User Manual
Contents
1. Type PV ES CZM 18100 PV ES CZM 19100 11 3 Open end spanner PV MS 1 set 2 pieces Order No 32 6024 ill 4 PV WZ AD GWD socket wrench insert to tighten Order No 32 6006 11 5 PV SSE AD4 socket wrench insert to secure PV SSE AD4 Order No 32 6026 11 6 Open end spanner A F 15 mm 111 7 Torque screwdriver A F 12 mm ill 8 Test plug PV PST Order No 32 6028 25 111 9 ill 10 Meoma a mior a rembi Ietu gt Poti te Morse p MA251 dof ill 12 26 Cable preparation 11 9 Important Cables with class 2 5 or 6 construction can be connected It is advantageous to use tinned conductors lt is unadvisable to use non tinned cables of type HO7RN F since with oxidised copper wires the contact resistances of the crimp connection may exceed the permitted limits Check dimension b according to the following table Type A Grange of cable b control dimension Conductor cross section mm AWG PW K 74 2 51 3 6 3 1 5 25 14 PK 74 2 5ll 5 5 9 3 1 5 25 14 P K T4 6 3 6 5 4 6 12 10 PV K Ta 6ll 55 9 5 4 6 12 10 111 10 Strip cable insulation L 6 7 5 mm Take care not to cut individual strands Recommended tool Stripping pliers PV AZM Order No 32 6027 Crimping 111 11 Notes to the operation ofthe crimping pliers see MA251 de www multicontact com 11 12 Push the crimped contact into the socket resp plug insulator until it engages Pull lig2. RS232 as Option 5 Years 10 years optional The AC voltage and frequency range may vary depending on specific country grid 11 4 Packing checklist 4 1 Assembly parts After you receive the inverter please check if there is any damage on the carton and then check the inside completeness for any visible external damage on the inverter or any accessories Contact your dealer if anything is damaged or missing gt N E SAROMIC al OCcCCO T DO 39000 TT D Object uantty Description RE become o nne Screw ST6x50 Installation and operating instructions DC Switch Optional Front G SARONIC Object Description 99 B LED light Green RUN LED light Red FAULT D LED light Yellow COM Function key for displays and choice of language Monitoring LCD with backlighting Bottom Object Description 09090990 Plug connectors for DC input B RS232 RS485 interface Terminal for grid connection AC output 4 3 Product identification You can identify the inverter by the side name plate Information such as serial number SN type of the inverter as well as inverter specifications are specified on the side name plate The name plate is on the middle part of the right side of the inverter housing And the following figure is the side name plate example as on 3k TL Type 3k TL 3930 V 360V 120V S500V 400 DOT ADC 14 A DC 1 1802 TEA PWI 3IDA PW2 30A
3. S A Check the 4 holes in the backside of the inverter Then lift the inverter carefully align the 4 holes in the inverter and the 4 hooks on the bracket and finally attach the inverter to the hooks slightly 5 5 Safety lock with the wall mounting bracket After the inverter is hanging up on the bracket lock up the device and the bracket together at the Lower Right Corner of the inverter as the picture showed below Padlock Recommended padlock dimension B Vertical Clearance C Horizontal Clearance 12 20 mm Stainless solid hanger and secured lock cylinder E NOTICE For further maintenance and possible repair please keep the key of the padlock in a safe place 6 Electrical Connection 6 1 Safety DANGER DANGER to life due to potential fire or electricity shock With the inverter powered comply with all prevailing national regulations on acc
4. inverter is exposed to the strong sunshine because the excess heating might lead to power reduction The ambient temperature of installation site should be between 20 C and 60 C between 4 F and 140 F Make sure the ventilation of the installation spot not sufficient ventilation may reduce the performance of the electronic components inside the inverter and shorten the life of the inverter 5 3 Safety Clearance Observe the following minimum clearances to walls other devices or objects to guarantee sufficient heat dissipation and enough space for pulling the electronic solar switch handle F 1 i 10CM gt hh fr LL Direction Minimum clearance 5 4 Mounting Procedure 1 Mark 4 positions of the drill holes on the wall according to the wall mounting bracket in the carton box 4 D1 Depth 50mm 253 300 2 First according to the marks drill 4 holes in the wall Then place four expansion tubes in the holes using a rubber hammer Next make 4 screws through the mounting holes in the bracket then tighten the screws into the expansion tubes So far the wall mounting bracket Is fixed already Y L ON ES eh
5. nne nan eeenanneeenea 28 La DISplay recta nn en e nan nen encens einen name no tine nn an ess en en nee t lieeR sente 29 FA ECD Papel iial Re AR Re A te 29 A A UP es vero ase E eee see 30 Fen TRE 32 AA Choosing satety regulation after Starting Up AM NN Mens ns 33 a v tate INOFMATION SAS a da peines al le 35 3 Recycling and DISPOSA ui i 36 di FOUDIESNO UNG oia lia 37 10 ADD EVIA ON PATA TU SA A mei a nue else nes Cited nent asset 38 1 Notes on this manual 1 1 Scope of Validation The main purpose of this User s Manual is to provide instructions and detailed procedures for installing operating maintaining and troubleshooting the following three types of New Energy Solar Inverters e 3k TL e 4k TL e 5k TL Please keep this user manual all time available in case of emergency 1 2 Symbols Used DANGER DANGER indicates a hazardous situation which if not avoided will resultin death or serious injury A WARNING WARNING indicates a hazardous situation which if not avoided can result in death or serious injury or moderate injury CAUTION CAUTION indicates a hazardous condition which if not avoided can result in minor or moderate injury NOTICE NOTICE indicates a situation that can result in property damage if not avoided 1 3 Target Group e Chapter 1 2 3 4 7 8 9 10 and chapter 11 are intended for anyone who is intended to use Grid Tie Solar Inverter Before any further action the operator
6. Par ma 330 DVA AG m 134 lac FLAN 1 4 4 A cos p 0 99 IP 65 04 door REGEJS CIN 207 lo 60 1 VDE 01361 1 Probecbon Clasa HRS CAT 2 1 Overvolinges Cal ENS Mama IE Pi 11 GAA ASAIO ASATTT DEAE SA 5 Installation 5 1 Safety DANGER DANGER to life due to potential fire or electricity shock DO NOT install the inverter near any inflammable or explosive items This inverter will be directly connected with HIGH VOLTAGE power generation device the installation must be performed by qualified personnel only in compliance with national and local standards and regulations NOTICE NOTICE due to the inappropriate or the harmonized installation environment may jeopardize the life span of the inverter Installation directly expose under intensive sunshine is not recommended The installation site MUST have good ventilation condition 5 2 Mounting Instructions Max 15 gt 15 Inverter is designed for indoors and outdoors installation Please mount the inverter in the direction as illustrated above Install the inverter in the vertical direction is recommended with a max 15 degrees backwards For the convenience of checking the LCD display and possible maintenance activities please install the inverter at eye level Make sure the wall you selected is strong enough to handle the screws and bear the weight of the inverter Ensure the device is properly fixed to the wall It is not recommended that the
7. User Manual V3 3 KYSARONIC User Manual Installation Operation SR 3k TL SR 4k TL SR 5k TL Catalog da NOTES OMIS Manada orcas 3 LL SCODE OF Va dato atari llana 3 12 SVMBDOIS USC aa 3 Bes WI CEOD RS Re nts pleas ant neater eee Sei ha mead ne MESA SA KU ae ua ET thn EA eV 4 2 Prepara lO il 5 2k aten ASE UC UIC NS id 5 22 Explanations Or Symbols ON NME EEE cil ne nt ill ala A ie tn 6 Je Product informali ON oase sant une anne ne is 8 IE O iaeciettaciatie E A EN ANN 8 3 2 Major Character ECS Sra nata a ank a de din 9 Bia Data Neel SEEME aa t m tm t bead unemaaieaa Reema taeda bees 10 Ae PACKING CNECKIS oss cis 12 AE MASSEMOIN PARES sero A a sn 12 AZ PrOdUCCADDO 162 14 61 nni e aaa l a NE 12 AS PROCUCEIGEMUIM CARON vot aee aida ita 14 Di 11734217 Le Mi A ee 15 E ne ee ee De sates ountee cepa este 15 5 2 MOURIR EON Ss oma alaalia aaa 15 537 Salty Cleaner a iO 16 54 Mobuntne Procedure A E Ni 17 5 5 Safety lock with the wall mounting bracket iii 19 6 Electrical Connect os 20 A A Ore ee reer 20 6 2 Overview of Connection Area ccccccccccsssssssseeccccccuaeesseeececesssaaeseeeeseceessueesseeeeeessaaeesseeeseeeessuuagaeeeseeeesaaas 20 63 AC SITE COMMECUON HARM en an ten an eee calme ane Hide date O East 21 64 DE SAS SOHM ELGA Aasa A dada aal a i alad ai aaa lm 23 6 5 Communication and Monitoring Device 066n6nnnenenenenen nene nenenennnennnnenenenenen nene
8. and local standards and regulations Please contact your dealer to get the information of authorized repair facility for any maintenance or repairmen Any unauthorized actions including modification of product functionality of any form will affect the validation of warranty service may deny the obligation of warranty service accordingly 43 NOTICE Public utility only The PV inverter designed to feed AC power directly into the public utility power grid do not connect AC output of the device to any private AC equipment CAUTION The PV inverter will become hot during operation please dont touch the heat sink or peripheral surface during or shortly after operation Risk of damage due to improper modifications Never modify or manipulate the inverter or other components of the system 2 2 Explanations of Symbols on Inverter Description Dangerous electrical voltage This device is directly connected to public grid thus all work to the inverter shall only be carried out by qualified personnel large capacitors Wait 10 MINUTES before you remove the front lid NOTICE danger This device directly connected with electricity generators and public grid n DANGER to life due to high electrical voltage AG ioni There might be residual currents in inverter because of Y Danger of hot surface The components inside the inverter will release a log of heat during operation DO NOT touch aluminum housing during
9. e of PVC cables is not recommended 23 E Unplugging under load PV plug connections must not be unplugged while under load They can be placed in a no load state by switching off the DC AC converter or breaking the DC circuit interrupter Plugging and unplugging while under voltage is permitted ES Itis unadvisable to use non tinned cables of type HO7RN F since with oxidised copper wires the contact resistances of the crimp connection may exceed the permitted limits KE Disconnected connectors should be protected from dirt and water with sealing caps ES Plugged parts are watertight IP67 They can not be used permanently under water Do not lay the MC PV connectors on the roof surface E See the MC catalogue 2 Solar line for technical data and assembled parts PV Female cable coupler PV Male cable coupler Optional sa EE ES PV KBT4 PV KST4 PV SSH4 Touch protection IP67 IP2X Rated current 17A 1 5mm2 14AWG mated unmated 22A 2 5mm2 12AWG 30A 4mm2 6mm2 10AWG Ambient 40 90 C IEC CEI Rated voltage 1000V IEC CEl 600V UL temperature 40 75 C UL range 40 70 C UL AWG14 Upper limiting 105 C IEC CEI Safety class 11 temperature Tools reguired ill 1 Crimping tool incl locator and built in crimping insert Type PV ES CZM 18100 ill 1 PV ES CZM 19100 ill 2 111 4 111 5 11 2 Interchangeable crimping inserts incl hexagonal screwdriver A F 20
10. he inverter is earthed The impedance must be greater than 2MQ Check whether the AC side has contacts with earth The ground current is too high After cut off the AC side connection unplug the Ground Eau inputs from the PV generator and check the peripheral AC system After the cause is cleared re plug the PV panel and AC connection and check PV Inverter status Grid Fault Wait for a moment if the grid returns to normal PV Fac Over Range Inverter automatically restarts Vac Over Range Make sure grid voltage and frequency meet the specifications Isolation Fault Resumable Fault Grid is not connected Check grid connection cables Utility Loss Check grid usability If grid is ok and the problem persists maybe the fuse in the inverter is open please call service The internal temperature is higher than specified normal value Find away to reduce the ambient temperature Or move the inverter to a cooler environment Over Temperature Check the open PV voltage see if it is greater than or too close to 590VDC for 3k TL or 4k TL or 5k TL If PV voltage is less than 590VDC and the problem still occurs please call local service PV from the input restart th Consistent Fault A PV or from the input restart the Relay Check Fail DC INJ High Permanent Disconnect ALL PV or PV Fault EEPROM R W Fail Wait for a few seconds After the LCD switches off recon
11. he three screws at the side of the straight plug Then insert the stripped N L and PE cable accordingly to the corresponding position and fully tighten the screws e Aim the terminals on the straight plug to the holes of the grommet and then compress them together f Finally connect the straight plug to the AC terminal on inverter Pay attention to the polarity of the terminals to avoid wrong connecting 22 6 4 DC Side Connection DANGER DANGER to life due to potential fire or electricity shock NEVER connect or disconnect the connectors under load NOTICE DC Switch Optional may be integrated or external to Inverter and it can be used to connect or disconnect the DC source from Inverter For 3k TL 4k TL and 5k TL there are two MPP Trackers and the DC characteristics of them are illustrated as the following table Inverter Type voi yoni pag yP Tracker DC Power DC Voltage DC Current 3k TL 3400W 36A ok TL 5000W 4k TL 4500W MC4 Assembly instructions KW If during self assembly parts and tools other than those stated by MC are used or if the preparation and assembly instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed A For protection against electric shock PV connectors must be isolated from the power supply while being assembled or disassembled AN The end product must provide protection from electric shock EF The us
12. htly on the lead to check that the metal part has engaged ill 13 Assembly control 111 13 Insert the test pin with the corresponding side into the socket or plug to the end position If the contact is correctly assembled the white marking on the test pin must be still visible 111 14 Screw on the cable gland hand tight with the tools PV MS Or screw on the cable gland with the tools PV WZ AD GWD and PV SSE AD4 In any case The tightening torque must be adapted to the solar cables used in each specific case Typical values lie in a range between 2 5 Nm to 3 Nm Plugging and unplugging the cable coupler without safety lock clip PV SSH4 Plugging 111 15 Plug the coupling together until they engage Check correct engagement by pulling on the coupling Unplugging 111 16 Compress the two snap in springs X by hand or with the PV MS tool and separate the coupling Plugging and unplugging the cable coupler without safety lock clip PV SSH4 27 SHARP RADIUS Refer to cable manufactures specification for minimum bending radius 6 5 Communication and Monitoring Device There are 2 plugs in the bottom side of the inverter as the following figure These 2 plugs are used for multipoint communications that is up to 50 inverters can be connected one by one through these 2 plugs and the cables the upper computer can communicate with these inverters via a single signal cable at the same time a
13. idents prevention This inverter will be directly connected with HIGH VOLTAGE power generation device the installation must be performed by qualified personnel only in compliance with national and local standards and regulations NOTICE Electrical connections shall be carried out in accordance with the applicable regulations such as conductor sections fuses PE connection 6 2 Overview of Connection Area 20 Object Description 09900 Plug connectors for DC input B RS232 RS485 interface Terminal for grid connection AC output 6 3 AC Side Connection DANGER DANGER to life due to potential fire or electricity shock NEVER connect or disconnect the connectors under load 1 Integrated RCD and RCM The inverter is equipped with integrated RCD Residual Current Protective Device and RCM Residual Current Operated Monitor The current sensor will detect the volume of the leakage current and compare it with the pre set value if the leakage current exceeds the permitted range the RCD will disconnect the inverter from the AC load 2 Assembly Instructions a Strip the cable with the length 0 276 inches 9 32 7mm and please be careful NOT to nick conductors l kk Cable ib inches 9 2 mm b Screw off and separate each component of AC connector as follows sl 21 c Pass the cable through each component from left to the right as follows d Use a screw driver and loose t
14. input voltage and current range enables more PV panels connected e Wide MPP voltage range ensure high yield under various weather conditions e High MPP tracking accuracy ensure the minimum power loses during converting e Complete set of protection methods Also following protection methods are integrated in inverter e Internal overvoltage e DC insulation monitoring e Ground fault protection e Grid monitoring e Ground fault current monitoring e DC current monitoring e Integrated DC switch Optional 3 3 Datasheet 1 1 Nominal AC Power cos phi 1 Max Efficiency at 360Vdc Euro Efficiency at 860Vdo MPPT Efficiency lt O ep DC Insulation Monitoring DC Switch Residual Current Monitoring Unit RCMU Grid Monitoring with Anti islanding Yes Protection Class According to IEC 62103 Overvoltage Category PV II Mains III According to IEC 62109 1 Optional Integrated O A Safety Standard EN 62109 AS NZS 3100 EMC Standard EN 61000 6 1 EN 61000 6 3 EN 61000 6 2 EN 61000 6 4 EN61000 3 2 EN61000 3 3 EN61000 3 11 EN61000 3 12 VDE 0126 1 1 RD1663 ENEL2010 C10 11 G83 1 UTE C15 712 1 AS4777 Grid Standard CAC Dimensions WxHxD 367x526x153mm Weight 20kg Environmental Protection Rating IP 65 According to IEC 60529 Cooling Concept Natural convection Mounting Information Wall bracket 20 C to 60C derating above 45 C 0 to 98 no condensation RS485 WiFi GPRS optional
15. nd maximum length of the cable is 1000m Through these plugs the user can get the data from these inverters and can also configure parameters of them 28 7 Display 7 1 LCD Panel Object Description LED light Green RUN B LED light Red FAULT LED light Yellow COM 0 Function kyo TETE The LCD panel is integrated in the front lid of the inverter so it is easy for user to check and set the data In addition the user can press the function key to illuminate the LCD screen 43 NOTICE Inverter is not an aligned measuring instrument for current voltage or power consumption slight deviation of a few percent points is intrinsic to the system the results from the inverter cannot be used for grid balance calculations An aligned meter will be required to make calculations for the utility company 29 7 2 LCD Display NOTICE Make sure the DC switch Optional is switched to On position otherwise the inverter cannot work due to power shortage The display content consists of 2 lines The bottom line Line 2 always displays the output power Pac xxxx W The top line Line 1 shows current state information by default and by pressing function key it will display different operating information as the following flow chart and table 30 State information E today Vpv D lt Frequency Ver Set language ac S N WiFi IP Address 31 a AA state informati
16. nect and check SCI Failure again AC HCT Fault lf the problems remain please call local service GFCI Failure PV over Voltage 37 10 Abbreviation Alternating Current Form of electricity supplied by Utility Company VDE 0126 1 1 German standards for establishing suitability for Grid Connection of the Inverter Switch in the DC Circuit Disconnects DC source from Inverter DC Switch May be integrated or external to Inverter Direct Current Form of electricity generated by PV modules 38
17. on all possible content shows in the State information following table reference to 7 4 for further information E today The energy generated today in kilo watt hours kWh E total The energy generated since starting up the inverter kWh The present voltage of the solar generator The present current of the solar generator lac The present grid current The type of the inverter The Firmware version IC a several languages are provided for users reference to 7 3 for Set Language l further information or Displays the serial number of the WiFi card such as no WiFi NOEL card shows 00000000 IP Address Displays the IP address of the WiFi such as don t connect WiFi card shows 0 0 0 0 7 3 Set Language The inverter provides several languages for users to use At the entry of Set Language press the key for approx 5 seconds you can enter the language selection menu Choose the language which you need with the function key and keep this state without any operation When it returns to the main menu automatically the setting has been saved 32 7 4 Choosing safety regulation after starting up 1 Attentions before the operation Only perform this operation when the voltage value displayed on inverter s LCD falls between 150V and 450V for 1 5kW 2 0kW inverters or between 150V and 550V for 3 0kW 4 0kW 5 0kW inverters Only perform this operation when the accumulative generated electricity is less than 1KWh 2 Operation ste
18. operating An error has occurred Please go to Part 9 Trouble Shooting to remedy the error This device SHALL NOT be disposed of in residential waste Please go to Part 8 Recycling and Disposal for proper treatments Without Transformer This Inverter does not use transformer for the isolation function German mark of conformity The inverter complies with the requirement of the German Grid Regulations Certified Safety The inverter complies with the requirements of the Equipment and Product Safety Act in Europe Standards Association of Australian The inverter complies with the requirement of the AS4777 CE Mark Equipment with the CE mark fulfils the basic requirements of the Guideline Governing Low Voltage and Electromagnetic Compatibility No unauthorized perforations or modifications Any unauthorized perforations or modifications are strictly forbidden if any defect or damage device person is occurred shall not take any responsibility for it 3 Product Information 3 1 Overview e Industrial Layout GSARONIC ie e Excellent Heat Elimination td n VVV de AAA i d f ni i AAA AU i ff Vey Po 1 3 y sl j 1 ry fl e Effective Shield For DC AC Communication Connections G SARONIC ie Le PA pS AA 1 3 2 Major Characteristics Inverter has following characteristics which make inverter High Efficiency High Reliability High Cost Effective Ratio e Wide DC
19. ps are as following a Power on the inverter with only DC side connected while disconnecting cables of AC side Function button b Press the Function button until the LCD displays inverter s model and hold the button for 5 seconds or more when the LCD displays the current Safety Standard Change the standard by pressing the Function button one at a time 33 c When the LCD displays your desired Safety Standard hold the Function button for 5 seconds or more until it shows Safety Standard OK d The Safety Standard setup is now completed 34 7 5 State Information uo oover memes About the further information for each fault please reference to chapter 9 TROUBLESHOOTING 39 8 Recycling and Disposal To comply with European Directive 2002 96 EC on waste Electrical and Electronic Equipment and its implementation as national law electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility Any device that you no longer required must be returned to your dealer or you must find an approved collection and recycling facility in your area Ignoring this EU Directive may have severe affects on the environment and your health WARNING fr This device SHALL NOT be disposed of in residential waste EEE 36 9 Troubleshooting MI LCD display Possible actions Check the impedance between PV amp PV and t
20. s must first read all safety regulations and be aware of the potential danger to operate high voltage devices Operators must also have a complete understanding of this device s features and functions A WARNING Do not use this product unless it has been successfully installed by qualified personnel in accordance with the instructions in Chapter 5 Installation e Chapter 5 and chapter 6 are only for qualified personnel who are intended to install or uninstall the Grid Tie Solar Inverter 43 NOTICE Hereby qualified personnel means he she has the valid license from the local authority in e Installing electrical equipment and PV power systems up to 1000 V Applying all applicable installation codes Analyzing and reducing the hazards involved in performing electrical work Selecting and using Personal Protective Equipment PPE 2 Preparation 2 1 Safety Instructions DANGER DANGER due to electrical shock and high voltage DO NOT touch the operating component of the inverter it might result in burning or death TO prevent risk of electric shock during installation and maintenance please make sure that all AC and DC terminals are plugged out DO NOT stay close to the instruments while there is severe weather conditions including storm lighting etc WARNING The installation service recycling and disposal of the inverters must be performed by qualified personnel only in compliance with national
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