Instruction Manual
Contents
1. a o Di 7 lt Afat gan G ae Flow direction L e Meter size Process connection size L G F B A R Weight Inch DN 3 kg H 50 2 50 913 403 148 80 110 225 26 2 65 1073 403 148 80 110 305 27 l 65 2 50 1192 429 164 97 130 335 36 2 65 1073 429 164 97 130 275 37 3 80 1180 429 164 97 130 328 38 J 80 2 65 1302 456 186 108 140 378 45 3 80 1180 456 186 108 140 296 44 4 100 1448 456 186 108 140 430 46 K 100 3 80 1598 500 215 131 170 440 71 4 100 1448 500 215 131 170 365 69 1 For EEx add 54 mm SFIDK PS 028 P4 02 11 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Electrical connection MASS 6000 MASS MC1 a S y Aoa 82 l 299 0 Gnd 83 AH 93 SSS es 0 oy Gnd 85 AH 87 s HH y i g3 0 Gnd 87 Z AH 85 8 H Fg 0 Gnd sa Ern e Aol 90 l 1 f g6 0 _ I Gnd Driver PT100 Pick up 1 Pick up 2 PT100 83L426 10 10 02 Electrical connection for Ex application MASS 6000 and MASS MC1 in Ex application certified products increased safety to a certain voltage level can be connected to equip ment in the safe area which are designed to guarantee no hig2. Enclosure 19 inch insert IP20 NEMA 1 19 inch insert in IP66 NEMA 4 Output configuration 1 current 1 frequency 1 relay 3 current 2 frequency 2 relay Supply voltage 115 230 V AC 50 60 Hz 24VAC DC Ex Approvals No Ex approval Display Keypad With display Serial communication Only possible to connect to MASS 6000 version with 1 current output No communication HART PROFIBUS PA PROFIBUS DP MODBUS Attention Ex applications moogwyYp MC1 Ex version sensors must only be connected to MASS 6000 standard The connector board must be replaced by a connection board approved FDK 083H4294 or FDK 083H4295 see connection boards PCB for MASS 6000 and MC1 sensors Wall mounting enclosure Description Order no Symbol With back plate PCB for Ex Wall mounting enclosure for MASS 6000 19 version IP 65 21 TE FDK 083H4296 Back plates PCB for Description Enclosure Version Order no Symbol 19 versions Transmitter IP 20 19 12 24 V FDK 083H4272 115 230 V It Transmitter IP 20 for Ex application 19 12 24 V FDK 083H4294 F 115 230 V Transmitter for wall mounting Wall 12 24 V FDK 083H4274 enclosure unit 115 230 V y Transmitter for wall mounting Walll 12 24 V FDK 083H4295 Whe enclosure IP 65 for Ex application unit 115 230 V Cables and connectors Description Order no Symbol Length Cable 10m FDK 083H3001 Standard cable between
3. e Permissible liquids are liquids where it has been technically proven or where the user knows from experience and thus can guarantee that neither wetted parts process connections flow dispenser nor measuring pipe are influenced damaged by the chemical and physical properties of the liquid for the estimated lifetime of the products at least 15 years e Flow and density must be within the specified limits Please note If there is a risk that some of the meter parts may be influenced or damaged by the liquid the flowmeter MC1xxxxxxx1 must be replaced by MC1xxxxxxx2 The latter two types are provided with a special enclosure protecting against fluid leakage When using the flowmeters in applications not in conformity with the specifications the user is responsible for any damage that might occur Only pressures lt 40 bar are allowed Refer to the flowmeter specification and user s manual to see the measuring technical properties and measuring technical use SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Siemens Flow Instruments range of coriolis mass flowmeters Dimension Size mm DN 50 65 80 100 150 3 s D lt S Measuring range kg h 0 510 000 kg h at 2 bar P drop at density 1 g cm Version 2 pipe system Materials wetted SS 1 4571 or Hastelloy C4 Liquid temperature C 50 to 180 EEx 20 to 180 Liquid p
4. 186 108 140 69 K 3 80 1640 N A 1660 1680 N A 500 215 131 170 84 4 100 4 100 1480 N A 1500 1520 N A 500 215 131 170 91 6 150 1778 N A On req N A N A 500 215 131 170 120 L 6 150 6 150 2040 N A 2070 2090 N A 613 285 190 260 260 1 For EEx add 54 mm All dimensions in mm Remote design food industry fittings DIN 11851 80 Food industry fittings DIN 11851 R Threaded stubs x Threaded stubs Tt a gt etait k LTL enia Flow direction Meter size Process connection size L g G F B A R Weight Inch DN kg H 50 2 50 Rd 78 x 1 6 918 7 403 148 80 110 177 30 2 65 Rd 95 x 1 6 1081 8 403 148 80 110 254 34 l 65 2 50 Rd 78 x 1 6 1197 7 429 164 97 130 291 40 2 65 Rd 95 x 1 6 1081 8 429 164 97 130 227 44 3 80 Rd 110 x 1 6 1200 8 429 164 97 130 281 47 J 80 2 65 Rd 95 x 1 6 1310 8 456 186 108 140 319 54 3 80 Rd 110 x 1 6 1200 8 456 186 108 140 258 56 4 100 Rd 130 x 1 4 1463 10 456 186 108 140 381 60 K 100 3 80 Rd 95 x 1 6 1618 8 500 215 131 170 401 82 4 100 Rd 130 x 1 4 1463 10 500 215 131 170 314 86 All dimensions in mm 10 SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Remote design Tri clamp ISO 2852 80 80
5. Sy stem design information The presence of gas bubbles in the fluid may result in erroneous measurements particu larly in the density measurement Therefore the flowmeter primary should not be installed at the highest point in the system Advantageous are installations in low pipeline sections at the bottom of a U section in the pipeline invert Long drop lines downstream from the flowmeter primary should be avoided to prevent the meter tube from draining The connecting pipelines should be axially centered to assure a stress free installation The flowmeter primary should not come into contact with any other objects Attachments to the housing are not permissible When the cross section of the connecting pipeline is larger than the flowmeter primary size suitable standard reducers can be installed If strong vibrations exist in the pipeline they should be damped using elastic pipeline elements The damping devices must be installed outside the supported flowmeter section and outside the section between the shut off devices The direct connection of flexible elements to the flowmeter primary should be avoided Make sure that any dissolved gases which are present in many liquids do not outgas The back pressure at the outlet should be at least 0 2 bar Assure that operation below the vapor pressure cannot occur when a vacuum exists in the meter tube or for fluids which boil readily The flowmeter primary should not be insta
6. kg 35 49 59 92 260 Pressure drop bar 3 0 a 1 0 3 0 5 10 3 ASAA 9 S IA AX X 01 3 0 05 2 0 03 oa 0 01 0 005 aes H i TK L goig 3 5 10 30 50 100 300 500 1000 3000 5000 10000 30000 Mass flow rate kg min SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Meter uncertainty Display frequency and pulse output MC1 sen sors Error in of 3 actual mass flow rate with 95 confidence probability Z 1 0 3 0 5 0 15 Actual 0 157 mass flow rate 0 5 1 0 5 25 50 75 100 FSO sensors max flow rate 5 50 100 DN 50 2 130 kg h 21 300 kg h 42 600 kg h DN 65 4 350 kg h 43 500 kg h 87 000 kg h DN 80 5 670 kg h 56 700 kg h 113 400 kg h DN 100 9 600 kg h 96 000 kg h 192 000 kg h DN 150 25 500 kg h 255 000 kg h 510 000 kg h 3 zx 100 E 0 15 ani E Error Z Zero point error kg h qm Mass flow kg h Qmax at 2 0 bar pressure loss at 1 g cm Measuring pipe type MASS MC1 Measuring pipe version DN 50 DN 65 DN 80 DN 100 DN 150 Number of measuring pipes 2 2 2 2 2 Mass flow e Linearity error of rate 0 15 0 15 0 15 0 15 0 15 e Repeatability error of rate 0 1 0 1 0 1 0 1 0 1 e Max zero point error kg h 5 52 11 3
7. 10 M ee 83L419 10 C all N Horizontal installation self draining A HESA E 4 83L421 10 E co Fo Vertical installation self draining upward flow N Horizontal installation self draining 2 4 Installation in a drop line The installation recommendation shown in the following figure is only Y possible if a pipeline reduction or orifice with a smaller crosssection can be installed to prevent the flowmeter primary from being partially drained during the measurements Installation in a drop line Supply Reservoir 83L422 10 10 02 af q ail y Flowmeter Primary L H Orifice p Pipe Constriction Valve mpd Product Reservoir G ow Z YN 8 SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Installation continued Difficult installation locations The accumulation of air or gas bubbles in the meter tube can lead to increased inaccuracies Some difficult installations are shown in the following figure Installations at the highest point in the system figure A can result in the formation of air pockets which can lead to appreciable inaccuracies Another difficult installation condition is immediately upstream of a free discharge figure B in a drop line Note Check that the coordination between the flowmeter primary and the transmitter SENSOR PROM unit is correct Th
8. kg m 2 Flow and density 1 kg m8 5 Flow fraction specified by customer and density 1 kg m3 9 NOY Ex approval Without explosion protection A With explosion protection B Cable No cable see accessories A Calibration Standard 1 Matched pair 2 SFIDK PS 028 P4 02 13 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 MASS 6000 IP 67 compact remote Wall mounting kit Spare parts for compact IP 67 NEMA 4X Order No SITRANS F C MASSFLO 7ME 4110 MASS 6000 transmitter AJA 0 A 0 Transmitter for wall mounting IP67 NEMA4X fibre glass reinforced polyamide 1 current output 1 frq pulse output and 1 relay output Version Remote 2 Supply voltage 115 230 V AC 50 60 Hz 1 24 VAC DC 2 Display Keypad with display 1 Serial communication No communication A HART B PROFIBUS PA c PROFIBUS DP D MODBUS Description Order no Symbol Wall mounting unit for IP 67 version Wall bracket 4 Pg 13 5 cable glands FDK 085U1001 Ll Description Version Order no Connection plate PCB 115 230 V i SAN FDK 083H4260 14 SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 MASS 6000 19 insert 19 wall mounting Order No SITRANS F C MASSFLO MASS 6000 transmitter Transmitter for rack and wall mounting 7ME 4110 2 a AJO
9. 4 14 76 24 96 66 00 Density Standard g cm 0 005 0 005 0 005 0 005 0 005 e Density error Extended g cm 0 001 0 001 0 001 0 001 N A e Range g cm 0 3 5 0 3 5 0 3 5 0 3 5 0 3 5 e Repeatability error g cm 0 0001 0 0001 0 0001 0 0001 0 0001 Temperature Error C 1 0 1 0 1 0 1 0 1 0 Brix e Error Brix 0 2 0 2 0 2 0 2 N A N A Not available Reference conditions ISO 9104 and DIN EN 29104 Flow conditions Fully developed flow profile Temperature of medium 20 C 2K Ambient temperature 20 C 2 K Liquid pressure 2 1 bar Density 0 997 g cm Brix 40 Brix Supply voltage Un 1 Warming up time 30 min Cable length 5 m between transmitter and sensor SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Installation Assembly and installation flowmeter primary Inspection Before installing the flowmeter primary check for mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the shipper Installation requirements System design information The MASS MC1 is suitable for in and outdoor installations The standard instrument meets the requirements of Protection Class IP 67 The primary is bidirectional and can be installed in any orientation It is important to assure that the meter tubes are always completely filled with fluid The corrosion
10. MASS 6000 and MC1 25m FDK 083H3002 5 x 2 x 0 34 mm twisted and screened in pairs 75m FDK 083H3003 Temperature range minus 20 C to plus 110 C 150 m FDK 083H3004 SENSORPROM memory 2 kB SENSORPROM unit LLL unit Sensor serial no must be specified by ordering FDK 083H4410 eee SFIDK PS 028 P4 02 15 We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be precluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions Suggestions for improvement are always welcomed Technical data subject to change without prior notice The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Copyright Siemens AG 01 2006 All Rights Reserved Siemens Flow Instruments A S Nordborgvej 81 DK 6430 Nordborg Order no FDK 521H1145 04 Printed in Denmark
11. SIEMENS Manual supplement Edition 01 2006 Revision 04 SITRANS F C MASSFLO MASS flowmeters Sensor type MASS MC1 DN 50 DN 150 Technical Documentation handbooks instructions manuals etc on the complete product range SITRANS F can be found on the internet intranet on the following links English http www4 ad siemens de WW view en 10806951 133300 Order no FDK 521H1145 A 8 3 R 9 5 8 5 SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Contents INthOCUCTION 3 25 54 Ate rie tee ad ahi ent aii Mie eee E T T Siemens Flow Instruments range of coriolis mass flowmeters Technical data Pressure drop Meter uncertainty Display frequency and pulse output MC1 sensors InStallation serie eesbeg eee eesti Able ed ew coe a teen tie a e DIMENSIONS S10 S90 dat Bi eevee edie eee Ai ient iii agora iia tia cats Remote design flanged construction DIN ANSI Remote design food industry fittings DIN 11851 ooo eee eesneeeeeeeeeeeeeeeneeeeeeneeeeeneees Remote design Tri clamp ISO 2852 Electrical CONNECTION eere Electrical connection for Ex application 200 0 eee eeeeeeeeneeeeeneeeeeneeeeeeaeeeseaeeeseeeeeeeaeeesneeeeeneeeene Selection and ordering data for MASS MC1 eeeecceeeceeeeeeeneeeeeeeeaeeseeeeeeeeeaeeseaeeeeeseaeeeeeeenaeeas MASS 6000 IP 67 compact remote eee MASS 6000 19 insert 19 wall mounting 00 Cabl
12. Y17 Be fs c4 1E Tag name plate plastic Y18 DNO s 9 2A Customer specific transmitter setup Y20 DN 65 2B Customer specified matched pair 5x2 Y60 DN 80 2C Customer specified calibration 5x2 Y61 DN 100 2D Customer specified matched pair 10x1 Y62 DN 150 Be Customer specified calibration 10x1 Y63 Nominal pressure Special version Y99 PN 40 A PN 100 B Accessories Class 150 C Description Order No Class 300 D Cables from MC1 sensor to Class 600 E MASS 6000 transmitter Clamps screwed connections F 10 m 32 ft FDK 083H3001 25 m 82 ft FDK 083H3002 Process connections 25 m 82 ft FDK 083H3003 Flange EN 1092 1 150 m 492 ft FDK 083H3004 DN 50 PN 40 PN 100 20 DN 65 PN 40 PN 100 21 Spare parts DN 80 PN 40 PN 100 22 ai Description Order No DN 100 PN 40 23 DN 150 PN 40 24 2 kB SENSORPROM unit Sensor Serial No and Order No must be Flange ASME ANSI specified by ordering FDK 083H4410 2 class 150 300 600 30 p y 9 2 Y2 class 150 300 600 31 3 class 150 300 600 32 4 class 150 300 33 6 class 150 300 34 Sai screwed PERMA to DIN 11851 Please also see www siemens com SITRANSFordering DN 50 PN 25 40 for practical examples of ordering DN 65 PN 25 41 DN 80 PN 25 42 DN 100 PN 25 43 Dairy clamp connection DIN 32676 Tri clamp 50 mm clamp PN 16 50 66 mm clamp PN 10 51 81 mm clamp PN 10 52 100 mm clamp PN 10 53 Configuration Flow and density 5 kg m8 1 Flow Brix Plato and density 1
13. e instruments which belong together have the same end characters on the Instrument Tag e g X001 with YOO1 or X002 with YOO2 Pressure drop The pressure drop through the instrument is a function of the properties of the fluid and the flow rate The Sizing Program can be used to calculate the pressure drop Difficult installation conditions 83L423 10 SFIDK PS 028 P4 02 9 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Dimensions Remote design flanged construction DIN ANSI 80 Flanges DIN 2633 DIN 2635 Jf E E E JE ANSI B16 5 cS ISO 7005 Ke Flow direction L Meter size Process L connection size DIN 2635 DIN 2637 ANSI ANSI ANSI G F B A Weight Inch DN Inch DN PN 40 PN 100 CL150 CL 300 CL 600 kg H 2 50 2 50 940 979 970 980 1001 403 148 80 110 34 2 65 1100 1148 1218 1228 1166 403 148 80 110 38 l 2 50 1220 1259 1250 1260 1281 429 164 97 130 43 2 65 2 65 1100 1148 1218 1228 1249 429 164 97 130 47 3 80 1220 1260 1240 1260 1282 429 164 97 130 50 J 2 65 1330 1256 1365 1375 1396 456 186 108 140 56 3 80 3 80 1220 1260 1240 1260 1282 456 186 108 140 58 4 100 1480 N A 1500 1520 N A 456
14. es and COnnectors cecceeceeeteeeeeeeneeeeeeeeieeeeeeteeees SENSORPROM memory unit ce cceceeseeeceeseeceeeeceeeececeeceaecaeeeaecaeecaeseeecaeceeecaeseeeeeeeeeeateesteas Introduction Use of flowmeter type MC1 according to specifications The flowmeter type MC1 serve to conduct liquids and gaseous media for measuring purposes Use according to specifications covers Use within technical limits Consideration of liquid specifications and references e Consideration of specifications as to installation commissioning and maintenance It is inappropriate to e Use the meter as elastic equalization in pipe systems to compensate for e g pipe displace ment pipe vibration expansion etc e Use the meter as footboard for installation purposes e Use the meter as support of external loads like pipes etc e Change the meter in any way like e g decomposition of material in connection with process ing welding and use of accessories and spare parts not approved by Siemens Flow Instruments If the meter is not used according to the specifications the manufacturer cannot be held responsible for any damage occurred Technical limits e Allowed pressure and allowed temperature must be lt the pressure and temperature specifications stated in the user manual or the handbook Always note the specifications on the product label e Never go beyond the maximum operation temperature specified for the particular unit
15. her voltage than specified on the ye certified equipment For the MASS 6000 MC1 this means All secondary circuits terminals can be considered as limited circuits with non hazardous voltage of max 60 V The MC1 sensor certified as e up to 60 V This means that the MASS 6000 and MC1 can be connected with no further approvals Equipment connected to the signal outputs current pulse etc must however obtain the same high degree of isolation from mains supply as the MASS 6000 Class 2 transformer or Class 1 MASS 6000 Safe area MASS MC1 Ex zone 1 83L427 10 10 02 M6 Driver M7 SE UT PT100 UT SE 3 Pick up 1 S4 SE S1 Pick up 2 S2 SE IT PT100 SE 12 SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Selection and ordering data for MASS MC1 Order No Order code Additional information Order code SITRANS F C flow sensors 7ME 4300 Please add Z to order No and specify MASS MC1 pepe order code s and plain text Pressure testing certificate C11 Nominal diameter Material certificate C12 area Ser A Welding certificate C13 DN 65 1B Factory certificate according to EN 10204 2 2 C14 DN 80 1C Factory certificate according to EN 10204 2 1 C15 DN 100 1D Tag name plate stainless steel
16. lled in the vicinity of strong electromagnetic fields e g near motors pumps transformers etc When operating more than one meter in one or multiple interconnected pipelines the meter primaries should be spaced distant from each other or the pipelines should be decoupled to prevent cross talk Zero adjustment In order to adjust the zero under operating conditions it must be possible to reduce the flow rate ZERO while the meter tube is completely filled A bypass line is optimal when the process cannot be shut down It is important for accurate measurements that during the zero adjustment there are no gas bubbles in the flowmeter primary It is also important that the pressure and temperature in the meter tube be the same as that which exists during operation Z 83L424 10 Zero adjustment with a by pass line SFIDK PS 028 P4 02 7 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Installation continued Vertical installations The optimal installation orientation is a vertical installation with an upward flow as shown in the following figure This has the advantage that any solids contained in the fluid will settle downward and gas bubbles will move upward out of the meter tube when the flow rate is zero Additionally it is easy to drain the meter tube Deposits can thereby be avoided Vertical orientation Horizontal orientation Yj LN S S D Horizontal installation 83L420
17. resistance of the fluid wetted materials must be evaluated The following points are to be considered during installation The preferred flow direction is indicated by the arrow on the flowmeter primary Flow in this direction will be indicated as positive a forward reverse flow calibration is available as on option Installation orientation e The MASS MC1 operates in all orientations The optimal installation orientation is vertical with the flow upwards Supports e In order to support the weight of the flowmeter primary and to assure reliable measurements when external effects exist e g vibrations the primary should be installed in rigid pipelines Two supports or hangers should be installed symmetrically and stress free in close proximity to the process connections Shut off devices e To conduct a system zero adjustment shut off devices are required in the pipeline in horizontal installations at the outlet in vertical installations at the inlet e When possible shut off devices should be installed both up and downstream of the flowmeter primary Inlet straight sections e The mass flowmeter does not require any flow conditioning inlet straight sections Care should be exercised to assure that any valves gates sight glasses etc do not cavitate and are not set into vibration by the flowmeter primary SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Installation continued
18. ressure bar max 100 Enclosure Housing SS 1 4301 Connection box 1 aluminium IP 67 Ex approval Il 1 2 G EEx em ib II C T2 T6 Double pipe MASS MC1 SFIDK PS 028 P4 02 SITRANS F C MASSFLO Sensor type MASS MC1 DN 50 DN 150 Technical data Versions mm 50 65 80 100 150 inch 2 21 5 3 4 6 Inside pipe diameter 2xmm 25 0 33 7 38 0 48 3 76 1 Pipe wall thickness mm 1 5 1 5 2 0 2 6 3 2 Mass flow measuring range at pressure drop of 2 bar at 1 g cm kg h 42 600 87 000 113 400 192 000 510 000 Density g cm 0 5 3 5 Fraction e g Brix Brix 0 100 Temperature Standard 50 to 180 C Ex 20 to 180 C Liquid pressure measuring pipe Stainless steel DIN 2413 20 C PN 100 100 100 40 40 Materials Measuring pipe SS 1 4571 or Hastelloy C4 Flange SS 1 4571 or Hastelloy C4 Enclosure IP 67 Enclosure material connection box 1 4301 aluminium Process connections See dimensions Electrical connections Screw terminals Pg 13 5 Cable length m Max 300 Cable connection 5 x 2 x 0 35 mm2 twisted and screened in pairs ext 12 mm Ex version ATEX 1388X Il 1 2 EEx em ib Il C T2 T6 Weight approx
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