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1. a Probe options N A Yes N A N A N A N A Blow down N A N A Blow down air N A N A Solenoid valve N A N A Weight Approx 18 Ibs 19 Ibs occ Be ee era O2 EEE T AE N 0 2 50 PE AT EA HRO PA ee ee at A rare 0 5 ee ark wer S 7 sec 90 2 Ss OL oaks 4 20MA TT he Re ee ee one ees Yes aes E E eee T 115V 60Hz eee aca a eeee ar nner CE FM TUV Ree ee eee ee Yes ee eee oe 115V a ss es Yes E aa et ee EC Oe E TN Pee ee Yes E E A one neon 6 For 12 itemS ee ee Manual Auto eee Meera Lee Yes Pee eee ics Soh ale Oe 3 Ee eee ee ee rae 90 230V 2 a ESEE 10 to 50 C MAES TE E RAE E ES SAE NEMA 4X a eee ee ey NOX NOX A ne ee Reto Reon eee aed 10 Ib eee O2IN A eee E E E A NEMAZ a atara a T 2 4lb Veser nae esm m p Yes VOSSEN z Cl Yes o eR TE AO cr e Re 4 0 PZD TAERA Zoot 1 0 N A N A Yes Yes N A N A Yes Yes Yes Yes Yes Yes 20 20 20 CFM Yes Yes Yes 35 Ibs 19 Ibs 20 Ibs Specifications subject to change without notice Comments Net Oxygen percentage in flue gas ZKM configurable in 1 0 steps Reading or 0 05 O2 if greater Full Scale Max output Initial response 0 1 sec Isolated 500 ohm maximum load RS 485 see transmitter options 65VA 250VA during 3min start up EN 15267 1 FM Electrical Safety T V 25932 2010 Display resolution 0 1 and 0 01 Rich mode lt 0 01 O2 alarm Configurable N O 3 amp 250v User configurable with error alarm Us2. Damage protection from any flying debris in the flue gas duct is provided by the probe tube ZTB Probe Specified for fuels with high fly ash all coal applications up to 1150 F the ZTB probe is avail able in lengths from 12 to 140 On dirty and abrasive applications the probe tube also serves as an abrasive shield and the flow path past the heated oxygen detector also eliminates any cold end corrosion between the probe and flange that can occur on other units A blow back feature cleans the probe and sample gas filter in process and the air solenoid valve is controlled by the ZKM transmitter ZFK ST Probe Designed for process heater and other oil or gas applications up to 2200 F a choice of 24 or 44 probes provide cost effective oxygen measurement at high temperatures ZTB ST Probe The ZTB ST probe has the same specifications as the ZFK ST but with the addition of the blow back feature for use with high fly ash content fuels typically found in incinerators and other high temperature applications ZTA Probe High temperature applications up to 2900 F are covered by the ZTA probe With a choice of four probes up to 60 long they are suitable for all fuel types and can be used with the blow back cleaning feature The detector and sample gas filter are fully serviceable without probe removal from the process A port is provided to view the inside of the probe furnace during normal opera tion Optional Accessori
3. Zircomat Oxygen Analyzers a Delta Instrument uc i To order parts and items go to trumentation com or call 800 346 4620 Finally Hassle Free Stack Gas Oxygen Measurement DELTA INSTRUMENT LLC Many of the top fortune 500 companies have already discovered that installing a ZIRCOMAT Oxygen analyzer is the smart way to measure flue gas oxygen for today s combustion control systems Controlling excess oxygen in the flue gas to reduce fuel consump tion is a well established control tool that s well understood by energy management and process engineers worldwide Please take a few moments to review how this modular system provides important installation operation and service benefits when compared to other analyzers of conventional design Field proven in over 25 years of service the revolutionary ZIRCOMAT system contains the following components Oxygen Detector The Oxygen detector mounts to the probe flange and can be quickly detached from the probe for any rou tine maintenance including sample gas filter replacement A 1 tube con nection is provided for on line calibra tion The same detector is used with any one of the five sample probes Electronic Transmitter System Overview A complete ZIRCOMAT Oxygen analyzer system includes a probe detector transmitter connecting cable and user s manual ready for installation on site All units feature a special oxygen detector that will mount to any m
4. er configurable Cal B Down Remote auto cal start cal inhibit 3 way manual cal selector valve ISA Z Purge panels BCD areas Remote Cal Unit wall mounting RS 485 and Combustion efficiency ZKM Ex proof C1 D1 BCD areas a Tube fitting for calibration gas Ambient air reference ZrO2 Pt Alumina and Viton Higher pressure option 230 VAC 50 60Hz Optional 140 F 60 C max IP67 Gen purpose see options 1 1 kg Ex proof 4lb 1 8 kg Detector for C1 D1 BCD areas Flue gas flame arrestor Grp BCD Flue Gas Temp Probe and Flange 0 1150 F 600 C 304S S 304S S 0 2200 F 1200 C Ceramic 304S S 0 2900 F 1590 C Ceramic 304S S 0 1150 F 600 C 304S S 304S S 0 2200 F 1200 C Ceramic 304S S See details below Select a probe for fuel and temp Self cleaning probe and filter Blow down for high fly ash fuels 150 RF flange supplied standard Probe material options Inconel Alumina Mullite is standard Inconel Silicon Carbide is standard Blown down solenoid valve 115VAC 1 2 NPT port ZTA has 1 4 NPT port Inst air 6 10 sec 40 100 psig Option 1 2 NPT port CV 4 0 For 20 probe without detector To order parts and items go to www nstrumentation com or call 800 346 4620
5. es A full range of optional accessories are available and includes an Automatic Calibration module unit for use with the ZKM transmitter fully piped and wired in a weatherproof enclosure for easy installation by the customer at the job site Special ISA type Z purge or explosion proof packages or a process gas flame arrestor for the detector is available for applications in areas classified as hazardous by the NEC and NFPA 1 a a bok bet ag ZKM Z Purge Panel ZKM Ex Proof Enc Auto Calibration Unit ZFK Ex Proof Detector ZFK Flame Arrestor Consult the specification page for more details or contact us if you have any questions To order parts and items go to www lnstrumentation com or call 800 346 4620 System Schematics 378 TUBE BLOW DOWN AIR 40 120 PSIG 1 4 TUBE FLOWMETER CONNECTING CABLE INSTRUMENT AIR 1 4 TUBE 20 120 PSIG AQTEr CAL POWER SUPPLY 115V 60Hz CALIBRATION GAS UNIT 20730 PSIG ALARM CONTACTS OUTPUT SIGNAL ZKM ZTA 3 8 TUBE BLOW DOWN AIR 40 120 PSIG CONNECTING CABLE 1 4 TUBE INSTRUMENT AIR 20 120 PSIG AUTO CAL aves apt a CALIBRATION GAS 20 30 PSIG ALARM CONTACTS OUTPUT SIGNAL DELTA INSTRUMENT ZKM Shown above To order parts and items go to www nstrumentation com or call 800 346 4620 Finally Hassle Free Stack Gas Oxygen Measurement Product Code ZIRCOMAT IN SITU OXYGEN ANALYZERS High Speed Mea
6. hermocouple input and provides a read out in efficien cy using the Siegert formula Rich mode is a display function with alarm contact for fuel rich conditions that can occur when the oxygen content in the flue gas is at or below zero Features e Detachable oxygen detector e Probe stays in process e One Detector fits any probe e Fast response to changes e Programmable ranges Applications e Boilers e Blast Furnaces e Coke Ovens e CEM Diluent e Incinerators e Isolated 4 20mA output signal e Process Heaters e Simple to install and maintain e And many more To order parts and items go to www I Instrumentation com or call 800 346 4620 Finally Hassle Free Stack Gas Oxygen Measurement In situ Probes Select a Sample probe from the five types to suit your combustion fuel type stack gas temperature range and insertion length All probes are self cleaning in applications where the fuel fired is oil or gas For Coal or other applications with high fly ash the sample gas filter is cleaned with a user programmable air purge all without the need for operator involvement ZFK Probe Suitable for oil or gas applications with flue gas temperatures up to 1150 F the ZFK probe is available in nine standard lengths from 12 to 140 The probe design uses the natural flue gas flow to create a differential pressure across a unique divided flow path from the end of the probe past the oxygen detector and back out
7. l 800 346 4620 Specifications General SEMSOl 202 ayer ee ee ore gee Measuring range 2 e220 nananana PXCCUNAGY E E a e a nee naan een eae mee Repeatability ccm Amare E 6 5000 356 5k eee Response time senses c lt sc cc cenmneer enero epeteeee uit witeSigiia lees ea ea ee T a N Communications POWER SUDDIV ait a emt sierra nema aera Electrical Approvals mae ame aeons Transmitters Dis 0 Fe SEEE a EP Me RICA IGS ee cca lt 2 i epee mee etme ae eee oye geet ges Alarm contacts aeee MEE see ee se E IO Tea A aces Seer es eae E E cee oer ore SIGH aL MOL Ges 812 eee teeter career gee rete Contact inputs sx hoses ees ess Se ee ee POWER SUPIDIV caaea eee Ambient temp Enclosure rating Size HWD Weight Connecting cable Transmitter Options Detector Calibration Gass cf ane ne ak Reference air Material wetted Power SUDDIVS cont ee e a a a Ga ea Ambient temp Enclosure rating sachin ee R NV GIGI hog tents terete es cc E 2 cw Detector Options for susan cae a a Classified Areas ceme a Probes Probe Length ZFK 12 to 140 0 3 3 5m Yes ZFK ST 24 or 44 0 50rim Yes ZTA 20 to 60 0 5 1 5m Yes ZTB 12 to 140 0 3 3 5m N A ZTB ST 24 or 44 0 50r1m N A Probe type ZFK ZFK ST Fuel type OilhOr GaS aaa Yes TER vese Coal amp other fuels N AA NAA Fange size 4 0 SEE Ei 4 O Probe Diameter 2 38 0
8. n inches Price Adder for Additional Lengths 40 60 80 100 120 140 40 ZTA 60 ZTA OPTIONS for ZKM Transmitter N No Blow Down or Automatic Calibration functions Manual Calibration only B Blow Down and Auto Cal Required for ZTB series and ZTA probes with Blow Down C Communications RS485 Comb Efficiency Display Blow Down ans Auto Cal Requires a thermocouple input CONNECTING CABLE 20 Connecting Cable 20 ft long with terminals Supplied without Liquidtite flexible conduit X Extra Connecting Cable without conduit Per ft Up to 1000ft OPTIONAL EQUIPMENT N None M Calibration Panel with 3 way valve for calibration gas selection use with ZKM opt N Only A Auto Calibration Unit for use with ZKM Auto Cal opt B or C only ZKM ZFK 40 N 20 N Sample Order Code Other Optional Accessories Delta Part Solenoid valve for ZKM ZTB and ZTA self cleaning probes cv 4 0 ZTB DS 075 Z Purge kit for ZKM Transmitter for Class 1 Zone 2 hazardous areas ZKM DS 020 ZKM Transmitter Configured for Class 1 Zone 1 Grp B C amp D areas ZKM DS 100 Oxygen Detector configured for Hazardous Areas Class 1 Zone 1 Grp B C D areas ZFK RE 005 Oxygen Detector for 220V 50 60 Hz ZFK R 005A Pipe Mounting Bracket for ZKM Transmitter ZKM A 060 Flame Arrestor Assembly Process Gas Protection Grp B C amp D ZFK DS 020 ZKM Users Manual One supplied per instrument To order parts and items go to www nstrumentation com or cal
9. odel or length of probe during installation This unique patented design allows the oxygen detector and sample gas filter to be field serviced by the user without the need for probe removal from the hot process gas stream This is a big mainte nance time saver and safety issue for service and repair crews especially when long probes are used or access to the mounting location is restricted One person can quickly detach the detector from the probe mounting flange The small hand held detec tor can be used as spare for all probe lengths regardless of probe type drastically reducing space and inventory cost compared to other length and temperature specific designs from other vendors Oxygen Detector and Probe Assembly Probe end showing the unique probe tip divided flow path and flue gas entry exit across the tip The ZKM transmitter is a full featured single channel transmitter with menu driven software keypad interface that includes auto calibration twelve programmable alarm functions including fuel rich mode programmable air purge with memory hold for sample gas filter the unit is also fully self diagnostic with LCD message center event log password data protection and can be remote mounted in a convienent location up to 1000 feet from the probes Please see the specification section for fur ther details Combustion efficiency and RS 485 MODBUS communication are available options Combustion efficiency requires a t
10. surement of Excess Oxygen in Stack or Furnace Gases Complete Oxygen analyzer package comprising of Probe Oxygen Detector Transmitter connecting cable and users manual All probes feature a special oxygen detector that is detachable during installation The unique removable detector allows field service to be carried out on the probe without the need for probe removal from the process stream Model ZKM Features a local display with interactive message center and keypad User programmable measuring ranges 0 2 to 50 in 1 steps and includes man ual or automatic calibration at user programmable intervals self diagnostic check of eleven parameters with fault alarm hi lo alarm contacts and 4 20mA DC isolated output signal The Nema 4x enclosure is suitable for wall or 2 pipe mounting in a convenient location ZKM ZFK ZKM Transmitter with ZFK Oxygen Detector ZFK Probe and Users Manual ZKM ZFK ST ZKM Transmitter with ZFK Oxygen Detector ZFK ST Probe and Users Manual ZKM ZTB ZKM Transmitter with ZFK Oxygen Detector ZTB Probe and Users Manual ZKM ZTB ST ZKM Transmitter with ZFK Oxygen Detector ZTB ST Probe and Users Manual ZKM ZTA ZKM Transmitter with ZFK Oxygen Detector ZTA Probe and Users Manual PROBE LENGTH In inches FLANGE FUEL FIRED MAX TEMP 12 20 30 ZFK or ZTB 4 150Ib Oil or Gas ZFK Coal ZTB 1150 F 24 44 ZFK ST or ZTB ST 4 1501b Oil or Gas 2200 F 20 30 ZTA 3 1501b Oil Gas or Coal 2900 F Probe Length I
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