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1. Above 125um not more than 0 Similar viscosity C 15C 10s gt Pas 800 not more than Water sprayingloss 38 C 1h 96 8 Not more than N32 Hydraulic oil used under low ambient temperature Items Quality index Moving viscosity 40 C 28 8 35 pour point C not higher than 15 Flash point C not lower than 175 N46 hydraulic oil used under high ambient temperature Items pour point C Flash point C Moving viscosity 40 C not higher than not lower than Quality index 41 4 50 6 9 185 LAUNCH Warranty clause This warranty clause is only applicable for the users and distributors who purchase Launch products through normal sales procedure Within 12 months from the date of goods delivery Launch will make warranty on its mechanical and electrical components due to material or process defects The equipment or parts damage caused as a result of abuse unauthorized change not used for the product designed purpose operation not in accordance with method stipulated in this manual will be outside the scope of this warranty The compensation for the automobile damage caused because of our equipment defect is only restricted to repair and Launch doesn t undertake any indirect or incidental loss Launch will judge the equipment damage attribute based on its stipulated inspection method None of Launch s distributors staffs or commercial representatives has the rig
2. as a result of improper use or use it for other purposes IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following Only the qualified personnel having undergone special training can operate this machine Without the permission of the manufacturer or not following the requirement of the manual any changes in the machine part and in the usage scope may cause direct or indirect damage to the machine Don t keep the lift in the extreme temperature and humidity environment Avoid installation beside the heating equipment water tap air humidifier or stove Prevent the lift from contacting large amount of dust ammonia alcohol thinner or spray adhesive and prevent it from rain shower Always disconnect equipment from electrical supply when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect To reduce the risk of electric shock do not use on wet surfaces or expose to rain TLT440 440W TLT455 455W USER S MANUAL Toreduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline During the machine operation non operators should be kept away from the machine Donotoperate equipment with a damaged cord or the equipment has damaged or lost parts until examined by a qualified serviceman Thelift can t be overloaded The rated l
3. LAUNCH TLT440 440W LIAE GSC ILLUM USER S MANUAL USER S MANUAL Copyright reserved Without the written agreement of Launch Shanghai Machinery Co Ltd hereinafter called Launch no company or individual is allowed to copy and backup this manual in any form electronic mechanical photocopy recording or other forms This manual is specifically designed for the use of Launch product and our company doesn t undertake any responsibility for various consequences caused as a result of applying it to the guidance of operating other equipment In case of the equipment damage or loss due to the accident of the user himself or third party abuse or misuse of this equipment unauthorized change and repair of this equipment or not conforming to the operation and maintenance requirement of Launch Launch and its branches won t undertake any responsibility for the expenses and expenditures generated For the equipment damage or problem caused as a result of using other optional accessories or consumables instead of original Launch product or its recognized product Launch won t undertake any responsibility Official statement The purpose of other product names mentioned in this manual is to describe how to use this equipment Their registered trademarks still belong to the original companies This equipment is for the use of professional technical personnel or maintenance personnel Registered Trademark Launch has registered its trad
4. and adjust the balancing tension in order to maintain the horizontal lifting and lowering Check the verticality of the column Maintenance and preservation of the hydraulic system Cleaning replacing the oil After six months upon the initial operation of this machine the hydraulic system shall be cleaned once a year and the oil shall also be changed See Figure 4 Replacing the sealing parts After certain time use of this machine if the oil leakage is found careful check shall be conducted if the leakage is caused due to the wear of the sealing materials the timely replacement shall be made based on the original specification See Figure 4 LAUNCH TLT440 440W USER S MANUAL Fittings ring 14 Recoil air hose Turn around fitting Air hydraulic Connector Fig 4 List of wear parts Unbberseiinnino __ epaisai s2 0 1 sealing ring GB3452 1 92 53x5 3 Ho o1 b bomber GB3452192 EL O rubber sealing ring GB3452 1 92 7 5 1 8 oe amp uoto dao ph 5 uoto go pn e oos h o ls LAUNCH TLT440 440W USER S MANUAL Empty all the oil liquid storage units Cha ter 6 Stora Put the plastic cover over the equipment for dust protection scrap 6 2 Scrape 6 1 Storage When the equipment service life is expired and can no When the equipment requires long time st
5. emark in China and several foreign countries with the symbol of LAUNCH Other trademarks service symbol domain name icon and company name of Launch mentioned in this manual belong to the property of Launch and its subsidiary companies In the countries where Launch s trademark service symbol domain name icon and company name haven t been registered Launch declares its ownership on such unregistered trademark service symbol domain name icon and company name The trademarks of other products and company names mentioned in this manual still belong to the originally registered companies Without prior written agreement of the owner nobody can use the trademark service symbol domain name icon and company name of Launch and other companies mentioned in this manual If you have any question please visit website of Launch http Avww cnlaunch com or write to Sales Dept of Launch Shanghai Machinery Co Ltd at No 661 Baian Road International Automobile City Auxiliary Parts Park Anting Town Jiading District Shanghai City to contact Launch LAUNCH PRECAUTION WARNING This instruction manual is an essential integral part of this product Please read all instructions Properly keep this manual for use during the maintenance Use only manufacturer s recommended adapters This equipment is only used for its clearly designed purpose and never use it for other purposes The manufacturer is not responsible for any damage caused
6. ety Daily Before the operation carefully check the safety mechanism of the lift to ensure the lock and release action is proper and the safety latch is in good condition When finding any abnormal situation make adjustment repair or replacement immediately ems n 3X36 GB91 86 Figure 3 Check for the normal connection between the hydraulic cylinder and the cylinder runway front plate and whether the lock nuts and the connections of the TLT440 440W USER S MANUAL oil cylinder are loosened off or not See Figure 6 Check whether the steel cables are in normally condition and whether the tension is under the optimum conditions Replace the worn or damaged cables immediately Monthly Re tighten the anchor bolts Lubricate the shaft and wheel of each rotating part Check all the connection bolts and pins in order to ensure correct installation Check for the wear and damages of the hydraulic hoses Note all the anchor bolts shall be completely tightened in case of failure of the anchor bolts the lift shall be stopped until the replacement of the anchor bolts Every six months Check for the wear interference or damage to all the moving parts Check for the lubrication of all the sheaves In case of hauling of the sheaves occurring during the lifting and lowering operation suitable amount of lube oil shall be added to the axles f necessary check
7. ht to make any confirmation prompting or commitment related to Launch s products TLT440 440W USER S MANUAL Disclaimer The above warranty clause can replace any other forms of warranty clauses Order notice The parts and optional accessories that can be replaced can be directly ordered with suppliers authorized by Launch When placing the order please indicate Order quantity Parts number Parts name Customer service In case of any problems during the operation of the equipment please call 86 21 69573179 or toll free number 8008206369 No 661 Baian Road International Automobile City Auxiliary Parts Park Anting Town Jiading District Shanghai City Launch Shanghai Machinery Co Ltd Postcode 201805
8. ic system s 8 7 2 pneumatic system 9 7 3 electrical system ____ 10 Safety datasheet for lift oilandgrease 11 iii LAUNCH Chapter 1 General 1 1 Model description TLT440 440W USER S MANUAL Model Description TLT440 Four Post Lift 4 T 9000 Ibs Economy Four Post lift TLT440W Wheel Alignment Four Post Lift TLT455 Four Post Lift 4 T 9000 Ibs Wheel Alignment Four Post Lift 5 5 T 12000 Ibs Economy Four Post lift TLT455W Wheel Alignment Four Post Lift 5 5 T 12000 Ibs Wheel Alignment Four Post Lift Offering full range mechanical safety protection by 1 2 Purpose using the safety latches This machine is used for lifting of various small and Connected by four steel cables forced synchronized medium sized vehicles with total weight below 4 0t 5 5t in movement of the lift in order to effectively prevent the garage and workshop sloping of the vehicles quipped with rolling jack turntable and sideslip suitable for wheel alignment 440W 455W 1 3 Functions and features minimum lifting height of TLT440 is 170mm Designed based on the international standard TLT440W is 220mm TLT455 is 200mm TLT455W is meeting the demand of the garage and workshop 248mm Driven by hydraulic cylinder in stable lifting and Adjustable distance between runways to lowering accommodate different wheel track 1 4 Technical specifications W
9. idth Lifting Lifting Lowering Motor Overall Overall Rated capacity between Model Tonnage lbs height time time power Columns width height 8 mm Second Second Kw mm mm mm TLT440 4 9000 1900 lt 60 220840 2 2 3000 3445 2172 TLT440W 4 9000 1900 60 220 lt 40 2 2 3000 3445 2172 Rolling jack 2 4500 250 TLT455 5 5 12000 1900 lt 75 220 lt 40 3 3045 3445 2172 TLT455W 5 5 12000 1900 lt 75 220 lt 40 3 3045 3445 2172 Rolling jack 2 4500 250 LAUNCH Noise Operating noise 80dB A Hydraulic unit Working pressure 16MPa Electrical parameters Motor Voltage The motors of different voltages can be selected based on customer s requirements Single phase 110v 60Hz 2 2KW 220V 50Hz 2 2Kw Chapter 2 Structure of lift TLT440 TLT455 FL Column Power Unit Left Runway Cables N Air Control valve N pe TLT440 440W USER S MANUAL Single phase 220V 60Hz 2 2K W Three phase 380V 50Hz 2 2Kw 1 5 Environment requirements Operating temperature 5 C 40 C Relative humidity Temp 30 C relative humidity 80 Transportation storage temperature 5 C ma 40 C Applicable altitude no more than 2000m FR Column 59 Front Cross Tube RR Column 899580 950 1000 500 3445 TLT440 440W USER S MANUAL FR Column LAUNCH TLT440W TLT455W Power Unit FL Column 011 Hose Front Cro
10. kage in the lift 3 4 Lifting the vehicles Remove the foreign articles around the lift Lower the lift to the bottom TLT440 440W USER S MANUAL Move the vehicle to the middle of the lift Press the start button on the power unit to lift the vehicle slowly in order to ensure the loading balance and then raise the lift up to the required height Release the start button Press the lowering handle to lock the lift then the vehicle can be repaired Notes lt gt lt gt When lifting the vehicle the chocks must be used to block the wheel Prior to the lifting of the vehicle check for the oil leakage of all the hoses and joints In case of leakage the lift shall not be used Dismantle the leaking joints for resealing Re mount the joint and recheck for the oil leakage When the vehicle is lifted please confirm the safety devices are under working conditions 3 5 Lowering the vehicle Remove the obstacles from under For lowering the lift If the locking latches are engaged lift must be raised enough for all 4 latches to clear the latch plates slots inside the columns Actuate the air control valve to disengage all 4 locking latches and push the lowering handle on the power unit to lower the lift Lower the lift down to the bottom and release the lowering handle To lower the rolling jack raise jack and release locking latch by lifting release handle and then depress lowering valve LAUNCH Chap
11. oad of the lift is already marked on the nameplate Please don t raise the lift when there are people in the vehicle During the operation the customer and spectators should not be in the lifting area Keep the lifting area free from obstacle grease machine oil garbage and other impurities Contactthe lifting point as recommended by the manufacturer Forsome vehicles the parts dismantling or installation will cause severe deviation of the center of gravity leading to unstable vehicle The support is needed to keep the balance of the vehicle Before moving the vehicle away from the lifting area please position the rolling jack in front of the runway to avoid blockage during the movement Use appropriate equipment and tools as well as safety protection facilities e g working uniform safety boot etc Pay special attention to various safety marks attached to the machine body Keep hair loose clothing fingers and all parts of body away form moving parts special attention not to dismantling the safety devices of the machine or making it not functioning The hydraulic oil used for this lift is N32 or N46 Please refer the safety data of grease and oil shown in the manual Launch Shanghai is dedicated to improve the product quality and upgrade the technical spec They are subject to change without notice LAUNCH TLT440 440W USER S MANUAL 5 5 Authorized personnel
12. only the lift area Caution labeling exemplify d 1 Read operating and safety manuals before using lift 6 The vehicle should be chocked while lifting and lowering 2 Lift can be used by trained operators ONLY 3 Proper maintenance and inspection is necessary for safe operation 8 Keep away from any moving parts of the lift while lifting or lowering the vehicle 7 Keep the area clear when there is risk of vehicle falling 4 Don not operate a damaged lift S LAUNCH TLT440 440W TLT455 455W USER S MANUAL 9 Dont adjust the hydraulic pressure without permission Table of contents Chapter 1 General sss 1 1 1 Model uan 1 1 2 PUIDOSB sete sc ever 1 1 3 Functions and features ss 1 1 4 Technical specifications 1 1 5 Environment Requirements 1 Chapter 2 Structure 10 Keep the feet away from the lift while lowering the lift Chapter 3 Operating instruction 4 3 1 Precautions for Operation s 4 3 2 Operating preparation sss 4 3 3 Inspection before Operation 4 3 4 Lifting the vehicle sss 4 3 5 Lowering the vehicle s 4 i Chapter 4 Solutions to FAQ 5 6 Chapter 5 Repair and Maintenance 11 When lifting or lowering the runways don t stand on the lift or under the lift Chapter 6 Storage and Scrap 8 6 1 Storage 8 VI DD EET 8 Chapter 7 Hydraulic system electrical system and pneumatic system sss 8 7 1 hydraul
13. orage longer be used disconnect the power supply and properly Disconnect the power supply dispose of as per relevant local regulations Lubricate all the parts requiring lubrication etc Chapter 7 Hydraulic system electrical system and pneumatic system Diagram of hydraulic system 1 Gear Pump 2 Motor 3 Filter 4 Check Valve 5 Safety Valve 6 Release Valve 7 Flow Control Valve 9 Cylinder 10 Oil Level Gauge LAUNCH TLT440 440W USER S MANUAL Diagram of Pneumatic system TLT440W TLT455W 1 Air Source 2 Air Control Valve 3 Air Cylinder 4 Pneumatic Pump 5 Cylinder TLT440 TLT455 SPR 1 Air Source 2 Air Control Valve 3 Air Cylinder LAUNCH Diagram of electrical system KM Contactor Ll 380V 12 L3 KM SB TLT440 440W USER S MANUAL LAUNCH TLT440 440W USER S MANUAL Safety datasheet for lift oil and grease No 2 lithium lubricating grease Items Quality index Coning 1 10mm 278 Dripping point C 185 Corrosion T2 copper strap 100 C 24h No change on copper straps Oil distribution by copper wire mesh 100 C 22h 4 Evaporation 100 C 22h 2 Oxidation stability 99 C 100 h 0 2 Anti corrosiveness 52 C 48 Level 1 Impurities by adopting telescope Cpcs cm Above 10um not more than 5000 Above 25um not more than 3000 Above 75um not more than 500
14. ss Tube heel Stop Air Lubricator a E USE hl a ba LL 7 P Turn Table NI Rolling Jack Control Air Valve Front Cover Front Ramp Right Runway Left Runway 285 5796 Side Slip Plate RL Column Drive On Ramp Cable a 500 550 3445 LAUNCH Chapter 3 Operating instruction 3 1 Precautions for Operation The gravity position and wheel distance are different for various vehicles When the vehicle drives on the lift try best to put its gravity in the middle of the lift When doing the turntable operating put the front wheel in the middle of the turntable Carefully read the warning decals The hydraulic valves have been properly adjusted before ex works so the users shall not make unauthorized adjustment otherwise all the consequences shall be borne by user Based on the production demand some parameters in the instruction manuals may be modified 3 2 Operating preparation Lubricate the all moving parts in the front and rear cross tubes and the rolling jack mechanism The power unit oil tank shall be filled with 12 L N32 or N46 applied for hydraulic system 3 3 Inspection before Operation Check to see if the power supply is installed properly Check to see the compressed air supply Check to see if all the bolts are fastened Check to see if the cable tension is well adjusted Check to ensure no air or hydraulic lea
15. ter 4 Solutions to FAQ TLT440 440W USER S MANUAL Symptom Causes Solutions e Check the fuse or the circuit breaker e Replace the burnt fuse or reset the circuit breaker e Check for the voltage supplied to the Supply the correct voltage to the motor motor Repair and isolate all the wirings e Checkall the wiring Replace the motor e motor winding is burnt out e Reverse rotation of motor e Change the motor rotation direction by converting the lead wire of the motor The motor runs but Lowering valve normally open Repair or replace the lowering valve e Air into the hydraulic pump Tighten all the air suction piping connections doesn t lift the lift Air suction pipe goes off the hydraulic Replace the air suction pipe pump Add oil into the oil tank Low oil level Motor is running the Motor operating under low voltage e Supply the correct voltage to the motor lift can be raised Impurities inside the lowering valve Remove the impurities inside the valve e Incorrect adjustment of the safety Adjust the safety valve without load but the valve Check the weight of the vehicle and or balance vehicle cant be Overloading of lift the weight of the vehicle on the lift raised The lift is lowering Existence of impurities on the seat of Clean the lowering valve slowly without the lowering valve Repair the external leakage Ex
16. ternal oil leakage Replace the check valve pressing the lowering e Checkwalve leakage valve Slow lifting speed or Mixture of air and oil e Replace the hydraulic oil oil flowing out of the and oil sucked air mixed Tighten all the connections for the air suction Loosening of oil return pipe pipe oil cap Re install the oil return pipe The4cables is not well adjusted Adjust the cables to the proper tension EM The lift is installed on the floor where Shimming the columns to level the lift If The lift cant rise levelness can t meet the requirements exceeding 12mm pour new concrete floor horizontally and make it leveled Refer to installation description Oversized drilled hole e Pour the fast curing concrete into the big hole and reinstall the anchor bolt or use new drill to The anchor bolt is not drill the hole for re positioning the lift tightened e Cut open the old concrete and make new e Insufficient thickness or tightening concrete slab for the lift Refer to installation force of the concrete floor description LAUNCH Chapter 5 Repair and Maintenance _Keep clean working environment of this unit should be clean In case of dust in the working environment it will speed up the parts wearing and shorten the service life of the lift This unit should be cleaned with dry cloth frequently to keep it clean Before cleaning first switch off the power to ensure the saf

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