DF-60-32-SG-S0 Electric Encoder
Contents
1. WEEE lt k 7 DF 60 32 SG SO Electric Encoder USER MANUAL Contents Preface Rotary Absolute Position Safety Product Overview Unpacking Electrical Connection Software Installation Mounting Verification Calibration Mechanical ICD Copyright 2013 Netzer Precision Motion Sensors LTD All rights reserved The data contained in this document is proprietary to Netzer Precision Motion Sensors LTD It is disclosed to the receiving party only for the sole purpose stated herein and shall not be disclosed by the receiving party to any third party and shall not be duplicated used or Netze r disclosed in whole or in part for any purpose other than the purpose specifically stated This publication or any parts thereof may not be reproduced in any form without the express written permission of Netzer Precision LTD Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 1 of 16 DF 60 32 SG SO0 User Manual Rev 1 0 WEEE o k 7 DF 60 32 SG SO Electric Encoder is Preface 1 1 1 2 Safety 2 Product Overview 2 1 Unpacking 22 Electrical 3 Connection 31 Software 3 2 Installation 3 3 Mounting 4 Verification 41 Calibration 4 2 Mechanical ICD 5 5 1 6 6 1 6 2 7 7 1 72 8 8 1 Netzer Precision Motion Sensors Ltd 9 All specifications are subject to change without notice 1 12. 3 counts higher jitter may indicate for system noise Product Overview y p F Unpacking Fie Edt Calbeaton Took Confguaten Heb EI Disguise as C version Electrical Connection aeaaea Software l Installation eerie Mounting Verification Type FERS 57 770 Potone T 42067 lt Calibration Ma nI TH y3 Poe a aiae 353 J t TEI ote Orr Mechanical ICD Opaning COM Pert CONE met pand saccentay Encoder detected OX FW versen 3 Fai nrotions ai D i E amp amp EE E 8 amp 8 amp amp amp Se a Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 150f16 DF 60 32 SG SO0 User Manual Rev 1 0 DF 60 32 SG SO Electric Encoder USER MANUAL 9 MECHANICAL ICD 2 3 4 5 6 7 8 Prefa ce o REVISIONS A A Safety 90 o DESCRIPTION APPROVED 4 PLACES 3 7 am B5 Cl 01 ADDITION DIMENTION AND TOLERANCES 01 07 214 Product Ove rview To O A SI S A Ce O a Unpacking Less TES Ny ain GA b creme 1 sp RX Son i 0 20 o Electrical A 20 0 10 ME B Connection al 2 T 0 60 0 10 E 0 bl gol a 30 0 10 0 05 09 Software Q g 0 20 S ag 30 50 0 10 Installation an A 58 0 03 Mounting SECTION A A D 3 20 Verification i SCALE 2 1 3 PLACES EQ SP c
3. TABLE OF CONTENTS Preface Version 1 0 September 2014 Applicable documents Safety Safety issues ESD notes Product Overview Overview Installation flowchart Encoder Mounting Unpacking Standard Order Optional Accessories Electrical Connection Connecting the Encoder Software Installation Software Minimum Requirements Installing the Software Mounting Verification Starting the Encoder Explorer Mechanical Installation Verification Calibration Setting the Encoder Zero Point Jitter test Mechanical ICD Confidential Netzer Precision Motion Sensors LTD Propriety nH A A A W N 10 10 10 11 11 11 12 14 15 16 Pace 2of 16 USER MANUAL DF 60 32 SG S0O User Manual Rev 1 0 DF 60 32 SG SO Electric Encoder USER MANUAL 1 PREFACE 2 SAFETY 1 1 VERSION 1 0 SEPTEMBER 2014 2 1 SAFETY ISSUES Pref ic 1 2 APPLICABLE DOCUMENTS 2 2 ESD NOTES Safety a DF 60 32 SG SO Electric Encoder data sheet The DF 60 Electric Encoder is insensitive to ESD and parasitic Capacitive coupling from adjacent AC voltages It is highly recommended to enable discharge path with less than several Unpacking tens of kO between the machine shaft and the electronics ground Shielding the Electric Encoder housing is built of Aluminum Product Overview Electrical Conn cion with non conductive anodized layer Software reek ao The internal ground return path of the 5V power supply IS NOT CONNECTED to the ca
4. atus No shaft movement was detected dunng sampling Fine sine offset 1 44 mV Coarse sine offset 17 24 mV Fine cosine offset 1 72 mV Coarse cosine offset 20 69 mV in case the reading data blue dots are not evenly distributed as clear thin circle you may experience noise in your installation stator and or shaft grounding should be Results electncal degrees considered Before calibration After calibration CAA 2 99 N A WA Press Start to begin The status c indicates the next required operation and the Shaft movement status b indicates the current position and the next target position to which the encoder should be rotated All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 130f16 DF 60 32 SG S0 User Manual Rev 1 0 LIHI E wn my DF 60 32 SG SO Electric Encoder USER MANUAL 7 Rotate the shaft encoder to the next position and click the 8 1 SETTING THE ENCODER ZERO POINT button c the shaft should be in STAND STILL Application zero position can be defined in the working sector during the calculation Follow the indication interactions 1 Rotate the shaft to the desired O mechanical position during the cyclic process for position the shaft gt stand still 2 Select Set current position as O using the relevant option HEEE gt reading calculation and click the button Safety 8 Repeat the above step f
5. bject to change without notice _ DF 60 32 SG SO Electric Encoder ENCODER STATOR ROTOR RELATIVE POSITION For proper performance the air gap should be 0 6mm 0 1mm 0 0236 0 0039 0 6 O 1mm 3 4 Proper mounting will ensure correct amplitude level of Fine channel 200 500mV Coarse channel 200 500mV Char Area Amplitude vs air gap 550 250 t mMm 200 150 0 4 0 45 0 5 0 55 0 6 0 65 0 7 0 75 Confidential Netzer Precision Motion Sensors LTD Propriety USER MANUAL Mechanical mounting filler guage of 0 6mm can be used for verification Filler guage 4 of 0 6mm CAT No MP 01014 Proper rotor mounting can be verified by using the Encoder Explorer tools signal analyzer or Mechanical installation verification naa Fira channa wtih aieh campanasiaen Tay Scope Faa chonnal with cthots comporisiion Ka tiggi STEERS Fina sine offset 144 oi Coarse sins ofise T7 mi Fine comino offset liim Coane omame offset 270 60 my Page 6of 16 DF 60 32 SG S0 User Manual Rev 1 0 WL o l Le My DF 60 32 SG SO Electric Encoder USER MANUAL 4 UNPACKING 4 1 STANDARD ORDER Preface Standard DF 60 32 SG SO package contain encoder only stator Rotor Safety 4 2 OPTIONAL ACCESSORIES Optional accessories available Product Overview Unpacking Accessory CAT No Electrical MP 01014 DF 60 0 6mm filler guage Connection re
6. ble shielding it is highly Mounting recommended to ground the cable shielding through the Verification connector buddy or by other means Calibration Note During high speed rotation bearings may isolate the shaft from its grounding The shaft must be grounded using a sustainable method for the operation rotation speed Mechanical ICD Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 30f16 DF 60 32 SG S0 User Manual Rev 1 0 WAWA EEE ry i o Eo pu DF 60 32 SG S0 Electric Encoder USER MANUAL 3 PRODUCT OVERVIEW 3 2 INSTALLATION FLOWCHART 3 1 OVERVIEW The DF 60 32 SG S0 absolute position Electric Encoder isa Preface Si revolutionary position sensor originally developed for harsh Safety environment specialized applications available for broader Mechanical Mounting range of defense homeland security aerospace and industrial Product Overview automation Unpacking The Electric Encoder non contact technology relies on Electrical interaction between the measured displacement and a space Electric Installation Solis time modulated electric field i i o E The DF 60 Electric Encoder is modular i e its rotor and stator are separate Installation P Mechanical Mounting l Verification Mounting Encoder stator 1 a Verification Encoder rotor 2 Calibration Encoder cable C Calibration Mechani
7. cal ICD Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 4of 16 DF 60 32 SG SO0 User Manual Rev 1 0 WHEL DF 60 32 SG SO Electric Encoder USER MANUAL 3 3 ENCODER MOUNTING Preface Safety Product Overview Unpacking Electrical Connection Software Installation Mounting Verification Calibration Mechanical ICD Typical encoder installation includes Encoder stator 1 Encoder static part with mounting screws Stator mounting screws 1a Encoder rotor 2 Encoder rotor part with mounting screws Rotor shaft mounting hole 2a and centralization hole 2b Encoder Seating stator host machine 3 with appropriate The encoder stator is connected to the application static section and should be centralized by the circumference step A and fixed by 3 three screws 1a the encoder rotor should be fixed by 4 four screws and centralized by 2 pins 2b Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page Solde DF 60 32 SG S0 User Manual Rev 1 0 Preface Safety Product Overview Unpacking Electrical Connection Software Installation Mounting Verification Calibration Mechanical ICD Precision Motion Sensors Ltd All specifications are su
8. change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 11 0f16 DF 60 32 SG SO0 User Manual Rev 1 0 WEE py i 2 DF 60 32 SG SO Electric Encoder USER MANUAL 8 CALIBRATION To optimize the DF 60 LM Electric Encoder performance calibration is needed offsets over the operational sector Verify that the Mounting Verification procedure has been completed successfully 1 From the main screen click the button 2 Click the button a Preface Safety Product Overview Unpacking Electrical mE the Start button to begn Connection Software Installation 57 12 82 Mounting ia he a e PE pir i a T ee i i 409 59 oe Verification a ered 249 43 Poring y Status E p E ao Fiescoition T3107 CFR 17 bats 90815 E Correct mechanical installation raco T Calibration E SIEMENS 300 95 350 I ican 450 is ot 525 550 573 400 Desplay opecns w H cs Lissajous Wiha offsets compensation Ehi pag COM Pet DOLE mia tikisi haitaria Daaka dhetertiel OK FW cerca bn LT FW aiiin oo A Mechanical ICD 7 e tissaies wan ots compensation Yolo The bar graph b indicates the process progress Please rotate the axis during data collection covering the working sector limit to limit oy default the procedure will Atte nA AUS Ay HA Li mu Candee ea ge ikad ord Pee ed cokes bean ig ele op ajer Precision Motion Sensors Ltd All specifications are s
9. n E Calibration D6 Mechanical ICD 3 PLACES EQ SP D2 40 4 PLACES EQ SP FULL RADIUS elo fA 0 10 D65 D72 50 O on SS 1 E I Notes J 1 For any incompatibility with the model or missing dimension please refer to Netzer for clarification H7 0 01 2 Burrs are not allowed j D 3 0 3 Coating Alodine Mill C 5541 Clear 4 Packing must prevent physical damage during process storage and shipment The information contaned in this drawing is the sole property ot Netzer Precision Motion Sensores Ltd Any reproduction in part or whole without the written permission of Netzer Precision Motion Sensors Ltd is prohibited The drawing is confidential and is the property of Netzer Precision Ltd it must not be disclosed to a third party without written consent of Netzer Precision Ltd NAME SIGNATURE DATE DRAWN VADIM D 12 06 14 MN Netzer 3 CHK D barekin Nation Sera ta F APPV D TITLE _ N e t Z e r 3 UNLESS OTHERWISE SPECIFIED DF 60 ICD E DIMENSIONS ARE NMM A SURFACE FINISH N6 LaL coats SCALE 1 1 E i e LINEAR TOLERANCES 0 1 mm D lt evision ANGULAR TOLERANCES 0 5 d A3 Precision Motion Sensors Ltd aia nce oe n Ai oat All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 16 0f 16 DF 60 32 SG S0 User Manual Rev 1 0
10. n be performed by using the iiaii verification on the main screen of the Encoder Explorer or by Au using the signal analyzer under tools Produc Ovemyiew 7 1 STARTING THE ENCODER EXPLORER a 1 Verify that tasks have been completed successfully Mechanical Mounting Electrical Electrical Connection w ERSU A5 169 nmns Connection Connecting Encoder for Calibration sate MORO eee ee Software Installation ee et 2 Double click the Encoder Explorer icon The EEE main screen c Nstalaton willbe displayed a The Mechanical Installation Verification a provides simple Mounting 3 Merah ee communication with the encoder using the procedure to ensure proper mounting by collecting raw data of Verification ee a the coarse and fine channels during rotation c The position dial display respond to rotation of the 1 Click the button b Bar graph indicates the Cabanon axle rotor verification process T a The status bar indicates successful communication 2 Rotate the shaft for data collecting of the fine coarse b Information associated with the encoder is displayed in the channels process bar graph will be active Encoder data area CAT No serial No 3 Verify that the correct mechanical installation status is displayed c In case of non successful results mechanical compensation should be deployed for proper amplitude levels ie Precision Motion Sensors Ltd All specifications are subject to
11. nts RJ DF 60 DF 60 demo jig Installation RS 422 USB converter SNV delve with internal 5V P S USB path Mounting Verification Calibration Mechanical ICD Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 7of16 DF 60 32 SG S0 User Manual Rev 1 0 WHEL Preface Safety Product Overview Unpacking Electrical Connection Software Installation Mounting Verification Calibration Mechanical ICD Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice 5 1 CONNECTING THE ENCODER DF 60 32 SG SO Electric Encoder USER MANUAL 5 ELECTRICAL CONNECTION This chapter reviews the steps required to electrically connect the DF 60and includes the interconnection for Digital SSi output with NCP option for calibration Table 1 Pin Assignments for 9 Pins D type Connector 1 Clock Blue SSi Clock NCP RX A poma el ssipaa incr Ground The DF 60Electric Encoder operates in dual modes i Absolute Position operational mode by default on power up the encoder performs in absolute position SSi interface GND Ground Figure 01 Encoder and Host Connections Host System SSi CLK NCPRX 1 gray SSi CLK NCPRX 2 blue 1 Encoder DF 60 mounted demo jig example 5 2 Adapter cable optional i 3 RS 422 USB converter CAT N
12. o CNV 00003 Lid 2 SSi DATA NCPTX 3 yellow a ie E a i Mm SSi DATA NCPTX 4 green lt 1200 gt Gnd 5 black ii 5y red ii Configuration and setup mode provides easy access through USB to a PC running Netzer Encoder Explorer application on MS windows 7 8 communication is done by Netzer Compact Protocol NCP over RS 422 by using the same set of wires Use the following pin assignment to connect the encoder to a 9 pins D type connector of the RS 422 USB converter standard Netzer connector or use the adaptor cable CAT No CV 0039 DF 60 32 SG SO0O User Manual Rev 1 0 Confidential Netzer Precision Motion Sensors LTD Propriety Pace 8of16 DF 60 32 SG SO Electric Encoder USER MANUAL Preface n 5 3 ELECTRICAL CONNECTION AND GROUNDING Product Overview The DF 60 32 SG SO is provided with cable however grounding consideration should be in place Unpacking Electrical 1 The cable shield is not connected to the power supply return Connection minus line 2 The encoder stator should be ground to the application Aa stator by the terminal lug Installation pos 3 The application shaft should be grounded Mounting Verification Note P S should be 4 75 to 5 25 VDC Calibration Mechanical ICD Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 9 of 16 DF 60 32 SG SO0 User Manual Re
13. or all the defined points Finish d Figure 03 Connecting the Rotor 9 Click the CNATAN button e Product Overview Unpacking User Zero Position Set current position as 0 000 degrees Electrical F Set current ition as counts Connection pos Set specific UZP to 0 000 H degrees Software Set specific UZP to counts Installation Verification Calibration The encoder 0 can be defined all over the working sector AP absolute position indication will be positive from this point up to the resolution range Mechanical ICD Cage tape KC Fie Edt Calbraton Took Confgwaton Heb Mecharecal rator veion Enooder daia Type DS 75 16 0F DC 0 000 Passon degrees Fierce 13107 CPR 17 bets sj GT status Sahal Ha DDT Netze r eE eee TANT 1 He Lee N He BIT is OFF e v WE Precision Motion Sensors Ltd pening CONE Pet CONG man opora vecuescfuly Encose datace OX FW version 67 FW oeaan a Rev 1 0 All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 140f16 DF 60 32 SG S0 User Manual i ITI LERT o po ry 7 DF 60 32 SG SO Electric Encoder USER MANUAL 8 2 JITTER TEST Jitter test can be performed to evaluate the quality of the ae installation the jitter test presents the reading statistics of absolute position readings counts over time Safety Common jitter should be up
14. ubject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 12 0f 16 DF 60 32 SG S0 User Manual Rev 1 0 LIT lt Preface Safety Product Overview Unpacking Electrical Connection Software Installation Mounting Verification Calibration Mechanical ICD Netzer Precision Motion Sensors Ltd DF 60 32 SG S0 Electric Encoder USER MANUAL collect 500 points over 75 seconds Rotation speed is not a 3 Click the button parameter during data collection Data collection indication will 4 The CAA angle calibration window opens Select the relevant be presented for the fine coarse channels Clear circle should option button from the Measurement range options be presented in the center Full mechanical rotation shaft movment is over 10deg recommended a Limited section define operation of the shaft in a limited angle defined by degrees in case of lt 10deg Free sampling modes 5 Define the number of calibration points in the Total number of points text box The system displays the recommended number of points by default Please collect minimum of 9 points over the working sector 6 Click the button b Lissajous Fine channel with offsets compensation EA offsets calibration i hem E Measurement range Total number of points d Full mechanical rotation a Limited section degrees 45 Cosine mW Free sampling mode Shaft movement st
15. v 1 0 AATA ETT LI k S DF 60 32 SG S0 Electric Encoder USER MANUAL 6 SOFTWARE INSTALLATION Contents The Electrical Encoder Explorer EEE software is used for Mounting Verification Preface Calibration General setup Au This chapter reviews the steps associated with installing the EEE en T software application E 6 1 SOFTWARE MINIMUM REQUIREMENTS Verify that the host computer on which the EEE application is Electrical installed includes the following configuration Connection Operating system MS WIN 7 32 64 bit Serer m viemory 4MB minimum ea Free disk space Communication ports USB 2 Mounting Windows NET Framework V4 minimum Verification 6 2 INSTALLING THE SOFTWARE Calibration 1 Run the Electric Encoder Explorer 2 01C msi file can be found on Netzer Precision Motion Sensors WEB site www netzerprecision com under support SW Tools Mechanical ICD Netzer Precision Motion Sensors Ltd All specifications are subject to change without notice Confidential Netzer Precision Motion Sensors LTD Propriety Page 100f 16 DF 60 32 SG S0 User Manual Rev 1 0 DF 60 32 SG SO Electric Encoder USER MANUAL 7 MOUNTING VERIFICATION 7 2 MECHANICAL INSTALLATION VERIFICATION Mounting verification should be performed before calibration to Figure 02 Starting mechanical Installation Verification ensure optimal performance oee Pe Eat Cobaen Took Conia Help Preface Mounting verification ca
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