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DNR-DIO-452 Product Manual - United Electronic Industries
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1. un DNx DIO 452 Relay Output Board Chapter 1 Introduction Chapter 1 Introduction This document outlines the feature set and use of the DNA DNR DIO 452 electromechanical relay output layer when used with the PowerDNA I O Cube or RACKtangle chassis respectively 1 4 Organization This PowerDNA DNx DIO 452 User Manual is organized as follows of this Manual Introduction This chapter provides an overview of PowerDNA DNx DIO 452 Electromechanical Relay Drive Output board features accessories and software The DIO 452 Layer This chapter provides an overview of the device architecture connec tivity and logic of the DNx DIO 452 layer Programming with the High Level API This chapter provides a general description of the how to create a ses sion configure the session for relay drive output and format relevant data Programming with the Low Level API This chapter describes Low level API commands for configuring and using the DNx DIO 452 layer Appendix Accessories This appendix describes the accessories available for use with the DNx DIO 452 layer Index This is an alphabetical listing of the topics covered in this manual Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 Pa a Eleeironie guste Ines Date March 2010 File DNA DIO 452 Chap1x fm DNx DIO 452 Relay Output Board Chapter 1 Introduction Manual Conventions To help you get the most out of this
2. 6 e N0 8 COM 8 o I N03 15 MED 33 NC9 29 134 N 9 NC 10 o 0 35 N0 10 C0M 10 17 9 No11 18 9 mS NC o9 37 cM 1 md 19 6 J Figure 1 3 DB 37 I O Connector Pinout For software compatibility with other UEI DIO products the 12 output groups of the DIO 452 are numbered from NO 0 NC 0 COM 0 through NO 11 NC 11 COM 11 Note that the output of each channel is a set of three pins for NC con tacts NO contacts and COM When power is provided to the layer the RDY LED on the PowerDNA Cube turns on When no power is supplied the RDY LED is off and the DNx DIO 452 layer cannot operate Before plugging any I O connector into the Cube or Layer be sure to remove power from all field wiring Failure to do so may cause severe damage to the equipment n i Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 iia DM LEE Date March 2010 File DNA DIO 452 Chap1x fm 7 DNx DIO 452 Relay Output Board Chapter 1 Introduction DNA 120 pin Bus Connector 9 vi ci OL Factory Use Only See Figure 1 5 for jumper locations for setting layer position External Circuits Figure 1 4 Physical Layout of DNA DIO 452 Layer Board 1 5 1 Jumper A diagram of the jumper block is shown in Figure 1 5 To set the layer position Settings jumpers place jumpers as shown in Figure 1 5 NOTE Since all layers are assembled in Cubes before shipment to a customer you should n
3. manual and our products please note that we use the following conventions Tips are designed to highlight quick ways to get the job done or reveal good ideas you might not discover on your own NOTE Notes alert you to important information CAUTION advises you of precautions to take to avoid injury data loss and damage to your boards or a system crash Text formatted in bold typeface generally represents text you should be entered verbatim For instance it can represent a command as in the following exam ple You can instruct users how to run setup using a command such as setup exe Before plugging any I O connector into the Cube or Layer be sure to remove power from all field wiring Failure to do so may cause severe damage to the equipment Copyright 2010 all rights reserved United Electronic Industries Inc Tel 508 921 4600 www ueidaq com Vers 1 1 Date March 2010 File DNA DIO 452 Chap1x fm DNx DIO 452 Relay Output Board Chapter 1 Introduction 1 2 The DIO 452 The DNx DIO 452 is a 12 channel Electromechanical Relay Output Layer Layer designed for driving solenoids motors or other inductive loads attached to a PowerDNA Cube or RACKtangle The board is available in two versions the DNA DIO 452 for mounting in UEI Cube products and DNR DIO 452 for inser tion into UEI RACKtangle and HalfRACK chassis The DNx DIO 452 has 12 digital outputs that can be configured to provide output control for 12 channels to
4. Level API 000 e cece eee eee eee 10 2 1 Creating a Session 00 00 eee 10 2 1 1 Configuring the Resource String 0 eee eee 10 2 1 2 Configuring the Timing so srs sser saa araa AnA eae 10 2 1 3 Writing Data to the Output Port 0 0 0 eee 11 2 2 Cleaning up the Session aaa 00 eee eae 11 Chapter 3 Programming with the Low level API 00 00 cece eee eee eens 12 Appendix A Accessories 0 00 cece een nh 13 hor Ju URDU 14 Zs Copyright 2010 Tel 508 921 4600 www ueidaq com Vers 1 1 b d United Electronic Industries Inc Date March 2010 DNA DIO 452 Manu List of Figures Chapter 1 Introduction vu ike che uir re ttd ti E da Mada s Puesta s Tees 1 1 1 A DNA DIO 452 Digital O Layer sseeee nnnm 4 1 2 DNx DIO 452 Device Architecture sssssessee emen 6 1 3 DB 37 I O Connector Pnau serenor oo A eene eene 7 1 4 Physical Layout of DNA DIO 452 Layer Board sssssssee e 8 1 5 Diagram of DNA DIO 452 Layer Position Jumper Settings eeesss 8 mmc e H m P J P HITS Copyright 2010 all rights reserved Tel 508 921 4600 Vers 1 1 United Electronie Indusinies In Date March 2010 File DNA DIO 452 ManualLOF fm TTA A e
5. ZN United Electronic wy Industries The High Performance Alternative DNA DNR DIO 452 12 channel Electromechanical Relay Output Layer User Manual 12 Form C NO NC SPDT Relays switching voltages up to 30 VDC or 150 VAC 2A 30VDC or 75 A 125 VAC Release 4 6 March 201 Edition PN Man DNx DIO 452 0314 Copyright 1998 2014 United Electronic Industries Inc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form by any means electronic mechanical by photocopying recording or otherwise without prior written permission Information furnished in this manual is believed to be accurate and reliable However no responsibility is assumed for its use or for any infringement of patents or other rights of third parties that may result from its use All product names listed are trademarks or trade names of their respective companies See the UEI website for complete terms and conditions of sale http www ueidaq com company terms aspx Contacting United Electronic Industries Mailing Address 27 Renmar Avenue Walpole MA 02081 U S A For a list of our distributors and partners in the US and around the world please see http www ueidaq com partners Support Telephone 508 921 4600 Fax 508 668 2350 Also see the FAQs and online Live Help feature on our web site Internet Support Support support ueidag com Web Site www ueida
6. el 508 921 4600 www ueidaq com Vers 1 1 PEU inen ae Ng Date March 2010 File DNA DIO 452 AppxX fm A Architecture 6 B Block Diagram 6 C Cable s 13 Caution 7 Cleaning up the Session 11 Cleaning up the session 11 Configuring the Resource String 10 Configuring the Timing 10 Conventions 2 Creating a Session 10 D Description 3 F Features 5 H High Level API 10 J Jumper Settings 8 Index L Layer Position Jumper Settings 8 Low level API 12 O Organization 1 P Photo of DIO 452 4 Physical Layout 8 Pinout 7 S Screw Terminal Panels 13 Specifications 3 Support ii Support email support ueidaq com ii Support FTP Site ftp ftp ueidaq com ii Support Web Site www ueidaq com ii WwW Writing Data to the Output Port 11 Copyright 2010 Tel 508 921 4600 www ueidaq com Vers 1 1 UnliediFlecironie Industries Ines Date March 2010 File DNA DIO 452 ManuallX fm
7. ever have to change a jumper setting unless you change a layer from one position to another in the field Layer s Position as marked on the Faceplate 1 0 1 1 0 2 1 0 3 1 0 4 1 05 1 0 6 9 10 0o C oo 11212 oo oo oo oo 13 14 oo oo oo 15 16 9 9 All I O Layers are sequentially enumerated from top to the bottom of the Cube o Open Closed Figure 1 5 Diagram of DNA DIO 452 Layer Position Jumper Settings Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 D nfied Eleeironie industries Ines Date March 2010 File DNA DIO 452 Chap1x fm 8 DNx DIO 452 Relay Output Board Chapter 1 9 Introduction 1 6 Anti Kickback Diodes CAUTION Use of the DIO 452 to drive inductive loads requires installation of anti kickback diodes on each such output Installation of these diodes is the responsibility of the user Failure to provide these diodes can cause damage to components of the board SSS Re RU EEUU Vers 1 1 Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Peed Leer ie mausmies INg Date March 2010 File DNA DIO 452 Chap1x fm Chapter 2 2 4 Creating a Session 2 1 1 Configuring the Resource String DNx DIO 452 Relay Output Board Chapter 2 10 Programming with the High Level API Programming with the High Level API This section describes how to control the DNx DIO 452 using the UeiDaq Framework High Level API UeiDaq Framewor
8. ite to Port 0 on device 1 session CreateDOChannel pdna 192 168 100 2 Dev1 Do0 2 1 2 Configuring the Timing Copyright 2010 all rights reserved United Electronic Industries Inc You can configure the DNA DIO 452 to run in simple mode point by point only Use of ACB mode is not currently supported In simple mode the delay between samples is determined by software on the host computer The following sample shows how to configure the simple mode Please refer to the UeiDaq Framework User s Manual to learn how to use the other timing modes session ConfigureTimingForSimpleIO Tel 508 921 4600 www ueidaq com Vers 1 1 Date March 2010 File DNA DIO 452 Chap2x fm DNx DIO 452 Relay Output Board Chapter 2 11 Programming with the High Level API 2 1 3 WritingDatato Writing data is done using a writer object The following sample shows how to the Output create a writer object and write data Port Create a writer and link it to the session s stream CUeiDigitalWriter writer session GetDataStream write one scan the buffer must contain one value per channel ulnt32 data OxFEFE writer WriteSingleScan amp data 2 2 Cleaning up The session object will clean itself up when it goes out of scope or when it is the Session destroyed To reuse the object with a different set of channels or parameters you can manually clean up the session as follows session CleanUp
9. k is object oriented and its objects can be manipulated in the same manner from different development environments such as Visual C Visual Basic or LabVIEW The following section focuses on the C API but the concept is the same no matter what programming language you use Please refer to the UeiDaq Framework User Manual for more information on use of other programming languages The Session object controls all operations on your PowerDNA device There fore the first task is to create a session object CUeiSession session UeiDaq Framework uses resource strings to select which device subsystem and channels to use within a session The resource string syntax is similar to a web URL device class gt lt IP address gt lt Device Id Subsystem Channel list For PowerDNA the device class is pdna For example the following resource string selects digital output channels 0 1 2 3 on device 1 at IP address 192 168 100 2 pdna 192 168 100 2 Dev1 Do0 3 NOTE In Framework a digital channel corresponds to a physical port on the device You cannot configure a session only to access a subset of lines within a digital port NOTE Sessions are unidirectional If your device has both input and output ports or has bidirectional ports you need to configure two sessions one for input and one for output The following call configures the digital output port of a DIO 452 set as device 1 Configure session to wr
10. pL OLD eee Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 Peed Leer ie mausmies INg Date March 2010 File DNA DIO 452 Chap2x fm P M U O MH DNx DIO 452 Relay Output Board Chapter 3 12 Programming with the Low level API Chapter 3 Programming with the Low level API The low level API offers direct access to PowerDNA DAQBios protocol and allows you to directly access device registers Where possible we recommend that you use the UeiDaq Framework see Chapter 2 which is easier to use You should need to use the low level API only if you are using an operating system other than Windows Please refer to the APT Reference Manual document under Start Programs UEI PowerDNA Documentation for pre defined types error codes and functions for use with this layer Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 Peed Leer ie mausmies INg Date March 2010 File DNA DIO 452 Chap3x fm DNx DIO 452 Relay Output Board Appendix A Accessories The following cables and STP boards are available for the DIO 452 layer DNA CBL 37 A 3ft 37 way flat ribbon cable that connects the layer to a terminal panel DNA STP 37 37 way screw terminal panel Copyright 2010 all rights reserved T
11. q com FTP Site ftp ftp ueidag com Product Disclaimer WARNING DO NOT USE PRODUCTS SOLD BY UNITED ELECTRONIC INDUSTRIES INC AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Products sold by United Electronic Industries Inc are not authorized for use as critical components in life support devices or systems A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness Any attempt to purchase any United Electronic Industries Inc product for that purpose is null and void and United Electronic Industries Inc accepts no liability whatsoever in contract tort or otherwise whether or not resulting from our or our employees negligence or failure to detect an improper purchase Specifications in this document are subject to change without notice Check with UEI for current status Table of Contents Chapter 1 Introduction 0 0 nnn 1 1 1 Organization of this Manual ilssieleeeeee eee 1 1 2 The DIO 452 Layer es cae fade e fewer RES RARE M ee x dem RR eu 3 1 3 uu cse P 5 1 4 Device Architecture i iras ee IER OPER RR ieee eae EE ee ene OE 6 1 5 Layer Connectors and Wiring liliis 7 1 5 1 Jumper Settings eae aeree a dora Eua hc reca ea 8 1 6 Anti Kickback Diodes o oeras iruri narei aa eee he 9 Chapter 2 Programming with the High
12. q com Vers 1 1 P niediEtecironie Industries ne Date March 2010 File DNA DIO 452 Chap1x fm DNx DIO 452 Relay Output Board Chapter 1 Introduction 4 Figure 1 1 is a photo of the DNA DIO 452 version of the DNx DIO 452 board The DNR version is functionally identical except that it is designed for insertion into a UEI rack type backplane and chassis 120 pin DNA a bus connector IRQ Jumpers Do not change Layer Position Jumpers E Op see Figure 1 5 DB 37 female 37 pin I O connector Figure 1 1 A DNA DIO 452 Digital I O Layer Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 United Electronic Industries Inc Date March 2010 File DNA DIO 452 Chap1x fm DNx DIO 452 Relay Output Board Chapter 1 5 Introduction 1 3 Features The main features of the PowerDNx DNA DIO 452 Relay Drive Output Layer are 12 Form C electromechanical relay outputs total 2A 30VDC or 0 75A 125 VAC continuous per channel maximum current rating 100 VDC or 150 VAC maximum switching voltage rating e ideal for driving solenoids motors or other inductive loads Output Throughput rate 125 updates per second max Guaranteed output OFF state on initial power up external power OFF internal power OFF and overload detected e Output ON voltage 400 mV 2A not including cable Output ON impedance 200 mOhm not including cable e Output OFF leakage 25 uA SSS Re RU EEUU Cop
13. tal The maximum current drive is 2 A 30 VDC per channel or 0 75A 125 VAC NOTE Users who connect inductive loads to the DIO 452 must provide anti kickback diodes on each such output The technical specifications for the DIO 452 layer are listed in Table 1 1 below Table 1 1 DNx DIO 452 Technical Specifications Technical Specifications Number of Relays 12 Form C SPDT Output current rating 2A Q9 30VDC 0 75 A 125 VAC continuous Max switching voltage rating 100 VDC or 150 VAC Output ON impedance 0 2 Ohm not including cable Msmsr ML tnjr ec 2 kt 2 0 amp mdaisbdea jc Output OFF impedance 100 Meg Ohm Output OFF leakage 100 nA Relay life expectancy 10 million operations at rated load Output Throughput Rate 125 Hz max Power up reboot state Off Power dissipation 5W all relays energized Isolation 350 Vrms Operating Temp Range Tested 40 to 85 C Operating Humidity 9596 non condensing Vibration EC 60068 2 6 5 g 10 500 Hz sinusoidal IEC 60068 2 64 5 g rms 10 500 Hz broad band random Shock EC60068 2 27 50 g 3 ms half sine 18 shocks 6 orientations 30g 11 ms half sine 18 shocks 6 orientations MTBF 260 000 hours NOTE The DNx DIO 452 is the same as the DNx DIO 462 board except that the 452 does not have the Guardian monitoring features of the 462 SSS eet Copyright 2010 all rights reserved Tel 508 921 4600 www ueida
14. yright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 Pa a Eleeironie guste Ines Date March 2010 File DNA DIO 452 Chap1x fm TO wO CQ U SS DNx DIO 452 Relay Output Board Chapter 1 6 Introduction 1 4 Device The DNx DIO 452 Layer has 12 Form C relay outputs A block diagram of the Architecture X board is shown in Figure 1 2 Control Logic z E f D D ce E e O x JU e gt gi amp E 7 co 32 bit 66 MHz bus Isolation Figure 1 2 DNx DIO 452 Device Architecture Note that the I O part of the layer is isolated from the logic interface SSS SSS SS SSS SS SS See Copyright 2010 all rights reserved Tel 508 921 4600 www ueidaq com Vers 1 1 vated Elecironieindusinies Ines Date March 2010 File DNA DIO 452 Chap1x fm DNx DIO 452 Relay Output Board Chapter 1 Introduction 1 5 Layer The pinout of the DB 37 37 pin female connector for the DNx DIO 452 Layer Connectors board is shown in Figure 1 3 and Wiring NCO 1 COM 0 2 H f po noa 319 e 22 con NC 2 4 e BE io COM 2 5 c BE ac N03 e 9 e 25 coms NC4 7 9 2 y COM4 8 2 57 acs nos 9e e 25 oms NC 6 f 29 N0 6 com 6 11 acy NO 7 12 31 com7 NC8 13
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