OUTB fousidetemp DI 50 Stop ppess LED Food Sevtch Jay DUU UU DU Bl Total O00 00 00 00 Pl Running noo nconoo E Inputs Configuration Stop Engine Conditions fave Zemoesaftae E SE felling Time TS 0 MM 55 gt ap Digital Inputs PARK BRAKE HOOD EMERGENCY ANTI THEFT KEYLESS SIGNAL SWITCH IMP2 IMPS IMP 1 IMPs INP 7 Kai D O O Start Engine Conditions Air Conditioner Battery Iw Enebe Start if Inside Temp Z nn iflnside Temp lt 66 Batter voltage M cl von and Outside Temp Lente GA OO Charging time min BEE Charging Ping CONRADY KA TOAS dime Fg ae 12 Hew configuration Fig 1 23 Jebasto Feel the Drive O Zone Tech II CHR 5 3 Navigation Menu 5 3 1 Configuration Configuration Connect Analyse IDLE Download Full version The Configuration menu is used to select which USB port you want to use for communication To choose your USB port Be sure that the O Zone Tech CHR module is connected via USB cable You can directly choose the port in the Ports menu or if you have more than one choice cl
44. t mode Flashing every 4 seconds Module off no mode activated with computer connected Flashing every 5 seconds The module is in sleep mode lowest current consummation 6 1 2 Red LED OZTC Stats Description O Steady on Downloading new main software if error occurs stays in steady on illuminated and waiting for new download 6 1 3 Green LED OZCAN Status Cid Description S Steady ON The module perform an operation on the vehicle Start or stop the engine or user turn the ignition ON Engine running or not Flashing every 4 seconds Module OFF NOTE You can have more than 1 flash by the green LED every 4 seconds The number of flash will indicate you the firmware of the key bypass module 6 1 4 Red LED OZCAN Status i Description Flashing rapidly 8 times or more per The LED is following the RPM of the vehicle second with engine on 6 2 Switch Status Ci Description gt gt S O Flashing every second In idle mode module has shut off engine after idling time delay lapsed Steady on illuminated Anti theft or Keyless mode activated 31 Jebasto Feel the Drive O Zone Tech II CHR 7 FINAL INSPECTION CHECKLIST Use the following check list to complete final inspection L O O Q AE EE EE E E Interior Ll L ss UDO ET EELER ER ED Hood switch and magnet installed hood magnet properly aligned Hood switch wire harness covered in loom and secured
45. ush button on the module and keep it pressed Re connect C2 connector and wait until the red LED OZCAN turns ON STEP 3 Using the vehicles START push button press it twice to select ignition mode The red LED OZCAN should flash at this point STEP 4 Press the vehicles START pushbutton again to turn OFF the ignition The red LED OZCAN will still flash STEP 5 Press the SW1 push button on the module until the red LED OZCAN turns OFF and the green LED OZCAN turns ON After two seconds the green OZCAN light will start flashing see section 6 1 3 for explanation on the flashing pattern NOTE If at STEP 5 the green LED OZCAN does not come on please repeat all steps Other LED will flash during programming this is not relevant during this procedure 21 Jebasto Feel the Drive O Zone Tech II CHR 5 SOFTWARE Proceed with software installation before connecting the module to a USB port 5 1 Software Compatibility Windows 2000 SP4 Windows XP Pro 32 or 64 bits Windows Vista Pro 32 or 64 bits Windows 7 32 or 64 bits Windows 8 32 or 64 bits Insert the CD into the CD ROM drive of the computer The CD should start automatically choose execute O Zone Tech CHR exe If the installation menu does not start go on the CD drive and click on O Zone Tech CHR exe follow installation procedure in both cases When the software installation is completed connect the modu
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