Temperature Control Module User`s Manual (Hardware)
Contents
1. perm Name and Appearance Description Indicates the operating status of the Q64TCRT BW On Operating normally Off 5V power switched off a watchdog timer error RUN LED occurred in the module changeable status during online module change or a CPU stop error occurred when the intelligent function module switches of all channels are set to CLEAR Indicates the error status of the Q64TCRT BW On Hardware fault EPR EEY Flicker Write data error occurrence Off Operating normally Indicates the heater wire break detection status of the Q64TCRTBW On Heater wire break was detected Off Heater wire break is not detected Used for temperature sensor input transistor output and Terminal block current sensor CT input The terminal block layout depends on the module used The respective terminal block layouts are shown on the next page HBA LED Indicates the alarm status of the Q64TCRT BW On Alarm occurrence Flicker Process value PV is outside the measured 3 ALM LED temperature range Loop wire break was detected Sensor is not connected No alarm occurrence 1 5 4 1 When using Q64TCRT Terminal Number 2 When using Q64TCRTBW 1 Reseved ti ___ 2 d Oo Aa f 7 TE c 4 poo cre ts 5 po ce 1 com CT3 Re2. Do not grab on the cable when removing the communication or power cable connected to the module When disconnecting a cable without a connector first loosen the screws on the part that is connected to the module Pulling the cable when it is still connected to the module may cause damage to the module or cable or misoperation due to cable contact failure Always ground the shielded cable for the programmable controller There is a risk of electric shock or malfunction When wiring be sure to verify the rated voltage of the product as well as the terminal layout Fire or failure may result if incorrect voltage is input or incorrect wiring is performed Connecting terminals with incorrect voltage may result in malfunction or mechanical failure STARTUP AND MAINTENCE PRECAUTIONS Mounting removing the module to from the base and the terminal block is limited to 50 times after using a product IEC 61131 2 compliant Failure to do so may cause malfunctions REVISIONS The manual number is given on the bottom right of the top cover Print Date Manual Number Revision IB NA 0800121 A Sep 2007 IB NA 0800121 B SAFETY PRECAUTIONS CONTENTS Conformance to the EMC Directive Low Voltage Directive Section 2 1 2 2 3 1 5 1 5 2 Chapter 4 6 This manual confers no industrial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation can
3. Always use shielded wires for cables 2 When using Q64TCRTBW Q64TCRTBW RA L1 AV ENV 9 LE L2 5 T A L4 d RN E PAR Current sensor a CT Controlled object A M 2 E B1 iE b b1 V V o E 5 B2 T S gt yl m 4 iL b4 Connector Connector CT1 ene CT2 CT input circuit 1 1 Always use shielded wires for cables When using the heater wire break detection feature you need to make CT input channel assignment setting In the above wiring example as CT1 is used with the loop of channel 1 set 1 channel 1 to the channel assignment setting buffer memory 108H of CT1 6 SETTING FROM Developer The Q64TCRT BW allows you to set the output status at an error stop of the programmable controller CPU by making the intelligent function module switch setting Make the intelligent function module switch setting using the I O assignment setting of GX Developer You can make setting easily by entering hexadecimal nu
4. SH 080108 type Temperature Control Module User s Manual 133711 Conformance to the EMC Directive Low Voltage Directive When Mitsubishi programmable controller conforming to the EMC Directive Low Voltage Directive is mounted into your product and the product is made to conform to the EMC Directive Low Voltage Directive refer to the user s manual of the module The EMC Directive Low Voltage Directive conforming model of the programmable controller has a CE logo on its rating plate 1 OVERVIEW This user s manual provides the specifications handling part names and others of the following temperature control modules used with the MELSEC Q series CPU modules Q64TCRT temperature control module Q64TCRTBW temperature control module with wire break detection feature 2 SPECIFICATIONS The specifications of the Q64TCRT BW are indicated below 2 1 Performance Specifications iiem Usable platinum temperature Refer to Section 2 2 measuring resistors Ambient temperature Full scale x 20 396 25 5 Ambient temperature Full scale x 40 7 0 C to 55 C Sampling period 0 5s 4 channels d constant independently of the number of channels used disconnection PID constant m Bend 0 0 to 1000 0 2 position control range mega ime 2 1 to 3600s 0 to 3600s Set 0 for PI control Within temperature range set to the used platinum Set value setting range temperature measuring resistor Dead band setting
5. MITSUBISHI Temperature Control Module MITSUBISHI General Purpose PROGRAMMABLE CONTROLLER User s Manual Hardware Q64TCRT Q64TCRTBW Thank you for purchasing the Mitsubishi general purpose programmable controller MELSEC Q series Prior to use please read this manual thoroughly and familiarize yourself with the product MELSEG Q Q64TCRT U H JE Mitsubishi MODEL Programmable Controller CODE 1 3J Q98 IB NA 0800121 B 0709 MEE 2000 MITSUBISHI ELECTRIC CORPORATION O SAFETY PRECAUTIONS OQ Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION ee O i D DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly N CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury physical damage only if not carried out properly pes BEC PES PR Depending on circumstances procedures indicated by N CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whene
6. ance and others in the programmable controller system using this module refer to the power supply module specifications given in the used CPU module user s manual 16 points slot occupied points 2 VO assignment 16 intelligent points 2 2 Types Measured Temperature Ranges and Data Resolutions of Usable Platinum Temperature Measuring Resistors Platinum temperature P Measured Measured measuring Data resolution Data resolution resistor type temperature range temperature range 200 0 to 600 0 300 to 1100 200 0 to 200 0 300 0 to 300 0 E m 200 0 to 500 0 30010900 1 200 0 to 200 0 300 0 to 300 0 3 LOADING AND INSTALLATION 3 1 Handling Instructions There are the following instructions for handling the Q64TCRT BW 1 Do not drop the case and connectors of the module and subject them to hard impact 2 Tighten the fixing and terminal screws of the module within the following ranges Tightening Torque Range Module fixing screw M3 screw 36 to 48N cm Terminal block terminal screw M3 screw 42 to 58N cm Terminal block fixing screw M3 5 screw 66 to 89 3 2 Installation Environment Refer to the user s manual of the CPU module used 4 NAMES AND SETTINGS OF THE PARTS Q64TCRT Q64TCRTBW RUN o o ALM 3 1 RUN o oALM 4 ERR n ERR n n HBA 4 N NIO
7. econdary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties N For safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Indonesia Autoteknindo SUMBER MAKMUR 500 Corporate Woods Parkway Vernon Kompleks Agung Sedayu Propertindo Hills IL 60061 Harco Mangga Dua Tel 1 847 478 2100 Blok No 4 Mangga Dua Raya Brazil MELCO TEC Rep Com e Assessoria Jakarta Pusat 10730 Indonesia Tecnica Ltda Tel 62 21 336292 Av Rio Branco 123 15 and S 1507 Thailand F A Tech Co Ltd Rio de Janeiro RJ CEP 20040 005 1138 33 34 Rama 3 Road Yannawa Brazil Bangkok 10120 Thailand Tel 55 21 221 8343 Tel 66 2 295 2861 U K Mitsubishi Electric Europe B V UK Hong Kong Ryoden Internat
8. g Securely fix the module with screws if it is subject to vibration during use Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction Switch all phases of the external power supply off when mounting or removing the module Not ding so may cause electric shock or damage to the module Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS Be careful not to let foreign matters such as sawdust or wire chips get inside the module They may cause fires failure or malfunction The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate heat ventilation Be sure to fix communication cables or power supply cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shift allowing them to be accidentally pulled which may cause a module malfunction and cable damage WIRING PRECAUTIONS
9. ional Ltd Branch 10th Floor Manulife Tower 169 Electric Travellers Lane Hatfield Herts AL 10 Road North Point HongKong 8XB UK Tel 852 2887 8870 Tel 44 1707 276100 China Ryoden International Shanghai Ltd Germany Mitsubishi Electric Europe B V German 3F Block5 Building Automation Branch Instrumentation Plaza 103 Cao Bao Rd Gothaer Strasse 8 D 40880 Ratingen Shanghai 200233 China GERMANY Tel 86 21 6475 3228 Tel 49 2102 486 0 Taiwan Setsuyo Enterprise Co Ltd South Africa MSA Manufacturing Pty Ltd 6F No 105 Wu Kung 3rd RD Wu Ku P O Box 39733 Bramley 201 8 Hsiang Taipei Hsine Taiwan R O C Johannesburg South Africa Tel 886 2 2299 2499 Tel 27 11 444 8080 Australia Mitsubishi Electric Australia Pty Ltd India Messung Systems Put td 348 Victoria Road PostalBag No 2 Electronic Sadan NO 111 Unit No15 Rydalmere N S W 2116 Australia M I D C BHOSARI PUNE 411026 Tel 61 2 9684 7777 Tel 91 212 793130 Singapore Mitsubishi Electric Asia Pte Ltd 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 Tel 65 470 2480 AM MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 8310 TELEX J24532 CABLE MELCO TOKYO NAGOYA WORKS 1 14 YADA MINAMI 5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
10. mbers into 4 digits EIC Setting Item Output setting at CPU stop error Switch 1 0 CLEAR CH4 CH3 CH2 CH1 Other than 0 HOLD 7 OUTLINE DRAWINGS 1 QO4TCRT a Q64TCRT RUN nALM ERR n 2 0 08 98 3 86 105 4 14 2 0 08 112 4 41 27 4 1 08 Unit mm inch 2 Q64TCRTBW nn 4 1 Q64TCTRBW RUNo n ALM ERRo o HBA i 1 1 pi 3 E JE 5 E 6 P 8 9 EH 10 11 LH 12 13 14 15 qne 16 17 gt gt 18 J y Py 2 0 08 112 4 41 55 2 2 17 gt Unit mm inch 10 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage s
11. not be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 4 5 SAFETY PRECAUTIONS 2 2 5 tides SE EHE Ra us act da A 1 REVISIONS c T 4 About the amp tdi us dieceanpandcaatesecosdaccodanenduaeetea 5 Conformance to the EMC Directive Low Voltage Directive A 5 TOWER VIEW tee ie tee o 1 2 OP poc E IN 1 2 1 Performance Specifications 2 2 1 2 2 Types Measured Temperature Ranges Data Resolutions of Usable Platinum Temperature Measuring Resistors 2 3 LOADING AND ds 3 3 1 Handling P TT 3 3 2 Installation ENVIAMOS la 3 4 NAMES AND SETTINGS OF THE PARTS esee 4 Judl cm ea ella 6 S T VVIFING IIS ss rn isos 6 5 2 External a soe cuv vetu CORE TRA RE esses 7 6 SETTING FROM GX Developer 9 TEINE DRAWING Sta e dd o ei 10 About the Manuals The following manuals are related to this product Referring to this list please request the necessary manuals Detailed manual manual Manual Name Manual Number Model Code Q64TCTT Q64TCTTBW Q64TCRT Q64TCRTBW
12. range 0 1 to 10 096 ut Transistor Le k m output 0 1mA or less i voltage drop at 1 0VDC 0 1A 2 5VDC MAX 0 1A 2ms or less ON OFF 2ms or less Between input and grounding Transformer insulation Between input and channel Transformer insulation Between input and grounding 500VAC for 1 minute Between input and channel 500VAC for 1 minute Between input and grounding 500VDC 20M 9 or more Between input and channel 500VDC 20M or more Insulation method Dielectric withstand voltage Insulation resistance The following current sensor made by URD Co Ltd Heater Current sensor 1 Input accuracy disconnection CTL 12 S36 8 0 0 to 100 0A detection e CTL 6 P H 0 00 to 20 004 specifications Input accuracy _ accuracy Full scale x 1 0 Number of alert 3 to 255 delays 32 points 2 slots Default I O assignment 16 free points 16 intelligent points 27 4 W x 98 112 D 55 2 W 98 112 D 1 Only the current sensor of URD Co Ltd may be used 2 When using the Q64TCRTBW the device numbers of the I O signals are incremented by 16 points due to the empty points of the left hand side slot In this manual therefore read the I O signals as indicated below depending on the module used Example When the signal is indicated as Yn1 When using Q64TCRT Y1 When using Q64TCRTBW Y11 3 For the noise immunity withstand voltage insulation resist
13. served TE 5 CT8 11 5 WIRING 5 1 Wiring Instructions 1 Use separate cables for the AC control circuit Q64TCRT BW s external input signals to avoid the influence of AC side surges and inductions 2 Do not run the module cables near or bundle them with the main circuit and high voltage cables and the load cables from other than the programmable controller Always place the temperature sensors more than 100mm 3 94inch away from the main circuit cables and AC control circuit Fully keep the sensors away from high voltage cables and circuits which include high frequencies e g inverter s main load circuit Not doing so can make the sensors more susceptible to noises surges and inductions 3 Earth the shielded wire or shielded cable to FG of the programmable controller However depending on the external noise conditions external earthing may be recommended 5 2 External Wiring 1 When using Q64TCRT Q64TCRT Y 2 x ENDS COM DC24V Controlled 1 obje A1 B1 Filter 1 ject A 2 B b B2 A2 PA Filter Internal circuit b2 A4 4 Filter b4 Internal circuit 1
14. ver necessary Always forward it to the end user DESIGN PRECAUTIONS Do not write data to the read only area in the buffer memory of the intelligent function module Do not turn on off the reserved signals among the I O signals to from the programmable controller CPU Doing so can malfunction the programmable controller system Depending on the malfunction of the external output transistor there may be cases where the output is ON or OFF status Install external monitoring circuitry for output signals that may lead to major accidents Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS Use the programmable controller in an environment that meets the general specifications contained in the CPU user s manual Using this programmable controller in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product When installing the module securely insert the module fixing tabs into the mounting holes of the base module while pressing the installation lever located at the bottom of the module downward Improper installation may result in malfunction breakdown or the module coming loose and droppin
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