PF – Digimatic PF – Digimatic Time
Contents
1. Ausgang Voltage Resistance Contact Short circuit Current Monitoring Spannung Widerstand Kontakt KurzschluB Strom berwachung Other Sonstige System Working Temperature Service System Arbeitstemperatur Wartung Error Messages Fehlermeldung Plain Text Acoustic Signal Klartext im Display Dauerwarnton Enclosed Parts Lieferumfang Control Box Transport Box Adapter 4 7 4 0mm Instructions Manual Ger t Transportbox Adapter 4 7 4 0mm Bedienungsanleitung Technical Data for 110V Control Units Technical Data Technische Daten Digimatic Time Input Voltage Eingangsspannung 110V AC 90V 150V Input Current Eingangsstrom 40A Input Frequency Eingangsfrequenz 50Hz 40 70Hz Rev 2004 001 GB 5 3 Important safeguards Before turning on the welding device please read this operating instructions as well as the relevant safety and processing directions carefully Warning With the use of electric tools you have to note the following basic safety direction to protect against electric shock injury and fire 1 Keep your working area in order Disorder involves a certain danger 2 Consider the influence of environment Do not expose electro tools to rain Do not use electro tools in wet or damp surroundings or in the neighbourhood of combustible liquids or gases 3 Protect yourself against electric shock2. SchweiBtechnomlogie G m b H Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 6631 9652 0 Fax 49 6631 9652 52 Electro Fusion Control Unit PF Digimatic PF Digimatic Time PF Schwei technologie GmbH Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 0 6631 9652 0 Fax 49 0 6631 9652 52 Rev 2004 001 GB Table of contents T MIU OCU CUM a ANA 3 1 1 Maintenance periods suie rra aana a E E EATEN ARTA IARE EE EE E nennen nen tre tenes nnns 3 2 Scope of application and technical data 4 2 1 Scope Of application i i lll ll ln ll ln nn nn nn rn nn eee rr 4 2 2 Input of welding parameters ssssssee m m m mnn nn nnne nnn nnn nnns 4 2 3 Range of fitting dimensions meme mener nnns 4 24 liem en nelle edie 5 3 Important sale guard Sissi ad 6 4 Controls and Plugs iere riot ein 7 5 Power Connection ee ee ee 8 5 1 Generator SUN zen ias 9 6 Starting a welding process eese 10 6 1 PHO 025 10 EE 10 6 2 Welding with the EUSAMATICT Mode 11 6 3 Welding with Manual Mode ssssss emen eene nennen 13 AA 15 7 1 FUNCION MU cit alabada dada 15 72 Adjusting the display contaste Caie a e Beten 15 7 3 System configuratior dee defege degg deeg Gesiu rege BD Bi tte lletres citando d e 16 8 Trouble SHOOUNG eee 17 8 1 Replacing Welding Temmimals esse nennen 17 8 2 Dorcel 17 8 3 ele Eear er a
3. 1 0300 014 1 0300 002 1 0300 012 1 0300 008 1 0300 013 Adapter 4 7 4 7 angle Adapter 4 7 4 0 angle Adapter 4 0 4 7 angle Adapter 4 0 4 0 angle FUSAMATIC Adapter 4 7 4 7 FUSAMATIC Adapter 4 7 4 0 FUSAMATIC Adapter 4 0 4 7 Adapter 4 0 4 7 straight Adapter 4 7 GF lose ends Adapter 4 0 GF lose ends Adapter 4 7 FF flat Adapter 4 0 FF flat Adapter 4 7 FF pin Adapter 4 0 FF pin Rev 2004 001 GB 17 8 3 Start messages After switching on the device the following message appears on the display PF digimatic d Version 2 04AH d 25 Working hours lt Row 1 and 2 show the type and firmware revision of the control box Row 3 counts the total amount of working hours summed up fusion times After ten seconds the above shown display will disappear In the following there could be shown system messages like error messages of previous welding cycles or service notes which can be aborted by pressing the red STOP key 8 4 Error messages Error messages will be indicated by a bleep A permanent bleep can be interrupted by pressing the red STOP key Error Cause Reaction Clock error Internal clock does not work properly Set clock Maybe the battery has to be changed Code error Faulty input Move the reading pen with a constant velocity over the barcode Barcode defect or error of code structure Contact error Invalid FUSAMATIC detection resistor Clean contacts Replace fitting if
4. Avoid body contact with grounded components e g radiators metal pipes or live cables Do not carry the device with the finger on the power switch Pull out the plug when you do not use the tool or when changing the adapters and attachments 4 Keep unauthorized people and children away Do not allow other people touch the device or cables keep them away from your working place 5 Store up your device safely Unused machines should be kept in a dry and locked room inaccessible for children and unauthorized people 6 Use permitted accessories only Do only use accessories especially current sources and lengthening cables that are stated in the operating instructions or recommended by us The use of attachments that are not stated in the operating instructions involves a certain danger for you Do only use permitted and marked lengthening cables outdoors 7 Do not expose the cables to avoidable loads Do not carry the machine with the cable and do not use the cable to pull out the plug Protect the cables against heat oil and sharp edges 8 Lock after your tools carefully Keep your device clean Follow the servicing instructions and the instructions for changing the tools Keep oil and grease away from the straps 9 Check your device for damages Check your tools before every use for damages and function of the protection devices and machine parts All parts have to be mounted in the right way They have to fulfil al
5. plugs The red terminal must be put on the fitting pin which is marked with the red ring Thus the welding device can detect the fitting type and its welding parameters It will switch to the FUSAMATIC Mode automatically This will be indicated by the following message START ll Nom time 0200s d FUSAMATIC 40V d MN Line 1 prompts you to confirm the shown welding parameters Line 2 Shows the welding time Line 3 shows the fitting type and welding voltage Line 4 shows error messages respectively You have to compare the shown parameters with the parameters stated on the fitting In the case that these deviate or if a Contact error is indicated in the lowest row of the display a faulty or invalid reference resistance is read Disconnect the welding terminals from the fitting plugs Check the connectors of the fitting and welding cable for dirt or coating If the fitting causes another Contact error or differing parameters it is defect Replace it Rev 2004 001 GB 11 If no Contact Error occurs you can confirm the correctness of the welding parameters by pressing the green START key The following message will remind you of your duty to fix and prepare the pipes according to the general guidelines Its the pipe scraped 7 Hm If you have any doubt about the right preparation you can break off the procedure by actuating the red STOP key Otherwise confirm the proper preparation by pressing the green START key Th
6. can confirm the correctness of your choice by pressing the green START key or cancel the function by using the STOP key Rev 2004 001 GB 8 Trouble shooting 8 1 Replacing Welding Terminals The welding plugs should be checked frequently If necessary they can easily replace in no time 1 Switch off the device and disconnect it from the mains supply or generator 2 Slip off the PVC cap over the welding terminal 3 Hold the front part of the brass contact with a pipe wrench and screw the welding terminal with a 8mm wrench out of the brass contact 4 The red welding cable has to be equipped by a welding terminal with detection tip You have to use welding terminals that are delivered by PF only 5 Screw the new welding terminal tight into the brass contact and slip the PVC cap over the welding terminal Pay attention that the PVC cap is slipped over so far that the welding terminal is left blank for about 15mm 1 0200 001 Welding Terminal 4 7mm standard 1 0200 003 Welding Terminal 4 0mm standard 2 0200 003 Welding Terminal 4 7mm Fusamatic with detection tip 2 0200 004 Welding Terminal 4 0mm Fusamatic with detection tip 1 0410 004 PVC Cap red 1 0410 003 PVC Cap black 8 2 Adapter For different fitting types different adapters are needed In the following table you will find a selection of available adapters 1 0300 009 1 0300 001 1 0300 004 1 0300 011 1 0200 005 1 0200 006 1 0200 007 1 0300 010 1 0300 003
7. down of the control unit Error message Device too hot Before processing fittings in this dimension range you have to check that the welding current of the fitting does not exceed the maximum output current of the control unit All above made statements refer to an ambient temperature of 20 C 4 Rev 2004 001 GB 2 4 Technical data Technical Data Technische Daten Digimatic Time ISO 12176 2 Class Klassifizierung P23 US V AK X Input Voltage Eingangsspannung 230V AC 185V 300V Input Current Eingangsstrom 16A Input Frequency Eingangsfrequenz 50Hz 40 70Hz Output Voltage Ausgangsspannung 8 48V Time 40V only Output Current Ausgangsstrom 60A max 80A Power Consumption Leistungsaufnahme 3200VA Temperature Range Arbeitstemperatur 10 C 50 C Protection Class Ger tesicherheit IP54 Class 2 Weight incl Cables Gewicht inkl Kabel 18kg Main Supply Cable Netzkabel 4 5 m Euro Plug Euro Stecker Welding Cable SchweiBkabel 5m fixed fest Welding Terminals AnschluBkontakt 4 7mm opt 4 0mm Display Display 4 x 20 Characters alphanum background lighting 4 x 20 Zeichen alphanumerisch Hintergrundbeleuchtung Dimension Abmessungen 440mm x 380mm x 320mm Monitoring Functions Uberwachungsfunktionen Input Eingang Voltage Current Frequency Spannung Strom Frequenz Output
8. function of the control unit will not interrupt the welding process e suitable to drive inductive loads and phase cut systems e no load voltage adjustable to 240V 260V at nominal 230V nominal 110V 120V 130V AC e output current of 18 Amps at one phase at nominal 230V nominal 110V 36Amps e stable output voltage and engine speed also at fast alternating loads e synchronous generators with mechanical speed control preferred e voltage peaks must no exceed 800V Min required generator output power 230V 50Hz 1 phase Diameter Output Power 20 75 mm 2kW 90 160 mm 3 2kW 180 710mm 4 5kW mechanically controlled 5kW electronically controlled For generators with insufficient control performance or voltage control it has to be selected 3 3 5 times higher output power than the stated ones to achieve an undisturbed operation Electronically controlled generators tent to oscillate with the control of the welding process which can lead to high output voltage peaks Please test suitability before using that kind of generators Manufactures like HONDA EISEMANN GEKO FISCHER PANDA and KIRSCH provide generators performed especially for this kind of application Caution 110V Control Units shall not be used at 230V power supply and vice versa Rev 2004 001 GB 9 6 Starting a welding process 6 1 Preparation Before starting you have to carry out the following steps in the given order 1 Check
9. necessary Current high Output current is more than 15 higher than the starting current Shortcut of fitting coil or welding cable Current low Interrupt of the welding current Welding is faulty Current drops down about 15 20 for at least 3s Welding is faulty Device too hot Temperature of transformer is too high Let the device cool down for about 45 min Emergency cut out Welding was interrupted by pressing the STOP key Welding is faulty Rev 2004 001 GB Error Cause Reaction Frequency error Input frequency out of working range 40 70Hz Check Generator Input voltage high Input voltage gt 300V at 230V nom Input voltage gt 150V at 110V nom Adjust generator voltage to 240V 260V Adjust generator voltage to 120V 130V Input voltage low Input voltage 190V at 230V nom Input voltage 90V at 110V nom Unwind the power supply cable Use power supply cable with the right diameter Adjust Generator voltage Interturn shortc The current rises more than 15 during the welding Shortcut of the fitting coil Welding is faulty Memory overflow Report memory is full up Print reports or deactivate the memory control option No contact No complete electrical contact with the fitting Check connection to the fitting Fitting coil or welding cable is defect Use an other Fitting Chang
10. the Manual Mode The following message shows the entry fields of the welding parameters Weld voltage 40 V Bt s 0020 s C l Line 1 shows the parameter to be entered here Welding voltage Line 2 shows the welding voltage Line 3 shows the welding time The digit which is marked by the cursor flashing position can be changed by using the buttons With pressing the 4 gt buttons the cursor will move to in the corresponding direction Note You have to use the welding parameters stated on the fitting or given by the fitting manufacturer You are not allowed to use other parameters since incorrect welding parameters can lead to explosion of the fitting Note The Digimatic Time control unit does not allow the input of a welding voltage different than 40V Confirm the entered welding voltage by actuating the green START button Now the cursor jumps to the entry field of the welding time Weld time Bu v 40 V Bt s 0020 s The value will be entered the same way as described above After the confirmation with the green START button the welding parameters will be shown once again start E Nom time 20 28 Weld voltage 40 V AAA Line 1 prompts you to confirm the shown welding parameters Line 2 Shows the target welding time Line 3 shows the welding voltage Line 4 shows error messages respectively Rev 2004 001 GB 13 Check carefully the correctness of the parameters before confi
11. the device cables and adapters visually If necessary you have to replace them 2 Plug in Detachable welding cables 3 Unroll welding power and extension cables completely 4 Switch of the Power Switch of the control unit 5 Start the generator before you plug in the control unit Wait until the generator output voltage has stabilized Plug in the power cable of the control unit Switch on the power switch Caution 110V Control Units shall not be used at 230V power supply and vice versa After this procedure the control unit signals its readiness with two bleeps In addition the display backlight is turned on automatically The following display message appears d PF digimatic d version 2 04AH d 25 Working hours d Be Line 1 and 2 show the type and version of the control unit Line 3 shows the total amount of working hours of the control unit If there occurred any error or change of the system configuration at the last weld before turning off the device this will be indicated by a message in the display once again After pressing the red STOP key you are able to carry out a new welding process As long as no fitting is connected no welding process can be started ll connect Fusamatic voltage 240V d Frequency 50 Hz d IM Tt Line 1 prompts you to connect a fitting Line 2 shows the input voltage In case of generator use check that the voltage is at about 240 260V at nominal 230V nominal 110V 120
12. 1 GB 15 7 3 System configuration To show the system configuration menu you have to select the System config function pi e ril Language GB lt d FUSAMATIC d CH cursor which indicates the active option moves the cursor up and down e 9 selects the active option shows the option state ON OFF dk changes the option state After changing the settings press the green START button and confirm the following Are you sure message with the green START button If you wouldn t like to take over your changes press the red STOP button The following options and functions are available Option Description Value Page Language Function for changing the display language Country Code 16 FUSAMATIC Dis enabling the FUSAMATIC system ON OFF 7 3 4 Change language After selecting the language function from the system configuration menu the display will show a list of language indicators The indicators stand for GB English SE Swedish ES Spanish IT Italian DK Danish PT Portuguese DE German FR French PL Polish TR Turkish RO Romanian etc Please note that only 7 languages are available gt Represents the cursor which marks the present current language gt Move the cursor upwards or downwards through the available languages o Selects the marks language The display will ask you Are you sure You
13. V 130V AC Line 3 shows the input frequency 10 Rev 2004 001 GB Welding Terminals The contacts of the welding connector and the fitting plug must be clean dirty or coated contacts can lead to overheating and burn at the connectors Generally the terminals have to be protected against dirt If there is a coating or loss of stick force on the connectors they have to be replaced Use Adapters to connect certain fitting types Adapters wear out with the time and have to be checked before every use Connect the welding terminals of the control unit to the pins of the fitting Take care on a firm and proper fit FUSAMATIC System The welding with the FUSAMATIC Mode is only possible with FUSAMATIC fittings The Option FUSAMATIC of the system configuration has to be enabled 6 2 Welding with the FUSAMATIC Mode Pay attention to the installation instructions of the fitting special instructions ISO DVGW DVS European and national directions as well as the laying instructions As long as no fitting is connected no welding process can be started Connect the welding terminals of the control unit to the pins of the fitting Take care on a firm and proper fit The welding with the FUSAMATIC Mode is only possible with FUSAMATIC fittings The Option FUSAMATIC of the system configuration has to be enabled You have to pay attention for the right connection between the welding connectors and the fitting
14. aintenance should be carried out more often During the maintenance the machine will be upgraded to the current technical state Additionally you get a 3 month function guarantee for the maintained device The maintenance and the related checks are important for you safety and the continuous working reliability of the control unit Therefore the maintenance and all necessary repairs have to be carried out by the manufacturer or a authorised service point Rev 2004 001 GB 3 2 Scope of application and technical data 2 1 Scope of application The electro fusion control units of type Digimatic Time are exclusively for the electro fusion of thermoplastic pipes e g made of PE HD PE80 PE100 or PP by use of electro fusion fittings with an welding voltage lower than 48V The control units are conform to the standard DVS 2208 1 as well as the ISO 12176 2 which refer to the standards applicable for the electro fusion fittings to be used It is not allowed to use the electro fusion controllers to which the present instruction manual refers to for an application not covered by the above stated terms The manufacturer is not liable for the use of the machine out of the scope of application 2 2 Input of welding parameters The electro fusion controllers of type Digimatic Time provide the following means for entering the welding parameters MANUAL Input of welding parameters The given welding parameters on the fitting can be entered
15. de conformit IT Dichiarazione di Confirmita del Costruttore ES Declaracion de conformidad del fabricante PT CERTIFICADO DE CONFORMIDADE SchweiBbBtechnologie G m b H WW Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 6631 9652 0 Fax 49 6631 9652 52 DE erkl rt dass die Schwei maschine GB declares that the welding machine FR d clarons que la machine lectrosoudable jT dichiara che la sadatrice ES declara que la maquina de saldar PT declara que o equipamenta Polymatic Plus Top 230V 50H2 110V SOHZ 48V 1 50 Hz 200Hz Polymatic Data 230Y 50H2 110V 50Hz 48V 150 Hz Digimatic Time Data 230V 50Hz 110V 50Hz Monomatic light Dualmatic 230V 1 50Hz 110V 50Hz Tiny M Data Polycode 230V 50Hz 110V 50Hz PolyControl Plus Top 230v SOHZ Polyweld 230V 50Hz 48V 50 Hz Transformer Box 2600VA 2800YA 230V 50Hz DE gem den folgenden gesetzlichen Richtlinien Vorschriften und Verordnungen hergestellt wurde GB is made in compliance with the following directives standards and legal reguiations FR est conforme aux normes regles ou directives suivantes iT conforme aie disposizioni deile seguenti drettive normative e prescrzioni che rispondono ale seguenti leggi SP est conforme con lo dispuesto en la legislaci n vigente PT fo fabricado e testado com o disposto nas seguintes regulamenta es em vigor T3 23IEEC Low Voltage Directive 89 336 EEC Electro Magnetic Compatibil
16. e welding cable Output volt Error The output voltage deviates from the rated voltage Check the generator Revolutions fluctuate or power too weak Power failure Last welding was interrupted by a break of the power supply Last welding is faulty Prepare pipe again and use a new Fitting Resistor error Fitting resistance is out of the valid working range Clean the contacts Use an other fitting Fitting resistance out of the valid range given by barcode Clean the contacts Use an other fitting Service The recommended service interval of 12 months or 200 working hours is exceeded The device has to be checked by an authorized service point The device is still usable but the manufacturer does not accept any liability for the device until it is checked up System error Danger Selftest found an error in the System Disconnect power supply immediately Do not connect the device to the power supply any more Send it to the next service point Temp Meas Error Temperature measurement is faulty Plug in the removable welding cable Switch device off and on Welding cable or sensor defect Temperature error Surrounding temperature out of working range 10 50 C Rev 2004 001 GB 19 20 Rev 2004 001 GB 9 Conformity Declaration DE Konformit tserkl rung des Herstellers GB Manufacturer s Conformity Declaration FR Certificat
17. e welding device starts the welding process automatically To avoid danger for your health do not touch the fitting or cables during the welding process The display shows the actual and nominal welding time S_ Te d Act time 0099sec ll Nom time 0200sec d FUSAMATIC 40V d DEE Line 1 shows the running welding time Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage Line 4 shows error messages respectively The welding process will stop automatically when the actual time reaches the nominal time This will be indicated by two bleeps and the following message BAct time 0200s ll Nom time 0200s d H FUSAMATIC 40V d OK e Line 1 shows the stop time Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage Line 4 shows error messages or OK Disconnect the welding connectors to go back to the start message 12 Rev 2004 001 GB 6 3 Welding with Manual Mode Pay attention to the installation instructions of the fitting special instructions ISO DVGW DVS European and national directions as well as the laying instructions If you want to enter the parameters of a FUSAMATIC Fitting manually you have to connect it with the wrong poling of the welding connectors In this case as well as in the case of using any other kind of fitting the welding device will switch to
18. inal 230V a min 16 Amps slow fuse comprising a residual current operated protective device RCCB should be used 110V min 32Amps Extension Cables To extend the power supply cable you have to follow the following rules Cable length Cross Section 230V Cross Section 110V Up to 20m 3 x 1 5mm 3 x 4mm 20 to 50m 3 x 2 5mm 3 x 4mm 50 100m 3 x 4mm i It is not allowed to extend the welding cable Important notes for the use of generators e First start generator then plug in the device e No other machine or device shall be connected to the generator e The idle running voltage should be regulated to 240V 260V AC at nominal 230V nominal 110V 120V 130V AC e Plug out welding device before turning off the generator e The usable generator power will decrease by 10 per 1000m height e Check the fuel level before starting the welding process 8 Rev 2004 001 GB 5 1 Generator suitability The Electro Fusion Controllers of type Digimatic Time provide the following means to increase the generator suitability e Wide tolerance for input voltage and Input frequency e Display of current input voltage and frequency e Soft Start for limitation of the generator load Despite this characteristics the generators to be used have to fulfil the following requirements and recommends in order to avoid damaged of the control unit and to ensure that the internal monitoring
19. into the electro fusion controllers Welding Time Welding Voltage Digimatic 1 9999sec 8 48V Digimatic Time 1 9999sec 40V fixed FUSAMATIC System By reading out the reference resistance in the connector pins of the FUSAMATIC Fitting the control unit automatically takes over the welding data of the fitting Note Not all Digimatic Time control units provide the FUSAMATIC system Please ask your local provider for further information Control Units without FUSAMATIC system carry two black PVC caps over the welding terminals FUSAMATIC Controllers provide one red and one black PVC cap 2 3 Range of fitting dimensions For which range of fitting dimensions a electro fusion control unit can be used depends essentially on the power consumption to the used fittings itself Since the power consumption of the fittings are different for different fitting manufacturers a general statement concerning this point is hardly to make In case of doubt each single case has to be checked separately For electro fusion control units of the type Digimatic Time the following general statement can be made with the assumption that all welding processes were made one after the other i e that the control unit is able to cool down during the preparation time of the next fitting Use for dimension 20 355mm without any limit From a diameter for 400mm and higher there must be provided longer off times to ensure a cooling
20. ity EN 80335 1 JEC 335 1 ISO 12176 1 4 ISO TR 13956 UNI 10566 DVS 2208 Alsfeld 01 01 2007 OE e dei E Dipl Ing Stefan Kehm Fertigung Production Dipl Ing Bernd Merle Geschaftsfuhrer Direction iA WY de Rev 2004 001 GB 21 22 Rev 2004 001 GB Rev 2004 001 GB 23
21. l conditions for a impeccable running of the tool Damaged protection devices and machine parts have to be repaired or replaced by an authorized service point 6 Rev 2004 001 GB 4 Controls and Plugs 4 1 DISPLAY 2 START green 3 4 3 4 STOP red CURSOR KEYS Select key H Lg 7 C IM 5 Power Switch 6 Printer Port 7 Welding Cable 8 Cable Holder 9 Power Supply Cable Rev 2004 001 GB 7 5 Power Connection The connecting conditions of EVU the VDE directions the accident prevention regulations DIN CEN regulations as well as national regulations have to be considered Electro Fusion Control Units have to be used by operators which are trained and authorised conform the national and international standards and directives only The operator has to supervise the electro fusion control box during the whole fusion process The electro fusion control unit has to be used within the following ranges Parameter 230V Control Units 110V Control Units Input Voltage 185V 300V AC 90V 150V AC Input Frequency 40Hz 70Hz 40Hz 70Hz Ambient Temperature 10 C 50 C 10 C 50 C Max Output Power 3600W 3600W Caution 110V Control Units shall not be used at 230V power supply and vice versa When operating on a electric distributor or the main power supply of nom
22. r supply and switching on wait until the machine indicates it readiness by two bleeps Then aboard all error messages by pressing the red STOP button Now press the select key 9 to get into the function menu ll comm No d Print d D Contrast d E T The function menu contains all available functions The cursor lt indicated the selectable function gt Moves the selection cursor up and down o Selects the function indicated by the cursor gt The following table shows all available functions o o Function Description a Contrast Adjusting the display contrast 15 System Config System Configuration 16 7 2 Adjusting the display contrast By selecting the contrast function of the function menu you can adjust the display contrast to your needs d Contrast l 240 d _ The shown value is only given for your orientation It can show numbers from 100 to 250 At high values the belong to strong contrast gt Increases or decreases the value contrast If the value reaches 250 is switches back to 100 Adjust the contrast to a value where you can read the display best Note that the display should be readable also if you look at it under certain angles Confirm you adjustment with the green START key The display will ask you Are you sure You can confirm the correctness of your choice by pressing the green START key or cancel the function by using the STOP key Rev 2004 00
23. reara AE RE E TAEAE AAE EAA Ea EE TEE EEA E EE E 18 8 4 Error essag6s ii aa 18 9 Conformity Declaration is LE EEE 21 Please note the safeguards in chapter 3 2 Rev 2004 001 GB 1 Introduction Dear customer we thank you for the confidence in our product and wish you a contented work with it The present instructions manual includes beside the description of the use of the devices important notes for your safety and the scope of application Therefore you should read carefully the present instructions manual before the first use of the device In case of failure or interruption of the workflow read the appropriate chapter of this manual Self evidently we are ready to assist you at any time PF SchweiBtechnologie GmbH Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 6631 9652 0 Fax 449 6631 9652 52 All notes and technical specification in this instructions manual were prepared with all necessary care The manufacturer keeps the right to make technical changes at the device which are not directly included into the present instructions manual 1 1 Maintenance periods Please note that the bought product is a technically demanding machine for field application In accordance to the applicable standards like DVS 2208 1 BGV A2 ISO 12176 2 and most national and international standards these machines have to be subjected to a periodical maintenance The maintenance period is 12 month When the machine is used quite often the m
24. rming them by pressing the green START key The following message will remind you of your duty to fix and prepare the pipes according to the general guidelines lis the pipe scraped d Eu Y If you have any doubt about the right preparation you can break off the procedure by actuating the red STOP key Otherwise confirm the proper preparation by pressing the green START key The welding device starts the welding process automatically To avoid danger for your health do not touch the fitting or cables during the welding process The display shows the actual and nominal welding time Act time 0009sec ll Nom time 0020sec d weld voltage 40V d EE Line 1 shows the running welding time Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage Line 4 shows error messages respectively The welding process will stop automatically when the actual time reaches the nominal time This will be indicated by two bleeps and the following message act time 0020s d ll Nom time 0020s d Report Number 1 d B 18 02 1998 08 15 J Line 1 shows the stop time Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage Line 4 shows error messages or OK Disconnect the welding connectors to go back to the start message 14 Rev 2004 001 GB 7 Other functions 7 1 Function menu After connecting the control unit to the powe
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