User Manual Model 32 30 20
Contents
1. Trailer Width 8 3 or 2 51m Nominal gross vehicle weight 34050 Ibs Hendrickson Low ride air suspension Length 34 0 or 10 36 Nominal gross axle weight 27 250 Ibs WABCO ABS Air brake system Height 13 6 or 4 11m Maximum load on axles 50 000 Ibs Additional weight allowed 10 000 Ibs Cargo space 6 0 x 8 0 x 29 3 1404 ft3 8 3 or251m 34 0 or 10 36 m i 2 un bns am I p fea Soo IP 5 o RY IE JA J ALP E I 7 M H j n i PEN 5 fa gt E le x Hol 1 2 ot TI SSS n INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com INSTALLATION Model 32 30 20 PP E Ov A Choosing the location Obviously the right location is the one that best serves the performance being presented However we recommend a site that is level as much as possi2. E Maximum load bearing End trusses 450016 Ypo M Maximum load bearing Rigging pipes 100016 E Maximum load on center truss 6000 lbs Lifting capacity equivalent to 35 of rigging points ratings up to a maximum of 10 000 Ib Load distribution Maximum load on rigging pipe 1000 Ibs 25010 A 7501 A 90016 B 110016 150016 175016 200016 300016 Maximum load on end truss 4500 Ibs 3 8 Truss position Maximum load on Truss Duty canopy truss 2 250 165 107m 7 10 1 2 Notes 24m 34 0 or 10 36 m Light Duty and Truss Duty canopies being options all combina 50 0 or 15 24m tions of LD and TD canopies in front and back positions are valid It is forbidden to attach anything to the edge truss when the corresponding FOH supports are loaded INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com SIDE VIEW OF THE STAGE 39 2 24 10 1 2 K 11 7 2 8 11 16 N 2 5 3 16 L RIGGING PIPE POSITION 1 7 10 6 MOTOR POSITION Optional Optional Truss Duty TD Canopy Light Duty LD 25 11 1 2 21 4 3 4 Canopy Model 32 30 20 MEGA STAGE lt Overall dimensions Depth 29 9 35 9 with FOH
3. Inspection schedule Inspection Frequency Check all pins Every use Replace pins Check the coiled electrical cord Every use Repair or replace if worn Check all supports Every use Repair or replace Check the air springs Monthly Replace the air springs Check the axle fluid Monthly Add fluid Check the air pressure of the tires Monthly Inflate or deflate the tires Check the tires for wear Monthly Change tires Inspect the floor legs for breakage Monthly Replace the leg Check the wheel nuts Monthly Tighten as necessary Check the brake pads Twice a year Replace if worn Inspect hydraulic jacks Twice a year Replace any leaking ring Check the cylinders grease Monthly Grease the joints if necessary Check all bolts Yearly Tighten Check the oil filter Yearly Replace Check hose take up reels Yearly See the supplied maintenance guide Engine maintenance Variable See the supplied maintenance guide Table 1 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com TROUBLESHOOTING Model 32 30 20 Troubleshooting Refer to this table if you experience problems operating the stage Problem The engine will not start See the troubleshooting section of the owner s manual The engine will not start Make sure the QuickConnect hose is properly coupled Hydrauli
4. Model 32 30 20 Congratulations on purchasing the Dynastage model 32 30 20 Pro Series mobile stage Mega Stage is proud to present you with one of the finest hydraulically deployed mobile stages ever built The many distinct features of the 32 30 20 make it a joy to use and its rugged design guarantees you many years of trouble free operation This User Manual deals with the operation and maintenance of your Dynastage 32 30 20 All of the information text illustrations and specifications included in this manual is based on the latest data available on this product at the time of printing Please take time to familiarize yourself with the procedures outlined in this manual as they are meant to protect the user as well as your investment This manual should be considered an integral part of this stage and must accompany the mobile stage in case of resale It is as always our policy to continuously improve our products Mega Stage therefore reserves the right to make changes in design and specifications and to make additions or improvements to its products without any obligation to install them on previously manufactured products Thank you for choosing our Mega Stage Mobile Stage Mega Stage 2007 All rights reserved May not be reproduced or translated in whole or in part without the written consent of Mega Stage R S C 1970 c C 42 art 40 1 Any such representation or reproduction of this document by any means constitutes count
5. columns and back secu rity legs Remove the pins from the corner posts Lower the columns 11 Take off all accessories Front of house FOH supports Light Duty canopy wind walls side wings top and side banner 12 supports when applicable Remove the steel wires With truss duty canopy option installed 13 14 15 Close the columns until the wings rest on the deployment brackets and remove the canopy braces Raise the columns until there is enough clearance to close the wings Lower the columns until the secondary wings are fully retracted inside the primary wings INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com INSTALLATION Model 32 30 20 D Taking down the stage 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Secure the secondary wings with the safety pins Slightly raise the columns Open the wings Detach the steel wires bracing the floor from the chassis and corner legs Put the corner posts back into their locked position inside the roof Attach spansets to the roof and floor and lift approximately 3 inches Fold back all legs and close the floors Follow the safety directives outlined in the set up procedure Lower the columns and close the wings completely Raise the hydraulic leveling legs Store the blocks
6. 39 2 with optional canopies Width 34 7 50 0 with standard sound wings 507 11 1 4 with optional sound wings Height 26 5 to 27 8 1 4 31 8 1 4 with banners Stage dimensions Floor dimensions 32 1 x 29 9 Ground to floor height 5 1 4 to 6 3 1 2 with blocks Clearance under trussing 18 9 Clearance under roof 2143 4 0 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com FRONT VIEW OF THE STAGE Model 32 30 20 50 11 1 4 2 20016 V 2 20016 4 400 Ib Y Optional sound wing with line array brackets 43 2200 Ib 2200 Ib 1000 kg 1000 kg MOTOR POSITION 4 400 Ib 2 000 kg v 2200 Ibs 1100 Ibs 1100 Ibs 1000 1500 kgl 1500 kg Hl memi KT JE ER Lal TN NL 1100 Ibs 1100 Ibs 500 kg 500 kg a 6 3 1 2 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com STAGE FLOOR VIEW Model 32 30 20 Other specifications Floor materials Plywood over steel F
7. 4 Attach the other end of the spansets to the floor 15 Begin opening the first floor section 16 Use the floor and wing hydraulic controls to level the floor 17 Once the floor is level first secure the corner legs then all other legs 18 Repeat this operation on the other side for the second floor section 19 Attach the steel wire braces to the corner legs and secure the other to the appropriate anchor point on the chassis INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 757 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com INSTALLATION Model 32 30 20 C Setting up the stage With truss duty canopy option installed 20 21 26 27 28 29 30 31 32 33 34 Raise the columns far enough to be able to close the wings almost completely Close the wings until there is a 6 150 mm gap between the bottom of the wing and the center column 22 23 24 25 Lower the columns until the wings rest on the deployment brackets Pull out the truss duty canopy Raise the columns until the secondary wings are fully extended Put the canopy braces on Remove the pin retaining the corner posts to the roof extend the posts until they reach the proper 5 0 5 degree adjustment and insert the pin through Lower the roof with the columns Install all accessories Front of house FOH supports ligh
8. aintenance form supplied by the seller and official inspection reports The buyer accepts that the seller orders a complete inspection of the stage on a yearly basis After sale service Any warranty servicing of this stage can be obtained from Mega Stage 927 Gaudette street Industrial Park Saint Jean sur Richelieu Qu bec J3B 7S7 Canada Phone 450 359 4000 Fax 450 359 4242 www mega stage com INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com
9. and plywood Close the lights store all tools and lock the storage Go through the usual road inspection Remove ground wire and rod The stage is ready for the road INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com INSTALLATION Model 32 30 20 E Installing the wind walls Backdrop and wind walls optional Material 16 oz black Vinagard by Vintex Characteristics polyvinyl chloride double coated with polyester fibre reinforcement flame retardant NFPA 701 amp ULC S 109 and UV resistant We strongly advise against using the stage during violent windstorms and urge you to lower the roof instead We consider that winds in excess of 50 mph 80 km h pose a serious threat as they can tear the fabric which in turn can cause serious to fatal injuries 1 Unroll the backdrop and using the hooks attach it to the end truss Make sure the wind trap covers face outward 2 Dothe same with the side walls 3 When backdrop and side walls are not permanently attached together do the dutch lacing as demonstrated in diagrams 1 to 5 below 4 Tighten the tie downs and bind the wind walls to the steel rods under the floor Dutch Lacing setup diagram INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street I
10. ble and a surface as stable as possible such as asphalt concrete or pavers Four 24 x24 0 61x0 61m wood blocks are supplied to spread the load to softer surfaces such as gravel or turf Note that permits may be necessary or that you may the assistance of professionals such as urbanists engineers or city inspectors You must also consider the volume occupied by the stage once deployed A and verify that it will not interfere with power lines B Leveling the stage The first order of business and the most important step is to make sure the stage is leveled This step ensures the good performance of the hydraulic set up After you have oriented and positioned the stage on the site use the four leveling legs and supplied levels to make sure the stage is perfectly horizontal Improper leveling could result in damaging the stage Leveling a stage that is not equipped with hydraulic legs Place the wood blocks under the leveling jacks Using the Fast setting lower all four 4 jacks to make contact with the ground Set the jacks to the stronger setting with the crank Check the levels and adjust until perfect results are achieved D UI DO NOT ATTEMPT TO OPERATE WITHOUT FIRST LEVELING THE STAGE C Emptying the cargo area Install the floor legs prior to unloading Failure to properly support the floor may result in damage to the hinges Hydraulic force ap plied to damaged hinges can result in a cam effect that would destroy important stag
11. c legs will not operate Is the selector pushed into position Command levers do not respond Is the selector pulled Work lights do not work Is the extension cord plugged in Table 2 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com WARRANTY Model 32 30 20 Warranty Limited warranty Applicable in Canada only to stage purchases The Seller warrants that if under normal conditions the stage is transported installed assembled operated used disassembled and maintained by the buyer according to all technical specifications and requirements of the seller as instructed verbally or written in the manuals and that all aforementioned operations are exclusively carried by trained individuals certified as QUALIFIED PERSON NEL then the stage is guaranteed free of all manufacturing defects for one period of one 1 year starting from the delivery date In the eventuality of failure before the end of the one 1 year warranty period the seller will repair or replace the stage accord ing to his own judgement and determination The seller will be responsible for the cost of all parts and labour costs associated solely with the repair of the stage There is no warranty from the seller covering aind walls skirts and tires This warranty is valid across the globe and provide
12. d to the original buyer only The following eventualities do not constitute defect and are not covered by this war ranty Repairs needed because of abuse improper use or negligence Repairs needed because of normal wear or resulting from faulty maintenance Repairs needed because of damage resulting from unauthorized servicing or modifications that could affect the performance and reliability of the stage Repairs needed as a result of exceeding load capacities road accidents fire windstorms or other circumstances beyond control THE GUARANTEES INCLUDED IN THIS AGREEMENT ARE THE ONLY VALID GUARANTEES WITH REGARD TO THE STAGE AND REMEDIES INCLUDED ARE THE ONLY REMEDIES OF THE PURCHASER IN THE EVENTUALITY THAT THE SELLER CONTRAVENES TO SUCH GUARANTEE THE SELLER HEREBY DENIES ALL OTHER GUARANTEES EXPRESSED OR IMPLIED THAT ARE NOT EXPLICITLY WRITTEN IN THIS AGREEMENT INCLUDING WITHOUT RESTRICTION ANY IMPLIED GUARANTEE OF SUITABILITY FOR A SPECIFIC PURPOSE THE SELLER WILL NOT BE HELD RESPONSIBLE FOR ANY INCIDENT OR DAMAGE OF ANY KIND RESULTING DIRECTLY OR INDIRECTLY FROM VIOLATION OF SUCH GUARANTEES BEFORE OR AFTER DELIVERY OF THE STAGE INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com WARRANTY Model 32 30 20 Warranty Application of the warranty The buyer
13. e mechanisms DO NOT ATTEMPT TO UNLOAD CARGO WITHOUT THE FLOOR LEGS INSTALLED INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 757 1888 359 4001 Fax 450359 4242 Email info mega stage com www mega stage com INSTALLATION Model 32 30 20 924 E 4 C Setting up the stage Before you start deploying the stage make sure to read and correctly understand all of the following instructions A mobile stage is considered heavy machinery and deployment has to be executed by QUALIFIED PERSONNEL whose judgement is not impaired by drugs or alcohol fully aware of the dangers associated with the operation of such machinery Place the two 2 trailer stabilizing jacks on the ground Release the fifth wheel and connections from the truck and put it away Undo the ratchet fasteners retaining the wings Open all storage Power up the work lights with the supplied 110V extension cord or 12 V cable if needed Start the engine See operation manual Before using the control levers make sure no one is standing near moving parts such as the roof wings or floor panels o FWN Lower the hydraulic leveling jacks and make sure the stage is level 10 Open the wings by approximately 2 ft on each side 10 Deploy front and back mechanical safety legs 11 Raise the columns about 24 36 12 Attach spansets to each wings 13 Open up the wings 1
14. erfeiting liable to sanctions by Canadian laws Specifications are subject to change without notice INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com TABLE OF CONTENT Model 32 30 20 Table of contents Page 1 Introduction Page2 Rigging Plan Page 3 Side view 4 Front view Page5 Stage floor Page 6 Trailer Page 7 Installation Page 8 A Choosing the location Page 8 B Leveling Page 8 C Stage set up Page 9 D Stage take down Page 11 Installing the wind walls Page 13 Maintenance and safety Page 14 Troubleshooting Page 15 Warranty Page 17 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com INTRODUCTION Model 32 30 20 Thank you for selecting our Mega Stage mobile stage product This manual explains the operation and maintenance of the Dynastage Model 32 30 20 mobile stage All directives in this manual are based on the latest product information available at the time of printing Mega Stage reserves the right to make changes at any time without prior notice and without any obligation Warns you against a strong possibility of extreme bodily damage or even e death as a result of igno
15. loor load bearing capacity 150 Ib per square foot Roof materials Fiberglass bonded to steel structure Front of house FOH supports 5 0 Sound wings 8 2 20 HP fuel powered Honda GX620 Install time 2 hours with 2 technicians Transport 5th wheel tractor truck Wind resistance 60 mph 100 km h with wind walls 70 mph 120 km h without Wind lift resistance 20 Ibs per square foot Wind walls sides and back 16 oz flame retardant black vinyl Wind wall doors 1 6 x 8 center back 1 5 x8 each side Wind flaps 3 6 x3 backdrop zs 1 5 x3 each side a Stage skirt Black Novathene TG Stairs 44 wide All dimensions and specifications are subject to change without prior notice 1 5 3 4 32 1 34 11 3 4 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com TRAILER Model 32 30 20
16. must immediately send by fax and overnight delivery a detailed written report of any mechanical failure or other stage de fect including photographs drawings and descriptions whether or not this failure or defect is deemed to be covered by the seller s limited warranty If the problem is deemed to be covered by the seller s limited warranty the seller will try to assist the buyer s tech nician by phone or fax to resolve the problem If the seller and buyer cannot resolve the issue in this manner the seller can decide within reasonable delays to either send his own technician to execute warranty repair on the site or provide the buyer with written consent to have the stage fixed locally by a third party in which case will reimburse reasonable costs for parts and labour If the buyer does not comply with one or another of the warranty procedures of this agreement including sending a detailed report with photo graphs or drawings or doen t provide full co operation with the seller s technical support staff then all guarantees expressed in this agreement with regard to the stage will instantly become null and void Modifications and enhancements Training In the eventuality that the seller decides to make modifications or enhancements to the stage the seller can freely decide to his sole discretion to provide the buyer with technical bulletins when necessary The buyer hereby accepts to follow directives contained in all and any bulletins Costs incu
17. ndustrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com SAFETY AND MAINTENANCE Model 32 30 20 924 E 4 Maintenance Safety It is crucial to read maintenance and safety rules As previously stated mobile stages are considered heavy machinery and should be operated with utmost care Under any and all circumstances Mega Stage and its employees can not be held responsible for any injuries or damages resulting from the misuse of their products Before setting up the stage make sure the site is safe Inspect the ground check for obstacles such as trees electric posts and especially power lines Refer to section A of installation procedures The stage must be operated by QUALIFIED PERSONNEL trained and certified by Mega Stage aware of the inherent dangers of the stage operation Keep everybody else away from the stage while operating controls specially while opening the floors We suggest placing orange safety cones to designate the 4 corners of the site reserved to stage deployment gt gt gt Periodically check the following elements of the stage as shown in table 1 on page 15 INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com SAFETY AND MAINTENANCE Model 32 30 20
18. ring these instructions Warns you against possible breakage or damage to other equipment as a result of ignoring these instructions Provides useful information If you encounter any problem or for any question regarding your mobile stage please contact St phane Berger at 1888 359 4001 between 08 00h and 17 00h US Eastern time and Canada GMT 5h or consult our website at www mega stage com Your Mega Stage mobile stage is designed to provide safe and reliable performance so long as it is used according to the instructions detailed in this manual Before you start using this mobile stage make sure you read and under stand all of the directives otherwise you may expose yourself to potential harm or damage the equipment INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com RIGGING PLAN Model 32 30 20 Truss position Maximum load on Light Duty canopy truss 750 Ibs rigging Maximum load pipes in green Roof 30 000 Ib 5 21 159m Truss position FOH supports 75016 Light Duty Canopy 750 Ib v Maximum load on rigging pipe 1000 Ibs Truss Duty Canopy 225016 Standard sound wing 220016 d Masim miload oni enter triss 6 0005 Optional sound wing with line array brackets 4 40016 amp 5 E Maximum load bearing Center trusses 6 000 Ib
19. rred as a result of these instructions will be the exclusive responsibility of the seller when the bulletins deal with safety matters and the exclusive responsibility of the buyer when the bulletins deal with installation operation or mainte nance of the stage If the buyer for any reason does not comply with the bulletins then all guarantees expressed in this agreement with regard to the stage will instantly become null and void As a pre requisite to the limited warranty explained in this agreement before using this stage and continually for the duration of the warranty period the buyer will make sure that at least two 2 of his technicians are trained and certified by Mega Stage as QUALI FIED PERSONNEL and that the stage will be operated exclusively by or under direct supervision from this QUALIFIED PERSONNEL INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com WARRANTY Model 32 30 20 Warranty Maintenance The buyer accepts hereby represents and guarantees that the stage will undergo regular inspection and maintenance by QUALIFIED PERSONNEL or under direct supervision from this QUALIFIED PERSONNEL according to the requirements and specifications explained in the manuals Upon request the buyer will complete in full and promptly return to the seller any m
20. t duty canopy wind walls side wings top and side banner sup ports when applicable Raise the wings to their final position As you raise the center columns to their final position watch that rear and front columns raise simultaneously Insert safety rods into the columns under each section Tie up the dutch lacing joints as per section E Secure all four 4 corner posts in place using the attached pins Install the stage skirt Install the stairs and hinge covers ramps and balustrades if needed Close the work lights put away the tools and lock the storage Ask a certified electrician to connect the stage to a grounding rod The stage is now ready for the show INTERNATIONAL SALES Mega Stage Corporate Head Office 927 Gaudette Street Industrial Park Saint Jean sur Richelieu Qc Canada J3B 7S7 1 888 359 4001 Fax 450 359 4242 Email info mega stage com www mega stage com INSTALLATION Model 32 30 20 D Taking down the stage ON GM 10 Open all storage Power up the work lights with the supplied 110V extension cord or 12 V cable if needed Remove the stairs and hinge covers ramps and balustrades Remove the skirt Untie the bottom of the wind walls Start the engine See operation manual Before using the controls make sure no one is standing near moving parts such as the roof wings or floor panels Remove the safety rods from all the first column sections Front corner columns center jacking
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