Leica Rugby 620 User Manual - WU Technologies WU Technologies
Contents
1. Type Description AN DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury AN WARNING Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury AN CAUTION Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury Indicates a potentially hazardous situation or an unintended NOTICE S i use which if not avoided may result in appreciable material financial and environmental damage Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner 1 2 Definition of Use Intended use Reasonably foreseeable misuse 1 3 e The product casts a horizontal laser plane or a laser beam for the purpose of align ment e The laser beam can be detected by means of a laser detector e Remote control of product e Data communication with external appliances e Use of the product without instruction e Use outside of the intended use and limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with recognisable damag2. j 005781_001 Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice Nr 50 July 24 2007 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Type Rugby 620 Power 8 4V 0 5A Art No 799042 Made in China Serial Number 10636202500 Cex O Rod Eye 140 005146_001 Power 3V 60mA A eae by Leica Geosystems rt No f a A Pa CH 9435 Heerbrugg subject to the following two conditions 1 This device may not cause harmful interference and interference that may cause undesired operation Type RE140 O Swiss Technology This device complies with part 15 of the FCC Rules Operation is 2 this device must accept any interference received including MENEHEE ef Rod Eye Basic 005664_001 Type REBAS Art No 769811 Power 9 0V 0 2A Leica Geosystems AG CH 9435 Heerbrugg Manufactured 7 XX XX S No 1234567 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Ma
3. Leica Rugby 620 User Manual Version 1 0 English when it has to be right Seica Geosystems Introduction Purchase AW Product identification Validity of this manual Available documentation m world Leica Geosystems Congratulations on the purchase of a Leica Rotating Laser product This manual contains important safety directions as well as instructions for setting up the product and operating it Refer to 1 Safety Directions for further information Read carefully through the User Manual before you switch on the product The type and serial number of your product are indicated on the type plate Enter the type and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service work shop Type o Serial No This manual applies to the Rugby 620 lasers Differences between the models are marked and described Name Description Format Rugby 620 Provides an overview of the product Intended as a quick v v Quick Guide reference guide Rugby 620 All instructions required in order to operate the product v User Manual to a basic level are contained in the User Manual Provides an overview of the product together with tech nical data and safety directions Refer to the following resources for all Rugby 620 documentation software e the Leica Rugby CD e https myworld leica geosystems com
4. Description of the Automatic Mode Press the Power button to turn on or off the Rugby After turning on e fsetup within the 5 self levelling range the Rugby automatically levels to create an accurate horizontal plane of laser light e Once levelled the head starts rotating and Rugby is ready for use e After 30 seconds of completing the levelling the H I Alert system becomes active to protect the laser against changes In elevation caused by movement or settling of the tripod e The self levelling system and H I Alert function continues to monitor the position of the laser beam to ensure consistent and accurate work Automatic Mode The Rugby always starts up in Automatic Mode In Automatic Mode the Rugby automatically levels if set up within the 5 self levelling range Rugby 620 Operation 18 3 5 Manual Mode Description of the Manual Mode After start up the Manual Mode can be activated In Manual Mode the self levelling will be deactivated The following options are available e Change the X axis to Manual Mode e Change the Y axis to Manual Mode e Change to Full Manual Mode gt After turning the Rugby off and on again the Rugby is in Automatic Mode Changing the X axis to Manual Mode Changing the Y axis to Manual Mode Rugby 620 Operation After startup press the Automatic Manual Mode Button once to change the X axis to Manual Mode Ce The X axis and Y axis are marked on t
5. e The Y axis LED flashes three times then flashes slowly until level When the Rugby is level the Y axis LED is on but does not flash e The X axis LED Is off Step Description L Press the Up and Down Arrow buttons to increment the laser beam up and down Each increment is indicated by a flash of the Y axis LED and a beep from the audio indicator 2 Continue to press the Up and Down Arrow buttons and monitor the spot until the Rugby is within its specified range gt Five steps are equal to 10 arc seconds of change or approximately 1 5 mm at 30 m 1 16 at 100 3 Press the Automatic Manual Mode button to switch back to the X axis If desired Press and hold the Automatic Manual Mode button for 3 seconds to save and exit Adjustment Mode The X axis LED and Y axis LED flash alternately three times then the Rugby shuts off Pressing the Power button at any time while in Adjustment Mode will exit the mode without saving changes Rugby 620 Accuracy Adjustment 33 8 Troubleshooting Alerts Symptom Possible causes and solu tions Low Battery LED flashes red or The batteries are low Replace is On but not flashing the alkaline batteries or recharge the Li lon battery pack Refer to 6 Batteries Elevation H I Alert The Rugby has been bumped The LEDs flash quickly with an or tripod was moved Turn off audio beep Rugby to stop alert check the height of the laser before beginning
6. in traffic on building sites and at industrial installations Precautions Always ensure that the working site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people can sustain injury Precautions When setting up the product make sure that the accessories are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress During the transport shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard Precautions Before shipping the product or disposing of it discharge the batteries by running the product until they are flat When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company During dynamic applications for example stakeout procedures there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of t
7. the buttons for detailed information On grade Indicates the on grade position of the laser Laser Reception Detects the laser beam The reception windows must be directed window towards the laser LCD window Front and rear LCD arrow indicate the detector s position Audio Speaker Indicates the detector s position e High Fast beeping e On grade Solid tone e Low Slow beeping Rugby 620 Receivers 23 Instrument components part 2 of 2 Description of the buttons 005666_001 Component e a Bracket Mounting Hole b Offset notch c Battery door d Serial number label e Product label Description Bracket Mounting Hole Location to attach the receiver bracket for normal operation Offset notch Battery door Use to transfer reference marks The notch is 45 mm 1 75 below to top of the detector Access to the battery compartment a b C a Audio 005667_001 b Bandwidth c Power Button Function Audio Press to change the audio output Bandwidth Press to change detection bandwidth Power Press once to turn on the Receiver Rugby 620 Receivers 24 Applications 5 1 Setting Forms Setting Forms Application shown using the Rod Eye 140 Classic Receiver step by step 005791_001 Step Description Set up the Rugby on a tripod Set up the tripod on a stable surface outside the working area Attach the rec
8. be charged prior to using it for the first time because It is deliv ered with an energy content as low as possible e The permissible temperature range for charging is between 0 C to 40 C 32 F to 104 F For optimal charging we recommend charging the batteries at a low ambient temperature of 10 C to 20 C 50 F to 68 F if possible e It is normal for the battery to become warm during charging Using the chargers recommended by Leica Geosystems It is not possible to charge the battery if the temperature is too high e For new batteries or batteries that have been stored for a long time gt three months it is effectual to make only one charge discharge cycle e For Li lon batteries a single discharging and charging cycle is sufficient We recom mend carrying out the process when the battery capacity indicated on the charger or on a Leica Geosystems product deviates significantly from the actual battery capacity available e The batteries can be operated from 20 C to 55 C 4 F to 131 F e Low operating temperatures reduce the capacity that can be drawn high operating temperatures reduce the service life of the battery Battery for Rugby The rechargeable Li lon battery pack on the Rugby can be charged without removing the battery pack from the laser 005794_001 3 n Step Description Slide the locking mechanism on the battery compartment to the very left to expose the charge jack Pl
9. is on grade Rugby 620 Applications 26 5 3 Manual Grades Manual Grading Application shown using the Rod Eye 140 Classic Receiver step by step 005793_001 Step Description i 2 Set up the Rugby on a tripod Set up the tripod at the base of a slope with the x axis pointing in the direction of the slope Attach the receiver to a rod Turn on the Rugby and the receiver At the base of the slope adjust the height of the receiver on the rod until the on grade centre line position is indicated on the receiver by e the centre Dar e the green flashing LED e a solid audio tone Move the rod and the attached receiver to the top of the slope Change the X axis to Manual Mode by pressing the Automatic Manual Mode button once on the Rugby Use the Up and Down Arrow buttons on the Rugby to move the laser beam up and down until the on grade centre line position is indicated on the receiver by e the centre bar e the green flashing LED e a solid audio tone Rugby 620 Applications 27 6 Description 6 1 Batteries The Rugby 620 can be purchased with alkaline batteries or a rechargeable Li lon battery pack The following information is appropriate only to the model you have purchased Operating Principles Charging first time use Operation Discharging 6 2 Charging the Li lon battery pack step by step Rugby 620 Batteries e The battery must
10. myWorld Leica Geosystems https myworld leica geosystems com offers a wide range of services information and training material With direct access to myWorld you are able to access all relevant services whenever it is convenient for you 24 hours a day 7 days per week This increases your efficiency and keeps you and your equipment instantly updated with the latest information from Leica Geosystems Service Description myProducts Simply add all Leica Geosystems products that you and your company own View detailed information on your products buy additional options or Customer Care Packages CCPs update your products with the latest software and keep up to date with the latest documentation myService View the service history of your products in Leica Geosystems Service Centers and detailed information on the services performed on your products For your products that are currently in Leica Geosystems Service Centers view the current service status and the expected end date of service mySupport Create new support requests for your products that will be answered by your local Leica Geosystems Support Team View the complete history of your Support and view detailed information on each request in case you want to refer to previous support requests Rugby 620 Introduction 2 Service myTraining Description Enhance your product knowledge with the Leica Geosystems Campus Information Knowledge Training Study
11. of the Elevation Alert function Disable or enable the Elevation Alert function Rugby 620 Operation e The Elevation Alert or Height of Instrument H 1 function prevents incorrect work caused by movement or settling of the tripod that would cause the laser to level at a lower height e The Elevation Alert function becomes active and monitors the movement of the laser 30 second after the Rugby has completely levelled and the head of the laser Starts rotating e The Elevation Alert monitors the laser If disturbed both the X axis LED and Y axis LED flash and the Rugby beeps rapidly e To stop the alert turn Rugby off and on again Check the height of the laser before beginning to work again The Elevation Alert function turns on automatically every time the Rugby is turned on The Elevation Alert function can be disabled or enabled by pressing the following button combination e With the Rugby turned on press and hold the Up and Down Arrow buttons e Press the Automatic Manual Mode button gt The Rugby beeps once to indicate the change 20 4 Description Receivers The Rugby 620 is sold with the Rod Eye 140 Classic or Rod Eye Basic Receiver 4 1 Rod Eye 140 Classic Receiver Instrument components E part 1 of 2 f a Level vial b Audio Speaker g c LCD window d LEDs e Laser Reception window f On grade 005147_001 g Keypad Component Description Level vial Audio Sp
12. products without radio This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interfer ence in a residential installation This equipment generates uses and can radiate radio frequency energy and If not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user Is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Rugby 620 Safety Directions 12 Labelling Rugby 620 Labelling Rod Eye Labelling Rod Eye Sica Leica Geosystems AG CH 9435 Heerbrugg AA PROTECT by Leica Geosystems Technology
13. the latest online training material or download training material on your products Keep up to date with the latest News on your products and register for Semi nars or Courses in your country Rugby 620 Introduction Table of Contents In this manual Chapter Page 1 Safety Directions 6 1 1 General 6 1 2 Definition of Use 7 1 3 Limits of Use 7 1 4 Responsibilities 7 1 5 Hazards of Use 8 1 6 Laser Classification 10 1 6 1 General 10 1 6 2 Rugby 620 10 1 7 Electromagnetic Compatibility EMC 11 1 8 FCC Statement Applicable in U S 12 2 Description of the System 14 2 1 System Components 14 Zid Rugby Laser Components 15 2 3 Case Components 15 2 4 Setup 16 3 Operation 17 3 1 Buttons 17 52 LED Indicators 17 3 3 Turning on and off the Rugby 18 3 4 Automatic Mode 18 3 5 Manual Mode 19 3 6 Elevation Alert H I Function 20 4 Receivers 21 4 1 Rod Eye 140 Classic Receiver 21 4 2 Menu Rod Eye 140 Classic Receiver 23 4 3 Rod Eye Basic Receiver 23 5 Applications 25 5 1 Setting Forms 25 5 2 Checking Grades 26 5 3 Manual Grades 27 6 Batteries 23 6 1 Operating Principles 28 6 2 Battery for Rugby 28 7 Accuracy Adjustment 31 7 1 Checking the Level Accuracy 31 7 2 Adjusting the Level Accuracy 32 8 Troubleshooting 34 9 Care and Transport 36 9 1 Transport 36 9 2 Storage 36 9 3 Cleaning and Drying 37 Rugby 620 Table of Contents 4 10 Technical Data 10 1 Conformity to National Regu
14. the user manual at no additional charge To receive the three years no cost period the product must be registered at http www leica geosystems com registration within 8 weeks of the purchase date If the product is not registered a two year warranty applies Rugby 620 Lifetime Manufacturer s Warranty 40 12 Accessories for power supply Accessories A100 Li lon Charger 790417 The A100 Li lon charger comes complete with four separate AC adaptors A130 12 Volt Battery Cable 790418 The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive battery as a backup for the unit s battery It is only usable with the rechargeable battery pack Length 4 metres 13 feet A140 Car Adapter Cable 797750 The A140 car adapter cable connects the Rugby to a standard automotive accessory jack as a backup for the unit s battery or to charge in a vehicle It is only usable with a rechargeable battery pack Length 2 metres 6 5 feet A150 Alkaline Battery Pack 790419 The A150 alkaline battery pack Is included as part of the standard alkaline package It can also be purchased separately to be used as a backup for rechargeable models Batteries required Four D cell type alkaline A600 Li lon Battery Pack 790415 The A600 Li lon battery pack is included as part of the standard rechargeable package It can also be purchased separately as an upgrade to the alkaline battery pack It Is necessary to also
15. 5 1 2007 03 and IEC TR 60825 14 2004 02 1 6 2 Rugby 620 General The rotating laser built into the product produces a visible laser beam which emerges from the rotating head The laser product described tn this section is classified as laser class 2 in accordance with e IEC 60825 1 2007 03 Safety of laser products e EN 60825 1 2007 10 Safety of laser products These products are safe for momentary exposures but can be hazardous for deliberate Staring into the beam The beam may cause dazzle flash blindness and after images particularly under low ambient light conditions Rugby 620 Description Value Maximum peak radiant power 2 7 mW 5 Pulse duration effective 1 1 ms Pulse repetition frequency 10 rps Beam divergence lt 1 5 mrad Wavelength 635 nm 10 nm AN CAUTION From a safety perspective class 2 laser products are not inherently safe for the eyes Precautions l Avoid staring into the beam 2 Avoid pointing the beam at other people Rugby 620 Safety Directions 10 Labelling 1 7 Laser Radiation Do not stare into the beam Class 2 Laser Product according to IEC 60825 1 2007 03 Po lt 2 70 mW 635 10 nm Electromagnetic Compatibility EMC Description The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electro Static discharges are pr
16. 6 Setup Instrument on tripod s snonenenennonsnerernenensrsrenne 16 Specifications environmental MSIUMENE spressa tena paeasuamneres 39 42 T Temperature Laser OPEIN O sxoed awisei cused E T 39 STOIC O parE 39 Temperature charging internal battery 28 Troubleshooting cccccceceececeececeececeeseseeaeseeaesess 34 U User Manual VAAI Ol soseri aiaa 2 W Warran aae ese not a eeweceecteg teehee 4O Weight ASTRO ONT cccustvit cians a 38 Rugby 620 Index 43 799725 1 0 0en Original text Published in Switzerland 2013 Leica Geosystems AG Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 www leica geosystems com when it has to be right etca Geosystems
17. Lithium lon Li lon Pack 40 h Alkaline four D cells 60 h Operating times are dependent upon environmental conditions gt Charging the Li lon battery pack takes a maximum of five hours gt Use only high quality alkaline batteries to achieve operating time Rugby 620 Technical Data 38 Environmental specifications A100 Lithium ion charger A600 Lithium ion battery pack Temperature Operating temperature Storage temperature 20 C to 50 C 40 C to 70 C 4 F to 122 F 40 F to 158 F Protection against water dust and sand Protection IPX7 IEC 60529 Dust tight Protected against continuous immersion In water Type Li lon battery charger Input voltage 100 V AC 240 V AC 50 Hz 60 Hz Output voltage 12 V DC Output current 3 0 A Polarity Shaft negative Tip positive Type Li Ion battery pack Input voltage 12 V DC Input current 2 5A Charge time 5 hours maximum at 20 C Rugby 620 Technical Data 39 11 Description Lifetime Manufacturer s Warranty Lifetime Manufacturer s Warranty Warranty coverage for the entire usage time of the product Free charge repair or replacement for all products that suffer defects as a result of faults in materials or manufacturing for the entire life of the product Three Years No Costs Guaranteed service should the product become defective and require servicing under normal conditions of use as described in
18. To ensure that the national laws regulations and conditions for the operation of e g radio transmitters lasers are respected Hazards of Use NOTICE Rugby 620 Safety Directions Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important measurements Because of the risk of electrocution it is dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environment first contact the safety authorities responsible for the electrical instal lations and follow their instructions With the remote control of products it is possible that extraneous targets will be picked out and measured Precautions When measuring in remote control mode always check your results for plausibility If the product is used with accessories for example masts staffs poles you may increase the risk of being struck by lightning Precautions Do not use the product in a thunderstorm Inadequate securing of the working site can lead to dangerous situations for example
19. adjustment contact your nearest authorised service centre or adjust the laser using the procedures described in this chapter Only enter the accuracy adjustment mode when you plan to change the accuracy Accuracy adjustments should only be performed by a qualified individual that understands basic adjustment principles It is recommended to perform this procedure with two people on a relatively flat Surface Checking the Level Accuracy Checking the level accuracy step by step Step Description E Place the Rugby on a flat level surface or tripod approximately 30 m 100 ft from a wall 30 m 100 ft X 30 m 100 ft X 005772_001 Align the first axis so that it is square to a wall Allow the Rugby to self level completely approximately 1 minute after the Rugby begins to rotate Mark the position of the beam Rotate the laser 180 and allow it to self level Mark the opposite side of the first axis 30 m 100 ft Y 30 m 100 ft Y Align the second axis of the Rugby by rotating it 90 so that this axis is square to the wall Allow the Rugby to self level completely Rugby 620 Accuracy Adjustment 31 Step Description 7 Mark the position of the beam 8 Rotate the laser 180 and allow it to self level 9 Mark the opposite side of the second axis The Rugby is within its accuracy specification if the four marks are within 1 5 mm 1 16 from the ce
20. atteries if necessary If the problem continues return the Rugby to an authorised service centre for service The distance of the Dirt is reducing the laser output laser is reduced The laser receiver is not working properly The Rugby Is not rotating It may be levelling or in Elevation Alert Clean the windows of the Rugby and the receiver If the problem continues return the Rugby to an authorised service centre for service Check for proper operation of the Rugby Refer to the receiver manual for more infor mation The receiver is out of usable range The batteries of the receiver are low Move closer to the Rugby Change the receiver batteries Elevation Alert function is not working disabled The Elevation Alert function Is The Elevation Alert function Is enabled or disabled by pressing the following button combination With Rugby turned on and rotating press and hold the Up and Down Arrow buttons Then press the Automatic Manual Mode button to enable or disable the Elevation Alert function The Rugby beeps once to Indicate the change The Rugby does not switch to Manual Mode The Rugby beeps three times when the Auto matic Manual Mode button is pressed and does not change to Manual Mode The Manual Mode ts disabled The Manual Mode can be enabled or disabled by pressing the following button combination With the Rugby turned off press and h
21. d Storage Product Field adjustment Li lon and alkaline batteries Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to Technical Data for information about temperature limits After long periods of storage inspect the field adjustment parameters given in this user manual before using the product For Li lon and alkaline batteries e Refer to Technical Data for information about storage temperature range e Remove batteries from the product and the charger before storing e After storage recharge batteries before using e Protect batteries from damp and wetness Wet or damp batteries must be dried before storing or use For Li lon batteries e Astorage temperature range of 20 C to 30 C 4 F to 86 F in a dry environment Is recommended to minimise self discharging of the battery e At the recommended storage temperature range batteries containing a 50 to 100 charge can be stored for up to one year After this storage period the batteries must be recharged Rugby 620 Care and Transport 36 9 3 Cleaning and Drying Product and accessories Damp products Cables and plugs e Blow dust off lenses and prisms e Never touch the glass with your fingers e Use only a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these can attack the polymer c
22. de in China Rugby 620 Safety Directions 13 2 1 Description of the System System Components General description Available system components The Rugby 620 Is a laser tool for general construction and levelling applications such as e Setting forms e Checking grades e Controlling depths for excavations If set up within the self levelling range the Rugby automatically levels to create an accurate horizontal plane of laser light Once the Rugby has levelled the head will start rotating and the Rugby Is ready for use 30 seconds after the Rugby has completed the levelling the H I Alert system becomes active and protects the Rugby against changes in elevation caused by movement of the tripod to ensure accurate work Rod Eye 140 or Rod Eye Basic Rugby 620 Li lon Alkaline The delivered components depend on the package ordered Rugby 620 Description of the System 14 Case components 2 2 Rugby Laser Components Rugby laser components a Carry Handle b LED Indicators c Buttons d Battery compartment 005783 001 e Charge jack for Li lon battery pack 2 3 Case Components a Rugby laser b Rod eye receiver mounted on the bracket c Li lon battery pack or Alkaline battery pack d 2x AA cell battery e User Manual CD f Second receiver can be purchased separately g 4 x D cell battery for alkaline versions only h Charger for Li lon versio
23. e batteries Insert the batteries into the battery compartment Close the cover of the battery compartment and slide the locking mecha nism to the left centre position until it locks into position Rugby 620 Batteries 29 Changing the alka line batteries step by step The Low Battery Indicator LED on the Rugby flashes when the batteries are low and need to replaced 005796_001 Step Description Ee The batteries are inserted in the front of the laser l Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment 2 To remove the batteries Remove the batteries from the battery compartment To insert the batteries Insert the batteries into the battery compartment ensuring that the contacts are facing in the right direction gt The correct polarity is displayed on the battery holder 3 Close the cover of the battery compartment and slide the locking mecha nism to the left until it locks into position Rugby 620 Batteries 30 About 7 1 Accuracy Adjustment It is the responsibility of the user to follow operating instructions and to periodi cally check the accuracy of the laser and work as it progresses The Rugby is adjusted to the defined accuracy specification at the factory It is recommended to check the laser for accuracy upon receipt and periodically there after to ensure accuracy Is maintained If the laser requires
24. eaker LCD window Aids to keep the rod plumb when taking readings Indicates the detector s position e High Fast beeping e On grade Solid tone e Low Slow beeping Front and rear LCD arrow indicate the detector s position LEDs Laser Reception window On grade Display the relative position of the laser beam Three channel indication e High Red e On grade Green e Low Blue Detects the laser beam The reception windows must be directed towards the laser Indicates the on grade position of the laser Keypad Power accuracy and volume functions Refer to Description of the Buttons for detailed information Rugby 620 Receivers 21 Instrument components part 2 of 2 C a as d i D a Bracket Mounting Hole b Offset notch c Product label 005148 001 d Battery door Component Description Bracket Location to attach the receiver bracket for normal operation Mounting Hole Offset notch Product label Use to transfer reference marks The notch is 85 mm 3 35 below to top of the detector The serial number is located inside the battery compartment Battery door Access to the battery compartment Description of the Buttons Rugby 620 Receivers b C a a Power 005149_001 b Audio c Bandwidth Button Function Power Press once to turn on the Receiver Audio Press to change the audio output Bandwidth Press to change detect
25. edees 2 E Elevation alert ccccceccccccecee eee ececeeeeeeseeeeeseeesaes 20 Environmental specifications SOM a ge os ares sins nee tgs se eg tee 39 F FCC Sidtement sxoniinissaicesatetintitniemeiem A 12 Rugby 620 Index Indicators LED VOLS CaS tags seth gehen acc tateateaatgacnaieeouteqneaiooe 18 Instrument Tecdnnical Data sssrini nn nenene a NaS NENEA 38 TRE TOT ING OTT sresectnsenceeseyeenentacacuenseneconenseaees 18 WTO NGOG USE sosise orere RE ES 7 L Laser eS S ICAI OWN sessionerna aari 10 DIMENSIONS cotstesrensasavnsedccscinaseanaehesaidanseieesenseus 38 Laser Classification RU DV eee ene eee ee ee eee eee ee eee ee eer 10 EID GCA TORS oeseri e soactsseeeaautcereseee 17 Level Accuracy POISE e S 32 OE rn E E wacetode 31 URON DALLON eseucee tee cuhievieeshand esereeaieaneedsnseeuscecent 39 EOFS e E dnmiaeenaianesone deste ages 36 M Manual mode ctconaciconacecttactaswascdesdaeausoanianciesioaceast 19 Menu ROG EYG cesses a EE 23 O Opern TANTE ict oncacs devenascteachantarcdecantasinechaypneies 38 R Range Self levelling ccatescnsnciateanemesatanaeceasetsanstenctauessuels 38 Responsibilities cgi eciexdieewioncaeieersieaeniensin chicnsdaeucdeenantla 7 Rod Eye Instrument components ceeeeeeeeee eee es 21 23 Menu ste negegeasteecteesoesceveiaee cases sacteieewessseenssacextees 23 ROTAUON SPCCO tee tes setae essences nai E 38 S Safety Directions cceccecsececeeceeeeeeceeceeeeseeeeansass
26. eiver to a rod Turn on the Rugby and the receiver Set the base of the rod on a known point for the finished height of forms oa dal ead tse eel a Adjust the height of the receiver on the rod until the on grade centre line position Is indicated on the receiver by e the centre bar e the green flashing LED e a solid audio tone 7 Set the rod with the attached receiver on top of the form Adjust the height of the form until the on grade position is again indicated 9 Continue to additional positions until the forms are levelled to the rotating Dlane of the Rugby Rugby 620 Applications 25 5 2 Checking Grades Checking Grades Application shown using the Rod Eye 140 Classic Receiver step by step 005792 _001 Step Description l Set up the Rugby on a tripod 2 Set up the tripod on a stable surface outside the working area 3 Attach the receiver to a rod 4 Turn on the Rugby and the receiver S Set the base of the rod on a known point for the finished grade 6 Adjust the height of the receiver on the rod until the on grade centre line position Is indicated on the receiver by e the centre bar e the green flashing LED e a solid audio tone 7 Set the rod with the attached receiver on top of the excavation or concrete pour to check for correct elevation 8 Variances can be read from the digital receiver e 7a Position is too high e 7b Position is too low e 7c Position
27. es or defects e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the working site e Deliberate dazzling of third parties e Controlling of machines moving objects or similar monitoring application without additional control and safety installations Limits of Use Environment AN DANGER 1 4 Manufacturer of the product Person responsible for the product Rugby 620 Safety Directions Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or close to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosys tems is responsible for supplying the product including the user manual and original accessories in a safe condition The person responsible for the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To ensure that it is used in accordance with the instructions e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e
28. esent and without causing electromagnetic disturbances to other equipment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used with accessories from other manufacturers for example field computers personal computers or other electronic equipment non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers or other electronic equipment pay atten tion to the information about electromagnetic compatibility provided by the manufac turer Disturbances caused by electromagnetic radiation can result in erroneous measure ments Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions If the product is operated
29. he existing dangers If you open the product either of the following actions may cause you to receive an electric shock e Touching live components e Using the product after incorrect attempts were made to carry out repairs Precautions Do not open the product Only Leica Geosystems authorised service workshops are entitled to repair these products If the product is improperly disposed of the following can happen e f polymer parts are burnt poisonous gases are produced which may impair health e f batteries are damaged or are heated strongly they can explode and cause poisoning Durning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer Only Leica Geosystems authorised service workshops are entitled to repair these prod ucts High mecha
30. he top of the Rugby e The X axis does not self level and a slope can be entered in this axis using the Up and Down Arrow buttons on the Rugby e The X axis LED Is red e The Y axis continues to self level and the Y axis LED flashes green until level X Y tu When the X axis is in Manual Mode the X axis can be sloped upwards or downwards as Illustrated H I Press the Automatic Manual Mode button again to change the Y axis to Manual Mode gt The X axis and Y axis are marked on the top of the Rugby e The Y axis does not self level and a slope can be entered in this axis using the Up and Down Arrow buttons on the Rugby e The Y axis LED is red e The X axis continues to self level and the X axis LED flashes green until level r x lt H When the Y axis is in Manual Mode the Y axis can be sloped upwards or downwards as Illustrated 19 Changing to Full Manual Mode 3 6 Press the Automatic Manual Mode button again to change to Full Manual Mode Ce The X and Y axes are marked on the top of the Rugby e Both the X axis and Y axis do not self level and a slope can be entered in the X axis using the Up and Down Arrow buttons on the Rugby e The X axis LED Is red e The Y axis LED is red r x lt H I When both the X axis and Y axis are in Manual Mode the X axis can be sloped using the Up and Down Arrow buttons Elevation Alert H I Function Description
31. ion bandwidth 22 4 2 Menu Rod Eye 140 Classic Receiver Menu access and navigation Menu 4 3 Instrument components part 1 of 2 To access the menu of the Rod Eye 140 Classic Receiver press the Bandwidth button and Audio button simultaneously e Use the Bandwidth button and Audio button to change parameters e Use the Power button to scroll through the menu CS MENU MODE The blue LED will blink slowly indicating menu mode Menu Function Indication LED Changes the brightness of the LED indicators Red and Green LEDs change brightness to indicate this parameter BAT Turns on or off the Laser low battery indication on the receiver The laser icon flashes to indicate this param eter MEM The down arrow bars are filling to indicate this parameter Turns on or off the position memory function Red and green LEDs High Low Off Green LED is on Laser low battery icon function is active Red LED is on Laser low battery icon function is not active Green LED ts on function Is on Red LED is on function is off Rod Eye Basic Receiver as C d e BS f a Level vial b Keypad c On grade 005665_001 d Laser Reception window e LCD window f Audio Speaker Component Description Level vial Aids to keep the rod plumb when taking readings Keypad Power accuracy and volume functions Refer to Description of
32. lations 10 2 General Technical Data of the Laser 11 Lifetime Manufacturer s Warranty 12 Accessories Index Rugby 620 Table of Contents 38 38 38 40 41 42 Safety Directions General Description About Warning Messages Rugby 620 Safety Directions The following directions enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these directions and adhere to them Warning messages are an essential part of the safety concept of the instrument They appear wherever hazards or hazardous situations can occur Warning messages e make the user alert about direct and indirect hazards concerning the use of the product e contain general rules of behaviour For the users safety all safety Instructions and safety messages Shall be strictly observed and followed Therefore the manual must always be available to all persons performing any tasks described herein DANGER WARNING CAUTION and NOTICE are standardized signal words for iden tifying levels of hazards and risks related to personal injury and property damage For your safety it is Important to read and fully understand the table below with the different signal words and their definitions Supplementary safety information symbols may be placed within a warning message as well as supplementary text
33. nical stress high ambient temperatures or immersion into fluids can cause leakage fire or explosions of the batteries Precautions Protect the batteries from mechanical influences and high ambient temperatures Do not drop or immerse batteries into fluids If battery terminals are short circuited e g by coming in contact with jewellery keys metalized paper or other metals the battery can overheat and cause injury or fire for example by storing or transporting in pockets Precautions Make sure that the battery terminals do not come into contact with metallic objects Rugby 620 Safety Directions 9 1 6 Laser Classification 1 6 1 General General The following chapters provide instructions and training information about laser safety according to international standard IEC 60825 1 2007 03 and technical report IEC TR 60825 14 2004 02 The information enables the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards ce According to IEC TR 60825 14 2004 02 products classified as laser class 1 class 2 and class 3R do not require e laser safety officer involvement e protective clothes and eyewear e special warning signs in the laser working area if used and operated as defined in this User Manual due to the low eye hazard level gt National laws and local regulations could impose more stringent instructions for the safe use of lasers than IEC 6082
34. ns only Rugby 620 Description of the System 15 2 4 Setup Location e Keep the location clear of possible obstructions that could block or reflect the laser beam e Place the Rugby on a stable ground Ground vibration and extremely windy condi tions can affect the operation of the Rugby e When working in a very dusty environment place the Rugby up wind so the dirt is blown away from the laser Setting up on a Tripod 005785_001 Step Description l Set up the tripod 2 Place the Rugby on the tripod 3 Tighten the screw on the underside of the tripod to secure the Rugby on the tripod e Attach the Rugby securely to a tripod or laser trailer or mount on a stable level surface e Always check the tripod or laser trailer before attaching the Rugby Make sure all screws bolts and nuts are tight e lf a tripod has chains they should be slightly loose to allow for thermal expansion during the day e Secure the tripod on extremely windy days Rugby 620 Description of the System 16 Operation 3 1 Buttons Buttons bD a C a Up and Down Arrow buttons b Power button 005786 001 c Automatic Manual Mode button Description of the Button eee Buttons Up and Down Press to enter a slope for an axis in Manual Mode Arrow Power Press to turn on or off the Rugby Automatic Press once to change the X axis to Manual Mode with Y axis self Manual Mode levelling Press again
35. ntre 7 2 Adjusting the Level Accuracy Description In Adjustment Mode the X axis LED indicates changes to the X axis 005774_001 The Y axis LED indicates changes to the Y axis Entering adjust ar eine a ade Step Description step by step l Turn off the power 2 Press and hold both the Up and Down Arrow buttons 3 Press the Power button The active axis is the X axis The following sequence of LED behaviour occurs e The X axis and the Y axis LEDs flash alternately three times e The X axis LED flashes three times then flashes slowly until level When the Rugby is level the X axis LED is on but does not flash e The Y axis LED is off Rugby 620 Accuracy Adjustment 32 Adjusting the X axis step by step Adjusting the Y axis step by step Exiting adjustment mode step by step ee Step Description l Press the Up and Down Arrow buttons to increment the laser beam up and down Each increment is indicated by a flash of the X axis LED and a beep from the audio indicator 2 Continue to press the Up and Down Arrow buttons and monitor the spot until the Rugby is within its specified range gt Five steps are equal to 10 arc seconds of change or approximately 1 5 mm at 30 m 1 16 at 100 3 Press the Automatic Manual Mode button to switch to the Y axis The following sequence of LED behaviour occurs e The X axis and the Y axis LEDs flash alternately three times
36. old both the Auto matic Manual Mode button and the Power button for 5 seconds The Rugby will beep five times then give a longer beep at the end to Indicate the change Rugby 620 Troubleshooting 35 9 9 1 Care and Transport Transport Transport in the field Transport in a road vehicle Shipping Shipping transport of batteries Field adjustment 9 2 When transporting the equipment in the field always make sure that you e either carry the product tn its original transport container e or carry the tripod with Its legs splayed across your shoulder keeping the attached product upright Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company Periodically carry out test measurements and perform the field adjustments indicated in the User Manual particularly after the product has been dropped stored for long periods or transporte
37. omponents Dry the product the transport container the foam inserts and the accessories ata temperature not greater than 40 C 104 F and clean them Remove the battery cover and dry the battery compartment Do not repack until everything is completely dry Always close the transport container when using in the field Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Rugby 620 Care and Transport 37 10 10 1 Technical Data Conformity to National Regulations Conformity to national regulations 10 2 For products which do not fall under R amp TTE directive Hereby Leica Geosystems AG declares that the product s is are in C C compliance with the essential requirements and other relevant provi sions of the applicable European Directives The declaration of conformity can be consulted at http www leica geosystems com ce General Technical Data of the Laser Operating range Self levelling accuracy Self levelling range Rotation speed Laser Dimensions Weight Internal battery Operating range diameter Rugby 620 800 m 2600 ft Self levelling accuracy 1 5 mm at 30 m 1 16 at 100 ft Self levelling accuracy is defined at 25 C 77 F Self levelling range 5 Rotation speed 10 rps 239 mm 9 4 192 mm 7 6 E Rugby 620 weight with battery 2 56 kg 5 6 Ibs Type Operating times at 20 C A600
38. purchase the A100 Li lon battery charger to complete the Li lon battery solution A100 005798_001 Rugby 620 Accessories Gl Index A POC EC NCS aerate re ord eeteeecestee ieee eee 41 Accuracy Self levelling caaccat snes sosa sahetensnceseesanacsatensesnesness 38 Accuracy Adjustment cccececeeceeeeceeeeeeeeeeeeeenees 31 Adjust Level ACCUFaCY coca sescsdaxtaxcutaenadtvocescevahecsdmecationcedes 32 Applications CHECKING Grades 56 seencescatdohateciehsreds dene tascesceass 26 Manual Grades cccccccecec eee eceeeeeeeeeeceeeeeeeeeees 27 SOU UNS TOUS xn dececeacece tet ssetcencacsecsettencseesceses 25 Automatic Mode 2 0 ccc cecececeecececeeaeceeeeeeaeaeseeeeaees 18 B Batteries Charging first time USC ccceceeceeeeeeeeeaeeeeees 28 Operation Discharging ccccceeeeeeeeeeeeeeeeeees 28 Battery Change alkaline batteries ccccceeeeeeeeeeeeees 30 Change Li lon battery Pack cccceeeeeeee seen 29 TION CS geqstacuosecaccnepodensedecnersoetsSoitacgessevesdonrssest 28 WCRI INC ANGIE srra 38 Battery Charger Tecni COTA eee reer eee eee 39 Battery Pack Tecn a Cae aE 39 BULONG serienn ri A E gaat tadycane 17 C dassie RECCIVGD assar u eeek rr Er KSEE ER 21 D DETINITIONNOR USE riseire snr ER 7 Description of the system cccceceeceeeeeeeeeeeeeees 14 Dimensions OT WAS OT e a eceyee eect aula ae eae 38 DOCUMIGNEOUIOMN catc eteats ccsascurcncrenssdicoccbiiecssssecact
39. to change the Y axis to Manual Mode with X axis self levelling Press again to change both axes to Manual Mode with no self levelling Press again to change back to Full Automatic Mode Note the changes in the LED indicators in the Manual Modes The red LED indicates that the corresponding axis is In Manual Mode 3 2 LED Indicators Main Functions Description The LED Indicators have three main functions e To indicate the level status of the axes e To Indicate the battery status e To indicate an H I Alert condition Diagram of the LED Indicators a Low Battery Indicator LED b X axis Indicator LED c Y axis Indicator LED 005787_001 Rugby 620 Operation 17 Description of the LEDs IF the is are THEN Low Battery Indicator LED Li lon off the battery is okay flashing slowly the battery has lt 10 4 h power remaining flashing quickly the battery has lt 5 2 h power remaining red the battery cannot power the Rugby Charge the battery Low Battery Indicator LED alkaline off the battery is okay flashing slowly ithe battery is getting low flashing rapidly the battery needs to be changed X axis and Y axis Indi cator LEDs green the axis is level flashing green the axis is levelling red the axis is in Manual Mode both flashing Jan H I Alert is indicated red 3 3 Turning on and off the Rugby Turning on and off 3 4
40. to work again Allow Rugby to re level and check the height of the laser After two minutes in the alert condition the unit will shut off automatically Servo Limit Alert The Rugby is tipped too far to All LEDs flash sequentially reach a level position Re level the Rugby within the 5 degree self levelling range This alert will also be displayed any time the unit Is tipped more than 45 from level After two minutes in the alert condition the unit will shut off automatically Temperature Alert The Rugby is in an environment xX Y All LEDs are on but not flashing where it cannot operate O without causing damage to the laser diode This could be a result of heat from direct sunlight Shade the Rugby from the sun After two minutes in the alert condition the unit will shut off automatically Troubleshooting Problem Possible Cause s Suggested Solutions The Rugby is The Rugby is in Manual Mode The Rugby must be in Auto working but not matic Mode to seltf level Set self levelling the Rugby to Automatic Mode by pressing the Auto matic Manual Mode button In Automatic Mode the X axis LED and the Y axis LED flash green while levelling In Manual Mode the X axis LED and or the Y axis LED are red Rugby 620 Troubleshooting 34 Possible Cause s Suggested Solutions Rugby does not turn on The batteries are low or dead Check the batteries and change or charge the b
41. ug the AC connector into the appropriate AC power source 28 Step Description Connect the charger plug into the charge jack on the Rugby battery pack The small LED next to the charge Jack flashes indicating that the Rugby is charging The LED is on solid when the battery pack is fully charged When the battery pack Is fully charged disconnect the charger plug from the charge Jack Slide the locking mechanism to the centre position to prevent dirt from getting into the charging Jack ce The battery pack reaches a full charge in approximately 5 hours if completely empty A one hour charge should allow the Rugby to run for a full eight hours Changing the Li lon The Low Battery Indicator LED on the Rugby flashes when the batteries are low and batteries need to De charged step by step The charge indicator LED on the Lithium lon battery pack Indicates when the pack Is being charged flashing slowly or fully charged on not flashing 005795_001 Step er er Description The batteries are inserted in the front of the laser The rechargeable battery pack can be recharged without being removed from the laser Refer to Charging the Li lon battery pack step by step for further information Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment To remove the batteries Remove the batteries from the battery compartment To insert th
42. with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of elec tromagnetic radiation may be exceeded and the correct functioning of other products may be Impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Rugby 620 Safety Directions 11 Radios or digital cellular phones AN WARNING Use of product with radio or digital cellular phone devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected e Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio or digital cellular phone devices near to medical equipment e Do not operate the product with radio or digital cellular phone devices in aircraft FCC Statement Applicable in U S The greyed paragraph below is only applicable for
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