Genius 16-Ckt Relay Output Block datasheet, GFK
Contents
1. EEPROM Failure diagnostic only There are no diagnostics associated with the individual circuits Circuit LEDS show the commanded state of each coil Coil Voltage Vv VDD Common Relay Coil R LED Coil lt Control from Micro processor VDD lt lt VDD R LED lt Field Terminal Electronics Connections Assembly Assembly Note Relay NO version shown NC is the same except for relay type 16 Ckt Relay Output Block May 2009 LEDS The Unit OK and I O Enabled LEDs show the block s operating status UnitOK Xe Meaning Enabled ON ON ON OFF lock functioning CPU communicating B Block functioning No CPU communications for 3 bus scans ON Blinking Block functioning Circuit forced Blinking ON Circuit fault CPU communicating C N C Blinking OFF ircuit fau o CPU communications for 3 bus scans ircuit fault Circuit forced No CPU communications Block number conflict No Block power or Block faulty Alternate Blinking Synchronous Blinking OFF Don t Care Individual circuit LEDS show the commanded state of each coil Configuration A Block must be configured with a Hand held Monitor to Enter its Block Number serial bus address Enter its Reference Number required for C550 and IC600 series PLCs only Note lf a block is configured offline it must be properly grounded and have a 75 Ohm resistor installed across its Ser2. 16 Ckt Relay Output Block May 2009 Description Relay Output blocks provide 16 output circuits in four independent groups of four relay type outputs each The block power may be either 115V or 230V AC There are two types of Relay Output blocks Normally Closed NC Relay Output Block IC66 BBR100 Normally closed contacts Normally Open NO Relay Output Block IC66 BBR101 Normally open contacts Relay blocks are compatible with a wide range of low power control and indicating devices Output devices may operate in the range of 5V to 250V AC or 5V to 220V DC and switch up to 60 Watts or 125 VA Catalog Numbers Output Block NC Relays Electronics Assembly Terminal Assembly Terminal Assembly Output Block NO Relays Electronics Assembly Terminal Assembly Terminal Assembly IC66 BBR100 IC66 EBR100 IC66 TBR100 IC66 TBR110 IC66 BBR101 IC66 EBR101 IC66 TBR101 IC66 TBR111 SSSSSSSSSSSSSS SSSSSSSSSSNSSN Features Each group of four outputs on a Relay Block can be powered by a separate AC or DC source Group to group isolation is 1500 volts Block features include Output powerup defaults Output Hold Last State or default CPU Redundancy type Bus Switching Module control GFK 0038F Compatibility These blocks are compatible with a Hand held Monitor identified by catalog number IC66 HHM501 only For IC693 Series PLCs and IC695 and IC698 series PACs all versions support these blocks For an IC697 s
3. VAC and the points are powered by either a 115 VAC source or a 125 VDC source use BSM version BSM120 Connect one wire of the BSM to point 1 For a 125 VDC source connect the other BSM wire to DC For a 115 VAC source connect the other BSM wire to the neutral side of the power supply BSM p H O mmm J1 VAC J2 N DC NC COM 1 for 125VDC source DC for 125VDC source or neutral or for 115VAC source H for 115VAC source External Fuses and Snubbers Relay blocks have no internal fuses Following normal practices external fuses of 2 Amps or less can be installed in series to protect loads External snubbers are not necessary for correct operation of the block However the use of snubbers is recommended Snubbers will reduce switching transient pulses and lengthen the contact life of the relays Removing an Electronics Assembly The Block s Electronics Assembly can be replaced without removing field wiring or reconfiguring the Block Electronics Assembly Retaining Screws Qty 2 Terminal Assembly y9 Connector Pins Unscrew the retaining screws at the top and bottom of the Block Using a Block Puller IC66 BLM507 engage the tabs in the first vent slots Move the tool to the center of the Block and squeeze the handle Pull the Electronics Assembly upward WARNING If power is applied to the field terminals power is also exposed on the connector pins at the base of the Terminal Assembly and an electric
4. al shock hazard exists Do not touch the connector pins Death or injury may result GFK 0038F Inserting an Electronics Assembly 1 Align the Electronics Assembly in the guides and push down firmly ICAUTION Do not exert excessive force it may damage the Block If unusual resistance is met remove the Electronics Assembly If power is applied to the Block DO NOT TOUCH THE CONNECTOR PINS Inspect the Terminal Assembly connector receptacle and connector edge board on the Electronics Assembly Be sure the keying matches Remove any obstacles and reinsert the Electronics Assembly Pay close attention to the alignment of the guide pins Secure the Electronics Assembly with the screws on the top and bottom of the Terminal Assembly Block Operation All 16 relay type outputs are either normally open NO or normally closed NC depending on the block version Outputs are grouped into four groups of four relays Each group of four shares a common input terminal Each circuit has its own LED that shows the commanded state of the coil A logical 1 received from the CPU causes the block to energize the corresponding relay coil and 0 causes the coil to be de energized This has opposite effects on these two blocks When the coil of a NO relay is energized the relay is energized and the relay contact closes When the coil of a NC relay is energized the relay contact opens The Relay Output blocks provide an
5. e 24 48 VDC BSM version IC66 BSMO021 is required If the voltage will be 115 VAC or 125 VDC IC66 BSM120 is needed instead Install the BSM at the block s serial bus terminals as described in the Bus Switching Module datasheet Connect the bus cable to the BSM Connect the BSM wires to the block as explained below Field Wiring You can use either solid or stranded wire however do not mix the two types of wire on the same contact terminal Terminals 5 to 32 are for field devices They take a single wire up to AWG 14 avg 2 1 mm in cross section Minimum recommended size is AWG 20 avg 54mm in cross section Power for AC loads may come from the block AC power supply or other AC source s Power for DC loads may come from one or more DC sources Each group may use a separate AC or DC source NOTE Make no connections to NC terminals Voltage per Isolated Group AC 5 to 250 VAC or DC 5 to 220 VDC 115 VAC set up when shipped from factory ie gt J1 J1 E J2 RO J2 N N N N SERIAL 1 SERIAL 2 SHIELD IN SHIELD OUT 115 VAC 230 VAC Block Power Options ZUN O COM H O LOAD 1 115 VAC N LOAD 4 5J Example 115 VAC Output Connections o Q ogzonoang 24voc LOAD LOAD Example 24 VDC Output Connection GFK 0038F Block Power Relay Output blocks require a 115 VAC or 230 VAC power source Voltage selection is made by jumpers on the Te
6. e cable types recommended in the System and Communications User s Manual connect the serial bus to terminals1 4 as shown If the block will be used as a BSM controller do not attach the serial bus to terminals 1 4 See Using a Relay Block as a BSM Controller instead Terminals 1 to 4 are for the serial bus These terminals accept one AWG 12 wire avg 3 3mm cross section or two AWG 14 wires avg 2 1mm in cross section The minimum recommended wire size is AWG 22 avg 0 36mm in cross section Terminals 1 4 can also accommodate spade or ring terminals up to 0 27 inch 6 85mm wide with a minimum opening for a 6 screw and up to 0 20 inch 5 1mm depth from the screw center to the back barrier Be sure unshielded wire ends are not longer than 2 inches 5cm If the block is at either end of the bus connect a terminating resistor of the appropriate type see the System and Communications User s Manual for details across its Serial 1 and Serial 2 terminals Start End of Bus of Bus Terminating Resistor Terminating Resistor Serial 1 Serial 2 Shield In Shield Out Serial 1 Serial2 Shield In Shield Out 16 Ckt Relay Output Block May 2009 Using a Relay Block as a BSM Controller A Relay block can be used to control a Bus Switching Module There are two different BSM versions available It is important to match the BSM to the type of voltage that will power the block s outputs If the voltage will b
7. erature Using this Datasheet This datasheet provides release specific information about the IC66 BBR100 101 blocks It also summarizes information about Block installation configuration and diagnostics For additional information about systems and communications including bus specifications refer to the I O System and Communications Manual GEK 90486F 1 For detailed instructions for Block installation and configuration refer to the Discrete and Analog Blocks User s Manual GEK 90486D 2 Refer to GFK 0867 for product standards and general specifications May 2009 Specifications Block Specifications Size height x width x depth 16 Ckt Relay Output Block 8 83 22 44cm x 3 34 8 48cm x 3 91 9 93cm Weight 4 Ibs 1 8 kg LEDs I O Block Unit OK I O Enabled LEDs each circuit Environmental Specifications Operating Temperature Individual relay coil state 0 to 60 C 32 to 140 F Storage Temperature 40 to 100 C 40 to 212 F Humidity 5 to 95 non condensing Vibration Block Power Specifications Frequency 5 10 Hz 0 2 5 08mm displacement 10 200 Hz at1G 47 63 Hz Operating voltage LI5VAC 93 to 132VAC 230VAC 185 to 265VAC Power requirement 87mA at 115VAC Power supply dropout time All outputs to chassis ground 1 cycle 1500VAC Between output groups 1500VAC Power terminals to chass
8. eries PLC the CPU and programming software must be version 2 0 or later The Bus Controller must be C697BEM731C or later For an IC600 series PLC the CPU must be revision 105 or later For an IC600 Plus series PLC revision 110 or later is required The programming software must be release 4 02 or later For an IC550 series PLC the CPU must be revision 3 0 or later The programming software must be release 2 01 or later Revision Information Note IC66 TBR110 and TBR100 can be used interchangeably as replacement parts Likewise IC66 TBR111 and TBR101 can be used interchangeably The function and compatibility of these parts have not changed However if a Terminal Assembly that is not UL certified is used as a replacement part in a BBR100 or BBR101 Output Block the overall assembly will not be UL certified UL certifications are removed from the following products Output Block NC Relays IC66 BBR100 P and later Electronics Assembly IC66 EBR100 N and later Terminal Assembly IC66 TBR110A and later Output Block NO Relays IC66 BBR101 P and later Electronics Assembly IC66 EBR101 N and later Terminal Assembly IC66 TBR111A and later The following products are UL certified IC66 TBR101 all revisions IC66 TBR100 all revisions Terminal Assembly Terminal Assembly Thermal Derating Curve for IC66 BBR10xP and Later Versions 16 124 Number of PointsOn g_ 4 10 20 30 40 Module Ambient Temp
9. ial 1 and Serial 2 terminals See the Discrete and Analog I O Blocks User s Manual for instructions The rest of the features can be configured either using a Hand held Monitor or by sending a Write Configuration datagram to the block from the host Feature Selections Circuit or Factory Block Setting Device Number Block Null 0 to 31 a number must be selected Reference Block EALS aE Address type 38 4 Kbps Hold LastState Circuit No f YesNo Circuit Block No YesNo BSM Controller Block No fYesNo Time scans Standby B Duplex Default Disabled Enabled Disabled Configuration Protection GFK 0038F Installation in Hazardous Locations THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS DIVISION 2 GROUPS A B C D OR CLASS I ZONE 2 GAS GROUP IIC HAZARDOUS LOCATIONS ONLY WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR HAZARDOUS LOCATIONS WARNING EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS
10. inspection by the delivery service After unpacking the equipment record all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any part of the system Block Mounting Genius I O blocks are considered open type equipment and therefore must be installed within a protective enclosure They should be located in an area that is clean and free of airborne contaminants There should be adequate cooling airflow The block can be mounted right side up or upside down Leave at least 2 inches of space between blocks Mount the block by drilling two screw or bolt holes for 8 32 hardware Position the block so that the notches in the upper and lower flanges line up with the mounting holes Mount the block using 8 32 screws Use star washers to provide ground integrity Grounding The Block s mounting screws must not be used as the only means of grounding the block Connect the green ground screw on the Block to a reliable ground system using a short wire lead minimum size AWG 12 avg 3 3mm cross section WARNING If mounting screws do not make good ground connection and the ground screw is not connected to a reliable ground the Block is not grounded Electrical shock hazard exists Death or personal injury may result Block Wiring Do not over torque the terminal screws Recommended torque for all terminals is 6 in lb 678 N M Serial Bus Wiring Using one of th
11. is ground 1700VDC Power terminals to outputs 1500VAC Comms terminals to power terminals 1700VDC Comms terminals to outputs 1500VAC Heat Dissipation Output Specifications imum output current 10 1 watts maximum with 16 outputs on 2 Amps per circuit imum switching power 60 watts or 125 VA imum inrush current 2 Amps per circuit imum return current 5A per Group tout OFF leakage current 0 1mA ximum switching frequency 20 cycles minute tout turn on delay maximum 5ms tout voltage range 5V to 250V AC or 5V to 220V DC Minimum recommended load Relay Specifications Relay type 10mA Fixed coil moving armature Initial Contact Resistance 100 milliohms maximum Typical Life Operating Voltage Maximum Current for Resistive Load Typical Life operations 250VAC 0 5A 200 000 125VAC 1 0A 100 000 220VDC 0 3A 100 000 110VDC 0 6A 200 000 30VDC 2 0A 500 000 Effect of Resistive Load on Operating Life 250VAC 0 3A 700 000 125VAC 0 3A 1 000 000 30VDC 1 0A 1 000 000 Typical Life operations indicated for 20 C ambient environment GFK 0038F Installation Instructions Carefully inspect all shipping containers for damage If any equipment is damaged notify the delivery service immediately Save the damaged shipping container for
12. rminal Assembly When shipped from the factory the power selection jumpers are set for 115 VAC operation For 230 volt AC power change the jumpers as shown Correct jumper placement is important incorrect jumper placement may result in damage to the block Connect the power source to the H and N terminals For applications where Class 1 Division 2 conditions must be met for Factory Mutual install an external 250 volt 1 8 amp slow blow fuse in series with the Hot AC power connector as shown below 250V 1 8 Amp slow blow fuse m f O OH AC Power Source ON With the external fuse indicated this block meets FM Class 1 Division 2 requirements Block and Points Powered by 115VAC If the block and points are powered by 115 VAC connect one wire of BSM version IC66 BSM120 to point 1 and connect the other BSM wire to N Jumpering terminal J1 to COM as shown above right allows the points to operate on the same 115 VAC source that powers the block Jumper ee J1 VAC J2 n ff NC N COM H 1 BSM H Block Powered by 230VAC Points Powered by 24 48VDC If the block is powered by 230VAC and the points are powered by a 24 48 VDC source connect one wire of BSM version IC66 BSM021 to point 1 and the other to DC 24 48VDC To Power DC Supply To Power Supply 16 Ckt Relay Output Block May 2009 Block Powered by 230VAC Points Powered by 115VAC or 125VDC If the block is powered by 230
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